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WO2012051694A1 - Machine de production de cigarettes à grande vitesse - Google Patents

Machine de production de cigarettes à grande vitesse Download PDF

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Publication number
WO2012051694A1
WO2012051694A1 PCT/CA2010/001659 CA2010001659W WO2012051694A1 WO 2012051694 A1 WO2012051694 A1 WO 2012051694A1 CA 2010001659 W CA2010001659 W CA 2010001659W WO 2012051694 A1 WO2012051694 A1 WO 2012051694A1
Authority
WO
WIPO (PCT)
Prior art keywords
cigarette
tubes
tobacco
wheel
transition
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/CA2010/001659
Other languages
English (en)
Inventor
Philippe Thiry
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Individual
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Priority to PCT/CA2010/001659 priority Critical patent/WO2012051694A1/fr
Publication of WO2012051694A1 publication Critical patent/WO2012051694A1/fr
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

Links

Classifications

    • A—HUMAN NECESSITIES
    • A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24C—MACHINES FOR MAKING CIGARS OR CIGARETTES
    • A24C5/00—Making cigarettes; Making tipping materials for, or attaching filters or mouthpieces to, cigars or cigarettes
    • A24C5/02—Cigarette-filling machines
    • A24C5/06—Cigarette-filling machines with pressing-chamber

Definitions

  • the present invention relates to a method and apparatus and more particularly, relates to a method of fabricating cigarettes at a high through-put and to an apparatus for producing cigarettes at a high through-put.
  • the tobacco supply is inserted into a cavity or holding cell and the machine or apparatus will press the pre-formed tobacco strand to form a rounded tobacco strand. Subsequently, the pre-formed tobacco strand is then pressed into a cigarette tube which is positioned to receive the same.
  • manufacturing cigarettes comprising the steps of placing cut tobacco in a hopper, feeding the cut tobacco from the hopper to first and second forming dies each having first and second die portions, closing the first and second die portions of each of the first and second forming dies to compact the cut tobacco into first and second plugs, feeding first and second cigarette tubes from a cassette onto a rotatable transfer wheel having recesses formed therein, the cigarette tubes being retained by a vacuum, transferring the first and second cigarette tubes from the transfer wheel to first and second transition tubes respectfully, releasing slightly the first and second die portions of each of the first and second forming dies, pushing each of the first and second tobacco plugs from the first and second forming dies into a respective transition tube, detecting whether there is sufficient tobacco in each cigarette tube, and ejecting the cigarette tubes into an accepted or rejected receptacle as appropriate.
  • a - J - cigarette manufacturing apparatus comprising an input hopper for receiving cut tobacco strands, a first set of compacting conveyors, the first and second conveyors arranged to progressively compact tobacco which is fed therebetween, first and second forming dies, each of the forming dies having first and second portions, the forming dies being located at an output of the compacting conveyors, a door located beneath the forming dies, the door being moveable between an open position and a closed position wherein the door is adjacent the forming dies, a cigarette tube holder, the cigarette tube holder having a feed outlet therefrom, a rotatable transfer wheel located adjacent the feed outlet, the rotatable transfer wheel having a plurality of pairs of recesses formed on a circumferential surface thereof, at least some of the recesses being connected to a vacuum source through apertures in the recesses, a rotatable transfer tube wheel having a plurality of transition tubes extending outwardly there
  • a loading mechanism for transferring empty cigarette tubes to a retaining wheel
  • the loading mechanism comprising a cassette for holding a plurality of cigarette tubes, an outlet opening from the cassette, the outlet opening being located proximate the retaining wheel, the outlet opening being sized to prevent a single cigarette tube to pass therethrough, a moveable member adjacent the outlet opening, the moveable member being moveable linearly from adjacent the outlet opening to a position adjacent the retaining wheel, the moveable member having a plurality of recesses formed therein, each recess being designed to receive a single cigarette tube, and a shaker mechanism to shake the cassette to prevent blockage of the opening.
  • a cigarette manufacturing apparatus comprising a loading station for receiving tobacco strands, a die formed of two half dies, at least one of the half dies being moveable between open and closed position, a transfer device to transfer tobacco from the loading station to the die, a first wheel having a plurality of transition tubes extending outwardly from a first face thereof, each of the transition tubes being hollow and having open ends, a second wheel having a plurality of recesses formed therein, a cigarette dispenser mounted adjacent the second wheel for dispensing cigarette tubes into the recesses, a first moveable member having a plurality of elongated members mounted facing a second face of the first wheel, a second moveable member having at least one elongated rod attached thereto, a drive mechanism for moving the first and second moveable member towards each other.
  • the method and apparatus of the present invention are directed to a high through put of "roll your own” cigarettes.
  • the apparatus is not primarily intended for a single user, but rather is intended for multiple users. Typically, this would be the situation where the apparatus is located in a store or a similar environment and the user desiring the cigarettes can enter the store and either have a clerk prepare the cigarettes "to order" or alternatively the purchaser may prepare the cigarettes.
  • the purchaser would enter the store and there would be one or more bins of tobacco. Frequently, the nature of the tobacco is a personal preference and therefore, there might be several different types of tobacco available.
  • the tobacco will be stored under controlled conditions so as to have a desired humidity. Typically, the humidity would be in the order of 12 to 16 percent.
  • the apparatus will include a container for receiving empty cigarette tubes. While a number of different arrangements may be utilized, a preferred embodiment will utilize a receptacle which may receive empty cigarette tubes and dispense them on an individual basis. To do so, the dispenser may include an opening for the cigarette tubes to be fed to the apparatus and a vibratory arrangement to ensure that they are properly fed.
  • the apparatus includes an input hopper into which cut tobacco strands may be placed. Since the tobacco is in bulk, it is preferably dethatched and fed to an input area for compaction. For compacting the tobacco, there can be provided a door which is moveable at the output prior to being fed to the input area for further compaction. In other words, the tobacco undergoes a first compaction prior to entering the input area.
  • the tobacco is preferably fed to an input area which includes two conveyors which include a converging section. The two conveyors may converge throughout their length or alternatively, only one of the conveyors may be set at an angle with respect to the other. Many such arrangements may be employed.
  • the conveyors tend to compact the tobacco which is then fed between two molds, at least one of which is moveable and which are arranged to form a plug of tobacco in a cylindrical configuration.
  • the moveable platform beneath the molds. As the tobacco is initially loaded and the conveyor belts are run to draw the tobacco downwardly and compact the same, the moveable platform is open. Once a sensor at the base of the die senses tobacco, the platform is closed. Subsequently, the belts continue to run for a predetermined period of time to supply sufficient tobacco for a pair of cigarette tubes.
  • each of the steps and components are arranged such that two cigarettes may be formed at the same time.
  • two molds each of which will be fed sufficient tobacco to form a single cigarette.
  • the cigarette tubes are fed from a container of the same.
  • the tubes are fed onto a turret or rotating transfer cylinder which retains the cigarette tubes in position by means of a vacuum. From the rotating transfer cylinder, the tubes are advanced onto a transition tube which is hollow and with a plurality of transition tubes being mounted on a transition wheel.
  • the transition tube will include a guide end to properly guide the cigarette tube and allow for out of round cigarette tubes to be utilized.
  • a pair of pusher rods are then employed to transfer the molded tobacco from the mold or dies to the cigarette tubes on the transition tubes.
  • a pusher rod will compact the tobacco in the transition tube with the cigarette tube being retained in position.
  • the pusher rods will eject the filled cigarette tubes by continued pressure on the tobacco.
  • the pusher rod is then instructed to push for a longer stroke to eject the faulty cigarette into a separate pile for rejection.
  • a loading mechanism is utilized to transfer the empty cigarette tubes to a transfer or retaining wheel.
  • the loading mechanism includes a cassette for holding the plurality of cigarette tubes with an outlet opening being located at a corner of the cassette.
  • the outlet opening is designed to permit a single cigarette tube to pass therethrough.
  • a moveable member is situated adjacent the outlet opening, the moveable member being moveable linearly from adjacent the outlet opening to a position adjacent a retaining wheel.
  • the retaining wheel may be similar to those described above; alternatively, the retaining wheel may have recesses formed internally thereof.
  • a shaker which is arranged to continually jog or shake the cassette to prevent any bridging of the cigarette tubes within the cassette.
  • a conveyor may be utilized for conveying the cigarette tubes to the moveable member.
  • the moveable member will have a plurality of recesses formed therein, each recess being designed to receive a single empty cigarette tube. The moveable member will then transfer the cigarette tubes to the transfer or retaining wheel.
  • a conveyor situated below the transition tubes will take the finished cigarettes after they are ejected to load them into a suitable container.
  • Figure 1 is a perspective view of the apparatus of the present invention
  • Figure 2 is a view similar to Figure 1 illustrating the cigarette tube cassette mounted in position
  • Figure 3 is a perspective view illustrating transfer of the empty cigarette tubes from the cassette to a transfer wheel
  • Figure 4 is a perspective view illustrating a transfer to the transfer wheels
  • Figure 5 illustrates the transfer of the empty cigarette tubes from the transfer wheel to a transition wheel
  • Figure 6 is a perspective view illustrating the transfer
  • Figure 7 is a perspective view illustrating rotation of the transfer wheel containing cigarette tubes to a filling station
  • Figure 8 illustrates the position for transfer of the formed tobacco to the cigarette tubes
  • Figure 9 is a larger perspective view illustrating the transfer of tobacco into the cigarette tubes
  • Figure 10 is a perspective view illustrating rotation of the transition wheel to an ejection station.
  • Figure 11 illustrates the ejection of the cigarette from the transition wheel to a container.
  • Figure 12 is a perspective view of a further embodiment of a cigarette manufacturing apparatus according to the present invention.
  • Figure 13 is a side elevational view illustrating the die arrangement according to one embodiment of the present invention.
  • Figure 14 is a sectional view illustrating an adaptation to accommodate different length cigarettes.
  • Figures 15 to 18 are side elevational views illustrating a loading mechanism for the loading of empty cigarette tubes from a cassette to a wheel;
  • FIG. 19 illustrates the loading mechanism and transfer wheel.
  • a cigarette manufacturing machine which includes a hopper generally designated by reference numeral 10 for receiving cut tobacco from a source thereof.
  • hopper 10 Situated below hopper 10 is a conveyor assembly 12 which comprises a pair of belt conveyors which converge from a wider opening at the top where it receives tobacco to a lower output.
  • hopper 10 comprises a pair of side walls 80 (only one shown), a rear wall 82 and a front wall 84.
  • a dethatcher 88 is rotatably driven as the tobacco strands are advanced by conveyor 86.
  • a pair of conveyors 90, 92 converge towards the bottom and are designed to feed the tobacco strands in a compressed relationship to die assembly 14.
  • a die assembly 14 is situated below conveyor assembly 12 and is designed to receive the cut tobacco.
  • Die assembly 14 includes a top die 16 and a lower die 18, each of dies 16, 18 is designed to receive tobacco from the conveyor assembly 12.
  • the dies are formed of a first die portion 20 and a second die portion 22 having a cutting edge 24 which will cut excess tobacco in a scissor like fashion since cutting edge 24 is angled.
  • a door 26 which is moveable between an open and a closed position. As the tobacco is initially loaded in dies 16 and 18, door 26 is in an open position distant from lower die 18. Once a sensor at the base senses the tobacco, door 26 is closed by means of hydraulic cylinder 25. A second door 15 is located at the input of conveyor assembly 12 and has a cylinder 17 for moving the door 15.
  • a cylinder 28 and piston 29 for effectuating movement of die portion 20.
  • a cylinder 30 has a pair of pistons 32, 34 which are aligned with top die 16 and lower die 18 for reasons which will become apparent hereinbelow.
  • a cigarette tube feeder cassette is generally designated by reference numeral 40.
  • Cassette 40 has a front wall 42 and a bottom wall 44 which are slightly spaced apart to permit the egress of tobacco tubes.
  • a cam 46 is arranged to contact pin 48 on cassette 40 to impart a continual vibration thereto. Suitable drive means (not shown) are used to drive cam 46.
  • a cover 1 is opened to permit insertion of a box of cigarette tubes
  • Cigarette tubes 50 are fed to a transfer wheel 52 which comprises a plurality of first recesses 54 and adjacent second recesses 56 on a circumferential surface thereof. Apertures 58 are provided in recesses 54, 56, for allowing a vacuum generated interiorly of recesses 54, 56 to hold cigarette tubes 50 on the recesses 54, 56. As previously stated, only one cigarette tube at a time is placed on transfer wheel 52 into recess 54. After a first cigarette tube has been placed in recess 54, transfer wheel 52 is quickly rotated a few degrees to allow a second tube to enter recess 56. The transfer wheel is then indexed to the next station.
  • transfer wheel 52 As transfer wheel 52 is rotated (see Figure 3), it comes to a transfer station wherein a cylinder 60 has a pushing rod 62 for transferring a pair of cigarette tubes 50.
  • a transition wheel 66 has pairs of transition tubes 68, 70 as may be seen in Figure 7. As seen in Figures 5 and 6, cylinder 60 is operated such that pushing rods 62 will transfer cigarette tubes 50 from transfer wheel 52 to transition tubes 68, 70.
  • a cylinder 71 has a pair of guide rods 73 and 75 which are designed to extend through transition tubes 68, 70. Rods 73, 75 will have a pointed end so that they will guide cigarette tubes 50 when placed on transition tubes 68, 70.
  • Transition wheel 66 is then rotated or indexed to a filling station as shown in Figure 7. At this point, cylinder 30 is activated and pistons 32, 34 transfer tobacco from dies 16, 18 to transition tube 68,70.
  • first die portion 20 and second die portion 22 are "backed off a slight distance to permit the easy pushing of the tobacco plugs into cigarette tubes 50.
  • transition wheel 66 is indexed or rotated to an ejection station where cylinder 72 will push ejection rods 74 to eject the completed cigarettes.
  • the cigarettes are removed from transition tubes 68, 70. Assuming that the tubes are completely filled, they will be removed from transition tube 68, 70 and collected at a collecting device (not shown). If, however, there is not enough tobacco in one of the cigarette tubes 50, it will remain on the transition tube. A sensor 100 will then communicate with cylinder 72 to cause ejection rods 74 to extend further and to send the malformed cigarette tube to a rejection station.
  • Apparatus 1 10 has many similar components to that of the previously described embodiment and thus not all portions are described in detail although like references numerals are utilized.
  • Apparatus 1 10 includes frame 1 12 and a hopper 1 14 similar to that described with respect to the embodiment of Figure 1. Hopper 114 feeds a conveyor assembly 116 also similar to the previously described embodiment.
  • a servo motor 1 18 serves as a drive mechanism for many of the components described herein. As may be seen, there is a plate 120 with a plurality of transition tubes 122 extending outwardly therefrom.
  • a first set of pusher rods 124 are designed to transfer empty cigarette tubes to transition tubes 122 while a second set of pusher rods 126 are designed to transfer the tobacco into transition tubes 122.
  • a wheel 128 which has a plurality of recesses 130 therein, each recess being designed to receive an empty cigarette tube in the manner set forth with respect to the first embodiment.
  • recesses 130 may be provided with apertures with a vacuum being supplied to retain the cigarette tubes within recesses 130.
  • a cigarette tube cassette 132 is also provided as described in the first embodiment and is arranged to feed empty cigarette tubes to recesses 130.
  • the die of this embodiment is illustrated in Figure 13 and includes a pair of half dies 134, 136.
  • half die 134 has a pair of cutting edges 138 and 140 for cutting the tobacco which is fed thereto from conveyor assembly 1 16.
  • a motor 142 is connected to an arm 144 having a pivot point 146 to open and close half die 136.
  • a door 148 is moveable from a position underneath the die to an open position to permit discharge of any left over tobacco.
  • a first moveable member 149 has mounted thereon a first pair of elongated members or rods 150.
  • Rods 150 are aligned with a pair of transition tubes 122 and are designed to act as a guide when the transition tube receives a cigarette tube thereon. Thus, rods 150 will extend past the end of transition tubes 122 and will have a conical end.
  • a second pair of rods 151 are aligned with the recesses in dies 134, 136 to push the tobacco into cigarette tubes.
  • a third set of rods 152 are also mounted on moveable member 149 and are designed to reject any cigarette tubes which do not have a full allotment of tobacco. As they are required to extend further, there is provided a rack and pinion gear arrangement 153 which will cause rods 152 to move at twice the speed of the other rods which rely only on the movement of plate 149. In other words, with the rack and pinion gear arrangement 153 as shown in Figure 12, the movement of the rack will cause the two gear wheels to rotate and which gear wheels control the pusher rods 152 and the distance they travel. By proper sizing of the rack gears, the desired length of movement can easily be achieved.
  • a second moveable member 154 which will move a first set of elongated members which will push cigarette tubes from recesses 130 onto the transition tubes.
  • a second set of rods 155 will act as a back up for the filter of the cigarette tubes while the tubes are being filled with tobacco.
  • Servo motor 51 drives both moveable members 149 and 154.
  • springs 161 may be used to accommodate different length tubes 162.
  • the cigarettes typically come with one of two preset lengths for the filter.
  • the compacted springs 161 shown in the lower portion of Figure 14 are utilized when tubes 1 2 have a longer filter.
  • FIG. 16 to 19 The cigarette tube loader of Figure 19 is designed to load four tubes at once to a wheel 156. To this end, in wheel 156 there are provided sets of four apertures 158 which are fed from a cigarette tube cassette 160. A plurality of cigarette tubes 162 are mounted within cassette 160 with a discharge opening 164 being located at the bottom. For purposes of clarity, some of the elements shown in Figures 16 to 19 are not shown.
  • Conveyor 166 is provided in this instance to ensure the proper discharge of the cigarette tubes 162.
  • Conveyor 166 comprises a belt 168 entrained about shafts 170, 171.
  • a transfer arm 174 is linearly driven by a shaft 176 connected to cylinder 178.
  • Transfer arm 174 includes a plurality of recesses (four) 180 which are partially defined by a hooked portion 182 to thereby define a somewhat U-shaped recess 180.
  • Transfer arms 174 also include a plurality of undulations 184 at a proximal end thereof.
  • the undulations 184 are designed to act as a shaker in conjunction with rocker 186.
  • Member 185 ensures proper placement of tubes 162.
  • transfer am 174 is designed to align with apertures 158 in wheel 156 from where they can be transferred thereto by means of a pusher rod arrangement. On the return to its original position, transfer arm 174 is moved outwardly from a pivot point 188 by member 190.
  • Transfer arm 174 is substantially linearly driven and while it is moving, it will contact drive wheel 172 to thereby impart movement to conveyor belt 168. As previously noted, the movement of transfer arm 174 will also cause undulations 184 to move rocker 186 and thereby act as a shaker for cassette 160. As shown in the drawings, wheel 156 may have apertures 158 formed therein.
  • apertures 158 may be formed on the outer surface or rim of the wheel as in the previously described embodiments.
  • apertures 158 may be formed on the outer surface or rim of the wheel as in the previously described embodiments.

Landscapes

  • Manufacturing Of Cigar And Cigarette Tobacco (AREA)

Abstract

La présente invention a trait à un procédé et à un appareil permettant de fabriquer des cigarettes « roulées à la main » à une vitesse relativement importante. L'appareil est en mesure de produire une plus grande quantité de cigarettes dans la mesure où au moins deux cigarettes à la fois sont placées sur une roue de transfert (52) à partir de laquelle elles sont déplacées vers des tubes de transition (68). Du tabac est éjecté dans les tubes de transition (68), ce qui permet de la sorte de remplir le tube à cigarette avec du tabac. Un capteur est prévu de manière à rejeter les cigarettes qui ne sont pas correctement remplies.
PCT/CA2010/001659 2010-10-19 2010-10-19 Machine de production de cigarettes à grande vitesse Ceased WO2012051694A1 (fr)

Priority Applications (1)

Application Number Priority Date Filing Date Title
PCT/CA2010/001659 WO2012051694A1 (fr) 2010-10-19 2010-10-19 Machine de production de cigarettes à grande vitesse

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
PCT/CA2010/001659 WO2012051694A1 (fr) 2010-10-19 2010-10-19 Machine de production de cigarettes à grande vitesse

Publications (1)

Publication Number Publication Date
WO2012051694A1 true WO2012051694A1 (fr) 2012-04-26

Family

ID=45974587

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/CA2010/001659 Ceased WO2012051694A1 (fr) 2010-10-19 2010-10-19 Machine de production de cigarettes à grande vitesse

Country Status (1)

Country Link
WO (1) WO2012051694A1 (fr)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
BE1022188B1 (fr) * 2014-08-28 2016-02-25 Atelier A. Neycken Sprl Appareil pour la fabrication de cigarettes.
WO2018015886A1 (fr) * 2016-07-19 2018-01-25 Buzzelet Development And Technologies Ltd Produits du cannabis et procédés industriels pour la production de ces derniers
CN112496743A (zh) * 2020-12-14 2021-03-16 黄军辉 一种复合型烟虑嘴自动装配机

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0144060A2 (fr) * 1983-12-01 1985-06-12 HARTING ELEKTRONIK GmbH Machine automatique pour bourrer les cigarettes
US6739343B1 (en) * 1998-03-23 2004-05-25 British-American Tobacco (Germany) Gmbh Do-it-yourself cigarette maker and component assemblies
WO2009094703A1 (fr) * 2008-02-01 2009-08-06 Jun Yang Dispositif de fabrication de cigarettes
WO2010071971A1 (fr) * 2008-12-23 2010-07-01 Philippe Thiry Procédé et appareil de fabrication de cigarettes
US7789087B2 (en) * 2006-04-28 2010-09-07 Philip Morris Usa Inc. Tabletop cigarette maker

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0144060A2 (fr) * 1983-12-01 1985-06-12 HARTING ELEKTRONIK GmbH Machine automatique pour bourrer les cigarettes
US6739343B1 (en) * 1998-03-23 2004-05-25 British-American Tobacco (Germany) Gmbh Do-it-yourself cigarette maker and component assemblies
US7789087B2 (en) * 2006-04-28 2010-09-07 Philip Morris Usa Inc. Tabletop cigarette maker
WO2009094703A1 (fr) * 2008-02-01 2009-08-06 Jun Yang Dispositif de fabrication de cigarettes
WO2010071971A1 (fr) * 2008-12-23 2010-07-01 Philippe Thiry Procédé et appareil de fabrication de cigarettes

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
BE1022188B1 (fr) * 2014-08-28 2016-02-25 Atelier A. Neycken Sprl Appareil pour la fabrication de cigarettes.
WO2016030463A1 (fr) * 2014-08-28 2016-03-03 Atelier Neycken Sprl Appareil pour la fabrication de cigarettes
WO2018015886A1 (fr) * 2016-07-19 2018-01-25 Buzzelet Development And Technologies Ltd Produits du cannabis et procédés industriels pour la production de ces derniers
EP3487514A4 (fr) * 2016-07-19 2020-03-25 Buzzelet Development And Technologies Ltd Produits du cannabis et procédés industriels pour la production de ces derniers
IL264224B1 (en) * 2016-07-19 2023-04-01 Buzzelet Development And Technologies Ltd Cannabis products and industrial methods to create them
IL264224B2 (en) * 2016-07-19 2023-08-01 Buzzelet Development And Technologies Ltd Cannabis products and industrial methods to create them
CN112496743A (zh) * 2020-12-14 2021-03-16 黄军辉 一种复合型烟虑嘴自动装配机

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