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WO2013006011A3 - Method for manufacturing light-weight construction material using waste product and light-weight construction material manufactured thereby - Google Patents

Method for manufacturing light-weight construction material using waste product and light-weight construction material manufactured thereby Download PDF

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Publication number
WO2013006011A3
WO2013006011A3 PCT/KR2012/005373 KR2012005373W WO2013006011A3 WO 2013006011 A3 WO2013006011 A3 WO 2013006011A3 KR 2012005373 W KR2012005373 W KR 2012005373W WO 2013006011 A3 WO2013006011 A3 WO 2013006011A3
Authority
WO
WIPO (PCT)
Prior art keywords
construction material
weight construction
light
waste
manufacturing
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/KR2012/005373
Other languages
French (fr)
Korean (ko)
Other versions
WO2013006011A2 (en
Inventor
이세린
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Individual
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Priority to CA2844052A priority Critical patent/CA2844052A1/en
Priority to AU2012278447A priority patent/AU2012278447B2/en
Publication of WO2013006011A2 publication Critical patent/WO2013006011A2/en
Publication of WO2013006011A3 publication Critical patent/WO2013006011A3/en
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

Links

Classifications

    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/71—Ceramic products containing macroscopic reinforcing agents
    • C04B35/78—Ceramic products containing macroscopic reinforcing agents containing non-metallic materials
    • C04B35/80—Fibres, filaments, whiskers, platelets, or the like
    • C04B35/82—Asbestos; Glass; Fused silica
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B18/00—Use of agglomerated or waste materials or refuse as fillers for mortars, concrete or artificial stone; Treatment of agglomerated or waste materials or refuse, specially adapted to enhance their filling properties in mortars, concrete or artificial stone
    • C04B18/04—Waste materials; Refuse
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B09—DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
    • B09B—DISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
    • B09B3/00—Destroying solid waste or transforming solid waste into something useful or harmless
    • B09B3/30—Destroying solid waste or transforming solid waste into something useful or harmless involving mechanical treatment
    • B09B3/32—Compressing or compacting
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B14/00—Use of inorganic materials as fillers, e.g. pigments, for mortars, concrete or artificial stone; Treatment of inorganic materials specially adapted to enhance their filling properties in mortars, concrete or artificial stone
    • C04B14/02—Granular materials, e.g. microballoons
    • C04B14/04—Silica-rich materials; Silicates
    • C04B14/10—Clay
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B33/00—Clay-wares
    • C04B33/02—Preparing or treating the raw materials individually or as batches
    • C04B33/13—Compounding ingredients
    • C04B33/132—Waste materials; Refuse; Residues
    • C04B33/1321—Waste slurries, e.g. harbour sludge, industrial muds
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B33/00—Clay-wares
    • C04B33/02—Preparing or treating the raw materials individually or as batches
    • C04B33/13—Compounding ingredients
    • C04B33/132—Waste materials; Refuse; Residues
    • C04B33/1324—Recycled material, e.g. tile dust, stone waste, spent refractory material
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B33/00—Clay-wares
    • C04B33/02—Preparing or treating the raw materials individually or as batches
    • C04B33/13—Compounding ingredients
    • C04B33/132—Waste materials; Refuse; Residues
    • C04B33/135—Combustion residues, e.g. fly ash, incineration waste
    • C04B33/1352—Fuel ashes, e.g. fly ash
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B33/00—Clay-wares
    • C04B33/02—Preparing or treating the raw materials individually or as batches
    • C04B33/13—Compounding ingredients
    • C04B33/132—Waste materials; Refuse; Residues
    • C04B33/135—Combustion residues, e.g. fly ash, incineration waste
    • C04B33/1355—Incineration residues
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B33/00—Clay-wares
    • C04B33/02—Preparing or treating the raw materials individually or as batches
    • C04B33/13—Compounding ingredients
    • C04B33/132—Waste materials; Refuse; Residues
    • C04B33/138—Waste materials; Refuse; Residues from metallurgical processes, e.g. slag, furnace dust, galvanic waste
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B33/00—Clay-wares
    • C04B33/32—Burning methods
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P40/00—Technologies relating to the processing of minerals
    • Y02P40/60—Production of ceramic materials or ceramic elements, e.g. substitution of clay or shale by alternative raw materials, e.g. ashes

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Materials Engineering (AREA)
  • Environmental & Geological Engineering (AREA)
  • Dispersion Chemistry (AREA)
  • Civil Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Manufacturing & Machinery (AREA)
  • Combustion & Propulsion (AREA)
  • Processing Of Solid Wastes (AREA)
  • Compositions Of Oxide Ceramics (AREA)

Abstract

The present invention relates to a method for manufacturing light-weight construction material using waste product, and light-weight construction material manufactured thereby, and more specifically, to a method for manufacturing light-weight construction material using waste product such as sewage sludge, remicon sludge, spent foundry sand, power plant ash, incinerator residue, grinding stone residue, discarded asbestos and steel dust, and to a light-weight construction material manufactured thereby. The method for manufacturing light-weight construction material comprises the steps of: (a) manufacturing a waste mixture by adding to a sewage sludge at least one type of waste product selected from the group consisting of remicon sludge, waste foundry sand, discarded asbestos and power plant ash, or by adding to a remicon sludge at least one type of waste product selected from the group consisting of incinerator residue, grinding stone residue, waste foundry sand, discarded asbestos, steel dust and power plant ash; (b) adding to the waste mixture an additive selected from the group consisting of feldspar, bentonite, zeolite, loess, mica and agalmatolite, and then mixing to manufacture a mixture containing the additive; (c) manufacturing a molded material by molding the mixture containing the additive; and (d) manufacturing light-weight construction material by plastic-forming the molded material in a furnace.
PCT/KR2012/005373 2011-07-07 2012-07-06 Method for manufacturing light-weight construction material using waste product and light-weight construction material manufactured thereby Ceased WO2013006011A2 (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
CA2844052A CA2844052A1 (en) 2011-07-07 2012-07-06 Method for manufacturing light-weight construction material using waste product and light-weight construction material manufactured thereby
AU2012278447A AU2012278447B2 (en) 2011-07-07 2012-07-06 Method for manufacturing light-weight construction material using waste product and light-weight construction material manufactured thereby

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
KR10-2011-0067272 2011-07-07
KR1020110067272A KR101380856B1 (en) 2011-07-07 2011-07-07 Method for Producing Lightweight Construction Material Using Waste and Lightweight Construction Material Produced Thereby

Publications (2)

Publication Number Publication Date
WO2013006011A2 WO2013006011A2 (en) 2013-01-10
WO2013006011A3 true WO2013006011A3 (en) 2013-04-04

Family

ID=47437583

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/KR2012/005373 Ceased WO2013006011A2 (en) 2011-07-07 2012-07-06 Method for manufacturing light-weight construction material using waste product and light-weight construction material manufactured thereby

Country Status (4)

Country Link
KR (1) KR101380856B1 (en)
AU (1) AU2012278447B2 (en)
CA (1) CA2844052A1 (en)
WO (1) WO2013006011A2 (en)

Families Citing this family (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101494421B1 (en) * 2013-02-20 2015-02-23 김성원 Method for manufacturing sidewalk bock using waste molding sand and the sidewalk bock thereof
RU2547523C1 (en) * 2014-04-08 2015-04-10 Юлия Алексеевна Щепочкина Raw mix to manufacture ceramic products
PL229591B1 (en) * 2014-05-09 2018-08-31 Instytut Mech Budownictwa I Gornictwa Skalnego Method for rendering harmless and utilization of dusts from burning installations and pulp from floatation enrichment of non-ferrous metal ores, containing dangerous substances, in the process of production of lightweight aggregate for building industry
RU2658964C1 (en) * 2017-10-04 2018-06-26 Юлия Алексеевна Щепочкина Crude mixture for producing construction material
CN108997018A (en) * 2018-08-17 2018-12-14 杭州中齐新材料科技有限公司 A kind of green building refractory material
KR102136043B1 (en) * 2020-01-03 2020-07-20 최승규 Manufacturing method of large ceramic panel for artificial reef using purified water sludge
FI130551B (en) 2020-10-27 2023-11-15 Resand Oy Sand used in industry
CN115745481B (en) * 2022-11-04 2023-11-14 广东恩硕科技有限公司 Method for preparing foam light soil based on alkaline residues
CN116106474B (en) * 2022-12-22 2025-05-02 淮阴工学院 A method for calculating the amount of alkali slag in mining alkali slag gangue-based cementitious filling materials

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR960022348A (en) * 1994-12-13 1996-07-18 김주환 Manufacturing method of ultra light building material using waste sludge
KR19990046270A (en) * 1999-01-21 1999-07-05 정병호 The method of materials construction and the materials construction to be used industrial waste products
KR100859002B1 (en) * 2007-03-23 2008-09-18 경기대학교 산학협력단 Manufacturing method of artificial lightweight aggregate using sewage sludge
KR20110066718A (en) * 2009-12-11 2011-06-17 이세린 Method for manufacturing lightweight building materials using sludge waste

Family Cites Families (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2603599B2 (en) * 1994-08-31 1997-04-23 石川県 Artificial lightweight aggregate and manufacturing method thereof
CN1169742C (en) * 2002-12-31 2004-10-06 广东唯美陶瓷有限公司 Production process of rapid firing of environmentally friendly permeable and breathable bricks in roller kiln
KR101215067B1 (en) * 2009-12-11 2012-12-24 이세린 Method for Manufacturing Lightweight Construction Material Using Waste from Asbestos

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR960022348A (en) * 1994-12-13 1996-07-18 김주환 Manufacturing method of ultra light building material using waste sludge
KR19990046270A (en) * 1999-01-21 1999-07-05 정병호 The method of materials construction and the materials construction to be used industrial waste products
KR100859002B1 (en) * 2007-03-23 2008-09-18 경기대학교 산학협력단 Manufacturing method of artificial lightweight aggregate using sewage sludge
KR20110066718A (en) * 2009-12-11 2011-06-17 이세린 Method for manufacturing lightweight building materials using sludge waste

Also Published As

Publication number Publication date
WO2013006011A2 (en) 2013-01-10
KR101380856B1 (en) 2014-04-04
AU2012278447A1 (en) 2014-02-27
KR20130005706A (en) 2013-01-16
CA2844052A1 (en) 2013-01-10
AU2012278447B2 (en) 2015-05-21

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