WO2012126138A1 - Composite modified layer of titanium and titanium alloy and preparing method thereof - Google Patents
Composite modified layer of titanium and titanium alloy and preparing method thereof Download PDFInfo
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- WO2012126138A1 WO2012126138A1 PCT/CN2011/000458 CN2011000458W WO2012126138A1 WO 2012126138 A1 WO2012126138 A1 WO 2012126138A1 CN 2011000458 W CN2011000458 W CN 2011000458W WO 2012126138 A1 WO2012126138 A1 WO 2012126138A1
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C8/00—Solid state diffusion of only non-metal elements into metallic material surfaces; Chemical surface treatment of metallic material by reaction of the surface with a reactive gas, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
- C23C8/02—Pretreatment of the material to be coated
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
- C21D1/06—Surface hardening
- C21D1/09—Surface hardening by direct application of electrical or wave energy; by particle radiation
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22F—CHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
- C22F1/00—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
- C22F1/16—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of other metals or alloys based thereon
- C22F1/18—High-melting or refractory metals or alloys based thereon
- C22F1/183—High-melting or refractory metals or alloys based thereon of titanium or alloys based thereon
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C8/00—Solid state diffusion of only non-metal elements into metallic material surfaces; Chemical surface treatment of metallic material by reaction of the surface with a reactive gas, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
- C23C8/06—Solid state diffusion of only non-metal elements into metallic material surfaces; Chemical surface treatment of metallic material by reaction of the surface with a reactive gas, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using gases
- C23C8/08—Solid state diffusion of only non-metal elements into metallic material surfaces; Chemical surface treatment of metallic material by reaction of the surface with a reactive gas, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using gases only one element being applied
- C23C8/24—Nitriding
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
- C21D1/34—Methods of heating
- C21D1/38—Heating by cathodic discharges
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D2251/00—Treating composite or clad material
Definitions
- Titanium and titanium alloy composite modified layer and preparation method thereof Titanium and titanium alloy composite modified layer and preparation method thereof
- the invention relates to the technical field of surface modification and strengthening of metal materials, in particular to a laser phase transformation hardening-low temperature nitriding composite modified layer of titanium and titanium alloy surface and a preparation method thereof.
- Titanium and titanium alloys are available in aerospace, chemical and biomedical fields due to their low density, high specific strength, non-magnetic properties, good corrosion resistance, excellent biocompatibility, excellent low temperature toughness and high temperature mechanical properties.
- a wide range of applications, as well as applications in the automotive industry, military, food and other civilian industries are also increasing.
- titanium and titanium alloys have low surface hardness and high chemical activity. Under sliding friction conditions, frictional properties are poor, especially friction and wear resistance are relatively low, which severely limits their application. Therefore, further improvement of the surface properties such as wear resistance, high temperature oxidation resistance and corrosion resistance of titanium and titanium alloys has become an urgent problem to be solved.
- surface modification of titanium alloy is currently the most effective method. Therefore, the surface modification technology of titanium alloy has become a hot research topic at home and abroad.
- the surface modification methods and characteristics of titanium alloys that are common in the prior art are as follows:
- the surface mechanical strengthening method is simple in process and convenient in operation; however, it has disadvantages such as large surface roughness and complicated stress distribution.
- the temperature required for physical vapor deposition is low, the deformation of the workpiece is small, and the interior of the substrate is not softened. It is most suitable for surface strengthening treatment of titanium alloy workpieces with high precision requirements.
- the physical vapor deposition method forms a thin coating, generally 1 to 3 ⁇ m, has a slightly lower adhesion to the substrate, and has poorer winding properties.
- chemical vapor deposition has the characteristics of fast film formation, good diffraction of coating, high purity of coating, complete crystallization, smooth deposition surface and low radiation damage.
- the device requires high temperature, high vacuum and other environmental conditions, its popularization and application has been greatly limited.
- the traditional gas nitriding has simple equipment, low investment, wide application range, can be used for various shapes and complicated parts, and has stable process and low production cost, and has been widely used; however, it has a long cycle, high temperature and permeability.
- the object of the present invention is to overcome the technical defects existing in the prior art, and to provide a phase change hardening-low temperature of titanium and titanium alloy which is particularly suitable for use in thin-walled parts, has good wear resistance and candle resistance, and has low surface roughness.
- Nitrided composite modified layer is: A composite modified layer of titanium and titanium alloy, characterized in that: the composite modified layer comprises a laser phase transformation hardened layer and a nitrided layer prepared on a titanium and titanium alloy substrate.
- the laser phase transformation hardening layer includes a completely hardened layer and a partially hardened layer.
- the nitriding layer includes a nitride layer and a nitrogen diffusion layer.
- the thickness of the nitrogen diffusion layer is 0. 03 ⁇ 0.
- the thickness of the nitride layer is 0. . 2 Sa.
- the technical solution of the present invention is as follows: The specific steps of the preparation method are as follows -
- the squirting coating of the surface of the titanium and titanium alloy is sprayed with a layer of 0. 03 ⁇ 0. lmm S i0 2 light absorbing coating.
- the nitriding treatment is carried out at a temperature lower than the conventional nitriding temperature by 100 to 30 (TC).
- the low temperature nitriding treatment is gas nitriding.
- the low temperature nitriding treatment is ion nitriding.
- the invention has the beneficial effects that: the titanium and titanium alloy substrate are processed by the preparation method, and the workpiece is not easily deformed, and the nitriding can be significantly reduced after the laser phase transformation hardening, thereby reducing the cost and saving. Energy consumption.
- the nitride hardening wear layer formed by the laser transformation hardening-low temperature nitriding composite modification has high bonding strength with the titanium and titanium alloy matrix, the surface roughness is low, no subsequent treatment, no crack, and the thickness of the modified layer Large and uniform.
- the surface and section hardness measurements showed that the surface hardness of titanium and titanium alloys was significantly improved, and the hardness was changed along the depth direction.
- the composite modified layer of the invention has small friction coefficient and wear scar depth, and has a compact structure, and has good anti-friction and anti-friction lubrication effects.
- the corrosion resistance test and comparative analysis of the composite modified layer and the matrix show that the self-corrosion potential of the laser transformation hardening-low temperature nitriding composite modified layer is higher than that of the matrix, that is, the laser transformation hardening-low temperature nitriding composite modification
- the ability of the layer to resist localized corrosion and general corrosion is significantly improved. It is therefore particularly suitable for use in the machining of thin-walled parts of titanium and titanium alloys.
- 1 is a schematic view of a laser phase transformation hardening experimental device for titanium and titanium alloy substrates
- FIG. 2 is a schematic view showing the structure of a laser transformation hardening-low temperature nitriding modified layer
- Figure 3 is a hard nitriding layer of gas nitriding at 430 °C after TA2 substrate laser phase transformation hardening treatment Comparison of the hardness of the nitride layer with the degree of direct nitriding;
- Figure 4 is a plot of the potentiodynamic polarization of the TA2 matrix and the original TA2 matrix after laser phase transformation hardening-low temperature gas nitriding treatment.
- 1 is a laser beam
- 2 is a surface of a titanium and titanium alloy substrate subjected to laser beam treatment
- 3 is a titanium and titanium alloy substrate
- 4 is a nitride white bright layer
- 5 is a nitrogen diffusion region
- 6 is a phase transformation hardened region.
- the surface of the titanium and titanium alloy substrate 3 is ground to a surface roughness Ra ⁇ G. 8 ⁇ m, and ultrasonically cleaned in acetone;
- the black phase treated titanium and titanium alloy substrate 3 is subjected to laser phase transformation hardening treatment by laser beam 1.
- the specific process parameters are: laser power 5 G0 ⁇ 3000 W, scanning speed 500 ⁇ 5000 mm/min, spot size is l OmmX 1 hidden or ⁇ 3mn! ⁇ 5mm, the shielding gas is Ar or N 2 , and the gas flow rate is l ⁇ 40L/h;
- the titanium and titanium alloy matrix 3 after laser transformation hardening treatment is subjected to gas nitriding or ion nitriding treatment, and the nitriding parameters are selectable.
- the laser phase transformation hardening gas temperature nitriding composite treatment is applied to the TA2 thin plate.
- the process parameters of the laser phase transformation hardening process are: laser power 500 ⁇ 3000 W, scanning speed 500 ⁇ 5000 mm/min, spot size 10 legs X lmm or ⁇ 3 ⁇ ! ⁇ 5 hidden, protective gas Ar, gas flow rate is 10 ⁇ 30 L / h; nitriding process parameters are: nitriding gas NH 3 , decomposition rate 20% ⁇ 60%, flow rate l ⁇ 40L / h, temperature 400 ⁇ 700 °C, time l ⁇ 10h, pressure is one atmosphere.
- the surface of TA2 substrate has a certain thickness and properties.
- Good laser phase transformation hardening-low temperature gas nitriding composite modified layer The cross-sectional view of the composite modified layer is shown in Fig. 2.
- the total thickness of the laser phase transformation hardening-low temperature gas nitriding composite modified layer is 300 ⁇ 600 ⁇ ⁇ , ⁇ analysis of the sample treated under a certain parameter to find ⁇ element
- the infiltration thickness is about 30 ⁇ m, and the nitrogen content decreases with the increase of the surface depth.
- the hardness of the titanium and titanium alloy matrix 3 is HV23G
- the highest hardness of the laser phase transformation hardening-low temperature nitriding composite layer is HV1002. 9.
- the hardness change curve is shown in Fig. 3. It can be seen from Fig. 3 Laser phase transformation hardening - the microhardness of the composite modified layer after low temperature gas nitriding is significantly higher than that of the non-laser phase transition treatment. According to the friction and wear test, the surface friction coefficient and the wear scar depth of the composite modified layer are very small, and have good anti-friction effect.
- the corrosion resistance test and comparative analysis of titanium alloy composite modified layer and titanium and titanium alloy matrix 3 were carried out by M283 potentiostat and M352 test analysis software. It was found that the laser phase transformation hardening-TA2 sample after low temperature gas nitriding treatment The self-corrosion potential is 28mV higher than that of the substrate. Compared with the TA2 matrix, the laser phase transformation hardening-the low-temperature gas nitriding layer has an increasing self-corrosion potential, indicating that the laser phase transformation hardening-low temperature gas nitriding treatment can reduce the self-corrosion of TA2. The tendency is mainly due to the high self-corrosion potential of TiN, which plays a protective role. The dynamic potential polarization curve was found by fitting calculation. The self-corrosion potential of the laser phase transformation hardening-low temperature gas nitriding layer is about 1/2 of that of the TA2 matrix, which is equivalent to a two-fold increase in corrosion resistance. 4.
- the laser phase transformation hardening-low temperature ion nitriding composite treatment of TA2 thin plate and round tube the process parameters of laser phase transformation hardening treatment are: laser power 500 ⁇ 3000 W, scanning speed 500 ⁇ 5000 mm/min, spot size is 10 hidden XI hidden or ⁇ 3 let ⁇ 5 let, protective gas Ar, gas flow is 10 ⁇ 30L / h; nitriding process is: vacuum the furnace to 10Pa, turn on high voltage start, make the voltage to 600V, pass H 2 and N 2 , adjust the voltage, current duty and other parameters to make the furnace temperature reach the specified temperature, the total gas flow rate is about 150ml / min, the temperature is 400 ⁇ 600 ° C, time 1 ⁇ : L 0h, the furnace pressure 10 ⁇ : L 00Pa.
- a laser phase transformation hardening-low temperature ion nitriding composite modified layer with a certain thickness and a smooth surface and a uniform surface can be obtained on the surface of the rear substrate. After testing, the hardness, wear resistance and corrosion resistance of the composite modified layer were significantly improved compared with the TA2 matrix.
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Abstract
Description
一种钛及钛合金复合改性层及其制备方法 技术领域 Titanium and titanium alloy composite modified layer and preparation method thereof
本发明涉及金属材料表面改性与强化技术领域, 尤其是涉及一种钛及钛合 金表面激光相变硬化-低温渗氮复合改性层及其制备方法。 The invention relates to the technical field of surface modification and strengthening of metal materials, in particular to a laser phase transformation hardening-low temperature nitriding composite modified layer of titanium and titanium alloy surface and a preparation method thereof.
背景技术 Background technique
钛及钛合金因其具有低密度、 高比强度、 无磁性、 良好的耐蚀性、 优异的生 物相容性、 优良的低温韧性和高温机械性能, 在航空航天、 化工和生物医学等 领域得到了广泛的应用, 同时在汽车工业、 军工、 食品及其他民用工业中的应 用也日益增加。 Titanium and titanium alloys are available in aerospace, chemical and biomedical fields due to their low density, high specific strength, non-magnetic properties, good corrosion resistance, excellent biocompatibility, excellent low temperature toughness and high temperature mechanical properties. A wide range of applications, as well as applications in the automotive industry, military, food and other civilian industries are also increasing.
然而, 钛及钛合金的表面硬度较低, 化学活性较大, 在滑动摩擦条件下, 摩擦性能较差, 特别是摩擦和磨损抗力相当低, 严重地限制了其应用。 因此, 进一步提高钛及钛合金的耐磨、 抗高温氧化以及耐腐蚀等表面性能就成了亟需 解决的问题。 除改进合金的成分和制备工艺外, 对钛合金进行表面改性是目前 最有效的方法, 因此钛合金表面改性技术成为当前国内外研究的热点。 现有技 术中常见的钛合金表面改性方法及其特点有: However, titanium and titanium alloys have low surface hardness and high chemical activity. Under sliding friction conditions, frictional properties are poor, especially friction and wear resistance are relatively low, which severely limits their application. Therefore, further improvement of the surface properties such as wear resistance, high temperature oxidation resistance and corrosion resistance of titanium and titanium alloys has become an urgent problem to be solved. In addition to improving the composition and preparation process of the alloy, surface modification of titanium alloy is currently the most effective method. Therefore, the surface modification technology of titanium alloy has become a hot research topic at home and abroad. The surface modification methods and characteristics of titanium alloys that are common in the prior art are as follows:
表面机械强化方法工艺简单, 操作方便; 但存在表面粗糙度大、 应力分布 复杂等缺点。 The surface mechanical strengthening method is simple in process and convenient in operation; however, it has disadvantages such as large surface roughness and complicated stress distribution.
物理气相沉积所需温度低, 工件变形小, 基体内部不被软化, 最为适宜对 精度要求很高的钛合金工件进行表面强化处理。 但与化学气相沉积法相比, 物 理气相沉积法形成的涂层较薄, 一般在 1〜3 μ ΐϊΐ, 与基体的粘着牢度稍低, 且绕 镀性较差。 化学气相沉积相对于物理气相沉积方法具有成膜速度快、 镀膜绕射性好、 镀层纯度高、 结晶完全、 沉积表面光滑、 辐射损伤低等特点。 但是由于装置需 要高温度、 高真空等环境条件的要求, 因而其推广应用受到了很大的限制。 传统气体渗氮具有设备简单, 投资少, 适用面广, 可用于各种形状复杂的 零部件, 且工艺稳定, 生产成本低而得到了较广泛的应用; 但是其存在周期长、 温度高、 渗层薄、 组织难以控制以及需要对工件整体长期加热等缺点。 发明内容 The temperature required for physical vapor deposition is low, the deformation of the workpiece is small, and the interior of the substrate is not softened. It is most suitable for surface strengthening treatment of titanium alloy workpieces with high precision requirements. However, compared with the chemical vapor deposition method, the physical vapor deposition method forms a thin coating, generally 1 to 3 μm, has a slightly lower adhesion to the substrate, and has poorer winding properties. Compared with physical vapor deposition, chemical vapor deposition has the characteristics of fast film formation, good diffraction of coating, high purity of coating, complete crystallization, smooth deposition surface and low radiation damage. However, since the device requires high temperature, high vacuum and other environmental conditions, its popularization and application has been greatly limited. The traditional gas nitriding has simple equipment, low investment, wide application range, can be used for various shapes and complicated parts, and has stable process and low production cost, and has been widely used; however, it has a long cycle, high temperature and permeability. The thin layer, the difficulty in controlling the structure, and the need to heat the entire workpiece for a long time. Summary of the invention
本发明的目的在于克服现有技术中存在的技术缺陷, 提供一种特别适合用 在薄壁零件中、 具有良好耐磨耐烛性能且表面粗糙度低的钛及钛合金表面相变 硬化-低温渗氮复合改性层。 本发明采用的技术方案是: 一种钛及钛合金复合改 性层, 其特征在于: 所述复合改性层包括制备在钛及钛合金基体上的激光相变 硬化层和渗氮层。 本发明的技术方案还有: 所述激光相变硬化层包括完全硬化层和部分硬化 层。 本发明的技术方案还有: 所述渗氮层包括氮化物层和氮扩散层。 The object of the present invention is to overcome the technical defects existing in the prior art, and to provide a phase change hardening-low temperature of titanium and titanium alloy which is particularly suitable for use in thin-walled parts, has good wear resistance and candle resistance, and has low surface roughness. Nitrided composite modified layer. The technical solution adopted by the present invention is: A composite modified layer of titanium and titanium alloy, characterized in that: the composite modified layer comprises a laser phase transformation hardened layer and a nitrided layer prepared on a titanium and titanium alloy substrate. Further, in the technical solution of the present invention, the laser phase transformation hardening layer includes a completely hardened layer and a partially hardened layer. According to still another aspect of the present invention, the nitriding layer includes a nitride layer and a nitrogen diffusion layer.
本发明的技术方案还有: 所述激光相变硬化层厚度为 G. 3〜0. 8mm, 所述氮 化物层厚度为 5〜50 μ m, 所述氮扩散层厚度为 0. 03〜0. 2薩。 本发明的技术方案还有: 所述制备方法的具体步骤如下- O. 03~0 The thickness of the nitrogen diffusion layer is 0. 03~0. The thickness of the nitride layer is 0. . 2 Sa. The technical solution of the present invention is as follows: The specific steps of the preparation method are as follows -
( 1 ) 对所述钛及钛合金基体进行表面预处理; (1) subjecting the titanium and titanium alloy substrate to surface pretreatment;
( 2 ) 预处理后对所述钛及钛合金基¼进行表面黑化处理; (2) performing surface blackening treatment on the titanium and titanium alloy base after pretreatment;
( 3 ) 表面黑化处理后对所述钛及钛合金基体表面进行激光相变硬化处理; (3) performing a laser phase transformation hardening treatment on the surface of the titanium and titanium alloy substrate after the surface blackening treatment;
( 4 ) 对激光相变硬化处理的钛及钛合金基体表面进行低温渗氮处理。 本发明的技术方案还有: 所述表面预处理的具体工艺为: 将所述钛及钛合 金基体打磨至表面粗糙度 Ra < G. 8 μ m, 在丙酮中进行超声波清洗。 (4) Low temperature nitriding treatment of the surface of the titanium and titanium alloy substrate treated by laser transformation hardening. The technical solution of the present invention is further: the specific process of the surface pretreatment is: combining the titanium and titanium The gold substrate was ground to a surface roughness Ra < G. 8 μm and ultrasonically cleaned in acetone.
本发明的技术方案还有: 基.体的表面黑化处理为: 在所述钛及钛合金基体 表面喷涂一层厚 0. 03〜0. lmm的 S i02吸光涂料。 The squirting coating of the surface of the titanium and titanium alloy is sprayed with a layer of 0. 03~0. lmm S i0 2 light absorbing coating.
本发明的技术方案还有: 所述渗氮处理在较常规渗氮温度低 100〜30(TC的 条件下实现。 According to the technical solution of the present invention, the nitriding treatment is carried out at a temperature lower than the conventional nitriding temperature by 100 to 30 (TC).
本发明的技术方案还有: 所述低温渗氮处理是气体渗氮。 According to the technical solution of the present invention, the low temperature nitriding treatment is gas nitriding.
本发明的技术方案还有: 所述低温渗氮处理是离子渗氮。 According to the technical solution of the present invention, the low temperature nitriding treatment is ion nitriding.
本发明的有益效果在于: 采用本制备方法对钛及钛合金基体进行加工, 不 容易引起工件变形, 先激光相变硬化后再进行渗氮可以使渗氮温度显著降低, 有利于降低成本、 节约能耗。 本发明中经激光相变硬化-低温渗氮复合改性后形 成的氮化物硬化耐磨层与钛及钛合金基体间结合强度高, 表面粗糙度低无需后 续处理, 无裂紋, 改性层厚度较大且均匀。 经表面和截面硬度测量发现, 钛及 钛合金表面硬度显著提高, 硬度沿深度方向变化均勾。 经摩擦磨损试验得出, 本发明复合改性层摩擦系数和磨痕深度都较小, 并且其结构紧密, 具有良好的 抗摩擦及减摩润滑的作用。 对复合改性层和基体进行耐蚀性的测试与对比分析, 发现激光相变硬化-低温渗氮复合改性层的自腐蚀电位比基体要高, 即激光相变 硬化-低温渗氮复合改性层比基体的耐局部腐蚀和全面腐蚀的能力显著提高。 因 此特别适合用在钛及钛合金薄壁零件加工中。 The invention has the beneficial effects that: the titanium and titanium alloy substrate are processed by the preparation method, and the workpiece is not easily deformed, and the nitriding can be significantly reduced after the laser phase transformation hardening, thereby reducing the cost and saving. Energy consumption. In the invention, the nitride hardening wear layer formed by the laser transformation hardening-low temperature nitriding composite modification has high bonding strength with the titanium and titanium alloy matrix, the surface roughness is low, no subsequent treatment, no crack, and the thickness of the modified layer Large and uniform. The surface and section hardness measurements showed that the surface hardness of titanium and titanium alloys was significantly improved, and the hardness was changed along the depth direction. According to the friction and wear test, the composite modified layer of the invention has small friction coefficient and wear scar depth, and has a compact structure, and has good anti-friction and anti-friction lubrication effects. The corrosion resistance test and comparative analysis of the composite modified layer and the matrix show that the self-corrosion potential of the laser transformation hardening-low temperature nitriding composite modified layer is higher than that of the matrix, that is, the laser transformation hardening-low temperature nitriding composite modification The ability of the layer to resist localized corrosion and general corrosion is significantly improved. It is therefore particularly suitable for use in the machining of thin-walled parts of titanium and titanium alloys.
附图说明 DRAWINGS
图 1为钛及钛合金基体激光相变硬化实验装置示意图; 1 is a schematic view of a laser phase transformation hardening experimental device for titanium and titanium alloy substrates;
图 2为激光相变硬化-低温渗氮合改性层结构示意图; 2 is a schematic view showing the structure of a laser transformation hardening-low temperature nitriding modified layer;
图 3为 TA2基体激光相变硬化处理后再在 430°C条件下气体渗氮的渗氮层硬 度与直接渗氮的氮化层硬度的比较; Figure 3 is a hard nitriding layer of gas nitriding at 430 °C after TA2 substrate laser phase transformation hardening treatment Comparison of the hardness of the nitride layer with the degree of direct nitriding;
图 4为激光相变硬化-低温气体渗氮复合处理后的 TA2基体与原始的 TA2基 体动电位极化曲线图。 Figure 4 is a plot of the potentiodynamic polarization of the TA2 matrix and the original TA2 matrix after laser phase transformation hardening-low temperature gas nitriding treatment.
其中, 1是激光束, 2是经过激光束处理的钛及钛合金基体表面, 3是钛及 钛合金基体, 4是氮化物白亮层, 5是氮扩散区, 6是相变硬化区。 Among them, 1 is a laser beam, 2 is a surface of a titanium and titanium alloy substrate subjected to laser beam treatment, 3 is a titanium and titanium alloy substrate, 4 is a nitride white bright layer, 5 is a nitrogen diffusion region, and 6 is a phase transformation hardened region.
具体实施方式 detailed description
下面结合附图, 对本发明进行具体说明。 本发明的实施工艺步骤如下: The invention will now be described in detail with reference to the accompanying drawings. The steps of the implementation process of the present invention are as follows:
1、首先将钛及钛合金基体 3的表面进行打磨至表面粗糙度 Ra < G. 8 μ m, 并 在丙酮中超声波清洗; 1. First, the surface of the titanium and titanium alloy substrate 3 is ground to a surface roughness Ra < G. 8 μ m, and ultrasonically cleaned in acetone;
2、 在预处理后的基体表面喷涂一层厚 0. 03〜0. lmm的 S i02吸光涂料;2〜2的吸光涂料; 2mm S i0 2 absorbing coating;
3、 对黑化处理后的钛及钛合金基体 3用激光束 1进行激光相变硬化处理, 具体工艺参数为: 激光功率 5 G0〜3000 W, 扫描速度 500〜5000 mm/min, 光斑 尺寸为 l OmmX 1隱或 Φ 3mn!〜 5mm, 保护气体为 Ar或 N2, 气流量为 l〜40L/h; 3. The black phase treated titanium and titanium alloy substrate 3 is subjected to laser phase transformation hardening treatment by laser beam 1. The specific process parameters are: laser power 5 G0~3000 W, scanning speed 500~5000 mm/min, spot size is l OmmX 1 hidden or Φ 3mn! ~ 5mm, the shielding gas is Ar or N 2 , and the gas flow rate is l~40L/h;
4、 对激光相变硬化处理后的钛及钛合金基体 3进行气体渗氮或是离子渗氮 处理, 渗氮参数可选择。 4. The titanium and titanium alloy matrix 3 after laser transformation hardening treatment is subjected to gas nitriding or ion nitriding treatment, and the nitriding parameters are selectable.
实施例 1 : Example 1
对 TA2薄板进行激光相变硬化 氏温气体渗氮复合处理, 激光相变硬化处理 的工艺参数为: 激光功率 500〜3000 W, 扫描速度 500〜5000 mm/min, 光斑尺 寸为 10腿 X lmm或 Φ 3ΙΜ!〜 5隱, 保护气体 Ar, 气流量为 10〜30L/h; 渗氮的工 艺参数为: 渗氮气体 NH3, 分解率 20%〜60%, 流量 l〜40L/h, 温度 400〜700°C, 时间 l〜10h, 压力为一个大气压。 The laser phase transformation hardening gas temperature nitriding composite treatment is applied to the TA2 thin plate. The process parameters of the laser phase transformation hardening process are: laser power 500~3000 W, scanning speed 500~5000 mm/min, spot size 10 legs X lmm or Φ 3ΙΜ! ~ 5 hidden, protective gas Ar, gas flow rate is 10~ 30 L / h; nitriding process parameters are: nitriding gas NH 3 , decomposition rate 20% ~ 60%, flow rate l ~ 40L / h, temperature 400 ~ 700 °C, time l~10h, pressure is one atmosphere.
激光相变硬化-低温气体渗氮复合处理后, TA2基体表面得到一定厚度、 性 能良好的激光相变硬化-低温气体渗氮复合改性层。 复合改性层的截面示意图如 图 2 所示,激光相变硬化-低温气体渗氮复合改性层总厚度为 300〜600 μ ιη, ΕΡΜΑ 对某一参数下处理的试样进行分析发现 Ν元素渗入厚度约 30 μ m,氮元素含量随 至表面深度的增加呈下降趋势。 经过显微硬度仪检测, 钛及钛合金基体 3硬度 为 HV23G, 激光相变硬化 -低温渗氮复合改性层最高硬度为 HV1002. 9, 硬度变化 曲线如图 3所示, 由图 3可知, 激光相变硬化 -低温气体渗氮后复合改性层的显 微硬度比未激光相变处理渗氮的显微硬度显著提高。 经过摩擦磨损试验得出, 该复合改性层表面摩擦系数、 磨痕深度等都很小, 具有良好的抗摩擦的作用。 经 M283恒电位仪与 M352测试分析软件对钛合金复合改性层和钛及钛合金基体 3 进行耐蚀性的测试与对比分析发现, 激光相变硬化 -低温气体渗氮处理后的 TA2 试样自腐蚀电位比基体高出 28mV, 相比 TA2基体,激光相变硬化-低温气体渗氮 层的自腐蚀电位有升高趋势, 说明激光相变硬化-低温气体渗氮处理可以降低 TA2的自腐蚀倾向, 这主要是由于 TiN的自腐蚀电位比较高, 起到保护作用。 动 电位极化曲线经拟合计算发现, 激光相变硬化 -低温气体渗氮层的自腐蚀电位约 为 TA2基体的 1/2, 相当于耐蚀性提高两倍, 动电位极化曲线见图 4。 After laser phase transformation hardening-low temperature gas nitriding composite treatment, the surface of TA2 substrate has a certain thickness and properties. Good laser phase transformation hardening-low temperature gas nitriding composite modified layer. The cross-sectional view of the composite modified layer is shown in Fig. 2. The total thickness of the laser phase transformation hardening-low temperature gas nitriding composite modified layer is 300~600 μ ιη, ΕΡΜΑ analysis of the sample treated under a certain parameter to find Ν element The infiltration thickness is about 30 μm, and the nitrogen content decreases with the increase of the surface depth. After the microhardness tester, the hardness of the titanium and titanium alloy matrix 3 is HV23G, and the highest hardness of the laser phase transformation hardening-low temperature nitriding composite layer is HV1002. 9. The hardness change curve is shown in Fig. 3. It can be seen from Fig. 3 Laser phase transformation hardening - the microhardness of the composite modified layer after low temperature gas nitriding is significantly higher than that of the non-laser phase transition treatment. According to the friction and wear test, the surface friction coefficient and the wear scar depth of the composite modified layer are very small, and have good anti-friction effect. The corrosion resistance test and comparative analysis of titanium alloy composite modified layer and titanium and titanium alloy matrix 3 were carried out by M283 potentiostat and M352 test analysis software. It was found that the laser phase transformation hardening-TA2 sample after low temperature gas nitriding treatment The self-corrosion potential is 28mV higher than that of the substrate. Compared with the TA2 matrix, the laser phase transformation hardening-the low-temperature gas nitriding layer has an increasing self-corrosion potential, indicating that the laser phase transformation hardening-low temperature gas nitriding treatment can reduce the self-corrosion of TA2. The tendency is mainly due to the high self-corrosion potential of TiN, which plays a protective role. The dynamic potential polarization curve was found by fitting calculation. The self-corrosion potential of the laser phase transformation hardening-low temperature gas nitriding layer is about 1/2 of that of the TA2 matrix, which is equivalent to a two-fold increase in corrosion resistance. 4.
实施例 2; Example 2 ;
对 TA2薄板和圆管进行激光相变硬化 -低温离子渗氮复合处理,激光相变硬 化处理的工艺参数为: 激光功率 500〜3000 W, 扫描速度 500〜5000 mm/min, 光斑尺寸为 10隱 X I隱或 Φ 3讓〜 5讓, 保护气体 Ar, 气流量为 10〜30L/h; 渗 氮过程为: 将炉体抽真空至 10Pa, 开启高压启动, 使电压调至 600V左右, 通入 H2和 N2, 调节电压、 电流占空比等参数使炉内温度达到指定温度, 气体总流量 约 150ml/min, 温度为 400〜600°C, 时间 1〜: L 0h, 炉内压力 10〜: L 00Pa。 处理 后基体表面可得到一定厚度、 表面光洁且均匀的激光相变硬化-低温离子渗氮复 合改性层。 经检测, 复合改性层的硬度、 耐磨性和耐蚀性较 TA2 基体都得到显 著提高。 The laser phase transformation hardening-low temperature ion nitriding composite treatment of TA2 thin plate and round tube, the process parameters of laser phase transformation hardening treatment are: laser power 500~3000 W, scanning speed 500~5000 mm/min, spot size is 10 hidden XI hidden or Φ 3 let ~ 5 let, protective gas Ar, gas flow is 10~30L / h; nitriding process is: vacuum the furnace to 10Pa, turn on high voltage start, make the voltage to 600V, pass H 2 and N 2 , adjust the voltage, current duty and other parameters to make the furnace temperature reach the specified temperature, the total gas flow rate is about 150ml / min, the temperature is 400 ~ 600 ° C, time 1 ~: L 0h, the furnace pressure 10 ~ : L 00Pa. deal with A laser phase transformation hardening-low temperature ion nitriding composite modified layer with a certain thickness and a smooth surface and a uniform surface can be obtained on the surface of the rear substrate. After testing, the hardness, wear resistance and corrosion resistance of the composite modified layer were significantly improved compared with the TA2 matrix.
当然, 上述说明并非对本发明的限制, 本发明也不仅限于上述举例, 本技 术领域的普通技术人员在本发明的实质范围内所做出的变化、 改型、 添加或替 换, 也属于本发明的保护范围。 The above description is not intended to limit the invention, and the invention is not limited to the above examples, and variations, modifications, additions or substitutions made by those skilled in the art within the scope of the invention also belong to the invention. protected range.
Claims
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| US11491541B2 (en) | 2019-05-31 | 2022-11-08 | Apollo Machine & Welding Ltd. | Hybrid process for enhanced surface hardening |
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|---|---|---|---|---|
| US4434189A (en) * | 1982-03-15 | 1984-02-28 | The United States Of America As Represented By The Adminstrator Of The National Aeronautics And Space Administration | Method and apparatus for coating substrates using a laser |
| CN1297061A (en) * | 2000-03-22 | 2001-05-30 | 广州市光通技术有限公司 | Laser technology for treating surface of cold hard roller, nodular iron casting or gray casting |
| CN1490429A (en) * | 2002-10-14 | 2004-04-21 | 中国科学院力学研究所 | Rapid Oxygen Hardening of Titanium or Its Alloys |
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| US4434189A (en) * | 1982-03-15 | 1984-02-28 | The United States Of America As Represented By The Adminstrator Of The National Aeronautics And Space Administration | Method and apparatus for coating substrates using a laser |
| CN1297061A (en) * | 2000-03-22 | 2001-05-30 | 广州市光通技术有限公司 | Laser technology for treating surface of cold hard roller, nodular iron casting or gray casting |
| CN1490429A (en) * | 2002-10-14 | 2004-04-21 | 中国科学院力学研究所 | Rapid Oxygen Hardening of Titanium or Its Alloys |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| US11491541B2 (en) | 2019-05-31 | 2022-11-08 | Apollo Machine & Welding Ltd. | Hybrid process for enhanced surface hardening |
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