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WO2013127102A1 - 组合式塔基 - Google Patents

组合式塔基 Download PDF

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Publication number
WO2013127102A1
WO2013127102A1 PCT/CN2012/072312 CN2012072312W WO2013127102A1 WO 2013127102 A1 WO2013127102 A1 WO 2013127102A1 CN 2012072312 W CN2012072312 W CN 2012072312W WO 2013127102 A1 WO2013127102 A1 WO 2013127102A1
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WO
WIPO (PCT)
Prior art keywords
base
blocks
block
tower
load
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/CN2012/072312
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English (en)
French (fr)
Inventor
丁大钊
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
XUZHOU JINTA TOWER CRANE FOUNDATION MANUFACTURING Co Ltd
Original Assignee
XUZHOU JINTA TOWER CRANE FOUNDATION MANUFACTURING Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by XUZHOU JINTA TOWER CRANE FOUNDATION MANUFACTURING Co Ltd filed Critical XUZHOU JINTA TOWER CRANE FOUNDATION MANUFACTURING Co Ltd
Publication of WO2013127102A1 publication Critical patent/WO2013127102A1/zh
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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Classifications

    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02DFOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
    • E02D27/00Foundations as substructures
    • E02D27/32Foundations for special purposes
    • E02D27/42Foundations for poles, masts or chimneys

Definitions

  • the present invention relates to a construction tool, and more particularly to a tower crane foundation, and more particularly to a combined tower base that can be quickly spliced and reusable on site.
  • tower cranes are an indispensable equipment in building construction.
  • the tower foundation In order to prevent the overturning of tower cranes after loading, the tower foundation must be reinforced. Therefore, the traditional construction site must be constructed with reinforced concrete and a solid foundation, and then the tower cranes The foundation frame is fixed on the foundation. After the construction is completed, the foundation will be removed or covered. Therefore, the foundation has high cost and long manufacturing cycle. If it is dismantled, it also needs to waste a lot of manpower and material resources. Therefore, design a kind of site can be on site. Quickly assembled and reusable, stable, modular tower foundations are key to reducing construction costs and reducing tower crane installation time.
  • the existing combined tower base usually has a square or cross-shaped center piece and a cross-arm extending in four directions, and the partial combined tower base also adds a number of transitions between the center piece and the end piece.
  • these combined tower bases In order to extend the length of the cross arm, these combined tower bases not only have a large number of components, but also have troublesome processing and installation, and there are a plurality of stitching joints on the cross arm, which reduces the rigidity of the cross arm and has a safety hazard.
  • the object of the present invention is to solve the problems that the existing tower crane has a long construction period, wastes building materials, has many combined tower base members, and has poor rigidity, and is designed to be directly installed and used on a flat site, and can be repeatedly used. , convenient transport tower base.
  • a combined tower base characterized in that it consists of four detachable base blocks 1, each base block 1 consisting of a bottom plate 2 and a bearing block 3 projecting on the bottom plate 2, two of which are in one direction
  • the load-bearing block 3 on the opposite base block 1 is retracted toward the other end along the splice end, and the sum of the lengths of the two load-bearing blocks 3 retracted and the width L1 of the load-bearing block 3 on the base block 1 of the other splice direction
  • the load-bearing blocks 3 on the two base blocks 1 in the other direction are cantilevered in the direction of the splice end, and the sum of the lengths of the cantilever extensions of the two load-bearing blocks 3 and the corresponding base block 1
  • the width L2 of 2 is matched; on the base block 1, there are two in one direction for fitting the connector to splicing the phases
  • the load-bearing block 3 is composed of upper and lower parts, the lower part is integrally connected with the bottom plate 3, and the upper part is connected to the lower part by a connecting bolt.
  • the upper and lower joint faces of the load-bearing block 3 are provided with an anti-slip concave-convex structure that cooperates with each other.
  • the end surface of the bottom plate 2 of the two basic blocks 1 in one direction of the splicing is in a staggered structure
  • the longitudinal through holes 4 and the lateral through holes 5 are both located on the bottom plate 2.
  • a detachable connecting rib 7 is disposed between the adjacent base blocks 1.
  • the connecting ribs 7 are connected to the base block by a bolt structure or by a snap structure.
  • the non-splicing end of the bottom plate 2 of the base block 1 has a wing-like structure; the two directions formed by the two blocks of the base block are perpendicular to each other on the same horizontal plane.
  • the connecting member is a steel cable or a steel rod.
  • the two basic blocks in one direction are integrally connected structures and the vertical through holes may be omitted, and the two basic blocks in the other direction are separated or integrally connected, and two basic blocks in the other direction.
  • the longitudinal through holes on the structure may be omitted when it is a unitary structure.
  • the invention has the advantages of simple structure, convenient assembly and disassembly and transportation, and especially the use of steel cables to connect two basic blocks in the same direction, which is very convenient for on-site construction.
  • the transport size can be reduced while ensuring that the tower base has sufficient support surfaces.
  • the invention has reliable connection and good stability.
  • the utility model has the advantages of small number of components, convenient processing and installation, and few joints, and the formed orthogonal cross-shaped tower base has good overall rigidity, safety and reliability.
  • Figure 1 is a schematic exploded perspective view of the present invention.
  • Figure 2 is a schematic top plan view of the present invention.
  • Figure 3 is a cross-sectional view taken along line A-A of Figure 2;
  • Fig. 4 is a cross-sectional view taken along line BB of Fig. 2; detailed description
  • a combined tower base consisting of four detachable base blocks 1, as shown in Fig. 1, the base block 1 is cast from reinforced concrete, wherein the connecting bolts or nuts for connecting to the base of the tower are Pre-buried in advance when casting.
  • Each of the two base blocks constitutes one direction, and the base blocks in the two directions are connected in a single unit and should be orthogonal in the same horizontal plane.
  • Each base block 1 is composed of a bottom plate 2 and a load-bearing block 3 projecting on the bottom plate 2.
  • the load-bearing block 3 may adopt a one-piece structure or a split structure.
  • the split structure When the split structure is adopted, it must pass through a pre-embedded nut, a screw or The bolts are connected by threads to form a load-bearing block 3 having a certain height.
  • the upper and lower joint faces of the load-bearing block 3 are provided with an anti-slip anti-slip structure, as shown in Figs.
  • the load-bearing blocks 3 on the two opposite base blocks 1 in one direction are retracted toward the other end along the splice end, and the sum of the lengths of the retraction of the two load-bearing blocks 3 is on the base block 1 of the other splice direction.
  • the width L1 of the load-bearing block 3 is matched (that is, the sum of the lengths of the retraction should be not less than the width of the load-bearing block), and correspondingly, the load-bearing block 3 on the two base blocks 1 in the other direction cantilevered toward the splice end, and
  • the sum of the lengths of the cantilever extensions of the two load-bearing blocks 3 is matched with the width L2 of the bottom plate of the corresponding base block 1 (ie, the sum of the lengths of the protruding ends is not less than the width of the corresponding bottom plate), as shown in FIG.
  • the base block 1 is provided with longitudinal through holes 4 for fitting the connecting members (which may be steel cables or steel bars) to connect the two base blocks 1 in one direction of the splicing, as shown in FIG. 4, and the longitudinal through holes 4 on the base block 1 in the two directions are different from the bottom surface of the bottom plate 2 to prevent interference when the connector is worn, and at the same time, at least two ends are in contact with the two stitches.
  • One base block 1 is provided for the other two ends A transverse through hole 5 in contact with the spliced connection through the base block, as shown in FIG.
  • the end faces of the bottom plates 2 of the two basic blocks 1 in one direction of mutual contact and splicing are in a staggered splicing step structure 6 to improve the anti-overturning capability, as shown in FIG.
  • the longitudinal through holes 4 and the lateral through holes 5 may be located on the bottom plate 2, or may be located entirely on the load block 3, or partially on the bottom plate 2, and partially on the load block 3.
  • a detachable connecting rib 7 may be disposed between the adjacent base blocks 1 in the specific implementation, and the connecting ribs 7 are connected to the base block through the bolt structure or connected by the snap structure, It is also possible to design the non-splicing end of the bottom plate 2 of the base block 1 as a wing structure.
  • the two basic blocks 1 in any direction can also be formed into a unitary structure, in which case the longitudinal through hole 4 can be omitted, at least whether the horizontal through hole 5 can be omitted, and the direction should be When the direction is engaged, the locking portion is determined at the upper portion or the lower portion, and the lateral through hole 5 should be retained when the direction is engaged, and the two basic blocks 1 in the other direction can be used as components.
  • the body structure can also be made into a one-piece structure. When the unitary structure is formed, the longitudinal through hole 4 on the body can also be omitted, and the horizontal through hole 5 can be determined according to the actual situation.
  • the size of the tower base is affected by the length of the transport vehicle, which may be smaller than the size of the tower base of the split block. Therefore, whether or not the integral structure is adopted should be based on the tower crane. The tonnage is determined.

Landscapes

  • Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Mining & Mineral Resources (AREA)
  • Paleontology (AREA)
  • Civil Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Structural Engineering (AREA)
  • Suspension Of Electric Lines Or Cables (AREA)
  • Conveying And Assembling Of Building Elements In Situ (AREA)
  • Bridges Or Land Bridges (AREA)
  • Joining Of Building Structures In Genera (AREA)

Description

说明书 组合式塔基 技术领域
本发明涉及一种建设施工用具, 尤其是一种塔吊基础, 具体地说是一种可在现场快速 拼接且可重复利用的组合式塔基。
背景技术
众所击知, 塔吊是建筑施工中必不可少的设备, 为了防止塔吊承载后的倾覆, 必须对 塔基进行加固, 因此传统的施工现场必须用钢筋混凝土浇筑坚固的基础, 然后再将塔吊的 底架固定在地基上, 施工结束后, 这种地基将被拆除或覆盖, 因此, 这种地基成本大, 制 造周期长, 如果拆除还需要浪费大量的人力物力, 因此, 设计一种可在现场快速装拆且可 反复使用的稳定性好的组合式塔基是降低建筑成本, 缩短塔吊安装时间的关键。
目前, 现有的组合式塔基通常为一方形或十字形中心件与在四个方向上伸出端件构成 十字臂, 部分组合式塔基还在中心件与端件之间加上若干过渡件以扩展十字臂长度, 这些 组合式塔基不但部件数量多, 加工及安装麻烦, 并且十字臂上存在多个拼接缝, 降低了十 字臂的刚性, 安全上存在隐患。
发明内容
本发明的目的是针对现有的塔吊基础建设周期长, 浪费建筑材料, 现有的组合式塔基 构件多, 刚度差等问题, 设计一种可在平整场地上直接安装使用、 且可反复利用、 运输方 便的组合式塔基。
本发明的技术方案是:
一种组合式塔基, 其特征是它由四个可拆拼的基础块 1组成, 每个基础块 1 由底板 2 和凸起在底板 2的承重块 3组成, 其中一个方向上的两个相对的基础块 1上的承重块 3沿 拼接端向另一端后缩, 且两个所述承重块 3 后缩的长度之和与另一个拼接方向的基础块 1 上的承重块 3的宽度 L1相配,相应地另一个方向的两个基础块 1上的承重块 3向拼接端方 向悬臂伸出, 且所述的两个承重块 3的悬臂伸出的长度之和与对应的基础块 1底板 2的宽 度 L2相配;在所述的基础块 1上均设有用于穿装连接件从而将相拼接的一个方向上的两个 基础块 1相连的纵向通孔 4,且两个方向上的基础块 1上的纵向通孔 4离底板 2底面的高度 不同, 同时还至少在两个底板端部相接触拼接的两个基础块 1 上设有供另两个端部非接触 拼接的基础块上的连接件通过的横向通孔 5。
所述的承重块 3 由上下两部分组成, 下部与底板 3整体相连, 上部通过连接螺栓与下 部相连。
所述的承重块 3的上下接合面之间设有相互配合的防滑用凹凸结构。
所述的相互拼接的一个方向上的两个基础块 1 的底板 2的端面呈错位拼接的台阶结构
6。
所述的纵向通孔 4和横向通孔 5均位于底板 2上。
所述的相邻的基础块 1之间设有可拆卸的连接筋 7。
所述的连接筋 7与基础块通过螺栓结构相连或通过卡扣结构相连。
所述的基础块 1 的底板 2的非拼接端呈翼状结构; 所述的基础块两两拼接后形成的两 个方向在同一水平面上相互垂直。
所述的连接件为钢索或钢棒。
所述的一个方向上的两个基础块为整体相连的结构并可省略纵向通孔, 另一方向上的 两个基础块为分体式或整体相连的结构, 当另一个方向上的两个基础块为整体相连的结构 时, 其上的纵向通孔也可省略。
本发明的有益效果:
本发明结构简单, 装拆、 运输方便, 尤其是采用钢索将同一个方向上的两个基础块相 连, 十分便于现场施工。 通过将一个塔基分成四段进行运输, 可减少运输尺寸, 同时保证 塔基有足够的支承面。
本发明连接可靠, 稳定性好。
本实用新件的构件数量少, 加工安装方便, 接缝少, 组成形成的正交十字形塔基的整 体刚性好, 安全可靠。 附图说明
图 1是本发明的立体分解结构示意图。
图 2是本发明的俯视结构示意图。
图 3是图 2的 A-A剖视图。
图 4是图 2的 B-B剖视图。 具体实施方式
下面结合附图和实施例对本发明作进一步的说明。
如图 1-4所示。
一种组合式塔基, 它由四个可拆拼的基础块 1组成, 如图 1所示, 基础块 1 由钢筋混 凝土浇铸而成, 其中用于与塔架底座相连的连接螺栓或螺母均在浇铸时提前预埋。 每二个 基础块组成一个方向, 两个方向上的基础块连接成一个整体后应在同一水平面内呈正交垂 直状态。 每个基础块 1 由底板 2和凸起在底板 2的承重块 3组成, 承重块 3可采用整体式 结构, 也可采用分体式结构, 采用分体式结构时必须通过预埋螺母、 螺管或螺栓, 再通过 螺纹相连组成一个具有一定高度的承重块 3, 采用分体式承重块时,承重块 3的上下接合面 之间设有相互配合的防滑用凹凸结构, 如图 3、 4。 其中一个方向上的两个相对的基础块 1 上的承重块 3沿拼接端向另一端后缩, 且两个所述承重块 3后缩的长度之和与另一个拼接 方向的基础块 1上的承重块 3的宽度 L1相配(即后缩的长度之和应不小于承重块的宽度), 相应地另一个方向的两个基础块 1上的承重块 3 向拼接端方向悬臂伸出, 且所述的两个承 重块 3的悬臂伸出的长度之和与对应的基础块 1底板的宽度 L2相配(即伸出端的长度之和 应不小于对应底板的宽度), 如图 2所示; 在所述的基础块 1上均设有用于穿装连接件 (可 为钢索或钢棒) 从而将相拼接的一个方向上的两个基础块 1相连的纵向通孔 4, 如图 3、 4 所示, 且两个方向上的基础块 1上的纵向通孔 4离底板 2底面的高度不同, 以防止穿装连 接件时产生干涉, 同时还至少在两个端部相接触拼接的两个基础块 1 上设有供另两个端部 非接触拼接的基础块上的连接件通过的横向通孔 5, 如图 4所示。
具体实施时相互接触拼接的一个方向上的两个基础块 1 的底板 2的端面呈错位拼接的 台阶结构 6, 以提高抗倾覆能力, 如图 4所示。
具体实施时, 所述的纵向通孔 4和横向通孔 5既可位于全部位于底板 2上, 也可全部 位于承重块 3上, 也可部分位于底板 2, 部分位于承重块 3上。
为了进一步提高塔基的稳定性, 具体实施时还可在相邻的基础击块 1 之间搭设可拆卸 的连接筋 7,连接筋 7与基础块通过螺栓结构相连或通过卡扣结构相连, 同时还可将基础块 1的底板 2的非拼接端设计成翼状结构。
此外, 具体实施时, 任一个方向的两个基础块 1 还可做成一个整体结构, 此时可省去 纵向通孔 4, 至少横向通孔 5是否可以省去, 应由该方向与另一方向卡接时卡接部位是在上 部还是下部决定, 当在下部时应保留横向通孔 5, 而另一个方向的两个基础块 1既可做成分 体式结构, 也同样可以做成一个整体式结构, 做成整体式结构时, 其上的纵向通孔 4也可 省去, 横向通孔 5可根据实际情况决定去留。 从运输方便出发考虑, 一个方向采用整体式 结构时其塔基的尺寸受到运输车辆长度的影响, 可能不如分体式结构的基础块的塔基的尺 寸大, 因此, 是否采用整体式结构应根据塔吊的吨位加以确定。
本发明未涉及部分均与现有技术相同或可采用现有技术加以实现。

Claims

权利要求书
1. 一种组合式塔基, 其特征是它由四个可拆拼的基础块 (1) 组成, 每个基础块 (1) 由底板
(2) 和凸起在底板 (2) 的承重块 (3) 组成, 其中一个方向上的两个相对的基础块 (1) 上的承重块(3)沿拼接端向另一端后缩, 且两个所述承重块(3)后缩的长度之和与另一 个拼接方向的基础块 (1) 上的承重块 (3) 的宽度 L1相配, 相应地另一个方向的两个基 础块 (1) 上的承重块 (3) 向拼接端方向悬臂伸出, 且所述的两个承重块 (3) 的悬臂伸 出的长度之和与对应的基础块(1)底板(2) 的宽度 L2相配; 在所述的基础块(1)上均 设有用于穿装连接件从而将相拼接的一个方向上的两个基础块(1)相连的纵向通孔(4), 且两个方向上的基础块 (1) 上的纵向通孔 (4) 离底板 (2) 底面的高度不同, 同时还至 少在两个底板端部相接触拼接的两个基础块 (1) 上设有供另两个端部非接触拼接的基础 块上的连接件通过的横向通孔 (5)。
2. 根据权利要求 1 所述的塔基, 其特征是所述的承重块 (3) 由上下两部分组成, 下部与底 板 (3) 整体相连, 上部通过连接螺栓与下部相连。
3. 根据权利要求 2所述的塔基, 其特征是所述的承重块 (3) 的上下接合面之间设有相互配 合的防滑用凹凸结构。
4. 根据权利要求 1 所述的塔基, 其特征是所述的相互拼接的一个方向上的两个基础块 (1) 的底板 (2) 的端面呈错位拼接的台阶结构 (6)。
5. 根据权利要求 1所述的塔基, 其特征是所述的纵向通孔 (4) 和横向通孔 (5) 均位于底板 (2) 上。
6. 根据权利要求 1 所述的塔基, 其特征是所述的相邻的基础块 (1) 之间设有可拆卸的连接 筋 (7)。
7. 根据权利要求 7所述的塔基, 其特征是所述的连接筋 (7) 与基础块通过螺栓结构相连或 通过卡扣结构相连。
8. 根据权利要求 1所述的塔基, 其特征是所述的基础块 (1) 的底板 (2) 的非拼接端呈翼状 结构; 所述的基础块两两拼接后形成的两个方向在同一水平面上相互垂直。
9. 根据权利要求 1所述的塔基, 其特征是所述的连接件为钢索或钢棒。
10. 根据权利要求 1 所述的塔基, 其特征是所述的一个方向上的两个基础块为整体相连的结 构并可省略纵向通孔, 另一方向上的两个基础块为分体式或整体相连的结构, 当另一个方 向上的两个基础块为整体相连的结构时, 其上的纵向通孔也可省略。
PCT/CN2012/072312 2011-12-16 2012-03-14 组合式塔基 Ceased WO2013127102A1 (zh)

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CN201120527706 2011-12-16
CN201210047667.8A CN102535507B (zh) 2011-12-16 2012-02-28 组合式塔基
CN201210047667.8 2012-02-28

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CN202509515U (zh) * 2011-12-16 2012-10-31 徐州金塔塔吊基础制造有限公司 组合式塔基
CN106223356B (zh) * 2016-09-21 2018-11-06 成都九十度工业产品设计有限公司 一种快速安装的胀紧塔基
CN112502183B (zh) * 2020-11-24 2022-06-14 湖州泰益智能科技有限公司 一种环形楔块组合式混凝土预制块塔吊基础
CN116356875A (zh) * 2023-04-13 2023-06-30 徐州建机工程机械有限公司 钢结构基础块、装配式固定基础及安装方法

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