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WO2012099716A3 - Comprimés polycristallins comprenant des régions différentes, éléments de coupage et outils de forage comprenant de tels comprimés et procédés de formation de tels comprimés - Google Patents

Comprimés polycristallins comprenant des régions différentes, éléments de coupage et outils de forage comprenant de tels comprimés et procédés de formation de tels comprimés Download PDF

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Publication number
WO2012099716A3
WO2012099716A3 PCT/US2012/020182 US2012020182W WO2012099716A3 WO 2012099716 A3 WO2012099716 A3 WO 2012099716A3 US 2012020182 W US2012020182 W US 2012020182W WO 2012099716 A3 WO2012099716 A3 WO 2012099716A3
Authority
WO
WIPO (PCT)
Prior art keywords
compacts
polycrystalline
earth
methods
forming
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/US2012/020182
Other languages
English (en)
Other versions
WO2012099716A2 (fr
Inventor
Danny E. Scott
Anthony A. Digiovanni
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Baker Hughes Holdings LLC
Original Assignee
Baker Hughes Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from US13/010,620 external-priority patent/US20120186884A1/en
Priority to MX2013008391A priority Critical patent/MX2013008391A/es
Priority to CA2824981A priority patent/CA2824981A1/fr
Priority to CN201280010698.4A priority patent/CN103392051B/zh
Priority to SG2013055132A priority patent/SG192041A1/en
Priority to RU2013138471/02A priority patent/RU2013138471A/ru
Application filed by Baker Hughes Inc filed Critical Baker Hughes Inc
Priority to EP12736595.5A priority patent/EP2665886B1/fr
Priority to BR112013018548A priority patent/BR112013018548A2/pt
Publication of WO2012099716A2 publication Critical patent/WO2012099716A2/fr
Publication of WO2012099716A3 publication Critical patent/WO2012099716A3/fr
Anticipated expiration legal-status Critical
Priority to ZA2013/05854A priority patent/ZA201305854B/en
Ceased legal-status Critical Current

Links

Classifications

    • E—FIXED CONSTRUCTIONS
    • E21—EARTH OR ROCK DRILLING; MINING
    • E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B10/00—Drill bits
    • E21B10/46—Drill bits characterised by wear resisting parts, e.g. diamond inserts
    • E21B10/54—Drill bits characterised by wear resisting parts, e.g. diamond inserts the bit being of the rotary drag type, e.g. fork-type bits
    • E21B10/55—Drill bits characterised by wear resisting parts, e.g. diamond inserts the bit being of the rotary drag type, e.g. fork-type bits with preformed cutting elements
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F3/00—Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
    • B22F3/12—Both compacting and sintering
    • B22F3/14—Both compacting and sintering simultaneously
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F7/00—Manufacture of composite layers, workpieces, or articles, comprising metallic powder, by sintering the powder, with or without compacting wherein at least one part is obtained by sintering or compression
    • B22F7/02—Manufacture of composite layers, workpieces, or articles, comprising metallic powder, by sintering the powder, with or without compacting wherein at least one part is obtained by sintering or compression of composite layers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F7/00—Manufacture of composite layers, workpieces, or articles, comprising metallic powder, by sintering the powder, with or without compacting wherein at least one part is obtained by sintering or compression
    • B22F7/06—Manufacture of composite layers, workpieces, or articles, comprising metallic powder, by sintering the powder, with or without compacting wherein at least one part is obtained by sintering or compression of composite workpieces or articles from parts, e.g. to form tipped tools
    • B22F7/062—Manufacture of composite layers, workpieces, or articles, comprising metallic powder, by sintering the powder, with or without compacting wherein at least one part is obtained by sintering or compression of composite workpieces or articles from parts, e.g. to form tipped tools involving the connection or repairing of preformed parts
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
    • B24D3/00—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents
    • B24D3/02—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents the constituent being used as bonding agent
    • B24D3/04—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents the constituent being used as bonding agent and being essentially inorganic
    • B24D3/06—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents the constituent being used as bonding agent and being essentially inorganic metallic or mixture of metals with ceramic materials, e.g. hard metals, "cermets", cements
    • B24D3/10—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents the constituent being used as bonding agent and being essentially inorganic metallic or mixture of metals with ceramic materials, e.g. hard metals, "cermets", cements for porous or cellular structure, e.g. for use with diamonds as abrasives
    • C—CHEMISTRY; METALLURGY
    • C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22C—ALLOYS
    • C22C23/00—Alloys based on magnesium
    • C—CHEMISTRY; METALLURGY
    • C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22C—ALLOYS
    • C22C26/00—Alloys containing diamond or cubic or wurtzitic boron nitride, fullerenes or carbon nanotubes
    • E—FIXED CONSTRUCTIONS
    • E21—EARTH OR ROCK DRILLING; MINING
    • E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B10/00—Drill bits
    • E21B10/46—Drill bits characterised by wear resisting parts, e.g. diamond inserts
    • E21B10/56—Button-type inserts
    • E21B10/567—Button-type inserts with preformed cutting elements mounted on a distinct support, e.g. polycrystalline inserts
    • C—CHEMISTRY; METALLURGY
    • C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22C—ALLOYS
    • C22C26/00—Alloys containing diamond or cubic or wurtzitic boron nitride, fullerenes or carbon nanotubes
    • C22C2026/008—Alloys containing diamond or cubic or wurtzitic boron nitride, fullerenes or carbon nanotubes with additional metal compounds other than carbides, borides or nitrides
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00—Stock material or miscellaneous articles
    • Y10T428/249921—Web or sheet containing structurally defined element or component
    • Y10T428/249953—Composite having voids in a component [e.g., porous, cellular, etc.]
    • Y10T428/249955—Void-containing component partially impregnated with adjacent component
    • Y10T428/249956—Void-containing component is inorganic
    • Y10T428/249957—Inorganic impregnant
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00—Stock material or miscellaneous articles
    • Y10T428/25—Web or sheet containing structurally defined element or component and including a second component containing structurally defined particles

Landscapes

  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Mechanical Engineering (AREA)
  • Materials Engineering (AREA)
  • Geology (AREA)
  • Mining & Mineral Resources (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Manufacturing & Machinery (AREA)
  • Organic Chemistry (AREA)
  • Metallurgy (AREA)
  • Composite Materials (AREA)
  • Geochemistry & Mineralogy (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Fluid Mechanics (AREA)
  • Environmental & Geological Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Ceramic Engineering (AREA)
  • Inorganic Chemistry (AREA)
  • Catalysts (AREA)
  • Earth Drilling (AREA)

Abstract

L'invention porte sur des comprimés polycristallins comprenant un matériau polycristallin dur comprenant des première et seconde régions. La première région comprend une première pluralité de grains de matériau dur ayant une première taille moyenne de grain et une seconde pluralité de grains de matériau dur ayant une seconde taille moyenne de grain plus petite que la première taille moyenne de grain. La première région comprend un matériau catalyseur disposé dans les espaces interstitiels entre les grains de matériau dur collés entre eux. De tels espaces interstitiels entre les grains du matériau dur dans la seconde région sont au moins pratiquement exempts de matériau catalyseur. Dans certains modes de réalisation, la première région comprend une pluralité de nanograins du matériau dur. L'invention porte également sur des éléments de coupage et outils de forage comprenant de tels comprimés polycristallins. L'invention porte également sur des procédés de formation de tels comprimés polycristallins comprenant l'élimination du matériau catalyseur des espaces interstitiels présents à l'intérieur d'une seconde région d'un comprimé polycristallin sans enlever totalement le matériau catalyseur des espaces interstitiels présents à l'intérieur d'une première région du comprimé.
PCT/US2012/020182 2011-01-20 2012-01-04 Comprimés polycristallins comprenant des régions différentes, éléments de coupage et outils de forage comprenant de tels comprimés et procédés de formation de tels comprimés Ceased WO2012099716A2 (fr)

Priority Applications (8)

Application Number Priority Date Filing Date Title
BR112013018548A BR112013018548A2 (pt) 2011-01-20 2012-01-04 policristais compactos tendo diferentes regiões dos mesmos, elementos de corte e ferramentas de sondagem incluindo tais compactos e métodos de formar tais compactos
CA2824981A CA2824981A1 (fr) 2011-01-20 2012-01-04 Comprimes polycristallins comprenant des regions differentes, elements de coupage et outils de forage comprenant de tels comprimes et procedes de formation de tels comprimes
CN201280010698.4A CN103392051B (zh) 2011-01-20 2012-01-04 其中具有不同区域的多晶复合片和包括该复合片的切割元件和钻地工具及形成该复合片的方法
SG2013055132A SG192041A1 (en) 2011-01-20 2012-01-04 Polycrystalline compacts having differing regions therein, cutting elementsand earth-boring tools including such compacts, and methods of forming such compacts
RU2013138471/02A RU2013138471A (ru) 2011-01-20 2012-01-04 Поликристаллические элементы, включающие различающиеся области, резцы и буровой инструмент с такими элементами и способы формирования таких элементов
MX2013008391A MX2013008391A (es) 2011-01-20 2012-01-04 Compactos policristalinos que tienen regiones diferentes en los mismos, elementos cortantes y herramientas para perforacion en la tierra que incluyen tales compactos, y metodos para formar tales compactos.
EP12736595.5A EP2665886B1 (fr) 2011-01-20 2012-01-04 Comprimés polycristallins comprenant des régions différentes, éléments de coupage et outils de forage comprenant de tels comprimés et procédés de formation de tels comprimés
ZA2013/05854A ZA201305854B (en) 2011-01-20 2013-08-02 Polycrystalline compacts having differing regions therein,cutting elements and earth-boring tools including such compacts,and methods of forming such compacts

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
US13/010,620 US20120186884A1 (en) 2011-01-20 2011-01-20 Polycrystalline compacts having differing regions therein, cutting elements and earth-boring tools including such compacts, and methods of forming such compacts
US13/010,620 2011-01-20
US13/162,864 US8763731B2 (en) 2011-01-20 2011-06-17 Polycrystalline compacts having differing regions therein, cutting elements and earth-boring tools including such compacts, and methods of forming such compacts
US13/162,864 2011-06-17

Publications (2)

Publication Number Publication Date
WO2012099716A2 WO2012099716A2 (fr) 2012-07-26
WO2012099716A3 true WO2012099716A3 (fr) 2012-10-26

Family

ID=46516300

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/US2012/020182 Ceased WO2012099716A2 (fr) 2011-01-20 2012-01-04 Comprimés polycristallins comprenant des régions différentes, éléments de coupage et outils de forage comprenant de tels comprimés et procédés de formation de tels comprimés

Country Status (11)

Country Link
US (2) US8763731B2 (fr)
EP (1) EP2665886B1 (fr)
CN (1) CN103392051B (fr)
BR (1) BR112013018548A2 (fr)
CA (1) CA2824981A1 (fr)
MX (1) MX2013008391A (fr)
RU (1) RU2013138471A (fr)
SA (1) SA112330190B1 (fr)
SG (1) SG192041A1 (fr)
WO (1) WO2012099716A2 (fr)
ZA (1) ZA201305854B (fr)

Families Citing this family (17)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
SA111320374B1 (ar) 2010-04-14 2015-08-10 بيكر هوغيس انكوبوريتد طريقة تشكيل الماسة متعدد البلورات من الماس المستخرج بحجم النانو
MX2013001241A (es) 2010-08-13 2013-03-21 Baker Hughes Inc Elementos cortantes que incluyen nanoparticulas en por lo menos una porcion de los mismos, herramientas para perforacion en la tierra que incluyen tales elementos cortantes, y metodos relacionados.
US8763731B2 (en) 2011-01-20 2014-07-01 Baker Hughes Incorporated Polycrystalline compacts having differing regions therein, cutting elements and earth-boring tools including such compacts, and methods of forming such compacts
US10099347B2 (en) * 2011-03-04 2018-10-16 Baker Hughes Incorporated Polycrystalline tables, polycrystalline elements, and related methods
WO2013012919A1 (fr) * 2011-07-20 2013-01-24 Us Synthetic Corporation Compact de diamant polycristallin comprenant une table de diamant polycristallin catalysé au carbonate et applications s'y rapportant
US9140072B2 (en) 2013-02-28 2015-09-22 Baker Hughes Incorporated Cutting elements including non-planar interfaces, earth-boring tools including such cutting elements, and methods of forming cutting elements
GB201305873D0 (en) * 2013-03-31 2013-05-15 Element Six Abrasives Sa Superhard constructions & method of making same
US10047567B2 (en) * 2013-07-29 2018-08-14 Baker Hughes Incorporated Cutting elements, related methods of forming a cutting element, and related earth-boring tools
GB201316456D0 (en) * 2013-09-16 2013-10-30 Element Six Abrasives Sa A rock removal body
WO2017015311A1 (fr) * 2015-07-22 2017-01-26 Smith International, Inc. Éléments de coupe comportant un corps en diamant résistant à l'usure
US10633928B2 (en) * 2015-07-31 2020-04-28 Baker Hughes, A Ge Company, Llc Polycrystalline diamond compacts having leach depths selected to control physical properties and methods of forming such compacts
CN108291428A (zh) * 2015-11-30 2018-07-17 史密斯国际有限公司 非平面切削元件上的勺形金刚石台面
US11814904B2 (en) 2015-11-30 2023-11-14 Schlumberger Technology Corporation Cutting structure of cutting elements for downhole cutting tools
CA3011347A1 (fr) 2016-01-13 2017-07-20 Schlumberger Canada Limited Plaquette a ciseau coude
EP3430228B1 (fr) * 2016-03-16 2022-10-26 Diamond Innovations, Inc. Corps de diamant polycristallin ayant des régions annulaires ayant différentes caractéristiques
US10605008B2 (en) 2016-03-18 2020-03-31 Baker Hughes, A Ge Company, Llc Methods of forming a cutting element including a multi-layered cutting table, and related cutting elements and earth-boring tools
CN110295851A (zh) * 2019-06-17 2019-10-01 河北锐石钻头制造有限公司 一种偏心分体式pdc钻头

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US20090095538A1 (en) * 2005-08-03 2009-04-16 Smith International, Inc. Polycrystalline Diamond Composite Constructions Comprising Thermally Stable Diamond Volume
US20090152015A1 (en) * 2006-06-16 2009-06-18 Us Synthetic Corporation Superabrasive materials and compacts, methods of fabricating same, and applications using same
US20100294571A1 (en) * 2009-05-20 2010-11-25 Belnap J Daniel Cutting elements, methods for manufacturing such cutting elements, and tools incorporating such cutting elements
US20100320006A1 (en) * 2009-06-18 2010-12-23 Guojiang Fan Polycrystalline diamond cutting elements with engineered porosity and method for manufacturing such cutting elements

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US5954147A (en) 1997-07-09 1999-09-21 Baker Hughes Incorporated Earth boring bits with nanocrystalline diamond enhanced elements
CA2618687C (fr) 2005-08-16 2014-02-25 Element Six (Production) (Pty) Ltd Materiau abrasif polycristallin a grains fins
DE202006010863U1 (de) 2006-07-12 2006-10-19 Ortlieb, Hartmut Rucksack- Tasche oder Behälter mit integriertem Außenfach
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US7998573B2 (en) * 2006-12-21 2011-08-16 Us Synthetic Corporation Superabrasive compact including diamond-silicon carbide composite, methods of fabrication thereof, and applications therefor
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EP2462308A4 (fr) * 2009-08-07 2014-04-09 Smith International Constructions en diamant polycristallin thermiquement stables
US20120186884A1 (en) 2011-01-20 2012-07-26 Baker Hughes Incorporated Polycrystalline compacts having differing regions therein, cutting elements and earth-boring tools including such compacts, and methods of forming such compacts
US8763731B2 (en) 2011-01-20 2014-07-01 Baker Hughes Incorporated Polycrystalline compacts having differing regions therein, cutting elements and earth-boring tools including such compacts, and methods of forming such compacts

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Publication number Priority date Publication date Assignee Title
US20090095538A1 (en) * 2005-08-03 2009-04-16 Smith International, Inc. Polycrystalline Diamond Composite Constructions Comprising Thermally Stable Diamond Volume
US20090152015A1 (en) * 2006-06-16 2009-06-18 Us Synthetic Corporation Superabrasive materials and compacts, methods of fabricating same, and applications using same
US20100294571A1 (en) * 2009-05-20 2010-11-25 Belnap J Daniel Cutting elements, methods for manufacturing such cutting elements, and tools incorporating such cutting elements
US20100320006A1 (en) * 2009-06-18 2010-12-23 Guojiang Fan Polycrystalline diamond cutting elements with engineered porosity and method for manufacturing such cutting elements

Also Published As

Publication number Publication date
CN103392051B (zh) 2016-04-27
US20120186885A1 (en) 2012-07-26
EP2665886A2 (fr) 2013-11-27
CN103392051A (zh) 2013-11-13
BR112013018548A2 (pt) 2016-11-22
ZA201305854B (en) 2014-04-30
US8763731B2 (en) 2014-07-01
US20140251698A1 (en) 2014-09-11
SG192041A1 (en) 2013-08-30
CA2824981A1 (fr) 2012-07-26
EP2665886B1 (fr) 2019-11-27
EP2665886A4 (fr) 2014-07-16
WO2012099716A2 (fr) 2012-07-26
RU2013138471A (ru) 2015-02-27
US9617793B2 (en) 2017-04-11
MX2013008391A (es) 2013-12-16
SA112330190B1 (ar) 2014-11-10

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