WO2012094264A2 - Matériau pouvant être fixé par collage et son procédé de fabrication - Google Patents
Matériau pouvant être fixé par collage et son procédé de fabrication Download PDFInfo
- Publication number
- WO2012094264A2 WO2012094264A2 PCT/US2012/000014 US2012000014W WO2012094264A2 WO 2012094264 A2 WO2012094264 A2 WO 2012094264A2 US 2012000014 W US2012000014 W US 2012000014W WO 2012094264 A2 WO2012094264 A2 WO 2012094264A2
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- Prior art keywords
- adhesive
- set forth
- material layer
- release
- base material
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/14—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers
- B32B37/26—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with at least one layer which influences the bonding during the lamination process, e.g. release layers or pressure equalising layers
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
- A61F13/00—Bandages or dressings; Absorbent pads
- A61F13/02—Adhesive bandages or dressings
- A61F13/0203—Adhesive bandages or dressings with fluid retention members
- A61F13/0206—Adhesive bandages or dressings with fluid retention members with absorbent fibrous layers, e.g. woven or non-woven absorbent pads or island dressings
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
- A61F13/00—Bandages or dressings; Absorbent pads
- A61F13/02—Adhesive bandages or dressings
- A61F13/0246—Adhesive bandages or dressings characterised by the skin-adhering layer
- A61F13/0253—Adhesive bandages or dressings characterised by the skin-adhering layer characterized by the adhesive material
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
- A61F13/00—Bandages or dressings; Absorbent pads
- A61F13/02—Adhesive bandages or dressings
- A61F13/0276—Apparatus or processes for manufacturing adhesive dressings or bandages
- A61F13/0289—Apparatus or processes for manufacturing adhesive dressings or bandages manufacturing of adhesive dressings
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/12—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
- B32B5/022—Non-woven fabric
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
- B32B5/024—Woven fabric
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/22—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
- B32B5/24—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
- B32B5/245—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it being a foam layer
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/22—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
- B32B5/24—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
- B32B5/26—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/04—Interconnection of layers
- B32B7/12—Interconnection of layers using interposed adhesives or interposed materials with bonding properties
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
- A61F13/00—Bandages or dressings; Absorbent pads
- A61F13/00051—Accessories for dressings
- A61F13/00063—Accessories for dressings comprising medicaments or additives, e.g. odor control, PH control, debriding, antimicrobic
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
- A61F13/00—Bandages or dressings; Absorbent pads
- A61F2013/00361—Plasters
- A61F2013/00902—Plasters containing means
- A61F2013/00919—Plasters containing means for physical therapy, e.g. cold or magnetic
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/14—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers
- B32B37/26—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with at least one layer which influences the bonding during the lamination process, e.g. release layers or pressure equalising layers
- B32B2037/268—Release layers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/70—Other properties
- B32B2307/714—Inert, i.e. inert to chemical degradation, corrosion
- B32B2307/7145—Rot proof, resistant to bacteria, mildew, mould, fungi
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/70—Other properties
- B32B2307/726—Permeability to liquids, absorption
- B32B2307/7265—Non-permeable
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2309/00—Parameters for the laminating or treatment process; Apparatus details
- B32B2309/02—Temperature
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2309/00—Parameters for the laminating or treatment process; Apparatus details
- B32B2309/08—Dimensions, e.g. volume
- B32B2309/10—Dimensions, e.g. volume linear, e.g. length, distance, width
- B32B2309/105—Thickness
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2437/00—Clothing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2535/00—Medical equipment, e.g. bandage, prostheses or catheter
Definitions
- This invention relates generally to adhesively attachable material applicable for use in clothing, body support and medical devices and more particularly to methods for fabricating such adhesively attachable material and still more particularly to methods for applying an adhesive material layer to fabric or other suitable material.
- a self-attaching self-supporting fabric apparatus useful in body support and body contour shaping employs various girdles, wraps and gauzes to facilitate lifting and/or compressing sagging skin and flesh.
- such apparatus is used to cosmetically improve the appearance of the user's torso, mid-section or stomach areas. Additionally, such apparatus may be employed to alter the breast-line for a female user.
- such apparatus is employed for assisting in torso and back support as well as wound dressing and wound covering apparatus. Once again, there is a need to provide compression-type devices such as compression dressing and other medical appliances.
- a substantial number of such skin attachable support or wound dressing devices utilize some type of pressure sensitive adhesive.
- the formulation of the pressure sensitive adhesive to be utilized must balance the competing needs of secure attachment to the user's skin and overly aggressive attachment which may lead to skin irritation or skin trauma.
- practitioners in the art attempting to provide satisfactory skin attachable devices, the majority of such devices have failed to effectively meet these competing needs resulting in problems and limitations.
- the present invention provides an adhesively attachable material comprising: a base material layer; an adhesive material layered upon the material layer, the adhesive material being heat cured and fixed to the base material layer; and a release material layer removably supported upon the adhesive material, the release material layer being removable from the adhesive to expose the adhesive for attachment to a user's skin surface.
- the present invention apparatus and method utilizes a pressure sensitive adhesive formed of a silicone gel or liquid which, for some applications, is preferably water soluble and may be cured at room temperature.
- the pressure sensitive adhesive silicone may be cured by ultraviolet light or in other embodiments cured by the application of heat.
- the adhesive may further include a tackifier together with a thermally activated catalyst such as platinum.
- the base material utilized in the present invention apparatus and method may comprise fabric, paper, antimicrobial material, foam thermoplastic polyurethane, woven or non-woven fabric which may be stretchable and may, for example, utilize a conventional fabric such as Miratex Fabric which may be treated for characteristic such as wicking, water resistance or water proof.
- the curing temperature for heat curing embodiments is selected in accordance with the cure temperature of the adhesive.
- Embodiments of the present invention are directed to a body support system utilizing a material or fabric which provides either single axis or double axis stretch characteristic.
- the material preferably exhibits wicking capabilities and is water resistant.
- the body support material may be single or multilayer material having at least one surface which is water proof or water resistant.
- the present invention is equally well suited to providing apparatus used in supporting and lifting sagging skin and well as compression of an open wound or injured tissue. Apparatus in accordance with the present invention may also be utilized in providing back support and improving posture as well as providing a smoother appearance for the user's body contour. In the event the present invention apparatus is utilized in wound dressing applications, a further embodiment provides the support of an integrally secured support rod or rigid splint to meet the needs of broken bones or sprains as well as immobilizing injured muscle tissue.
- the supporting rod or splint may be fabricated of a convenient rigid material such as plastic or metal.
- the present invention apparatus may be fabricated in a wide range of shapes and sizes and may be utilized in covering a small localizes skin surface area or a large generalized area of the user's skin surface and body portions.
- Figure 1 sets forth a block diagram illustrating the present invention method for fabrication of inventive attachable material
- Figures 2 A through 2D set forth sequential partial section views of the present invention adhesively attachable material fabrication
- Figures 3A through 3D set forth sequential partial section views of an alternate embodiment of the present invention method and fabrication
- Figure 4 sets forth an illustrative garment utilizing the present invention adhesively attachable material
- Figure 5 sets forth a wound dressing and skin lift embodiment of the present invention adhesively attachable material
- Figures 6A through 6F set forth sequential views of the present invention adhesively attachable material fabricated to provide a skin lift system
- Figures 7A and 7B set forth an alternate embodiment of the present invention adhesively attachable material apparatus which provides a medical device for supporting a therapeutic element;
- Figure 8 sets forth a diagram representation of an alternate embodiment of the present invention method for fabrication of an adhesively attachable material
- Figure 9A through 9E set forth illustrations of the present invention apparatus utilized in a skin lifting and support system
- FIGS 10A through 10F set forth further illustrations of the present invention adhesively attachable material utilized for body contouring and appearance improvement
- FIGS 11A and 1 IB set forth illustrations of the present invention adhesively attachable material apparatus used to enhance breast lift of a female user
- Figures 12A and 12B set forth further illustrations of the present invention adhesively attachable material for improving body appearance by reshaping flesh bulges;
- Figures 13A and 13B set forth further illustrations of the present invention adhesively attachable material apparatus used to provide a slimmer body appearance and improved posture;
- Figures 14A through 14C set forth illustrations of the present invention adhesively attachable material apparatus to provide skin protection
- Figures 15A through 15D set forth illustrations of the present invention adhesively attachable material apparatus for assisting lap-band patients in dealing with excessive sagging skin
- Figure 16 sets forth a perspective view of a still further alternate embodiment of the present invention adhesively attachable material apparatus which provides a stiffening element such as a splint.
- FIG. 1 sets forth a block diagram of the present invention method for fabrication of an adhesively attachable material.
- the present invention method begins initially at step 10 in which a material layer such as a fabric, plastic or other suitable base material is provided.
- a first and second layer of release material such as release paper or the like is provided.
- a quantity of adhesive material such as a liquid or gel silicone pressure sensitive adhesive is provided.
- a deposit of adhesive material is applied to a surface of the first release material layer.
- a second release material layer is positioned upon the deposited adhesive material to form a sandwich structure.
- the sandwich structure is rolled to expel trapped air and to more evenly distribute the adhesive material between the two sandwiching release material layers.
- a heat cure is applied to the adhesive.
- the heat cured sandwich is cut to the desired size and shape.
- one of the first or second release material layers is removed to expose the adhesive material.
- the remaining release material and supported adhesive material layer is positioned upon a base material layer such as fabric or the like to position the base material layer upon the exposed surface of the adhesive material.
- heat is applied to the remaining release material layer to complete the attachment of the base material to the adhesive.
- Figures 2A through 2D set forth sequential partial section views illustrating the fabrication of the present invention adhesively attachable material and method for fabrication thereof.
- the sequential section view shown in Figures 2A through 2D will be understood to be illustrative to the basic inventive apparatus and method. It will be understood as is set forth below that a variety of different embodiments are provided for the present invention.
- Figure 2A sets forth the initial fabrication of the present invention adhesively attachable material apparatus forming a material sandwich generally referenced by numeral 25.
- Sandwich 25 includes a layer of release material 30 upon which a deposit of pressure sensitive silicone adhesive 32 has been formed.
- Sandwich construction 25 further includes a second release material layer 31 positioned upon adhesive deposit 32 and generally aligned with release material layer 30.
- material sandwich 25 is then heat cured by heat applied to either of release material layers 30 or 31.
- release material layer 30 is removed leaving pressure sensitive adhesive material deposit 32 supported upon release material layer 31.
- Figure 2B sets forth the resulting structure as release material layer 30 is removed. The surface of pressure sensitive adhesive material deposit 32 is now exposed.
- Figure 2C sets forth the point of fabrication in which a base material or fabric layer 33 has been positioned upon the surface of pressure sensitive adhesive material 32.
- the resulting structure provides an altered material sandwich in which a layer of fabric or base material 33 and a layer of release material 31 are supported on either side of pressure sensitive adhesive material 32.
- the apparatus is again heat cured to provide secure bonding between base or fabric material layer 33 and pressure sensitive adhesive layer 32.
- This structure shown in Figure 2C represents the final fabrication in which the presence of release material layer 31 protects and covers pressure sensitive adhesive material 32.
- This resulting structure may be stored until needed for application to a user's skin.
- Figure 2D sets forth the present invention structure prepared for use in which release material layer 31 has been removed exposing pressure sensitive adhesive material 32 for adherence to skin surface 34 of a user's body.
- the present invention apparatus is then positioned as desired with respect to skin surface 34 and thereafter pressed against skin surface 34 to secure the inventive apparatus to the user's skin.
- pressure sensitive adhesive 32 is selected to be a removable adhesive allowing the entire apparatus to be removed from the user's skin.
- material or fabric layer 33 is preferably formed of a suitable material such as fabric, woven or non-woven, foam, paper or plastic material.
- fabric is utilized in a broad sense and may be fabricated utilizing any of the above-described base materials including but not limited to materials formed by weaving, felting, knitting or crocheting natural or synthetic fibers or papers.
- the characteristic of the fabric material utilized is selected in accordance with the needs of the particular application as to the desire to have the material be breathable such as a conventional fabric or waterproof utilizing materials such as thermoplastic polyurethane or the like.
- Release material layers 31 and 32 may be fabricated of a suitable paper or plastic material which is coated with a release agent thus providing the releasable characteristics from a sticky adhesive material or mastic.
- the pressure sensitive adhesive utilized for adhesive material layer 32 is preferably formed utilizing a silicone liquid or silicone gel which is water repellent or water resistant.
- the pressure sensitive adhesive material should have an adhesion to the surface of the base material or fabric which is substantially greater than its adhesion to human skin.
- the pressure sensitive material of the present invention may utilize conventional pressure sensitive adhesives such as those manufactured by DowCorning having identifying numbers MD7-4502MD7-4602. Other commercially available materials may be selected without departing from the spirit and scope of the present invention.
- Pressure sensitive adhesive materials are further suitable for use in inventive method and fabrication due to their capability to sustain either two way or four way fabric stretching and their ability to provide a strong attachment while nonetheless being capable of easy release from the skin surface when removal is desired. This is particularly important when the present invention apparatus is utilized in a body support application as set forth below.
- the pressure sensitive adhesive is partially cured after application to the base material or fabric such that a thin adhesive layer may be formed without the need for a thermoplastic film or barrier. Both the base material or fabric layer and the pressure sensitive adhesive are selected to provide sufficient stretch and flexibility to mold to the user's body and accommodate user movement and stretching.
- the heat curing operation of the present invention method and fabrication is selected in accordance with the characteristics of the pressure sensitive adhesive and base or fabric materials being utilized. Thus, for certain fabrics temperature ranges of forty degrees to one hundred forty degrees may be utilized while heavier fabrics may utilize temperatures ranging from one hundred degrees to two hundred degrees centigrade.
- adhesive layer 32 is formed of an unsaturated water soluble silicone gel or liquid or an unsaturated silicone containing a tackifier.
- the resulting sandwich is then rolled through an oven at an elevated temperature such as sixty degrees centigrade to two hundred degrees centigrade preferably utilizing eighty degrees centigrade to one hundred eighty degrees centigrade to partially cure the pressure sensitive adhesive silicone gel. Because this process removes a portion of the liquid within the adhesive, the application thereof to the base material or fabric layer prevents the adhesive material from bleeding through the fabric material layer.
- an adhesive layer is formed utilizing an unsaturated pure silicone gel or liquid containing a thermally activated catalyst such as platinum.
- a thermally activated catalyst such as platinum.
- curing temperature is between sixty and two hundred degrees centigrade with a preference of eighty to one hundred eighty degrees centigrade to partially cure the silicone gel.
- the present invention apparatus may be fabricated to provide small area devices or extremely large area devices such as those utilized in the body lift and skin compression applications described below.
- the present invention may be fabricated of sufficient size to provide large area support of stomach, buttocks, thighs, breasts, lower back or any other body part.
- Figures 3A through 3D set forth sequential partial section views of an alternate embodiment of the present invention adhesively attachable material apparatus which differs from the embodiment shown in Figure 2 in that the base or fabric material layer provides a water proof characteristic.
- base material layer 33 may utilize a fabric having an outer surface which is water proof while simultaneously having an inner surface which is absorbent in characteristic.
- the embodiment set forth therein provides a base or fabric material layer which exhibits a waterproof outer surface characteristic and absorbent inner surface characteristic by using a pair of material layers secured by conventional attachment such as sewing or adhesive.
- the embodiment of the present invention set forth in Figures 3A through 3D substantially correspond to the embodiment set forth in Figures 2A through 2D.
- Figure 3A shows material sandwich 25 formed of release material layers 30 and 31 together with a deposit of pressure sensitive adhesive 32.
- Pressure sensitive adhesive 32 is a limited area deposit defining an end 35 creating portions 36 of sandwich 25 which does not support adhesive material.
- Figure 3B sets forth material sandwich 25 following the removal of release material layer 30.
- Figure 3C sets forth the combination of release material layer 31 and adhesive material deposit 32 joined to a pair of fabric material layers 37 and 38.
- material layer 37 is preferably formed of a waterproof or water resistant material such as thermal plastic or the like while absorbent material layer 38 is preferably formed of an absorbent fabric material.
- the structure formed in Figure 3C is then heat cured after which as shown in Figure 3D release material layer 31 is removed allowing the apparatus to be secured to skin surface 34 by attachment of pressure sensitive adhesive 32. It will be noted that an exposed portion 39 of material layer 38 is not covered by adhesive 32. This provides the absorbent material in application to skin surface 34 as used in the medical wound dressing apparatus of the present invention set forth below.
- waterproof or water repellant layer 37 protects the pressure sensitive adhesive from moisture allowing the user to expose the dressing to water during showering or bathing without the need for replacing the wound dressing material.
- This waterproof characteristic may also be obtained by utilizing a hot melt adhesive film secured directly to the fabric material layer allowing the pressure sensitive adhesive to attach to the skin.
- the first and second layers may also be joined to a third layer which utilizes a flexible stretch fabric or other material which is bonded by a hot melt double sided adhesive facing. It has been found that thicknesses of such hot melt adhesive facings between 0.01 to 1mm.
- the waterproof adhesive is applied at an interface between first and the second material layers 37 and 38.
- the waterproof adhesive is a waterproof TPU, or alternately, a waterproof tape. Heat sealing is performed for 8-10 seconds at 65-90°C.
- the material has two layers and the adhesive tape is sealed or sewn or fastened between the layers, whereby an edge of the adhesive is positioned at an interface between the first and second layers.
- the material has a first layer protective carrier or film and the adhesive is protected from outside elements by the carrier or film.
- the invention is directed to a wound dressing which includes: a first side having a waterproof material, a second side having another material or fabric, a TPE facing or a high-elastic double sided water resistant carrier or film sandwiching the first and second material by hot ironing, a TPE facing or a high-elastic double sided water resistant carrier or film, and an adhesive to the second side.
- An edge of the waterproof adhesive is positioned at an interface between first and the second materials 37 and 38. The adhesive force is sufficient to form a brace.
- a two-ply or multilayer material has an overlapping pouch to insert medical products or braces.
- FIG. 4 sets forth an adhesively attachable garment constructed in accordance with the present invention and generally referenced by numeral 40.
- Garment 40 comprises a panty clothing article which avoids the need for a surrounding waist band and is instead securable utilizing direct adhesive attachment to the wearer's skin.
- Garment 40 is intended to the worn upon the front and rear portions of the wearer's torso.
- garment 40 includes a pair of generally triangular garment portions connected by a connecting element 43.
- Garment portion 41 includes an adhesive region 44 formed along the upper edge thereof.
- garment portion 42 includes an adhesive portion 45 formed along the upper edge thereof. When worn, garment portions 41 and 42 are secured to the front and rear portions of the wearer's torso and are maintained in place by the adhesive attachment of adhesive portions 44 and 45.
- FIG. 5 sets forth an embodiment of the present invention providing a skin attachable wound dressing generally referenced by numeral 50.
- Wound dressing 50 is fabricated in the manner described above and includes a fabric material layer 51 defining an outer seam 52 and a surrounding adhesive border 53.
- Wound dressing 50 provides a skin attachable adhesive wound dressing utilizing adhesive border 53 to secure dressing 50 against the user's skin while placing fabric material 51 against the area to be treated and dressed.
- an adhesive is applied to a fabric, paper or plastic material.
- material refers to any type of material such as fabric, paper or plastic.
- the applied adhesive is then treated with hot iron, sealing the materials together.
- the temperature and administration time depends upon the fabric. However, preferably, the heat is applied at a temperature of 40-90°C, optimally 50-80°C and in most instances 60-70°C for a period of time from 2-20 seconds, preferably, 5-15 seconds, more preferably 8-12 seconds.
- a relatively high heat may be applied for just a few seconds or a lower heat for a longer period.
- the adhesive is applied as an adhesive tape.
- the backing of the adhesive tape may be removed, leaving a layer of adhesive on the material.
- the present invention method may be applied to medical devices such as wound dressings, braces, butterfly bandages, etc. Preferably, these medical devices stay in place for extended periods as needed up to several days and are then replaced.
- the material used for layer 37 is a waterproof material or water repellent so that the wound is protected from environment and moisture and so that the patient can shower and bathe without need to replace the dressing.
- the material may be a single sheet that is waterproof on only one side or may be a waterproof or water repellent material sewn to a second material for application of the adhesive.
- Layer 38 may be waterproof, water resistant, antimicrobial, a wicking material, foam, gauze, cotton, or any woven or non- woven fabric.
- the material 38 is stretchable and is treated for wicking.
- Material that is waterproof or water repellent on one side may be accomplished by binding waterproof or water repellent material to a woven or non-woven fabric or a material may be used which is waterproof on only one side.
- the tape such as redliner tape or a TPU was applied along the seam between the waterproof material and the woven or non-woven fabric.
- the adhesive was attached along seam 52 between the fabric side and the waterproof side as shown in Figure 5.
- Figure 5 shows a square but the medical dressing may be any shape desired, including strips, circles, rectangles or any shape that will cover and/or support the wound or injury.
- the tape was attached as described above.
- Applications for the described medical device are as a wound dressing, bandage or compression garment.
- the inner material fabric side
- the inner material may include sterile gauze, antibiotic or other medication and/or may be antimicrobial.
- the dressing may act as a butterfly bandage, particularly in emergency situations. It may be used by first responders to quickly both seal off a wound and provide support for broken skin, bones and/or connective tissue.
- the dressing has postoperative applications, particularly C- sections, tummy tucks, broken bones or injured connective tissue.
- FIGs 6A through 6F set forth perspective view of a still further alternate embodiment of the present invention generally referenced by numeral 60 which provides a self-sustaining skin lift system.
- Apparatus 60 includes a material layer 61 shown in Figure 6A.
- Figure 6B shows the reverse side of apparatus 60 having fabric material layer 61 upon which an adhesive border 64 fabricated in the above-described manner if formed.
- Material layer 61 further includes a pad 63 which is provided with a suitable therapeutic agent such as an antibiotic or the like.
- Material layer 61 further supports release layer 62 which is removed from layer 61 to expose adhesive 64.
- Figure 6C and 6D shown apparatus 60 having release layer 62 removed. While Figures 6E and 6F shown apparatus 60 applied in a typical wound dressing application.
- Figures 6C-6F show a bandage according to the present invention which can last up to fifty individual wearings (depending on care), be removed and replaced when necessary for cleaning a wound and can be worn for up to seven days in a row.
- the interior sterile pad can be removed and replaced with a new pad for repeated use and the pressure sensitive adhesive can be washed, stored and then reapplied when needed.
- the bandages can stretch to create compression, add stability and can be water resistant.
- the pressure sensitive adhesive is soft, breathable, highly elastic and soft to the skin making it painless to remove.
- a garment made by the claimed method can hold up sagging skin in various areas of the body in a body lift system. See Figure 6, the inventor shows the fabric applied to the body of a severally overweight woman who had undergone the Lap Band" surgery and the PRESSURE SENSITIVE ADHESIVE device provided support of the stomach and back. Additional devices are included for the entire body such as buttocks, thighs, breasts, lower back or any body part that may require support either to improve appearance and/or to provide greater comfort such as to relieve stress on an injured body part.
- the fabric is a TPU or non- woven fabric, which can be seamed or seamless.
- the above-described pressure-sensitive adhesives are particularly useful for attaching medical devices and other materials to the skin.
- the present invention shows the adhesives can be used as or applied to bandages, incontinence devices, incise drapes, heat and ice pack pillows and medical adhesives such as wound closure tapes.
- absorbent adhesives are desired, such as in wound dressings, the polymers that have high water absorption properties can be successfully used. Because of the skin adhesion properties of these pressure sensitive adhesives, i.e., no skin irritation or sensitization, and lack of skin or hair adhesion on removal, these adhesives are skin friendly and are very useful in the medical field where skin contact is required.
- the interior of the devices can have sterile or medicated pads that can be removed and replaced with a new pad and the pressure sensitive adhesive device can be used again.
- the material is a waterproof or water resistant material as described above so that the wound is protected from environment and moisture allowing the patient to shower and bathe without need to replace the dressing.
- the material is preferably waterproof on one side which is accomplished by binding waterproof material to a woven or non-woven fabric or a material may be used which is waterproof on only one side.
- the tape such as redliner tape is applied along the seam between the waterproof material and the woven or non- woven fabric.
- the adhesive is attached along the seam between the fabric side and the waterproof side and may be any shape desired, including strips, circles, rectangles or any shape that will cover and/or support the wound or injury.
- the tape is attached as described above. For example, a redliner tape may be applied along the border as shown in the figure or may be sewn or otherwise fastened between the two layers. Heat may then be applied for eight to ten seconds at 60-70°C to fix the adhesive to the fabric. Or the described method of bonding multiple layers could apply to create the device.
- the inner material may include antibiotic or other medication and/or may be antimicrobial.
- the dressing may act as a butterfly bandage, particularly in emergency situations. It may be used by first responders to quickly both seal off a wound a provide support for broken skin, bones and/or connective tissue.
- the dressing has postoperative applications, particularly C- sections, tummy tucks, broken bones or injured connective tissue. In use postoperatively, due to the waterproof and semi-permanent nature of the dressing, it may be used in showering after an operation as it seals off the area from water.
- the dressing may also be used for patients suffering from excess skin due to weight loss, after pregnancy or recovering from "Lap Band” surgery, (see Figures 15 A- 15D); where the excess skin sags causing severe back pain and poor posture.
- the dressing may also be used as a pad for individuals suffering from hyperhydrosis to protect outer clothing from perspiration stains.
- the dressing is airtight as well as watertight. It may be used for body support in the form of a sleeve or sock. It may be used to protect a hematoma.
- FIGS 7A and 7B set forth front views of a still further alternate embodiment of the present invention adhesively attachable apparatus which is fabricated in accordance with the inventive method and is generally referenced by numeral 70.
- Apparatus 70 includes a fabric material layer 71 having a deposit of adhesive material 72 forming a border around the outer portions of apparatus 70.
- Apparatus 70 further includes a release material layer 73 formed upon adhesive material border 72.
- Adhesive material border 72 and release material border 73 are combined with fabric material layer 71 in accordance with the above- described fabrication process.
- Apparatus 70 further includes a pocket 74 formed within adhesive border 72. Pocket 74 is formed of overlapping portions of fabric material layer 71 and is provided to receive and support apparatus such as an ice pack or heat pack allowing therapeutic application to the user.
- Figure 7A shows apparatus 70 as release material layer 73 is being removed to expose adhesive border 72.
- Figure 7B shows apparatus 70 having the entirety of release border 73 removed preparing the apparatus for therapeutic use.
- the multilayered dressing or medical pocket type / pillow sham device of Figures 7A and 7B is able to hold a heavy ice or heat pack in various areas of the body.
- Device may be applied to the body and provide heat, ice, dressings and or medication to any body part such as stomach, buttocks, thighs, breasts, lower back, face, eyes or any body part that may require assistance either to improve movement and/or to provide greater comfort such as to relieve stress on an injured body part.
- This device can also hide important valuables.
- the fabric is a TPU or non- woven fabric. This device allows the wearer to be hands free and target the areas in need of attention and care.
- the medical dressing provides protection from water and infection provides support, comfort and allows the wearer to be hands free while targeting the areas in need of attention and care.
- the embodiment of the present invention shown in Figures 7A and 7B is configured to hold a heavy ice or heat pack in various areas of the body in a body.
- Fabric may be applied to the body and provide heat, ice, dressings and or medication to any body part such as stomach, buttocks, thighs, breasts, lower back, face, eyes or any body part that may require assistance either to improve movement and/or to provide greater comfort such as to relieve stress on an injured body part.
- This device can also hide important valuables.
- the fabric is a TPU or non-woven fabric.
- the pressure sensitive adhesive is applied to the very most upper edge of a material or fabric and not bleed or roll over the material.
- the pressure sensitive adhesive is applied all over the material/fabric or a part thereof such as all or part of the perimeter of the material or fabric.
- the removable pressure sensitive adhesive after application to the fabric is protected when not in use by a coated liner that does not absorb moisture and is partially cured after application to the fabric, so that it can be applied to very thin material / fabric without the need for a thermoplastic film or barrier.
- the pressure sensitive adhesive that is partially cured is applied to multi-layers or a single layer material / fabric without support from a supporting film or barrier.
- the pressure sensitive adhesive is applied to a material / fabric such that when applied to the skin it blends with the wearer's body, therefore eliminating lines, bumps or bulges.
- the pressure sensitive adhesive moves and bends and is able to mold with the body when sitting still or when in motion.
- the fabric treated with the pressure sensitive adhesive according to the method described herein can be washed with a mild detergent and will regenerate its adhesive properties.
- the method described herein has wide application for use in clothing and includes undergarments such as panties, G-strings, thongs, bras, swimwear and the like which may be fastened removably to skin by
- any clothing that may advantageously be worn attached directly to human skin may incorporate adhesive fastening by the method as discussed above.
- garments made using the methods described herein can also be worn while swimming.
- Garments made according to the methods described herein may use wind resistant material and have wind resistance functions.
- the adhesive can also be used in extreme heat or extreme cold. It's washable, reusable and can be applied to the skin or hair for an extended period of time.
- Figure 8 sets forth a diagramed representation of a further alternate embodiment of the present invention method for fabrication of an adhesively attachable material.
- Figure 8 sets forth an embodiment in which a hot melt film is utilized rather than an adhesive material deposit in the manner described above.
- the fabrication apparatus includes a supply of hot melt film 80 having a film protective coating 91 which is received upon a take-up roller 81.
- a material fabric supply 82 provides a fabric material 93 to a roller 84.
- a supply of hot melt film 92 is delivered to a roller 85.
- a supply of pressure sensitive adhesive 83 provides a stream of pressure sensitive adhesive 94 to a roller 86.
- Rollers 84, 85 and 86 control the delivery of hot melt film 92, fabric material 93 and pressure sensitive adhesive 94 to feed between a pair of hot rollers 87 and 88.
- the combination of materials 92, 93 and 94 exits rollers 87 and 88 in the form of a completed support system material 95.
- a cooling roller 89 provides a cooling of material stream 95 which is then accumulated on a take- up roll 90.
- hot melt adhesive film is a broad term, and is usually an amorphous polymer, including but not limited to Thermoplastic Elastomers (TPE) thermoplastic polyurethanes (TPU), polyethersulfone (PES) These polymers are rigid, high-strength, and transparent, retaining these properties between -100 °C and 150 °C. It has very high dimensional stability; the size change when exposed to boiling water or 150 °C air or steam generally falls below 0.1%. Its glass transition temperature is 185 °C.
- TPE Thermoplastic Elastomers
- TPU thermoplastic polyurethanes
- PES polyethersulfone
- Polysulfone is highly resistant to mineral acids, alkali, and electrolytes, in pH ranging from 2 to 13. It is resistant to oxidizing agents;
- polysulfone has high compaction resistance, recommending its use under high pressures. It is also stable in aqueous acids and bases and many non-polar
- Polyethersulfone is a similar polymer with low protein
- Polysulfone has the highest service temperature of all melt-processable thermoplastics. Its resistance to high temperatures gives it a role of a flame retardant, without compromising its strength that usually results from addition of flame retardants. Its high hydrolysis stability allows its use in medical
- adhesive facing is optionally double sided hot melt and has a softening point with a range of about 90 °C to 105°C and a melting point of about 140°C to 175°C.
- a preferred embodiment includes
- HMPSA, TPU or TPE that has a 60 to 98% stretch back and can be stretched to as many as 4 to 10 times their original length, and can bounce back into their original shape without permanent deformation.
- Some polymers, which are elastic, include polyisoprene or natural rubber, polybutadiene, polyisobutylene, and polyurethanes.
- the high-elastic HMPSA, TPU or TPE double sided silicone adhesive film is environmentally friendly, and is a soft elastic, durable and a flexible material that does not harm the material with which it may be optionally combined.
- Thermo Plastics such as a Polyethersulfone PES, Polyvinyl acetate PVA, tend to either deform permanently, or just plain break, when you stretch them too hard and they are not environmentally friendly.
- TPEs generally considered to exist commercially. They are styrenic block copolymers, polyolefin blends, elastomeric alloys (TPE-v or TPV), thermoplastic polyurethanes, thermoplastic copolyester and
- thermoplastic polyamides examples include Styroflex (BASF), Kraton (Shell chemicals), Pellethane, Engage (Dow chemical), Pebax (Arkema), Arnitel (DSM), Hytrel (Du Pont) and more. While there are now many commercial products of elastomer alloy, these include: Dryflex, Mediprene, Santoprene, Geolast (Monsanto), Sarlink (DSM), Forprene, Alcryn (Du Pont) and Evoprene (AlphaGary).
- thermoplastic elastomer In order to qualify as a thermoplastic elastomer, a material must have these three essential characteristics: 1) The ability to be stretched to moderate elongations and, upon the removal of stress, return to something close to its original shape. 2) Processable as a melt at elevated temperature. 3) Absence of significant creep.
- an amorphous polymer is a thermoplastic or an elastomer depends on its glass transition temperature.
- the material includes at least one thermoplastic elastomer which has the advantage of reversible crosslinking.
- Covalently crosslinked polymers such as a thermoplastic, cannot be recycled because they don't melt. They don't melt because the covalent crosslinks tie all the polymer chains together, making it impossible for the material to flow.
- Reversibly crosslinked polymers according to preferred embodiments of the invention use noncovalent, or secondary interactions between the polymer chains to bind them together. These interactions include hydrogen bonding and ionic bonding.
- crosslinks By using noncovalent interactions to form crosslinks, when the material is heated, the crosslinks are broken. This allows the material to be processed, and most importantly, recycled. When it cools again, the crosslinks reform. Glass temperature is the temperature above which a polymer becomes soft and pliable, and below which it becomes hard and glassy. If an amorphous polymer has a glass temperature below room temperature, that polymer will be an elastomer, because it is soft and rubbery at room temperature. If an amorphous polymer has a glass temperature, above room temperature, it will be a
- thermoplastic because it is hard and glassy at room temperature. So a general rule of thumb is that for amorphous polymers, elastomers have low glass temperatures and thermoplastics have high glass temperatures.
- High-elastic TPU hot melt double sided adhesive film or thermoplastic elastomer is preferred in the embodiment shown in Figure 8 because it comes with numerous microstructure nano-scale gas molecules and the composite material is breathable however, there are no water molecules in the TPU hot melt adhesive film making it water resistant and or waterproof.
- Figure 9A through 9E show application of the present invention adhesively attachable material apparatus which provides a lift system for stretched excessive skin and loose flab around the user's mid-section.
- Figure 9A shows the user's stretched skin and loose flesh condition while
- Figure 9B shows the application of the present invention adhesively attachable material apparatus.
- Figure C shows the user in Figure 9B wearing covering clothing improved appearance.
- Figure 9D shows a liner stretch material while Figure 9E shows the user of Figure 9D having covering clothing exhibiting improved appearance.
- a garment made using the present invention method which is able to hold up sagging skin in various areas of the body in a body lift system.
- Fabric may be applied to the body and provide support of stomach, buttocks, thighs, breasts, lower back or any body part that may require support either to improve appearance and/or to provide greater comfort such as to relieve stress on an injured body part.
- the fabric is a TPU or consists of a TPU with the fabric.
- Figures 9A through 9E provide a body support system applied to a human front midsection.
- the material was TPU and the adhesive was silicone, applied as described in the method above. The silicone was applied all over the surface of the TPU, which extends from under the breasts to a area below the waist and was roughly rectangular, tapering towards the bottom.
- the apparatus smooths and lifts the mid-section, creating a smoother and more appealing line under clothing.
- Figures 10A through 10F set forth illustrative views of a user having extremely heavy mid-section fat utilizing a lift system constructed in accordance with the present invention adhesively attachable material apparatus.
- Figure 10A shows the bare midriff of the user while
- Figure 10B shows the user wearing the present invention apparatus with improved appearance.
- Figures IOC and 10D show the users of Figures 10A and 10B respectively having covering clothing allowing the observation of improved appearance in Figure 10D.
- Figures 10E and 10F set forth respective views of the present invention apparatus applied to the user to achieve body lift and improved body contour utilizing apparatus constructed in accordance with the present invention.
- Figures 10A through 10F set forth the present invention applied to female midsection roughly rectangular but contoured to the body. As can be seen, the midsection/abdominal area was smoothed and lifted to provide a more attractive appearance under clothing.
- Figure 1 1 A and 1 IB set forth examples of improvement of a user's breast line utilizing a breast lift constructed in accordance with the present invention.
- Figure 11 A the user's right breast has been lifted utilizing apparatus constructed in accordance with the present invention while the user's left breast remains sagging and pointing downwardly.
- Figure 1 IB shows the user having covering clothing and utilizing the present invention breast lift apparatus.
- Figure 12A and 12B set forth examples of body shaping to eliminate body bulges utilizing apparatus constructed in accordance with the present invention.
- Figure 12A shows the user prior to application of an adhesively attachable material body lift device while
- Figure 12B shows the improved contour of the same user having the benefits of the present invention apparatus.
- Figure 12 and 12B show the body support system applied to human front midsection.
- the material is TPU and the adhesive is silicone, applied as described in either of the methods above.
- the pressure sensitive adhesive is applied preferably all over the entire perimeter of the material, which extends from under the loose skin area and pulled upward and applied under the desired area.
- the shapes of the devices can vary depending on the shape of area it's intending to control.
- the inventive system smoothes and lifts the troubled area, creating a smoother and more appealing line under clothing.
- Figure 13A and 13B set forth illustrative examples of the use of the present invention adhesively attachable material apparatus to provide a slimmer body contour and improved straightened posture.
- Figure 13A shows the user prior to application of the present invention apparatus while
- Figure 13B shows the user's slimmer appearance and improved posture obtained by the present invention apparatus.
- Figures 13A and 13B shows the present invention applied to female midsection.
- the apparatus is roughly rectangular but contoured to the body. As can be seen, the midsection/abdominal area is smoothed and lifted to provide a more attractive appearance under clothing.
- the body support system may be reusable or for one time use.
- Figure 14A through 14C set forth a further illustrative example of the application of the present invention adhesively attachable material apparatus.
- Figure 14A shows the front abdominal portion of a user having a skin rash condition above the belt line of the user.
- Figure 14B shows the configuration of an adhesively attachable material apparatus constructed in accordance with the present invention supporting a treatment pad surrounded by an adhesive border and wrap extension.
- Figure 14C sets forth the user of Figure 14A having the apparatus of 14B employed as a protective body wrap to treat and protect the user's skin rash portion.
- Figure 15 A through 15D set forth illustrative views of a user having a severe case of sagging excess skin resulting from lap band treatment.
- Figure 15A and 15B set forth respective front and side views of the user showing the excessive skin hanging on the user's forward belly and abdominal area.
- Figures 15C and 15D set forth respective front and side views of the user shown in Figures 15 A and 15B having an extensive adhesively attachable material body wrap constructed in accordance with the present invention.
- Comparison of Figure 15B and 15D shows the improvement of support for the excessive skin of the user.
- Figure 16 sets forth a partial perspective view of a leg and foot of a typical user having a further alternate embodiment of the present invention adhesively attachable material apparatus generally referenced by numeral 100.
- Apparatus 100 is fabricated in the manner described above and provides a wrap about the user's leg.
- Apparatus 100 further includes an embedded substantially rigid splint or support member 101 which provides temporary fixation of the user's leg.
- the present invention provides applying adhesive to materials to be used for diverse purposes including but not limited to undergarments, body support systems, contouring systems, and medical application uses such as braces, bandages, compression devices and wound care dressings as described herein.
- the adhesive may be applied directly, or with the use of a support layer.
- the adhesive may be any adhesive, but, in preferred embodiments, the adhesive is protected by the silicone HMPSA becoming water resistant and or waterproof. In another preferred embodiment, the adhesive is water repellent or water resistant and most preferably, the adhesive is waterproof. Generally, water repellent and water resistant mean that penetration of water is slowed while waterproof means that water is not allowed in. Most preferably, the adhesive has an adhesion to the surface of the material greater than adhesion to human skin. [0097] In some embodiments, an adhesive layer was formed by applying a layer of unsaturated water soluable silicone gel or liquid, or unsaturated silicone containing a tackifier.
- the sandwich construct is then rolled through an oven system at an elevated temperature such as 60-200°C, preferably 80-180°C to partially cure the layer of silicone gel.
- This process removed a portion of the liquid contained in the adhesive so that when applied to fabric or other material the adhesive does not bleed through the fabric to the other side.
- a release paper is then applied to protect the pressure sensitive adhesive until it's used.
- the adhesive is applied as an adhesive tape.
- the tape may be double sided or single sided.
- Pressure sensitive adhesives (PSAs) suitable for use in embodiments of the invention include but are not limited to silicone pressure sensitive adhesives (such as Dow Corning MD7-4502 & MD7- 4602) which may include a tackifier and others may include a catalyst, preferably platinum, water and solvent-based acrylic pressure sensitive adhesives and combinations thereof.
- Suitable tapes include hairpiece tapes and fashion tapes including Whiteliner, Redliner, Brownliner (German-Brown cloth tape), Blue liner and Bonding strips. Redliner tape will hold for several days. Brownliner tape is similar to Redliner but is thicker and preferred for people who perspire heavily.
- Bonding strips may be used for extended wear or wear during more vigorous exercise.
- Whiteliner tapes include SEXY LITTLE THINGS available from Victoria's Secret (RN # 114709) and 3M #1522.
- Other adhesive tapes are hydrocolloid adhesives such as 3M #9943 or #9944.
- a liquid adhesive such as Anchor! (You're Looking Good, Ontario, Canada) may be used.
- the adhesive tapes are surgical quality, medical grade, latex free and hypoallergenic.
- Waterproof adhesives that may be used in embodiments of the invention include various acrylate ester copolymer and polyvinyl ether pressure sensitive adhesives and copolymers of an acrylate ester with acrylic acid.
- the invention provides a method for applying a pressure sensitive adhesive to a material such as fabric, paper, foam, and polyurethane or plastic with the support of high elastic hot melt adhesive film material that acts as additional strength and sturdiness yet is highly flexible and that acts as a self-sustaining skin support form system.
- the benefit of the combination of the pressure sensitive adhesive and the high-elastic hot melt adhesive film material is that it consists of amorphous polymer that it has high elasticity with the ability to stretch and compress and regain its original shape.
- the invention also relates to a method for applying polyurethane and or silicone pressure sensitive adhesive and a method of waterproofing the pressure sensitive adhesive.
- Embodiments of the invention also relate to a method for applying polyurethane and or silicone pressure sensitive adhesive and a method of waterproofing the pressure sensitive adhesive and to a multilayered self sustaining skin support garment and or wound dressing preferably including a high-elastic double sided hot melt adhesive film, a pressure sensitive adhesive contact layer, a material layer and a backing layer.
- the pressure sensitive adhesive when the pressure sensitive adhesive is cured and moisture is removed making the pressure sensitive adhesive hygroscopic which allows the adhesive to be attached securely to human skin.
- the adhesive When the fabric/adhesive product is applied to the skin, the adhesive easily releases from the skin but does not detach from the fabric. Because of the moisture removal in the early process, once the silicone is washed it regenerates from the water and is reusable and washable.
- the adhesive is made from liquid pressure sensitive adhesives by coating the adhesive on an adhesive carrier and evaporating the organic solvent or water carrier, usually in a hot air dryer.
- the pressure sensitive adhesive constructions according to embodiments of the invention have more than one "traditional" individual wearing.
- the products made by the methods described herein can be worn 1-50 times, preferably 2-20 times.
- the wearings may be consecutive or the product may be stored for periods between wearings.
- the products according to the invention (for example, wound dressings) may be worn for a few minutes to 2 weeks, preferably, 1-7 days.
- the pressure sensitive adhesive construction according to the invention take on certain levels of body moisture without affecting its adhesion properties. As a result of the pressure sensitive adhesive moisture properties, its removal from the skin is a painless procedure and does not traumatize the skin, leaving bruises or skin lesions and or painfully remove hair.
- the present invention relates to pressure-sensitive adhesives which exhibit a high degree of adhesion and cohesive strength and elasticity so as to be especially suitable for use in a medical application to human skin and to unique wound care bandages including but not limited to compression, protection, stability and other medical applications that can have more than one "traditional" individual wearing. Additionally, the self-sustaining support form can be removed from the skin and replaced when necessary for repeated use or the cleaning of a wound.
- the interior sterile pad, antibiotic sponge or any interior material can be removed from the pressure sensitive adhesive and replaced with a new application for repeated use.
- the removable pad also protects the pressure sensitive adhesive from the antibiotics.
- the pressure sensitive adhesive can be washed, stored and then reapplied when needed.
- the bandages can stretch to create compression, reduce stress, add stability and can be water resistant.
- the pressure-sensitive adhesives of the present invention are especially useful for long-term use exceeding one day, typically at least seven days without affecting and traumatizing the skin.
- the pressure-sensitive adhesives of the present invention are especially useful for multiple uses, meaning more then one time and not necessarily consecutive days and can be washed and reused.
- the pressure sensitive adhesive is soft, breathable, highly elastic and soft to the skin making it painless to remove.
- Another aspect of this invention relates to medical devices, including compression devices and wound dressings, which incorporate such poly [urethane-(meth)acrylate] pressure-sensitive adhesives therein.
- the fabric combined with the adhesive can enhance blood flow and oxygenation, accelerate the healing process and prevent germ entry. It is also a benefit that the silicone adhesive can reduce unwanted scars resulting from injury, surgery, burns, including severe forms that are hypertrophic or keloid. It also may be used on stretch marks after pregnancy.
- these can be used as therapeutic bandages, wraps, heat and ice packs, pads and eye pads. These items may also be used for animal care such as EyeOn.
- Our technology can keep these type of patches in place so they can produce continuous flow of Anions and Far Infrared Rays that have the same wavelength of animals or people.
- the system is developed to stop pain due to arthritis, diabetes, sports related injuries, and reduction of swelling and inflammation and accelerate the natural healing process of lacerations, fractures, sprains, infected insect bites, skin diseases, sore backs, bone replacements, Gout, Edema, and Dermatitis.
- the present invention system as described herein can be used to make a self-sustaining skin support form system for an improved appearance, streamlining body contours, correcting and assisting in better posture and additional support.
- the self-sustaining fabric or material skin support form system comprises of a sealed, seamed or seamless support edging, with a flexible, stretch fabric, wicking material or material that may consist of a two way, four way stretch or a four way, four way stretch.
- the material may comprise of a water resistant or water proof material that is supported by a second layer bonding material such as a TPU, PES, EVA, PA or PO with thicknesses comprising of .0225mm, .05mm, .08mm, .10mm Or .12mm hot melt adhesive facing with a softening point of 105 degree Celsius and a melting point of 150 degree Celsius where it is secured directly to the first layer with an outward facing pressure sensitive adhesive which attaches to the skin.
- a second layer bonding material such as a TPU, PES, EVA, PA or PO with thicknesses comprising of .0225mm, .05mm, .08mm, .10mm Or .12mm hot melt adhesive facing with a softening point of 105 degree Celsius and a melting point of 150 degree Celsius where it is secured directly to the first layer with an outward facing pressure sensitive adhesive which attaches to the skin.
- the first and second layer may also be adhered to a different third layer which can consist of a flexible, stretch fabric or any material that is then again preferably bonded by a TPU, PES, EVA, PA or PO hot melt adhesive facing with the most common thickness 0.025mm, .05mm and 0.08mm or another support bonding material with an outward facing pressure sensitive adhesive which attaches to the skin that is disposed all over, or at least a substantial area of said inner surface of said support member with a protective release backing to shield the pressure sensitive adhesive from harmful elements.
- An additional support of a TPU or bonding material maybe place on the third layer to prevent excess moisture from penetrating the pressure sensitive adhesive with a potential support material on top of the bonding material therefore strengthening its shape which will assist in preventing the materials from having the edges roll.
- a high-elastic TPU hot melt double sided adhesive film is placed on a release paper liner such as a PET release film or a glassine release paper, or a wax paper. Then a pressure sensitive adhesive layer such as unsaturated 100% silicone gel or liquid, or unsaturated silicone containing a thermally activated catalyst, such as platinum, to a release paper/sheet material that is applied on top of the high-elastic TPU hot melt double sided adhesive film, then a PET release film or a glassine release paper is placed on top of the pressure sensitive adhesive.
- a release paper liner such as a PET release film or a glassine release paper, or a wax paper.
- the pressure sensitive adhesive, hot melt adhesive film and release papers are then rolled to flatten the silicone adhesive to its desired thickness evenly across the surface area of the release papers and to push out and release any trapped air.
- the entire sandwich construct is then rolled through an oven system at an elevated temperature such as 60-200°C, preferably 80-180°C or UV system to partially cure the layer of adhesive. This process removes a portion of the moisture contained in the adhesive so that when applied to fabric or other material the adhesive does not bleed through the fabric to the other side.
- the thickness of the adhesive coating is about 0.025mm to 0.18 mm depending upon the specific product application and its requirements.
- the pressure sensitive adhesive, which attaches to the skin is preferably disposed all over, or at least a substantial area of said inner surface of said support member with a protective release backing to shield the pressure sensitive adhesive from harmful elements.
- a novel adhesively attachable material and method for fabrication thereof which provides a plurality of therapeutic and cosmetic devices for use in direct attachment to the user's skin.
- the inventive method of fabrication provides for a pressure sensitive adhesive attachment which is simultaneously secure for maintenance of the support and is readily removed by peeling back the supporting material layer.
- the method is adapted to medical dressings and wound care having a first side which is waterproof and a second side which has an adhesive for attachment to the skin.
- the dressing provides both protection from moisture and infection as well as wound support.
- An embodiment of the invention is also utilized for lifting and supporting body tissue or for supporting injured tissue.
- the method may be utilized in providing adhesive attachment for portions of fabric used in clothing.
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- Vascular Medicine (AREA)
- Biomedical Technology (AREA)
- Heart & Thoracic Surgery (AREA)
- Life Sciences & Earth Sciences (AREA)
- Animal Behavior & Ethology (AREA)
- General Health & Medical Sciences (AREA)
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Abstract
La présente invention concerne un procédé de fixation d'un adhésif, par exemple de la silicone autocollante sur un matériau, dans le cadre duquel l'adhésif est directement appliqué sur un matériau en utilisant ou pas une couche de support. Ce procédé est adapté aux pansements médicaux et aux produits de soin des plaies possédant une première face imperméable à l'eau et une seconde face comportant un adhésif permettant son maintien en place sur la peau. Ledit pansement protège à la fois de l'humidité et de l'infection et sert de support. Une adaptation de l'invention concerne un système de support corporel visant à supporter des tissus affaissés ou lésés. Ledit matériau peut correspondre à un tissu utilisé pour les vêtements.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US201161430041P | 2011-01-05 | 2011-01-05 | |
| US61/430,041 | 2011-01-05 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| WO2012094264A2 true WO2012094264A2 (fr) | 2012-07-12 |
| WO2012094264A3 WO2012094264A3 (fr) | 2014-04-10 |
Family
ID=46457930
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/US2012/000014 Ceased WO2012094264A2 (fr) | 2011-01-05 | 2012-01-05 | Matériau pouvant être fixé par collage et son procédé de fabrication |
Country Status (1)
| Country | Link |
|---|---|
| WO (1) | WO2012094264A2 (fr) |
Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2018119193A1 (fr) * | 2016-12-21 | 2018-06-28 | Mc10, Inc. | Structures adhésives tamponnées pour patchs portables |
| US10186546B2 (en) | 2008-10-07 | 2019-01-22 | Mc10, Inc. | Systems, methods, and devices having stretchable integrated circuitry for sensing and delivering therapy |
| US10258282B2 (en) | 2013-11-22 | 2019-04-16 | Mc10, Inc. | Conformal sensor systems for sensing and analysis of cardiac activity |
| US10296819B2 (en) | 2012-10-09 | 2019-05-21 | Mc10, Inc. | Conformal electronics integrated with apparel |
| US10325951B2 (en) | 2008-10-07 | 2019-06-18 | Mc10, Inc. | Methods and applications of non-planar imaging arrays |
| US10334724B2 (en) | 2013-05-14 | 2019-06-25 | Mc10, Inc. | Conformal electronics including nested serpentine interconnects |
| US10383219B2 (en) | 2008-10-07 | 2019-08-13 | Mc10, Inc. | Extremely stretchable electronics |
| US10447347B2 (en) | 2016-08-12 | 2019-10-15 | Mc10, Inc. | Wireless charger and high speed data off-loader |
| US10567152B2 (en) | 2016-02-22 | 2020-02-18 | Mc10, Inc. | System, devices, and method for on-body data and power transmission |
| US10986465B2 (en) | 2015-02-20 | 2021-04-20 | Medidata Solutions, Inc. | Automated detection and configuration of wearable devices based on on-body status, location, and/or orientation |
| WO2023030895A1 (fr) * | 2021-09-01 | 2023-03-09 | Vollmar Mariam | Bustier en silicone |
| US11992326B2 (en) | 2016-04-19 | 2024-05-28 | Medidata Solutions, Inc. | Method and system for measuring perspiration |
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| US3819467A (en) * | 1972-06-22 | 1974-06-25 | W Kovac | Laminated adhesive tape |
| JPS5698136A (en) * | 1980-01-08 | 1981-08-07 | Kanegafuchi Chem Ind Co Ltd | Continuous manufacture of laminated substance |
| KR840002646A (ko) * | 1981-12-09 | 1984-07-16 | 고니시 진우에몬 | 구급용 반창고 |
| US4664663A (en) * | 1984-02-13 | 1987-05-12 | Hygienics Industries, Inc. | Disposable waterproof encasement and panty for sanitary pad |
| CZ283133B6 (cs) * | 1992-08-10 | 1998-01-14 | Okanagan House Inc. | Termální obvaz |
| AU2003261331A1 (en) * | 2002-07-30 | 2004-02-16 | Paige Fortner | Adherable garment pads |
| US20050282977A1 (en) * | 2004-06-17 | 2005-12-22 | Emil Stempel | Cross-linked gel and pressure sensitive adhesive blend, and skin-attachable products using the same |
| US20060263596A1 (en) * | 2005-05-06 | 2006-11-23 | Bamborough Derek W | Pressure sensitive adhesives (PSA) laminates |
| WO2007030177A2 (fr) * | 2005-09-06 | 2007-03-15 | Ce Soir Lingerie Co., Inc | Bonnets de soutien-gorge adhesifs reutilisables |
| US7857798B2 (en) * | 2005-12-06 | 2010-12-28 | Tabue Technology, Lp | Strapless G-string or thong |
| US20080014532A1 (en) * | 2006-07-14 | 2008-01-17 | 3M Innovative Properties Company | Laminate body, and method for manufacturing thin substrate using the laminate body |
| US20090306569A1 (en) * | 2008-06-06 | 2009-12-10 | Cook Carolyn F | Tip bandage |
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2012
- 2012-01-05 WO PCT/US2012/000014 patent/WO2012094264A2/fr not_active Ceased
Cited By (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US10325951B2 (en) | 2008-10-07 | 2019-06-18 | Mc10, Inc. | Methods and applications of non-planar imaging arrays |
| US10186546B2 (en) | 2008-10-07 | 2019-01-22 | Mc10, Inc. | Systems, methods, and devices having stretchable integrated circuitry for sensing and delivering therapy |
| US10383219B2 (en) | 2008-10-07 | 2019-08-13 | Mc10, Inc. | Extremely stretchable electronics |
| US10296819B2 (en) | 2012-10-09 | 2019-05-21 | Mc10, Inc. | Conformal electronics integrated with apparel |
| US10334724B2 (en) | 2013-05-14 | 2019-06-25 | Mc10, Inc. | Conformal electronics including nested serpentine interconnects |
| US10258282B2 (en) | 2013-11-22 | 2019-04-16 | Mc10, Inc. | Conformal sensor systems for sensing and analysis of cardiac activity |
| US10986465B2 (en) | 2015-02-20 | 2021-04-20 | Medidata Solutions, Inc. | Automated detection and configuration of wearable devices based on on-body status, location, and/or orientation |
| US10567152B2 (en) | 2016-02-22 | 2020-02-18 | Mc10, Inc. | System, devices, and method for on-body data and power transmission |
| US11992326B2 (en) | 2016-04-19 | 2024-05-28 | Medidata Solutions, Inc. | Method and system for measuring perspiration |
| US10447347B2 (en) | 2016-08-12 | 2019-10-15 | Mc10, Inc. | Wireless charger and high speed data off-loader |
| WO2018119193A1 (fr) * | 2016-12-21 | 2018-06-28 | Mc10, Inc. | Structures adhésives tamponnées pour patchs portables |
| CN110234303A (zh) * | 2016-12-21 | 2019-09-13 | Mc10股份有限公司 | 用于可穿戴贴片的缓冲粘合剂结构 |
| WO2023030895A1 (fr) * | 2021-09-01 | 2023-03-09 | Vollmar Mariam | Bustier en silicone |
Also Published As
| Publication number | Publication date |
|---|---|
| WO2012094264A3 (fr) | 2014-04-10 |
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