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WO2012121437A1 - Magnetic force sorting device - Google Patents

Magnetic force sorting device Download PDF

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Publication number
WO2012121437A1
WO2012121437A1 PCT/KR2011/001657 KR2011001657W WO2012121437A1 WO 2012121437 A1 WO2012121437 A1 WO 2012121437A1 KR 2011001657 W KR2011001657 W KR 2011001657W WO 2012121437 A1 WO2012121437 A1 WO 2012121437A1
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WO
WIPO (PCT)
Prior art keywords
separation unit
magnetic force
magnet
raw material
magnetic
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/KR2011/001657
Other languages
French (fr)
Korean (ko)
Inventor
신희영
배인국
채수천
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Korea Institute of Geoscience and Mineral Resources KIGAM
Original Assignee
Korea Institute of Geoscience and Mineral Resources KIGAM
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Korea Institute of Geoscience and Mineral Resources KIGAM filed Critical Korea Institute of Geoscience and Mineral Resources KIGAM
Priority to PCT/KR2011/001657 priority Critical patent/WO2012121437A1/en
Publication of WO2012121437A1 publication Critical patent/WO2012121437A1/en
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03CMAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03C1/00Magnetic separation
    • B03C1/02Magnetic separation acting directly on the substance being separated
    • B03C1/04Magnetic separation acting directly on the substance being separated with the material carriers in the form of trays or with tables
    • B03C1/08Magnetic separation acting directly on the substance being separated with the material carriers in the form of trays or with tables with non-movable magnets
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03CMAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03C1/00Magnetic separation
    • B03C1/02Magnetic separation acting directly on the substance being separated
    • B03C1/16Magnetic separation acting directly on the substance being separated with material carriers in the form of belts
    • B03C1/22Magnetic separation acting directly on the substance being separated with material carriers in the form of belts with non-movable magnets
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03CMAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03C2201/00Details of magnetic or electrostatic separation
    • B03C2201/20Magnetic separation of bulk or dry particles in mixtures

Definitions

  • the present invention relates to a magnetic separator that separates raw materials by magnetic force, and more specifically, by using the size difference of magnetic properties of various useful minerals contained in the segregated resources, which are separated into groups such as maritime or instructors.
  • the present invention relates to a magnetic separator for separating and recovering useful minerals such as monazite and zircon in sex resources.
  • Useful minerals such as ilmenite, rutile, zircon, silimanite, and monazite are used as essential raw materials in various industries. That is, titanium iron is used as a welding rod, a special magnetic material or a sunscreen pigment, zircon is used in ceramics, high-quality bearings, ball mills, and monazite contains a large amount of rare earth elements necessary for high-tech industries.
  • Sand in Korea that is, instructors dredging seabeds or river bottoms, contains useful minerals such as titanium iron and monazite.
  • useful minerals such as titanium iron and monazite.
  • 1.5% of the seaweeds consist of the above useful minerals.
  • 23 million tons of seawater is reported to be developed and used as construction materials, and 23 million tons contain approximately 500,000 tons of useful minerals, and the economic value of these useful minerals is almost 1 in 2008. That's trillion.
  • Specific gravity screening is to separate by the difference in specific gravity of various minerals contained in the maritime
  • magnetic screening is to separate according to the magnetic size of the minerals
  • electrostatic screening is to separate the minerals due to the difference in electrical properties such as electrical conductivity. It is a technique of separation.
  • Magnetic separators commercialized in Korea are mainly used only in industrial waste, construction waste, and food and chemical powder manufacturing industries.In the case of these magnetic separators, only one magnetic body and a nonmagnetic substance are separated by using a single magnet. There is a limit that can not be classified only according to the magnitude of the magnetic force but only works.
  • the present invention is to solve the above problems, to provide a magnetic separator with improved structure to finely separate the useful minerals contained in the destructive resources such as maritime or instructor according to the strength of the magnetic force have.
  • the magnetic separator according to the present invention for achieving the above object is a feeder in which the raw material to be sorted is received and discharged, a feed belt circulated in one direction while receiving the feed material from the feeder, and a cloud on one end of the feed belt.
  • the remaining part of the raw material Is attached to the end of the conveying belt by the magnetic force of the magnet is made to include a separating unit which is separated from the conveying belt after being conveyed to the lower portion of the conveying belt, the separation unit is disposed a plurality of, In two parts by the magnetic force of the conveyance belt of the separation unit arranged at the tip of the traveling path It is characterized in that the raw material of any part of the separated and separated raw material is supplied by a separation unit arranged at a rear end on the traveling path of the raw material and separated by magnetic force again.
  • Magnetic separator according to the present invention has the advantage that can be separated according to the strength of the magnetic bar, useful minerals contained in the destructive resources such as maritime or instructor can be finely separated and recovered according to the strength of the magnetic force.
  • the magnetic separator according to an embodiment of the present invention has the advantage of being economical and durable by appropriately combining the permanent magnet and the electromagnet.
  • the magnetic separator according to an embodiment of the present invention has an advantage that separation efficiency is improved by installing a demagnetizer at a rear end of a magnet having a high magnetic force to remove residual magnetic residues in minerals.
  • FIG. 1 is a side view showing a schematic configuration of a magnetic separator according to a preferred embodiment of the present invention.
  • FIG. 2 is a plan view of the magnetic separator shown in FIG. 1.
  • FIG. 3 is a front view of the magnetic separator shown in FIG. 1.
  • FIG. 5 is a table showing the target minerals to be screened from the sea by the magnetic separator according to the present invention, and the size of the magnet for selecting the target minerals.
  • the magnetic separator according to the present invention includes a feeder in which the raw material to be sorted is received and discharged, a feed belt circulated in one direction while receiving the feed material from the feeder, and a cylindrical magnet in contact with the inner peripheral surface of one end of the feed belt.
  • the remaining portion of the raw material is the end of the conveying belt Is attached to the magnetic force of the magnet in the lower portion of the conveyance belt and comprises a separation unit which is separated from the conveying belt, the plurality of separation units are arranged, the distal end of the raw material is disposed on the leading path Of raw materials separated and separated into two parts by magnetic force
  • Receiving a raw material for the slow part of the separation unit is supplied disposed on a traveling path downstream of the raw material is characterized in that separation by the magnetic force again.
  • the magnetic force of the magnet of the first separation unit disposed in the progress path of the raw material among the three separation units is 10,000G ⁇ 11,500 (Gauss) or more
  • the second arrangement The magnetic force of the magnet of the separation unit is 2,500 ⁇ 4,000G
  • the magnetic force of the magnet of the separation unit disposed last is preferably 5,000 ⁇ 7,000G.
  • a cross-transfer belt which is disposed and circulated in a direction intersecting with the transfer belt of the separation unit on the second separation unit disposed on the advancing path of the raw material, and disposed inside the cross-transfer belt and It is preferable to further include a cross-separation unit having a magnet to suck the raw material conveyed along the transfer belt of the separation unit facing the cross-feed belt by magnetic force to be attached to the cross-feed belt.
  • the magnet installed in the cross-separation unit is an electromagnet that can adjust the magnitude of the magnetic force
  • the magnitude of the magnetic force of the electromagnet is preferably adjustable in the range of 1,000 ⁇ 4,000G.
  • the largest on the moving path of the raw material to remove the residual magnetic material of the raw material separated from the conveying belt after being attached by a magnet having the greatest strength of the plurality of separation units It is preferable that a demagnetizer is installed at the rear end of the magnet having magnetic force.
  • the magnetic separator according to the present invention can perform magnetic screening on raw materials in which materials having various magnetic properties are mixed, and in particular, can be applied to a debrisable resource such as a maritime trainer or an instructor.
  • a debrisable resource such as a maritime trainer or an instructor.
  • sea sand among the various raw materials will be described as an example of the treatment target.
  • the maritime is a natural state that has not undergone any treatment, but is a state after performing specific gravity selection on the maritime. That is, relatively light sand components such as siliceous sand are removed from the seawater, and the seawater is treated only with relatively heavy minerals such as ilmenite, rutile, monazite and magnetite. After specific gravity screening, about 96% of the sea sand is classified as sand and removed, and about 4% is classified as useful minerals. However, some useful minerals are contained within 96%, and sand components of about 30-40% are contained within 4% classified as useful minerals.
  • FIG. 1 is a side view showing a schematic configuration of a magnetic separator according to a preferred embodiment of the present invention
  • FIG. 2 is a plan view of the magnetic separator shown in FIG. 1
  • FIG. 3 is a front view of the magnetic separator shown in FIG. 1.
  • the magnetic separator 100 includes a feeder 10, first to third separation units 20, 30, and 40, and a cross separation unit 50. It is done by
  • the feeder 10 temporarily receives raw materials, that is, seaweeds, to be sorted, and supplies them to the first separation unit 20 to be described later. Inside the feeder 10 is formed a receiving portion for temporarily receiving the sea s (s). A discharge part is formed in the lower part of the accommodation part, and the discharge part can be discharged from the feeder 10 by opening and closing by a stopper (not shown). The feeder 10 supplies a constant speed and a certain amount of sea sand s to the first separation unit 20 which will be described later.
  • the sea sand s discharged from the feeder 10 is guided by the discharge guide 11 and is transferred to the first separation unit 20.
  • the discharge guide 11 is inclined downward in a plate shape.
  • the discharge guide 11 is oscillated in the left and right direction, so that the sea sand s placed on the upper surface of the discharge guide 11 can spread widely in the left and right width directions.
  • a plurality of separation units are provided to finely separate the sea sand according to the strength of the magnetic force.
  • three separation units that is, the first separation unit 20, the second separation unit 30 and the first separation unit Three separation units 40 are provided.
  • Three separation units are arranged along the vertical direction. That is, the first separation unit 20 is disposed at the highest position, and the second separation unit 30 is disposed at the lowest position of the third separation unit 40 in the middle.
  • the sea s discharged from the feeder 10 forms a path that proceeds from the first separation unit 20 to the third separation unit 30 through the second separation unit 30, and passes through each separation unit.
  • the sea ash is divided into two parts again according to the magnetic strength, a part of which is collected by the collector 39, and the other part is supplied to the third separation unit 40.
  • the third separation unit 40 is collected in separate collectors 48 and 49, respectively, according to the magnetic strength.
  • three separation units are installed, but in another embodiment, the separation units may be installed in various numbers such as two, four, five, and the like.
  • the first separation unit 20, the second separation unit 30 and the third separation unit 40 are called differently, but have substantially the same configuration, only the strength of the magnet is different.
  • the first to third separation units 20, 30, and 40 are provided with conveying belts (21, 31, 41), respectively.
  • Cylindrical magnets 22, 32 and 42 are in rolling contact with one end of the conveyance belts 21, 31 and 41, and pulleys 23, 33 and 43 on the inner circumferential surface of the other end of the conveyance belts 21, 31 and 41.
  • Is cloud contact That is, each of the conveying belts 21, 31, 41 is wound around two pulleys installed at both ends thereof, and circulated by rolling contact with the pulleys when the pulley is rotated.
  • the pulley disposed at one end of the conveying belt (21, 31, 41) is made of a cylindrical magnet (22, 32, 42), the pulley (23, 33, 43) disposed at the other end is purely of the pulley Only play a role.
  • a motor (not shown) is connected to the pulleys 23, 33, and 43 disposed at the other end of each separation unit, and the driving force for circulating the conveying belts 21, 31, and 41 by rotating the pulleys 23, 33, and 43.
  • the cylindrical magnets 22, 32, and 42 which serve as pulleys, are not fixedly installed but can be replaced with cylindrical magnets having different magnetic strengths.
  • first and second separation units 20 and 30 have one collector 29 and 39, respectively, but the third separation unit 40 disposed at the end of the traveling path of the maritime has two collectors 48. 49).
  • each separation unit and the collector is provided with a guide for guiding the discharged from each separation unit to the collector or other separation unit.
  • a collector 29 and a second separation unit 30 are disposed below the first separation unit 20, between the transfer belt 21 and the collector 29 of the first separation unit 20, and the first separation unit 20.
  • Guide bars 25 and 26 are installed between the transfer belt 21 of the separation unit 20 and the transfer belt 31 of the second separation unit 30, respectively.
  • the guides 25 and 26 are disposed to be inclined downward in a plate shape, and guide the sea discharges discharged from the conveyance belt 21 of the first separation unit 20 to the collector 29 and the second separation unit 30, respectively. do.
  • the second separation unit 30 is disposed to be inclined downward between the transfer belt 31 and the collector 39 and the transfer belt 41 of the third separation unit 40, respectively. Stands 35 and 36 are installed. Since the third separation unit 40 is disposed at the end of the traveling path of the sea, two collectors 48 and 49 are provided below the transfer belt 41 of the third separation unit 40. Guide bars 45 and 46 are also installed between the conveyance belt 41 of the 40 and the two collectors 48 and 49.
  • the sea s (s) transferred along the transfer belt of each separation unit passes through the upper side of the cylindrical magnet located at the end of the transfer belt, which is not affected by the magnetic force of the magnet, leaving the separation unit at the end of the transfer belt. Done.
  • the sea responsive to the magnetic force of the magnet is continuously attached to the transfer belt to move downwards, and when it is out of the influence of the magnetic force it will fall down from the transfer belt. That is, the seas attached to the magnets installed in each separation unit are separated from the transport belt after the transport belt is moved downward while the transport belt is attached to the transport belt, but the seas not attached to the magnet are transported from the top to the bottom.
  • a demagnetizer 70 is installed at the lower end of the guide stand 26 installed between the transfer belt 21 of the first separation unit 20 and the transfer belt 31 of the second separation unit 30.
  • the magnetic force of the magnet 22 installed in the first separation unit 20 is 11,000 gauss, which is much greater than the magnetic force (1,000 to 7,000 gauss) of the magnet installed in the other separation units.
  • a known demagnetizer 70 is installed below the guide stand 26 to remove residual magnetic residue in the sea sand.
  • the sea magnetic is magnetized by a magnet having a large magnetic force, and the arrangement in which the particles in the mineral are separated into the N and S poles is aligned and demagnetized.
  • a demagnetizer is installed between the first separation unit and the second separation unit, but it is enough to remove the residual magnetic remaining in the seashore at the rear end of the magnet having the greatest magnetic force on the traveling path of the sea.
  • an ionizer (i) and a blower (b) are attached to the lower portions of the transfer belts (21, 31, 41) of the first, second, and third separation units (20, 30, 40) toward the lower surface of the transfer belt.
  • Supply charge and air In the process of conveying the maritime, the maritime may be attached to the conveyance belt by the electrostatic force. That is, when going through the area of the magnet from the top of the transfer belt to the bottom, the sea must be separated from the transport belt by gravity, it is possible to maintain the state attached to the transport belt by the electrostatic force.
  • the charge is applied to the sea attached to the lower portion of the transfer belt to release the electrostatic force.
  • a blower (b) is arranged to blow air into the lower portion of the conveying belt so as to be separated from the conveying belt by applying a physical force to the sea.
  • the magnetic separator 100 is provided with a cross separation unit (50).
  • the cross separation unit 50 is installed on the transfer belt 31 of the second separation unit 30, and has a cross transfer belt 51 and two pulleys 52 and 53.
  • the cross transfer belt 51 is disposed orthogonally to the transfer belt 31 of the second separation unit 30, and the two pulleys 52 and 53 are wound around both ends of the cross transfer belt 51 to cross the transfer belt. Cloud contact with (51).
  • the cross feed belt 51 is circulated by the pulley 52 which is rotated by a motor (not shown).
  • the magnet 54 is also installed inside the cross separation unit 50.
  • the lower surface of the magnet 54 is disposed to face the lower surface of the cross transfer belt 51. Accordingly, some of the sea sand isotropic along the transfer belt 31 of the second separation unit 30 is attracted by the magnetic force of the magnet 54 installed in the cross separation unit 50 and attached to the cross transfer belt 51. .
  • the magnetic separator 100 having the above-described configuration is provided with the first to third separation units 20, 30, and 40 and the cross separation unit 40 to perform four separation operations for the seawater.
  • the four separation operations are significantly progressed, and in order to finely sort the useful minerals mixed in the seawater, it is necessary to set the magnetic strength of the magnets attached to each separation unit 20 to 50 according to the properties of the useful minerals. have. That is, it is possible to set the magnetic force of the magnet to be installed in each separation unit only when technical and empirical data on the degree to which each useful mineral recoverable from the sea is affected by the magnetic force is obtained.
  • Magnetism is expressed by the amount of magnetic and magnetic moment, and the strength of the magnet is generally expressed by the magnitude of the magnetic moment rather than the magnetic amount.
  • Magnetic moment is a vector quantity of magnitude and direction, and the direction is from the S (-) pole to the N (+) pole.
  • ferro-magnetism antiferro-magnetism
  • para-magnetism para-magnetism
  • dia-magnetism dia-magnetism according to the arrangement of magnetic moments. If the magnetic moments are arranged in one direction, the force is very strong, and it is called Ferro-Magnetism.
  • the magnetic moments of the magnetic spins are arranged in opposite directions to the neighboring magnetic moments, but the magnetisms that are magnetized by the difference due to the magnitude of the magnetic moments are classified as Ferri Magnetism.
  • the magnetic moment of magnetic spin is the same size as the neighbor but the direction is reversed so that the overall magnetic moment becomes zero. It is called antiferro-magnetism.
  • the material having the property of increasing the strength of the internal magnetic field by aligning in the same direction as the direction of the external magnetic field is para-magnetism, and has a weak negative autonomy with no spin as dia-magnetism.
  • the magnetic moment may be obtained by a constant equation based on magnetic sensitivity, magnetic field strength and particle diameter.
  • Table 4 shows the classification of useful minerals in the sea by the above classification system.
  • 4 is a table showing the content and magnetic sensitivity of the rare minerals contained in the sea sand.
  • the useful minerals in the sea sand contain the most of ilmenite and magnetite, and also include a large number of silica sand and silimite that can be classified as sand. Magnetically, magnetite and ilmenite have the highest magnetic sensitivity, and zircon is almost nonmagnetic.
  • the main useful minerals to be recovered from the sea sand are magnetite, ilmenite, zircon, rutile and monazite.
  • the applicant determines the strength of the magnetic force to be applied to the target mineral to be screened from the sea (based on the determination of the strength of the magnet installed in each separation unit) Many experiments were performed.
  • the minerals that can be specifically obtained at a magnetic force of 10,000G or more are rutile and zircon, except for these minerals attached to the magnetic force of 10,000G, but they are not attached. 10,000G could serve as a reference point. Similarly, it was able to select ilmenite based on 3,000 G, and was able to significantly separate ilmenite at 4,000 G and epidot at 7,000 G.
  • the target mineral to be finally selected from the maritime was determined, and the strength of the magnet for selecting this target mineral was also determined. The results are shown in the table of FIG.
  • the main target minerals to be separated through the magnetic separator according to the present invention are largely classified into five categories, the ferromagnetic magnetite, the heavy magnetic ilmenite, the weak magnetic epidot, the horn blend and the hematite And rutile, magnetically nonmagnetic, and zircon, nonmagnetic.
  • Magnetite is a ferromagnetic material attached to magnets even in weak magnetic forces of 1,000G to 2,000G. Therefore, it is not necessary to use a magnet higher than 2,000G, but less than 1,000G may have a weak magnetic force, which may reduce the separation efficiency.
  • the magnetite is screened with a magnetic force of 1,500 G.
  • Ilmenite a magnetic material
  • a magnetic material is screened with magnetic force of 3,000G and can be expanded to 2,500G to 4,000G.
  • magnetic force less than 2,500G will reduce the magnet adhesion rate of ilmenite, and if it exceeds 4,000G, it is not preferable to use higher magnetic force than necessary.
  • the weak magnetic epidots, horn blends, and hematites can be separated from 5,500 G and from 5,000 to 7,000 G. However, if less than 5,000G, the weak magnetic material is not easy to separate, and exceeding 7,000G is unnecessary because it is excessive magnetic force.
  • rutile and monazite have very low magnetic sensitivity and can be separated using high magnetic force of 8,000 ⁇ 10,000G.
  • Zircon which is a nonmagnetic material, is not attached to a magnet, so it will behave together with the sand component in the magnetic separator, and can be separated from the sand later in the electrostatic screening.
  • a magnet is installed in each separation unit 20, 30, 40, 50 of the magnetic separator 100 according to the present invention. Can be.
  • the magnet 22 of the first separation unit 20 which is first disposed on the traveling path of the maritime, has a magnetic force of 11,000G. Therefore, all of the magnetic material during the maritime is attached to the magnet 22 of the first separation unit 20 and supplied to the second separation unit 30, and the zircon and sand components, which are nonmagnetic materials, are not attached to the magnet 22 and are collected without the collector ( 29) are collected. In the first separation unit, the magnetic substance and the nonmagnetic substance are separated from each other to separate the zircon which is the target mineral.
  • the magnet 54 of the cross separation unit 50 is 1,000 ⁇ as an electromagnet
  • the magnetic force can be changed in the range of 4,000G, which is set to 1,500G in this embodiment. Accordingly, magnetite, a ferromagnetic material, is transported by the magnetic force of 1,500 G among the seaweeds being transferred from the transport belt 31 of the second separation unit 30, and is attached to the cross transport belt 51 of the cross separation unit 50. Maritimes continue to move toward the magnet 32 of the second separation unit 30.
  • the magnetite attached to the cross transfer belt 51 by the magnet 54 of the cross separation unit 50 leaves the area of the magnet 54 and is separated from the cross transfer belt 51 and freely dropped to the collector 59. Is collected.
  • magnetite which is a target mineral
  • first separation unit 20 and the cross-separation unit 50 pass through, almost non-magnetic and ferromagnetic substances are selected.
  • second separation unit 30 and the third separation unit 40 select the neutral magnetic material and the weak magnetic material.
  • the magnet 32 of the second separation unit 30 is set to 3,000 G, and selects the ilmenite, which is a heavy magnetic material. That is, the magnetic magnetic ilmenite is attached to the magnet 32 of the second separation unit 30 is moved to the lower side of the conveying belt 31 and then collected in the collector 39, the weak magnetic material of rutile, monazite, Epidots, horn blends, and hematite are not attached to the magnet 32 and are immediately separated from the transfer belt 31 of the second separation unit 30 and supplied to the third separation unit 40.
  • the third separation unit 40 a magnet 42 having a magnetic force of 5,500 G is installed, and epidots, horn blends, and hematites among the weak magnetic bodies are attached to the magnets 42 to the lower portion of the transfer belt 41. After being transported, it is collected in the collector 48, and rutile and monazite, which are weaker than these, are not attached to the magnet 42 and are immediately separated from the transport belt 41 and collected in another collector 49. That is, the third separation unit 40 selects the minerals having relatively strong magnetism and the minerals having relatively weak magnetism in the weak magnetic body.
  • the seaweed (corresponding to 4% before the specific gravity screening) is supplied from the feeder 10 and then separated from the zircon, which is a nonmagnetic material, in the first separation unit 20, and then the cross separation unit.
  • the ferromagnetic magnetite is screened at 50 and the neumenite at the second separation unit 30 is screened.
  • the rutile and monazite are screened at a third separation unit 40 in one classification, and epitaxial. Dots, hematite and horn blends are sorted into one category.
  • Each collector 29, 39, 48, 49, 59 has a collection of minerals separated by magnets 22, 32, 42, and 52, but they do not contain purely the target minerals and some other minerals. have. That is, in the collector 39 in which ilmenite, which is a magnetic substance, is collected, a part of the magnetite, which is a ferromagnetic substance, and an epidot, which is a weak magnetic substance, are mixed. This is not only a matter of magnetism, but also various variables such as the size and weight of each mineral particle. However, the minerals collected in each collector may subsequently increase the purity through electrostatic screening or separate magnetic screening.
  • the present embodiment it is possible to change the strength of the magnetic force as needed by using an electromagnet in the cross-separation unit 50, it is also possible to replace the cylindrical magnets of the first to third separation units (20, 30, 40) Designed as a structure, there is an advantage that the strength of the magnet can be changed according to the characteristics of the maritime.
  • the magnets of the first to third separation unit is reinforced by using a permanent magnet, and the durability is enhanced by using an electromagnet only to screen the magnetite (ferromagnetic material) that can be selected even if the strength of the magnetic force is weakest.
  • the strength of the magnetic force must be increased, so that not only the power consumption of the electromagnet is high but also the heat generation of the electromagnet reduces the sorting efficiency.

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Abstract

Disclosed is a magnetic force sorting device. The magnetic force sorting device of the present invention comprises: a feeder for accommodating and discharging the raw material being sorted; a transfer belt circulating in one direction, for receiving the raw material from the feeder; and a cylindrical magnet rolling-contacting the inner circumference of one end of the transfer belt. In addition, the present invention includes a separation unit wherein some of the raw materials transferred in one direction at the upper part of the transfer belt are not attached by the magnetic force of the magnet at the end of the transfer belt, and are aberrated from the transfer belt, and the rest of the raw materials are attached by the magnetic force of the magnet at the end of the transfer belt, are transferred to the bottom of the transfer belt, and are aberrated from the transfer belt. The separation units are placed in a plurality, and a separation unit placed at the rear end of the passage of the raw material receives raw material from any one part of the aberrated raw material that has been divided into two parts by the magnetic force at the transfer belt of the separation unit placed on the front end of the passage of the raw material, and divides again using the magnetic force.

Description

자력선별기Magnetic separator

본 발명은 자력에 의하여 원료를 분리하는 자력선별기에 관한 것으로서, 더욱 상세하게는 해사 또는 강사와 같이 단체분리가 되어 있는 쇄설성 자원에 포함되어 있는 다양한 유용광물이 가지는 자성의 크기 차이를 이용하여 쇄설성 자원 내 모나자이트, 저어콘 등과 같은 유용광물을 분리 및 회수하기 위한 자력선별기에 관한 것이다. The present invention relates to a magnetic separator that separates raw materials by magnetic force, and more specifically, by using the size difference of magnetic properties of various useful minerals contained in the segregated resources, which are separated into groups such as maritime or instructors. The present invention relates to a magnetic separator for separating and recovering useful minerals such as monazite and zircon in sex resources.

티탄철석(ilmenite), 루틸(rutile), 지르콘(zircon), 실리마나이트(silimanite), 모나자이트(monazite) 등의 유용광물은 여러 종류의 산업에 있어서 필수적인 원료로 활용된다. 즉, 티탄철석의 경우 용접봉이나 특수자성재료 또는 자외선차단안료로 이용되고, 지르콘은 세라믹이나 고급베어링, 볼밀에 사용되며, 모나자이트의 경우 첨단산업에 필요한 희토류 원소를 다량 함유하고 있다. Useful minerals such as ilmenite, rutile, zircon, silimanite, and monazite are used as essential raw materials in various industries. That is, titanium iron is used as a welding rod, a special magnetic material or a sunscreen pigment, zircon is used in ceramics, high-quality bearings, ball mills, and monazite contains a large amount of rare earth elements necessary for high-tech industries.

그러나 상기한 광물들의 경우 우리나라에서는 거의 전량을 수입에 의존하고 있는 실정이며, 근래에는 세계적으로 원료광물의 가격이 폭등하여 가격이 대폭 상승하고 있는 추세이다. 예를 들어, 루틸과 실리마나이트의 경우 1톤당 200불, 지르콘의 경우 1톤당 900불에 육박하고 있다. 더욱이, 최근 자원 보유국의 자원 무기화 추세의 확산에 따라, 자원 보유국들은 수출세 인상, 외자의 자원개발 참가 규제 등의 수출 억제정책 확대를 통해 자국 자원의 유출방지를 강구하고 있는 실정이다. However, in the case of the above-mentioned minerals, almost all of them depend on imports in Korea, and in recent years, the price of raw minerals soared in the world, and the price has been increasing significantly. For example, rutile and silimite are priced at $ 200 / tonne and zircon at $ 900 / tonne. Moreover, with the recent proliferation of resource weaponization by resource-holding countries, resource-holding countries are seeking to prevent the leakage of their resources by expanding export suppression policies, such as increasing export taxes and regulating foreign investment in resource development.

반면, 우리나라의 경우 고부가가치 산업에서 다양하게 활용되는 희유광물이 육상에 거의 존재하지 않기 때문에 각종 핵심 소재 및 부품을 거의 전량 해외에서 수입하는 바, 선진국 및 자원 보유국의 자원 무기화와 독점적 가격인상에 큰 영향을 받을 수 있다. On the other hand, in Korea, since rare minerals, which are widely used in high value-added industries, do not exist on land, almost all of the core materials and parts are imported from abroad. May be affected.

이에 국내의 희유광물에 대한 채취기술 개발이 요청되고 있으며, 그 일환으로 해사에 대한 관심이 높아지고 있다. As a result, it is requested to develop the extraction technology for rare minerals in Korea, and as part of this, interest in maritime is increasing.

국내의 해안가에 있는 모래 즉, 해사(海沙) 또는 강 바닥을 준설한 강사(江沙)에는 티탄철석, 모나자이트 등의 유용광물이 함유되어 있는 것으로 조사되고 있다. 예컨대 해사 중 1.5%는 상기한 유용광물로 이루어져 있다. 2007년 건설부자료에 따르면 2300만톤의 해사가 건설재로 개발 및 사용된다고 보고되고 있으며, 2300만 톤에는 대략 50만톤의 유용광물이 포함되어 있으며, 이 유용광물의 경제적 가치는 2008년 기준 거의 1조에 달하는 것이다. Sand in Korea, that is, instructors dredging seabeds or river bottoms, contains useful minerals such as titanium iron and monazite. For example, 1.5% of the seaweeds consist of the above useful minerals. According to the 2007 Ministry of Construction data, 23 million tons of seawater is reported to be developed and used as construction materials, and 23 million tons contain approximately 500,000 tons of useful minerals, and the economic value of these useful minerals is almost 1 in 2008. That's trillion.

해사 또는 강사와 같은 쇄설성 자원으로부터 유용광물을 회수하기 위한 기술은 아직 활발하게 연구되고 있지 않지만, 비중선별, 자력선별 및 정전선별을 이용한 회수기술이 효율성과 경제성을 갖춘 것으로 평가된다. 비중선별이란 해사에 포함된 여러 광물들의 비중의 차이에 의하여 분리하는 것이며, 자력선별이란 광물들이 가지는 자성의 크기에 따라 분리하는 것이며, 정전선별이란 전기전도성 등의 전기적 성질의 차이에 기인하여 광물을 분리하는 기술이다. Techniques for recovering useful minerals from debris resources such as maritime or instructors have not been actively studied, but recovery techniques using specific gravity screening, magnetic screening and electrostatic screening are evaluated as efficient and economical. Specific gravity screening is to separate by the difference in specific gravity of various minerals contained in the maritime, magnetic screening is to separate according to the magnetic size of the minerals, electrostatic screening is to separate the minerals due to the difference in electrical properties such as electrical conductivity. It is a technique of separation.

국내에서 상업화되어 있는 자력선별기의 경우, 주로 산업폐기물, 건축폐기물 및 식품,화학분말 제조업 등에서만 제한적으로 활용되고 있는데, 이러한 자력선별기들의 경우 하나의 자석을 이용하여 자성체와 비자성체만을 단순하게 분리하는 작용만 할 뿐 자력의 크기에 따른 세밀한 분류를 할 수 없다는 한계가 있다. Magnetic separators commercialized in Korea are mainly used only in industrial waste, construction waste, and food and chemical powder manufacturing industries.In the case of these magnetic separators, only one magnetic body and a nonmagnetic substance are separated by using a single magnet. There is a limit that can not be classified only according to the magnitude of the magnetic force but only works.

즉, 모래에서 추출되는 유용광물의 경우 자력의 크기가 다양하므로 위와 같은 단순한 자력선별기에 의해서는 원하는 정도의 광물 회수가 이루어질 수 없다. That is, in the case of useful minerals extracted from the sand, the magnitude of the magnetic force varies, so the mineral recovery of the desired degree cannot be achieved by the simple magnetic separator as described above.

본 발명은 상기한 문제점을 해결하기 위한 것으로서, 해사 또는 강사와 같은 쇄설성 자원에 포함되어 있는 유용광물들을 자력의 세기에 따라 세밀하게 분리할 수 있도록 구조가 개선된 자력선별기를 제공하는데 그 목적이 있다. The present invention is to solve the above problems, to provide a magnetic separator with improved structure to finely separate the useful minerals contained in the destructive resources such as maritime or instructor according to the strength of the magnetic force have.

상기 목적을 달성하기 위한 본 발명에 따른 자력선별기는 선별의 대상이 되는 원료가 수용 및 배출되는 피더, 상기 피더로부터 원료를 공급받으며 일방향으로 순환되는 이송벨트와, 상기 이송벨트의 일단부 내주면에 구름접촉되는 원통형 자석을 구비하여, 상기 이송벨트의 상부에서 일방향으로 이송되던 상기 원료 중 일부는 상기 이송벨트의 단부에서 상기 자석의 자력에 의하여 부착되지 않고 상기 이송벨트로부터 이탈되며, 상기 원료중 나머지 일부는 상기 이송벨트의 단부에서 상기 자석의 자력에 의하여 부착되어 상기 이송벨트의 하부로 이송된 후 상기 이송벨트로부터 이탈되는 분리유닛을 포함하여 이루어지며, 상기 분리유닛은 복수 개 배치되어, 상기 원료의 진행 경로상 선단에 배치된 분리유닛의 이송벨트에서 자력에 의하여 두 부분으로 분리되어 이탈된 원료 중 어느 한 부분의 원료를 상기 원료의 진행 경로상 후단에 배치된 분리유닛이 공급받아 다시 자력에 의하여 분리하는 것에 특징이 있다. The magnetic separator according to the present invention for achieving the above object is a feeder in which the raw material to be sorted is received and discharged, a feed belt circulated in one direction while receiving the feed material from the feeder, and a cloud on one end of the feed belt. With a cylindrical magnet in contact, some of the raw material that was transferred in one direction from the top of the conveying belt is separated from the conveying belt without being attached by the magnetic force of the magnet at the end of the conveying belt, the remaining part of the raw material Is attached to the end of the conveying belt by the magnetic force of the magnet is made to include a separating unit which is separated from the conveying belt after being conveyed to the lower portion of the conveying belt, the separation unit is disposed a plurality of, In two parts by the magnetic force of the conveyance belt of the separation unit arranged at the tip of the traveling path It is characterized in that the raw material of any part of the separated and separated raw material is supplied by a separation unit arranged at a rear end on the traveling path of the raw material and separated by magnetic force again.

본 발명에 따른 자력선별기는 자력의 세기에 따라 분리가 가능한 바, 해사 또는 강사와 같은 쇄설성 자원 내 포함되어 있는 유용광물을 자력의 세기에 따라 세밀하게 분리, 회수할 수 있다는 장점이 있다. Magnetic separator according to the present invention has the advantage that can be separated according to the strength of the magnetic bar, useful minerals contained in the destructive resources such as maritime or instructor can be finely separated and recovered according to the strength of the magnetic force.

또한 본 발명의 일 실시예에 따른 자력선별기는 영구자석과 전자석을 적절하게 조합함으로써 경제적이며 내구성이 강화된다는 이점이 있다. In addition, the magnetic separator according to an embodiment of the present invention has the advantage of being economical and durable by appropriately combining the permanent magnet and the electromagnet.

또한 본 발명의 일 실시예에 따른 자력선별기에서는 자력의 세기가 큰 자석의 후단에 탈자기를 설치하여 광물에 잔존하는 잔류자기를 제거함으로써 분리효율이 향상된다는 장점이 있다. In addition, the magnetic separator according to an embodiment of the present invention has an advantage that separation efficiency is improved by installing a demagnetizer at a rear end of a magnet having a high magnetic force to remove residual magnetic residues in minerals.

도 1은 본 발명의 바람직한 실시예에 따른 자력선별기의 개략적 구성이 나타나 있는 측면도이다. 1 is a side view showing a schematic configuration of a magnetic separator according to a preferred embodiment of the present invention.

도 2는 도 1에 도시된 자력선별기의 평면도이다.FIG. 2 is a plan view of the magnetic separator shown in FIG. 1.

도 3은 도 1에 도시된 자력선별기의 정면도이다. FIG. 3 is a front view of the magnetic separator shown in FIG. 1.

도 4는 해사 내 포함된 희유광물의 함유량과 자성 감응도를 나타낸 표이다.4 is a table showing the content and magnetic sensitivity of the rare minerals contained in the sea sand.

도 5는 본 발명에 따른 자력선별기에 의하여 해사로부터 선별하고자 하는 목표광물과, 이 목표광물을 선별하기 위한 자석의 크기를 나타낸 표이다. 5 is a table showing the target minerals to be screened from the sea by the magnetic separator according to the present invention, and the size of the magnet for selecting the target minerals.

본 발명에 따른 자력선별기는 선별의 대상이 되는 원료가 수용 및 배출되는 피더, 상기 피더로부터 원료를 공급받으며 일방향으로 순환되는 이송벨트와, 상기 이송벨트의 일단부 내주면에 구름접촉되는 원통형 자석을 구비하여, 상기 이송벨트의 상부에서 일방향으로 이송되던 상기 원료 중 일부는 상기 이송벨트의 단부에서 상기 자석의 자력에 의하여 부착되지 않고 상기 이송벨트로부터 이탈되며, 상기 원료중 나머지 일부는 상기 이송벨트의 단부에서 상기 자석의 자력에 의하여 부착되어 상기 이송벨트의 하부로 이송된 후 상기 이송벨트로부터 이탈되는 분리유닛을 포함하여 이루어지며, 상기 분리유닛은 복수 개 배치되어, 상기 원료의 진행 경로상 선단에 배치된 분리유닛의 이송벨트에서 자력에 의하여 두 부분으로 분리되어 이탈된 원료 중 어느 한 부분의 원료를 상기 원료의 진행 경로상 후단에 배치된 분리유닛이 공급받아 다시 자력에 의하여 분리하는 것에 특징이 있다. The magnetic separator according to the present invention includes a feeder in which the raw material to be sorted is received and discharged, a feed belt circulated in one direction while receiving the feed material from the feeder, and a cylindrical magnet in contact with the inner peripheral surface of one end of the feed belt. Thus, some of the raw material that was transferred in one direction from the top of the conveying belt is separated from the conveying belt without being attached by the magnetic force of the magnet at the end of the conveying belt, the remaining portion of the raw material is the end of the conveying belt Is attached to the magnetic force of the magnet in the lower portion of the conveyance belt and comprises a separation unit which is separated from the conveying belt, the plurality of separation units are arranged, the distal end of the raw material is disposed on the leading path Of raw materials separated and separated into two parts by magnetic force Receiving a raw material for the slow part of the separation unit is supplied disposed on a traveling path downstream of the raw material is characterized in that separation by the magnetic force again.

본 발명에 따르면, 상기 분리유닛은 3개 배치되며, 상기 3개의 분리유닛 중 상기 원료의 진행 경로 상 첫 번째 배치된 분리유닛의 자석의 자력은 10,000G~11,500(가우스) 이상이며, 두 번째 배치된 분리유닛의 자석의 자력은 2,500~4,000G이며, 마지막에 배치된 분리유닛의 자석의 자력은 5,000~7,000G인 것이 바람직하다. According to the present invention, three separation units are disposed, and the magnetic force of the magnet of the first separation unit disposed in the progress path of the raw material among the three separation units is 10,000G ~ 11,500 (Gauss) or more, the second arrangement The magnetic force of the magnet of the separation unit is 2,500 ~ 4,000G, the magnetic force of the magnet of the separation unit disposed last is preferably 5,000 ~ 7,000G.

또한 본 발명에 따르면, 상기 원료의 진행 경로 상 두 번째 배치된 분리유닛 상부에 상기 분리유닛의 이송벨트와 교차하는 방향으로 배치되어 순환되는 교차이송벨트와, 상기 교차이송벨트의 내측에 배치되어 상기 교차이송벨트와 대면하고 있는 상기 분리유닛의 이송벨트를 따라 이송되는 원료를 자력에 의하여 흡인하여 상기 교차이송벨트에 부착되게 하는 자석을 구비하는 교차분리유닛을 더 포함하는 것이 바람직하다. In addition, according to the present invention, a cross-transfer belt which is disposed and circulated in a direction intersecting with the transfer belt of the separation unit on the second separation unit disposed on the advancing path of the raw material, and disposed inside the cross-transfer belt and It is preferable to further include a cross-separation unit having a magnet to suck the raw material conveyed along the transfer belt of the separation unit facing the cross-feed belt by magnetic force to be attached to the cross-feed belt.

또한, 본 발명에 따르면, 상기 교차분리유닛에 설치된 자석은 자력의 크기를 조절할 수 있는 전자석이며, 상기 전자석의 자력의 크기는 1,000~4,000G 범위에서 조절가능한 것이 바람직하다. In addition, according to the present invention, the magnet installed in the cross-separation unit is an electromagnet that can adjust the magnitude of the magnetic force, the magnitude of the magnetic force of the electromagnet is preferably adjustable in the range of 1,000 ~ 4,000G.

또한, 본 발명에 따르면, 상기 복수의 분리유닛들 중 가장 큰 세기의 자력을 가지는 자석에 의하여 부착된 후 상기 이송벨트로부터 분리된 원료의 잔류자기를 제거하도록, 상기 원료의 이동경로 상 상기 가장 큰 자력을 가지는 자석의 후단에는 탈자기(demagnetizer)가 설치되는 것이 바람직하다. In addition, according to the present invention, the largest on the moving path of the raw material to remove the residual magnetic material of the raw material separated from the conveying belt after being attached by a magnet having the greatest strength of the plurality of separation units It is preferable that a demagnetizer is installed at the rear end of the magnet having magnetic force.

본 발명에 따른 자력선별기는 다양한 자성을 가지는 재료들이 혼합되어 있는 원료들에 대한 자력선별을 수행할 수 있으며, 특히 해사나 강사와 같은 쇄설성 자원에 대하여 적용할 수 있다. 이하에서는 여러 원료들 중 해사를 처리 대상의 예로 들어 설명하기로 한다. The magnetic separator according to the present invention can perform magnetic screening on raw materials in which materials having various magnetic properties are mixed, and in particular, can be applied to a debrisable resource such as a maritime trainer or an instructor. Hereinafter, the sea sand among the various raw materials will be described as an example of the treatment target.

여기서 해사는 자연상태로 아무런 처리도 거치지 않은 상태가 아니라 해사에 대한 비중선별을 수행한 후의 상태이다. 즉, 해사 중 규사와 같은 비교적 가벼운 모래 성분은 제거된 뒤 일메나이트, 루타일, 모나자이트, 마그네타이트 등의 비교적 무거운 광물들로만 추출된 형태의 해사를 처리한다. 비중선별을 거치게 되면, 해사 중 96% 정도는 모래 성분으로 분류되어 제거되며, 4% 정도가 유용광물로 분류된다. 다만, 96% 내에도 일부 유용광물이 포함되어 있으며, 유용광물로 분류된 4% 내에서도 30~40% 정도는 모래 성분이 포함된다. Here, the maritime is a natural state that has not undergone any treatment, but is a state after performing specific gravity selection on the maritime. That is, relatively light sand components such as siliceous sand are removed from the seawater, and the seawater is treated only with relatively heavy minerals such as ilmenite, rutile, monazite and magnetite. After specific gravity screening, about 96% of the sea sand is classified as sand and removed, and about 4% is classified as useful minerals. However, some useful minerals are contained within 96%, and sand components of about 30-40% are contained within 4% classified as useful minerals.

이하, 첨부된 도면을 참조하여, 본 발명의 바람직한 실시예에 따른 자력선별기에 대하여 더욱 상세히 설명한다. Hereinafter, with reference to the accompanying drawings, a magnetic separator according to a preferred embodiment of the present invention will be described in more detail.

도 1은 본 발명의 바람직한 실시예에 따른 자력선별기의 개략적 구성이 나타나 있는 측면도이며, 도 2는 도 1에 도시된 자력선별기의 평면도이고, 도 3은 도 1에 도시된 자력선별기의 정면도이다. 1 is a side view showing a schematic configuration of a magnetic separator according to a preferred embodiment of the present invention, FIG. 2 is a plan view of the magnetic separator shown in FIG. 1, and FIG. 3 is a front view of the magnetic separator shown in FIG. 1.

도 1 내지 도 3을 참조하면, 본 발명의 바람직한 실시예에 따른 자력선별기(100)는 피더(10)와 제1~3분리유닛(20,30,40) 및 교차분리유닛(50)을 구비하여 이루어진다. 1 to 3, the magnetic separator 100 according to a preferred embodiment of the present invention includes a feeder 10, first to third separation units 20, 30, and 40, and a cross separation unit 50. It is done by

피더(10)는 선별의 대상이 되는 원료, 즉 해사를 일시적으로 수용하며, 후술할 제1분리유닛(20)으로 공급하기 위한 것이다. 피더(10)의 내부에는 해사(s)가 일시적으로 수용되는 수용부가 형성된다. 수용부의 하부에는 배출부가 형성되며, 이 배출부는 마개(미도시)에 의하여 개폐됨으로써 피더(10)로부터 해사가 배출될 수 있다. 피더(10)에서는 일정한 속도와 일정한 양의 해사(s)를 후술할 제1분리유닛(20)으로 공급한다. The feeder 10 temporarily receives raw materials, that is, seaweeds, to be sorted, and supplies them to the first separation unit 20 to be described later. Inside the feeder 10 is formed a receiving portion for temporarily receiving the sea s (s). A discharge part is formed in the lower part of the accommodation part, and the discharge part can be discharged from the feeder 10 by opening and closing by a stopper (not shown). The feeder 10 supplies a constant speed and a certain amount of sea sand s to the first separation unit 20 which will be described later.

피더(10)로부터 배출된 해사(s)는 배출가이드(11)에 의하여 가이드되어 제1분리유닛(20)으로 이송되는데, 이 배출가이드(11)는 판 형상으로 하방향으로 경사지게 배치되어 있다. 또한, 배출가이드(11)는 좌우방향으로 진동됨으로써, 배출가이드(11)의 상면에 놓여진 해사(s)가 좌우의 폭방향으로 넓게 퍼질 수 있도록 한다. The sea sand s discharged from the feeder 10 is guided by the discharge guide 11 and is transferred to the first separation unit 20. The discharge guide 11 is inclined downward in a plate shape. In addition, the discharge guide 11 is oscillated in the left and right direction, so that the sea sand s placed on the upper surface of the discharge guide 11 can spread widely in the left and right width directions.

본 발명에서는 자력의 세기에 따라 해사를 세밀하게 분리하기 위하여 복수의 분리유닛을 구비하는데, 본 실시예에서는 3개의 분리유닛, 즉 제1분리유닛(20), 제2분리유닛(30) 및 제3분리유닛(40)을 구비한다. 3개의 분리유닛은 상하방향을 따라 배치된다. 즉, 제1분리유닛(20)이 가장 높은 곳에 배치되며, 제2분리유닛(30)은 가운데, 제3분리유닛(40)이 가장 낮은 곳에 배치된다. In the present invention, a plurality of separation units are provided to finely separate the sea sand according to the strength of the magnetic force. In this embodiment, three separation units, that is, the first separation unit 20, the second separation unit 30 and the first separation unit Three separation units 40 are provided. Three separation units are arranged along the vertical direction. That is, the first separation unit 20 is disposed at the highest position, and the second separation unit 30 is disposed at the lowest position of the third separation unit 40 in the middle.

피더(10)로부터 배출된 해사(s)는 제1분리유닛(20)으로부터 제2분리유닛(30)을 거쳐 제3분리유닛(30)까지 진행되는 경로를 형성하는데, 각 분리유닛을 통과할 때마다 해사의 자성에 따라 해사가 일부분씩 분리되는 구성이다. 즉, 제1분리유닛(20)에서 자성의 크기에 따라 2부분으로 분리된 해사 중 일부분은 수집기(29)에 의하여 수집되고, 나머지 일부분은 다시 제2분리유닛(30)으로 공급된다. 제2분리유닛(30)에서는 해사는 다시 자성의 세기에 따라 2부분으로 나누어져 일부는 수집기(39)에 수집되고 다른 일부는 제3분리유닛(40)으로 공급된다. 최종적으로 제3분리유닛(40)에서는 자성의 세기에 따라 각각 별도의 수집기(48) 및 수집기(49)에 수집된다. 본 실시예에서는 3개의 분리유닛을 설치하였지만, 다른 실시예에서는 2개, 4개, 5개 등 다양한 개수로 분리유닛을 설치할 수 있다. The sea s discharged from the feeder 10 forms a path that proceeds from the first separation unit 20 to the third separation unit 30 through the second separation unit 30, and passes through each separation unit. Whenever, according to the magnetism of the maritime part of the maritime part is separated. That is, part of the sea sand separated into two parts according to the size of the magnetic in the first separation unit 20 is collected by the collector 29, the remaining part is supplied to the second separation unit 30 again. In the second separation unit 30, the sea ash is divided into two parts again according to the magnetic strength, a part of which is collected by the collector 39, and the other part is supplied to the third separation unit 40. Finally, the third separation unit 40 is collected in separate collectors 48 and 49, respectively, according to the magnetic strength. In the present embodiment, three separation units are installed, but in another embodiment, the separation units may be installed in various numbers such as two, four, five, and the like.

제1분리유닛(20), 제2분리유닛(30) 및 제3분리유닛(40)은 각각 다르게 호칭되지만 실질적으로는 동일한 구성을 가지고 있으며, 다만 자석의 세기만이 다를 뿐이다. The first separation unit 20, the second separation unit 30 and the third separation unit 40 are called differently, but have substantially the same configuration, only the strength of the magnet is different.

즉 제1~3분리유닛(20,30,40)은 각각 이송벨트(21,31,41)를 구비한다. 이송벨트(21,31,41)의 일단부 내측에는 원통형의 자석(22,32,42)이 구름접촉되며, 이송벨트(21,31,41)의 타단부 내주면에는 풀리(23,33,43)가 구름접촉된다. 즉, 각 이송벨트(21,31,41)는 그 양단에 설치된 2개의 풀리에 감겨지며, 풀리의 회전시 풀리와의 구름접촉에 의하여 순환된다. 여기서, 이송벨트(21,31,41)의 일단부에 배치된 풀리는 원통형의 자석(22,32,42)으로 이루어지며, 타단부에 배치된 풀리(23,33,43)는 순수하게 풀리의 역할만 수행한다. That is, the first to third separation units 20, 30, and 40 are provided with conveying belts (21, 31, 41), respectively. Cylindrical magnets 22, 32 and 42 are in rolling contact with one end of the conveyance belts 21, 31 and 41, and pulleys 23, 33 and 43 on the inner circumferential surface of the other end of the conveyance belts 21, 31 and 41. ) Is cloud contact. That is, each of the conveying belts 21, 31, 41 is wound around two pulleys installed at both ends thereof, and circulated by rolling contact with the pulleys when the pulley is rotated. Here, the pulley disposed at one end of the conveying belt (21, 31, 41) is made of a cylindrical magnet (22, 32, 42), the pulley (23, 33, 43) disposed at the other end is purely of the pulley Only play a role.

각 분리유닛의 타단부에 배치된 풀리(23,33,43)에는 모터(미도시)가 연결되어 풀리(23,33,43)를 회전시킴으로써 이송벨트(21,31,41)를 순환시키는 구동력을 제공한다. 한편, 풀리 역할을 함께 수행하는 원통형 자석(22,32,42)은 고정되게 설치되는 것이 아니라, 자력의 세기가 다른 원통형 자석으로 교체가능하다. A motor (not shown) is connected to the pulleys 23, 33, and 43 disposed at the other end of each separation unit, and the driving force for circulating the conveying belts 21, 31, and 41 by rotating the pulleys 23, 33, and 43. To provide. On the other hand, the cylindrical magnets 22, 32, and 42, which serve as pulleys, are not fixedly installed but can be replaced with cylindrical magnets having different magnetic strengths.

또한, 제1,2분리유닛(20,30)은 각각 하나의 수집기(29,39)를 구비하지만, 해사의 진행 경로 상 최말단에 배치된 제3분리유닛(40)은 2개의 수집기(48,49)를 구비한다. In addition, the first and second separation units 20 and 30 have one collector 29 and 39, respectively, but the third separation unit 40 disposed at the end of the traveling path of the maritime has two collectors 48. 49).

각 분리유닛과 수집기 사이에는 각 분리유닛으로부터 배출된 해사들을 수집기 또는 다른 분리유닛으로 가이드하기 위한 가이드대가 설치된다. 예컨대, 제1분리유닛(20)의 하측에는 수집기(29)와 제2분리유닛(30)이 배치되는데, 제1분리유닛(20)의 이송벨트(21)와 수집기(29) 사이 및 제1분리유닛(20)의 이송벨트(21)와 제2분리유닛(30)의 이송벨트(31) 사이에는 각각 가이드대(25,26)가 설치된다. 이 가이드대(25,26)는 판 형상으로 하향 경사지게 배치되어, 제1분리유닛(20)의 이송벨트(21)로부터 배출되는 해사들을 각각 수집기(29) 및 제2분리유닛(30)으로 가이드한다. Between each separation unit and the collector is provided with a guide for guiding the discharged from each separation unit to the collector or other separation unit. For example, a collector 29 and a second separation unit 30 are disposed below the first separation unit 20, between the transfer belt 21 and the collector 29 of the first separation unit 20, and the first separation unit 20. Guide bars 25 and 26 are installed between the transfer belt 21 of the separation unit 20 and the transfer belt 31 of the second separation unit 30, respectively. The guides 25 and 26 are disposed to be inclined downward in a plate shape, and guide the sea discharges discharged from the conveyance belt 21 of the first separation unit 20 to the collector 29 and the second separation unit 30, respectively. do.

제2분리유닛(30)에서도 마찬가지로, 제2분리유닛(30)으 이송벨트(31)와 수집기(39)와 제3분리유닛(40)의 이송벨트(41) 사이에 각각 하향 경사지게 배치된 가이드대(35,36)가 설치된다. 제3분리유닛(40)은 해사의 진행경로 상 최말단에 배치되므로, 제3분리유닛(40)의 이송벨트(41) 하측에는 2개의 수집기(48,49)가 마련되는데, 제3분리유닛(40)의 이송벨트(41)와 2개의 수집기(48,49) 사이에도 가이드대(45,46)가 설치된다. Similarly in the second separation unit 30, the second separation unit 30 is disposed to be inclined downward between the transfer belt 31 and the collector 39 and the transfer belt 41 of the third separation unit 40, respectively. Stands 35 and 36 are installed. Since the third separation unit 40 is disposed at the end of the traveling path of the sea, two collectors 48 and 49 are provided below the transfer belt 41 of the third separation unit 40. Guide bars 45 and 46 are also installed between the conveyance belt 41 of the 40 and the two collectors 48 and 49.

각 분리유닛의 이송벨트를 따라 이송되는 해사(s)는 이송벨트의 단부에 위치한 원통형 자석의 상측을 통과하게 되는데, 이 자석의 자력에 영향을 받지 않는 해사는 이송벨트의 단부에서 분리유닛을 이탈하게 된다. 그러나, 자석의 자력에 반응하는 해사는 계속적으로 이송벨트에 부착되어 하측으로 이동을 하게 되며, 자력의 영향를 벗어 나게 되면 비로소 이송벨트로부터 하방으로 낙하하게 된다. 즉, 각 분리유닛에 설치된 자석에 부착되는 해사는 이송벨트에 부착된 상태로 이송벨트가 하방으로 이동된 후에 이송벨트로부터 분리되지만, 자석에 부착되지 않는 해사는 이송벨트가 상부에서 하부로 이동되는 순간 이송벨트로부터 분리됨으로써, 해사는 자성의 정도에 따라 2부분으로 분리된다. The sea s (s) transferred along the transfer belt of each separation unit passes through the upper side of the cylindrical magnet located at the end of the transfer belt, which is not affected by the magnetic force of the magnet, leaving the separation unit at the end of the transfer belt. Done. However, the sea responsive to the magnetic force of the magnet is continuously attached to the transfer belt to move downwards, and when it is out of the influence of the magnetic force it will fall down from the transfer belt. That is, the seas attached to the magnets installed in each separation unit are separated from the transport belt after the transport belt is moved downward while the transport belt is attached to the transport belt, but the seas not attached to the magnet are transported from the top to the bottom. By being separated from the feed belt, the sea splits into two parts depending on the degree of magnetism.

한편, 제1분리유닛(20)의 이송벨트(21)와 제2분리유닛(30)의 이송벨트(31) 사이에 설치된 가이드대(26)의 하단에는 탈자기(70, demagnetizer)가 설치된다. 후술하겠지만, 본 실시예에서는 제1분리유닛(20)에 설치된 자석(22)의 자력은 11,000가우스로 다른 분리유닛들에 설치된 자석의 자력(1,000~7,000가우스)보다 매우 크다. Meanwhile, a demagnetizer 70 is installed at the lower end of the guide stand 26 installed between the transfer belt 21 of the first separation unit 20 and the transfer belt 31 of the second separation unit 30. . As will be described later, in this embodiment, the magnetic force of the magnet 22 installed in the first separation unit 20 is 11,000 gauss, which is much greater than the magnetic force (1,000 to 7,000 gauss) of the magnet installed in the other separation units.

즉, 제1분리유닛(20)에 설치된 자석(22)에 한 번 부착된 후 제2분리유닛(30)으로 공급되는 해사는 제1분리유닛(20)의 자석(22)에 의하여 잔류자기가 남아 있게 되며, 이렇게 해사에 남아 있는 잔류자기는 제2분리유닛(30)의 자석에 의한 정확한 분리작용을 방해하게 된다. That is, the seawater supplied to the second separation unit 30 after being attached to the magnet 22 installed in the first separation unit 20 once is retained by the magnet 22 of the first separation unit 20. Remaining, thus remaining residual magnetic in the sea will interfere with the correct separation action by the magnet of the second separation unit (30).

이에 제1분리유닛(20)으로부터 제2분리유닛(30)으로 이송되는 과정에서 가이드대(26)의 하방에 공지의 탈자기(70)를 설치하여, 해사에 남아 있는 잔류자기를 제거한다. 즉, 자력이 큰 자석에 의하여 해사가 자화되어 광물 내 입자가 N극과 S극으로 분리되어 정렬되어 있는 형태를 탈자기에 의해 배열을 교란시키는 것이다. 본 장치에서는 제1분리유닛과 제2분리유닛 사이에 탈자기가 설치되었지만, 해사의 진행 경로 상 가장 큰 자력을 가지는 자석의 후단에서 해사에 남아 있는 잔류자기를 제거하면 된다. In the process of being transferred from the first separation unit 20 to the second separation unit 30, a known demagnetizer 70 is installed below the guide stand 26 to remove residual magnetic residue in the sea sand. In other words, the sea magnetic is magnetized by a magnet having a large magnetic force, and the arrangement in which the particles in the mineral are separated into the N and S poles is aligned and demagnetized. In the present apparatus, a demagnetizer is installed between the first separation unit and the second separation unit, but it is enough to remove the residual magnetic remaining in the seashore at the rear end of the magnet having the greatest magnetic force on the traveling path of the sea.

또한, 제1,2,3분리유닛(20,30,40)의 각 이송벨트(21,31,41)의 하부에는 이오나이저(i)와 블로워(b)가 부착되어 이송벨트의 하면을 향해 전하와 공기를 공급한다. 해사가 이송되는 과정에서 해사는 정전기력에 의해 이송벨트에 부착될 수 있다. 즉, 이송벨트의 상부로부터 자석의 영역을 통과하여 하부로 가면 해사는 중력에 의해 이송벨트로부터 이탈해야 되는데, 정전기력에 의해 해사가 계속 이송벨트에 부착된 상태를 유지할 수 있다. 이에 본 발명에서는 이오나이저(i)에서 전하를 이송벨트의 하부로 공급함으로써, 이송벨트의 하부에 부착되어 있는 해사에 전하를 부여하여 정전기력이 해제되도록 한다. In addition, an ionizer (i) and a blower (b) are attached to the lower portions of the transfer belts (21, 31, 41) of the first, second, and third separation units (20, 30, 40) toward the lower surface of the transfer belt. Supply charge and air. In the process of conveying the maritime, the maritime may be attached to the conveyance belt by the electrostatic force. That is, when going through the area of the magnet from the top of the transfer belt to the bottom, the sea must be separated from the transport belt by gravity, it is possible to maintain the state attached to the transport belt by the electrostatic force. In the present invention, by supplying the charge to the lower portion of the transfer belt in the ionizer (i), the charge is applied to the sea attached to the lower portion of the transfer belt to release the electrostatic force.

그리고, 해사에 물리적인 힘을 가하여 이송벨트로부터 이탈할 수 있도록 공기를 이송벨트 하부로 불어 넣기 위한 블로워(b)를 배치한다. Then, a blower (b) is arranged to blow air into the lower portion of the conveying belt so as to be separated from the conveying belt by applying a physical force to the sea.

한편, 본 발명에 따른 자력선별기(100)는 교차분리유닛(50)을 구비한다. 교차분리유닛(50)은 제2분리유닛(30)의 이송벨트(31) 상부에 설치되는 것으로서, 교차이송벨트(51)와 두 개의 풀리(52,53)를 구비한다. 교차이송벨트(51)는 제2분리유닛(30)의 이송벨트(31)와 직교하게 배치되며, 두 개의 풀리(52,53)는 교차이송벨트(51)의 양단부 내측에 감기어 교차이송벨트(51)와 구름접촉된다. 모터(미도시)에 의하여 회전되는 풀리(52)에 의하여 교차이송벨트(51)는 순환된다. On the other hand, the magnetic separator 100 according to the present invention is provided with a cross separation unit (50). The cross separation unit 50 is installed on the transfer belt 31 of the second separation unit 30, and has a cross transfer belt 51 and two pulleys 52 and 53. The cross transfer belt 51 is disposed orthogonally to the transfer belt 31 of the second separation unit 30, and the two pulleys 52 and 53 are wound around both ends of the cross transfer belt 51 to cross the transfer belt. Cloud contact with (51). The cross feed belt 51 is circulated by the pulley 52 which is rotated by a motor (not shown).

그리고 교차분리유닛(50)의 내측에도 자석(54)이 설치된다. 이 자석(54)의 하면은 교차이송벨트(51)의 하면에 근접하여 대면하게 배치된다. 이에 따라, 제2분리유닛(30)의 이송벨트(31)를 따라 이소되는 해사 중 일부는 교차분리유닛(50)에 설치된 자석(54)의 자력에 흡인되어 교차이송벨트(51)에 부착된다. The magnet 54 is also installed inside the cross separation unit 50. The lower surface of the magnet 54 is disposed to face the lower surface of the cross transfer belt 51. Accordingly, some of the sea sand isotropic along the transfer belt 31 of the second separation unit 30 is attracted by the magnetic force of the magnet 54 installed in the cross separation unit 50 and attached to the cross transfer belt 51. .

지금까지 설명한 바와 같이, 상기한 구성으로 이루어진 자력선별기(100)는 제1~3분리유닛(20,30,40)과 교차분리유닛(40)을 구비하여 해사에 대해서 4번의 분리작용을 한다. 이렇게 4번의 분리작용이 각각 유의미하게 진행시켜, 해사 내 혼합되어 있는 유용광물을 세밀하게 선별하기 위해서는 각 분리유닛(20~50)에 부착된 자석의 자력 세기를 유용광물의 특성에 맞게 설정할 필요가 있다. 즉, 해사에서 회수가능한 각 유용광물이 자력에 영향을 받는 정도에 대한 기술적, 실증적 데이터가 확보되어야 각 분리유닛에 설치될 자석의 자력을 설정할 수 있다. As described so far, the magnetic separator 100 having the above-described configuration is provided with the first to third separation units 20, 30, and 40 and the cross separation unit 40 to perform four separation operations for the seawater. In this way, the four separation operations are significantly progressed, and in order to finely sort the useful minerals mixed in the seawater, it is necessary to set the magnetic strength of the magnets attached to each separation unit 20 to 50 according to the properties of the useful minerals. have. That is, it is possible to set the magnetic force of the magnet to be installed in each separation unit only when technical and empirical data on the degree to which each useful mineral recoverable from the sea is affected by the magnetic force is obtained.

우선 자성에 대하여 간략하게 설명한다. 자성은 자기량과 자기모멘트의 양에 의하여 표시하는데, 자석의 세기는 자기량 보다는 자기모멘트의 크기로 표시하는 것이 일반적이다. 자기 모멘트 (Magnetic Moment)는 크기와 방향을 가지는 벡터량으로 방향은 S (-) 극에서 N (+) 극으로 향한다. 일반적으로 자기 모멘트 (자기 Spin) 의 배열에 따라 강자성 (Ferro-Magnetism), 반강자성 (Antiferro-Magnetism), 상자성 (Para-Magnetism), 반자성 (Dia-Magnetism) 으로 분류한다. 자기모멘트가 한쪽 방향으로 배열되어 있으면 힘이 매우 강하며, 페로 마그네티즘 (Ferro-Magnetism) 이라고 한다. 자기 Spin 의 자기 모멘트가 이웃하는 자기 모멘트와 서로 반대방향으로 배열되지만 자기 모멘트의 크기가 달라서 그 차이만큼 자화되는 자성은 페리 마그네티즘 (Ferri Magnetism)으로 분류한다. 또한, 자기 Spin 의 자기모멘트가 이웃하는 것과 크기는 같으나 방향이 반대로 배열되어 전체적인 자기모멘트가 0 이 되는 자성은 반강자성 (Antiferro-Magnetism)이라고 하고, 자기 Spin 의 방향성이 없어 자체적으로 자기의 세기가 없으나, 외부 자기장의 방향과 같은 방향으로 정렬시킴으로써 내부 자기장의 세기를 증가시키는 성질을 갖는 물질을 상자성 (Para-Magnetism), Spin 이 없어 미약한 음의 대자율을 갖는 것을 반자성 (Dia-Magnetism)으로 분류한다. 또한, 자기모멘트는 자성감응도, 자기장의 세기 및 입자직경에 의하여 일정한 수식으로 구해지기도 한다. First, the magnetic properties are briefly described. Magnetism is expressed by the amount of magnetic and magnetic moment, and the strength of the magnet is generally expressed by the magnitude of the magnetic moment rather than the magnetic amount. Magnetic moment is a vector quantity of magnitude and direction, and the direction is from the S (-) pole to the N (+) pole. In general, they are classified into ferro-magnetism, antiferro-magnetism, para-magnetism, and dia-magnetism according to the arrangement of magnetic moments. If the magnetic moments are arranged in one direction, the force is very strong, and it is called Ferro-Magnetism. The magnetic moments of the magnetic spins are arranged in opposite directions to the neighboring magnetic moments, but the magnetisms that are magnetized by the difference due to the magnitude of the magnetic moments are classified as Ferri Magnetism. In addition, the magnetic moment of magnetic spin is the same size as the neighbor but the direction is reversed so that the overall magnetic moment becomes zero. It is called antiferro-magnetism. However, the material having the property of increasing the strength of the internal magnetic field by aligning in the same direction as the direction of the external magnetic field is para-magnetism, and has a weak negative autonomy with no spin as dia-magnetism. Classify In addition, the magnetic moment may be obtained by a constant equation based on magnetic sensitivity, magnetic field strength and particle diameter.

위와 같은 분류체계에 의하여 해사 내 유용광물을 분류한 표가 도 4에 나타나 있다. 도 4는 해사 내 포함된 희유광물의 함유량과 자성 감응도를 나타낸 표이다. 도 4를 참조하면, 해사 내 유용광물에는 일메나이트와 마그네타이트가 가장 많이 포함되어 있으며, 모래로 분류될 수 있는 규사와 실리마나이트도 다수 포함되어 있다. 자성으로 볼 때 마그네타이트와 일메나이트가 가장 큰 자성감응도를 가지며, 지르콘은 거의 비자성체임을 알 수 있다. Table 4 shows the classification of useful minerals in the sea by the above classification system. 4 is a table showing the content and magnetic sensitivity of the rare minerals contained in the sea sand. Referring to FIG. 4, the useful minerals in the sea sand contain the most of ilmenite and magnetite, and also include a large number of silica sand and silimite that can be classified as sand. Magnetically, magnetite and ilmenite have the highest magnetic sensitivity, and zircon is almost nonmagnetic.

해사 내 함유량을 함께 고려하면, 해사로부터 주요하게 회수해야할 유용광물은 마그네타이트, 일메나이트, 저어콘, 루타일 및 모나자이트이다. Considering the content in the sea sand, the main useful minerals to be recovered from the sea sand are magnetite, ilmenite, zircon, rutile and monazite.

본 출원인은 앞에서 기술한 자력의 세기, 유용광물의 감응도 등에 관한 기술적 고찰에 근거하여, 해사로부터 선별하고자 하는 목표광물에 적용될 자력의 세기를 결정(각 분리유닛에 설치되는 자석의 세기를 결정하는 것과 동일)하기 위하여 많은 실험을 수행하였다. The applicant determines the strength of the magnetic force to be applied to the target mineral to be screened from the sea (based on the determination of the strength of the magnet installed in each separation unit) Many experiments were performed.

실험의 일 예를 설명한다. 영종도에서 채취한 해사를 비중선별 한 후 4개의 시료(200g 1개 및 50g 3개)에 대하여, 1,000G로부터 11,000G 까지 자력을 가지는 여러 자석을 이용하여, 자력이 낮은 자석으로부터 순차적으로 높은 자력을 가지는 자석 순으로 배치하여 해사를 분류하는 방식과, 가장 센 자석을 먼저 배치한 후 그 뒤로는 자석이 낮은 순으로 배치하는 방식 등 다양한 배치방식을 통해 실험하였다. 자석은 1,500G, 3,000G, 5,000G, 7,000G 및 10,000G 등을 이용하였다. An example of an experiment is demonstrated. After specific gravity screening of the sea samples collected from Yeongjong Island, four magnets (one 200g and three 50g) were used to obtain high magnetic force sequentially from low-magnetism magnets using several magnets with magnetic force from 1,000G to 11,000G. Branches were arranged in magnet order to sort seawater, and the strongest magnets were placed first and then the magnets were placed in descending order. Magnets used were 1,500G, 3,000G, 5,000G, 7,000G and 10,000G.

본 실험에 의하여 확인한 결과, 10,000G 이상의 자력에서 특정하게 얻어질 수 있는 광물은 루타일 및 저어콘으로, 이들을 제외한 나머지 광물들은 10,000G의 자력에 모두 부착되었으나 이들은 부착되지 않았다. 10,000G가 기준점으로 작용할 수 있었다. 마찬가지로 3,000G를 기준으로 일메나이트를 선별할 수 있었고, 일메나이트는 4,000G, 에피도트는 7,000G 정도에서 유의미하게 분리할 수 있었다. As a result of this experiment, the minerals that can be specifically obtained at a magnetic force of 10,000G or more are rutile and zircon, except for these minerals attached to the magnetic force of 10,000G, but they are not attached. 10,000G could serve as a reference point. Similarly, it was able to select ilmenite based on 3,000 G, and was able to significantly separate ilmenite at 4,000 G and epidot at 7,000 G.

위와 같은 실증적 고찰을 기초로 최종적으로 해사로부터 선별하고자 하는 목표광물을 결정하였으며, 이 목표광물을 선별하기 위한 자석의 세기도 결정하였다. 그 결과가 도 5의 표에 나타나 있다. Based on the above empirical considerations, the target mineral to be finally selected from the maritime was determined, and the strength of the magnet for selecting this target mineral was also determined. The results are shown in the table of FIG.

도 5의 표를 참조하면, 본 발명에 따른 자력선별기를 통해 분리하고자 하는 주요 목표광물은 크게 5개 분류인데, 강자성체인 마그네타이트, 중자성체인 일메나이트, 약자성체인 에피도트, 혼블렌드 및 헤마타이트, 그리고 약자성체인 루타일과 모나자이트 및 비자성체인 지르콘이다. Referring to the table of FIG. 5, the main target minerals to be separated through the magnetic separator according to the present invention are largely classified into five categories, the ferromagnetic magnetite, the heavy magnetic ilmenite, the weak magnetic epidot, the horn blend and the hematite And rutile, magnetically nonmagnetic, and zircon, nonmagnetic.

마그네타이트의 경우 강자성체로 1,000G 내지 2,000G의 약한 자력에도 자석에 부착된다. 이에 2,000G 이상의 높은 자석을 사용할 필요가 없지만 1,000G 미만은 자력이 너무 약하여 분리효율이 떨어질 수 있다. 이에 1,500G의 자력으로 마그네타이트를 선별한다. Magnetite is a ferromagnetic material attached to magnets even in weak magnetic forces of 1,000G to 2,000G. Therefore, it is not necessary to use a magnet higher than 2,000G, but less than 1,000G may have a weak magnetic force, which may reduce the separation efficiency. The magnetite is screened with a magnetic force of 1,500 G.

중자성체인 일메나이트는 3,000G의 자력으로 선별하며, 2,500G ~ 4,000G 범위로 확대할 수 있다. 그러나 2,500G 미만의 자력의 경우 일메나이트의 자석 부착율이 감소할 것이며, 4,000G를 초과하는 경우 필요 이상의 높은 자력을 사용하는 것이므로 바람직하지 못하다.Ilmenite, a magnetic material, is screened with magnetic force of 3,000G and can be expanded to 2,500G to 4,000G. However, magnetic force less than 2,500G will reduce the magnet adhesion rate of ilmenite, and if it exceeds 4,000G, it is not preferable to use higher magnetic force than necessary.

약자성체인 에피도트와 혼블렌드 및 헤마타이트는 5,500G에서 분리가능하며, 5,000~7,000G에서도 분리가능하다. 다만, 5,000G 미만에서는 약자성체는 분리가 쉽지 않으며, 7,000G를 초과하는 것은 과다한 자력이므로 불필요하다. The weak magnetic epidots, horn blends, and hematites can be separated from 5,500 G and from 5,000 to 7,000 G. However, if less than 5,000G, the weak magnetic material is not easy to separate, and exceeding 7,000G is unnecessary because it is excessive magnetic force.

마찬가지로 루타일과 모나자이트는 자성감응도가 매우 낮아 8,000~10,000G의 높은 자력을 이용해야 분리가능하다. 비자성체인 지르콘은 자석에 부착되지 않으므로 자력선별기에서는 모래성분과 함께 거동될 것이며, 추후 정전선별 등에서 모래와 상호 분리될 수 있다. Likewise, rutile and monazite have very low magnetic sensitivity and can be separated using high magnetic force of 8,000 ~ 10,000G. Zircon, which is a nonmagnetic material, is not attached to a magnet, so it will behave together with the sand component in the magnetic separator, and can be separated from the sand later in the electrostatic screening.

상기한 바와 같이, 목표광물과 이 목표광물을 선별하기 위해 필요한 자력의 세기가 결정된 상태에서, 본 발명에 따른 자력선별기(100)의 각 분리유닛(20,30,40,50)에 자석을 설치할 수 있다. As described above, in the state where the target minerals and the strength of the magnetic force required to select the target minerals are determined, a magnet is installed in each separation unit 20, 30, 40, 50 of the magnetic separator 100 according to the present invention. Can be.

해사의 진행 경로 상 첫 번째 배치되는 제1분리유닛(20)의 자석(22)은 11,000G의 자력을 가지도록 한다. 이에 해사 중 자성체는 모두 제1분리유닛(20)의 자석(22)에 부착되어 제2분리유닛(30)으로 공급되며, 비자성체인 지르콘과 모래 성분은 자석(22)에 부착되지 않고 수집기(29)에 수집된다. 제1분리유닛에서는 자성체와 비자성체를 상호 분리함으로써, 목표광물인 저어콘을 분리해낸다. The magnet 22 of the first separation unit 20, which is first disposed on the traveling path of the maritime, has a magnetic force of 11,000G. Therefore, all of the magnetic material during the maritime is attached to the magnet 22 of the first separation unit 20 and supplied to the second separation unit 30, and the zircon and sand components, which are nonmagnetic materials, are not attached to the magnet 22 and are collected without the collector ( 29) are collected. In the first separation unit, the magnetic substance and the nonmagnetic substance are separated from each other to separate the zircon which is the target mineral.

제2분리유닛(30)의 이송벨트(31)로 공급된 해사는 교차분리유닛(50)의 이송벨트(51)와 만나게 되며, 교차분리유닛(50)의 자석(54)은 전자석으로서 1,000~4,000G 범위에서 자력을 변경할 수 있는데, 본 실시예에서는 1,500G로 설정되어 있다. 이에 제2분리유닛(30)의 이송벨트(31)에서 이송중인 해사들 중 강자성체인 마그네타이트는 1,500G의 자력에 의하여 흡인되어 교차분리유닛(50)의 교차이송벨트(51)에 부착되며, 나머지 해사들은 제2분리유닛(30)의 자석(32)쪽으로 계속 이동된다. 교차분리유닛(50)의 자석(54)에 의하여 교차이송벨트(51)에 부착된 마그네타이트는 자석(54)의 영역을 벗어난 뒤 교차이송벨트(51)로부터 이탈 및 자유낙하되어 수집기(59)로 수집된다. Maritime supplied to the transfer belt 31 of the second separation unit 30 meets the transfer belt 51 of the cross separation unit 50, the magnet 54 of the cross separation unit 50 is 1,000 ~ as an electromagnet The magnetic force can be changed in the range of 4,000G, which is set to 1,500G in this embodiment. Accordingly, magnetite, a ferromagnetic material, is transported by the magnetic force of 1,500 G among the seaweeds being transferred from the transport belt 31 of the second separation unit 30, and is attached to the cross transport belt 51 of the cross separation unit 50. Maritimes continue to move toward the magnet 32 of the second separation unit 30. The magnetite attached to the cross transfer belt 51 by the magnet 54 of the cross separation unit 50 leaves the area of the magnet 54 and is separated from the cross transfer belt 51 and freely dropped to the collector 59. Is collected.

즉, 교차분리유닛에서는 목표광물인 마그네타이트가 선별되며, 제1분리유닛(20)과 교차분리유닛(50)을 거치게 되면 비자성체와 강자성체가 거의 대부분 선별된다. 이후, 제2분리유닛(30)과 제3분리유닛(40)에서는 중자성체와 약자성체를 선별한다. That is, in the cross-separation unit, magnetite, which is a target mineral, is selected, and when the first separation unit 20 and the cross-separation unit 50 pass through, almost non-magnetic and ferromagnetic substances are selected. Thereafter, the second separation unit 30 and the third separation unit 40 select the neutral magnetic material and the weak magnetic material.

제2분리유닛(30)의 자석(32)은 3,000G로 설정되며, 중자성체인 일메나이트를 선별한다. 즉, 중자성체인 일메나이트는 제2분리유닛(30)의 자석(32)에 부착되어 이송벨트(31)의 하측으로 이동된 후에 수집기(39)에 모여지며, 약자성체인 루타일, 모나자이트, 에피도트, 혼블렌드, 헤마타이트는 자석(32)에 부착되지 않고 바로 제2분리유닛(30)의 이송벨트(31)로부터 이탈되어 제3분리유닛(40)으로 공급된다. The magnet 32 of the second separation unit 30 is set to 3,000 G, and selects the ilmenite, which is a heavy magnetic material. That is, the magnetic magnetic ilmenite is attached to the magnet 32 of the second separation unit 30 is moved to the lower side of the conveying belt 31 and then collected in the collector 39, the weak magnetic material of rutile, monazite, Epidots, horn blends, and hematite are not attached to the magnet 32 and are immediately separated from the transfer belt 31 of the second separation unit 30 and supplied to the third separation unit 40.

제3분리유닛(40)에서는 5,500G의 자력을 가지는 자석(42)이 설치되며, 약자성체 중 에피도트, 혼블렌드, 헤마타이트는 이 자석(42)에 부착되어 이송벨트(41)의 하부로 이송된 뒤 수집기(48)에 수집되고, 이들보다 더 약자성체인 루타일과 모나자이트는 자석(42)에 부착되지 않고 바로 이송벨트(41)에서 이탈되어 다른 수집기(49)에 수집된다. 즉, 제3분리유닛(40)에서는 약자성체 내에서 상대적으로 강한 자성을 가진 광물과 상대적으로 약한 자성을 가진 광물들을 상호 선별해낸다. In the third separation unit 40, a magnet 42 having a magnetic force of 5,500 G is installed, and epidots, horn blends, and hematites among the weak magnetic bodies are attached to the magnets 42 to the lower portion of the transfer belt 41. After being transported, it is collected in the collector 48, and rutile and monazite, which are weaker than these, are not attached to the magnet 42 and are immediately separated from the transport belt 41 and collected in another collector 49. That is, the third separation unit 40 selects the minerals having relatively strong magnetism and the minerals having relatively weak magnetism in the weak magnetic body.

이상에서 설명한 바와 같이, 비중선별을 거친 후의 해사(비중 선별 전 4%에 해당)는 피더(10)로부터 공급된 후 제1분리유닛(20)에서 비자성체인 지르콘을 분리해낸 후, 교차분리유닛(50)에서 강자성체인 마그네타이트를 선별하고, 제2분리유닛(30)에서 중자성체인 일메나이트를 선별한 후, 최종적으로 제3분리유닛(40)에서 루타일과 모나자이트를 한 분류로 선별하고, 에피도트, 헤마타이트 및 혼블렌드를 한 분류로 선별하게 된다. As described above, after the specific gravity screening, the seaweed (corresponding to 4% before the specific gravity screening) is supplied from the feeder 10 and then separated from the zircon, which is a nonmagnetic material, in the first separation unit 20, and then the cross separation unit. The ferromagnetic magnetite is screened at 50 and the neumenite at the second separation unit 30 is screened. Finally, the rutile and monazite are screened at a third separation unit 40 in one classification, and epitaxial. Dots, hematite and horn blends are sorted into one category.

각 수집기(29,39,48,49,59)에는 각 자석(22,32,42,52)에 의하여 분리된 광물들이 모여져 있지만, 이들은 순수하게 목표광물들만 포함되어 있지는 않으며 일부 다른 광물들이 포함되어 있다. 즉, 중자성체인 일메나이트가 모인 수집기(39)에는 강자성체인 마그네타이트 일부와 약자성체인 에피도트 등이 섞여 있게 된다. 이는 단순히 자성의 문제만이 아니라 각 광물입자의 크기, 무게 등 다양한 변수에 의한 것이다. 그러나, 각 수집기에 모인 광물들은 후속적으로 정전선별 또는 별도의 자력선별 등을 거쳐 순도를 높일 수 있을 것이다. Each collector 29, 39, 48, 49, 59 has a collection of minerals separated by magnets 22, 32, 42, and 52, but they do not contain purely the target minerals and some other minerals. have. That is, in the collector 39 in which ilmenite, which is a magnetic substance, is collected, a part of the magnetite, which is a ferromagnetic substance, and an epidot, which is a weak magnetic substance, are mixed. This is not only a matter of magnetism, but also various variables such as the size and weight of each mineral particle. However, the minerals collected in each collector may subsequently increase the purity through electrostatic screening or separate magnetic screening.

한편, 본 실시예에서는 교차분리유닛(50)에 전자석을 사용하여 필요에 따라 자력의 세기를 변경할 수 있도록 했으며, 제1~3분리유닛(20,30,40)의 원통형 자석도 교체할 수 있는 구조로 설계되어 해사의 특성에 맞게 자석의 세기를 변경할 수 있다는 장점이 있다. On the other hand, in the present embodiment it is possible to change the strength of the magnetic force as needed by using an electromagnet in the cross-separation unit 50, it is also possible to replace the cylindrical magnets of the first to third separation units (20, 30, 40) Designed as a structure, there is an advantage that the strength of the magnet can be changed according to the characteristics of the maritime.

그리고 제1~3분리유닛의 자석은 영구자석을 사용함으로써 내구성을 강화하였으며, 자력의 세기가 가장 약해도 선별가능한 마그네타이트(강자성체)를 선별하는데에만 전자석을 사용함으로써 내구성을 강화하였다. 예컨대 전자석으로 약자성체를 선별하기 위해서는 자력의 세기를 크게 하여야 하므로 전자석의 전력소비가 높을 뿐만 아니라 전자석에 열이 발생하여 선별효율도 떨어지기 때문이다. And the magnets of the first to third separation unit is reinforced by using a permanent magnet, and the durability is enhanced by using an electromagnet only to screen the magnetite (ferromagnetic material) that can be selected even if the strength of the magnetic force is weakest. For example, in order to select the weak magnetic material with the electromagnet, the strength of the magnetic force must be increased, so that not only the power consumption of the electromagnet is high but also the heat generation of the electromagnet reduces the sorting efficiency.

본 발명은 첨부된 도면에 도시된 일 실시예를 참고로 설명되었으나 이는 예시적인 것에 불과하며, 당해 기술분야에서 통상의 지식을 가진 자라면 이로부터 다양한 변형 및 균등한 타 실시예가 가능하다는 점을 이해할 수 있을 것이다. 따라서, 본 발명의 진정한 보호 범위는 첨부된 청구 범위에 의해서만 정해져야 할 것이다. Although the present invention has been described with reference to one embodiment shown in the accompanying drawings, this is merely exemplary, and it will be understood by those skilled in the art that various modifications and equivalent other embodiments are possible therefrom. Could be. Accordingly, the true scope of protection of the invention should be defined only by the appended claims.

Claims (12)

선별의 대상이 되는 원료가 수용 및 배출되는 피더;A feeder in which the raw material to be sorted is received and discharged; 상기 피더로부터 원료를 공급받으며 일방향으로 순환되는 이송벨트와, 상기 이송벨트의 일단부 내주면에 구름접촉되는 원통형 자석을 구비하여, 상기 이송벨트의 상부에서 일방향으로 이송되던 상기 원료 중 일부는 상기 이송벨트의 단부에서 상기 자석의 자력에 의하여 부착되지 않고 상기 이송벨트로부터 이탈되며, 상기 원료중 나머지 일부는 상기 이송벨트의 단부에서 상기 자석의 자력에 의하여 부착되어 상기 이송벨트의 하부로 이송된 후 상기 이송벨트로부터 이탈되는 분리유닛;을 포함하여 이루어지며, The feed belt is supplied with the raw material from the feeder and is circulated in one direction, and a cylindrical magnet in contact with the rolling on the inner peripheral surface of one end of the conveying belt, some of the raw material was transferred in one direction from the upper portion of the conveying belt is the conveying belt It is separated from the conveyance belt without being attached by the magnetic force of the magnet at the end of, the remaining portion of the raw material is attached by the magnetic force of the magnet at the end of the conveyance belt is transferred to the lower portion of the conveying belt and then conveyed It comprises a; separating unit that is separated from the belt, 상기 분리유닛은 복수 개 배치되어, 상기 원료의 진행 경로상 선단에 배치된 분리유닛의 이송벨트에서 자력에 의하여 두 부분으로 분리되어 이탈된 원료 중 어느 한 부분의 원료를 상기 원료의 진행 경로상 후단에 배치된 분리유닛이 공급받아 다시 자력에 의하여 분리하는 것을 특징으로 하는 자력선별기.The separation unit is arranged in plurality, the raw material of any part of the raw material separated and separated from the two parts by the magnetic force from the conveyance belt of the separation unit disposed at the leading end of the proceeding path of the raw material in the rear end of the proceeding path of the raw material Magnetic separator according to claim 1, characterized in that the separation unit is supplied to the separation by magnetic force again. 제1항에 있어서,The method of claim 1, 상기 선별의 대상이 되는 원료는 해사(海沙) 또는 강사(江沙)를 포함하는 쇄설성 자원인 것을 특징으로 하는 자력선별기.The raw material that is the target of the screening is a magnetic separator, characterized in that the debrisable resources including sea sand or instructor. 제1항에 있어서,The method of claim 1, 상기 분리유닛은 3개 배치되며, 각 분리유닛의 자석의 자력 크기가 서로 다른 것을 특징으로 하는 자력선별기. The separation unit is disposed three, the magnetic force sorter, characterized in that the magnetic force of the magnet of each separation unit is different from each other. 제3항에 있어서,The method of claim 3, 상기 3개의 분리유닛 중 상기 원료의 진행 경로 상 첫 번째 배치된 분리유닛의 자석의 자력은 10,000~11,500G(가우스) 이상이며, 두 번째 배치된 분리유닛의 자석의 자력은 2,500~4,000G이며, 마지막에 배치된 분리유닛의 자석의 자력은 5,000~7,000G인 것을 특징으로 하는 자력선별기.The magnetic force of the magnet of the first separation unit in the separation path of the raw material of the three separation unit is 10,000 ~ 11,500G (Gauss) or more, the magnetic force of the magnet of the second separation unit is 2,500 ~ 4,000G, The magnetic separator of the magnet of the separation unit disposed at the end is characterized in that 5,000 ~ 7,000G. 제4항에 있어서,The method of claim 4, wherein 상기 원료의 진행 경로 상 두 번째 배치된 분리유닛 상부에 상기 분리유닛의 이송벨트와 교차하는 방향으로 배치되어 순환되는 교차이송벨트와, 상기 교차이송벨트의 내측에 배치되어 상기 교차이송벨트와 대면하고 있는 상기 분리유닛의 이송벨트를 따라 이송되는 원료를 자력에 의하여 흡인하여 상기 교차이송벨트에 부착되게 하는 자석을 구비하는 교차분리유닛을 더 포함하는 것을 특징으로 하는 자력선별기.A cross-feed belt disposed in a direction crossing the transfer belt of the separation unit and circulated on the second separation unit disposed on the traveling path of the raw material, and disposed inside the cross-feed belt to face the cross-feed belt; And a cross-separation unit having a magnet to suck the raw material transferred along the transfer belt of the separation unit by magnetic force to be attached to the cross-transfer belt. 제5항에 있어서,The method of claim 5, 상기 교차분리유닛에 설치된 자석은 자력의 크기를 조절할 수 있는 전자석인 것을 특징으로 하는 자력선별기.Magnets installed in the cross-separation unit is a magnetic separator, characterized in that the electromagnet that can adjust the size of the magnetic force. 제6항에 있어서,The method of claim 6, 상기 전자석의 자력의 크기는 1,000~4,000G 범위에서 조절가능한 것을 특징으로 하는 자력선별기.Magnetic force sorter, characterized in that the size of the magnetic force of the electromagnet is adjustable in the range of 1,000 ~ 4,000G. 제1항에 있어서,The method of claim 1, 상기 복수의 분리유닛들 중 어느 하나의 분리유닛 상부에 상기 분리유닛의 이송벨트와 교차하는 방향으로 배치되어 순환되는 교차이송벨트와, Cross transfer belt circulated and disposed in the direction crossing the transfer belt of the separation unit on any one of the separation unit of the plurality of separation units; 상기 교차이송벨트의 내측에 배치되어 상기 교차이송벨트와 대면하고 있는 상기 분리유닛의 이송벨트를 따라 이송되는 원료를 자력에 의하여 흡인하여 상기 교차이송벨트에 부착되게 하는 자석을 구비하는 교차분리유닛을 더 포함하는 것을 특징으로 하는 자력선별기. Cross-separation unit having a magnet disposed inside the cross-conveying belt and a magnet for attracting the raw material conveyed along the conveying belt of the separation unit facing the cross-conveying belt by magnetic force to be attached to the cross-transfer belt. Magnetic separator characterized in that it further comprises. 제1항에 있어서,The method of claim 1, 상기 복수의 분리유닛들 중 가장 큰 세기의 자력을 가지는 자석에 의하여 부착된 후 상기 이송벨트로부터 분리된 원료의 잔류자기를 제거하도록, To remove the residual magnetic material of the raw material separated from the conveying belt after being attached by a magnet having the greatest strength of the plurality of separation units, 상기 원료의 이동경로 상 상기 가장 큰 자력을 가지는 자석의 후단에는 탈자기(demagnetizer)가 설치되는 것을 특징으로 하는 자력선별기. And a demagnetizer is installed at a rear end of the magnet having the largest magnetic force on the moving path of the raw material. 제1항에 있어서,The method of claim 1, 정전기력에 의해 상기 각 분리유닛의 이송벨트의 하부에 부착되어 있는 상기 원료에 음이온을 공급하여 상기 원료가 상기 이송벨트로부터 분리되도록 하는 것을 특징으로 하는 자력선별기. The magnetic separator is characterized by supplying anion to the raw material attached to the lower portion of the transfer belt of each separation unit by the electrostatic force to separate the raw material from the transfer belt. 제1항에 있어서,The method of claim 1, 상기 각 분리유닛의 이송벨트 하부에는 부착되어 있는 상기 해사를 향해 바람을 불어 넣어 상기 해사가 상기 이송벨트로부터 분리되도록 하는 것을 특징으로 하는 자력선별기. Magnetic separators, characterized in that to blow the wind toward the sea attached to the lower portion of the transfer belt of each separation unit to be separated from the transfer belt. 제1항에 있어서,The method of claim 1, 상기 원통형 자석은 상기 이송벨트를 회전시키기 위한 풀리이며, The cylindrical magnet is a pulley for rotating the transfer belt, 상기 원통형 자석은 자력의 세기가 다른 원통형 자석으로 교체가능한 것을 특징으로 하는 자력선별기.And said cylindrical magnet is replaceable with a cylindrical magnet having a different strength of magnetic force.
PCT/KR2011/001657 2011-03-10 2011-03-10 Magnetic force sorting device Ceased WO2012121437A1 (en)

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CN108789174A (en) * 2018-06-04 2018-11-13 金华职业技术学院 A kind of fluid precision separator for rod iron abrasive Flow
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