WO2012123403A1 - Epoxy resin system with visual monitoring of the hardening state - Google Patents
Epoxy resin system with visual monitoring of the hardening state Download PDFInfo
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- WO2012123403A1 WO2012123403A1 PCT/EP2012/054255 EP2012054255W WO2012123403A1 WO 2012123403 A1 WO2012123403 A1 WO 2012123403A1 EP 2012054255 W EP2012054255 W EP 2012054255W WO 2012123403 A1 WO2012123403 A1 WO 2012123403A1
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- epoxy resin
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/0008—Organic ingredients according to more than one of the "one dot" groups of C08K5/01 - C08K5/59
- C08K5/0041—Optical brightening agents, organic pigments
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L63/00—Compositions of epoxy resins; Compositions of derivatives of epoxy resins
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09B—ORGANIC DYES OR CLOSELY-RELATED COMPOUNDS FOR PRODUCING DYES, e.g. PIGMENTS; MORDANTS; LAKES
- C09B67/00—Influencing the physical, e.g. the dyeing or printing properties of dyestuffs without chemical reactions, e.g. by treating with solvents grinding or grinding assistants, coating of pigments or dyes; Process features in the making of dyestuff preparations; Dyestuff preparations of a special physical nature, e.g. tablets, films
- C09B67/0001—Post-treatment of organic pigments or dyes
- C09B67/0004—Coated particulate pigments or dyes
- C09B67/0008—Coated particulate pigments or dyes with organic coatings
- C09B67/0009—Coated particulate pigments or dyes with organic coatings containing organic acid derivatives
- C09B67/001—Coated particulate pigments or dyes with organic coatings containing organic acid derivatives containing resinic acid derivatives
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J163/00—Adhesives based on epoxy resins; Adhesives based on derivatives of epoxy resins
Definitions
- the present invention relates to an epoxy resin system which includes a dye which indicates the course or the end point of the curing of the epoxy resin as the epoxy resin system is cured by color change.
- the invention further relates to components which are coated with an epoxy resin system according to the invention and also describes the use of the epoxy resin system as a thermally curable adhesive.
- a method is defined for indicating the course or end point of the curing reaction of an epoxy resin system.
- the present invention describes the use of a reacting with an epoxy resin system with color change dye as an indicator for the course or, the end point of the curing of an epoxy resin system,
- One-component epoxy adhesives consist in most cases of an epoxy resin and a curing agent which is reacted at temperatures well above the storage temperature of the adhesive. At the storage temperature of the adhesive, the hardener reacts only very slowly. The storage stability of such adhesives is limited. The curing state of the adhesive Stoffes can often only be determined with elaborate analytical methods.
- thermosetting adhesive which is based on an epoxy resin.
- This adhesive composition includes an anhydride curing agent and a dye that forms a reversible complex with the anhydride curing agent. The dye changes its color as soon as the anhydride hardener is used up.
- an epoxy resin composition which is based on aliphatic and cycloaliphatic amines as a curing agent.
- This composition may include a dye.
- an indication of the curing process is not mentioned in this patent application.
- thermosetting epoxy resin system which comprises the following constituents: a) at least one epoxy resin,
- At least one curing agent or accelerator for the epoxy resin selected from the group consisting of imidazole derivatives, aziridine derivatives, triazine derivatives, imidazoline derivatives, o-tolylbiguanide, cyclic amidines, substituted guanidines, dicyandiamide, aromatic amines, room temperature solid polyamines and / or mixtures thereof, wherein the at least one curing agent or accelerator for the epoxy resin to at least 0.2 wt., Based on the total epoxy resin system is included, as well as
- an epoxy resin adhesive containing a dye which changes color with the progress of curing of the adhesive By using an epoxy resin adhesive containing a dye which changes color with the progress of curing of the adhesive, a visualization of the progress of the curing, the curing state and the further processability can be made visually.
- precoated adhesives are solid adhesives, so that an overlay is not even recognizable by increasing solidification.
- Components which include a precoated epoxy resin, which preferably forms a solid layer, are e.g. Adhesive bolts and other fasteners or reinforcing sheets to be fastened by gluing.
- dyes which can react with the epoxy resin with color change ie have a reactivity to epoxy resins, the reaction with the epoxy resins causes the color change. It has been found that dyes which have, for example, amino groups, such as Sudan Red 7b,
- Dyes present as the ammonium or sulfonic acid salt are generally not or only sparingly soluble in organic systems. Thus, when using the ionic dye Ponceau BS (Acid Red 66) no
- Ponceau BS (Acid Red 66)
- Particularly preferred dyes are nonionic dyes which have an -OH functionality, ie hydroxyl group-containing dyes.
- Epoxy resin system according to claim 1 characterized in that
- the at least one epoxy resin to 20. to 99 parts by weight, preferably 40 to 95 wt .-%, particularly preferably 50 to 60 wt .-%, based on the total epoxy resin, and / or b) the at least one Hardener or accelerator for the epoxy resin to at least 0.2 to 30 wt .-%, preferably 2 to 10 wt .-%, particularly preferably 3 to 6 wt .-%, based on the total epoxy resin system,
- the at least one dye is selected from the group consisting of at least one -OH functionality having azo dyes, Triphenylmethanfarbstoffen, anthraquinone dyes, xanthenfarbstoffen, phthalein dyes and / or mixtures thereof.
- Particularly preferred azo dyes are selected from the group consisting of 1-phenylazo-naphthalene-2-ol ⁇ Sudan * I), 1- (2,4-dimethyl-phenylazo) -naphthalen-2-ol (Sudan * II), l - (4-phenylazo-phenylazo) -naphthalene-2-ol (Sudan * III), 1- (2-methyl-4-o-tolylazo-phenylazo) -naphthalen-2-ol (Sudan * IV), 1- [ 4- (3-methylphenylazo) -3-methylphenylazo] naphthalen-2-ol (Sudan * Red B), 1- (2-methoxy-phenylazo) -naphthalen-2-ol (Sudan * Red G), 4-phenylazo resorcinol (Sudan * Orange G), 4 - [[4- (phenylazo) -l-naphthalenyl] azo] phenol (
- Preferred representatives of the triphenylmethane dyes are selected from the group consisting of 4- [bis (4-hydroxyphenyl) methylene] -2,5-cyclohexadienone (aurin), phenolphthalein, thymolphthalein and / or mixtures thereof.
- anthraquinone dyes are selected from the group consisting of 1,2-dihydroxyanthraquinone ⁇ alizarin), 1,2,3-trihydroxyanthraquinone
- Alizarin R 1,2,4-trihydroxyanthraquinone (purpurin), 1,2,5,8-tetrahydroxyanthraquinone (alizarin Bordeaux, quinalizarin) and / or mixtures thereof.
- the at least one of dye based on the total weight of components a) and b), from 0.001 to 0.5 wt .-%, preferably from 0.005 to 0.25 wt .-%, particularly before ⁇ Trains t from 0.01 to 0.05 wt .-%.
- Particularly preferred hardeners are imidazole hardeners, ie hardeners based on imidazole derivatives.
- imidazole derivatives are selected from the group consisting of 2-methylimidazole, 2-undecylimidazole, 2-heptadecylimidazole, 1,2-dimethylimidazole, 2-ethyl-4-methylimidazole, 2-phenylimidazole, 2-phenyl-4-methylimidazole, l Benzyl-2-methylimidazole, 1-benzyl-2-phenylimidazole, 1-cyanoethyl-2-methylimidazole, 1-cyanoethyl-2-undecylimidazole, 1-cyanoethyl-2-ethyl-4-methylimidazole, 1-cyanoethyl-2 -phenylimidazole, 1-cyanoethyl-2-undecylimidazolium-trimellitate, 1-cyanoethyl-2-phenylimidazolium-trimellitate, 2,4-diamino-6- [2'-di
- aromatic amines are excluded as curing agents, more preferably, the hardener or the epoxy resin system used according to the invention is completely free of primary or secondary aliphatic or cycloaliphatic amines.
- tertiary amines can be included as catalytically active amines. Imidazoles in general are not expected according to the invention to the amines.
- the epoxy resin which is used according to the invention, the present invention is not particularly limited, it can be used all common epoxy resins, Preferred representatives are, for example, aliphatic, cycloaliphatic or aromatic epoxy resins. Likewise, bi-, tri- or polyfunctional epoxy resins can be used.
- Particularly preferred representatives of aliphatic epoxy resins are selected from the group consisting of alkanediol glycidyl ether, in particular butanediol and / or hexanediol diglycidyl ether; 1, 2: 4,5-diepoxy-3,3-dimethylpentane (dimethylpentane dioxide), 2,2'-bioxirane (butadiene diepoxide); Di-, tri- or poly-ethylene glycol diglycidyl ether; Di-, tri- or poly-propylene glycol diglycidyl ethers and / or mixtures thereof.
- epoxy resins are selected from the group consisting of 3-cyclohexenylmethyl-3-cyclo hexylcarboxylatdiepoxid, 3,4-epoxy cyclo hexane carboxylic acid (3,4-epoxycyclohexyl-methyl ester), 3,4-epoxy 6-methylcyclohexylmethyl-3 ', 4'-epoxy-6-methylcyclohexanecarboxylate, 4-vinyl-1-cyclohexene diepoxide (vinylcyclohexane dioxide), bis (3,4-epoxycyclohexylmethyl) adipate, dicyclopentadiene dioxide , 1,2-epoxy-6- (2,3-epoxypropoxy) hexa-hydro-4,7-methanoindane and / or mixtures thereof.
- aromatic epoxy resins are in particular selected from the group consisting of bisphenol A epoxy resins, bisphenol F epoxy resins, phenol novolac epoxy resins, cresol novolac epoxy resins, Biphenylepoxidharzen, Biphenolepoxidharzen, 4,4'-biphenyl epoxy resins, Di-vinylbenzene dioxide, 2-glycidylphenyl glycidyl ether, tetraglycidylmethylenedi- aniline and / or mixtures thereof.
- the epoxy resin system of the present invention may include other additives such as toughening modifiers.
- the additives are in the case of their presence in a preferred amount of 20 to 99 wt .-% ; preferably from 45 to 95% by weight, preferably from 0.1 to 99% by weight, more preferably from 50 to 60% by weight, based on said epoxy resin system.
- Particularly suitable toughening modifiers are selected from the group consisting of carboxyl-terminated butadiene-acrylonitrile liquid rubber, amine-terminated butadiene-acrylonitrile liquid rubber, maleic acid-treated polybutadiene or butadiene-styrene copolymer, hydroxyl-functional polybutadiene oligomers, epoxy-terminated urethane prepolymers, and epoxy-terminated polysulfides, epoxidized polybutadiene, core-shell particles (eg Genioperl ® from Wacker), thermoplastic silicone elastomers (eg Geniomer * from Wacker), elastomers, siloxanes, polyethers having functional groups, nanoparticles, and mixtures and / or combinations thereof.
- core-shell particles eg Genioperl ® from Wacker
- thermoplastic silicone elastomers eg Geniomer * from Wacker
- elastomers siloxanes
- polyethers
- Hypro CBTN 1300 X8, 1300 X13 or 1300 X15 are Hypro CBTN 1300 X8, 1300 X13 or 1300 X15.
- the epoxy resin system according to the present invention comprises at least one filler, wherein the at least one filler is preferably selected from the group consisting of calcium carbonate, silica, alumina, aluminum hydroxide, aluminum powder, talc, kaolin, barium sulfate, calcium sulfate Potymer powder, glass bubbles, carbon black, feldspar, mica, quartz and mixtures and / or combinations thereof.
- the at least one filler is in the case of his
- accelerators can be contained in epoxy resin systems according to the invention. These accelerators are different from the outset be ⁇ signed curing agents or accelerators for epoxy resins. These accelerators are in the case of its presence in a preferred amount of 0.2 to 10 parts by weight, preferably from 0.5 to 5 wt .-%, particularly preferably from 0.5 to 2 wt .-%, based on the mentioned epoxy resin system included.
- the adhesive may contain reactive diluents or other raw materials typical in epoxy resin formulations, each in the case of their presence in a preferred amount of 0.1 to 30 wt .-%, preferably from 0.2 to 10 wt .-%, particularly preferably from 0 , 5 to 5 wt .-%, based on said epoxy resin system included.
- the epoxy resin may be present in all major forms of preparation here, ie as a single component, in which all components use ⁇ ready present in a mixture together, Such a composition only needs to be applied to the application and can be ordered at elevated temperatures, for example at temperatures ranging between room temperature and 200 ° C, are cured.
- the epoxy resin system as a two-component system, so that at least the epoxy resin and the hardener are present separately from one another. Immediately before application of the epoxy resin system, the individual components of the epoxy resin system are then mixed together.
- a component coated with an epoxy resin system according to the invention is likewise provided, wherein the component is preferably selected from the group consisting of fastening elements, bolts, grab handles or reinforcing plates.
- the aforementioned preferred components are merely exemplary in nature. In particular, in the event that epoxy resin and hardener are coordinated so that the
- Epoxy resin system is fixed at temperature and tack-free, the pre-coated components can be independently prefabricated and sold. For an application, then only heating of the components or the epoxy resin system thereon is necessary to cure the epoxy resin system, e.g. by melting the epoxy resin system with subsequent chemical crosslinking.
- the use of the epoxy resin system described above is further specified as a thermally curable adhesive.
- the thermally curable adhesive can, depending on which epoxy resins or
- Hardeners are used, be designed so that a cure between room temperature and 200 ° C, for example, with melting takes place.
- the uses of the epoxy resin system are e.g. the bonding of components, in particular fasteners, bolts, handles or reinforcing plates.
- the present invention relates to a method for indicating the progress and / or the end point of a Auspatirungsre force erfindungsge ⁇ MAESSEN epoxy resin, wherein the epoxy resin provided on the temperature required for curing is heated and a color change is determined, the color change indicating the progress and / or the end of the curing.
- the epoxy resin system can of course be applied to components to be bonded together.
- the color reaction serves to determine whether the adhesive is still fresh or already reacted (control of storage stability or pot life)
- the present invention relates to the use of a dye which reacts with the epoxy resin with color change upon curing of an epoxy resin system, as an indicator of the course and / or the end point of the curing of the epoxy resin.
- An adhesive (see Table 1) was prepared containing a dye (Sudan IV) with a reactive OH group.
- the freshly prepared adhesive had a red color.
- the color changed from red to purple to blue.
- the change in hue is related to the degree of cure of the adhesive. If the adhesive has not cured yet, it shows a red color. If the adhesive has already partially hardened (significantly higher viscosity), the color changes to purple.
- the fully cured adhesive shows a blue ⁇ black color.
- the color change could also be detected in addition to the use of imidazoles as a curing agent and in the use of imidazole adducts as a hardener.
- the discoloration occurred in all experiments, but to varying degrees.
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Abstract
Description
Epoxidharzsvstem mit visueller Kontrolle des Epoxy resin systems with visual inspection of the
Aushärtezustandes Aushärtezustandes
Die vorliegende Erfindung betrifft ein Epoxidharzsystem, das einen Farbstoff beinhaltet, der beim Aushärten des Epoxidharzsystems durch Farbänderung den Verlauf bzw. den Endpunkt der Aushärtung des Epoxidharzes indiziert. Die Erfindung betrifft weiterhin Bauteile, die mit einem erfindungsgemäßen Epoxidharzsystem beschichtet sind und beschreibt zudem die Verwendung des Epoxidharzsystems als thermisch aushärtbaren Klebstoff. Ebenso wird gemäß der vorliegenden Erfindung ein Verfahren zur Anzeige des Verlaufs bzw. des Endpunktes der Aushärtungsreaktion eines Epoxidharzsystems definiert. Zudem beschreibt die vorliegende Erfindung die Verwendung eines mit einem Epoxidharzsystem unter Farbänderung reagierenden Farbstoffes als Indikator für den Verlauf bzw, den Endpunkt der Aushärtung eines Epoxidharzsystems, The present invention relates to an epoxy resin system which includes a dye which indicates the course or the end point of the curing of the epoxy resin as the epoxy resin system is cured by color change. The invention further relates to components which are coated with an epoxy resin system according to the invention and also describes the use of the epoxy resin system as a thermally curable adhesive. Also according to the present invention, a method is defined for indicating the course or end point of the curing reaction of an epoxy resin system. In addition, the present invention describes the use of a reacting with an epoxy resin system with color change dye as an indicator for the course or, the end point of the curing of an epoxy resin system,
Einkomponentige Epoxidharzklebstoffe bestehen in den meisten Fällen aus einem Epoxidharz und einem Härter, welcher bei Temperaturen deutlich oberhalb der Lagertemperatur des Klebstoffes zur Reaktion gebracht wird. Bei der Lagertemperatur des Klebstoffes reagiert der Härter nur sehr langsam. Die Lagerstabilität solcher Klebstoffe ist begrenzt. Der Aushärtezustand des Kleb- Stoffes ist oft nur mit aufwändigen analytischen Methoden feststellbar. One-component epoxy adhesives consist in most cases of an epoxy resin and a curing agent which is reacted at temperatures well above the storage temperature of the adhesive. At the storage temperature of the adhesive, the hardener reacts only very slowly. The storage stability of such adhesives is limited. The curing state of the adhesive Stoffes can often only be determined with elaborate analytical methods.
Aus der US 6,017,983 ist ein thermisch härtender Klebstoff bekannt, der auf einem Epoxidharz basiert. Diese Klebstoff-Zusammensetzung beinhaltet einen Anhydrid-Härter sowie einen Farbstoff, der einen reversiblen Komplex mit dem Anhydrid-Härter bildet. Der Farbstoff ändert dabei seine Farbe, sobald der Anhydrid-Härter aufgebraucht ist. From US 6,017,983 a thermosetting adhesive is known which is based on an epoxy resin. This adhesive composition includes an anhydride curing agent and a dye that forms a reversible complex with the anhydride curing agent. The dye changes its color as soon as the anhydride hardener is used up.
Aus der EP 2 223 966 AI ist eine Epoxidharz-Zusammensetzung bekannt, die auf aliphatischen und cycloaliphatischen Aminen als Härter basiert. Diese Zusammensetzung kann einen Farbstoff beinhalten. Eine Indikation des Härtungsverlaufs wird in dieser Patentanmeldung jedoch nicht erwähnt. From EP 2 223 966 AI an epoxy resin composition is known which is based on aliphatic and cycloaliphatic amines as a curing agent. This composition may include a dye. However, an indication of the curing process is not mentioned in this patent application.
Ausgehend hiervon ist es Aufgabe der vorliegenden Erfindung, eine universelle Indikation des Verlaufs des Aushärtungsvorgangs bzw. das Ende des Aushärtungsvorgangs bei Epoxidharzsystemen optisch darzustellen, ohne auf bestimmte Epoxidharzsysteme beschränkt zu sein. Hier soll ebenfalls erkennbar sein, ob der Klebstoff für die Anwendung noch genügend frisch, Proceeding from this, it is an object of the present invention to visualize a universal indication of the course of the curing process or the end of the curing process in epoxy resin systems without being limited to certain epoxy resin systems. It should also be apparent here whether the adhesive for the application is still sufficiently fresh,
also nicht überlagert ist, was bei dem System nach US 6,017,983 nicht möglich ist, da hier der Farbumschlag nur den vollständigen Verbrauch des Härters zeigt. that is not superimposed, which is not possible with the system according to US Pat. No. 6,017,983, since here the color change only shows the complete consumption of the hardener.
Diese Aufgabe wird bezüglich eines Epoxidharzsystems mit den Merkmalen des Patentanspruchs 1 sowie bezüglich eines mit dem Epoxidharzsystem beschichteten Bauteils mit den Merkmalen des Patentanspruchs 8 gelöst. Verwendungen des Epoxidharzsystems sind in Patentanspruch 9 angegeben. Patentanspruch 11 beschreibt ein Verfahren zur Anzeige des Verlaufs bzw. des Endpunktes der Aushärungsreaktion eines erfindungsgemäßen, Epoxidharzsystems, während mit Patentanspruch 12 Verwendungszwecke eines Farbstoffes als Indikator zur Anzeige des Aushärtungsvorgangs bzw. Endpunktes bei Epoxidharzen betrifft. Die jeweiligen abhängigen Patentansprüche stellen dabei vorteilhafte Weiterbildungen dar. This object is achieved with respect to an epoxy resin system having the features of patent claim 1 and with respect to a component coated with the epoxy resin system with the features of patent claim 8. Uses of the epoxy resin system are given in claim 9. Claim 11 describes a method for indicating the course or the end point of the curing reaction of an epoxy resin system according to the invention, while with claim 12 relates to uses of a dye as an indicator for indicating the curing process or end point in epoxy resins. The respective dependent claims are advantageous developments.
Erfindungsgemäß wird somit ein insbesondere wärmehärtendes Epoxidharz- System angegeben, das die folgenden Bestandteile umfasst: a) mindestens ein Epoxidharz, According to the invention, therefore, a particular thermosetting epoxy resin system is specified which comprises the following constituents: a) at least one epoxy resin,
b) mindestens einen Härter oder Beschleuniger für das Epoxidharz, ausgewählt aus der Gruppe bestehend aus Imidazolderivaten, Aziridinderivaten, Triazinderivaten, Imidazolinderivaten, o-Tolylbiguanid, cyclischen Amidinen, substituierten Guanidinen, Dicyandiamid, aromatischen Aminen, bei Raumtemperatur festen Polyaminen und/oder Mischungen hieraus, wobei der mindestens eine Härter oder Beschleuniger für das Epoxidharz zu mindestens 0,2 Gew.- , bezogen auf das gesamte Epoxidharzsystem, enthalten ist, sowie b) at least one curing agent or accelerator for the epoxy resin selected from the group consisting of imidazole derivatives, aziridine derivatives, triazine derivatives, imidazoline derivatives, o-tolylbiguanide, cyclic amidines, substituted guanidines, dicyandiamide, aromatic amines, room temperature solid polyamines and / or mixtures thereof, wherein the at least one curing agent or accelerator for the epoxy resin to at least 0.2 wt., Based on the total epoxy resin system is included, as well as
c) mindestens einen Farbstoff, der beim Aushärten des Epoxidharzsystems mit dem Epoxidharz unter Farbänderung reagiert. c) at least one dye which reacts with the epoxy resin with the color change on curing of the epoxy resin system.
Durch die Verwendung eines Epoxidharzklebstoffs, welcher einen Farbstoff enthält, der mit fortschreitender Härtung des Klebstoffes seine Farbe ändert, kann visuell eine Aussage über den Verlauf der Aushärtung, den Härtungszustand und die weitere Verarbeitbarkeit vorgenommen werden. By using an epoxy resin adhesive containing a dye which changes color with the progress of curing of the adhesive, a visualization of the progress of the curing, the curing state and the further processability can be made visually.
So kann z.B. festgestellt werden, ob ein Klebstoff durch falsche Lagerung oder Überlagerung bereits angehärtet ist und deshalb nicht mehr für eine bestimmte Anwendung verwendet werden darf, Thus, e.g. determine whether an adhesive has already hardened due to improper storage or interference and therefore can no longer be used for a particular application,
Noch wichtiger ist die Kontrolle des Zustandes des Klebstoffes, wenn dieser bereits auf dem Bauteil vorbeschichtet wird und somit die zu lagernden Bauteile und der Klebstoff eine Einheit bilden. In der Regel handelt es sich bei solchen vorbeschichteten Klebstoffen um feste Klebstoffe, so dass eine Überlagerung noch nicht einmal durch eine zunehmende Verfestigung erkennbar ist. Bauteile, welche ein vorbeschichtetes Epoxidharz, welches bevorzugt eine feste Schicht ausbildet, beinhalten, sind z.B. Klebbolzen und andere durch Kleben zu befestigende Befestigungselemente oder Verstärkungsbleche. Even more important is the control of the state of the adhesive when it is already precoated on the component and thus form the components to be stored and the adhesive together. In general, such precoated adhesives are solid adhesives, so that an overlay is not even recognizable by increasing solidification. Components which include a precoated epoxy resin, which preferably forms a solid layer, are e.g. Adhesive bolts and other fasteners or reinforcing sheets to be fastened by gluing.
Erfindungsgemäß werden somit Farbstoffe eingesetzt, die mit dem Epoxidharz unter Farbänderung reagieren können d.h. eine Reaktivität gegenüber Epoxidharzen aufweisen, wobei die Reaktion mit den Epoxidharzen den Farbumschlag bedingt. Es wurde dabei gefunden, dass Farbstoffe, die beispielsweise Aminogruppen aufweisen, wie Sudan Rot 7b, According to the invention thus dyes are used which can react with the epoxy resin with color change ie have a reactivity to epoxy resins, the reaction with the epoxy resins causes the color change. It has been found that dyes which have, for example, amino groups, such as Sudan Red 7b,
Sudan Rot 7b keine Farbveränderung beim Aushärten von Epoxidharzen zeigen. Sudan Red 7b show no color change when curing epoxy resins.
Ebenso eignen sich chemische Farbstoffe, wie beispielsweise Ponceau BS (Acid Red 66) nicht, da ebenso kein Farbumschlag bei der Aushärtung des Epoxidharzsystems festgestellt werden konnte, Likewise, chemical dyes, such as Ponceau BS (Acid Red 66) are not suitable because no color change could be detected in the curing of the epoxy resin system,
Farbstoffe, die als Ammonium- oder Sulfonsäuresalz vorliegen, sind im Allgemeinen nicht oder nur wenig in organischen Systemen löslich. So konnte bei der Verwendung des ionischen Farbstoffs Ponceau BS (Acid Red 66) keinDyes present as the ammonium or sulfonic acid salt are generally not or only sparingly soluble in organic systems. Thus, when using the ionic dye Ponceau BS (Acid Red 66) no
Farbumschlag bei der Aushärtung des oben beschriebenen Klebstoffes festgestellt werden. Color change in the curing of the adhesive described above are determined.
Ponceau BS (Acid Red 66) Besonders bevorzugte Farbstoffe sind dabei nicht-ionische Farbstoffe, die eine -OH-Funktionalität aufweisen, d.h. Hydroxylgruppen-haltige Farbstoffe. Ponceau BS (Acid Red 66) Particularly preferred dyes are nonionic dyes which have an -OH functionality, ie hydroxyl group-containing dyes.
Epoxidharzsystem nach Anspruch 1, dadurch gekennzeichnet, dass Epoxy resin system according to claim 1, characterized in that
a) das mindestens eine Epoxidharz zu 20. bis 99 Gew.- , bevorzugt zu 40 bis 95 Gew.-%, besonders bevorzugt zu 50 bis 60 Gew.-%, bezogen auf das gesamte Epoxidharzsystem, und/oder b) der mindestens eine Härter oder Beschleuniger für das Epoxidharz zu mindestens 0,2 bis 30 Gew.-%, bevorzugt zu 2 bis 10 Gew.-%, besonders bevorzugt zu 3 bis 6 Gew.-%, bezogen auf das gesamte Epoxidharzsystem, a) the at least one epoxy resin to 20. to 99 parts by weight, preferably 40 to 95 wt .-%, particularly preferably 50 to 60 wt .-%, based on the total epoxy resin, and / or b) the at least one Hardener or accelerator for the epoxy resin to at least 0.2 to 30 wt .-%, preferably 2 to 10 wt .-%, particularly preferably 3 to 6 wt .-%, based on the total epoxy resin system,
enthalten ist. is included.
Insbesondere ist dabei der mindestens eine Farbstoff ausgewählt aus der Gruppe bestehend aus mindestens eine -OH-Funktionalität aufweisenden Azofarbstoffen, Triphenylmethanfarbstoffen, Antrachinonfarbstoffen, Xan- thenfarbstoffen, Phthaleinfarbstoffen und/oder Mischungen hieraus. In particular, the at least one dye is selected from the group consisting of at least one -OH functionality having azo dyes, Triphenylmethanfarbstoffen, anthraquinone dyes, xanthenfarbstoffen, phthalein dyes and / or mixtures thereof.
Besonders bevorzugte Azofarbstoffe sind dabei ausgewählt aus der Gruppe bestehend aus l-Phenylazo-naphthalin-2-ol {Sudan* I), l-(2,4-Dimethyl- phenylazo)-naphthalin-2-ol (Sudan* II), l-(4-Phenylazo-phenylazo)-naphthalin- 2-ol (Sudan* III), l-(2-Methyl-4-o-tolylazo-phenylazo)-naphthalin-2-ol (Sudan* IV), l-[4-(3-Methylphenylazo)-3-methylphenylazo]naphthalin-2-ol (Sudan* Rot B), l-(2-Methoxy-phenylazo)-naphthalin-2-ol (Sudan* Rot G), 4-Phenylazo- resorcinol (Sudan* Orange G), 4-[[4-(Phenylazo)-l-naphthalinyl]azo]phenol (Disperse Orange 13), l-(o-Tolylazo)-2-naphthol (Orange OT), l-(4-Nitrophe- nylazo)-2-naphthol (Pararot), l-(4-Chlormercuriophenylazo)-2-naphthol ( er- cury Orange), l-[4-(o-Tolylazo)-2,5-xylylazo]-2-naphthol (Oil Red EGN), l-{4- Methyl-2-nitrophenylazo)-2-naphthol (Toluidin Red), 3-Hydroxy-4-(2- hydroxyphenylazo)-2-naphthoyl-2,4-dimethylanilid (Magon) l-([4- (Xylylazo)xylyl]azo)-2-naphthol (Oil Red O) und/oder Mischungen hieraus. Particularly preferred azo dyes are selected from the group consisting of 1-phenylazo-naphthalene-2-ol {Sudan * I), 1- (2,4-dimethyl-phenylazo) -naphthalen-2-ol (Sudan * II), l - (4-phenylazo-phenylazo) -naphthalene-2-ol (Sudan * III), 1- (2-methyl-4-o-tolylazo-phenylazo) -naphthalen-2-ol (Sudan * IV), 1- [ 4- (3-methylphenylazo) -3-methylphenylazo] naphthalen-2-ol (Sudan * Red B), 1- (2-methoxy-phenylazo) -naphthalen-2-ol (Sudan * Red G), 4-phenylazo resorcinol (Sudan * Orange G), 4 - [[4- (phenylazo) -l-naphthalenyl] azo] phenol (Disperse Orange 13), 1- (o-tolylazo) -2-naphthol (Orange OT), l- ( 4-nitrophenylazo) -2-naphthol (para-red), 1- (4-chloromercuriophenylazo) -2-naphthol (cerium orange), 1- [4- (o-tolylazo) -2,5-xylylazo] - 2-naphthol (Oil Red EGN), 1- {4-methyl-2-nitrophenylazo) -2-naphthol (toluidine Red), 3-hydroxy-4- (2-hydroxyphenylazo) -2-naphthoyl-2,4-dimethylanilide (Magone) 1 - ([4- (Xylylazo) xylyl] azo) -2-naphthol (Oil Red O) and / or mixtures thereof.
Strukturformeln einiger der zuvor beschriebenen bevorzugten Azofarbstoffe sind nachfolgend angegeben: Structural formulas of some of the preferred azo dyes described above are given below:
Sudan Orange 6 Sudan Orange 6
Bevorzugte Vertreter der Triphenylmethanfarbstoffe sind dabei ausgewählt aus der Gruppe bestehend aus 4-[Bis(4-hydroxyphenyl)methylen]-2,5-cyclo- hexadienon (Aurin), Phenolphthalein, Thymolphthalein und/oder Mischungen hieraus. Preferred representatives of the triphenylmethane dyes are selected from the group consisting of 4- [bis (4-hydroxyphenyl) methylene] -2,5-cyclohexadienone (aurin), phenolphthalein, thymolphthalein and / or mixtures thereof.
Vorteilhafte Antrachinonfarbstoffe sind ausgewählt aus der Gruppe beste- hend aus 1,2-Dihydroxyanthrachinon {Alizarin), 1,2,3-TrihydroxyanthrachinonAdvantageous anthraquinone dyes are selected from the group consisting of 1,2-dihydroxyanthraquinone {alizarin), 1,2,3-trihydroxyanthraquinone
(Alizarin R), 1,2,4-Trihydroxyanthrachinon (Purpurin), 1,2,5,8-Tetrahydroxy- anthrachinon (Alizarinbordeaux, Chinalizarin) und/oder Mischungen hieraus. (Alizarin R), 1,2,4-trihydroxyanthraquinone (purpurin), 1,2,5,8-tetrahydroxyanthraquinone (alizarin Bordeaux, quinalizarin) and / or mixtures thereof.
Ebenso ist es möglich, Mischungen und/oder Kombinationen der zuvor ge- nannten Farbstoffe zu verwenden, It is likewise possible to use mixtures and / or combinations of the abovementioned dyes,
Es wird angenommen, dass eine Farbänderung durch Deprotonierung der Farbstoffe erfolgt, die durch Reaktion mit den Epoxidharzen ausgelöst wird. Der Farbumschlag tritt z.B. bei der Deprotonierung der OH-Gruppe am Naph- thalin auf, die bei Reaktion mit den Epoxidharzen oder durch Änderung des pH-Wertes erfolgen. Mit dem Farbstoff Sudan III, welcher auch die Naphthol- Gruppe besitzt, konnte ebenfalls ein Farbumschlag von rot nach blau beobachtet werden. Farbstoffe ohne OH-Gruppe (z.B. Sudan 7b) zeigten keinen Farbumschlag unter den oben beschriebenen Bedingungen. It is believed that a color change occurs by deprotonation of the dyes, which is triggered by reaction with the epoxy resins. The color change occurs e.g. in the deprotonation of the OH group on the naphthalene, which take place in reaction with the epoxy resins or by changing the pH. With the dye Sudan III, which also has the naphthol group, a color change from red to blue could also be observed. Non-OH dyes (e.g., Sudan 7b) showed no color change under the conditions described above.
In einer weiteren vorteilhaften Ausführungsform ist der mindestens eine Farbstoff, bezogen auf die Gewichtssumme der Komponenten a) und b), von 0,001 bis 0,5 Gew.-%, bevorzugt von 0,005 bis 0,25 Gew.-%, besonders bevor¬ zugt von 0,01 bis 0,05 Gew.-% enthalten. Besonders bevorzugte Härter sind dabei Imidazol-Härter, d.h. Härter, die auf Imidazolderivaten basieren. Besonders bevorzugte Imidazolderivate sind dabei ausgewählt aus der Gruppe bestehend aus 2-Methylimidazol, 2-Undecylimidazol, 2-Heptadecylimidazol, 1,2-Dimethylimidazol, 2-Ethyl-4- methylimidazol, 2-Phenylimidazol, 2-Phenyl-4-metylimidazol, l-Benzyl-2- metylimidazot, l-Benzyl-2-phenylimidazol, l-Cyanoethyl-2-metylimidazol, 1- Cyanoethyl-2-undecylimidazol, l-Cyanoethyl-2-ethyl-4-metylimidazol, 1-Cy- anoethyl-2-phenylimidazol, l-Cyanoethyl-2-undecylimidazolium-trimellitat, 1- Cyanoethyl-2-phenylimidazolium-trimellitat, 2,4-Diamino-6-[2'-methylimi- dazolyl-{l')]-ethyl-s-triazin, 2/4-Diamino-6-[2'-undecylimidazolyl-(l')]-ethyl-s- triazin, 2,4-Diamino-6-[2'-ethyl-4'-methylimidazolyl-(l')]-ethyl-s-2,4-diamino- 6-[2'-methylimidazolyl-(l')]-ethyl-s-triazin, 2-Phenylimidazol, 2-Phenyl-4,5- dihydroxymetylimidazol, 2-Phenyl-4-methyl-5-hydroxyiriethylirnidazol, 2,3-Di- hydro-lH-pyrrolo[l,2-a]benzimidazol, l-Dodecyl-2-methyl-3-benzylimidazo- lium-chlorid, 2-Methylimidazolin, 2-Phenylimidazolin oder Addukte oder Mischungen dieser Verbindungen. In a further advantageous embodiment, the at least one of dye, based on the total weight of components a) and b), from 0.001 to 0.5 wt .-%, preferably from 0.005 to 0.25 wt .-%, particularly before ¬ Trains t from 0.01 to 0.05 wt .-%. Particularly preferred hardeners are imidazole hardeners, ie hardeners based on imidazole derivatives. Particularly preferred imidazole derivatives are selected from the group consisting of 2-methylimidazole, 2-undecylimidazole, 2-heptadecylimidazole, 1,2-dimethylimidazole, 2-ethyl-4-methylimidazole, 2-phenylimidazole, 2-phenyl-4-methylimidazole, l Benzyl-2-methylimidazole, 1-benzyl-2-phenylimidazole, 1-cyanoethyl-2-methylimidazole, 1-cyanoethyl-2-undecylimidazole, 1-cyanoethyl-2-ethyl-4-methylimidazole, 1-cyanoethyl-2 -phenylimidazole, 1-cyanoethyl-2-undecylimidazolium-trimellitate, 1-cyanoethyl-2-phenylimidazolium-trimellitate, 2,4-diamino-6- [2'-methylimidazolyl-1 ')] -ethyl-s-triazine , 2 / 4-diamino-6- [2'-undecyl-imidazolyl- (1 ')] -ethyl-s-triazine, 2,4-diamino-6- [2'-ethyl-4'-methyl-imidazolyl (I') ] -ethyl-s-2,4-diamino-6- [2'-methylimidazolyl (1 ')] - ethyl-s-triazine, 2-phenylimidazole, 2-phenyl-4,5-dihydroxymethylimidazole, 2-phenyl- 4-methyl-5-hydroxyiriethylimidazole, 2,3-dihydro-1H-pyrrolo [1,2-a] benzimidazole, 1-dodecyl-2-methyl-3-benzylimidazolium chloride, 2-methylimidazoline, 2- Phenylimidazoline o the adducts or mixtures of these compounds.
In einer bevorzugten Ausführungsform sind aromatische Amine als Härter ausgeschlossen, weiter vorzugsweise ist der erfindungsgemäß eingesetzte Härter bzw. das Epoxidharzsystem vollständig frei von primären oder sekundären aliphatischen oder cycloalphatischen Aminen. Tertiäre Amine können jedoch als katalytisch wirkende Amine enthalten sein. Imidazole im Allgemeinen sind erfindungsgemäß nicht zu den Aminen zu rechnen. Bezüglich des Epoxidharzes, das erfindungsgemäß eingesetzt wird, unterliegt die vorliegende Erfindung keiner besonderen Beschränkung, es können alle gängigen Epoxidharze eingesetzt werden, Bevorzugte Vertreter sind dabei beispielsweise aliphatische, cycloaliphatische oder aromatische Epoxidharze. Ebenso können bi-, tri- oder polyfunktionelle Epoxidharze verwendet werden. In a preferred embodiment, aromatic amines are excluded as curing agents, more preferably, the hardener or the epoxy resin system used according to the invention is completely free of primary or secondary aliphatic or cycloaliphatic amines. However, tertiary amines can be included as catalytically active amines. Imidazoles in general are not expected according to the invention to the amines. With respect to the epoxy resin, which is used according to the invention, the present invention is not particularly limited, it can be used all common epoxy resins, Preferred representatives are, for example, aliphatic, cycloaliphatic or aromatic epoxy resins. Likewise, bi-, tri- or polyfunctional epoxy resins can be used.
Besonders bevorzugte Vertreter aliphatischer Epoxidharze sind dabei ausgewählt aus der Gruppe bestehend aus Alkandioldtglycidylether, insbesondere Butan- und/oder Hexandioldiglycidylether; l,2:4,5-Diepoxy-3,3-dimethyl- pentan (Dimethylpentandioxid), 2,2'-Bioxiran (Butadiendiepoxid); Di-, Tri- oder Poly-ethylenglycoldiglycidylether; Di-, Tri- oder Poly-propylenglycoldi- glycidylether und/oder Mischungen hieraus. Als cycloaliphatische Epoxidharze kommen insbesondere Epoxidharze ausgewählt aus der Gruppe bestehend aus 3-Cyclohexenylmethyl-3-cyclo- hexylcarboxylatdiepoxid, 3,4-Epoxy cyclo hexan carbon säure-(3,4-epoxycyclo- hexyl-methylester), 3,4-Epoxy-6-methyl cyclo hexyl methyl-3',4'-epoxy-6-me- thylcyclohexancarboxylat, 4-Vinyl-l-cyclo hexen diepoxid (Vinyl cyclo hexan dioxid), Bis(3,4-epoxycyclohexyl methyl) adipat, Dicyclo pentadiendioxid, 1,2- Epoxy-6-(2,3-epoxy propoxy) hexa hydro-4,7-methanoindan und/oder Mischungen hieraus in Frage. Particularly preferred representatives of aliphatic epoxy resins are selected from the group consisting of alkanediol glycidyl ether, in particular butanediol and / or hexanediol diglycidyl ether; 1, 2: 4,5-diepoxy-3,3-dimethylpentane (dimethylpentane dioxide), 2,2'-bioxirane (butadiene diepoxide); Di-, tri- or poly-ethylene glycol diglycidyl ether; Di-, tri- or poly-propylene glycol diglycidyl ethers and / or mixtures thereof. As cycloaliphatic epoxy resins in particular epoxy resins are selected from the group consisting of 3-cyclohexenylmethyl-3-cyclo hexylcarboxylatdiepoxid, 3,4-epoxy cyclo hexane carboxylic acid (3,4-epoxycyclohexyl-methyl ester), 3,4-epoxy 6-methylcyclohexylmethyl-3 ', 4'-epoxy-6-methylcyclohexanecarboxylate, 4-vinyl-1-cyclohexene diepoxide (vinylcyclohexane dioxide), bis (3,4-epoxycyclohexylmethyl) adipate, dicyclopentadiene dioxide , 1,2-epoxy-6- (2,3-epoxypropoxy) hexa-hydro-4,7-methanoindane and / or mixtures thereof.
Weiter vorteilhafte aromatische Epoxidharze sind dabei insbesondere ausgewählt aus der Gruppe bestehend aus Bisphenol-A-Epoxidharzen, Bisphenol-F- Epoxidharzen, Phenol-Novolac-Epoxidharzen, Cresol-Novolac-Epoxidharzen, Biphenylepoxidharzen, Biphenolepoxidharzen, 4,4'-Biphenyl-Epoxidharzen, Di- vinylbenzoldioxid, 2-Glycidylphenylglycidylether, Tetraglycidylmethylendi- anilin und/oder Mischungen hieraus. Further advantageous aromatic epoxy resins are in particular selected from the group consisting of bisphenol A epoxy resins, bisphenol F epoxy resins, phenol novolac epoxy resins, cresol novolac epoxy resins, Biphenylepoxidharzen, Biphenolepoxidharzen, 4,4'-biphenyl epoxy resins, Di-vinylbenzene dioxide, 2-glycidylphenyl glycidyl ether, tetraglycidylmethylenedi- aniline and / or mixtures thereof.
Ebenso sind Kombinationen der voranstehend genannten Epoxidharze möglich. Likewise, combinations of the above-mentioned epoxy resins are possible.
Das Epoxidharzsystem der vorliegenden Erfindung kann weitere Zusatzstoffe beinhalten, wie beispielsweise Zähmodifikatoren. Die Zusatzstoffe sind im Falle ihres Vorhandenseins in einer bevorzugten Menge von 20 bis 99 Gew.-%; bevorzugt von 45 bis95 Gew.- , bevorzugt von 0,1 bis 99 Gew.-%, weiter be- sonders bevorzugt von 50 bis 60 Gew.-%, bezogen auf das genannte Epoxidharzsystem enthalten. Insbesondere in Frage kommende Zähmodifikatoren sind dabei ausgewählt aus der Gruppe bestehend aus carboxylterminiertem Butadien-Acrylnitril-Flüssigkautschuk, aminterminiertem Butadien-Acrylnitril- Flüssig kautschuk, mit Maleinsäure behandeltes Polybutadien oder Butadien- Styrol-Copolymer, hydroxylfunktionellen Polybutadien-Oligomeren, epoxy- terminierten Urethanpräpolymeren, expoxyterminierten Polysulfiden, epoxidierten Polybutadien, Core-Shell-Partikeln (z.B. Genioperl® der Firma Wacker), thermoplastischen Silikonelastomeren (z.B. Geniomer* von Wacker), Elastomeren, Siloxanen, Polyethern mit funktionellen Gruppen, Nanopartikeln sowie Mischungen und/oder Kombinationen hieraus. Besonders bevorzugte Zähmodifikatoren sind beispielsweise carboxyl- terminierte Butadien-Acrylnitril-Flüssigkautschuke (CTBN), die in flüssiger Form unter dem Namen Hypro von der Firma Emerald Performance Materials LLC angeboten werden. Diese haben Molekulargewichte zwischen etwa 2000 und etwa 5000 und Acrylnitril-Gehalte zwischen etwa 10 Gew.- und etwa 30The epoxy resin system of the present invention may include other additives such as toughening modifiers. The additives are in the case of their presence in a preferred amount of 20 to 99 wt .-% ; preferably from 45 to 95% by weight, preferably from 0.1 to 99% by weight, more preferably from 50 to 60% by weight, based on said epoxy resin system. Particularly suitable toughening modifiers are selected from the group consisting of carboxyl-terminated butadiene-acrylonitrile liquid rubber, amine-terminated butadiene-acrylonitrile liquid rubber, maleic acid-treated polybutadiene or butadiene-styrene copolymer, hydroxyl-functional polybutadiene oligomers, epoxy-terminated urethane prepolymers, and epoxy-terminated polysulfides, epoxidized polybutadiene, core-shell particles (eg Genioperl ® from Wacker), thermoplastic silicone elastomers (eg Geniomer * from Wacker), elastomers, siloxanes, polyethers having functional groups, nanoparticles, and mixtures and / or combinations thereof. Particularly preferred toughening modifiers are, for example, carboxyl-terminated butadiene-acrylonitrile liquid rubbers (CTBN), which are available in liquid form under the name Hypro from Emerald Performance Materials LLC. These have molecular weights between about 2,000 and about 5,000 and acrylonitrile contents between about 10% and about 30
Gew.- . Konkrete Beispiele sind Hypro CBTN 1300 X8, 1300 X13 oder 1300 X15. Wt. Specific examples are Hypro CBTN 1300 X8, 1300 X13 or 1300 X15.
Zusätzlich ist es ebenso möglich, dass das Epoxidharzsystem gemäß der vor- liegenden Erfindung mindestens einen Füllstoff beinhaltet, wobei der mindestens eine Füllstoff bevorzugt ausgewählt ist aus der Gruppe bestehend aus Calciumcarbonat, Silciumdioxid, Aluminiumoxid, Aluminiumhydroxid, Aluminiumpulver, Talkum, Kaolin, Bariumsulfat, Calciumsulfat, Potymerpulver, Glashohlkugeln, Ruß, Feldspat, Glimmer, Quarz sowie Mischungen und/oder Kom- binationen hieraus. Der mindestens eine Füllstoff ist dabei im Falle seinesIn addition, it is also possible that the epoxy resin system according to the present invention comprises at least one filler, wherein the at least one filler is preferably selected from the group consisting of calcium carbonate, silica, alumina, aluminum hydroxide, aluminum powder, talc, kaolin, barium sulfate, calcium sulfate Potymer powder, glass bubbles, carbon black, feldspar, mica, quartz and mixtures and / or combinations thereof. The at least one filler is in the case of his
Vorhandenseins in einer bevorzugten Menge von 0,1 bis 50 Gew.-%, bevorzugt von 5 bis 30 Gew.-%, besonders bevorzugt von 7 bis 20 Gew.-%, bezogen auf das genannte Epoxidharzsystem enthalten. Ebenso können in erfindungsgemäßen Epoxidharzsystemen Beschleuniger enthalten sein. Diese Beschleuniger unterscheiden sich von den eingangs be¬ schriebenen Härtern oder Beschleunigern für die Epoxidharze. Diese Beschleuniger sind dabei im Falle seines Vorhandenseins in einer bevorzugten Menge von 0,2 bis 10 Gew.- , bevorzugt von 0,5 bis 5 Gew.-%, besonders bevorzugt von 0,5 bis 2 Gew.-%, bezogen auf das genannte Epoxidharzsystem enthalten. Außerdem kann der Klebstoff Reaktivverdünner oder sonstige in Epoxidharzformulierungen typische Rohstoffe enthalten, die jeweils im Falle ihres Vorhandenseins in einer bevorzugten Menge von 0,1 bis 30 Gew.-%, bevorzugt von 0,2 bis 10 Gew.-%, besonders bevorzugt von 0,5 bis 5 Gew.-%, bezogen auf das genannte Epoxidharzsystem enthalten. Presence in a preferred amount of 0.1 to 50 wt .-%, preferably from 5 to 30 wt .-%, particularly preferably from 7 to 20 wt .-%, based on said epoxy resin system. Likewise, accelerators can be contained in epoxy resin systems according to the invention. These accelerators are different from the outset be ¬ signed curing agents or accelerators for epoxy resins. These accelerators are in the case of its presence in a preferred amount of 0.2 to 10 parts by weight, preferably from 0.5 to 5 wt .-%, particularly preferably from 0.5 to 2 wt .-%, based on the mentioned epoxy resin system included. In addition, the adhesive may contain reactive diluents or other raw materials typical in epoxy resin formulations, each in the case of their presence in a preferred amount of 0.1 to 30 wt .-%, preferably from 0.2 to 10 wt .-%, particularly preferably from 0 , 5 to 5 wt .-%, based on said epoxy resin system included.
Das Epoxidharzsystem kann dabei in allen gängigen Zubereitungsformen vorliegen, d.h. als Einkomponentensystem, in dem alle Komponenten gebrauchs¬ fertig in Mischung nebeneinander vorliegen, Eine derartige Zusammensetzung muss zur Anwendung nur noch appliziert werden und kann somit direkt bei erhöhten Temperaturen, beispielsweise bei Temperaturen, die zwischen Raumtemperatur und 200 °C liegen, ausgehärtet werden. The epoxy resin may be present in all major forms of preparation here, ie as a single component, in which all components use ¬ ready present in a mixture together, Such a composition only needs to be applied to the application and can be ordered at elevated temperatures, for example at temperatures ranging between room temperature and 200 ° C, are cured.
Ebenso ist es jedoch möglich, das Epoxidharzsystem als Zweikomponentensys- tem zu formulieren, so dass zumindest das Epoxidharz und der Härter getrennt voneinander vorliegen. Unmittelbar vor Applikation des Epoxidharzsystems werden dann die einzelnen Komponenten des Epoxidharzsystems miteinander vermischt. Erfindungsgemäß wird ebenso ein mit einem erfindungsgemäßen Epoxidharzsystem beschichtetes Bauteil bereitgestellt, wobei das Bauteil bevorzugt ausgewählt ist aus der Gruppe bestehend aus Befestigungselementen, Bolzen, Haltegriffen oder Verstärkungsblechen. Die zuvor genannten bevorzugten Bauteile sind jedoch lediglich beispielhafter Natur. Insbesondere für den Fall, dass Epoxidharz und Härter derart aufeinander abgestimmt sind, dass dasLikewise, however, it is possible to formulate the epoxy resin system as a two-component system, so that at least the epoxy resin and the hardener are present separately from one another. Immediately before application of the epoxy resin system, the individual components of the epoxy resin system are then mixed together. According to the invention, a component coated with an epoxy resin system according to the invention is likewise provided, wherein the component is preferably selected from the group consisting of fastening elements, bolts, grab handles or reinforcing plates. However, the aforementioned preferred components are merely exemplary in nature. In particular, in the event that epoxy resin and hardener are coordinated so that the
Epoxidharzsystem bei Temperatur fest und klebfrei ist, können die bereits vorbeschichteten Bauteile eigenständig vorgefertigt und vertrieben werden. Für eine Applikation ist dann lediglich ein Erwärmen der Komponenten bzw. des darauf befindlichen Epoxidharzsystems nötig, um das Epoxidharzsystem auszuhärten, z.B. durch Aufschmelzen des Epoxidharzsystems mit anschließender chemischer Vernetzung. Epoxy resin system is fixed at temperature and tack-free, the pre-coated components can be independently prefabricated and sold. For an application, then only heating of the components or the epoxy resin system thereon is necessary to cure the epoxy resin system, e.g. by melting the epoxy resin system with subsequent chemical crosslinking.
Erfindungsgemäß wird weiter die Verwendung des zuvor beschriebenen Epoxidharzsystems als thermisch aushärtbarer Klebstoff angegeben. Der ther- misch aushärtbare Klebstoff kann dabei, je nachdem welche Epoxidharze bzw.According to the invention, the use of the epoxy resin system described above is further specified as a thermally curable adhesive. The thermally curable adhesive can, depending on which epoxy resins or
Härter eingesetzt werden, derart ausgestaltet sein, dass eine Aushärtung zwischen Raumtemperatur und 200 °C, beispielsweise auch unter Aufschmelzen, erfolgt. Die Verwendungszwecke des Epoxidharzsystems sind dabei z.B. die Verklebung von Bauteilen, insbesondere Befestigungselementen, Bolzen, Haltegriffen oder Verstärkungsblechen. Hardeners are used, be designed so that a cure between room temperature and 200 ° C, for example, with melting takes place. The uses of the epoxy resin system are e.g. the bonding of components, in particular fasteners, bolts, handles or reinforcing plates.
Weiter betrifft die vorliegende Erfindung ein Verfahren zur Anzeige des Verlaufs und/oder des Endpunktes der Aushärungsreaktion eines erfindungsge¬ mäßen Epoxidharzsystems, bei dem das Epoxidharzsystem bereitgestellt, auf die zur Aushärtung benötigte Temperatur erwärmt und eine Farbänderung bestimmt wird, wobei die Farbänderung den Fortschritt und/oder das Ende der Aushärtung indiziert. Vor Aushärten kann das Epoxidharzsystem selbstverständlich auf miteinander zu verklebende Bauteile aufgetragen werden. Besonders bevorzugt dient die Farbreaktion dazu, festzustellen, ob der Klebstoff noch frisch oder bereits anreagiert ist (Kontrolle der Lagerstabilität oder Topfzeit) Further, the present invention relates to a method for indicating the progress and / or the end point of a Aushärungsreaktion erfindungsge ¬ MAESSEN epoxy resin, wherein the epoxy resin provided on the temperature required for curing is heated and a color change is determined, the color change indicating the progress and / or the end of the curing. Before curing, the epoxy resin system can of course be applied to components to be bonded together. Particularly preferably, the color reaction serves to determine whether the adhesive is still fresh or already reacted (control of storage stability or pot life)
Weiterhin betrifft die vorliegende Erfindung die Verwendung eines Farbstoffs, der beim Aushärten eines Epoxidharzsystems mit dem Epoxidharz unter Farbänderung reagiert, als Indikator des Verlaufs und/oder des Endpunktes der Aushärtung des Epoxidharzes. Furthermore, the present invention relates to the use of a dye which reacts with the epoxy resin with color change upon curing of an epoxy resin system, as an indicator of the course and / or the end point of the curing of the epoxy resin.
Besonders bevorzugt können dabei alle zuvor beschriebenen Farbstoffe, insbesondere also die in den Patentansprüchen 2 bis 4 genannten Farbstoffe verwendet werden. Particular preference may be given to all the dyes described above, in particular the dyes mentioned in claims 2 to 4.
Die vorliegende Erfindung wird anhand der nachfolgenden beispielhaften Ausführungen näher beschrieben, ohne die Erfindung auf die dort dargestellten speziellen Parameter zu beschränken. The present invention will be described in more detail with reference to the following exemplary embodiments, without limiting the invention to the specific parameters shown there.
Beispiel 1 example 1
Es wurde ein Klebstoff (siehe Tabelle 1) hergestellt, welcher einen Farbstoff (Sudan IV) mit einer reaktiven OH-Gruppe enthält. Der frisch hergestellte Klebstoff hatte eine rote Färbung. Bei der Lagerung des Klebstoffes im Ofen (50°C) veränderte sich die Farbe von rot über lila nach blau. Die Veränderung des Farbtons steht in Zusammenhang mit dem Aushärtegrad des Klebstoffes. Ist der Klebstoff noch nicht ausgehärtet, zeigt er eine rote Färbung. Ist der Klebstoff bereits teilweise angehärtet (deutlich höhere Viskosität), wechselt die Farbe nach lila. Der vollständig ausgehärtete Klebstoff zeigt eine blau¬ schwarze Färbung. Tabelle 1 An adhesive (see Table 1) was prepared containing a dye (Sudan IV) with a reactive OH group. The freshly prepared adhesive had a red color. When the adhesive was stored in the oven (50 ° C), the color changed from red to purple to blue. The change in hue is related to the degree of cure of the adhesive. If the adhesive has not cured yet, it shows a red color. If the adhesive has already partially hardened (significantly higher viscosity), the color changes to purple. The fully cured adhesive shows a blue ¬ black color. Table 1
Zusammensetzung eines Epoxidharzklebstoffes Composition of an epoxy resin adhesive
Die Verfärbung zeigte sich auch mit verschiedenen anderen Imidazol-Härtern. Je größer die Aushärtegeschwindigkeit des Klebstoffes war, umso schneller konnte auch eine Farbveränderung festgestellt werden. The discoloration was also evident with various other imidazole hardeners. The greater the curing speed of the adhesive, the faster a color change could be detected.
Die Farbveränderung konnte ebenso neben der Verwendung von Imidazolen als Härter sowie bei der Verwendung von Imidazol-Addukten als Härter nachgewiesen werden. Die Verfärbung trat bei allen Versuchen auf, jedoch unterschiedlich stark ausgeprägt. The color change could also be detected in addition to the use of imidazoles as a curing agent and in the use of imidazole adducts as a hardener. The discoloration occurred in all experiments, but to varying degrees.
Bei der Verwendung eines Anhydrid-Härters (mit und ohne Imidazol- Beschleuniger) trat keine Farbveränderung bei einer Lagerung im Ofen bei 100 °C auf, wobei der Klebstoff aushärtete. Bei der Mischung, in der alle Inhaltsstoffe aus Tabelle 1 mit Ausnahme desWhen using an anhydride hardener (with and without imidazole accelerator), no color change occurred on storage in the oven at 100 ° C, with the adhesive curing. In the mixture, in which all the ingredients from Table 1 except the
Epoxidharzes (Araldit GY 250} enthalten waren, trat keine Farbveränderung bei einer Lagerung im Ofen bei 100 °C auf. Contained epoxy resin (Araldite GY 250}, no color change occurred when stored in the oven at 100 ° C.
Bei der Mischung, in der alle Inhaltsstoffe aus Tabelle 1 mit Ausnahme des 2- Methylimidazols (Dyhard MI-FF) enthalten waren, trat keine Farbveränderung bei einer Lagerung im Ofen bei 100 °C auf. In the mixture where all the ingredients in Table 1 except the 2- Methylimidazoles (Dyhard MI-FF) contained no change in color when stored in an oven at 100 ° C.
Claims
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE102011013645.2 | 2011-03-11 | ||
| DE102011013645A DE102011013645A1 (en) | 2011-03-11 | 2011-03-11 | Epoxy resin system with visual control of the curing state |
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| Publication Number | Publication Date |
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| WO2012123403A1 true WO2012123403A1 (en) | 2012-09-20 |
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| Application Number | Title | Priority Date | Filing Date |
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| PCT/EP2012/054255 Ceased WO2012123403A1 (en) | 2011-03-11 | 2012-03-12 | Epoxy resin system with visual monitoring of the hardening state |
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| DE (1) | DE102011013645A1 (en) |
| WO (1) | WO2012123403A1 (en) |
Cited By (6)
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| CN105038671A (en) * | 2015-06-12 | 2015-11-11 | 东莞翔思电子科技有限公司 | A LED aluminum substrate bonding agent and an LED aluminum substrate using the bonding agent |
| WO2018008742A1 (en) * | 2016-07-08 | 2018-01-11 | セメダイン株式会社 | Structure adhesive composition which changes color when heat-cured |
| CN113166604A (en) * | 2018-12-11 | 2021-07-23 | 罗曼有限合资公司 | Wrappable and stampable adhesive film |
| US20220380642A1 (en) * | 2019-07-05 | 2022-12-01 | Lohmann Gmbh & Co. Kg | Compressible UV-activatable or thermally activatable (semi-) structural adhesive film that changes color after activation and after curing |
| CN118930814A (en) * | 2024-09-13 | 2024-11-12 | 南方电网科学研究院有限责任公司 | Epoxy resin curing indicator compound and preparation method and composition |
| US12305083B1 (en) | 2022-06-16 | 2025-05-20 | 3M Innovative Properties Company | Two-part epoxy adhesive with working life color change indicator |
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| DE102016223662A1 (en) * | 2016-11-29 | 2018-05-30 | Siemens Aktiengesellschaft | Potting compound, insulation material and use |
| KR102762056B1 (en) * | 2020-06-15 | 2025-02-05 | 후지필름 가부시키가이샤 | Coloring compositions, films, color filters, solid-state imaging devices and image display devices |
| CN117362935A (en) * | 2023-10-30 | 2024-01-09 | 广东龙宇新材料有限公司 | Naphthol phenolic epoxy composition added with aziridine crosslinking agent and application thereof |
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| CN105038671A (en) * | 2015-06-12 | 2015-11-11 | 东莞翔思电子科技有限公司 | A LED aluminum substrate bonding agent and an LED aluminum substrate using the bonding agent |
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| US12305083B1 (en) | 2022-06-16 | 2025-05-20 | 3M Innovative Properties Company | Two-part epoxy adhesive with working life color change indicator |
| CN118930814A (en) * | 2024-09-13 | 2024-11-12 | 南方电网科学研究院有限责任公司 | Epoxy resin curing indicator compound and preparation method and composition |
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Also Published As
| Publication number | Publication date |
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| DE102011013645A1 (en) | 2012-09-13 |
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