WO2012020641A1 - Inner cylinder for pressure container and process for production thereof - Google Patents
Inner cylinder for pressure container and process for production thereof Download PDFInfo
- Publication number
- WO2012020641A1 WO2012020641A1 PCT/JP2011/067031 JP2011067031W WO2012020641A1 WO 2012020641 A1 WO2012020641 A1 WO 2012020641A1 JP 2011067031 W JP2011067031 W JP 2011067031W WO 2012020641 A1 WO2012020641 A1 WO 2012020641A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- flange
- pressure vessel
- inner cylinder
- platinum
- mounting portion
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
Links
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C30—CRYSTAL GROWTH
- C30B—SINGLE-CRYSTAL GROWTH; UNIDIRECTIONAL SOLIDIFICATION OF EUTECTIC MATERIAL OR UNIDIRECTIONAL DEMIXING OF EUTECTOID MATERIAL; REFINING BY ZONE-MELTING OF MATERIAL; PRODUCTION OF A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; SINGLE CRYSTALS OR HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; AFTER-TREATMENT OF SINGLE CRYSTALS OR A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; APPARATUS THEREFOR
- C30B7/00—Single-crystal growth from solutions using solvents which are liquid at normal temperature, e.g. aqueous solutions
- C30B7/10—Single-crystal growth from solutions using solvents which are liquid at normal temperature, e.g. aqueous solutions by application of pressure, e.g. hydrothermal processes
Definitions
- FIG. 4 It is sectional drawing which shows an example of a medium-sized pressure vessel. It is a partial expanded sectional view which shows the form example of the junction part of the inner cylinder of a pressure vessel shown in FIG. 4, and a flange, (a) is an upper flange attachment part joined to the whole upper surface of an upper flange, and lower flange attachment (B) is a form in which the flange mounting part has a peripheral wall part, and the peripheral wall part and the outer peripheral surface of the flange are joined. It is sectional drawing which shows an example of a small pressure vessel. It is a partial expanded sectional view which shows the form example of the junction part of the inner cylinder and flange of the pressure vessel shown in FIG.
- (a) is the form which a flange attachment part joins to the whole surface of the top
- (b ) Is a form in which the flange mounting portion has a peripheral wall portion, and the peripheral wall portion and the outer peripheral surface of the flange are joined.
- the pressure vessel 901 is used as a vessel for chemical reaction such as synthesis, decomposition, and single crystal growth.
- the basic configuration of the pressure vessel 901 is as follows.
- the pressure vessel 901 has a main body 81 and a lid 91.
- the main body 81 has a bottomed cylindrical shape with an upper end opened.
- the lid 91 has a shape that can close the opening of the main body 81.
- the pressure vessel 901 has a structure in which the main body 81 and the lid 91 can be fixed with a fixing tool 72 such as a nut or a clamp to seal the inside.
- the main body 81 is heated by a heater (not shown) arranged on the outer periphery thereof.
- the main body 81, the lid 91, and the fixture 72 are generally made of a heat-resistant alloy such as low alloy steel or nickel chrome alloy.
- annular flange 84 (hereinafter referred to as a lower flange) is provided on the outer peripheral edge of the opening of the main body 81.
- the lid 91 is provided with an annular flange 94 (hereinafter referred to as an upper flange) at a position corresponding to the lower flange 84.
- Fig.2 (a) is a partial expanded sectional view of the seal part of the pressure vessel shown in FIG.
- the lower flange 84 includes an outer peripheral surface 84a, an inner peripheral surface 84b, a top surface 84c connecting the upper end sides of the outer peripheral surface 84a and the inner peripheral surface 84b, and a bottom surface connecting the lower end sides of the outer peripheral surface 84a and the inner peripheral surface 84b.
- 84d The top surface 84c has a top surface tapered portion 84c1.
- the bottom surface 84d has a bottom surface tapered portion 84d1.
- the upper flange 94 includes an outer peripheral surface 94a, an inner peripheral surface 94b, a top surface 94c connecting the upper end sides of the outer peripheral surface 94a and the inner peripheral surface 94b, and a bottom surface connecting the lower end sides of the outer peripheral surface 94a and the inner peripheral surface 94b. 94d.
- the top surface 94c has a top surface tapered portion 94c1.
- the bottom surface 94d has a bottom surface tapered portion 94d1.
- this invention is not restrict
- FIG. 2A when the pressure vessel is sealed, the upper flange 94, the gasket 71a, and the lower flange 84 are in contact with each other by a line or a surface to form a seal portion (hereinafter referred to as a corresponding contact).
- the portion is referred to as a seal portion S).
- the seal portion S is on the top taper portion 84 c 1 of the lower flange 84 and the bottom taper portion 94 d 1 of the upper flange 94.
- FIG. 2B is a plan view showing an example of a gasket used in the pressure vessel shown in FIG. In the pressure vessel 901, as shown in FIG.
- the inner ring 77 and the inner ring 77 are made thinner than the inner ring portion on the outer peripheral side of the inner ring 77, which is called a graylock seal ring type.
- a self-tightening gasket having an outer ring 78 is used.
- the gasket 71a is generally made of a nickel-based alloy having heat and corrosion resistance. Since the gasket 71a has a portion that is directly exposed in the pressure vessel, at least the exposed surface is preferably a platinum group metal surface having corrosion resistance. Furthermore, the surface is more preferably a platinum group metal oxide.
- the present embodiment is not limited to the shape and material of the gasket 71a. However, in consideration of the durability of the inner cylinder, the gasket 71a preferably has a lower surface hardness than the upper flange 94 and the lower flange 84.
- a pressure vessel 901 shown in FIG. 1 includes an inner cylinder 83 (hereinafter referred to as a lower inner cylinder) provided in a main body 81 and an inner cylinder 93 (hereinafter referred to as an upper inner cylinder) provided in a lid 91 as an inner cylinder for a pressure vessel. And).
- the covering portion 86 that covers the inner surface of the main body 81 is referred to as a lower covering portion.
- the lower covering portion 86 has a bottomed cylindrical shape with an upper end opened.
- the lower covering portion 86 is preferably formed along the inner wall of the main body 81. However, the shape of the bottom portion of the lower covering portion 86 is more preferably a hemispherical surface in terms of pressure resistance.
- the covering portion 96 that covers the area inside the inner peripheral surface 94b of the upper flange 94 is referred to as an upper covering portion.
- the upper covering portion 96 is preferably formed along the inner wall of the lid 91.
- the upper covering portion 96 has a planar circular shape.
- the present embodiment is not limited to the shape of the upper covering portion 96, and is, for example, hemispherical (dome shape) or cylindrical tube shape. be able to.
- coated part 86 are demonstrated.
- the upper flange 94, the upper flange mounting portion 95, and the upper covering portion 96 the upper flange 94 is the lower flange 84, the upper flange mounting portion 95 is the lower flange mounting portion 85, and the upper covering portion 96 is the lower covering portion 86.
- the same explanation can be made by replacing the bottom surface 84d of the lower flange 84 with the top surface 94c of the upper flange 94.
- Alloys containing iridium are, for example, iridium-ruthenium alloys, iridium-platinum alloys, iridium-rhodium alloys, iridium-gold alloys, iridium-rhenium alloys, iridium-platinum-rhodium alloys, iridium- Platinum-rhenium alloy, iridium-ruthenium-rhodium alloy, iridium-ruthenium-rhenium alloy, iridium-ruthenium-rhodium-platinum alloy.
- Ruthenium-containing alloys are, for example, ruthenium-iridium alloys, ruthenium-platinum alloys, ruthenium-rhodium alloys, ruthenium-gold alloys, ruthenium-rhenium alloys, ruthenium-platinum-rhodium alloys, ruthenium- Platinum-rhenium alloy, ruthenium-iridium-rhodium alloy, ruthenium-iridium-rhenium alloy, ruthenium-iridium-rhodium-platinum alloy.
- the iridium alloy or ruthenium alloy preferably has an iridium content or ruthenium content in the alloy of 60% by mass or more. More preferably, it is 80 mass% or more. If it is less than 60 mass%, pressure resistance may be inferior.
- the surface of the seal portion S of the lower flange 84 has a Vickers hardness of 350 Hv or more measured according to JIS Z 2244: 2009. More preferably, it is 400 Hv or more. If it is less than 350 Hv, large deformation may occur due to tightening, and sufficient sealing may not be achieved. In addition, the surface hardness may be lower than that of the gasket 71a, and the flange may be deformed to shorten the life of the pressure vessel.
- the upper limit value of Vickers hardness is preferably 500 Hv. More preferably, it is 450 Hv.
- the upper flange 94 has a flat top surface 94c and does not have the top taper portion 94c1.
- a gasket called a lens ring having a thickest inner peripheral side of the ring and having a tapered section with a thickness decreasing toward the outer periphery is used.
- the lower flange mounting portion 85 extends over the entire bottom surface 84d of the lower flange 84, the joining area is increased and strong joining is possible.
- FIG. 5A since the lower flange mounting portion 85 extends over the entire bottom surface 84d of the lower flange 84, the joining area is increased and strong joining is possible.
- FIG. 5A since the lower flange mounting portion 85 extends over the entire bottom surface 84d of the lower flange 84, the joining area is increased and strong joining is possible.
- the lower flange 84 has an outer peripheral surface 84a
- the lower flange mounting portion 85 has a peripheral wall portion 85a processed integrally with the lower flange mounting portion 85, and Since the outer peripheral surface 84a of the flange 84 and the peripheral wall portion 85a of the lower flange mounting portion 85 are diffusion-bonded, the bonding area is further increased, and the lower flange 84 and the lower flange mounting portion 85 can be bonded more firmly. it can.
- FIG. 6 is a cross-sectional view showing an example of a small pressure vessel. Since the basic structure of the small pressure vessel 903 shown in FIG. 6 is the same as that of the large pressure vessel 901 shown in FIG. 1, description of common points is omitted here, and different points will be described.
- the pressure vessel 903 shown in FIG. 6 is a form having only the lower inner cylinder 83 provided in the main body 81 of the pressure vessel 903 as an inner cylinder for a pressure vessel according to the present embodiment.
- the pressure vessel 903 is called a screw and bone type, and a gasket 71a as shown in FIGS. 1 to 3 or a gasket 71b as shown in FIGS.
- the projecting portion 99 provided on the lid 91 is fitted into the lower flange 84 without using the gasket, and is screwed and fixed to the screwing portion 88 provided on the outer periphery of the main body 81 with a fixing tool (cap nut) 73. And a structure for sealing the inside of the container.
- the convex part 99 has the surface of the oxide of a platinum group metal.
- the platinum group metal is preferably iridium, ruthenium, rhodium or a base alloy thereof.
- the pressure vessel 903 is sealed by coming into contact with the projecting portion 99 and the lower flange 84 via a bonding prevention material 89 at a seal location S.
- the anti-bonding member 89 has a role of preventing the convex portion 99 and the lower flange 84 from being bonded during use of the pressure vessel.
- the lower flange 84 is made of metal, and the surface of the convex portion 99 is an oxide. Therefore, in principle, the lower flange 84 and the convex portion 99 are not bonded, but in order to further prevent joining. Further, a corrosion-resistant nitride such as BN or TaN can be interposed.
- FIG. 7 is a partially enlarged cross-sectional view showing an example of a configuration of a joint portion between the inner cylinder and the flange of the small pressure vessel shown in FIG. 6, and (a) shows the flange mounting portion on the entire top surface or bottom surface of the flange.
- (b) is a form in which the flange mounting part has a peripheral wall part and the peripheral wall part and the outer peripheral surface of the flange are joined.
- the bottom flange 84 has a flat bottom surface 84d and has a bottom taper portion 84d1 of the pressure vessel 901 shown in FIGS. 1 and 2A. It is a form that does not.
- the pressure vessel according to the present embodiment includes the inner tube for the pressure vessel according to the present embodiment.
- the inner cylinder for a pressure vessel according to the present embodiment covers the inner surface with platinum or a platinum alloy having excellent corrosion resistance and extensibility, so that it is easy to process and occurs between the main body and the coating portion due to a temperature rise. Damage to the inner cylinder due to the expansion difference can be prevented. Since the flange is formed of iridium, ruthenium, or an alloy containing at least one of iridium or ruthenium having high physical strength and excellent chemical stability, the deformation of the flange is small even when used repeatedly.
- the flange mounting part and the flange processed integrally with the cover part are integrated by diffusion bonding, it can withstand use under ultra-high temperature and ultra-high pressure conditions. Therefore, in the pressure vessel according to the present embodiment, the frequency of readjustment and maintenance of the seal portion is low, the inner cylinder has a long life, and the time and labor devoted to maintenance can be reduced.
- the method for manufacturing an inner cylinder for a pressure vessel according to the present embodiment has a structure in which the pressure vessel forms a seal portion with at least a bottomed cylindrical main body and a lid to seal the inside, and the pressure vessel A cover portion covering the inner surface of the cover portion, a flange mounting portion extending in the centrifugal direction over the entire circumference from the end portion of the cover portion, and joining to the flange mounting portion and serving as a sealing portion of the seal portion
- a pressure vessel inner cylinder comprising: an annular flange, wherein the covering portion and the flange mounting portion are integrally formed of platinum or a platinum alloy; and the flange is iridium, ruthenium or A flange forming step formed of an alloy made of at least one of iridium or ruthenium, a cleaning step of cleaning a planned joining surface among the surfaces of the flange mounting portion, and the cleaned bonding preparatory step
- the inner cylinder is, for example, the lower inner cylinder 83 of the pressure vessels 901, 902, and 903 shown in FIGS. 1, 4, and 6, and the upper inner cylinder of the pressure vessels 901 and 902 shown in FIGS. 93.
- the processing step is a step in which the covering portion and the flange mounting portion are integrally processed without forming a joint portion with platinum or a platinum-based alloy.
- a processing method is not specifically limited, For example, it is a generally well-known metal processing method, such as a casting method, a forging method, and a press molding method.
- the thicknesses of the covering portion and the flange mounting portion are not particularly limited, and are, for example, 0.2 to 10 mm.
- coated part and a flange attaching part the whole may be uniform and thickness may be changed partially.
- the flange mounting portion can be reinforced to be thicker than the covering portion.
- the thickness of the thinnest portion is preferably 0.2 to 5 mm.
- the flange is formed of iridium, ruthenium, or an alloy made of at least one of iridium or ruthenium.
- a processing method is not specifically limited, For example, it can form with the above-mentioned general well-known metal processing method.
- the shape and dimensions of the flange are designed according to the shape of the pressure vessel to be installed, the maximum operating pressure and the capacity, and are not particularly limited as long as the shape and size can form a seal portion when sealing the opening of the pressure vessel. .
- the heat treatment in the cleaning step can be performed in an atmosphere from which oxygen is removed or in an air atmosphere, but the cleaning can be performed efficiently without the need for special equipment or equipment. It is more preferable to carry out in an air atmosphere. Even in an air atmosphere containing oxygen, platinum or a platinum alloy has the above-described characteristics, so that the metal surface can be exposed without forming an oxide.
- the cleaning step of cleaning the surfaces to be bonded out of the flange surfaces before the bonding step. By washing, it is possible to prevent bonding failure caused by surface deposits.
- the cleaning method is not particularly limited, and examples thereof include a method using a cleaning agent, a method using a solvent, a method using a chemical reaction, and a mechanical method such as polishing.
- a platinum compound or (2) a platinum compound and an alloy of platinum and alloy on the planned joining surface of the flange surface before the joining step, (1) a platinum compound or (2) a platinum compound and an alloy of platinum and alloy on the planned joining surface of the flange surface.
- An application step (hereinafter referred to as application step A) of applying a coating solution containing a metal compound that forms a coating and drying to form an application layer, and an adhesion made of platinum or a platinum alloy by thermally decomposing the application layer It is preferable to have a layer (hereinafter referred to as adhesion layer A) and a thermal decomposition step (hereinafter referred to as thermal decomposition step A) for forming a flange with the adhesion layer A.
- Diffusion bonding between the flange and the flange mounting portion can be performed more stably and efficiently in a shorter time. Moreover, since the conditions of diffusion bonding can be eased, the flange attachment operation in a state where the covering portion and the flange attachment portion are attached to the pressure vessel is facilitated.
- the heating temperature for diffusion bonding is 900 to 1500 ° C., but in the form in which the adhesion layer A is provided, the heating temperature can be 600 ° C. or more and less than 900 ° C.
- the platinum compound is, for example, chloroplatinic acid or dinitrodiammine platinum.
- the metal compound that forms an alloy with platinum include an iridium compound, a ruthenium compound, a rhodium compound, a gold compound, and a rhenium compound.
- the iridium compound include iridium chloride, iridium nitrate, chloroiridic acid, iridium butoxide, and the like.
- Examples of the ruthenium compound include ruthenium chloride, ruthenium nitrate, ruthenium chloride, ruthenium butoxide, and the like.
- the rhodium compound is, for example, rhodium chloride or rhodium nitrate.
- the gold compound examples include chloroauric acid, gold chloride, and gold cyanide.
- the rhenium compound is, for example, rhenium chloride or rhenium nitrate.
- a solvent is not specifically limited, For example, they are water, nitric acid water, hydrochloric acid water, alcohol, turpentine oil, or those liquid mixture.
- the obtained adhesion layer A is a layer made of platinum.
- the resulting adhesive layer A is a layer made of a platinum alloy.
- the type of compound contained in the coating solution is not particularly limited in the present embodiment as long as the adhesion layer A made of platinum or a platinum alloy can be formed by thermal decomposition performed later.
- a diffusion step (hereinafter referred to as “heating” the flange with the adhesion layer A at a temperature higher than the heating temperature in the pyrolysis step between the coating step and the joining step). And a diffusion step A).
- the flange with the adhesion layer A is heated at a temperature higher than the heating temperature in the pyrolysis step to diffuse the metal element contained in the flange and the metal element contained in the adhesion layer A. Integrate with the flange.
- the heating temperature in the diffusion step is preferably 650 to 900 ° C. More preferably, it is 700 to 800 ° C.
- the treatment time varies depending on the temperature and the components of the adhesion layer A, but is preferably 1 to 5 hours.
- the heating temperature is less than 650 ° C., diffusion does not occur, the interlayer strength between the adhesion layer A and the flange is insufficient, and peeling may occur when used under high temperature and high pressure conditions. If it exceeds 900 ° C., a lot of energy is required for heating, which is uneconomical in balance with the degree of diffusion. Moreover, it does not ask
- an iridium compound, a ruthenium compound, an iridium compound or Applying a coating solution containing at least one ruthenium compound and a platinum compound and drying to form a coating layer (hereinafter referred to as coating step B); and thermally decomposing the coating layer, iridium, ruthenium or A thermal decomposition step (hereinafter referred to as a thermal decomposition step B) for forming a flange mounting portion with the adhesive layer B as an adhesive layer (hereinafter referred to as an adhesive layer B) made of an alloy of at least one of iridium or ruthenium and platinum. It is preferable to have.
- the coating process B includes a coating solution containing an iridium compound, a coating solution containing a ruthenium compound, a coating solution containing an iridium compound and a platinum compound, a coating solution containing a ruthenium compound and a platinum compound, or an iridium compound, a ruthenium compound and platinum.
- the coating solution containing the compound is applied onto the surface to be bonded in the cleaned surface of the flange mounting portion and dried to form a coating layer. It is preferable to perform the application process B without passing through other processes after the cleaning process.
- the method of applying the coating liquid and the method of drying are the same as in the coating step A.
- the type of iridium compound, ruthenium compound, platinum compound and solvent to be contained in the coating solution is not limited as long as the adhesion layer B made of an alloy of iridium, ruthenium, iridium or ruthenium and platinum can be formed by thermal decomposition performed later.
- the compound and the solvent exemplified in the coating step A can be appropriately selected.
- the coating layer is made into an adhesion layer B made of platinum and an alloy of iridium, ruthenium, iridium or ruthenium and platinum. Pyrolysis conditions are the same as in pyrolysis step A.
- a diffusion step of heating the flange mounting portion with the adhesion layer B at a temperature higher than the heating temperature of the pyrolysis step between the coating step and the joining step. (Hereinafter referred to as diffusion step B) is preferable.
- the metal element contained in the flange mounting portion and the metal element contained in the adhesion layer B are diffused to integrate the adhesion layer B and the flange.
- the diffusion conditions are the same as in the diffusion step A.
- the thickness of the adhesion layer is preferably 0.5 to 10 ⁇ m. More preferably, it is 1 to 3 ⁇ m. It is preferable to repeat the coating process and the thermal decomposition process a plurality of times until the thickness is reached. A uniform adhesion layer with few pores can be obtained. If it is less than 0.5 ⁇ m, the effect of providing an adhesion layer may not be obtained. If it exceeds 10 ⁇ m, durability may be reduced due to cohesive failure of the adhesion layer. Also, the pores of the adhesion layer may increase and the diffusion effect may decrease. In addition, the strength of the adhesion layer portion may be insufficient.
- Example 1 The covering portion and the flange mounting portion were integrally processed with a thickness of 0.2 mm using platinum so as to follow the inner wall of the autoclave main body used at high temperature and high pressure.
- the autoclave used the small pressure vessel shown in FIG. 6 in common.
- the flange was formed with a thickness of 5.0 mm using iridium.
- the Vickers hardness at the flange seal portion was 410 Hv.
- the surface to be joined of the flange mounting part is washed with a neutral detergent (trade name EMAL, manufactured by Kao Corporation) and heated in air at 600 ° C to remove surface deposits and surface oxides. And cleaned.
- the surface to be joined of the flange was polished and cleaned.
- Example 2 A covering portion, a flange mounting portion, and a flange were prepared in the same manner as in Example 1.
- the surface to be joined of the flange mounting part is washed with a neutral detergent (trade name EMAL, manufactured by Kao Corporation) and heated in air at 600 ° C to remove surface deposits and surface oxides. And cleaned.
- the surface to be joined of the flange is washed with a neutral detergent (trade name Emar, manufactured by Kao Corporation) in the same manner as described above. did.
- thermal decomposition was performed by heating at 700 ° C. for 30 minutes in a muffle furnace in which air was passed.
- Example 3 The covering portion and the flange mounting portion were integrally processed with a thickness of 0.2 mm using an alloy of 80% by mass of platinum and 20% by mass of gold so as to follow the inner wall of the autoclave used at high temperature and high pressure.
- the flange was formed with a thickness of 2.0 mm using an alloy of 80% by mass of iridium and 20% by mass of platinum.
- the Vickers hardness of the flange seal portion was 450 Hv.
- the surface to be joined of the flange mounting portion was washed with acetone (special grade reagent manufactured by Wako Pure Chemical Industries, Ltd.) and then heated in air at 600 ° C. to remove surface deposits and to remove surface oxides for cleaning. .
- Example 2 In the same manner as in Example 1, an adhesion layer made of platinum was formed on the surface to be joined of the flange, and a diffusion-treated flange was obtained without performing diffusion treatment.
- the pressure was fixed in the same manner as in Example 2 in a state where the cleaned planned joining surface of the flange mounting portion and the adhesion layer of the flange with the adhesion layer were in contact with each other.
- Joining treatment was performed for 3 hours at a heating temperature of 900 ° C. and a pressure of 9.8 ⁇ 10 6 Pa in a reducing furnace in which a reducing gas obtained by adding 10 atomic% of hydrogen to argon gas was circulated. After the treatment, it was allowed to cool with pressure applied.
- the platinum-gold alloy flange mounting portion and the iridium-platinum alloy flange were completely fixed and integrated.
- Example 4 The covering portion and the flange mounting portion were integrally processed with a thickness of 0.2 mm using platinum so as to follow the inner wall of the autoclave used at high temperature and high pressure.
- the flange was formed with a thickness of 5.0 mm using an alloy of 80% by mass of ruthenium and 20% by mass of platinum.
- the Vickers hardness of the sealing part of the flange was 490 Hv.
- the surface to be joined of the flange is washed with acetone (special grade reagent manufactured by Wako Pure Chemical Industries), and the dinitrodiammine platinum is dissolved in water and n-propyl alcohol so that the platinum on the surface to be joined becomes 100 g / l.
- the liquid was applied and dried at 60 ° C. Subsequently, thermal decomposition was performed by heating at 400 ° C. for 15 minutes in a muffle furnace in which air was passed. The coating-pyrolysis was repeated three times to form an adhesion layer made of platinum having a thickness of 0.2 ⁇ m on the surface of the ruthenium-platinum alloy flange. Furthermore, it heated at 800 degreeC in argon gas atmosphere for 2 hours, the diffusion process was performed, the ruthenium-platinum alloy of a flange and platinum of an adhesion layer were diffused, and the flange with an adhesion layer was obtained.
- Example 1 to 4 the small pressure vessel inner cylinder shown in FIG. 6 was produced. However, the pressure vessel inner cylinder installed on the main body and lid of the large pressure vessel shown in FIG. A pressure vessel inner cylinder installed on the main body and lid of the pressure vessel could be produced in the same manner.
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Crystallography & Structural Chemistry (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Pressure Vessels And Lids Thereof (AREA)
- Pressure Welding/Diffusion-Bonding (AREA)
- Crystals, And After-Treatments Of Crystals (AREA)
Abstract
Description
本発明は、高温高圧条件下で使用される圧力容器用内筒に関し、特には、超臨界条件下で主として単結晶の成長に使用される圧力容器用内筒に関する。 The present invention relates to an inner cylinder for a pressure vessel used under high-temperature and high-pressure conditions, and more particularly to an inner cylinder for a pressure vessel mainly used for growing a single crystal under supercritical conditions.
近年、合成、分解、結晶育成などの化学反応において、反応効率、反応性などを向上させることを目的として、超臨界状態の溶媒を用いた処理が行なわれている。使用する溶媒の種類によって、例えば、溶媒として水を用いる水熱合成法(hydrothermal synthesis method)、溶媒としてアンモニアを用いる安熱合成法(ammonothermal synthesis method)が挙げられる。このような処理は、オートクレーブと呼ばれる圧力容器内において超臨界条件下で実施される。その処理条件は、例えば、800℃及び4000気圧の超高温超高圧状態で実施されることもある。 In recent years, in chemical reactions such as synthesis, decomposition, and crystal growth, processing using a solvent in a supercritical state is performed for the purpose of improving reaction efficiency, reactivity, and the like. Depending on the type of solvent to be used, for example, a hydrothermal synthesis method using water as a solvent, and an athermal synthesis method using ammonia as a solvent can be given. Such treatment is carried out under supercritical conditions in a pressure vessel called an autoclave. The processing conditions may be implemented, for example, in an ultrahigh temperature and ultrahigh pressure state of 800 ° C. and 4000 atmospheres.
圧力容器を用いて合成される単結晶は、水熱合成法では、例えば、人工水晶、酸化亜鉛である。安熱合成法では、例えば、窒化ガリウムである。これらの単結晶は、各種光学、電子素子などの用途に利用され、高い純度が要求される。したがって、圧力容器の内部に露出する部分には、超高温超高圧状態で不純物が溶出しないことが求められる。したがって、薬液、薬品雰囲気に接触する部分は、白金族金属が使用されている場合が多い。 The single crystal synthesized using the pressure vessel is, for example, artificial quartz or zinc oxide in the hydrothermal synthesis method. In the low temperature synthesis method, for example, gallium nitride. These single crystals are used for various applications such as optics and electronic elements, and high purity is required. Therefore, it is required that the portion exposed to the inside of the pressure vessel does not elute impurities in an ultra-high temperature and ultra-high pressure state. Therefore, platinum group metals are often used in the portions that come into contact with the chemical solution and the chemical atmosphere.
しかし、白金族金属は、極めて高価であるため、圧力容器をバルク金属で形成すると非常に高額となること、加工性が悪く、物理強度が不十分であることなどの問題を有する。このため、通常は、本体をニッケル含有合金などの耐熱合金で構成して物理的強度を保持し、圧力容器の内部に露出する部分だけに薄肉の白金又は白金合金からなるライニングを設ける構造としている(例えば、特許文献1の図1を参照。)。 However, since platinum group metals are extremely expensive, there are problems such as a very high price when the pressure vessel is formed of a bulk metal, poor workability, and insufficient physical strength. For this reason, normally, the main body is made of a heat-resistant alloy such as a nickel-containing alloy to maintain physical strength, and only a portion exposed to the inside of the pressure vessel is provided with a thin lining made of platinum or a platinum alloy. (For example, see FIG. 1 of Patent Document 1).
特許文献1の図1をはじめとする圧力容器では、圧力容器の内部は鍔部(以降、フランジという。)を有したライニングで被覆されており、本体の内部に設けられたフランジと蓋の内部に設けられたライニングカバーとの間に、リング状のガスケットを介設して容器を密封する構造になっている。フランジ、ガスケット及びライニングカバーは、気密シール部を形成している。気密シール部には、大きな圧力がかかるため、フランジ、ガスケット及びライニングカバーは、互いに傷つけあって圧力保持を行うこととなる。これらが大きく変形すると、接触面積が大きくなり、気密シール部にかかる圧力が相対的に小さくなるため、例えば、1000気圧を超える高圧条件下での使用では、シールが不十分になるという問題があった。特に、フランジが変形すると、一体に形成されたライニングも交換する必要がある。これらは、前述のとおり、高価な白金を使用しているため、交換の頻度が多いと、金銭的負担は大きいものとなる。 In the pressure vessel including FIG. 1 of Patent Document 1, the inside of the pressure vessel is covered with a lining having a flange portion (hereinafter referred to as a flange), and the flange provided inside the main body and the inside of the lid The container is sealed with a ring-shaped gasket interposed between the lining cover and the lining cover. The flange, the gasket, and the lining cover form an airtight seal. Since a large pressure is applied to the hermetic seal portion, the flange, the gasket, and the lining cover are damaged by each other to hold the pressure. If these are greatly deformed, the contact area becomes large and the pressure applied to the hermetic seal portion becomes relatively small. For example, when used under a high pressure condition exceeding 1000 atm, there is a problem that the seal becomes insufficient. It was. In particular, when the flange is deformed, the integrally formed lining needs to be replaced. As described above, since expensive platinum is used, if the frequency of replacement is high, the financial burden becomes large.
そこで、特許文献1の図3では、圧力容器の内表面を被覆するライニング本体を白金などの伸延性に優れた材料で構成し、フランジをイリジウムなどの面圧強度が高く、かつ、塑性変形しにくい材料で構成することで、供用中のシール面の変形を防止し、ライニングの繰り返し使用を可能とする技術が提案されている。 Therefore, in FIG. 3 of Patent Document 1, the lining body covering the inner surface of the pressure vessel is made of a material having excellent extensibility such as platinum, and the flange has high surface pressure strength such as iridium and is plastically deformed. There has been proposed a technology that makes it possible to repeatedly use the lining by preventing the deformation of the sealing surface in service by using a difficult material.
用途は異なるが、金属の表面を硬化する方法として、チタン又はチタン合金からなる基材の表面にニッケル又はニッケル合金からなる被覆層を形成し、溶融拡散によって合金化させる技術が開示されている(例えば、特許文献2又は3を参照。)。 Although the use is different, as a method for hardening the surface of the metal, a technique is disclosed in which a coating layer made of nickel or a nickel alloy is formed on the surface of a substrate made of titanium or a titanium alloy and alloyed by melt diffusion ( (For example, see Patent Document 2 or 3.)
特許文献1の図3は、白金からなるライニング本体とイリジウムからなるフランジとを接合部で突合せて溶接などで接合する方法である。この方法では、白金とイリジウムとがいずれも白金族金属であるとはいえ、熱膨張率が大きく異なるため、溶接部が弱くなるという問題がある。 FIG. 3 of Patent Document 1 is a method in which a lining body made of platinum and a flange made of iridium are butted together at a joint portion and joined by welding or the like. In this method, although both platinum and iridium are platinum group metals, there is a problem that the welded portion becomes weak because the coefficients of thermal expansion differ greatly.
特許文献2及び3には、金属表面を硬化する方法が提案されているが、この方法は、チタン又はチタン合金からなる基材とニッケル又はニッケル合金からなる被覆層との境界部分を共晶点以上の温度に加熱して溶融拡散させて、共晶合金化による硬化が起こることで表面を硬化できるという方法であり、白金又は白金合金の表面を硬化する方法ではない。 Patent Documents 2 and 3 propose a method for curing a metal surface. In this method, a boundary portion between a base material made of titanium or a titanium alloy and a coating layer made of nickel or a nickel alloy is set as a eutectic point. It is a method in which the surface can be cured by heating to the above temperature and melting and diffusing to cause hardening by eutectic alloying, not a method of curing the surface of platinum or a platinum alloy.
本発明の目的は、前記問題を解決するためになされたものであり、フランジの変形を防止して、耐久性を付与し、圧力容器の内表面を被覆する材料とフランジを形成する材料とが異なる材質であっても、超臨界条件下での使用に耐える圧力容器用内筒及びその製造方法を提供することである。 An object of the present invention is to solve the above-described problems, and includes a material that prevents deformation of the flange, imparts durability, and covers the inner surface of the pressure vessel and a material that forms the flange. An object of the present invention is to provide an inner cylinder for a pressure vessel that can withstand use under supercritical conditions even if it is made of different materials, and a method for manufacturing the same.
本発明者らは、鋭意検討した結果、圧力容器の内表面を耐食性及び加工性に優れた材料で被覆し、圧力容器を密封するシール箇所を形成するフランジを、耐食性に優れ、表面硬度が高く、変形しにくい材料で形成し、かつ、両者を拡散接合で一体化し、かつ、接合面積を大きくしてより強固に接合することで前記問題を解決できることを見出し、本発明を完成させた。すなわち、本発明に係る圧力容器用内筒は、圧力容器が、少なくとも有底筒状の本体と蓋とでシール部を構成して内部を密封する構造を有し、かつ、前記圧力容器の内表面を被覆する被覆部と、該被覆部の端部から全周にわたって、遠心方向に延設したフランジ取付部と、該フランジ取付部に接合し、かつ、前記シール部のシール箇所となる環状のフランジと、を備える圧力容器用内筒であって、前記被覆部と前記フランジ取付部とが、一体に加工され、かつ、白金又は白金合金からなり、前記フランジが、イリジウム、ルテニウム又はイリジウム若しくはルテニウムの少なくとも1種を含む合金からなり、前記接合は、前記フランジに含まれる金属元素と前記フランジ取付部に含まれる金属元素とが拡散した拡散接合であることを特徴とする。 As a result of intensive studies, the present inventors have coated the inner surface of the pressure vessel with a material excellent in corrosion resistance and workability, and the flange that forms a seal portion for sealing the pressure vessel has excellent corrosion resistance and high surface hardness. The inventors have found that the above problem can be solved by forming them with a material that is not easily deformed, integrating them by diffusion bonding, and increasing the bonding area to bond them more firmly. That is, an inner cylinder for a pressure vessel according to the present invention has a structure in which the pressure vessel forms a seal portion with at least a bottomed cylindrical main body and a lid and seals the inside, and the inside of the pressure vessel A covering portion covering the surface, a flange mounting portion extending in the centrifugal direction over the entire periphery from the end portion of the covering portion, and an annular shape that is joined to the flange mounting portion and serves as a sealing portion of the seal portion A flange for a pressure vessel, wherein the covering portion and the flange mounting portion are integrally processed and made of platinum or a platinum alloy, and the flange is made of iridium, ruthenium, iridium, or ruthenium. And the joining is a diffusion joining in which a metal element contained in the flange and a metal element contained in the flange mounting portion are diffused. .
本発明に係る圧力容器用内筒では、前記フランジのうち前記シール箇所の表面が、JIS Z 2244:2009に準じて測定したビッカース硬度が350Hv以上であることが好ましい。フランジの変形を防止し、圧力容器の寿命をより長く保持することができる。 In the inner tube for a pressure vessel according to the present invention, it is preferable that the surface of the seal portion of the flange has a Vickers hardness of 350 Hv or more measured according to JIS Z 2244: 2009. The deformation of the flange can be prevented and the life of the pressure vessel can be kept longer.
本発明に係る圧力容器用内筒では、前記フランジが、外周面を有し、前記フランジ取付部が、前記フランジ取付部と一体に加工された周壁部を有し、かつ、前記フランジの外周面と前記フランジ取付部の周壁部とが拡散接合していることが好ましい。フランジとフランジ取付部とをより強固に接合することができる。また、ねじ込み式の密封構造を有する圧力容器において、フランジが回転するのを防止することができる。 In the inner tube for a pressure vessel according to the present invention, the flange has an outer peripheral surface, the flange mounting portion has a peripheral wall portion processed integrally with the flange mounting portion, and the outer peripheral surface of the flange. It is preferable that the peripheral wall portion of the flange mounting portion is diffusion bonded. A flange and a flange attaching part can be joined more firmly. Further, in the pressure vessel having a screw-in type sealing structure, the flange can be prevented from rotating.
本発明に係る圧力容器用内筒では、さらに、前記フランジと前記フランジ取付部との間に、白金又は白金合金からなる密着層を有することが好ましい。フランジとフランジ取付部との拡散接合をより安定に、かつ、より短時間で効率的に行うことができる。 In the pressure vessel inner cylinder according to the present invention, it is preferable that an adhesive layer made of platinum or a platinum alloy is further provided between the flange and the flange mounting portion. Diffusion bonding between the flange and the flange mounting portion can be performed more stably and efficiently in a shorter time.
本発明に係る圧力容器用内筒では、さらに、前記フランジと前記フランジ取付部との間に、イリジウム、ルテニウム又はイリジウム若しくはルテニウムの少なくとも1種と白金との合金からなる密着層を有することが好ましい。フランジとフランジ取付部との拡散接合をより安定に、かつ、より短時間で効率的に行うことができる。 In the inner cylinder for a pressure vessel according to the present invention, it is preferable that an adhesive layer made of platinum and an alloy of iridium, ruthenium, or iridium or ruthenium and platinum is provided between the flange and the flange mounting portion. . Diffusion bonding between the flange and the flange mounting portion can be performed more stably and efficiently in a shorter time.
本発明に係る圧力容器用内筒は、前記圧力容器の本体に設けられた下内筒及び前記圧力容器の蓋に設けられた上内筒の両方又はいずれか一方である形態を含む。 The inner cylinder for a pressure vessel according to the present invention includes a form that is one or both of a lower inner cylinder provided in a main body of the pressure vessel and an upper inner cylinder provided in a lid of the pressure vessel.
本発明に係る圧力容器は、本発明に係る圧力容器用内筒を備えることを特徴とする。 The pressure vessel according to the present invention includes the inner tube for a pressure vessel according to the present invention.
本発明に係る圧力容器用内筒の製造方法は、圧力容器が、少なくとも有底筒状の本体と蓋とでシール部を構成して内部を密封する構造を有し、かつ、前記圧力容器の内表面を被覆する被覆部と、該被覆部の端部から全周にわたって、遠心方向に延設したフランジ取付部と、該フランジ取付部に接合し、かつ、前記シール部のシール箇所となる環状のフランジと、を備える圧力容器用内筒の製造方法であって、前記被覆部と前記フランジ取付部とを、白金又は白金合金で一体に形成する加工工程と、前記フランジをイリジウム、ルテニウム又はイリジウム若しくはルテニウムの少なくとも1種からなる合金で形成するフランジ形成工程と、前記フランジ取付部の表面のうち、接合予定面を清浄化する清浄化工程(cleaning process)と、清浄化された前記接合予定面と前記フランジの表面のうち、接合予定面とを当接させた状態で加熱して、前記フランジ取付部に含まれる金属元素と前記フランジに含まれる金属元素とを拡散させる接合工程と、を有することを特徴とする。 In the method for manufacturing an inner cylinder for a pressure vessel according to the present invention, the pressure vessel has a structure in which a sealed portion is formed by at least a bottomed cylindrical main body and a lid, and the inside of the pressure vessel is sealed. A covering portion that covers the inner surface, a flange mounting portion that extends in the centrifugal direction from the end portion of the covering portion, and an annular shape that is joined to the flange mounting portion and serves as a sealing portion of the seal portion A process for forming the covering portion and the flange mounting portion integrally with platinum or a platinum alloy, and the flange as iridium, ruthenium or iridium. Or the flange formation process formed with the alloy which consists of at least 1 sort (s) of ruthenium, and the cleaning process (cleaning proc) which cleans a joining plan surface among the surfaces of the said flange attaching part. ss), and the cleaned surface to be bonded and the surface of the flange are heated in a state in which the surface to be bonded is in contact with the metal element included in the flange mounting portion and included in the flange A bonding step of diffusing the metal element.
本発明に係る圧力容器用内筒の製造方法では、前記接合工程の前に、前記フランジの表面のうち、接合予定面を洗浄する洗浄工程(washing process)を有することが好ましい。接合をより確実に行うことができる。 In the method for manufacturing an inner cylinder for a pressure vessel according to the present invention, it is preferable to have a washing process for washing a planned joining surface among the surfaces of the flange before the joining step. Bonding can be performed more reliably.
本発明に係る圧力容器用内筒の製造方法では、前記清浄化工程は、前記フランジ取付部の表面のうち、接合予定面を500~800℃で加熱処理する工程を含むことが好ましい。白金表面から不純物を効率的に除去することができる。 In the method for manufacturing an inner cylinder for a pressure vessel according to the present invention, it is preferable that the cleaning step includes a step of heat-treating a planned joining surface at 500 to 800 ° C. among the surfaces of the flange mounting portion. Impurities can be efficiently removed from the platinum surface.
本発明に係る圧力容器用内筒の製造方法では、前記清浄化工程の加熱処理は、大気雰囲気中で行うことが好ましい。特別な装置又は設備がなくても、清浄化を行うことができる。 In the method for manufacturing an inner cylinder for a pressure vessel according to the present invention, the heat treatment in the cleaning step is preferably performed in an air atmosphere. Cleaning can be done without special equipment or equipment.
本発明に係る圧力容器の製造方法では、前記接合工程の前に、更に、前記フランジの表面のうち、前記接合予定面上に白金化合物又は白金化合物及び白金と合金を形成する金属の化合物を含有する塗布液を塗布し、乾燥して塗布層を形成する塗布工程と、該塗布層を熱分解して白金又は白金合金からなる密着層とし、密着層付きフランジを形成する熱分解工程と、を有することが好ましい。フランジとフランジ取付部との拡散接合をより安定に、かつ、より短時間で効率的に行うことができる。また、拡散接合の条件を緩和することができるため、被覆部及びフランジ取付部を圧力容器に取り付けた状態でのフランジ取り付け作業が容易になる。 In the method for manufacturing a pressure vessel according to the present invention, before the joining step, further, a platinum compound or a platinum compound and a metal compound that forms an alloy with platinum are formed on the planned joining surface of the surface of the flange. A coating step of applying a coating solution to be dried and forming a coating layer; and a thermal decomposition step of thermally decomposing the coating layer to form an adhesion layer made of platinum or a platinum alloy to form a flange with an adhesion layer. It is preferable to have. Diffusion bonding between the flange and the flange mounting portion can be performed more stably and efficiently in a shorter time. Moreover, since the conditions of diffusion bonding can be eased, the flange attachment operation in a state where the covering portion and the flange attachment portion are attached to the pressure vessel is facilitated.
本発明に係る圧力容器用内筒の製造方法では、前記清浄化工程と前記接合工程との間に、更に、前記フランジ取付部の表面のうち、接合予定面上にイリジウム化合物、ルテニウム化合物又はイリジウム化合物若しくはルテニウム化合物の少なくとも1種及び白金化合物を含有する塗布液を塗布し、乾燥して塗布層を形成する塗布工程と、該塗布層を熱分解してイリジウム、ルテニウム又はイリジウム若しくはルテニウムの少なくとも1種と白金との合金からなる密着層とし、密着層付きフランジ取付部を形成する熱分解工程と、を有することが好ましい。フランジとフランジ取付部との拡散接合をより安定に、かつ、より短時間で効率的に行うことができる。 In the method for manufacturing an inner cylinder for a pressure vessel according to the present invention, an iridium compound, a ruthenium compound, or an iridium is further formed on the planned joining surface among the surfaces of the flange mounting portion between the cleaning step and the joining step. A coating step in which a coating solution containing at least one compound or ruthenium compound and a platinum compound is coated and dried to form a coating layer; and the coating layer is thermally decomposed to at least one of iridium, ruthenium, iridium or ruthenium It is preferable to have a thermal decomposition step of forming an adhesion layer made of an alloy of seed and platinum and forming a flange mounting portion with an adhesion layer. Diffusion bonding between the flange and the flange mounting portion can be performed more stably and efficiently in a shorter time.
本発明に係る圧力容器用内筒の製造方法では、前記塗布工程と前記接合工程との間に、更に、前記熱分解工程の加熱温度よりも高い温度で加熱する拡散工程を有することが好ましい。拡散接合をより安定に行うことができる。 In the method for manufacturing an inner cylinder for a pressure vessel according to the present invention, it is preferable that a diffusion step of heating at a temperature higher than the heating temperature of the pyrolysis step is further provided between the coating step and the joining step. Diffusion bonding can be performed more stably.
本発明は、フランジの変形を防止して、耐久性を付与し、圧力容器の内表面を被覆する材料とフランジを形成する材料とが異なる材質であっても、超臨界条件下での使用に耐える圧力容器用内筒及びその製造方法を提供することができる。 The present invention prevents the deformation of the flange, imparts durability, and can be used under supercritical conditions even if the material that covers the inner surface of the pressure vessel is different from the material that forms the flange. An inner cylinder for a pressure vessel that can withstand, and a method for manufacturing the same.
次に本発明について実施形態を示して詳細に説明するが本発明はこれらの記載に限定して解釈されない。本発明の効果を奏する限り、実施形態は種々の変形をしてもよい。 Next, the present invention will be described in detail with reference to embodiments, but the present invention is not construed as being limited to these descriptions. As long as the effect of the present invention is exhibited, the embodiment may be variously modified.
図1は、大型の圧力容器の一例を示す断面図である。本実施形態に係る圧力容器用内筒は、圧力容器901が、少なくとも有底筒状の本体81と蓋91とでシール部を構成して内部を密封する構造を有し、かつ、圧力容器901の内表面を被覆する被覆部86,96と、被覆部86,96の端部から全周にわたって、遠心方向に延設したフランジ取付部85,95と、フランジ取付部85,95に接合し、かつ、シール部のシール箇所となる環状のフランジ84,94と、を備える圧力容器用内筒であって、被覆部86,96とフランジ取付部85,95とが、一体に加工され、かつ、白金又は白金合金からなり、フランジ84,94が、イリジウム、ルテニウム又はイリジウム若しくはルテニウムの少なくとも1種を含む合金からなり、接合は、フランジ84,94に含まれる金属元素とフランジ取付部85,95に含まれる金属元素とが拡散した拡散接合である。
FIG. 1 is a cross-sectional view showing an example of a large pressure vessel. The inner cylinder for a pressure vessel according to the present embodiment has a structure in which the
圧力容器901は、例えば、合成、分解、単結晶育成などの化学反応用容器として使用される。圧力容器901の基本的な構成は次のとおりである。圧力容器901は、本体81と蓋91とを有する。本体81は、上端が開口した有底筒状である。蓋91は、本体81の開口部を閉鎖可能な形状を有する。圧力容器901は、本体81と蓋91とをナット、クランプなどの固定具72で固定して内部を密封可能な構造を有する。本体81は、その外周部に配置したヒータ(不図示)によって加熱される。本体81、蓋91及び固定具72は、一般に、低合金鋼、ニッケルクロム合金などの耐熱合金で構成されている。
The
本体81の開口部の外周縁には、環状のフランジ84(以降、下フランジという。)が設けられている。図1に示す圧力容器901では、蓋91には下フランジ84に対応する位置に、環状のフランジ94(以降、上フランジという。)が設けられている。図2(a)は、図1に示す圧力容器のシール部の部分拡大断面図である。下フランジ84は、外周面84aと、内周面84bと、外周面84a及び内周面84bの上端辺を連結した天面84cと、外周面84a及び内周面84bの下端辺を連結した底面84dとを有する。天面84cは、天面テーパー部84c1を有する。底面84dは、底面テーパー部84d1を有する。上フランジ94は、外周面94aと、内周面94bと、外周面94a及び内周面94bの上端辺を連結した天面94cと、外周面94a及び内周面94bの下端辺を連結した底面94dとを有する。天面94cは、天面テーパー部94c1を有する。底面94dは、底面テーパー部94d1を有する。なお、本発明は、本発明の効果を損なわない限り、上フランジ94及び下フランジ84の形状に制限されない。
An annular flange 84 (hereinafter referred to as a lower flange) is provided on the outer peripheral edge of the opening of the
図2(a)に示すように、圧力容器の密封時には、上フランジ94と、ガスケット71aと、下フランジ84とは、線又は面で当接してシール部を形成している(以降、該当接部分をシール箇所Sという。)。図2(a)では、シール箇所Sは、下フランジ84の天面テーパー部84c1上及び上フランジ94の底面テーパー部94d1上にある。図2(b)、図1に示す圧力容器で使用するガスケットの一例を示す平面図である。圧力容器901では、図2(b)に示すように、ガスケット71aとして、グレイロックシールリング(grayloc seal ring)タイプと呼ばれる、内輪77と内輪77の外周側に内輪部分よりも肉厚を薄くした外輪78とを有する自締式ガスケットを使用している。ガスケット71aは、一般に耐熱耐食性を有するニッケル基合金からなる。ガスケット71aは、圧力容器内に直接暴露する部分があるため、少なくとも暴露する面は耐食性を有する白金族金属表面とすることが好ましい。さらに、表面が白金族金属の酸化物であることがより好ましい。本実施形態はガスケット71aの形状及び材質に制限されない。ただし、内筒の耐久性を考慮して、ガスケット71aは、上フランジ94及び下フランジ84よりも表面硬度が低いことが好ましい。
As shown in FIG. 2A, when the pressure vessel is sealed, the
図1に示す圧力容器901は、圧力容器用内筒として、本体81に設けられた内筒83(以降、下内筒という。)と蓋91に設けられた内筒93(以降、上内筒という。)とを有する。本体81の内表面を被覆する被覆部86を下被覆部という。下被覆部86は、上端が開口した有底筒状である。下被覆部86は、本体81の内壁に沿うように形成することが好ましい。ただし、下被覆部86の底部の形状は、耐圧性の点で、半球面であることがより好ましい。蓋91の内壁のうち、上フランジ94の内周面94bよりも内側の範囲を被覆する被覆部96を上被覆部という。上被覆部96は、蓋91の内壁に沿うように形成することが好ましい。図1では、上被覆部96が平面円形状である形態を示したが、本実施形態は、上被覆部96の形状に制限されず、例えば、半球状(ドーム状)、円筒筒状とすることができる。
A
下被覆部86の上端部から全周にわたって、遠心方向に延設したフランジ取付部85を下フランジ取付部という。下フランジ取付部85は、接合を予定する下フランジ84の底面84dの一部若しくは全部又は下フランジ84の底面84d及び外周面84aに合わせた形状に加工されている。上被覆部96の端部から全周にわたって、遠心方向に延設したフランジ取付部95を上フランジ取付部という。なお、図2(a)において、上被覆部96の端部は、上被覆部96のうち、上フランジ94の内周面94bと接する部分である。上フランジ取付部95は、接合を予定する上フランジ94の天面94cの一部若しくは全部又は上フランジ94の天面94d及び外周面94aに合わせた形状に加工されている。
The
ここから、下フランジ84、下フランジ取付部85及び下被覆部86について説明する。なお、上フランジ94、上フランジ取付部95及び上被覆部96については、上フランジ94を下フランジ84と、上フランジ取付部95を下フランジ取付部85と、上被覆部96を下被覆部86と、更に下フランジ84の底面84dを上フランジ94の天面94cと置き換えて、同様に説明できる。
From here, the
下被覆部86と下フランジ取付部85とは、一体に加工し、接合部分をもたない。一体に加工することで、内筒の耐圧強度をより高めることができる。さらに、下被覆部86及び下フランジ取付部85は、耐食性、加工性及び使用時の破断防止の点から、白金又は白金合金で形成される。白金合金は、例えば、白金-イリジウム合金、白金-ルテニウム合金、白金-ロジウム合金、白金-金合金、白金-レニウム合金である。白金合金は、合金中の白金含有量が70質量%以上であることが好ましい。より好ましくは、80質量%以上である。70質量%未満では、耐食性又は加工性に劣る場合がある。
The
下フランジ84は、耐圧性が高く、かつ、耐熱耐食性を有するイリジウム、ルテニウム又はイリジウム若しくはルテニウムの少なくとも1種を含む合金からなる。
The
イリジウムを含む合金(以降、イリジウム合金という。)は、例えば、イリジウム-ルテニウム合金、イリジウム-白金合金、イリジウム-ロジウム合金、イリジウム-金合金、イリジウム-レニウム合金、イリジウム-白金-ロジウム合金、イリジウム-白金-レニウム合金、イリジウム-ルテニウム-ロジウム合金、イリジウム-ルテニウム-レニウム合金、イリジウム-ルテニウム-ロジウム-白金合金である。ルテニウムを含む合金(以降、ルテニウム合金という。)は、例えば、ルテニウム-イリジウム合金、ルテニウム-白金合金、ルテニウム-ロジウム合金、ルテニウム-金合金、ルテニウム-レニウム合金、ルテニウム-白金-ロジウム合金、ルテニウム-白金-レニウム合金、ルテニウム-イリジウム-ロジウム合金、ルテニウム-イリジウム-レニウム合金、ルテニウム-イリジウム-ロジウム-白金合金である。イリジウム合金又はルテニウム合金は、合金中のイリジウム含有量又はルテニウム含有量が60質量%以上であることが好ましい。より好ましくは、80質量%以上である。60質量%未満では、耐圧性に劣る場合がある。 Alloys containing iridium (hereinafter referred to as iridium alloys) are, for example, iridium-ruthenium alloys, iridium-platinum alloys, iridium-rhodium alloys, iridium-gold alloys, iridium-rhenium alloys, iridium-platinum-rhodium alloys, iridium- Platinum-rhenium alloy, iridium-ruthenium-rhodium alloy, iridium-ruthenium-rhenium alloy, iridium-ruthenium-rhodium-platinum alloy. Ruthenium-containing alloys (hereinafter referred to as ruthenium alloys) are, for example, ruthenium-iridium alloys, ruthenium-platinum alloys, ruthenium-rhodium alloys, ruthenium-gold alloys, ruthenium-rhenium alloys, ruthenium-platinum-rhodium alloys, ruthenium- Platinum-rhenium alloy, ruthenium-iridium-rhodium alloy, ruthenium-iridium-rhenium alloy, ruthenium-iridium-rhodium-platinum alloy. The iridium alloy or ruthenium alloy preferably has an iridium content or ruthenium content in the alloy of 60% by mass or more. More preferably, it is 80 mass% or more. If it is less than 60 mass%, pressure resistance may be inferior.
本実施形態に係る圧力容器用内筒では、下フランジ84のうちシール箇所Sの表面が、JIS Z 2244:2009に準じて測定したビッカース硬度が350Hv以上であることが好ましい。より好ましくは、400Hv以上である。350Hv未満では、締め付けによって、大きな変形が起こり、十分なシールができなくなる場合がある。また、ガスケット71aよりも表面硬度が低くなる場合があり、フランジが変形し、圧力容器の寿命を縮めてしまうことがある。なお、ビッカース硬度の上限値は、500Hvとすることが好ましい。より好ましくは450Hvである。
In the inner cylinder for a pressure vessel according to the present embodiment, it is preferable that the surface of the seal portion S of the
下フランジ84と下フランジ取付部85との接合は、下フランジ84に含まれる金属元素と下フランジ取付部85に含まれる金属元素とが拡散した拡散接合である。拡散接合することで、下フランジ84と下フランジ取付部85とが一体となり、耐圧強度をより高めることができる。さらに、図2(a)に示すように、下フランジ取付部85が、下フランジ84の底面84dの一部に延設しているので、特許文献1の図3に示すような突合せ溶接と比較して、接合部の面積が大きくなり、より強固な接合が可能となる。また、接着剤を使用しないため、不純物が容器内に溶出する可能性がなくなる。下フランジ取付部85と下フランジ84との接合面積は、下フランジ84の底面84dの25%以上であることが好ましい。より好ましくは、30%以上である。特に好ましくは、50%以上である。25%未満では、接合部の強度が不足する場合がある。
The joining of the
図2(a)に示すように、下フランジ取付部85が下フランジ84の底面84dの一部に接合していればよいが、下フランジ取付部85が下フランジ84の底面84dの全面に接合することがより好ましい。図3は、図1に示す圧力容器の内筒とフランジとの接合部の別の形態例を示す部分拡大断面図である。図3(a)は上フランジ取付部95が上フランジ94の天面94cの全面に接合し、下フランジ取付部85が下フランジ84の底面84dの全面に接合する形態である。図3(a)に示す形態では、下フランジ84の底面84dの全面にわたって、下フランジ取付部85が延設しているため、更に接合面積が大きくなり、より強固な接合が可能となる。また、上フランジ94の天面94cの全面にわたって、上フランジ取付部95が延設しているため、更に接合面積が大きくなり、より強固な接合が可能となる。
As shown in FIG. 2A, the lower
図3(b)はフランジ取付部が周壁部を有し、周壁部とフランジの外周面とが接合する形態である。本実施形態に係る圧力容器用内筒では、下フランジ84が、外周面84aを有し、下フランジ取付部85が、下フランジ取付部85と一体に加工された周壁部85aを有し、かつ、下フランジ84の外周面84aと下フランジ取付部85の周壁部85aとが拡散接合していることが好ましい。下フランジ取付部85が、下フランジ84の底面84dの全面及び下フランジ84の外周面84aにわたって接合しているため、接合をより強固なものとすることができる。
FIG. 3B shows a form in which the flange mounting portion has a peripheral wall portion, and the peripheral wall portion and the outer peripheral surface of the flange are joined. In the pressure vessel inner cylinder according to the present embodiment, the
本実施形態に係る圧力容器用内筒では、更に、下フランジ84と下フランジ取付部85との間に、更に密着層を設けることが好ましい。密着層は、白金又は白金合金からなるか、又はイリジウム、ルテニウム又はイリジウム若しくはルテニウムの少なくとも1種と白金との合金からなることが好ましい。密着層を設けることで、下フランジ84と下フランジ取付部85との拡散接合をより安定に、かつ、より短時間で効率的に行うことができる。
In the inner tube for a pressure vessel according to the present embodiment, it is preferable to further provide an adhesion layer between the
図4は、中型の圧力容器の一例を示す断面図である。図4に示す中型の圧力容器902はその基本的な構成を図1に示す大型の圧力容器901と同じくするため、ここでは、共通する点についての説明を省略し、相違する点について説明する。
FIG. 4 is a cross-sectional view showing an example of a medium-sized pressure vessel. Since the basic structure of the medium-
図5は、図4に示す圧力容器の内筒とフランジとの接合部の形態例を示す部分拡大断面図であり、(a)は上フランジ取付部が上フランジの天面の全面に接合し、下フランジ取付部が下フランジの底面の全面に接合する形態であり、(b)はフランジ取付部が周壁部を有し、周壁部とフランジの外周面とが接合する形態である。図4及び図5(a)(b)に示す圧力容器902では、下フランジ84は、底面84dが平坦であり、図1及び図2(a)に示す圧力容器901の底面テーパー部84d1を有さない形態である。また、上フランジ94は、天面94cが平坦であり、天面テーパー部94c1を有さない形態である。圧力容器902では、ガスケット71bとして、レンズリングと呼ばれる、リングの内周側の肉厚を最も厚くし、外周に向かうに従って肉厚が小さくなる断面がテーパー形状を有するガスケットを使用している。図5(a)に示す形態では、下フランジ取付部85が、下フランジ84の底面84dの全面に延設しているため、接合面積が大きくなり、強固な接合が可能となる。図5(b)に示す形態では、下フランジ84が、外周面84aを有し、下フランジ取付部85が、下フランジ取付部85と一体に加工された周壁部85aを有し、かつ、下フランジ84の外周面84aと下フランジ取付部85の周壁部85aとが拡散接合しているため、接合面積が更に大きくなり、下フランジ84と下フランジ取付部85とをより強固に接合することができる。
FIG. 5 is a partial enlarged cross-sectional view showing an example of a configuration of the joint portion between the inner cylinder and the flange of the pressure vessel shown in FIG. 4, and (a) shows that the upper flange mounting portion is joined to the entire top surface of the upper flange. The lower flange mounting portion is joined to the entire bottom surface of the lower flange, and (b) is a form in which the flange mounting portion has a peripheral wall portion and the peripheral wall portion and the outer peripheral surface of the flange are joined. In the
図6は、小型の圧力容器の一例を示す断面図である。図6に示す小型の圧力容器903はその基本的な構成を図1に示す大型の圧力容器901と同じくするため、ここでは、共通する点についての説明を省略し、相違する点について説明する。図6に示す圧力容器903は、本実施形態に係る圧力容器用内筒として、圧力容器903の本体81に設けられた下内筒83だけを有する形態である。この圧力容器903は、スクリューアンドボーン(screw and bone)タイプと呼ばれ、本体81と蓋91との間に図1~図3のようなガスケット71a又は図4及び図5のようなガスケット71bなどのガスケットを介さず、蓋91に設けられた凸部99を下フランジ84に嵌入し、本体81の外周に設けられた螺合部88に、固定具(袋ナット)73で螺合固定して、容器内部を密封する構造を有する。凸部99は、白金族金属の酸化物の表面を有する。白金族金属は、イリジウム、ルテニウム、ロジウム又はそれらの基合金であることが好ましい。白金族金属及びそれらの基合金の酸化物は、例えば、酸化イリジウム、酸化ルテニウム、酸化ロジウム、酸化イリジウム/白金、酸化イリジウムルテニウム、酸化イリジウムロジウム、酸化イリジウムレニウム、酸化イリジウム/金である。
FIG. 6 is a cross-sectional view showing an example of a small pressure vessel. Since the basic structure of the
圧力容器903は、凸部99と下フランジ84との間に接合防止材89を介してシール箇所Sで当接して密封される。接合防止材89は、圧力容器を使用中に凸部99と下フランジ84とが接合するのを防止する役割をもつ。また、前述のとおり、下フランジ84は金属であり、凸部99の表面は酸化物であるので、原則として下フランジ84と凸部99とが接着することは無いが、更に接合を防止するために、BN、TaNなどの耐食性の窒化物を介することができる。
The
図7は、図6に示す小型の圧力容器の内筒とフランジとの接合部の形態例を示す部分拡大断面図であり、(a)はフランジ取付部がフランジの天面又は底面の全面に接合する形態、(b)はフランジ取付部が周壁部を有し、周壁部とフランジの外周面とが接合する形態である。図6及び図7(a)(b)に示す圧力容器903では、下フランジ84は、底面84dが平坦であり、図1及び図2(a)に示す圧力容器901の底面テーパー部84d1を有さない形態である。図7(a)に示す形態では、下フランジ取付部85が、下フランジ84の底面84dに延設しているため、接合面積が大きくなり、強固な接合が可能となる。なお、図7(a)は、下フランジ取付部85が下フランジ84の底面84dの全面に接合する形態であるが、本実施形態はこれに限定されず、下フランジ取付部85が下フランジ84の底面84dの一部に接合していればよい。
FIG. 7 is a partially enlarged cross-sectional view showing an example of a configuration of a joint portion between the inner cylinder and the flange of the small pressure vessel shown in FIG. 6, and (a) shows the flange mounting portion on the entire top surface or bottom surface of the flange. In the form to be joined, (b) is a form in which the flange mounting part has a peripheral wall part and the peripheral wall part and the outer peripheral surface of the flange are joined. In the
図7(b)に示す形態では、下フランジ84が、外周面84aを有し、下フランジ取付部85が、下フランジ取付部85と一体に加工された周壁部85aを有し、かつ、下フランジ84の外周面84aと下フランジ取付部85の周壁部85aとが拡散接合しているため、接合面積が更に大きくなり、下フランジ84と下フランジ取付部85とをより強固に接合することができる。さらに、固定具(袋ナット)73の螺合固定によって、下フランジ84が回転することを防止することができる。
In the form shown in FIG. 7B, the
本実施形態に係る圧力容器は、本実施形態に係る圧力容器用内筒を備える。本実施形態に係る圧力容器用内筒は、内表面を耐食性及び伸延性に優れた白金又は白金合金で被覆するため、加工が容易で、かつ、温度上昇によって本体と被覆部との間で生じる膨張差に起因する内筒の損傷を防止することができる。フランジを物理強度が高く、かつ、化学的安定性に優れたイリジウム、ルテニウム又はイリジウム若しくはルテニウムの少なくとも1種を含む合金で形成するため、繰り返し使用してもフランジの変形が少ない。被覆部と一体に加工されたフランジ取付部とフランジとが拡散接合で一体化しているため、超高温超高圧状態下での使用に耐える。したがって、本実施形態に係る圧力容器は、シール部の再調整及び整備の頻度が少なく、かつ、内筒が長寿命となり、メンテナンスに割かれる時間及び労力を軽減できる。 The pressure vessel according to the present embodiment includes the inner tube for the pressure vessel according to the present embodiment. The inner cylinder for a pressure vessel according to the present embodiment covers the inner surface with platinum or a platinum alloy having excellent corrosion resistance and extensibility, so that it is easy to process and occurs between the main body and the coating portion due to a temperature rise. Damage to the inner cylinder due to the expansion difference can be prevented. Since the flange is formed of iridium, ruthenium, or an alloy containing at least one of iridium or ruthenium having high physical strength and excellent chemical stability, the deformation of the flange is small even when used repeatedly. Since the flange mounting part and the flange processed integrally with the cover part are integrated by diffusion bonding, it can withstand use under ultra-high temperature and ultra-high pressure conditions. Therefore, in the pressure vessel according to the present embodiment, the frequency of readjustment and maintenance of the seal portion is low, the inner cylinder has a long life, and the time and labor devoted to maintenance can be reduced.
次に、本実施形態に係る圧力容器用内筒の製造方法を説明する。本実施形態に係る圧力容器用内筒の製造方法は、圧力容器が、少なくとも有底筒状の本体と蓋とでシール部を構成して内部を密封する構造を有し、かつ、前記圧力容器の内表面を被覆する被覆部と、該被覆部の端部から全周にわたって、遠心方向に延設したフランジ取付部と、該フランジ取付部に接合し、かつ、前記シール部のシール箇所となる環状のフランジと、を備える圧力容器用内筒の製造方法であって、前記被覆部と前記フランジ取付部とを、白金又は白金合金で一体に形成する加工工程と、前記フランジをイリジウム、ルテニウム又はイリジウム若しくはルテニウムの少なくとも1種からなる合金で形成するフランジ形成工程と、前記フランジ取付部の表面のうち、接合予定面を清浄化する清浄化工程と、清浄化された前記接合予定面と前記フランジの表面のうち、接合予定面とを当接させた状態で加熱して、前記フランジ取付部に含まれる金属元素と前記フランジに含まれる金属元素とを拡散させる接合工程と、を有する。ここで、内筒は、例えば、図1、図4及び図6に示した圧力容器901,902,903の下内筒83及び図1及び図4に示した圧力容器901,902の上内筒93である。
Next, a method for manufacturing a pressure vessel inner cylinder according to the present embodiment will be described. The method for manufacturing an inner cylinder for a pressure vessel according to the present embodiment has a structure in which the pressure vessel forms a seal portion with at least a bottomed cylindrical main body and a lid to seal the inside, and the pressure vessel A cover portion covering the inner surface of the cover portion, a flange mounting portion extending in the centrifugal direction over the entire circumference from the end portion of the cover portion, and joining to the flange mounting portion and serving as a sealing portion of the seal portion A pressure vessel inner cylinder comprising: an annular flange, wherein the covering portion and the flange mounting portion are integrally formed of platinum or a platinum alloy; and the flange is iridium, ruthenium or A flange forming step formed of an alloy made of at least one of iridium or ruthenium, a cleaning step of cleaning a planned joining surface among the surfaces of the flange mounting portion, and the cleaned bonding preparatory step. A joining step of heating the surface of the flange and the surface of the flange in contact with the surface to be joined and diffusing the metal element contained in the flange mounting portion and the metal element contained in the flange; Have. Here, the inner cylinder is, for example, the lower
加工工程は、被覆部とフランジ取付部とを、白金又は白金基合金で接合部を形成せず、一体に加工する工程である。加工方法は、特に限定されず、例えば、鋳造法、鍛造法、プレス成形法など一般公知の金属加工方法である。被覆部及びフランジ取付部の厚さは、特に限定されず、例えば、0.2~10mmである。被覆部及びフランジ取付部の厚さは、全体が均一であってもよいし、部分的に厚さを変えてもよい。部分的に厚さを変える場合には、例えば、フランジ取付部を被覆部よりも厚くして補強することができる。このとき、最も薄い部分の厚さ(例えば、被覆部の側壁部分)が、0.2~5mmであることが好ましい。 The processing step is a step in which the covering portion and the flange mounting portion are integrally processed without forming a joint portion with platinum or a platinum-based alloy. A processing method is not specifically limited, For example, it is a generally well-known metal processing method, such as a casting method, a forging method, and a press molding method. The thicknesses of the covering portion and the flange mounting portion are not particularly limited, and are, for example, 0.2 to 10 mm. As for the thickness of a coating | coated part and a flange attaching part, the whole may be uniform and thickness may be changed partially. When the thickness is partially changed, for example, the flange mounting portion can be reinforced to be thicker than the covering portion. At this time, the thickness of the thinnest portion (for example, the side wall portion of the covering portion) is preferably 0.2 to 5 mm.
フランジ形成工程は、フランジをイリジウム、ルテニウム又はイリジウム若しくはルテニウムの少なくとも1種からなる合金で形成する。加工方法は、特に限定されず、例えば、前述の一般公知の金属加工方法で形成できる。フランジの形状及び寸法は、取り付ける圧力容器の形状、最高使用圧力及び容量に応じて、設計するものであり、圧力容器の開口部密封時にシール箇所を形成できる形状及び寸法であれば、特に限定されない。 In the flange forming step, the flange is formed of iridium, ruthenium, or an alloy made of at least one of iridium or ruthenium. A processing method is not specifically limited, For example, it can form with the above-mentioned general well-known metal processing method. The shape and dimensions of the flange are designed according to the shape of the pressure vessel to be installed, the maximum operating pressure and the capacity, and are not particularly limited as long as the shape and size can form a seal portion when sealing the opening of the pressure vessel. .
清浄化工程は、フランジ取付部の表面のうち、フランジとの接合予定面を清浄化する工程である。清浄化することで、フランジ取付部に含まれる金属とフランジに含まれる金属とが拡散し易くなる。白金又は白金合金の表面を500℃以上で加熱すると、表面の酸化物が除去されるという性質を有する。したがって、白金表面から不純物を効率的に除去することができる点で、清浄化にはこの性質を利用することが好ましい。すなわち、本実施形態に係る圧力容器用内筒の製造方法では、清浄化工程は、フランジ取付部の表面のうち、接合予定面を500~800℃で加熱処理する工程を含むことが好ましい。なお、清浄化工程の加熱処理は、酸素を除去した雰囲気中又は大気雰囲気中のいずれでも行うことができるが、特別な装置又は設備を必要とせず、効率的に清浄化を行うことができる点で、大気雰囲気中で行うことがより好ましい。酸素を含む大気雰囲気中においても、白金又は白金合金は、前記の特性を有するため、酸化物を形成せずに、金属表面を露出することができる。 The cleaning step is a step of cleaning the surface to be joined with the flange among the surfaces of the flange mounting portion. By cleaning, the metal contained in the flange mounting portion and the metal contained in the flange are likely to diffuse. When the surface of platinum or a platinum alloy is heated at 500 ° C. or higher, the surface oxide is removed. Therefore, it is preferable to utilize this property for cleaning in that impurities can be efficiently removed from the platinum surface. That is, in the method for manufacturing a pressure vessel inner cylinder according to the present embodiment, the cleaning step preferably includes a step of heat-treating a planned joining surface at 500 to 800 ° C. of the surface of the flange mounting portion. Note that the heat treatment in the cleaning step can be performed in an atmosphere from which oxygen is removed or in an air atmosphere, but the cleaning can be performed efficiently without the need for special equipment or equipment. It is more preferable to carry out in an air atmosphere. Even in an air atmosphere containing oxygen, platinum or a platinum alloy has the above-described characteristics, so that the metal surface can be exposed without forming an oxide.
接合工程は、清浄化したフランジ取付部と洗浄したフランジとを隙間のないように完全に重ね合わせて加熱し、フランジ取付部に含まれる金属元素とフランジに含まれる金属元素とを拡散させる工程である。接合条件は、特に限定されないが、例えば、106~107Paで加圧しながら900~1500℃で加熱する。加圧方法は、均一に加圧できる方法であればよく、例えば、熱間静水圧プレス法(Hot Isostatic Pressing、HIP)、ホットプレス法、万力などを用いる方法である。なお、接合工程は、窒素又はアルゴン雰囲気中で行うことが好ましい。 The joining process is a process in which the cleaned flange mounting part and the cleaned flange are completely overlapped and heated so that there is no gap, and the metal element contained in the flange mounting part and the metal element contained in the flange are diffused. is there. The joining conditions are not particularly limited. For example, heating is performed at 900 to 1500 ° C. while pressurizing at 10 6 to 10 7 Pa. The pressurization method may be any method that allows uniform pressurization, for example, a method using hot isostatic pressing (HIP), a hot press method, or a vise. In addition, it is preferable to perform a joining process in nitrogen or argon atmosphere.
本実施形態に係る圧力容器用内筒の製造方法では、接合工程の前に、フランジの表面のうち、接合予定面を洗浄する洗浄工程を有することが好ましい。洗浄することで、表面付着物を原因とする接合不良を防止することができる。洗浄の方法は、特に限定されず、例えば、洗浄剤による方法、溶剤による方法、化学反応を利用した方法、研磨などの機械的方法である。 In the method for manufacturing an inner cylinder for a pressure vessel according to the present embodiment, it is preferable to have a cleaning step of cleaning the surfaces to be bonded out of the flange surfaces before the bonding step. By washing, it is possible to prevent bonding failure caused by surface deposits. The cleaning method is not particularly limited, and examples thereof include a method using a cleaning agent, a method using a solvent, a method using a chemical reaction, and a mechanical method such as polishing.
本実施形態に係る圧力容器用内筒の製造方法では、前記接合工程の前に、更に、フランジの表面のうち、接合予定面上に(1)白金化合物又は(2)白金化合物及び白金と合金を形成する金属の化合物を含有する塗布液を塗布し、乾燥して塗布層を形成する塗布工程(以降、塗布工程Aという。)と、塗布層を熱分解して白金又は白金合金からなる密着層(以降、密着層Aという。)とし、密着層A付きフランジを形成する熱分解工程(以降、熱分解工程Aという。)と、を有することが好ましい。フランジとフランジ取付部との拡散接合をより安定に、かつ、より短時間で効率的に行うことができる。また、拡散接合の条件を緩和することができるため、被覆部及びフランジ取付部を圧力容器に取り付けた状態でのフランジ取り付け作業が容易になる。例えば、密着層Aを設けない形態では、拡散接合の加熱温度は、900~1500℃であるが、密着層Aを設ける形態では、加熱温度を600℃以上900℃未満で行うことができる。 In the method for manufacturing an inner cylinder for a pressure vessel according to the present embodiment, before the joining step, (1) a platinum compound or (2) a platinum compound and an alloy of platinum and alloy on the planned joining surface of the flange surface. An application step (hereinafter referred to as application step A) of applying a coating solution containing a metal compound that forms a coating and drying to form an application layer, and an adhesion made of platinum or a platinum alloy by thermally decomposing the application layer It is preferable to have a layer (hereinafter referred to as adhesion layer A) and a thermal decomposition step (hereinafter referred to as thermal decomposition step A) for forming a flange with the adhesion layer A. Diffusion bonding between the flange and the flange mounting portion can be performed more stably and efficiently in a shorter time. Moreover, since the conditions of diffusion bonding can be eased, the flange attachment operation in a state where the covering portion and the flange attachment portion are attached to the pressure vessel is facilitated. For example, in the form in which the adhesion layer A is not provided, the heating temperature for diffusion bonding is 900 to 1500 ° C., but in the form in which the adhesion layer A is provided, the heating temperature can be 600 ° C. or more and less than 900 ° C.
塗布工程Aは、白金化合物を含有する塗布液又は白金化合物及び白金と合金を形成する金属の化合物を含有する塗布液を洗浄されたフランジの表面のうち、接合予定面上に塗布し、乾燥して塗布層を形成する工程である。塗布工程Aは、洗浄工程後、他の工程を経ずに行うことが好ましい。塗布液を塗布する方法は、例えば、浸漬法、塗布法、噴霧法など一般公知の方法である。乾燥する方法は、例えば、自然乾燥法、熱乾燥法、減圧乾燥法など一般公知の方法である。熱乾燥する場合には、後に行う熱分解工程Aの加熱温度よりも低い温度で加熱することが好ましい。なお、本実施形態では、塗布方法及び乾燥方法に限定されない。 In the coating step A, a coating solution containing a platinum compound or a coating solution containing a platinum compound and a metal compound that forms an alloy with platinum is applied on the surface to be bonded, and dried. And forming a coating layer. The coating step A is preferably performed after the cleaning step without passing through other steps. The method for applying the coating solution is a generally known method such as dipping, coating, or spraying. The drying method is a generally known method such as a natural drying method, a heat drying method, or a vacuum drying method. In the case of heat drying, it is preferable to heat at a temperature lower than the heating temperature in the thermal decomposition step A to be performed later. In the present embodiment, the application method and the drying method are not limited.
白金化合物は、例えば、塩化白金酸、ジニトロジアンミン白金である。白金と合金を形成する金属の化合物は、例えば、イリジウム化合物、ルテニウム化合物、ロジウム化合物、金化合物、レニウム化合物である。イリジウム化合物は、例えば、塩化イリジウム、硝酸イリジウム、塩化イリジウム酸、イリジウムブトキシドなどである。ルテニウム化合物は、例えば、塩化ルテニウム、硝酸ルテニウム、塩化ルテニウム酸、ルテニウムブトキシドなどである。ロジウム化合物は、例えば、塩化ロジウム、硝酸ロジウムである。金化合物は、例えば、塩化金酸、塩化金、シアン化金である。レニウム化合物は、例えば、塩化レニウム、硝酸レニウムである。溶媒は、特に限定されず、例えば、水、硝酸水、塩化水素酸水、アルコール、テレビン油又はそれらの混合液である。塗布液として、白金化合物だけを含有する溶液を用いた場合は、得られる密着層Aは、白金からなる層となる。また、塗布液として、白金化合物及び白金と合金を形成する金属の化合物を含有する溶液を用いると、得られる密着層Aは、白金合金からなる層となる。塗布液に含有させる化合物の種類は、後に行なわれる熱分解によって白金又は白金合金からなる密着層Aを形成できればよく、本実施形態では特に限定されない。 The platinum compound is, for example, chloroplatinic acid or dinitrodiammine platinum. Examples of the metal compound that forms an alloy with platinum include an iridium compound, a ruthenium compound, a rhodium compound, a gold compound, and a rhenium compound. Examples of the iridium compound include iridium chloride, iridium nitrate, chloroiridic acid, iridium butoxide, and the like. Examples of the ruthenium compound include ruthenium chloride, ruthenium nitrate, ruthenium chloride, ruthenium butoxide, and the like. The rhodium compound is, for example, rhodium chloride or rhodium nitrate. Examples of the gold compound include chloroauric acid, gold chloride, and gold cyanide. The rhenium compound is, for example, rhenium chloride or rhenium nitrate. A solvent is not specifically limited, For example, they are water, nitric acid water, hydrochloric acid water, alcohol, turpentine oil, or those liquid mixture. When a solution containing only a platinum compound is used as the coating solution, the obtained adhesion layer A is a layer made of platinum. When a solution containing a platinum compound and a metal compound that forms an alloy with platinum is used as the coating solution, the resulting adhesive layer A is a layer made of a platinum alloy. The type of compound contained in the coating solution is not particularly limited in the present embodiment as long as the adhesion layer A made of platinum or a platinum alloy can be formed by thermal decomposition performed later.
熱分解工程Aでは、塗布層を熱分解によって白金又は白金合金からなる密着層Aとする。熱分解は、マッフル炉などの加熱炉で行うことができる。加熱温度は、300~800℃であることが好ましい。より好ましくは、500~700℃である。処理時間は、温度、塗布液の成分によって異なるが、5~15分であることが好ましい。熱分解は、大気雰囲気中又は還元雰囲気中であるかを問わない。 In the thermal decomposition step A, the coating layer is made into an adhesion layer A made of platinum or a platinum alloy by thermal decomposition. Pyrolysis can be performed in a heating furnace such as a muffle furnace. The heating temperature is preferably 300 to 800 ° C. More preferably, it is 500 to 700 ° C. The treatment time varies depending on the temperature and the components of the coating solution, but is preferably 5 to 15 minutes. It does not matter whether the thermal decomposition is in an air atmosphere or a reducing atmosphere.
本実施形態に係る圧力容器用内筒の製造方法では、塗布工程と接合工程との間に、更に、密着層A付きフランジを熱分解工程の加熱温度よりも高い温度で加熱する拡散工程(以降、拡散工程Aという。)を有することが好ましい。拡散工程Aでは、密着層A付きフランジを熱分解工程の加熱温度よりも高い温度で加熱して、フランジに含まれる金属元素と密着層Aに含まれる金属元素とを拡散させ、密着層Aとフランジとを一体化する。拡散工程の加熱温度は、650~900℃であることが好ましい。より好ましくは、700~800℃である。処理時間は、温度、密着層Aの成分によって異なるが、1~5時間であることが好ましい。加熱温度が650℃未満では、拡散が起こらず、密着層Aとフランジとの層間強度が不足し、高温高圧条件で使用することによって剥離する場合がある。900℃を超えると、加熱に多くのエネルギーが必要となり、拡散の度合いとのバランスで不経済である。また、拡散工程の雰囲気は、大気雰囲気中又は還元雰囲気中であるかを問わない。 In the method for manufacturing an inner cylinder for a pressure vessel according to the present embodiment, a diffusion step (hereinafter referred to as “heating” the flange with the adhesion layer A at a temperature higher than the heating temperature in the pyrolysis step between the coating step and the joining step). And a diffusion step A). In the diffusion step A, the flange with the adhesion layer A is heated at a temperature higher than the heating temperature in the pyrolysis step to diffuse the metal element contained in the flange and the metal element contained in the adhesion layer A. Integrate with the flange. The heating temperature in the diffusion step is preferably 650 to 900 ° C. More preferably, it is 700 to 800 ° C. The treatment time varies depending on the temperature and the components of the adhesion layer A, but is preferably 1 to 5 hours. When the heating temperature is less than 650 ° C., diffusion does not occur, the interlayer strength between the adhesion layer A and the flange is insufficient, and peeling may occur when used under high temperature and high pressure conditions. If it exceeds 900 ° C., a lot of energy is required for heating, which is uneconomical in balance with the degree of diffusion. Moreover, it does not ask | require whether the atmosphere of a spreading | diffusion process is in an air atmosphere or a reducing atmosphere.
本実施形態に係る圧力容器用内筒の製造方法では、清浄化工程と接合工程との間に、更に、フランジ取付部の表面のうち、接合予定面上にイリジウム化合物、ルテニウム化合物又はイリジウム化合物若しくはルテニウム化合物の少なくとも1種及び白金化合物を含有する塗布液を塗布し、乾燥して塗布層を形成する塗布工程(以降、塗布工程Bという。)と、塗布層を熱分解してイリジウム、ルテニウム又はイリジウム若しくはルテニウムの少なくとも1種と白金との合金からなる密着層(以降、密着層Bという。)とし、密着層B付きフランジ取付部を形成する熱分解工程(以降、熱分解工程Bという。)と、を有することが好ましい。 In the method for manufacturing an inner cylinder for a pressure vessel according to the present embodiment, an iridium compound, a ruthenium compound, an iridium compound or Applying a coating solution containing at least one ruthenium compound and a platinum compound and drying to form a coating layer (hereinafter referred to as coating step B); and thermally decomposing the coating layer, iridium, ruthenium or A thermal decomposition step (hereinafter referred to as a thermal decomposition step B) for forming a flange mounting portion with the adhesive layer B as an adhesive layer (hereinafter referred to as an adhesive layer B) made of an alloy of at least one of iridium or ruthenium and platinum. It is preferable to have.
塗布工程Bは、イリジウム化合物を含有する塗布液、ルテニウム化合物を含有する塗布液、イリジウム化合物及び白金化合物を含有する塗布液、ルテニウム化合物及び白金化合物を含有する塗布液又はイリジウム化合物、ルテニウム化合物及び白金化合物を含有する塗布液を、清浄化されたフランジ取付部の表面のうち、接合予定面上に塗布し、乾燥して塗布層を形成する工程である。塗布工程Bは、清浄化工程後、他の工程を経ずに行うことが好ましい。塗布液を塗布する方法及び乾燥する方法は、塗布工程Aと同様である。 The coating process B includes a coating solution containing an iridium compound, a coating solution containing a ruthenium compound, a coating solution containing an iridium compound and a platinum compound, a coating solution containing a ruthenium compound and a platinum compound, or an iridium compound, a ruthenium compound and platinum. In this process, the coating solution containing the compound is applied onto the surface to be bonded in the cleaned surface of the flange mounting portion and dried to form a coating layer. It is preferable to perform the application process B without passing through other processes after the cleaning process. The method of applying the coating liquid and the method of drying are the same as in the coating step A.
塗布液に含有させるイリジウム化合物、ルテニウム化合物、白金化合物及び溶媒の種類は、後に行われる熱分解によってイリジウム、ルテニウム又はイリジウム若しくはルテニウムのいずれか一方と白金との合金からなる密着層Bを形成できればよく、塗布工程Aで例示した化合物及び溶媒から適宜選択可能である。 The type of iridium compound, ruthenium compound, platinum compound and solvent to be contained in the coating solution is not limited as long as the adhesion layer B made of an alloy of iridium, ruthenium, iridium or ruthenium and platinum can be formed by thermal decomposition performed later. The compound and the solvent exemplified in the coating step A can be appropriately selected.
熱分解工程Bでは、塗布層を熱分解によってイリジウム、ルテニウム又はイリジウム若しくはルテニウムの少なくとも1種と白金との合金からなる密着層Bとする。熱分解条件は、熱分解工程Aと同様である。 In the thermal decomposition step B, the coating layer is made into an adhesion layer B made of platinum and an alloy of iridium, ruthenium, iridium or ruthenium and platinum. Pyrolysis conditions are the same as in pyrolysis step A.
本実施形態に係る圧力容器用内筒の製造方法では、塗布工程と接合工程との間に、更に、密着層B付きフランジ取付部を熱分解工程の加熱温度よりも高い温度で加熱する拡散工程(以降、拡散工程Bという。)を有することが好ましい。拡散工程Bでは、フランジ取付部に含まれる金属元素と密着層Bに含まれる金属元素とを拡散させ、密着層Bとフランジとを一体化する。拡散条件は、拡散工程Aと同様である。 In the method for manufacturing an inner cylinder for a pressure vessel according to the present embodiment, a diffusion step of heating the flange mounting portion with the adhesion layer B at a temperature higher than the heating temperature of the pyrolysis step between the coating step and the joining step. (Hereinafter referred to as diffusion step B) is preferable. In the diffusion step B, the metal element contained in the flange mounting portion and the metal element contained in the adhesion layer B are diffused to integrate the adhesion layer B and the flange. The diffusion conditions are the same as in the diffusion step A.
塗布工程A及び熱分解工程Aと塗布工程Bと熱分解工程Bとは、単独で行う形態又は両方行う形態のいずれでもよい。具体的には、塗布工程A及び熱分解工程Aでフランジの接合予定面に密着層Aを形成し、密着層Aとフランジ取付部の接合予定面とを当接させて接合する形態、塗布工程B及び熱分解工程Bでフランジ取付部の接合予定面に密着層Bを形成し、フランジの接合予定面と密着層Bとを当接させて接合する形態、塗布工程A及び熱分解工程Aでフランジの接合予定面に密着層Aを形成し、更に塗布工程B及び熱分解工程Bでフランジ取付部の接合予定面に密着層Bを形成し、密着層Aと密着層Bとを当接させて接合する形態である。 The coating process A, the thermal decomposition process A, the coating process B, and the thermal decomposition process B may be performed independently or both. Specifically, in the application process A and the thermal decomposition process A, the adhesion layer A is formed on the planned joining surface of the flange, and the adhesion layer A and the planned joining surface of the flange mounting portion are brought into contact with each other, and the application process In the coating process A and the thermal decomposition process A, the adhesion layer B is formed on the planned joining surface of the flange mounting portion in B and the thermal decomposition process B, and the planned joining surface of the flange and the adhesion layer B are brought into contact with each other. The adhesion layer A is formed on the flange bonding planned surface, and the adhesion layer B is formed on the bonding bonding surface of the flange mounting portion in the coating process B and the thermal decomposition process B, and the adhesion layer A and the adhesion layer B are brought into contact with each other Are joined together.
密着層(密着層A又は密着層B)の厚さは、0.5~10μmであることが好ましい。より好ましくは、1~3μmである。当該厚さになるまで、塗布工程及び熱分解工程を複数回繰り返すことが好ましい。ポアが少なく、均一な密着層を得ることができる。0.5μm未満では、密着層を設ける効果が得られない場合がある。10μmを超えると、密着層の凝集破壊によって、耐久性が低下する場合がある。また、密着層のポアが多くなり拡散の効果が少なくなる場合がある。また、密着層部分の強度が不十分となる場合がある。 The thickness of the adhesion layer (adhesion layer A or adhesion layer B) is preferably 0.5 to 10 μm. More preferably, it is 1 to 3 μm. It is preferable to repeat the coating process and the thermal decomposition process a plurality of times until the thickness is reached. A uniform adhesion layer with few pores can be obtained. If it is less than 0.5 μm, the effect of providing an adhesion layer may not be obtained. If it exceeds 10 μm, durability may be reduced due to cohesive failure of the adhesion layer. Also, the pores of the adhesion layer may increase and the diffusion effect may decrease. In addition, the strength of the adhesion layer portion may be insufficient.
以下、実施例を示しながら本発明についてさらに詳細に説明するが、本発明は実施例に限定して解釈されない。 Hereinafter, the present invention will be described in more detail with reference to examples, but the present invention is not construed as being limited to the examples.
(実施例1)
高温・高圧で使用するオートクレーブ本体の内壁に沿うように、白金を用いて、被覆部とフランジ取付部とを厚さ0.2mmで一体加工した。なお、実施例において、オートクレーブは、図6に示す小型の圧力容器を共通して使用した。一方、イリジウムを用いて、フランジを厚さ5.0mmで形成した。フランジのシール箇所のビッカース硬度は410Hvであった。フランジ取付部の接合予定面を中性洗剤(商品名エマール、株式会社花王社製)で洗浄した後、空気中で600℃で加熱し、表面付着物を除去するとともに、表面酸化物を除去して清浄化した。フランジの接合予定面を研磨して洗浄した。清浄化したフランジ取付部の接合予定面と洗浄したフランジの接合予定面とを当接した状態で、図6のように組み付けて、圧力107Paとなるように固定具で締め付けて固定した。加熱炉内で、大気中加熱温度900℃で2時間接合処理を行った。処理後、圧力をかけたまま放冷した。得られた内筒は、白金製のフランジ取付部とイリジウム製のフランジとが完全に固着して一体化していた。
Example 1
The covering portion and the flange mounting portion were integrally processed with a thickness of 0.2 mm using platinum so as to follow the inner wall of the autoclave main body used at high temperature and high pressure. In addition, in the Example, the autoclave used the small pressure vessel shown in FIG. 6 in common. On the other hand, the flange was formed with a thickness of 5.0 mm using iridium. The Vickers hardness at the flange seal portion was 410 Hv. The surface to be joined of the flange mounting part is washed with a neutral detergent (trade name EMAL, manufactured by Kao Corporation) and heated in air at 600 ° C to remove surface deposits and surface oxides. And cleaned. The surface to be joined of the flange was polished and cleaned. In a state where the cleaned planned joining surface of the flange mounting portion and the cleaned planned joining surface of the flange are in contact with each other, they are assembled as shown in FIG. 6 and tightened and fixed to a pressure of 10 7 Pa. In the heating furnace, the joining process was performed for 2 hours at 900 degreeC in the air | atmosphere. After the treatment, it was allowed to cool with pressure applied. In the obtained inner cylinder, the platinum flange mounting portion and the iridium flange were completely fixed and integrated.
(実施例2)
実施例1と同様に被覆部、フランジ取付部及びフランジを用意した。フランジ取付部の接合予定面を中性洗剤(商品名エマール、株式会社花王社製)で洗浄した後、空気中で600℃で加熱し、表面付着物を除去するとともに、表面酸化物を除去して清浄化した。フランジの接合予定面を上記と同じく中性洗剤(商品名エマール、株式会社花王社製)で洗浄し、洗浄した接合予定面上にジニトロジアンミン白金の20%硝酸水溶液を塗布し、60℃で乾燥した。次いで、空気を流したマッフル炉内で、700℃で30分間加熱して熱分解を行った。塗布‐熱分解を3回繰り返して、イリジウム製フランジの表面に厚さ0.2μmの白金からなる密着層を形成した。さらに、900℃で2時間加熱して、拡散処理を行い、フランジのイリジウムと密着層の白金とを拡散させて密着層付きフランジを得た。清浄化したフランジ取付部の接合予定面と密着層付きフランジの密着層とを当接した状態で、バネワッシャーを使用して圧力を保持するようにした固定具で固定した。火炎還元炉内で、加熱温度600℃及び圧力9.8×106Paで2時間接合処理を行った。処理後、圧力をかけたまま放冷した。得られた内筒は、白金製のフランジ取付部とイリジウム製のフランジとが完全に固着して一体化していた。また、密着層を設けたため、密着層を設けていない実施例1よりも接合処理の加熱温度を下げることができた。
(Example 2)
A covering portion, a flange mounting portion, and a flange were prepared in the same manner as in Example 1. The surface to be joined of the flange mounting part is washed with a neutral detergent (trade name EMAL, manufactured by Kao Corporation) and heated in air at 600 ° C to remove surface deposits and surface oxides. And cleaned. The surface to be joined of the flange is washed with a neutral detergent (trade name Emar, manufactured by Kao Corporation) in the same manner as described above. did. Subsequently, thermal decomposition was performed by heating at 700 ° C. for 30 minutes in a muffle furnace in which air was passed. The coating-pyrolysis was repeated three times to form an adhesion layer made of platinum having a thickness of 0.2 μm on the surface of the iridium flange. Furthermore, it heated at 900 degreeC for 2 hours, the diffusion process was performed, the iridium of a flange, and platinum of an adhesion layer were diffused, and the flange with an adhesion layer was obtained. In the state which contact | adhered the joining plan surface of the cleaned flange mounting part, and the contact | adherence layer of the flange with an adhesion | attachment layer, it fixed with the fixture which kept the pressure using the spring washer. In the flame reduction furnace, the joining process was performed at a heating temperature of 600 ° C. and a pressure of 9.8 × 10 6 Pa for 2 hours. After the treatment, it was allowed to cool with pressure applied. In the obtained inner cylinder, the platinum flange mounting portion and the iridium flange were completely fixed and integrated. Moreover, since the adhesion layer was provided, the heating temperature of the bonding process could be lowered as compared with Example 1 in which the adhesion layer was not provided.
(実施例3)
高温・高圧で使用するオートクレーブの内壁に沿うように、白金80質量%‐金20質量%の合金を用いて、被覆部とフランジ取付部とを厚さ0.2mmで一体加工した。一方、イリジウム80質量%‐白金20質量%の合金を用いて、フランジを厚さ2.0mmで形成した。フランジのシール箇所のビッカース硬度は450Hvであった。フランジ取付部の接合予定面をアセトン(和光純薬社製試薬特級)で洗浄した後、空気中で600℃で加熱し、表面付着物を除去するとともに、表面酸化物を除去して清浄化した。フランジの接合予定面に、実施例1と同様にして、白金からなる密着層を形成し、拡散処理を行わず、密着層付きフランジを得た。清浄化したフランジ取付部の接合予定面と密着層付きフランジの密着層とを当接した状態で、実施例2と同様にして加圧固定した。アルゴンガス中に水素を10アトミック%(atomic%)加えた還元ガスを流通させた還元炉内で、加熱温度900℃及び圧力9.8×106Paで3時間接合処理を行った。処理後、圧力をかけたまま放冷した。得られた内筒は、白金‐金合金製のフランジ取付部とイリジウム‐白金合金製のフランジとが完全に固着して一体化していた。
(Example 3)
The covering portion and the flange mounting portion were integrally processed with a thickness of 0.2 mm using an alloy of 80% by mass of platinum and 20% by mass of gold so as to follow the inner wall of the autoclave used at high temperature and high pressure. On the other hand, the flange was formed with a thickness of 2.0 mm using an alloy of 80% by mass of iridium and 20% by mass of platinum. The Vickers hardness of the flange seal portion was 450 Hv. The surface to be joined of the flange mounting portion was washed with acetone (special grade reagent manufactured by Wako Pure Chemical Industries, Ltd.) and then heated in air at 600 ° C. to remove surface deposits and to remove surface oxides for cleaning. . In the same manner as in Example 1, an adhesion layer made of platinum was formed on the surface to be joined of the flange, and a diffusion-treated flange was obtained without performing diffusion treatment. The pressure was fixed in the same manner as in Example 2 in a state where the cleaned planned joining surface of the flange mounting portion and the adhesion layer of the flange with the adhesion layer were in contact with each other. Joining treatment was performed for 3 hours at a heating temperature of 900 ° C. and a pressure of 9.8 × 10 6 Pa in a reducing furnace in which a reducing gas obtained by adding 10 atomic% of hydrogen to argon gas was circulated. After the treatment, it was allowed to cool with pressure applied. In the obtained inner cylinder, the platinum-gold alloy flange mounting portion and the iridium-platinum alloy flange were completely fixed and integrated.
(実施例4)
高温・高圧で使用するオートクレーブの内壁に沿うように、白金を用いて、被覆部とフランジ取付部とを厚さ0.2mmで一体加工した。一方、ルテニウム80質量%‐白金20質量%の合金を用いて、フランジを厚さ5.0mmで形成した。フランジのシール箇所のビッカース硬度は490Hvであった。フランジの接合予定面をアセトン(和光純薬社製試薬特級)で洗浄し、洗浄した接合予定面上にジニトロジアンミン白金の白金が100g/lとなるように水及びn-プロピルアルコールに溶解した塗布液を塗布し、60℃で乾燥した。次いで、空気を流したマッフル炉内で、400℃で15分間加熱して熱分解を行った。塗布‐熱分解を3回繰り返して、ルテニウム‐白金合金製フランジの表面に厚さ0.2μmの白金からなる密着層を形成した。さらに、アルゴンガス雰囲気中800℃で2時間加熱して、拡散処理を行い、フランジのルテニウム‐白金合金と密着層の白金とを拡散させて密着層付きフランジを得た。清浄化したフランジ取付部の接合予定面と密着層付きフランジの密着層とを当接した状態で、自製のプレス装置に固定した。圧力は106~107Paとなるようにした。この接合部分に温度約800℃の火炎を送り2時間加熱接合した。なお接合部の温度は若干のブレはあったが、おおむね770~830℃に保持されていた。処理後、圧力をかけたまま放冷した。得られた内筒は、白金製のフランジ取付部とルテニウム‐白金合金製のフランジとが完全に固着して一体化していた。
Example 4
The covering portion and the flange mounting portion were integrally processed with a thickness of 0.2 mm using platinum so as to follow the inner wall of the autoclave used at high temperature and high pressure. On the other hand, the flange was formed with a thickness of 5.0 mm using an alloy of 80% by mass of ruthenium and 20% by mass of platinum. The Vickers hardness of the sealing part of the flange was 490 Hv. The surface to be joined of the flange is washed with acetone (special grade reagent manufactured by Wako Pure Chemical Industries), and the dinitrodiammine platinum is dissolved in water and n-propyl alcohol so that the platinum on the surface to be joined becomes 100 g / l. The liquid was applied and dried at 60 ° C. Subsequently, thermal decomposition was performed by heating at 400 ° C. for 15 minutes in a muffle furnace in which air was passed. The coating-pyrolysis was repeated three times to form an adhesion layer made of platinum having a thickness of 0.2 μm on the surface of the ruthenium-platinum alloy flange. Furthermore, it heated at 800 degreeC in argon gas atmosphere for 2 hours, the diffusion process was performed, the ruthenium-platinum alloy of a flange and platinum of an adhesion layer were diffused, and the flange with an adhesion layer was obtained. It fixed to the self-made press apparatus in the state which contact | abutted the joining plan surface of the cleaned flange mounting part, and the contact | adherence layer of the flange with the contact | adherence layer. The pressure was set to 10 6 to 10 7 Pa. A flame having a temperature of about 800 ° C. was sent to the joined portion and heated and joined for 2 hours. Note that the temperature at the joint was slightly maintained, but was generally maintained at 770 to 830 ° C. After the treatment, it was allowed to cool with pressure applied. In the obtained inner cylinder, the platinum flange mounting portion and the ruthenium-platinum alloy flange were completely fixed and integrated.
実施例1~4では、図6に示す小型の圧力容器用内筒を作製したが、図1に示す大型の圧力容器の本体及び蓋に設置する圧力容器用内筒及び図4に示す中型の圧力容器の本体及び蓋に設置する圧力容器用内筒も同様に作製できた。 In Examples 1 to 4, the small pressure vessel inner cylinder shown in FIG. 6 was produced. However, the pressure vessel inner cylinder installed on the main body and lid of the large pressure vessel shown in FIG. A pressure vessel inner cylinder installed on the main body and lid of the pressure vessel could be produced in the same manner.
本発明に係る圧力容器用内筒は、フランジを表面硬度が高いイリジウム、ルテニウム又はイリジウム若しくはルテニウムを少なくとも1種を含む合金で形成して、フランジの変形を防止して、耐久性を付与し、圧力容器の内表面を被覆する材料を加工性及び伸延性に優れた白金又は白金合金で形成して、使用中の破断を防止し、フランジ取付部とフランジとを拡散接合で一体化したため、超臨界条件下で使用する圧力容器用の内筒として適している。 In the pressure vessel inner cylinder according to the present invention, the flange is formed of iridium having a high surface hardness, ruthenium, or an alloy containing at least one iridium or ruthenium, preventing deformation of the flange, and imparting durability. The material that coats the inner surface of the pressure vessel is made of platinum or platinum alloy with excellent workability and extensibility to prevent breakage during use, and the flange mounting part and the flange are integrated by diffusion bonding. Suitable as an inner cylinder for pressure vessels used under critical conditions.
71a ガスケット
71b ガスケット
72 固定具
73 固定具(袋ナット)
77 内輪
78 外輪
81 本体
83 下内筒
91 蓋
84 下フランジ
84a 下フランジの外周面
84b 下フランジの内周面
84c 下フランジの天面
84c1 下フランジの天面テーパー部
84d 下フランジの底面
84d1 下フランジの底面テーパー部
85 下フランジ取付部
85a 下フランジ取付部の周壁部
86 下被覆部
88 螺合部
89 接合防止材
93 上内筒
94 上フランジ
94a 上フランジの外周面
94b 上フランジの内周面
94c 上フランジの天面
94c1 上フランジの天面テーパー部
94d 上フランジの底面
94d1 上フランジの底面テーパー部
96 上被覆部
95 上フランジ取付部
99 凸部
901 圧力容器
902 圧力容器
903 圧力容器
S シール箇所
77
Claims (14)
前記被覆部と前記フランジ取付部とが、一体に加工され、かつ、白金又は白金合金からなり、
前記フランジが、イリジウム、ルテニウム又はイリジウム若しくはルテニウムの少なくとも1種を含む合金からなり、
前記接合は、前記フランジに含まれる金属元素と前記フランジ取付部に含まれる金属元素とが拡散した拡散接合であることを特徴とする圧力容器用内筒。 The pressure vessel has a structure that forms a seal portion with at least a bottomed cylindrical main body and a lid to seal the inside, and a covering portion that covers the inner surface of the pressure vessel, and an end of the covering portion An inner cylinder for a pressure vessel comprising: a flange mounting portion extending in a centrifugal direction over the entire circumference; and an annular flange which is joined to the flange mounting portion and serves as a seal portion of the seal portion. ,
The covering portion and the flange mounting portion are integrally processed, and are made of platinum or a platinum alloy,
The flange is made of iridium, ruthenium, or an alloy containing at least one of iridium or ruthenium,
The inner tube for a pressure vessel, wherein the joining is diffusion joining in which a metal element contained in the flange and a metal element contained in the flange mounting portion are diffused.
前記被覆部と前記フランジ取付部とを、白金又は白金合金で一体に形成する加工工程と、
前記フランジをイリジウム、ルテニウム又はイリジウム若しくはルテニウムの少なくとも1種からなる合金で形成するフランジ形成工程と、
前記フランジ取付部の表面のうち、接合予定面を清浄化する清浄化工程と、
清浄化された前記接合予定面と前記フランジの表面のうち、接合予定面とを当接させた状態で加熱して、前記フランジ取付部に含まれる金属元素と前記フランジに含まれる金属元素とを拡散させる接合工程と、
を有することを特徴とする圧力容器用内筒の製造方法。 The pressure vessel has a structure that forms a seal portion with at least a bottomed cylindrical main body and a lid to seal the inside, and a covering portion that covers the inner surface of the pressure vessel, and an end of the covering portion Manufacturing method of an inner cylinder for a pressure vessel, comprising: a flange mounting portion extending in a centrifugal direction from the portion to the centrifugal direction; and an annular flange joined to the flange mounting portion and serving as a sealing portion of the seal portion Because
A processing step of integrally forming the covering portion and the flange mounting portion with platinum or a platinum alloy,
Forming the flange with iridium, ruthenium, or an alloy of at least one of iridium or ruthenium; and
Of the surface of the flange mounting portion, a cleaning process for cleaning the planned joining surface,
Heating the cleaned planned joining surface and the flange surface out of contact with the joining planned surface, the metal element contained in the flange mounting portion and the metal element contained in the flange A diffusion process to diffuse;
A method for manufacturing an inner cylinder for a pressure vessel, comprising:
前記フランジの表面のうち、前記接合予定面上に白金化合物又は白金化合物及び白金と合金を形成する金属の化合物を含有する塗布液を塗布し、乾燥して塗布層を形成する塗布工程と、
該塗布層を熱分解して白金又は白金合金からなる密着層とし、密着層付きフランジを形成する熱分解工程と、
を有することを特徴とする請求項8~11のいずれか一つに記載の圧力容器用内筒の製造方法。 Before the joining step,
Applying a coating liquid containing a platinum compound or a platinum compound and a metal compound that forms an alloy with platinum on the surface to be joined among the surfaces of the flange, and drying to form a coating layer;
A thermal decomposition step of thermally decomposing the coating layer to form an adhesive layer made of platinum or a platinum alloy, and forming a flange with an adhesive layer;
The method for producing an inner cylinder for a pressure vessel according to any one of claims 8 to 11, wherein:
前記フランジ取付部の表面のうち、接合予定面上にイリジウム化合物、ルテニウム化合物又はイリジウム化合物若しくはルテニウム化合物の少なくとも1種及び白金化合物を含有する塗布液を塗布し、乾燥して塗布層を形成する塗布工程と、
該塗布層を熱分解してイリジウム、ルテニウム又はイリジウム若しくはルテニウムの少なくとも1種と白金との合金からなる密着層とし、密着層付きフランジ取付部を形成する熱分解工程と、
を有することを特徴とする請求項8~12のいずれか一つに記載の圧力容器用内筒の製造方法。 Between the cleaning step and the joining step,
The application | coating liquid which apply | coats the coating liquid containing at least 1 sort (s) of an iridium compound, a ruthenium compound, or an iridium compound or a ruthenium compound, and a platinum compound on the joining plan surface among the surfaces of the said flange attachment part, and drys and forms a coating layer Process,
A thermal decomposition step of thermally decomposing the coating layer to form an adhesive layer comprising an alloy of iridium, ruthenium, or at least one of iridium or ruthenium and platinum, and forming a flange mounting portion with the adhesive layer;
The method for producing an inner cylinder for a pressure vessel according to any one of claims 8 to 12, wherein:
前記熱分解工程の加熱温度よりも高い温度で加熱する拡散工程を有することを特徴とする請求項12又は13に記載の圧力容器用内筒の製造方法。
Between the application step and the joining step,
The method for producing an inner cylinder for a pressure vessel according to claim 12 or 13, further comprising a diffusion step of heating at a temperature higher than the heating temperature of the pyrolysis step.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2012528632A JPWO2012020641A1 (en) | 2010-08-12 | 2011-07-27 | Inner cylinder for pressure vessel and manufacturing method thereof |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2010181086 | 2010-08-12 | ||
| JP2010-181086 | 2010-08-12 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2012020641A1 true WO2012020641A1 (en) | 2012-02-16 |
Family
ID=45567610
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/JP2011/067031 Ceased WO2012020641A1 (en) | 2010-08-12 | 2011-07-27 | Inner cylinder for pressure container and process for production thereof |
Country Status (2)
| Country | Link |
|---|---|
| JP (1) | JPWO2012020641A1 (en) |
| WO (1) | WO2012020641A1 (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2014217836A (en) * | 2013-04-10 | 2014-11-20 | 株式会社フルヤ金属 | Inner vessel for reaction vessel |
| KR20160144808A (en) | 2015-06-09 | 2016-12-19 | 한국화학연구원 | Pressure Vessel for Growing Single Crystal with New Sealing Structure |
| CN119532427A (en) * | 2024-11-14 | 2025-02-28 | 中国科学院力学研究所 | A high-pressure tank, sample feature CT detection system and detection method under high hydrostatic pressure |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2005154805A (en) * | 2003-11-21 | 2005-06-16 | Furuya Kinzoku:Kk | Corrosion resistant material |
| JP2005289797A (en) * | 2004-03-10 | 2005-10-20 | Mitsubishi Chemicals Corp | Method and apparatus for producing nitride crystal |
| JP2006514581A (en) * | 2002-01-31 | 2006-05-11 | ゼネラル・エレクトリック・カンパニイ | High temperature high pressure capsule for processing materials in supercritical fluids |
| US20100031873A1 (en) * | 2008-08-07 | 2010-02-11 | Soraa, Inc. | Basket process and apparatus for crystalline gallium-containing nitride |
-
2011
- 2011-07-27 JP JP2012528632A patent/JPWO2012020641A1/en not_active Withdrawn
- 2011-07-27 WO PCT/JP2011/067031 patent/WO2012020641A1/en not_active Ceased
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2006514581A (en) * | 2002-01-31 | 2006-05-11 | ゼネラル・エレクトリック・カンパニイ | High temperature high pressure capsule for processing materials in supercritical fluids |
| JP2005154805A (en) * | 2003-11-21 | 2005-06-16 | Furuya Kinzoku:Kk | Corrosion resistant material |
| JP2005289797A (en) * | 2004-03-10 | 2005-10-20 | Mitsubishi Chemicals Corp | Method and apparatus for producing nitride crystal |
| US20100031873A1 (en) * | 2008-08-07 | 2010-02-11 | Soraa, Inc. | Basket process and apparatus for crystalline gallium-containing nitride |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2014217836A (en) * | 2013-04-10 | 2014-11-20 | 株式会社フルヤ金属 | Inner vessel for reaction vessel |
| KR20160144808A (en) | 2015-06-09 | 2016-12-19 | 한국화학연구원 | Pressure Vessel for Growing Single Crystal with New Sealing Structure |
| KR101744923B1 (en) | 2015-06-09 | 2017-06-08 | 한국화학연구원 | Pressure Vessel for Growing Single Crystal with New Sealing Structure |
| CN119532427A (en) * | 2024-11-14 | 2025-02-28 | 中国科学院力学研究所 | A high-pressure tank, sample feature CT detection system and detection method under high hydrostatic pressure |
Also Published As
| Publication number | Publication date |
|---|---|
| JPWO2012020641A1 (en) | 2013-10-28 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| EP2679333B1 (en) | Method of manufacturing impeller | |
| US20150182928A1 (en) | Method of manufacturing a pressure vessel for growing single crystals | |
| US20030011143A1 (en) | Metallic gasket for vacuum device and method of producing thereof | |
| US20060049236A1 (en) | Turbine component crack repair using cathodic arc and/or low pressure plasma spraying and hip | |
| WO2012020641A1 (en) | Inner cylinder for pressure container and process for production thereof | |
| JP2012071350A (en) | Zirconium lining-coated steel plate and component of chemical device produced with use of such plate | |
| US20190168327A1 (en) | Method for producing turbine blade | |
| JP2004203706A (en) | Joined product of different kinds of materials and its producing method | |
| WO2011152332A1 (en) | Gasket for pressure vessel, and method for producing said gasket | |
| CN1556940A (en) | Exterior member for wristwatch and method of manufacturing the same | |
| CN1633333A (en) | Method for manufacturing a chemical device device with a metal support member and a corrosion-resistant metal covering | |
| EP0578518A1 (en) | Process for preparing an insert on an article to be coated, the article being from steel or titanium alloy | |
| US20110033717A1 (en) | Method for bonding ceramic materials | |
| FR2487713A1 (en) | METHOD OF APPLYING A SHEET COATING ON A SUBSTRATE | |
| US20140014710A1 (en) | Method For Hermetically Joining Ceramic Materials Using Brazing Of Pre-Metallized Regions | |
| JP3163902U (en) | Pressure vessel | |
| Beeranur et al. | Characterization of vacuum brazing of SS 304 and alumina ceramic with active brazing alloy | |
| JP5710901B2 (en) | Surface hardening method for platinum moldings | |
| JP6929374B2 (en) | Manufacturing method of diaphragm support member and diaphragm support member for hydrogen separation | |
| KR102593081B1 (en) | Pressure container for crystal production | |
| JP4767276B2 (en) | Vacuum container viewing window and vacuum container | |
| EP3036059A1 (en) | Method for assembling two blades of a turbomachine nozzle | |
| JP2010221216A (en) | Method of manufacturing component of chemical equipment equipped with metal support part and anti-corrosion metal coating | |
| KR820000650B1 (en) | Process for assembling aluminiumbased members and steels members | |
| HK1079143B (en) | Method for making a chemical device element comprising a metal supporting part and an anti-corrosive metal coating |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| 121 | Ep: the epo has been informed by wipo that ep was designated in this application |
Ref document number: 11816307 Country of ref document: EP Kind code of ref document: A1 |
|
| WWE | Wipo information: entry into national phase |
Ref document number: 2012528632 Country of ref document: JP |
|
| NENP | Non-entry into the national phase |
Ref country code: DE |
|
| 122 | Ep: pct application non-entry in european phase |
Ref document number: 11816307 Country of ref document: EP Kind code of ref document: A1 |