WO2012161019A1 - C heavy oil composition and method for producing same - Google Patents
C heavy oil composition and method for producing same Download PDFInfo
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- WO2012161019A1 WO2012161019A1 PCT/JP2012/062312 JP2012062312W WO2012161019A1 WO 2012161019 A1 WO2012161019 A1 WO 2012161019A1 JP 2012062312 W JP2012062312 W JP 2012062312W WO 2012161019 A1 WO2012161019 A1 WO 2012161019A1
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Classifications
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G OR C10K; LIQUIFIED PETROLEUM GAS; USE OF ADDITIVES TO FUELS OR FIRES; FIRE-LIGHTERS
- C10L1/00—Liquid carbonaceous fuels
- C10L1/04—Liquid carbonaceous fuels essentially based on blends of hydrocarbons
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G11/00—Catalytic cracking, in the absence of hydrogen, of hydrocarbon oils
- C10G11/02—Catalytic cracking, in the absence of hydrogen, of hydrocarbon oils characterised by the catalyst used
- C10G11/04—Oxides
- C10G11/05—Crystalline alumino-silicates, e.g. molecular sieves
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G OR C10K; LIQUIFIED PETROLEUM GAS; USE OF ADDITIVES TO FUELS OR FIRES; FIRE-LIGHTERS
- C10L1/00—Liquid carbonaceous fuels
- C10L1/04—Liquid carbonaceous fuels essentially based on blends of hydrocarbons
- C10L1/08—Liquid carbonaceous fuels essentially based on blends of hydrocarbons for compression ignition
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G2300/00—Aspects relating to hydrocarbon processing covered by groups C10G1/00 - C10G99/00
- C10G2300/10—Feedstock materials
- C10G2300/1096—Aromatics or polyaromatics
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G2300/00—Aspects relating to hydrocarbon processing covered by groups C10G1/00 - C10G99/00
- C10G2300/20—Characteristics of the feedstock or the products
- C10G2300/201—Impurities
- C10G2300/202—Heteroatoms content, i.e. S, N, O, P
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G2300/00—Aspects relating to hydrocarbon processing covered by groups C10G1/00 - C10G99/00
- C10G2300/20—Characteristics of the feedstock or the products
- C10G2300/30—Physical properties of feedstocks or products
- C10G2300/304—Pour point, cloud point, cold flow properties
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G2300/00—Aspects relating to hydrocarbon processing covered by groups C10G1/00 - C10G99/00
- C10G2300/20—Characteristics of the feedstock or the products
- C10G2300/30—Physical properties of feedstocks or products
- C10G2300/308—Gravity, density, e.g. API
Definitions
- the present invention relates to a C heavy oil composition and a method for producing the same, and more particularly to a C heavy oil composition used as a fuel for a combustion device such as a boiler, a diesel device, a gas turbine, or a ship.
- a combustion device such as a boiler, a diesel device, a gas turbine, or a ship.
- C heavy oil is widely used as fuel for external combustion equipment such as boilers, diesel engine equipment fuel for large ships and power generation, gas turbine equipment fuel, and the like.
- marine C heavy oils are sometimes loaded in other countries and the like, and engine troubles due to combustion failures often occur, which is a big problem.
- produce a combustion failure is increasing (refer nonpatent literature 1).
- Patent Document 1 Japanese Patent Laid-Open No. Hei 8-277396 discloses that heavy oil is treated with water and a specific nonionic surfactant to form an oil-in-water type heavy oil.
- Patent Document 2 Japanese Patent Laid-Open No. 2003-964764 discloses a method for improving combustibility by containing 50% or more of catalytically cracked light diesel oil (LCO) and defining a cetane index. Yes.
- LCO catalytically cracked light diesel oil
- the quality of marine fuel oil has been remarkably lowered, and sludge generation, ignitability, and combustibility have been reduced. For this reason, combustion failures frequently occur in large diesel engines that are installed, causing smoke, rising exhaust temperature, exhaust system contamination, abnormal wear of cylinders, rings, etc., all of which are realistic. It does not indicate a solution.
- the present invention has been made in view of such circumstances, and it is difficult to generate sludge, has excellent ignition performance and combustion performance, and stably operates combustion equipment such as external combustion equipment, diesel equipment, and gas turbine equipment. It is an object of the present invention to provide a C heavy oil composition that can be used and a method for producing the same.
- the present inventors have found that the above problems can be solved by combining specific substrates, and have completed the present invention. That is, the present invention is as follows.
- a decomposition modified base material having a total aromatic content of 80% by volume or more and a density at 15 ° C. of 0.90 to 1.20 g / cm 3 is blended by 1% to 45% by volume based on the total amount of the composition.
- the 10% by volume distillation temperature (T10) of the cracked and modified base material is 130 to 270 ° C.
- the 50% by volume distillation temperature (T50) is 190 to 290 ° C.
- the 90% by volume distillation temperature (T90) is The method for producing a C heavy oil composition according to the above [1] or [2], wherein the temperature is 230 to 390 ° C.
- the cracking and reforming base material contains medium pore zeolite and / or large pore zeolite as a feedstock having a 10 vol% distillation temperature of 140 ° C or higher and a 90 vol% distillation temperature of 380 ° C or lower. It is produced by contacting with a catalyst for cracking and reforming reaction, and performing a cracking and reforming reaction at a reaction temperature of 400 to 650 ° C., a reaction pressure of 1.5 MPaG or less, and a contact time of 1 to 300 seconds.
- a method for producing a C heavy oil composition according to any one of [3] to [3].
- the density at 15 ° C. obtained by the method for producing a C heavy oil composition according to any one of [1] to [4] is 0.85 to 1.05 g / cm 3 , and the kinematic viscosity at 50 ° C. C heavy oil composition having 400 mm 2 / s or less, sulfur content of 3.5% by mass or less, nitrogen content of 1% by mass or less, and flash point of 70 ° C. or more.
- the C heavy oil composition of the present invention hardly generates sludge and has excellent ignitability and combustibility. Therefore, the C heavy oil composition of the present invention is very useful as fuel for external combustion equipment fuel such as boilers, diesel engine equipment fuel for large ships and power generation, and gas turbine equipment fuel.
- the method for producing a C heavy oil composition of the present invention comprises a C heavy oil containing a cracked and modified base material having a total aromatic content of 80% by volume or more and a density at 15 ° C. of 0.90 to 1.20 g / cm 3. 1 vol% or more and 45 vol% or less are blended based on the total amount of the composition.
- the lower limit of the blending amount of the cracked modified base material is required to be 1% by volume or more based on the total amount of C heavy oil composition, preferably 5% by volume or more, more preferably 10% by volume or more, and 15% by volume or more. Further preferred.
- the upper limit of the blending amount of the degradation-modified base material needs to be 45% by volume or less, preferably 40% by volume or less, and more preferably 35% by volume or less.
- the total aromatic content of the cracked and modified base material blended in the C heavy oil composition of the present invention is required to be 80% by volume or more from the viewpoint of ensuring compatibility as a cutback material, and 90% by volume or more. Preferably there is.
- the total aromatic content means the content of the total aromatic content measured by the Petroleum Institute method JPI-5S-49-97 “Petroleum products—Hydrocarbon type test method—High performance liquid chromatograph method”. .
- Density at 15 °C decomposition modified substrate to be blended into fuel oil C compositions of the present invention is required to be 0.90 g / cm 3 or more 1.20 g / cm 3 or less.
- the density at 15 ° C. means a value obtained in accordance with JIS K2249 “Crude oil and petroleum products—density test method and density / mass / capacity conversion table”.
- the properties other than the total aromatic content and the density at 15 ° C. of the cracked and modified base material blended in the C heavy oil composition of the present invention are not particularly limited, but preferably have the following properties.
- the kinematic viscosity at 50 ° C. of the degradation-modified base material blended in the C heavy oil composition of the present invention is preferably 0.3 mm 2 / s to 10 mm 2 / s.
- the upper limit of the kinematic viscosity at 50 ° C. is more preferably 8 mm 2 / s or less, and further preferably 6 mm 2 / s or less.
- the sulfur content (sulfur content) of the cracked and modified base material blended in the C heavy oil composition of the present invention is preferably 8000 mass ppm or less, and is 5000 mass ppm or less from the viewpoint of reducing sulfur compounds in the combustion exhaust gas. More preferred is 4000 ppm by mass or less.
- the nitrogen content (nitrogen content) of the cracked and modified base material blended in the C heavy oil composition of the present invention is preferably 100 ppm by mass or less, and from the viewpoint of reducing nitrogen compounds in the combustion exhaust gas, 80 ppm by mass or less is preferable. More preferred is 70 mass ppm or less.
- the distillation property of the cracked and modified base material blended in the C heavy oil composition of the present invention has an initial boiling point (IBP) of preferably 105 ° C. or higher and 250 ° C. or lower, more preferably 120 ° C. or higher and 240 ° C. or lower, and 10% by volume distillation.
- the outlet temperature (T10) is preferably 130 ° C. or higher and 270 ° C. or lower, more preferably 150 ° C. or higher and 250 ° C. or lower
- the 50 vol% distillation temperature (T50) is preferably 190 ° C. or higher and 290 ° C. or lower, more preferably 210 ° C. or higher. 270 ° C.
- T90 90% by volume distillation temperature
- EP end point
- the kinematic viscosity at 50 ° C. is a value obtained according to JIS K2283 “Crude oil and petroleum products—Kinematic viscosity test method and viscosity index calculation method”, and the sulfur content is defined in JIS K2541-1992.
- the nitrogen content measured in conformity with the distillation property means that measured in accordance with JIS K2254 "Petroleum products-Distillation test method-Atmospheric pressure method”.
- the cracking and reforming base material according to the present invention contains medium pore zeolite and / or large pore zeolite as a feed oil having a 10 vol% distillation temperature of 140 ° C or higher and a 90 vol% distillation temperature of 380 ° C or lower. It is produced by contacting with a catalyst for cracking and reforming reaction, and performing a cracking and reforming reaction at a reaction temperature of 400 to 650 ° C., a reaction pressure of 1.5 MPaG or less, and a contact time of 1 to 300 seconds.
- the cracking / reforming substrate used in the present invention is produced by fractional distillation from the cracking / reforming reaction product obtained by the following cracking / reforming reaction.
- the feedstock oil is brought into contact with the catalyst for cracking and reforming reaction, the saturated hydrocarbon contained in the feedstock oil is used as a hydrogen donor source, and polycyclic aromatic hydrocarbons are converted by hydrogen transfer reaction from the saturated hydrocarbon.
- polycyclic aromatic hydrocarbons are converted by hydrogen transfer reaction from the saturated hydrocarbon.
- the fuel base material mainly containing aromatic hydrocarbons can be produced.
- the feed oil for the cracking and reforming reaction is preferably an oil having a 10 vol% distillation temperature of 140 ° C or higher and a 90 vol% distillation temperature of 380 ° C or lower, and the 10 vol% distillation temperature of the raw oil is 150 ° C or higher. More preferably, the 90 vol% distillation temperature of the feedstock is more preferably 360 ° C or lower.
- the 10 vol% distillation temperature and 90 vol% distillation temperature mentioned here mean values measured in accordance with JIS K2254 “Petroleum products-distillation test method”. Examples of the feed oil having a 10% by volume distillation temperature of 140 ° C. or higher and a 90% by volume distillation temperature of 380 ° C.
- LCO cracked light oil
- Examples include coal liquefied oil, heavy oil hydrocracked refined oil, straight-run kerosene, straight-run light oil, coker kerosene, coker light oil, and oil sand hydrocracked refined oil.
- a fixed bed, a moving bed, a fluidized bed and the like can be mentioned.
- a fluidized bed capable of continuously removing the coke component adhering to the catalyst and performing the reaction stably is preferable, and the space between the reactor and the regenerator is preferable.
- a continuous regenerative fluidized bed in which the catalyst circulates and allows continuous reaction-regeneration is particularly preferred.
- the feedstock oil in contact with the cracking reforming reaction catalyst is preferably in a gas phase. Moreover, you may dilute a raw material with gas as needed.
- the catalyst for the cracking reforming reaction contains crystalline aluminosilicate.
- the crystalline aluminosilicate is preferably a medium pore zeolite and / or a large pore zeolite because the yield of monocyclic aromatic hydrocarbons can be further increased.
- the medium pore zeolite is a zeolite having a 10-membered ring skeleton structure. Examples of the medium pore zeolite include AEL type, EUO type, FER type, HEU type, MEL type, MFI type, NES type, and TON type. And zeolite having a WEI type crystal structure. Among these, the MFI type is preferable because the yield of monocyclic aromatic hydrocarbons can be further increased.
- the large pore zeolite is a zeolite having a 12-membered ring skeleton structure.
- Examples of the large pore zeolite include AFI type, ATO type, BEA type, CON type, FAU type, GME type, LTL type, and MOR type. , Zeolites of MTW type and OFF type crystal structures.
- BEA type, FAU type, and MOR type are preferable in terms of industrial use, and the BEA type is more preferable because the yield of monocyclic aromatic hydrocarbons can be further increased.
- the crystalline aluminosilicate may contain, in addition to the medium pore zeolite and the large pore zeolite, a small pore zeolite having a skeleton structure having a 10-membered ring or less, and a very large pore zeolite having a skeleton structure having a 14-membered ring or more.
- examples of the small pore zeolite include zeolites having crystal structures of ANA type, CHA type, ERI type, GIS type, KFI type, LTA type, NAT type, PAU type, and YUG type.
- Examples of the ultra-large pore zeolite include zeolites having CLO type and VPI type crystal structures.
- the content of the crystalline aluminosilicate in the cracking and reforming reaction catalyst is 60 to 100% by weight when the entire catalyst for cracking and reforming reaction is 100% by weight. Preferably, 70 to 100% by mass is more preferable, and 90 to 100% by mass is particularly preferable. If the content of the crystalline aluminosilicate is 60% by mass or more, the yield of monocyclic aromatic hydrocarbons can be sufficiently increased.
- the content of crystalline aluminosilicate in the cracking and reforming reaction catalyst is 20 to 60% by weight when the entire catalyst for cracking and reforming reaction is 100% by weight.
- the content of the crystalline aluminosilicate is 20% by mass or more, the yield of monocyclic aromatic hydrocarbons can be sufficiently increased.
- the content of the crystalline aluminosilicate exceeds 60% by mass, the content of the binder that can be blended with the catalyst is reduced, which may be unsuitable for fluidized beds.
- the catalyst for decomposition reforming reaction preferably contains phosphorus and / or boron.
- the catalyst for cracking and reforming reaction contains phosphorus and / or boron, it is possible to prevent the yield of monocyclic aromatic hydrocarbons from decreasing with time and to suppress the formation of coke on the catalyst surface.
- Examples of the method for incorporating phosphorus into the cracking reforming reaction catalyst include an ion exchange method and an impregnation method. Specifically, a method in which phosphorus is supported on crystalline aluminosilicate, crystalline aluminogallosilicate, or crystalline aluminodine silicate, a phosphorus compound is included during zeolite synthesis, and a part of the crystalline aluminosilicate skeleton is added to phosphorus. Examples include a replacement method, a method using a crystal accelerator containing phosphorus during zeolite synthesis, and the like.
- the phosphate ion-containing aqueous solution used at that time is not particularly limited, but was prepared by dissolving phosphoric acid, diammonium hydrogen phosphate, ammonium dihydrogen phosphate, and other water-soluble phosphates in water at an arbitrary concentration. Can be preferably used.
- Examples of the method for incorporating boron into the cracking reforming reaction catalyst include an ion exchange method and an impregnation method. Specifically, a method in which boron is supported on crystalline aluminosilicate, crystalline aluminogallosilicate, or crystalline aluminodine silicate, a boron compound is included during zeolite synthesis, and a part of the skeleton of crystalline aluminosilicate is combined with boron. Examples include a replacement method, a method using a crystal accelerator containing boron at the time of zeolite synthesis, and the like.
- the phosphorus and / or boron content in the cracking reforming reaction catalyst is preferably 0.1 to 10% by mass relative to the total weight of the catalyst, and more preferably the lower limit is 0.5% by mass or more.
- the upper limit is more preferably 9% by mass or less, and particularly preferably 8% by mass or less.
- the cracking and reforming reaction catalyst may contain gallium and / or zinc as necessary. If gallium and / or zinc is contained, the production rate of monocyclic aromatic hydrocarbons can be increased.
- the gallium-containing form in the catalyst for cracking and reforming reaction includes those in which gallium is incorporated in the lattice skeleton of crystalline aluminosilicate (crystalline aluminogallosilicate), and those in which gallium is supported on crystalline aluminosilicate (gallium) Supported crystalline aluminosilicate) and those containing both.
- Zinc-containing forms in the catalyst for cracking and reforming reaction include those in which zinc is incorporated in the lattice skeleton of crystalline aluminosilicate (crystalline aluminodin silicate), and in which zinc is supported on crystalline aluminosilicate (zinc Supported crystalline aluminosilicate) and those containing both.
- Crystalline aluminogallosilicate and crystalline aluminodine silicate have a structure in which SiO 4 , AlO 4 and GaO 4 / ZnO 4 structures are present in the skeleton.
- the crystalline aluminogallosilicate and the crystalline aluminodine silicate can be obtained by, for example, gel crystallization by hydrothermal synthesis, or a method of inserting gallium or zinc into the lattice skeleton of the crystalline aluminosilicate.
- Crystalline aluminogallosilicate and crystalline aluminozine silicate can be obtained by a method of inserting aluminum into the lattice skeleton of crystalline gallosilicate or crystalline zincosilicate.
- the gallium-supporting crystalline aluminosilicate is obtained by supporting gallium on a crystalline aluminosilicate by a known method such as an ion exchange method or an impregnation method.
- the gallium source used in this case is not particularly limited, and examples thereof include gallium salts such as gallium nitrate and gallium chloride, and gallium oxide.
- the zinc-supporting crystalline aluminosilicate is obtained by supporting zinc on a crystalline aluminosilicate by a known method such as an ion exchange method or an impregnation method. Although it does not specifically limit as a zinc source used in that case, Zinc salts, such as zinc nitrate and zinc chloride, zinc oxide, etc. are mentioned.
- the content of gallium and / or zinc in the cracking reforming reaction catalyst is 0.01-5.
- the content is preferably 0% by mass, and more preferably 0.05 to 2.0% by mass. If the content of gallium and zinc is 0.01% by mass or more, the production rate of monocyclic aromatic hydrocarbons can be increased, and if it is 5.0% by mass or less, the yield of monocyclic aromatic hydrocarbons Can be higher.
- the catalyst for cracking and reforming reaction is made into, for example, a powder form, a granular form, a pellet form or the like according to the reaction format.
- a fluidized bed it is in the form of powder, and in the case of a fixed bed, it is in the form of particles or pellets.
- the average particle size of the catalyst used in the fluidized bed is preferably 30 to 180 ⁇ m, more preferably 50 to 100 ⁇ m.
- the bulk density of the catalyst used in the fluidized bed is preferably 0.4 to 1.8 g / cc, more preferably 0.5 to 1.0 g / cc.
- the average particle size represents a particle size of 50% by mass in the particle size distribution obtained by classification with a sieve, and the bulk density is a value measured by the method of JIS standard R9301-2-3.
- an inert oxide may be blended into the catalyst as a binder and then molded using various molding machines.
- the cracking reforming reaction catalyst contains an inorganic oxide such as a binder, a binder containing phosphorus may be used.
- the reaction temperature when the raw material oil is brought into contact with and reacted with the cracking reforming reaction catalyst is not particularly limited, but is preferably 400 to 650 ° C. If the minimum of reaction temperature is 400 degreeC or more, raw material oil can be made to react easily, More preferably, it is 450 degreeC or more. Moreover, if the upper limit of reaction temperature is 650 degrees C or less, the yield of monocyclic aromatic hydrocarbon can be made high enough, More preferably, it is 600 degrees C or less.
- the reaction pressure when the raw material oil is brought into contact with and reacted with the cracking reforming reaction catalyst is preferably 1.5 MPaG or less, more preferably 1.0 MPaG or less. If the reaction pressure is 1.5 MPaG or less, the by-product of light gas can be suppressed and the pressure resistance of the reactor can be lowered.
- the contact time between the feedstock and the cracking reforming reaction catalyst is not particularly limited as long as the desired reaction proceeds substantially.
- the gas passage time on the cracking reforming reaction catalyst is 1 to 300 seconds.
- the lower limit is more preferably 5 seconds or more
- the upper limit is more preferably 150 seconds or less. If the contact time is 1 second or longer, the reaction can be performed reliably, and if the contact time is 300 seconds or shorter, accumulation of carbonaceous matter in the catalyst due to coking or the like can be suppressed. Or the generation amount of the light gas by decomposition
- the cracking and reforming substrate according to the present invention can be produced.
- a known distillation apparatus or gas-liquid separation apparatus can be used.
- a distillation apparatus what can distill and isolate
- the cracking and reforming base material according to the present invention is preferably a fraction mainly containing a hydrocarbon having 9 or more carbon atoms.
- the C heavy oil base material to be blended in addition to the cracking modified base material is not particularly limited, but is atmospheric distillation light oil, atmospheric distillation residual oil, residual desulfurized gas oil, vacuum distillation.
- Light oil, vacuum distillation residual oil, extract oil, catalytic cracking light oil, catalytic cracking residual oil and the like can be mentioned.
- these C heavy oil base materials can be used singly or in combination of two or more for the cracking modified base material.
- atmospheric distillation light oil and atmospheric distillation residual oil are light oil and residual oil obtained by distilling crude oil at atmospheric pressure with an atmospheric distillation apparatus.
- the residual oil desulfurized light oil is a light oil obtained when depressurizing normal pressure residual oil or reduced pressure residual oil in a residual oil desulfurization apparatus.
- a vacuum distillation light oil and a vacuum distillation residual oil are a light oil and a residual oil obtained by distilling a normal pressure residual oil under reduced pressure with a vacuum distillation apparatus.
- Extract oil is an aromatic component that is not suitable for lubricating oil among the fractions extracted from the vacuum distillation apparatus for lubricating oil raw material by solvent extraction.
- the catalytic cracking light oil and the catalytic cracking residual oil are a light oil and a residual oil obtained by cracking a vacuum distillation light oil, a vacuum distillation residual oil and the like in a fluid catalytic cracking apparatus.
- the blending ratio of the C heavy oil base is 55 to 99% by volume, preferably 60 to 95% by volume, and 65 to 90% by volume based on the total amount of the C heavy oil composition. % Is more preferable, and 65 to 85% by volume is most preferable.
- the C heavy oil composition according to the present invention needs to be a C heavy oil composition that satisfies the JIS class 3 heavy oil standard obtained by using the above-described decomposition modified base material as an essential component.
- a C heavy oil composition having a bicyclic aromatic hydrocarbon content of 10 volume% to 45 volume% is produced.
- the lower limit of the bicyclic aromatic hydrocarbon content is preferably 10% by volume or more for ensuring compatibility and suppressing sludge formation, and the upper limit is preferably 45% by volume or less for ensuring combustibility.
- the content of the bicyclic aromatic hydrocarbon means the aromatic fraction fractionated by the Petroleum Institute method JPI-5S-22-83 “Asphalt composition analysis method by column chromatography”. Means the bicyclic aromatic hydrocarbon content measured by the method JPI-5S-49-97 “Petroleum products—Hydrocarbon type test method—High performance liquid chromatograph method”.
- the properties other than the bicyclic aromatic hydrocarbon content of the C heavy oil composition according to the present invention are not particularly limited, but preferably have the following properties.
- the C heavy oil composition according to the present invention has a 15 ° C. density (density at 15 ° C.) of preferably 0.85 g / cm 3 or more, more preferably 0.88 g / cm 3 or more, and 0.90 g / cm 3. Most preferably, it is cm 3 or more. Further, it is preferably 1.05 g / cm 3 or less, more preferably 1.00 g / cm 3 or less, and most preferably 0.99 g / cm 3 or less. When the density at 15 ° C. is less than 0.85 g / cm 3, the calorific value per capacity is small, which is not preferable. When the density is higher than 1.05 g / cm 3, combustion failure is likely to occur.
- the 70 ° C. density density at 15 ° C.
- the density (density at 70 ° C.) of the C heavy oil composition according to the present invention is preferably 0.80 g / cm 3 or more, and more preferably 0.83 g / cm 3 or more. Further, it is preferably 1.00 g / cm 3 or less, more preferably 0.95 g / cm 3 or less.
- the density at 70 ° C. is less than 0.80 g / cm 3
- the calorific value per capacity is small, which is not preferable.
- the density is higher than 1.00 g / cm 3 , combustion failure tends to occur, which is not preferable.
- the density means a value obtained in accordance with JIS K2249 “Crude oil and petroleum products—density test method and density / mass / capacity conversion table”.
- the kinematic viscosity at 50 ° C. of the C heavy oil composition according to the present invention is preferably 400 mm 2 / s or less, more preferably 350 mm 2 / s or less, and most preferably 300 mm 2 / s or less.
- the kinematic viscosity at 100 ° C. of the C heavy oil composition according to the present invention is preferably 50 mm 2 / s or less, and more preferably 45 mm 2 / s or less.
- the kinematic viscosity means a value obtained in accordance with JIS K2283 “Crude oil and petroleum products—Kinematic viscosity test method and viscosity index calculation method”.
- the sulfur content of the C heavy oil composition according to the present invention is preferably 3.5% by mass or less, and more preferably 3.0% by mass or less. When there is more sulfur content than 3.5 mass%, there exists a possibility that the sulfur oxide discharged
- the sulfur content means a residual carbon content measured by JIS K2541 “Crude oil and petroleum products—Sulfur content test method”.
- the nitrogen content of the C heavy oil composition according to the present invention is preferably 1.0% by mass or less, and more preferably 0.5% by mass or less.
- the nitrogen content means a residual carbon content measured by JIS K2609 “Crude oil and petroleum products—nitrogen content test method”.
- the flash point of the C heavy oil composition according to the present invention is preferably 70 ° C or higher, more preferably 72 ° C or higher, from the viewpoint of safety in handling.
- the flash point as used in the present invention means a value measured by the Penschramten sealed type of JIS K2265 “Crude oil and petroleum products—Flash point test method”.
- the CCAI of the C heavy oil composition according to the present invention is preferably 900 or less, and more preferably 870 or less. When CCAI is higher than 900, combustion failure is likely to occur.
- CCAI Calculated Carbon Aromaticity Index: based on the decision of the International Combustion Engine Conference
- the residual carbon content of the C heavy oil composition according to the present invention is preferably 15% by mass or less, and more preferably 10% by mass or less. When the residual carbon content is more than 15% by mass, combustion failure is likely to occur.
- the residual carbon content means a residual carbon content measured by JIS K2270 “Crude oil and petroleum products—residual carbon content test method”.
- the ash content of the C heavy oil composition according to the present invention is preferably 0.10% by mass or less, and more preferably 0.05% by mass or less. When the ash content is more than 0.10% by mass, combustion trouble is likely to occur.
- ash means a value obtained in accordance with JIS K2272 “Testing method for ash and sulfated ash of crude oil and petroleum products”.
- the vanadium content of the C heavy oil composition according to the present invention is preferably 100 mass ppm or less, and more preferably 80 mass ppm or less. When the content of vanadium is more than 100 mass ppm, combustion failure is likely to occur.
- vanadium and content mean values obtained according to JPI-5S-11 “Testing method for vanadium content in heavy oil”.
- the water content of the C heavy oil composition according to the present invention is preferably 0.5% by volume or less, and more preferably 0.3% by volume or less. If the water content is more than 0.5% by volume, it will precipitate as ice in the winter season, which tends to cause metal corrosion and filter clogging.
- the moisture in the present invention means a value measured by JIS K2275 “Crude oil and petroleum products—moisture test method”.
- the ignition delay of the C heavy oil composition according to the present invention measured by a fuel ignition tester is preferably 15 ms or less.
- the ignition delay measured by the fuel ignitability tester may be 15 ms or less.
- it is 13 ms or less, more preferably 11 ms or less.
- the combustion time of the C heavy oil composition according to the present invention as measured by a fuel ignitability tester is preferably 25 ms or less. In order to stably operate the diesel engine equipment, it is effective that the flame length in the combustion chamber is short. Therefore, the combustion time measured by the fuel ignitability tester is preferably 25 ms or less, more preferably 23 ms or less.
- the fuel ignitability tester is “Fuel Ignition Analyzer: FIA-100” manufactured by Fuel Tech Co., Ltd., which is placed in a constant volume combustion chamber filled with air having a volume of 1 L, a pressure of 4.5 MPa, and a temperature of 450 ° C. About 0.1 ml of fuel heated to 120 ° C. is injected at an injection pressure of 20 MPa, and the ignition delay time and combustion time are measured from the pressure change in the combustion chamber.
- the ignition delay is the time when the pressure in the combustion chamber rises by 0.02 MPa from the initial pressure.
- the combustion time is a time obtained by subtracting the ignition delay time from the maximum pressure attainment time.
- thermogravimetric-differential thermal analysis means that a sample is heated at a predetermined temperature condition, and the weight loss associated with vaporization / pyrolysis, etc. and the change in heat quantity associated with vaporization / oxidation / thermal decomposition, etc. are simultaneously measured. It is an analysis method.
- a sample is weighed on a platinum pan having an inner diameter of 5 mm, and set in a Thermoflex TAS300 manufactured by RIGAKU. Next, the sample is heated from room temperature to 1000 ° C. at 100 ° C./min.
- the 50% weight loss temperature in a nitrogen atmosphere (100 ml / min) by thermogravimetric-differential thermal analysis of the C heavy oil composition according to the present invention is preferably 600 ° C. or less, more preferably 550 ° C. or less. .
- the 50% weight loss temperature in a nitrogen atmosphere by thermogravimetric-differential thermal analysis is higher than 600 ° C., combustion failure tends to occur.
- the 90% weight loss temperature in a nitrogen atmosphere (100 ml / min) by thermogravimetric-differential thermal analysis of the C heavy oil composition according to the present invention is preferably 800 ° C. or less, more preferably 750 ° C. or less. . If the 90% weight loss temperature in a nitrogen atmosphere by thermogravimetric-differential thermal analysis is higher than 800 ° C., combustion failure is likely to occur.
- the C heavy oil composition according to the present invention comprises a low temperature fluidity improver, a cetane number improver, an antioxidant, a stabilizer, a dispersant, a metal deactivator, a microbial disinfectant, a combustion aid, a charge as necessary.
- Various additives such as an inhibitor, a discriminating agent, and a coloring agent can also be contained.
- the additive currently marketed may have diluted the active ingredient which contributes to the effect which the additive aimed at with the appropriate solvent.
- the addition amount is arbitrary, but is usually 0.5% by mass or less, preferably 0.2% by mass or less, based on the total amount of C heavy oil composition.
- Examples and Comparative Examples The test fuels of Examples 1 to 4 were the cracked and reformed base materials shown in Table 1, and the vacuum distillation residue obtained by distilling the atmospheric residue with a vacuum distillation apparatus under reduced pressure, and the crude oil with the atmospheric distillation apparatus. A straight-run gas oil obtained by distillation at normal pressure was used for adjustment. As a comparison, a sample with no decomposition-modified base material and a commercial product were prepared. In addition, the decomposition modification base material shown in Table 1 was manufactured with the following method.
- Fluid catalytic cracking light oil LCO (10 vol% distillation temperature is 215 ° C, 90 vol% distillation temperature is 318 ° C, density at 15 ° C is 0.9258 g / cm 3 , saturation is 23 vol%, olefin content is 2 vol %, Total aromatic content is 75 vol%), reaction temperature: 538 ° C., reaction pressure: 0.3 MPaG, contact time between LCO and catalyst is 60 seconds in a fluidized bed reactor.
- the catalyst was brought into contact with and reacted with a catalyst for use (MFI type zeolite carrying 0.2% by mass of gallium and 0.7% by mass of phosphorus and containing a binder) to carry out a decomposition and reforming reaction.
- a catalyst for use MFI type zeolite carrying 0.2% by mass of gallium and 0.7% by mass of phosphorus and containing a binder
- the cracking and reforming reaction product was fractionated to produce cracking and reforming substrates 1 to 3 shown in Table 1.
- the C heavy oil composition according to the present invention hardly generates sludge and has excellent ignitability and combustibility.
- Fuel for external combustion equipment such as boilers, diesel engine equipment fuel for large ships and power generation, and gas turbine equipment fuel It is very useful as a fuel.
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Abstract
Description
本発明はC重油組成物およびその製造方法に関し、詳しくは、ボイラー、ディーゼル機器、ガスタービン等の燃焼機器や船舶用の燃料として用いられるC重油組成物に関する。 The present invention relates to a C heavy oil composition and a method for producing the same, and more particularly to a C heavy oil composition used as a fuel for a combustion device such as a boiler, a diesel device, a gas turbine, or a ship.
C重油は、ボイラー等の外燃機器燃料、大型船舶や発電用などのディーゼルエンジン機器燃料、ガスタービン機器燃料等として広く用いられている。
様々な用途に用いられるC重油の中で、特に船舶用C重油は、諸外国などで積み込まれることもあり、燃焼障害が原因のエンジントラブルがしばしば生じており、大きな問題となっている。このため、着火性能、燃焼性能が優れ、燃焼障害を発生しないC重油の要望が高まっている(非特許文献1参照)。
このようなC重油の燃焼性を改善するものとして、特許文献1(特開平8-277396号公報)には、重質油を水および特定の非イオン性界面活性剤により水中油滴型重質油エマルジョンとして、エマルジョン粒子径および粘度を特定の範囲に制御して、さらに予備加熱後に燃焼させる方法が開示されている。
また、特許文献2(特開2003-96474号公報)には、接触分解軽質軽油(LCO)を50%以上含有し、かつセタン指数を規定することにより燃焼性の改善を図る方法が開示されている。
しかしながら、上記のように、近年、船舶用燃料油の品質は低質化が著しく、スラッジ生成や着火性および燃焼性が低下している。このために搭載する大型ディーゼル機関において燃焼障害が頻繁に発生し、発煙、排気温度の上昇、排気系の汚染、シリンダ、リングなどの異常摩耗などの原因ともなっており、これらは何れも現実的な解決策を示していない。
C heavy oil is widely used as fuel for external combustion equipment such as boilers, diesel engine equipment fuel for large ships and power generation, gas turbine equipment fuel, and the like.
Among C heavy oils used in various applications, marine C heavy oils are sometimes loaded in other countries and the like, and engine troubles due to combustion failures often occur, which is a big problem. For this reason, the demand of C heavy oil which is excellent in ignition performance and combustion performance, and does not generate | occur | produce a combustion failure is increasing (refer nonpatent literature 1).
In order to improve the combustibility of such heavy C oil, Patent Document 1 (Japanese Patent Laid-Open No. Hei 8-277396) discloses that heavy oil is treated with water and a specific nonionic surfactant to form an oil-in-water type heavy oil. As an oil emulsion, a method is disclosed in which the emulsion particle size and viscosity are controlled within a specific range and further burned after preheating.
Patent Document 2 (Japanese Patent Laid-Open No. 2003-96474) discloses a method for improving combustibility by containing 50% or more of catalytically cracked light diesel oil (LCO) and defining a cetane index. Yes.
However, as described above, in recent years, the quality of marine fuel oil has been remarkably lowered, and sludge generation, ignitability, and combustibility have been reduced. For this reason, combustion failures frequently occur in large diesel engines that are installed, causing smoke, rising exhaust temperature, exhaust system contamination, abnormal wear of cylinders, rings, etc., all of which are realistic. It does not indicate a solution.
本発明はこのような実情に鑑みてなされたものであり、スラッジが生成し難く、着火性能、燃焼性能が優れ、外燃機器、ディーゼル機器、ガスタービン機器などの燃焼機器を安定に運転することが可能なC重油組成物およびその製造方法を提供することを目的とする。 The present invention has been made in view of such circumstances, and it is difficult to generate sludge, has excellent ignition performance and combustion performance, and stably operates combustion equipment such as external combustion equipment, diesel equipment, and gas turbine equipment. It is an object of the present invention to provide a C heavy oil composition that can be used and a method for producing the same.
本発明者らは、上記目的を達成すべく鋭意検討を重ねた結果、特定の基材を組み合わせることにより、上記課題が解決されることを見出し、本発明を完成するに至った。
すなわち、本発明は以下のとおりである。
As a result of intensive studies to achieve the above object, the present inventors have found that the above problems can be solved by combining specific substrates, and have completed the present invention.
That is, the present invention is as follows.
[1]全芳香族分が80容量%以上、15℃における密度が0.90~1.20g/cm3である分解改質基材を組成物全量基準で1容量%以上45容量%以下配合することを特徴とする2環芳香族炭化水素含有量が10容量%以上45容量%以下であるC重油組成物の製造方法。 [1] A decomposition modified base material having a total aromatic content of 80% by volume or more and a density at 15 ° C. of 0.90 to 1.20 g / cm 3 is blended by 1% to 45% by volume based on the total amount of the composition. A process for producing a C heavy oil composition having a bicyclic aromatic hydrocarbon content of 10% by volume to 45% by volume.
[2]前記分解改質基材の50℃の動粘度が0.3~10mm2/s、硫黄分が8000質量ppm以下、窒素分が100質量ppm以下であることを特徴とする前記[1]に記載のC重油組成物の製造方法。 [2] The decomposition-modified base material according to the above [1], wherein the kinematic viscosity at 50 ° C. is 0.3 to 10 mm 2 / s, the sulfur content is 8000 mass ppm or less, and the nitrogen content is 100 mass ppm or less. ] The manufacturing method of C heavy oil composition as described in.
[3]前記分解改質基材の10容量%留出温度(T10)が130~270℃、50容量%留出温度(T50)が190~290℃、90容量%留出温度(T90)が230~390℃であることを特徴とする前記[1]または[2]に記載のC重油組成物の製造方法。 [3] The 10% by volume distillation temperature (T10) of the cracked and modified base material is 130 to 270 ° C., the 50% by volume distillation temperature (T50) is 190 to 290 ° C., and the 90% by volume distillation temperature (T90) is The method for producing a C heavy oil composition according to the above [1] or [2], wherein the temperature is 230 to 390 ° C.
[4]前記分解改質基材が、10容量%留出温度が140℃以上かつ90容量%留出温度が380℃以下の原料油を中細孔ゼオライトおよび/または大細孔ゼオライトを含有する分解改質反応用触媒と接触させ、反応温度400~650℃、反応圧力1.5MPaG以下、接触時間1~300秒で分解改質反応を行うことにより製造されることを特徴とする前記[1]~[3]のいずれかに記載のC重油組成物の製造方法。 [4] The cracking and reforming base material contains medium pore zeolite and / or large pore zeolite as a feedstock having a 10 vol% distillation temperature of 140 ° C or higher and a 90 vol% distillation temperature of 380 ° C or lower. It is produced by contacting with a catalyst for cracking and reforming reaction, and performing a cracking and reforming reaction at a reaction temperature of 400 to 650 ° C., a reaction pressure of 1.5 MPaG or less, and a contact time of 1 to 300 seconds. ] A method for producing a C heavy oil composition according to any one of [3] to [3].
[5]前記[1]~[4]のいずれかに記載のC重油組成物の製造方法により得られる、15℃における密度が0.85~1.05g/cm3、50℃の動粘度が400mm2/s以下、硫黄分が3.5質量%以下、窒素分が1質量%以下、引火点70℃以上であるC重油組成物。 [5] The density at 15 ° C. obtained by the method for producing a C heavy oil composition according to any one of [1] to [4] is 0.85 to 1.05 g / cm 3 , and the kinematic viscosity at 50 ° C. C heavy oil composition having 400 mm 2 / s or less, sulfur content of 3.5% by mass or less, nitrogen content of 1% by mass or less, and flash point of 70 ° C. or more.
本発明のC重油組成物は、スラッジが生成し難く、着火性、燃焼性に優れたものである。従って、本発明のC重油組成物は、ボイラー等の外燃機器燃料、大型船舶や発電用などのディーゼルエンジン機器燃料、ガスタービン機器燃料などの燃料として非常に有用である。 The C heavy oil composition of the present invention hardly generates sludge and has excellent ignitability and combustibility. Therefore, the C heavy oil composition of the present invention is very useful as fuel for external combustion equipment fuel such as boilers, diesel engine equipment fuel for large ships and power generation, and gas turbine equipment fuel.
以下、本発明の好適な実施形態について詳細に説明する。 Hereinafter, preferred embodiments of the present invention will be described in detail.
本発明の本発明のC重油組成物の製造方法は、全芳香族分が80容量%以上、15℃における密度が0.90~1.20g/cm3である分解改質基材をC重油組成物全量基準で1容量%以上45容量%以下配合することを特徴とする。 The method for producing a C heavy oil composition of the present invention comprises a C heavy oil containing a cracked and modified base material having a total aromatic content of 80% by volume or more and a density at 15 ° C. of 0.90 to 1.20 g / cm 3. 1 vol% or more and 45 vol% or less are blended based on the total amount of the composition.
分解改質基材の配合量の下限はC重油組成物全量基準で1容量%以上であることが必要であり、5容量%以上が好ましく、10容量%以上がより好ましく、15容量%以上がさらに好ましい。一方、分解改質基材の配合量の上限は45容量%以下であることが必要であり、40容量%以下が好ましく、35容量%以下がより好ましい。分解改質基材の配合割合が1容量%未満の場合には、相溶性低下によりスラッジが生成し易くなるため好ましくなく、また45容量%を超えると燃焼性が悪化するため好ましくない。 The lower limit of the blending amount of the cracked modified base material is required to be 1% by volume or more based on the total amount of C heavy oil composition, preferably 5% by volume or more, more preferably 10% by volume or more, and 15% by volume or more. Further preferred. On the other hand, the upper limit of the blending amount of the degradation-modified base material needs to be 45% by volume or less, preferably 40% by volume or less, and more preferably 35% by volume or less. When the mixing ratio of the degradation-modified base material is less than 1% by volume, it is not preferable because sludge is easily generated due to a decrease in compatibility, and when it exceeds 45% by volume, combustibility is deteriorated.
本発明のC重油組成物に配合される分解改質基材の全芳香族分は、カットバック材として相溶性確保の観点から80容量%以上であることが必要であり、90容量%以上であることが好ましい。ここで、全芳香族分とは、石油学会法JPI-5S-49-97「石油製品-炭化水素タイプ試験方法-高速液体クロマトグラフ法」で測定される全芳香族分の含有量を意味する。 The total aromatic content of the cracked and modified base material blended in the C heavy oil composition of the present invention is required to be 80% by volume or more from the viewpoint of ensuring compatibility as a cutback material, and 90% by volume or more. Preferably there is. Here, the total aromatic content means the content of the total aromatic content measured by the Petroleum Institute method JPI-5S-49-97 “Petroleum products—Hydrocarbon type test method—High performance liquid chromatograph method”. .
本発明のC重油組成物に配合される分解改質基材の15℃における密度は0.90g/cm3以上1.20g/cm3以下であることが必要である。ここで、15℃における密度とは、JIS K2249「原油及び石油製品-密度試験方法及び密度・質量・容量換算表」に準拠して得られる値を表すものを意味する。 Density at 15 ℃ decomposition modified substrate to be blended into fuel oil C compositions of the present invention is required to be 0.90 g / cm 3 or more 1.20 g / cm 3 or less. Here, the density at 15 ° C. means a value obtained in accordance with JIS K2249 “Crude oil and petroleum products—density test method and density / mass / capacity conversion table”.
本発明のC重油組成物に配合される分解改質基材の全芳香族分および15℃における密度以外の性状に特に制限はないが、以下の性状を有することが好ましい。 The properties other than the total aromatic content and the density at 15 ° C. of the cracked and modified base material blended in the C heavy oil composition of the present invention are not particularly limited, but preferably have the following properties.
本発明のC重油組成物に配合される分解改質基材の50℃における動粘度は0.3mm2/s以上10mm2/s以下であることが好ましい。C重油の良質なカットバック材の観点から50℃における動粘度の上限は8mm2/s以下であることがより好ましく、6mm2/s以下であることがさらに好ましい。 The kinematic viscosity at 50 ° C. of the degradation-modified base material blended in the C heavy oil composition of the present invention is preferably 0.3 mm 2 / s to 10 mm 2 / s. From the viewpoint of a good quality C heavy oil cutback material, the upper limit of the kinematic viscosity at 50 ° C. is more preferably 8 mm 2 / s or less, and further preferably 6 mm 2 / s or less.
本発明のC重油組成物に配合される分解改質基材の硫黄含有量(硫黄分)は8000質量ppm以下であることが好ましく、燃焼排ガス中の硫黄化合物低減の観点から5000質量ppm以下がより好ましく、4000質量ppm以下がさらに好ましい。 The sulfur content (sulfur content) of the cracked and modified base material blended in the C heavy oil composition of the present invention is preferably 8000 mass ppm or less, and is 5000 mass ppm or less from the viewpoint of reducing sulfur compounds in the combustion exhaust gas. More preferred is 4000 ppm by mass or less.
本発明のC重油組成物に配合される分解改質基材の窒素含有量(窒素分)は100質量ppm以下であることが好ましく、燃焼排ガス中の窒素化合物低減の観点から80質量ppm以下がより好ましく、70質量ppm以下がさらに好ましい。 The nitrogen content (nitrogen content) of the cracked and modified base material blended in the C heavy oil composition of the present invention is preferably 100 ppm by mass or less, and from the viewpoint of reducing nitrogen compounds in the combustion exhaust gas, 80 ppm by mass or less is preferable. More preferred is 70 mass ppm or less.
本発明のC重油組成物に配合される分解改質基材の蒸留性状は初留点(IBP)は好ましくは105℃以上250℃以下、より好ましくは120℃以上240℃以下、10容量%留出温度(T10)は好ましくは130℃以上270℃以下、より好ましくは150℃以上250℃以下、50容量%留出温度(T50)は好ましくは190℃以上290℃以下、より好ましくは210℃以上270℃以下、90容量%留出温度(T90)は好ましくは230℃以上390℃以下、より好ましくは250℃以上370℃以下、終点(EP)は好ましくは300℃以上440℃以下、より好ましくは320℃以上420℃以下である。 The distillation property of the cracked and modified base material blended in the C heavy oil composition of the present invention has an initial boiling point (IBP) of preferably 105 ° C. or higher and 250 ° C. or lower, more preferably 120 ° C. or higher and 240 ° C. or lower, and 10% by volume distillation. The outlet temperature (T10) is preferably 130 ° C. or higher and 270 ° C. or lower, more preferably 150 ° C. or higher and 250 ° C. or lower, and the 50 vol% distillation temperature (T50) is preferably 190 ° C. or higher and 290 ° C. or lower, more preferably 210 ° C. or higher. 270 ° C. or lower, 90% by volume distillation temperature (T90) is preferably 230 ° C. or higher and 390 ° C. or lower, more preferably 250 ° C. or higher and 370 ° C. or lower, and the end point (EP) is preferably 300 ° C. or higher and 440 ° C. or lower, more preferably It is 320 degreeC or more and 420 degrees C or less.
なお、50℃における動粘度とは、JIS K2283「原油及び石油製品-動粘度試験方法及び粘度指数算出方法」に準拠して得られる値を、硫黄含有量とは、JIS K2541―1992に規定する「原油及び石油製品―硫黄分試験方法」の「放射線式励起法」に準拠して測定される硫黄含有量を、窒素含有量とは、JIS K2609「原油及び石油製品-窒素分試験方法」に準拠して測定される窒素含有量を、蒸留性状とはJIS K2254「石油製品-蒸留試験方法-常圧法」に準拠して測定されるものを意味する。 The kinematic viscosity at 50 ° C. is a value obtained according to JIS K2283 “Crude oil and petroleum products—Kinematic viscosity test method and viscosity index calculation method”, and the sulfur content is defined in JIS K2541-1992. Sulfur content measured in accordance with “Radiation Excitation Method” in “Crude Oil and Petroleum Products—Sulfur Content Test Method” and the nitrogen content is JIS K2609 “Crude Oil and Petroleum Products—Nitrogen Content Test Method” The nitrogen content measured in conformity with the distillation property means that measured in accordance with JIS K2254 "Petroleum products-Distillation test method-Atmospheric pressure method".
本発明に係る分解改質基材は、10容量%留出温度が140℃以上かつ90容量%留出温度が380℃以下の原料油を中細孔ゼオライトおよび/または大細孔ゼオライトを含有する分解改質反応用触媒と接触させ、反応温度400~650℃、反応圧力1.5MPaG以下、接触時間1~300秒で分解改質反応を行うことにより製造されることを特徴とする。
具体的には以下の分解改質反応より得られる分解改質反応生成物から分留により本発明で用いる分解改質基材を製造する。
The cracking and reforming base material according to the present invention contains medium pore zeolite and / or large pore zeolite as a feed oil having a 10 vol% distillation temperature of 140 ° C or higher and a 90 vol% distillation temperature of 380 ° C or lower. It is produced by contacting with a catalyst for cracking and reforming reaction, and performing a cracking and reforming reaction at a reaction temperature of 400 to 650 ° C., a reaction pressure of 1.5 MPaG or less, and a contact time of 1 to 300 seconds.
Specifically, the cracking / reforming substrate used in the present invention is produced by fractional distillation from the cracking / reforming reaction product obtained by the following cracking / reforming reaction.
分解改質反応は、原料油を分解改質反応用触媒に接触させて、原料油に含まれる飽和炭化水素を水素供与源とし、飽和炭化水素からの水素移行反応によって多環芳香族炭化水素を部分的に水素化し、開環させて単環芳香族炭化水素に転換する反応、原料油中もしくは分解過程で得られる飽和炭化水素を環化、脱水素することによって単環芳香族炭化水素に転換する反応であり、芳香族炭化水素を主として含有する燃料基材を製造することができる。 In the cracking and reforming reaction, the feedstock oil is brought into contact with the catalyst for cracking and reforming reaction, the saturated hydrocarbon contained in the feedstock oil is used as a hydrogen donor source, and polycyclic aromatic hydrocarbons are converted by hydrogen transfer reaction from the saturated hydrocarbon. Partially hydrogenated, ring-opened to convert to monocyclic aromatic hydrocarbons, converted to monocyclic aromatic hydrocarbons by cyclizing and dehydrogenating saturated hydrocarbons obtained in feedstock or in the cracking process The fuel base material mainly containing aromatic hydrocarbons can be produced.
分解改質反応の原料油は、10容量%留出温度が140℃以上かつ90容量%留出温度が380℃以下の油が好ましく、原料油の10容量%留出温度は150℃以上であることがより好ましく、原料油の90容量%留出温度は360℃以下であることがより好ましい。
なお、ここでいう10容量%留出温度、90容量%留出温度とは、JIS K2254「石油製品-蒸留試験方法」に準拠して測定される値を意味する。
10容量%留出温度が140℃以上かつ90容量%留出温度が380℃以下である原料油としては、例えば、流動接触分解装置で生成する分解軽油(LCO)、LCOの水素化精製油、石炭液化油、重質油水素化分解精製油、直留灯油、直留軽油、コーカー灯油、コーカー軽油およびオイルサンド水素化分解精製油などが挙げられる。
The feed oil for the cracking and reforming reaction is preferably an oil having a 10 vol% distillation temperature of 140 ° C or higher and a 90 vol% distillation temperature of 380 ° C or lower, and the 10 vol% distillation temperature of the raw oil is 150 ° C or higher. More preferably, the 90 vol% distillation temperature of the feedstock is more preferably 360 ° C or lower.
The 10 vol% distillation temperature and 90 vol% distillation temperature mentioned here mean values measured in accordance with JIS K2254 “Petroleum products-distillation test method”.
Examples of the feed oil having a 10% by volume distillation temperature of 140 ° C. or higher and a 90% by volume distillation temperature of 380 ° C. or lower include cracked light oil (LCO) produced by a fluid catalytic cracker, LCO hydrorefined oil, Examples include coal liquefied oil, heavy oil hydrocracked refined oil, straight-run kerosene, straight-run light oil, coker kerosene, coker light oil, and oil sand hydrocracked refined oil.
原料油を分解改質反応用触媒と接触、反応させる際の反応形式としては、固定床、移動床、流動床等が挙げられる。なかでも、重質分を原料とするため、触媒に付着したコーク分を連続的に除去可能で、かつ安定的に反応を行うことができる流動床が好ましく、反応器と再生器との間を触媒が循環し、連続的に反応-再生を繰り返すことができる、連続再生式流動床が特に好ましい。分解改質反応用触媒と接触する際の原料油は、気相状態であることが好ましい。また、原料は、必要に応じてガスによって希釈してもよい。 As the reaction mode when the raw material oil is brought into contact with and reacted with the catalyst for the cracking reforming reaction, a fixed bed, a moving bed, a fluidized bed and the like can be mentioned. Among them, since the heavy component is used as a raw material, a fluidized bed capable of continuously removing the coke component adhering to the catalyst and performing the reaction stably is preferable, and the space between the reactor and the regenerator is preferable. A continuous regenerative fluidized bed in which the catalyst circulates and allows continuous reaction-regeneration is particularly preferred. The feedstock oil in contact with the cracking reforming reaction catalyst is preferably in a gas phase. Moreover, you may dilute a raw material with gas as needed.
分解改質反応用触媒は、結晶性アルミノシリケートを含有する。
結晶アルミノシリケートは、単環芳香族炭化水素の収率をより高くできることから、中細孔ゼオライトおよび/または大細孔ゼオライトであることが好ましい。
中細孔ゼオライトは、10員環の骨格構造を有するゼオライトであり、中細孔ゼオライトとしては、例えば、AEL型、EUO型、FER型、HEU型、MEL型、MFI型、NES型、TON型、WEI型の結晶構造のゼオライトが挙げられる。これらの中でも、単環芳香族炭化水素の収率をより高くできることから、MFI型が好ましい。
大細孔ゼオライトは、12員環の骨格構造を有するゼオライトであり、大細孔ゼオライトとしては、例えば、AFI型、ATO型、BEA型、CON型、FAU型、GME型、LTL型、MOR型、MTW型、OFF型の結晶構造のゼオライトが挙げられる。これらの中でも、工業的に使用できる点では、BEA型、FAU型、MOR型が好ましく、単環芳香族炭化水素の収率をより高くできることから、BEA型がより好ましい。
The catalyst for the cracking reforming reaction contains crystalline aluminosilicate.
The crystalline aluminosilicate is preferably a medium pore zeolite and / or a large pore zeolite because the yield of monocyclic aromatic hydrocarbons can be further increased.
The medium pore zeolite is a zeolite having a 10-membered ring skeleton structure. Examples of the medium pore zeolite include AEL type, EUO type, FER type, HEU type, MEL type, MFI type, NES type, and TON type. And zeolite having a WEI type crystal structure. Among these, the MFI type is preferable because the yield of monocyclic aromatic hydrocarbons can be further increased.
The large pore zeolite is a zeolite having a 12-membered ring skeleton structure. Examples of the large pore zeolite include AFI type, ATO type, BEA type, CON type, FAU type, GME type, LTL type, and MOR type. , Zeolites of MTW type and OFF type crystal structures. Among these, BEA type, FAU type, and MOR type are preferable in terms of industrial use, and the BEA type is more preferable because the yield of monocyclic aromatic hydrocarbons can be further increased.
結晶性アルミノシリケートは、中細孔ゼオライトおよび大細孔ゼオライト以外に、10員環以下の骨格構造を有する小細孔ゼオライト、14員環以上の骨格構造を有する超大細孔ゼオライトを含有してもよい。
ここで、小細孔ゼオライトとしては、例えば、ANA型、CHA型、ERI型、GIS型、KFI型、LTA型、NAT型、PAU型、YUG型の結晶構造のゼオライトが挙げられる。
超大細孔ゼオライトとしては、例えば、CLO型、VPI型の結晶構造のゼオライトが挙げられる。
The crystalline aluminosilicate may contain, in addition to the medium pore zeolite and the large pore zeolite, a small pore zeolite having a skeleton structure having a 10-membered ring or less, and a very large pore zeolite having a skeleton structure having a 14-membered ring or more. Good.
Here, examples of the small pore zeolite include zeolites having crystal structures of ANA type, CHA type, ERI type, GIS type, KFI type, LTA type, NAT type, PAU type, and YUG type.
Examples of the ultra-large pore zeolite include zeolites having CLO type and VPI type crystal structures.
分解改質反応を固定床の反応とする場合、分解改質反応用触媒における結晶性アルミノシリケートの含有量は、分解改質反応用触媒全体を100質量%とした際の60~100質量%が好ましく、70~100質量%がより好ましく、90~100質量%が特に好ましい。結晶性アルミノシリケートの含有量が60質量%以上であれば、単環芳香族炭化水素の収率を充分に高くできる。分解改質反応を流動床の反応とする場合、分解改質反応用触媒における結晶性アルミノシリケートの含有量は、分解改質反応用触媒全体を100質量%とした際の20~60質量%が好ましく、30~60質量%がより好ましく、35~60質量%が特に好ましい。結晶性アルミノシリケートの含有量が20質量%以上であれば、単環芳香族炭化水素の収率を充分に高くできる。結晶性アルミノシリケートの含有量が60質量%を超えると、触媒に配合できるバインダーの含有量が少なくなり、流動床用として適さないものになることがある。 When the cracking and reforming reaction is a fixed bed reaction, the content of the crystalline aluminosilicate in the cracking and reforming reaction catalyst is 60 to 100% by weight when the entire catalyst for cracking and reforming reaction is 100% by weight. Preferably, 70 to 100% by mass is more preferable, and 90 to 100% by mass is particularly preferable. If the content of the crystalline aluminosilicate is 60% by mass or more, the yield of monocyclic aromatic hydrocarbons can be sufficiently increased. When the cracking and reforming reaction is a fluidized bed reaction, the content of crystalline aluminosilicate in the cracking and reforming reaction catalyst is 20 to 60% by weight when the entire catalyst for cracking and reforming reaction is 100% by weight. Preferably, 30 to 60% by mass is more preferable, and 35 to 60% by mass is particularly preferable. If the content of the crystalline aluminosilicate is 20% by mass or more, the yield of monocyclic aromatic hydrocarbons can be sufficiently increased. When the content of the crystalline aluminosilicate exceeds 60% by mass, the content of the binder that can be blended with the catalyst is reduced, which may be unsuitable for fluidized beds.
分解改質反応用触媒においては、リンおよび/またはホウ素を含有することが好ましい。分解改質反応用触媒がリンおよび/またはホウ素を含有すれば、単環芳香族炭化水素の収率の経時的な低下を防止でき、また、触媒表面のコーク生成を抑制できる。 The catalyst for decomposition reforming reaction preferably contains phosphorus and / or boron. When the catalyst for cracking and reforming reaction contains phosphorus and / or boron, it is possible to prevent the yield of monocyclic aromatic hydrocarbons from decreasing with time and to suppress the formation of coke on the catalyst surface.
分解改質反応用触媒にリンを含有させる方法としては、例えば、イオン交換法、含浸法等がある。具体的には、結晶性アルミノシリケートまたは結晶性アルミノガロシリケートまたは結晶性アルミノジンコシリケートにリンを担持する方法、ゼオライト合成時にリン化合物を含有させて結晶性アルミノシリケートの骨格内の一部をリンと置き換える方法、ゼオライト合成時にリンを含有した結晶促進剤を用いる方法、などが挙げられる。その際に用いるリン酸イオン含有水溶液は特に限定されないが、リン酸、リン酸水素二アンモニウム、リン酸二水素アンモニウムおよびその他の水溶性リン酸塩などを任意の濃度で水に溶解させて調製したものを好ましく使用できる。 Examples of the method for incorporating phosphorus into the cracking reforming reaction catalyst include an ion exchange method and an impregnation method. Specifically, a method in which phosphorus is supported on crystalline aluminosilicate, crystalline aluminogallosilicate, or crystalline aluminodine silicate, a phosphorus compound is included during zeolite synthesis, and a part of the crystalline aluminosilicate skeleton is added to phosphorus. Examples include a replacement method, a method using a crystal accelerator containing phosphorus during zeolite synthesis, and the like. The phosphate ion-containing aqueous solution used at that time is not particularly limited, but was prepared by dissolving phosphoric acid, diammonium hydrogen phosphate, ammonium dihydrogen phosphate, and other water-soluble phosphates in water at an arbitrary concentration. Can be preferably used.
分解改質反応用触媒にホウ素を含有させる方法としては、例えば、イオン交換法、含浸法等がある。具体的には、結晶性アルミノシリケートまたは結晶性アルミノガロシリケートまたは結晶性アルミノジンコシリケートにホウ素を担持する方法、ゼオライト合成時にホウ素化合物を含有させて結晶性アルミノシリケートの骨格内の一部をホウ素と置き換える方法、ゼオライト合成時にホウ素を含有した結晶促進剤を用いる方法、などが挙げられる。 Examples of the method for incorporating boron into the cracking reforming reaction catalyst include an ion exchange method and an impregnation method. Specifically, a method in which boron is supported on crystalline aluminosilicate, crystalline aluminogallosilicate, or crystalline aluminodine silicate, a boron compound is included during zeolite synthesis, and a part of the skeleton of crystalline aluminosilicate is combined with boron. Examples include a replacement method, a method using a crystal accelerator containing boron at the time of zeolite synthesis, and the like.
分解改質反応用触媒におけるリンおよび/またはホウ素の含有量は、触媒全重量に対して0.1~10質量%であることが好ましく、さらには、下限は0.5質量%以上がより好ましく、上限は9質量%以下であることがより好ましく、8質量%以下が特に好ましい。触媒全重量に対するリンの含有量が0.1質量%以上であることで、経時的な単環芳香族炭化水素の収率低下を防止でき、10質量%以下であることで、単環芳香族炭化水素の収率を高くできる。 The phosphorus and / or boron content in the cracking reforming reaction catalyst is preferably 0.1 to 10% by mass relative to the total weight of the catalyst, and more preferably the lower limit is 0.5% by mass or more. The upper limit is more preferably 9% by mass or less, and particularly preferably 8% by mass or less. When the content of phosphorus with respect to the total weight of the catalyst is 0.1% by mass or more, a decrease in the yield of monocyclic aromatic hydrocarbons over time can be prevented, and by 10% by mass or less, the monocyclic aromatics The yield of hydrocarbons can be increased.
分解改質反応用触媒には、必要に応じて、ガリウムおよび/または亜鉛を含有させることができる。ガリウムおよび/または亜鉛を含有させれば、単環芳香族炭化水素の生成割合をより多くできる。
分解改質反応用触媒におけるガリウム含有の形態としては、結晶性アルミノシリケートの格子骨格内にガリウムが組み込まれたもの(結晶性アルミノガロシリケート)、結晶性アルミノシリケートにガリウムが担持されたもの(ガリウム担持結晶性アルミノシリケート)、その両方を含んだものが挙げられる。
分解改質反応用触媒における亜鉛含有の形態としては、結晶性アルミノシリケートの格子骨格内に亜鉛が組み込まれたもの(結晶性アルミノジンコシリケート)、結晶性アルミノシリケートに亜鉛が担持されたもの(亜鉛担持結晶性アルミノシリケート)、その両方を含んだものが挙げられる。
The cracking and reforming reaction catalyst may contain gallium and / or zinc as necessary. If gallium and / or zinc is contained, the production rate of monocyclic aromatic hydrocarbons can be increased.
The gallium-containing form in the catalyst for cracking and reforming reaction includes those in which gallium is incorporated in the lattice skeleton of crystalline aluminosilicate (crystalline aluminogallosilicate), and those in which gallium is supported on crystalline aluminosilicate (gallium) Supported crystalline aluminosilicate) and those containing both.
Zinc-containing forms in the catalyst for cracking and reforming reaction include those in which zinc is incorporated in the lattice skeleton of crystalline aluminosilicate (crystalline aluminodin silicate), and in which zinc is supported on crystalline aluminosilicate (zinc Supported crystalline aluminosilicate) and those containing both.
結晶性アルミノガロシリケート、結晶性アルミノジンコシリケートは、SiO4、AlO4およびGaO4/ZnO4構造が骨格中に存在する構造を有する。また、結晶性アルミノガロシリケート、結晶性アルミノジンコシリケートは、例えば、水熱合成によるゲル結晶化、結晶性アルミノシリケートの格子骨格中にガリウムまたは亜鉛を挿入する方法により得られる。また、結晶性アルミノガロシリケート、結晶性アルミノジンコシリケートは、結晶性ガロシリケートまたは結晶性ジンコシリケートの格子骨格中にアルミニウムを挿入する方法により得られる。 Crystalline aluminogallosilicate and crystalline aluminodine silicate have a structure in which SiO 4 , AlO 4 and GaO 4 / ZnO 4 structures are present in the skeleton. The crystalline aluminogallosilicate and the crystalline aluminodine silicate can be obtained by, for example, gel crystallization by hydrothermal synthesis, or a method of inserting gallium or zinc into the lattice skeleton of the crystalline aluminosilicate. Crystalline aluminogallosilicate and crystalline aluminozine silicate can be obtained by a method of inserting aluminum into the lattice skeleton of crystalline gallosilicate or crystalline zincosilicate.
ガリウム担持結晶性アルミノシリケートは、結晶性アルミノシリケートにガリウムをイオン交換法、含浸法等の公知の方法によって担持したものである。その際に用いるガリウム源としては、特に限定されないが、硝酸ガリウム、塩化ガリウム等のガリウム塩、酸化ガリウム等が挙げられる。
亜鉛担持結晶性アルミノシリケートは、結晶性アルミノシリケートに亜鉛をイオン交換法、含浸法等の公知の方法によって担持したものである。その際に用いる亜鉛源としては、特に限定されないが、硝酸亜鉛、塩化亜鉛等の亜鉛塩、酸化亜鉛等が挙げられる。
The gallium-supporting crystalline aluminosilicate is obtained by supporting gallium on a crystalline aluminosilicate by a known method such as an ion exchange method or an impregnation method. The gallium source used in this case is not particularly limited, and examples thereof include gallium salts such as gallium nitrate and gallium chloride, and gallium oxide.
The zinc-supporting crystalline aluminosilicate is obtained by supporting zinc on a crystalline aluminosilicate by a known method such as an ion exchange method or an impregnation method. Although it does not specifically limit as a zinc source used in that case, Zinc salts, such as zinc nitrate and zinc chloride, zinc oxide, etc. are mentioned.
分解改質反応用触媒がガリウムおよび/または亜鉛を含有する場合、分解改質反応用触媒におけるガリウムおよび/または亜鉛の含有量は、触媒全体を100質量%とした際の0.01~5.0質量%であることが好ましく、0.05~2.0質量%であることがより好ましい。ガリウムおよび亜鉛の含有量が0.01質量%以上であれば、単環芳香族炭化水素の生成割合をより多くでき、5.0質量%以下であれば、単環芳香族炭化水素の収率をより高くできる。 When the cracking reforming reaction catalyst contains gallium and / or zinc, the content of gallium and / or zinc in the cracking reforming reaction catalyst is 0.01-5. The content is preferably 0% by mass, and more preferably 0.05 to 2.0% by mass. If the content of gallium and zinc is 0.01% by mass or more, the production rate of monocyclic aromatic hydrocarbons can be increased, and if it is 5.0% by mass or less, the yield of monocyclic aromatic hydrocarbons Can be higher.
分解改質反応用触媒は、反応形式に応じて、例えば、粉末状、粒状、ペレット状等にされる。例えば、流動床の場合には粉末状にされ、固定床の場合には粒状またはペレット状にされる。流動床で用いる触媒の平均粒子径は30~180μmが好ましく、50~100μmがより好ましい。また、流動床で用いる触媒のかさ密度は0.4~1.8g/ccが好ましく、0.5~1.0g/ccがより好ましい。なお、平均粒子径はふるいによる分級によって得た粒径分布において50質量%となる粒径を表し、かさ密度はJIS規格R9301-2-3の方法により測定した値である。粒状またはペレット状の触媒を得る場合には、必要に応じて、バインダーとして触媒に不活性な酸化物を配合した後、各種成形機を用いて成形すればよい。
分解改質反応用触媒がバインダー等の無機酸化物を含有する場合、バインダーとしてリンを含むものを用いても構わない。
The catalyst for cracking and reforming reaction is made into, for example, a powder form, a granular form, a pellet form or the like according to the reaction format. For example, in the case of a fluidized bed, it is in the form of powder, and in the case of a fixed bed, it is in the form of particles or pellets. The average particle size of the catalyst used in the fluidized bed is preferably 30 to 180 μm, more preferably 50 to 100 μm. The bulk density of the catalyst used in the fluidized bed is preferably 0.4 to 1.8 g / cc, more preferably 0.5 to 1.0 g / cc. The average particle size represents a particle size of 50% by mass in the particle size distribution obtained by classification with a sieve, and the bulk density is a value measured by the method of JIS standard R9301-2-3. When obtaining a granular or pellet-shaped catalyst, if necessary, an inert oxide may be blended into the catalyst as a binder and then molded using various molding machines.
When the cracking reforming reaction catalyst contains an inorganic oxide such as a binder, a binder containing phosphorus may be used.
原料油を分解改質反応用触媒と接触、反応させる際の反応温度については、特に制限されないものの、400~650℃とすることが好ましい。反応温度の下限は400℃以上であれば原料油を容易に反応させることができ、より好ましくは450℃以上である。また、反応温度の上限は650℃以下であれば単環芳香族炭化水素の収率を十分に高くでき、より好ましくは600℃以下である。 The reaction temperature when the raw material oil is brought into contact with and reacted with the cracking reforming reaction catalyst is not particularly limited, but is preferably 400 to 650 ° C. If the minimum of reaction temperature is 400 degreeC or more, raw material oil can be made to react easily, More preferably, it is 450 degreeC or more. Moreover, if the upper limit of reaction temperature is 650 degrees C or less, the yield of monocyclic aromatic hydrocarbon can be made high enough, More preferably, it is 600 degrees C or less.
原料油を分解改質反応用触媒と接触、反応させる際の反応圧力は1.5MPaG以下とすることが好ましく、1.0MPaG以下とすることがより好ましい。反応圧力が1.5MPaG以下であれば、軽質ガスの副生を抑制できる上に、反応装置の耐圧性を低くできる。 The reaction pressure when the raw material oil is brought into contact with and reacted with the cracking reforming reaction catalyst is preferably 1.5 MPaG or less, more preferably 1.0 MPaG or less. If the reaction pressure is 1.5 MPaG or less, the by-product of light gas can be suppressed and the pressure resistance of the reactor can be lowered.
原料油と分解改質反応用触媒との接触時間は、実質的に所望する反応が進行すれば特に制限はされないが、例えば、分解改質反応用触媒上のガス通過時間で1~300秒が好ましく、さらに下限は5秒以上、上限は150秒以下がより好ましい。接触時間が1秒以上であれば、確実に反応させることができ、接触時間が300秒以下であれば、コーキング等による触媒への炭素質の蓄積を抑制できる。または分解による軽質ガスの発生量を抑制できる。 The contact time between the feedstock and the cracking reforming reaction catalyst is not particularly limited as long as the desired reaction proceeds substantially. For example, the gas passage time on the cracking reforming reaction catalyst is 1 to 300 seconds. Further, the lower limit is more preferably 5 seconds or more, and the upper limit is more preferably 150 seconds or less. If the contact time is 1 second or longer, the reaction can be performed reliably, and if the contact time is 300 seconds or shorter, accumulation of carbonaceous matter in the catalyst due to coking or the like can be suppressed. Or the generation amount of the light gas by decomposition | disassembly can be suppressed.
上述の分解改質反応から生成した分解改質反応生成物を所定の性状を有する留分に分離することにより、本発明に係る分解改質基材を製造することができる。
分解改質反応生成物を所定の留分に分離するには、公知の蒸留装置、気液分離装置を用いることができる。蒸留装置の一例としては、ストリッパーのような多段蒸留装置により複数の留分を蒸留分離できるものが挙げられる。気液分離装置の一例としては、気液分離槽と、該気液分離槽に生成物を導入する生成物導入管と、前記気液分離槽の上部に設けられたガス成分流出管と、前記気液分離槽の下部に設けられた液成分流出管とを具備するものが挙げられる。
本発明に係る分解改質基材は、主として炭素数9以上の炭化水素を含む留分であることが好ましい。
By separating the cracking and reforming reaction product generated from the cracking and reforming reaction into fractions having predetermined properties, the cracking and reforming substrate according to the present invention can be produced.
In order to separate the cracking and reforming reaction product into predetermined fractions, a known distillation apparatus or gas-liquid separation apparatus can be used. As an example of a distillation apparatus, what can distill and isolate | separate a some fraction with a multistage distillation apparatus like a stripper is mentioned. As an example of the gas-liquid separation device, a gas-liquid separation tank, a product introduction pipe for introducing a product into the gas-liquid separation tank, a gas component outflow pipe provided at an upper part of the gas-liquid separation tank, What comprises the liquid component outflow pipe | tube provided in the lower part of the gas-liquid separation tank is mentioned.
The cracking and reforming base material according to the present invention is preferably a fraction mainly containing a hydrocarbon having 9 or more carbon atoms.
本発明のC重油組成物の製造方法において、分解改質基材以外に配合するC重油基材は、特に限定されないが、常圧蒸留軽油、常圧蒸留残油、残油脱硫軽油、減圧蒸留軽油、減圧蒸留残油、エキストラクト油、接触分解軽油、接触分解残油等が挙げられる。本発明において、分解改質基材にこれらのC重油基材を、1種を単独もしくは、2種以上併用して用いることができる。ここで、常圧蒸留軽油、および常圧蒸留残油とは、常圧蒸留装置で原油を常圧において蒸留して得られる軽油、および残油である。残油脱硫軽油とは、残油脱硫装置において常圧残油または減圧残油を脱硫したときに得られる軽油である。減圧蒸留軽油、および減圧蒸留残油とは、減圧蒸留装置で常圧残油を減圧下で蒸留して得られる軽油、および残油である。エキストラクト油とは、潤滑油原料用減圧蒸留装置からの留分を、溶剤抽出法により抽出分離したもののうち潤滑油に適さない芳香族成分のことである。接触分解軽油、および接触分解残油とは、流動接触分解装置において減圧蒸留軽油、減圧蒸留残油等を分解して得られる軽油、および残油である。
本発明に係るC重油組成物において、かかるC重油基材の配合割合は、C重油組成物全量基準で55~99容量%であり、60~95容量%であることが好ましく、65~90容量%であることがより好ましく、65~85容量%であることが最も好ましい。
In the method for producing C heavy oil composition of the present invention, the C heavy oil base material to be blended in addition to the cracking modified base material is not particularly limited, but is atmospheric distillation light oil, atmospheric distillation residual oil, residual desulfurized gas oil, vacuum distillation. Light oil, vacuum distillation residual oil, extract oil, catalytic cracking light oil, catalytic cracking residual oil and the like can be mentioned. In the present invention, these C heavy oil base materials can be used singly or in combination of two or more for the cracking modified base material. Here, atmospheric distillation light oil and atmospheric distillation residual oil are light oil and residual oil obtained by distilling crude oil at atmospheric pressure with an atmospheric distillation apparatus. The residual oil desulfurized light oil is a light oil obtained when depressurizing normal pressure residual oil or reduced pressure residual oil in a residual oil desulfurization apparatus. A vacuum distillation light oil and a vacuum distillation residual oil are a light oil and a residual oil obtained by distilling a normal pressure residual oil under reduced pressure with a vacuum distillation apparatus. Extract oil is an aromatic component that is not suitable for lubricating oil among the fractions extracted from the vacuum distillation apparatus for lubricating oil raw material by solvent extraction. The catalytic cracking light oil and the catalytic cracking residual oil are a light oil and a residual oil obtained by cracking a vacuum distillation light oil, a vacuum distillation residual oil and the like in a fluid catalytic cracking apparatus.
In the C heavy oil composition according to the present invention, the blending ratio of the C heavy oil base is 55 to 99% by volume, preferably 60 to 95% by volume, and 65 to 90% by volume based on the total amount of the C heavy oil composition. % Is more preferable, and 65 to 85% by volume is most preferable.
本発明に係るC重油組成物は、前述の分解改質基材を必須成分として用いて得られるJIS3種重油規格を満たすC重油組成物であることが必要である。 The C heavy oil composition according to the present invention needs to be a C heavy oil composition that satisfies the JIS class 3 heavy oil standard obtained by using the above-described decomposition modified base material as an essential component.
本発明の方法により、2環芳香族炭化水素含有量が10容量%以上45容量%以下であるC重油組成物が製造される。2環芳香族炭化水素含有量の下限は、相溶性を確保し、スラッジ生成を抑制するため10容量%以上が好ましく、上限は燃焼性確保のため45容量%以下であることが好ましい。
なお、本発明において2環芳香族炭化水素含有量とは、石油学会法JPI-5S-22-83「アスファルトのカラムクロマトグラフィー法による組成分析法」により分取された芳香族分を、石油学会法JPI-5S-49-97「石油製品-炭化水素タイプ試験方法-高速液体クロマトグラフ法」により測定した2環芳香族炭化水素含有量を意味する。
By the method of the present invention, a C heavy oil composition having a bicyclic aromatic hydrocarbon content of 10 volume% to 45 volume% is produced. The lower limit of the bicyclic aromatic hydrocarbon content is preferably 10% by volume or more for ensuring compatibility and suppressing sludge formation, and the upper limit is preferably 45% by volume or less for ensuring combustibility.
In the present invention, the content of the bicyclic aromatic hydrocarbon means the aromatic fraction fractionated by the Petroleum Institute method JPI-5S-22-83 “Asphalt composition analysis method by column chromatography”. Means the bicyclic aromatic hydrocarbon content measured by the method JPI-5S-49-97 “Petroleum products—Hydrocarbon type test method—High performance liquid chromatograph method”.
本発明に係るC重油組成物の2環芳香族炭化水素含有量以外の性状に特に制約はないが、以下の性状を有することが好ましい。 The properties other than the bicyclic aromatic hydrocarbon content of the C heavy oil composition according to the present invention are not particularly limited, but preferably have the following properties.
本発明に係るC重油組成物の15℃密度(15℃における密度)は0.85g/cm3以上であることが好ましく、0.88g/cm3以上であることがより好ましく、0.90g/cm3以上であることが最も好ましい。また、1.05g/cm3以下であることが好ましく、1.00g/cm3以下であることがより好ましく、0.99g/cm3以下であることが最も好ましい。15℃密度が0.85g/cm3未満の場合は容量当りの発熱量が小さくなるため好ましくなく、1.05g/cm3より大きい場合は燃焼障害を発生しやすくなるため好ましくない。
本発明に係るC重油組成物の70℃密度(70℃における密度)は0.80g/cm3以上であることが好ましく、0.83g/cm3以上であることがより好ましい。また、1.00g/cm3以下であることが好ましく、0.95g/cm3以下であることがより好ましい。70℃密度が0.80g/cm3未満の場合は容量当りの発熱量が小さくなるため好ましくなく、1.00g/cm3より大きい場合は、燃焼障害が発生しやすくなるため好ましくない。
本発明において、密度とは、JIS K2249「原油及び石油製品-密度試験方法及び密度・質量・容量換算表」に準拠して得られる値を表すものを意味する。
The C heavy oil composition according to the present invention has a 15 ° C. density (density at 15 ° C.) of preferably 0.85 g / cm 3 or more, more preferably 0.88 g / cm 3 or more, and 0.90 g / cm 3. Most preferably, it is cm 3 or more. Further, it is preferably 1.05 g / cm 3 or less, more preferably 1.00 g / cm 3 or less, and most preferably 0.99 g / cm 3 or less. When the density at 15 ° C. is less than 0.85 g / cm 3, the calorific value per capacity is small, which is not preferable. When the density is higher than 1.05 g / cm 3, combustion failure is likely to occur.
The 70 ° C. density (density at 70 ° C.) of the C heavy oil composition according to the present invention is preferably 0.80 g / cm 3 or more, and more preferably 0.83 g / cm 3 or more. Further, it is preferably 1.00 g / cm 3 or less, more preferably 0.95 g / cm 3 or less. When the density at 70 ° C. is less than 0.80 g / cm 3, the calorific value per capacity is small, which is not preferable. When the density is higher than 1.00 g / cm 3 , combustion failure tends to occur, which is not preferable.
In the present invention, the density means a value obtained in accordance with JIS K2249 “Crude oil and petroleum products—density test method and density / mass / capacity conversion table”.
本発明に係るC重油組成物の50℃における動粘度は400mm2/s以下であることが好ましく、350mm2/s以下であることがより好ましく、300mm2/s以下であることが最も好ましい。50℃における動粘度が400mm2/sより高い場合は、燃焼障害が発生しやすくなる。
本発明に係るC重油油組成物の100℃における動粘度は50mm2/s以下であることが好ましく、45mm2/s以下であることがより好ましい。100℃における動粘度が50mm2/sより高い場合、燃焼障害が発生しやすくなる。
本発明において、動粘度とは、JIS K2283「原油及び石油製品-動粘度試験方法及び粘度指数算出方法」に準拠して得られる値を意味する。
The kinematic viscosity at 50 ° C. of the C heavy oil composition according to the present invention is preferably 400 mm 2 / s or less, more preferably 350 mm 2 / s or less, and most preferably 300 mm 2 / s or less. When the kinematic viscosity at 50 ° C. is higher than 400 mm 2 / s, combustion failure tends to occur.
The kinematic viscosity at 100 ° C. of the C heavy oil composition according to the present invention is preferably 50 mm 2 / s or less, and more preferably 45 mm 2 / s or less. When the kinematic viscosity at 100 ° C. is higher than 50 mm 2 / s, combustion failure is likely to occur.
In the present invention, the kinematic viscosity means a value obtained in accordance with JIS K2283 “Crude oil and petroleum products—Kinematic viscosity test method and viscosity index calculation method”.
本発明に係るC重油組成物の硫黄分は3.5質量%以下であることが好ましく、3.0質量%以下であることがより好ましい。硫黄分が3.5質量%より多い場合はエンジンから排出される硫黄酸化物が増加する懸念がある。
本発明において硫黄分とは、JIS K2541「原油及び石油製品-硫黄分試験方法」により測定される残留炭素分を意味する。
The sulfur content of the C heavy oil composition according to the present invention is preferably 3.5% by mass or less, and more preferably 3.0% by mass or less. When there is more sulfur content than 3.5 mass%, there exists a possibility that the sulfur oxide discharged | emitted from an engine may increase.
In the present invention, the sulfur content means a residual carbon content measured by JIS K2541 “Crude oil and petroleum products—Sulfur content test method”.
本発明に係るC重油組成物の窒素分は1.0質量%以下であることが好ましく、0.5質量%以下であることがより好ましい。窒素分が1.0質量%より多い場合はエンジンから排出される窒素酸化物が増加する懸念がある。
本発明において窒素分とは、JIS K2609「原油及び石油製品-窒素分試験方法」により測定される残留炭素分を意味する。
The nitrogen content of the C heavy oil composition according to the present invention is preferably 1.0% by mass or less, and more preferably 0.5% by mass or less. When the nitrogen content is more than 1.0% by mass, there is a concern that nitrogen oxides discharged from the engine increase.
In the present invention, the nitrogen content means a residual carbon content measured by JIS K2609 “Crude oil and petroleum products—nitrogen content test method”.
本発明に係るC重油組成物の引火点は、取り扱い上の安全性の点から、70℃以上であることが好ましく、より好ましくは72℃以上である。
なお、本発明でいう引火点とは、JIS K2265「原油及び石油製品-引火点試験方法」のペンスキーマルテン密閉式で測定される値を意味する
The flash point of the C heavy oil composition according to the present invention is preferably 70 ° C or higher, more preferably 72 ° C or higher, from the viewpoint of safety in handling.
The flash point as used in the present invention means a value measured by the Penschramten sealed type of JIS K2265 “Crude oil and petroleum products—Flash point test method”.
本発明に係るC重油組成物のCCAIは900以下であることが好ましく、870以下であることがより好ましい。CCAIが900より高い場合、燃焼障害が発生しやすくなる。
本発明において、CCAI(Calculated Carbon Aromaticity Index:国際燃焼機関会議の決定に準拠)とは、芳香族含有量と着火性との関連に着目した指標であり、芳香族性を簡便的に重油の密度、粘度に代表させて次式で算出される。
CCAI=D-140.7log (log(V+0.85))-80.6
(D:15℃における密度(kg/m3),V:50℃における動粘度(mm2/s))
The CCAI of the C heavy oil composition according to the present invention is preferably 900 or less, and more preferably 870 or less. When CCAI is higher than 900, combustion failure is likely to occur.
In the present invention, CCAI (Calculated Carbon Aromaticity Index: based on the decision of the International Combustion Engine Conference) is an index that focuses on the relationship between the aromatic content and the ignitability. The viscosity is calculated by the following formula as a representative.
CCAI = D-140.7 log (log (V + 0.85))-80.6
(D: density at 15 ° C. (kg / m 3 ), V: kinematic viscosity at 50 ° C. (mm 2 / s))
本発明に係るC重油組成物の残留炭素分は15質量%以下であることが好ましく、10質量%以下であることがより好ましい。残留炭素分が15質量%より多い場合、燃焼障害が発生しやすくなる。
本発明において残留炭素分とは、JIS K2270「原油及び石油製品-残留炭素分試験方法」により測定される残留炭素分を意味する。
The residual carbon content of the C heavy oil composition according to the present invention is preferably 15% by mass or less, and more preferably 10% by mass or less. When the residual carbon content is more than 15% by mass, combustion failure is likely to occur.
In the present invention, the residual carbon content means a residual carbon content measured by JIS K2270 “Crude oil and petroleum products—residual carbon content test method”.
本発明に係るC重油組成物の灰分は0.10質量%以下であることが好ましく、0.05質量%以下であることがより好ましい。灰分が0.10質量%より多い場合、燃焼障害が発生しやすくなる。
本発明おいて、灰分とは、JIS K2272「原油及び石油製品の灰分並びに硫酸灰分試験方法」に準拠して得られる値を意味する。
The ash content of the C heavy oil composition according to the present invention is preferably 0.10% by mass or less, and more preferably 0.05% by mass or less. When the ash content is more than 0.10% by mass, combustion trouble is likely to occur.
In the present invention, ash means a value obtained in accordance with JIS K2272 “Testing method for ash and sulfated ash of crude oil and petroleum products”.
本発明に係るC重油組成物のバナジウム含有量は100質量ppm以下であることが好ましく、80質量ppm以下であることがより好ましい。バナジウムの含有量が100質量ppmより多い場合、燃焼障害が発生しやすくなる。
本発明おいて、バナジウムと含有量は、JPI-5S-11「重油中のバナジウム分試験方法」に準拠して得られる値を意味する。
The vanadium content of the C heavy oil composition according to the present invention is preferably 100 mass ppm or less, and more preferably 80 mass ppm or less. When the content of vanadium is more than 100 mass ppm, combustion failure is likely to occur.
In the present invention, vanadium and content mean values obtained according to JPI-5S-11 “Testing method for vanadium content in heavy oil”.
本発明に係るC重油組成物の水分は0.5容量%以下であることが好ましく、0.3容量%以下であることがより好ましい。水分が0.5容量%より多い場合、冬季では氷となって析出し、金属腐食やフィルター目詰まりを引き起こしやすくなる。
なお、本発明でいう水分とは、JIS K2275「原油及び石油製品-水分試験方法」により測定される値を意味する。
The water content of the C heavy oil composition according to the present invention is preferably 0.5% by volume or less, and more preferably 0.3% by volume or less. If the water content is more than 0.5% by volume, it will precipitate as ice in the winter season, which tends to cause metal corrosion and filter clogging.
The moisture in the present invention means a value measured by JIS K2275 “Crude oil and petroleum products—moisture test method”.
本発明に係るC重油組成物の燃料着火性試験機測定による着火遅れは15ms以下であることが好ましい。ディーゼルエンジン機器を安定に運転するには、燃料が燃焼室内に噴射されて着火するまでの時間が短いことが有効であることから、燃料着火性試験機測定による着火遅れが15ms以下であることが好ましく、より好ましくは13ms以下であり、より好ましくは11ms以下である。 The ignition delay of the C heavy oil composition according to the present invention measured by a fuel ignition tester is preferably 15 ms or less. In order to operate the diesel engine equipment stably, it is effective that the time until the fuel is injected into the combustion chamber and ignited is short. Therefore, the ignition delay measured by the fuel ignitability tester may be 15 ms or less. Preferably, it is 13 ms or less, more preferably 11 ms or less.
本発明に係るC重油組成物の燃料着火性試験機測定による燃焼時間は25ms以下であることが好ましい。ディーゼルエンジン機器を安定に運転するには、燃焼室内での火炎の長さが短いことが有効であることから、燃料着火性試験機測定による燃焼時間が25ms以下であることが好ましく、より好ましくは23ms以下である。 The combustion time of the C heavy oil composition according to the present invention as measured by a fuel ignitability tester is preferably 25 ms or less. In order to stably operate the diesel engine equipment, it is effective that the flame length in the combustion chamber is short. Therefore, the combustion time measured by the fuel ignitability tester is preferably 25 ms or less, more preferably 23 ms or less.
本発明において、燃料着火性試験機とは、フューエルテック社製の「Fuel Ignition Analyser:FIA-100」であり、容積1L,圧力4.5MPa,温度450℃の空気で満たした定容燃焼室内に120℃に加熱した燃料を噴射圧力20MPaで約0.1ml噴射し、燃焼室内の圧力変化より着火遅れ時間や燃焼時間を測定する。
本発明において、着火遅れとは、燃焼室内圧力が初圧から0.02MPa上昇した時の時間である。
本発明において、燃焼時間とは、最高圧力到達時間から着火遅れ時間を引いた時間である。
In the present invention, the fuel ignitability tester is “Fuel Ignition Analyzer: FIA-100” manufactured by Fuel Tech Co., Ltd., which is placed in a constant volume combustion chamber filled with air having a volume of 1 L, a pressure of 4.5 MPa, and a temperature of 450 ° C. About 0.1 ml of fuel heated to 120 ° C. is injected at an injection pressure of 20 MPa, and the ignition delay time and combustion time are measured from the pressure change in the combustion chamber.
In the present invention, the ignition delay is the time when the pressure in the combustion chamber rises by 0.02 MPa from the initial pressure.
In the present invention, the combustion time is a time obtained by subtracting the ignition delay time from the maximum pressure attainment time.
本発明に係るC重油組成物の熱重量-示差熱分析による窒素雰囲気下(100ml/分)での10%重量減少温度が400℃以下であることが好ましく、350℃以下であることがより好ましい。熱重量-示差熱分析による窒素雰囲気下での10%重量減少温度が400℃より高い場合、燃焼障害を起こしやすくなる。
本発明において、熱重量-示差熱分析とは、試料を所定の温度条件で昇温し、気化・熱分解等に伴う重量減少と気化・酸化・熱分解等に伴う熱量の変化を同時に計測する分析方法である。具体的には、試料約10mgを内径5mmの白金製パンに秤り取り、RIGAKU社製Thermoflex TAS300にセットする。次に、試料を室温から1000℃まで100℃/分で昇温する。
The 10% weight loss temperature in a nitrogen atmosphere (100 ml / min) by thermogravimetric-differential thermal analysis of C heavy oil composition according to the present invention is preferably 400 ° C. or less, more preferably 350 ° C. or less. . When the 10% weight loss temperature in a nitrogen atmosphere by thermogravimetric-differential thermal analysis is higher than 400 ° C., combustion failure is likely to occur.
In the present invention, thermogravimetric-differential thermal analysis means that a sample is heated at a predetermined temperature condition, and the weight loss associated with vaporization / pyrolysis, etc. and the change in heat quantity associated with vaporization / oxidation / thermal decomposition, etc. are simultaneously measured. It is an analysis method. Specifically, about 10 mg of a sample is weighed on a platinum pan having an inner diameter of 5 mm, and set in a Thermoflex TAS300 manufactured by RIGAKU. Next, the sample is heated from room temperature to 1000 ° C. at 100 ° C./min.
本発明に係るC重油組成物の熱重量-示差熱分析による窒素雰囲気下(100ml/分)での50%重量減少温度が600℃以下であることが好ましく、550℃以下であることがより好ましい。熱重量-示差熱分析による窒素雰囲気下での50%重量減少温度が600℃より高い場合、燃焼障害を起こしやすくなる。 The 50% weight loss temperature in a nitrogen atmosphere (100 ml / min) by thermogravimetric-differential thermal analysis of the C heavy oil composition according to the present invention is preferably 600 ° C. or less, more preferably 550 ° C. or less. . When the 50% weight loss temperature in a nitrogen atmosphere by thermogravimetric-differential thermal analysis is higher than 600 ° C., combustion failure tends to occur.
本発明に係るC重油組成物の熱重量-示差熱分析による窒素雰囲気下(100ml/分)での90%重量減少温度が800℃以下であることが好ましく、750℃以下であることがより好ましい。熱重量-示差熱分析による窒素雰囲気下での90%重量減少温度が800℃より高い場合、燃焼障害を起こしやすくなる。 The 90% weight loss temperature in a nitrogen atmosphere (100 ml / min) by thermogravimetric-differential thermal analysis of the C heavy oil composition according to the present invention is preferably 800 ° C. or less, more preferably 750 ° C. or less. . If the 90% weight loss temperature in a nitrogen atmosphere by thermogravimetric-differential thermal analysis is higher than 800 ° C., combustion failure is likely to occur.
本発明に係るC重油組成物は、必要に応じて低温流動性向上剤、セタン価向上剤、酸化防止剤、安定化剤、分散剤、金属不活性化剤、微生物殺菌剤、助燃剤、帯電防止剤、識別剤、着色剤等の各種添加剤を含有することもできる。
上述の添加剤は、常法に従い合成したものを用いてもよく、また市販の添加剤を用いてもよい。なお、市販されている添加剤は、その添加剤が目的としている効果に寄与する有効成分を適当な溶剤で希釈している場合もある。有効成分が希釈されている市販添加剤を使用する場合には、C重油組成物中の性状が上記の条件を満たすように市販添加剤を添加することが好ましい。なお、添加量としては任意であるが、C重油組成物全量基準で、通常0.5質量%以下、好ましくは0.2質量%以下である。
The C heavy oil composition according to the present invention comprises a low temperature fluidity improver, a cetane number improver, an antioxidant, a stabilizer, a dispersant, a metal deactivator, a microbial disinfectant, a combustion aid, a charge as necessary. Various additives such as an inhibitor, a discriminating agent, and a coloring agent can also be contained.
As the above-mentioned additive, one synthesized according to a conventional method may be used, or a commercially available additive may be used. In addition, the additive currently marketed may have diluted the active ingredient which contributes to the effect which the additive aimed at with the appropriate solvent. When using the commercially available additive in which the active ingredient is diluted, it is preferable to add the commercially available additive so that the properties in the C heavy oil composition satisfy the above conditions. The addition amount is arbitrary, but is usually 0.5% by mass or less, preferably 0.2% by mass or less, based on the total amount of C heavy oil composition.
以下、実施例により本発明をさらに具体的に説明するが、本発明はこれらによってなんら限定されるものではない。 Hereinafter, the present invention will be described more specifically with reference to examples. However, the present invention is not limited to these examples.
[実施例及び比較例]
実施例1~4の試験燃料は、表1に示す分解改質基材、および減圧蒸留装置で常圧残油を減圧下で蒸留して得られる減圧蒸留残油および常圧蒸留装置で原油を常圧において蒸留して得られる直留軽油を用いて調整した。比較として分解改質基材未使用の試料、および市場品を用意した。
なお、表1に示す分解改質基材は以下の方法により製造した。
[Examples and Comparative Examples]
The test fuels of Examples 1 to 4 were the cracked and reformed base materials shown in Table 1, and the vacuum distillation residue obtained by distilling the atmospheric residue with a vacuum distillation apparatus under reduced pressure, and the crude oil with the atmospheric distillation apparatus. A straight-run gas oil obtained by distillation at normal pressure was used for adjustment. As a comparison, a sample with no decomposition-modified base material and a commercial product were prepared.
In addition, the decomposition modification base material shown in Table 1 was manufactured with the following method.
(分解改質基材の製造方法)
流動接触分解軽油LCO(10容量%留出温度が215℃、90容量%留出温度が318℃、15℃における密度が0.9258g/cm3、飽和分が23容量%、オレフィン分が2容量%、全芳香族分が75容量%)を、反応温度:538℃、反応圧力:0.3MPaG、LCOと触媒との接触時間が60秒の条件で、流動床反応器にて分解改質反応用触媒(ガリウム0.2質量%およびリン0.7質量%を担持したMFI型ゼオライトにバインダーを含有させたもの)と接触、反応させ、分解改質反応を行った。次いで、分解改質反応生成物を分留し、表1に示す分解改質基材1~3を製造した。
(Manufacturing method of decomposition modified base material)
Fluid catalytic cracking light oil LCO (10 vol% distillation temperature is 215 ° C, 90 vol% distillation temperature is 318 ° C, density at 15 ° C is 0.9258 g / cm 3 , saturation is 23 vol%, olefin content is 2 vol %, Total aromatic content is 75 vol%), reaction temperature: 538 ° C., reaction pressure: 0.3 MPaG, contact time between LCO and catalyst is 60 seconds in a fluidized bed reactor. The catalyst was brought into contact with and reacted with a catalyst for use (MFI type zeolite carrying 0.2% by mass of gallium and 0.7% by mass of phosphorus and containing a binder) to carry out a decomposition and reforming reaction. Next, the cracking and reforming reaction product was fractionated to produce cracking and reforming substrates 1 to 3 shown in Table 1.
これらの試料について評価した結果を表2に示す。なお、C重油組成物の性状測定は、上述の試験法、測定法に準拠して行った。
ドライスラッジの測定は、ISO 10307-1に準拠して行なった。
表2より本発明にかかるC重油組成物は、着火性、燃焼性が市場品と同等以上で、かつスラッジの生成を抑制することが可能であることが分かる。
The results of evaluating these samples are shown in Table 2. In addition, the property measurement of C heavy oil composition was performed based on the above-mentioned test method and measuring method.
Dry sludge was measured according to ISO 10307-1.
It can be seen from Table 2 that the C heavy oil composition according to the present invention has an ignitability and a combustibility that are equal to or higher than those of a marketed product and can suppress the generation of sludge.
本発明に係るC重油組成物は、スラッジが生成し難く、着火性、燃焼性に優れており、ボイラー等の外燃機器燃料、大型船舶や発電用などのディーゼルエンジン機器燃料、ガスタービン機器燃料などの燃料として非常に有用である。 The C heavy oil composition according to the present invention hardly generates sludge and has excellent ignitability and combustibility. Fuel for external combustion equipment such as boilers, diesel engine equipment fuel for large ships and power generation, and gas turbine equipment fuel It is very useful as a fuel.
Claims (5)
Priority Applications (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP12789718.9A EP2716741A4 (en) | 2011-05-26 | 2012-05-14 | HEAVY C OIL COMPOSITION AND PROCESS FOR PRODUCING THE SAME |
| US14/117,241 US20140073821A1 (en) | 2011-05-26 | 2012-05-14 | C heavy oil composition and method for producing same |
| CN201280025267.5A CN103562357B (en) | 2011-05-26 | 2012-05-14 | C heavy oil composition and preparation method thereof |
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| Application Number | Priority Date | Filing Date | Title |
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| JP2011-117601 | 2011-05-26 | ||
| JP2011117601A JP5639532B2 (en) | 2011-05-26 | 2011-05-26 | C heavy oil composition and method for producing the same |
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| US (1) | US20140073821A1 (en) |
| EP (1) | EP2716741A4 (en) |
| JP (1) | JP5639532B2 (en) |
| CN (1) | CN103562357B (en) |
| WO (1) | WO2012161019A1 (en) |
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| JP5847673B2 (en) * | 2012-09-07 | 2016-01-27 | Jx日鉱日石エネルギー株式会社 | C heavy oil composition |
| CN104745250A (en) * | 2013-12-27 | 2015-07-01 | 永港伟方(北京)科技股份有限公司 | Energy-saving and environmentally-friendly additive for heavy oil and preparation method and application thereof |
| US10760020B2 (en) * | 2016-12-01 | 2020-09-01 | Idemitsu Kosan Co., Ltd | Heavy fuel oil C composition |
| US12025435B2 (en) | 2017-02-12 | 2024-07-02 | Magēmã Technology LLC | Multi-stage device and process for production of a low sulfur heavy marine fuel oil |
| US11788017B2 (en) | 2017-02-12 | 2023-10-17 | Magëmã Technology LLC | Multi-stage process and device for reducing environmental contaminants in heavy marine fuel oil |
| US10655074B2 (en) | 2017-02-12 | 2020-05-19 | Mag{hacek over (e)}m{hacek over (a)} Technology LLC | Multi-stage process and device for reducing environmental contaminates in heavy marine fuel oil |
| US10604709B2 (en) | 2017-02-12 | 2020-03-31 | Magēmā Technology LLC | Multi-stage device and process for production of a low sulfur heavy marine fuel oil from distressed heavy fuel oil materials |
| US12071592B2 (en) | 2017-02-12 | 2024-08-27 | Magēmā Technology LLC | Multi-stage process and device utilizing structured catalyst beds and reactive distillation for the production of a low sulfur heavy marine fuel oil |
| US12281266B2 (en) | 2017-02-12 | 2025-04-22 | Magẽmã Technology LLC | Heavy marine fuel oil composition |
| JP7549967B2 (en) | 2020-03-12 | 2024-09-12 | コスモ石油株式会社 | Method for recycling fluid catalytic cracking residual oil in fluid catalytic cracking process and method for producing refined oil |
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- 2012-05-14 WO PCT/JP2012/062312 patent/WO2012161019A1/en not_active Ceased
- 2012-05-14 CN CN201280025267.5A patent/CN103562357B/en not_active Expired - Fee Related
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| CN103562357B (en) | 2015-08-19 |
| JP2012246356A (en) | 2012-12-13 |
| CN103562357A (en) | 2014-02-05 |
| EP2716741A4 (en) | 2014-10-29 |
| JP5639532B2 (en) | 2014-12-10 |
| EP2716741A1 (en) | 2014-04-09 |
| US20140073821A1 (en) | 2014-03-13 |
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