WO2012098960A1 - Positive electrode active material and manufacturing method therefor, and secondary battery - Google Patents
Positive electrode active material and manufacturing method therefor, and secondary battery Download PDFInfo
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- WO2012098960A1 WO2012098960A1 PCT/JP2012/050311 JP2012050311W WO2012098960A1 WO 2012098960 A1 WO2012098960 A1 WO 2012098960A1 JP 2012050311 W JP2012050311 W JP 2012050311W WO 2012098960 A1 WO2012098960 A1 WO 2012098960A1
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- positive electrode
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/36—Selection of substances as active materials, active masses, active liquids
- H01M4/362—Composites
- H01M4/366—Composites as layered products
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- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B25/00—Phosphorus; Compounds thereof
- C01B25/16—Oxyacids of phosphorus; Salts thereof
- C01B25/26—Phosphates
- C01B25/45—Phosphates containing plural metal, or metal and ammonium
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/13—Electrodes for accumulators with non-aqueous electrolyte, e.g. for lithium-accumulators; Processes of manufacture thereof
- H01M4/136—Electrodes based on inorganic compounds other than oxides or hydroxides, e.g. sulfides, selenides, tellurides, halogenides or LiCoFy
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/36—Selection of substances as active materials, active masses, active liquids
- H01M4/58—Selection of substances as active materials, active masses, active liquids of inorganic compounds other than oxides or hydroxides, e.g. sulfides, selenides, tellurides, halogenides or LiCoFy; of polyanionic structures, e.g. phosphates, silicates or borates
- H01M4/5825—Oxygenated metallic salts or polyanionic structures, e.g. borates, phosphates, silicates, olivines
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/04—Construction or manufacture in general
- H01M10/0481—Compression means other than compression means for stacks of electrodes and separators
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/05—Accumulators with non-aqueous electrolyte
- H01M10/052—Li-accumulators
- H01M10/0525—Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodes; Lithium-ion batteries
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/10—Primary casings; Jackets or wrappings
- H01M50/102—Primary casings; Jackets or wrappings characterised by their shape or physical structure
- H01M50/109—Primary casings; Jackets or wrappings characterised by their shape or physical structure of button or coin shape
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
Definitions
- the present invention generally relates to a positive electrode active material, a method for manufacturing the same, and a secondary battery, and more specifically, includes a positive electrode active material having an olivine structure, a method for manufacturing the same, and a positive electrode including the positive electrode active material.
- the present invention relates to a secondary battery.
- a secondary battery having a high energy density a secondary battery that is charged and discharged by moving lithium ions between a positive electrode and a negative electrode is used.
- a lithium transition metal composite oxide such as lithium cobaltate (LiCoO 2 ) is generally used as a positive electrode active material.
- LiCoO 2 lithium cobaltate
- a lithium-containing phosphate compound having an olivine structure has attracted attention as a positive electrode material.
- lithium iron phosphate (LiFePO 4 ) has characteristics such as excellent chemical stability, low environmental load, and low cost. Therefore, it is a positive electrode material that has been actively studied in recent years.
- lithium iron phosphate has the disadvantages of low electronic conductivity and low ionic conductivity. For this reason, it is essential to take measures such as using lithium iron phosphate by coating it with carbon in order to improve electronic conductivity, and using it by atomizing in order to improve ionic conductivity.
- Japanese translations of PCT publication No. 2008-518880 (patent document 1) and JP-T 2008-528437 (patent document 2) include a first phase containing lithium iron phosphate and iron phosphide (Fe 2 P).
- a positive electrode active material containing a second phase containing, etc. is described.
- Patent Document 3 when the positive electrode active material contains an Fe 2 P phase as a second phase together with lithium iron phosphate, the Fe 2 P phase Elutes in the electrolyte and affects the negative electrode side in particular, degrading the high-temperature storage performance (cycle characteristics).
- the inventor has found that when the positive electrode active material contains the Fe 2 P phase as the second phase together with lithium iron phosphate, the cycle characteristics are deteriorated.
- an object of the present invention is to provide a positive electrode active material containing lithium iron phosphate, a method for manufacturing the same, and a secondary battery including a positive electrode containing the positive electrode active material, capable of improving cycle characteristics. It is.
- the positive electrode active material according to the present invention is a positive electrode active material mainly composed of lithium iron phosphate, and includes iron phosphide and an oxygen-containing layer formed on the surface of the iron phosphide.
- the oxygen-containing layer preferably contains an iron oxide.
- a secondary battery according to the present invention includes a positive electrode including the positive electrode active material.
- the method for producing a positive electrode active material of the present invention having the above characteristics includes the following steps.
- the mixing step includes a step of adding water to the starting material.
- the mixing step includes a step of adding water having a mass ratio of 1.5 to 3.0 with respect to the total mass of the starting materials.
- the mixing step includes a step of adding an organic acid to the starting material.
- the organic acid is preferably ascorbic acid.
- the lithium-containing raw material contains at least one selected from the group consisting of lithium hydroxide, lithium carbonate, and lithium acetate.
- the iron-containing raw material contains iron oxalate.
- the phosphorus-containing raw material contains at least one of diammonium hydrogen phosphate and ammonium dihydrogen phosphate.
- the positive electrode active material of the present invention is provided with an oxygen-containing layer formed on the surface of iron phosphide, it is possible to suppress elution of iron into the electrolytic solution, thereby improving cycle characteristics.
- One embodiment of the positive electrode active material of the present invention is a lithium-containing phosphate compound having an olivine structure, and lithium iron phosphate represented by LiFePO 4 , iron phosphide represented by Fe 2 P, and phosphation And an oxygen-containing layer formed on the surface of iron.
- the iron phosphide is preferably coated with an oxygen-containing layer.
- the oxygen-containing layer preferably contains an iron oxide.
- the positive electrode active material of the present invention can improve rate characteristics by including iron phosphide having higher electron conductivity than lithium iron phosphate, and an oxygen-containing layer formed on the surface of iron phosphide. Since the elution of iron into the electrolytic solution can be suppressed by providing, cycle characteristics can be improved.
- the content of iron phosphide in the positive electrode active material is preferably at most about 10% by mass or less.
- the content of iron phosphide in the positive electrode active material is more preferably about 5% by mass or less.
- One embodiment of the secondary battery of the present invention includes a positive electrode including the positive electrode active material.
- One embodiment of the method for producing a positive electrode active material of the present invention is a method for producing a positive electrode active material containing lithium iron phosphate represented by LiFePO 4 as a lithium-containing phosphate compound having an olivine structure. If the positive electrode active material of the present invention has an olivine structure, a part of Fe may be substituted with Al, Ti, V, Cr, Mn, Co, Ni, Zr, Nb, or the like. A part of P may be replaced with B, Si, or the like.
- a lithium-containing raw material, an iron-containing raw material, and a phosphorus-containing raw material are mixed as a starting material for the positive electrode active material (mixing step).
- lithium-containing raw material lithium hydroxide, lithium carbonate, lithium acetate or the like can be used.
- iron-containing raw material iron oxalate (FeC 2 O 4 ), iron oxide (Fe 2 O 3 ), iron phosphate (Fe 3 (PO 4 ) 2 ), metallic iron (Fe), and the like can be used.
- diammonium hydrogen phosphate (NH 4 ) 2 HPO 4 ), ammonium dihydrogen phosphate (NH 4 H 2 PO 4 ), or the like can be used.
- lithium phosphate (Li 3 PO 4 ), lithium metaphosphate (LiPO 3 ), lithium dihydrogen phosphate (LiH 2 PO 4 ), and the like can be used as a raw material serving both as a lithium-containing raw material and a phosphorus-containing raw material.
- lithium phosphate (Li 3 PO 4 ), lithium metaphosphate (LiPO 3 ), lithium dihydrogen phosphate (LiH 2 PO 4 ), and the like can be used as a raw material serving both as a lithium-containing raw material and a phosphorus-containing raw material.
- water is added to the starting material.
- water is added to the starting material so that the ratio of the mass of water added to the starting material (water injection ratio) is 1.5 or more and 3.0 or less with respect to the total mass of the starting material.
- the mixing step is performed by adding water as a solvent to the starting material, safety can be improved compared to the case where an organic solvent is used as the solvent.
- the dispersibility of the starting material can be improved by adding water having a mass ratio of 1.5 to 3.0 to the starting material with respect to the total mass of the starting material.
- the synthesis reaction of lithium iron phosphate can be promoted.
- generation of trivalent iron that adversely affects battery characteristics can be suppressed. Therefore, even if the mixture is dried in the air in the subsequent drying step, a positive electrode active material that exhibits good battery characteristics and a particularly high charge / discharge capacity can be obtained.
- an organic acid to the starting material.
- the organic acid is ascorbic acid.
- a conductive component carbon
- sucrose is added to the starting material for the purpose of imparting a conductive component to lithium iron phosphate, an oxygen-containing layer is not formed on the surface of iron phosphide.
- the mixture of starting materials obtained in the mixing step is dried in the air (drying step).
- the manufacturing cost can be reduced as compared with the case where the mixture is dried in an inert atmosphere or in a vacuum.
- the starting material is added to the starting material as a solvent, and the mixing step is performed.
- the mixture is dried in the air, so that iron in the starting material is oxidized and phosphorylated. It is considered that an oxygen-containing layer is formed on the iron surface. For this reason, it is considered that the oxygen-containing layer contains an iron oxide.
- the calcination temperature is a temperature at which lithium iron phosphate having an olivine structure represented by crystalline LiFePO 4 is obtained. Specifically, it is preferably 550 ° C. to 1000 ° C.
- the heating temperature and the heating time can be arbitrarily set in consideration of the required characteristics and productivity of the secondary battery.
- the mixing method and mixing conditions in the mixing step, the drying method and drying conditions in the drying step, and the baking method and baking conditions in the baking step take into account the required characteristics, productivity, etc. of the secondary battery. It can be set arbitrarily.
- a method for producing the positive electrode active material of the present invention a slurry obtained by adding water as a solvent and mixing and dispersing a lithium-containing raw material, an iron-containing raw material, and a phosphorus-containing raw material is spray-dried in the atmosphere. After that, it is preferably fired in an inert gas atmosphere such as a nitrogen gas atmosphere.
- a positive electrode is formed.
- a positive electrode active material is mixed with a conductive agent and a binder, water is added to form a positive electrode slurry, the positive electrode slurry is applied on an electrode current collector by an arbitrary coating method, and dried to obtain a positive electrode.
- a negative electrode is formed.
- a negative electrode active material is mixed with a conductive agent and a binder, an organic solvent or water is added to form a negative electrode slurry, and this negative electrode slurry is coated on the electrode current collector by an arbitrary coating method and dried. To form a negative electrode.
- the negative electrode active material is not particularly limited, and lithium titanium composite oxide (for example, lithium titanate (Li 4 Ti 5 O 12 ) having a spinel structure) can be used. Even when a lithium-titanium composite oxide having a high reference potential is used as the negative electrode active material, the effects of the present invention described above can be obtained.
- lithium titanium composite oxide for example, lithium titanate (Li 4 Ti 5 O 12 ) having a spinel structure
- the binder is not particularly limited, and various resins such as polyethylene, polyvinylidene fluoride, polyhexafluoropropylene, polytetrafluoroethylene, polyethylene oxide, and carboxymethylcellulose can be used.
- the organic solvent is not particularly limited, and examples thereof include basic solvents such as dimethyl sulfoxide, dimethylformamide, N-methylpyrrolidone, propylene carbonate, diethyl carbonate, dimethyl carbonate, and ⁇ -butyrolactone, acetonitrile, tetrahydrofuran, Nonaqueous solvents such as nitrobenzene and acetone, and protic solvents such as methanol and ethanol can be used.
- the kind of organic solvent, the compounding ratio of the organic compound and the organic solvent, the kind of additive and the amount of the additive, and the like can be arbitrarily set in consideration of the required characteristics and productivity of the secondary battery.
- the positive electrode 14 obtained above is immersed in an electrolyte, and after impregnating the positive electrode 14 with the electrolyte, on the positive current collector at the bottom center of the case 11 that also serves as the positive electrode terminal.
- the positive electrode 14 is placed. Thereafter, the separator 16 impregnated with the electrolyte is laminated on the positive electrode 14, the negative electrode 15 and the current collector plate 17 are sequentially laminated, and the electrolyte is injected into the internal space.
- a metal spring member 18 is placed on the current collector plate 17, and a gasket 13 is arranged on the periphery, and a sealing plate 12 that also serves as a negative electrode terminal is fixed to the case 11 with a caulking machine or the like to seal the exterior.
- a sealing plate 12 that also serves as a negative electrode terminal is fixed to the case 11 with a caulking machine or the like to seal the exterior.
- the electrolyte is interposed between the positive electrode 14 and the negative electrode 15 which is a counter electrode, and transports charge carriers between the two electrodes.
- an electrolyte one having an ionic conductivity of 10 ⁇ 5 to 10 ⁇ 1 S / cm at room temperature can be used.
- an electrolytic solution in which an electrolyte salt is dissolved in an organic solvent can be used.
- the electrolyte salt include LiPF 6 , LiClO 4 , LiBF 4 , LiCF 3 SO 3 , Li (CF 3 SO 2 ) 2 N, Li (C 2 F 5 SO 2 ) 2 N, Li (CF 3 SO 2 ) 3 C, Li (C 2 F 5 SO 2 ) 3 C, or the like can be used.
- organic solvent ethylene carbonate, propylene carbonate, dimethyl carbonate, diethyl carbonate, methyl ethyl carbonate, ⁇ -butyrolactone, tetrahydrofuran, dioxolane, sulfolane, dimethylformamide, dimethylacetamide, N-methyl-2-pyrrolidone, etc. are used. be able to.
- a solid electrolyte for electrolyte.
- the polymer compound used in the solid electrolyte include polyvinylidene fluoride, vinylidene fluoride-hexafluoropropylene copolymer, vinylidene fluoride-ethylene copolymer, vinylidene fluoride-monofluoroethylene copolymer, and fluoride.
- Vinylidene fluoride polymers such as vinylidene-trifluoroethylene copolymer, vinylidene fluoride-tetrafluoroethylene copolymer, vinylidene fluoride-hexafluoropropylene-tetrafluoroethylene terpolymer, and acrylonitrile-methyl methacrylate copolymer Polymer, acrylonitrile-methyl acrylate copolymer, acrylonitrile-ethyl methacrylate copolymer, acrylonitrile-ethyl acrylate copolymer, acrylonitrile-methacrylic acid copolymer, acrylonitrile- Examples include acrylonitrile polymers such as crylic acid copolymer and acrylonitrile-vinyl acetate copolymer, as well as polyethylene oxide, ethylene oxide-propylene oxide copolymer, and polymers of these acrylates and methacrylates.
- electrolyte solution Li 2 S-P 2 S 5 based, Li 2 S-B 2 S 3 type, sulfide or glass represented by Li 2 S-SiS 2 system, such as oxides having a NASICON-type structure
- An inorganic solid electrolyte may be used.
- the coin-type secondary battery has been described.
- the battery shape is not particularly limited, and can be applied to a cylindrical type, a square type, a sheet type, and the like.
- the exterior method is not particularly limited, and a metal case, mold resin, aluminum laminate film, or the like may be used.
- Example shown below is an example and this invention is not limited to the following Example.
- lithium iron phosphate represented by LiFePO 4 having an olivine structure was synthesized, and a coin-type non-aqueous electrolyte secondary battery using the same was manufactured.
- the above lithium iron phosphate was synthesized by the following method.
- Lithium hydroxide monohydrate LiOH.H 2 O
- phosphorus P
- Diammonium hydrogen phosphate (NH 4 ) 2 HPO 4 ) was prepared as a containing raw material.
- ascorbic acid is added to the starting material so that 3% by mass of carbon remains with respect to the mass after firing, and water added to the starting material with respect to the total mass of the starting material weighed in a 1 liter container.
- Pure water was added to the starting material so that the mass ratio was 1.5, and wet mixing was performed for 25 hours to prepare a slurry.
- the obtained slurry was spray-dried in the air atmosphere to obtain a dry powder.
- the obtained dry powder was fired at 700 ° C. for 10 hours in a nitrogen gas atmosphere, thereby synthesizing the above lithium iron phosphate.
- the obtained lithium iron phosphate was subjected to element mapping analysis by X-ray diffraction (XRD) measurement and energy dispersive X-ray spectroscopy (EDX: Energy Dispersive X-ray Spectroscopy). Moreover, the structure
- XRD X-ray diffraction
- EDX Energy Dispersive X-ray Spectroscopy
- a coin-type nonaqueous electrolyte secondary battery 1 includes a case 11 that also serves as a positive electrode terminal, a sealing plate 12 that also serves as a negative electrode terminal, and a gasket 13 that insulates the case 11 and the sealing plate 12.
- the positive electrode mixture was prepared by mixing lithium iron phosphate, acetylene black, and polyvinylidene fluoride prepared above in a mass ratio of 88: 6: 6. This positive electrode mixture was dispersed in a solvent (N-methyl-2-pyrrolidone) to prepare a positive electrode slurry.
- the positive electrode slurry was applied on the surface of an aluminum foil having a thickness of 20 ⁇ m at a coating amount of 10 mg / cm 2 , dried at a temperature of 140 ° C., and then pressed at a pressure of 1 ton / cm 2 to obtain a positive electrode sheet.
- the positive electrode 14 was produced by punching this positive electrode sheet into a disk having a diameter of 12 mm.
- the negative electrode 15 As the negative electrode 15 as a counter electrode, a disk made of a metal lithium foil having a diameter of 15.5 mm was used. A current collector plate 17 was bonded to the negative electrode 15. As the separator 16, a disk-like polyethylene porous film having a diameter of 16 mm was used.
- the electrolytic solution an organic electrolytic solution in which 1 mol of lithium hexafluorophosphate (LiPF 6 ) was dissolved per liter of the solvent in a solvent in which ethylene carbonate and diethyl carbonate were mixed at a volume ratio of 3: 7 was used. In this way, a coin-type non-aqueous electrolyte secondary battery 1 having a diameter of 20 mm and a thickness of 3.2 mm was produced.
- the charge / discharge characteristics were evaluated using the coin-type non-aqueous electrolyte secondary battery 1 produced as described above. In a constant temperature bath at 25 ° C., the battery was charged and discharged three times with a current value of 0.15 mA and a voltage range of 2.0 to 4.2 V. Thereafter, charging and discharging were performed once at each current value of 0.15 mA, 0.75 mA, 2.25 mA, and 3.75 mA in the same voltage range as described above.
- Lithium iron phosphate was synthesized in the same manner as in Example 1 except that ammonium dihydrogen phosphate (NH 4 H 2 PO 4 ) was used as the P-containing raw material. About the obtained lithium iron phosphate, the element mapping analysis by XRD measurement and EDX was performed. Moreover, the structure
- ammonium dihydrogen phosphate NH 4 H 2 PO 4
- a coin-type non-aqueous electrolyte secondary battery 1 was produced in the same manner as in Example 1. Using the produced coin-type non-aqueous electrolyte secondary battery 1, the charge / discharge characteristics of the battery were evaluated in the same manner as in Example 1.
- Lithium iron phosphate was synthesized in the same manner as in Example 1 except that ascorbic acid was not added to the starting material. About the obtained lithium iron phosphate, the element mapping analysis by XRD measurement and EDX was performed. Moreover, the structure
- a coin-type non-aqueous electrolyte secondary battery 1 was produced in the same manner as in Example 1. Using the produced coin-type non-aqueous electrolyte secondary battery 1, the charge / discharge characteristics of the battery were evaluated in the same manner as in Example 1.
- FIG. 2 shows the XRD measurement results for the lithium iron phosphate obtained in Examples 1 and 2 and Comparative Example 1 above. Scanning transmission electron micrographs of the structures of lithium iron phosphate obtained in Examples 1 and 2 and Comparative Example 1 are shown in FIGS. 3, 4, and 5, respectively.
- cycle characteristics can be improved in a non-aqueous electrolyte secondary battery using lithium iron phosphate as a positive electrode active material, and therefore the present invention is useful for manufacturing a non-aqueous electrolyte secondary battery. .
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Abstract
Description
本発明は、一般的には正極活物質およびその製造方法、ならびに二次電池に関し、特定的には、オリビン型構造を有する正極活物質およびその製造方法、ならびにその正極活物質を含む正極を備えた二次電池に関する。 The present invention generally relates to a positive electrode active material, a method for manufacturing the same, and a secondary battery, and more specifically, includes a positive electrode active material having an olivine structure, a method for manufacturing the same, and a positive electrode including the positive electrode active material. The present invention relates to a secondary battery.
高いエネルギー密度を有する二次電池として、リチウムイオンを正極と負極との間で移動させることにより、充放電を行うようにした二次電池が用いられている。 As a secondary battery having a high energy density, a secondary battery that is charged and discharged by moving lithium ions between a positive electrode and a negative electrode is used.
このような二次電池において、一般的に正極活物質としてコバルト酸リチウム(LiCoO2)などのリチウム遷移金属複合酸化物が用いられている。近年、コスト、資源などの観点から、コバルト酸リチウムに代わる安価な正極材料が求められている。そこで、オリビン型構造を有するリチウム含有リン酸化合物が正極材料として注目されている。 In such secondary batteries, a lithium transition metal composite oxide such as lithium cobaltate (LiCoO 2 ) is generally used as a positive electrode active material. In recent years, from the viewpoint of cost, resources, etc., an inexpensive positive electrode material replacing lithium cobalt oxide has been demanded. Accordingly, a lithium-containing phosphate compound having an olivine structure has attracted attention as a positive electrode material.
オリビン型構造を有するリチウム含有リン酸化合物のうち、リン酸鉄リチウム(LiFePO4)は、化学的安定性に優れていること、環境負荷が低いこと、コストが低いことなどの特徴を備えているため、近年活発に研究されている正極材料である。しかし、リン酸鉄リチウムは、電子伝導性が低いことと、イオン伝導性が低いことが欠点である。そのため、リン酸鉄リチウムは、電子伝導性を高めるためにカーボンで被覆して用いること、イオン導電性を高めるために微粒化して用いること、等という対策が必要不可欠とされている。 Among lithium-containing phosphate compounds having an olivine type structure, lithium iron phosphate (LiFePO 4 ) has characteristics such as excellent chemical stability, low environmental load, and low cost. Therefore, it is a positive electrode material that has been actively studied in recent years. However, lithium iron phosphate has the disadvantages of low electronic conductivity and low ionic conductivity. For this reason, it is essential to take measures such as using lithium iron phosphate by coating it with carbon in order to improve electronic conductivity, and using it by atomizing in order to improve ionic conductivity.
近年、リン酸鉄リチウムを含む第一の相と、第一の相よりも電子伝導性とイオン伝導性が高い第二の相とを含む正極材料が検討されている。 Recently, a positive electrode material including a first phase containing lithium iron phosphate and a second phase having higher electron conductivity and ion conductivity than the first phase has been studied.
たとえば、特表2008‐518880号公報(特許文献1)、特表2008‐528437号公報(特許文献2)には、リン酸鉄リチウムを含む第一の相と、リン化鉄(Fe2P)等を含む第二の相とを含有する正極活物質が記載されている。 For example, Japanese translations of PCT publication No. 2008-518880 (patent document 1) and JP-T 2008-528437 (patent document 2) include a first phase containing lithium iron phosphate and iron phosphide (Fe 2 P). A positive electrode active material containing a second phase containing, etc. is described.
しかしながら、特開2010‐27604号公報(特許文献3)に記載されているように、正極活物質がリン酸鉄リチウムとともに第二の相としてFe2P相を含んでいると、Fe2P相が電解液中に溶出し、特に負極側に影響を与え、高温保存性能(サイクル特性)を低下させる。 However, as described in JP 2010-27604 A (Patent Document 3), when the positive electrode active material contains an Fe 2 P phase as a second phase together with lithium iron phosphate, the Fe 2 P phase Elutes in the electrolyte and affects the negative electrode side in particular, degrading the high-temperature storage performance (cycle characteristics).
発明者は、正極活物質がリン酸鉄リチウムとともに第二の相としてFe2P相を含むことにより、サイクル特性が悪くなるということを見出した。 The inventor has found that when the positive electrode active material contains the Fe 2 P phase as the second phase together with lithium iron phosphate, the cycle characteristics are deteriorated.
そこで、本発明の目的は、サイクル特性を改善することが可能な、リン酸鉄リチウムを含む正極活物質およびその製造方法、ならびにその正極活物質を含む正極を備えた二次電池を提供することである。 Accordingly, an object of the present invention is to provide a positive electrode active material containing lithium iron phosphate, a method for manufacturing the same, and a secondary battery including a positive electrode containing the positive electrode active material, capable of improving cycle characteristics. It is.
本発明に従った正極活物質は、リン酸鉄リチウムを主成分とする正極活物質であって、リン化鉄と、リン化鉄の表面に形成された酸素含有層とを含む。 The positive electrode active material according to the present invention is a positive electrode active material mainly composed of lithium iron phosphate, and includes iron phosphide and an oxygen-containing layer formed on the surface of the iron phosphide.
本発明の正極活物質において、酸素含有層が鉄の酸化物を含むことが好ましい。 In the positive electrode active material of the present invention, the oxygen-containing layer preferably contains an iron oxide.
本発明に従った二次電池は、上記の正極活物質を含む正極を備える。 A secondary battery according to the present invention includes a positive electrode including the positive electrode active material.
上記の特徴を有する本発明の正極活物質の製造方法は、以下の工程を備える。 The method for producing a positive electrode active material of the present invention having the above characteristics includes the following steps.
(A)リチウム含有原料と鉄含有原料とリン含有原料とを含む出発原料を混合する混合工程 (A) Mixing step of mixing starting materials including lithium-containing material, iron-containing material, and phosphorus-containing material
(B)混合工程で得られた混合物を大気中で乾燥させる乾燥工程 (B) Drying step of drying the mixture obtained in the mixing step in the air
(C)乾燥工程で得られた乾燥物を焼成する焼成工程 (C) Firing step of firing the dried product obtained in the drying step
混合工程が、出発原料に水を加える工程を含む。 The mixing step includes a step of adding water to the starting material.
本発明の正極活物質の製造方法において、混合工程が、出発原料の合計質量に対して質量比で1.5以上3.0以下の水を加える工程を含むことが好ましい。 In the method for producing a positive electrode active material of the present invention, it is preferable that the mixing step includes a step of adding water having a mass ratio of 1.5 to 3.0 with respect to the total mass of the starting materials.
また、本発明の正極活物質の製造方法において、混合工程が、出発原料に有機酸を加える工程を含むことが好ましい。この場合、有機酸はアスコルビン酸であることが好ましい。 In the method for producing a positive electrode active material of the present invention, it is preferable that the mixing step includes a step of adding an organic acid to the starting material. In this case, the organic acid is preferably ascorbic acid.
さらに、本発明の正極活物質の製造方法において、リチウム含有原料が、水酸化リチウム、炭酸リチウム、および、酢酸リチウムからなる群より選ばれた少なくとも1種を含むことが好ましい。 Furthermore, in the method for producing a positive electrode active material of the present invention, it is preferable that the lithium-containing raw material contains at least one selected from the group consisting of lithium hydroxide, lithium carbonate, and lithium acetate.
さらにまた、本発明の正極活物質の製造方法において、鉄含有原料が、シュウ酸鉄を含むことが好ましい。 Furthermore, in the method for producing a positive electrode active material of the present invention, it is preferable that the iron-containing raw material contains iron oxalate.
本発明の正極活物質の製造方法において、リン含有原料が、リン酸水素二アンモニウム、および、リン酸二水素アンモニウムの少なくともいずれかを含むことが好ましい。 In the method for producing a positive electrode active material of the present invention, it is preferable that the phosphorus-containing raw material contains at least one of diammonium hydrogen phosphate and ammonium dihydrogen phosphate.
本発明の正極活物質は、リン化鉄の表面に形成された酸素含有層を備えることにより、電解液中への鉄の溶出を抑制することができるので、サイクル特性を改善することができる。 Since the positive electrode active material of the present invention is provided with an oxygen-containing layer formed on the surface of iron phosphide, it is possible to suppress elution of iron into the electrolytic solution, thereby improving cycle characteristics.
本発明の正極活物質の一つの実施の形態は、オリビン型構造を有するリチウム含有リン酸化合物として、LiFePO4で表わされるリン酸鉄リチウムと、Fe2Pで表わされるリン化鉄と、リン化鉄の表面に形成された酸素含有層とを含む。リン化鉄は酸素含有層で被覆されていることが好ましい。酸素含有層は鉄の酸化物を含むことが好ましい。 One embodiment of the positive electrode active material of the present invention is a lithium-containing phosphate compound having an olivine structure, and lithium iron phosphate represented by LiFePO 4 , iron phosphide represented by Fe 2 P, and phosphation And an oxygen-containing layer formed on the surface of iron. The iron phosphide is preferably coated with an oxygen-containing layer. The oxygen-containing layer preferably contains an iron oxide.
本発明の正極活物質は、リン酸鉄リチウムよりも電子伝導性が高いリン化鉄を含むことにより、レート特性を改善することができるとともに、リン化鉄の表面に形成された酸素含有層を備えることにより、電解液中への鉄の溶出を抑制することができるので、サイクル特性を改善することができる。正極活物質中のリン化鉄の含有量は、多くても10質量%程度以下であることが好ましい。正極活物質中のリン化鉄の含有量は、5質量%程度以下であることがより好ましい。リン化鉄が過剰に含まれると、正極容量が低下する。 The positive electrode active material of the present invention can improve rate characteristics by including iron phosphide having higher electron conductivity than lithium iron phosphate, and an oxygen-containing layer formed on the surface of iron phosphide. Since the elution of iron into the electrolytic solution can be suppressed by providing, cycle characteristics can be improved. The content of iron phosphide in the positive electrode active material is preferably at most about 10% by mass or less. The content of iron phosphide in the positive electrode active material is more preferably about 5% by mass or less. When iron phosphide is contained excessively, the positive electrode capacity decreases.
本発明の二次電池の一つの実施の形態は、上記の正極活物質を含む正極を備える。 One embodiment of the secondary battery of the present invention includes a positive electrode including the positive electrode active material.
本発明の正極活物質の製造方法の一つの実施の形態は、オリビン型構造を有するリチウム含有リン酸化合物として、LiFePO4で表わされるリン酸鉄リチウムを含む正極活物質の製造方法である。本発明の正極活物質は、オリビン型構造を有しているのであれば、Feの一部をAl、Ti、V、Cr、Mn、Co、Ni、Zr、Nbなどで置換してもよい。また、Pの一部をB、Siなどで置換してもよい。 One embodiment of the method for producing a positive electrode active material of the present invention is a method for producing a positive electrode active material containing lithium iron phosphate represented by LiFePO 4 as a lithium-containing phosphate compound having an olivine structure. If the positive electrode active material of the present invention has an olivine structure, a part of Fe may be substituted with Al, Ti, V, Cr, Mn, Co, Ni, Zr, Nb, or the like. A part of P may be replaced with B, Si, or the like.
本発明の正極活物質の製造方法の一つの実施の形態では、まず、正極活物質の出発原料としてリチウム含有原料と鉄含有原料とリン含有原料とを混合する(混合工程)。 In one embodiment of the method for producing a positive electrode active material of the present invention, first, a lithium-containing raw material, an iron-containing raw material, and a phosphorus-containing raw material are mixed as a starting material for the positive electrode active material (mixing step).
リチウム含有原料としては、水酸化リチウム、炭酸リチウム、酢酸リチウムなどを用いることができる。 As the lithium-containing raw material, lithium hydroxide, lithium carbonate, lithium acetate or the like can be used.
鉄含有原料としては、シュウ酸鉄(FeC2O4)、酸化鉄(Fe2O3)、リン酸鉄(Fe3(PO4)2)、金属鉄(Fe)などを用いることができる。 As the iron-containing raw material, iron oxalate (FeC 2 O 4 ), iron oxide (Fe 2 O 3 ), iron phosphate (Fe 3 (PO 4 ) 2 ), metallic iron (Fe), and the like can be used.
リン含有原料としては、リン酸水素二アンモニウム((NH4)2HPO4)、リン酸二水素アンモニウム(NH4H2PO4)などを用いることができる。 As the phosphorus-containing raw material, diammonium hydrogen phosphate ((NH 4 ) 2 HPO 4 ), ammonium dihydrogen phosphate (NH 4 H 2 PO 4 ), or the like can be used.
リチウム含有原料とリン含有原料とを兼ねる原料としては、リン酸リチウム(Li3PO4)、メタリン酸リチウム(LiPO3)、リン酸二水素リチウム(LiH2PO4)などを用いることができる。 As a raw material serving both as a lithium-containing raw material and a phosphorus-containing raw material, lithium phosphate (Li 3 PO 4 ), lithium metaphosphate (LiPO 3 ), lithium dihydrogen phosphate (LiH 2 PO 4 ), and the like can be used.
上記の混合工程では、出発原料に水を加える。好ましくは、出発原料の合計質量に対して、出発原料に加える水の質量の比率(注水比)が1.5以上3.0以下になるように、水を出発原料に加える。 In the above mixing process, water is added to the starting material. Preferably, water is added to the starting material so that the ratio of the mass of water added to the starting material (water injection ratio) is 1.5 or more and 3.0 or less with respect to the total mass of the starting material.
このように、溶媒として水を出発原料に加えて混合工程が行われるため、溶媒として有機溶媒を用いる場合に比べて、安全性を高めることができる。 Thus, since the mixing step is performed by adding water as a solvent to the starting material, safety can be improved compared to the case where an organic solvent is used as the solvent.
また、上記の混合工程において、出発原料の合計質量に対して質量比で1.5以上3.0以下の水を出発原料に加えることにより、出発原料の分散性を向上させることができる。これにより、リン酸鉄リチウムの合成反応を促進させることができる。その結果、電池特性に悪影響を及ぼす三価の鉄が発生することを抑制することができると考えられる。したがって、後工程である乾燥工程において混合物を大気中で乾燥しても、良好な電池特性を示す、特に高い充放電容量を示す正極活物質を得ることができる。なお、出発原料の合計質量に対して質量比が3.0を超える水を出発原料に加えると、出発原料に対して溶媒の比率が大きくなるので、混合物のハンドリングが悪くなり、生産性が低下し、その結果、製造コストが高くなる。 In the above mixing step, the dispersibility of the starting material can be improved by adding water having a mass ratio of 1.5 to 3.0 to the starting material with respect to the total mass of the starting material. Thereby, the synthesis reaction of lithium iron phosphate can be promoted. As a result, it is considered that generation of trivalent iron that adversely affects battery characteristics can be suppressed. Therefore, even if the mixture is dried in the air in the subsequent drying step, a positive electrode active material that exhibits good battery characteristics and a particularly high charge / discharge capacity can be obtained. In addition, when water having a mass ratio of more than 3.0 with respect to the total mass of the starting material is added to the starting material, the ratio of the solvent to the starting material increases, so that handling of the mixture is deteriorated and productivity is lowered. As a result, the manufacturing cost increases.
また、上記の混合工程では、出発原料に有機酸を加えることが好ましい。好ましくは、有機酸はアスコルビン酸である。これにより、リン酸鉄リチウム中に導電成分(炭素)を付与することができる。なお、リン酸鉄リチウム中に導電成分を付与する目的で出発原料にスクロースを加えると、酸素含有層がリン化鉄の表面に形成されない。 In the above mixing step, it is preferable to add an organic acid to the starting material. Preferably, the organic acid is ascorbic acid. Thereby, a conductive component (carbon) can be provided in lithium iron phosphate. If sucrose is added to the starting material for the purpose of imparting a conductive component to lithium iron phosphate, an oxygen-containing layer is not formed on the surface of iron phosphide.
次に、混合工程で得られた出発原料の混合物を大気中で乾燥させる(乾燥工程)。 Next, the mixture of starting materials obtained in the mixing step is dried in the air (drying step).
この乾燥工程においては、混合物を大気中で乾燥することができるため、不活性雰囲気中または真空中で混合物を乾燥させる場合に比べて、製造コストを抑えることができる。 In this drying step, since the mixture can be dried in the air, the manufacturing cost can be reduced as compared with the case where the mixture is dried in an inert atmosphere or in a vacuum.
また、上述したように溶媒として水を出発原料に加えて混合工程が行われることに加えて、混合物を大気中で乾燥することに起因して、出発原料中の鉄が酸化して、リン化鉄の表面に酸素含有層が形成されるものと考えられる。このため、酸素含有層は鉄の酸化物を含むものと考えられる。 In addition, as described above, water is added to the starting material as a solvent, and the mixing step is performed. In addition, the mixture is dried in the air, so that iron in the starting material is oxidized and phosphorylated. It is considered that an oxygen-containing layer is formed on the iron surface. For this reason, it is considered that the oxygen-containing layer contains an iron oxide.
そして、乾燥工程で得られた乾燥物を焼成する(焼成工程)。焼成温度は、結晶質のLiFePO4で表わされるオリビン型構造のリン酸鉄リチウムが得られる温度であり、具体的には550℃~1000℃であることが好ましい。なお、加熱温度と加熱時間は、二次電池の要求特性、生産性などを考慮し、任意に設定することができる。 And the dried material obtained at the drying process is baked (baking process). The calcination temperature is a temperature at which lithium iron phosphate having an olivine structure represented by crystalline LiFePO 4 is obtained. Specifically, it is preferably 550 ° C. to 1000 ° C. The heating temperature and the heating time can be arbitrarily set in consideration of the required characteristics and productivity of the secondary battery.
上記の混合工程における混合方法と混合条件、上記の乾燥工程における乾燥方法と乾燥条件、および、上記の焼成工程における焼成方法と焼成条件は、二次電池の要求特性、生産性などを考慮して任意に設定することができる。たとえば、本発明の正極活物質の製造方法として、溶媒として水を加えて、リチウム含有原料と鉄含有原料とリン含有原料とを混合して分散させることにより得られたスラリーを大気中で噴霧乾燥した後、窒素ガス雰囲気などの不活性ガス雰囲気中で焼成することが好ましい。 The mixing method and mixing conditions in the mixing step, the drying method and drying conditions in the drying step, and the baking method and baking conditions in the baking step take into account the required characteristics, productivity, etc. of the secondary battery. It can be set arbitrarily. For example, as a method for producing the positive electrode active material of the present invention, a slurry obtained by adding water as a solvent and mixing and dispersing a lithium-containing raw material, an iron-containing raw material, and a phosphorus-containing raw material is spray-dried in the atmosphere. After that, it is preferably fired in an inert gas atmosphere such as a nitrogen gas atmosphere.
次に、本発明の正極活物質を用いた場合の非水電解質二次電池の製造方法の一例を以下で詳細に説明する。 Next, an example of a method for producing a nonaqueous electrolyte secondary battery using the positive electrode active material of the present invention will be described in detail below.
まず、正極を形成する。たとえば、正極活物質を導電剤および結着剤とともに混合し、水を加えて正極スラリーとし、この正極スラリーを電極集電体上に任意の塗工方法で塗工し、乾燥することにより正極を形成する。 First, a positive electrode is formed. For example, a positive electrode active material is mixed with a conductive agent and a binder, water is added to form a positive electrode slurry, the positive electrode slurry is applied on an electrode current collector by an arbitrary coating method, and dried to obtain a positive electrode. Form.
次に、負極を形成する。たとえば、負極活物質を導電剤および結着剤とともに混合し、有機溶剤または水を加えて負極スラリーとし、この負極スラリーを電極集電体上に任意の塗工方法で塗工し、乾燥することにより負極を形成する。 Next, a negative electrode is formed. For example, a negative electrode active material is mixed with a conductive agent and a binder, an organic solvent or water is added to form a negative electrode slurry, and this negative electrode slurry is coated on the electrode current collector by an arbitrary coating method and dried. To form a negative electrode.
本発明において、負極活物質は特に限定されるものではないが、リチウムチタン複合酸化物(たとえば、スピネル型構造のチタン酸リチウム(Li4Ti5O12))などを使用することができる。基準電位の高いリチウムチタン複合酸化物を負極活物質に用いても、上記の本発明の効果を得ることができる。 In the present invention, the negative electrode active material is not particularly limited, and lithium titanium composite oxide (for example, lithium titanate (Li 4 Ti 5 O 12 ) having a spinel structure) can be used. Even when a lithium-titanium composite oxide having a high reference potential is used as the negative electrode active material, the effects of the present invention described above can be obtained.
本発明において結着剤は特に限定されるものではなく、ポリエチレン、ポリフッ化ビニリデン、ポリヘキサフルオロプロピレン、ポリテトラフルオロエチレン、ポリエチレンオキサイド、カルボキシメチルセルロースなどの各種樹脂を使用することができる。 In the present invention, the binder is not particularly limited, and various resins such as polyethylene, polyvinylidene fluoride, polyhexafluoropropylene, polytetrafluoroethylene, polyethylene oxide, and carboxymethylcellulose can be used.
また、有機溶剤についても、特に限定されるものではなく、たとえば、ジメチルスルホキシド、ジメチルホルムアミド、N‐メチルピロリドン、プロピレンカーボネート、ジエチルカーボネート、ジメチルカーボネート、γ‐ブチロラクトンなどの塩基性溶媒、アセトニトリル、テトラヒドロフラン、ニトロベンゼン、アセトンなどの非水溶媒、メタノール、エタノールなどのプロトン性溶媒などを使用することができる。また、有機溶剤の種類、有機化合物と有機溶剤との配合比、添加剤の種類とその添加量などは、二次電池の要求特性、生産性などを考慮し、任意に設定することができる。 Further, the organic solvent is not particularly limited, and examples thereof include basic solvents such as dimethyl sulfoxide, dimethylformamide, N-methylpyrrolidone, propylene carbonate, diethyl carbonate, dimethyl carbonate, and γ-butyrolactone, acetonitrile, tetrahydrofuran, Nonaqueous solvents such as nitrobenzene and acetone, and protic solvents such as methanol and ethanol can be used. Moreover, the kind of organic solvent, the compounding ratio of the organic compound and the organic solvent, the kind of additive and the amount of the additive, and the like can be arbitrarily set in consideration of the required characteristics and productivity of the secondary battery.
次いで、図1に示すように、上記で得られた正極14を電解質に浸漬し、この正極14に電解質を含浸させた後、正極端子を兼ねたケース11の底部中央の正極集電体上に正極14を載置する。その後、電解質を含浸させたセパレータ16を正極14上に積層し、さらに負極15と集電板17を順次積層し、内部空間に電解質を注入する。そして、集電板17上に金属製のばね部材18を載置すると共に、ガスケット13を周縁に配し、かしめ機などで負極端子を兼ねた封口板12をケース11に固着して外装封止することによってコイン型非水電解質二次電池1が作製される。
Next, as shown in FIG. 1, the
なお、電解質は、正極14と対向電極である負極15との間に介在して両電極間の荷電担体輸送を行う。このような電解質としては、室温で10-5~10-1S/cmのイオン伝導度を有するものを使用することができる。たとえば、電解質塩を有機溶剤に溶解させた電解液を使用することができる。ここで、電解質塩としては、たとえば、LiPF6、LiClO4、LiBF4、LiCF3SO3、Li(CF3SO2)2N、Li(C2F5SO2)2N、Li(CF3SO2)3C、Li(C2F5SO2)3Cなどを使用することができる。
The electrolyte is interposed between the
上記の有機溶剤としては、エチレンカーボネート、プロピレンカーボネート、ジメチルカーボネート、ジエチルカーボネート、メチルエチルカーボネート、γ‐ブチロラクトン、テトラヒドロフラン、ジオキソラン、スルホラン、ジメチルホルムアミド、ジメチルアセトアミド、N‐メチル‐2‐ピロリドンなどを使用することができる。 As the organic solvent, ethylene carbonate, propylene carbonate, dimethyl carbonate, diethyl carbonate, methyl ethyl carbonate, γ-butyrolactone, tetrahydrofuran, dioxolane, sulfolane, dimethylformamide, dimethylacetamide, N-methyl-2-pyrrolidone, etc. are used. be able to.
また、電解質には、固体電解質を使用してもよい。固体電解質に用いられる高分子化合物としては、たとえば、ポリフッ化ビニリデン、フッ化ビニリデン‐ヘキサフルオロプロピレン共重合体、フッ化ビニリデン‐エチレン共重合体、フッ化ビニリデン‐モノフルオロエチレン共重合体、フッ化ビニリデン‐トリフルオロエチレン共重合体、フッ化ビニリデン‐テトラフルオロエチレン共重合体、フッ化ビニリデン‐ヘキサフルオロプロピレン‐テトラフルオロエチレン三元共重合体などのフッ化ビニリデン系重合体、アクリロニトリル‐メチルメタクリレート共重合体、アクリロニトリル‐メチルアクリレート共重合体、アクリロニトリル‐エチルメタクリレート共重合体、アクリロニトリル‐エチルアクリレート共重合体、アクリロニトリル‐メタクリル酸共重合体、アクリロニトリル‐アクリル酸共重合体、アクリロニトリル‐ビニルアセテート共重合体などのアクリルニトリル系重合体、さらにはポリエチレンオキサイド、エチレンオキサイド‐プロピレンオキサイド共重合体、および、これらのアクリレート体、メタクリレート体の重合体などを挙げることができる。また、これらの高分子化合物に電解液を含ませてゲル状にしたものを電解質として使用してもよい。あるいは電解質塩を含有させた高分子化合物のみをそのまま電解質に使用してもよい。なお、電解質として、Li2S‐P2S5系、Li2S‐B2S3系、Li2S‐SiS2系に代表される硫化物ガラスや、ナシコン型構造を有する酸化物などの無機固体電解質を用いてもよい。 Moreover, you may use a solid electrolyte for electrolyte. Examples of the polymer compound used in the solid electrolyte include polyvinylidene fluoride, vinylidene fluoride-hexafluoropropylene copolymer, vinylidene fluoride-ethylene copolymer, vinylidene fluoride-monofluoroethylene copolymer, and fluoride. Vinylidene fluoride polymers such as vinylidene-trifluoroethylene copolymer, vinylidene fluoride-tetrafluoroethylene copolymer, vinylidene fluoride-hexafluoropropylene-tetrafluoroethylene terpolymer, and acrylonitrile-methyl methacrylate copolymer Polymer, acrylonitrile-methyl acrylate copolymer, acrylonitrile-ethyl methacrylate copolymer, acrylonitrile-ethyl acrylate copolymer, acrylonitrile-methacrylic acid copolymer, acrylonitrile- Examples include acrylonitrile polymers such as crylic acid copolymer and acrylonitrile-vinyl acetate copolymer, as well as polyethylene oxide, ethylene oxide-propylene oxide copolymer, and polymers of these acrylates and methacrylates. be able to. Moreover, you may use what made these polymer compounds contain electrolyte solution and made it gelatinous as electrolyte. Alternatively, only a polymer compound containing an electrolyte salt may be used as an electrolyte as it is. Incidentally, as an electrolyte, Li 2 S-P 2 S 5 based, Li 2 S-B 2 S 3 type, sulfide or glass represented by Li 2 S-SiS 2 system, such as oxides having a NASICON-type structure An inorganic solid electrolyte may be used.
上記の実施の形態では、コイン型二次電池について説明したが、電池形状は特に限定されるものでないのはいうまでもなく、円筒型、角型、シート型などにも適用できる。また、外装方法も特に限定されず、金属ケース、モールド樹脂、アルミニウムラミネートフイルムなどを使用してもよい。 In the above embodiment, the coin-type secondary battery has been described. However, it is needless to say that the battery shape is not particularly limited, and can be applied to a cylindrical type, a square type, a sheet type, and the like. Also, the exterior method is not particularly limited, and a metal case, mold resin, aluminum laminate film, or the like may be used.
次に、本発明の実施例を具体的に説明する。なお、以下に示す実施例は一例であり、本発明は下記の実施例に限定されるものではない。 Next, specific examples of the present invention will be described. In addition, the Example shown below is an example and this invention is not limited to the following Example.
以下の実施例1~2と比較例1で説明するように、オリビン型構造のLiFePO4で表わされるリン酸鉄リチウムを合成し、それを用いたコイン型非水電解質二次電池を作製した。 As described in Examples 1 and 2 and Comparative Example 1 below, lithium iron phosphate represented by LiFePO 4 having an olivine structure was synthesized, and a coin-type non-aqueous electrolyte secondary battery using the same was manufactured.
(実施例1) (Example 1)
上記のリン酸鉄リチウムの合成を以下の方法で行った。 The above lithium iron phosphate was synthesized by the following method.
リチウム(Li)含有原料として水酸化リチウム一水和物(LiOH・H2O)、鉄(Fe)含有原料としてシュウ酸鉄二水和物(FeC2O4・2H2O)、リン(P)含有原料としてリン酸水素二アンモニウム((NH4)2HPO4)を準備した。これらの原料を、モル比でLi:Fe:P=1:1:1となるように、かつ、焼成後の質量が100gになるように秤量した。さらに、焼成後の質量に対して炭素が3質量%残存するようにアスコルビン酸を出発原料に加えて、1リットルの容器内で、秤量した出発原料の合計質量に対して、出発原料に加える水の質量の比率が1.5になるように、純水を出発原料に加え、25時間湿式混合してスラリーを作製した。得られたスラリーを大気雰囲気中で噴霧乾燥し、乾燥粉を得た。得られた乾燥粉を、窒素ガス雰囲気中で700℃の温度にて10時間焼成することにより、上記のリン酸鉄リチウムを合成した。 Lithium hydroxide monohydrate (LiOH.H 2 O) as a lithium (Li) -containing raw material, iron oxalate dihydrate (FeC 2 O 4 .2H 2 O), phosphorus (P) as an iron (Fe) -containing raw material Diammonium hydrogen phosphate ((NH 4 ) 2 HPO 4 ) was prepared as a containing raw material. These raw materials were weighed so that the molar ratio was Li: Fe: P = 1: 1: 1 and the mass after firing was 100 g. Further, ascorbic acid is added to the starting material so that 3% by mass of carbon remains with respect to the mass after firing, and water added to the starting material with respect to the total mass of the starting material weighed in a 1 liter container. Pure water was added to the starting material so that the mass ratio was 1.5, and wet mixing was performed for 25 hours to prepare a slurry. The obtained slurry was spray-dried in the air atmosphere to obtain a dry powder. The obtained dry powder was fired at 700 ° C. for 10 hours in a nitrogen gas atmosphere, thereby synthesizing the above lithium iron phosphate.
得られたリン酸鉄リチウムについて、X線回折(XRD)測定とエネルギー分散型X線分光法(EDX:Energy Dispersive X-ray Spectroscopy)による元素マッピング分析を行った。また、得られたリン酸鉄リチウムの組織を走査透過型電子顕微鏡で観察した。 The obtained lithium iron phosphate was subjected to element mapping analysis by X-ray diffraction (XRD) measurement and energy dispersive X-ray spectroscopy (EDX: Energy Dispersive X-ray Spectroscopy). Moreover, the structure | tissue of the obtained lithium iron phosphate was observed with the scanning transmission electron microscope.
得られたリン酸鉄リチウムを正極活物質として用いて、図1に示すようなコイン型非水電解質二次電池を作製した。 Using the obtained lithium iron phosphate as a positive electrode active material, a coin-type non-aqueous electrolyte secondary battery as shown in FIG. 1 was produced.
図1に示すように、コイン型非水電解質二次電池1は、正極端子を兼ねたケース11と、負極端子を兼ねた封口板12と、ケース11と封口板12とを絶縁するガスケット13と、正極14と、負極15と、正極14と負極15との間に介在したセパレータ16と、負極15の上に配置された集電板17と、集電板17と封口板12との間に配置されたばね部材18とから構成され、ケース11の内部には電解液が充填されている。
As shown in FIG. 1, a coin-type nonaqueous electrolyte
具体的には、上記で作製されたリン酸鉄リチウムとアセチレンブラックとポリフッ化ビニリデンとを88:6:6の質量比率で混合して正極合材を作製した。この正極合材を溶媒(N‐メチル‐2‐ピロリドン)中に分散させて正極スラリーを作製した。この正極スラリーを厚みが20μmのアルミニウム箔の表面上に10mg/cm2の塗布量で塗布して140℃の温度で乾燥させた後、1トン/cm2の圧力でプレスすることにより正極シートを作製した。この正極シートを直径12mmの円板に打ち抜くことにより、正極14を作製した。対極としての負極15には、直径が15.5mmの金属リチウム箔からなる円板を用いた。この負極15に集電板17を張り合わせた。セパレータ16には、直径が16mmの円板状のポリエチレン多孔膜を用いた。電解液としては、エチレンカーボネートとジエチルカーボネートを体積比3:7で混合した溶媒に、溶媒1リットル当たり1モルの六フッ化リン酸リチウム(LiPF6)を溶解した有機電解液を用いた。このようにして、直径が20mm、厚みが3.2mmのコイン型非水電解質二次電池1を作製した。
Specifically, the positive electrode mixture was prepared by mixing lithium iron phosphate, acetylene black, and polyvinylidene fluoride prepared above in a mass ratio of 88: 6: 6. This positive electrode mixture was dispersed in a solvent (N-methyl-2-pyrrolidone) to prepare a positive electrode slurry. The positive electrode slurry was applied on the surface of an aluminum foil having a thickness of 20 μm at a coating amount of 10 mg / cm 2 , dried at a temperature of 140 ° C., and then pressed at a pressure of 1 ton / cm 2 to obtain a positive electrode sheet. Produced. The
以上のようにして作製されたコイン型非水電解質二次電池1を用いて充放電特性を評価した。25℃の恒温槽内にて、0.15mAの電流値、2.0~4.2Vの電圧範囲で3回充放電させた。その後、上記と同じ電圧範囲で、0.15mA、0.75mA、2.25mA、3.75mAの各電流値で1回ずつ充放電させた。
The charge / discharge characteristics were evaluated using the coin-type non-aqueous electrolyte
(実施例2) (Example 2)
P含有原料としてリン酸二水素アンモニウム(NH4H2PO4)を用いたこと以外は、実施例1と同様の方法でリン酸鉄リチウムを合成した。得られたリン酸鉄リチウムについて、XRD測定とEDXによる元素マッピング分析を行った。また、得られたリン酸鉄リチウムの組織を走査透過型電子顕微鏡で観察した。 Lithium iron phosphate was synthesized in the same manner as in Example 1 except that ammonium dihydrogen phosphate (NH 4 H 2 PO 4 ) was used as the P-containing raw material. About the obtained lithium iron phosphate, the element mapping analysis by XRD measurement and EDX was performed. Moreover, the structure | tissue of the obtained lithium iron phosphate was observed with the scanning transmission electron microscope.
得られたリン酸鉄リチウムを正極活物質として用いて、実施例1と同様の方法でコイン型非水電解質二次電池1を作製した。作製されたコイン型非水電解質二次電池1を用いて実施例1と同様の方法で電池の充放電特性を評価した。
Using the obtained lithium iron phosphate as a positive electrode active material, a coin-type non-aqueous electrolyte
(比較例1) (Comparative example 1)
出発原料にアスコルビン酸を加えなかったこと以外は、実施例1と同様の方法でリン酸鉄リチウムを合成した。得られたリン酸鉄リチウムについて、XRD測定とEDXによる元素マッピング分析を行った。また、得られたリン酸鉄リチウムの組織を走査透過型電子顕微鏡で観察した。 リ チ ウ ム Lithium iron phosphate was synthesized in the same manner as in Example 1 except that ascorbic acid was not added to the starting material. About the obtained lithium iron phosphate, the element mapping analysis by XRD measurement and EDX was performed. Moreover, the structure | tissue of the obtained lithium iron phosphate was observed with the scanning transmission electron microscope.
得られたリン酸鉄リチウムを正極活物質として用いて、実施例1と同様の方法でコイン型非水電解質二次電池1を作製した。作製されたコイン型非水電解質二次電池1を用いて実施例1と同様の方法で電池の充放電特性を評価した。
Using the obtained lithium iron phosphate as a positive electrode active material, a coin-type non-aqueous electrolyte
上記の実施例1~2、比較例1で得られたリン酸鉄リチウムについてのXRD測定結果を図2に示す。上記の実施例1~2、比較例1で得られたリン酸鉄リチウムの組織についての走査透過型電子顕微鏡写真を、それぞれ、図3、図4、図5に示す。 FIG. 2 shows the XRD measurement results for the lithium iron phosphate obtained in Examples 1 and 2 and Comparative Example 1 above. Scanning transmission electron micrographs of the structures of lithium iron phosphate obtained in Examples 1 and 2 and Comparative Example 1 are shown in FIGS. 3, 4, and 5, respectively.
図2に示すXRD測定において2θ=41°付近にピークが観測されたことと、EDXによる元素マッピング分析とから、実施例1~2と比較例1のリン酸鉄リチウムにおいて異相のリン化鉄(Fe2P)が存在していることが確認された。図3~図5に示すように、実施例1~2と比較例1のリン酸鉄リチウムの組織観察において、リン化鉄粒子(黒色の円形状で示されている)の存在が認められた。また、図3と図4に示すように、実施例1~2では、リン化鉄粒子(黒色の円形状で示されている部分)の表面を被覆するように酸素含有層(リン化鉄粒子よりもわずかに薄い灰色で示されている部分)が存在していることが確認された。また、EDXによる元素マッピング分析により、酸素含有層が鉄を含んでいることが確認された。なお、図5に示すように、比較例1では、リン化鉄粒子(黒色の円形状で示されている部分)の表面に酸素含有層(リン化鉄粒子よりもわずかに薄い灰色で示されている部分)が存在していないことが確認された。 From the fact that a peak was observed in the vicinity of 2θ = 41 ° in the XRD measurement shown in FIG. 2 and the element mapping analysis by EDX, the iron phosphide of different phases in the lithium iron phosphates of Examples 1 and 2 and Comparative Example 1 ( It was confirmed that Fe 2 P) was present. As shown in FIGS. 3 to 5, the presence of iron phosphide particles (shown in black circles) was observed in the structure observation of lithium iron phosphate in Examples 1 and 2 and Comparative Example 1. . Also, as shown in FIGS. 3 and 4, in Examples 1 and 2, the oxygen-containing layer (iron phosphide particles) is coated so as to cover the surface of the iron phosphide particles (portions indicated by black circles). It was confirmed that a portion (shown in light gray) was present. In addition, element mapping analysis by EDX confirmed that the oxygen-containing layer contained iron. As shown in FIG. 5, in Comparative Example 1, the oxygen-containing layer (slightly lighter gray than the iron phosphide particles) is shown on the surface of the iron phosphide particles (portions shown in black circles). It is confirmed that there is no part).
上記の実施例1~2、比較例1で作製された各電池の充放電特性の評価結果として、0.15mAの電流値での1サイクル目の放電容量に対する3サイクル目の放電容量の比率、すなわち、放電容量維持率[%](サイクル特性)を表1に示す。 As a result of evaluating the charge / discharge characteristics of the batteries produced in Examples 1 and 2 and Comparative Example 1, the ratio of the discharge capacity at the third cycle to the discharge capacity at the first cycle at a current value of 0.15 mA, That is, Table 1 shows the discharge capacity retention rate [%] (cycle characteristics).
表1に示す結果から、リン化鉄粒子とその表面に形成された酸素含有層とを含むリン酸鉄リチウムを正極活物質として用いた実施例1~2の電池では、リン化鉄粒子のみを含むリン酸鉄リチウムを正極活物質として用いた比較例1の電池よりも、サイクル特性が良好であることがわかる。 From the results shown in Table 1, in the batteries of Examples 1 and 2 in which lithium iron phosphate containing iron phosphide particles and an oxygen-containing layer formed on the surface thereof was used as the positive electrode active material, only the iron phosphide particles were used. It turns out that cycling characteristics are more favorable than the battery of the comparative example 1 using the lithium iron phosphate containing as a positive electrode active material.
今回開示された実施の形態と実施例はすべての点で例示であって制限的なものではないと考慮されるべきである。本発明の範囲は以上の実施の形態と実施例ではなく、請求の範囲によって示され、請求の範囲と均等の意味および範囲内でのすべての修正と変形を含むものであることが意図される。 It should be considered that the embodiments and examples disclosed herein are illustrative and non-restrictive in every respect. The scope of the present invention is shown not by the above embodiments and examples but by the claims, and is intended to include all modifications and variations within the meaning and scope equivalent to the claims.
本発明によれば、正極活物質としてリン酸鉄リチウムを用いた非水電解質二次電池において、サイクル特性を改善することができるので、本発明は非水電解質二次電池の製造に有用である。 According to the present invention, cycle characteristics can be improved in a non-aqueous electrolyte secondary battery using lithium iron phosphate as a positive electrode active material, and therefore the present invention is useful for manufacturing a non-aqueous electrolyte secondary battery. .
1:コイン型非水電解質二次電池、11:ケース、12:封口板、13:ガスケット、14:正極、15:負極、16:セパレータ、17:集電板、18:ばね部材。
1: Coin-type non-aqueous electrolyte secondary battery, 11: case, 12: sealing plate, 13: gasket, 14: positive electrode, 15: negative electrode, 16: separator, 17: current collector plate, 18: spring member.
Claims (10)
リチウム含有原料と鉄含有原料とリン含有原料とを含む出発原料を混合する混合工程と、
前記混合工程で得られた混合物を大気中で乾燥させる乾燥工程と、
前記乾燥工程で得られた乾燥物を焼成する焼成工程と、を備え、
前記混合工程が、前記出発原料に水を加える工程を含む、正極活物質の製造方法。 It is a manufacturing method of the positive electrode active material of any one of Claim 1 or Claim 2, Comprising:
A mixing step of mixing starting materials including a lithium-containing material, an iron-containing material and a phosphorus-containing material
A drying step of drying the mixture obtained in the mixing step in the air;
A firing step of firing the dried material obtained in the drying step,
The method for producing a positive electrode active material, wherein the mixing step includes a step of adding water to the starting material.
The method for producing a positive electrode active material according to any one of claims 4 to 9, wherein the phosphorus-containing raw material contains at least one of diammonium hydrogen phosphate and ammonium dihydrogen phosphate.
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| KR20200008421A (en) | 2018-07-16 | 2020-01-28 | 주식회사 엘지화학 | Cathode for lithium secondary battery comprising iron oxide, and lithium secondary battery comprising thereof |
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| CN112864362B (en) * | 2021-01-08 | 2022-03-08 | 湖南雅城新材料有限公司 | Lithium iron phosphate composite material and preparation method and application thereof |
| CN112864362A (en) * | 2021-01-08 | 2021-05-28 | 湖南雅城新材料有限公司 | Lithium iron phosphate composite material and preparation method and application thereof |
| CN114142007A (en) * | 2021-11-23 | 2022-03-04 | 湖北亿纬动力有限公司 | Lithium iron phosphate battery and preparation method thereof |
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| JPWO2012098960A1 (en) | 2014-06-09 |
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