WO2012070320A1 - 誘導加熱調理器およびその制御方法 - Google Patents
誘導加熱調理器およびその制御方法 Download PDFInfo
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- WO2012070320A1 WO2012070320A1 PCT/JP2011/073057 JP2011073057W WO2012070320A1 WO 2012070320 A1 WO2012070320 A1 WO 2012070320A1 JP 2011073057 W JP2011073057 W JP 2011073057W WO 2012070320 A1 WO2012070320 A1 WO 2012070320A1
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- frequency
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B6/00—Heating by electric, magnetic or electromagnetic fields
- H05B6/02—Induction heating
- H05B6/06—Control, e.g. of temperature, of power
- H05B6/062—Control, e.g. of temperature, of power for cooking plates or the like
- H05B6/065—Control, e.g. of temperature, of power for cooking plates or the like using coordinated control of multiple induction coils
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B6/00—Heating by electric, magnetic or electromagnetic fields
- H05B6/02—Induction heating
- H05B6/10—Induction heating apparatus, other than furnaces, for specific applications
- H05B6/12—Cooking devices
- H05B6/1209—Cooking devices induction cooking plates or the like and devices to be used in combination with them
- H05B6/1245—Cooking devices induction cooking plates or the like and devices to be used in combination with them with special coil arrangements
- H05B6/1272—Cooking devices induction cooking plates or the like and devices to be used in combination with them with special coil arrangements with more than one coil or coil segment per heating zone
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B2213/00—Aspects relating both to resistive heating and to induction heating, covered by H05B3/00 and H05B6/00
- H05B2213/03—Heating plates made out of a matrix of heating elements that can define heating areas adapted to cookware randomly placed on the heating plate
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B2213/00—Aspects relating both to resistive heating and to induction heating, covered by H05B3/00 and H05B6/00
- H05B2213/05—Heating plates with pan detection means
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
- Y02B40/00—Technologies aiming at improving the efficiency of home appliances, e.g. induction cooking or efficient technologies for refrigerators, freezers or dish washers
Definitions
- the present invention relates to an induction heating cooker that uses a plurality of heating coils that are adjacent to each other and cooperate to inductively heat a single object to be heated, and a method for controlling the induction heating cooker, and in particular, is mounted on each heating coil.
- the present invention relates to an induction heating cooker that instantaneously detects a material and a mounting state of a heated object and is supplied with a high-frequency current having an optimum driving frequency, and a control method thereof.
- the induction heating cooker described in Patent Document 1 is arranged at a position corresponding to each of a plurality of small heating coils arranged in a lattice pattern and each heating coil.
- a plurality of sensors for detecting whether or not the heated object such as a pan is placed, and specifying an occupied area on the top plate of the heated object based on the output of the sensor; and The heating coil in the surrounding area is selectively driven.
- an induction heating cooker described in Patent Document 2 includes a plurality of small heating coils that are similarly arranged in a lattice shape, and a plurality of half-bridge drives that supply high-frequency currents independently to each heating coil.
- a circuit (a pair of switching elements) and a control circuit for controlling each driving circuit;
- the control circuit according to Patent Document 2 detects the current flowing through each heating coil and compares it with a predetermined threshold value to determine whether a pan is placed above each heating coil.
- the drive circuit is controlled to supply power only to the heating coil determined to be placed.
- the plurality of sensors that detect whether or not the pan is placed are, for example, optical sensors, and the pan is placed when the reflected light is received. It is determined that the pan is not placed when the reflected light is not received, and whether the pan is placed above the optical sensor (the presence or absence of the pan) It's just something to detect.
- Patent Document 2 when a current flowing through each heating coil is detected in order to detect whether or not the pan is placed, the pan is placed when the detected current value is smaller than a predetermined threshold value. Judging that the pan is placed and judging that the pan is not placed when the detected current value is greater than a predetermined threshold value, the pan is placed above each heating coil. It is only described to detect whether or not (the presence or absence of a pan).
- the induction heating cookers according to these conventional techniques for example, even if it is possible to detect whether or not the pan is placed by an optical sensor, the presence or absence of the pan is simply detected. Thus, it is impossible to detect how the pan is placed on the top plate (placement area).
- the induction heating cooking appliance of patent document 1 and 2 supplies a predetermined high frequency current with respect to the heating coil judged that the pan was mounted upwards, depending on the mounting state of a pan, The surface temperature of the pan bottom (power per unit area supplied from each heating coil) varies, and the pan bottom cannot be heated uniformly, and some of the ingredients contained in the pan are burnt or partially bumped. Sometimes occurred.
- the pan is composed of various materials such as magnetic or non-magnetic stainless steel (SUS: Stainless Steel), iron, and aluminum.
- Optimal driving conditions for example, supplied to the heating coil
- the driving frequency of the high-frequency current is changed.
- the induction heating cooker described in Patent Document 2 describes that the value of the current flowing in the heating coil is detected. There is no suggestion about detecting the material of the pan actually placed above the top. That is, according to the induction heating cooker described in Patent Document 2, a high frequency current having a fixed driving frequency is supplied to the heating coil that is determined to have a pan placed thereon, so that the pan is configured. Depending on the material, realization of high heating efficiency may be hindered.
- the present invention has been made to solve the above-described problems, and a plurality of (i, i is a natural number of 2 or more) heating that is adjacent to each other and cooperates to inductively heat a single object to be heated.
- a coil a plurality of drive circuits that individually supply a high-frequency current having a predetermined frequency to each heating coil, a drive current that flows through each heating coil, and a drive voltage applied to both ends of each heating coil,
- a plurality of n-order drive component extraction means for extracting an n-order drive current and an n-order drive voltage having an n-order component having a frequency n times (n is a natural number) a predetermined frequency
- the n-order drive component extraction means A control circuit unit for calculating a load resistance and a resonance frequency of each heating coil from the n-th order drive current and the n-th order drive voltage.
- control circuit unit is: a) The load resistance (R i ) and resonance of each heating coil calculated when the drive circuits are controlled to supply a high-frequency current having a first detection frequency (Fs 1 ) to the heating coils.
- the heated body is determined whether it is placed above the respective heating coils, b) the highest resonant frequency than the addition frequency ([Delta] F) by a higher driving frequency among the object to be heated is placed on it are determined to be said calculated resonance frequency for each heating coil (Fr i) (F D ) c)
- Each driving circuit is controlled so as to supply a high-frequency current having a driving frequency (F D ) to each of the heating coils determined to have the object to be heated placed thereon.
- a driving frequency F D higher than the resonance frequency Fr by the addition frequency ⁇ F that is, a high-frequency current having an optimum driving frequency F D to obtain a desired heating power is supplied to each heating coil. Therefore, it is possible to control the drive circuit safely and with high reliability without adversely affecting the switching elements of the drive circuit with extremely high heating efficiency.
- FIG. 10 is a plan view of a heating coil according to a modification of the third embodiment.
- 10 is a flowchart illustrating a control method according to the third embodiment. 10 is a timing chart schematically showing a load detection period and a drive period in a control method according to Embodiment 3.
- the pot placed above the induction heating coil (hereinafter simply referred to as “heating coil”).
- heating coil the optimal state of the high-frequency current supplied when the heated body is placed (induction area), the material constituting the heated body, and the heated body is induction-heated
- load detection or “pan detection”
- FIG. 1 shows an induction heating cooker 1 having a single heating coil.
- FIG. 2 is a circuit block diagram showing a schematic electrical configuration of.
- the induction heating cooker 1 generally includes a rectifying circuit 12 that rectifies an alternating current from a two-phase or three-phase commercial power supply 10 into a direct current, and a driving circuit that supplies a high-frequency current having a predetermined driving frequency to the heating coil 22.
- an LCR induction heating unit 20 including a heating coil 22 and a resonance capacitor 24 connected in series thereto, drive voltage detection means 30 for detecting a drive voltage applied to both ends of the LCR induction heating unit 20, and an LCR Drive current detecting means 32 for detecting the drive current flowing in the induction heating unit 20.
- the rectifier circuit 12 may be full-wave rectified or half-wave rectified, and has a filter circuit (both not shown) including an inductance and a capacitor for obtaining a DC component. Also good.
- the drive circuit 14 is an inverter circuit including a switching element (not shown) such as an IGBT, and any circuit can be used as long as the circuit is driven by an inverter.
- the drive circuit 14 is configured by a half bridge circuit or a full bridge circuit. be able to.
- the LCR induction heating unit 20 includes the heating coil 22 and the resonance capacitor 24 connected in series to the heating coil 22.
- the heating coil 22 is illustrated as an equivalent circuit of the inductance L and the load resistance R in FIG. ing.
- the inductance L is a heated object P such as a pan.
- the drive voltage detection means 30 has an arbitrary circuit configuration easily conceived by those skilled in the art as long as it detects the drive voltage (output voltage) V applied to both ends of the LCR induction heating unit 20. May be.
- the drive current detection means 32 may have any circuit configuration as long as it measures the drive current (output current) I flowing through the LCR induction heating unit 20, for example, a current transformer. Also good.
- the induction heating cooker 1 includes a primary component extraction means 40 electrically connected to the drive voltage detection means 30 and the drive current detection means 32.
- the drive circuit 14 is an inverter circuit including a switching element such as an IGBT (insulated gate bipolar transistor), and when driving the IGBT with a control signal (gate signal) having a predetermined drive frequency (for example, 30 kHz),
- the drive voltage detection means 30 and the drive current detection means 32 detect the drive voltage V and the drive current I that have been subjected to high frequency modulation as shown in FIG.
- the high-frequency modulated drive voltage V and drive current I are generally expressed as a composite waveform including a higher order frequency component that is a natural number multiple of the drive frequency.
- the primary component extraction means 40 uses the drive voltage V and the drive current I shown in FIG. 2 detected by the drive voltage detection means 30 and the drive current detection means 32 as an integer multiple of twice or more the drive frequency. Only the primary components of the drive voltage V and the drive current I are extracted by performing a discrete Fourier transform using the sampling frequency. More specifically, the primary component extraction unit 40 samples A / D conversion using A / D conversion that converts the drive voltage V and the drive current I detected as analog signals into digital signals at a high sampling frequency.
- a first-order component signal is extracted from a signal having a plurality of higher-order frequency components sampled. Note that any method and algorithm for extracting a signal of only the primary component from a signal having a high-order frequency component can be used, and generally one of the drive voltage V and the drive current I is obtained using commercially available software. Only the next component can be extracted.
- the primary component extraction means 40 can perform complex display as the primary components of the drive voltage V and the drive current I as in the following equation.
- V 1 and I 1 indicate primary components of the drive voltage V and the drive current I
- V 1Re and I 1Re are the real parts of V 1 and I 1
- V 1Im and I 1Im are the imaginary values of V 1 and I 1 .
- Part and j are imaginary units.
- the impedance Z of the LCR induction heating unit 20 and the phase of the drive voltage V 1 and the drive current I 1 (the phase of the drive voltage V 1 or the phase of the impedance Z with respect to the drive current I 1 ) ⁇ are expressed by the following equations.
- Im (Z) and Re (Z) mean an imaginary part and a real part of the impedance Z, respectively.
- the phases of the drive voltage V and the drive current I may be calculated using arcsin or arccos instead of arctan.
- arctan diverges and may contain many errors, so it may be preferable to calculate the phase ⁇ using arcsin or arccos.
- the induction heating cooker 1 which concerns on this invention is provided with the control circuit 50 electrically connected to the drive circuit 14 and the primary component extraction means 40, as shown in FIG.
- the control circuit 50 calculates the impedance Z of the LCR induction heating unit 20 from the drive voltage V 1 and the drive current I 1 of the primary component of the complex display extracted by the primary component extraction means 40 from [Equation 2].
- the phase (deflection angle) ⁇ of the drive voltage V 1 and the drive current I 1 is calculated, and an appropriate drive signal (gate signal) is supplied to the drive circuit 14 based on this.
- control circuit 50 it is possible to calculate the effective power value W E and the current effective value I E of the LCR induction heating unit 20 represented by the following formula.
- I 1 * represents a complex conjugate of I 1 .
- the control circuit 50 determines the impedance Z of the LCR induction heating unit 20, the phase of the drive voltage V 1, and the phase of the drive current I 1 (drive current) from the primary components of the drive voltage V and the drive current I.
- the phase of the drive voltage V 1 or the phase of the impedance Z) ⁇ with respect to I 1 , the active power value W E, and the current effective value I E can be calculated.
- the resonance frequency Fr can be obtained as follows.
- the load resistance R and the impedance Z are expressed by the following equations.
- the resonance frequency Fr can be obtained from the inductance L obtained from the above [Equation 6] and the known capacitance C of the resonance capacitor 24.
- the control circuit 50 provides a resonance frequency Fr (or inductance L) and a load resistance R from the primary components of the drive voltage V and the drive current I for each of the plurality of heating coils. Is detected, and the material of the to-be-heated body P is detected according to the ratio of the load resistance of the pan to the plurality of heating coils. The amount of power to be supplied can be controlled. It should be noted that the control circuit 50 according to the present invention detects the signal detected in the single cycle of the high-frequency modulated drive voltage and drive current in FIG. 2 (that is, when the drive frequency is 30 kHz, one cycle is about 33 microseconds). Therefore, the resonance frequency Fr (or the inductance L of the heating coil 22) and the load resistance R can be calculated for each of the plurality of heating coils in a very short time.
- a heating coil 22 wound on a plane and a plurality of disks 26 were prepared.
- the disc 26 is made of four types of materials: iron, magnetic stainless steel, nonmagnetic stainless steel, and aluminum. These discs 26 are pseudo pans P.
- the diameter of the heating coil 22 and each disk 26 was about 180 mm and about 200 mm, and the thickness of each disk 26 was all 1.5 mm.
- the disk 26 is placed at the center (on the concentric circle O) on the heating coil 22 in FIG. 3A (in this application, this state is referred to as “superimposition rate is 100%”).
- the outer edge E of the disk 26 is arranged at a position of 75% and 50% of the diameter of the heating coil 22 (the overlapping ratio is 75%, respectively). And 50%). That is, when the overlapping rate is 50%, the outer edge E of the disk 26 overlaps the center O of the heating coil 22.
- the overlapping ratios in FIG. 4A are 100%, 75%, and 50%, which are continuously connected, and are indicated by the hatched area in FIG. 4B.
- an area where the superposition rate is less than 50% may be set as a drive inhibition area. That is, in the control circuit 50 according to the present invention, the pot P is sufficiently placed above the heating coil 22 when the detected resonance frequency Fr and load resistance R are included in the drive prohibition region where the overlapping ratio is less than 50%.
- the driving circuit 14 can be controlled so that the high frequency current is not supplied to the LCR induction heating unit 20 when it is determined that no small object is placed or a small object is placed.
- the threshold value for the power supply to the LCR induction heating unit 20 is not limited to a superposition rate of 50%, and may be, for example, a superposition rate of 40% or less or 60% or less.
- the control circuit 50 presets (stores) a drive prohibition region that prohibits the supply of high-frequency current to the LCR induction heating unit 20 using the resonance frequency Fr and the load resistance R as parameters.
- the drive circuit 14 is configured to control the high frequency current to be supplied to the LCR induction heating unit 20 only when these detected values are not included in the drive inhibition region.
- the drive prohibition region may be set so as not to heat the pan P made of aluminum. That is, the drive prohibition area can be freely set according to product specifications.
- the control circuit 50 may represent the drive inhibition region as a function of the resonance frequency Fr and the load resistance R, and store the function formula in advance.
- the drive circuit 14 is controlled so that the high frequency current is supplied to the LCR induction heating unit 20 only when the calculated resonance frequency Fr and the load resistance R are included in the drive prohibition region defined by the drive prohibition function. May be.
- the control circuit 50 detects the resonance frequency Fr and the load resistance R from the phase detected in a single cycle (for example, about 33 microseconds) of the drive voltage and drive current subjected to high frequency modulation. Can be instantaneously calculated, and thus heating of small items that should not be heated can be prevented, which is extremely safe, and wasteful power consumption can be avoided when there is no load, thereby contributing to energy saving.
- the resonance frequency Fr and the load resistance R by detecting the resonance frequency Fr and the load resistance R, the material and placement state of the pan P (how much the pan P is placed above the heating coil 22) are instantaneously determined. And the pan P can be induction-heated under the optimum driving conditions according to the material and the mounting state of the pan P.
- the control circuit 50 detects the resonance frequency Fr and the load resistance R.
- the control circuit 50 detects the inductance L and the load resistance R of the heating coil 22, and similarly.
- the drive circuit 14 may be controlled.
- FIGS. 5A and 5B show FIGS. 4A and 4B obtained when the inductance L and the load resistance R of the heating coil 22 are detected from the primary components of the drive voltage V and the drive current I. It is a graph similar to FIG.4 (b). When the disk 26 was not placed at all (that is, when there was no load), an inductance L and a load resistance R indicated by double circles were obtained.
- the drive circuit 14 is controlled so that the high frequency current is supplied to the LCR induction heating unit 20 only when the detected inductance L and load resistance R are not included in the drive inhibition region (hatched region in the figure).
- the superposition rate may be set to less than 40% as the threshold.
- the drive prohibition region can be set so as not to heat the pan P made of aluminum.
- the control circuit 50 may represent the drive prohibition region as a function of the inductance L and the load resistance R, and store the functional expression in advance.
- the drive circuit 14 is controlled so that the high frequency current is supplied to the LCR induction heating unit 20 only when the calculated inductance L and load resistance R are included in the drive prohibition region defined by the drive prohibition function. May be.
- a disk 26 made of an arbitrary material is formed from the inductance L and the load resistance R.
- the control circuit 50 according to the present invention calculates the inductance L and the load resistance R indicated by the points plotted with asterisks in FIG. 5B, this point breaks the 70% overlap rate continuously. Since it is on the line, it can be estimated that the pan P is placed above the heating coil 22 with a superposition rate of 70%.
- the resonance frequency Fr of the pan P can be obtained, and therefore the resonance frequency Fr can be selected as the drive frequency. it can.
- the drive circuit 14 is controlled at a drive frequency lower than the resonance frequency Fr, elements such as IGBTs are adversely affected. Therefore, when the resonance frequency Fr is not known, the drive frequency is made considerably higher than the actual resonance frequency Fr. May be set.
- the resonance frequency Fr of an aluminum pan is substantially higher than that of a magnetic stainless steel pan, and when a magnetic stainless steel pan is heated at an optimum resonance frequency Fr to heat the aluminum pan, the capacity is larger.
- the resonance frequency Fr can be detected instantaneously as described above, an optimum driving frequency can be set to obtain a desired heating power, and induction heating is performed. The heating capability as the cooking device 1 can be maximized.
- FIG. 6 is a circuit block diagram similar to FIG. 1 showing an alternative electrical configuration.
- Induction heating cooker 1 shown in FIG. 6 has a capacitor voltage detection means 34 for detecting the capacitor voltage V C across resonant capacitor 24, the capacitor voltage detection means 34 electrically connected to the primary component extracting means 40 Has been.
- Capacitor voltage V C is similar to the drive voltage V, comprising a natural-number multiple high-order frequency component of the driving frequency, by a discrete Fourier transform by using the first-order component extraction unit 40, the primary component of the capacitor voltage V C Only V C1 (a component having the same frequency as the drive frequency) can be extracted and displayed in a complex manner.
- the primary component V C1 and the drive current I 1 of the capacitor voltage V C satisfy the following relational expression.
- the resonance frequency Fr (or the inductance L of the heating coil 22) and the load resistance R and the load resistance R are detected as described in the first embodiment.
- the installation state (including the presence or absence of the pan P) and the material of the heated object P can be detected instantaneously.
- induction heating cooking is achieved by employing a cheaper driving current detection means instead of the relatively expensive current transformer used in the first embodiment. The manufacturing cost of the device 1 can be reduced.
- the primary component extraction means 40 is the primary component of the drive voltage V and the drive current I detected by the drive voltage detection means 30 and the drive current detection means 32 (the component having the same frequency as the drive frequency). ) Is extracted, but the n-order component of the drive voltage V and the drive current I may be extracted.
- the n-order component extraction means extracts the n-order component instead of the primary component when the n-order component (for example, the third-order component) is larger than the primary components of the drive voltage V and the drive current.
- the resonance frequency Fr and the load resistance R can be calculated instantaneously. At this time, it is preferable to perform the calculation using the n-order component because it is not necessary to increase the resolution of the A / D converter.
- a map similar to FIG. 4A is obtained as a map showing the relationship between the resonance frequency calculated using the n-order component and the load resistance (however, the load resistance of the aluminum disk is the resonance). As the frequency increases, it becomes larger than that of FIG. That is, the control circuit unit 50 can calculate the inductance L or the resonance frequency Fr and the load resistance R of the LCR induction heating unit 20 from the n-order drive voltage and the n-order drive current.
- the voltage applied to both ends of the LCR induction heating unit 20 directly affects the drive voltage and drive current shown in FIG. 2, so that it is a completely flat direct current in order to realize accurate load detection. Is preferred.
- the voltage from the commercial power supply 10 is rectified by the rectifier circuit 12, but in order to rectify the direct current with pulsation completely eliminated, it is necessary to use an extremely large capacity smoothing capacitor. If a smoothing capacitor is used, the power supply efficiency is lowered, so that it cannot be actually used. Rather, when the power supplied to the heating coil 20 is large, the voltage waveform applied to both ends of the LCR induction heating unit 20 becomes a waveform close to a half wave even after rectification by the rectifier circuit 12.
- the control circuit 50 It is preferable to control so that load detection is performed near the peak of the voltage waveform. For example, when the driving frequency is 25 kHz (one cycle is about 40 ⁇ sec), the control circuit 50 is at the peak of a commercial power supply waveform (one cycle is about 16.6 milliseconds, 60 Hz) that is close to the half wave after rectification. It is preferable to perform control so that the load is detected during one cycle (40 ⁇ sec) of the driving frequency.
- the presence / absence of the object to be heated placed above the heating coil 20 the placement state (placement area) of the object to be heated, the object to be heated And the optimum driving frequency of the high-frequency current supplied when the object to be heated is induction-heated can be detected instantaneously.
- FIG. 7 is a plan view of the heating coil 22 according to the first embodiment.
- the heating coil 22 according to the first embodiment includes a central coil 22a obtained by winding a conducting wire on a plane as shown in the drawing, and a peripheral coil 22b wound concentrically around the central coil 22a.
- the central coil 22a and the peripheral coil 22b are adjacent to each other and cooperate to inductively heat the single pan P.
- the heating coil 22 according to the present invention is limited to two subcoils (the central coil 22a and the peripheral coil 22b) as long as they are adjacent to each other and cooperate to inductively heat the single pan P. Instead, it may be composed of three or more subcoils.
- FIG. 8 is a circuit block diagram showing a schematic electrical configuration of the induction heating cooker 1 having a single heating coil.
- the induction heating cooker 1 shown in FIG. 8 is roughly driven by rectifier circuits 12a and 12b that rectify an alternating current from a two-phase or three-phase commercial power supply 10 into a direct current, a central coil 22a, and a peripheral coil 22b.
- the induction heating cooker 1 detects drive voltage detection means 30a, 30b for detecting drive voltage applied to both ends of each LCR induction heating unit 20a, 20b, and drive current flowing through each LCR induction heating unit 20a, 20b.
- Drive current detection means 32a, 32b, primary voltage extraction means 40a, 40b electrically connected to each drive voltage detection means 30a, 30b and each drive current detection means 32a, 32b, and each drive circuit 14a, 14b.
- a control circuit 50 electrically connected to each primary component extraction means 40a, 40b.
- Each component shown in FIG. 8 has the same configuration and function as those described above with reference to FIG.
- FIG. 9 is a flowchart showing a control method according to the first embodiment.
- step ST11 the control circuit 50 performs load detection on the central coil 22a and the peripheral coil 22b. That is, the control circuit 50, a high-frequency current first having a predetermined detection frequency Fs 1 controls each drive circuit 14a, 14b to be supplied to the central coil 22a and a peripheral coil 22b. Further, in the control circuit 50, each drive voltage detection means 30a, 30b and each drive current detection means 32a, 32b detect the drive voltage V and drive current I, and each primary component extraction means 40a, 40b drives the primary component. Control is performed so as to extract the voltage V and the drive current I, and the load resistances R 1 and R 2 and the resonance frequencies Fr 1 and Fr 2 of the central coil 22a and the peripheral coil 22b are calculated.
- the detection frequency Fs 1 in the load detection period is preferably set as high as possible assuming a material having a higher resonance frequency Fr.
- the resonance frequency Fr also depends on the design specifications including the dimensions, shapes, arrangement positions and the like of the central coil 22a and the peripheral coil 22b, and the capacitance of the resonance capacitor 24. It is preferable to set for each.
- the detection frequency Fs 1 of the high-frequency current supplied to the central coil 22a and the peripheral coil 22b in the load detection is preferably identical.
- the frequency of the high-frequency current supplied to these may be different.
- step ST11 the control circuit 50, a load resistor R 1 and the resonant frequency Fr 1 calculated in the central coil 22a, is compared with the map shown in FIG. 4 which is previously stored in a memory (not shown) (b), the pot It is determined whether or not P is placed above the central coil 22a (whether or not it enters the drive prohibited area).
- Control circuit 50 (in the case of Yes) pot P is when it is determined to have been placed above the center coil 22a, followed by at step ST13, the calculated load resistance R 2 and the resonance around the coil 22b determines that the frequency Fr 2, is compared with the map shown in FIG 4 stored in the memory (b), similarly whether pot P is placed above the peripheral coil 22b.
- each drive circuit 14 may be controlled to stop the supply of high-frequency current to all the heating coils 22 including 22a and the peripheral coil 22b.
- step ST14 the control circuit 50, the resonant frequency Fr 1 and around the coil 22b of the center coil 22a of the resonance frequency Fr 2 out to determine the driving frequency F D of the resonant frequency of higher obtained by adding a predetermined addition frequency [Delta] F.
- the addition frequency ⁇ F may be a fixed value (a constant frequency) set in advance such as 3 kHz, for example, but may be weighted according to the material of the pan P detected by the load detection.
- the addition frequency ⁇ F is set to 2 kHz.
- frequency ⁇ F and 3 kHz, in the case close to the nonmagnetic stainless may determine the driving frequency F D addition frequency ⁇ F as 2.5 kHz. That is, the addition frequency ⁇ F may be weighted according to the material constituting the pan P.
- the addition frequency ⁇ F may be weighted according to the detected resonance frequency. For example, when the resonance frequency detected by load detection is 23 kHz or less, the addition frequency ⁇ F may be 2 kHz, and when it is 23 kHz or more, the addition frequency ⁇ F may be 3 kHz. As described above, the addition frequency ⁇ F may be weighted according to the resonance frequency detected by the load detection.
- step ST15 the control circuit 50, a high frequency current for controlling the drive circuits 14a, 14b to be supplied to the central coil 22a and the peripheral coil 22b having the determined driving frequency F D.
- the control circuit 50 when it is not possible to select only discrete values as the driving frequency F D supplied from the respective driving circuits 14a, 14b (e.g., discrete values between 20 ⁇ 35 kHz to increment and 1 kHz), the control circuit 50 , the determined driving frequency F D greater than the nearest value may be selected as the drive frequency F D.
- FIG. 10 is a timing chart schematically showing the load detection period and the drive period in the control method described above.
- the horizontal length ( ⁇ ) of one square indicates a half cycle of the commercial power source.
- the period during which the high-frequency current having a detection frequency Fs 1 is supplied indicated by cross-hatching indicates the period in which power is supplied for actual cooking at a driving frequency F D in single hatching, a high-frequency current The period not being supplied is left blank.
- the voltage from the commercial power supply 10 generally does not become completely flat even after rectification, and is close to a half-wave waveform, so that the load is near the peak of the rectified voltage waveform with smaller voltage fluctuations. It is preferable to perform detection.
- Fs 1 25 kHz, one cycle is about 40 ⁇ sec.
- a half cycle of the commercial power supply 10 at about 8.3 milliseconds, 60 Hz
- the load may be detected at.
- the load detection for the central coil 22a and the peripheral coil 22b is preferably performed sequentially in order to eliminate the influence of mutual induction of these coils.
- the influence by mutual induction is small, it may be performed simultaneously.
- load detection simultaneously with respect to a plurality of coils use a plurality of A / D converters or use a sample and hold circuit by switching a single A / D converter at high speed. Can be costly.
- detection frequency Fs 1 are substantially compared to the frequency of the commercial power supply Since it is high, every time waveform data for one drive cycle is captured, a plurality of coils may be switched and captured by a multiplexer.
- the drive voltage stabilizes for a short time, it may be switched and captured near the peak of the voltage after one rectification.
- load detection is performed sequentially, if a considerable time is required until the voltage waveform after switching to each coil is stabilized, the drive may be switched and taken in at each peak of the voltage after rectification. Good.
- step ST13 when it is determined in step ST13 that the pan P is not placed above the peripheral coil 22b, the control circuit 50 determines that the central coil is the same as the above in step ST16. determining a drive frequency F D of the resonance frequency Fr 1 obtained by adding a predetermined addition frequency ⁇ F of 22a, in a driving period step ST17 (driving period), a high-frequency current center coil 22a having the determined driving frequency F D
- the drive circuit 14a is controlled so as to be supplied only to the power source.
- FIG. 10B is a timing chart when the pan P is not placed above the peripheral coil 22b and power is supplied only to the central coil 22a.
- the resonance frequency Fr from addition frequency ⁇ F as high driving frequency F D, i.e. the heating coil 22 a high-frequency current having the optimum drive frequency F D for obtaining the heating power desired Therefore, it is possible to control the drive circuits 14a and 14b safely and highly reliably without adversely affecting the switching elements of the drive circuits 14a and 14b.
- the control circuit 50 supplies the highest one of the resonance frequencies Fr calculated by supplying a high frequency current having the detection frequency Fs 1 to each heating coil 22.
- the detection frequency Fs 2 is determined, and a high-frequency current having the second detection frequency Fs 2 is supplied to each heating coil 22 to perform the second load detection to obtain a more accurate resonance frequency Fr, Since it has the same configuration as the induction heating cooker 1 of the first embodiment, the description of the overlapping points is omitted.
- the detection frequency Fs 1 of the high-frequency current supplied to each heating coil 22 in load detection is equal to the highest resonance frequency Fr among the materials of the pan P assumed to be induction-heated or It was selected as a frequency higher than that, for example, set to 35 kHz.
- the resonance frequency Fr of each heating coil 22 calculated by load detection is substantially lower than the detection frequency Fs 1 , that is, the actual resonance frequency inherent to each heating coil 22 is substantially lower than the detection frequency Fs 1.
- the phase of the drive current I with respect to the drive voltage V extracted by the primary component extraction means 40 is around minus 90 degrees, the calculation error of the resonance frequency Fr calculated by load detection increases, and the load detection accuracy decreases. There is a case.
- the induction heating cooker 1 has the highest resonance frequency Fr calculated by supplying a high-frequency current having the detection frequency Fs 1 to each heating coil 22 in the first load detection.
- the load detection accuracy is improved by supplying a high-frequency current having the second detection frequency Fs 2 to each heating coil 22 again. I will try to let you.
- 11 and 12 are flowcharts showing a control method according to the second embodiment.
- the control circuit 50 performs the load detected by the detection frequency Fs 1 for the center coil 22a and the peripheral coil 22b. That is, the control circuit 50 supplies a high-frequency current having a preset detection frequency Fs 1 (for example, 35 kHz) to the central coil 22a and the peripheral coil 22b, and the load resistances R 1 and R 2 of the central coil 22a and the peripheral coil 22b The resonance frequencies Fr 1 and Fr 2 are calculated.
- Fs 1 for example, 35 kHz
- step ST22 and step ST23 the control circuit 50 refers to the map of FIG. 4B based on the calculated load resistances R 1 and R 2 and resonance frequencies Fr 1 and Fr 2 of each heating coil 22. It is determined whether or not the pan P is placed above the central coil 22a and the peripheral coil 22b.
- control circuit 50 determines that the pan P is placed above the central coil 22a and the peripheral coil 22b (both Yes)
- the control circuit 50 proceeds to step ST24, and the pan P is placed above the central coil 22a. If it is determined that it is not placed (No in step ST22), the supply of the high-frequency current to all the heating coils 22 including the peripheral coil 22b is stopped, and the pan P is placed only above the central coil 22a. If it is determined that it has been performed (No in step ST23), the process proceeds to “A” in FIG.
- the detection frequency Fs 1 in the first load detection is selected as a frequency equal to or higher than the highest resonance frequency Fr among the assumed material of the pan P, and thus is calculated by actual load detection.
- the resonance frequency Fr thus made is smaller than the detection frequency Fs 1 .
- the control circuit 50 adds a predetermined addition frequency ⁇ F to the higher resonance frequency of the resonance frequencies Fr 1 and Fr 2 of the central coil 22a and the peripheral coil 22b. the determining a second detection frequency Fs 2.
- control circuit 50 in step ST24 performs the load detected by the second detection frequency Fs 2 for the center coil 22a and the peripheral coil 22b, the load resistance R 1 of the center coil 22a and the peripheral coils 22b ', R 2' and, Resonant frequencies Fr 1 ′ and Fr 2 ′ are calculated.
- step ST25 and step ST26 the control circuit 50, based on the load resistances R 1 ′, R 2 ′ and resonance frequencies Fr 1 ′, Fr 2 ′ of the heating coils 22 newly calculated in step ST24, With reference to the map of FIG.4 (b), it is determined whether the pan P is mounted above the center coil 22a and the peripheral coil 22b.
- step ST27 where the pan P is placed above the central coil 22a. If it is determined that it is not placed (in the case of No in step ST25), similarly, power supply to all the heating coils 22 including the peripheral coil 22b is stopped, and the pan P is placed only above the central coil 22a. If it is determined that it has been performed (No in step ST26), the process proceeds to "B" in FIG.
- the second detection frequency Fs 2 is smaller than the initially set first detection frequency Fs 1 and approximates the actual resonance frequency of the central coil 22a and the peripheral coil 22b, the second detection frequency Fs 2 is calculated by the second load detection.
- the calculation error of the resonance frequencies Fr 1 ′ and Fr 2 ′ can be reduced, and the load detection accuracy can be improved.
- step ST27 the control circuit 50, as in the first embodiment, the resonant frequency of the higher of the resonant frequency Fr 1 'resonant frequency Fr 2 of and around the coil 22b' of the central coil 22a, a predetermined addition frequency ⁇ F
- the added second driving frequency F D ′ is determined, and the driving circuit is configured so that a high-frequency current having the second driving frequency F D ′ is supplied to the central coil 22a and the peripheral coil 22b in the driving period (step ST28). 14a and 14b are controlled.
- step ST31 when the control circuit 50 determines in step ST23 that the pan P is placed above the central coil 22a but is not placed above the peripheral coil 22b, "A" in FIG. Proceed to And in the second load detection period (step ST31), the control circuit 50, the resonance frequency Fr 1 of the center coil 22a, determines the frequency obtained by adding a predetermined addition frequency ⁇ F and second detection frequency Fs 2. Further, the control circuit 50 in step ST31, performs the load detected by the second detection frequency Fs 2 for the central coil 22a, calculates 'a, the resonant frequency Fr 1' load resistance R 1 of the center coil 22a and again.
- step ST32 the control circuit 50 refers to the map of FIG. 4B based on the load resistance R 1 ′ and the resonance frequency Fr 1 ′ of the central coil 22a newly calculated in step ST31. It is determined whether or not it is placed above the central coil 22a.
- the control circuit 50 proceeds to step ST33, and the pan P is not placed above the central coil 22a. If determined (in the case of No), the power supply to the central coil 22a is stopped.
- step ST33 the control circuit 50 similarly determines a second drive frequency F D ′ obtained by adding a predetermined addition frequency ⁇ F to the resonance frequency Fr 1 of the central coil 22a, and in the drive period (step ST34), The drive circuit 14a is controlled so that the high-frequency current having the second drive frequency F D ′ is supplied only to the central coil 22a.
- step ST35 When the control circuit 50 determines in steps ST25 and ST26 that the pan P is placed above the central coil 22a but is not placed above the peripheral coil 22b, FIG. 12 (b). in the second load detection period (step ST35), likewise, the resonant frequency Fr 1 of the center coil 22a, and determining a second driving frequency F D 'obtained by adding a predetermined addition frequency [Delta] F, the driving period (step In ST36), the drive circuit 14a is controlled so that the high-frequency current having the second drive frequency F D ′ is supplied only to the central coil 22a.
- the second detection frequency Fs 2 used in the second load detection is smaller than the first detection frequency Fs 1 and closer to the resonance frequency specific to each heating coil 22.
- calculation error of the resonance frequency Fr 'calculated by the load detection can be substantially reduced, to improve the load detection accuracy, it is possible to heat the pan P in a more optimum drive frequency F D.
- Embodiment 3 the third embodiment of the induction heating cooker according to the present invention will be described in detail with reference to FIGS.
- the induction heating cooker 1 according to the third embodiment has the same configuration as that of the induction heating cooker 1 according to the first and second embodiments, except that the heating coil 20 includes three or more heating subcoils. Therefore, description of overlapping points is omitted.
- the induction heating cooker 1 includes a central coil 22 a and four peripheral coils 22 b wound around a 1 ⁇ 4 arc shape (banana shape or pepper shape) around the central coil 22 a. To 22e.
- the induction heating cooker 1 according to the third embodiment is configured to drive the drive circuit 14 and the drive described above for each of the heating subcoils 22 (the central coil 22a and the four peripheral coils 22b to 22e). It has the voltage detection means 30, the drive current detection means 32, and the primary component extraction means 40, and has the single control circuit 50 which controls these component circuits.
- the induction heating cooker 1 may have a plurality of circular subcoils 22 arranged in a lattice pattern as shown in FIG. 14. The invention is not limited.
- FIG. 15 is a flowchart showing a control method according to the third embodiment
- FIG. 16 is a timing chart schematically showing a load detection period and a drive period.
- step ST42 the control circuit 50 based on the load resistor R i and the resonant frequency Fr i for each heating sub-coil 22, it is determined whether upward pot P of at least one heating sub-coils 22 is placed When it is determined that the pan P is not placed above any of the heating subcoils 22 (in the case of No), power feeding is stopped.
- the control circuit 50 When it is determined that the pan P is placed above the at least one heating subcoil 22 (in the case of Yes), the control circuit 50 performs the first load detection in the second load detection period (step ST43).
- step ST45 the control circuit 50, as in the first embodiment, the resonant frequency of the higher of the resonant frequency Fr i 'for each heating sub-coil 22, a second driving frequency F obtained by adding a predetermined addition frequency ⁇ F D ′ is determined, and the drive circuit 14 is controlled such that a high-frequency current having the second drive frequency F D ′ is supplied to each heating subcoil 22 in the drive period (step ST46).
- the induction heating cooker 1 according to Embodiment 3 can efficiently heat the pan P by supplying a high-frequency current having an optimum driving frequency F D ′ close to the actual resonance frequency of the pan P.
- the control circuit 50 detects the first load (step ST41) as shown in the timing chart of FIG. in, determines that the pot P is placed on the central sub-coils 22a and peripheral sub-coils 22b, 22c, a second time load detection (step ST43), and determines the optimum drive frequency F D 'feed
- step ST41 the first load
- step ST43 the second time load detection
- step ST43 determines the optimum drive frequency F D 'feed
- each drive circuit 14 is controlled.
- Induction heating cooker 1 according to the third embodiment thus can instantaneously 'detects the optimum drive frequency F D' optimum drive frequency F D for heating the pan P in.
- the second detection frequency Fs 2 used in the second load detection is smaller than the first detection frequency Fs 1 and closer to the actual resonance frequency Fr of each heating coil 22.
- the calculation error of the resonance frequency Fr 'calculated by the load detection can be substantially reduced, to improve the load detection accuracy, it is possible to heat the pan P in a more optimum drive frequency F D.
- a high-frequency current having a driving frequency F D ′ closer to the actual resonance frequency of the pan P is supplied by performing the load detection for the third time or more, and the heating efficiency for the pan P is optimized. You may do it. Also by the user turning-over, etc., on the assumption that the optimal drive frequency F D of the heating coil 22 is changed, it may be performed periodically load detection every time a predetermined time elapses.
- induction heating cooker 10: commercial power supply
- 14 drive circuit
- 20 LCR induction heating unit
- 22 heating coil
- 24 resonance capacitor
- 30 drive voltage detection means
- 32 drive current Detection means
- 40 primary component extraction means (n-order component extraction means)
- 50 control circuit
- pan P.
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- Physics & Mathematics (AREA)
- Electromagnetism (AREA)
- Induction Heating Cooking Devices (AREA)
Abstract
Description
また特許文献1および2に記載の誘導加熱調理器は、上方に鍋が載置されていると判断した加熱コイルに対して、所定の高周波電流を供給するので、鍋の載置状態によっては、鍋底の表面温度(各加熱コイルから供給される単位面積当たりの電力)にばらつきが生じ、鍋底を均一に加熱することができず、鍋に収容された食材の一部に焦げ付きや部分的な突沸が生じることがあった。
そして本願発明に係る前記制御回路部は、
a)第1の検知周波数(Fs1)を有する高周波電流を前記各加熱コイルに供給するように前記各駆動回路を制御した際に算出された前記各加熱コイルの負荷抵抗(Ri)および共振周波数(Fri)に基づいて、該各加熱コイルの上方に被加熱体が載置されているか否かを判定し、
b)被加熱体が載置されていると判定された前記各加熱コイルについて算出された共振周波数(Fri)のうちで最も高い共振周波数より加算周波数(ΔF)だけさらに高い駆動周波数(FD)を決定し、
c)被加熱体が載置されていると判定された前記各加熱コイルに駆動周波数(FD)を有する高周波電流を供給するように前記各駆動回路を制御することを特徴とするものである。
図1~図6を参照しながら、本願発明に係る誘導加熱調理器に採用された負荷検知(鍋検知)について以下詳細に説明する
図1は、単一の加熱コイルを有する誘導加熱調理器1の概略的な電気的構成を示す回路ブロック図である。誘導加熱調理器1は、概略、二相または三相の商用電源10からの交流電流を直流電流に整流する整流回路12と、加熱コイル22に所定の駆動周波数を有する高周波電流を供給する駆動回路14と、加熱コイル22およびこれに直列に接続された共振コンデンサ24からなるLCR誘導加熱部20と、LCR誘導加熱部20の両端に印加される駆動電圧を検出する駆動電圧検出手段30と、LCR誘導加熱部20に流れる駆動電流を検出する駆動電流検出手段32とを有する。
上述のように駆動回路14は、IGBT(絶縁ゲートバイポーラトランジスタ)などのスイッチング素子を含むインバータ回路であり、IGBTを所定の駆動周波数(たとえば30kHz)を有する制御信号(ゲート信号)で駆動するとき、駆動電圧検出手段30および駆動電流検出手段32は、図2に示すような高周波変調された駆動電圧Vおよび駆動電流Iを検出する。
以上のように、本願発明に係る制御回路50は、駆動電圧Vおよび駆動電流Iの1次成分から、LCR誘導加熱部20のインピーダンスZ、駆動電圧V1および駆動電流I1の位相(駆動電流I1に対する駆動電圧V1の位相またはインピーダンスZの位相)θ、有効電力値WEおよび電流実効値IEを算出することができる。
図3に示すように、平面上に捲回された加熱コイル22と、複数の円板26とを用意した。円板26は、鉄、磁性ステンレス、非磁性ステンレス、およびアルミニウムの4種類の材質からなる。これらの円板26は擬似的な鍋Pである。加熱コイル22および各円板26の直径を約180mmおよび約200mmとし、各円板26の厚みはすべて1.5mmとした。円板26は、図3(a)では加熱コイル22上の中央(同心円O上)に載置されている(本願においては、この状態を「重畳率が100%である」という。)。また円板26は、図3(b)および(c)では、円板26の外縁Eが加熱コイル22の直径のそれぞれ75%および50%の位置に配置されている(重畳率がそれぞれ75%および50%である。)。すなわち重畳率が50%であるとき、円板26の外縁Eが加熱コイル22の中心Oと重なり合っている。
択一的には、制御回路50は、駆動禁止領域を共振周波数Frおよび負荷抵抗Rの関数で表し、その関数式を事前に記憶しておいてもよい。たとえば、磁性ステンレス等の各材質からなる4種類の円板26を、所定の最低重畳率(たとえば50%)を有するように載置したときに検出された共振周波数Frおよび負荷抵抗Rを示す点(Fr,R)を連続的に結び、これらの点を結ぶ直線または曲線を表す一次関数またはn次関数(nは2以上の自然数)を、駆動禁止領域を規定する駆動禁止関数(たとえばR≦pi×Fr+qi pi,qiは係数、i=1,2,3,・・・)として事前に算出して記憶しておいてもよい。このとき、算出された共振周波数Frと負荷抵抗Rが駆動禁止関数で規定される駆動禁止領域に含まれる場合にのみ、LCR誘導加熱部20に高周波電流が供給されるように駆動回路14を制御してもよい。
換言すると、本願発明によれば、共振周波数Frと負荷抵抗Rを検出することにより、鍋Pの材質および載置状態(鍋Pが加熱コイル22の上方にどの程度載置されているか)を瞬時に検出し、鍋Pの材質および載置状態に応じた最適な駆動条件で鍋Pを誘導加熱することができる。
同様に、制御回路50は、駆動禁止領域をインダクタンスLおよび負荷抵抗Rの関数で表し、その関数式を事前に記憶しておいてもよい。すなわち、磁性ステンレス等の各材質からなる4種類の円板26を、所定の最低重畳率(たとえば50%)を有するように載置したときに検出されたインダクタンスLおよび負荷抵抗Rを示す点(L,R)を連続的に結び、これらの点を結ぶ直線または曲線を表す一次関数またはn次関数(nは2以上の自然数)を、駆動禁止領域を規定する駆動禁止関数(たとえばR≦pi×L+qi pi,qiは係数、i=1,2,3,・・・)として事前に算出して記憶しておいてもよい。このとき、算出されたインダクタンスLおよび負荷抵抗Rが駆動禁止関数で規定される駆動禁止領域に含まれる場合にのみ、LCR誘導加熱部20に高周波電流が供給されるように駆動回路14を制御してもよい。
上式より、駆動電流I1はコンデンサ電圧VC1に対して位相がπ/2(90度)だけ進んでいることが明らかである。そして本願発明によれば、コンデンサ電圧VC1を複素表示するので、次式より極めて簡便な計算により駆動電流I1を求めることができる。
また図6に示す誘導加熱調理器1によれば、実施の形態1で用いられていた比較的に高価なカレントトランスの代わりに、より安価な駆動電流検出手段を採用することにより、誘導加熱調理器1の製造コストを削減することができる。
ここで上記説明した負荷検知手法を踏まえつつ、図7~図10を参照しながら、本願発明に係る誘導加熱調理器1の実施の形態1について以下詳細に説明する。
図7は、実施の形態1に係る加熱コイル22の平面図である。実施の形態1に係る加熱コイル22は、図示のように導線を平面上に捲回した中央コイル22aと、その周囲に同心円状に捲回した周辺コイル22bとを有する。中央コイル22aおよび周辺コイル22bは互いに隣接し、協働して単一の鍋Pを誘導加熱するものである。なお、本願発明に係る加熱コイル22は、互いに隣接し、協働して単一の鍋Pを誘導加熱するものであれば、2つのサブコイル(中央コイル22aおよび周辺コイル22b)に限定されるものではなく、3つ以上サブコイルからなるものであってもよい。
ユーザが調理開始スイッチ(図示せず)を作動させ、制御回路50が中央コイル22aおよび周辺コイル22bに所定の駆動周波数を有する高周波電流を供給するように駆動回路14a,14bを制御する場合について考える。
制御回路50は、鍋Pが中央コイル22aの上方に載置されていると判定した場合には(Yesの場合)、続けてステップST13において、周辺コイル22bの算出された負荷抵抗R2および共振周波数Fr2と、メモリに記憶された図4(b)に示すマップとを比較して、同様に鍋Pが周辺コイル22bの上方に載置されているか否かを判定する。
このとき、各駆動回路14a,14bから供給される駆動周波数FDとして離散的な値しか選択できない場合(たとえば、インクリメントを1kHzとする20~35kHzの間の離散的な値)、制御回路50は、決定された駆動周波数FDより大きい最も近い値を駆動周波数FDとして選択してもよい。
また順次に負荷検知を行う場合、駆動電圧が安定する時間が短ければ、1回の整流後電圧のピーク付近で切り替えて取り込むようにしてもよい。ただし順次に負荷検知を行うとき、各コイルへの切替後の電圧波形が安定するまでに相当の時間を必要とする場合には、整流後電圧のピーク毎に駆動を切り替えて取り込むようにしてもよい。
なお図10(b)は、鍋Pが周辺コイル22bの上方に載置されておらず、中央コイル22aのみに給電する場合のタイミングチャートである。
次に、図11~図12を参照しながら、本願発明に係る誘導加熱調理器の実施の形態2について以下詳細に説明する。実施の形態2に係る制御回路50は、1回目の負荷検知において、検知周波数Fs1を有する高周波電流を各加熱コイル22に供給して算出された共振周波数Frのうちで最も高いものを第2の検知周波数Fs2として決定し、第2の検知周波数Fs2を有する高周波電流を各加熱コイル22に供給して2回目の負荷検知を行い、より精度の高い共振周波数Frを得る点を除き、実施の形態1の誘導加熱調理器1と同様の構成を有するので、重複する点については説明を省略する。
そこで実施の形態2に係る誘導加熱調理器1は、1回目の負荷検知において、検知周波数Fs1を有する高周波電流を各加熱コイル22に供給して算出された共振周波数Frのうちで最も高いものを、2回目の負荷検知における第2の検知周波数Fs2として、あらためて第2の検知周波数Fs2を有する高周波電流を各加熱コイル22に供給して負荷検知を行うことにより、負荷検知精度を向上させようとするものである。
ユーザが調理を開始すると、1回目の負荷検知期間(ステップST21)において、制御回路50は、中央コイル22aおよび周辺コイル22bについて検知周波数Fs1で負荷検知を行う。すなわち制御回路50は、あらかじめ設定された検知周波数Fs1(たとえば35kHz)を有する高周波電流を中央コイル22aおよび周辺コイル22bに供給し、中央コイル22aおよび周辺コイル22bの負荷抵抗R1,R2と、共振周波数Fr1,Fr2とを算出する。
2回目の負荷検知期間(ステップST24)において、制御回路50は、中央コイル22aおよび周辺コイル22bの共振周波数Fr1,Fr2のうち高い方の共振周波数に、所定の加算周波数ΔFを加算した周波数を第2の検知周波数Fs2と決定する。さらに制御回路50は、ステップST24において、中央コイル22aおよび周辺コイル22bについて第2の検知周波数Fs2で負荷検知を行い、中央コイル22aおよび周辺コイル22bの負荷抵抗R1’,R2’と、共振周波数Fr1’,Fr2’とを算出する。
そして2回目の負荷検知期間(ステップST31)において、制御回路50は、中央コイル22aの共振周波数Fr1に、所定の加算周波数ΔFを加算した周波数を第2の検知周波数Fs2と決定する。さらに制御回路50は、ステップST31において、中央コイル22aについて第2の検知周波数Fs2で負荷検知を行い、再び中央コイル22aの負荷抵抗R1’と、共振周波数Fr1’とを算出する。
次に、図13~図16を参照しながら、本願発明に係る誘導加熱調理器の実施の形態3について以下詳細に説明する。実施の形態3に係る誘導加熱調理器1は、加熱コイル20が3つ以上の加熱サブコイルから構成されている点を除き、実施の形態1,2の誘導加熱調理器1と同様の構成を有するので、重複する点については説明を省略する。
なお択一的には、誘導加熱調理器1は、図14に示すように格子状に配列された複数の円形状のサブコイル22を有するものであってもよく、サブコイルの形状および配置位置は本願発明を限定するものではない。
ユーザが調理を開始すると、制御回路50は、第1の負荷検知期間(ステップST41)において、初期設定された(デフォルトの)第1の検知周波数Fs1を有する高周波電流を各加熱サブコイル22に供給して負荷検知を行い、各加熱サブコイル22の負荷抵抗Riおよび共振周波数Fri(i=1,2,3,・・・)を算出する。
Claims (10)
- 互いに隣接し、協働して単一の被加熱体を誘導加熱する複数(i個,iは2以上の自然数)の加熱コイルと、
前記各加熱コイルに所定の周波数を有する高周波電流を個別に供給する複数の駆動回路と、
前記各加熱コイルに流れる駆動電流および該各加熱コイルの両端に印加される駆動電圧から、前記所定の周波数のn倍(nは自然数)の周波数を有するn次成分を含むn次駆動電流およびn次駆動電圧を抽出する複数のn次成分抽出手段と、
前記各n次成分抽出手段で抽出されたn次駆動電流およびn次駆動電圧から前記各加熱コイルの負荷抵抗および共振周波数を算出する制御回路部とを備え、
前記制御回路部は、
a)第1の検知周波数(Fs1)を有する高周波電流を前記各加熱コイルに供給するように前記各駆動回路を制御した際に算出された前記各加熱コイルの負荷抵抗(Ri)および共振周波数(Fri)に基づいて、該各加熱コイルの上方に被加熱体が載置されているか否かを判定し、
b)被加熱体が載置されていると判定された前記各加熱コイルについて算出された共振周波数(Fri)のうちで最も高い共振周波数より加算周波数(ΔF)だけさらに高い駆動周波数(FD)を決定し、
c)被加熱体が載置されていると判定された前記各加熱コイルに駆動周波数(FD)を有する高周波電流を供給するように前記各駆動回路を制御することを特徴とする誘導加熱調理器。 - 互いに隣接し、協働して単一の被加熱体を誘導加熱する複数(i個,iは2以上の自然数)の加熱コイルと、
前記各加熱コイルに所定の周波数を有する高周波電流を個別に供給する複数の駆動回路と、
前記各加熱コイルに流れる駆動電流および該各加熱コイルの両端に印加される駆動電圧から、前記所定の周波数のn倍(nは自然数)の周波数を有するn次成分を含むn次駆動電流およびn次駆動電圧を抽出する複数のn次成分抽出手段と、
前記各n次成分抽出手段で抽出されたn次駆動電流およびn次駆動電圧から前記各加熱コイルの負荷抵抗および共振周波数を算出する制御回路部とを備え、
前記制御回路部は、
i-a)第1の検知周波数(Fs1)を有する高周波電流を前記各加熱コイルに供給するように前記各駆動回路を制御した際に算出された前記各加熱コイルの負荷抵抗(Ri)および共振周波数(Fri)に基づいて、該各加熱コイルの上方に被加熱体が載置されているか否かを判定し、
i-b)前記i-a)において被加熱体が載置されていると判定された前記各加熱コイルについて算出された共振周波数(Fri)のうちで最も高い共振周波数より加算周波数(ΔF)だけさらに高い第2の検知周波数(Fs2)を決定し、
ii-a)前記i-b)において決定された第2の検知周波数(Fs2)を有する高周波電流を前記各加熱コイルに供給するように前記各駆動回路を制御した際に算出された前記各加熱コイルの負荷抵抗(Ri’)および共振周波数(Fri’)に基づいて、該各加熱コイルの上方に被加熱体が載置されているか否かを判定し、
ii-b)前記ii-a)において被加熱体が載置されていると判定された前記各加熱コイルについて算出された共振周波数(Fri’)のうちで最も高い共振周波数より加算周波数(ΔF)だけさらに高い駆動周波数(FD’)を決定し、
c)前記ii-a)において被加熱体が載置されていると判定された前記各加熱コイルに駆動周波数(FD’)を有する高周波電流を供給するように前記各駆動回路を制御することを特徴とする誘導加熱調理器。 - 加算周波数(ΔF)は、一定の周波数であるか、あるいは算出された各加熱コイルの共振周波数(Fri)または被加熱体を構成する材質に応じて重み付けされた周波数であることを特徴とする請求項1または2に記載の誘導加熱調理器。
- 制御回路部は、各加熱コイルの上方に被加熱体が載置されているか否か、同時にまたは順次に判定することを特徴とする請求項1~3のいずれか1に記載の誘導加熱調理器。
- 加熱コイルは、平面状に捲回された中央コイルと、その周辺に配置された少なくとも1つの周辺コイルとを有し、
制御回路部は、前記中央コイルの上方に被加熱体が載置されていないとき、すべての前記加熱コイルに対する高周波電流の供給を停止するように前記各駆動回路を制御することを特徴とする請求項1~4のいずれか1に記載の誘導加熱調理器。 - 互いに隣接し、協働して単一の被加熱体を誘導加熱する複数(i個,iは2以上の自然数)の加熱コイルと、前記各加熱コイルに所定の周波数を有する高周波電流を個別に供給する複数の駆動回路とを有する誘導加熱調理器の制御方法であって、
前記各加熱コイルに流れる駆動電流および各加熱コイルの両端に印加される駆動電圧から、前記所定の周波数のn倍(nは自然数)の周波数を有するn次成分を含むn次駆動電流およびn次駆動電圧を抽出するステップと、
前記各n次成分抽出手段で抽出されたn次駆動電流およびn次駆動電圧から前記各加熱コイルの負荷抵抗および共振周波数を算出するステップと、
a)第1の検知周波数(Fs1)を有する高周波電流を前記各加熱コイルに供給するように前記各駆動回路を制御した際に算出された前記各加熱コイルの負荷抵抗(Ri)および共振周波数(Fri)に基づいて、前記各加熱コイルの上方に被加熱体が載置されているか否かを判定するステップと、
b)被加熱体が載置されていると判定された前記各加熱コイルについて算出された共振周波数(Fri)のうちで最も高い共振周波数より加算周波数(ΔF)だけさらに高い第1の駆動周波数(FD)を決定するステップと、
c)被加熱体が載置されていると判定された前記各加熱コイルに第1の駆動周波数(FD)を有する高周波電流を供給するように前記各駆動回路を制御するするステップとを有することを特徴とする誘導加熱調理器の制御方法。 - 互いに隣接し、協働して単一の被加熱体を誘導加熱する複数(i個,iは2以上の自然数)の加熱コイルと、前記各加熱コイルに所定の周波数を有する高周波電流を個別に供給する複数の駆動回路とを有する誘導加熱調理器の制御方法であって、
前記各加熱コイルに流れる駆動電流および該各加熱コイルの両端に印加される駆動電圧から、前記所定の周波数のn倍(nは自然数)の周波数を有するn次成分を含むn次駆動電流およびn次駆動電圧を抽出するステップと、
前記各n次成分抽出手段で抽出されたn次駆動電流およびn次駆動電圧から前記各加熱コイルの負荷抵抗および共振周波数を算出するステップと、
i-a)第1の検知周波数(Fs1)を有する高周波電流を前記各加熱コイルに供給するように前記各駆動回路を制御した際に算出された前記各加熱コイルの負荷抵抗(Ri)および共振周波数(Fri)に基づいて、該各加熱コイルの上方に被加熱体が載置されているか否かを判定するステップと、
i-b)前記i-a)において被加熱体が載置されていると判定された前記各加熱コイルについて算出された共振周波数(Fri)のうちで最も高い共振周波数より加算周波数(ΔF)だけさらに高い第2の検知周波数(Fs2)を決定するステップと、
ii-a)前記i-b)において決定された第2の検知周波数(Fs2)を有する高周波電流を前記各加熱コイルに供給するように前記各駆動回路を制御した際に算出された前記各加熱コイルの負荷抵抗(Ri’)および共振周波数(Fri’)に基づいて、該各加熱コイルの上方に被加熱体が載置されているか否かを判定するステップと、
ii-b)前記ii-a)において被加熱体が載置されていると判定された前記各加熱コイルについて算出された共振周波数(Fri’)のうちで最も高い共振周波数より加算周波数(ΔF)だけさらに高い駆動周波数(FD’)を決定するステップと、
c)前記ii-a)において被加熱体が載置されていると判定された前記各加熱コイルに駆動周波数(FD’)を有する高周波電流を供給するように前記各駆動回路を制御するステップとを有することを特徴とする誘導加熱調理器の制御方法。 - 加算周波数(ΔF)は、一定の周波数であるか、あるいは算出された各加熱コイルの共振周波数(Fri)または被加熱体を構成する材質に応じて重み付けされた周波数であることを特徴とする請求項6または7に記載の制御方法。
- 前記制御回路部は、各加熱コイルの上方に被加熱体が載置されているか否か、同時にまたは順次に判定することを特徴とする請求項6~8のいずれか1に記載の制御方法。
- 加熱コイルは、平面状に捲回された中央コイルと、その周辺に配置された少なくとも1つの周辺コイルとを有し、
前記中央コイルの上方に被加熱体が載置されていないとき、すべての前記加熱コイルに対する高周波電流の供給を停止するステップを有することを特徴とする請求項6~9のいずれか1に記載の制御方法。
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| KR20220114906A (ko) | 2021-02-09 | 2022-08-17 | 엘지전자 주식회사 | 유도 가열 장치 및 유도 가열 장치의 제어 방법 |
| CN115031264B (zh) * | 2022-05-27 | 2025-08-01 | 广东瑞德智能科技股份有限公司 | 电磁加热装置的锅具检测方法、电磁加热装置、控制装置 |
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- 2011-10-06 EP EP17159565.5A patent/EP3200561B1/en not_active Not-in-force
- 2011-10-06 EP EP11842552.9A patent/EP2645814B1/en not_active Not-in-force
- 2011-10-06 ES ES11842552.9T patent/ES2626252T3/es active Active
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| JP2006202705A (ja) * | 2005-01-24 | 2006-08-03 | Mitsubishi Electric Corp | 誘導加熱調理器及び誘導加熱調理方法 |
Cited By (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2014041753A (ja) * | 2012-08-22 | 2014-03-06 | Mitsubishi Electric Corp | 誘導加熱調理器およびその制御方法 |
| CN104033933A (zh) * | 2013-03-06 | 2014-09-10 | 美的集团股份有限公司 | 电磁感应加热装置及其控制方法 |
| JP2014229498A (ja) * | 2013-05-23 | 2014-12-08 | 三菱電機株式会社 | 誘導加熱調理器およびその制御方法 |
| CN105698230A (zh) * | 2014-11-28 | 2016-06-22 | 佛山市顺德区美的电热电器制造有限公司 | 电烹饪器及其控制电路 |
| CN105698230B (zh) * | 2014-11-28 | 2018-02-02 | 佛山市顺德区美的电热电器制造有限公司 | 电烹饪器及其控制电路 |
| CN110476478B (zh) * | 2017-03-31 | 2023-02-17 | 尼科创业贸易有限公司 | 用于谐振电路的装置 |
| CN110476478A (zh) * | 2017-03-31 | 2019-11-19 | 英美烟草(投资)有限公司 | 用于谐振电路的装置 |
| JP2024120185A (ja) * | 2017-03-31 | 2024-09-04 | ニコベンチャーズ トレーディング リミテッド | 共振回路用の装置 |
| JP7749754B2 (ja) | 2017-03-31 | 2025-10-06 | ニコベンチャーズ トレーディング リミテッド | 共振回路用の装置 |
| JP2021534741A (ja) * | 2018-08-31 | 2021-12-16 | ニコベンチャーズ トレーディング リミテッド | エアロゾル生成デバイスのための装置 |
| JP7098823B2 (ja) | 2018-08-31 | 2022-07-11 | ニコベンチャーズ トレーディング リミテッド | エアロゾル生成デバイスのための装置 |
| JP2022125143A (ja) * | 2018-08-31 | 2022-08-26 | ニコベンチャーズ トレーディング リミテッド | エアロゾル生成デバイスのための装置 |
| JP7526763B2 (ja) | 2018-08-31 | 2024-08-01 | ニコベンチャーズ トレーディング リミテッド | エアロゾル生成デバイスのための装置 |
Also Published As
| Publication number | Publication date |
|---|---|
| JPWO2012070320A1 (ja) | 2014-05-19 |
| ES2688748T3 (es) | 2018-11-06 |
| EP2645814A4 (en) | 2016-04-27 |
| EP2645814B1 (en) | 2017-04-19 |
| CN103181238B (zh) | 2015-09-16 |
| EP3200561B1 (en) | 2018-08-29 |
| CN103181238A (zh) | 2013-06-26 |
| EP2645814A1 (en) | 2013-10-02 |
| ES2626252T3 (es) | 2017-07-24 |
| JP5478735B2 (ja) | 2014-04-23 |
| EP3200561A1 (en) | 2017-08-02 |
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