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WO2013037027A1 - Procédé de fabrication de pièces standardisées en plastique, pièces résultantes et montage de maisons préfabriquées - Google Patents

Procédé de fabrication de pièces standardisées en plastique, pièces résultantes et montage de maisons préfabriquées Download PDF

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Publication number
WO2013037027A1
WO2013037027A1 PCT/BR2012/000353 BR2012000353W WO2013037027A1 WO 2013037027 A1 WO2013037027 A1 WO 2013037027A1 BR 2012000353 W BR2012000353 W BR 2012000353W WO 2013037027 A1 WO2013037027 A1 WO 2013037027A1
Authority
WO
WIPO (PCT)
Prior art keywords
parts
plastic
monolithic
female
male
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/BR2012/000353
Other languages
English (en)
Portuguese (pt)
Inventor
Luciano Vinicius DEMARCHI
Elio De Mello Castanho Junior
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Individual
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Publication of WO2013037027A1 publication Critical patent/WO2013037027A1/fr
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

Links

Classifications

    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/02—Structures consisting primarily of load-supporting, block-shaped, or slab-shaped elements
    • E04B1/12—Structures consisting primarily of load-supporting, block-shaped, or slab-shaped elements the elements consisting of other material
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
    • E04C2/10—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of wood, fibres, chips, vegetable stems, or the like; of plastics; of foamed products
    • E04C2/20—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of wood, fibres, chips, vegetable stems, or the like; of plastics; of foamed products of plastics
    • E04C2/205—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of wood, fibres, chips, vegetable stems, or the like; of plastics; of foamed products of plastics of foamed plastics, or of plastics and foamed plastics, optionally reinforced
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04H—BUILDINGS OR LIKE STRUCTURES FOR PARTICULAR PURPOSES; SWIMMING OR SPLASH BATHS OR POOLS; MASTS; FENCING; TENTS OR CANOPIES, IN GENERAL
    • E04H1/00—Buildings or groups of buildings for dwelling or office purposes; General layout, e.g. modular co-ordination or staggered storeys
    • E04H1/12—Small buildings or other erections for limited occupation, erected in the open air or arranged in buildings, e.g. kiosks, waiting shelters for bus stops or for filling stations, roofs for railway platforms, watchmen's huts or dressing cubicles
    • E04H1/1205—Small buildings erected in the open air
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/35—Extraordinary methods of construction, e.g. lift-slab, jack-block
    • E04B2001/3583—Extraordinary methods of construction, e.g. lift-slab, jack-block using permanent tensioning means, e.g. cables or rods, to assemble or rigidify structures (not pre- or poststressing concrete), e.g. by tying them around the structure

Definitions

  • This patent refers to the process of manufacturing standardized plastic parts, resulting parts and assembly process of prefabricated houses, applied in the area of construction, obtaining intended plastic houses, ecological, formed with a set standardized parts of recycled or non-recycled plastics, combined with other conventional parts, with speed, quality, low manufacturing and maintenance costs, robustness, better appearance and ease of assembly.
  • the "building system for the manufacture of houses and other structures” is basically composed of: closing panels (1), vertical profiles (2); horizontal profiles (3), shoes (4), base frames, floor panels (5), metalon profiles (6), shear-type crossbeams (7), strap beams (8), screws, in addition to plumbing / sanitary and electrical.
  • the materials mainly consist of recycled or virgin polyolefins, mainly polyethylene and polypropylene compounds with or without various additives, including fiberglass, metals and naturally occurring materials such as rice husk, sugarcane bagasse, nut shells, talc, clay, sand and wood.
  • Ducts and channels for electrical wiring, plumbing, and ventilation can be provided and a ribbed reinforcement grid can be included for strength.
  • Upright or horizontal bars and reinforcing materials including fabrics may also be run through the available channels formed in the composite material to increase structural stability.
  • Each structural panel can be provided with flanges at the ends where holes align with holes in other structural panels for securing the structural panels together using various devices. Sealants, adhesives and flashing can be applied to the interfaces between the structural panels.
  • the present invention is a system of polymeric panels and the method for production and use, permitting the rapid construction of a building foundation wall or other structure and in particular a foundation below the grid.
  • the polymeric base system includes polymeric wall panels and other components suitable for supporting lateral and end compression loads.
  • the walls include two parallel faces separated by a series of webs or ribs, where the webs and faces of the wall panels may be formed of a similar polymer material, such as polyvinyl chloride (PVC).
  • Wall panels and / or other components may be extruded to allow rapid production of sections of wall panels, where panels may be cut to length and then secured to adjacent panels to form a foundation wall.
  • the method of fixing adjacent panels may include welding, gluing or other techniques and may be performed on the job site or in a prefabrication facility.
  • the wall panels can be coextruded with an insulating material inserted into the voids between the parallel faces to provide improved thermal performance of the foundation as well.
  • This invention relates to a hardwood imitation building material made of raw discarded plastic material and method for doing the same.
  • the method includes the steps of: grounding dusted phenolic resin sheets mixing the powder with recycled plastic or new plastic such as PE, PVC, PP, PS, ABS, PET, OPP and PMMA subjecting the mixture to mixing, granulation and injection Extrusion or centrifugal molding to obtain the construction material imitated hardwood with beautiful and natural log-like wood grain, high rigid strength, low density and low cost.
  • the building material is a material with low fire, smoke, non flammable, low toxic, and electrical insulated characteristics. It can be recycled for repeated use.
  • the invention utilizes discarded phenolic resin sheets as the raw material which is then mixed with recycled plastic such as PE, PVC, PP, PS, ABS, PET, OPP and PMMA which has been subjected to a recycling treatment.
  • recycled plastic such as PE, PVC, PP, PS, ABS, PET, OPP and PMMA which has been subjected to a recycling treatment.
  • the raw materials with low costs.
  • This invention can recycle discarded waste for recycling purpose, so as to significantly reduce log consumption.
  • This invention provides a highly beneficial environmental benefit and protection with very useful economic values.
  • the plastic panels are hollow injected and internally stuffed with polyurethane for high cost, high cost labor-intensive thermal and acoustic insulation;
  • the panels are unfinished and require final finishing of plaster or other coating, making the construction more expensive; Electrical and hydraulic pipelines are customized on each panel, creating various types of panels, complicating production and logistics and increasing overall costs;
  • the plastic panels are injected hollow not stuffed internally without thermal and acoustic insulation
  • the panels are unfinished and require final finishing making the construction more expensive
  • PROCESS FOR MANUFACTURING PLASTIC STANDARD PARTS, RESULTING PARTS AND PREFABRICATED HOUSE ASSEMBLY object of the present patent, was developed to overcome the drawbacks, limitations and disadvantages of current manufacturing and assembly processes and current parts, because it utilizes an unprecedented design of standardized parts of recycled or non-recycled plastics, associated with other conventional parts, with speed, quality, low manufacturing and maintenance costs, robustness, better appearance and ease of assembly.
  • the panels are formed from male and female insertable planks, providing the minimum and sufficient thickness to give buckling stability when their elements are compressed by steel tensioners, forming unpublished monolithic walls. It is a wall, not of prestressed concrete but of prestressed plastic, that is, the plastic elements are compressed together to form a monolithic, self-supporting wall;
  • FIGURE 1 showing the perspective of a home obtained with the process and modular parts of the present invention
  • FIGURE 2 showing perspective, left side view, rear view, and bottom view of the basic board of the present invention
  • FIGURE 3 showing perspective, left side view, rear view and top view of the junction board of the present invention
  • FIGURE 4 showing perspective, left side view, rear view and top view of the corner board of the present invention
  • FIGURE 5 showing perspective, left side view, rear view, and bottom view of the female adapter plate of the present invention
  • FIGURE 6 showing perspective, left side view, rear view, and bottom view of the male adapter plate of the present invention
  • FIGURE 7 showing perspective, left side view, rear view and top view of the stop of the present invention
  • FIGURE 8 showing perspective, left side view, rear view, and top view of the male wide board of the present invention
  • FIGURE 9 showing perspective, left side view, rear view and bottom view of the female wide board of the present invention.
  • FIGURE 10 showing perspective, left side view, rear view, and top view of the connecting board of the present invention
  • FIGURE 11 showing perspective, left side view, rear view, and bottom view of the tile of the present invention
  • FIGURE 12 showing perspective, left side view, rear view and top view of the ridge of the present invention
  • FIGURE 13 showing perspective, left side view, rear view, and bottom view of the closure board of the present invention
  • FIGURE 14 showing the top view of placing the ties on the boards of the process of the present invention
  • FIGURE 15 showing the perspective of placing the ties on the boards of the process of the present invention
  • FIGURE 16 showing the perspective view of a monolithic panel with implanted tie rod of the process of the present invention
  • FIGURE 17 showing the perspective view of a monolithic panel with tie rod door and window frames of the process of the present invention
  • FIGURE 18 showing the perspective of the house floor-to-ceiling connection of the process of the present invention
  • FIGURE 19 showing the perspective of assembling the lined and one-door house of the process of the present invention
  • FIGURE 20 showing the perspective of mounting the roof structure of the process of the present invention
  • FIGURE 21 showing the perspective of the roofed house placed, without closing the eighth with the process of the present patent.
  • FIGURE 22 showing the perspective of the house with the locks of the eighth with the process of the present patent.
  • the standard parts set of the present invention is comprised of a prismatic rectangular base plate (1) with a male socket (1-A) and opposite female socket (1-B), hollow with longitudinal holes (1-C) and horizontal transverse holes (1-D) and made of extruded plastic; Rectangular T-shaped junction plate (2) with two sides with male fittings (2- A) and one female socket side (2-B), hollow with longitudinal holes (2-C) and horizontal transverse holes (2-D) and vertical transverse holes (2-E) and constructed of extruded plastic; Rectangular "L” shaped prismatic corner plank (3) with one male insert side (3-A) and one female insert side (3-B) and hollow with longitudinal holes (3-C), horizontal transverse holes (3-D) and vertical transverse holes (3-E) and made of extruded plastic; female fitting plate (4) of rectangular prismatic shape with two female fittings (4-B), cast with a longitudinal hole (4-C) and transverse holes (4-D) and made of extruded plastic; male fitting plate (5) of rectangular
  • the foundation is prepared, such as radier, baldrame beam or any other;
  • the monolithic panels (PMPA) that compose the outer and inner walls are joined using the junction boards (3) and corner board (4) and their transversely placed risers (6) and diagonal risers (6) at the corners; 5) The monolithic panel (PMPI) is secured to the monolithic panel (PMPA) floor with vertical (6) tie rods and diagonal (6) tie rods;
  • the monolithic panel (PMLA) is secured to the monolithic panel (PMPA) with vertical (6) and diagonal (6) tie rods;
  • Utility pipes are routed through holes (1-C), (2-C), (3-C), (4-C) and (5-C) of parts;
  • the roof structure is assembled by stacking basic planks (1) with a junction plank (2) at the bottom and a connecting plank (10) at the top by piercing (6) forming monolithic panels (PMPE) which form the hangers which are linked together by inclined basic planks (1);
  • PMPE monolithic panels
  • PMPE Monolithic panel
  • PMPA monolithic panel
  • PMLA monolithic panel
  • the standard parts of the present invention are of sufficient thickness to give buckling stability when their elements are compressed by steel tensors, forming unprecedented monolithic walls. It is a wall, not of prestressed concrete, but of prestressed plastic, that is, the plastic elements are compressed together to form a monolithic, self-supporting wall.
  • the obtained walls are capable of integrating the structural aspect of the construction by linking all the panels (walls, ceiling and floor) by tensors producing a lightweight parallelepiped or prism, economical in amount of material and rigid enough to resemble a monocoque structure.
  • the standard parts of the present invention are of sufficient thickness to give buckling stability when their elements are compressed by steel tensors, forming unprecedented monolithic walls. It is a wall, not of prestressed concrete, but of prestressed plastic, that is, the plastic elements are compressed together to form a monolithic, self-supporting wall.
  • the obtained walls are capable of integrating the structural aspect of the construction by linking all the panels (walls, ceiling and floor) by tensors producing a lightweight parallelepiped or prism, economical in amount of material and rigid enough to resemble a monocoque structure.
  • tensors producing a lightweight parallelepiped or prism, economical in amount of material and rigid enough to resemble a monocoque structure.

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Wood Science & Technology (AREA)
  • Panels For Use In Building Construction (AREA)

Abstract

L'invention concerne un procédé de fabrication de pièces standardisées en plastique, les pièces résultantes et le montage de maisons préfabriquées, et notamment un procédé de fabrication de pièces standardisées en plastique, les pièces résultantes et le procédé de montage de maisons préfabriquées, le domaine d'application étant la construction civile. On obtient des maisons en plastique précontraint, auto-porteur et analogue, dotées d'une structure monocoque et écologiques, formées avec un ensemble de pièces standardisées de plastiques recyclés ou non, légers, assurant une isolation thermique et acoustique, ignifuges, résistants aux intempéries, aux tremblements de terre, aux insectes, au rayonnement UV et à la moisissure, en association avec d'autres pièces classiques, les maisons étant obtenues rapidement et se caractérisant par une qualité élevée, de faibles coûts de fabrication et d'entretien, une haute robustesse, un meilleur aspect et un montage facilité.
PCT/BR2012/000353 2011-09-16 2012-09-14 Procédé de fabrication de pièces standardisées en plastique, pièces résultantes et montage de maisons préfabriquées Ceased WO2013037027A1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
BRPI1105882-0A BRPI1105882B1 (pt) 2011-09-16 2011-09-16 processo de fabricação de peças padronizadas plásticas, peças resultantes e montagem de casas pré-fabricadas
BRPI1105882-0 2011-09-16

Publications (1)

Publication Number Publication Date
WO2013037027A1 true WO2013037027A1 (fr) 2013-03-21

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Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/BR2012/000353 Ceased WO2013037027A1 (fr) 2011-09-16 2012-09-14 Procédé de fabrication de pièces standardisées en plastique, pièces résultantes et montage de maisons préfabriquées

Country Status (2)

Country Link
BR (1) BRPI1105882B1 (fr)
WO (1) WO2013037027A1 (fr)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2015054761A1 (fr) * 2013-10-15 2015-04-23 Masetti Filho Adelmo Système constitué par des équipements modulaires et écologiques pour le montage d'un centre d'entraînement pour tireurs avec utilisation de munition réelle

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2023059206A1 (fr) * 2021-10-07 2023-04-13 Eco Building Technology S.A.C. Habitation durable sans structure formée de panneaux thermiques autoportants

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO1995033106A1 (fr) * 1994-05-27 1995-12-07 Royal Building Systems (Cdn) Limited Elements structuraux creux et a trous pour realiser des maisons et similaire
GB2345704A (en) * 1998-10-14 2000-07-19 Thomas Robert Brunskill Building system using extruded plastics
WO2000068523A1 (fr) * 1999-05-10 2000-11-16 Crowell James H Systeme de construction modulaire
US20080307739A1 (en) * 2007-06-15 2008-12-18 Scott Clucas Modular Building Panel
US20110045250A1 (en) * 2009-08-20 2011-02-24 Vic De Zen Extrusion process and product

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO1995033106A1 (fr) * 1994-05-27 1995-12-07 Royal Building Systems (Cdn) Limited Elements structuraux creux et a trous pour realiser des maisons et similaire
GB2345704A (en) * 1998-10-14 2000-07-19 Thomas Robert Brunskill Building system using extruded plastics
WO2000068523A1 (fr) * 1999-05-10 2000-11-16 Crowell James H Systeme de construction modulaire
US20080307739A1 (en) * 2007-06-15 2008-12-18 Scott Clucas Modular Building Panel
US20110045250A1 (en) * 2009-08-20 2011-02-24 Vic De Zen Extrusion process and product

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2015054761A1 (fr) * 2013-10-15 2015-04-23 Masetti Filho Adelmo Système constitué par des équipements modulaires et écologiques pour le montage d'un centre d'entraînement pour tireurs avec utilisation de munition réelle

Also Published As

Publication number Publication date
BRPI1105882B1 (pt) 2020-01-28
BRPI1105882A2 (pt) 2013-08-13

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