WO2013011604A1 - Machine à laver à tambour - Google Patents
Machine à laver à tambour Download PDFInfo
- Publication number
- WO2013011604A1 WO2013011604A1 PCT/JP2012/001753 JP2012001753W WO2013011604A1 WO 2013011604 A1 WO2013011604 A1 WO 2013011604A1 JP 2012001753 W JP2012001753 W JP 2012001753W WO 2013011604 A1 WO2013011604 A1 WO 2013011604A1
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- WIPO (PCT)
- Prior art keywords
- laundry
- water
- cloth
- detection unit
- washing machine
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06F—LAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
- D06F33/00—Control of operations performed in washing machines or washer-dryers
- D06F33/30—Control of washing machines characterised by the purpose or target of the control
- D06F33/32—Control of operational steps, e.g. optimisation or improvement of operational steps depending on the condition of the laundry
- D06F33/36—Control of operational steps, e.g. optimisation or improvement of operational steps depending on the condition of the laundry of washing
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06F—LAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
- D06F25/00—Washing machines with receptacles, e.g. perforated, having a rotary movement, e.g. oscillatory movement, the receptacle serving both for washing and for centrifugally separating water from the laundry and having further drying means, e.g. using hot air
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06F—LAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
- D06F34/00—Details of control systems for washing machines, washer-dryers or laundry dryers
- D06F34/14—Arrangements for detecting or measuring specific parameters
- D06F34/18—Condition of the laundry, e.g. nature or weight
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06F—LAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
- D06F37/00—Details specific to washing machines covered by groups D06F21/00 - D06F25/00
- D06F37/30—Driving arrangements
- D06F37/304—Arrangements or adaptations of electric motors
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06F—LAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
- D06F2103/00—Parameters monitored or detected for the control of domestic laundry washing machines, washer-dryers or laundry dryers
- D06F2103/26—Imbalance; Noise level
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06F—LAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
- D06F2105/00—Systems or parameters controlled or affected by the control systems of washing machines, washer-dryers or laundry dryers
- D06F2105/02—Water supply
Definitions
- the present invention relates to a drum type washing machine that detects the quality of laundry and performs washing suitable for the quality of the laundry.
- the cloth quality of the laundry in the washing tub is determined from the magnitude of torque fluctuation of the drive section detected by the torque fluctuation detection section during the washing operation (for example, see Patent Document 1).
- FIG. 7A is a diagram illustrating a behavior in which a laundry containing a large amount of chemical fiber rotates in a rotating drum in conventional cloth quality detection.
- FIG. 7B is a diagram illustrating a behavior in which laundry with much cotton rotates in a rotating drum in conventional cloth quality detection.
- a chemical fiber or the like having a low water absorption sticks to the inside of the washing tub, so that the torque fluctuation is small.
- torque fluctuation is small.
- the cotton having high water absorption has a small torque fluctuation because the laundry does not lift up to the upper part of the washing tub, and thus idles at a low position in the washing tub. Therefore, in both cases, since the torque fluctuation is small, there is a problem that it is difficult to determine the cloth quality.
- Some conventional drum-type washing machines operate by setting a stirring time and a water level in accordance with the cloth quality in the washing process and the drying process (see, for example, Patent Document 2).
- the cloth amount detected by the cloth amount detection unit and the water level detected by the water level detection unit are input, and the laundry cloth quality is determined to be more cotton and more chemical fibers. ing.
- the controller starts operation by operating the start / pause switch, it operates the water supply valve to supply water into the water tank, and when the water level detection unit detects a predetermined water level, it stops water supply and drives the motor. For example, inversion is performed with a time period of 20 seconds on and 3 seconds off, and washing is performed.
- the quality of the laundry is determined based on the water level in the rotating drum after the forward reversal is performed once, depending on whether the amount of laundry is large or small. And the water level and rotation speed at the time of washing are changed according to the determined cloth quality result.
- the cloth quality of the laundry in the washing tub is determined from the magnitude of the torque fluctuation of the driving unit detected by the torque fluctuation detection unit during the washing operation. (For example, refer to Patent Document 3).
- This invention solves the conventional subject, and it aims at providing the washing machine which can detect the cloth quality of the clothes thrown into the washing tub accurately.
- the present invention solves the conventional problem, and accurately detects the cloth quality of the clothes put in the washing tub, and optimizes the operation sequence based on the cloth quality to improve the washing performance.
- the purpose is to provide a drum-type washing machine that is excellent in energy saving, such as water saving and time saving (power saving).
- the present invention solves the conventional problem, determines the difference in the water absorption speed of the fibers constituting the clothes put in the washing tub, and changes the rotational setting of centrifugal washing based on the result It is to provide a washing machine capable of performing a washing operation excellent in energy saving performance corresponding to a material constituting clothing.
- the drum-type washing machine of the present invention contains a laundry, a washing tub that is rotatable about a horizontal rotation shaft or a rotation shaft that is inclined downward from the front side toward the back side, and a water tub that stores the washing tub
- a vibration detecting unit that detects vibration of the water tub
- a driving unit that drives the washing tub
- a torque fluctuation detecting unit that detects the magnitude of torque fluctuation of the driving unit
- a cloth quality detection that detects the cloth quality of the laundry
- a control unit that controls each process such as washing, rinsing, and dehydration by driving the driving unit and the like, and the control unit has a rotational speed at which the magnitude of vibration detected by the vibration detecting unit is maximized.
- the drive unit is operated, and the cloth quality detection unit determines the cloth quality of the laundry from the magnitude of the torque fluctuation in this state.
- the magnitude of vibration detected by the vibration detection unit is maximized after a certain amount of water corresponding to the weight of the laundry is supplied into the washing tub and absorbed by the laundry regardless of the fabric quality.
- the drive unit can be operated so that the laundry can be struck with maximum acceleration from the uppermost part of the rotating washing tub to the lowermost part (the bottom of the washing tub).
- the drum type washing machine of the present invention includes a cloth amount detection unit that detects the amount of laundry in the washing tub, and the control unit operates the drive unit to
- the detection unit detects the cloth quality of the laundry from the magnitude of the torque fluctuation in a state where the magnitude of the vibration detected by the vibration detection unit is maximized, and the control unit detects the cloth amount and the cloth quality by the cloth amount detection unit.
- the amount of water supply is determined from the fabric quality by the detector.
- the laundry can be knocked down with the maximum acceleration from the top to the bottom of the washing tub regardless of the fabric quality, and the magnitude of torque fluctuation (variation width) according to the fabric quality (water absorption) )
- the fabric quality can be detected accurately and easily, and washing is performed at the washing water level according to the fabric quality, so the washing performance is excellent, and the drum type is highly energy-saving, such as water saving and reduced time (power saving).
- a washing machine can be provided.
- the washing process includes a centrifugal washing process for discharging washing water from the laundry by centrifugal force, and a degree that the laundry does not stick in the washing tub performed after the centrifugal washing process.
- the control unit changes the number of rotations of the washing tub in the centrifugal force washing step according to the fabric quality detected by the fabric quality detection unit.
- the amount of water corresponding to the weight of the laundry is poured in the washing step, and the laundry that is being poured in the water pouring process is water-absorbing. It is determined whether there are many things made of high materials or many things made of materials with low water absorption.
- control unit operates the drive unit, and the cloth quality detection unit detects the magnitude of the torque fluctuation in the state where the magnitude of vibration detected by the vibration detection unit is maximized.
- the fabric quality of the laundry is detected, and the control unit changes the content of the rinsing process from the fabric quality by the fabric quality detection unit.
- the laundry can be knocked down with the maximum acceleration from the top to the bottom of the washing tub regardless of the fabric quality, and the magnitude of torque fluctuation (variation width) according to the fabric quality (water absorption) )
- the fabric quality can be detected accurately and easily, and washing is performed in a rinsing process according to the fabric quality.
- Machine can be provided.
- FIG. 1 is a cross-sectional view showing a schematic structure of a drum-type washing machine according to Embodiment 1 of the present invention.
- FIG. 2 is a block diagram showing the configuration of the control device for the drum-type washing machine according to Embodiment 1 of the present invention.
- FIG. 3A is a diagram showing a correlation between magnitudes of torque fluctuations due to differences in fabric quality when the rotating drum of the drum type washing machine in Embodiment 1 of the present invention is rotated in one direction at 45 rpm.
- FIG. 3B is a diagram showing a correlation between magnitudes of torque fluctuations due to a difference in cloth quality when the rotating drum of the drum type washing machine in Embodiment 1 of the present invention is rotated at a rotation speed corresponding to the cloth quality. .
- FIG. 1 is a cross-sectional view showing a schematic structure of a drum-type washing machine according to Embodiment 1 of the present invention.
- FIG. 2 is a block diagram showing the configuration of the control device for the drum-
- FIG. 4 is a diagram showing the correlation of the torque variation according to the cloth quality with respect to the cloth amount of the drum type washing machine in the first embodiment of the present invention.
- FIG. 5 is a diagram showing the behavior of the laundry in the rotating drum in a general drum-type washing machine.
- FIG. 6 is a flowchart showing the operation of the drum type washing machine in the first embodiment of the present invention.
- FIG. 7A is a diagram illustrating a behavior in which a laundry containing a lot of chemical fibers rotates in a rotating drum in a general drum type washing machine.
- FIG. 7B is a diagram illustrating a behavior in which laundry with a lot of cotton rotates in a rotating drum in a general drum-type washing machine.
- Embodiment 1 of the present invention will be described below with reference to the drawings.
- 1 is a cross-sectional view showing a schematic structure of a drum-type washing machine according to Embodiment 1 of the present invention. The configuration will be described below with reference to FIG.
- a washing tub 3 is housed in the washing machine body 1 so as to be swingable, and a rotating drum 4 serving as a washing tub is disposed in the tub 3 so as to be rotatable around a rotation shaft 4a.
- a rotating shaft 4 a of the rotating drum 4 is directly connected to a motor 6 as a driving unit attached to the outside of the back surface of the water tank 3, and the rotating drum 4 is driven to rotate by the motor 6.
- the rotating drum 4 is provided with a plurality of through holes 4e over the entire peripheral wall 4c so that water can be passed and vented between the water tank 3 and the rotating drum 4.
- the back wall 4d of the rotating drum 4 is formed with a plurality of back openings 4f along the circumferential direction, and these back openings 4f are arranged so as to oppose the inlet 9e formed at the top on the back side of the water tank 3.
- a plurality of stirring protrusions 4 b are provided on the inner surface of the peripheral wall 4 c of the rotating drum 4, and the stirring protrusions 4 b can lift the laundry in the rotating drum 4 by the rotation of the rotating drum 4.
- the through-hole 4e is provided over the entire peripheral wall of the rotary drum 4, it may be partially formed on the peripheral wall of the rotary drum 4.
- the air permeability between the water tank 3 and the rotary drum 4 and the passage of air are sufficient. What is necessary is just to set so that wateriness can be ensured and it does not interfere with drying from washing.
- the rotating shaft 4a is in the horizontal direction, the water supplied into the water tank 3 is accumulated on the back side, and a deep water storage state can be obtained even with a small amount of water. That is, it becomes easy for the laundry to hydrate with a small amount of water supply.
- the water tank 3 is provided along the vicinity thereof with the same inclination as the rotating drum 4 in order to efficiently supply water to the laundry in the rotating drum 4.
- the rotating drum 4 By inclining the rotating drum 4 and the water tub 3, the water starts to come into contact with the outer peripheral side of the laundry earlier than the horizontal arrangement, so that the laundry is likely to contain water.
- the rotating drum 4 may be horizontal or the inclination angle ⁇ may be less than 10 degrees.
- an opening communicating with the inside of the rotating drum 4 through the opening 13 of the water tub 3 is provided on the front side of the washing machine body 1, and an opening / closing door 5 is provided in the opening so as to be freely opened and closed.
- the opening 13 of the water tank 3 is provided with an annular sealing material 14 at the mouth edge.
- the front surface side of the sealing material 14 is in contact with the rear surface side of the opening / closing door 5 so as to be sealed, and the sealing material 14 is deformed and pressed to the rear surface side of the opening / closing door 5 even if the opening of the water tank 3 that swings up and down, right and left and back and forth moves. As a result, hermeticity is maintained.
- the upper part of the water tank 3 is provided with a detergent storage part 7a, a water supply valve 7b which is a water supply part, and a water supply path 7c.
- the detergent container 7a is supplied with water by opening and closing the water supply valve 7b.
- the water supply path 7c supplies the detergent in the detergent container 7a to the space Y formed between the inner surface of the water tank 3 and the outer surface of the rotating drum 4 together with water supply.
- the bottom of the aquarium 3 has a drain pipe 8a with one end connected to the bottom of the aquarium 3, and a drain valve 8b as a drain.
- the drain valve 8b When the drain valve 8b is opened and closed, the washing process ends and the rinse process ends.
- the water in the water tank 3 is drained through the drain pipe 8a when necessary.
- a drainage filter 8c that can be removed from the outside of the washing machine body 1 is disposed to collect lint contained in the drainage.
- the drying unit 9 includes a blower 9c, a blower path 9d, an inlet 9e, a lead-out port 9f, a dehumidifying unit 9g, a heating unit 9h, and a filter (not shown).
- the outlet 9f takes out air from the water tank 3 and the rotating drum 4.
- the blower 9c sucks air from the outlet 9f.
- the filter (not shown) collects and removes dusts contained in the air from the outlet 9f.
- the introduction port 9 e is provided on the back side of the water tank 3 and puts air blown from the blower 9 c into the rotating drum 4.
- the air passage 9d connects the air blower 9c and the introduction port 9e.
- the dehumidifying part 9g is arranged in the air blowing path 9d and dehumidifies the high-humidity air from the outlet 9f.
- the heating unit 9h is arranged on the downstream side of the dehumidifying unit 9g in the air blowing path 9d, and heats the air after dehumidification into high-temperature air.
- the dehumidifying part 9g and the heating part 9h may be constituted by a heat pump unit, the heating part 9h may be constituted by a heater, and the dehumidifying part 9g may be a water cooling method or an air cooling method.
- the dehumidifying part 9g and the heating part 9h are configured by a heat pump unit, and the compressor constituting the heat pump unit together with the dehumidifying part 9g and the heating part 9h in the washing machine body 1 (Not shown) shall be provided.
- the water in the aquarium 3 is circulated by the circulation pump 30 as necessary at the time of the washing process including the water supply and drainage operations, the rinsing process, etc. It is possible to improve the function too much.
- the circulation pump 30 is fixed on a base plate 2 a that is the bottom of the washing machine body 1, and sucks wash water and sends it to the circulation channel 31. Further, the fed wash water is discharged into the washing tub from the opening 13 of the rotary drum 4 through the circulation water channel 31. More specifically, the discharge side path 31b of the circulation water channel 31 is connected to the injection port 51 provided in the front end wall 3g around the opening 13 of the water tank 3 from the outer surface, and the inner surface of the front end wall 3g of the water tank 3 The cleaning water is jetted between the corresponding outer surfaces of the front end walls 4g of the rotating drum 4 and discharged into the rotating drum 4 through a flow path formed therebetween.
- the water injection port 51 from the discharge side passage 31b is in a position where it does not come into contact with the laundry in the rotating drum 4, so that the laundry is caught and washed, disturbing the behavior required for rinsing or drying, or It is possible to prevent the laundry from being damaged or torn, and the appearance is not impaired.
- the rotational speed of the motor of the circulation pump 30 is set to about 3500 rpm, for example.
- injection port 51 is not limited to the attachment position at the lower part, and may be provided at the upper part as long as it does not come into contact with the laundry in the rotating drum 4. It may be arranged at a plurality of positions.
- a DC brushless motor capable of controlling the rotation speed is used to circulate the water in the water tank 3 by the circulation pump 30.
- the vertical angle and the lateral extent of the discharged circulating water can be changed without using a special injection nozzle.
- the rotation speed of the circulation pump 30 is, for example, about 3500 rpm as described above during normal washing operation, and about 20 L of circulating water per minute is supplied to the laundry in the rotating drum 4. This will improve washing performance and rinsing performance.
- the control unit 11a constituting the control device 11 reduces the rotational speed of the circulation pump 30 to about 2500 rpm, for example. Circulating water is about 15L / min.
- the angle in the vertical direction in which the circulating water is discharged is made closer to the horizontal, and the degree of spread in the left-right direction is reduced. Thereby, when there is little laundry, the discharged circulating water is injected to the laundry located in the downward direction in the rotating drum 4, and circulating water is supplied efficiently.
- the structure which installs the circulation pump 30 on the baseplate 2a which is the bottom part of the washing machine main body 1 it is not limited to this,
- the water in the water tank 3 is circulated.
- the structure where the circulation pump 30 is installed in the lower part 3b of the water tank 3 may be sufficient.
- route 31b is not restricted to one, There may be multiple, and the injection port 51 may be not only from the lower part but from the upper part, and may be plural.
- the drum-type washing machine is provided with a water level detection unit 10 that detects the amount of water supplied into the rotary drum 4.
- a water level detection unit 10 that detects the amount of water supplied into the rotary drum 4.
- the pressure detection unit 10c is composed of a ferrite integrated with a bellows portion that moves by pressure, and a fixed-side coil that surrounds the outer periphery of the pressure detection unit 10c. To do.
- the water level detection unit 10 is open to the atmosphere and the output is constant when the cleaning water does not come into the air trap unit 10a.
- the water level detection unit 10 is generally sensing by measuring the air internal pressure by the air trap mechanism, and measuring the time until the air internal pressure changes from the stable atmospheric open pressure affects the variation of the water level sensor. It is an appropriate calculation method that is not subject to
- the output of the water level detection unit 10 changes depending on the rotation of the rotating drum 4 during the washing operation, such as whether or not the rotating drum 4 is rotating, and the rotation number of the rotating drum 4.
- the water level can be recognized while the rotating drum 4 is stationary or rotating.
- the control unit 11a includes a system that can manage all input / output control with a timer, including various sensor outputs such as the water level detection unit 10 as well as instructions for water supply, drainage, and driving of the rotating drum 4. The time required for each operation and timing can be known.
- the vibration detector 16 detects the vibration of the water tank 3.
- the vibration detection unit 16 includes at least one acceleration sensor (not shown), detects vibration in at least one of the vertical direction, the horizontal direction, and the front-rear direction of the water tank 3, and detects the acceleration in each detected direction. Output the sum of.
- Embodiment 1 vibration (acceleration) in the vertical direction with respect to the front surface of the rotating drum 4 is detected.
- the acceleration sensor may be a semiconductor acceleration sensor, a piezoelectric acceleration sensor, or the like, and may be a multi-axis (two-axis or three-axis) acceleration sensor.
- the actual vibration of the aquarium 3 occupies most of the components in the vertical direction, so the acceleration of clothing falling can be detected with sufficient accuracy in only one direction of the vertical direction. Since there is a rare case where the water tank 3 hits the casing, in the first embodiment of the present invention, a three-axis acceleration sensor is used to add and add the three-axis acceleration components. .
- FIG. 2 is a block diagram illustrating a configuration of the control device 11 of the drum type washing machine according to the first embodiment of the present invention.
- the control device 11 includes a microcomputer, and includes a control unit 11a, a cloth quality detection unit 11b that detects the quality of the laundry, and a cloth amount detection unit 11d that detects the amount of the laundry. .
- the control unit 11a controls the motor 6, the water supply valve 7b, the drain valve 8b, and the like through a power switching unit (not shown) to perform washing, rinsing, and dehydration.
- the rotation speed calculation unit 11e calculates the rotation speed of the rotary drum 4 from the speed signal output from the hall element 6a as the rotation speed detection unit.
- the rotation speed of the rotary drum 4 is supplied to the cloth amount detection unit 11d, and the cloth amount is detected based on the detected rotation speed.
- Cloth amount detection is performed as follows. First, the control unit 11a drives the motor 6 to rotate. The rotational speed of the rotating drum 4 at this time is once raised to a rotational speed at which the laundry is stuck to the inside of the peripheral wall 4c of the rotating drum 4, for example, about 100 to 140 rpm. The controller 11a turns off the motor 6 after maintaining the rotation of the rotary drum 4 for a predetermined time. Then, the motor 6 rotates because the rotating drum 4 rotates due to inertia. At this time, the rotation of the rotating drum 4 gradually decreases due to the friction torque, and the rotating drum 4 eventually stops. The time from the stop of energization to the stop of the rotating drum 4 is long when the amount of laundry is large, and short when the amount of laundry is small. The amount of laundry is detected using the fact that the difference in time required for this stop is proportional to the amount of laundry.
- the control unit 11a determines the cleaning water level according to the cloth amount detected by the cloth amount detection unit 11d, and opens the water supply valve 7b to supply water to the cleaning water level. Thereafter, the output from the vibration detection unit 16 is input, and the rotational speed of the motor 6 is varied while performing vector control so that the maximum acceleration is applied in a predetermined direction (vertical direction in the present embodiment). To decide. Thereafter, the output from the torque fluctuation calculation unit 11c is input while the determined number of revolutions is kept constant, and the fabric quality of the laundry is determined by the fabric quality detection unit 11b.
- the torque fluctuation calculation part 11c calculates the output of the motor 6 detected from the motor current detection part 17 which is a torque fluctuation detection part.
- the q-axis current obtained by vector control is proportional to the torque, so the torque of the motor 6 and the magnitude of torque variation are calculated using the q-axis current.
- the drum type washing machine in the first embodiment of the present invention automatically controls the motor 6, the water supply valve 7b, the drain valve 8b, and the drying unit 9 according to mode setting and a control program, and at least a washing process, a rinsing process, a dehydrating process, It has a function of performing a drying process.
- the laundry is first put in from the door 5 and the cloth amount is detected along with the rotation of the rotary drum 4 without being wet.
- the basic water supply amount is determined from the result of the cloth amount detection at this time.
- the water supply valve 7b is opened and water supply is started.
- the detergent in the detergent container 7 a is also put into the water tank 3 using the water supply at this time.
- the rotating drum 4 repeats the left and right rotations for about 3 minutes to sufficiently absorb the washing water (containing water).
- the motor 6 operates at a rotational speed at which the magnitude of vibration detected by the vibration detection unit 16 is maximized.
- the control unit 11a changes the rotational speed of the rotating drum 4 in a range of 40 to 49 rpm so that the maximum acceleration is generated in the vertical direction (vertical direction) when viewed from the front side of the rotating drum 4.
- the rotating drum 4 is rotated at 45 rpm for 20 seconds, and the vibration detector 16 detects an average vertical acceleration for 20 seconds.
- the vibration detector 16 similarly detects the acceleration in the vertical direction.
- the controller 11a searches for the number of rotations of the rotating drum 4 to which an average acceleration is applied in the vertical direction compared to the vertical acceleration during rotation at 45 rpm. Similarly, by changing the drum rotation speed from 47, 48, and 49 rpm to 44 to 40 rpm, the drum rotation speed to which the average acceleration is applied is obtained.
- FIG. 3A is a diagram showing the correlation between the magnitudes of torque fluctuations due to the difference in fabric quality when the rotating drum of the drum type washing machine in Embodiment 1 of the present invention is rotated in one direction at 45 rpm.
- FIG. 3B is a diagram showing the correlation of the magnitude of torque fluctuation due to the difference in cloth quality when the rotating drum of the drum type washing machine in Embodiment 1 of the present invention is rotated at the number of rotations according to the cloth quality.
- the vibration detecting unit 16 determines the rotational speed at which the maximum acceleration is detected, and the rotating drum 4 is rotated at that rotational speed. Facing the bottom, the laundry is knocked down with maximum acceleration.
- FIG. 3B a result as shown in FIG. 3B is obtained.
- the garment sticking to the inner side of the peripheral wall 4 c of the rotating drum 4 is reduced by reducing the rotational speed to 43 rpm. That is, it is in a state in which the laundry is struck down with maximum acceleration from the uppermost part to the lowermost part of the rotating drum 4.
- the minimum condition for rotating the rotary drum 4 is established, and then the cloth quality is determined based on the magnitude of torque fluctuation.
- the control unit 11a has a rotation speed at which the laundry can be reliably knocked down with the maximum acceleration.
- the rotating drum 4 is continuously rotated at 43 rpm or the like. At this time, it is finely detected whether the fluctuation (torque fluctuation) of the rotational speed in the short period cycle is large or small, for example, the magnitude of the torque fluctuation in units of 0.1 second is detected.
- the rotating rotating drum 4 sinks due to the fall of the laundry in the rotating drum 4, thereby causing rotation unevenness (torque fluctuation of the motor 6). For example, if you put about 4kg of cotton clothes, double 8kg of washing water. For this reason, the rotation drum 4 is calculated to have 12 kg of cloth containing washing water.
- the laundry in the rotating drum 4 depends on how the cloth is biased, a lump of cotton containing approximately 2 kg of water is lifted up to the top of the rotating drum 4 and dropped down toward the bottom of the rotating drum 4 Therefore, the rotating drum 4 easily sinks and uneven rotation occurs.
- the magnitude of the rotation unevenness is ⁇ 2 rpm for chemical fibers and ⁇ 5 rpm for cotton, and the numerical difference itself is small. This is because even if rotation unevenness occurs by using vector control having high-speed response as the control method of the motor 6, it is difficult to cause rotation unevenness by rapidly increasing and decreasing the motor current.
- the control device 11 Since the influence on the torque fluctuation is large as much as the difference in rotation unevenness is small, the control device 11 according to the first embodiment of the present invention can easily distinguish the difference in the fabric quality by referring to the torque fluctuation (q-axis current of the motor current). .
- the variation in the rotation speed (rotation unevenness) becomes larger, so that the cloth quality can be determined based on the magnitude of the rotation unevenness.
- the torque fluctuation is detected at the timing when the motor 6 starts operating, that is, for 5 seconds after the rotation of the rotary drum 4, the laundry in the drum is not stable, so that the torque fluctuation is not detected and the torque fluctuation is detected after 5 seconds. Start detecting. It is better to detect the fluctuation as long as possible until the rotating drum 4 is stopped.
- FIG. 4 is a diagram showing the correlation of the torque variation according to the cloth quality with respect to the cloth amount of the drum type washing machine in the first embodiment of the present invention.
- the difference between the maximum value and the minimum value of the torque fluctuation of the rotary drum 4 is replaced with a numerical value that is easy to calculate (for example, a numerical value in units of a maximum of 400 bits) by the torque fluctuation calculation section 11c, and the cloth quality detection section 11b.
- the fabric quality is determined by comparing the first predetermined value A and the second predetermined value B, which are threshold values, with the ratio of fibers having high water absorption and fibers having low water absorption. .
- laundry capacity generally, it is said that the capacity of laundry that an adult changes and wash in one day is 1.5 kg.
- the range of the most practical washing capacity up to 3 families washing every day) can determine the fabric quality without depending on the amount of fabric.
- a capacity of 1 kg or less or a capacity exceeding 6 kg it is necessary to change the cloth quality judgment threshold value according to the cloth quantity obtained as a result of the cloth quantity judgment (the cloth quality detection threshold value based on the cloth quantity). Correction).
- the vibration detection unit 16 When the laundry is less than 1 kg, it is difficult to detect the difference in the cloth quality by the vibration detection unit 16 because it is relatively light even if it contains washing water. When the laundry exceeds 6 kg, the rotary drum 4 is almost filled with the laundry, and it is difficult to drop the rotary drum 4 from the upper part to the lower part. For this reason, it is difficult to detect a difference in fabric quality by the vibration detection unit 16. Therefore, the maximum torque fluctuation range, which is the difference between the maximum value and the minimum value of torque fluctuation, becomes small. Therefore, the fabric quality can be determined according to the amount of fabric by lowering the threshold value for determining the level of water absorption.
- the drum-type washing machine in the present embodiment accommodates laundry, and a washing tub that is rotatable around a horizontal rotation axis or a rotation axis that is inclined downward from the front side toward the back side; Water tank for storing the washing tub, vibration detection unit for detecting vibration of the water tub, driving unit for driving the washing tub, torque fluctuation detecting unit for detecting the magnitude of torque fluctuation of the driving unit, and the quality of the laundry And a control unit that controls each process such as washing, rinsing, and dehydration by driving the drive unit, etc., and the control unit has the maximum magnitude of vibration detected by the vibration detection unit.
- the drive unit is operated at the rotation speed at which the cloth quality detection section determines the cloth quality of the laundry from the magnitude of the torque fluctuation at the rotation speed at which the magnitude of the vibration is maximum.
- the magnitude of vibration detected by the vibration detection unit is maximized after a certain amount of water corresponding to the weight of the laundry is supplied into the washing tub and absorbed by the laundry regardless of the fabric quality.
- the drive unit is operated so that That is, the laundry can be knocked down with the maximum acceleration from the uppermost part of the rotating washing tub toward the lowermost part (the bottom of the washing tub). Therefore, by extracting the maximum amount of torque fluctuation (variation width) according to the fabric quality (water absorption), the laundry is often made of a material with high water absorption or low water absorption. The cloth quality of the material can be easily and accurately detected.
- the drum type washing machine in the present embodiment includes a water supply unit that supplies water to the washing tub or the water tub, and a rotation speed detection unit that detects the rotation speed of the drive unit.
- the control unit operates the water supply unit to operate the drive unit at a rotation speed at which the magnitude of vibration detected by the vibration detection unit is maximum in a state where the laundry contains water by supplying water, and the cloth quality detection unit Detects the cloth quality of the laundry from the magnitude of the torque fluctuation at the rotational speed at which the magnitude of vibration becomes maximum.
- the magnitude of vibration detected by the vibration detection unit is maximized after a certain amount of water corresponding to the weight of the laundry is supplied into the washing tub and absorbed by the laundry regardless of the fabric quality.
- the drive unit is operated so that That is, the laundry can be knocked down with the maximum acceleration from the uppermost part of the rotating washing tub toward the lowermost part (the bottom of the washing tub). Therefore, by extracting the maximum amount of torque fluctuation (variation width) according to the fabric quality (water absorption), the laundry is often made of a material with high water absorption or low water absorption. The cloth quality of the material can be easily and accurately detected.
- control unit performs a process of rotating the washing tub at a predetermined rotation speed for a predetermined time after the start of water supply, and changes the predetermined rotation speed to detect vibration detected by the vibration detection unit.
- the number of rotations that maximizes the size of is determined.
- the magnitude of vibration detected by the vibration detection unit is maximized after a certain amount of water corresponding to the weight of the laundry is supplied into the washing tub and absorbed by the laundry regardless of the fabric quality.
- the drive unit is operated so that That is, the laundry can be knocked down with the maximum acceleration from the uppermost part of the rotating washing tub toward the lowermost part (the bottom of the washing tub). Therefore, by extracting the maximum amount of torque fluctuation (variation width) according to the fabric quality (water absorption), the laundry is often made of a material with high water absorption or low water absorption. The cloth quality of the material can be easily and accurately detected.
- the cloth quality detection unit is configured such that the magnitude of the torque fluctuation at the rotational speed at which the magnitude of the vibration detected by the vibration detection part is the maximum is larger than the predetermined torque fluctuation. If large, the laundry is judged to have a high percentage of superabsorbent fibers.
- the magnitude of vibration detected by the vibration detection unit is maximized after a certain amount of water corresponding to the weight of the laundry is supplied into the washing tub and absorbed by the laundry regardless of the fabric quality.
- the drive unit can be operated so that the laundry can be struck with maximum acceleration from the uppermost part of the rotating washing tub to the lowermost part (the bottom of the washing tub).
- the cloth quality detection unit determines the cloth quality based on the magnitude of the torque fluctuation after the elapse of a predetermined time from the start of the operation of the driving unit.
- the torque fluctuation detection is canceled in a section where the torque value is not stable immediately after the operation of the drive unit is started, and the cloth quality is determined based on the torque fluctuation in a state where the torque value is stable after a predetermined time has elapsed. It is possible to improve the accuracy of the cloth quality determination.
- the vibration detection unit has at least one acceleration sensor, and detects vibration in at least one of the vertical direction, the horizontal direction, and the front-rear direction of the water tank, Output the sum of acceleration in each detected direction.
- the drive unit is adjusted so that the magnitude of vibration detected by the vibration detection unit is always maximized by the high-speed response of the acceleration sensor. be able to. As a result, the laundry can always be struck down with the maximum acceleration from the top to the bottom of the rotating washing tub.
- the drum type washing machine in the present embodiment is configured such that the control unit performs vector control of the drive unit, and the torque fluctuation detection unit is based on the q-axis current when the control unit performs vector control of the drive unit. To detect the magnitude of torque fluctuation.
- the drive unit is configured to be rotationally controlled by vector control, and is configured to detect the magnitude of torque variation of the drive unit based on the q-axis current obtained in vector control. Detection accuracy can be further improved, and the accuracy of the cloth quality determination can be further improved.
- the drum-type washing machine in the present embodiment includes a cloth amount detection unit that detects the amount of laundry in the washing tub, and the control unit is a torque that determines the cloth quality based on a signal from the cloth amount detection unit. Correct the threshold of variation.
- the drain valve 8b is opened, and the wash water in the water tank 3 passes through the drain pipe 8a and the drain filter 8c and is drained outside the apparatus. Thereafter, rinsing and dehydration processes are performed, and the washing operation ends.
- the vibration detector 16 As described above, according to the present embodiment, after a constant amount of water corresponding to the weight of the laundry is supplied into the aquarium 3 and absorbed by the laundry, regardless of the fabric quality, the vibration detector 16 The motor 6 is operated so that the magnitude of vibration to be detected is maximized. In other words, the laundry can be knocked down with the maximum acceleration from the uppermost part to the lowermost part of the rotating drum 4, and the magnitude of the torque fluctuation (variation width) according to the fabric quality (water absorption) is maximized. Pull out to the limit. By doing in this way, it is possible to easily detect cloth quality such as whether the laundry is often made of a material with high water absorption or whether it is made of a material with low water absorption. An excellent washing operation is possible.
- the drum-type washing machine in the present embodiment accommodates laundry, and a washing tub that is rotatable around a horizontal rotation axis or a rotation axis that is inclined downward from the front side toward the back side; Water tank for storing the washing tub, vibration detection unit for detecting vibration of the water tub, driving unit for driving the washing tub, torque fluctuation detecting unit for detecting the magnitude of torque fluctuation of the driving unit, and the quality of the laundry And a control unit that controls each process such as washing, rinsing, and dehydration by driving the drive unit, etc., and the control unit has the maximum magnitude of vibration detected by the vibration detection unit.
- the drive unit is operated at the rotational speed at which the cloth quality detection unit determines the cloth quality of the laundry from the magnitude of the torque fluctuation in this state.
- the magnitude of vibration detected by the vibration detection unit is maximized after a certain amount of water corresponding to the weight of the laundry is supplied into the washing tub and absorbed by the laundry regardless of the fabric quality.
- the drive unit can be operated so that the laundry can be struck with maximum acceleration from the uppermost part of the rotating washing tub to the lowermost part (the bottom of the washing tub).
- the drum type washing machine in the present embodiment includes a water supply unit that supplies water to the washing tub or the water tub, and a rotation number detection unit that detects the rotation number of the drive unit, and the control unit operates the water supply unit to supply water.
- the laundry is hydrated and the drive unit is operated at a rotation speed at which the magnitude of vibration detected by the vibration detection section is maximized, and the cloth quality detection section is at a rotation speed at which the magnitude of vibration is maximized.
- the cloth quality of the laundry is detected from the magnitude of the torque fluctuation.
- the magnitude of vibration detected by the vibration detection unit is maximized after a certain amount of water corresponding to the weight of the laundry is supplied into the washing tub and absorbed by the laundry regardless of the fabric quality.
- the drive unit can be operated so that the laundry can be struck with maximum acceleration from the uppermost part of the rotating washing tub to the lowermost part (the bottom of the washing tub).
- control unit performs a process of rotating the washing tub at a predetermined rotation speed for a predetermined time after the start of water supply, and changes the predetermined rotation speed to detect vibration detected by the vibration detection unit.
- the number of rotations that maximizes the size of is determined.
- the magnitude of vibration detected by the vibration detection unit is maximized after a certain amount of water corresponding to the weight of the laundry is supplied into the washing tub and absorbed by the laundry regardless of the fabric quality.
- the drive unit can be operated so that the laundry can be struck with maximum acceleration from the uppermost part of the rotating washing tub to the lowermost part (the bottom of the washing tub).
- the cloth quality detection unit is configured such that the magnitude of the torque fluctuation at the rotational speed at which the magnitude of the vibration detected by the vibration detection part is the maximum is larger than the predetermined torque fluctuation. If large, the laundry is judged to have a high percentage of superabsorbent fibers.
- the magnitude of vibration detected by the vibration detection unit is maximized after a certain amount of water corresponding to the weight of the laundry is supplied into the washing tub and absorbed by the laundry regardless of the fabric quality.
- the drive unit can be operated so that the laundry can be struck with maximum acceleration from the uppermost part of the rotating washing tub to the lowermost part (the bottom of the washing tub).
- the cloth quality detection unit determines the cloth quality based on the magnitude of the torque fluctuation after the elapse of a predetermined time from the start of the operation of the driving unit.
- the torque fluctuation detection is canceled in a section where the torque value is not stable immediately after the operation of the drive unit is started, and the cloth quality is determined based on the torque fluctuation in a state where the torque value is stable after a predetermined time has elapsed. It is possible to improve the accuracy of the cloth quality determination.
- a washing tub 3 is housed in the washing machine body 1 so as to be swingable, and a rotating drum 4 serving as a washing tub is disposed in the tub 3 so as to be rotatable around a rotation shaft 4a.
- a rotating shaft 4 a of the rotating drum 4 is directly connected to a motor 6 as a driving unit attached to the outside of the back surface of the water tank 3, and the rotating drum 4 is driven to rotate by the motor 6.
- the rotating drum 4 is provided with a plurality of through holes 4e over the entire peripheral wall 4c so that water can be passed and vented between the water tank 3 and the rotating drum 4.
- the back wall 4d of the rotating drum 4 is formed with a plurality of back openings 4f along the circumferential direction, and these back openings 4f are arranged so as to oppose the inlet 9e formed at the top on the back side of the water tank 3.
- a plurality of stirring protrusions 4 b are provided on the inner surface of the peripheral wall 4 c of the rotating drum 4, and the stirring protrusions 4 b can lift the laundry in the rotating drum 4 by the rotation of the rotating drum 4.
- the through-hole 4e is provided over the entire peripheral wall of the rotary drum 4, it may be partially formed on the peripheral wall of the rotary drum 4.
- the air permeability between the water tank 3 and the rotary drum 4 and the passage of air are sufficient. What is necessary is just to set so that wateriness can be ensured and it does not interfere with drying from washing.
- the rotating shaft 4a is in the horizontal direction, the water supplied into the water tank 3 is accumulated on the back side, and a deep water storage state can be obtained even with a small amount of water. That is, it becomes easy for the laundry to hydrate with a small amount of water supply.
- the water tank 3 is provided along the vicinity thereof with the same inclination as the rotating drum 4 in order to efficiently supply water to the laundry in the rotating drum 4.
- the rotating drum 4 By inclining the rotating drum 4 and the water tub 3, the water starts to come into contact with the outer peripheral side of the laundry earlier than the horizontal arrangement, so that the laundry is likely to contain water.
- the rotating drum 4 may be horizontal or the inclination angle ⁇ may be less than 10 degrees.
- an opening communicating with the inside of the rotating drum 4 through the opening 13 of the water tub 3 is provided on the front side of the washing machine body 1, and an opening / closing door 5 is provided in the opening so as to be freely opened and closed.
- the opening 13 of the water tank 3 is provided with an annular sealing material 14 at the mouth edge.
- the front surface side of the sealing material 14 is in contact with the rear surface side of the opening / closing door 5 so as to be sealed, and the sealing material 14 is deformed and pressed to the rear surface side of the opening / closing door 5 even if the opening of the water tank 3 that swings up and down, right and left and back and forth moves. As a result, hermeticity is maintained.
- the upper part of the water tank 3 is provided with a detergent storage part 7a, a water supply valve 7b which is a water supply part, and a water supply path 7c.
- the detergent container 7a is supplied with water by opening and closing the water supply valve 7b.
- the water supply path 7c supplies the detergent in the detergent container 7a to the space Y formed between the inner surface of the water tank 3 and the outer surface of the rotating drum 4 together with water supply.
- the bottom of the aquarium 3 has a drain pipe 8a with one end connected to the bottom of the aquarium 3, and a drain valve 8b as a drain.
- the drain valve 8b When the drain valve 8b is opened and closed, the washing process ends and the rinse process ends.
- the water in the water tank 3 is drained through the drain pipe 8a when necessary.
- a drainage filter 8c that can be removed from the outside of the washing machine body 1 is disposed to collect lint contained in the drainage.
- the drying unit 9 includes a blower 9c, a blower path 9d, an inlet 9e, a lead-out port 9f, a dehumidifying unit 9g, a heating unit 9h, and a filter (not shown).
- the outlet 9f takes out air from the water tank 3 and the rotating drum 4.
- the blower 9c sucks air from the outlet 9f.
- the filter (not shown) collects and removes dusts contained in the air from the outlet 9f.
- the introduction port 9 e is provided on the back side of the water tank 3 and puts air blown from the blower 9 c into the rotating drum 4.
- the air passage 9d connects the air blower 9c and the introduction port 9e.
- the dehumidifying part 9g is arranged in the air blowing path 9d and dehumidifies the high-humidity air from the outlet 9f.
- the heating unit 9h is arranged on the downstream side of the dehumidifying unit 9g in the air blowing path 9d, and heats the air after dehumidification into high-temperature air.
- the dehumidifying part 9g and the heating part 9h may be constituted by a heat pump unit, the heating part 9h may be constituted by a heater, and the dehumidifying part 9g may be a water cooling method or an air cooling method.
- the dehumidifying part 9g and the heating part 9h are configured by a heat pump unit, and the compressor constituting the heat pump unit together with the dehumidifying part 9g and the heating part 9h in the washing machine body 1 (Not shown) shall be provided.
- the water in the aquarium 3 is circulated by the circulation pump 30 as necessary at the time of the washing process including the water supply and drainage operations, the rinsing process, etc. It is possible to improve the function too much.
- the circulation pump 30 is fixed on a base plate 2 a that is the bottom of the washing machine body 1, and sucks wash water and sends it to the circulation channel 31.
- the washing water is water used for washing in the washing process, and includes water before the detergent is dissolved and water after the detergent is dissolved.
- Rinsing water is water used for rinsing in the rinsing process, and the detergent remaining in the laundry is dissolved, so that the water containing the detergent is also included in the rinsing water.
- the supplied wash water or rinse water is discharged from the opening 13 of the rotating drum 4 into the washing tub through the circulation water channel 31. More specifically, the discharge side path 31b of the circulation water channel 31 is connected to the injection port 51 provided in the front end wall 3g around the opening 13 of the water tank 3 from the outer surface, and the inner surface of the front end wall 3g of the water tank 3 Corresponding to this, washing water or rinsing water is jetted between the outer surface of the front end wall 4g of the rotating drum 4 and discharged into the rotating drum 4 through a flow path formed therebetween.
- the water injection port 51 from the discharge side passage 31b is in a position where it does not come into contact with the laundry in the rotating drum 4, so that the laundry is caught and washed, disturbing the behavior required for rinsing or drying, or It is possible to prevent the laundry from being damaged or torn, and the appearance is not impaired.
- the motor rotation speed of the circulation pump 30 is set to about 3500 rpm, for example.
- injection port 51 is not limited to the lower attachment position, and any position may be provided in the upper part or in a plurality as long as it does not contact the laundry in the rotating drum 4. It may be an arrangement.
- a DC brushless motor capable of controlling the rotational speed is used to circulate the water in the water tank 3 by the circulation pump 30.
- the vertical angle and the lateral extent of the discharged circulating water can be changed without using a special injection nozzle.
- the rotation speed of the circulation pump 30 is, for example, about 3500 rpm as described above during normal washing operation, and about 20 L of circulating water per minute is supplied to the laundry in the rotating drum 4. This will improve washing performance and rinsing performance.
- the control unit 11a reduces the rotation speed of the circulation pump 30 to, for example, about 2500 rpm, and supplies 15 L of circulating water to be supplied per minute. To a degree. By reducing the number of revolutions of the circulation pump 30, as shown by an arrow B in FIG. 1, the angle in the vertical direction in which the circulating water is discharged is made closer to the horizontal, and the degree of spread in the left-right direction is reduced. Thereby, when there is little laundry, the discharged circulating water is injected to the laundry located in the downward direction in the rotating drum 4, and circulating water is supplied efficiently.
- the circulation pump 30 is installed on the base plate 2a which is the bottom of the washing machine body 1.
- the present invention is not limited to this, and the water in the water tank 3 is circulated.
- the circulation pump 30 may be installed in the lower part 3 b of the water tank 3.
- route 31b is not restricted to one, There may be multiple, and the injection port 51 may be not only from the lower part but from the upper part, and may be plural.
- the drum-type washing machine is provided with a water level detection unit 10 that detects the amount of water supplied into the rotary drum 4.
- a water level detection unit 10 that detects the amount of water supplied into the rotary drum 4.
- the pressure detection unit 10c is composed of a ferrite integrated with a bellows portion that moves by pressure, and a fixed-side coil that surrounds the outer periphery of the pressure detection unit 10c. To do. If the water trap 10a does not receive cleaning water or rinsing water, the water level detection unit 10 is released into the atmosphere and the output is constant.
- the water level detection unit 10 is generally sensing by measuring the air internal pressure by the air trap mechanism, and measuring the time until the air internal pressure changes from the stable atmospheric open pressure affects the variation of the water level sensor. It is an appropriate calculation method that is not subject to
- the output of the water level detection unit 10 changes depending on the rotation of the rotating drum 4 during the cleaning and rinsing operations, such as whether or not the rotating drum 4 is rotating, and the number of rotations thereof. Depending on the number, it has several tables of rotation speed and water level. That is, the water level can be recognized while the rotating drum 4 is stationary or rotating.
- the control unit 11a includes a system that can manage all input / output control with a timer, including various sensor outputs such as the water level detection unit 10 as well as instructions for water supply, drainage, and driving of the rotating drum 4. The time required for each operation and timing can be known.
- the vibration detector 16 detects the vibration of the water tank 3.
- the vibration detection unit 16 includes at least one acceleration sensor (not shown), detects vibration in at least one of the vertical direction, the horizontal direction, and the front-rear direction of the water tank 3, and detects the acceleration in each detected direction. Output the sum of.
- the acceleration sensor may be a semiconductor acceleration sensor, a piezoelectric acceleration sensor, or the like, and may be a multi-axis (two-axis or three-axis) acceleration sensor.
- the actual vibration of the aquarium 3 occupies most of the components in the vertical direction, so the acceleration of clothing falling can be detected with sufficient accuracy in only one direction of the vertical direction. Since there is a rare case where the water tank 3 hits the housing, the second embodiment of the present invention uses a triaxial acceleration sensor and adds and sums the triaxial acceleration components. .
- FIG. 2 is a block diagram showing the configuration of the control device 11 of the drum type washing machine in Embodiment 2 of the present invention.
- the control device 11 includes a microcomputer, and includes a control unit 11a, a cloth quality detection unit 11b that detects the quality of the laundry, and a cloth amount detection unit 11d that detects the amount of the laundry. . Further, the control unit 11a controls the motor 6, the water supply valve 7b, the drain valve 8b and the like through a power switching unit (not shown) to perform washing, rinsing and dehydration.
- the rotation speed calculation unit 11e calculates the rotation speed of the rotary drum 4 from the speed signal output from the hall element 6a as the rotation speed detection unit.
- the rotation speed of the rotary drum 4 is supplied to the cloth amount detection unit 11d, and the cloth amount is detected based on the detected rotation speed.
- Cloth amount detection is performed as follows. First, the control unit 11a drives the motor 6 to rotate. The rotational speed of the rotating drum 4 at this time is once raised to a rotational speed at which the laundry is stuck to the inside of the peripheral wall 4c of the rotating drum 4, for example, about 100 to 140 rpm. After maintaining the rotation of the rotating drum 4 for a predetermined time, the control unit 11a turns off the energization of the motor. Then, the motor 6 rotates because the rotating drum 4 rotates due to inertia. At this time, the rotation of the rotating drum 4 gradually decreases due to the friction torque, and the rotating drum 4 eventually stops.
- the time from the stop of energization to the stop of the rotating drum 4 is long when the amount of laundry is large, and short when the amount of laundry is small.
- the amount of laundry is detected using the fact that the difference in time required for this stop is proportional to the amount of laundry.
- the control unit 11a determines an initial water supply amount according to the cloth amount detected by the cloth amount detection unit 11d, and supplies water by opening the water supply valve 7b.
- the initial water supply amount referred to here represents an amount of water appropriate for washing clothes with low water absorption. If there are many clothes such as chemical fibers having low water absorption as a result of the cloth quality determination described later, a sufficient amount of water for washing or rinsing is supplied at this time, so there is no need for supplementary water to be added. On the other hand, when it is determined that there are many clothes such as cotton having high water absorption, water is supplied before the laundry absorbs water and the water level decreases.
- the control unit 11a drives the motor 6, inputs the output from the vibration detection unit 16, and vectorizes the rotation speed of the motor 6 so that the maximum acceleration is applied in a predetermined direction (vertical direction in the present embodiment).
- the number of rotations of the motor 6 is determined by varying the control.
- the output from the torque fluctuation calculation unit 11c is input while the determined number of revolutions is kept constant, and the fabric quality of the laundry is determined by the fabric quality detection unit 11b.
- the torque fluctuation calculation part 11c calculates the output of the motor 6 detected from the motor current detection part 17 which is a torque fluctuation detection part.
- the q-axis current obtained by vector control is proportional to the torque, so the torque of the motor 6 and the magnitude of torque variation are calculated using the q-axis current.
- the drum type washing machine automatically controls the motor 6, the water supply valve 7b, the drain valve 8b, and the drying unit 9 according to mode setting and a control program, and at least a washing process, a rinsing process, a dehydrating process, It has a function of performing a drying process.
- the laundry is first put in from the door 5 and the cloth amount is detected along with the rotation of the rotary drum 4 without being wet.
- the basic water supply amount is determined from the result of the cloth amount detection at this time.
- the water supply valve 7b is opened and water supply is started.
- the detergent in the detergent container 7 a is also put into the water tank 3 using this water supply.
- the rotating drum 4 repeats the left and right rotations for about 3 minutes to allow the laundry to sufficiently absorb water (containing water).
- the motor 6 is operated at a rotational speed at which the magnitude of vibration detected by the vibration detection unit 16 is maximized. That is, the control unit 11a changes the rotational speed of the rotating drum 4 in a range of 40 to 49 rpm so that the maximum acceleration is generated in the vertical direction (vertical direction) when viewed from the front side of the rotating drum 4. Specifically, the rotating drum 4 is rotated at 45 rpm for 20 seconds, and the vibration detector 16 detects an average vertical acceleration for 20 seconds. Next, while rotating the rotating drum 4 for the same time at 46 rpm, the vibration detector 16 similarly detects the acceleration in the vertical direction.
- the controller 11a searches for the number of rotations of the rotating drum 4 to which an average acceleration is applied in the vertical direction as compared with the vertical acceleration during 45 rpm rotation. Similarly, the drum rotational speed at which the acceleration is averaged is obtained by changing the drum rotational speed from 47, 48, and 49 rpm to 44 to 40 rpm in the reverse direction.
- FIG. 3A shows a correlation diagram of the magnitude of torque fluctuation due to the difference in fabric quality when the rotating drum of the drum type washing machine in Embodiment 2 of the present invention is rotated in one direction at 45 rpm.
- FIG. 3B shows a correlation diagram of the magnitude of torque fluctuation due to the difference in cloth quality when the rotating drum of the drum type washing machine in Embodiment 2 of the present invention is rotated at the number of rotations according to the cloth quality.
- the vibration detecting unit 16 determines the rotational speed at which the maximum acceleration is detected, and the rotating drum 4 is rotated at that rotational speed.
- the laundry is struck down with the maximum acceleration from the top to the bottom.
- FIG. 3B a result as shown in FIG. 3B is obtained.
- the garment sticking to the inner side of the peripheral wall 4 c of the rotating drum 4 is reduced by reducing the rotational speed to 43 rpm. That is, it is in a state in which the laundry is struck down with maximum acceleration from the uppermost part to the lowermost part of the rotating drum 4.
- the minimum condition for rotating the rotary drum 4 is established, and then the cloth quality is determined based on the magnitude of torque fluctuation.
- the control unit 11a has a rotation speed at which the laundry can be reliably knocked down with the maximum acceleration.
- the rotating drum 4 is continuously rotated at 43 rpm or the like. At this time, it is finely detected whether the fluctuation (torque fluctuation) of the rotational speed in the short period cycle is large or small, for example, the magnitude of the torque fluctuation in units of 0.1 second is detected.
- the rotating drum 4 sinks due to the fall of the laundry in the rotating drum 4, so that rotation unevenness (torque fluctuation of the motor 6) occurs. For example, if you put about 4kg of cotton clothes, double 8kg of washing water. For this reason, the rotation drum 4 is calculated to have 12 kg of cloth containing washing water.
- the laundry in the rotating drum 4 depends on how the cloth is biased, a lump of cotton containing approximately 2 kg of water is lifted up to the top of the rotating drum 4 and dropped down toward the bottom of the rotating drum 4 Therefore, the rotating drum 4 easily sinks and uneven rotation occurs.
- the magnitude of the rotation unevenness is ⁇ 2 rpm for chemical fibers and ⁇ 5 rpm for cotton, and the numerical difference itself is small. This is because even if rotation unevenness occurs by using vector control having high-speed response as the control method of the motor 6, it is difficult to cause rotation unevenness by rapidly increasing and decreasing the motor current.
- the control device 11 Since the influence on the torque fluctuation is large as much as the difference in rotation unevenness is small, the control device 11 according to the second embodiment of the present invention can easily distinguish the difference in the fabric quality by referring to the torque fluctuation (the q-axis current of the motor current). .
- the torque fluctuation the q-axis current of the motor current.
- the variation in the rotation speed becomes larger, so that the cloth quality can be determined based on the magnitude of the rotation unevenness.
- the torque fluctuation is detected at the timing when the motor 6 starts operating, that is, for 5 seconds after the rotation of the rotary drum 4, the laundry in the drum is not stable, so that the torque fluctuation is not detected and the torque fluctuation is detected after 5 seconds. Start detecting. It is better to detect the fluctuation as long as possible until the rotating drum 4 is stopped.
- FIG. 4 is a diagram showing the correlation of the torque variation according to the cloth quality with respect to the cloth amount of the drum type washing machine in the first embodiment of the present invention.
- the difference between the maximum value and the minimum value of the torque fluctuation of the rotary drum 4 is replaced with a numerical value that is easy to calculate (for example, a numerical value in units of a maximum of 400 bits) by the torque fluctuation calculation section 11c, and the cloth quality detection section 11b.
- the fabric quality is determined by comparing the first predetermined value A and the second predetermined value B, which are threshold values, with the ratio of fibers having high water absorption and fibers having low water absorption. .
- the initial amount of water supply is the amount of water supplied when there are many laundry items with low water absorption, such as chemical fibers. Therefore, if the cloth quality detection part 11b judges that there are many chemical fibers, it is not necessary to supply water again. On the other hand, the more water-absorbing laundry such as cotton, the more water is absorbed and the water level is lowered. Therefore, if the cloth quality detection part 11b judges that there is much cotton, before the laundry absorbs water and a water level falls, the water supply valve 7b will be operated and water will be supplied again.
- the so-called practical area washing capacity generally the capacity of washing that an adult changes after a day is 1.5 kg
- the range of the most practical washing capacity that one to three families wash every day can determine the quality of the fabric without depending on the amount of fabric.
- a capacity of 1 kg or less or a capacity exceeding 6 kg it is necessary to change the cloth quality judgment threshold value according to the cloth quantity obtained as a result of the cloth quantity judgment (the cloth quality detection threshold value based on the cloth quantity). Correction).
- the vibration detection unit 16 When the laundry is less than 1 kg, it is difficult to detect the difference in the cloth quality by the vibration detection unit 16 because it is relatively light even if it contains washing water. When the laundry exceeds 6 kg, the rotary drum 4 is almost filled with the laundry, and it is difficult to drop the rotary drum 4 from the upper part to the lower part. For this reason, it is difficult to detect a difference in fabric quality by the vibration detection unit 16. Therefore, the maximum torque fluctuation range, which is the difference between the maximum value and the minimum value of torque fluctuation, becomes small. Therefore, the fabric quality can be determined according to the amount of fabric by lowering the threshold value for determining the level of water absorption.
- the drain valve 8b is opened, and the wash water in the water tank 3 passes through the drain pipe 8a and the drain filter 8c and is drained outside the apparatus. Thereafter, rinsing and dehydration processes are performed, and the washing operation ends.
- a constant amount of water according to the weight of the laundry is supplied into the aquarium 3 or the rotating drum 4 regardless of the cloth quality, and the laundry is allowed to absorb water.
- the motor 6 is operated so that the magnitude of vibration detected by the detection unit 16 is maximized.
- the laundry can be knocked down with the maximum acceleration from the uppermost part to the lowermost part of the rotating drum 4, and the magnitude of the torque fluctuation (variation width) according to the fabric quality (water absorption) is maximized. Pull out to the limit. Accordingly, it is possible to easily and accurately detect the cloth quality such as whether the laundry is often made of a material having high water absorption or whether the laundry is made of a material having low water absorption.
- control unit determines the amount of water supply from the fabric amount by the fabric amount detection unit and the fabric quality by the fabric detection unit.
- Such a configuration makes it possible to operate with excellent energy savings such as saving water and saving time (power saving).
- the drum type washing machine in the present embodiment determines the initial water supply amount from the cloth amount by the cloth amount detection unit, supplies water by the water supply unit, and rotates with the maximum magnitude of vibration detected by the vibration detection unit.
- the cleaning unit is determined again from the magnitude of the torque fluctuation at the rotational speed at which the magnitude of vibration is maximized.
- the control unit determines that the ratio of the laundry whose fabric quality by the fabric quality detection unit is high in water absorption is large, the water supply unit supplies water.
- control part 11a changes the content of the rinse process from the cloth quality by the cloth quality detection part 11b.
- the washing process is the same as in the second embodiment.
- the amount of water supply is determined from the detected cloth amount and cloth quality.
- the controller 11a decreases the water supply amount as the proportion of fibers having low water absorption increases, and increases the amount of water supply as the proportion of fibers having high water absorption increases.
- the reference water supply amount at this time is a water supply amount corresponding to the cloth amount detected by the cloth amount detector 11d.
- the control unit 11a opens the water supply valve 7b to supply water, and when the water level detection unit 10 detects that the determined water supply amount has been reached, the control unit 11a closes the water supply valve 7b and stops water supply.
- the controller 11a shortens the stirring time of the rinsing process as the proportion of fibers having low water absorption increases, and increases the stirring time of the rinsing step as the proportion of fibers having high water absorption increases.
- the stirring time is shortened by 2 minutes from the set time. Also, if it is determined that the laundry has a high proportion of highly water-absorbing fibers such as cotton, the stirring time is increased by 2 minutes from the set time.
- control unit 11a decreases the stirring speed of the rinsing process, that is, the rotation speed of the rotating drum 4 as the ratio of the fibers having low water absorption increases, and increases the ratio of the fibers having high water absorption as the ratio of the fibers having high water absorption. The rotational speed is increased.
- the rotational speed of the rotating drum 4 is delayed by 2 rpm from the set rotational speed. Moreover, if it is judged that there are many ratios comprised from a fiber with high water absorption, the rotation speed of the rotating drum 4 will be made 2 rpm faster than a setting rotation speed.
- the controller 11a has a high proportion of fibers with low water absorption when the cloth quality detector 11b determines that the laundry fabric has a high proportion of fibers made of low water absorption such as chemical fibers. The number of rinsing steps is reduced. Also, if the cloth quality of the laundry is determined by the cloth quality detection unit 11b to have a high proportion of fibers made of cotton or other highly water-absorbing fibers, the greater the proportion of fibers having high water-absorbing properties, the more times the rinsing process is performed. Have a lot. For example, if it is determined that the laundry is composed of a high water-absorbing fiber such as cotton, the number of rinses is increased by one from the set number. If it is determined that the laundry is composed of fibers with low water absorption, the number of rinses is reduced by one from the set number. The number of times set at this time is the number of times corresponding to the amount of cloth detected by the cloth amount detector 11d.
- Cloth with high water absorption like jeans and trainers, is hard when it contains water, and the washing water that has penetrated into and between the fibers cannot be shaken unless the water is powerfully stirred with a large amount of water. Therefore, the rinsing effect is enhanced by changing the water supply amount, the stirring time, the number of times of rinsing, and the number of rotations of the rotating drum 4 (stirring speed), which are the setting contents of the rinsing process, to increase.
- the rinsing is performed by changing the water supply amount, the stirring time, the number of times of rinsing, and the number of rotations of the rotating drum 4 to be the setting contents of rinsing as compared with the case where there are many proportions composed of fibers having high water absorption.
- Improve energy-saving performance such as saving water, saving time, and saving power while ensuring performance.
- the fabric is divided into three types of water absorption characteristics, that is, cotton having high water absorption, chemical fiber having low water absorption, and a mixture of cotton and chemical fiber.
- the ranking is not limited to this, and the ranking may be further refined by using several other types of chemical fibers such as nylon and acrylic.
- it was decided to rank as a mixture of laundry composed of 100% cotton such as towels and laundry composed of 100% chemical fibers such as jerseys it is not limited to this.
- the fibers may be ranked by changing the mixing ratio of fibers to 1: 2, 1: 1, 2: 1, or the like.
- the rinsing process may be changed only by whether the number of fibers having high water absorption is high or low without performing detailed ranking. That is, if the torque fluctuation range is larger than a predetermined value, for example, 240 bits, it is determined that there are many fibers with high water absorption. If the torque fluctuation range is smaller than 240 bits, it is determined that there are few fibers with high water absorption or many fibers with low water absorption. Based on this determination, the contents of the rinsing process may be changed such as three times of rinsing when there are many fibers with high water absorption and two times when there are few fibers.
- a predetermined value for example, 240 bits
- the drum type washing machine in the present embodiment a constant amount of water corresponding to the weight of the laundry is supplied into the aquarium 3 or the rotating drum 4 regardless of the fabric quality, and the laundry absorbs water. Then, the motor 6 is operated so that the magnitude of vibration detected by the vibration detector 16 is maximized. In other words, the laundry can be knocked down with the maximum acceleration from the uppermost part to the lowermost part of the rotating drum 4, and the magnitude of the torque fluctuation (variation width) according to the fabric quality (water absorption) is maximized. Pull out to the limit. Accordingly, it is possible to easily and accurately detect the cloth quality such as whether the laundry is often made of a material having high water absorption or whether the laundry is made of a material having low water absorption.
- Embodiment 4 of the present invention will be described below. Since the drum type washing machine in the fourth embodiment is similar in structure and components to the drum type washing machine in the second embodiment, the drum type washing machine in the fourth embodiment will also be described with reference to FIGS. explain.
- control part 11a changes the content of the rinse process from the cloth quality by the cloth quality detection part 11b.
- the washing process is the same as in the second embodiment.
- the control unit 11a performs water injection rinsing while supplying water.
- control unit 11a When the rinsing process is started after draining the washing water in the water tank 3, the control unit 11a opens the water supply valve 7b to supply water, and when the water level detection unit 10 detects that the predetermined water supply amount has been reached, the control unit 11a opens the water discharge valve 8b. open. With the water supply valve 7b and the drain valve 8b opened, the motor is operated to rinse the laundry.
- the detergent is retained in the fibers and is difficult to fall off.
- the rinse water in which the detergent is not dissolved the detergent in the laundry can be easily dissolved in the rinse water, and the rinse performance can be improved.
- the control unit 11a In order to stir the laundry with a predetermined amount of rinsing water, rinsing is performed.
- the detergent is difficult to be held in the fibers, and thus the laundry is rinsed to stir the laundry with a predetermined amount of rinse water. This achieves water saving and energy saving while ensuring rinsing performance.
- the cloth quality detection unit 11b determines the cloth quality of the loaded laundry, it is possible to select whether to rinse or rinse the rinsing method, so that the rinsing according to the cloth characteristic is performed. This makes it possible to maximize the rinsing effect. Therefore, it is possible to improve the rinsing performance under conditions excellent in energy saving within a specific time.
- a constant amount of water corresponding to the weight of the laundry is supplied into the aquarium 3 or the rotating drum 4 regardless of the fabric quality, and the laundry absorbs water.
- the motor 6 is operated so that the magnitude of vibration detected by the vibration detector 16 is maximized.
- the laundry can be knocked down with the maximum acceleration from the uppermost part to the lowermost part of the rotating drum 4, and the magnitude of the torque fluctuation (variation width) according to the fabric quality (water absorption) is maximized. Pull out to the limit. Accordingly, it is possible to easily and accurately detect the cloth quality such as whether the laundry is often made of a material having high water absorption or whether the laundry is made of a material having low water absorption. In addition, rinsing performance is improved by rinsing according to the detected fabric quality.
- the drum type washing machine in the fifth embodiment is the same in structure and components as the drum type washing machine in the second embodiment, and thus the description thereof is omitted.
- the controller 11a of the drum type washing machine in the fifth embodiment determines that the ratio of the cloth quality of the laundry is composed of fibers having low water absorption, the rotating drum for performing subsequent centrifugal cleaning is performed.
- the setting content is changed in the direction of decreasing the rotation number of 4. Specifically, the rotational speed of the rotating drum 4 in centrifugal cleaning is set slightly lower ( ⁇ 20 rpm) than the standard set value (100 rpm).
- control part 11a determines that the ratio of the cloth quality of the laundry is high, it is set to increase the number of rotations of the rotating drum 4 when performing centrifugal cleaning thereafter. Change the contents. Specifically, the rotational speed of the rotating drum 4 in centrifugal cleaning is set slightly higher (+20 rpm) than the standard set value (100 rpm).
- the rotating drum 4 that is the washing tub is rotated by the motor 6 as the driving unit (S1), and the rotation number of the rotating drum 4 is adjusted to the motor. 6 (S2).
- the vibration detector 16 detects the vibration of the water tank 3 accompanying the rotation of the rotating drum 4 and determines whether or not the vibration is maximum (S3). If it is determined that the vibration is not maximum, the motor 6 is controlled. The rotational speed of the rotating drum 4 is changed.
- the control unit 11a detects the magnitude of the torque at that time by the motor current detection unit 17.
- the torque fluctuation calculation unit 11c determines that the torque fluctuation width (magnitude of torque fluctuation) is larger than the first predetermined value A (YES in S4), a setting in which the rotational speed of the rotating drum 4 in centrifugal cleaning is increased. (S5). For example, in the case of standard clothing, it is set slightly higher (+20 rpm) than the standard setting value (100 rpm) that is considered to have the maximum centrifugal effect.
- the torque fluctuation calculation unit 11c determines that the torque fluctuation range is smaller than the first predetermined value A and larger than the second predetermined value B, which is a value smaller than the first predetermined value (NO in S4, (YES in S6), the setting contents of the centrifugal rotation are left as they are, and the centrifugal rotation speed is not changed (S7).
- the torque fluctuation calculation unit 11c determines that the torque fluctuation width is smaller than the first predetermined value A and smaller than the second predetermined value B (NO in S6), the rotation of the rotary drum 4 in centrifugal force cleaning is determined.
- the number is set slightly lower ( ⁇ 20 rpm) than the standard set value (100 rpm) (S8). This prevents too much sticking of the laundry to the inner side wall surface of the washing tub due to centrifugal force, requires an operation to peel off the laundry from the wall surface, and consumes due to longer and longer washing time. It is possible to reduce problems that cause an increase in the amount of power.
- the tumble cleaning (stirring process), is performed for 3 minutes.
- the tumble cleaning is performed at a rotation speed such that the laundry does not stick to the inner wall of the rotating drum 4.
- the rotation of the rotating drum 4 causes the laundry to be lifted by the stirring protrusions 4b, and the number of rotations is such that the laundry is washed from the top to the bottom.
- the detergent component is sufficiently impregnated between the fibers of the garment, and the oil sweat dirt inside the fibers and between the fibers acts on the detergent component by the tumble operation (S9).
- the centrifugal cleaning process is started (S10).
- the rotational speed of the rotary drum 4 is set to the rotational speed set and changed as described above (S11). Since the rotating drum 4 is rotated at a rotational speed corresponding to the quality of the cloth, if the clothing is composed of a large amount of cotton clothing, the rotating drum 4 rotates at a higher rotational speed so that the centrifugal force is effective. The washing water is dehydrated at once. On the other hand, in the case of clothing having a large proportion of chemical fibers, the rotating drum 4 rotates at a lower rotational speed, so that the clothing is not crushed and strongly sticks to the inner wall surface of the rotating drum 4. Absent.
- the rotating drum 4 rotates at such a set number of rotations, and a centrifugal force washing process is performed (S12).
- the controller 11a performs a circulating shower that drives the circulation pump 30 to repeatedly discharge the washing water onto the laundry.
- This centrifugal washing process and the tumble washing are repeated until the washing time is over (S13).
- the operation is completed through a rinsing step (S14) and a dehydrating step (S15).
- the washing effect of the drum-type washing machine is largely due to clothing deformation and rubbing of clothing by applying mechanical force to the laundry by tumbling as described above. Therefore, particles entangled in the laundry fibers such as mud and sand can be effectively removed by tumbling and detaching them from the clothes.
- oil stains and the like are adsorbed on the detergent particles by reacting with a detergent component (surfactant) and emulsifying.
- surfactant surfactant
- emulsifying oil stains and the like
- the method of expelling used detergent differs depending on the quality of the laundry, but the quality of the laundry is roughly divided into cotton fibers and chemical fibers.
- a garment such as a jersey having a large proportion of chemical fibers
- when a centrifugal force is applied it is pressed against the inner wall surface of the washing tub. For this reason, the clothes are deformed and crushed, so that the used detergent water between the fibers escapes from the clothes at once due to the dehydration effect.
- chemical fiber even if it contains water, a softness
- flexibility is not impaired.
- the rotational speed of the rotary drum 4 in the centrifugal washing process is set high, and the ratio of fibers having low water absorption is large. In this case, the rotational speed of the rotary drum 4 is set low. Accordingly, it is possible to perform a washing operation with excellent energy saving performance while maintaining the washing performance.
- the water-containing portion is a circulation shower by driving the circulation pump 30, but the water-containing portion may be water-containing by immersing a part of the laundry in the washing water accumulated in the water tank 3. . Even if the cleaning water is not positively discharged, the rotating drum 4 rotates, so that the cleaning water accumulated in the water tank 3 is repeatedly touched, and the effects of dehydration and water absorption can be obtained.
- FIG. 4 which shows the maximum torque fluctuation
- the rank of the set water level is determined according to the characteristics, but it is not limited to this, and in mixing cotton and chemical fibers, the mixing ratio is changed to 1: 2, 1: 1, 2: 1, etc. You may rank more finely. Thereby, it is possible to detect in detail whether the laundry is composed of fibers having high water absorption or is composed of fibers having low water absorption, that is, an approximate ratio.
- the cloth quality detector is configured so that the laundry being put in is often made of a material with high water absorption or made of material with low water absorption.
- the set rotation speed of the drum is changed during washing by centrifugal force.
- Each configuration described in this embodiment cooperates with hardware resources such as a CPU (or microcomputer), a RAM, a ROM, a storage / recording device, an electrical / information device including an I / O, a computer, a server, and the like.
- a CPU or microcomputer
- RAM random access memory
- ROM read-only memory
- storage / recording device an electrical / information device including an I / O
- computer a computer
- server a server
- new functions can be easily distributed / updated and installed by recording them on a recording medium such as magnetic media or optical media, or distributing them using a communication line such as the Internet.
- the cloth quality detection result during the centrifugal washing process, by changing the set rotation speed of the washing tub, whatever the cloth quality is, Depending on the characteristics, the degree to which clothing is pressed against the inner wall surface of the washing tub by centrifugal force can be set. As a result, the laundry can be prevented from being extremely stuck to the inner wall surface of the washing tub. Therefore, it is possible to quickly switch to the stirring process performed after the centrifugal cleaning process, to prevent the washing process from being prolonged, and to realize a washing operation with excellent energy saving.
- the torque fluctuation calculation unit 11c replaces the difference between the maximum value and the minimum value of the torque fluctuation of the rotating drum 4 with a numerical value that is easy to calculate (for example, a numerical value in units of maximum 400 bits). And input to the cloth quality detection unit 11b. As shown in FIG. 4, the fabric quality is determined by comparing the first predetermined value A and the second predetermined value B, which are threshold values, with the ratio of fibers having high water absorption and fibers having low water absorption. .
- the cloth quality is divided into three types of water absorption characteristics of cotton, chemical fiber, and a mixture of cotton and chemical fiber.
- the chemical fiber is nylon or the like.
- Other fibers may also be used to refine the ranking.
- the mixing ratio may be changed to 1: 2, 1: 1, 2: 1, or the like.
- the seventh embodiment of the present invention will be described below.
- the drum-type washing machine in the seventh embodiment is the same as the drum-type washing machine in the second embodiment in structure and components, and thus the description thereof is omitted.
- control unit 11a changes the contents of the rinsing process from the fabric quality by the fabric quality detection unit 11b.
- the washing process is the same as in the second embodiment.
- the rinsing water level is determined from the detected cloth amount and cloth quality.
- the controller 11a decreases the water supply amount as the proportion of fibers having low water absorption increases, and increases the amount of water supply as the proportion of fibers having high water absorption increases.
- the reference water supply amount at this time is a water supply amount corresponding to the cloth amount detected by the cloth amount detector 11d.
- Control unit 11a opens water supply valve 7b to supply water, and when water level detection unit 10 detects that the determined rinse water level has been reached, water supply valve 7b is closed and water supply is stopped.
- the controller 11a shortens the stirring time of the rinsing process as the proportion of fibers having low water absorption increases, and increases the stirring time of the rinsing step as the proportion of fibers having high water absorption increases.
- the stirring time is shortened by 2 minutes from the set time. Also, if it is determined that the laundry has a high proportion of highly water-absorbing fibers such as cotton, the stirring time is increased by 2 minutes from the set time.
- control unit 11a decreases the stirring speed of the rinsing process, that is, the rotation speed of the rotating drum 4 as the ratio of the fibers having low water absorption increases, and increases the ratio of the fibers having high water absorption as the ratio of the fibers having high water absorption. The rotational speed is increased.
- the rotational speed of the rotating drum 4 is delayed by 2 rpm from the set rotational speed. Moreover, if it is judged that there are many ratios comprised from a fiber with high water absorption, the rotation speed of the rotating drum 4 will be made 2 rpm faster than a setting rotation speed.
- the controller 11a has a high proportion of fibers with low water absorption when the cloth quality detector 11b determines that the laundry fabric has a high proportion of fibers made of low water absorption such as chemical fibers. The number of rinsing steps is reduced. Also, if the cloth quality of the laundry is determined by the cloth quality detection unit 11b to have a high proportion of fibers made of cotton or other highly water-absorbing fibers, the greater the proportion of fibers having high water-absorbing properties, the more times the rinsing process is performed. Have a lot. For example, if it is determined that the laundry is composed of a high water-absorbing fiber such as cotton, the number of rinses is increased by one from the set number. If it is determined that the laundry is composed of fibers with low water absorption, the number of rinses is reduced by one from the set number. The number of times set at this time is the number of times corresponding to the amount of cloth detected by the cloth amount detector 11d.
- Cloth with high water absorption like jeans and trainers, is hard when it contains water, and the washing water that has penetrated into and between the fibers cannot be shaken unless the water is powerfully stirred with a large amount of water. Therefore, the rinsing effect is enhanced by changing the water supply amount, the stirring time, the number of times of rinsing, and the number of rotations of the rotating drum 4 (stirring speed), which are the setting contents of the rinsing process, to increase.
- the rinsing is performed by changing the water supply amount, the stirring time, the number of times of rinsing, and the number of rotations of the rotating drum 4 to be the setting contents of rinsing as compared with the case where there are many proportions composed of fibers having high water absorption.
- Improve energy-saving performance such as saving water, saving time, and saving power while ensuring performance.
- the cloth quality is divided into three types of water absorption characteristics: cotton having high water absorption, chemical fiber having low water absorption, and a mixture of cotton and chemical fiber.
- the ranking is not limited to this, and rank classification may be further refined by using several kinds of other fibers such as nylon and acrylic as chemical fibers.
- it was decided to rank as a mixture of laundry composed of 100% cotton such as towels and laundry composed of 100% chemical fibers such as jerseys it is not limited to this.
- the fibers may be ranked by changing the mixing ratio of fibers to 1: 2, 1: 1, 2: 1, or the like.
- the rinsing process may be changed only by whether the number of fibers having high water absorption is high or low without performing detailed ranking. That is, if the torque fluctuation range is larger than a predetermined value, for example, 240 bits, it is determined that there are many fibers with high water absorption. If the torque fluctuation range is smaller than 240 bits, it is determined that there are few fibers with high water absorption or many fibers with low water absorption. Based on this determination, the contents of the rinsing process may be changed such as three times of rinsing when there are many fibers with high water absorption and two times when there are few fibers.
- a predetermined value for example, 240 bits
- the present embodiment by supplying water to the rinsing water level corresponding to the detected cloth quality and stirring, rinsing suitable for the cloth quality can be performed and the rinsing performance is improved.
- rinsing suitable for the cloth quality can be performed and the rinsing performance is improved.
- water is not wasted, so that operation with excellent water saving can be performed.
- the amount of water is small, it is possible to reduce fabric damage caused by rubbing between laundry.
- the washing machine detects the cloth quality of the laundry, it automatically detects not only the home washing machine but also a washing apparatus for textiles, a commercial washing machine mainly for washing water, and the cloth quality. It can also be applied to controlled equipment.
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Control Of Washing Machine And Dryer (AREA)
Abstract
La présente invention se rapporte à une machine à laver à tambour qui est pourvue d'un réservoir d'eau destiné à recevoir un bac de lavage qui est incliné vers le bas vers la surface arrière, d'une unité de détection des vibrations destinée à détecter les vibrations du réservoir d'eau, et d'une unité de détection de la variation du couple destinée à détecter l'ampleur de la variation du couple d'une unité d'entraînement destinée à entraîner le bac de lavage. Une unité de commande (11a) destinée à commander chaque étape telle que les étapes de lavage, de rinçage et de vidange, détecte la qualité du linge à laver à partir de l'ampleur de la variation du couple pendant que l'unité d'entraînement fonctionne à une vitesse de rotation à laquelle l'ampleur des vibrations détectées au moyen de l'unité de détection des vibrations (16) atteint la valeur maximale.
Applications Claiming Priority (6)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2011156408 | 2011-07-15 | ||
| JP2011156406 | 2011-07-15 | ||
| JP2011-156408 | 2011-07-15 | ||
| JP2011-156407 | 2011-07-15 | ||
| JP2011-156406 | 2011-07-15 | ||
| JP2011156407 | 2011-07-15 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2013011604A1 true WO2013011604A1 (fr) | 2013-01-24 |
Family
ID=47557810
Family Applications (3)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/JP2012/001754 Ceased WO2013011605A1 (fr) | 2011-07-15 | 2012-03-14 | Machine à laver à tambour |
| PCT/JP2012/001755 Ceased WO2013011606A1 (fr) | 2011-07-15 | 2012-03-14 | Machine à laver à tambour |
| PCT/JP2012/001753 Ceased WO2013011604A1 (fr) | 2011-07-15 | 2012-03-14 | Machine à laver à tambour |
Family Applications Before (2)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/JP2012/001754 Ceased WO2013011605A1 (fr) | 2011-07-15 | 2012-03-14 | Machine à laver à tambour |
| PCT/JP2012/001755 Ceased WO2013011606A1 (fr) | 2011-07-15 | 2012-03-14 | Machine à laver à tambour |
Country Status (1)
| Country | Link |
|---|---|
| WO (3) | WO2013011605A1 (fr) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR2997969A1 (fr) * | 2012-11-12 | 2014-05-16 | Fagorbrandt Sas | Procede de lavage du linge d'une machine a laver le linge et machine a laver le linge associee |
| CN106103828A (zh) * | 2014-03-10 | 2016-11-09 | Lg 电子株式会社 | 洗衣机的控制装置和洗衣机的控制方法 |
| JP2017023614A (ja) * | 2015-07-28 | 2017-02-02 | パナソニックIpマネジメント株式会社 | ドラム式洗濯機 |
| CN112899985A (zh) * | 2019-11-19 | 2021-06-04 | 海信(山东)冰箱有限公司 | 洗衣机 |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104120591B (zh) * | 2013-04-24 | 2018-05-01 | 青岛海尔洗衣机有限公司 | 一种干衣机控制方法 |
| JP2018117898A (ja) * | 2017-01-25 | 2018-08-02 | 東芝ライフスタイル株式会社 | 洗濯乾燥機 |
| JP6941967B2 (ja) * | 2017-02-10 | 2021-09-29 | 三星電子株式会社Samsung Electronics Co.,Ltd. | 洗濯機 |
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|---|---|---|---|---|
| JPH06327879A (ja) * | 1993-03-26 | 1994-11-29 | Toshiba Corp | 洗濯機 |
| JP2007185357A (ja) * | 2006-01-13 | 2007-07-26 | Toshiba Corp | 洗濯乾燥機 |
| JP2008006179A (ja) * | 2006-06-30 | 2008-01-17 | Toshiba Corp | ドラム式洗濯機 |
Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0866575A (ja) * | 1994-08-31 | 1996-03-12 | Toshiba Corp | 脱水兼用洗濯機 |
| JP3367762B2 (ja) * | 1994-09-14 | 2003-01-20 | シャープ株式会社 | ドラム式洗濯乾燥機 |
| JP3651206B2 (ja) * | 1997-10-13 | 2005-05-25 | 松下電器産業株式会社 | ランドリー機器 |
| JP5253909B2 (ja) * | 2008-07-25 | 2013-07-31 | 株式会社東芝 | 洗濯乾燥機 |
| JP5426283B2 (ja) * | 2009-09-03 | 2014-02-26 | 株式会社東芝 | ドラム式洗濯乾燥機 |
-
2012
- 2012-03-14 WO PCT/JP2012/001754 patent/WO2013011605A1/fr not_active Ceased
- 2012-03-14 WO PCT/JP2012/001755 patent/WO2013011606A1/fr not_active Ceased
- 2012-03-14 WO PCT/JP2012/001753 patent/WO2013011604A1/fr not_active Ceased
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH06327879A (ja) * | 1993-03-26 | 1994-11-29 | Toshiba Corp | 洗濯機 |
| JP2007185357A (ja) * | 2006-01-13 | 2007-07-26 | Toshiba Corp | 洗濯乾燥機 |
| JP2008006179A (ja) * | 2006-06-30 | 2008-01-17 | Toshiba Corp | ドラム式洗濯機 |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR2997969A1 (fr) * | 2012-11-12 | 2014-05-16 | Fagorbrandt Sas | Procede de lavage du linge d'une machine a laver le linge et machine a laver le linge associee |
| CN106103828A (zh) * | 2014-03-10 | 2016-11-09 | Lg 电子株式会社 | 洗衣机的控制装置和洗衣机的控制方法 |
| US10145047B2 (en) | 2014-03-10 | 2018-12-04 | Lg Electronics Inc. | Control device for washing machine and method therefor |
| JP2017023614A (ja) * | 2015-07-28 | 2017-02-02 | パナソニックIpマネジメント株式会社 | ドラム式洗濯機 |
| CN112899985A (zh) * | 2019-11-19 | 2021-06-04 | 海信(山东)冰箱有限公司 | 洗衣机 |
| CN112899985B (zh) * | 2019-11-19 | 2023-09-19 | 海信冰箱有限公司 | 洗衣机 |
Also Published As
| Publication number | Publication date |
|---|---|
| WO2013011605A1 (fr) | 2013-01-24 |
| WO2013011606A1 (fr) | 2013-01-24 |
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