WO2011138952A1 - Heat-resistant nickel-based superalloy containing annealing twins and heat-resistant superalloy member - Google Patents
Heat-resistant nickel-based superalloy containing annealing twins and heat-resistant superalloy member Download PDFInfo
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- WO2011138952A1 WO2011138952A1 PCT/JP2011/060547 JP2011060547W WO2011138952A1 WO 2011138952 A1 WO2011138952 A1 WO 2011138952A1 JP 2011060547 W JP2011060547 W JP 2011060547W WO 2011138952 A1 WO2011138952 A1 WO 2011138952A1
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01D—NON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
- F01D5/00—Blades; Blade-carrying members; Heating, heat-insulating, cooling or antivibration means on the blades or the members
- F01D5/12—Blades
- F01D5/28—Selecting particular materials; Particular measures relating thereto; Measures against erosion or corrosion
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C19/00—Alloys based on nickel or cobalt
- C22C19/03—Alloys based on nickel or cobalt based on nickel
- C22C19/05—Alloys based on nickel or cobalt based on nickel with chromium
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C19/00—Alloys based on nickel or cobalt
- C22C19/07—Alloys based on nickel or cobalt based on cobalt
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22F—CHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
- C22F1/00—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22F—CHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
- C22F1/00—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
- C22F1/10—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of nickel or cobalt or alloys based thereon
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01D—NON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
- F01D5/00—Blades; Blade-carrying members; Heating, heat-insulating, cooling or antivibration means on the blades or the members
- F01D5/02—Blade-carrying members, e.g. rotors
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05C—INDEXING SCHEME RELATING TO MATERIALS, MATERIAL PROPERTIES OR MATERIAL CHARACTERISTICS FOR MACHINES, ENGINES OR PUMPS OTHER THAN NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES
- F05C2201/00—Metals
- F05C2201/04—Heavy metals
- F05C2201/0433—Iron group; Ferrous alloys, e.g. steel
- F05C2201/0463—Cobalt
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05C—INDEXING SCHEME RELATING TO MATERIALS, MATERIAL PROPERTIES OR MATERIAL CHARACTERISTICS FOR MACHINES, ENGINES OR PUMPS OTHER THAN NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES
- F05C2201/00—Metals
- F05C2201/04—Heavy metals
- F05C2201/0433—Iron group; Ferrous alloys, e.g. steel
- F05C2201/0466—Nickel
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
- F05D2300/00—Materials; Properties thereof
- F05D2300/10—Metals, alloys or intermetallic compounds
- F05D2300/12—Light metals
- F05D2300/121—Aluminium
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
- F05D2300/00—Materials; Properties thereof
- F05D2300/10—Metals, alloys or intermetallic compounds
- F05D2300/13—Refractory metals, i.e. Ti, V, Cr, Zr, Nb, Mo, Hf, Ta, W
- F05D2300/132—Chromium
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
- F05D2300/00—Materials; Properties thereof
- F05D2300/10—Metals, alloys or intermetallic compounds
- F05D2300/13—Refractory metals, i.e. Ti, V, Cr, Zr, Nb, Mo, Hf, Ta, W
- F05D2300/133—Titanium
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
- F05D2300/00—Materials; Properties thereof
- F05D2300/20—Oxide or non-oxide ceramics
- F05D2300/22—Non-oxide ceramics
- F05D2300/224—Carbon, e.g. graphite
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
- F05D2300/00—Materials; Properties thereof
- F05D2300/20—Oxide or non-oxide ceramics
- F05D2300/22—Non-oxide ceramics
- F05D2300/228—Nitrides
- F05D2300/2285—Nitrides of zirconium
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T50/00—Aeronautics or air transport
- Y02T50/60—Efficient propulsion technologies, e.g. for aircraft
Definitions
- the present invention relates to a heat-resistant member such as an aero engine and a power generation gas turbine, and more particularly to a nickel-based heat-resistant superalloy used for a turbine disk, a turbine blade, or the like.
- Heat-resistant members such as aero engines and power generation gas turbines, for example, turbine discs, are components that hold moving blades and rotate at high speeds. These components can withstand extremely high centrifugal stress, and have fatigue strength and creep. A material having excellent strength and fracture toughness is required. On the other hand, with improvement in fuel efficiency and performance, improvement in engine gas temperature and weight reduction of the turbine disk are required, and higher heat resistance and strength are required for the material.
- a nickel-based forged alloy is used for the turbine disk.
- Inconel 718 which uses a ⁇ ′′ (gamma double prime) phase as a reinforcing phase
- Waspaloy which precipitates about 25 vol% of a ⁇ ′ (gamma prime) phase, which is more stable than the ⁇ ′′ phase, is used as a reinforcing phase.
- Udimet 720 since 1986, Udimet 720 has been introduced from the viewpoint of increasing the temperature. Udimet 720 is excellent in heat resistance properties by precipitating about 45 vol% of the ⁇ 'phase and adding tungsten for solid solution strengthening of the ⁇ phase.
- Udimet 720 is not necessarily sufficient in tissue stability, and because a harmful TCP (Topologically closed-packed) phase is formed during use, Udimit720Li (U720Li / U720LI) has been developed with improvements such as reducing the amount of chromium. It was done. However, even in the improved Udimit 720Li, the generation of the TCP phase is still unavoidable, and the use at a long time or at a high temperature is limited. It is also pointed out that Udimit 720 and Udimit 720Li have a narrow process window for hot working, heat treatment, and the like because the difference between the ⁇ ′ solidus temperature (solvus) and the initial melting temperature is small. Due to these reasons, it is difficult to produce a homogeneous turbine disk by the casting forging process, which is a practical problem.
- powder metallurgical alloys such as AF115, N18, and Rene88DT may be used.
- the powder metallurgy alloy has an advantage that a homogeneous disk without segregation can be obtained despite containing a large amount of reinforcing elements.
- this powder metallurgical alloy requires advanced manufacturing process management such as high-vacuum melting and optimization of mesh size at the time of powder classification in order to suppress the inclusion inclusions, which greatly increases the manufacturing cost. There is a problem of going up.
- Titanium is added because it functions to strengthen the ⁇ 'phase and improve the tensile strength and crack propagation resistance.
- excessive addition of titanium is limited to about 5% by mass from the viewpoint that it is difficult to obtain a healthy ⁇ ′ structure by generating a harmful phase in addition to increasing the ⁇ ′ solidus temperature. ing.
- the present inventors have studied the optimization of the chemical composition of the nickel-base heat-resistant superalloy and can suppress harmful TCP phases by positively adding cobalt to 55% by mass. I have found that. Further, the present inventors have found that it is possible to stabilize the two-phase structure of ⁇ / ⁇ ′ by increasing titanium at a predetermined ratio simultaneously with cobalt. Based on these findings, a nickel-based heat-resistant superalloy that can withstand a long time in a higher temperature range than conventional alloys and has good workability has been proposed (Patent Document 1).
- Patent Documents 2 and 3 are powder alloys with complicated processes and high production costs.
- the optimum microstructure varies depending on the chemical composition, and some limited materials and It can be considered that it is applicable only to the manufacturing method.
- Patent Document 4 only proposes a preferable range of the metal structure, and no specific data regarding the correlation with the alloy characteristics is found.
- the present invention has been made in view of the circumstances as described above, and it is an object of the present invention to provide a nickel-base heat-resistant superalloy containing an annealing twin whose heat resistance characteristics are largely improved.
- the present inventors have focused on the correlation between the mechanical properties such as fatigue strength, high temperature creep strength, fracture toughness, high temperature fatigue crack resistance, and the microstructure of the nickel-base heat resistant superalloy. It has been found that the mechanical characteristics, particularly the heat resistance characteristics can be greatly improved by optimizing the microstructure of the annealing stage of the nickel-base heat resistant alloy. The present invention has been completed based on such findings.
- the nickel-base heat-resistant superalloy containing the annealing twin of the present invention includes chromium, cobalt, titanium, aluminum and nickel as main elements, and allows the inclusion of additive component elements and inevitable impurity elements.
- the total length of the annealing twin is 500 ⁇ m or more per 104 ⁇ m 2 in cross-sectional area.
- the average crystal grain size of the microstructure is preferably 1 ⁇ m or more and less than 60 ⁇ m.
- chromium is 1.0% to 30.0%
- cobalt is 5.0% to 55.0%
- titanium is 2.% by mass. It is preferable to contain 5% or more and 15.0% or less and aluminum 0.2% or more and 7.0% or less.
- the nickel-base heat-resistant superalloy containing the annealing twin preferably contains 9.5% or more and 50.0% or less of cobalt by mass%.
- the nickel-base heat-resistant superalloy containing the annealing twin preferably contains 13.5% or more and 50.0% or less of cobalt by mass%.
- the nickel-base heat-resistant superalloy containing the annealing twin preferably contains 19.5% or more and 50.0% or less of cobalt by mass%.
- the nickel-base heat-resistant superalloy containing the annealing twin preferably contains 5.1% or more and 15.0 or less of titanium by mass%.
- the nickel-base heat-resistant superalloy containing the annealing twin preferably contains 5.3% to 10.0% of titanium by mass.
- the nickel-base heat-resistant superalloy containing the annealing twin at least one of 5.0% by mass or less of molybdenum, 7.0% by mass or less of tungsten, and 5.0% by mass or less of niobium is added as an additive element.
- 5.0% by mass or less of molybdenum, 7.0% by mass or less of tungsten, and 5.0% by mass or less of niobium is added as an additive element.
- nickel-base heat-resistant superalloy containing the annealing twin 0.01 mass% or more and 0.2% or less zirconium, 0.01 mass% or more and 0.15% or less carbon, 0.005 mass % Or more and 0.1% by mass or less of boron can be included as an inevitable impurity element.
- the heat-resistant superalloy member of the present invention is characterized in that it is manufactured from the above nickel-base heat-resistant superalloy containing the annealing twin by at least one method of casting, forging or powder metallurgy.
- FIGS. 1 (c) and 1 (d) are TEM photographs of Alloy 1 and Alloy 4 before the creep test, respectively.
- 1 (a) and 1 (c) show a bright field image
- FIGS. 1 (b) and 1 (d) show a secondary ⁇ ′ phase dark field image.
- 2 (a) and 2 (b) are photographs of an annealing twin observed using an Electron Back-Scatter Diffraction (EBSD) system. The phase indicated by the linear band in the crystal grains is the annealing twin. The relationship between the total length of annealing twins from Alloy 1 to Alloy 4 and the creep life is illustrated.
- EBSD Electron Back-Scatter Diffraction
- FIG. 5 is a TEM photograph of Alloy 1 (FIG. 5 (a), FIG. 5 (b)) and Alloy 2 (FIG. 5 (c)) after performing a creep test at 725 ° C.
- FIG. 5 (a), FIG. 5 (b) and Alloy 2 FIG. 5 (c)
- the deformation strengthening mechanism during the creep test includes solid solution strengthening by dissolved atoms (Solid solution solution by strengthening by solute absolute atoms), grain boundary strengthening by chemical reaction (Grain by Boundary by strengthening by chemistry, reaction by particles by bounds), nano Strengthening of the scale with twin boundaries (Nanoscale twin boundary strengthening) has been discussed. These factors are balanced against resistance to tensile, high temperature creep, stress rupture and fatigue crack growth, although some correlation can be seen with the mechanical properties of each nickel-base heat-resistant superalloy. The desired material design factors for nickel-base heat-resistant superalloys have not yet been derived.
- the inventors have found that annealing twins are formed in the crystal grains during the annealing process, and the total length per unit area of this annealing twin is the nickel-base heat-resistant superalloy. We found for the first time that it is an important factor for improving the heat resistance of alloys.
- Annealing twins are twins formed by annealing a metal.
- the nickel-base heat-resistant superalloy containing the annealing twin of the present invention can be manufactured by applying various general methods. For example, high-quality various metal raw materials are melted by high-frequency vacuum so as to have a predetermined chemical composition, and vacuum casting is performed to produce an ingot. This ingot is repeatedly forged to produce an alloy having a uniform fine structure, and finally a die is forged into a predetermined shape to form a billet. Alternatively, the ingot is melted and atomized in an inert gas atmosphere to produce an alloy powder, and then the alloy powder is consolidated in a vacuum and forged to produce a billet.
- a nickel-base heat-resistant superalloy having a microstructure containing an annealing twin can be produced.
- the annealing treatment conditions vary depending on the chemical composition and the like, but generally, the annealing is performed at 600 to 800 ° C. for 10 to 30 hours. Further, the annealing process can be performed not only once but also in a multistage process of two or more times. Furthermore, prior to the annealing treatment, a solution treatment at 900 to 1200 ° C. for 1 to 10 hours can be performed to promote the formation of a microstructure having a sufficiently fine crystal grain size and a homogeneous structure.
- Total annealing twin length by controlling so that 104 .mu.m 2 per 500 ⁇ m or more is the cross-sectional area of the nickel-base heat-resistant superalloy, nickel-based heat-resistant superalloy, balanced and very good heat resistance It will have.
- the annealing twin blocks the movement of the dislocation and the movement of the deformation twin, and the heat resistance characteristics at high temperatures. Improvement is expected to be achieved.
- the size of the crystal grains is not particularly limited as long as the total annealing twin length is 500 ⁇ m or more per cross-sectional area of 104 ⁇ m 2.
- the average grain size is preferably 1 ⁇ m or more and less than 60 ⁇ m, more preferably 5 ⁇ m or more and 50 ⁇ m or less.
- the nickel-base heat-resistant superalloy containing the annealing twin of the present invention contains chromium, cobalt, titanium, aluminum, and nickel as main constituent elements and allows the inclusion of inevitable impurity elements.
- Chrome is added to improve environmental resistance and fatigue crack propagation characteristics. In order to improve these characteristics, if the content is less than 1.0% by mass, desirable characteristics cannot be obtained. If the content exceeds 30.0% by mass, a harmful TCP phase tends to be generated. For this reason, the chromium content is 1.0% by mass or more and 30.0% by mass or less, preferably 5.0% by mass or more and 23.0% by mass or less, more preferably 9.0% by mass or more. It is 20.0 mass% or less.
- Cobalt is a component useful for controlling the ⁇ ′ phase solvus temperature. Increasing cobalt reduces the ⁇ ′ solid phase temperature, widens the process window, and improves the forgeability. In particular, when a large amount of titanium is contained, cobalt can be added in a slightly larger amount in order to suppress the TCP phase and improve the high temperature strength.
- the cobalt content is 5.0 to 55.0 mass%, preferably 9.5 to 50.0 mass%, more preferably 13.5 to 50 mass%. It is 0.0 mass% or less, More preferably, it is 8 mass% or more and 35 mass% or less.
- Titanium is a desirable additive element for strengthening the ⁇ ′ phase and leading to strength improvement, and the content of titanium is usually 2.5% by mass or more and 15.0% by mass or less.
- the composite addition of cobalt-titanium a more excellent effect is recognized by addition of 5.1 mass% or more and 15.0 mass% or less of titanium.
- Titanium achieves a nickel-base heat-resistant superalloy with excellent phase stability and high strength by complex addition with cobalt. Basically, by selecting a heat-resistant superalloy having a ⁇ + ⁇ '2 phase structure and adding a Co + Co 3 Ti alloy, a nickel-based heat-resistant superalloy having a stable structure up to a high alloy concentration and high strength can be obtained. Can be realized.
- the titanium content is preferably within a range represented by the following formula. That is, 0.17 ⁇ (mass% of cobalt ⁇ 23) +3 or more, 0.17 ⁇ (mass% of cobalt ⁇ 20) +7 or less.
- the titanium content exceeds 15.0% by mass, the formation of ⁇ phase, which is a harmful phase, often becomes remarkable, so the upper limit of the titanium content is 15.0% by mass.
- the titanium content is 5.1 mass% or more and 15.0 mass% or less, more preferably 5.3 mass% or more and 11.0 mass% or less, and further preferably 5.3 mass% or more and 10 or less. 0.0 mass% or less.
- Aluminum is an element that forms a ⁇ ′ phase, and the aluminum content is adjusted so as to have an appropriate amount of ⁇ ′ phase.
- the content of aluminum is in the range of 0.2% by mass or more and 7.0% by mass or less. Further, the content ratio of titanium and aluminum is strongly related to the generation of ⁇ phase, and in order to suppress the generation of the TCP phase, which is a harmful phase, it is preferable to increase the aluminum content as much as possible. Furthermore, aluminum is directly involved in the formation of aluminum oxide on the surface of the nickel-base heat-resistant superalloy and contributes to oxidation resistance.
- the nickel-base heat-resistant superalloy containing the annealing twin of the present invention contains nickel as a main constituent element in addition to the above chromium, cobalt, titanium and aluminum. Further, the nickel-base heat-resistant superalloy containing the annealing twin of the present invention can also contain the following elements as additive components. Molybdenum has the effect of mainly strengthening the ⁇ phase and improving the creep characteristics. Molybdenum is an element with a high density, so if its content is too large, the density of the nickel-base heat-resistant superalloy will increase, which is not preferable in practice. Usually, the molybdenum content is 5.0% by mass or less, preferably 0.1% by mass or more and less than 4.0% by mass.
- Tungsten is an element that dissolves in the ⁇ phase and the ⁇ ′ phase, strengthens both phases, and is effective in improving the high temperature strength. If the content of tungsten is small, the creep characteristics may be insufficient. If the content is large, it is an element having a high density like molybdenum, and thus the density of the nickel-base heat-resistant superalloy may be increased. Usually, the tungsten content is 7.0% by mass or less, preferably 0.1% by mass or more and 5.0% by mass or less.
- Niobium is effective as a specific gravity control and strengthening element, but if the content is increased to some extent, there is a possibility that undesirable phases are formed or cracks occur at high temperatures.
- the niobium content is 5.0% by mass or less, preferably 0.1% by mass or more and 4.0% by mass or less.
- zirconium is an element effective for improving ductility, fatigue characteristics, and the like.
- the zirconium content is 0.01 mass% or more and 0.2 mass% or less, preferably 0.01 mass% or more and 0.15 mass% or less, more preferably 0.01 mass% or more and 0.05 mass% or less. It is as follows.
- Carbon is an element effective for improving ductility and creep properties at high temperatures.
- the carbon content is 0.01 to 0.15% by mass, preferably 0.01 to 0.10% by mass, more preferably 0.01 to 0.05% by mass. % Or less.
- Boron can improve creep characteristics and fatigue characteristics at high temperatures.
- the boron content is 0.005 to 0.1% by mass, preferably 0.005 to 0.05% by mass, more preferably 0.01 to 0.03% by mass. It is as follows. If the content of carbon and boron exceeds the above range, the creep strength may be reduced or the process window may be narrowed. Zirconium, carbon, and boron are allowed to be contained in the chemical composition as an inevitable impurity element in the nickel-base heat-resistant superalloy containing the annealing twin of the present invention.
- the nickel-base heat-resistant superalloy containing the annealing twin of the present invention can also contain at least one element of rhenium, vanadium, hafnium, or magnesium as other elements, as long as the characteristics are not impaired. It is possible to add while appropriately controlling the content. Further, addition of ruthenium is allowed, and ruthenium is effective in improving heat resistance and workability.
- the heat-resistant superalloy member of the present invention is manufactured from the nickel-base heat-resistant superalloy containing the annealing twin as described above by at least one method of casting, forging or powder or gold.
- the nickel base heat resistant superalloy and the heat resistant superalloy member containing the annealing twin of the present invention will be described in more detail with reference to examples.
- the present invention is not limited by the following examples.
- Ingots were prepared with the four chemical compositions shown in Table 1 by vacuum induction heating, and these billets were further forged to produce billets.
- Mo (molybdenum) and W (tungsten) are additive component elements in the chemical composition of the alloy, and C (carbon), B (boron), and Zr (zirconium) are contained in the chemical composition as unavoidable impurity elements. Is.
- FIG. 1 shows TEM photographs of Alloys 1 and 4 before the creep test.
- 1 (a) and 1 (c) show a bright field image
- FIGS. 1 (b) and 1 (d) show a secondary ⁇ ′ phase dark field image.
- the particle sizes of Alloy 1 and Alloy 4 were both about 10 ⁇ m, and the concentration of the ⁇ ′ phase was about 45%.
- the secondary ⁇ ′ phase shown in FIGS. 1B and 1D was almost uniform and about 100 nm in size. In the above structure observation, no significant difference was observed between the two alloys.
- FIG. 2 is a photograph of an annealing twin observed using an Electron Back-Scatter Diffraction (EBSD) system. Phases indicated by linear bands in the crystal grains of FIGS. 2 (a) and 2 (b) are annealing twins formed in Alloy 1 and Alloy 4.
- FIG. The quantitative relationship between the strip-shaped annealing twins is different between the alloy 1 and the alloy 4, and when the total length of the annealing twins per unit cross-sectional area of the sample is compared, the alloy 1 has 2,944 ⁇ m / 104 ⁇ m 2 , In Alloy 4, it was 1,419 ⁇ m / 104 ⁇ m 2 .
- alloy 2 was measured for length of annealing twin for alloy 3, respectively, 2,144 ⁇ m / 104 ⁇ m 2, was 1,542 ⁇ m / 104 ⁇ m 2.
- the relationship between the total annealing twin length and creep strength is shown in FIG. There was a good correlation between the two factors, and it was revealed that the creep life improved as the total length of the annealing twins increased. In addition, there is also a correlation between the total length of the annealing twin and low cycle fatigue (LCF), and as shown in FIG. 4, in proportion to the increase in the total length of the annealing twin. It was found that LCF was improved.
- the total value of the annealing twin length has a clear correlation with the creep strength and the low cycle fatigue, and the larger the total annealing twin length, the greater the effect of improving the mechanical properties.
- FIG. 5 (a) and 5 (b) are TEM photographs showing the microstructure of Alloy 1 after the creep test was performed at 725 ° C.
- FIG.5 (c) is the TEM photograph which showed the microstructure of the alloy 2 after implementing a creep test on the same conditions.
- FIG. 5A shows a state in which the dislocation site (B) cannot penetrate the annealing twin (A) and the movement of the dislocation is blocked by the adjacent annealing twin.
- both FIG.5 (b) and FIG.5 (c) have shown the state which has interrupted the movement of the annealing twin (A) and the deformation twin (C).
- the annealing twin blocks the movement of the dislocation and the movement of the deformation twin, and has excellent heat resistance at high temperatures. Suggests that is achieved.
- FCGR fatigue crack growth rate
- the FCGR value is almost constant regardless of the total length of the annealing twins, although some numerical variations are observed at any temperature of 650 ° C and 725 ° C. Met. Therefore, increasing the abundance of the annealing twin to improve creep strength and low cycle fatigue properties has little effect on the fatigue crack growth rate, and nickel with a well-balanced performance in practical terms. It became clear that a base heat-resistant superalloy was realized.
- the alloy 1 sample was separately subjected to solution treatment in air at 1,140 ° C., 1,150 ° C. and 1,160 ° C. for 4 hours, then at 650 ° C. for 24 hours, and further at 760 ° C. for 16 hours.
- Time annealing was performed.
- the total length of the annealing twin after the annealing treatment was 1,710 ⁇ m, 350 ⁇ m, and 80 ⁇ m per 104 ⁇ m 2 with respect to the solution treatment temperature.
- the creep life at 750 ° C. was 100 hours or more.
- the annealing twin The length was short and the creep life at 750 ° C. was less than 5 hours.
- the crystal grain size was 20 ⁇ m, 60 ⁇ m, and 250 ⁇ m with respect to the solution treatment temperature.
- any of creep strength, low cycle fatigue, and fatigue crack growth rate can be obtained. But it was not satisfactory.
- Nickel-based heat-resistant superalloys are largely improved in heat-resistant characteristics, and are effective for heat-resistant components such as aircraft engines and power generation gas turbines, especially turbine disks and turbine blades.
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- Turbine Rotor Nozzle Sealing (AREA)
- Powder Metallurgy (AREA)
Abstract
Description
本発明は、航空エンジン、発電用ガスタービンなどの耐熱部材、特に、タービンディスクやタービン翼などに用いられるニッケル基耐熱超合金に関する。 The present invention relates to a heat-resistant member such as an aero engine and a power generation gas turbine, and more particularly to a nickel-based heat-resistant superalloy used for a turbine disk, a turbine blade, or the like.
航空エンジン、発電ガスタービンなどの耐熱部材、たとえば、タービンディスクは、動翼を保持し、高速回転する部品であり、このような部品には、非常に大きな遠心応力に耐え、かつ疲労強度、クリープ強度および破壊靱性に優れる材料が必要とされる。一方、燃費や性能向上に伴い、エンジンガス温度の向上とタービンディスクの軽量化が求められ、材料にはより高い耐熱性と強度も必要とされる。 Heat-resistant members such as aero engines and power generation gas turbines, for example, turbine discs, are components that hold moving blades and rotate at high speeds. These components can withstand extremely high centrifugal stress, and have fatigue strength and creep. A material having excellent strength and fracture toughness is required. On the other hand, with improvement in fuel efficiency and performance, improvement in engine gas temperature and weight reduction of the turbine disk are required, and higher heat resistance and strength are required for the material.
一般に、タービンディスクにはニッケル基鍛造合金が用いられている。たとえば、γ’’(ガンマダブルプライム)相を強化相として利用したInconel718やγ’’相よりも安定なγ’(ガンマプライム)相を25vol%程度析出させ、強化相として利用したWaspaloyが多用されている。また、1986年以降、高温化の観点からUdimet720が導入されている。Udimet720は、γ’相を45vol%程度析出させ、かつγ相の固溶強化のためにタングステンが添加され、耐熱特性に優れるものである。 Generally, a nickel-based forged alloy is used for the turbine disk. For example, Inconel 718, which uses a γ ″ (gamma double prime) phase as a reinforcing phase, and Waspaloy, which precipitates about 25 vol% of a γ ′ (gamma prime) phase, which is more stable than the γ ″ phase, is used as a reinforcing phase. ing. Moreover, since 1986, Udimet 720 has been introduced from the viewpoint of increasing the temperature. Udimet 720 is excellent in heat resistance properties by precipitating about 45 vol% of the γ 'phase and adding tungsten for solid solution strengthening of the γ phase.
一方、Udimet720は、組織安定性が必ずしも十分ではなく、有害なTCP(Topologically close packed)相が使用中に形成するため、クロム量を減少させるなどの改良を施したUdimit720Li(U720Li/U720LI)が開発された。しかしながら、改良されたUdimit720Liにおいても、依然TCP相の発生が避けられず、長時間や高温での使用が制限されている状況にある。また、Udimit720およびUdimit720Liは、γ’固相線温度(solvus)と初期溶融温度の差が小さいため、熱間加工や熱処理などのプロセスウィンドウが狭いことも指摘される。これらのことに起因して、鋳造鍛造プロセスにより均質なタービンディスクを製造することが難しく、実用上の問題となっている。 On the other hand, Udimet 720 is not necessarily sufficient in tissue stability, and because a harmful TCP (Topologically closed-packed) phase is formed during use, Udimit720Li (U720Li / U720LI) has been developed with improvements such as reducing the amount of chromium. It was done. However, even in the improved Udimit 720Li, the generation of the TCP phase is still unavoidable, and the use at a long time or at a high temperature is limited. It is also pointed out that Udimit 720 and Udimit 720Li have a narrow process window for hot working, heat treatment, and the like because the difference between the γ ′ solidus temperature (solvus) and the initial melting temperature is small. Due to these reasons, it is difficult to produce a homogeneous turbine disk by the casting forging process, which is a practical problem.
高強度が求められる高圧タービンディスクには、AF115、N18、Rene88DTなどに代表される粉末冶金合金が使用される場合がある。粉末冶金合金は、強化元素を多く含むにも関わらず、偏析のない均質なディスクが得られるというメリットがある。一方、この粉末冶金合金には、介在物の混入を抑制するために、清浄度の高い真空溶解、粉末分級時のメッシュサイズの適正化などの高度な製造工程管理が要求され、製造コストが大幅に上がるという問題がある。 For high-pressure turbine disks that require high strength, powder metallurgical alloys such as AF115, N18, and Rene88DT may be used. The powder metallurgy alloy has an advantage that a homogeneous disk without segregation can be obtained despite containing a large amount of reinforcing elements. On the other hand, this powder metallurgical alloy requires advanced manufacturing process management such as high-vacuum melting and optimization of mesh size at the time of powder classification in order to suppress the inclusion inclusions, which greatly increases the manufacturing cost. There is a problem of going up.
その他に、従来のニッケル基耐熱超合金の化学組成については数多くの改良提案がなされてきている。そのいずれも、主要構成元素として、コバルト、クロム、モリブデンまたはモリブデンとタングステン、アルミニウム、そしてチタンを含有し、さらに、代表的なものでは、ニオブまたはタンタルのいずれか一方または両方を必須の成分元素としている。このようなニオブやタンタルの含有は、上記粉末治金には適しているものの、鋳造鍛造を難しくする要因となっている。また、コバルトは、比較的その含有割合が高いが、特定の場合を除き、コストなどとの兼ね合いから含有量は、20質量%程度以下に抑えられている。 In addition, many proposals for improving the chemical composition of conventional nickel-base heat-resistant superalloys have been made. All of them contain cobalt, chromium, molybdenum or molybdenum and tungsten, aluminum, and titanium as main constituent elements, and typically, either or both of niobium and tantalum are essential constituent elements. Yes. Such niobium or tantalum content is suitable for the above-mentioned powder metallurgy, but is a factor that makes casting forging difficult. Moreover, although the content rate of cobalt is comparatively high, content is restrained to about 20 mass% or less from balance with cost etc. except for the specific case.
チタンは、γ’相を強化させ、引張強度や亀裂伝播抵抗を向上させる働きをすることから添加されている。しかしながら、チタンの過剰の添加は、γ’固相線温度を高めることに加え、有害相を生成させ、健全なγ’組織を得ることが難しいとの観点から、5質量%程度までに制限されている。 Titanium is added because it functions to strengthen the γ 'phase and improve the tensile strength and crack propagation resistance. However, excessive addition of titanium is limited to about 5% by mass from the viewpoint that it is difficult to obtain a healthy γ ′ structure by generating a harmful phase in addition to increasing the γ ′ solidus temperature. ing.
このような状況において、本発明者らは、ニッケル基耐熱超合金の化学組成の最適化について検討を加え、コバルトを55質量%まで積極的に添加することにより有害なTCP相の抑制が可能であることを見出している。また、本発明者らは、コバルトと同時にチタンを所定の比率で増加させることによって、γ/γ’の2相組織を安定化させることが可能であることを見出している。これらの知見に基づき、従来の合金に比べてより高い温度域においても長時間耐えることが可能であり、かつ加工性の良好なニッケル基耐熱超合金を提案している(特許文献1)。 In such a situation, the present inventors have studied the optimization of the chemical composition of the nickel-base heat-resistant superalloy and can suppress harmful TCP phases by positively adding cobalt to 55% by mass. I have found that. Further, the present inventors have found that it is possible to stabilize the two-phase structure of γ / γ ′ by increasing titanium at a predetermined ratio simultaneously with cobalt. Based on these findings, a nickel-based heat-resistant superalloy that can withstand a long time in a higher temperature range than conventional alloys and has good workability has been proposed (Patent Document 1).
一方、ニッケル基耐熱超合金の性能改善では、ニッケル基耐熱合金のミクロ組織に着目した提案がいくつか行われている。たとえば、粉末合金によるニッケル基耐熱合金ビレットを鍛造および熱処理工程を経ることによって、平均結晶粒度が20-40μmであり、粒子内の全体に30nmの細かいγ’が均一に分布し、かつ結晶粒界に0.3-0.4μmの粗いγ’が形成しているミクロ組織を有する合金が提案されている(特許文献2、3)。 On the other hand, in order to improve the performance of nickel-base heat-resistant superalloys, several proposals have been made focusing on the microstructure of nickel-base heat-resistant alloys. For example, a nickel-base heat-resistant alloy billet made of a powder alloy is subjected to forging and heat treatment steps, so that the average grain size is 20-40 μm, fine γ ′ of 30 nm is uniformly distributed throughout the grain, and the grain boundary Further, an alloy having a microstructure in which a coarse γ ′ of 0.3 to 0.4 μm is formed has been proposed (Patent Documents 2 and 3).
また、透過型電子顕微鏡で2次元的に観測される金属組織中に、長径が0.5nm以上である析出物が1μm2当たり700個以上の割合で存在し、かつ平均径が25nmから1μmの大析出物が含まれる合金が提案されている(特許文献4)。 In addition, in the metal structure observed two-dimensionally with a transmission electron microscope, there are 700 or more precipitates having a major axis of 0.5 nm or more per 1 μm 2 and an average diameter of 25 nm to 1 μm. An alloy containing large precipitates has been proposed (Patent Document 4).
しかしながら、特許文献2、3に記載された合金は、プロセスが複雑で、製造コストの高い粉末合金であり、この合金では、最適なミクロ組織が化学組成によって異なり、一部の限定された材料および製法にのみ適用可能なものであると考えることができる。また、特許文献4には、好ましい金属組織の範囲が提案されているだけであり、合金特性との相関性に関する具体的なデータは見出されない。 However, the alloys described in Patent Documents 2 and 3 are powder alloys with complicated processes and high production costs. In this alloy, the optimum microstructure varies depending on the chemical composition, and some limited materials and It can be considered that it is applicable only to the manufacturing method. Patent Document 4 only proposes a preferable range of the metal structure, and no specific data regarding the correlation with the alloy characteristics is found.
近年のエネルギ―効率改善を実現するために、航空エンジン、発電ガスタービンなどの耐熱部材については、より高温での使用を可能とする材料の開発が急務となっている。たとえば、タービンディスクについては、疲労強度、高温クリープ強度、破壊靱性、高温疲れ亀裂耐性などの機械的特性が一段と優れた新しい合金の開発が強く要望されている。
本発明は、以上のとおりの事情に鑑みてなされたものであり、主には耐熱特性が大きく改善された、アニーリングツインを含有するニッケル基耐熱超合金を提供することを課題としている。
In order to improve energy efficiency in recent years, there is an urgent need to develop materials that can be used at higher temperatures for heat-resistant members such as aircraft engines and power generation gas turbines. For example, for a turbine disk, there is a strong demand for the development of a new alloy having further excellent mechanical properties such as fatigue strength, high temperature creep strength, fracture toughness, and high temperature fatigue crack resistance.
The present invention has been made in view of the circumstances as described above, and it is an object of the present invention to provide a nickel-base heat-resistant superalloy containing an annealing twin whose heat resistance characteristics are largely improved.
本発明者らは、上記の課題を解決するために、疲労強度、高温クリープ強度、破壊靱性、高温疲れ亀裂耐性などの機械的特性と、ニッケル基耐熱超合金のミクロ組織との相関性に着目した検討を行い、ニッケル基耐熱合金のアニーリング段階のミクロ組織を最適化することによって、上記機械的特性、特に耐熱特性の大幅な改善が可能であることを見出している。本発明は、このような知見に基づいて完成されたものである。 In order to solve the above problems, the present inventors have focused on the correlation between the mechanical properties such as fatigue strength, high temperature creep strength, fracture toughness, high temperature fatigue crack resistance, and the microstructure of the nickel-base heat resistant superalloy. It has been found that the mechanical characteristics, particularly the heat resistance characteristics can be greatly improved by optimizing the microstructure of the annealing stage of the nickel-base heat resistant alloy. The present invention has been completed based on such findings.
すなわち、本発明のアニールツインを含有するニッケル基耐熱超合金は、クロム、コバルト、チタン、アルミニウムおよびニッケルを主要元素として含み、添加成分元素と不可避的不純物元素の含有を許容するニッケル基耐熱超合金であって、アニーリングツインの長さの合計が、断面積104μm2当たり500μm以上であることを特徴とする。 That is, the nickel-base heat-resistant superalloy containing the annealing twin of the present invention includes chromium, cobalt, titanium, aluminum and nickel as main elements, and allows the inclusion of additive component elements and inevitable impurity elements. In this case, the total length of the annealing twin is 500 μm or more per 104 μm 2 in cross-sectional area.
このアニーリングツインを含有するニッケル基耐熱超合金においては、ミクロ組織の平均結晶粒度が1μm以上60μm未満であることが好ましい。 In the nickel-base heat-resistant superalloy containing the annealing twin, the average crystal grain size of the microstructure is preferably 1 μm or more and less than 60 μm.
また、このアニーリングツインを含有するニッケル基耐熱超合金においては、質量%で、クロムを1.0%以上30.0%以下、コバルトを5.0%以上55.0%以下、チタンを2.5%以上15.0%以下、アルミニウムを0.2%以上7.0%以下含むことが好ましい。 In the nickel-base heat-resistant superalloy containing the annealing twin, chromium is 1.0% to 30.0%, cobalt is 5.0% to 55.0%, and titanium is 2.% by mass. It is preferable to contain 5% or more and 15.0% or less and aluminum 0.2% or more and 7.0% or less.
また、このアニーリングツインを含有するニッケル基耐熱超合金においては、質量%で、コバルトを9.5%以上50.0%以下含むことが好ましい。 Also, the nickel-base heat-resistant superalloy containing the annealing twin preferably contains 9.5% or more and 50.0% or less of cobalt by mass%.
また、このアニーリングツインを含有するニッケル基耐熱超合金においては、質量%で、コバルトを13.5%以上50.0%以下含むことが好ましい。 Further, the nickel-base heat-resistant superalloy containing the annealing twin preferably contains 13.5% or more and 50.0% or less of cobalt by mass%.
また、このアニーリングツインを含有するニッケル基耐熱超合金においては、質量%で、コバルトを19.5%以上50.0%以下含むことが好ましい。 Also, the nickel-base heat-resistant superalloy containing the annealing twin preferably contains 19.5% or more and 50.0% or less of cobalt by mass%.
また、このアニーリングツインを含有するニッケル基耐熱超合金においては、質量%で、チタンを5.1%以上15.0以下含むことが好ましい。 In addition, the nickel-base heat-resistant superalloy containing the annealing twin preferably contains 5.1% or more and 15.0 or less of titanium by mass%.
また、このアニーリングツインを含有するニッケル基耐熱超合金においては、質量%で、チタンを5.3%以上10.0以下含むことが好ましい。 Further, the nickel-base heat-resistant superalloy containing the annealing twin preferably contains 5.3% to 10.0% of titanium by mass.
また、このアニーリングツインを含有するニッケル基耐熱超合金においては、5.0質量%以下のモリブデン、7.0質量%以下のタングステン、5.0質量%以下のニオブの少なくとも一つを添加成分元素として含むことができる。 In the nickel-base heat-resistant superalloy containing the annealing twin, at least one of 5.0% by mass or less of molybdenum, 7.0% by mass or less of tungsten, and 5.0% by mass or less of niobium is added as an additive element. Can be included as
また、このアニーリングツインを含有するニッケル基耐熱超合金においては、0.01質量%以上0.2%質量以下のジルコニウム、0.01質量%以上0.15%質量以下の炭素、0.005質量%以上0.1質量%以下のホウ素の少なくとも一つを不可避的不純物元素として含むことができる。 In the nickel-base heat-resistant superalloy containing the annealing twin, 0.01 mass% or more and 0.2% or less zirconium, 0.01 mass% or more and 0.15% or less carbon, 0.005 mass % Or more and 0.1% by mass or less of boron can be included as an inevitable impurity element.
そして、本発明の耐熱超合金部材は、以上のアニーリングツインを含有するニッケル基耐熱超合金から、鋳造、鍛造または粉末冶金の少なくとも一つの方法により製造されたものであることを特徴とする。 The heat-resistant superalloy member of the present invention is characterized in that it is manufactured from the above nickel-base heat-resistant superalloy containing the annealing twin by at least one method of casting, forging or powder metallurgy.
本発明のアニーリングツインを含有するニッケル基耐熱超合金と耐熱超合金部材によれば、主には耐熱特性が大きく改善される。 According to the nickel-base heat-resistant superalloy and heat-resistant superalloy member containing the annealing twin of the present invention, heat resistance characteristics are largely improved mainly.
クリープ試験時 (Deformation Step)の変形強化メカニズムとしては、溶解原子による固溶強化(Solid solution strengthening by solute atoms)、化学反応による結晶粒界強化(Grain Boundary strengthening by chemical reactions to develop grain boundary)、ナノスケールのツイン境界による強化(Nanoscale twin boundary strengthening)などが議論されている。これらの因子は、各ニッケル基耐熱超合金の機械的特性に対してある程度の相関性を認めることができるものの、引張、高温クリープ、応力破断および疲れ亀裂成長への耐性に対してバランスのとれたニッケル基耐熱超合金の望ましい材料設計因子を導き出すには至っていない。 The deformation strengthening mechanism during the creep test (Deformation Step) includes solid solution strengthening by dissolved atoms (Solid solution solution by strengthening by solute absolute atoms), grain boundary strengthening by chemical reaction (Grain by Boundary by strengthening by chemistry, reaction by particles by bounds), nano Strengthening of the scale with twin boundaries (Nanoscale twin boundary strengthening) has been discussed. These factors are balanced against resistance to tensile, high temperature creep, stress rupture and fatigue crack growth, although some correlation can be seen with the mechanical properties of each nickel-base heat-resistant superalloy. The desired material design factors for nickel-base heat-resistant superalloys have not yet been derived.
本発明者らは、ニッケル基耐熱超合金のミクロ組織の観察により、アニーリング過程において結晶粒内にアニーリングツインが生成すること、このアニーリングツインの単位面積当たりの長さの合計が、ニッケル基耐熱超合金の耐熱特性の改善に対して重要な因子になっていることを初めて見出した。 By observing the microstructure of the nickel-base heat-resistant superalloy, the inventors have found that annealing twins are formed in the crystal grains during the annealing process, and the total length per unit area of this annealing twin is the nickel-base heat-resistant superalloy. We found for the first time that it is an important factor for improving the heat resistance of alloys.
アニーリングツイン(焼鈍し双晶)とは、金属を焼鈍することによって形成される双晶のことである。
本発明のアニーリングツインを含有するニッケル基耐熱超合金は、各種の一般的な方法を適用することによって製造することができる。たとえば、所定の化学組成となるように高品質の各種の金属原料を高周波真空溶解し、真空鋳造してインゴットを作製する。このインゴットを繰り返し鍛造して均一な微細組織を有する合金を作製し、最後に所定の形状に型鍛造してビレットとする。または、上記インゴットを溶融し、不活性ガス雰囲気中でアトマイズして合金粉末を作製後、この合金粉末を真空中で圧密化し、鍛造してビレットを作製する。これらのビレットを適切な条件でアニーリングすることによって、アニーリングツインを含有するミクロ組織を持ったニッケル基耐熱超合金を作製することができる。アニーリング処理の条件は、化学組成などによって異なるが、一般的には、600~800℃で10~30時間が例示される。また、アニーリング処理は、1回のみばかりではなく、2回以上の多段処理とすることができる。さらに、アニーリング処理に先立って、900~1200℃で1~10時間の溶体化処理を行い、結晶粒径が十分微細で均質なミクロ組織の形成などを促進させることもできる。
Annealing twins (annealed twins) are twins formed by annealing a metal.
The nickel-base heat-resistant superalloy containing the annealing twin of the present invention can be manufactured by applying various general methods. For example, high-quality various metal raw materials are melted by high-frequency vacuum so as to have a predetermined chemical composition, and vacuum casting is performed to produce an ingot. This ingot is repeatedly forged to produce an alloy having a uniform fine structure, and finally a die is forged into a predetermined shape to form a billet. Alternatively, the ingot is melted and atomized in an inert gas atmosphere to produce an alloy powder, and then the alloy powder is consolidated in a vacuum and forged to produce a billet. By annealing these billets under appropriate conditions, a nickel-base heat-resistant superalloy having a microstructure containing an annealing twin can be produced. The annealing treatment conditions vary depending on the chemical composition and the like, but generally, the annealing is performed at 600 to 800 ° C. for 10 to 30 hours. Further, the annealing process can be performed not only once but also in a multistage process of two or more times. Furthermore, prior to the annealing treatment, a solution treatment at 900 to 1200 ° C. for 1 to 10 hours can be performed to promote the formation of a microstructure having a sufficiently fine crystal grain size and a homogeneous structure.
アニーリングツイン長さの合計が、ニッケル基耐熱超合金の断面積である104μm2当たり500μm以上となるように制御することによって、ニッケル基耐熱超合金は、バランスのとれた非常に優れた耐熱特性を有するものとなる。このように、アニーリングツインをニッケル基耐熱超合金のミクロ組織内に数多く存在させることによって、アニーリングツインが、ディスロケーションの動き、そして、ディフォメーションツインの動きを遮断し、高温下での耐熱特性の改善が達成されると考えられる。 Total annealing twin length, by controlling so that 104 .mu.m 2 per 500μm or more is the cross-sectional area of the nickel-base heat-resistant superalloy, nickel-based heat-resistant superalloy, balanced and very good heat resistance It will have. In this way, by having a large number of annealing twins in the microstructure of the nickel-base heat-resistant superalloy, the annealing twin blocks the movement of the dislocation and the movement of the deformation twin, and the heat resistance characteristics at high temperatures. Improvement is expected to be achieved.
なお、ニッケル基耐熱超合金に形成するミクロ組織では、結晶粒の大きさは、アニーリングツイン長さの合計が、断面積104μm2当たり500μm以上存在する限りにおいて特に限定されるものではないが、通常、平均結晶粒度は、1μm以上60μm未満が好ましく、5μm以上50μm以下がより好ましい。 In the microstructure formed in the nickel-base heat-resistant superalloy, the size of the crystal grains is not particularly limited as long as the total annealing twin length is 500 μm or more per cross-sectional area of 104 μm 2. The average grain size is preferably 1 μm or more and less than 60 μm, more preferably 5 μm or more and 50 μm or less.
本発明のアニーリングツインを含有するニッケル基耐熱超合金は、クロム、コバルト、チタン、アルミニウムおよびニッケルを主要構成元素として含み、不可避的不純物元素の含有を許容するものである。 The nickel-base heat-resistant superalloy containing the annealing twin of the present invention contains chromium, cobalt, titanium, aluminum, and nickel as main constituent elements and allows the inclusion of inevitable impurity elements.
クロムは、耐環境性や疲労亀裂伝播特性改善のために添加される。これらの特性改善のためには、含有量が1.0質量%未満では望ましい特性が得られず、30.0質量%を超えると、有害なTCP相が生成しやすくなる。このため、クロムの含有量は、1.0質量%以上30.0質量%以下であり、好ましくは、5.0質量%以上23.0質量%以下、より好ましくは、9.0質量%以上20.0質量%以下である。 Chrome is added to improve environmental resistance and fatigue crack propagation characteristics. In order to improve these characteristics, if the content is less than 1.0% by mass, desirable characteristics cannot be obtained. If the content exceeds 30.0% by mass, a harmful TCP phase tends to be generated. For this reason, the chromium content is 1.0% by mass or more and 30.0% by mass or less, preferably 5.0% by mass or more and 23.0% by mass or less, more preferably 9.0% by mass or more. It is 20.0 mass% or less.
コバルトは、γ’相のソルバス温度のコントロールに有用な成分であり、コバルトが多くなることによりγ’固相温度が下がり、プロセスウィンドウが広くなって、鍛造性が向上する効果も生まれる。特にチタンを多く含む場合、TCP相を抑制して高温強度を向上させるために、コバルトはやや多めに添加することができる。通常、コバルトの含有量は、5.0質量%以上55.0質量%以下であり、好ましくは、9.5質量%以上50.0質量%以下、より好ましくは、13.5質量%以上50.0質量%以下であり、さらに好ましくは、8質量%以上35質量%以下である。チタンの含有量が5.1質量%以上の組成領域においても、コバルトの含有量を19.5質量%以上55.0質量%以下とすることによって、耐熱性と易加工性のバランスがとれ、ニッケル基耐熱超合金の実用的な使用が可能となる。 Cobalt is a component useful for controlling the γ ′ phase solvus temperature. Increasing cobalt reduces the γ ′ solid phase temperature, widens the process window, and improves the forgeability. In particular, when a large amount of titanium is contained, cobalt can be added in a slightly larger amount in order to suppress the TCP phase and improve the high temperature strength. Usually, the cobalt content is 5.0 to 55.0 mass%, preferably 9.5 to 50.0 mass%, more preferably 13.5 to 50 mass%. It is 0.0 mass% or less, More preferably, it is 8 mass% or more and 35 mass% or less. Even in the composition region where the titanium content is 5.1% by mass or more, by adjusting the cobalt content to 19.5% by mass or more and 55.0% by mass or less, a balance between heat resistance and easy processability is achieved. Practical use of nickel-base heat-resistant superalloy is possible.
本発明者らが、特許文献1において提案しているコバルト-チタンの複合添加の場合、たとえば、Co-Ti合金を添加する場合、コバルトとチタンの含有量は、後述の関係式にしたがって設定することができる。コバルトの含有量を19.5質量%以上、さらには、23.1質量%以上、そして、55.0質量%までとしても同様の効果が得られる。
ただし、高温圧縮試験結果に基づく限りでは、コバルトを、55.0質量%を超えて含有するニッケル基耐熱超合金は、750℃までの強度が低下する傾向にあるので、一般的には、コバルトの含有量の上限は、55.0質量%である。また、コバルトの含有量は、22.0質量%以上35.0質量%以下としても、また、23.1質量%以上35.0質量%以下とすることもできる。
In the case of the cobalt-titanium composite addition proposed by the present inventors in Patent Document 1, for example, when a Co—Ti alloy is added, the content of cobalt and titanium is set according to the relational expression described later. be able to. The same effect can be obtained even when the cobalt content is 19.5% by mass or more, further 23.1% by mass or more, and up to 55.0% by mass.
However, as long as it is based on the high temperature compression test results, nickel-base heat-resistant superalloys containing cobalt in excess of 55.0% by mass tend to decrease in strength up to 750 ° C. The upper limit of the content of is 55.0% by mass. Further, the cobalt content may be 22.0% by mass or more and 35.0% by mass or less, or 23.1% by mass or more and 35.0% by mass or less.
チタンは、γ’相を強化し、強度向上を導くために望ましい添加元素であり、チタンの含有量は、通常、2.5質量%以上15.0質量%以下である。上記コバルト-チタンの複合添加の場合には、5.1質量%以上15.0質量%以下のチタン添加によってより優れた効果が認められる。チタンは、コバルトとの複合的な添加によって、相安定に優れ、高強度なニッケル基耐熱超合金を実現する。基本的には、γ+γ’2相組織を有する耐熱超合金を選択し、Co+Co3Ti合金を添加することによって、高合金濃度まで組織が安定であり、強度が高いニッケル基耐熱超合金を実現することができる。この場合のチタンの含有量は、次式で示される範囲内とすることが好ましい。
すなわち、0.17×(コバルトの質量%-23)+3以上、
0.17×(コバルトの質量%-20)+7以下。
ただし、チタンの含有量が15.0質量%を超えると、有害相であるη相の生成などが顕著になることも多いので、チタンの含有量の上限は、15.0質量%とする。好ましくは、チタンの含有量は、5.1質量%以上15.0質量%以下、より好ましくは、5.3質量%以上11.0質量%以下、さらに好ましくは、5.3質量%以上10.0質量%以下である。
Titanium is a desirable additive element for strengthening the γ ′ phase and leading to strength improvement, and the content of titanium is usually 2.5% by mass or more and 15.0% by mass or less. In the case of the composite addition of cobalt-titanium, a more excellent effect is recognized by addition of 5.1 mass% or more and 15.0 mass% or less of titanium. Titanium achieves a nickel-base heat-resistant superalloy with excellent phase stability and high strength by complex addition with cobalt. Basically, by selecting a heat-resistant superalloy having a γ + γ'2 phase structure and adding a Co + Co 3 Ti alloy, a nickel-based heat-resistant superalloy having a stable structure up to a high alloy concentration and high strength can be obtained. Can be realized. In this case, the titanium content is preferably within a range represented by the following formula.
That is, 0.17 × (mass% of cobalt−23) +3 or more,
0.17 × (mass% of cobalt−20) +7 or less.
However, if the titanium content exceeds 15.0% by mass, the formation of η phase, which is a harmful phase, often becomes remarkable, so the upper limit of the titanium content is 15.0% by mass. Preferably, the titanium content is 5.1 mass% or more and 15.0 mass% or less, more preferably 5.3 mass% or more and 11.0 mass% or less, and further preferably 5.3 mass% or more and 10 or less. 0.0 mass% or less.
アルミニウムは、γ’相を形成する元素であり、適切なγ’相の量となるようにアルミニウムの含有量を調整する。アルミニウムの含有量は、0.2質量%以上7.0質量%以下の範囲である。また、チタンとアルミニウムの含有比率はη相の生成に強く関係し、有害相であるTCP相の生成を抑制するためには、アルミニウムの含有量はできる限り多くすることが好ましい。さらに、アルミニウムは、ニッケル基耐熱超合金の表面におけるアルミニウム酸化物の形成に直接的に関与し、耐酸化性にも寄与する。 Aluminum is an element that forms a γ ′ phase, and the aluminum content is adjusted so as to have an appropriate amount of γ ′ phase. The content of aluminum is in the range of 0.2% by mass or more and 7.0% by mass or less. Further, the content ratio of titanium and aluminum is strongly related to the generation of η phase, and in order to suppress the generation of the TCP phase, which is a harmful phase, it is preferable to increase the aluminum content as much as possible. Furthermore, aluminum is directly involved in the formation of aluminum oxide on the surface of the nickel-base heat-resistant superalloy and contributes to oxidation resistance.
本発明のアニーリングツインを含有するニッケル基耐熱超合金は、以上のクロム、コバルト、チタンおよびアルミニウムに加え、ニッケルを主要構成元素として含むものである。
また、本発明のアニーリングツインを含有するニッケル基耐熱超合金は、以下の元素を添加成分として含有することもできる。
モリブデンは、主としてγ相を強化させ、クリープ特性を改善するという効果がある。モリブデンは、密度の高い元素であるため、その含有量があまり多くなると、ニッケル基耐熱超合金の密度が増加するので、実用上好ましくない。通常、モリブデンの含有量は、5.0質量%以下、好ましくは、0.1質量%以上4.0質量%未満である。
The nickel-base heat-resistant superalloy containing the annealing twin of the present invention contains nickel as a main constituent element in addition to the above chromium, cobalt, titanium and aluminum.
Further, the nickel-base heat-resistant superalloy containing the annealing twin of the present invention can also contain the following elements as additive components.
Molybdenum has the effect of mainly strengthening the γ phase and improving the creep characteristics. Molybdenum is an element with a high density, so if its content is too large, the density of the nickel-base heat-resistant superalloy will increase, which is not preferable in practice. Usually, the molybdenum content is 5.0% by mass or less, preferably 0.1% by mass or more and less than 4.0% by mass.
タングステンは、γ相およびγ’相に溶解し、いずれの相も強化し、高温強度の向上に有効な元素である。タングステンの含有量は、少ないと、クリープ特性が不十分になる場合があり、多くなると、モリブデンと同様に密度の高い元素であるので、ニッケル基耐熱超合金の密度の増加を招く場合がある。通常、タングステンの含有量は、7.0質量%以下、好ましくは、0.1質量%以上5.0質量%以下である。 Tungsten is an element that dissolves in the γ phase and the γ ′ phase, strengthens both phases, and is effective in improving the high temperature strength. If the content of tungsten is small, the creep characteristics may be insufficient. If the content is large, it is an element having a high density like molybdenum, and thus the density of the nickel-base heat-resistant superalloy may be increased. Usually, the tungsten content is 7.0% by mass or less, preferably 0.1% by mass or more and 5.0% by mass or less.
ニオブは、比重制御および強化元素として有効であるが、含有量がある程度多くなると、高温において望ましくない相の生成や焼き割れが発生する可能性がある。通常、ニオブの含有量は、5.0質量%以下、好ましくは、0.1質量%以上4.0質量%以下である。 Niobium is effective as a specific gravity control and strengthening element, but if the content is increased to some extent, there is a possibility that undesirable phases are formed or cracks occur at high temperatures. Usually, the niobium content is 5.0% by mass or less, preferably 0.1% by mass or more and 4.0% by mass or less.
一方、ジルコニウムは、延性、疲労特性などの改善に有効な元素である。通常、ジルコニウムの含有量は、0.01質量%以上0.2質量%以下、好ましくは0.01質量%以上0.15質量%以下、さらに好ましくは0.01質量%以上0.05質量%以下である。 On the other hand, zirconium is an element effective for improving ductility, fatigue characteristics, and the like. Usually, the zirconium content is 0.01 mass% or more and 0.2 mass% or less, preferably 0.01 mass% or more and 0.15 mass% or less, more preferably 0.01 mass% or more and 0.05 mass% or less. It is as follows.
炭素は、高温における延性およびクリープ特性改善に有効な元素である。通常、炭素の含有量は、0.01質量%以上0.15質量%以下、好ましくは、0.01質量%以上0.10質量%以下、さらに好ましくは0.01質量%以上0.05質量%以下である。ホウ素は、高温におけるクリープ特性、疲労特性などを改善することができる。通常、ホウ素の含有量は、0.005質量%以上0.1質量%以下、好ましくは0.005質量%以上0.05質量%以下、さらに好ましくは0.01質量%以上0.03質量%以下である。炭素およびホウ素は、上記含有量の範囲を超えると、クリープ強度を低減させたり、プロセスウィンドウを狭めたりすることがある。ジルコニウム、炭素およびホウ素は、本発明のアニーリングツインを含有するニッケル基耐熱超合金では、不可避的不純物元素として化学組成に含有が許容されるものである。 Carbon is an element effective for improving ductility and creep properties at high temperatures. Usually, the carbon content is 0.01 to 0.15% by mass, preferably 0.01 to 0.10% by mass, more preferably 0.01 to 0.05% by mass. % Or less. Boron can improve creep characteristics and fatigue characteristics at high temperatures. Usually, the boron content is 0.005 to 0.1% by mass, preferably 0.005 to 0.05% by mass, more preferably 0.01 to 0.03% by mass. It is as follows. If the content of carbon and boron exceeds the above range, the creep strength may be reduced or the process window may be narrowed. Zirconium, carbon, and boron are allowed to be contained in the chemical composition as an inevitable impurity element in the nickel-base heat-resistant superalloy containing the annealing twin of the present invention.
本発明のアニーリングツインを含有するニッケル基耐熱超合金は、その特性を損なわない限り、その他の元素として、レニウム、バナジウム、ハフニウムまたはマグネシウムの少なくとも一つの元素を含有することもできる。含有量を適切に制御しながら添加することが可能である。また、ルテニウムの添加も許容され、ルテニウムは、耐熱性および加工性の改善に有効である。 The nickel-base heat-resistant superalloy containing the annealing twin of the present invention can also contain at least one element of rhenium, vanadium, hafnium, or magnesium as other elements, as long as the characteristics are not impaired. It is possible to add while appropriately controlling the content. Further, addition of ruthenium is allowed, and ruthenium is effective in improving heat resistance and workability.
本発明の耐熱超合金部材は、以上のとおりのアニーリングツインを含有するニッケル基耐熱超合金から、鋳造、鍛造または粉末や金の少なくとも一つの方法により製造されるものである。 The heat-resistant superalloy member of the present invention is manufactured from the nickel-base heat-resistant superalloy containing the annealing twin as described above by at least one method of casting, forging or powder or gold.
以下、実施例を示し、本発明のアニーリングツインを含有するニッケル基耐熱超合金と耐熱超合金部材についてさらに詳しく説明する。もちろん、本発明は、以下の例によって限定されることはない。 Hereinafter, the nickel base heat resistant superalloy and the heat resistant superalloy member containing the annealing twin of the present invention will be described in more detail with reference to examples. Of course, the present invention is not limited by the following examples.
真空誘導加熱方式により、表1に示す4種の化学組成でインゴットを作製し、さらに、これらのインゴットを鍛造してビレットを作製した。なお、Mo(モリブデン)およびW(タングステン)は、合金の化学組成において添加成分元素であり、C(炭素)、B(ホウ素)およびZr(ジルコニウム)は、不可避的不純物元素として化学組成に含有されるものである。 Ingots were prepared with the four chemical compositions shown in Table 1 by vacuum induction heating, and these billets were further forged to produce billets. Mo (molybdenum) and W (tungsten) are additive component elements in the chemical composition of the alloy, and C (carbon), B (boron), and Zr (zirconium) are contained in the chemical composition as unavoidable impurity elements. Is.
合金1から合金4の熱圧延ロールで圧延した試料について、空気中、1,100℃で4時間の溶体化処理を行った後、650℃で24時間、さらに760℃で16時間のアニーリング処理を行った。アニーリング処理を行った試料について、室温ならびに750℃における圧縮降伏圧力およびクリープ破断特性を評価した。その結果を表2に示した。いずれの合金も、室温および高温下の両方において優れた圧縮降伏圧力およびクリープ破断特性を有していた。 Samples rolled from alloy 1 to alloy 4 with hot rolling rolls were subjected to solution treatment in air at 1,100 ° C. for 4 hours, and then annealed at 650 ° C. for 24 hours and further at 760 ° C. for 16 hours. went. About the sample which performed the annealing process, the compression yield pressure and creep rupture characteristic in room temperature and 750 degreeC were evaluated. The results are shown in Table 2. Both alloys had excellent compressive yield pressure and creep rupture properties both at room temperature and at elevated temperatures.
また、アニーリング処理を行った試料について、750℃における0.2%クリープ時間および破断時間、650℃および725℃におけるLCF(Low Creep Fatigue)およびFCGR(Fatigue Crack Growth Rate)を評価した。その結果を表3に示した。 Further, the samples subjected to the annealing treatment were evaluated for 0.2% creep time and rupture time at 750 ° C., LCF (Low Creep Fatigue) and FCGR (Fatigue Crack Growth Rate) at 650 ° C. and 725 ° C. The results are shown in Table 3.
以上の合金1から合金4に関して種々の組織観察を行った。
図1は、クリープ試験前の合金1および4のTEM写真を示したものである。図1(a)および図1(c)は、bright field imageを、図1(b)および図1(d)は、二次的なγ’相のdark field imageを示している。
合金1および合金4の粒子径はいずれも10μm前後であり、γ’相の濃度も45%程度であった。また、図1(b)と図1(d)に示される二次的なγ’相は、ほぼ均一かつ約100nmのサイズであった。
以上の組織観察において、2つの合金に顕著な違いは認められなかった。
Various microstructure observations were performed on the above alloy 1 to alloy 4.
FIG. 1 shows TEM photographs of Alloys 1 and 4 before the creep test. 1 (a) and 1 (c) show a bright field image, and FIGS. 1 (b) and 1 (d) show a secondary γ ′ phase dark field image.
The particle sizes of Alloy 1 and Alloy 4 were both about 10 μm, and the concentration of the γ ′ phase was about 45%. In addition, the secondary γ ′ phase shown in FIGS. 1B and 1D was almost uniform and about 100 nm in size.
In the above structure observation, no significant difference was observed between the two alloys.
図2は、Electron Back-Scatter Diffraction(EBSD)システムを用いてアニーリングツインを観察した写真である。図2(a)および図2(b)の結晶粒の中に直線的な帯状で示される相が、合金1および合金4において生成したアニーリングツインである。この帯状のアニーリングツインの量的関係は、合金1と合金4で異なっており、試料の単位断面積当たりのアニーリングツインの長さの合計を比較すると、合金1では、2,944μm/104μm2、合金4では、1,419μm/104μm2であった。同様に、合金2、合金3についてアニーリングツインの長さを測定したところ、それぞれ、2,144μm/104μm2、1,542μm/104μm2であった。 FIG. 2 is a photograph of an annealing twin observed using an Electron Back-Scatter Diffraction (EBSD) system. Phases indicated by linear bands in the crystal grains of FIGS. 2 (a) and 2 (b) are annealing twins formed in Alloy 1 and Alloy 4. FIG. The quantitative relationship between the strip-shaped annealing twins is different between the alloy 1 and the alloy 4, and when the total length of the annealing twins per unit cross-sectional area of the sample is compared, the alloy 1 has 2,944 μm / 104 μm 2 , In Alloy 4, it was 1,419 μm / 104 μm 2 . Similarly, alloy 2 was measured for length of annealing twin for alloy 3, respectively, 2,144μm / 104μm 2, was 1,542μm / 104μm 2.
アニーリングツインの長さの合計とクリープ強度の関係を図3に点綴した。両者の因子には良好な相関関係があり、アニーリングツインの長さの合計が大きくなるにつれてクリープ寿命が改善されることが明らかとなった。また、アニーリングツインの長さの合計と低サイクル疲労(LCF)との間にも相関性が認められ、図4に示したように、アニーリングツインの長さの合計が大きくなるのに比例してLCFが改善されることが明らかとなった。 The relationship between the total annealing twin length and creep strength is shown in FIG. There was a good correlation between the two factors, and it was revealed that the creep life improved as the total length of the annealing twins increased. In addition, there is also a correlation between the total length of the annealing twin and low cycle fatigue (LCF), and as shown in FIG. 4, in proportion to the increase in the total length of the annealing twin. It was found that LCF was improved.
このように、アニーリングツイン長さの合計値が、クリープ強度および低サイクル疲労と明らかな相関性を有しており、アニーリングツイン長さの合計が大きいほど機械的特性の改善に大きな効果がある。 Thus, the total value of the annealing twin length has a clear correlation with the creep strength and the low cycle fatigue, and the larger the total annealing twin length, the greater the effect of improving the mechanical properties.
図5(a)および図5(b)は、725℃においてクリープ試験を実施した後の合金1のミクロ組織を示したTEM写真である。図5(c)は、同様の条件でクリープ試験を実施した後の合金2のミクロ組織を示したTEM写真である。
図5(a)は、ディスロケーション部位(B)が、アニーリングツイン(A)を貫通することができずに、ディスロケーションの動きが隣接するアニーリングツインによって阻止されている状態を示している。また、図5(b)と図5(c)は、いずれも、アニーリングツイン(A)がディフォメイションツイン(C)の動きを遮断している状態を示している。このように、アニーリングツインをニッケル基耐熱超合金のミクロ組織内に数多く存在させることによって、アニーリングツインが、ディスロケーションの動き、そして、ディフォメーションツインの動きを遮断し、高温下における優れた耐熱特性が達成されることを示唆している。
5 (a) and 5 (b) are TEM photographs showing the microstructure of Alloy 1 after the creep test was performed at 725 ° C. FIG.5 (c) is the TEM photograph which showed the microstructure of the alloy 2 after implementing a creep test on the same conditions.
FIG. 5A shows a state in which the dislocation site (B) cannot penetrate the annealing twin (A) and the movement of the dislocation is blocked by the adjacent annealing twin. Moreover, both FIG.5 (b) and FIG.5 (c) have shown the state which has interrupted the movement of the annealing twin (A) and the deformation twin (C). In this way, by having many annealing twins in the microstructure of the nickel-base heat-resistant superalloy, the annealing twin blocks the movement of the dislocation and the movement of the deformation twin, and has excellent heat resistance at high temperatures. Suggests that is achieved.
ニッケル基耐熱超合金のさらなる要求因子となっている「疲れ亀裂成長への耐性」とは、疲れ亀裂成長速度(FCGR; Fatigue Crack Growth Rate)の減速化ということであり、タービンディスクのリム部の特性として特に重要な因子である。
疲れ亀裂成長速度(FCGR)の測定に用いた試験片の形状および寸法はASTM規格E647-81 (1981)に準拠した。試験条件は、高温大気中、応力比(最小応力/最大応力) 0.05、荷重波形三角波、繰り返し周波数2Hzとした。
“Resistance to fatigue crack growth”, which is a further requirement factor for nickel-base heat-resistant superalloys, means that the fatigue crack growth rate (FCGR) is reduced, and the rim part of the turbine disk It is a particularly important factor as a characteristic.
The shape and dimensions of the specimen used for the measurement of fatigue crack growth rate (FCGR) conformed to ASTM standard E647-81 (1981). The test conditions were a high-temperature atmosphere, a stress ratio (minimum stress / maximum stress) 0.05, a load waveform triangular wave, and a repetition frequency of 2 Hz.
表3に示したように、650℃および725℃のいずれの温度において、多少の数値的なバラツキは認められるものの、アニーリングツインの長さの合計値の大小によらず、FCGRの値はほぼ一定であった。このことから、クリープ強度および低サイクル疲労の特性の改善のためにアニーリングツインの存在量を増加させても、疲れ亀裂成長速度にはほとんど影響せず、実用面で非常に性能のバランスの良いニッケル基耐熱超合金が実現されることが明らかとなった。 As shown in Table 3, the FCGR value is almost constant regardless of the total length of the annealing twins, although some numerical variations are observed at any temperature of 650 ° C and 725 ° C. Met. Therefore, increasing the abundance of the annealing twin to improve creep strength and low cycle fatigue properties has little effect on the fatigue crack growth rate, and nickel with a well-balanced performance in practical terms. It became clear that a base heat-resistant superalloy was realized.
また、合金1の試料を、空気中、1,140℃、1,150℃および1,160℃で4時間の溶体化処理を別々に行った後、650℃で24時間、さらに760℃で16時間のアニーリング処理を行った。アニーリング処理後のアニーリングツインの長さの合計は、溶体化処理温度に対して、104μm2当たり1,710μm、350μm、80μmであった。1,140℃で溶体化処理を行った試料では、750℃におけるクリープ寿命は100時間以上であったが、1,150℃および1,160℃で溶体化処理を行った試料では、アニーリングツインの長さが短く、750℃におけるクリープ寿命は5時間未満となった。また、それぞれの試料について結晶粒径を測定したところ、結晶粒径は、溶体化処理温度に対して、20μm、60μm、250μmであった。特に、1,160℃で溶体化処理を行った試料では、アニーリングツイン長さの合計値が小さく、しかも結晶粒径が大きいために、クリープ強度および低サイクル疲労、さらには疲れ亀裂成長速度のいずれも、満足のいくものではなかった。 Further, the alloy 1 sample was separately subjected to solution treatment in air at 1,140 ° C., 1,150 ° C. and 1,160 ° C. for 4 hours, then at 650 ° C. for 24 hours, and further at 760 ° C. for 16 hours. Time annealing was performed. The total length of the annealing twin after the annealing treatment was 1,710 μm, 350 μm, and 80 μm per 104 μm 2 with respect to the solution treatment temperature. In the sample subjected to the solution treatment at 1,140 ° C., the creep life at 750 ° C. was 100 hours or more. However, in the samples subjected to the solution treatment at 1,150 ° C. and 1,160 ° C., the annealing twin The length was short and the creep life at 750 ° C. was less than 5 hours. Moreover, when the crystal grain size was measured for each sample, the crystal grain size was 20 μm, 60 μm, and 250 μm with respect to the solution treatment temperature. In particular, in the sample subjected to the solution treatment at 1,160 ° C., since the total annealing twin length is small and the crystal grain size is large, any of creep strength, low cycle fatigue, and fatigue crack growth rate can be obtained. But it was not satisfactory.
ニッケル基耐熱超合金の主に耐熱特性が大きく改善され、航空エンジン、発電用ガスタービンなどの耐熱部材、特に、タービンディスクやタービン翼などに有効となる。 Nickel-based heat-resistant superalloys are largely improved in heat-resistant characteristics, and are effective for heat-resistant components such as aircraft engines and power generation gas turbines, especially turbine disks and turbine blades.
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| EP2778241A4 (en) * | 2011-12-15 | 2014-11-12 | Nat Inst For Materials Science | HIGH-RESISTANCE NICKEL SUPERALLIAGE |
| WO2016152985A1 (en) * | 2015-03-25 | 2016-09-29 | 日立金属株式会社 | Ni-BASED SUPER HEAT-RESISTANT ALLOY AND TURBINE DISK USING SAME |
| CN114657488A (en) * | 2022-03-29 | 2022-06-24 | 中国航发北京航空材料研究院 | A process method for increasing twin boundaries of nickel-based powder superalloys |
| DK182098B1 (en) * | 2021-06-09 | 2025-08-13 | Halliburton Energy Services Inc | Functionally graded variable entropy alloys with resistance to hydrogen induced cracking |
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| WO2014157144A1 (en) * | 2013-03-28 | 2014-10-02 | 日立金属株式会社 | Ni-BASED SUPERALLOY AND METHOD FOR PRODUCING SAME |
| CN111534720A (en) * | 2020-05-12 | 2020-08-14 | 山东大学 | Twin crystal strengthened nickel-based high-temperature alloy and preparation method and application thereof |
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| JPH0225537A (en) * | 1988-07-15 | 1990-01-29 | Natl Res Inst For Metals | Heat-resistant ni-base alloy for super plastic forging and production of the alloy and forgings |
| JP2000064005A (en) * | 1998-08-17 | 2000-02-29 | Mitsubishi Heavy Ind Ltd | Heat treatment method for Ni-base heat-resistant alloy |
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| EP2778241A4 (en) * | 2011-12-15 | 2014-11-12 | Nat Inst For Materials Science | HIGH-RESISTANCE NICKEL SUPERALLIAGE |
| WO2016152985A1 (en) * | 2015-03-25 | 2016-09-29 | 日立金属株式会社 | Ni-BASED SUPER HEAT-RESISTANT ALLOY AND TURBINE DISK USING SAME |
| JPWO2016152985A1 (en) * | 2015-03-25 | 2017-05-25 | 日立金属株式会社 | Ni-base superalloy and turbine disk using the same |
| DK182098B1 (en) * | 2021-06-09 | 2025-08-13 | Halliburton Energy Services Inc | Functionally graded variable entropy alloys with resistance to hydrogen induced cracking |
| CN114657488A (en) * | 2022-03-29 | 2022-06-24 | 中国航发北京航空材料研究院 | A process method for increasing twin boundaries of nickel-based powder superalloys |
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