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WO2012086706A1 - Oil feed pipe and method for producing same - Google Patents

Oil feed pipe and method for producing same Download PDF

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Publication number
WO2012086706A1
WO2012086706A1 PCT/JP2011/079681 JP2011079681W WO2012086706A1 WO 2012086706 A1 WO2012086706 A1 WO 2012086706A1 JP 2011079681 W JP2011079681 W JP 2011079681W WO 2012086706 A1 WO2012086706 A1 WO 2012086706A1
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WIPO (PCT)
Prior art keywords
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steel pipe
pipe member
oil supply
steel
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/JP2011/079681
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French (fr)
Japanese (ja)
Inventor
坂本 俊治
利男 田上
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Nippon Steel Stainless Steel Corp
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Nippon Steel and Sumikin Stainless Steel Corp
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Publication of WO2012086706A1 publication Critical patent/WO2012086706A1/en
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Ceased legal-status Critical Current

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L58/00Protection of pipes or pipe fittings against corrosion or incrustation
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/001Ferrous alloys, e.g. steel alloys containing N
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/004Very low carbon steels, i.e. having a carbon content of less than 0,01%
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/008Ferrous alloys, e.g. steel alloys containing tin
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/02Ferrous alloys, e.g. steel alloys containing silicon
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/04Ferrous alloys, e.g. steel alloys containing manganese
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/06Ferrous alloys, e.g. steel alloys containing aluminium
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/26Ferrous alloys, e.g. steel alloys containing chromium with niobium or tantalum
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/28Ferrous alloys, e.g. steel alloys containing chromium with titanium or zirconium
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D13/00Electrophoretic coating characterised by the process
    • C25D13/12Electrophoretic coating characterised by the process characterised by the article coated
    • C25D13/14Tubes; Rings; Hollow bodies
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L3/00Supports for pipes, cables or protective tubing, e.g. hangers, holders, clamps, cleats, clips, brackets
    • F16L3/22Supports for pipes, cables or protective tubing, e.g. hangers, holders, clamps, cleats, clips, brackets specially adapted for supporting a number of parallel pipes at intervals
    • F16L3/237Supports for pipes, cables or protective tubing, e.g. hangers, holders, clamps, cleats, clips, brackets specially adapted for supporting a number of parallel pipes at intervals for two pipes

Definitions

  • the portion of the oil supply pipe where corrosion is a concern is the gap structure on the outer surface of the oil supply pipe that is exposed to a salt damage environment.
  • Conventionally, cationic electrodeposition coating has been used as a means for improving the salt corrosion resistance of the gaps.
  • the corrosion of the portion where the coating film was not formed inside the gap was more severe than the portion where the coating film was formed even if the area was a little.
  • the corrosion resistance of the part where the electrodeposition coating film is formed has no problem in practice, and if the electrodeposition coating film is previously formed in the gap portion, it is found that no corrosion problem occurs. The present invention has been accomplished.
  • the gap structure portion 3 has a cationic electrodeposition coating film on the surface of each of the steel pipe member 1 and the binding component (metal fitting component) 2, and the cationic electrodeposition coating films are in contact with each other in the gap structure portion 3.
  • This problem has been solved by adopting a structure (or a structure in which the gap structure is filled with the cationic electrodeposition coating film).
  • the binding parts are made of a non-metallic material, only the steel pipe member has a cationic electrodeposition coating film in the gap component, and the cationic electrodeposition coating film is not formed on the binding parts that are a non-metallic material. Also good.
  • description will be made on the assumption that both the steel pipe member and the binding component are metal materials.
  • “each of the steel pipe member and the binding part” as having a cationic electrodeposition coating film may be read as “steel pipe member only”.

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • General Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • Cooling, Air Intake And Gas Exhaust, And Fuel Tank Arrangements In Propulsion Units (AREA)

Abstract

The present invention relates to an oil feed pipe, which is advantageous from the viewpoint of the cost and has excellent salt damage/corrosion resistance, and a method for producing the oil feed pipe. The gist of the present invention is an oil feed pipe which is composed of: a steel pipe member (1) that is formed of a steel pipe of a ferritic stainless steel which contains, in mass%, 0.015% or less of C, 0.01-0.50% of Si, 0.01-0.50% of Mn, 0.050% or less of P, 0.010% or less of S, 0.015% of less of N, 0.010-0.100% of Al, 13.0-18.0% of Cr and additionally 0.03-0.30% of Ti and/or 0.03-0.30% of Nb, and if necessary 0.0002-0.0050% of B and/or 0.01-0.50% of Sn; and a binding component (2) that is attached to the steel pipe member (1). The surface between the binding component (2) and the steel pipe member (1), said surface being exposed to a salt damage environment, is provided with a gap structure (3), and a cationic electrodeposition coating film is formed all over the internal surface of the gap structure. Consequently, the oil feed pipe has excellent salt damage/corrosion resistance, while being advantageous from the viewpoint of the cost.

Description

給油管およびその製造方法Oil supply pipe and manufacturing method thereof

 本発明は、自動車用の給油管に関する。特に、現用のSUS436Lよりコスト的に優位な素材より成り、かつ現用材相当の耐食性を確保した給油管に関する。 The present invention relates to an oil supply pipe for an automobile. In particular, the present invention relates to an oil supply pipe made of a material superior in cost to the current SUS436L and having corrosion resistance equivalent to that of the current material.

 自動車用の給油管には、米国の法規制で15年間もしくは15万マイル走行の寿命保証が義務付けられており、ステンレス鋼(SUS436L:17Cr-1.2Mo)を素材とした給油管が既に実用化されている。 The oil supply pipe for automobiles is obliged to guarantee the life of 15 years or 150,000 miles by US regulations, and the oil supply pipe made of stainless steel (SUS436L: 17Cr-1.2Mo) has already been put into practical use. Has been.

 北米地区を走行する自動車は融雪塩環境に曝されるので、給油管に適用される素材には優れた塩害耐食性が求められる。給油管には、従来SUS436Lが適用されてきたが、昨今の資源価格高騰を背景として素材コスト低減が求められている。SUS436Lは高価なMoを1%程度含有しており、Moを含まないAISI439鋼(17Cr)に代替するだけでも大きなコスト低減効果が得られる。 Since automobiles traveling in the North American region are exposed to a snow melting salt environment, the material applied to the oil supply pipe is required to have excellent salt corrosion resistance. Conventionally, SUS436L has been applied to the oil supply pipe, but there is a demand for a reduction in material cost against the background of the recent rise in resource prices. SUS436L contains about 1% of expensive Mo, and even if it is replaced with AISI 439 steel (17Cr) not containing Mo, a great cost reduction effect can be obtained.

 しかしながら、素材の合金元素削減は耐食性劣化を招く。そこで、素材の低級化による弱点を別の方法で補う必要がある。 However, the reduction of alloy elements in the material causes deterioration of corrosion resistance. Therefore, it is necessary to compensate for the weakness caused by the lowering of the material by another method.

 給油管における腐食懸念部位は、塩害環境に曝される給油管外面側の隙間構造部である。従来、隙間部の塩害耐食性を向上させる手段としてカチオン電着塗装が用いられてきた。 The portion of the oil supply pipe where corrosion is a concern is the gap structure on the outer surface of the oil supply pipe that is exposed to a salt damage environment. Conventionally, cationic electrodeposition coating has been used as a means for improving the salt corrosion resistance of the gaps.

 特許文献1では、SUS436パイプを素材としてプロジェクション溶接を用いて組み立てた給油管にカチオン電着塗装を施す方法が開示されている。しかしながら、この技術はSUS436を素材としたものであり、SUS436においても防錆が完全とはいえない。従って、より低級な素材を用いた鋼には、この技術を適用しただけでは充分な防錆効果が得られることはできない。 Patent Document 1 discloses a method of applying cationic electrodeposition coating to an oil supply pipe assembled by using projection welding using a SUS436 pipe as a raw material. However, this technique uses SUS436 as a raw material, and SUS436 is not completely rust-proof. Therefore, a steel using a lower material cannot obtain a sufficient rust prevention effect only by applying this technique.

 特許文献2では、SUS436を素材として組み立てた給油管に静電塗装を施して隙間腐食を防止する技術が開示されている。
 特許文献3では、ステンレス鋼製給油管に耐チップ塗装を施し、チッピングを受けても防錆性を確保する技術が示されている。しかしながら、これらの技術は電着塗装の場合よりも塗装コストがかかる。一方、隙間の内部には塗装できないため、十分な防錆効果が得られる保証はない。
Patent Document 2 discloses a technique for preventing crevice corrosion by applying electrostatic coating to an oil supply pipe assembled using SUS436 as a raw material.
Patent Document 3 discloses a technique for ensuring anticorrosion even when chipping is applied to a stainless steel oil supply pipe and chipping is applied. However, these techniques are more costly than the electrodeposition coating. On the other hand, since the interior of the gap cannot be painted, there is no guarantee that a sufficient rust prevention effect will be obtained.

 特許文献4では、塗装以外の防錆方法について提示されている。すなわち、ステンレス鋼製給油管の組み立てにおける溶接、ろう付け、塑性加工などによって不働態皮膜が損なわれた部分や隙間部分に亜鉛を塗布して犠牲防食させる技術が開示されている。しかしながら、腐食懸念部位の全てに亜鉛を塗布するのは煩雑であるし手間がかかる。また、亜鉛は高価な金属である上に、塩害環境で消耗し易いので必要量が多くなるとの問題がある。これらのことから、給油管において亜鉛による犠牲防食は現実的な対策とは言い難い。 Patent Document 4 presents a rust prevention method other than painting. That is, a technique for applying sacrificial corrosion protection by applying zinc to a portion where a passive state film is damaged or a gap portion by welding, brazing, plastic working or the like in assembling a stainless steel oil supply pipe is disclosed. However, it is cumbersome and troublesome to apply zinc to all of the corrosion-prone portions. In addition, since zinc is an expensive metal and is easily consumed in a salt damage environment, there is a problem that the required amount increases. For these reasons, it is difficult to say that sacrificial corrosion protection with zinc in the oil supply pipe is a realistic measure.

特開2002-242779号公報Japanese Patent Laid-Open No. 2002-242779 特開2004-210003号公報JP 2004-210003 A 特開2006-231207号公報JP 2006-231207 A 特開2005-206064号公報Japanese Patent Laid-Open No. 2005-206064

 本発明は、MoやZnを使用せずSUS436Lよりコスト的に優位な素材を用いることを前提とし、塩害耐食性を確保することを目的とする。特に結束部品で自動車用給油管を支えるような構造体の場合、結束部品と給油管との隙間の防食性が問題となる。従来のように、当該構造体を構成した後に防食塗装を行ったのでは、前記隙間部分が十分に塗装できず、結果的にその部分が腐食し、寿命上のネックとなっていた。そこで、本発明は、こうした構造体の隙間部分の防食性を向上させることにより、コスト的に優位な素材を用いても全体として腐食寿命を延ばすことを課題としている。 The present invention is based on the premise that a material superior in cost to SUS436L is used without using Mo or Zn, and an object thereof is to secure salt corrosion resistance. In particular, in the case of a structure that supports an automobile oil supply pipe with a binding part, the corrosion resistance of the gap between the binding part and the oil supply pipe becomes a problem. If the anticorrosion coating is performed after the structure is formed as in the prior art, the gap portion cannot be sufficiently coated, resulting in corrosion of the portion and a bottleneck in life. Then, this invention makes it a subject to extend a corrosion life as a whole, even if it uses the material superior in cost by improving the corrosion resistance of the clearance gap part of such a structure.

 本発明者らは、上記課題を解決するために鋭意検討を行った。そこで、コストパフォーマンス(費用対効果)のよい防食法としては従来からも実績のあるカチオン電着塗装に着目した。すなわち、電着塗装およびその対象を工夫することで防食性を高め、その効果をMoやZnを使用しない低級化素材(フェライト系ステンレス鋼)に適用できると考えた。そこで、先ず、前記構造体において、電着塗装を施したSUS436L製給油管と結束部品との隙間内部の塗膜形成状況を調査すると共に、構造体全体を塩害腐食試験に供して腐食状況を詳細に観察した。その結果、隙間内部に塗膜が形成されていなかった部分の腐食は、その面積が僅かでも塗膜が形成された部分に比べ腐食損傷が激しいことを知見した。また、電着塗装皮膜が形成された部位の防食性は、実用上問題がないことから、予め隙間部分となるところに電着塗装皮膜を形成させておけば腐食問題は生じないことを見出し、本発明を成すに至った。 The present inventors have intensively studied to solve the above problems. Therefore, we focused on cationic electrodeposition coating, which has been proven in the past, as an anticorrosion method with good cost performance (cost effectiveness). That is, it was considered that the anticorrosion property can be improved by devising the electrodeposition coating and its object, and the effect can be applied to a lowering material (ferritic stainless steel) not using Mo or Zn. Therefore, first of all, in the structure, the state of coating film formation in the gap between the electrodeposition-coated SUS436L oil supply pipe and the bundled parts is investigated, and the entire structure is subjected to a salt damage corrosion test to examine the corrosion state in detail. Observed. As a result, it was found that the corrosion of the portion where the coating film was not formed inside the gap was more severe than the portion where the coating film was formed even if the area was a little. In addition, the corrosion resistance of the part where the electrodeposition coating film is formed has no problem in practice, and if the electrodeposition coating film is previously formed in the gap portion, it is found that no corrosion problem occurs. The present invention has been accomplished.

 本発明の要旨は以下の通りである。
(1)質量%で、
C:≦0.015%、
Si:0.01~0.50%、
Mn:0.01~0.50%、
N≦0.015%、
Al:0.010~0.100%、
Cr:13.0~18.0%、を含有し、
更に、Ti:0.03~0.30%およびNb:0.03~0.30%の1種または2種を含有し、
不純物として
P≦0.050%、
S≦0.010%、
に制限し、
残部がFeおよび不可避的不純物より成るフェライト系ステンレス鋼を素材とした鋼管から成型した鋼管部材と、前記鋼管部材に取り付けられた結束部品からなる給油管であって、前記鋼管部材に取り付けられる結束部品と鋼管部材との間において、塩害環境に曝される表面に隙間構造部を有し、前記隙間構造部内部の結束部品と鋼管部材の両方または鋼管部材のみの全表面に対してカチオン電着塗膜が形成されていることを特徴とする給油管。
(2)前記フェライト系ステンレス鋼が、さらに質量%で、
B:0.0002~0.0050%、
Sn:0.01~0.50%、
Ni:0.5%以下、
Cu:0.5%以下、
Mo:0.5%以下、
V:0.5%以下、
Co:0.5%以下、
Mg:0.005%以下、
Ca:0.005%以下、
Zr:0.1%以下,
La:0.1%以下,
Y:0.1%以下,
Hf:0.1%以下,
REM:0.1%以下の1種または2種を含有することを特徴とする上記(1)に記載の給油管。
(3)前記隙間構造部において、前記鋼管部材と結束部品それぞれの表面にカチオン電着塗膜を有し、隙間構造部において当該カチオン電着塗膜同士が接触していることを特徴とする上記(1)又は(2)に記載の給油管。
(4)前記結束部品は、ボルトナットによって鋼管部材に締結されていることを特徴とする上記(1)乃至(3)のいずれかに記載の給油管。
(5)質量%で、C:≦0.015%、Si:0.01~0.50%、Mn:0.01~0.50%、N:≦0.015%、Al:0.010~0.100%、Cr:13.0~18.0%、を含有し、更に、Ti:0.03~0.30%およびNb:0.03~0.30%の1種または2種を含有し、不純物とてP≦0.050%、S:≦0.010%に制限し、残部がFeおよび不可避的不純物より成るフェライト系ステンレス鋼を素材とした鋼管から成型した鋼管部材と、前記鋼管部材に取り付けられた結束部品からなる給油管であって、当該結束部品の当該鋼管部材への取り付け方法がボルトナットによる機械的締結であり、予め結束部品と鋼管部材に対して別々にまたは鋼管部材のみにカチオン電着塗装を施した後に締結することを特徴とする給油管の製造方法。
(6)前記フェライト系ステンレス鋼が、さらに質量%で、B:0.0002~0.0050%、Sn:0.01~0.50%、Ni:0.5%以下、Cu:0.5%以下、Mo:0.5%以下、V:0.5%以下、Co:0.5%以下、Mg:0.005%以下、Ca:0.005%以下、Zr:0.1%以下,La:0.1%以下,Y:0.1%以下,Hf:0.1%以下,REM:0.1%以下の1種または2種を含有することを特徴とする上記(5)に記載の給油管の製造方法。
(7)締結した前記鋼管部材と結束部品の接触面において、それぞれの接触面のカチオン電着塗膜同士が接触していることを特徴とする上記(5)又は(6)に記載の給油管の製造方法。
The gist of the present invention is as follows.
(1) In mass%,
C: ≦ 0.015%
Si: 0.01 to 0.50%,
Mn: 0.01 to 0.50%,
N ≦ 0.015%,
Al: 0.010 to 0.100%,
Cr: 13.0 to 18.0%,
Furthermore, it contains one or two of Ti: 0.03-0.30% and Nb: 0.03-0.30%,
P ≦ 0.050% as an impurity,
S ≦ 0.010%,
Limited to
A steel pipe member formed from a ferritic stainless steel made of ferritic stainless steel, the balance of which is Fe and inevitable impurities, and an oil supply pipe made of a binding part attached to the steel pipe member, the binding part attached to the steel pipe member And a steel pipe member having a gap structure on the surface exposed to the salt damage environment, and cation electrodeposition coating on the entire surface of both the binding part and the steel pipe member inside the gap structure or only the steel pipe member An oil supply pipe having a film formed thereon.
(2) The ferritic stainless steel is further mass%,
B: 0.0002 to 0.0050%,
Sn: 0.01 to 0.50%,
Ni: 0.5% or less,
Cu: 0.5% or less,
Mo: 0.5% or less,
V: 0.5% or less,
Co: 0.5% or less,
Mg: 0.005% or less,
Ca: 0.005% or less,
Zr: 0.1% or less,
La: 0.1% or less,
Y: 0.1% or less,
Hf: 0.1% or less,
REM: The oil supply pipe according to (1) above, which contains one or two of 0.1% or less.
(3) The said gap structure part has a cationic electrodeposition coating film on the surface of each of the said steel pipe member and a binding component, The said cationic electrodeposition coating film is contacting each other in a clearance structure part (1) or the oil supply pipe according to (2).
(4) The oil supply pipe according to any one of (1) to (3), wherein the binding part is fastened to a steel pipe member by a bolt and nut.
(5) By mass%, C: ≦ 0.015%, Si: 0.01 to 0.50%, Mn: 0.01 to 0.50%, N: ≦ 0.015%, Al: 0.010 -0.100%, Cr: 13.0-18.0%, and further, one or two of Ti: 0.03-0.30% and Nb: 0.03-0.30% A steel pipe member formed from a steel pipe made of ferritic stainless steel made of ferritic stainless steel with the balance being limited to P ≦ 0.050% and S: ≦ 0.010% as the impurities, the balance being Fe and inevitable impurities, An oil supply pipe composed of a binding part attached to the steel pipe member, wherein the binding method of the binding part to the steel pipe member is mechanical fastening by a bolt and nut, or separately for the binding part and the steel pipe member in advance. Fastening after applying cationic electrodeposition coating to steel pipe members only Method for producing a filler tube, characterized.
(6) The ferritic stainless steel is further mass%, B: 0.0002 to 0.0050%, Sn: 0.01 to 0.50%, Ni: 0.5% or less, Cu: 0.5 % Or less, Mo: 0.5% or less, V: 0.5% or less, Co: 0.5% or less, Mg: 0.005% or less, Ca: 0.005% or less, Zr: 0.1% or less , La: 0.1% or less, Y: 0.1% or less, Hf: 0.1% or less, REM: 0.1% or less, or one or two of the above (5) The manufacturing method of the oil supply pipe of description.
(7) The oil supply pipe according to (5) or (6) above, wherein the cationic electrodeposition coating films on the contact surfaces are in contact with each other at the contact surfaces of the fastened steel pipe member and the bundled parts. Manufacturing method.

 本発明によって、塩害耐食性を安定的に確保しつつコスト的に優位な給油管が提供できるので、産業上の効果は大きい。
According to the present invention, an oil supply pipe that is superior in terms of cost can be provided while stably securing salt corrosion resistance.

図1は、ボルトナットによって給油管本体に結束部品が締結された状態を示す図である。FIG. 1 is a diagram illustrating a state in which a binding component is fastened to the oil supply pipe main body by bolts and nuts. 図2は、隙間サンプルを示す図であり、(a)は上面図、(b)(c)はA-A矢視部分断面図であり、(b)は隙間形成前に塗装した例、(c)は隙間形成後に塗装した比較例の図である。FIG. 2 is a view showing a gap sample, (a) is a top view, (b) and (c) are AA arrow partial cross-sectional views, (b) is an example of coating before gap formation, ( c) is a view of a comparative example painted after forming a gap. 図3は、従来の給油管に存在する隙間構造の例を示す図である。(a)は、全体構成の鳥瞰図を示し、(b)は結束部品取り付け部分の断面模式図を示す。FIG. 3 is a diagram illustrating an example of a gap structure existing in a conventional oil supply pipe. (A) shows the bird's-eye view of the whole structure, (b) shows the cross-sectional schematic diagram of a binding component attachment part.

 以下、本発明について詳細に説明する。
 通常、自動車用給油管は、結束部品(金具部品)によって車体に固定されている。図1には、ブリーザーチューブとともに結束部品で固定されている態様を例示する。従来の給油管は、図3に例示するように、鋼管部材であるメインパイプとブリーザーチューブを結束して車体に固定するための結束部品(金具部品)が、メインパイプに溶接によって取り付けられている。このとき、結束部品(金具部品)とメインパイプあるいはブリーザーチューブの溶接部近傍に隙間が形成されている様子を示す。このような隙間の内部に電着塗膜を形成させるのは通常は困難である。隙間開口量が小さすぎるため、電着塗料液が隙間内部に侵入し得ないためである。
 給油管や結束部品で構成される構造体において、わずかでも金属面が露出していると塩害腐食が進行する。そこで、本発明は、このような構造体においても、金属面の露出をなくす電着塗膜の形成が重要である。
Hereinafter, the present invention will be described in detail.
Usually, an automobile oil supply pipe is fixed to a vehicle body by a binding part (metal part). In FIG. 1, the aspect fixed with the binding component with the breather tube is illustrated. In the conventional oil supply pipe, as illustrated in FIG. 3, a bundling part (metal part) for bundling a main pipe, which is a steel pipe member, and a breather tube and fixing it to a vehicle body is attached to the main pipe by welding. . At this time, a state is shown in which a gap is formed in the vicinity of the welded part of the bundled part (metal part) and the main pipe or breather tube. It is usually difficult to form an electrodeposition coating within such a gap. This is because the gap opening amount is too small, so that the electrodeposition coating liquid cannot penetrate into the gap.
In a structure composed of oil supply pipes and bundling parts, salt damage corrosion proceeds if even a slight metal surface is exposed. Therefore, in the present invention, it is important to form an electrodeposition coating film that eliminates the exposure of the metal surface even in such a structure.

 なお、本発明において、結束部品としては後述のように金属材料と非金属材料のいずれを用いても良い。結束部品として金属材料を用いる場合、結束部品を金具部品ともいう。
 以下、鋼製のメインパイプ1aとブリーザーチューブ1bを総称して鋼管部材1とよぶ。ただし、ブリーザーチューブが鋼製ではない場合は、鋼管部材1からブリーザーチューブを除外したものを鋼管部材とよぶ。
 また、鋼管部材1と結束部品2に挟まれる空間を隙間構造部3と呼ぶ。
In the present invention, as the binding component, either a metal material or a non-metal material may be used as will be described later. When a metal material is used as the binding part, the binding part is also referred to as a metal part.
Hereinafter, the steel main pipe 1 a and the breather tube 1 b are collectively referred to as a steel pipe member 1. However, when the breather tube is not made of steel, the steel pipe member 1 excluding the breather tube is called a steel pipe member.
A space sandwiched between the steel pipe member 1 and the binding component 2 is referred to as a gap structure portion 3.

 本発明においては、隙間構造部3において、鋼管部材1と結束部品(金具部品)2それぞれの表面にカチオン電着塗膜を有し、隙間構造部3において当該カチオン電着塗膜同士が接触している構造(若しくは、隙間構造部が当該カチオン電着塗膜で充満している構造)とすることにより、この問題を解決した。結束部品を非金属材料で構成する場合には、隙間構成部にカチオン電着塗膜を有するのは鋼管部材のみとし、非金属材料である結束部品にはカチオン電着塗膜を形成しなくても良い。以下、鋼管部材および結束部品ともに金属材料であることを前提に説明する。結束部品が非金属材料の場合は、カチオン電着塗膜を有するものとしての「鋼管部材と結束部品のそれぞれ」を「鋼管部材のみ」と読み替えればよい。 In the present invention, the gap structure portion 3 has a cationic electrodeposition coating film on the surface of each of the steel pipe member 1 and the binding component (metal fitting component) 2, and the cationic electrodeposition coating films are in contact with each other in the gap structure portion 3. This problem has been solved by adopting a structure (or a structure in which the gap structure is filled with the cationic electrodeposition coating film). When the binding parts are made of a non-metallic material, only the steel pipe member has a cationic electrodeposition coating film in the gap component, and the cationic electrodeposition coating film is not formed on the binding parts that are a non-metallic material. Also good. Hereinafter, description will be made on the assumption that both the steel pipe member and the binding component are metal materials. When the binding part is a non-metallic material, “each of the steel pipe member and the binding part” as having a cationic electrodeposition coating film may be read as “steel pipe member only”.

 鋼管部材1と結束部品(金具部品)2とを結合して隙間構造部を形成する前に、予め鋼管部材1と結束部品(金具部品)2のそれぞれの表面にカチオン電着塗膜を形成する。特に、鋼管部材1と結束部品(金具部品)2の表面であって隙間構造部3を形成する部分についてカチオン電着塗膜を形成する。その後、鋼管部材1と結束部品(金具部品)2とを結合して隙間構造部3を形成することにより、隙間構造部3内部の鋼管部材1と結束部品(金具部品)2のそれぞれの全表面に対してカチオン電着塗膜が形成されていることとなる。鋼管部材1と結束部品(金具部品)2両方の表面であって隙間構造部3を形成する部分についてカチオン電着塗膜を形成した後に鋼管部材1と結束部品(金具部品)2とを結合して隙間構造部3を形成することにより、隙間構造部3において、鋼管部材1と結束部品2のそれぞれの表面にカチオン電着塗膜を有し、隙間構造部3においてカチオン電着塗膜同士が接触していることとなる。カチオン電着塗膜同士が接触することにより、隙間構造部において鋼管部材や結合部品自体が露出することがなくすことができる。これにより、給油管としての防食上のネックであった、結合部品と鋼管部材の接触部のわずかな金属面露出を回避することができ、給油管として耐食性を格段に向上させることができることになる。 Before the steel pipe member 1 and the binding part (metal part) 2 are joined to form the gap structure, a cationic electrodeposition coating is formed on the surfaces of the steel pipe member 1 and the binding part (metal part) 2 in advance. . In particular, a cationic electrodeposition coating film is formed on the surface of the steel pipe member 1 and the bundling component (metal component) 2 that forms the gap structure portion 3. Thereafter, the steel pipe member 1 and the binding part (metal part) 2 are joined to form the gap structure part 3, whereby the entire surface of each of the steel pipe member 1 and the binding part (metal part) 2 inside the gap structure part 3. In contrast, a cationic electrodeposition coating film is formed. After forming the cationic electrodeposition coating on the surface of both the steel pipe member 1 and the binding part (metal part) 2 and forming the gap structure part 3, the steel pipe member 1 and the binding part (metal part) 2 are combined. By forming the gap structure portion 3, the gap structure portion 3 has a cationic electrodeposition coating film on each surface of the steel pipe member 1 and the binding component 2, and the cationic electrodeposition coating films are formed in the gap structure portion 3. It will be in contact. When the cationic electrodeposition coating films are in contact with each other, it is possible to prevent the steel pipe member and the coupling component itself from being exposed in the gap structure portion. Thereby, the slight metal surface exposure of the contact part of a coupling component and a steel pipe member which was a bottleneck on corrosion prevention as an oil supply pipe can be avoided, and corrosion resistance can be remarkably improved as an oil supply pipe. .

 また、本発明の給油管は、図1に示すように、結束部品(金具部品)2は、ボルトナット4によって締結されていると好ましい。溶接によって接合してもよい(図3)が、その場合、溶接部および溶接部周辺(溶接による熱影響部)で、カチオン電着塗膜が蒸発することがあるからである。溶接による場合は、溶接後に再度カチオン電着塗膜を形成する必要が生じる。 Further, in the oil supply pipe of the present invention, as shown in FIG. 1, it is preferable that the binding part (metal part) 2 is fastened by a bolt and nut 4. It is because joining may be carried out by welding (FIG. 3), in that case, the cationic electrodeposition coating film may evaporate around the welded portion and the welded portion (heat affected zone by welding). In the case of welding, it is necessary to form a cationic electrodeposition coating again after welding.

 また、本発明の給油管の製造方法において、図1に例示するような、ボルトナット4を用いて結束部品(金具部品)2を給油管本体の鋼管部材1に機械的に締結する場合は、予め結束部品(金具部品)2と鋼管部材1を別々にカチオン電着塗装した後に締結するとよい。この方法を採ることによって隙間構造部3内部の全表面(隙間構造部3内部を形成する全ての部位)にわたってカチオン電着塗膜を確実に形成させることができる。結束部品が金属材料で構成される場合には結束部品と鋼管部材の両方に別々にカチオン電着塗装を施した後に結束する。結束部材が非金属材料で構成される場合には鋼管部材のみにカチオン電着塗装を施した後に結束しても良い。 Further, in the method of manufacturing the oil supply pipe of the present invention, when the binding part (metal part) 2 is mechanically fastened to the steel pipe member 1 of the oil supply pipe body using a bolt and nut 4 as illustrated in FIG. It is good to fasten after carrying out the cationic electrodeposition coating of the binding part (metal fitting part) 2 and the steel pipe member 1 separately beforehand. By adopting this method, it is possible to reliably form a cationic electrodeposition coating film over the entire surface inside the gap structure portion 3 (all portions forming the inside of the gap structure portion 3). When the binding component is made of a metal material, the binding component and the steel pipe member are separately subjected to cationic electrodeposition coating and then bonded. When the binding member is made of a non-metallic material, the binding may be performed after the cationic electrodeposition coating is applied only to the steel pipe member.

 次に、鋼管部材の素材について説明する。ここで言う鋼管部材とは、給油管を構成する鋼管を意味する。例えば、内部に燃料ガスが充満するメインパイプとブリーザーチューブが該当する。 Next, the material of the steel pipe member will be described. The steel pipe member referred to here means a steel pipe constituting the oil supply pipe. For example, a main pipe and a breather tube filled with fuel gas are applicable.

 本発明者らは、SUS436Lより合金元素含有量が少なく、Moや、Ni,Cuなどの高価な耐食性向上元素を含有しないフェライト系ステンレス鋼製の給油管でも、安定した塩害耐食性が得られる給油管の構造を見出した。本発明に係るステンレス鋼は、従来のSUS436Lと比較すると、その塩害耐食性は劣る。しかしながら、カチオン電着塗膜と組み合わせることにより、実用上問題ない耐食性を有することを確認した。そのフェライト系ステンレス鋼の成分値について、以下に説明する。 The present inventors have an oil supply pipe that has a stable salt damage corrosion resistance even in a ferritic stainless steel oil supply pipe that has a lower alloy element content than SUS436L and does not contain an expensive corrosion resistance improving element such as Mo, Ni, or Cu. The structure of was found. The stainless steel according to the present invention is inferior in salt corrosion resistance as compared with the conventional SUS436L. However, when combined with a cationic electrodeposition coating film, it has been confirmed that it has corrosion resistance with no practical problems. The component values of the ferritic stainless steel will be described below.

 C、N:CおよびNは、溶接熱影響部における粒界腐食の原因となる元素であり、耐食性を劣化させる。また、冷間加工性を劣化させる。このため、C,Nの含有量はできるだけ低レベルに制限すべきである。耐食性の観点から、C、Nの上限は0.015%とするのが望ましく、より望ましは0.010%である。なお、下限値は特に規定するものではないが、精錬コストを考慮して、C:0.0010%、N:0.0050%とするのが良い。 C, N: C and N are elements that cause intergranular corrosion in the weld heat affected zone, and deteriorate the corrosion resistance. Moreover, cold workability is deteriorated. For this reason, the content of C and N should be limited to the lowest possible level. From the viewpoint of corrosion resistance, the upper limit of C and N is preferably 0.015%, and more preferably 0.010%. In addition, although a lower limit is not prescribed | regulated in particular, considering refinement cost, it is good to set it as C: 0.0010% and N: 0.0050%.

 Si:Siは精錬工程における脱酸元素として有用であり、0.01%以上を含有させるが、加工性を劣化させるため多量に含有させるべきではなく上限を0.50%に制限するのがよい。好ましい範囲は0.10~0.30%である。 Si: Si is useful as a deoxidizing element in the refining process and contains 0.01% or more. However, in order to deteriorate the workability, it should not be contained in a large amount, and the upper limit should be limited to 0.50%. . A preferred range is 0.10 to 0.30%.

 Mn:Mnも脱酸元素、S固定元素として0.01%以上を含有させるが、Mnも加工性を劣化させるため多量に含有させるべきではなく上限を0.50%に制限するのがよい。好ましい範囲は、0.10~0.30%である。 Mn: Mn also contains 0.01% or more as a deoxidizing element and S-fixing element, but Mn should not be contained in a large amount in order to deteriorate the workability, and the upper limit should be limited to 0.50%. A preferred range is 0.10 to 0.30%.

 P:Pは加工性を著しく劣化させる元素であるため、Pの含有量は可及的低レベルが望ましい。不純物として許容可能なPの含有量の上限を0.050%とする。望ましいPの上限値は0.030%である。 P: Since P is an element that significantly deteriorates workability, the P content is preferably as low as possible. The upper limit of the allowable P content as an impurity is 0.050%. A desirable upper limit of P is 0.030%.

 S:Sは耐食性を劣化させる元素であるため、Sの含有量は可及的低レベルが望ましい。不純物として許容可能なSの含有量の上限を0.010%とする。望ましいS含有量の上限値は0.0050%である。 S: Since S is an element that deteriorates the corrosion resistance, the content of S is preferably as low as possible. The upper limit of the S content acceptable as an impurity is set to 0.010%. A desirable upper limit of the S content is 0.0050%.

 Cr:Crは耐食性を確保する基本的元素であり適量の含有が必須であり、Cr含有量の下限を13.0%とする必要がある。一方、加工性を劣化させる元素であることと合金コスト抑制の観点から上限含有量を18.0%に設定するのがよい。Cr含有量の好ましい範囲は15.0%~17.5%であり、より好ましくは16.5%~17.5%である。 Cr: Cr is a basic element that ensures corrosion resistance, and an appropriate amount is essential, and the lower limit of the Cr content needs to be 13.0%. On the other hand, the upper limit content is preferably set to 18.0% from the viewpoints of being an element that deteriorates workability and suppressing alloy costs. The preferable range of the Cr content is 15.0% to 17.5%, more preferably 16.5% to 17.5%.

 Al:Alは脱酸元素として有用であり、脱酸に必要な最小量として0.010%を含有させるが、加工性を劣化させるため多量に含有させるべきではなく上限を0.100%に制限するのがよい。好ましくは、含有量の上限を0.070%とするのが良い。 Al: Al is useful as a deoxidizing element and contains 0.010% as the minimum amount necessary for deoxidation. However, in order to deteriorate the workability, the upper limit should be limited to 0.100%. It is good to do. Preferably, the upper limit of the content is 0.070%.

 本発明においては、TiとNbの1種又は2種を含有する。
 Ti:TiはC,Nを炭窒化物として固定して粒界腐食を抑制する作用を有する。このため0.03%を下限として含有させるが、過剰に含有させても効果は飽和し加工性を損なうため、含有量の上限を0.30%とする。なお、Tiの適正含有量としてC,N合計含有量の5倍量以上かつ30倍量以下が望ましい。Tiは、CとNの合計量の10倍~25倍の範囲で含有させるのが好ましい。
In this invention, 1 type or 2 types of Ti and Nb are contained.
Ti: Ti has the action of fixing C and N as carbonitrides and suppressing intergranular corrosion. For this reason, 0.03% is contained as the lower limit, but even if it is contained excessively, the effect is saturated and the workability is impaired, so the upper limit of the content is made 0.30%. In addition, the proper content of Ti is preferably 5 times or more and 30 times or less the total content of C and N. Ti is preferably contained in the range of 10 to 25 times the total amount of C and N.

 Nb:NbはTiと同様に、NbはC,Nを炭窒化物として固定して粒界腐食を抑制する作用を有するので0.03%を下限として含有させるが、過剰に含有させると加工性を損なうため含有量の上限を0.30%とする。なお、Nbの適正含有量としてC,N合計含有量の5倍量以上かつ30倍量以下がよい。Nbは、CとNの合計量の10倍~20倍の範囲で含有させるのが好ましい。 Nb: Nb, like Ti, Nb fixes C and N as carbonitrides and suppresses intergranular corrosion, so 0.03% is included as the lower limit. Therefore, the upper limit of the content is made 0.30%. The appropriate content of Nb is preferably 5 times or more and 30 times or less the total content of C and N. Nb is preferably contained in a range of 10 to 20 times the total amount of C and N.

 B:Bは2次加工脆化や熱間加工性劣化を防止するのに有用な元素であり、耐食性には影響を与えない元素である。このため必要に応じて0.0002%を下限として含有させるが、0.0050%を超えるとかえって熱間加工性が劣化するので、上限を0.0050%とするのが良い。好ましくは、B含有量の上限を0.0020%とするのが良い。 B: B is an element useful for preventing secondary work embrittlement and hot workability deterioration, and does not affect corrosion resistance. Therefore, if necessary, 0.0002% is contained as the lower limit. However, if it exceeds 0.0050%, hot workability deteriorates, so the upper limit is preferably made 0.0050%. Preferably, the upper limit of the B content is 0.0020%.

 Sn:Snは微量の含有で耐食性を向上させるのに有用な元素であり、必要に応じて含有させる。含有量0.01%未満では耐食性向上効果は発現されず、0.50%を超えるとコスト増が顕在化すると共に加工性も低下するので、含有量0.01~0.50%を適正範囲とする。好ましくは0.05%から0.40%とするのが良い。 Sn: Sn is an element useful for improving the corrosion resistance with a trace amount, and is contained as necessary. If the content is less than 0.01%, the effect of improving the corrosion resistance is not exhibited. If the content exceeds 0.50%, the cost increases and the workability also decreases. And Preferably it is 0.05 to 0.40%.

 Ni、Cu、Mo、V、Co:これら元素は耐銹性を向上させる元素であり、必要に応じて含有させてもよい。Snとの相乗効果によりその効果がより顕著になる。Ni、Cu、Moは、含有される場合、それぞれその効果が発現する0.05%以上とする。Ni、Cuの好ましい範囲は0.1~0.4%、Moの好ましい範囲は0.1~0.3%である。V、Coは、含有させる場合、それぞれその効果が発現する0.01%以上とする。但し、過度な添加は合金コストの上昇や製造性の低下に繋がるため、上限を0.5%とする。 Ni, Cu, Mo, V, Co: These elements are elements that improve weather resistance, and may be contained as necessary. The effect becomes more remarkable due to the synergistic effect with Sn. When Ni, Cu, and Mo are contained, the effect is 0.05% or more. A preferable range of Ni and Cu is 0.1 to 0.4%, and a preferable range of Mo is 0.1 to 0.3%. When V and Co are contained, they are each made 0.01% or more at which the effect is manifested. However, excessive addition leads to an increase in alloy costs and a decrease in manufacturability, so the upper limit is made 0.5%.

 Mg:Mgは溶鋼中でAlとともにMg酸化物を形成し脱酸剤として作用する他、TiNの晶出核として作用する。TiNは凝固過程においてフェライト相の凝固核となり、TiNの晶出を促進させることで、凝固時にフェライト相を微細生成させることができる。凝固組織を微細化させることにより、製品のリジングやロ-ピングなどの粗大凝固組織に起因した表面欠陥を防止できる。さらに、加工性の向上をもたらすため、必要に応じて含有させることができる。含有する場合は、これら効果を発現する0.0001%とする。但し、0.005%を超えると製造性が劣化するため、上限を0.005%とする。好ましくは、製造性を考慮して0.0003~0.002%とする。 Mg: Mg forms Mg oxide together with Al in molten steel and acts as a deoxidizer, and also acts as a crystallization nucleus of TiN. TiN becomes a solidification nucleus of the ferrite phase in the solidification process, and by facilitating crystallization of TiN, the ferrite phase can be finely formed during solidification. By miniaturizing the solidified structure, surface defects caused by coarse solidified structures such as ridging and roping of the product can be prevented. Furthermore, in order to bring about improvement of workability, it can be contained as required. When it contains, it is made 0.0001% which expresses these effects. However, if it exceeds 0.005%, manufacturability deteriorates, so the upper limit is made 0.005%. Preferably, considering the manufacturability, the content is made 0.0003 to 0.002%.

 Ca:Caは熱間加工性や鋼の清浄度を向上させる元素であり、必要に応じて含有させることができる。含有する場合は、これら効果を発現する0.0003%以上とする。しかし、過度の添加は、製造性の低下やCaSなどの水溶性介在物による耐銹性の低下に繋がるため、上限を0.005%とする。好ましくは、製造性や耐銹性を考慮して0.0003~0.0015%とする。 Ca: Ca is an element that improves hot workability and cleanliness of steel, and can be contained as necessary. When it contains, it is made into 0.0003% or more which expresses these effects. However, excessive addition leads to a decrease in manufacturability and a decrease in weather resistance due to water-soluble inclusions such as CaS, so the upper limit is made 0.005%. Preferably, considering the manufacturability and weather resistance, the content is made 0.0003 to 0.0015%.

 Zr、La、Y、Hf、REM:これら元素は熱間加工性や鋼の清浄度を向上させ、耐酸化性や熱間加工性を著しく向上させる効果を持つため、必要に応じて含有することができる。含有させる場合は、それぞれその効果が発現する0.001%以上とする。しかし、過度の添加は、合金コストの上昇と製造性の低下に繋がるため、上限をそれぞれ0.1%とする。好ましくは、効果と経済性および製造性を考慮して、1種または2種以上で0.001~0.05%とする。 Zr, La, Y, Hf, REM: These elements have the effect of improving hot workability and steel cleanliness, and significantly improving oxidation resistance and hot workability. Can do. When it contains, it makes it 0.001% or more in which the effect expresses, respectively. However, excessive addition leads to an increase in alloy cost and a decrease in manufacturability, so the upper limit is made 0.1%. Preferably, considering the effect, economy and manufacturability, 0.001 to 0.05% is used for one kind or two or more kinds.

 残部Feおよび不可避的不純物:上記に記載の元素以外は、Feと不可避的不純物からなる。 Remaining Fe and inevitable impurities: Fe and inevitable impurities other than the elements described above.

 前記組成より成るステンレス鋼は、転炉や電気炉などで溶製、精錬された鋼片を熱間圧延、酸洗、冷延、焼鈍、仕上酸洗等を施す通常のステンレス鋼板の製造方法によって鋼板として製造される。さらに、この鋼板を素材として電気抵抗溶接、TIG溶接、レーザー溶接などの通常のステンレス鋼管の製造方法によって溶接管として製造される。 Stainless steel having the above composition is manufactured by a normal stainless steel sheet manufacturing method in which a steel piece melted and refined in a converter or electric furnace is subjected to hot rolling, pickling, cold rolling, annealing, finish pickling, and the like. Manufactured as a steel plate. Further, this steel plate is used as a raw material, and it is manufactured as a welded pipe by an ordinary stainless steel pipe manufacturing method such as electric resistance welding, TIG welding, or laser welding.

 このステンレス鋼管は、曲げ加工、拡管加工、絞り加工といった冷間での塑性加工やスポット溶接、プロジェクション溶接、MIG溶接、TIG溶接といった溶接やろう付け、あるいはボルトナットによる種々の金具の取り付けなどの通常の成型、組立工程を経て給油管に成型される。 This stainless steel pipe is usually used for cold plastic working such as bending, pipe expansion, drawing, spot welding, projection welding, MIG welding, TIG welding, brazing, or mounting various metal fittings with bolts and nuts. After being molded and assembled, it is molded into an oil supply pipe.

 結束部品としては、炭素鋼、低合金鋼、ステンレス鋼などの鉄系金属材料やアルミ、アルミ合金、チタン、チタン合金、銅合金、マグネシウム合金などの非鉄金属材料からなる金属材料で構成した金具のほか、金具以外の非金属材料で構成した結束部品として、エポキシ、ポリカーボネートなどの樹脂あるいはガラス繊維、炭素繊維などで強化したFRPを用いた成型品等を使用してもかまわない。 Bundling parts include metal parts made of ferrous metal materials such as carbon steel, low alloy steel, and stainless steel, and nonferrous metal materials such as aluminum, aluminum alloy, titanium, titanium alloy, copper alloy, and magnesium alloy. In addition, a molded part using FRP reinforced with a resin such as epoxy or polycarbonate, glass fiber, carbon fiber, or the like may be used as a binding part made of a non-metallic material other than a metal fitting.

 結束部品に金具を使用する場合、素材としては、鋼管部材と同一素材であることが望ましい。金具が腐食されても給油管内部の燃料が漏れることはないと考えられがちであるが、結束部品の腐食は隙間内部の環境を過酷化させ、その結果として鋼管部材側の隙間腐食を誘起・加速させることになるからである。そのため結束部品も鋼管部材同様に、腐食対策を施すことが重要である。 When using metal fittings for bundling parts, it is desirable that the material is the same material as the steel pipe member. It is often thought that the fuel inside the oil supply pipe does not leak even if the metal fitting is corroded, but the corrosion of the bundling parts makes the environment inside the gap severe, resulting in crevice corrosion on the steel pipe member side. This is because it will accelerate. For this reason, it is important to take corrosion countermeasures for the bound parts as well as the steel pipe members.

 実施例に基づいて、本発明をより詳細に説明する。
 表1に示す組成のフェライト系ステンレス鋼を150kg真空溶解炉で溶製し、50kg鋼塊に鋳造した後、熱延-熱延板焼鈍-酸洗-冷延-焼鈍-仕上酸洗の工程を通して板厚0.8mmの鋼板を作製した。
The invention is explained in more detail on the basis of examples.
Ferritic stainless steel having the composition shown in Table 1 is melted in a 150 kg vacuum melting furnace, cast into a 50 kg steel ingot, and then subjected to hot rolling, hot rolled sheet annealing, pickling, cold rolling, annealing and finishing pickling processes. A steel plate having a thickness of 0.8 mm was produced.

Figure JPOXMLDOC01-appb-T000001
Figure JPOXMLDOC01-appb-T000001

 <隙間サンプルの作製>
 前記鋼板素材より、t0.8×70×70サイズの大板およびt0.8×40×40サイズの小板を採取した(大板は鋼管部材、小板は結束部品(金具部品)を模擬したものである)。これら2枚の中央部にφ5mmのボルトナット締結用の穴を開け、大板と小板のそれぞれについてカチオン電着塗装を施した。塗料は、日本ペイント(株)製PN-110を用い、浴温28℃、塗装電圧170Vで通電し、塗膜厚みが20~25μmになるように条件選定した。焼付条件は、170℃×20分とした。その後、φ4mmのポリカーボネート製のボルト14とナット15を用いて大板11と小板12を締結し、図2(a)(b)に示すような大板11と小板12との隙間構造部3は両者のカチオン電着塗膜13で接している隙間サンプルを作製した(本発明例20~55、比較例102、103)。
<Preparation of gap sample>
From the steel plate material, a large plate of t0.8 × 70 × 70 size and a small plate of t0.8 × 40 × 40 size were collected (a large plate was a steel pipe member, and a small plate was a binding component (metal fitting)). ). A hole for fastening a bolt and nut with a diameter of 5 mm was formed in the center of these two sheets, and cationic electrodeposition was applied to each of the large plate and the small plate. As the paint, PN-110 manufactured by Nippon Paint Co., Ltd. was used. The conditions were selected so that the coating temperature was 20 to 25 μm when energized at a bath temperature of 28 ° C. and a coating voltage of 170 V. The baking conditions were 170 ° C. × 20 minutes. Thereafter, the large plate 11 and the small plate 12 are fastened using a bolt 14 and a nut 15 made of polycarbonate of φ4 mm, and a gap structure portion between the large plate 11 and the small plate 12 as shown in FIGS. No. 3 produced gap samples in contact with both cationic electrodeposition coatings 13 (Invention Examples 20 to 55, Comparative Examples 102 and 103).

 また、カチオン電着塗膜を予め形成せず、両板の締結後に形成した隙間サンプルを作成した(比較例101)。大板11と小板12に電着塗装を行う前にボルト14とナット15を用いて2枚を締結し、その後カチオン電着塗装を施した。その結果、図2(a)(c)に示すように、隙間構造部3にわずかな隙間が形成され、隙間構造部3については塗膜を有しない大板11と小板12が対面することとなった。なお、図2(c)において、隙間構造部3については違いを明確にするために実際よりも大きな隙間を描いている。実際は、大板11と小板12は接触しており、小板12の端面近傍でわずかに大板11との間に隙間が開く程度(これも隙間構造部3の態様に含まれる)である。この場合でも、そのわずかな隙間構造部3において、電着塗膜に覆われない極わずかな部分が生じる可能性がある。腐食は、その電着塗膜で覆われていない部分から進展する。 In addition, a gap sample formed after fastening both plates without forming a cationic electrodeposition coating film in advance was prepared (Comparative Example 101). Before performing electrodeposition coating on the large plate 11 and the small plate 12, two pieces were fastened using bolts 14 and nuts 15, and then cationic electrodeposition coating was performed. As a result, as shown in FIGS. 2A and 2C, a slight gap is formed in the gap structure portion 3, and the large plate 11 and the small plate 12 that do not have a coating film face each other with respect to the gap structure portion 3. It became. In FIG. 2C, a gap larger than the actual gap is drawn for the gap structure portion 3 in order to clarify the difference. Actually, the large plate 11 and the small plate 12 are in contact with each other, and a gap is slightly opened between the large plate 11 in the vicinity of the end surface of the small plate 12 (this is also included in the mode of the gap structure portion 3). . Even in this case, there is a possibility that an extremely slight portion that is not covered with the electrodeposition coating film is generated in the slight gap structure portion 3. Corrosion progresses from the part not covered with the electrodeposition coating.

 次に結合部品が非金属材料であることを想定した隙間サンプルを作成した(本発明例56)。大板のみを前記鋼板素材で作成し、カチオン電着塗装を施した。小板は非金属材料(ポリカーボネート樹脂)で構成した。小板側に電着塗装をしないことを除けば、図2と同じ構造となるよう、φ4mmのポリカーボネート製のボルトとナットを用いて大板と小板を締結し、隙間サンプルを作成した(本発明例56)。比較例104については、カチオン電着塗装を施す前に、ボルトとナットを用いて大板と子板の2枚を締結し、その後カチオン電着塗装を施した。 Next, a gap sample was prepared on the assumption that the joining component is a non-metallic material (Example 56 of the present invention). Only the large plate was made of the steel plate material and was subjected to cationic electrodeposition coating. The plate was made of a non-metallic material (polycarbonate resin). Except for the fact that no electrodeposition coating is applied to the small plate side, the large plate and small plate were fastened using φ4 mm polycarbonate bolts and nuts to create the gap sample so as to have the same structure as in FIG. Invention Example 56). For Comparative Example 104, before applying the cationic electrodeposition coating, two plates, a large plate and a child plate, were fastened using bolts and nuts, and then the cationic electrodeposition coating was applied.

 これらの隙間サンプルについて、大板の裏端面をシールした後、塩害環境を模擬したJASO-M609-91規定のサイクル腐食試験(塩水噴霧:5%NaCl噴霧35℃×2Hr、乾燥:相対湿度20%、60℃×4Hr、湿潤:相対湿度90%、50℃×2Hrの繰り返し)に供した。試験期間は300サイクルとした。300サイクル経過後にボルトナットを外して塗膜剥離剤に浸漬して塗膜を剥離した後、隙間内部における腐食深さを顕微鏡焦点深度法により測定した。10点の測定を行い、その最大値をサンプルの代表値とした。最大腐食深さ400μm以下を良好とした。 For these gap samples, after sealing the back end face of the large plate, a cycle corrosion test stipulated by JASO-M609-91 simulating a salt damage environment (salt spray: 5% NaCl spray 35 ° C. × 2 Hr, dry: 20% relative humidity) , 60 ° C. × 4 Hr, wet: relative humidity 90%, 50 ° C. × 2 Hr repeated). The test period was 300 cycles. After 300 cycles, the bolts and nuts were removed and immersed in a coating film release agent to peel the coating film, and then the corrosion depth inside the gap was measured by a microscope focal depth method. Ten points were measured and the maximum value was taken as the representative value of the sample. The maximum corrosion depth of 400 μm or less was considered good.

 サンプルの履歴、評価方法、評価結果を表2に示す。 Table 2 shows the sample history, evaluation method, and evaluation results.

Figure JPOXMLDOC01-appb-T000002
Figure JPOXMLDOC01-appb-T000002

 本発明No.20~55は隙間内部の全表面にわたって確実に隙間以外の部分と同等の塗膜が確実に形成されているため、また本発明例No.56は小板にポリカーボネート樹脂を用いるとともに隙間の大板側に確実に隙間以外の部分と同等の塗膜が確実に形成されているため、極めて優れた耐食性が得られた。 Invention No. In Nos. 20 to 55, a coating film equivalent to the portion other than the gap was reliably formed over the entire surface inside the gap. In No. 56, polycarbonate resin was used for the small plate and a coating film equivalent to the portion other than the gap was reliably formed on the large plate side of the gap, so extremely excellent corrosion resistance was obtained.

 比較例No.101及び104については、素材は本発明の条件を満たすが、隙間部を形成した後に電着塗装を行ったため、満足すべき耐隙間腐食性が得られていない。
 比較例No.102は現用素材であるX01(SUS436L)を用いた場合の試験結果である。SUS436Lを用いているので耐隙間腐食性は良好であったが、素材が高価なためにコスト低減効果を得ることができなかった。
 比較例No.103は素材が本発明範囲外の11Cr鋼の結果である。隙間部形成前に電着塗装を行って塗膜を形成させても、素材の耐食性が不十分であり、塗膜下腐食が進行してやがて激しい隙間腐食に至った。本発明例No.24(素材E05)と比較例No.103を対比すると、隙間内に塗膜が形成された場合、Cr量11%から13%の間で耐食性が急激に改善されることがわかる。
Comparative Example No. For 101 and 104, the material satisfies the conditions of the present invention, but satisfactory gap corrosion resistance was not obtained because electrodeposition coating was performed after the gap was formed.
Comparative Example No. Reference numeral 102 denotes a test result when the current material X01 (SUS436L) is used. Since SUS436L was used, the crevice corrosion resistance was good, but the cost reduction effect could not be obtained because the material was expensive.
Comparative Example No. 103 is a result of 11Cr steel whose material is outside the scope of the present invention. Even if electrodeposition coating was performed before forming the gap portion to form a coating film, the corrosion resistance of the material was insufficient, and corrosion under the coating film progressed, leading to severe crevice corrosion. Invention Example No. 24 (Material E05) and Comparative Example No. Comparing 103, it can be seen that when a coating film is formed in the gap, the corrosion resistance is drastically improved when the Cr content is between 11% and 13%.

 本発明は、自動車用給油管に利用することができる。また、それ以外の用途であっても、類似構造物の塩害腐食対策に適用することができる。
The present invention can be used for an oil supply pipe for automobiles. Moreover, even if it is a use other than that, it can apply to the salt damage corrosion countermeasure of a similar structure.

 1  鋼管部材
 1a  メインパイプ
 1b  ブリーザーチューブ
 2  結束部品
 3  隙間構造部
 4  ボルトナット
 5  ボルト穴
 6  ロウ付け
 11  大板
 12  小板
 13  塗膜
 14  ボルト
 15  ナット
DESCRIPTION OF SYMBOLS 1 Steel pipe member 1a Main pipe 1b Breather tube 2 Bundling parts 3 Gap structure part 4 Bolt nut 5 Bolt hole 6 Brazing 11 Large plate 12 Small plate 13 Coating film 14 Bolt 15 Nut

Claims (7)

 質量%で、
C:≦0.015%、
Si:0.01~0.50%、
Mn:0.01~0.50%、
N≦0.015%、
Al:0.010~0.100%、
Cr:13.0~18.0%、を含有し、
更に、Ti:0.03~0.30%およびNb:0.03~0.30%の1種または2種を含有し、
不純物として
P≦0.050%、
S≦0.010%、
に制限し、
残部がFeおよび不可避的不純物より成るフェライト系ステンレス鋼を素材とした鋼管から成型した鋼管部材と、前記鋼管部材に取り付けられた結束部品からなる給油管であって、前記鋼管部材に取り付けられる結束部品と鋼管部材との間において、塩害環境に曝される表面に隙間構造部を有し、前記隙間構造部内部の結束部品と鋼管部材の両方または鋼管部材のみの全表面に対してカチオン電着塗膜が形成されていることを特徴とする給油管。
% By mass
C: ≦ 0.015%
Si: 0.01 to 0.50%,
Mn: 0.01 to 0.50%,
N ≦ 0.015%,
Al: 0.010 to 0.100%,
Cr: 13.0 to 18.0%,
Furthermore, it contains one or two of Ti: 0.03-0.30% and Nb: 0.03-0.30%,
P ≦ 0.050% as an impurity,
S ≦ 0.010%,
Limited to
A steel pipe member formed from a ferritic stainless steel made of ferritic stainless steel, the balance of which is Fe and inevitable impurities, and an oil supply pipe made of a binding part attached to the steel pipe member, the binding part attached to the steel pipe member And a steel pipe member having a gap structure on the surface exposed to the salt damage environment, and cation electrodeposition coating on the entire surface of both the binding part and the steel pipe member inside the gap structure or only the steel pipe member An oil supply pipe having a film formed thereon.
 前記フェライト系ステンレス鋼が、さらに質量%で、
B:0.0002~0.0050%、
Sn:0.01~0.50%、
Ni:0.5%以下、
Cu:0.5%以下、
Mo:0.5%以下、
V:0.5%以下、
Co:0.5%以下、
Mg:0.005%以下、
Ca:0.005%以下、
Zr:0.1%以下,
La:0.1%以下,
Y:0.1%以下,
Hf:0.1%以下,
REM:0.1%以下の1種または2種を含有することを特徴とする請求項1に記載の給油管。
The ferritic stainless steel is further mass%,
B: 0.0002 to 0.0050%,
Sn: 0.01 to 0.50%,
Ni: 0.5% or less,
Cu: 0.5% or less,
Mo: 0.5% or less,
V: 0.5% or less,
Co: 0.5% or less,
Mg: 0.005% or less,
Ca: 0.005% or less,
Zr: 0.1% or less,
La: 0.1% or less,
Y: 0.1% or less,
Hf: 0.1% or less,
The oil supply pipe according to claim 1, wherein the oil supply pipe contains one or two types of REM: 0.1% or less.
 前記隙間構造部において、前記鋼管部材と結束部品それぞれの表面にカチオン電着塗膜を有し、隙間構造部において当該カチオン電着塗膜同士が接触していることを特徴とする請求項1又は2に記載の給油管。
The gap structure portion has a cationic electrodeposition coating film on the surface of each of the steel pipe member and the binding component, and the cationic electrodeposition coating films are in contact with each other in the gap structure portion. 2. The oil supply pipe according to 2.
 前記結束部品は、ボルトナットによって鋼管部材に締結されていることを特徴とする請求項1~3のいずれかに記載の給油管。
The oil supply pipe according to any one of claims 1 to 3, wherein the binding part is fastened to the steel pipe member by a bolt and a nut.
 質量%で、C:≦0.015%、Si:0.01~0.50%、Mn:0.01~0.50%、N:≦0.015%、Al:0.010~0.100%、Cr:13.0~18.0%、を含有し、更に、Ti:0.03~0.30%およびNb:0.03~0.30%の1種または2種を含有し、不純物とてP≦0.050%、S:≦0.010%に制限し、残部がFeおよび不可避的不純物より成るフェライト系ステンレス鋼を素材とした鋼管から成型した鋼管部材と、前記鋼管部材に取り付けられた結束部品からなる給油管であって、当該結束部品の当該鋼管部材への取り付け方法がボルトナットによる機械的締結であり、予め結束部品と鋼管部材に対して別々にまたは鋼管部材のみにカチオン電着塗装を施した後に締結することを特徴とする給油管の製造方法。
By mass%, C: ≦ 0.015%, Si: 0.01 to 0.50%, Mn: 0.01 to 0.50%, N: ≦ 0.015%, Al: 0.010 to 0. 100%, Cr: 13.0 to 18.0%, and further containing one or two of Ti: 0.03 to 0.30% and Nb: 0.03 to 0.30% A steel pipe member formed from a steel pipe made of ferritic stainless steel made of ferritic stainless steel, the impurities being limited to P ≦ 0.050% and S: ≦ 0.010%, the balance being Fe and inevitable impurities, and the steel pipe member An oil supply pipe comprising a bundled part attached to the steel pipe member, wherein the method of attaching the bundled part to the steel pipe member is mechanical fastening by a bolt and nut, separately in advance for the bundled part and the steel pipe member or only the steel pipe member It is characterized by fastening after applying cationic electrodeposition coating to The production method of the oil supply pipe for.
 前記フェライト系ステンレス鋼が、さらに質量%で、B:0.0002~0.0050%、Sn:0.01~0.50%、Ni:0.5%以下、Cu:0.5%以下、Mo:0.5%以下、V:0.5%以下、Co:0.5%以下、Mg:0.005%以下、Ca:0.005%以下、Zr:0.1%以下,La:0.1%以下,Y:0.1%以下,Hf:0.1%以下,REM:0.1%以下の1種または2種を含有することを特徴とする請求項5に記載の給油管の製造方法。
The ferritic stainless steel is further mass%, B: 0.0002 to 0.0050%, Sn: 0.01 to 0.50%, Ni: 0.5% or less, Cu: 0.5% or less, Mo: 0.5% or less, V: 0.5% or less, Co: 0.5% or less, Mg: 0.005% or less, Ca: 0.005% or less, Zr: 0.1% or less, La: The oil supply according to claim 5, comprising one or two of 0.1% or less, Y: 0.1% or less, Hf: 0.1% or less, and REM: 0.1% or less. A method of manufacturing a tube.
 締結した前記鋼管部材と結束部品の接触面において、それぞれの接触面のカチオン電着塗膜同士が接触していることを特徴とする請求項5又は6に記載の給油管の製造方法。 7. The method of manufacturing an oil supply pipe according to claim 5, wherein the cation electrodeposition coating films on the contact surfaces are in contact with each other at the contact surfaces of the steel pipe member and the bundled parts that are fastened.
PCT/JP2011/079681 2010-12-21 2011-12-21 Oil feed pipe and method for producing same Ceased WO2012086706A1 (en)

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