WO2012169302A1 - Dye-sensitized solar cell - Google Patents
Dye-sensitized solar cell Download PDFInfo
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- WO2012169302A1 WO2012169302A1 PCT/JP2012/061714 JP2012061714W WO2012169302A1 WO 2012169302 A1 WO2012169302 A1 WO 2012169302A1 JP 2012061714 W JP2012061714 W JP 2012061714W WO 2012169302 A1 WO2012169302 A1 WO 2012169302A1
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- photoelectrode
- dye
- collector electrode
- solar cell
- electrode
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
- H01G9/00—Electrolytic capacitors, rectifiers, detectors, switching devices, light-sensitive or temperature-sensitive devices; Processes of their manufacture
- H01G9/20—Light-sensitive devices
- H01G9/2068—Panels or arrays of photoelectrochemical cells, e.g. photovoltaic modules based on photoelectrochemical cells
- H01G9/2086—Photoelectrochemical cells in the form of a fiber
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
- H01G9/00—Electrolytic capacitors, rectifiers, detectors, switching devices, light-sensitive or temperature-sensitive devices; Processes of their manufacture
- H01G9/20—Light-sensitive devices
- H01G9/2027—Light-sensitive devices comprising an oxide semiconductor electrode
- H01G9/2031—Light-sensitive devices comprising an oxide semiconductor electrode comprising titanium oxide, e.g. TiO2
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
- H01G9/00—Electrolytic capacitors, rectifiers, detectors, switching devices, light-sensitive or temperature-sensitive devices; Processes of their manufacture
- H01G9/20—Light-sensitive devices
- H01G9/2059—Light-sensitive devices comprising an organic dye as the active light absorbing material, e.g. adsorbed on an electrode or dissolved in solution
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
- Y02E10/542—Dye sensitized solar cells
Definitions
- the present invention relates to a dye-sensitized solar cell that converts light energy into electric energy.
- a sensitizing dye is supported on a semiconductor layer as a negative electrode, an electrolyte is sealed between the opposite positive electrode, and sunlight is incident on the negative electrode. This is excited and taken out as electric energy, such as JP 2000-323189 A (Patent Document 1).
- the solar cell having the structure shown in FIG. 10 is shown.
- a transparent conductive layer (for example, an ITO film) is laminated on a transparent substrate 80 such as transparent glass or a transparent resin film to form a collector electrode 81.
- a porous metal oxide semiconductor layer 82 such as titanium dioxide is provided on the collector electrode 81, and a sensitizing dye (for example, Ru dye) is supported on the semiconductor layer 82 to form a photoelectrode (negative electrode) 83.
- a counter electrode (positive electrode) 85 is formed on the substrate 84, the counter electrode 85 is disposed to face the photoelectrode 83, and an electrolyte solution 86 is sealed between them. .
- the transparent substrate 80, the collector electrode (transparent conductive layer) 81, the semiconductor layer 82 (photoelectrode 83), the electrolyte layer (electrolyte solution) 86, the counter electrode 85, and the substrate 84 are sequentially laminated from the light incident side. Configured.
- the sensitizing dye in the photoelectrode 83 is excited, and from the ground state.
- the excited electrons of the dye are injected into the conduction band of the porous layer of the semiconductor 81 and move to the counter electrode (positive electrode) 85 through the external circuit 88.
- the electrons that have moved to the positive electrode 85 are carried by the ions in the electrolyte 86 and return to the dye. Electric energy is extracted by repeating such a process.
- the photoelectrode (semiconductor layer) 83 is generally provided on the translucent substrate 80 via the collector electrode 81 made of a transparent conductive layer. Is. Since this transparent conductive layer 81 has a higher resistance than metal, it increases the internal resistance of the battery, resulting in a significant voltage drop with a small current. On the other hand, since the voltage of a dye-sensitized solar cell is low with only a single cell, it is necessary to connect a large number of cells in series to increase the voltage value. If the cells are arranged in series, the internal resistance described above also accumulates. Is done. In other words, there is a problem that a very large loss occurs in practical use.
- FIG. 11 shows this structure.
- a photoelectrode 83 made of a metal oxide provided on a transparent substrate 80 is provided, and a metal plate having a plurality of openings 90 a is provided thereon to form a collector electrode 90.
- This is disposed opposite to the counter electrode 85 provided on the substrate 84, and an electrolyte solution 86 is sealed therebetween.
- the electrolyte 86 penetrates the porous photoelectrode 83 from the opening 90a of the collector electrode 90, and the sensitizing dye carried in the photoelectrode 83 reacts to light from the outside.
- the transparent conductive layer 81 made of an ITO layer or the like has It is expected to solve problems such as high resistance and a large voltage drop with a small current.
- this structure can be applied to a solar cell having a rectangular box shape as a whole, it cannot be applied to a cylindrical solar cell structure. This will be described with reference to FIG.
- a photoelectrode 83 is formed on the outer peripheral surface of a collector electrode 90 made of a cylindrical multi-hole metal plate, and a concentric cylindrical counter electrode 85 is provided so as to face the collector electrode 90, and these collector electrodes An electrolyte 86 is sealed between 90 and the counter electrode 85.
- a cylindrical transparent substrate 80 is provided on the outer periphery of the photoelectrode 83.
- both the transparent substrate 80 and the photoelectrode 83 have a cylindrical shape, they cannot be brought into contact with each other so as to be in close contact with each other, and it is unavoidable that a gap S is generated between them. Absent. Therefore, a situation occurs in which the electrolyte solution 86 that has penetrated into the porous photoelectrode 83 through the opening 90a of the collector electrode 90 enters the gap S and is filled therein.
- the gap 86 is filled with the electrolyte solution 86, light from the outside is excessively applied to the electrolyte solution 86, the electrolyte solution 86 is deteriorated, and the photoelectrode 83 is shielded by the electrolyte solution 86. As a result, there is a problem that the amount of light reaching the photoelectrode 83 is insufficient, the conversion efficiency is lowered, and desired power cannot be obtained.
- the problems to be solved by the present invention are as follows.
- the internal resistance can be lowered and the electrolytic solution is externally provided. It is intended to provide a structure that does not deteriorate due to light from the light source or that the amount of light that reaches the photoelectrode is not reduced by being absorbed by the electrolyte.
- a photoelectrode comprising a semiconductor layer carrying a sensitizing dye in the tubular container made of translucent glass, and the photoelectrode
- a collecting electrode provided in contact with the collecting electrode, a counter electrode facing the collecting electrode, and an electrolyte solution enclosed in the tubular container, and the photoelectrode is applied to the inner surface of the tubular container.
- the collector electrode is formed by firing, and the collector electrode is made of a metal layer having an opening through which an electrolytic solution can pass, and is provided in contact with the photoelectrode.
- the collector electrode is formed by spraying metal. Further, the collector electrode is provided on the inner surface of the photoelectrode. Further, the collector electrode is formed by spraying a metal on porous glass fired on the inner surface of the photoelectrode. In addition, a part of the photoelectrode exists between the collector electrode and the counter electrode, and functions as an insulating spacer between the counter electrode.
- the collector electrode is formed on the inner surface of the tubular container. The collector electrode is embedded in the semiconductor layer of the photoelectrode, spaced from the inner surface of the tubular container.
- the photoelectrode has a plurality of protrusions protruding toward the counter electrode
- the collector electrode is formed by being laminated on the photoelectrode, and the protruding portion of the photoelectrode protrudes from the opening formed in the collector electrode toward the counter electrode.
- the photoelectrode is directly formed on the inner surface of the tubular container, no gap is formed between them, so that the electrolyte enters between them. Therefore, it is possible to realize a columnar dye-sensitized solar cell using a more efficient metal collector electrode without causing deterioration of the electrolytic solution or reduction of the amount of light.
- FIG. (B) Schematic of the light irradiation apparatus of this invention.
- (A) is a cross-sectional view of FIG.
- (B) is an enlarged view thereof.
- (A) is sectional drawing of the other Example of a metal collector electrode.
- (B) is an enlarged view thereof.
- the expanded sectional view of another Example Furthermore, the expanded sectional view of another Example.
- Explanatory drawing of the manufacturing process of the Example of FIG. Sectional drawing of the conventional rectangular box type dye-sensitized solar cell. Sectional drawing of the other conventional rectangular box type dye-sensitized solar cell. Sectional drawing which made the dye-sensitized solar cell of another prior art example cylindrical shape.
- FIG. 1 is a cross-sectional view showing the entire dye-sensitized solar cell of the present invention
- FIG. 2 (A) is a transverse cross-sectional view thereof
- FIG. 2 (B) is an enlarged view thereof.
- the cylindrical tubular container 1 is made of a translucent material, for example, a glass tube such as quartz glass or soda glass, and comprises a central body portion 2 and sealing portions 3 and 3 at both ends thereof.
- a photoelectrode (negative electrode) 4 is formed on the inner surface of the main body 2 of the tubular container 1.
- the photoelectrode 4 is a semiconductor layer for photoelectric conversion of sunlight, and is composed of a porous layer formed by depositing semiconductor fine particles, for example, metal oxide or metal sulfide.
- Such semiconductor fine particles can use, for example, titanium oxide, tin oxide, zinc oxide, niobium oxide, tantalum oxide, zirconium oxide, or the like as the metal oxide, and as the metal complex oxide, for example, Strontium titanate, calcium titanate, barium titanate and the like can also be used.
- a metal sulfide for example, zinc sulfide, lead sulfide, bismuth sulfide, etc. can be used.
- the semiconductor layer is produced by applying a paste containing the metal oxide and metal sulfide fine particles to the inner surface of the tubular container 1 and firing the paste.
- a paste application method for example, a screen printing method, a doctor blade method, a squeegee method, or the like can be used.
- a sensitizing dye is supported on the semiconductor fine particles constituting the photoelectrode 4.
- the sensitizing dye is a dye such as a metal complex or an organic dye having absorption characteristics in the visible light region or in addition to the infrared light region, and can be appropriately selected and used.
- a metal complex for example, a metal phthalocyanine such as copper phthalocyanine or titanyl phthalocyanine, chlorophyll, or a derivative thereof, a complex of hemin, ruthenium, osmium, iron, or zinc can be used.
- organic dyes include metal-free phthalocyanine, cyanine dyes, methocyanine dyes, xanthene dyes, triphenylmethane dyes, phthalocyanine dyes, naphthalocyanine dyes, phthalo / naphthalene mixed phthalocyanine dyes, and dipyridyl ruthenium complexes.
- a dye, a terpyridyl ruthenium complex dye, a phenanthroline ruthenium complex dye, a phenylxanthene dye, a triphenylmethane dye, a coumarin dye, an acridine dye, or an azo metal complex dye can be suitably used.
- a collecting electrode 5 made of metal is formed on the inner surface of the photoelectrode 4 in a laminated state.
- the collector electrode 5 functions as a current collection assist.
- the collector electrode 5 is made of a metal layer formed with an opening 5a through which an electrolyte solution 13 to be described later can pass on the photoelectrode 4 side.
- a suitable pattern such as a stripe shape is formed.
- a mask pattern MP as shown in FIG. 3 is inserted into the tubular container 1, and a predetermined metal is sprayed thereon to form a film.
- the thermal spraying method is not limited, but in the case of a gas type, methods such as hot wire flame spraying, powder flame spraying, high-speed flame spraying, and cold spraying can be employed. In the case of the electric type, a method such as arc spraying or reduced pressure plasma spraying can be employed.
- the collector electrode 5 is formed by thermal spraying, a uniform and homogeneous film can be formed even in a portion where the film forming operation is difficult, such as the inside of the tubular container 1, and furthermore, the photoelectrode 4. Thus, the current collecting function can be sufficiently exhibited.
- the metal constituting the collector electrode 5 is not particularly limited, but specific metal materials include, for example, titanium, aluminum, iron, nickel, iron-nickel alloy, copper, copper-nickel alloy, niobium, Tungsten, tantalum, chromium, stainless steel alloy, etc. can be mentioned. Any of these metal materials can suppress the internal resistance more than the transparent electrode (ITO) which is a collector electrode material in the prior art, so that an efficient solar cell can be obtained.
- ITO transparent electrode
- metallic titanium, aluminum, copper, copper-nickel alloy, or stainless steel alloy is preferably used.
- metallic titanium, aluminum, copper, copper-nickel alloy, or stainless steel alloy is preferably used. The reason is that these metal materials are superior in corrosion resistance due to the electrolytic solution, and are superior to those having a configuration in which the collector electrode is in contact with the electrolytic solution as in the solar cell according to the present invention.
- a counter electrode (positive electrode) 6 is provided inside the tubular container 1 so as to be separated from the collector electrode 5.
- the counter electrode 6 has a coil shape, and the material thereof is, for example, platinum or a conductive material such as a platinum thin film, rhodium, ruthenium, ruthenium oxide, carbon or the like. Materials can be used. These conductive materials are suitable because they have a catalytic ability to perform the reduction reaction of the electrolytic solution at a sufficient speed.
- the shape of the counter electrode 6 is not limited to a coil shape, and may be a rod shape or a plate shape.
- insulating spacers 7 are arranged on the outer periphery of the counter electrode 6 so as to be spaced apart from each other in the circumferential direction, thereby preventing the counter electrode 6 and the collector electrode 5 from contacting each other.
- this spacer 7 is not an essential structure, and if the insulating property between the electrodes 5 and 6 can be stably maintained, a structure without the spacer 7 may be provided.
- the separator used for a secondary battery instead of the spacer 7.
- FIG. The separator electrically isolates the positive electrode and the negative electrode and allows ions in the electrolytic solution to pass through, and has a function equivalent to that of the spacer in terms of insulation and ion flow.
- Both ends of the counter electrode 6 are connected to internal leads 8a and 8b, respectively.
- These internal leads 8a and 8b are made of metal foils 9a and 9b embedded in sealing portions 3a and 3b at both ends of the tubular container 1, respectively.
- one internal lead 8a is directly connected to the counter electrode 6 and is in an electrically conductive state, while the other internal lead 8b is connected to the counter electrode 6 via the insulating connecting portion 11, The counter electrode 6 and the internal lead 10b are electrically insulated.
- the internal lead 8 b is electrically connected to the collector electrode 5 through a collector terminal 12. In this way, the external lead 8b of the counter electrode (+) and the external lead 8a of the collector electrode 5 ( ⁇ ) are led out from both ends of the tubular container 1, respectively.
- the sealing portions 3a and 3b at both ends of the tubular container 1 are similar to a sealing portion structure such as a pinch seal in a lamp, and metal foils 9a and 9b embedded in the sealing portions 3a and 3b at both ends.
- the inner leads 8a and 8b and the outer leads 10a and 10b are welded to each other, and the sealing portions 3a and 3b are heated to crush and seal the metal foils 9a and 9b as a center. 1 is sealed in a liquid-tight state.
- An electrolytic solution 13 is hermetically sealed in the tubular container 1, and the photoelectrode 4, the collecting electrode 5, the counter electrode 6 and the like are immersed in the electrolytic solution 13.
- this electrolytic solution 13 is made of redox electrolyte such as I ⁇ / I 3 ⁇ system, Br ⁇ / Br 3 ⁇ system, quinone / hydroquinone system, etc., and electrochemically such as acetonitrile, propylene carbonate, ethylene carbonate and the like.
- Inert solvents such as water, alcohols, ethers, esters, other inert solvents, or electrolytes dissolved in mixed solvents thereof can be used.
- an ammonium salt of iodine or a mixture of lithium iodide and iodine can be used.
- an ionic electrolyte containing no iodine may be used.
- FIG. 4A A method for producing the dye-sensitized solar cell having the above-described configuration will be described below with reference to FIG. 4A, a photoelectrode 4 and a collecting electrode 5 are laminated on the inner surface of the axial central region of the tubular container 1 from the inner peripheral surface side.
- region X in which the electroconductive substance by the photoelectrode 4, the collector electrode 5, etc. is not formed exists in a part of both ends of the tubular container 1.
- FIG. An electrode mount M having a counter electrode 6 is inserted into the tubular container 1.
- an internal lead 8a, a metal foil 9a and an external lead 10a are connected to one end of a counter electrode 6 formed in a coil shape, and an insulation is provided to the other end of the counter electrode 6.
- the connecting portion 11, the internal lead 8b, the metal foil 9b, and the external lead 10b are connected to each other.
- the internal lead 8 b is electrically connected to the collector electrode 5 via the collector terminal 12.
- Insulating spacers 7 are attached to the outer periphery of the counter electrode 6 at intervals in the circumferential direction.
- the electrode mount M inserted into the tubular container 1 is held in a state where tension is applied to the counter electrode 6, and the electrode non-formation region X at both ends of the tubular container 1 is maintained. Is heated to soften the glass and crushed from a direction perpendicular to the surface of the metal foil 9 to form flat sealing portions 3a and 3b. As a result, both openings of the tubular container 1 are sealed with a structure similar to the sealed portion of the arc tube in the lamp, and the inside of the tubular container 1 is sealed.
- a thin glass tube 14 is connected to the side surface of the tubular container 1 thus sealed.
- the glass tube 14 is provided so that the inside thereof communicates with the inside of the tubular container 1 and functions as a tube for injecting an electrolyte.
- the electrolytic solution 13 is injected from the electrolytic solution injection glass tube 14 to fill the inside of the tubular container 1, and then the end of the injection tube 14 is heated and sealed.
- a state in which the tubular container 1 filled with the electrolytic solution 13 is hermetically sealed is obtained.
- structures such as an electrode mount in the tubular container 1 are omitted. In this way, a dye-sensitized solar cell as shown in FIG. 4D is obtained.
- the electrolytic solution 13 sealed in the tubular container 1 is passed through the opening 5 a of the metal collector electrode 5. Infiltrate into 4. Then, the light that has entered the translucent tubular container 1 is applied to the photoelectrode 4. As a result, the dye supported on the semiconductor layer of the photoelectrode 4 is excited and transitions from the ground state to the excited state, and the electrons of the excited dye are injected into the conduction band of the semiconductor layer, and are collected from the metal. Move to electrode 5. The dye that has lost the electrons receives electrons from the ions of the electrolytic solution 13. The molecule that has passed the electrons receives the electrons from the counter electrode 6. Electric energy is extracted by repeating such a process.
- FIG. 5 is a cross-sectional enlarged view of the tubular container 1 corresponding to FIG. 2 (B) in the second embodiment.
- the shape of the collecting electrode 5 is different from that of the embodiment shown in FIG. 2, and a porous glass film 15 is formed on the photoelectrode 4 and a metal is sprayed thereon.
- a porous glass such as shirasu porous glass (SPG [Shirau Porous Glass]) is applied and fired on the photoelectrode 4 to form a porous glass film 15, and metal is sprayed thereon to form a metallic collection.
- SPG shirasu porous glass
- the sprayed metal penetrates between the porous glass particles 15 a of the porous glass film 15 and is coated on the photoelectrode 4.
- the porous glass particles 15a function as the openings 4a of the embodiment shown in FIG. 2, and the electrolytic solution 13 passes through the pores of the porous glass particles 15a themselves to enter the photoelectrode 4 It will penetrate into Also in this embodiment, an insulating spacer 7 is provided on the outer periphery of the counter electrode 6 as necessary. According to this embodiment, when the collector electrode 5 is formed, the metal may be sprayed on the porous glass film without using the spray mask pattern as shown in FIG. Although the number of processes is increased, workability related to thermal spraying is improved.
- a collector electrode can be provided.
- a surfactant is added to the metal spray solution and foamed and applied, or the metal spray solution Alternatively, a heat volatilizing agent (for example, cyclic dimethyl silicone oil) may be added to and heated to volatilize.
- a part of the photoelectrode 4 formed in the tubular container 1 exists between the collecting electrode 5 and the counter electrode 6, and insulation between the counter electrode 6 is performed.
- the insulating spacer 7 provided on the counter electrode 6 in the embodiment shown in FIGS. 2 and 5 can be omitted.
- the collecting electrode 5 is directly formed on the inner surface of the tubular container 1 by metal spraying.
- the semiconductor layer constituting the photoelectrode 4 is applied from above the collecting electrode 5, a large number of the collecting electrodes 5 are formed. Is applied to the inner surface of the tubular container 1 through the opening 5a.
- the photoelectrode 4 is applied to the counter electrode 6 side beyond the collecting electrode 4. Thereafter, the photoelectrode 4 is fired.
- the collector electrode 5 is embedded in the photoelectrode 4, and a part of the collector electrode 5 exists on the counter electrode 6 side from the photoelectrode 5, and insulation between the counter electrode 6 is present. Functions as a spacer.
- the collector electrode 5 is not formed on the inner surface of the tubular container 1 but is completely embedded in the photoelectrode 4.
- This form is created by the following procedure.
- a semiconductor layer constituting the photoelectrode 4 is formed on the inner surface of the tubular container 1 by coating and baking.
- the semiconductor layer has nano-sized holes, and an appropriate complex dye is supported on the inner surface of the holes.
- the collector electrode 5 is laminated and formed by metal spraying. In this case, the thermal spraying using the thermal spray mask pattern as shown in FIG. 3 is the same. Further, a semiconductor layer is applied on the metal collector electrode 5 and fired.
- the external light is irradiated to all of the photoelectrode 4 without being blocked by the collecting electrode 5, and the conversion efficiency is improved. There is no drop due to the collector electrode 5.
- the photoelectrode 4 formed on the tubular container 1 has a protruding portion 4 a, and the protruding portion 4 a is formed from the opening 5 a of the collecting electrode 5 formed on the photoelectrode 4. It is a form which protrudes to the side.
- the creation procedure will be described with reference to FIG. First, a paste containing semiconductor fine particles constituting the photoelectrode 4 is applied in the tubular container 1 (A). Next, a jig having an uneven surface is pressed against the semi-sintered semiconductor layer to form a protrusion 4a on the semiconductor layer (B). This is sintered to form the photoelectrode 4 having the protrusions 4a on the surface (C).
- the collector electrode 5 is formed by metal spraying on the photoelectrode 4 (D).
- the protruding portion 4 a of the photoelectrode 4 protrudes from the opening 5 a of the collecting electrode 5 toward the counter electrode 6, and this protruding portion 4 a functions as an insulating spacer with the counter electrode 6.
- the tip may be sprayed with a mask, or the tip may be polished to remove the metal coating after spraying. Good.
- the tubular container 1 is entirely covered with the photoelectrode 4, so that external light is not blocked by the collector electrode 5, and the photoelectrode 4 is once There is an advantage that it can be formed by coating and baking.
- the photoelectrode is provided by being applied and fired on the inner surface of the tubular container, and the collector electrode has an opening through which the electrolytic solution can pass.
- the internal resistance of the battery can be kept low compared to the conventional one in which the collector electrode is a transparent electrode, and the voltage drop is reduced. Can be suppressed. Accordingly, when a large number of cells (batteries) are connected in series for the purpose of increasing the voltage, the loss accumulated by the series connection of the cells can be greatly reduced.
- the semiconductor layer constituting the photoelectrode is directly applied and fired on the inner surface of the tubular container, so that the gap between the photoelectrode and the inner surface of the tubular container is It can be provided without forming a gap. Therefore, the photoelectrode can be provided without forming a portion where only the electrolytic solution exists on the inner surface of the tubular container, so that the photoelectrode can be efficiently irradiated with light and the electrolytic solution is excessively irradiated with light. This can also be avoided, and deterioration of the electrolyte can be suppressed.
- tubular container 1 has been described as having a cylindrical shape, it may have an appropriate tubular cross-sectional shape such as a square tube shape.
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Abstract
Description
この発明は、光エネルギーを電気エネルギーに変換する色素増感型太陽電池に関するものである。 The present invention relates to a dye-sensitized solar cell that converts light energy into electric energy.
従来から、太陽光エネルギーを電気エネルギーに変換する太陽電池は、環境にやさしく、クリーンなエネルギー源として積極的な研究開発が進められている。中でも、光電変換効率が高く、低コストの太陽電池として、色素増感型太陽電池が注目されて、各種の提案がなされている。 Conventionally, solar cells that convert solar energy into electrical energy have been actively researched and developed as environmentally friendly and clean energy sources. Among them, a dye-sensitized solar cell has attracted attention as a low-cost solar cell with high photoelectric conversion efficiency, and various proposals have been made.
この色素増感型太陽電池では、半導体層に増感色素を担持させて負電極とし、対向する正電極との間に電解液を封入して、該負電極に太陽光を入射させてこれを励起して、電気エネルギーとして取出すものであり、特開2000-323189号公報(特許文献1)などがこれである。
図10にかかる構造の太陽電池が示されていて、透明ガラスや透明樹脂フィルムなどの透明基板80上に透明導電層(例えばITO膜)を積層して集電極81とする。この集電極81上に二酸化チタンなどの多孔質の金属酸化物半導体層82を設け、この半導体層82に増感色素(例えばRu色素)を担持させて光電極(負電極)83を構成する。
一方、基板84上には対向電極(正電極)85が形成され、この対向電極85が前記光電極83に対向配置され、これらの間に電解液86が封入されてなる構造を有している。
In this dye-sensitized solar cell, a sensitizing dye is supported on a semiconductor layer as a negative electrode, an electrolyte is sealed between the opposite positive electrode, and sunlight is incident on the negative electrode. This is excited and taken out as electric energy, such as JP 2000-323189 A (Patent Document 1).
The solar cell having the structure shown in FIG. 10 is shown. A transparent conductive layer (for example, an ITO film) is laminated on a
On the other hand, a counter electrode (positive electrode) 85 is formed on the
すなわち、光の入射する側から、透明基板80、集電極(透明導電層)81、半導体層82(光電極83)、電解質層(電解液)86、対向電極85、基板84が、順に積層されて構成される。
このような構造の色素増感型太陽電池では、光電極(負電極)83側から可視光(太陽光)が照射されると、該光電極83中の増感色素が励起され、基底状態から励起状態へと遷移し、励起された色素の電子は、半導体81の多孔質層の伝導帯に注入され、外部回路88を通って対向電極(正電極)85に移動する。この正電極85に移動した電子は、電解液86中のイオンによって運ばれ、前記色素に戻る。このような過程の繰り返しにより電気エネルギーが取り出されるものである。
That is, the
In the dye-sensitized solar cell having such a structure, when visible light (sunlight) is irradiated from the photoelectrode (negative electrode) 83 side, the sensitizing dye in the
上記のように、このような色素増感型太陽電池では、光電極(半導体層)83は透光性基板80上に、透明導電層からなる集電極81を介して設けられていることが一般的である。この透明導電層81は、金属に比べると高抵抗であるので、電池の内部抵抗を高めるため、わずかな電流で大幅な電圧降下をもたらしてしまう。
一方、色素増感型太陽電池は、単一のセルのみでは電圧が低いので、多数のセルを直列に繋げて電圧値を稼ぐ必要があり、直列にセルを並べると前述の内部抵抗もまた累積される。つまり、実用化に際して非常に大きなロスとなってしまうという不具合もある。
As described above, in such a dye-sensitized solar cell, the photoelectrode (semiconductor layer) 83 is generally provided on the
On the other hand, since the voltage of a dye-sensitized solar cell is low with only a single cell, it is necessary to connect a large number of cells in series to increase the voltage value. If the cells are arranged in series, the internal resistance described above also accumulates. Is done. In other words, there is a problem that a very large loss occurs in practical use.
このような問題に鑑みて、近年、特開2010-225317号公報(特許文献2)に見られるように、集電極として、透明基板上に設けた金属酸化物層上に、有孔の金属蒸着やメッシュ金属を積層する構造が提案されている。
図11にこの構造が示されている。
図11において、透明基板80上に設けた金属酸化物からなる光電極83を設け、その上に複数の開口90aを有する金属板を設けて集電極90とする。これを、基板84上設けた対向電極85と対向配置して、その間に電解液86を封入してなるものである。
上記構成において、電解液86は集電極90の開口90aから多孔質である光電極83に浸透し、該光電極83内に担持された増感色素が外部からの光に反応するものである。
In view of such problems, in recent years, as seen in Japanese Patent Application Laid-Open No. 2010-225317 (Patent Document 2), porous metal vapor deposition is performed on a metal oxide layer provided on a transparent substrate as a collector electrode. And a structure in which mesh metal is laminated is proposed.
FIG. 11 shows this structure.
In FIG. 11, a
In the above configuration, the
このように、図10に示された従来技術の、透明導電層からなる集電極81に代えて抵抗値の低い金属板を集電極90としたので、ITO層などからなる透明導電層81のもつ、高抵抗、僅かな電流での大幅な電圧降下といった不具合を解消できるものとして期待されている。
しかしながら、この構造は、全体が矩形箱型形状の太陽電池には適用できるものの、円柱状の太陽電池構造には適用することができない。
これを図12によって説明する。円筒状の多口金属板からなる集電極90の外周面に光電極83が形成されとともに、前記集電極90に対向するようにこれと同心状の円筒状対向電極85が設けられ、これら集電極90と対向電極85の間に電解液86が封入される。
そして、前記光電極83の外周には円筒状の透明基板80が設けられるものである。
Thus, since the metal plate having a low resistance value is used as the
However, although this structure can be applied to a solar cell having a rectangular box shape as a whole, it cannot be applied to a cylindrical solar cell structure.
This will be described with reference to FIG. A
A cylindrical
ところが、これらの透明基板80や光電極83は共に円筒形状であるために、これらを密着するように互いに当接することができず、どうしてもこれらの間には隙間Sが生じてしまうことが避けられない。
そのため、前記集電極90の開口90aを通じて多孔質の光電極83内に浸透してきた電解液86が、前記隙間S内に浸入してここに充填されてしまうという事態が発生する。
この隙間Sに電解液86が充填されると、外部からの光が該電解液86に過剰に照射され、該電解液86が劣化するとともに、該電解液86により光電極83が遮光されるため、該光電極83にまで到達する光量が不足してしまい変換効率が低下して、所望の電力が得られなくなるという問題が発生する。
However, since both the
Therefore, a situation occurs in which the
When the
この発明が解決しようとする課題は、上記従来技術の問題点に鑑みて、管状の容器を備えた色素増感型太陽電池において、内部抵抗を低くすることができて、かつ、電解液が外部からの光により劣化したり、光が電解液よって吸収されて光電極に到達する光量が減少したりすることがないような構造を提供することである。 The problems to be solved by the present invention are as follows. In the dye-sensitized solar cell provided with a tubular container, the internal resistance can be lowered and the electrolytic solution is externally provided. It is intended to provide a structure that does not deteriorate due to light from the light source or that the amount of light that reaches the photoelectrode is not reduced by being absorbed by the electrolyte.
上記課題を解決するために、この発明に係る色素増感型太陽電池では、透光性ガラスよりなる前記管状容器の内部に、増感色素を担持した半導体層よりなる光電極と、該光電極に接触して設けられた集電極と、該集電極に対向する対向電極と、前記管状容器内に封入された電解液とを具備し、前記光電極は、前記管状容器の内面上に塗布・焼成されて設けられており、前記集電極は、電解液が通過可能な開口を有する金属層よりなり、前記光電極に接触して設けられていることを特徴とする。 In order to solve the above problems, in the dye-sensitized solar cell according to the present invention, a photoelectrode comprising a semiconductor layer carrying a sensitizing dye in the tubular container made of translucent glass, and the photoelectrode A collecting electrode provided in contact with the collecting electrode, a counter electrode facing the collecting electrode, and an electrolyte solution enclosed in the tubular container, and the photoelectrode is applied to the inner surface of the tubular container. The collector electrode is formed by firing, and the collector electrode is made of a metal layer having an opening through which an electrolytic solution can pass, and is provided in contact with the photoelectrode.
また、前記集電極は、金属を溶射することにより形成されたものであることを特徴とする。
また、前記集電極は、前記光電極の内面上に設けられていることを特徴とする。
また、前記集電極は、前記光電極の内面上に焼成された多孔質ガラスに金属を溶射することにより形成されものであることを特徴とする。
また、前記光電極の一部が、前記集電極と前記対向電極の間に存在して、前記対向電極との間の絶縁スペーサとして機能することを特徴とする。
また、前記集電極は、前記管状容器の内面上に形成されていることを特徴とする。
また、前記集電極は、前記管状容器の内面から離隔して、前記光電極の半導体層内部に埋設されてなることを特徴とする。
また、前記光電極は、前記対向電極に向けて突出する複数の突出部を有し、
前記集電極は、前記光電極上に積層されて形成されてなり、該光電極の突出部は、前記集電極に形成された開口から前記対向電極に向けて突出していることを特徴とする。
The collector electrode is formed by spraying metal.
Further, the collector electrode is provided on the inner surface of the photoelectrode.
Further, the collector electrode is formed by spraying a metal on porous glass fired on the inner surface of the photoelectrode.
In addition, a part of the photoelectrode exists between the collector electrode and the counter electrode, and functions as an insulating spacer between the counter electrode.
The collector electrode is formed on the inner surface of the tubular container.
The collector electrode is embedded in the semiconductor layer of the photoelectrode, spaced from the inner surface of the tubular container.
Further, the photoelectrode has a plurality of protrusions protruding toward the counter electrode,
The collector electrode is formed by being laminated on the photoelectrode, and the protruding portion of the photoelectrode protrudes from the opening formed in the collector electrode toward the counter electrode.
この発明の色素増感型太陽電池によれば、光電極が直接に管状容器の内面に形成されるので、その間に隙間が形成されることがないから、従って電解液がこれらの間に浸入することがなく、電解液の劣化や光量の減少がなく、より効率的な金属製集電極を用いた円柱形状の色素増感型太陽電池の実現を図れる。 According to the dye-sensitized solar cell of the present invention, since the photoelectrode is directly formed on the inner surface of the tubular container, no gap is formed between them, so that the electrolyte enters between them. Therefore, it is possible to realize a columnar dye-sensitized solar cell using a more efficient metal collector electrode without causing deterioration of the electrolytic solution or reduction of the amount of light.
図1は、本発明の色素増感型太陽電池の全体を示す断面図であり、図2(A)はその横断面図、図2(B)はその拡大図である。
円筒状の管状容器1は、透光性材料、例えば石英ガラスやソーダガラスなどのガラス管からなり、中央本体部2と、その両端の封止部3、3とからなる。前記管状容器1の本体部2の内面には、光電極(負電極)4が形成されている。
該光電極4は、太陽光を光電変換するための半導体層であり、例えば、金属酸化物または金属硫化物である半導体微粒子を堆積させて形成した多孔質層により構成される。
このような半導体微粒子は、金属酸化物としては、例えば、酸化チタン、酸化スズ、酸化亜鉛、酸化ニオブ、酸化タンタル、または酸化ジルコニウム等を用いることができ、金属の複合酸化物としては、例えば、チタン酸ストロンチウム、チタン酸カルシウム、チタン酸バリウム等を用いることもできる。また、金属硫化物の場合は、例えば、硫化亜鉛、硫化鉛、硫化ビスマス等を用いることができる。
該半導体層は、上記金属酸化物、金属硫化物の微粒子を含有するペーストを、管状容器1の内面に塗布し、これを焼成することにより作製される。ペーストの塗布方法は、例えば、スクリーン印刷法、ドクターブレード法、スキージ法などを用いることができる。
FIG. 1 is a cross-sectional view showing the entire dye-sensitized solar cell of the present invention, FIG. 2 (A) is a transverse cross-sectional view thereof, and FIG. 2 (B) is an enlarged view thereof.
The cylindrical
The
Such semiconductor fine particles can use, for example, titanium oxide, tin oxide, zinc oxide, niobium oxide, tantalum oxide, zirconium oxide, or the like as the metal oxide, and as the metal complex oxide, for example, Strontium titanate, calcium titanate, barium titanate and the like can also be used. In the case of a metal sulfide, for example, zinc sulfide, lead sulfide, bismuth sulfide, etc. can be used.
The semiconductor layer is produced by applying a paste containing the metal oxide and metal sulfide fine particles to the inner surface of the
前記光電極4を構成する半導体微粒子には増感色素が担時されている。
この増感色素は、可視光領域、或いはそれに加えて赤外光領域に吸収特性を有する金属錯体や有機色素などの色素であり、適宜選択して用いることができる。
金属錯体としては、例えば、銅フタロシアニン、チタニルフタロシアニン等の金属フタロシアニン、クロロフィル、もしくはその誘導体、ヘミン、ルテニウム、オスミウム、鉄、または亜鉛の錯体などを用いることができる。
有機色素としては、例えば、メタルフリーフタロシアニン、シアニン系色素、メタロシアニン系色素、キサンテン系色素、トリフェニルメタン系色素、フタロシアニン系色素、ナフタロシアニン系色素、フタロ/ナフタロ混合フタロシアニン系色素、ジピリジルルテニウム錯体色素、ターピリジルルテニウム錯体色素、フェナントロリンルテニウム錯体色素、フェニルキサンテン色素、トリフェニルメタン色素、クマリン色素、アクリジン色素、またはアゾ金属錯体色素などを好適に用いることができる。
A sensitizing dye is supported on the semiconductor fine particles constituting the
The sensitizing dye is a dye such as a metal complex or an organic dye having absorption characteristics in the visible light region or in addition to the infrared light region, and can be appropriately selected and used.
As the metal complex, for example, a metal phthalocyanine such as copper phthalocyanine or titanyl phthalocyanine, chlorophyll, or a derivative thereof, a complex of hemin, ruthenium, osmium, iron, or zinc can be used.
Examples of organic dyes include metal-free phthalocyanine, cyanine dyes, methocyanine dyes, xanthene dyes, triphenylmethane dyes, phthalocyanine dyes, naphthalocyanine dyes, phthalo / naphthalene mixed phthalocyanine dyes, and dipyridyl ruthenium complexes. A dye, a terpyridyl ruthenium complex dye, a phenanthroline ruthenium complex dye, a phenylxanthene dye, a triphenylmethane dye, a coumarin dye, an acridine dye, or an azo metal complex dye can be suitably used.
そして、前記光電極4の内面には、金属からなる集電極5が積層された状態で形成されている。この集電極5は、集電補助として作用するものである。
図2(A)(B)に示されるように、該集電極5は、後述する電解液13が光電極4側に通過可能な開口5aを備えて形成された金属層よりなり、例えばメッシュ状、ストライプ状等、適宜のパターンを形成して設けられたものである。
この集電極5の製造方法としては、例えば図3に示すようなマスクパターンMPを管状容器1の内部に挿入し、所定の金属を溶射により吹き付けて成膜することにより形成される。
溶射方法は限定されないが、ガス式の場合、溶線式フレーム溶射、粉末式フレーム溶射、高速フレーム溶射、コールドスプレー等の方法を採用することができる。また電気式の場合、アーク溶射、減圧プラズマ溶射等の方法を採用することができる。
A collecting
As shown in FIGS. 2A and 2B, the
As a manufacturing method of the
The thermal spraying method is not limited, but in the case of a gas type, methods such as hot wire flame spraying, powder flame spraying, high-speed flame spraying, and cold spraying can be employed. In the case of the electric type, a method such as arc spraying or reduced pressure plasma spraying can be employed.
このように、溶射によって集電極5を形成するので、管状容器1の内部のような成膜作業が困難な部分においても、均一かつ均質な膜を形成することができ、更には、光電極4との密着性を損ねることなく形成することができるので、集電機能を十分に発揮することができるようになる。
集電極5を構成する金属としては特に限定されるものではないが、具体的な金属材料としては、例えば、チタン、アルミ、鉄、ニッケル、鉄-ニッケル合金、銅、銅-ニッケル合金、ニオブ、タングステン、タンタル、クロム、ステンレス系合金等を挙げることができる。これらのいずれの金属材料でも、従来技術における集電極材料である透明電極(ITO)より内部抵抗を抑えることができるので、効率のよい太陽電池とすることができる。
なお、本発明においては、中でも金属チタン、アルミ、銅、または銅-ニッケル合金、ステンレス系合金が用いられることが好ましい。その理由は、これらの金属材料によると、電解液による耐食性に優れるので、本発明に係る太陽電池のように集電極が電解液と接触する構成を備える構成を備えるものにおいて優位だからである。
Thus, since the
The metal constituting the
In the present invention, metallic titanium, aluminum, copper, copper-nickel alloy, or stainless steel alloy is preferably used. The reason is that these metal materials are superior in corrosion resistance due to the electrolytic solution, and are superior to those having a configuration in which the collector electrode is in contact with the electrolytic solution as in the solar cell according to the present invention.
前記管状容器1の内部には、前記集電極5とは離間するように対向電極(正電極)6が設けられている。この実施例では、該対向電極6はコイル状をなし、その材料としては、例えば、白金、または導電性材料表面に白金の薄膜を形成したもの、ロジウム、ルテニウム、酸化ルテニウム、カーボン等の導電性材料を用いることができる。これらの導電性材料は、電解液の還元反応を十分な速さで行わせる触媒能を持っており、好適である。
なお、該対向電極6の形状はコイル状に限らず、棒状や板状のもの等であってもよい。
また、該対向電極6の外周には、絶縁スペーサ7が互いに周方向に離間して配設されていて、前記対向電極6と集電極5とが接触することを防止している。
なお、このスペーサ7は必須構成ではなく、両電極5、6間の絶縁性を安定的に維持できる場合には、これを具備しない構成とすることも可能である。また、スペーサ7の代わりに二次電池に使用されるセパレータを用いることも可能である。セパレータは、正極と負極を電気的に隔離し、電解液中のイオンを通過させるものであり、絶縁性とイオン流通性において、スペーサと同等の機能を備える。
A counter electrode (positive electrode) 6 is provided inside the
The shape of the
In addition, insulating
In addition, this
前記対向電極6の両端はそれぞれ内部リード8a、8bに接続されていて、これら内部リード8a、8bは、管状容器1の両端の封止部3a、3b内に埋設された金属箔9a、9bを介して外部リード10a、10bに接続される。このとき、一方の内部リード8aは直接対向電極6に接続されて電気的に導通状態にあるが、他方の内部リード8bは、絶縁性連結部11を介して対向電極6に接続されていて、該対向電極6と内部リード10bとは電気的に絶縁されている。
そして、前記内部リード8bは、集電端子12を介して前記集電極5と電気的に接続されている。
こうして、管状容器1の両端から、それぞれ対向電極(+)の外部リード8bおよび集電極5(-)の外部リード8aが導出されている。
Both ends of the
The
In this way, the
上記管状容器1の両端の封止部3a、3bは、ランプにおけるピンチシールなどの封止部構造と同様なものであり、両端の封止部3a、3b内に埋設される金属箔9a、9bにそれぞれ内部リード8a、8bと外部リード10a、10bが溶接接合され、前記封止部3a、3bを加熱して前記金属箔9a、9b部分を中心としてこれを圧潰して封止し、管状容器1内を液密状態に密閉するものである。
The sealing
そして、この管状容器1内には、電解液13が密封封入されていて、前記光電極4、集電極5、対向電極6等が、該電解液13に浸されている。
この電解液13は、具体的には、I-/I3-系、Br-/Br3-系、キノン/ハイドロキノン系などのレドックス電解質を、アセトニトリル、炭酸プロピレン、エチレンカーボネートなどの、電気化学的に不活性な溶媒、例えば水、アルコール類、エーテル類、エステル類、又はその他の不活性溶媒、或いは、これらの混合溶媒に溶かした電解液を用いることができる。例えば、I-/I3-系の電解液としては、ヨウ素のアンモニウム塩、またはヨウ化リチウムとヨウ素を混合したものを用いることができる。また、ゲル状の電解質層とする場合は、上述した電解質に加え、ゲル化剤を含有してもよい。その他、ヨウ素を含まないイオン性電解質を用いても良い。
An
Specifically, this
上記構成の色素増感型太陽電池の製造方法を、図4を用いて説明すると以下のとおりである。
図4(A)において、管状容器1の軸方向の中央領域の内面には、内周面側から光電極4および集電極5が積層形成されている。なお、管状容器1の両端の一部には、光電極4や集電極5などによる導電性物質が形成されていない電極非形成領域Xが存在している。
この管状容器1の内部に、対向電極6を備えた電極マウントMが挿入される。
この電極マウントMは、コイル状に形成された対向電極6の一方の端部に内部リード8a、金属箔9a及び外部リード10aが接続されると共に、当該対向電極6の他方の端部には絶縁性連結部11、内部リード8b、金属箔9b及び外部リード10bが接続されて構成されたものである。そして、前記内部リード8bは集電端子12を介して集電極5に電気的に接続されている。
また、前記対向電極6の外周には、周方向に間隔をおいて絶縁スペーサ7が取り付けられている。
A method for producing the dye-sensitized solar cell having the above-described configuration will be described below with reference to FIG.
4A, a
An electrode mount M having a
In this electrode mount M, an
Insulating
図4(B)に示すように、管状容器1の内部に挿入された電極マウントMを、対向電極6に張力をかけた状態で保持しつつ、管状容器1の両端部の電極非形成領域Xを加熱してガラスを軟化させ、金属箔9の面に対して垂直な方向から圧潰し、平坦な形状の封止部3a、3bを形成する。
この結果、ランプにおける発光管の封止部と同様な構造で、管状容器1の両方の開口が封止され、管状容器1内は密封状態となる。
As shown in FIG. 4B, the electrode mount M inserted into the
As a result, both openings of the
図4(C)に示すように、このように密閉された管状容器1の側面に、細いガラス管14を接続する。このガラス管14は、内部が管状容器1内部と連通するよう設けられ、電解液注入用の管として機能する。
この電解液注入用ガラス管14から、内部へ電解液13を注入し、管状容器1内を満たした後、この注入管14の端部を熱して封止する。この結果、電解液13が充填された管状容器1が液密に密閉された状態が得られる。
なお、同図においては、構造を理解し易くするために、管状容器1内の電極マウントなどの構造物は省略して記載している。
こうして、図4(D)に示すような色素増感型太陽電池が得られる。
As shown in FIG. 4C, a
The
In the figure, in order to facilitate understanding of the structure, structures such as an electrode mount in the
In this way, a dye-sensitized solar cell as shown in FIG. 4D is obtained.
図2で示されるように、上記構成を備えた色素増感型太陽電池によれば、管状容器1内に密閉された電解液13は、金属製の集電極5の開口5aを介して光電極4内に浸透していく。そして、透光性の管状容器1に入射した光は、この光電極4に照射される。
これにより、該光電極4の半導体層に担持された色素が励起され、基底状態から励起状態へと遷移し、励起された色素の電子は、半導体層の伝導帯へ注入され、金属製の集電極5に移動する。
電子を失った色素は、電解液13のイオンから電子を受け取る。電子を渡した分子は、対向電極6から電子を受け取る。
このような過程の繰り返しにより電気エネルギーが取り出されるものである。
As shown in FIG. 2, according to the dye-sensitized solar cell having the above-described configuration, the
As a result, the dye supported on the semiconductor layer of the
The dye that has lost the electrons receives electrons from the ions of the
Electric energy is extracted by repeating such a process.
以下、本発明の他の実施例について説明する。
図5は、第2の実施例であって、図2(B)に対応する管状容器1の横断面拡大図である。
この実施例では、集電極5の形状が前記図2に示す実施例と相違していて、光電極4上に多孔質ガラス膜15を形成し、その上に金属を溶射して形成されている。
即ち、シラス多孔質ガラス(SPG[Shirau Porous Glass])などの多孔質ガラスを光電極4上に塗布焼成して多孔質ガラス膜15を形成し、その上に金属を溶射して金属性の集電極5を形成するものである。
溶射された金属は、多孔質ガラス膜15の多孔質ガラス粒子15a間に浸入して前記光電極4上に被覆される。そして、前記多孔質ガラス粒子15aが、前記図2に示す実施例の開口4aとして機能するものであって、電解液13は該多孔質ガラス粒子15a自体の細孔を通通して光電極4内に浸透していくものである。
なお、この実施例においても、対向電極6の外周には、必要に応じて絶縁スペーサ7が設けられている。
この実施例によれば、集電極5を形成する際に、前記図3に示すような溶射マスクパターンを用いることなく多孔質ガラス膜上に金属を溶射すればよいので、多孔質ガラス膜の形成工程が増えるものの、溶射に係る作業性が良くなる。
また、製造上の問題として、例えば管状容器が細管から構成されるような、マスクパターンを装着することができない場合においても、集電極を設けることができて優位である。
なお、マスクパターンを使用せずに集電極を形成する例では、上記の多孔質ガラス膜を用いるほか、例えば、金属溶射溶液に界面活性剤など加えて起泡させて塗布したり、金属溶射溶液に熱揮発剤(例えば環状ジメチルシリコーンオイル)を添加して加熱して揮発させたりする手段を採用してもよい。
Hereinafter, other examples of the present invention will be described.
FIG. 5 is a cross-sectional enlarged view of the
In this embodiment, the shape of the collecting
That is, a porous glass such as shirasu porous glass (SPG [Shirau Porous Glass]) is applied and fired on the
The sprayed metal penetrates between the
Also in this embodiment, an insulating
According to this embodiment, when the
Further, as a manufacturing problem, for example, even when the mask pattern cannot be mounted such that the tubular container is formed of a thin tube, it is advantageous that a collector electrode can be provided.
In addition, in the example of forming the collector electrode without using the mask pattern, in addition to using the porous glass film described above, for example, a surfactant is added to the metal spray solution and foamed and applied, or the metal spray solution Alternatively, a heat volatilizing agent (for example, cyclic dimethyl silicone oil) may be added to and heated to volatilize.
図6~図8に示す実施例は、管状容器1内に形成された光電極4の一部が、集電極5と対向電極6の間に存在して、前記対向電極6との間の絶縁スペーサとして機能する態様のもので、前記図2および図5に示す実施例において対向電極6上に設けられた絶縁スペーサ7を省略することができるものである。
In the embodiment shown in FIGS. 6 to 8, a part of the
図6において、集電極5は管状容器1の内面に金属溶射により直接形成されていて、光電極4を構成する半導体層が、この集電極5上から塗布されると、該集電極5の多数の開口5aから前記管状容器1の内面に付着塗布される。このとき、該光電極4は集電極4を超えて対向電極6側まで塗布される。その後に、該光電極4を焼成するものである。
こうすることで、集電極5は光電極4内に埋設された状態となり、該集電極5の一部が光電極5より対向電極6側に存在して、該対向電極6との間の絶縁スペーサとして機能する。したがって、対向電極6には絶縁スペーサを設ける必要がなくなる。
外部からの光は、前記集電極5の開口5aを経て光電極4に照射されて、該光電極4に浸透した電解液13と反応する。
In FIG. 6, the collecting
By doing so, the
Light from the outside is irradiated to the
図7に示す実施例では、集電極5が管状容器1の内面上に形成されず、完全に光電極4の内部に埋設した形態である。
この形態は以下の手順で作成される。
まず、管状容器1の内面に光電極4を構成する半導体層を塗布焼成により形成する。半導体層はナノサイズの空孔を備えており、この空孔の内面に適宜の錯体色素を担持する。このようにして構成された光電極4の内面上に、金属溶射により集電極5を積層して形成する。なお、この場合、図3に示されたような溶射マスクパターンを用いて溶射することは同様である。そして、更に該金属集電極5の上に半導体層を塗布してこれを焼成する。
この実施例によれば、管状容器1の内面はすべて光電極4により被覆されるので、外部光は集電極5に遮断されることなく、該光電極4の全てに照射されて、変換効率が集電極5によって低下することがない。
In the embodiment shown in FIG. 7, the
This form is created by the following procedure.
First, a semiconductor layer constituting the
According to this embodiment, since the inner surface of the
図8に示す実施例は、管状容器1に形成される光電極4が突出部4aを有していて、その上に形成される集電極5の開口5aから、前記突出部4aが対向電極6側に突出する形態のものである。
その作成手順を図9により説明する。まず、管状容器1内に光電極4を構成する半導体微粒子を含有するペーストを塗布する(A)。次いで半焼結状態の半導体層に、凹凸面を有する治具を押圧して、半導体層に突出部4aを形成する(B)。これを焼結して表面に突出部4aを有する光電極4を形成する(C)。そして、該光電極4の上に金属溶射して集電極5を形成する(D)。このとき、前記光電極4の突出部4aが、集電極5の開口5aから対向電極6側に突出するようにしていて、この突出部4aが該対向電極6との絶縁スペーサとして機能する。
なお、この突出部4aの先端に金属が溶射されないようにするためには、該先端部にマスクをして溶射すればよく、あるいは溶射後に該先端部を研磨して金属被覆を剥離してもよい。
この実施例によれば、図7の実施例と同様に、管状容器1は全て光電極4によって被覆されて、外部光が集電極5によって遮断されることがなく、かつ、光電極4は一度の塗布焼成で形成できるという利点がある。
In the embodiment shown in FIG. 8, the
The creation procedure will be described with reference to FIG. First, a paste containing semiconductor fine particles constituting the
In order to prevent metal from being sprayed on the tip of the projecting
According to this embodiment, as in the embodiment of FIG. 7, the
以上説明したように、本発明に係る色素増感型太陽電池によれば、光電極が管状容器の内面上に塗布・焼成されて設けられており、集電極は、電解液が通過可能な開口を有する金属層よりなり、前記光電極に接触して設けられていることにより、集電極を透明電極とした従来のものに比べて、電池の内部抵抗を低く抑えることができるので、電圧降下を抑制することができる。
従って、電圧を高くする目的で多数のセル(電池)を直列に繋げて使用する場合、セルの直列接続によって累積されるロスを大幅に低減することができる。
また、管状容器を用いて、円柱状の太陽電池を作成するにあたって、光電極を構成する半導体層を管状容器の内面に直接塗布・焼成しているので、光電極と管状容器の内面の間に隙間を形成することなく設けることができる。
そのため、管状容器の内面に電解液のみが存在するような部分を形成することなく光電極を設けることができので、光電極に効率よく光を照射できると共に、電解液に過剰に光が照射することも回避できて、電解液の劣化を抑制することができる。
こうして、矩形箱型の色素増感型太陽電池に比べて利点の多い円柱状の色素増感型太陽電池を実現できることになった。
なお、管状容器1は円筒形状のものを説明したが、四角筒形状など適宜の管状断面形状であってよい。
As described above, according to the dye-sensitized solar cell of the present invention, the photoelectrode is provided by being applied and fired on the inner surface of the tubular container, and the collector electrode has an opening through which the electrolytic solution can pass. The internal resistance of the battery can be kept low compared to the conventional one in which the collector electrode is a transparent electrode, and the voltage drop is reduced. Can be suppressed.
Accordingly, when a large number of cells (batteries) are connected in series for the purpose of increasing the voltage, the loss accumulated by the series connection of the cells can be greatly reduced.
In addition, when producing a cylindrical solar cell using a tubular container, the semiconductor layer constituting the photoelectrode is directly applied and fired on the inner surface of the tubular container, so that the gap between the photoelectrode and the inner surface of the tubular container is It can be provided without forming a gap.
Therefore, the photoelectrode can be provided without forming a portion where only the electrolytic solution exists on the inner surface of the tubular container, so that the photoelectrode can be efficiently irradiated with light and the electrolytic solution is excessively irradiated with light. This can also be avoided, and deterioration of the electrolyte can be suppressed.
In this way, a cylindrical dye-sensitized solar cell having many advantages over the rectangular box-type dye-sensitized solar cell can be realized.
Although the
1 管状容器
2 本体部
3 封止部
4 光電極
4a 突出部
5 集電極
5a (電解液用)開口
6 対向電極
7 絶縁スペーサ
8 内部リード
9 金属箔
10 外部リード
11 絶縁性連結部
12 集電端子
13 電解液
15 多孔質ガラス
15a 多孔質粒子
MP 金属溶射用マスクパターン
X 電極非形成領域
M 電極マウント
DESCRIPTION OF
Claims (8)
前記管状容器の内部に、増感色素を担持した半導体層よりなる光電極と、該光電極に接触して設けられた集電極と、該集電極に対向する対向電極と、前記管状容器内に封入された電解液とを具備し、
前記光電極は、前記管状容器の内面上に塗布・焼成されて設けられており、
前記集電極は、電解液が通過可能な開口を有する金属層よりなり、前記光電極に接触して設けられていることを特徴とする色素増感型太陽電池。 In a dye-sensitized solar cell having a tubular container made of translucent glass,
Inside the tubular container, a photoelectrode composed of a semiconductor layer carrying a sensitizing dye, a collector electrode provided in contact with the photoelectrode, a counter electrode facing the collector electrode, and the tubular container An enclosed electrolyte solution,
The photoelectrode is applied and fired on the inner surface of the tubular container,
The dye-sensitized solar cell, wherein the collector electrode is made of a metal layer having an opening through which an electrolytic solution can pass, and is provided in contact with the photoelectrode.
前記集電極は、前記光電極上に積層されて形成されてなり、該光電極の突出部は、前記集電極に形成された開口から前記対向電極に向けて突出していることを特徴とする請求項5に記載の色素増感型太陽電池。 The photoelectrode has a plurality of protrusions protruding toward the counter electrode,
The collector electrode is formed by being laminated on the photoelectrode, and a protruding portion of the photoelectrode protrudes from an opening formed in the collector electrode toward the counter electrode. 5. The dye-sensitized solar cell according to 5.
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| JP2003077550A (en) * | 2001-09-06 | 2003-03-14 | Nec Corp | Cylindrical and semi-cylindrical solar battery as well as its manufacturing method |
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| JUN USAKAWA ET AL.: "Mesh Denkyoku o Mochiita Entokei Shikiso Zokan Taiyo Denchi", DAI 90 KAI ANNUAL MEETING OF THE CHEMICAL SOCIETY OF JAPAN IN SPRING KOEN YOKOSHU I, 12 March 2010 (2010-03-12), pages 43 * |
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