WO2012066962A1 - Applied battery and emergency power supply device - Google Patents
Applied battery and emergency power supply device Download PDFInfo
- Publication number
- WO2012066962A1 WO2012066962A1 PCT/JP2011/075632 JP2011075632W WO2012066962A1 WO 2012066962 A1 WO2012066962 A1 WO 2012066962A1 JP 2011075632 W JP2011075632 W JP 2011075632W WO 2012066962 A1 WO2012066962 A1 WO 2012066962A1
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- Prior art keywords
- cloth
- salt
- positive electrode
- housing
- carbonized
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M6/00—Primary cells; Manufacture thereof
- H01M6/30—Deferred-action cells
- H01M6/32—Deferred-action cells activated through external addition of electrolyte or of electrolyte components
- H01M6/34—Immersion cells, e.g. sea-water cells
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/50—Current conducting connections for cells or batteries
- H01M50/531—Electrode connections inside a battery casing
- H01M50/54—Connection of several leads or tabs of plate-like electrode stacks, e.g. electrode pole straps or bridges
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/36—Selection of substances as active materials, active masses, active liquids
- H01M4/58—Selection of substances as active materials, active masses, active liquids of inorganic compounds other than oxides or hydroxides, e.g. sulfides, selenides, tellurides, halogenides or LiCoFy; of polyanionic structures, e.g. phosphates, silicates or borates
- H01M4/583—Carbonaceous material, e.g. graphite-intercalation compounds or CFx
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/20—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
- H01M50/204—Racks, modules or packs for multiple batteries or multiple cells
- H01M50/207—Racks, modules or packs for multiple batteries or multiple cells characterised by their shape
- H01M50/211—Racks, modules or packs for multiple batteries or multiple cells characterised by their shape adapted for pouch cells
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/40—Separators; Membranes; Diaphragms; Spacing elements inside cells
- H01M50/409—Separators, membranes or diaphragms characterised by the material
- H01M50/411—Organic material
- H01M50/429—Natural polymers
- H01M50/4295—Natural cotton, cellulose or wood
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/40—Separators; Membranes; Diaphragms; Spacing elements inside cells
- H01M50/409—Separators, membranes or diaphragms characterised by the material
- H01M50/44—Fibrous material
Definitions
- the present invention relates to an application battery that uses different types of electrodes with different ionization tendencies for a positive electrode and a negative electrode, and uses a liquid such as water or salt water as an electrolyte, and an emergency power supply apparatus using the application battery.
- Patent Document 1 discloses a seawater battery configured to collect and discharge gas discharged from each cell in one place in order to eliminate accumulation of insoluble products and obtain stable discharge characteristics. Yes.
- Patent Document 2 discloses a seawater battery using a porous plate as a separator and a corrugated silver chloride positive plate in order to maintain a constant distance between the positive electrode and the negative electrode, thereby obtaining a high-performance and economical battery. ing.
- Patent Document 3 discloses a seawater battery in which, in order to obtain higher output, the silver chloride positive electrode is provided with uneven portions in parallel with the flow direction of seawater, and each of the individual small spacers is disposed between the positive electrode and the negative electrode. Has been.
- an object of the present invention is to provide an applied battery that is easy to carry and operate and an emergency power supply device using the applied battery.
- Another object of the present invention is to provide an applied battery that can be stored for a long period of time and can be used as an emergency power supply, and an emergency power supply using the applied battery.
- Still another object of the present invention is to provide an applied battery having very excellent voltage and current characteristics during initial and long-term use, and an emergency power supply device using the applied battery.
- an application battery that includes a housing and a plurality of cells provided in the housing, and operates by pouring water into the housing during use, and each of the plurality of cells has a positive electrode.
- the salt-containing cloth impregnates a multi-layer woven cotton cloth with salt.
- the battery is provided.
- liquid such as fresh water, salt water or seawater is not introduced into the housing, and therefore, there is no liquid inside, so it is very easy to carry and store. In addition, since a reaction hardly occurs unless a liquid is injected, long-term storage is possible.
- liquid such as tap water
- the liquid slightly accumulated at the bottom of the housing is transferred to the paper sheet having water absorption, and the entire salt-containing cloth is wetted.
- the salt contained in the cloth is eluted in the liquid, so that the salt-containing cloth and the paper sheet function as an electrolyte medium between the positive electrode and the negative electrode.
- the shrinkable cover member since the carbonized cloth, the positive electrode lead electrode, the salt-containing cloth, the paper sheet, the metal plate, and the negative electrode lead electrode are pressure-bonded to each other by the shrinkable cover member, the distance between the negative electrode and the positive electrode can be kept substantially constant. . Furthermore, the attachment of the shrink cover member enables the electrical connection between the carbonized cloth and the positive electrode lead electrode and the electrical connection between the metal plate and the negative electrode lead electrode, and this connection operation can be performed only by attaching the shrink cover member. Since it can be carried out reliably, the work process becomes very easy and the manufacturing cost is also low.
- the salt-containing cloth a single cloth having a multi-layered woven cotton cloth having two or more layers containing salt is used, so that the initial voltage and the initial current are significantly increased.
- the decrease in voltage and current after elapse of time is very small.
- the carbonized cloth is a carbonized cloth of a woven cloth, a knitted cloth, a woven or knitted cloth or a nonwoven cloth obtained by heating carbonization of a raw fiber body made of a woven fabric, a knitted cloth, a woven or knitted cloth or a nonwoven fabric made of cellulosic fibers. It is preferable.
- a special carbonized cloth as the carbonized cloth, both the initial voltage and the initial current can be significantly increased, and both the decrease in voltage and current after the lapse of time can be reduced. .
- the salt-containing concentration of the salt-containing cloth is 5% or more.
- good voltage and current characteristics can be obtained if the salt-containing concentration is 5% or more.
- the salt-containing cloth is provided in close contact with the periphery of the carbonized cloth, and the paper sheet is provided in close contact with the periphery of the salt-containing cloth, and a pair of metal plates are in close contact with the paper sheet interposed therebetween. It is preferable to be provided. Thereby, two battery structures can be comprised with a single cell.
- each of the plurality of cells further includes a positive electrode support plate, the positive electrode extraction electrode is fixed to the positive electrode support plate, and the carbonized cloth adheres to the periphery of the positive electrode support plate to which the positive electrode extraction electrode is fixed. More preferably, it is provided.
- the metal plate is a flat plate formed of a magnesium material.
- Each of the plurality of cells includes a positive electrode lead wire electrically connected to the positive electrode lead electrode and a negative electrode lead wire electrically connected to the negative electrode lead electrode, and the positive electrode lead wire and the negative electrode lead wire are connected in series. It is also preferable that a pair of external lead wires are configured by being connected in parallel. By connecting a plurality of cells in series and / or in parallel, an applied battery having a desired voltage and current capacity can be obtained.
- the housing is configured in a rectangular parallelepiped shape, and at least one side surface thereof is fitted with at least one convex protrusion and / or concave protrusion provided on at least one side surface of the other housing, and these housings are connected to each other. It is also preferable to have at least one concave protrusion and / or convex protrusion. Since a plurality of housings can be freely combined and integrated, an applied battery having a desired voltage and current capacity can be obtained as a whole.
- a water injection hole provided in the housing, and a moving mechanism capable of holding a plurality of cells in a lower position when preparing for operation and holding a plurality of cells in an upper position when operating.
- a moving mechanism capable of holding a plurality of cells in a lower position when preparing for operation and holding a plurality of cells in an upper position when operating.
- an emergency power supply apparatus including a tank and a pressing member that simultaneously presses down a plurality of water tanks and allows a closing film formed in advance in a plurality of discharge ports to be broken by a tip of a water injection pipe.
- the emergency power supply device can be easily and quickly operated in an emergency.
- a salt-containing cloth is provided in close contact with the carbonized cloth
- a paper sheet having water absorption is provided in close contact with the salt-containing cloth
- the paper sheet is formed of a material having a high ionization tendency.
- the metal plate is provided in close contact, the battery can be operated only by a small amount of liquid coming into contact with the paper sheet.
- the carbonized cloth, the positive electrode lead electrode, the salt-containing cloth, the paper sheet, the metal plate, and the negative electrode lead electrode are pressure-bonded to each other by the shrinkable cover member, the distance between the negative electrode and the positive electrode can be kept substantially constant. .
- the attachment of the shrink cover member enables the electrical connection between the carbonized cloth and the positive electrode lead electrode and the electrical connection between the metal plate and the negative electrode lead electrode, and this connection operation can be performed only by attaching the shrink cover member. Since it can be carried out reliably, the work process becomes very easy and the manufacturing cost is also low.
- the salt-containing cloth a single cloth having two or more layers of woven cotton cloth containing salt is used, so that the initial voltage and the initial current are significantly increased. In addition, the decrease in voltage and current after elapse of time is very small.
- FIG. 1 It is a perspective view which shows typically the basic composition of each cell in one Embodiment of the applied battery of this invention. It is a perspective view which shows in detail the specific structure of the cell in the embodiment of FIG. It is a characteristic view showing the relationship between the electrode area in each cell, a voltage, and an electric current. It is a characteristic view showing the relationship between the number of electrodes and voltage and current in each cell. It is a perspective view which shows the external appearance of the applied battery in embodiment of FIG. It is a perspective view which shows the some cell accommodated inside the application battery in embodiment of FIG. 1, and a connection state. It is a wiring diagram explaining the connection state of FIG.
- FIG. 30 is a perspective view schematically showing an internal configuration of the housing when the cell unit of the applied battery in the embodiment of FIG. 29 is in an inoperative state.
- FIG. 30 is a perspective view schematically showing the internal configuration of the housing when the cell unit of the applied battery in the embodiment of FIG. 29 is in an operation ready state.
- FIG. 30 is a perspective view schematically showing the internal configuration of the housing when the cell unit of the applied battery in the embodiment of FIG. 29 is in an operating state. It is a perspective view which shows roughly the structure which looked at the cell unit of the application battery in embodiment of FIG. 29 from the side surface.
- FIG. 1 schematically shows a basic laminated structure of each cell in an embodiment of an applied battery of the present invention
- FIG. 2 shows a detailed structure of the cell in the embodiment of FIG. 2A to 2F show the structure on the center side and the structure on the outer peripheral side, respectively.
- 10 indicates a single cell of the applied battery
- 11 indicates a positive electrode support plate located at the center of the laminated structure
- 12 indicates a positive electrode lead electrode fixed to the positive electrode support plate 11.
- the positive electrode support plate 11 is a flat plate made of an insulating material such as plastic
- the positive electrode lead electrode 12 is a flat plate made of a conductive metal material such as copper bonded to one or both surfaces of the flat plate.
- one end of a positive electrode lead wire 13 is electrically connected to the positive electrode lead electrode 12 by soldering.
- the carbonized cloth 14 constituting the positive electrode is laminated in close contact with the positive electrode support plate 11 to which the positive electrode extraction electrode 12 is fixed. More specifically, as shown in FIG. 2 (B), the carbonized cloth 14 is closely attached to the positive electrode support plate 11 and is wound around the vertical direction thereof.
- the carbonized cloth 14 used in this embodiment is a woven cloth, a knitted cloth, a woven or knitted cloth or a non-woven cloth made of cellulosic fiber yarns, and a woven cloth, a knitted cloth formed by heating carbonization thereof, A woven or knitted fabric or non-woven fabric, provided by Shin Nippon Tex Co., Ltd.
- This carbonized cloth 14 is not woven from rigid carbon fibers, but the cellulose fiber yarn itself, which is the starting material before carbonization firing, is soft and has a free direction. It has a very good electrical conductivity, dielectric properties, thermal conductivity and compressive strength not only in the plane direction but also in the thickness direction because it is sufficiently blended in the thickness direction. .
- the salt-containing cloth 15 is laminated in close contact with the carbonized cloth 14 constituting the positive electrode. More specifically, as shown in FIG. 2 (C), the salt-containing cloth 15 is closely attached to the carbonized cloth 14 and is wound around the vertical direction thereof.
- the salt-containing cloth 15 is configured by impregnating a degreased cloth with saturated saline and drying, and when it is wet, the salt is eluted and functions as an electrolyte medium.
- the salt-containing cloth 15 is composed of a single cloth containing two or more layers of woven cotton cloth containing salt, as will be described later.
- the salt-containing cloth 15 is laminated with a paper sheet 16 having water absorption. More specifically, as shown in FIG. 2 (D), the paper sheet 16 is closely attached to the salt-containing cloth 15 and is wound around its lateral direction.
- This paper sheet 16 is a paper sheet made of natural pulp having a density of 1% or less, and the liquid that has been poured and slightly accumulated at the bottom of the housing is sucked up by capillary action to wet the entire salt-containing cloth 15, and the cloth
- the salt-containing cloth 15 and the paper sheet 16 function as an electrolyte medium between the positive electrode and the negative electrode, as will be described later.
- the metal sheet 17 made of magnesium material constituting the negative electrode is laminated on the paper sheet 16 in close contact. More specifically, as shown in FIG. 2 (E), a pair of tabular metal plates 17 made of magnesium material are stacked in close contact with each other on both sides of a paper sheet 16.
- the metal plate 17 various materials such as aluminum and lithium can be used in addition to magnesium as long as the material has a higher ionization tendency than the carbonized cloth 14 as the positive electrode.
- the shape is not limited to a flat plate.
- only one sheet of the paper sheet 16 may be adhered and laminated.
- a negative electrode 18 is attached to each metal plate 17.
- the negative electrode extraction electrode 18 for example, a rivet made of a conductive material such as copper is inserted into the metal plate 17 and fixed.
- a negative electrode lead wire 19 is electrically connected to each negative electrode lead electrode 18 by soldering.
- stacked 18 mutually is temporarily fixed with a tape. Thereafter, the temporarily-bonded laminate is inserted into the heat-shrinkable tube and heated to shrink the heat-shrinkable tube.
- the cell 10 is obtained in which the entire temporarily bonded laminate is firmly crimped and fixed inside by the shrinkable cover member 20.
- the shrinkable cover member 20 firmly presses and fixes the positive electrode support plate 11, the positive electrode extraction electrode 12, the carbonized cloth 14, the salt-containing cloth 15, the paper sheet 16, the pair of metal plates 17 and the negative electrode extraction electrode 18 to each other.
- the distance between the negative electrode and the positive electrode can be kept substantially constant.
- the carbonized cloth 14 and the positive electrode lead-out electrode 12 can be electrically connected by the attachment of the shrinkable cover member 20, and the connecting operation can be reliably carried out only by attaching the shrinkable cover member 20, the work process. Is very easy and the manufacturing cost is low.
- FIG. 3 shows the relationship between the electrode area and voltage and current in the cell 10
- FIG. 4 shows the relationship between the number of extraction electrodes attached to the negative electrode, for example, the voltage and current in the cell 10.
- the current characteristic changes greatly.
- One applied battery of the present embodiment is configured by connecting a plurality of the cells 10 described above and accommodating them in a housing.
- FIG. 5 shows the appearance of this applied battery.
- the housing 50 is formed by molding a plastic material into a rectangular parallelepiped shape, and includes a box 51 having an upper surface opened and a lid 52 for closing the upper surface. Yes.
- One side surface 51a of the box 51 is provided with a projection 53a having a concave cross section and a projection 54a having a convex cross section, and the side surface 51b on the opposite side is provided with a projection 53b having a concave cross section and a convex shape.
- Projection 54b The concave protrusion 53a and the convex protrusion 54a or the concave protrusion 53b and the convex protrusion 54b are configured to be fitted to the convex protrusion and the concave protrusion in another housing, respectively. By performing such fitting, a plurality of housings can be connected to each other to form a plurality of applied battery arrays.
- the lid body 52 has a through hole 52 a into which the water injection pipe 55 is inserted and a through hole 52 b through which the positive lead wire 56 a and the negative lead wire 56 b are inserted.
- the through hole 52 a passes through the water injection pipe 55.
- the gap is later sealed with an adhesive or the like, and the through hole 52b is sealed with an adhesive or the like after passing through the positive lead wire 56a and the negative lead wire 56b.
- the water injection pipe 55 has a projecting tip that is inclined and opened, and has a sharp tip.
- the housing 50 is watertight except for the water injection pipe 55 by closing the opening of the box 51 with the lid 52 and sealing with an adhesive.
- the dimension of the housing 50 is suitably selected according to the dimension and the number of the cells 10 accommodated therein, in the present embodiment, for example, the length is set to 85 mm, width 25 mm, and height 60 mm.
- the shape of the housing is not limited to a rectangular parallelepiped shape, and may be a cylindrical shape, a cone shape, a spherical shape, or any other shape.
- FIG. 6 shows a plurality of cells accommodated in the housing 50 and the connection state
- FIG. 7 explains the connection state of FIG. 6 with a wiring diagram.
- a plurality (eight in this case) of cells 10 are arranged so as to overlap each other, and the positive electrode lead wire and the negative electrode lead wire of each cell are connected and soldered so as to be connected in parallel and / or in series.
- the connection state of the positive electrode lead wire and the negative electrode lead wire of each cell is not limited to this example, and various connection states can be applied as necessary.
- one cloth uses a multi-layer woven cotton cloth containing two or more layers containing salt, so that a very good voltage and current can be obtained. Characteristics can be obtained. This point will be described in detail below.
- the inventor of the present application measured the initial voltage and current characteristics of a plurality of samples in which the salt-containing cloth 15 was composed of a one-layer woven cotton cloth, a two-layer woven cotton cloth, and a three-layer woven cotton cloth, and the time course characteristics thereof. Furthermore, the voltage and current characteristics with respect to the salt-containing concentration of a plurality of samples in which the salt-containing cloth 15 was composed of a one-layer woven cotton cloth, a two-layer woven cotton cloth, and a three-layer woven cotton cloth were measured.
- the actually measured voltage and current values are the terminal voltage and terminal current values of the sample. As is well known, this terminal voltage corresponds to a value obtained by adding an electromotive voltage and a voltage drop due to an internal resistance.
- each sample is the same as the configuration of the cell 10 described above. That is, as the positive electrode, a woven fabric, a knitted fabric, a woven fabric, or a nonwoven fabric made of cellulosic fibers provided by Shin Nippon Tex Co., Ltd. is used as a raw material fiber body, and this is a woven fabric, a knitted fabric obtained by heating carbonization. A carbonized cloth 14 of cloth, woven / knitted cloth or non-woven cloth was used. The dimensions of each positive electrode are 20 mm ⁇ 50 mm in this sample. As the negative electrode, a flat metal plate 17 made of a magnesium material was used. The dimensions of each negative electrode are 20 mm ⁇ 50 mm in this sample.
- the salt-containing cloth 15 absorbent cotton cloth of 1 layer weave, 2 layer weave and 3 layer weave was used. Each cotton cloth is used by being saturated with saturated saline.
- the dimension of the positive electrode and negative electrode in an actual product is not limited to the dimension of the above-mentioned sample, The positive electrode and negative electrode of various dimensions are applied.
- FIG. 8 to 13 show the measurement results.
- FIG. 8 shows the relationship between the initial voltage and the salt-containing concentration
- FIG. 9 shows the relationship between the salt-containing concentration and the initial current
- FIG. 10 shows the case where the salt-containing concentration is 10%
- FIG. 11 shows the relationship between the voltage with respect to the standing time when the salt-containing concentration is 20%
- FIG. 12 shows the relationship with the current with respect to the standing time when the salt-containing concentration is 10%
- FIG. The relationship of the electric current with respect to the leaving time when the concentration is 20% is shown.
- the initial voltage and the initial current are significantly higher when the two-layer woven cotton cloth is used as the cotton cloth constituting the salt-containing cloth 15 than when the one-layer woven cotton cloth is used. It is even higher when a three-layer woven cotton cloth is used.
- the use of a two-layer woven cotton cloth as a cotton cloth constituting the salt-containing cloth 15 causes a decrease in voltage and current both after a lapse of time. Smaller and even smaller when using a three-layer woven cotton cloth.
- the use of the two-layer woven cotton cloth provides better electrical characteristics than the use of the one-layer woven cotton cloth, and the use of the three-layer woven cotton cloth provides further excellent electrical characteristics.
- the voltage and current characteristics after a lapse of time are better when the salt-containing concentration is 20% than when the salt-containing concentration is 10%. Has been obtained. Therefore, it is understood that in the salt-containing cloth 15 using the multi-layer woven cotton cloth, good voltage and current characteristics can be obtained if the salt-containing concentration is 5% or more.
- the inventor of the present application measured the rising voltage and current characteristics of the sample in which salt was contained in the cotton cloth constituting the salt-containing cloth 15 and the sample not containing salt, and the time course characteristics thereof.
- the actually measured voltage and current values are the terminal voltage and terminal current values of the sample.
- each sample is the same as the configuration of the cell 10 described above. That is, as the positive electrode, a woven fabric, a knitted fabric, a woven fabric, or a nonwoven fabric made of cellulosic fibers provided by Shin Nippon Tex Co., Ltd. is used as a raw material fiber body, and this is a woven fabric, a knitted fabric obtained by heating carbonization. A carbonized cloth 14 of cloth, woven / knitted cloth or non-woven cloth was used. The dimensions of each positive electrode are 20 mm ⁇ 50 mm in this sample. As the negative electrode, a flat metal plate 17 made of a magnesium material was used. The dimensions of each negative electrode are 20 mm ⁇ 50 mm in this sample.
- the cotton cloth As the cotton cloth, a two-layered absorbent cotton cloth was used. A sample in which salt is contained in a cotton cloth is used by injecting 3 cc of 20% saline, and a sample in which no salt is contained in the cotton cloth is used by injecting 3 cc of tap water.
- the dimension of the positive electrode and negative electrode in an actual product is not limited to the dimension of the above-mentioned sample, The positive electrode and negative electrode of various dimensions are applied.
- FIG. 14 to 17 show the measurement results.
- FIG. 14 shows the relationship between the voltage with respect to the rise time
- FIG. 15 shows the relationship with the current with respect to the rise time
- FIG. 16 shows the relationship with the voltage with respect to the standing time
- FIG. The relationship of the current with respect to is shown respectively.
- the carbonized cloth 14 is a woven fabric, a knitted fabric, a woven or knitted fabric or a non-woven fabric made of cellulosic fibers provided by Shin Nippon Tex Co., Ltd., and this is heated carbon. Since a woven fabric, a knitted fabric, a woven / knitted fabric or a non-woven fabric is used, very good voltage and current characteristics can be obtained. This point will be described in detail below.
- the inventor of the present application relates to the initial voltage and current characteristics of a plurality of samples in which the carbonized cloth 14 is composed of the special carbonized cloth of the present invention and commercially available general carbonized cloths A and B, and the time course thereof. The characteristics were measured. Further, the voltage and current characteristics with respect to the salt-containing concentration of a plurality of samples in which the carbonized cloth 14 was composed of the special carbonized cloth of the present invention and commercially available general carbonized cloths A and B were measured. The actually measured voltage and current values are the terminal voltage and terminal current values of the sample.
- each sample is the same as the configuration of the cell 10 described above. That is, as the positive electrode, a woven fabric, a knitted fabric, a woven fabric, or a nonwoven fabric made of cellulosic fibers provided by Shin Nippon Tex Co., Ltd. is used as a raw material fiber body, and this is a woven fabric, a knitted fabric obtained by heating carbonization. A carbonized cloth 14 of cloth, woven / knitted cloth or non-woven cloth was used. The dimension of each positive electrode is 20 mm x 50 mm. As the negative electrode, a flat metal plate 17 made of a magnesium material was used. The dimension of each negative electrode is 20 mm x 50 mm. As the salt-containing cloth 15, a two-layered absorbent cotton cloth is used, which is impregnated with saturated saline.
- FIG. 18 to 23 show the measurement results.
- FIG. 18 shows the relationship between the initial voltage and the salt-containing concentration
- FIG. 19 shows the relationship between the salt-containing concentration and the initial current
- FIG. 20 shows the case where the salt-containing concentration is 10%
- FIG. 21 shows the relationship between the voltage with respect to the standing time when the salt-containing concentration is 20%
- FIG. 22 shows the relationship with the current with respect to the standing time when the salt-containing concentration is 10%
- FIG. The relationship of the electric current with respect to the leaving time when the concentration is 20% is shown.
- liquid such as fresh water, salt water, sea water, or the like is not injected into the housing 50 and there is no liquid, so it is portable. And storage is very easy. In addition, since a reaction hardly occurs unless a liquid is injected, long-term storage is possible.
- liquid such as tap water is injected into the housing 50 through the water injection pipe 55, the liquid slightly accumulated at the bottom of the housing 50.
- the entire salt-containing cloth 15 is moistened, and the salt contained in the salt-containing cloth 15 is eluted into the liquid, so that the salt-containing cloth 15 and the paper sheet 16 are positive electrodes. It functions as an electrolyte solution medium between the carbonized cloth 14 that is and the pair of metal plates 17 that are the negative electrodes. As a result, a discharge reaction due to hydrogen ions occurs around the pair of metal plates 17. On the other hand, the carbonized cloth 14 does not react with hydrogen ions, and electrons are discharged from the pair of metal plates 17 that are the negative electrodes from the salt-containing cloth 15 and paper. An electromotive force is generated through an attempt to move to the carbonized cloth 14 as the positive electrode through the sheet 16.
- the salt-containing cloth 15 is provided in close contact with the carbonized cloth 14, and the paper sheet 16 having water absorption is provided in close contact with the salt-containing cloth 15, and the paper sheet 16 has a high ionization tendency. Since the pair of metal plates 17 formed in (1) are provided in close contact with each other, a small amount of liquid can be operated as a battery only by contacting the paper sheet 16. When the electromotive force of the battery decreases, the electromotive force is restored by additionally injecting liquid.
- the salt-containing cloth 15 is a multi-layer woven cotton cloth having two or more layers containing salt, a very high initial voltage and initial current can be obtained. In addition, the decrease in voltage and current after a long period of time is very small. Furthermore, as in this embodiment, by using a special carbonized cloth as the carbonized cloth 14, both the initial voltage and the initial current can be significantly increased, and the voltage and current are reduced after a long time. Both can be greatly reduced.
- the positive electrode support plate 11, the positive electrode extraction electrode 12, the carbonized cloth 14, the salt-containing cloth 15, the paper sheet 16, the pair of metal plates 17 and the negative electrode extraction electrode 18 are firmly bonded to each other by the shrinkable cover member 20. Therefore, the distance between the negative electrode and the positive electrode can be kept substantially constant. Furthermore, since the carbonized cloth 14 and the positive electrode lead-out electrode 12 can be electrically connected by the attachment of the shrinkable cover member 20, and the connecting operation can be reliably performed only by attaching the shrinkable cover member 20, the work process Is very easy and the manufacturing cost is low.
- FIG. 24 and FIG. 25 illustrate how the housing is changed. These modifications are different from those shown in FIG. 5 in the dimensions of the housing and the number and position of the convex protrusions and concave protrusions formed on the side surfaces thereof. Of course, the number and position of the convex protrusions and concave protrusions are not limited to these modifications, and various aspects are applicable.
- the length of the side surfaces 81a and 81b and the length of the side surfaces 81c and 81d of the box body 81 of the housing 80 are shorter than those of the embodiment of FIG.
- one concave protrusion 83d and one convex protrusion 84d are formed.
- Other configurations and operational effects in this modification are the same as those in the embodiment of FIG.
- the length of the side surfaces 91a, 91b, 91c and 91d of the box body 91 of the housing 90 is longer than that of the embodiment of FIG. 91c and 91d, two concave projections 93a and two convex projections 94a, two concave projections 93b and two convex projections 94b, one concave projection 93c and one convex projection 94c, and one concave projection 93d and one convex protrusion 94d are respectively formed.
- Other configurations and operational effects in this modification are the same as those in the embodiment of FIG.
- FIG. 26 schematically shows the overall configuration of an embodiment of the emergency power supply apparatus of the present invention
- FIG. 27 shows the emergency power supply apparatus in this embodiment in an exploded manner
- FIG. 28 shows the emergency power supply in this embodiment. The state which accommodated the power supply device in the case is shown.
- This emergency power supply device is devised so that it can be quickly and easily poured and operated in an emergency while combining a plurality (three in the drawing) of application batteries in the embodiment of FIG.
- three application batteries 100a, 100b, and 100c are arranged in parallel, and the concave protrusions and the convex protrusions are fitted and fixed to each other.
- the final lead wire 106 is obtained by appropriately connecting the lead wires.
- Three water tanks 107a, 107b, and 107c corresponding to the number of applied batteries 100a, 100b, and 100c are prepared. In each of these water tanks 107a, 107b, and 107c, for example, about 30 cc of fresh water, saline, seawater, etc. Liquid is stored in advance.
- Outlet 107a 1 is provided in each water tank, for example, the water tank 107a.
- a closing film made of, for example, aluminum foil is formed in the discharge ports so as to hermetically close the discharge ports. These closing films can be broken by penetrating a sharp object.
- the water tanks 107a, 107b, and 107c are arranged in a state where the tips of the water injection pipes 105a, 105b, and 105c of the applied batteries 100a, 100b, and 100c are inserted into the respective discharge ports in a sealing manner.
- a push-down member 108 is placed on the water tanks 107a, 107b and 107c. By pushing down the push-down member 108 in an emergency, the water tanks 107a, 107b and 107c are pushed down simultaneously.
- the closing film in the discharge port is broken by the tips of the water injection pipes 105a, 105b and 105c, and as a result, the liquid in the water tanks 107a, 107b and 107c is injected into the application batteries 100a, 100b and 100c through the water injection pipe. .
- the liquid from the plurality of water tanks 107a, 107b, and 107c can be simultaneously injected into the plurality of applied batteries 100a, 100b, and 100c only by pressing the pressing member 108, it is easy in an emergency.
- the emergency power supply can be operated quickly and quickly.
- a detachable push-down preventing member 109 is inserted below the discharge ports of the water tanks 107a, 107b and 107c, and is configured to prevent the water tank from being pushed down except in an emergency. By providing such a push-down preventing member 109, it is possible to prevent inconvenience that the emergency power supply device is erroneously operated.
- the emergency power supply device 120 in this embodiment is housed in a case 121 and can be stored so that it can be operated only in an emergency.
- the emergency power supply device of the present invention is not limited to the above-described form, the number of applied batteries, the structure and arrangement, the number of water tanks, the shape, the structure and the arrangement mounting method, the shape of the push-down member, Needless to say, the structure and the mounting method, the structure and the mounting method of the push-down preventing member can be set as appropriate.
- FIG. 29 schematically shows the appearance of a housing according to another embodiment of the application battery of the present invention
- FIG. 30 shows the internal configuration of the housing when the cell unit of the application battery according to this embodiment is in an inoperative state.
- FIG. 31 schematically shows the internal configuration of the housing when water is injected into the housing of the application battery in the present embodiment and the cell unit is ready for operation.
- FIG. 33 schematically shows the internal configuration of the housing when the cell unit of the application battery in the present embodiment is in an operating state, and FIG. 33 schematically shows the configuration of the cell unit of the application battery in the embodiment viewed from the side. Show.
- the housing 200 in the applied battery of the present embodiment has a rectangular parallelepiped shape obtained by molding a plastic material, and a box body 201 having an upper surface opened and a lid body for closing the upper surface. 202 is fixed by a plurality of screws 203.
- the box 201 can store water therein as a container.
- the cell unit 210 (FIGS. 30 to 33) accommodated in the housing 200 can be moved up and down to be set to the operation position and the operation preparation position.
- An operation knob 204, a water injection hole 205 penetrating therethrough, and a through hole 207 for positive and negative lead wires 206 are provided.
- the water injection hole 205 is normally closed by a closing plug 208 having flexibility.
- an operation lever or the like may be attached to the side surface of the housing 200.
- the water injection hole 205 and the through hole 207 may be provided on the side surface of the housing 200.
- a drain outlet that is normally closed by a closing plug may be provided below the side surface of the housing 200. Thereby, excess water can be discharged.
- the cell unit 210 accommodated in the housing 200 is formed by stacking a plurality of (15 in the illustrated example) cells 10 electrically connected to each other in the stacking direction.
- the holding plates 211 and 212 made of plastic disposed between the holding plates 211 and 212 are pressed and fixed by a plurality of (eight in the illustrated example) clamping rods 213. Note that the number of cells 10 and the connection method are appropriately set according to the required voltage and current capacity.
- FIG. 33 shows the bottom and side surfaces of the cell unit 210 itself.
- a partition plate 214 is inserted for each predetermined number (three in the illustrated example) of the plurality of cells 10 that are stacked and pressed and fixed, and these partitions on the lower side of the cells 10 are further inserted.
- a sponge 215 having water absorption is inserted between the plates 214.
- FIG. 30 shows a configuration in the housing 200 when the applied battery is not used in a state where the lid 202 is removed. In this non-operational form, no liquid is injected into the housing 200.
- the cell unit 210 may be positioned above the bottom surface 201a of the box 201 as shown in the figure, or may be positioned below and in contact with the sponge sheet 218 or the like. It may be.
- the support rod 219 disposed at the upper center of the cell unit 210 is connected to the shaft 204a of the operation knob 204.
- the cell unit 210 also moves up and down. It is possible.
- the operation knob 204 is fixed at the upper position as shown in FIG. 29 by the repulsive force of the spring 204b, the cell unit 210 is held at the upper position as shown in FIG.
- the operation knob 204 is fixed at the upper position, and a wedge-shaped slider is inserted into the position of the spring of the operation knob 204 so that the shaft 204a of the operation knob 204 is fixed. A configuration that does not move downward is used.
- liquid such as fresh water, salt water, seawater or the like is not poured into the housing 200 and there is no liquid, so that it is very easy to carry and store.
- liquid since no reaction occurs in the cell unit 210 unless liquid is injected, long-term storage is possible.
- FIG. 31 shows a configuration in the housing 200 when preparing to use the applied battery with the lid 202 removed, and in this operation ready state, a small amount of tap water is introduced into the housing 200 through the water injection hole 205.
- the liquid 220 accumulates at the bottom of the housing 200 and is spread and held by the paper sheet 216 over the entire bottom surface 200a of the housing 200.
- This liquid 220 wets the salt-containing cloth 217, and salt water obtained by the contained salt eluting into the liquid is held in the sponge sheet 218.
- the cell unit 210 is moved to the lower position and contacts the sponge sheet 218 on the bottom surface 201 a of the box 201.
- the operating knob 204 is rotated against the repulsive force of the spring 204b, and is screwed into a screw mechanism (not shown) to be moved to the lower position.
- the cell unit 210 is held at a lower position.
- the liquid 220 is sucked up by capillary action, and this liquid is transmitted to each cell 10 of the cell unit 210 via the sponge 215 in contact with the sponge sheet 218.
- the cell unit 210 can be sufficiently wetted by moving the cell unit 210 to a lower position and bringing the sponge sheet 218 into contact with the sponge 215 of the cell unit 210 for about 1 minute. it can. Of course, it may be kept in contact for a longer time.
- the cell unit 210 is fixed at the upper position, so that the applied battery is activated, and the electromotive force is the same as in the embodiment of FIG. Occurs. It should be noted that in this operational state, the cell unit 210 is not in contact with the liquid 220.
- the housing 200 is used for the water injection hole 205 and the lead wire 206 by closing the opening of the box 201 with the lid 202 and fixing with the screw 203 and sealing with an adhesive if necessary.
- the through hole 207 is watertight.
- the dimensions of the housing 200 are appropriately selected depending on the dimensions and number of the cells 10 accommodated therein. In the present embodiment, the dimensions are set to, for example, 200 mm in length, 120 mm in width, and 110 mm in height.
- the shape of the housing is not limited to a rectangular parallelepiped shape, and may be a cylindrical shape, a cone shape, a spherical shape, or any other shape.
- each cell 10 of the cell unit 210 can be operated only by pouring water from one water pouring hole 205, and an electromotive force with sufficient voltage and current can be obtained. Can be generated.
- the water-absorbing paper sheet 216 and the water-absorbing sponge sheet 218 are laid on the bottom surface 200a of the housing 200, the water retention is good and an electromotive force is generated for a long time by one water injection. can do.
- the water is injected from one water injection hole 205, the amount of water injection can be easily adjusted.
- the cell unit 210 since the cell unit 210 is moved to a lower position and wetted only during preparation for operation, and the cell unit 210 is held at the upper position during operation, the cell unit 210 contacts the liquid during operation. As a result, there is no possibility of causing an electrical short circuit even if the amount of water injection is somewhat large.
- Other functions and effects of the applied battery of this embodiment are the same as those of the embodiment of FIG.
- the housing 200 is formed by molding a plastic material.
- the housing 200 is formed by a case or bag body in which a plastic film such as PET, vinyl, or acrylic is coated or laminated on an aluminum sheet. May be.
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Abstract
Description
本発明は、正極及び負極にイオン化傾向の異なる異種電極を用い、電解液に水又は塩水等の液体を用いる応用電池及びこの応用電池を用いた緊急電源装置に関する。 The present invention relates to an application battery that uses different types of electrodes with different ionization tendencies for a positive electrode and a negative electrode, and uses a liquid such as water or salt water as an electrolyte, and an emergency power supply apparatus using the application battery.
イオン化傾向が互いに異なる異種電極を水や海水中に浸漬して起電力を得る水電池や海水電池は従来から良く知られており、この種の水電池や海水電池において、より高い性能を得るための提案も多数なされている。 Water batteries and seawater batteries that obtain electromotive force by immersing dissimilar electrodes with different ionization tendencies in water or seawater have been well known in the past, and in order to obtain higher performance in this type of water battery or seawater battery. Many proposals have also been made.
例えば、特許文献1には、不溶性生成物の蓄積をなくして安定した放電特性を得るために、各セルから排出されたガスを1カ所に集めて排出するように構成した海水電池が開示されている。
For example,
特許文献2には、正極及び負極間距離を一定に保ちこれによって高性能かつ経済的な電池を得るために、セパレータに多孔板を用い、波形の塩化銀正極板を用いた海水電池が開示されている。
特許文献3には、より高い出力を得るために、塩化銀正極は海水の流動方向と平行に凹凸部を設け、各々独立した小片状のスペーサを正極及び負極間に配置した海水電池が開示されている。
しかしながら、従来の海水電池によると、電解液として多量の海水を要すると共に、内部に貯留した海水中に正極及び負極を浸漬しておく必要があるため、取り回し及び取り扱いが難しく、簡便に持ち運びし、作動させることができなかった。また、長期間の保存が困難であった。 However, according to the conventional seawater battery, a large amount of seawater is required as an electrolyte, and since it is necessary to immerse the positive electrode and the negative electrode in the seawater stored inside, it is difficult to handle and handle, and can be easily carried, Could not be activated. Moreover, long-term storage was difficult.
従って本発明の目的は、持ち運び及び作動が簡単な応用電池及びこの応用電池を用いた緊急電源装置を提供することにある。 Therefore, an object of the present invention is to provide an applied battery that is easy to carry and operate and an emergency power supply device using the applied battery.
本発明の他の目的は、長期間の保存ができ、非常用電源として使用可能な応用電池及びこの応用電池を用いた緊急電源装置を提供することにある。 Another object of the present invention is to provide an applied battery that can be stored for a long period of time and can be used as an emergency power supply, and an emergency power supply using the applied battery.
本発明のさらに他の目的は、初期及び長時間使用時の電圧及び電流特性が非常に優れている応用電池及びこの応用電池を用いた緊急電源装置を提供することにある。 Still another object of the present invention is to provide an applied battery having very excellent voltage and current characteristics during initial and long-term use, and an emergency power supply device using the applied battery.
本発明によれば、ハウジングと、ハウジング内に設けられた複数のセルとを備えており、使用時にハウジング内に注水することによって作動する応用電池であって、複数のセルの各々は、正極を構成する炭素化布と、炭素化布に電気的に接続された正極引出し電極と、炭素化布に密着して設けられた塩含有布と、塩含有布に密着して設けられた吸水性を有する紙シートと、紙シートに密着して設けられていると共に負極を構成しており、正極よりイオン化傾向が高い材料で形成された金属板と、金属板に電気的に接続された負極引出し電極と、炭素化布、正極引出し電極、塩含有布、紙シート、金属板及び負極引出し電極を互いに圧着する収縮カバー部材とを備えており、塩含有布は、複数層織綿布に塩を含浸させた布で構成されている応用電池が提供される。 According to the present invention, there is provided an application battery that includes a housing and a plurality of cells provided in the housing, and operates by pouring water into the housing during use, and each of the plurality of cells has a positive electrode. A carbonized cloth to be configured; a positive electrode lead electrode electrically connected to the carbonized cloth; a salt-containing cloth provided in close contact with the carbonized cloth; and a water absorption provided in close contact with the salt-containing cloth. A metal sheet formed of a material having a higher ionization tendency than that of the positive electrode, and a negative electrode lead electrode electrically connected to the metal sheet. And a shrinkable cover member that crimps the carbonized cloth, the positive electrode lead electrode, the salt-containing cloth, the paper sheet, the metal plate, and the negative electrode lead electrode to each other. The salt-containing cloth impregnates a multi-layer woven cotton cloth with salt. Made of cloth The battery is provided.
応用電池を作動させない状態では、ハウジング内には、真水や食塩水や海水等の液体は導入されず、従って内部は液体の存在しない状態にあるから、持ち運びや保管が非常に容易である。また、液体を注入しなければ反応がほとんど生じないため、長期間の保存が可能となる。応用電池を作動させる場合、ハウジング内に少量の例えば水道水等の液体を注入すると、ハウジングの底部にわずかに溜まったその液体が吸水性を有する紙シートを伝わって塩含有布全体を湿潤させ、その布に含有されている塩が液体内に溶出することで、塩含有布及び紙シートが正極及び負極間の電解液媒体として機能する。これにより、負極周辺において水素イオンによる放電反応が生じ、一方、炭素化布の正極では水素イオンに反応せず電子は負極から正極に移動しようとし、起電力が発生する。このように、炭素化布に塩含有布が密着して設けられ、この塩含有布に吸水性を有する紙シートが密着して設けられ、この紙シートにイオン化傾向が高い材料で形成された金属板が密着して設けられているため、わずかな量の液体が紙シートに接するのみで、電池として作動させることができる。また、収縮カバー部材によって、炭素化布、正極引出し電極、塩含有布、紙シート、金属板及び負極引出し電極を互いに圧着させているため、負極と正極との距離をほぼ一定に保つことができる。さらに、収縮カバー部材の取付けにより、炭素化布と正極引出し電極との電気的接続並びに金属板と負極引出し電極との電気的接続が可能となり、しかも、この接続作業を収縮カバー部材の取付けのみで確実に実施できるため、作業工程が非常に容易となり、製造コストも安価となる。特に本発明によれば、塩含有布として、1枚の布が2層以上の複数層織綿布に食塩を含有させたものを用いているため、初期電圧及び初期電流が大幅に高くなる。また、時間経過後の電圧及び電流の低下も非常に小さい。 In a state where the applied battery is not operated, liquid such as fresh water, salt water or seawater is not introduced into the housing, and therefore, there is no liquid inside, so it is very easy to carry and store. In addition, since a reaction hardly occurs unless a liquid is injected, long-term storage is possible. When operating the application battery, when a small amount of liquid such as tap water is injected into the housing, the liquid slightly accumulated at the bottom of the housing is transferred to the paper sheet having water absorption, and the entire salt-containing cloth is wetted. The salt contained in the cloth is eluted in the liquid, so that the salt-containing cloth and the paper sheet function as an electrolyte medium between the positive electrode and the negative electrode. As a result, a discharge reaction due to hydrogen ions occurs in the vicinity of the negative electrode. On the other hand, in the positive electrode of the carbonized cloth, electrons do not react with hydrogen ions, and electrons try to move from the negative electrode to the positive electrode, generating an electromotive force. In this way, the salt-containing cloth is provided in close contact with the carbonized cloth, the paper sheet having water absorption is provided in close contact with the salt-containing cloth, and the metal formed on the paper sheet with a material having a high ionization tendency. Since the plates are provided in close contact with each other, a small amount of liquid can be operated as a battery only by contacting a paper sheet. Further, since the carbonized cloth, the positive electrode lead electrode, the salt-containing cloth, the paper sheet, the metal plate, and the negative electrode lead electrode are pressure-bonded to each other by the shrinkable cover member, the distance between the negative electrode and the positive electrode can be kept substantially constant. . Furthermore, the attachment of the shrink cover member enables the electrical connection between the carbonized cloth and the positive electrode lead electrode and the electrical connection between the metal plate and the negative electrode lead electrode, and this connection operation can be performed only by attaching the shrink cover member. Since it can be carried out reliably, the work process becomes very easy and the manufacturing cost is also low. In particular, according to the present invention, as the salt-containing cloth, a single cloth having a multi-layered woven cotton cloth having two or more layers containing salt is used, so that the initial voltage and the initial current are significantly increased. In addition, the decrease in voltage and current after elapse of time is very small.
炭素化布が、セルロース系繊維の糸からなる織布、編布、織編布又は不織布による原料繊維体を加熱炭素化してなる織布、編布、織編布又は不織布の炭素化布であることが好ましい。このように、炭素化布として特殊な炭素化布を用いることにより、初期電圧及び初期電流をいずれも大幅に高くすることができ、時間経過後の電圧及び電流の低下を共に小さくすることができる。 The carbonized cloth is a carbonized cloth of a woven cloth, a knitted cloth, a woven or knitted cloth or a nonwoven cloth obtained by heating carbonization of a raw fiber body made of a woven fabric, a knitted cloth, a woven or knitted cloth or a nonwoven fabric made of cellulosic fibers. It is preferable. Thus, by using a special carbonized cloth as the carbonized cloth, both the initial voltage and the initial current can be significantly increased, and both the decrease in voltage and current after the lapse of time can be reduced. .
塩含有布の塩含有濃度が5%以上であることが好ましい。複数層織綿布を使用した塩含有布において、塩含有濃度が5%以上であれば良好な電圧及び電流特性が得られる。 It is preferable that the salt-containing concentration of the salt-containing cloth is 5% or more. In a salt-containing fabric using a multi-layer woven cotton fabric, good voltage and current characteristics can be obtained if the salt-containing concentration is 5% or more.
塩含有布が炭素化布の周囲に密着して設けられていると共に、紙シートが塩含有布の周囲に密着して設けられており、紙シートを挟んで1対の金属板が密着して設けられていることが好ましい。これにより、単一のセルで2つの電池構造を構成することができる。 The salt-containing cloth is provided in close contact with the periphery of the carbonized cloth, and the paper sheet is provided in close contact with the periphery of the salt-containing cloth, and a pair of metal plates are in close contact with the paper sheet interposed therebetween. It is preferable to be provided. Thereby, two battery structures can be comprised with a single cell.
この場合、複数のセルの各々は正極支持板をさらに備えており、正極引出し電極は正極支持板に固着されており、炭素化布は正極引出し電極が固着された正極支持板の周囲に密着して設けられていることがより好ましい。 In this case, each of the plurality of cells further includes a positive electrode support plate, the positive electrode extraction electrode is fixed to the positive electrode support plate, and the carbonized cloth adheres to the periphery of the positive electrode support plate to which the positive electrode extraction electrode is fixed. More preferably, it is provided.
金属板がマグネシウム材料によって形成された平板であることも好ましい。 It is also preferable that the metal plate is a flat plate formed of a magnesium material.
複数のセルの各々は、正極引出し電極に電気的に接続された正極リード線と、負極引出し電極に電気的に接続された負極リード線とを備えており、正極リード線及び負極リード線が直列及び/又は並列に結線されることにより1対の外部引出しリード線が構成されていることも好ましい。複数のセルを直列及び/又は並列に接続することで、所望の電圧及び電流容量の応用電池を得ることができる。 Each of the plurality of cells includes a positive electrode lead wire electrically connected to the positive electrode lead electrode and a negative electrode lead wire electrically connected to the negative electrode lead electrode, and the positive electrode lead wire and the negative electrode lead wire are connected in series. It is also preferable that a pair of external lead wires are configured by being connected in parallel. By connecting a plurality of cells in series and / or in parallel, an applied battery having a desired voltage and current capacity can be obtained.
ハウジングは直方体形状に構成されており、その少なくとも1つの側面に、他のハウジングの少なくとも1つの側面に設けられた少なくとも1つの凸状突起及び/又は凹状突起と嵌合し、これらハウジングを互いに連結する少なくとも1つの凹状突起及び/又は凸状突起を備えていることも好ましい。複数のハウジングを自由に組み合わせて一体化できるので、全体として所望の電圧及び電流容量の応用電池を得ることができる。 The housing is configured in a rectangular parallelepiped shape, and at least one side surface thereof is fitted with at least one convex protrusion and / or concave protrusion provided on at least one side surface of the other housing, and these housings are connected to each other. It is also preferable to have at least one concave protrusion and / or convex protrusion. Since a plurality of housings can be freely combined and integrated, an applied battery having a desired voltage and current capacity can be obtained as a whole.
ハウジングに設けられた注水孔と、作動準備時は複数のセルを下方位置に保持し、作動状態時は複数のセルを上方位置に保持することが可能な移動機構とをさらに備えていることも好ましい。この場合、ハウジングに形成された外部引出しリード線取り出し口をさらに備えていることがより好ましい。 It is further provided with a water injection hole provided in the housing, and a moving mechanism capable of holding a plurality of cells in a lower position when preparing for operation and holding a plurality of cells in an upper position when operating. preferable. In this case, it is more preferable to further include an external lead lead wire outlet formed in the housing.
先端がハウジングから突出している注水管と、ハウジングに形成された外部引出しリード線取り出し口とをさらに備えていることも好ましい。 It is also preferable to further include a water injection pipe having a tip projecting from the housing and an external lead-out lead wire outlet formed in the housing.
本発明によれば、さらに、上述の応用電池が複数個並列に配置されており、複数の排出口内に複数の応用電池の複数の注水管の先端がそれぞれ係合して配置された複数の水タンクと、複数の水タンクを同時に押下げて複数の排出口内にあらかじめ形成されている閉止膜を注水管の先端によって破断可能とする押下げ部材とを備えている緊急電源装置が提供される。 Further, according to the present invention, a plurality of the above-described applied batteries are arranged in parallel, and a plurality of water is disposed in which the tips of the plurality of water injection pipes of the plurality of applied batteries are respectively engaged in the plurality of discharge ports. There is provided an emergency power supply apparatus including a tank and a pressing member that simultaneously presses down a plurality of water tanks and allows a closing film formed in advance in a plurality of discharge ports to be broken by a tip of a water injection pipe.
押下げ部材を押下げするのみで、複数の水タンクからの液体を複数の応用電池内に同時に注入することができるため、緊急時に容易にかつ素早く緊急電源装置を作動させることができる。 Since liquids from a plurality of water tanks can be simultaneously injected into a plurality of applied batteries simply by pressing down the pressing member, the emergency power supply device can be easily and quickly operated in an emergency.
取外し可能であり、複数の水タンクの押下げを阻止するための押下げ阻止部材をさらに備えていることが好ましい。このような押下げ阻止部材を設けることにより、誤って緊急電源装置を作動させてしまうような不都合を防止することができる。 It is preferable to further include a push-down preventing member that can be removed and that prevents the plurality of water tanks from being pushed down. By providing such a push-down preventing member, it is possible to prevent inconvenience that the emergency power supply device is erroneously operated.
本発明によれば、炭素化布に塩含有布が密着して設けられ、この塩含有布に吸水性を有する紙シートが密着して設けられ、この紙シートにイオン化傾向が高い材料で形成された金属板が密着して設けられているため、わずかな量の液体が紙シートに接するのみで、電池として作動させることができる。また、収縮カバー部材によって、炭素化布、正極引出し電極、塩含有布、紙シート、金属板及び負極引出し電極を互いに圧着させているため、負極と正極との距離をほぼ一定に保つことができる。さらに、収縮カバー部材の取付けにより、炭素化布と正極引出し電極との電気的接続並びに金属板と負極引出し電極との電気的接続が可能となり、しかも、この接続作業を収縮カバー部材の取付けのみで確実に実施できるため、作業工程が非常に容易となり、製造コストも安価となる。塩含有布として、1枚の布が2層以上の複数層織綿布に食塩を含有させたものを用いているため、初期電圧及び初期電流が大幅に高くなる。また、時間経過後の電圧及び電流の低下も非常に小さい。 According to the present invention, a salt-containing cloth is provided in close contact with the carbonized cloth, a paper sheet having water absorption is provided in close contact with the salt-containing cloth, and the paper sheet is formed of a material having a high ionization tendency. In addition, since the metal plate is provided in close contact, the battery can be operated only by a small amount of liquid coming into contact with the paper sheet. Further, since the carbonized cloth, the positive electrode lead electrode, the salt-containing cloth, the paper sheet, the metal plate, and the negative electrode lead electrode are pressure-bonded to each other by the shrinkable cover member, the distance between the negative electrode and the positive electrode can be kept substantially constant. . Furthermore, the attachment of the shrink cover member enables the electrical connection between the carbonized cloth and the positive electrode lead electrode and the electrical connection between the metal plate and the negative electrode lead electrode, and this connection operation can be performed only by attaching the shrink cover member. Since it can be carried out reliably, the work process becomes very easy and the manufacturing cost is also low. As the salt-containing cloth, a single cloth having two or more layers of woven cotton cloth containing salt is used, so that the initial voltage and the initial current are significantly increased. In addition, the decrease in voltage and current after elapse of time is very small.
図1は本発明の応用電池の一実施形態における各セルの基本的な積層構造を模式的に示しており、図2は図1の実施形態におけるセルの具体的な構造を詳しく示している。なお、図2(A)~(F)は中心部側の構造~外周部側の構造をそれぞれ示すものである。 FIG. 1 schematically shows a basic laminated structure of each cell in an embodiment of an applied battery of the present invention, and FIG. 2 shows a detailed structure of the cell in the embodiment of FIG. 2A to 2F show the structure on the center side and the structure on the outer peripheral side, respectively.
これらの図において、10は応用電池の単一のセル、11は積層構造の中心に位置する正極支持板、12はこの正極支持板11に固着された正極引出し電極をそれぞれ示している。正極支持板11は例えばプラスチック等の絶縁材料による平板であり、正極引出し電極12はこの平板の一面又は両面に接着された例えば銅等の導電性金属材料による平板である。
In these drawings, 10 indicates a single cell of the applied battery, 11 indicates a positive electrode support plate located at the center of the laminated structure, and 12 indicates a positive electrode lead electrode fixed to the positive
この正極引出し電極12には、図2(A)に示すように、正極リード線13の一端がハンダ付けによって電気的に接続されている。
As shown in FIG. 2 (A), one end of a positive
正極引出し電極12が固着された正極支持板11には正極を構成する炭素化布14が密着して積層されている。より具体的には、図2(B)に示すように、炭素化布14は正極支持板11に密着してその縦方向の周囲に巻かれている。本実施形態で用いている炭素化布14は、セルロース系繊維の糸からなる織布、編布、織編布又は不織布を原料繊維体とし、これを加熱炭素化してなる織布、編布、織編布又は不織布であり、新日本テックス株式会社が提供するものである。この炭素化布14は、剛直な炭素繊維を織ったものではなく、炭素化焼成前の出発原料であるセルロース系繊維の糸自体が柔らかく自由な方向性を持っているため、繊維が面方向のみに揃っておらず、厚さ方向にも充分に配合されているため、面方向のみならず厚さ方向にも非常に良好な電導性、誘電特性、熱伝導性及び圧縮強度を有するものである。
The carbonized
正極を構成する炭素化布14には、塩含有布15が密着して積層されている。より具体的には、図2(C)に示すように、塩含有布15は炭素化布14に密着してその縦方向の周囲に巻かれている。この塩含有布15は、本実施形態では、脱脂布を飽和食塩水に含浸させて乾燥させて構成されており、湿潤状態となると、その塩が溶出して電解液媒体として機能する。特に、本実施形態において、塩含有布15は、後述するように、1枚の布が2層以上の複数層織綿布に食塩を含有させたもので構成されている。
The salt-containing
塩含有布15には、吸水性を有する紙シート16が密着して積層されている。より具体的には、図2(D)に示すように、紙シート16は塩含有布15に密着してその横方向の周囲に巻かれている。この紙シート16は、密度1%以下の天然パルプからなる紙のシートであり、注水されハウジング内の底部にわずかに溜まった液体を毛細管現象により吸い上げて塩含有布15全体を湿潤させ、その布に含有されている食塩が液体内に溶出することで、後述するように、この塩含有布15及び紙シート16が正極及び負極間の電解液媒体として機能する。
The salt-containing
紙シート16には、負極を構成するマグネシウム材料による金属板17が密着して積層されている。より具体的には、図2(E)に示すように、1対のマグネシウム材料による平板状の金属板17が紙シート16を挟んでその両方の面上にそれぞれ密着して積層されている。
The
金属板17としては、正極である炭素化布14よりイオン化傾向が高い材料であればマグネシウム以外にも、アルミニウム、リチウム等、種々の材料が適用可能である。また、その形状も平板に限定されるものではない。さらに、紙シート16の片面に1枚のみ密着して積層させても良い。
As the
各金属板17には、負極引出し電極18が取り付けられている。本実施形態では、負極引出し電極18として、銅等の導電材料による例えばリベットを金属板17に挿通させて固着したものを用いている。各負極引出し電極18には、図2(E)に示すように、負極リード線19の一端がハンダ付けによって電気的に接続されている。
A
図2(E)には示されていないが、以上述べた正極支持板11、正極引出し電極12、炭素化布14、塩含有布15、紙シート16、1対の金属板17及び負極引出し電極18を互いに積層した積層体をテープによって仮止めする。その後、この仮止め積層体を熱収縮チューブ内に挿入して加熱することにより、熱収縮チューブを収縮させる。
Although not shown in FIG. 2 (E), the positive
これにより、図2(F)に示すように、仮止め積層体全体が収縮カバー部材20で内に堅固に圧着固定されたセル10が得られる。収縮カバー部材20によって、正極支持板11、正極引出し電極12、炭素化布14、塩含有布15、紙シート16、1対の金属板17及び負極引出し電極18が堅固に互いに圧着固定されるため、負極と正極との距離をほぼ一定に保つことができる。また、収縮カバー部材20の取付けにより、炭素化布14と正極引出し電極12との電気的接続が可能となり、しかも、この接続作業を収縮カバー部材20の取付けのみで確実に実施できるため、作業工程が非常に容易となり、製造コストも安価となる。
As a result, as shown in FIG. 2 (F), the
図3はこのようなセル10における電極面積と電圧及び電流との関係を表しており、図4はセル10において例えば負極に取り付ける引出し電極の数と電圧及び電流との関係を表している。図3に示すように、電極の面積を変化させても、電圧特性及び電流特性は変化しないが、負極又は正極に取り付ける引出し電極の数を変化させると、特に電流特性が大きく変化する。
FIG. 3 shows the relationship between the electrode area and voltage and current in the
本実施形態の1つの応用電池は、以上述べたセル10を複数個結線し、ハウジング内に収容することによって構成される。図5はこの応用電池の外観を示しており、ハウジング50はプラスチック材料を成型して直方体形状に構成されており、上面が開口した箱体51とその上面を閉止する蓋体52とを備えている。
One applied battery of the present embodiment is configured by connecting a plurality of the
箱体51の1つの側面51aには断面が凹状の突起53aと断面が凸状の突起54aとが設けられており、その反対側の側面51bには断面が凹状の突起53bと断面が凸状の突起54bとが設けられている。凹状突起53a及び凸状突起54a又は凹状突起53b及び凸状突起54bは、他のハウジングにおける凸状突起及び凹状突起にそれぞれ嵌合するように構成されている。このような嵌合を行うことによって、複数のハウジングを互いに連結し、複数の応用電池配列とすることができる。
One
蓋体52には注水管55が挿入される貫通孔52aと正のリード線56a及び負のリード線56bが挿通する貫通孔52bとが開口しており、貫通孔52aは注水管55を通した後に隙間が接着剤等で密封され、貫通孔52bは正のリード線56a及び負のリード線56bを通した後、接着剤等で密封される。本実施形態においては、注水管55はその突出先端が傾斜して開口されており、鋭利な先端となっている。
The
箱体51の開口を蓋体52で閉止し、接着剤で密封することにより、ハウジング50は、注水管55を除いて水密となる。なお、ハウジング50の寸法は、内部に収容されるセル10の寸法及び数によって適宜選択されるが、本実施形態では、例えば縦85mm、横25mm、高さ60mmに設定されている。ハウジングの形状も直方体形状に限定されることなく、筒形形状、錐体形状、球形形状又はその他の任意の形状とすることができる。
The
図6はこのハウジング50の内部に収容される複数のセル及び結線状態を示しており、図7は図6の結線状態を配線図で説明している。複数(この場合8つ)のセル10を互いに重ねて配列し、各セルの正極リード線及び負極リード線を互いに並列接続及び/又は直列接続されるように結線しハンダ付けする。各セルの正極リード線及び負極リード線の結線状態は、この例に限定されることなく、必要に応じて種々の結線状態を適用可能である。内部に収容するセル10の個数、結線形態は必要とする電圧及び電流容量によって適宜設定される。図6及び図7に示した結線の場合、1つの応用電池から1.4V×4=5.6V、1160mAの出力が得られる。
FIG. 6 shows a plurality of cells accommodated in the
前述したように、本実施形態においては、塩含有布15として、1枚の布が2層以上の複数層織綿布に食塩を含有させたものを用いているため、非常に良好な電圧及び電流特性を得ることができる。以下この点について詳細に説明する。
As described above, in the present embodiment, as the salt-containing
本願発明者は、塩含有布15を1層織綿布、2層織綿布及び3層織綿布で構成した複数のサンプルの初期の電圧及び電流特性について、並びにその時間経過特性について測定した。さらに、塩含有布15を1層織綿布、2層織綿布及び3層織綿布で構成した複数のサンプルの食塩含有濃度に対する電圧及び電流特性について測定した。実際に測定した電圧及び電流値は、サンプルの端子電圧及び端子電流値である。周知のように、この端子電圧は、起電圧と内部抵抗による電圧降下とを加算した値に相当する。
The inventor of the present application measured the initial voltage and current characteristics of a plurality of samples in which the salt-containing
各サンプルの構成は前述したセル10の構成と同様である。即ち、正極としては、新日本テックス株式会社が提供する、セルロース系繊維の糸からなる織布、編布、織編布又は不織布を原料繊維体とし、これを加熱炭素化してなる織布、編布、織編布又は不織布の炭素化布14を用いた。各正極の寸法はこのサンプルにおいては20mm×50mmである。負極としては、マグネシウム材料による平板状の金属板17を用いた。各負極の寸法はこのサンプルにおいては20mm×50mmである。塩含有布15としては、1層織、2層織及び3層織の脱脂綿布を用いた。各綿布を飽和食塩水に含浸させて使用している。なお、実際の製品における正極及び負極の寸法は、上述のサンプルの寸法に限定されるものではなく、種々の寸法の正極及び負極が適用される。
The configuration of each sample is the same as the configuration of the
図8~図13はその測定結果を示しており、図8は食塩含有濃度に対する初期電圧の関係、図9は食塩含有濃度に対する初期電流の関係、図10は食塩含有濃度が10%の場合の放置時間に対する電圧の関係、図11は食塩含有濃度が20%の場合の放置時間に対する電圧の関係、図12は食塩含有濃度が10%の場合の放置時間に対する電流の関係、及び図13は食塩含有濃度が20%の場合の放置時間に対する電流の関係をそれぞれ示している。 8 to 13 show the measurement results. FIG. 8 shows the relationship between the initial voltage and the salt-containing concentration, FIG. 9 shows the relationship between the salt-containing concentration and the initial current, and FIG. 10 shows the case where the salt-containing concentration is 10%. FIG. 11 shows the relationship between the voltage with respect to the standing time when the salt-containing concentration is 20%, FIG. 12 shows the relationship with the current with respect to the standing time when the salt-containing concentration is 10%, and FIG. The relationship of the electric current with respect to the leaving time when the concentration is 20% is shown.
図8及び図9から分かるように、塩含有布15を構成する綿布として、1層織綿布を用いるより、2層織綿布を用いた方が初期電圧及び初期電流がいずれも大幅に高くなっており、3層織綿布を用いるとさらに高くなっている。また、図10~図13から分かるように、塩含有布15を構成する綿布として、1層織綿布を用いるより、2層織綿布を用いた方が時間経過後の電圧及び電流の低下が共に小さく、3層織綿布を用いるとさらに小さくなっている。従って、1層織綿布を用いるより、2層織綿布を用いた方がより優れた電気的特性が得られ、3層織綿布を用いるとさらに優れた電気的特性が得られることとなる。換言すれば、塩含有布15を構成する綿布として、複数層織綿布を使用することが望ましいこととなる。複数層織綿布を用いることにより、各層間により多くの塩成分が含有されるために電気的特性が向上しているものと推察される。
As can be seen from FIGS. 8 and 9, the initial voltage and the initial current are significantly higher when the two-layer woven cotton cloth is used as the cotton cloth constituting the salt-containing
また、図8及び図9から分かるように、複数層織綿布を使用した塩含有布15において、食塩含有濃度が5%以上であれば充分に大きな初期電圧及び初期電流が得られている。なお、この測定例では、食塩含有濃度が25%の場合までしか測定されていないが、初期電圧は食塩含有濃度が15%以上でサチュレートしているため、25%を超えても良好な特性が得られるものと推察できる。また、初期電流も食塩含有濃度が上昇するにつれて増大しているため、25%を超えても良好な特性が得られるものと期待できる。さらに、図10~図13から分かるように、複数層織綿布を使用した塩含有布15において、食塩含有濃度が10%の場合より20%の場合により良好な時間経過後の電圧及び電流特性が得られている。従って、複数層織綿布を使用した塩含有布15において、食塩含有濃度が5%以上であれば良好な電圧及び電流特性が得られるものと理解される。
Further, as can be seen from FIGS. 8 and 9, in the salt-containing
さらに、本願発明者は、塩含有布15を構成する綿布に食塩を含有させたサンプルと、食塩を含有させないサンプルとの立ち上がり電圧及び電流特性について、並びにその時間経過特性について測定した。実際に測定した電圧及び電流値は、サンプルの端子電圧及び端子電流値である。
Furthermore, the inventor of the present application measured the rising voltage and current characteristics of the sample in which salt was contained in the cotton cloth constituting the salt-containing
各サンプルの構成は前述したセル10の構成と同様である。即ち、正極としては、新日本テックス株式会社が提供する、セルロース系繊維の糸からなる織布、編布、織編布又は不織布を原料繊維体とし、これを加熱炭素化してなる織布、編布、織編布又は不織布の炭素化布14を用いた。各正極の寸法はこのサンプルにおいては20mm×50mmである。負極としては、マグネシウム材料による平板状の金属板17を用いた。各負極の寸法はこのサンプルにおいては20mm×50mmである。綿布としては、2層織の脱脂綿布を用いた。綿布に食塩を含有させたサンプルは20%の食塩水を3cc注水して使用し、綿布に食塩を含有させないサンプルは水道水を3cc注水して使用している。なお、実際の製品における正極及び負極の寸法は、上述のサンプルの寸法に限定されるものではなく、種々の寸法の正極及び負極が適用される。
The configuration of each sample is the same as the configuration of the
図14~図17はその測定結果を示しており、図14は立ち上がり時間に対する電圧の関係、図15は立ち上がり時間に対する電流の関係、図16は放置時間に対する電圧の関係、及び図17は放置時間に対する電流の関係をそれぞれ示している。 14 to 17 show the measurement results. FIG. 14 shows the relationship between the voltage with respect to the rise time, FIG. 15 shows the relationship with the current with respect to the rise time, FIG. 16 shows the relationship with the voltage with respect to the standing time, and FIG. The relationship of the current with respect to is shown respectively.
図14及び図15から分かるように、綿布として、塩含有布15のように食塩を含有する綿布を用いることにより、食塩未含有の綿布を用いる場合より、電圧及び電流がいずれも大きく、しかも、立ち上がりがはるかにに早い。また、図16及び図17から分かるように、綿布として、食塩を含有する綿布を用いることにより、食塩未含有の綿布を用いる場合より、時間経過後の電圧及び電流の低下が共に小さくなっている。従って、食塩未含有の綿布を用いるより、食塩含有の綿布を用いた方が優れた電気的特性が得られることとなる。
As can be seen from FIGS. 14 and 15, as the cotton cloth, by using a cotton cloth containing salt like the salt-containing
また、本実施形態において、炭素化布14として、新日本テックス株式会社が提供する、セルロース系繊維の糸からなる織布、編布、織編布又は不織布を原料繊維体とし、これを加熱炭素化してなる織布、編布、織編布又は不織布を使用しているため、非常に良好な電圧及び電流特性を得ることができる。以下この点について詳細に説明する。
In the present embodiment, the carbonized
本願発明者は、炭素化布14を本発明の特殊な炭素化布、市販されている一般的な炭化布A及びBで構成した複数のサンプルの初期の電圧及び電流特性について、並びにその時間経過特性について測定した。さらに、炭素化布14を本発明の特殊な炭素化布、市販されている一般的な炭化布A及びBで構成した複数のサンプルの食塩含有濃度に対する電圧及び電流特性について測定した。実際に測定した電圧及び電流値は、サンプルの端子電圧及び端子電流値である。
The inventor of the present application relates to the initial voltage and current characteristics of a plurality of samples in which the carbonized
各サンプルの構成は前述したセル10の構成と同様である。即ち、正極としては、新日本テックス株式会社が提供する、セルロース系繊維の糸からなる織布、編布、織編布又は不織布を原料繊維体とし、これを加熱炭素化してなる織布、編布、織編布又は不織布の炭素化布14を用いた。各正極の寸法は20mm×50mmである。負極としては、マグネシウム材料による平板状の金属板17を用いた。各負極の寸法は20mm×50mmである。塩含有布15としては、2層織の脱脂綿布を用い、これを飽和食塩水に含浸させて使用している。
The configuration of each sample is the same as the configuration of the
図18~図23はその測定結果を示しており、図18は食塩含有濃度に対する初期電圧の関係、図19は食塩含有濃度に対する初期電流の関係、図20は食塩含有濃度が10%の場合の放置時間に対する電圧の関係、図21は食塩含有濃度が20%の場合の放置時間に対する電圧の関係、図22は食塩含有濃度が10%の場合の放置時間に対する電流の関係、及び図23は食塩含有濃度が20%の場合の放置時間に対する電流の関係をそれぞれ示している。 18 to 23 show the measurement results. FIG. 18 shows the relationship between the initial voltage and the salt-containing concentration, FIG. 19 shows the relationship between the salt-containing concentration and the initial current, and FIG. 20 shows the case where the salt-containing concentration is 10%. FIG. 21 shows the relationship between the voltage with respect to the standing time when the salt-containing concentration is 20%, FIG. 22 shows the relationship with the current with respect to the standing time when the salt-containing concentration is 10%, and FIG. The relationship of the electric current with respect to the leaving time when the concentration is 20% is shown.
図18及び図19から分かるように、炭素化布14として、市販されている一般的な炭化布A及びBを用いるよりも本発明の特殊な炭素化布を用いることにより、初期電圧及び初期電流がいずれも大幅に高くなっている。また、図20~図23から分かるように、炭素化布14として、市販されている一般的な炭化布A及びBを用いるよりも本発明の特殊な炭素化布を用いることにより、時間経過後の電圧及び電流の低下が共に小さくなっている。従って、本発明の特殊な炭素化布を用いることにより、非常に優れた電気的特性が得られることとなる。
As can be seen from FIGS. 18 and 19, by using the special carbonized cloth of the present invention as the carbonized
以上詳細に説明したように、本実施形態によれば、応用電池を作動させない状態では、ハウジング50内には真水や食塩水や海水等の液体が注水されておらず液体が存在しないので、持ち運びや保管が非常に容易となっている。また、液体を注入しなければ反応がほとんど生じないため、長期間の保存が可能となる。応用電池を作動させる場合、注水管55を介してハウジング50内に少量(容器の大きさによって定まる量)の水道水等の液体が注入されると、ハウジング50の底部にわずかに溜まったその液体が吸水性を有する紙シート16を伝わって塩含有布15全体を湿潤させ、この塩含有布15に含有されている塩が液体内に溶出することで、塩含有布15及び紙シート16が正極である炭素化布14と負極である1対の金属板17との間の電解液媒体として機能する。これにより、1対の金属板17周辺において水素イオンによる放電反応が生じ、一方、炭素化布14では水素イオンに反応せず電子は負極である1対の金属板17から塩含有布15及び紙シート16を通って正極である炭素化布14に移動しようとし、起電力が発生する。このように、炭素化布14に塩含有布15が密着して設けられ、この塩含有布15に吸水性を有する紙シート16が密着して設けられ、この紙シート16にイオン化傾向が高い材料で形成された1対の金属板17が密着して設けられているため、わずかな量の液体が紙シート16に接するのみで、電池として作動させることができる。電池の起電力が低下した場合、液体を追加注水することにより、起電力は復活する。しかも、塩含有布15として、1枚の布が2層以上の複数層織綿布に食塩を含有させたものを用いているため、非常に高い初期電圧及び初期電流を得ることができる。また、長時間経過後の電圧及び電流の低下も非常に小さい。さらに、本実施形態のごとく、炭素化布14として特殊な炭素化布を用いることにより、初期電圧及び初期電流をいずれも大幅に高くすることができ、長時間経過後の電圧及び電流の低下を共に大幅に小さくすることができる。
As described above in detail, according to the present embodiment, in a state where the applied battery is not operated, liquid such as fresh water, salt water, sea water, or the like is not injected into the
また、収縮カバー部材20によって、正極支持板11、正極引出し電極12、炭素化布14、塩含有布15、紙シート16、1対の金属板17及び負極引出し電極18を堅固に互いに圧着させているため、負極と正極との距離をほぼ一定に保つことができる。さらに、収縮カバー部材20の取付けにより、炭素化布14と正極引出し電極12との電気的接続が可能となり、しかも、この接続作業を収縮カバー部材20の取付けのみで確実に実施できるため、作業工程が非常に容易となり、製造コストも安価となる。
Further, the positive
図24及び図25はハウジングの変更態様をそれぞれ説明している。これら変更態様は、ハウジングの寸法とその側面に形成される凸状突起及び凹状突起の数及び位置が図5に示したものと異なっている。凸状突起及び凹状突起の数及び位置としては、これらの変更態様に限定されず、種々の態様が適用可能であることはもちろんである。 FIG. 24 and FIG. 25 illustrate how the housing is changed. These modifications are different from those shown in FIG. 5 in the dimensions of the housing and the number and position of the convex protrusions and concave protrusions formed on the side surfaces thereof. Of course, the number and position of the convex protrusions and concave protrusions are not limited to these modifications, and various aspects are applicable.
図24の変更態様においては、図1の実施形態に比較して、ハウジング80の箱体81における側面81a及び81bの長さが短くかつ側面81c及び81dの長さが長くなっており、さらに、これら側面81a、81b、81c及び81dに、1つの凹状突起83a及び1つの凸状突起84a、1つの凹状突起83b及び1つの凸状突起84b、1つの凹状突起83c及び1つの凸状突起84c、並びに1つの凹状突起83d及び1つの凸状突起84dがそれぞれ形成されている。この変更態様における他の構成及び作用効果は図1の実施形態の場合と同様である。
24, the length of the side surfaces 81a and 81b and the length of the side surfaces 81c and 81d of the
図25の変更態様においては、図1の実施形態に比較して、ハウジング90の箱体91における側面91a、91b、91c及び91dの長さが共に長くなっており、さらに、これら側面91a、91b、91c及び91dに、2つの凹状突起93a及び2つの凸状突起94a、2つの凹状突起93b及び2つの凸状突起94b、1つの凹状突起93c及び1つの凸状突起94c、並びに1つの凹状突起93d及び1つの凸状突起94dがそれぞれ形成されている。この変更態様における他の構成及び作用効果は図1の実施形態の場合と同様である。
25, the length of the side surfaces 91a, 91b, 91c and 91d of the
図26は本発明の緊急電源装置の一実施形態の全体構成を概略的に示しており、図27は本実施形態における緊急電源装置を分解して示しており、図28は本実施形態における緊急電源装置をケース内に収納した状態を示している。 FIG. 26 schematically shows the overall configuration of an embodiment of the emergency power supply apparatus of the present invention, FIG. 27 shows the emergency power supply apparatus in this embodiment in an exploded manner, and FIG. 28 shows the emergency power supply in this embodiment. The state which accommodated the power supply device in the case is shown.
この緊急電源装置は、図1の実施形態における応用電池を複数(図示では3つ)組み合わせると共に、緊急時に素早くかつ容易に注水して作動させることができるように工夫されている。 This emergency power supply device is devised so that it can be quickly and easily poured and operated in an emergency while combining a plurality (three in the drawing) of application batteries in the embodiment of FIG.
これらの図に示すように、本実施形態では、3つの応用電池100a、100b及び100cを並列に配置すると共に凹状突起及び凸状突起を互いに嵌合して固定し、各応用電池からの正負のリード線を適宜結線して最終的なリード線106を得ている。応用電池100a、100b及び100cの数に合わせた3つの水タンク107a、107b及び107cを用意し、これら水タンク107a、107b及び107cの各々内には、例えば30cc程度の真水や食塩水や海水等の液体があらかじめ貯留されている。各水タンク、例えば水タンク107aには排出口107a1が設けられている。これら排出口内には図示されていないがこの排出口を密封的に閉鎖するための例えばアルミフォイル製の閉止膜が形成されている。これら閉止膜は、鋭利な物体を突き通すことによって破断可能となっている。
As shown in these drawings, in this embodiment, three
水タンク107a、107b及び107cは、それぞれの排出口内に応用電池100a、100b及び100cの注水管105a、105b及び105cの先端が密封的に差し込まれた状態で配置されている。水タンク107a、107b及び107c上には、押下げ部材108が載置されており、緊急時にこの押下げ部材108を下方に押下げることによって、水タンク107a、107b及び107cが同時に押下げられ、排出口内の閉止膜が注水管105a、105b及び105cの先端によって破断され、その結果、水タンク107a、107b及び107c内の液体が注水管を介して応用電池100a、100b及び100c内に注水される。このように、押下げ部材108を押下げするのみで、複数の水タンク107a、107b及び107cからの液体を複数の応用電池100a、100b及び100c内に同時に注入することができるため、緊急時に容易にかつ素早く緊急電源装置を作動させることができる。
The
なお、水タンク107a、107b及び107cの排出口の下方には、取外し可能な押下げ阻止部材109がかませてあり、緊急時以外は水タンクの押下げを阻止するように構成されている。このような押下げ阻止部材109を設けることにより、誤って緊急電源装置を作動させてしまうような不都合を防止することができる。
It should be noted that a detachable push-down preventing
図28に示すように、本実施形態における緊急電源装置120は、ケース121内に収容されており、緊急時のみ作動できるように、保管可能となっている。
As shown in FIG. 28, the emergency
なお、本発明の緊急電源装置は、上述した形態に限定されるものではなく、応用電池の数、構造及び配列態様、水タンクの数、形状、構造及び配置取付け方法、押下げ部材の形状、構造及び配置取付け方法、並びに押下げ阻止部材の構造及び配置方取付け法等は適宜設定可能であることは言うまでもない。 In addition, the emergency power supply device of the present invention is not limited to the above-described form, the number of applied batteries, the structure and arrangement, the number of water tanks, the shape, the structure and the arrangement mounting method, the shape of the push-down member, Needless to say, the structure and the mounting method, the structure and the mounting method of the push-down preventing member can be set as appropriate.
図29は本発明の応用電池の他の実施形態におけるハウジングの外観を概略的に示しており、図30は本実施形態における応用電池のセルユニットが非作動状態にある場合のハウジングの内部構成を概略的に示しており、図31は本実施形態における応用電池のハウジング内に注水が行われ、セルユニットが作動準備状態にある場合のハウジングの内部構成を概略的に示しており、図32は本実施形態における応用電池のセルユニットが作動状態にある場合のハウジングの内部構成を概略的に示しており、図33は本実施形態における応用電池のセルユニットを側面から見た構成を概略的に示している。 FIG. 29 schematically shows the appearance of a housing according to another embodiment of the application battery of the present invention, and FIG. 30 shows the internal configuration of the housing when the cell unit of the application battery according to this embodiment is in an inoperative state. FIG. 31 schematically shows the internal configuration of the housing when water is injected into the housing of the application battery in the present embodiment and the cell unit is ready for operation. FIG. 33 schematically shows the internal configuration of the housing when the cell unit of the application battery in the present embodiment is in an operating state, and FIG. 33 schematically shows the configuration of the cell unit of the application battery in the embodiment viewed from the side. Show.
図29に外観の概略を示すように、本実施形態の応用電池におけるハウジング200は、プラスチック材料を成型した直方体形状を有しており、上面が開口した箱体201とその上面を閉止する蓋体202とを複数のねじ203によって固着することによって構成される。箱体201は、容器として内部に水を収容することが可能である。ハウジング200の1つの面(本実施形態では上面200a)には、ハウジング200内部に収容されているセルユニット210(図30~図33)を上下に移動して作動位置及び作動準備位置に設定可能な作動ノブ204と、貫通している注水孔205と、正負のリード線206用の貫通孔207とが設けられている。注水孔205は常時は可撓性を有する閉止栓208によって閉成されている。作動ノブ204に代えて作動レバー等をハウジング200の側面に取り付けても良い。また、注水孔205及び貫通孔207をハウジング200の側面に設けても良い。さらに、過剰注水を避けるために、ハウジング200の側面の下方に、常時は閉止栓によって閉成される排水口を設けても良い。これにより、余分な水を排出することができる。
As schematically shown in FIG. 29, the
図30~図33に示すように、ハウジング200の内部に収容されているセルユニット210は、互いに電気的に結線した複数(図示の例では15個)のセル10を積層したものを積層方向両端に配置したプラスチック製の保持板211及び212で挟み込み、保持板211及び212間を複数(図示の例では8つ)の締め付けロッド213によって押圧固定している。なお、セル10の数及びその結線方法は必要とする電圧及び電流容量によって適宜設定される。
As shown in FIGS. 30 to 33, the
図33はセルユニット210自体の底面及び側面を示している。同図から分かるように、積層され押圧固定されている複数のセル10の所定数(図示の例では3つ)毎に仕切板214が挿入されており、さらに、セル10の下側のこれら仕切板214間には吸水性を有するスポンジ215が挿入されている。
FIG. 33 shows the bottom and side surfaces of the
図30に示すように、ハウジング200における箱体201の底面201a上には、吸水性を有する紙シート216、塩含有布217、及び吸水性を有するスポンジシート218が下からこの順序で積み重ねられている。この図30は応用電池を使用していない際のハウジング200内の構成を蓋体202を取り外した状態で示しており、この非作動形態では、ハウジング200内には液体が注水されていない。また、非作動状態においては、セルユニット210は、同図に示すように、箱体201の底面201aより上方に位置しても良いし、下方に位置させスポンジシート218等には接触させた状態であっても良い。
As shown in FIG. 30, a
図示されていないが、セルユニット210の上部中央に配置された支持ロッド219は、作動ノブ204の軸204aに連結されており、作動ノブ204が上下移動することによりセルユニット210も上下方向に移動可能となっている。作動ノブ204はそのばね204bの反発力によって、図29に示すような上方位置に固定すると、セルユニット210は図30に示す上方の位置に保持される。作動ノブ204を上方の位置に固定する構成としては、ばねの反発力を利用する構成の他に、くさび状のスライダを作動ノブ204のばねの位置に挿入して、作動ノブ204の軸204aが下方に移動しない構成が用いられる。
Although not shown, the
この応用電池を作動させない状態では、ハウジング200内には真水や食塩水や海水等の液体が注水されておらず液体が存在しないので、持ち運びや保管が非常に容易となっている。また、液体を注入しなければ、セルユニット210には反応がほとんど生じないため、長期間の保存が可能となる。
In a state where this applied battery is not operated, liquid such as fresh water, salt water, seawater or the like is not poured into the
図31は応用電池の使用を準備する際のハウジング200内の構成を蓋体202を取り外した状態で示しており、この作動準備状態では、注水孔205を介してハウジング200内に少量の水道水等の液体が注入されており、この液体220は、ハウジング200の底部に溜まり、紙シート216によりハウジング200の底面200a全体に行き渡り保持される。この液体220が、塩含有布217を湿潤させ含有されている塩が液体内に溶出することで得られる塩水がスポンジシート218に保持される。さらに、この作動準備状態では、セルユニット210が下方位置に移動させられ、箱体201の底面201a上のスポンジシート218に接触する。即ち、作動ノブ204をばね204bの反発力に抗して回転させ、図示しないねじ機構にねじ込むことによって、下方位置に移動させる。これにより、セルユニット210は下方の位置に保持される。この作動準備状態では、毛細管現象により液体220が吸い上げられ、この液体は、スポンジシート218に接触しているスポンジ215を介してセルユニット210の各セル10に伝わる。単なる一例であるが、セルユニット210を下方位置に移動させてスポンジシート218とセルユニット210のスポンジ215とを接触させることを約1分間行うことにより、このセルユニット210を充分に湿潤させることができる。もちろん、それ以上の時間接触させておいても良い。
FIG. 31 shows a configuration in the
次いで、図32に示すように、作動ノブ204を操作することにより、セルユニット210を上方位置に固定することにより、応用電池は作動状態となり、図1の実施形態の場合と同様に、起電力が発生する。この作動状態では、セルユニット210は液体220には接触していないことに注意すべきである。
Next, as shown in FIG. 32, by operating the
なお、本実施形態において、箱体201の開口を蓋体202で閉止し、ねじ203で固定すると共に必要であれば接着剤で密封することにより、ハウジング200は、注水孔205及びリード線206用の貫通孔207を除いて水密となる。なお、ハウジング200の寸法は、内部に収容されるセル10の寸法及び数によって適宜選択されるが、本実施形態では、例えば縦200mm、横120mm、高さ110mmに設定されている。ハウジングの形状も直方体形状に限定されることなく、筒形形状、錐体形状、球形形状又はその他の任意の形状とすることができる。
In this embodiment, the
以上述べた構造を有する本実施形態の応用電池によれば、1箇所の注水孔205から注水するのみで、セルユニット210の各セル10を作動させることができ、充分な電圧及び電流の起電力を発生することができる。また、吸水性を有する紙シート216及び吸水性を有するスポンジシート218をハウジング200の底面200aに敷いているため、保水性が良好であり、1回の注水で長時間に渡って起電力を発生することができる。さらに、1箇所の注水孔205からの注水であるため、注水量の調整が容易である。さらにまた、作動準備時のみにセルユニット210を下方の位置に移動させて湿潤させ、作動中はセルユニット210を上方位置に保持する構成であるため、作動中はセルユニット210が液体に接触することはなく、その結果、注水量が多少多くても電気的短絡を引き起こすおそれが全くない。本実施形態の応用電池のその他の作用効果は、図1の実施形態の場合と同様である。
According to the applied battery of the present embodiment having the above-described structure, each
なお、上述した実施形態においては、ハウジング200は、プラスチック材料を成型して構成されているが、アルミシートにPET、ビニル若しくはアクリル等のプラスチックフィルムをコーティング若しくはラミネート加工したケース又は袋体で構成しても良い。
In the above-described embodiment, the
以上述べた実施形態は全て本発明を例示的に示すものであって限定的に示すものではなく、本発明は他の種々の変形態様及び変更態様で実施することができる。従って本発明の範囲は特許請求の範囲及びその均等範囲によってのみ規定されるものである。 The embodiments described above are all illustrative of the present invention and are not intended to be limiting, and the present invention can be implemented in other various modifications and changes. Therefore, the scope of the present invention is defined only by the claims and their equivalents.
長期間の保存及び長時間の使用が可能であり、しかも、液体を際注入するのみで起電力を得ることができるため、充電が不要な安価な電池として、災害時、停電時又はその他の場合の緊急電源装置、非常用電源装置として、広く使用可能である。 It can be stored for a long period of time and used for a long period of time, and since an electromotive force can be obtained simply by injecting liquid, it can be used as an inexpensive battery that does not require charging. It can be widely used as an emergency power supply and emergency power supply.
Claims (9)
前記複数のセルの各々は、正極を構成する炭素化布と、該炭素化布に電気的に接続された正極引出し電極と、前記炭素化布に密着して設けられた塩含有布と、該塩含有布に密着して設けられた吸水性を有する紙シートと、該紙シートに密着して設けられていると共に負極を構成しており、前記正極よりイオン化傾向が高い材料で形成された金属板と、該金属板に電気的に接続された負極引出し電極と、前記炭素化布、前記正極引出し電極、前記塩含有布、前記紙シート、前記金属板及び前記負極引出し電極を互いに圧着する収縮カバー部材とを備えており、前記塩含有布は、複数層織綿布に塩を含浸させた布で構成されていることを特徴とする応用電池。 An application battery comprising a housing and a plurality of cells provided in the housing, and operating by pouring water into the housing at the time of use,
Each of the plurality of cells includes a carbonized cloth constituting a positive electrode, a positive electrode lead electrode electrically connected to the carbonized cloth, a salt-containing cloth provided in close contact with the carbonized cloth, A paper sheet having water absorption provided in close contact with the salt-containing cloth, and a metal formed with a material that is provided in close contact with the paper sheet and that constitutes the negative electrode and has a higher ionization tendency than the positive electrode. A plate, a negative electrode extraction electrode electrically connected to the metal plate, and a shrinkage that crimps the carbonized cloth, the positive electrode extraction electrode, the salt-containing cloth, the paper sheet, the metal plate, and the negative electrode extraction electrode together And a cover member, wherein the salt-containing cloth is composed of a cloth in which a multi-layered woven cotton cloth is impregnated with salt.
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| JP2010-256967 | 2010-11-17 | ||
| JP2010256967 | 2010-11-17 | ||
| JP2011067800A JP4759659B1 (en) | 2010-11-17 | 2011-03-25 | Applied battery and emergency power supply |
| JP2011-067800 | 2011-03-25 |
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| WO2012066962A1 true WO2012066962A1 (en) | 2012-05-24 |
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| Application Number | Title | Priority Date | Filing Date |
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| PCT/JP2011/075632 Ceased WO2012066962A1 (en) | 2010-11-17 | 2011-11-07 | Applied battery and emergency power supply device |
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| WO (1) | WO2012066962A1 (en) |
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| CN103618096A (en) * | 2013-10-26 | 2014-03-05 | 新山胜广 | Portable water battery element and water battery device comprising the same |
| WO2014037763A1 (en) * | 2012-09-10 | 2014-03-13 | 环保电池科技有限公司 | Portable water battery components and water battery device comprising same |
| JP6165379B1 (en) * | 2016-03-01 | 2017-07-19 | 藤倉ゴム工業株式会社 | Metal air battery |
| WO2017122378A1 (en) * | 2016-01-14 | 2017-07-20 | 藤倉ゴム工業株式会社 | Metal-air battery unit and metal-air battery |
| US10411226B2 (en) | 2016-03-01 | 2019-09-10 | Fujikura Rubber Ltd. | Metal-air battery |
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| JP5880847B2 (en) * | 2012-04-25 | 2016-03-09 | 三菱自動車工業株式会社 | Battery device |
| JP5451923B1 (en) * | 2013-04-10 | 2014-03-26 | 三嶋電子株式会社 | Water battery |
| JP6333072B2 (en) * | 2014-05-30 | 2018-05-30 | 株式会社ペガソス・エレクトラ | Magnesium metal battery |
| WO2016056549A1 (en) * | 2014-10-06 | 2016-04-14 | ワイティーエス・サイエンス・プロパティーズ・プライベート・リミテッド | Magnesium fuel element, magnesium-air cell, electronic device and method of using magnesium-air cell |
| KR102481423B1 (en) * | 2016-12-22 | 2022-12-27 | 하이드라 라이트 인터내셔널 엘티디 | metal-air fuel cell |
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Also Published As
| Publication number | Publication date |
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| JP2012124142A (en) | 2012-06-28 |
| JP4759659B1 (en) | 2011-08-31 |
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