WO2012066623A1 - 誘導加熱調理器およびその制御方法 - Google Patents
誘導加熱調理器およびその制御方法 Download PDFInfo
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- WO2012066623A1 WO2012066623A1 PCT/JP2010/070320 JP2010070320W WO2012066623A1 WO 2012066623 A1 WO2012066623 A1 WO 2012066623A1 JP 2010070320 W JP2010070320 W JP 2010070320W WO 2012066623 A1 WO2012066623 A1 WO 2012066623A1
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- heating coil
- drive
- order
- heating
- frequency
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B6/00—Heating by electric, magnetic or electromagnetic fields
- H05B6/02—Induction heating
- H05B6/06—Control, e.g. of temperature, of power
- H05B6/062—Control, e.g. of temperature, of power for cooking plates or the like
- H05B6/065—Control, e.g. of temperature, of power for cooking plates or the like using coordinated control of multiple induction coils
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B6/00—Heating by electric, magnetic or electromagnetic fields
- H05B6/02—Induction heating
- H05B6/10—Induction heating apparatus, other than furnaces, for specific applications
- H05B6/12—Cooking devices
- H05B6/1209—Cooking devices induction cooking plates or the like and devices to be used in combination with them
- H05B6/1245—Cooking devices induction cooking plates or the like and devices to be used in combination with them with special coil arrangements
- H05B6/1272—Cooking devices induction cooking plates or the like and devices to be used in combination with them with special coil arrangements with more than one coil or coil segment per heating zone
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B2213/00—Aspects relating both to resistive heating and to induction heating, covered by H05B3/00 and H05B6/00
- H05B2213/03—Heating plates made out of a matrix of heating elements that can define heating areas adapted to cookware randomly placed on the heating plate
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B2213/00—Aspects relating both to resistive heating and to induction heating, covered by H05B3/00 and H05B6/00
- H05B2213/05—Heating plates with pan detection means
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
- Y02B40/00—Technologies aiming at improving the efficiency of home appliances, e.g. induction cooking or efficient technologies for refrigerators, freezers or dish washers
Definitions
- the present invention relates to an induction heating cooker that heats a single object to be heated using a plurality of heating coils, and a control method thereof.
- the induction heating cookers described in Patent Documents 1 and 2 include a plurality of small heating coils arranged in a grid and positions corresponding to the heating coils. And a plurality of sensors for detecting the presence or absence of a heated object such as a pan, and specifying the occupied area on the top plate of the heated object based on the output of the sensor, and the specified occupation
- the heating coils in the area and the surrounding area are selectively driven.
- the plurality of sensors that detect whether or not the pan is placed are, for example, optical sensors, and whether or not there is a pan above the pan (the pan Presence / absence) is merely detected, and the specified occupied area is only very schematic.
- the induction heating cooker according to these prior arts only the heating coil in the vicinity of the occupied area is selectively driven, but how the pan is placed on the top plate (mounting) (Area) cannot be detected. Therefore, the sensor detects that the pan is placed on the top plate, but it may not be placed above the heating coil at all, or may be placed only in a very limited area. is there.
- the induction heating cookers according to Patent Documents 1 and 2 drive all the heating coils under the same driving conditions, so that the surface temperature of the pan bottom (each heating coil depends on the mounting state of the pans).
- the electric power per unit area supplied from the product) varies, the pan bottom cannot be heated uniformly, and a portion of the food contained in the pan may be burnt or partially bumped.
- the present invention has been made to solve the above-described problems, and relates to an induction heating cooker, which is disposed adjacent to and in cooperation with the first heating coil and the first heating coil.
- n having a frequency n times (n is a natural number) the drive frequency from the first drive current flowing through the first heating coil and the first drive voltage applied to both ends of the first heating coil.
- First n-order component extraction means for extracting a first n-order drive voltage and an n-order drive current including a next component, a second drive current flowing through the second heating coil, and a second heating coil.
- Second drive applied to both ends Second n-order component extraction means for extracting a second n-order drive voltage and an n-order drive current including an n-order component having a frequency n times (n is a natural number) of the drive frequency from the voltage;
- the load resistance of the first heating coil is calculated from the n-th order drive voltage and the n-order drive current, and the load resistance of the second heating coil is calculated from the second n-order drive voltage and the n-order drive current.
- a control circuit unit the control circuit unit from the first and second drive circuits based on the calculated electric energy distribution ratio depending on the load resistance of the first and second heating coils. The amount of electric power supplied to each of the first and second heating coils is controlled.
- the load resistance of a plurality of heating coils is instantaneously calculated, and based on the calculated electric energy distribution ratio depending on the calculated load resistance of the first and second heating coils, By controlling the amounts of electric power supplied to the first and second heating coils, respectively, the pan bottom can be heated uniformly, and the burning of the food can be avoided.
- FIG. 3 is a circuit block diagram showing an alternative electrical configuration of the first embodiment. It is a circuit block diagram which shows the electric constitution of the induction heating cooking appliance by Embodiment 1 which concerns on this invention. It is a top view of the heating coil by a modification. It is a top view of the heating coil by another modification.
- 1 induction heating cooker, 2: heating coil, 10: commercial power supply, 12: rectifier circuit, 14: drive circuit, 20: LCR induction heating unit, 24: resonance capacitor, 30: drive voltage detection means, 32: drive current Detection means, 40: primary component extraction means (n-order component extraction means), 50: control circuit, pan: P.
- FIG. 1 is a plan view of a heating coil 2 according to the first embodiment.
- the heating coil 2 according to the first embodiment includes an inner heating coil (first heating coil) 2a in which a conducting wire is wound on a plane as shown in the figure, and an outer heating coil (first heating coil) concentrically wound around it. 2 heating coils) 2b.
- the induction heating cooker according to the first embodiment is roughly a drive circuit (first and second drive circuits) for driving these heating coils 2a and 2b, as will be described in detail later with reference to FIG. ) 14a, 14b, primary component extraction means (first and second primary component extraction means) 30a, 30b for detecting the primary components of the drive voltage and drive current of the drive circuits 14a, 14b, and the drive circuit 14a , 14b.
- first and second drive circuits for driving these heating coils 2a and 2b, as will be described in detail later with reference to FIG.
- primary component extraction means first and second primary component extraction means
- FIG. 2 is a circuit block diagram showing a schematic electrical configuration of the induction heating cooker 1 having a single heating coil 2, and with reference to this, the basic principle of the induction heating cooker according to the present invention is shown. explain.
- the induction heating cooker 1 generally includes a rectifier circuit 12 that rectifies an alternating current from a two-phase or three-phase commercial power supply 10 into a direct current, and a driving circuit that supplies a high-frequency current having a predetermined driving frequency to the heating coil 2.
- an LCR induction heating unit 20 including the heating coil 2 and a resonant capacitor 24 connected in series to the heating coil 2, a drive voltage detection means 30 for detecting a drive voltage applied to both ends of the LCR induction heating unit 20, and an LCR Drive current detecting means 32 for detecting the drive current flowing in the induction heating unit 20.
- the rectifier circuit 12 may be full-wave rectified or half-wave rectified, and has a filter circuit (both not shown) including an inductance and a capacitor for obtaining a DC component. Also good.
- the drive circuit 14 is an inverter circuit including a switching element (not shown) such as an IGBT, and any circuit can be used as long as the circuit is driven by an inverter.
- the drive circuit 14 is configured by a half bridge circuit or a full bridge circuit. be able to.
- the LCR induction heating unit 20 includes the heating coil 2 and the resonance capacitor 24 connected in series to the heating coil 2.
- the heating coil 2 is illustrated as an equivalent circuit of the inductance L and the load resistance R in FIG. ing.
- the inductance L is a heated object P such as a pan.
- the drive voltage detection means 30 has an arbitrary circuit configuration easily conceived by those skilled in the art as long as it detects the drive voltage (output voltage) V applied to both ends of the LCR induction heating unit 20. May be.
- the drive current detection means 32 may have any circuit configuration as long as it measures the drive current (output current) I flowing through the LCR induction heating unit 20, for example, a current transformer. Also good.
- the induction heating cooker 1 includes a primary component extraction means 40 electrically connected to the drive voltage detection means 30 and the drive current detection means 32.
- the drive circuit 14 is an inverter circuit including a switching element such as an IGBT (insulated gate bipolar transistor), and when driving the IGBT with a control signal (gate signal) having a predetermined drive frequency (for example, 30 kHz),
- the drive voltage detection means 30 and the drive current detection means 32 detect the drive voltage V and the drive current I that have been subjected to high frequency modulation as shown in FIG.
- the high-frequency modulated drive voltage V and drive current I are generally expressed as a composite waveform including a higher order frequency component that is a natural number multiple of the drive frequency.
- the primary component extraction means 40 applies the drive voltage V and the drive current I shown in FIG. 3 detected by the drive voltage detection means 30 and the drive current detection means 32 to, for example, k times the drive frequency (k is Only the primary components of the drive voltage V and the drive current I are extracted by performing a discrete Fourier transform using a sampling frequency of 2 or more natural numbers.
- any method and algorithm for extracting only the primary component from a signal having a plurality of higher-order frequency components can be used, and it is generally driven using commercially available software. Only the primary components of the voltage V and the drive current I can be extracted.
- the primary component extraction means 40 can perform complex display as primary components of the drive voltage V and the drive current I as in the following equation.
- V 1 and I 1 indicate primary components of the driving voltage V and the driving current I
- V 1Re and I 1Re are real parts of V 1 and I 1
- V 1Im and I 1Im are imaginary values of V 1 and I 1 .
- Part and j are imaginary units.
- the impedance Z of the LCR induction heating unit 20 and the phase of the drive voltage V 1 and the drive current I 1 (the phase of the drive voltage V 1 or the phase of the impedance Z with respect to the drive current I 1 ) ⁇ are expressed by the following equations.
- Im (Z) and Re (Z) mean an imaginary part and a real part of the impedance Z, respectively.
- the phases of the drive voltage V and the drive current I may be calculated using arcsin or arccos instead of arctan. When the phase ⁇ is around 90 degrees, arctan diverges and may contain many errors, so it may be preferable to calculate the phase ⁇ using arcsin or arccos.
- the induction heating cooker 1 which concerns on this invention is provided with the control circuit 50 electrically connected to the drive circuit 14 and the primary component extraction means 40, as shown in FIG.
- the control circuit 50 calculates the impedance Z of the LCR induction heating unit 20 from the drive voltage V 1 and the drive current I 1 of the primary component of the complex display extracted by the primary component extraction means 40 from [Equation 2].
- the phase (deflection angle) ⁇ of the drive voltage V 1 and the drive current I 1 is calculated, and an appropriate drive signal (gate signal) is supplied to the drive circuit 14 based on this.
- the control circuit 50 it is possible to calculate the effective power value W E and the current effective value I E of the LCR induction heating unit 20 represented by the following formula.
- I 1 * represents a complex conjugate of I 1 .
- the control circuit 50 according to the present invention determines the impedance Z of the LCR induction heating unit 20, the phase of the drive voltage V 1, and the phase of the drive current I 1 (drive current) from the primary components of the drive voltage V and the drive current I.
- the phase of the drive voltage V 1 or the phase of the impedance Z) ⁇ with respect to I 1 , the active power value W E, and the current effective value I E can be calculated.
- the resonance frequency Fr can be obtained as follows.
- the load resistance R and the impedance Z are expressed by the following equations.
- the inductance L of the heating coil 2 can be expressed by the following equation. Therefore, the resonance frequency Fr can be obtained from the inductance L obtained from the above [Equation 6] and the known capacitance C of the resonance capacitor 24.
- the control circuit 50 applies a resonance frequency Fr (or an inductance L of the heating coil 2) from the primary components of the driving voltage V and the driving current I to each of the plurality of heating coils.
- the load resistance R is detected to detect the placement area of the heated object P (including the presence or absence of the pot P) and the material of the heated object P, and the ratio of the load resistance of the pot P to the plurality of heating coils Accordingly, the amount of power to be supplied (that is, the amount of heat generated in a part of the pan P placed above the corresponding heating coil) can be controlled.
- the control circuit 50 according to the present invention detects the phase detected in the single period of the high-frequency modulated drive voltage and drive current shown in FIG.
- the resonance frequency Fr (or the inductance L of the heating coil 2) and the load resistance R can be calculated for each of the plurality of heating coils in a very short time.
- a heating coil 2 wound on a plane and a plurality of disks 26 were prepared.
- the disc 26 is made of four types of materials: iron, magnetic stainless steel, nonmagnetic stainless steel, and aluminum. These discs 26 are pseudo pans P.
- the diameter of the heating coil 2 and each disk 26 was about 180 mm and about 200 mm, and the thickness of each disk 26 was all 1.5 mm.
- the disk 26 is placed at the center (on the concentric circle O) on the heating coil 2 in FIG. 4A (in this application, this state is referred to as “superimposition rate is 100%”).
- the outer edge E of the disk 26 is disposed at a position of 75% and 50% of the diameter of the heating coil 2 (the overlapping ratio is 75%, respectively). And 50%). That is, when the overlapping rate is 50%, the outer edge E of the disc 26 overlaps the center O of the heating coil 2.
- the overlapping ratios in FIG. 5A are 100%, 75%, and 50% continuously, and are indicated by the hatched area in FIG. 5B.
- an area where the superposition rate is less than 50% may be set as a drive inhibition area. That is, in the control circuit 50 according to the present invention, the pot P is sufficiently placed above the heating coil 2 when the detected resonance frequency Fr and load resistance R are included in the drive prohibition region where the overlapping rate is less than 50%.
- the driving circuit 14 can be controlled so that the high frequency current is not supplied to the LCR induction heating unit 20 when it is determined that no small object is placed or a small object is placed.
- the threshold value for the power supply to the LCR induction heating unit 20 is not limited to a superposition rate of 50%, and may be, for example, a superposition rate of 40% or less or 60% or less.
- the control circuit 50 presets (stores) a drive prohibition region that prohibits the supply of high-frequency current to the LCR induction heating unit 20 using the resonance frequency Fr and the load resistance R as parameters.
- the drive circuit 14 is configured to control the high frequency current to be supplied to the LCR induction heating unit 20 only when these detected values are not included in the drive inhibition region.
- the drive prohibition region may be set so as not to heat the pan P made of aluminum. That is, the drive prohibition area can be freely set according to product specifications.
- the control circuit 50 detects the resonance frequency Fr and the load resistance R from the phase detected in a single cycle (for example, about 33 microseconds) of the drive voltage and drive current subjected to high frequency modulation. Can be instantaneously calculated, and thus heating of small items that should not be heated can be prevented, which is extremely safe, and wasteful power consumption can be avoided when there is no load, thereby contributing to energy saving.
- the resonance frequency Fr and the load resistance R by detecting the resonance frequency Fr and the load resistance R, the material and placement state of the pan P (how much the pan P is placed above the heating coil 2) are instantaneously determined. And the pan P can be induction-heated under the optimum driving conditions according to the material and the mounting state of the pan P.
- the control circuit 50 detects the resonance frequency Fr and the load resistance R.
- the control circuit 50 detects the inductance L and the load resistance R of the heating coil 2 in the same manner.
- the drive circuit 14 may be controlled.
- FIGS. 6A and 6B show FIGS. 5A and 6B obtained when the inductance L and the load resistance R of the heating coil 2 are detected from the primary components of the drive voltage V and the drive current I. It is a graph similar to FIG.5 (b). When the disk 26 was not placed at all (that is, when there was no load), an inductance L and a load resistance R indicated by double circles were obtained.
- the drive circuit 14 is controlled so that the high frequency current is supplied to the LCR induction heating unit 20 only when the detected inductance L and load resistance R are not included in the drive inhibition region (hatched region in the figure).
- the superposition rate may be set to less than 40% as the threshold.
- the drive prohibition region can be set so as not to heat the pan P made of aluminum.
- the resonance frequency Fr of the pan P can be obtained, and therefore the resonance frequency Fr can be selected as the drive frequency. it can.
- the resonance frequency Fr may be set much higher than the actual resonance frequency Fr. In that case, in reality, more current can be passed to limit what can be heated, and heating restriction is made to the user as equipment. Since the resonance frequency Fr is known from the result of the present invention, it is possible to know how far the drive frequency for obtaining the desired heating power can be set and to adjust the heating.
- FIG. 7 is a circuit block diagram similar to FIG. 2 showing an alternative electrical configuration.
- Induction heating cooker 1 shown in FIG. 7 has a capacitor voltage detection means 34 for detecting the capacitor voltage V C across resonant capacitor 24, the capacitor voltage detection means 34 electrically connected to the primary component extracting means 40 Has been.
- Capacitor voltage V C is similar to the drive voltage V, comprising a natural-number multiple high-order frequency component of the driving frequency, by a discrete Fourier transform by using the first-order component extraction unit 40, the primary component of the capacitor voltage V C Only V C1 (a component having the same frequency as the drive frequency) can be extracted and displayed in a complex manner.
- the primary component V C1 and the drive current I 1 of the capacitor voltage V C satisfy the following relational expression.
- the resonance frequency Fr (or the inductance L of the heating coil 2) and the load resistance R and the load resistance R are detected as described in the first embodiment.
- the installation state (including the presence or absence of the pan P) and the material of the heated object P can be detected instantaneously.
- an induction heating device is adopted by adopting a cheaper drive current detection means instead of the relatively expensive current transformer used in the first embodiment. 1 manufacturing cost can be reduced.
- the primary component extraction means 40 is the primary component of the drive voltage V and the drive current I detected by the drive voltage detection means 30 and the drive current detection means 32 (the component having the same frequency as the drive frequency). ), But the nth order components of the driving voltage V and the driving current I are extracted by performing a discrete Fourier transform using a sampling frequency n times the driving frequency (n is a natural number of 2 or more). It may be a thing.
- the n-order component extraction means extracts the n-order component instead of the primary component when the n-order component (for example, the third-order component) is larger than the primary components of the drive voltage V and the drive current.
- the resonance frequency Fr and the load resistance R can be calculated instantaneously. At this time, it is preferable to perform the calculation using the n-order component because it is not necessary to increase the resolution of the A / D converter.
- a map similar to FIG. 5A is obtained as a map showing the relationship between the resonance frequency calculated using the n-order component and the load resistance (however, the load resistance of the aluminum disk is the resonance). As the frequency increases, it becomes larger than that of FIG. That is, the control circuit unit 50 can calculate the inductance L or the resonance frequency Fr and the load resistance R of the LCR induction heating unit 20 from the n-order drive voltage and the n-order drive current.
- An induction heating cooker 1 shown in FIG. 8 includes rectifier circuits 12a and 12b that rectify an alternating current from a commercial power supply 10 into a direct current, and inner and outer heating coils 2a that perform induction heating in cooperation with a single pan.
- LCR induction heating units 20a, 20b comprising driving circuits 14a, 14b for supplying a high-frequency current having a predetermined driving frequency, heating coils 2a, 2b and resonant capacitors 24a, 24b connected in series therewith, Drive voltage detection means 30a, 30b for detecting the drive voltage applied to both ends of the LCR induction heating sections 20a, 20b, and drive current detection means 32a, 32b for detecting the drive current flowing through the LCR induction heating sections 20a, 20b.
- Driving circuits 14a, 14b for supplying a high-frequency current having a predetermined driving frequency
- heating coils 2a, 2b and resonant capacitors 24a, 24b connected in series therewith
- Drive voltage detection means 30a, 30b for detecting the drive voltage applied to both ends of the LCR induction heating sections 20a, 20b
- drive current detection means 32a, 32b for detecting the drive current flowing through the LCR induction heating sections 20a, 20b.
- the induction heating cooker 1 includes primary component extraction means 40a and 40b electrically connected to the drive voltage detection means 30a and 30b and the drive current detection means 32a and 32b, and the drive circuits 14a and 14b and the primary.
- the control circuit 50 is electrically connected to the component extraction means 40a and 40b.
- the rectifier circuits 12a and 12b shown in FIG. 8 are individually provided to supply DC power to the drive circuits 14a and 14b. However, the drive circuits 14a and 14b share the single rectifier circuit 12. A DC power supply may be supplied.
- LCR induction heating including rectifier circuits 12a and 12b, drive circuits (first and second drive circuits) 14a and 14b, and inner and outer heating coils (first and second heating coils) 2a and 2b shown in FIG. Units 20a, 20b, drive voltage detection means 30a, 30b, drive current detection means 32a, 32b, primary component extraction means (first and second primary component extraction means) 40a, 40b, and control circuit 50 are shown in FIG. Since the configuration is the same as that described with reference to FIG. 2 or FIG. 7, further description is omitted.
- the inner and outer heating coils 2a, 2b cooperate (simultaneously) with induction heating of the single pan P, and therefore are disposed in close proximity to each other.
- the control circuit 50 includes the first and second drive circuits 14a so that the drive frequencies of the high-frequency currents supplied to the inner and outer heating coils 2a and 2b are the same. , 14b need to be controlled.
- the control circuit 50 according to the present invention shown in FIG. 8 has the inner and outer sides from the phase detected in a single period (for example, about 33 microseconds) of the drive voltage and the drive current subjected to the high frequency modulation.
- the load resistance R of each of the heating coils 2a and 2b can be calculated instantaneously.
- the extraction of the primary components of the driving voltage V and the driving current I by the primary component extraction means 40a and 40b is performed by the inner and outer heating coils 2a.
- 2b may be performed at the same time, but in order to eliminate as much as possible the interaction such as the coupling between the heating coils 2a, 2b, it is preferable to perform them sequentially.
- the load resistance R of the heating coil corresponds to the heat capacity of the partial pan P placed above (the amount of heat necessary for raising the unit temperature). Therefore, it is intended to heat the entire pan P uniformly by supplying a larger amount of power to the inner and outer heating coils 2a, 2b having a larger load resistance R. is there.
- the control circuit 50 includes the following electric energy distribution ratios r 1 and r expressed by the load resistance R 1 of the inner heating coil 2 a and the load resistance R 2 of the outer heating coil 2 b. 2 is calculated. Then, the control circuit 50 uses the “heating power” set by the user for the pan P, that is, the amount of power (Q 0 ) scheduled to be supplied to the whole of the inner heating coil 2a and the outer heating coil 2b. The first and second drive circuits 14a and 14b are controlled so that the following amounts of electric power Q 1 and Q 2 are supplied to the inner heating coil 2a and the outer heating coil 2b.
- the first and second drive circuits 14a and 14b are controlled so as to be supplied to 2b.
- the electric power W 0 supplied from the drive circuits 14a and 14b to the inner heating coil 2a and the outer heating coil 2b is the same, and intermittently, that is, different timings (periods t 1 , t 2 ) (duty drive), the control circuit 50 causes the constant power to be supplied to the inner heating coil 2 a and the outer heating coil 2 b at times t 1 and t 2 expressed as follows.
- the first and second drive circuits 14a and 14b are controlled.
- control circuit 50 controls the drive circuits 14a and 14b by a method combining the constant power drive and the duty drive, and obtains the electric energy Q 1 and Q 2 obtained by [Equation 11], whereby the entire pan P is obtained. It can be heated uniformly.
- control circuit 50 calculates the load resistance R and the electric energy distribution ratios r 1 and r 2 of the inner and outer heating coils 2a and 2b, thereby the inner and outer heating coils 2a and 2b.
- the amount of electric power supplied to 2b can be appropriately distributed, and the entire pan P can be heated uniformly.
- the power amount Q 1, Q 2 in the above formula has been calculated as being linearly proportional to the amount of power distribution ratio r 1, r 2, is not limited thereto, the amount of power distribution ratio r 1, It may depend on r 2 in a non-linear manner, or may be calculated by weighting using r 2 .
- the weighting can be obtained from the relationship between the load resistance value and appropriate heating based on information obtained by measurement at the time of product development, for example.
- the induction heating cooker 1 has an inner heating coil 2a and an outer heating coil 2b wound concentrically around the inner heating coil 2a as shown in FIG.
- the coil may have a single central heating coil 2a and four peripheral heating coils 2b to 2e wound around the periphery thereof in a quarter arc shape (banana shape or pepper shape).
- the induction heating cooker 1 may have a plurality of small circular heating coils 2 arranged in a grid as shown in FIG.
- a plurality of drive circuits 14 and primary component extraction means (or n-order component extraction means) 40 corresponding to each heating coil 2 are provided, and the load resistance R of each heating coil 2 is calculated. And the whole pot P can be heated uniformly by supplying the electric energy according to each electric energy distribution ratio.
- the control circuit 50 repeatedly calculates and constantly updates the load resistance R for the numerous heating coils 2 while the induction heating cooker 1 is in use, as described above. Even when the P is moved (even when the so-called “panning” is performed), an appropriate amount of electric power is always supplied to each heating coil 2 to achieve uniform heating of the entire pan P. it can.
- each heating coil 2 generally has a maximum amount of high-frequency power that can be supplied per unit time (that is, maximum rated power W MAX ), so that the driving condition of each heating coil 2 (duty ratio of high-frequency current)
- W MAX maximum rated power
- the electric energy distribution ratio described above when the length of time during which each heating coil 2 is fed is the same, the electric energy distribution ratio described above.
- the power supplied to the specific heating coil 2 exceeds the maximum rated power W MAX , and the reliability may be impaired. Therefore, according to the first modified example, while realizing uniform heating of the entire pan P, priority is given to the realization of higher reliability than the realization of sufficient “thermal power”. 1 , the entire power amount Q 0 ′ of the heating coil 2 is suppressed so that the power W supplied to obtain Q 2 does not exceed the maximum rated power W MAX of each heating coil 2.
- the electric power W supplied to each heating coil 2 does not exceed the maximum rated power W MAX, and the entire pan P can be uniformly heated while maintaining high reliability.
- the load resistance R and the power amount distribution ratio r of each heating coil 2 are calculated, and the amount of power supplied to each heating coil 2 is controlled.
- the load resistance R of each heating coil 2 is calculated in a similar manner so as to realize such non-uniform heating.
- the drive circuits 14a and 14b may be controlled so as to supply the weighted power amounts Q 1 ′ and Q 2 ′ to each heating coil 2.
- Embodiment 2 of the induction heating apparatus according to the present invention will be described in detail below.
- the control circuit 50 according to the first embodiment calculates the electric energy distribution ratio r based on the load resistance of each heating coil 2, but the control circuit 50 according to the second embodiment is mounted above each heating coil 2.
- the amount of electric power is appropriately distributed to each of the plurality of heating coils 2 by calculating the power amount distribution ratio r based on the placement area (superposition ratio) of the placed pan P.
- the induction heating cooking appliance 1 of Embodiment 2 has the structure similar to the induction heating cooking appliance 1 of Embodiment 1 in another point, description is abbreviate
- the control circuit 50 is configured to detect the inner and outer heating coils 2 a, from the phases detected in a single cycle of the drive voltage and the drive current that are modulated with high frequency.
- the resonance frequency Fr and the load resistance R of 2b, or the inductance L and the load resistance R can be calculated instantaneously.
- the control circuit 50 according to the present invention is configured such that the calculated resonance frequency Fr and load resistance R of each heating coil 2a, 2b in the map of FIG. 6 or 7 stored in a memory (not shown) detected in advance. (FIG. 6 (b)), or with reference to the plot positions (for example, stars) of the inductance L and load resistance R (FIG. 7 (b)), the pan P placed above the heating coils 2a and 2b. Can be easily detected.
- the area where the pan P is effectively heated (effective heating area) above each heating coil 2a, 2b is fixed depending on the size and shape of each heating coil 2a, 2b.
- the placement areas S 1 and S 2 of the pan P placed above the heating coils 2a and 2b can be calculated.
- the placement area S of the pan P is considered to be an index indicating the partial heat capacity of the pan P, and therefore the inner and outer heating having a larger placement area S.
- the control circuit 50 upward the placed pot P of the loading area S 1 and the outer heating coil 2b of the placed pan P above the inner heating coil 2a
- the electric energy distribution ratios r 1 and r 2 represented by the following expression represented by the mounting area S 2 are calculated.
- the control circuit 50 distributes the user-set “heating power” for the pan P, that is, the amount of power (Q 0 ) scheduled to be supplied to the entire inner heating coil 2a and outer heating coil 2b.
- the first and second drive circuits 14a and 14b are controlled so that the following amounts of electric power Q 1 and Q 2 are supplied to the inner heating coil 2a and the outer heating coil 2b.
- placed area S 1, S 2 of the above-mentioned pot P is intended to be detected by referring to the map shown in FIG. 5 and 6, not the heating coils 2a, only the load resistance R of 2b , Because it is detected in consideration of the effect of factors that fluctuate substantially, such as resonance frequency Fr or inductance, even when the constituent material of the pan P fluctuates, the power is more appropriate than in the first embodiment.
- the amount can be distributed to each heating coil 2a, 2b, and the entire pan P can be heated more uniformly.
- the control circuit 50 obtains the electric powers W 1 , 2 b supplied to the heating coils 2 a, 2 b in the constant power driving in order to obtain the electric energy Q 1 , Q 2 represented by the above formula.
- W 2 may be controlled, or the times t 1 and t 2 during which electric power is supplied to the heating coils 2a and 2b in the duty drive may be controlled.
- the electric power amounts Q 1 and Q 2 in the above formula may be calculated by weighting using the electric power distribution ratios r 1 and r 2 in addition to those linearly proportional to the electric power distribution ratios r 1 and r 2 .
- the weighting can be obtained from the relationship between the load resistance value and appropriate heating based on information obtained by measurement at the time of product development, for example.
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Abstract
Description
図1~図10を参照しながら、本願発明に係る誘導加熱調理器の実施の形態1について以下詳細に説明する。図1は、実施の形態1に係る加熱コイル2の平面図である。実施の形態1に係る加熱コイル2は、図示のように導線を平面上に捲回した内側加熱コイル(第1の加熱コイル)2aと、その周囲に同心円状に捲回した外側加熱コイル(第2の加熱コイル)2bとを有する。
誘導加熱調理器1は、概略、二相または三相の商用電源10からの交流電流を直流電流に整流する整流回路12と、加熱コイル2に所定の駆動周波数を有する高周波電流を供給する駆動回路14と、加熱コイル2およびこれに直列に接続された共振コンデンサ24からなるLCR誘導加熱部20と、LCR誘導加熱部20の両端に印加される駆動電圧を検出する駆動電圧検出手段30と、LCR誘導加熱部20に流れる駆動電流を検出する駆動電流検出手段32とを有する。
上述のように駆動回路14は、IGBT(絶縁ゲートバイポーラトランジスタ)などのスイッチング素子を含むインバータ回路であり、IGBTを所定の駆動周波数(たとえば30kHz)を有する制御信号(ゲート信号)で駆動するとき、駆動電圧検出手段30および駆動電流検出手段32は、図3に示すような高周波変調された駆動電圧Vおよび駆動電流Iを検出する。
以上のように、本願発明に係る制御回路50は、駆動電圧Vおよび駆動電流Iの1次成分から、LCR誘導加熱部20のインピーダンスZ、駆動電圧V1および駆動電流I1の位相(駆動電流I1に対する駆動電圧V1の位相またはインピーダンスZの位相)θ、有効電力値WEおよび電流実効値IEを算出することができる。
図4に示すように、平面上に捲回された加熱コイル2と、複数の円板26とを用意した。円板26は、鉄、磁性ステンレス、非磁性ステンレス、およびアルミニウムの4種類の材質からなる。これらの円板26は擬似的な鍋Pである。加熱コイル2および各円板26の直径を約180mmおよび約200mmとし、各円板26の厚みはすべて1.5mmとした。円板26は、図4(a)では加熱コイル2上の中央(同心円O上)に載置されている(本願においては、この状態を「重畳率が100%である」という。)。また円板26は、図4(b)および(c)では、円板26の外縁Eが加熱コイル2の直径のそれぞれ75%および50%の位置に配置されている(重畳率がそれぞれ75%および50%である。)。すなわち重畳率が50%であるとき、円板26の外縁Eが加熱コイル2の中心Oと重なり合っている。
換言すると、本願発明によれば、共振周波数Frと負荷抵抗Rを検出することにより、鍋Pの材質および載置状態(鍋Pが加熱コイル2の上方にどの程度載置されているか)を瞬時に検出し、鍋Pの材質および載置状態に応じた最適な駆動条件で鍋Pを誘導加熱することができる。
上式より、駆動電流I1はコンデンサ電圧VC1に対して位相がπ/4(90度)だけ進んでいることが明らかである。そして本願発明によれば、コンデンサ電圧VC1を複素表示するので、次式より極めて簡便な計算により駆動電流I1を求めることができる。
また図7に示す誘導加熱調理器1によれば、実施の形態1で用いられていた比較的に高価なカレントトランスの代わりに、より安価な駆動電流検出手段を採用することにより、誘導加熱装置1の製造コストを削減することができる。
なお、図8に示す整流回路12a,12bはそれぞれ、駆動回路14a,14bに直流電源を供給するために個々に設けられているが、単一の整流回路12を共用して駆動回路14a,14bに直流電源を供給してもよい。
なお、内側および外側の加熱コイル2a,2bは、協働して(同時に)単一の鍋Pを誘導加熱するものであるから、物理的に近接して配置される。このとき駆動回路14a,14bから内側および外側の加熱コイル2a,2bに供給される駆動周波数が異なると、その差分周波数に相当するビート音が発生し、特にこれらの差分周波数が可聴域にあるとき、ユーザに著しい不快感を与える場合がある。したがってビート音の発生を防止するためには、制御回路50は、内側および外側の加熱コイル2a,2bに供給される高周波電流の駆動周波数が同一となるように第1および第2の駆動回路14a,14bを制御する必要がある。
なお、内側および外側の加熱コイル2a,2bの負荷抵抗Rの算出に際し、1次成分抽出手段40a,40bによる駆動電圧Vおよび駆動電流Iの1次成分の抽出は、内側および外側の加熱コイル2a,2bについて同時に行ってもよいが、加熱コイル2a,2b間の結合等の相互作用を極力排除するために、順次行うことが好ましい。
定義より、Q1=W0×t1,Q2=W0×t2であり、Q0=W0×(t1+t2)を[数11]に代入すると、
上記実施の形態1に係る誘導加熱調理器1は、図1に示すように内側加熱コイル2aと、その周囲に同心円状に捲回した外側加熱コイル2bとを有するものであったが、図9に示すように単一の中央加熱コイル2aと、その周辺に1/4円弧状(バナナ状または胡瓜状)に捲回された4つの周辺加熱コイル2b~2eとを有するものであってもよい。択一的には、誘導加熱調理器1は、図10に示すように格子状に配列された複数の円形状の小型加熱コイル2を有するものであってもよい。
この場合も実施の形態1と同様、各加熱コイル2に対応する複数の駆動回路14および一次成分抽出手段(またはn次成分抽出手段)40を設けて、各加熱コイル2の負荷抵抗Rを算出し、それぞれの電力量配分比に応じた電力量を供給することにより、鍋P全体を均一に加熱することができる。
すなわち上述のように、電力量Qは電力Wの所定期間における積分値として表されるが、たとえば各加熱コイル2が給電されている時間の長さが同じであるとき、上述の電力量配分比r1,r2で各加熱コイル2に電力量を割り当てると、特定の加熱コイル2に供給される電力が最大定格電力WMAXを越えてしまい、信頼性を損なう場合が想定される。
そこで、この変形例1によれば、鍋P全体の均一な加熱の実現しつつ、十分な「火力」の実現より高い信頼性の実現を優先するため、[数11]で求めた電力量Q1,Q2を得るために供給された電力Wが各加熱コイル2の最大定格電力WMAXを越えないように加熱コイル2の全体の電力量Q0 ’を抑制する。こうして各加熱コイル2に供給される電力Wは最大定格電力WMAXを越えることなく、高い信頼性を維持しつつ、鍋P全体を均一に加熱することができる。
次に、本願発明に係る誘導加熱装置の実施の形態2について以下詳細に説明する。実施の形態1に係る制御回路50は、各加熱コイル2の負荷抵抗に基づいて電力量配分比rを算出したが、実施の形態2に係る制御回路50は、各加熱コイル2の上方に載置された鍋Pの載置面積(重畳率)に基づいて電力量配分比rを算出することにより、複数の加熱コイル2のそれぞれに電力量を適正に配分するものである。そして実施の形態2の誘導加熱調理器1は、その他の点において、実施の形態1の誘導加熱調理器1と同様の構成を有するので、重複する点については説明を省略する。
Claims (5)
- 第1の加熱コイルと、
前記第1の加熱コイルに隣接して配置され、これと協働して単一の被加熱体を誘導加熱する少なくとも1つの第2の加熱コイルと、
前記第1および第2の加熱コイルに同一の駆動周波数を有する高周波電流をそれぞれ供給する第1および第2の駆動回路と、
前記第1の加熱コイルに流れる第1の駆動電流および前記第1の加熱コイルの両端に印加される第1の駆動電圧から、駆動周波数のn倍(nは自然数)の周波数を有するn次成分を含む第1のn次駆動電圧およびn次駆動電流を抽出する第1のn次成分抽出手段と、
前記第2の加熱コイルに流れる第2の駆動電流および前記第2の加熱コイルの両端に印加される第2の駆動電圧から、駆動周波数のn倍(nは自然数)の周波数を有するn次成分を含む第2のn次駆動電圧およびn次駆動電流を抽出する第2のn次成分抽出手段と、
前記第1のn次駆動電圧およびn次駆動電流から前記第1の加熱コイルの負荷抵抗を算出し、前記第2のn次駆動電圧およびn次駆動電流から前記第2の加熱コイルの負荷抵抗を算出する制御回路部とを備え、
制御回路部は、算出された前記第1および第2の加熱コイルの負荷抵抗に依存する電力量配分比に基づいて、前記第1および第2の駆動回路から前記第1および第2の加熱コイルにそれぞれ供給される電力量を制御することを特徴とする誘導加熱調理器。 - 制御回路部は、
a)第1のn次駆動電圧およびn次駆動電流から前記第1の加熱コイルの共振周波数またはインダクタンスを算出するとともに、第2のn次駆動電圧およびn次駆動電流から前記第2の加熱コイルの共振周波数またはインダクタンスを算出し、
b)前記第1および第2の加熱コイルの共振周波数および負荷抵抗の関係を示すマップ、あるいは前記第1および第2の加熱コイルのインダクタンスおよび負荷抵抗の関係を示すマップを用いて、前記第1および第2の加熱コイルの上方に載置された被加熱体の第1および第2の載置面積を算出し、
c)算出された第1および第2の載置面積に依存する電力量配分比に基づいて、前記第1および第2の加熱コイルに供給する電力量を制御することを特徴とする請求項1に記載の誘導加熱調理器。 - 複数の第2の加熱コイルが、第1の加熱コイルと同心円状に捲回されるか、または前記第1の加熱コイルの周囲に円弧状あるいは円形状に捲回されることを特徴とする請求項1または2に記載の誘導加熱調理器。
- 第1の加熱コイルと、前記第1の加熱コイルに隣接して配置され、これと協働して単一の被加熱体を誘導加熱する少なくとも1つの第2の加熱コイルとを有する誘導加熱調理器の制御方法であって、
前記第1および第2の加熱コイルに同一の駆動周波数を有する高周波電流をそれぞれ供給するステップと、
前記第1の加熱コイルに流れる第1の駆動電流および前記第1の加熱コイルの両端に印加される第1の駆動電圧から、駆動周波数のn倍(nは自然数)の周波数を有するn次成分を含む第1のn次駆動電圧およびn次駆動電流を抽出する第1のn次成分抽出ステップと、
前記第2の加熱コイルに流れる第2の駆動電流および前記第2の加熱コイルの両端に印加される第2の駆動電圧から、駆動周波数のn倍(nは自然数)の周波数を有するn次成分を含む第2のn次駆動電圧およびn次駆動電流を抽出する第2のn次成分抽出ステップと、
前記第1のn次駆動電圧およびn次駆動電流から、前記第1の加熱コイルの負荷抵抗を算出し、前記第2のn次駆動電圧およびn次駆動電流から、前記第2の加熱コイルの負荷抵抗を算出するステップと、
算出された前記第1および第2の加熱コイルの負荷抵抗に依存する電力量配分比に基づいて、前記第1および第2の駆動回路から前記第1および第2の加熱コイルに供給される電力量を制御するステップとを有することを特徴とする誘導加熱調理器の制御方法。 - 制御するステップは、
a)第1のn次駆動電圧およびn次駆動電流から前記第1の加熱コイルの共振周波数またはインダクタンスを算出するとともに、第2のn次駆動電圧およびn次駆動電流から前記第2の加熱コイルの共振周波数またはインダクタンスを算出するサブステップと、
b)前記第1および第2の加熱コイルの共振周波数および負荷抵抗の関係を示すマップ、あるいは前記第1および第2の加熱コイルの共振周波数およびインダクタンスの関係を示すマップを用いて、前記第1および第2の加熱コイルの上方に載置された被加熱体の第1および第2の載置面積を算出するサブステップと、
c)算出された第1および第2の載置面積に依存する電力量配分比に基づいて、前記第1および第2の加熱コイルに供給する電力量を制御することを特徴とする請求項4に記載の制御方法。
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| WO2010137498A1 (ja) * | 2009-05-26 | 2010-12-02 | 三菱電機株式会社 | 誘導加熱調理器および誘導加熱方法 |
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| JP4444062B2 (ja) * | 2004-10-14 | 2010-03-31 | パナソニック株式会社 | 誘導加熱調理器 |
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| EP2020826B1 (en) * | 2006-05-11 | 2013-03-27 | Panasonic Corporation | Induction heating cooker, induction heating cooking method, induction heating cooking program, resonance sound detection device, resonance sound detection method, and resonance sound detection program |
| JP4887085B2 (ja) * | 2006-07-12 | 2012-02-29 | 日立アプライアンス株式会社 | 誘導加熱調理器 |
| JP5052329B2 (ja) * | 2007-12-27 | 2012-10-17 | 和光電研株式会社 | 電磁誘導加熱装置 |
| ES2335256B1 (es) * | 2008-01-14 | 2011-01-17 | Bsh Electrodomesticos España, S.A. | Campo de cocion por induccion con una pluralidad de cuerpos de calentamiento por induccion. |
| JP5106201B2 (ja) | 2008-03-27 | 2012-12-26 | 三菱電機株式会社 | 誘導加熱調理器 |
| JP5202064B2 (ja) | 2008-03-27 | 2013-06-05 | 三菱電機株式会社 | 誘導加熱調理器 |
| ES2356780B1 (es) * | 2009-01-20 | 2012-03-13 | Bsh Electrodomésticos España, S.A. | Campo de cocción con al menos una zona de calentamiento de varios elementos de calentamiento. |
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- 2010-11-16 WO PCT/JP2010/070320 patent/WO2012066623A1/ja not_active Ceased
- 2010-11-16 ES ES10859757.6T patent/ES2632751T3/es active Active
- 2010-11-16 ES ES17164510.4T patent/ES2678069T3/es active Active
- 2010-11-16 EP EP10859757.6A patent/EP2642820B1/en not_active Not-in-force
- 2010-11-16 CN CN201080069533.5A patent/CN103155697B/zh not_active Expired - Fee Related
- 2010-11-16 EP EP17164510.4A patent/EP3206461B1/en not_active Not-in-force
- 2010-11-16 JP JP2012544022A patent/JP5474213B2/ja not_active Expired - Fee Related
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| JP2009231098A (ja) * | 2008-03-24 | 2009-10-08 | Mitsubishi Electric Corp | 誘導加熱調理器 |
| JP2009231235A (ja) * | 2008-03-25 | 2009-10-08 | Mitsubishi Electric Corp | 誘導加熱調理器 |
| WO2010137498A1 (ja) * | 2009-05-26 | 2010-12-02 | 三菱電機株式会社 | 誘導加熱調理器および誘導加熱方法 |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2016134255A (ja) * | 2015-01-16 | 2016-07-25 | 三菱電機株式会社 | 誘導加熱調理器 |
| JP2017123349A (ja) * | 2017-04-13 | 2017-07-13 | 三菱電機株式会社 | 誘導加熱調理器 |
| CN108135043A (zh) * | 2017-12-26 | 2018-06-08 | 深圳国创名厨商用设备制造有限公司 | 一种可改变加热面积的单层电磁线盘 |
| CN108135043B (zh) * | 2017-12-26 | 2024-06-04 | 深圳国创名厨商用设备制造有限公司 | 一种可改变加热面积的单层电磁线盘 |
| JP2022542125A (ja) * | 2019-08-19 | 2022-09-29 | ▲広▼▲東▼美的白色家▲電▼技▲術▼▲創▼新中心有限公司 | 検出回路、電気器具及び制御方法 |
| JP7338942B2 (ja) | 2019-08-19 | 2023-09-05 | ▲広▼▲東▼美的白色家▲電▼技▲術▼▲創▼新中心有限公司 | 検出回路、電気器具及び制御方法 |
| US12235298B2 (en) | 2019-08-19 | 2025-02-25 | Guangdong Midea White Home Appliance Technology Innovation Center Co., Ltd. | Detection circuit, appliance and control method |
Also Published As
| Publication number | Publication date |
|---|---|
| EP2642820B1 (en) | 2017-06-07 |
| EP2642820A4 (en) | 2016-04-20 |
| EP2642820A1 (en) | 2013-09-25 |
| ES2678069T3 (es) | 2018-08-08 |
| EP3206461A1 (en) | 2017-08-16 |
| CN103155697B (zh) | 2015-04-29 |
| EP3206461B1 (en) | 2018-06-20 |
| CN103155697A (zh) | 2013-06-12 |
| ES2632751T3 (es) | 2017-09-15 |
| JP5474213B2 (ja) | 2014-04-16 |
| JPWO2012066623A1 (ja) | 2014-05-12 |
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