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WO2011152605A1 - Device for inspecting flat panel - Google Patents

Device for inspecting flat panel Download PDF

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Publication number
WO2011152605A1
WO2011152605A1 PCT/KR2010/009386 KR2010009386W WO2011152605A1 WO 2011152605 A1 WO2011152605 A1 WO 2011152605A1 KR 2010009386 W KR2010009386 W KR 2010009386W WO 2011152605 A1 WO2011152605 A1 WO 2011152605A1
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WO
WIPO (PCT)
Prior art keywords
flat panel
light
light source
grid
incident
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/KR2010/009386
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French (fr)
Korean (ko)
Inventor
이제선
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Individual
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Individual
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Filing date
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Publication of WO2011152605A1 publication Critical patent/WO2011152605A1/en
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84Systems specially adapted for particular applications
    • G01N21/88Investigating the presence of flaws or contamination
    • G01N21/8803Visual inspection
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84Systems specially adapted for particular applications
    • G01N21/88Investigating the presence of flaws or contamination
    • G01N21/89Investigating the presence of flaws or contamination in moving material, e.g. running paper or textiles
    • G01N21/892Investigating the presence of flaws or contamination in moving material, e.g. running paper or textiles characterised by the flaw, defect or object feature examined
    • G01N21/896Optical defects in or on transparent materials, e.g. distortion, surface flaws in conveyed flat sheet or rod
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84Systems specially adapted for particular applications
    • G01N21/88Investigating the presence of flaws or contamination
    • G01N21/95Investigating the presence of flaws or contamination characterised by the material or shape of the object to be examined

Definitions

  • the present invention relates to a flat panel inspection apparatus for inspecting defective elements formed on the surface or inside of a flat panel to be inspected for opaque or transparent objects.
  • Patent Publication No. 10-2006-0054835 name of the invention: a method for inspecting a cell structure light related plate element for flat panel and its apparatus.
  • the inspection apparatus for inspecting a flat panel is provided with a loading / unloading stage 51 and an inspection stage 52 of a panel having a flat panel structure, and moving means such as a carrier between both stages ( After the panel loaded on the loading / unloading stage 51 by 55 is moved to the inspection stage 52, the panel is aligned on the work table 53 and the image is transmitted through the panel when the backlight unit 54 is turned on. Acquired and processed by the camera to determine whether it is defective.
  • Korean Patent Laid-Open Publication No. 10-2006-0054835 occupies a very large installation space due to the large volume of the inspection system, is expensive, and cannot be worn by an individual, so the observer's naked eye can directly inspect whether the panel is defective. There is no problem.
  • the present invention is to overcome this problem, the problem of the present invention is to provide a test apparatus that can be manufactured small and low cost.
  • Another object of the present invention is to provide an inspection apparatus that can be made compact so that the observer can directly wear, and can accurately inspect the accurate flat panel.
  • a specific solution for solving the above problems is a flat plate for inspecting the flat panel by injecting light into the flat panel and retroreflecting the light transmitted through the flat panel or reflected from the flat panel to the flat panel by a retroreflective plate.
  • a panel inspection apparatus comprising: at least one light source for emitting light toward the flat panel; And an imaging lens group including at least one imaging lens provided between the flat panel and the imaging unit along an optical axis of light emitted from the light sources.
  • the invention further comprises a knife edge (knife edge) for blocking the incident light reflected or refracted by the deformation portion formed in the flat panel incident to the image forming portion.
  • the imaging unit is preferably a human eye or an area CCD.
  • the knife edge is provided at the second main point of the imaging lens group, the knife edge is preferably installed to be inclined to the optical axis to reflect light incident from the light source in parallel to the optical axis.
  • a half mirror is provided at the second main point of the imaging lens group to reflect the light incident from the light source to the flat panel.
  • the imaging lens group may be provided in plural on the optical axis, and further includes a knife edge installed at the second main point of the imaging lens group, wherein the knife edge receives light from the light source and is parallel to the optical axis. It is preferable to reflect the light and enter the flat panel.
  • a flat panel inspection apparatus for inspecting the unit flat panel comprising: at least one light source for emitting light to the unit flat panel; Detection means for detecting a movement period of the unit flat panel; An illumination control device for blinking the light sources in synchronization with the movement period detected by the detection means; At least one light source for emitting light toward the flat panel; An imaging lens group including at least one imaging lens disposed between the unit flat panel and the imaging units along an optical axis of light emitted from the light sources; It includes a knife edge for blocking the incident light reflected or refracted by the deformable portion formed in the unit flat panel incident on the image forming portion.
  • the present invention having the above problems and solving means is made in the form of goggles worn by the observer to be able to conveniently inspect the flat panel.
  • the present invention can remove the sparking phenomenon generated on the surface of the flat panel during the inspection of the transparent flat panel to accurately detect the deformation formed in the flat panel.
  • the present invention can increase the inspection speed and accuracy by reducing the imaging by the line unit and having a high gradient while forming the imaging by the area unit, and can reduce the fatigue of the observer.
  • Patent Publication No. 10-2006-0054835 name of the invention: a method for inspecting a cell structure light related plate element for flat panel and its apparatus.
  • FIG. 2 is a block diagram of a first embodiment of the present invention.
  • Figure 3 is a block diagram for explaining the effect of the knife edge applied to the present invention.
  • Figure 4 is a test subject to obtain a three-dimensional image in the image photographing apparatus according to the present invention
  • Figure 5 is an optical system of a first embodiment of the present invention The configuration diagram shown.
  • FIG. 6 is a configuration diagram illustrating the configuration of the second embodiment of the present invention.
  • FIG. 7 is a configuration diagram illustrating the principle of a stroboscope applied in the second embodiment of the present invention.
  • FIG. 8 is a configuration diagram illustrating a focusing shuriren effect applied to the third embodiment of the present invention.
  • FIG. 9 is a configuration diagram of a third embodiment of the present invention.
  • FIG. 10 is a configuration diagram illustrating a fourth embodiment of the present invention.
  • Fig. 11 is a block diagram for explaining a fifth embodiment of the present invention.
  • FIG. 12 is a perspective view illustrating the effect of the present invention.
  • Fig. 13 is a perspective view of a fifth embodiment of the present invention.
  • FIG. 14 is a perspective view of a sixth embodiment of the present invention.
  • 15 is a light path diagram of a seventh embodiment of the present invention.
  • 16 is a light path diagram of an eighth embodiment of the present invention.
  • 17 is a light path diagram of a ninth embodiment of the present invention.
  • FIG. 18 is a light path diagram of a ninth embodiment of the present invention.
  • 19 is a perspective view of a tenth embodiment of the present invention.
  • 20 is a perspective view of an eleventh embodiment of the present invention.
  • 21 is a perspective view of a twelfth embodiment of the present invention.
  • Fig. 22 is a light path diagram of a thirteenth embodiment of the present invention.
  • (A) is a layout view of a point light source LED
  • (b) is a layout view of a line LED.
  • 24A and 24B are diagrams showing the shape of a light source reflected by the partially total reflection mirror.
  • 25 is a configuration diagram of a fourteenth embodiment of the present invention.
  • 26 is a configuration diagram in which the fourteenth embodiment of the present invention is installed in the field.
  • FIG. 2 is a block diagram of a first embodiment of the present invention.
  • the inspection apparatus 100 of the first embodiment is a device capable of inspecting both the flat plate of the transparent body and the flat plate of the non-transparent body according to the installation position of the retroreflective plate 103.
  • 2 is a state where the retroreflective plate 103 is installed to inspect the flat panel 101 of the opaque body.
  • the retroreflective plate 103 is installed on the opposite side of the inspection apparatus 100 on the basis of the flat panel 101, and the flat panel 101 of the opaque body is inspected as shown in FIG. In this case, the flat panel 101 is installed to be inclined on the same side as the inspection apparatus 100.
  • the inspection apparatus 100 is provided with light sources 105 and 106, and the light sources 105 and 106 are provided.
  • the light irradiated onto the flat panel 101 is reflected by the flat panel 101 and is incident on the retroreflective plate 103.
  • the retroreflective plate 103 Since the retroreflective plate 103 reflects the incident light back in the incident direction due to its characteristics, the light incident on the retroreflective plate 103 from the flat panel 101 is totally reflected back to the flat panel 101, and the flat panel All of the light reflected back from 101 is received by the inspection apparatus 100.
  • the incident light is re-reflected using the retroreflective plate 103, no loss of light occurs, and the flat panel 101 can be efficiently inspected even with the small light sources 105 and 106. .
  • FIG. 3 is a configuration diagram for explaining the effect of the knife edge applied to the present invention.
  • the brightness of the screen 9 is one unit.
  • an abnormal state capable of changing the refractive index for example, density deformation, foreign matter, deformation, etc. (hereinafter, referred to as “deformation portion”) changes the refractive angle.
  • the dotted line on the screen 9 The reaching portion has a brightness of 0 units, and the portion where the light refracted by the deformable portion 11 reaches the screen 9 increases in brightness by 2 units.
  • Direct Shadow Image which shows only the starting point of the change in the refraction of light, that is, the inflection point is dark.
  • the direct shaded image is changed into a 0 unit portion in which the brightness is sharply reduced and a 2 unit portion in which the brightness is sharply increased by the deforming unit 11, and thus a sharp difference in brightness between the bright and dark portions of the image occurs.
  • the sharp difference in brightness between the bright and dark portions of the image emphasizes only the periphery of the deformable portion 11, so that clear three-dimensional information cannot be obtained.
  • the brightness is changed drastically, only the outline of the deformable portion 11 is obtained on the screen 9 since only a light amount gradient with respect to the boundary of the portion where the brightness changes abruptly can be obtained. As a result, it is impossible to obtain an image capable of reading a substantially three-dimensional shape of the deformable portion 11.
  • the Schlieren Image using the knife edge 13 according to the present invention does not cause a sharp difference in brightness between the lightest and darkest parts. Do not.
  • a light source 25 which is a point light source, is positioned at the left focal point of the field lens 15, and light emitted from the light source 25 is transferred to the field lens 15.
  • the screen 9 is irradiated through the right focal point. If there is a deformable portion 11 between the field lens 15 and the right focus of the field lens 15, the path of light passing through the deformable portion 11 is refracted from the normal path (dotted line) and the knife edge located at the right focus. It is blocked by 13 and terminated without being formed on the screen 9.
  • the intensity of light emitted from the light source 25 of FIG. 3B is the same as that of light emitted from the light source 25 of FIG. 3A
  • the brightness at each point on the screen 9 in FIG. 3A is 1 unit.
  • the brightness at each point of the screen 9 in 3 (b) is 0.5 unit.
  • the light refracted by the deformable part 11 reinforces the brightness of another point on the screen 9 by two units.
  • the light refracted by the deformable part 11 is refracted by the deformable part 11. The light is blocked by the knife edge 13 so as not to reinforce the other points of the screen 9.
  • the deformation part 11 is located at a position where a dotted line, which is a normal path through which light reaches the screen 9, reaches the screen 9. If present, the light is not entered by the knife edge 13 so that it has zero brightness, and the other points on the screen 9 maintain 0.5 brightness. As a result, when some rays are blocked by using the knife edge 13 as shown in FIG. 3 (b), since the change value of the brightness on the screen 9 by the deformable portion 11 becomes small, the brightness of the brightness on the screen 9 is reduced. Gradients can be extracted.
  • the knife edge 13 when used as shown in FIG. 3 (b), the image of the inspection object as well as the contour of the inspection object can obtain a clear image having a three-dimensional shape with a gradient.
  • the intensity of light amount with respect to the defects on the surface or inside of the inspection object is changed according to the change in the angular gradient of the optical path. Is sensitive to the Schlieren Effect.
  • FIG. 4 is a view showing a principle of quantifying the reflected light from the inspection object to obtain a three-dimensional image in the imaging apparatus according to the present invention.
  • FIG. 4 illustrates a path of reflected light when the deformed portion 39 of the convex surface of the flat panel 101 passes through the viewer's view.
  • the flat panel 101 has a visual range of (a), (b). ), (C), (D), (E) pass in the order, and for convenience of explanation, when the CCD is installed where the observer's eye is located, the state of (A) is the light reflected from the retroreflective plate 31.
  • the non-deformed CCD image B reflected by the non-deformed portion 39 the average brightness is obtained, and in the graph C of the brightness, it has the same intensity value as the intermediate brightness.
  • the state of (b) indicates a state in which light incident from the retroreflective plate 103 is refracted at the front of the deformable portion 39 and blocked by the knife edge 13.
  • the image of the darkest portion of the image B is It is picked up and has the lowest intensity in graph C.
  • image B has a medium brightness and has a medium intensity value in graph C.
  • the state of (D) indicates a state in which light incident from the retroreflective plate 103 is reflected from the rear portion of the deformable portion 39 and overlaps with other light rays so that reinforcement of the light occurs.
  • the value of the intensity of the brightness of the graph C is also best formed.
  • state of (e) is the state which the deformation
  • the light reflected from the flat panel 101 and re-reflected from the retroreflective plate 103 is collected back to the reflective position of the flat panel 101, reflected back from the flat panel 101, and imaged by the CCD. Even if there is vibration or the inclined portion 101, a clear image can be obtained.
  • the light reflected from the retroreflective plate 103 is irregularly reflected by the deformable portion 39
  • the reflected light reflected by the deformable portion 39 and the reflected light that is irregularly reflected by the deformable portion 39 may cause reinforcement and cancellation. Only the reinforcement occurs because the light being canceled is blocked by the knife edge 13.
  • FIG. 5 is a block diagram showing an optical system of a first embodiment of the present invention
  • Figure 6 is a block diagram illustrating the installation position of the knife edge in the first embodiment of the present invention.
  • an objective lens group 118 including two or more objective lenses 119 and 120 is installed on the alternative lens 110 and the alternative lens optical axis.
  • the condenser lens 115 and the light source 105 are installed on the vertical line of the optical axis of the alternative lens 110 through two main points.
  • a second edge of the objective lens group 118 is provided with a knife edge 113 to block a part of the amount of light reflected from the flat panel 101 and directed toward the alternative lens 110. Increase the gradient of intencity of light reflected by the viewer so that the viewer can see it.
  • the second main point will be described with reference to FIG. 6.
  • a plurality of lenses are overlapped rather than a single lens, and the center of the plurality of lenses is called a second principal point, that is, a position defining a focal length.
  • the knife edge 113 is provided in the second bar.
  • the focal length of a lens group consisting of multiple lenses is the distance from the lens to the center point of the circle with respect to the lens surface, but the focal length of the camera lens is between the second principal point of the lens and the film surface when the lens is focused at infinity. It means the distance on the optical axis.
  • the second principal point is defined as the point where the water line meets the optical axis when the water line is drawn at the point where the extension line of the parallel ray incident to the lens and the line extending to the lens are refracted by the last lens and focused on the lens.
  • the inspection apparatus 100 is provided with two sets of optical systems installed on the optical axis of the observer's eyes, but because of the same configuration will be described with respect to one optical system.
  • the light emitted from the light source 105 is reflected to be emitted parallel to the optical axis of the observer's eye at the knife edge 113 which simultaneously serves as the partial total reflection mirror and the knife edge.
  • the knife edge 113 is installed at the second main point of the objective lens group 118 and the focus of the condenser lens 115 to reflect the light of the incident light source 105 in parallel with the optical axis of the observer's eye. It is preferably installed so as to be inclined so as to be inclined so that the end portion is as closely as possible to the optical axis so as to perform the knife edge function.
  • the light of the light source reflected by the knife edge 113 is incident and reflected on the flat panel 101 of the opaque body, and the light reflected by the flat panel 101 is retroreflected by the retroreflective plate 103 to the flat panel 101.
  • the re-incident light is reflected by the flat panel 101 is directed to the observer's eye, a portion of the light irregularly reflected by the defective portion of the flat panel 101 is blocked by the knife edge 113
  • the observer can greatly detect the gradient of the amount of light so that the observer can easily detect the defective part in three dimensions. Therefore, the surface state of a transparent or reflective flat panel can be seen in detail.
  • FIG. 5 illustrates a configuration in which the flat panel 101 is an opaque body
  • the retroreflective plate 103 is plated on the opposite side of the observer's eye based on the flat panel 101.
  • the light transmitted through the flat panel 101 is reflected by the retroreflective plate 103 to be re-incident to the flat panel 101 to obtain the same effect.
  • FIG. 7 is a configuration diagram illustrating the configuration of the second embodiment of the present invention
  • FIG. 8 is a configuration diagram illustrating the principle of a stroboscope applied in the second embodiment of the present invention.
  • the flat panel 101 is a sample that may be used for printed matter, steel, paper, packaging, wire, etc., in which the same pattern is repeatedly printed at the same interval and cut by a post process.
  • a unit of repetitive glyphs is defined as a unit flat panel.
  • the unit flat panel since the unit flat panel repeatedly passes the observer's time when the unit flat panel is moved at a uniform speed, the time taken for a unit flat panel to pass at a fixed position in one cycle T is obtained.
  • the period of the unit flat panel can be detected by a period detecting means 203 such as an optical mouse that performs an encoder or a non-contact encoder, and the strobe lighting 201 is synchronized with this period.
  • the unit flat panel 101 moving at a constant speed can be inspected in a stationary state.
  • the stolen light 201 blinks in synchronization with the movement period of the unit flat panel of the flat panel 101 by the light control device 205, so that the stolen light 201 may be stowed with respect to the unit flat panel as shown in FIG.
  • the observer sees still images.
  • the second embodiment is characterized by the period detecting means 203, the stove illumination 201, and the period detecting means 203 for detecting a period synchronized with the position of the unit flat panel by the movement of the flat panel 101. It is composed of an illumination control device 205 which lights up the stove lighting 201 according to the detected period and the same optical system as in the first embodiment.
  • the observer recognizes that the unit flat panel is in a stationary state and recognizes the deformation part three-dimensionally, thereby easily deforming the deformation part.
  • the unit flat panel can be detected.
  • FIG. 9 is a configuration diagram illustrating a focusing shuriren effect applied to the third embodiment of the present invention.
  • Light emitted by the surface light source 411 passes through the grid 413 on which the slits are formed at regular intervals, and passes through the cut-off grid 417 to be incident on the CCD 419.
  • the deformable portion 415 for refracting light is positioned between the grid 413 and the cutoff grid 417, the refracted light is blocked by the cut off grid 417 so that the light is not incident to the CCD 419.
  • the grid 417 has the same effect as the knife edge of the first embodiment.
  • the deformation unit 415 is not positioned on a specific line, but is randomly selected from the entire area scanned. Since it is placed in the area, the cut off grid 417 has the effect of installing the life edge in the entire area.
  • the observer's eye into which the image of the wide area is input acts more like an area CCD than a line CCD, so that the flat panel is formed by a grid 413 and a cut-off grid 417 that form parallel light incident at regular intervals. Sensitivity to the deformation can be observed.
  • FIG. 10 is a configuration diagram of a third embodiment of the present invention.
  • the grid light source 509 is provided with a grid type light source having slits formed at regular intervals at a position sufficiently far from the transparent flat panel 501 through which light is transmitted, and the light emitted from the grid light source 509 is flat.
  • the panel 501 passes through the panel 501 to form a focal point by an imaging lens 503, and a cut-off grid 505 is installed at the focal position to overlap the light of the grid light source 509.
  • the background of the CCD 507 is determined by a dark field and a bright field according to the degree of overlap, and the flat panel 501 is installed near the image forming lens 503. ) Is formed in the CCD 507.
  • the CCD 507 acquires an image containing information on defects or degrees of deformation due to a difference in sensitive contrast, and the CCD 507.
  • the observer's eye is placed at the position of the observer, the observer also finds a deformation having a sensitive contrast difference.
  • the grid light source 509 is provided with a surface light source on the rear surface, a band-shaped grid having a predetermined width Ho on the front surface of the surface light source, and a slit is formed between the grid and the surface light source.
  • the emitted light is incident in parallel to the flat panel 501, and the cut-off grid 505 has a slit formed between the grid having a width Hi and the light passes therethrough.
  • the grid width Hi of the cut-off grid 505 is geometrically shown to be smaller than the grid width Ho of the grid light source 509, but when the magnification of the imaging lens 503 is applied, the grid width Hi has the same size optically. As a result, the light of the grid light source 509 passes through the cut-off grid 505.
  • Fig. 11 is a block diagram for explaining a fourth embodiment of the present invention.
  • a grid retroreflective plate 603 is provided in which a grid for absorbing incident light and a retroreflective plate for retroreflecting incident light are provided at regular intervals, and an imaging lens (
  • a total reflection partial mirror 605 is provided between the 503 and the cut-off grid 505, and the light emitted from the point light source 601 is incident on the total reflection partial mirror 605 through the condenser lens 607, and total reflection The light reflected by the partial mirror 605 is incident on the grid retroreflective plate 603 through the flat panel 501.
  • the light directed to 501 acts the same as the grid light source 509 of the third embodiment.
  • the fourth embodiment can be manufactured inexpensively and at the same time by using a point light source and a grid type retroreflective plate as compared with the third embodiment requiring an expensive surface light source.
  • FIG. 12 is a configuration diagram illustrating a fifth embodiment of the present invention.
  • the fourth embodiment is an apparatus for inspecting a flat panel which is a transparent body
  • the fifth embodiment is an apparatus for inspecting a flat panel 101 which is an opaque body, and the same principle as that of the member of the fourth embodiment is applied.
  • the light of the point light source 411 is reflected in the total reflection partial mirror 407 inclined to the optical axis of the CCD 401 through the condensing lens 413 in parallel with the optical axis of the CCD 401, and in the total reflection partial mirror 407.
  • the reflected light passes through the imaging lens 407 and is incident on the flat panel 101 to be reflected, then is incident on the grid retroreflective plate 405, and the light incident on the grid retroreflective plate 405 is
  • the cut-off grid is re-reflected and re-entered into the flat panel 101 and re-reflected by the flat panel 101 to be installed at the focal length of the imaging lens 407 and the imaging lens 407. Passes through to form a background on the CCD 401.
  • the image of the flat panel 101 is formed on the CCD 401 by the imaging lens 407.
  • magnification M the grid width Ho, Hi is determined by the following equations.
  • FIG. 13 is a perspective view illustrating the effect of the present invention.
  • the flat panel inspection apparatus 100 of the present invention shown in FIG. 13 is a binocular inspection apparatus having a light source periodically blinking in the second embodiment.
  • the flat panel inspection apparatus 100 configured as described above uses the retroreflective plate 103, inspection is possible even with a small amount of light, and since both eyes are used, the observer can three-dimensionally identify the deformable portion, and at the same time concentrates a large area. can see.
  • FIG. 14 is a perspective view of a fifth embodiment of the present invention.
  • the retroreflective plate 103 is installed separately from the inspection apparatus 100, but the inspection apparatus 170 of the fifth embodiment recursively returns to the main body 171 of the inspection apparatus.
  • the reflecting plate 173 is provided.
  • FIG. 15 is a perspective view of a sixth embodiment of the present invention.
  • the inspection apparatus 180 of the sixth embodiment is provided with a retroreflective plate 183 installed on the inspection apparatus main body 181 and configured to inspect a small and fine flat panel.
  • 16 is a light path diagram of a seventh embodiment of the present invention.
  • light incident from the light source 203 is reflected by the beam splitter 201, and the imaging lens 208 is incident on the flat panel 101 while serving as a projection lens.
  • the light reflected by 101 is retroreflected by the retroreflective plate 205, re-entered by the flat panel 101, is reflected, and passes through the imaging lens 208 to be incident on the beam splitter 201.
  • Light incident on the beam splitter 201 passes through the beam splitter 201 and is incident on the CCD 207 so that an image of the flat panel 101 is captured by the CCD 207.
  • the light of the light source 203 is incident perpendicularly to the plane of the beam splitter 201 as parallel light through the lens 204, and the grid 206 is formed on the plane of the beam splitter 201 where the light of the light source 203 is incident.
  • the grid 206 is formed on the plane of the beam splitter 201 where the light of the light source 203 is incident.
  • a cut off grid 209 is formed or installed on a surface of the beam splitter 201 through which light is emitted to the CCD.
  • the seventh embodiment configured as described above, light of the light source 203 passes through the grid 206 and is incident on the beam splitter 201.
  • the grid 206 passes through a slit between the grid surface and the grid surface so that light passes through the grid surface where light cannot pass, and the light passing through the grid 206 is light passing through the slit.
  • the light incident on the retroreflective plate 205 serves as a grid type retroreflective plate as shown in FIG. 16 even when the retroreflective plate 205 is a uniform reflective surface on which a grid is not formed. .
  • the grid 306 is formed on the incident surface of the light source 203 of the beam splitter 201 so that the retroreflective plate 205 having the uniform reflective surface acts as if the grid is formed on the reflective surface.
  • 17 is a light path diagram of an eighth embodiment of the present invention.
  • the cut-off grid 211 is formed or provided on the opposite surface of the imaging lens 208 of the beam splitter 201, and the rest of the configuration is the same as in the seventh embodiment.
  • the light emitted from the light source 203 is projected onto the retroreflective plate 205 through the image forming lens 208 which serves as a projection lens for projecting light when the grid 211 is illuminated through the condenser lens 206,
  • the grid image is far away from the retroreflective plate 205 is formed as a grid image like a screen, and the grid image formed on the retroreflective plate is formed on the grid 211 through the image forming lens 208, wherein the grid 211 is By acting as a cut-off, the optical path is changed according to the surface state of the flat panel 101 to be inspected, thereby obtaining surface information.
  • the eighth embodiment configured as described above has the same effect as the seventh embodiment, but the structure is simple because the grid is installed or formed only on one side of the beam splitter 201.
  • FIG. 18 is a light path diagram of a ninth embodiment of the present invention.
  • the inspection apparatus of the ninth embodiment except that the polarization filters 213 and 215 are installed between the beam split 201 and the CCD 207 between the light source 203 and the beam split 201, the inspection apparatus of FIG.
  • the configuration is the same as in the eighth embodiment.
  • the image formed on the CCD by providing the polarization filters 213 and 215 can acquire only the image of the surface of the flat panel 101, so that the internal image when the flat panel 101 is a transparent film.
  • the superficial image may overlap with the surface image to prevent the plate surface and the image inside from being mixed.
  • 19 is a perspective view of a tenth embodiment of the present invention.
  • the inspection apparatus 300 of the tenth embodiment includes a main body formed with a handle 312 and a lower body that can be mounted on the floor, and an optical device installed on the handle.
  • the inspection apparatus 300 includes two light sources 301 and 303 for emitting light to the flat panel, objective lens groups 305 and 307 respectively installed in the two barrels, and an alternative lens group ( 309) and 311, and the knife edge described in the first embodiment is provided inside the barrel.
  • the light sources 301 and 303 installed in the inspection apparatus 300 emit light into the barrel to form the same optical path as in the first embodiment, and the light emitted into the barrel is the objective lens through the condenser lens. It may be configured to be reflected from the knife edge provided in the second main point of the group 307, 309 to be irradiated to the flat panel through the barrel.
  • the inspection apparatus 300 shows a state in which the retroreflective plate is not installed, and the retroreflective plate should be inclined on the flat panel to be inspected.
  • the retroreflective plate may be attached to the inspection apparatus 300 so that the light reflected from the flat panel is retroreflected by the retroreflective plate installed in the inspection apparatus 300 to be incident on the flat panel.
  • 20 is a perspective view of an eleventh embodiment of the present invention.
  • the light from the light source 803 is reflected by the half mirror 807 through the condenser lens 805, reflected by the opaque flat panel 809, and incident on the retroreflective plate 801, and recursively.
  • the light retroreflected by the reflector 801 is reflected by the flat panel 809 to pass through the half mirror 807 to be incident to the observer's eye, and is a device for inspecting the flat panel by a simple configuration. .
  • 21 is a perspective view of a twelfth embodiment of the present invention.
  • the twelfth embodiment applies the same configuration and principle except that the transparent flat panel 810 is used instead of the opaque flat panel 809 of the eleventh embodiment.
  • the light from the light source 803 is reflected by the half mirror 807, passes through the transparent flat panel 810, and is retroreflected by the retroreflective plate 801, and then passes through the transparent flat panel 810, and then the half mirror 807. Penetrates and enters the observer's eye.
  • FIG. 22 is an optical path diagram of a thirteenth embodiment of the present invention
  • FIG. 23 (a) is a layout view of a point light source LED
  • (b) is a layout view of a line LED
  • FIGS. 24 (a) and (b) are partial views. It is a block diagram which shows the shape of the light source reflected by a total reflection mirror.
  • the thirteenth embodiment shown in FIG. 22 uses the point light source LEDs in the light emitting form shown in FIG. 23A as the light source 901, or the line LEDs in the light emitting form shown in FIG. 23B. Then, it is reflected by the partial reflection mirror 905 through the condenser lens 903 and reflected from the opaque flat panel 917 to the retroreflective plate 919 through the objective lens 911, and from the retroreflective plate 919. The retroreflected light is passed through the partial total reflection mirror 905 through the objective lens 911 to pass through the objective lens 913 to be incident on the area CCD 915.
  • the form of the reflected light reflected by the partial reflection mirror 905 is the same as that of FIG. 24A when the light source of FIG. 23A is used, and FIG. 24B when the light source of FIG. 23B is used.
  • the light is reflected in the form as described above and incident on the objective lens 911.
  • the partially total reflection mirror 905 has the same shape as that of the light source, and the transmissive portion is formed like a lattice grid, and a rectangular reflective portion surrounded by the transmissive portion is formed.
  • the transmissive portion and the reflective portion are formed in a line shape in the same shape as the light source to increase the gradient of the image.
  • 25 is a configuration diagram of a fourteenth embodiment of the present invention.
  • the alternative lens 110 of the first embodiment is replaced by the transmission screen 114, and a wide area can be viewed through the transmission screen at a time, and the area of interest can be intensively identified as necessary. Effective for application
  • 26 is a configuration diagram in which the fourteenth embodiment of the present invention is installed in the field.
  • the warning light 937 is turned on.
  • the inspector 937 on the left side is the inspection device of the fourteenth embodiment.
  • the flat panel 101 is inspected by the retroreflected light from the retroreflective plate 103 through 933, and the right examiner 939 passes through the retroreflective plate 103 ′ through the inspection device 935 of the fourteenth embodiment.
  • the flat panel 101 is inspected by the retroreflected light at.

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Abstract

The present invention provides a device for inspecting a flat panel, wherein the invention: enables the light transmitted or reflected from the flat panel to be incident on the flat panel again by using a retro-reflecting plate; and forms an image by blocking, with a knife edge, the light irregularly reflected and refracted from a deformation unit of the flat panel, whereby the invention shows high sensitivity and is configured in goggles form so that an observer can wear the invention.

Description

평판패널 검사장치Flat Panel Inspection Device

본 발명은 불투명 또는 투명체의 피검 대상인 평판패널 표면 또는 내부에 형성된 불량요소를 검사하는 평판패널 검사장치에 관한 것이다.The present invention relates to a flat panel inspection apparatus for inspecting defective elements formed on the surface or inside of a flat panel to be inspected for opaque or transparent objects.

반도체에 필수적으로 사용되는 웨이퍼, LCD 패널,자동차용 도장 철판등에 사용되는 것들은 평면구조를 갖고 있으며, 이들의 불량여부는 최종 생산품의 품질에 지대한 영향을 미친다. 따라서 이들의 불량여부를 검사하는 과정은 생산공정상 매우 중요한 공정이며, 검사장비에 대하여 다양한 발명들이 이루어지고 있다. Those used in semiconductors, wafers, LCD panels, and painted iron plates for automobiles have a flat structure, and their defects have a great influence on the quality of the final product. Therefore, the process of inspecting their defects is a very important process in the production process, various inventions have been made for the inspection equipment.

도 1은 공개특허 10-2006-0054835(발명의 명칭: 플랫패널용 셀구조 광관련판요소의 검사방법과 그 장치)의 전체 구성을 개시하는 구성도이다. 1 is a block diagram showing the overall configuration of Patent Publication No. 10-2006-0054835 (name of the invention: a method for inspecting a cell structure light related plate element for flat panel and its apparatus).

도 1에 개시되어 있는 바와 같이 평판형 패널을 검사하는 검사장치는 평판 구조의 패널의 로딩/언로딩 스테이지(51)와 검사스테이지(52)가 마련되고, 양 스테이지 사이를 캐리어와 같은 이동수단(55)에 의해 로딩/언로딩 스테이지(51)에 로딩된 패널이 검사 스테이지(52)로 이동된 후, 워크테이블(53)상에 정렬되고 백라이트유닛(54)의 점등시 패널을 투과하는 영상을 카메라로 획득, 처리하여 불량여부를 판별하고 있다.As shown in FIG. 1, the inspection apparatus for inspecting a flat panel is provided with a loading / unloading stage 51 and an inspection stage 52 of a panel having a flat panel structure, and moving means such as a carrier between both stages ( After the panel loaded on the loading / unloading stage 51 by 55 is moved to the inspection stage 52, the panel is aligned on the work table 53 and the image is transmitted through the panel when the backlight unit 54 is turned on. Acquired and processed by the camera to determine whether it is defective.

이와 같이 공개특허 10-2006-0054835에 개시된 발명은 검사 시스템의 부피가 크기 때문에 매우 큰 설치공간을 차지하고 고가이고, 개인이 착용할 수 없기 때문에 관찰자의 육안으로 패널의 불량여부를 직접적으로 검사할 수 없는 문제점이 있다.As described above, the invention disclosed in Korean Patent Laid-Open Publication No. 10-2006-0054835 occupies a very large installation space due to the large volume of the inspection system, is expensive, and cannot be worn by an individual, so the observer's naked eye can directly inspect whether the panel is defective. There is no problem.

본 발명은 이러한 문제점을 극복하기 위한 것으로, 본 발명의 해결과제는 소형이며 저가로 제작될 수 있는 검사장치를 제공하기 위한 것이다.The present invention is to overcome this problem, the problem of the present invention is to provide a test apparatus that can be manufactured small and low cost.

본 발명의 다른 해결과제는 관찰자가 직접 착용할 수 있도록 소형으로 제작될 수 있으며, 정확한 평판 패널을 정밀하게 검사할 수 있도록 하는 검사 장치를 제공하기 위한 것이다.Another object of the present invention is to provide an inspection apparatus that can be made compact so that the observer can directly wear, and can accurately inspect the accurate flat panel.

상기 과제를 해결하기 위한 구체적인 해결수단은 평판패널에 빛을 입사시키고, 상기 평판패널을 투과하거나 상기 평판패널에서 반사된 빛을 재귀반사판에 의하여 상기 평판패널에 재귀반사시켜 상기 평판패널을 검사하는 평판패널 검사장치에 있어서: 상기 평판패널을 향하여 빛을 발산하는 적어도 하나 이상의 광원들; 상기 광원들로부터 발산된 빛의 광축을 따라 상기 평판패널과 결상부 사이에 설치되는 적어도 하나 이상의 결상렌즈들로 이루어진 결상렌즈군을 포함하는 것이다.A specific solution for solving the above problems is a flat plate for inspecting the flat panel by injecting light into the flat panel and retroreflecting the light transmitted through the flat panel or reflected from the flat panel to the flat panel by a retroreflective plate. A panel inspection apparatus, comprising: at least one light source for emitting light toward the flat panel; And an imaging lens group including at least one imaging lens provided between the flat panel and the imaging unit along an optical axis of light emitted from the light sources.

또한 본 발명에서 상기 평판패널에 형성된 변형부에 의하여 불규칙하게 반사 또는 굴절된 빛이 결상부에 입사되는 것을 차단시키는 나이프 에지(knife edge)를 더 포함하는 것이다.In addition, the invention further comprises a knife edge (knife edge) for blocking the incident light reflected or refracted by the deformation portion formed in the flat panel incident to the image forming portion.

또한 본 발명에서 상기 결상부는 사람의 눈 또는 에어리어 CCD인 것인 것이 바람직하다.In the present invention, the imaging unit is preferably a human eye or an area CCD.

또한 본 발명에서 상기 결상렌즈군의 제2주점에 상기 나이프 에지가 설치되며, 상기 나이프 에지는 상기 광원으로부터 입사된 빛을 상기 광축에 평행하게 반사하도록 상기 광축에 경사지게 설치되는 것이 바람직하다.In addition, in the present invention, the knife edge is provided at the second main point of the imaging lens group, the knife edge is preferably installed to be inclined to the optical axis to reflect light incident from the light source in parallel to the optical axis.

또한 본 발명에서 상기 결상렌즈군의 제2주점에 하프미러(half mirror)가 설치되어 상기 광원으로부터 입사된 빛을 상기 평판패널로 반사시키는 것이 바람직하다.In the present invention, it is preferable that a half mirror is provided at the second main point of the imaging lens group to reflect the light incident from the light source to the flat panel.

또한 본 발명에서 상기 결상렌즈군은 상기 광축에 복수개 설치되며, 상기 결상렌즈군의 제2주점에 설치되는 나이프 에지를 더 포함하고, 상기 나이프 에지는 상기 광원으로부터 빛을 입사받아 상기 광축에 평행하게 반사시켜 상기 평판패널에 입사시키는 것이 바람직하다.In addition, in the present invention, the imaging lens group may be provided in plural on the optical axis, and further includes a knife edge installed at the second main point of the imaging lens group, wherein the knife edge receives light from the light source and is parallel to the optical axis. It is preferable to reflect the light and enter the flat panel.

또한 본 발명의 다른 해결수단은 단위길이를 갖는 단위 평판패널들이 주기적으로 반복 이동될 때, 상기 단위 평판패널들을 투과하거나 상기 평판패널에서 반사된 빛을 재귀반사판에 의하여 상기 단위 평판패널에 재귀반사시켜 상기 단위 평판패널을 검사하는 평판패널 검사장치에 있어서: 상기 단위 평판패널에 빛을 발산시키는 적어도 하나 이상의 광원들; 상기 단위 평판패널들의 이동주기를 검출하는 검출수단; 상기 광원들을 상기 검출수단에 의하여 검출되는 이동주기에 동기시켜 상기 광원들을 점멸시키는 조명제어장치; 상기 평판패널을 향하여 빛을 발산하는 적어도 하나 이상의 광원들; 상기 광원들로부터 발산된 빛의 광축을 따라 상기 단위 평판패널과 결상부들 사이에 설치되는 적어도 하나 이상의 결상렌즈들로 이루어진 결상렌즈군; 상기 단위 평판패널에 형성된 변형부에 의하여 불규칙하게 반사 또는 굴절된 빛이 결상부에 입사되는 것을 차단시키는 나이프 에지(knife edge)를 포함하는 것이다.In addition, another solution of the present invention is to retroreflect the light transmitted through the unit flat panel or reflected from the flat panel to the unit flat panel by a retroreflective plate when the unit flat panel having unit length is repeatedly moved. A flat panel inspection apparatus for inspecting the unit flat panel, comprising: at least one light source for emitting light to the unit flat panel; Detection means for detecting a movement period of the unit flat panel; An illumination control device for blinking the light sources in synchronization with the movement period detected by the detection means; At least one light source for emitting light toward the flat panel; An imaging lens group including at least one imaging lens disposed between the unit flat panel and the imaging units along an optical axis of light emitted from the light sources; It includes a knife edge for blocking the incident light reflected or refracted by the deformable portion formed in the unit flat panel incident on the image forming portion.

상기 과제와 해결수단을 갖는 본 발명은 관찰자가 착용하는 고글형태로 제작되어 편리하게 평판패널을 검사할 수 있도록 한다.The present invention having the above problems and solving means is made in the form of goggles worn by the observer to be able to conveniently inspect the flat panel.

또한 본 발명은 투명 평판패널의 검사시에 평판패널의 표면에서 발생되는 반짝임 현상을 제거할 수 있어 평판패널 내부에 형성된 변형부를 정확히 감지할 수 있도록 한다.In addition, the present invention can remove the sparking phenomenon generated on the surface of the flat panel during the inspection of the transparent flat panel to accurately detect the deformation formed in the flat panel.

또한 본 발명은 라인단위로 결상되는 것이 아니라 영역단위로 결상되도록 하면서도 높은 그라디언트를 갖도록 함으로써 검사속도와 정확성을 높힐 수 있으며, 관찰자의 피로도를 감소시킬 수 있다.In addition, the present invention can increase the inspection speed and accuracy by reducing the imaging by the line unit and having a high gradient while forming the imaging by the area unit, and can reduce the fatigue of the observer.

도 1은 공개특허 10-2006-0054835(발명의 명칭: 플랫패널용 셀구조 광관련판요소의 검사방법과 그 장치)의 전체 구성을 개시하는 구성도이다.1 is a block diagram showing the overall configuration of Patent Publication No. 10-2006-0054835 (name of the invention: a method for inspecting a cell structure light related plate element for flat panel and its apparatus).

도 2는 본 발명의 제1실시예의 구성도이다.2 is a block diagram of a first embodiment of the present invention.

도 3은 본 발명에 적용된 나이프 에지의 효과를 설명하기 위한 구성도이다.도 4는 본 발명에 따른 영상촬영장치에서 3차원 영상을 얻기 위해 검사대상도 5는 본 발명의 제1실시예의 광학계를 도시한 구성도이다.Figure 3 is a block diagram for explaining the effect of the knife edge applied to the present invention. Figure 4 is a test subject to obtain a three-dimensional image in the image photographing apparatus according to the present invention Figure 5 is an optical system of a first embodiment of the present invention The configuration diagram shown.

도 6은 본 발명의 제2 실시예의 구성을 설명하는 구성도이다.6 is a configuration diagram illustrating the configuration of the second embodiment of the present invention.

도 7은 본 발명의 제2 실시예에서 적용되는 스트로보스코브의 원리를 설명하는 구성도이다.7 is a configuration diagram illustrating the principle of a stroboscope applied in the second embodiment of the present invention.

도 8은 본 발명의 제3 실시예에 적용되는 포커싱 슈리렌 효과를 설명하는 구성도이다. 8 is a configuration diagram illustrating a focusing shuriren effect applied to the third embodiment of the present invention.

도 9는 본 발명의 제3 실시예의 구성도이다.9 is a configuration diagram of a third embodiment of the present invention.

도 10은 본 발명의 제4 실시예를 설명하는 구성도이다.10 is a configuration diagram illustrating a fourth embodiment of the present invention.

도 11은 본 발명의 제5 실시예를 설명하는 구성도이다.Fig. 11 is a block diagram for explaining a fifth embodiment of the present invention.

도 12는 본 발명의 효과를 설명하는 사시도이다. 12 is a perspective view illustrating the effect of the present invention.

도 13은 본 발명의 제5실시예의 사시도이다.Fig. 13 is a perspective view of a fifth embodiment of the present invention.

도 14는 본 발명의 제6실시예의 사시도이다.14 is a perspective view of a sixth embodiment of the present invention.

도 15는 본 발명의 제7실시예의 광경로도이다.15 is a light path diagram of a seventh embodiment of the present invention.

도 16은 본 발명의 제8실시예의 광경로도이다.16 is a light path diagram of an eighth embodiment of the present invention.

도 17은 본 발명의 제9실시예의 광경로도이다.17 is a light path diagram of a ninth embodiment of the present invention.

도 18은 본 발명의 제9실시예의 광경로도이다.18 is a light path diagram of a ninth embodiment of the present invention.

도 19는 본 발명의 제10실시예의 사시도이다.19 is a perspective view of a tenth embodiment of the present invention.

도 20은 본 발명의 제11실시예의 사시도이다.20 is a perspective view of an eleventh embodiment of the present invention.

도 21은 본 발명의 제12실시예의 사시도이다.21 is a perspective view of a twelfth embodiment of the present invention.

도 22는 본 발명의 제13실시예의 광경로도이다.Fig. 22 is a light path diagram of a thirteenth embodiment of the present invention.

도 23의 (a)는 점광원 LED의 배치도이고, (b)는 라인 LED의 배치도이다.(A) is a layout view of a point light source LED, (b) is a layout view of a line LED.

도 24의 (a), (b)는 부분 전반사 미러에서 반사되는 광원의 형태를 도시한 구성도이다.24A and 24B are diagrams showing the shape of a light source reflected by the partially total reflection mirror.

도 25는 본 발명의 제14실시예의 구성도이다.25 is a configuration diagram of a fourteenth embodiment of the present invention.

도 26은 본 발명의 제14실시예가 현장에 설치된 구성도이다.26 is a configuration diagram in which the fourteenth embodiment of the present invention is installed in the field.

이하, 첨부된 도면에 따라서 본 발명을 상세히 설명하기로 한다.Hereinafter, the present invention will be described in detail with reference to the accompanying drawings.

도 2는 본 발명의 제1실시예의 구성도이다.2 is a block diagram of a first embodiment of the present invention.

제1실시예의 검사장치(100)는 재귀반사판(103)의 설치위치에 따라서 투명체의 평판 또는 불 투명체의 평판을 모두 검사할 수 있는 장치이다. 도 2에 도시된 상태는 불투명체의 평판패널(101)을 검사하기 위하여 재귀반사판(103)이 설치된 상태이다. 투명체의 평판패널을 검사하는 경우에는 재귀반사판(103)이 평판패널(101)을 기준으로 검사장치(100)의 반대편에 설치되고, 도 2에 도시된 바와 같이 불투명체의 평판패널(101)을 검사하는 경우에는 평판패널(101)을 기준으로 검사장치(100)와 같은 쪽에 경사지게 설치된다. The inspection apparatus 100 of the first embodiment is a device capable of inspecting both the flat plate of the transparent body and the flat plate of the non-transparent body according to the installation position of the retroreflective plate 103. 2 is a state where the retroreflective plate 103 is installed to inspect the flat panel 101 of the opaque body. In the case of inspecting the flat panel of the transparent body, the retroreflective plate 103 is installed on the opposite side of the inspection apparatus 100 on the basis of the flat panel 101, and the flat panel 101 of the opaque body is inspected as shown in FIG. In this case, the flat panel 101 is installed to be inclined on the same side as the inspection apparatus 100.

도 2는 검사장치(100)에 의하여 불투명체의 평판패널(101)을 검사하기 위한 구성도로서 검사장치(100)에는 광원(105), (106)이 설치되어 있으며, 광원(105), (106)으로부터 평판패널(101)에 조사된 빛은 평판패널(101)에서 반사되어 재귀반사판(103)에 입사된다.2 is a configuration diagram for inspecting the flat panel 101 of the opaque body by the inspection apparatus 100. The inspection apparatus 100 is provided with light sources 105 and 106, and the light sources 105 and 106 are provided. The light irradiated onto the flat panel 101 is reflected by the flat panel 101 and is incident on the retroreflective plate 103.

재귀반사판(103)은 그 특성상 입사된 빛을 다시 입사된 방향으로 반사시키기 때문에 평판패널(101)로부터 재귀반사판(103)에 입사된 빛은 다시 평판패널(101)로 전부 반사되게 되고, 평판패널(101)에서 재반사된 빛은 전부 검사장치(100)에 수광되게 된다.Since the retroreflective plate 103 reflects the incident light back in the incident direction due to its characteristics, the light incident on the retroreflective plate 103 from the flat panel 101 is totally reflected back to the flat panel 101, and the flat panel All of the light reflected back from 101 is received by the inspection apparatus 100.

이와 같이 재귀반사판(103)을 사용하여 입사된 빛을 재반사시키는 경우에는 빛의 손실이 발생하지 않게 되어 작은 광원(105), (106)으로도 효율적으로 평판패널(101)을 검사할 수 있다.As described above, in the case where the incident light is re-reflected using the retroreflective plate 103, no loss of light occurs, and the flat panel 101 can be efficiently inspected even with the small light sources 105 and 106. .

도 3은 본 발명에 적용된 나이프 에지의 효과를 설명하기 위한 구성도이다.3 is a configuration diagram for explaining the effect of the knife edge applied to the present invention.

도 3의 (a)에 도시된 바와 같이, 점광원(point light source)인 광원(25)으로부터 빛이 스크린(9)에 조사될 때 스크린(9)에 밝기를 1 단위라 한다. 이때 굴절율의 변화를 줄 수 있는 이상 상태, 이를 테면 밀도변형, 이물, 변형 등(이하, "변형부"라 한다)이 굴절각에 변화를 준다. 변형부(11)에 의하여 광원(25)으로부터 조사되는 빛이 굴절되면 변형부(11)가 없을 때의 광경로(점선)가 만나는 위치에 빛이 도달되지 않게 되기 때문에 스크린(9) 상의 점선이 도달하는 부분은 0 단위의 밝기를 갖게 되고, 변형부(11)에 의하여 굴절된 빛이 스크린(9)에 도달하는 부분은 밝기가 2 단위로 증가한다.As shown in FIG. 3A, when light is irradiated onto the screen 9 from a light source 25 that is a point light source, the brightness of the screen 9 is one unit. At this time, an abnormal state capable of changing the refractive index, for example, density deformation, foreign matter, deformation, etc. (hereinafter, referred to as “deformation portion”) changes the refractive angle. When the light irradiated from the light source 25 is refracted by the deformable part 11, since the light does not reach the position where the optical path (dotted line) meets when the deformable part 11 is not present, the dotted line on the screen 9 The reaching portion has a brightness of 0 units, and the portion where the light refracted by the deformable portion 11 reaches the screen 9 increases in brightness by 2 units.

이와 같이, 상이 맺히는 스크린(9)과 광원(25) 사이의 광로에 작은 방해가 발생하여 빛의 각도가 변화되어 상과 광원(25)의 빛이 일치하지 않은 상태로 맺히는 영상을 직접 음영 영상(Direct Shadow Image)이라고 하며, 이 영상은 빛의 굴절의 변화의 시작점, 즉 변곡점만 어둡게 나타난다. As such, a small disturbance occurs in the optical path between the screen 9 and the light source 25 in which the image is formed, and thus the angle of the light is changed so that the image in which the light of the image and the light source 25 are not matched is directly shaded. Direct Shadow Image, which shows only the starting point of the change in the refraction of light, that is, the inflection point is dark.

직접 음영 영상은 변형부(11)에 의하여 밝기가 급격하게 감소한 0단위 부분과 밝기가 급격하게 증가한 2단위 부분으로 변화되므로 영상의 밝은 부분과 어두운 부분 사이의 밝기의 급격한 차이가 발생한다. 이러한 영상의 밝은 부분과 어두운 부분의 급격한 밝기 차이는 변형부(11) 주변부만을 강조시키게되므로, 선명한 3차원 정보를 얻을 수 없다. 즉, 밝기가 급격하게 변화될 때에는 밝기가 급격히 변화된 부분의 경계면에 대한 광량의 그라디언트를 얻을 수 있을 뿐, 전체적인 광량의 그라디언트를 얻을 수 없기 때문에 변형부(11)의 윤곽만이 스크린(9) 상에 형성되게 되어, 결국 변형부(11)의 실질적인 3차원 형태를 판독할 수 있는 영상을 얻을 수 없다.The direct shaded image is changed into a 0 unit portion in which the brightness is sharply reduced and a 2 unit portion in which the brightness is sharply increased by the deforming unit 11, and thus a sharp difference in brightness between the bright and dark portions of the image occurs. The sharp difference in brightness between the bright and dark portions of the image emphasizes only the periphery of the deformable portion 11, so that clear three-dimensional information cannot be obtained. In other words, when the brightness is changed drastically, only the outline of the deformable portion 11 is obtained on the screen 9 since only a light amount gradient with respect to the boundary of the portion where the brightness changes abruptly can be obtained. As a result, it is impossible to obtain an image capable of reading a substantially three-dimensional shape of the deformable portion 11.

반면에, 도 3의 (b)에 도시된 바와 같이, 본 발명에 따른 나이프 에지(13)를 이용한 슈리렌 영상(Schlieren Image)은 가장 밝은 부분과 가장 어두운 부분 사이의 밝기에 급격한 차이가 발생하지 않는다.On the other hand, as shown in (b) of FIG. 3, the Schlieren Image using the knife edge 13 according to the present invention does not cause a sharp difference in brightness between the lightest and darkest parts. Do not.

도 3의 (b)에 도시된 바와 같이, 필드(field) 렌즈(15)의 좌측 초점에는 점광원인 광원(25)이 위치하고 있으며, 광원(25)으로부터 발산된 빛은 필드 렌즈(15)의 우측 초점을 통과하여 스크린(9)에 조사된다. 필드 렌즈(15)와 필드 렌즈(15)의 우측 초점 사이에 변형부(11)가 있는 경우 변형부(11)를 통과하는 빛의 경로는 정상경로(점선)로부터 굴절되어 우측 초점에 위치한 나이프 에지(13)에 의해 차단되어 스크린(9) 상에 맺히지 못하고 종단된다. As shown in FIG. 3B, a light source 25, which is a point light source, is positioned at the left focal point of the field lens 15, and light emitted from the light source 25 is transferred to the field lens 15. The screen 9 is irradiated through the right focal point. If there is a deformable portion 11 between the field lens 15 and the right focus of the field lens 15, the path of light passing through the deformable portion 11 is refracted from the normal path (dotted line) and the knife edge located at the right focus. It is blocked by 13 and terminated without being formed on the screen 9.

또한, 도 3의 (b)의 광원(25)으로부터 발산되는 빛의 세기가 도 3의 (a)의 광원(25)으로부터 발산되는 빛의 세기와 동일하다고 할 때, 도 3의 (b)에서는 나이프 에지(13)에 의하여 필드 렌즈(15)를 통과하는 빛의 반만이 스크린(9)에 도달하기 때문에 도 3의 (a)에서 스크린(9) 상의 각 점에서의 밝기를 1 단위라 하면 도 3의 (b)에서의 스크린(9)의 각 점에서의 밝기는 0.5 단위가 된다. 도 3의 (a)에서 변형부(11)에 의하여 굴절된 빛은 스크린(9) 상의 다른 점의 밝기를 2 단위로 보강시키게 되나 도 3의 (b)에서는 변형부(11)에 의하여 굴절된 빛은 나이프 에지(13)에 의하여 차단되기 때문에 스크린(9)의 다른 점을 보강시키지 않게 된다. In addition, when it is assumed that the intensity of light emitted from the light source 25 of FIG. 3B is the same as that of light emitted from the light source 25 of FIG. 3A, in FIG. Since only half of the light passing through the field lens 15 by the knife edge 13 reaches the screen 9, the brightness at each point on the screen 9 in FIG. 3A is 1 unit. The brightness at each point of the screen 9 in 3 (b) is 0.5 unit. In FIG. 3A, the light refracted by the deformable part 11 reinforces the brightness of another point on the screen 9 by two units. In FIG. 3B, the light refracted by the deformable part 11 is refracted by the deformable part 11. The light is blocked by the knife edge 13 so as not to reinforce the other points of the screen 9.

즉, 도 3의 (b)에서 변형부(11)가 없는 경우에 스크린(9) 상에 빛이 도달되는 정상경로인 점선이 스크린(9) 상에 도달하는 위치에, 변형부(11)가 존재하는 경우에는 나이프 에지(13)에 의해 광선이 진입되지 않기 때문에 0 단위의 밝기를 갖게 되고, 스크린(9) 상의 다른 점들은 0.5단위 밝기를 유지하게 된다. 결국 도 3의 (b)와 같이 나이프 에지(13)를 사용하여 일부 광선을 차단시키면, 변형부(11)에 의한 스크린(9) 상의 밝기의 변화 값이 작아지기 때문에 스크린(9) 상의 밝기의 그라디언트(gradient)를 추출할 수 있다. That is, in the case where the deformation part 11 is not shown in FIG. 3B, the deformation part 11 is located at a position where a dotted line, which is a normal path through which light reaches the screen 9, reaches the screen 9. If present, the light is not entered by the knife edge 13 so that it has zero brightness, and the other points on the screen 9 maintain 0.5 brightness. As a result, when some rays are blocked by using the knife edge 13 as shown in FIG. 3 (b), since the change value of the brightness on the screen 9 by the deformable portion 11 becomes small, the brightness of the brightness on the screen 9 is reduced. Gradients can be extracted.

따라서 도 3의 (b)에서와 같이 나이프 에지(13)를 사용하게 되면 검사대상물의 윤곽뿐만 아니라 검사대상물의 영상은 그라디언트가 있는 3차원 형태의 선명한 영상을 얻을 수 있다. 이와 같이 광원(25)이 모이는 초점면에 나이프 에지(13)를 사용하여 광로의 일부를 차단하면 광로의 각도 기울기(Gradient)의 변화에 따라 검사대상물의 표면이나 내부의 결점에 대한 광량의 세기 변화가 민감하게 나타나는 것을 슈리렌 효과(Schlieren Effect)라 한다.Therefore, when the knife edge 13 is used as shown in FIG. 3 (b), the image of the inspection object as well as the contour of the inspection object can obtain a clear image having a three-dimensional shape with a gradient. As such, when a portion of the optical path is blocked by using the knife edge 13 on the focal plane where the light source 25 gathers, the intensity of light amount with respect to the defects on the surface or inside of the inspection object is changed according to the change in the angular gradient of the optical path. Is sensitive to the Schlieren Effect.

도 4는 본 발명에 따른 영상촬영장치에서 3차원 영상을 얻기 위해 검사대상물로부터의 반사광을 정량화하는 원리를 도시한 도면이다.4 is a view showing a principle of quantifying the reflected light from the inspection object to obtain a three-dimensional image in the imaging apparatus according to the present invention.

먼저, 도 4는 평판패널(101)의 볼록한 표면의 변형부(39)가 관찰자의 시각을 통과할 때의 반사광의 경로를 도시한 것으로 평판패널(101)은 시각범위를 (가), (나), (다), (라), (마)와 같은 순으로 통과하며, 설명의 편의상 관찰자의 눈이 위치한 곳에 CCD가 설치되었다고 할 때 (가)의 상태는 재귀반사판(31)에서 반사된 빛이 변형부(39)가 없는 부분에서 반사되어 변형되지 않은 CCD 영상 B에서 평균밝기를 갖게 되며, 밝기의 그래프 C에서 중간 밝기와 같은 세기 값을 갖는다.First, FIG. 4 illustrates a path of reflected light when the deformed portion 39 of the convex surface of the flat panel 101 passes through the viewer's view. The flat panel 101 has a visual range of (a), (b). ), (C), (D), (E) pass in the order, and for convenience of explanation, when the CCD is installed where the observer's eye is located, the state of (A) is the light reflected from the retroreflective plate 31. In the non-deformed CCD image B reflected by the non-deformed portion 39, the average brightness is obtained, and in the graph C of the brightness, it has the same intensity value as the intermediate brightness.

또한, (나)의 상태는 재귀반사판(103)으로부터 입사된 빛이 변형부(39)의 앞부분에서 굴절되어 나이프 에지(13)에 의하여 차단되는 상태를 나타내며 이때는 영상 B에서 가장 어두운 부분의 영상이 촬상되고, 그래프 C에서 가장 낮은 세기를 갖게 된다.In addition, the state of (b) indicates a state in which light incident from the retroreflective plate 103 is refracted at the front of the deformable portion 39 and blocked by the knife edge 13. In this case, the image of the darkest portion of the image B is It is picked up and has the lowest intensity in graph C.

또한, (다)의 상태는 재귀반사판(103)으로부터 입사된 빛이 변형부(39)의 정상 부분의 평면에서 반사되기 때문에 나이프 에지(13)에 차단되지 않은 상태로 마치 변형부(39)가 존재하지 않은 상태와 마찬가지로 영상B에 중간 밝기를 나타내며 그래프 C에서 중간 세기 값을 갖는다.In addition, in the state of (c), since the light incident from the retroreflective plate 103 is reflected in the plane of the top portion of the deformable portion 39, the deformed portion 39 is not blocked by the knife edge 13. Similar to the non-existent state, image B has a medium brightness and has a medium intensity value in graph C.

또한, (라)의 상태는 재귀반사판(103)으로부터 입사된 빛이 변형부(39)의 뒷 부분에서 반사되어 다른 광선과 중복되어 광의 보강이 일어나는 상태를 나타내는 것으로, 영상 B에서 밝은 부분이 촬상되고, 이때 그래프 C의 밝기의 세기의 값도 최상으로 형성된다.In addition, the state of (D) indicates a state in which light incident from the retroreflective plate 103 is reflected from the rear portion of the deformable portion 39 and overlaps with other light rays so that reinforcement of the light occurs. In this case, the value of the intensity of the brightness of the graph C is also best formed.

또한, (마)의 상태는 변형부(39)가 통과한 상태로 처음 (가)의 상태와 마찬가지의 영상과 그래프를 갖게 된다.In addition, the state of (e) is the state which the deformation | transformation part 39 passed, and will have an image and a graph similar to the state of (a) for the first time.

이와 같이 평판패널(101)에서 반사되어 재귀반사판(103)에서 재반사된 빛은 다시 평판패널(101)의 반사위치로 수집되어 다시 평판패널(101)에서 반사되어 CCD에서 촬상되기 때문에 평판패널(101)에 진동이 있는 경우나 경사진 경우에도 선명한 영상을 얻을 수 있다. 또한, 재귀반사판(103)에서 반사된 빛이 변형부(39)에 의하여 불규칙하게 반사될 때 정상적인 부위에서 반사되는 반사광과 변형부(39)에 의하여 불규칙하게 반사되는 반사광은 보강과 상쇄가 일어나게 되는데 상쇄되는 빛을 나이프 에지(13)에 의하여 차단하므로 보강만 일어나게 된다. As such, the light reflected from the flat panel 101 and re-reflected from the retroreflective plate 103 is collected back to the reflective position of the flat panel 101, reflected back from the flat panel 101, and imaged by the CCD. Even if there is vibration or the inclined portion 101, a clear image can be obtained. In addition, when the light reflected from the retroreflective plate 103 is irregularly reflected by the deformable portion 39, the reflected light reflected by the deformable portion 39 and the reflected light that is irregularly reflected by the deformable portion 39 may cause reinforcement and cancellation. Only the reinforcement occurs because the light being canceled is blocked by the knife edge 13.

따라서 보강되는 점과 상쇄되는 점의 밝기의 차를 작게 만들어 변형부(39)에 대한 영상의 민감도를 높이고, 광량의 세기에 대한 그라디언트를 얻을 수 있도록 하여 영상에 대한 선명한 3차원 정보를 얻을 수 있도록 한다.Therefore, by reducing the difference between the brightness of the reinforcement point and the offset point is made small to increase the sensitivity of the image to the deformable portion 39, to obtain a gradient of the intensity of the light to obtain a clear three-dimensional information about the image do.

이러한 효과는 CCD 위치에 관찰자의 눈이 위치하게 되는 경우에도 동일하게 얻어지며 관찰자는 변형부(39)를 3차원 적으로 인식하게 되어 즉각적으로 변형부(39)를 검출할 수 있다.The same effect is obtained even when the observer's eye is located at the CCD position, and the observer can recognize the deformable portion 39 three-dimensionally, thereby immediately detecting the deformable portion 39.

도 5는 본 발명의 제1실시예의 광학계를 도시한 구성도이고, 도 6은 본 발명의 제1실시예에서 나이프 에지의 설치위치를 설명하는 구성도이다.5 is a block diagram showing an optical system of a first embodiment of the present invention, Figure 6 is a block diagram illustrating the installation position of the knife edge in the first embodiment of the present invention.

검사장치(100)의 내부에는 대안렌즈(110)와 대안렌즈 광축상에 두개이상의 대물렌즈(119), (120)로 이루어진 대물렌즈군(118)이 설치되며, 대물렌즈군(118)의 제2주점을 통과하며 대안렌즈(110)의 광축의 수직선 상에 집광렌즈(115)와 광원(105)이 설치된다. 또한 대물렌즈군(118)의 제2주점에는 나이프 에지(knife edge)(113)가 설치되어 평판패널(101)로부터 반사되어 대안렌즈(110) 쪽으로 향하는 광량의 일부를 차단함으로써 평판패널(101)에서 반사되는 광량의 그라디언트(gradient of intencity of light)를 높여 관찰자가 볼 수 있도록 한다.In the inspection apparatus 100, an objective lens group 118 including two or more objective lenses 119 and 120 is installed on the alternative lens 110 and the alternative lens optical axis. The condenser lens 115 and the light source 105 are installed on the vertical line of the optical axis of the alternative lens 110 through two main points. Also, a second edge of the objective lens group 118 is provided with a knife edge 113 to block a part of the amount of light reflected from the flat panel 101 and directed toward the alternative lens 110. Increase the gradient of intencity of light reflected by the viewer so that the viewer can see it.

상기 제2주점에 대하여 도 6을 참고로하여 설명하기로 한다. 통상적으로 렌즈의 색수차등을 제거하여 렌즈 성능을 향상시키기 위해서 단일 렌즈보다는 다수개의 렌즈를 겹쳐서 사용하고, 이때 다수개의 렌즈의 중심을 제2주점이라고 하는데, 즉 초점거리를 정의하는 위치이다. 주로 제2주점에 조리개를 두어 들어오는 광량을 조절하는데 제1실시예에서는 제2주점에 나이프 에지(113)를 설치한다. 다수개의 렌즈들로 이루어진 렌즈군의 초점거리는 렌즈에서 렌즈 곡면을 기준으로 한 원의 중심점까지의 거리를 의미하지만 카메라 렌즈의 초점거리는 무한대에 초점을 맞추었을 때 렌즈의 제2주점과 필름면 사이의 광축상의 거리를 의미한다. 여기서 제2주점이라는 것은 렌즈로 입사한 평행광선의 연장선과 최후 렌즈에서 굴절되어 초점에 모인 광선을 렌즈 쪽으로 연장한 선이 만나는 점에서 수선을 그었을 때 그 수선과 광축이 만나는 점으로 정의된다.The second main point will be described with reference to FIG. 6. In general, in order to remove lens chromatic aberration and the like to improve lens performance, a plurality of lenses are overlapped rather than a single lens, and the center of the plurality of lenses is called a second principal point, that is, a position defining a focal length. Mainly adjust the amount of light coming in by placing the aperture in the second bar in the first embodiment, the knife edge 113 is provided in the second bar. The focal length of a lens group consisting of multiple lenses is the distance from the lens to the center point of the circle with respect to the lens surface, but the focal length of the camera lens is between the second principal point of the lens and the film surface when the lens is focused at infinity. It means the distance on the optical axis. Here, the second principal point is defined as the point where the water line meets the optical axis when the water line is drawn at the point where the extension line of the parallel ray incident to the lens and the line extending to the lens are refracted by the last lens and focused on the lens.

또한 검사장치(100)에는 관찰자의 두 눈의 광축에 설치되는 두 조의 광학계가 설치되지만 동일한 구성을 이루고 있기 때문에 하나의 광학계에 대하여 설명하기로 한다.In addition, the inspection apparatus 100 is provided with two sets of optical systems installed on the optical axis of the observer's eyes, but because of the same configuration will be described with respect to one optical system.

광원(105)에서 출사된 빛은 부분 전반사 미러와 나이프 에지 역할을 동시에 행하는 나이프 에지(113)에서 관찰자의 눈의 광축과 평행하게 출사되도록 반사된다. 이때 나이프 에지(113)는 대물렌즈군(118)의 제2주점과 집광렌즈(115)의 초점에 설치되어 입사된 광원(105)의 빛을 관찰자 눈의 광축과 평행하게 반사시켜 평판패널(101)로 향하도록 경사지게 설치되되, 나이프 에지 기능을 수행할 수 있도록 단부가 광축에 가능한 일치하도록 설치되는 것이 바람직하다. The light emitted from the light source 105 is reflected to be emitted parallel to the optical axis of the observer's eye at the knife edge 113 which simultaneously serves as the partial total reflection mirror and the knife edge. At this time, the knife edge 113 is installed at the second main point of the objective lens group 118 and the focus of the condenser lens 115 to reflect the light of the incident light source 105 in parallel with the optical axis of the observer's eye. It is preferably installed so as to be inclined so as to be inclined so that the end portion is as closely as possible to the optical axis so as to perform the knife edge function.

나이프 에지(113)에서 반사된 광원의 빛은 불투명체의 평판패널(101)에 입사되어 반사되고, 평판패널(101)에서 반사된 빛은 재귀반사판(103)에서 재귀반사되어 평판패널(101)에 재입사되고, 재입사된 빛은 평판패널(101)에서 반사되어 관찰자의 눈으로 향하게 되며, 평판패널(101)의 불량부위에 의하여 불규칙하게 반사되는 빛의 일부는 나이프 에지(113)에 의하여 차단되게 되므로 관찰자는 광량의 그라디언트를 크게 감지하게 되어 관찰자는 불량부위를 3차원으로 인식하여 용이하게 검출할 수 있다. 따라서 투명하거나, 반사가 잘되는 평판패널의 표면상태를 세밀하게 볼수 있다.  The light of the light source reflected by the knife edge 113 is incident and reflected on the flat panel 101 of the opaque body, and the light reflected by the flat panel 101 is retroreflected by the retroreflective plate 103 to the flat panel 101. Re-incident, the re-incident light is reflected by the flat panel 101 is directed to the observer's eye, a portion of the light irregularly reflected by the defective portion of the flat panel 101 is blocked by the knife edge 113 As a result, the observer can greatly detect the gradient of the amount of light so that the observer can easily detect the defective part in three dimensions. Therefore, the surface state of a transparent or reflective flat panel can be seen in detail.

또한 도 5에서는 평판패널(101)이 불투명체인 것에 대한 구성을 도시하고 있으나, 평판패널(101)이 투명체인 경우 평판패널(101)을 기준으로 관찰자의 눈의 반대편에 재귀반사판(103)을 평판패널(101)과 평행하게 설치하여 평판패널(101)을 투과한 빛이 재귀반사판(103)에서 반사되어 평판패널(101)에 다시 재입사되도록 설치하면 동일한 효과를 얻을 수 있다.In addition, although FIG. 5 illustrates a configuration in which the flat panel 101 is an opaque body, when the flat panel 101 is a transparent body, the retroreflective plate 103 is plated on the opposite side of the observer's eye based on the flat panel 101. When installed in parallel with the panel 101, the light transmitted through the flat panel 101 is reflected by the retroreflective plate 103 to be re-incident to the flat panel 101 to obtain the same effect.

도 7은 본 발명의 제2 실시예의 구성을 설명하는 구성도이고, 도 8은 본 발명의 제2 실시예에서 적용되는 스트로보스코브의 원리를 설명하는 구성도이다.FIG. 7 is a configuration diagram illustrating the configuration of the second embodiment of the present invention, and FIG. 8 is a configuration diagram illustrating the principle of a stroboscope applied in the second embodiment of the present invention.

도 7에 도시된 제2 실시예에서 평판패널(101)은 동일한 문양이 동일간격으로 반복적으로 인쇄되고 후 공정에 의하여 절단되어 사용되는 것으로 인쇄물, 철강, 제지, 포장, 전선 등에 사용될 수 있는 시료이며, 반복적인 문양의 한 단위를 단위평판패널이라 정의한다.In the second embodiment illustrated in FIG. 7, the flat panel 101 is a sample that may be used for printed matter, steel, paper, packaging, wire, etc., in which the same pattern is repeatedly printed at the same interval and cut by a post process. A unit of repetitive glyphs is defined as a unit flat panel.

제2 실시예는 단위평판패널이 균일한 속도로 이동될 때 단위평판패널은 관찰자의 시각을 반복적으로 통과하기 때문에 고정된 위치에서 한 단위평판패널이 통과하는 데 걸리는 시간을 한 주기(T)에 해당하며, 엔코더나 비접촉 엔코더역활을 수행하는 광마우스와 같은 주기검출수단(203)에 의하여 단위평판패널의 이동주기를 검출할 수 있으며, 이 주기에 동기시켜 스토로브(strobe) 조명(201)을 제어하도록 함으로써 일정 속도로 이동하는 단위평판패널(101)을 정지상태로 검사할 수 있도록 한다. In the second embodiment, since the unit flat panel repeatedly passes the observer's time when the unit flat panel is moved at a uniform speed, the time taken for a unit flat panel to pass at a fixed position in one cycle T is obtained. Correspondingly, the period of the unit flat panel can be detected by a period detecting means 203 such as an optical mouse that performs an encoder or a non-contact encoder, and the strobe lighting 201 is synchronized with this period. By controlling, the unit flat panel 101 moving at a constant speed can be inspected in a stationary state.

광학계의 구성은 제1 실시예와 동일하기 때문에 동일한 구성에 대해서는 동일한 부호를 부여하고 설명을 생략하기로 한다.Since the configuration of the optical system is the same as in the first embodiment, the same reference numerals will be given to the same configuration, and description thereof will be omitted.

제2 실시예에서 스토로브 조명(201)은 조명제어장치(205)에 의하여 평판패널(101)의 단위평판패널의 이동주기와 동기되어 점멸되므로 도 7에 도시된 바와 같이 단위평판패널에 대한 스토로브스코프의 원리에 의하여 관찰자는 정지영상을 보게 된다. In the second exemplary embodiment, the stole light 201 blinks in synchronization with the movement period of the unit flat panel of the flat panel 101 by the light control device 205, so that the stole light 201 may be stowed with respect to the unit flat panel as shown in FIG. By the principle of the lobescope, the observer sees still images.

도 8에서, 8등분된 회전원판이 균일한 속도로 회전할 때 원래의 위치에 돌아올 때 마다 즉 한 주기와 동기시켜 조명장치를 점등시켜 주게 되면 관찰자는 회전원판이 회전상태를 인식하지 못하고 회전원판을 정지된 상태로 인식하게 된다.In FIG. 8, when the eight-segmented rotating disk rotates at a uniform speed, the lighting device is turned on every time it returns to its original position, that is, in synchronization with one cycle, the observer does not recognize the rotating disk and the rotating disk. Will be recognized as stopped.

제2 실시예는 평판패널(101)의 이동에 의하여 단위평판패널의 위치와 동기되는 주기를 검출하는 주기 검출수단(203)과, 스토로브 조명(201)과, 주기 검출수단(203)에 의하여 검출되는 주기에 따라 스토로브 조명(201)을 점등시키는 조명제어장치(205)와 제1 실시예와 동일한 광학계로 구성된다.The second embodiment is characterized by the period detecting means 203, the stove illumination 201, and the period detecting means 203 for detecting a period synchronized with the position of the unit flat panel by the movement of the flat panel 101. It is composed of an illumination control device 205 which lights up the stove lighting 201 according to the detected period and the same optical system as in the first embodiment.

이와 같이 구성되는 제2 실시예에 따르면 단위평판패널이 반복적으로 관찰자의 시각을 통과할 때 관찰자는 단위평판패널이 마치 정지된 상태인 것으로 인식하며 변형부를 3차원적으로 인식하게 되어 용이하게 변형부를 단위평판패널을 검출할 수 있다.According to the second embodiment configured as described above, when the unit flat panel repeatedly passes through the viewer's view, the observer recognizes that the unit flat panel is in a stationary state and recognizes the deformation part three-dimensionally, thereby easily deforming the deformation part. The unit flat panel can be detected.

도 9는 본 발명의 제3 실시예에 적용되는 포커싱 슈리렌 효과를 설명하는 구성도이다. 9 is a configuration diagram illustrating a focusing shuriren effect applied to the third embodiment of the present invention.

면광원(411)에 의한 빛은 일정 간격으로 슬릿(slit)이 형성된 그리드(413)를 통과한 평행광은 컷 오프 그리드(417)를 통과하여 CCD(419)에 입사된다.Light emitted by the surface light source 411 passes through the grid 413 on which the slits are formed at regular intervals, and passes through the cut-off grid 417 to be incident on the CCD 419.

이때 빛을 굴절시키는 변형부(415)가 그리드(413)와 컷오프 그리드(417) 사이에 위치하게 되면 굴절된 빛은 컷 오프 그리드(417)에 막히게 되어 CCD(419)에 입사되지 않게 되어 컷 오프 그리드(417)는 제1 실시예의 나이프 에지와 동일한 효과를 갖게 된다. 이때 CCD(419)가 라인(line) 스캐닝된 영상을 취득하는 것이 아닌 면적형태의 에어리어 스캔 영상을 획득하기 위한 것일 때 변형부(415)가 특정 라인에 위치하는 것이 아니라 스캐닝되는 전체 영역중 임의의 영역에 놓이게 되기 때문에 컷 오프 그리드(417)는 라이프 에지를 전체 영역에 설치한 효과를 얻게 된다.At this time, when the deformable portion 415 for refracting light is positioned between the grid 413 and the cutoff grid 417, the refracted light is blocked by the cut off grid 417 so that the light is not incident to the CCD 419. The grid 417 has the same effect as the knife edge of the first embodiment. At this time, when the CCD 419 is not for acquiring a line scanned image but for acquiring an area scan image in an area form, the deformation unit 415 is not positioned on a specific line, but is randomly selected from the entire area scanned. Since it is placed in the area, the cut off grid 417 has the effect of installing the life edge in the entire area.

이와 같이 광역에 대한 영상이 입력되는 관찰자의 눈은 라인 CCD보다는 에어리어 CCD와 같은 역활을 하기 때문에 일정 간격으로 입사되는 평행광을 형성하는 그리드(413)와 컷 오프 그리드(417)에 의하여 평판패널에 대한 변형부를 민감하게 관찰할 수 있다.As such, the observer's eye into which the image of the wide area is input acts more like an area CCD than a line CCD, so that the flat panel is formed by a grid 413 and a cut-off grid 417 that form parallel light incident at regular intervals. Sensitivity to the deformation can be observed.

도 10은 본 발명의 제3 실시예의 구성도이다.10 is a configuration diagram of a third embodiment of the present invention.

제3 실시예는 광이 투과하는 투과 평판패널(501)로부터 충분히 떨어진 위치에 일정 간격으로 슬릿이 형성된 그리드 형 광원을 설치하여 그리드 광원(509)하고, 그리드 광원(509)으로부터 발산된 빛은 평판패널(501)을 통과하여 결상렌즈(imaging lens)(503)에 의하여 초점을 형성하고, 초점 위치에 컷-오프 그리드(505)를 설치하여 그리드 광원(509)의 빛을 중첩시킨다. 이때 CCD(507)의 배경은 중첩정도에 따라서 어두운 부분(dark field)과 밝은 부분(bright field)이 정해지게 되고, 평판패널(501)은 결상렌즈(503)에서 가까이 설치되기 때문에 평판패널(501)의 영상은 CCD(507)에서 형성되게 된다.In the third embodiment, the grid light source 509 is provided with a grid type light source having slits formed at regular intervals at a position sufficiently far from the transparent flat panel 501 through which light is transmitted, and the light emitted from the grid light source 509 is flat. The panel 501 passes through the panel 501 to form a focal point by an imaging lens 503, and a cut-off grid 505 is installed at the focal position to overlap the light of the grid light source 509. In this case, the background of the CCD 507 is determined by a dark field and a bright field according to the degree of overlap, and the flat panel 501 is installed near the image forming lens 503. ) Is formed in the CCD 507.

평판패널(501)에 변형부가 존재하게 되는 경우 밀도구배가 생겨서 들어오는 빛이 굴절되게 되면 CCD(507)에는 민감한 명암의 차이로 결점 또는 변형정도의 정보가 담긴 영상이 획득되게 되며, CCD(507)의 위치에 관찰자의 눈이 위치하게 될 때 관찰자 또한 민감한 명암 차이를 갖는 변형부를 발견하게 된다.When the deformation portion is present in the flat panel 501, when the density gradient is generated and the incoming light is refracted, the CCD 507 acquires an image containing information on defects or degrees of deformation due to a difference in sensitive contrast, and the CCD 507. When the observer's eye is placed at the position of the observer, the observer also finds a deformation having a sensitive contrast difference.

도 10에서, 그리드 광원(509)은 배면에 면광원이 설치되고, 면광원의 전면에 일정 폭(Ho)을 갖는 띠 형상의 그리드가 설치되고, 그리드와 그리드 사이에는 슬릿이 형성되어 면광원으로부터 발산된 빛은 평판패널(501)에 평행하게 입사되며, 컷-오프 그리드(505)는 폭(Hi)을 갖는 그리드와 그리드 사이에 슬릿이 형성되어 빛을 통과시킨다. 이때 컷-오프 그리드(505)의 그리드 폭(Hi)은 그리드 광원(509)의 그리드 폭(Ho)보다 작게 기하학적으로 도시되어 있으나 결상렌즈(503)의 배율을 적용하면 광학적으로는 동일한 크기를 갖게 되어 그리드 광원(509)의 빛은 전부 컷-오프 그리드(505)를 통과하게 된다.In FIG. 10, the grid light source 509 is provided with a surface light source on the rear surface, a band-shaped grid having a predetermined width Ho on the front surface of the surface light source, and a slit is formed between the grid and the surface light source. The emitted light is incident in parallel to the flat panel 501, and the cut-off grid 505 has a slit formed between the grid having a width Hi and the light passes therethrough. At this time, the grid width Hi of the cut-off grid 505 is geometrically shown to be smaller than the grid width Ho of the grid light source 509, but when the magnification of the imaging lens 503 is applied, the grid width Hi has the same size optically. As a result, the light of the grid light source 509 passes through the cut-off grid 505.

도 11은 본 발명의 제4 실시예를 설명하는 구성도이다.Fig. 11 is a block diagram for explaining a fourth embodiment of the present invention.

제4 실시예는 제3 실시예에서 그리드 광원(509) 대신에 입사광을 흡수하는 그리드와 입사광을 재귀반사시키는 재귀반사판이 일정간격으로 설치되는 그리드 형 재귀반사판(603)이 설치되고, 결상렌즈(503)와 컷-오프 그리드(505) 사이에 전반사 부분 미러(605)가 설치되고, 점광원(601)로부터 발산된 빛은 집광렌즈(607)를 통하여 전반사 부분 미러(605)에 입사되고, 전반사 부분 미러(605)에서 반사된 빛은 평판패널(501)을 통하여 그리드 형 재귀반사판(603)에 입사된다. 그리드 형 재귀반사판(603)의 그리드에 입사된 빛은 흡수되게 되고, 재귀반사판에 입사된 빛은 재귀반사되어 평판패널(501)에 다시 입사되게 되어 결국 그리드 형 재귀반사판(603)에서 평판패널(501)로 향하는 빛은 제3 실시예의 그리드 광원(509)과 동일하게 작용한다.In the fourth embodiment, instead of the grid light source 509, in the third embodiment, a grid retroreflective plate 603 is provided in which a grid for absorbing incident light and a retroreflective plate for retroreflecting incident light are provided at regular intervals, and an imaging lens ( A total reflection partial mirror 605 is provided between the 503 and the cut-off grid 505, and the light emitted from the point light source 601 is incident on the total reflection partial mirror 605 through the condenser lens 607, and total reflection The light reflected by the partial mirror 605 is incident on the grid retroreflective plate 603 through the flat panel 501. Light incident on the grid of the grid retroreflective plate 603 is absorbed, and the light incident on the retroreflective plate is retroreflected to be incident again on the flat panel 501. The light directed to 501 acts the same as the grid light source 509 of the third embodiment.

제4 실시예는 고가의 면광원을 필요로하는 제3실시예에 비하여 점광원과 그리드 형 재귀반사판을 사용함으로써 동일한 효과를 갖으면서도 저렴하게 제작될 수 있다.The fourth embodiment can be manufactured inexpensively and at the same time by using a point light source and a grid type retroreflective plate as compared with the third embodiment requiring an expensive surface light source.

도 12는 본 발명의 제5 실시예를 설명하는 구성도이다.12 is a configuration diagram illustrating a fifth embodiment of the present invention.

제4 실시예는 투명체인 평판패널을 검사하기 위한 장치이나 제5 실시예는 불투명체인 평판패널(101)을 검사하기 위한 장치로서 제4 실시예의 구성원리와 동일한 원리가 적용된다. The fourth embodiment is an apparatus for inspecting a flat panel which is a transparent body, while the fifth embodiment is an apparatus for inspecting a flat panel 101 which is an opaque body, and the same principle as that of the member of the fourth embodiment is applied.

점광원(411)의 광은 집광렌즈(413)를 통하여 CCD(401)의 광축에 경사지게 설치된 전반사 부분 미러(407)에서 CCD(401)의 광축과 평행하게 반사되고, 전반사 부분 미러(407)에서 반사된 광은 결상 렌즈(imaging lens)(407)를 통과하여 평판패널(101)에 입사되어 반사된 후 그리드 형 재귀반사판(405)에서 입사되고, 그리드형 재귀반사판(405)에 입사된 광은 재반사되어 평판패널(101)에 재입사되고, 평판패널(101)에서 재반사되어 결상 렌즈(407)와 결상 렌즈(407)의 촛점거리에 설치되는 컷-오프 그리드(cut-off grid)를 통과하여 CCD(401)에 배경을 형성한다. 한편 평판패널(101)의 영상은 결상 렌즈(407)에 의하여 CCD(401)에 형성된다. The light of the point light source 411 is reflected in the total reflection partial mirror 407 inclined to the optical axis of the CCD 401 through the condensing lens 413 in parallel with the optical axis of the CCD 401, and in the total reflection partial mirror 407. The reflected light passes through the imaging lens 407 and is incident on the flat panel 101 to be reflected, then is incident on the grid retroreflective plate 405, and the light incident on the grid retroreflective plate 405 is The cut-off grid is re-reflected and re-entered into the flat panel 101 and re-reflected by the flat panel 101 to be installed at the focal length of the imaging lens 407 and the imaging lens 407. Passes through to form a background on the CCD 401. On the other hand, the image of the flat panel 101 is formed on the CCD 401 by the imaging lens 407.

도 10에서, 배율M, 그리드 폭Ho, Hi는 다음의 수학식들에 의하여 결정된다.In Fig. 10, the magnification M, the grid width Ho, Hi is determined by the following equations.

수학식 1

Figure PCTKR2010009386-appb-M000001
Equation 1
Figure PCTKR2010009386-appb-M000001

도 13은 본 발명의 효과를 설명하는 사시도이다. 13 is a perspective view illustrating the effect of the present invention.

도 13에 도시된 본 발명의 평판패널 검사장치(100)는 제2 실시예의 주기적으로 점멸되는 광원을 구비한 양안 방식의 검사장치이다.The flat panel inspection apparatus 100 of the present invention shown in FIG. 13 is a binocular inspection apparatus having a light source periodically blinking in the second embodiment.

이와 같이 구성된 평판패널 검사장치(100)는 재귀반사판(103)을 사용하므로 적은 광량으로도 검사가 가능하며, 양안을 사용하여 보기 때문에 관찰자가 입체적으로 변형부를 구분할 수 있으며, 동시에 넓은 면적을 집중해서 볼 수 있다.Since the flat panel inspection apparatus 100 configured as described above uses the retroreflective plate 103, inspection is possible even with a small amount of light, and since both eyes are used, the observer can three-dimensionally identify the deformable portion, and at the same time concentrates a large area. can see.

또한 반사가 심한 재질의 표면 검사시에 보는 각도에 따라서 변형부의 유형이 달라지거나 사라지는 현상을 방지할 수 있다.In addition, it is possible to prevent the type of deformation part from disappearing or disappearing depending on the viewing angle of the reflective material surface inspection.

또한 일반 스트로보 방식의 검사장치보다 휴대성이 좋아 자유롭게 시각을 바꾸어 가면서 자동차 도장상태, 판금 후 상태 등을 검사하는 데 유용하게 사용할 수 있다.In addition, it is more portable than general strobe type inspection device, and can be usefully used to inspect the state of car painting, post-plating, etc. while changing the time freely.

도 14는 본 발명의 제5실시예의 사시도이다.14 is a perspective view of a fifth embodiment of the present invention.

도 2에 도시된 제1실시예의 검사장치(100)는 재귀반사판(103)이 검사장치(100)와 분리되어 설치되지만 제5실시예의 검사장치(170)는 검사장치의 본체(171)에 재귀반사판(173)이 설치된 것이다.In the inspection apparatus 100 of the first embodiment shown in FIG. 2, the retroreflective plate 103 is installed separately from the inspection apparatus 100, but the inspection apparatus 170 of the fifth embodiment recursively returns to the main body 171 of the inspection apparatus. The reflecting plate 173 is provided.

도 15는 본 발명의 제6실시예의 사시도이다.15 is a perspective view of a sixth embodiment of the present invention.

제6실시예의 검사장치(180)는 검사장치 본체(181)에 재귀반사판(183)이 설치된 것으로, 작고 세밀한 평판패널을 검사할수 있도록 구성된 것이다.The inspection apparatus 180 of the sixth embodiment is provided with a retroreflective plate 183 installed on the inspection apparatus main body 181 and configured to inspect a small and fine flat panel.

제5, 6실시예의 작동원리는 제1 내지 4의 실시예와 동일한 것으므로 이에 대한 상세한 설명을 약하기로 한다. Since the operation principles of the fifth and sixth embodiments are the same as those of the first to fourth embodiments, detailed description thereof will be omitted.

도 16은 본 발명의 제7실시예의 광경로도이다.16 is a light path diagram of a seventh embodiment of the present invention.

제7 실시예의 검사장치(200)는 광원(203)으로부터 입사되는 빛은 빔 스프리터(201)에 의하여 반사되어 결상 렌즈(208)가 투사렌즈 역활을 하면서 평판패널(101)에 입사되고, 평판(101)에서 반사되는 빛은 재귀반사판(205)에서 재귀반사되어 평판패널(101)에 재입사되어 반사되어 결상렌즈(208)를 통과하여 빔 스프리터(201)에 입사된다. 빔 스프리터(201)에 입사된 빛은 빔 스프리터(201)를 통과하여 CCD(207)에 입사되어 평판패널(101)에 대한 영상이 CCD(207)에 촬상된다.In the inspection apparatus 200 of the seventh exemplary embodiment, light incident from the light source 203 is reflected by the beam splitter 201, and the imaging lens 208 is incident on the flat panel 101 while serving as a projection lens. The light reflected by 101 is retroreflected by the retroreflective plate 205, re-entered by the flat panel 101, is reflected, and passes through the imaging lens 208 to be incident on the beam splitter 201. Light incident on the beam splitter 201 passes through the beam splitter 201 and is incident on the CCD 207 so that an image of the flat panel 101 is captured by the CCD 207.

이때 광원(203)의 빛은 렌즈(204)를 통하여 평행광으로 빔 스프리터(201)의 면에 수직하게 입사되고, 광원(203)의 빛이 입사되는 빔 스프리터(201)의 면에는 그리드(206)가 형성되거나, 설치된다. 또한 CCD로 빛이 출사되는 빔 스프리터(201)의 면에는 컷 오프 그리드(209)가 형성되거나 설치된다.At this time, the light of the light source 203 is incident perpendicularly to the plane of the beam splitter 201 as parallel light through the lens 204, and the grid 206 is formed on the plane of the beam splitter 201 where the light of the light source 203 is incident. ) Is formed or installed. In addition, a cut off grid 209 is formed or installed on a surface of the beam splitter 201 through which light is emitted to the CCD.

이와 같이 구성된 제7실시예에서 광원(203)의 빛은 그리드(206)를 통과하여 빔 스프리터(201)에 입사된다. 이때 그리드(206)는 빛이 통과하지 못하는 그리드 면과 빛이 통과하도록 그리드 면과 그리드 면 사이의 슬릿(slit)을 통과하기 때문에, 그리드(206)을 통과하는 빛은 슬릿을 통과한 빛이기 때문에 결국 재귀반사판(205)에 입사되는 빛은 재귀반사판(205)이 그리드가 형성되지 않는 균일한 반사면인 경우에도 도 16에 도시된 바와 같이 그리드가 형성된 것과 같이 그리드 형 재귀반사판 역활을 수행하게 된다.In the seventh embodiment configured as described above, light of the light source 203 passes through the grid 206 and is incident on the beam splitter 201. At this time, since the grid 206 passes through a slit between the grid surface and the grid surface so that light passes through the grid surface where light cannot pass, and the light passing through the grid 206 is light passing through the slit. Eventually, the light incident on the retroreflective plate 205 serves as a grid type retroreflective plate as shown in FIG. 16 even when the retroreflective plate 205 is a uniform reflective surface on which a grid is not formed. .

이와 같이 빔 스프리터(201)의 광원(203)의 빛의 입사면에 그리드(306)를 형성함으로써 균일 반사면을 갖는 재귀반사판(205)은 마치 반사면에 그리드가 형성된 것과 같이 작용을 하게 된다.As such, the grid 306 is formed on the incident surface of the light source 203 of the beam splitter 201 so that the retroreflective plate 205 having the uniform reflective surface acts as if the grid is formed on the reflective surface.

도 17은 본 발명의 제8실시예의 광경로도이다.17 is a light path diagram of an eighth embodiment of the present invention.

제8실시예는 빔 스프리터(201)의 결상 렌즈(208)의 대향면에 컷 오프 그리드(211)가 형성되거나 설치된 것으로 나머지 구성은 제7실시예와 동일하다.In the eighth embodiment, the cut-off grid 211 is formed or provided on the opposite surface of the imaging lens 208 of the beam splitter 201, and the rest of the configuration is the same as in the seventh embodiment.

광원(203)으로부터 발산된 빛은 집광렌즈(206)를 통하여 그리드(211)를 비추면, 광을 투사하는 투사렌즈 역활을 수행하는 결상렌즈(208)을 통하여 재귀반사판(205)에 투사되어, 그리드 영상이 멀리 떨어진 재귀반사판(205)이 마치 스크린처럼 그리드영상이 맺히게 되고, 다시 재귀 반사판에 맺인 그리드 영상은 결상렌즈(208)를 통하여 그리드(211)에 맺히게 되는 데, 이때 그리드(211)는 컷-오프(cut-off) 역활을 하게 됨으로써 검사대상인 평판패널(101)의 표면상태에따라 광로가 바뀌면서 표면정보를 얻을 수 있게 된다.The light emitted from the light source 203 is projected onto the retroreflective plate 205 through the image forming lens 208 which serves as a projection lens for projecting light when the grid 211 is illuminated through the condenser lens 206, The grid image is far away from the retroreflective plate 205 is formed as a grid image like a screen, and the grid image formed on the retroreflective plate is formed on the grid 211 through the image forming lens 208, wherein the grid 211 is By acting as a cut-off, the optical path is changed according to the surface state of the flat panel 101 to be inspected, thereby obtaining surface information.

이와 같이 구성된 제8실시예는 제7실시예와 동일한 효과를 창출하지만 빔 스프리터(201)의 한면에만 그리드를 설치하거나 형성하기 때문에 구조가 단순하다.The eighth embodiment configured as described above has the same effect as the seventh embodiment, but the structure is simple because the grid is installed or formed only on one side of the beam splitter 201.

도 18은 본 발명의 제9실시예의 광경로도이다.18 is a light path diagram of a ninth embodiment of the present invention.

제9실시예의 검사장치는 광원(203)과 빔 스프리트(201) 사이에 빔 스프리트(201)와 CCD(207) 사이에 편광필터(213), (215)들이 설치된 것을 제외하고는 도 17의 제8실시예와 동일한 구성을 하고 있다.In the inspection apparatus of the ninth embodiment, except that the polarization filters 213 and 215 are installed between the beam split 201 and the CCD 207 between the light source 203 and the beam split 201, the inspection apparatus of FIG. The configuration is the same as in the eighth embodiment.

이와 같이 편광필터(213), (215)들을 설치함으로써 CCD에 결상되는 영상은 평판패널(101)의 표면에 대한 영상만을 취득할 수 있어, 평판패널(101)이 투명필름인 경우에 내부의 영상과 표면영상이 오버랩되어 평판 표면과 내부의 영상이 혼재되는 현상을 방지할 수 있다.As such, the image formed on the CCD by providing the polarization filters 213 and 215 can acquire only the image of the surface of the flat panel 101, so that the internal image when the flat panel 101 is a transparent film. The superficial image may overlap with the surface image to prevent the plate surface and the image inside from being mixed.

도 19는 본 발명의 제10실시예의 사시도이다.19 is a perspective view of a tenth embodiment of the present invention.

제10실시예의 검사장치(300)는 손으로 잡을 수 있도록 손잡이(312)와 바닥에 거치시킬 수 있는 하부 몸체가 형성된 본체와 손잡이 상부에 설치된 광학장치로 이루어진다.The inspection apparatus 300 of the tenth embodiment includes a main body formed with a handle 312 and a lower body that can be mounted on the floor, and an optical device installed on the handle.

검사장치(300)는 평판패널에 광을 출사하기 위한 두 개의 광원(301), (303)과, 두개의 경통 내부에 각각 설치되는 대물렌즈군(305), (307)과, 대안렌즈군(309), (311)로 이루어지며, 경통 내부에는 제1실시예 등에 기술된 나이프 에지가 설치된다.The inspection apparatus 300 includes two light sources 301 and 303 for emitting light to the flat panel, objective lens groups 305 and 307 respectively installed in the two barrels, and an alternative lens group ( 309) and 311, and the knife edge described in the first embodiment is provided inside the barrel.

또한 검사장치(300)에 설치된 광원(301), (303)은 제1실시예와 동일한 광경로를 구성하기 위하여 빛을 경통 내부로 출사시키고, 경통내부로 출사된 빛은 집광렌즈를 통하여 대물렌즈군(307), (309)의 제2주점에 설치된 나이프 에지에서 반사되어 경통을 통하여 평판패널로 조사되도록 구성될 수 있다.In addition, the light sources 301 and 303 installed in the inspection apparatus 300 emit light into the barrel to form the same optical path as in the first embodiment, and the light emitted into the barrel is the objective lens through the condenser lens. It may be configured to be reflected from the knife edge provided in the second main point of the group 307, 309 to be irradiated to the flat panel through the barrel.

또한 검사장치(300)는 재귀반사판이 설치되지 않은 상태를 도시하고 있어, 검사대상인 평판패널에 경사지게 재귀반사판을 설치하여야 한다. 그러나, 검사장치(300)에 재귀반사판을 부착시켜 평판패널에서 반사된 빛을 검사장치(300)에 설치된 재귀반사판에서 재귀반사시켜 평판패널로 입사하도록 구성할 수 있다. In addition, the inspection apparatus 300 shows a state in which the retroreflective plate is not installed, and the retroreflective plate should be inclined on the flat panel to be inspected. However, the retroreflective plate may be attached to the inspection apparatus 300 so that the light reflected from the flat panel is retroreflected by the retroreflective plate installed in the inspection apparatus 300 to be incident on the flat panel.

도 20은 본 발명의 제11실시예의 사시도이다.20 is a perspective view of an eleventh embodiment of the present invention.

제11실시예는 광원(803)으로부터 빛이 집광렌즈(805)를 통하여 하프 미러(half mirror)(807)에서 반사되어 불투명 평판 패널(809)에서 반사되어 재귀반사판(801)에 입사되고, 재귀반사판(801)에서 재귀반사된 빛은 평판패널(809)에서 반사되어 하프 미러(807)를 투과하여 관찰자의 눈으로 입사되도록 하는 것으로, 간단한 구성에 의하여 평판패널을 검사할 수 있도록 하기 위한 장치이다. In the eleventh embodiment, the light from the light source 803 is reflected by the half mirror 807 through the condenser lens 805, reflected by the opaque flat panel 809, and incident on the retroreflective plate 801, and recursively. The light retroreflected by the reflector 801 is reflected by the flat panel 809 to pass through the half mirror 807 to be incident to the observer's eye, and is a device for inspecting the flat panel by a simple configuration. .

도 21은 본 발명의 제12실시예의 사시도이다.21 is a perspective view of a twelfth embodiment of the present invention.

제12실시예는 제11실시예의 불투명 평판패널(809) 대신에 투명 평판패널(810)을 사용한다는 점을 제외하고는 동일한 구성 및 원리가 적용된다.The twelfth embodiment applies the same configuration and principle except that the transparent flat panel 810 is used instead of the opaque flat panel 809 of the eleventh embodiment.

광원(803)으로부터 빛은 하프미러(807)에 의하여 반사되어 투명 평판패널(810)을 투과하여 재귀반사판(801)에서 재귀반사된 후 다시 투명 평판패널(810)을 투과하여 하프미러(807)를 투과하여 관찰자의 눈으로 입사된다.The light from the light source 803 is reflected by the half mirror 807, passes through the transparent flat panel 810, and is retroreflected by the retroreflective plate 801, and then passes through the transparent flat panel 810, and then the half mirror 807. Penetrates and enters the observer's eye.

도 22는 본 발명의 제13실시예의 광경로도이고, 도 23의 (a)는 점광원 LED의 배치도이고, (b)는 라인 LED의 배치도이고, 도 24의 (a), (b)는 부분 전반사 미러에서 반사되는 광원의 형태를 도시한 구성도이다.FIG. 22 is an optical path diagram of a thirteenth embodiment of the present invention, FIG. 23 (a) is a layout view of a point light source LED, (b) is a layout view of a line LED, and FIGS. 24 (a) and (b) are partial views. It is a block diagram which shows the shape of the light source reflected by a total reflection mirror.

도 22에 도시된 제13실시예는 광원(901)으로 도 23의 (a)에 도시된 발광형태의 점광원 LED들을 사용하거나, 도 23의 (b)에 도시된 발광형태의 라인 LED들을 사용하고, 이를 집광렌즈(903)를 통하여 부분 전반사 미러(905)에서 반사시키도록 하여 대물렌즈(911)를 통하여 불투명 평판 패널(917)에서 재귀반사판(919)으로 반사시키고, 재귀반사판(919)에서 재귀반사된 빛을 대물렌즈(911)를 통하여 부분 전반사 미러(905)를 통과하여 대물렌즈(913)를 통고하시켜 영역(area) CCD(915)에 입사되도록 하는 것이다.    The thirteenth embodiment shown in FIG. 22 uses the point light source LEDs in the light emitting form shown in FIG. 23A as the light source 901, or the line LEDs in the light emitting form shown in FIG. 23B. Then, it is reflected by the partial reflection mirror 905 through the condenser lens 903 and reflected from the opaque flat panel 917 to the retroreflective plate 919 through the objective lens 911, and from the retroreflective plate 919. The retroreflected light is passed through the partial total reflection mirror 905 through the objective lens 911 to pass through the objective lens 913 to be incident on the area CCD 915.

이때 부분 전반사 미러(905)에서 반사되는 반사광의 형태는 도 23(a)의 광원일 때에는 도 24의 (a)와 같은 형태이고, 도 23의 (b)의 광원일 때에는 도 24의 (b)와 같은 형태로 반사되어 대물 렌즈(911)에 입사된다. At this time, the form of the reflected light reflected by the partial reflection mirror 905 is the same as that of FIG. 24A when the light source of FIG. 23A is used, and FIG. 24B when the light source of FIG. 23B is used. The light is reflected in the form as described above and incident on the objective lens 911.

이때 부분 전반사 미러(905)는 도 23의 (a)의 광원이 입사될 때에는 광원과 동일 형태로 투과부분이 격자상의 그리드와 같이 형성되고, 투과부분으로 둘러싸이는 사각형의 반사부분이 형성된다. 도 23의 (b)의 광원이 입사될 때에는 광원과 동일 형태로 라인 형상으로 투과부분과 반사부분이 형성되도록 하여 영상의 그라디언트를 증대시킨다.In this case, when the light source of FIG. 23 (a) is incident, the partially total reflection mirror 905 has the same shape as that of the light source, and the transmissive portion is formed like a lattice grid, and a rectangular reflective portion surrounded by the transmissive portion is formed. When the light source of FIG. 23B is incident, the transmissive portion and the reflective portion are formed in a line shape in the same shape as the light source to increase the gradient of the image.

도 25는 본 발명의 제14실시예의 구성도이다.25 is a configuration diagram of a fourteenth embodiment of the present invention.

제14실시예는 제1실시예의 대안렌즈(110)가 투과스크린(114)으로 대체된 것으로 한번에 넓은 면적을 투과스크린을 통해 다양하게 볼 수 있으며, 필요에 따라서 관심부분을 집중적으로 확인할 수 있어 현장 적용에 효과적이다.In the fourteenth embodiment, the alternative lens 110 of the first embodiment is replaced by the transmission screen 114, and a wide area can be viewed through the transmission screen at a time, and the area of interest can be intensively identified as necessary. Effective for application

다른 구성부분은 도 5의 구성과 동일하기 때문에 동일한 부호를 부여하고, 이에 대한 설명은 생략하기로 한다.Since other components are the same as those in FIG. 5, the same reference numerals are used, and description thereof will be omitted.

도 26은 본 발명의 제14실시예가 현장에 설치된 구성도이다.26 is a configuration diagram in which the fourteenth embodiment of the present invention is installed in the field.

자동검사장치(931)에 의하여 평판패널(101)의 변형부가 감지되면 경고등(937)이 점등되게 되고, 이와 같이 경고등(937)이 점등되게 되면 좌측의 검사자(937)는 제14실시예의 검사장치(933)를 통하여 재귀반사판(103)에서 재귀반사된 빛에 의하여 평판패널(101)을 검사하게 되고, 우측 검사자(939)는 제14실시예의 검사장치(935)를 통하여 재귀반사판(103')에서 재귀반사된 빛에 의하여 평판패널(101)을 검사하게 된다.When the deformation part of the flat panel 101 is detected by the automatic inspection device 931, the warning light 937 is turned on. When the warning light 937 is turned on, the inspector 937 on the left side is the inspection device of the fourteenth embodiment. The flat panel 101 is inspected by the retroreflected light from the retroreflective plate 103 through 933, and the right examiner 939 passes through the retroreflective plate 103 ′ through the inspection device 935 of the fourteenth embodiment. The flat panel 101 is inspected by the retroreflected light at.

Claims (17)

평판패널에 빛을 입사시키고, 상기 평판패널을 투과하거나 상기 평판패널에서 반사된 빛을 재귀반사판에 의하여 상기 평판패널에 재귀반사시켜 상기 평판패널을 검사하는 평판패널 검사장치에 있어서:A flat panel inspection apparatus for inspecting the flat panel by injecting light into the flat panel and retroreflecting the light transmitted through the flat panel or reflected from the flat panel to the flat panel by means of a retroreflective plate. 상기 평판패널을 향하여 빛을 발산하는 적어도 하나 이상의 광원들;At least one light source for emitting light toward the flat panel; 상기 광원들로부터 발산된 빛의 광축을 따라 상기 평판패널과 결상부 사이에 설치되는 적어도 하나 이상의 결상렌즈들로 이루어진 결상렌즈군을 포함하는 것을 특징으로 하는 평판패널 검사장치.And an imaging lens group including at least one imaging lens disposed between the flat panel and the imaging unit along an optical axis of light emitted from the light sources. 청구항 1에서, 상기 평판패널에 형성된 변형부에 의하여 불규칙하게 반사 또는 굴절된 빛이 결상부에 입사되는 것을 차단시키는 나이프 에지(knife edge)를 더 포함하는 것을 특징으로 하는 평판패널 검사장치.The flat panel inspecting apparatus of claim 1, further comprising a knife edge that blocks light that is irregularly reflected or refracted by the deformable portion formed on the flat panel from being incident on the image forming portion. 청구항 1에서, 상기 결상부는 사람의 눈 또는 에어리어(area)CCD인 것을 특징으로 하는 평판패널 검사장치.The flat panel inspection apparatus of claim 1, wherein the imaging unit is a human eye or an area CCD. 청구항 2에서, 상기 결상렌즈군의 제2주점에 상기 나이프 에지가 설치되며, 상기 나이프 에지는 상기 광원으로부터 입사된 빛을 상기 광축에 평행하게 반사하도록 상기 광축에 경사지게 설치되는 것을 특징으로 하는 평판패널 검사장치.The flat panel according to claim 2, wherein the knife edge is provided at a second main point of the imaging lens group, and the knife edge is inclined on the optical axis to reflect light incident from the light source in parallel to the optical axis. Inspection device. 청구항 1에서, 상기 결상렌즈군의 제2주점에 하프미러(half mirror)가 설치되어 상기 광원으로부터 입사된 빛을 상기 평판패널로 반사시키는 것을 특징으로 하는 평판패널 검사장치. The flat panel inspecting apparatus of claim 1, wherein a half mirror is provided at a second main point of the imaging lens group to reflect light incident from the light source to the flat panel. 청구항 1에서, 상기 결상렌즈군은 상기 광축에 복수개 설치되며, 상기 결상렌즈군의 제2주점에 설치되는 나이프 에지를 더 포함하고, 상기 나이프 에지는 상기 광원으로부터 빛을 입사받아 상기 광축에 평행하게 반사시켜 상기 평판패널에 입사시키는 것을 특징으로 하는 평판패널 검사장치.The method of claim 1, wherein the imaging lens group is provided in the plurality of the optical axis, and further comprises a knife edge is provided on the second main point of the imaging lens group, the knife edge is received from the light source in parallel to the optical axis And reflecting the light and entering the flat panel. 단위길이를 갖는 단위 평판패널들이 주기적으로 반복 이동될 때, 상기 단위 평판패널들을 투과하거나 상기 평판패널에서 반사된 빛을 재귀반사판에 의하여 상기 단위 평판패널에 재귀반사시켜 상기 단위 평판패널을 검사하는 평판패널 검사장치에 있어서:When unit flat panel panels having a unit length are periodically moved, the flat plate inspecting the unit flat panel by retroreflecting light transmitted through the unit flat panel or reflected from the flat panel to the unit flat panel by a retroreflective plate In the panel inspection device: 상기 단위 평판패널에 빛을 발산시키는 적어도 하나 이상의 광원들;At least one light source for emitting light to the unit flat panel; 상기 단위 평판패널들의 이동주기를 검출하는 검출수단; Detection means for detecting a movement period of the unit flat panel; 상기 광원들을 상기 검출수단에 의하여 검출되는 이동주기에 동기시켜 상기 광원들을 점멸시키는 조명제어장치;An illumination control device for blinking the light sources in synchronization with the movement period detected by the detection means; 상기 평판패널을 향하여 빛을 발산하는 적어도 하나 이상의 광원들;At least one light source for emitting light toward the flat panel; 상기 광원들로부터 발산된 빛의 광축을 따라 상기 단위 평판패널과 결상부들 사이에 설치되는 적어도 하나 이상의 결상렌즈들로 이루어진 결상렌즈군;An imaging lens group including at least one imaging lens disposed between the unit flat panel and the imaging units along an optical axis of light emitted from the light sources; 상기 단위 평판패널에 형성된 변형부에 의하여 불규칙하게 반사 또는 굴절된 빛이 결상부에 입사되는 것을 차단시키는 나이프 에지(knife edge)를 포함하는 것을 특징으로 하는 평판패널 검사장치.And a knife edge for blocking light from being irregularly reflected or refracted by the deforming part formed on the unit flat panel from being incident on the image forming part. 청구항 1내지 8 중 적어도 어느 한 항에 있어서, 상기 재귀반사판은 띄형상으로 입사된 각도로 빛을 재귀반사시키는 반사부와 띄 형상으로 빛을 흡수하는 그리드부가 교대로 형성된 그리드 형 재귀반사판이고, 상기 나이프 에지는 빛이 통과하지 않도록 띄 형상으로 설치되는 그리드부와 상기 그리드부들 사이에 슬릿(slit)들로 이루어진 컷-오프 그리드인 것을 특징으로 하는 평판패널 검사장치. The retroreflective plate according to any one of claims 1 to 8, wherein the retroreflective plate is a grid type retroreflective plate formed by alternating reflection parts for retroreflecting light at angles incident in a space shape and grid portions for absorbing light in a space shape. The knife edge is a flat panel inspection apparatus, characterized in that the cut-off grid consisting of slits (slit) between the grid portion and the grid portion is installed in a floating shape so that light does not pass. 청구항 8에서, 상기 컷-오프 그리드는 상기 결상렌즈군의 초점에 설치되는 것을 특징으로 하는 평판패널 검사장치.The flat panel inspecting apparatus of claim 8, wherein the cut-off grid is installed at a focal point of the imaging lens group. 청구항 2에서, 상기 결상렌즈군과 상기 결상부 사이에는 빔 스프리터가 설치되며, 상기 빔 스프리터는 상기 광원으로부터 빛을 반사시켜 상기 광축에 평행광을 형상하고, 상기 결상렌즈군으로로부터 입사되는 빛을 투과시켜 상기 결상부에 입사시키며, 상기 빔 스프리터의 상기 광원과 대향면과 상기 결상부의 대향면에는 빛을 투과시키는 슬릿과 흡수하는 그리드부가 교대로 반복 형성되는 것을 특징으로 하는 평판 패널 검사장치.3. The beam splitter is disposed between the imaging lens group and the imaging unit. The beam splitter reflects light from the light source to form parallel light on the optical axis, and receives light incident from the imaging lens group. And a light-transmitting slit and an absorbing grid portion are alternately formed on the opposing surface of the beam splitter and the opposing surface of the beam splitter and the opposing surface of the beam splitter. 청구항 2에서, 상기 결상렌즈군과 상기 결상부 사이에는 빔 스프리터가 설치되며, 상기 빔 스프리터는 상기 광원으로부터 빛을 반사시켜 상기 광축에 평행광을 형상하고, 상기 결상렌즈군으로부터 입사되는 빛을 투과시켜 상기 결상부에 입사시키며, 상기 빔 스프리터의 상기 결상렌즈의 대향면에는 빛을 투과시키는 슬릿과 흡수하는 그리드부가 교대로 반복 형성되는 것을 특징으로 하는 평판 패널 검사장치.The beam splitter is disposed between the imaging lens group and the imaging unit, and the beam splitter reflects light from the light source to form parallel light on the optical axis, and transmits light incident from the imaging lens group. And an incident surface of the beam splitter, wherein a slit for transmitting light and a grid portion for absorbing light are alternately repeatedly formed. 청구항 8 또는 9에서, 상기 광원과 상기 빔 스프리터 사이와, 상기 결상부와 상기 빔 스프리터 사이에는 편광판들이 각각 설치되는 것을 특징으로 하는 평판 패널 검사장치.The flat panel inspection apparatus according to claim 8 or 9, wherein polarizing plates are respectively provided between the light source and the beam splitter and between the image forming unit and the beam splitter. 청구항 1 내지 7 중 적어도 어느 한 항에 있어서, 상기 재귀반사판은 상기 평판패널 검사장치에 설치되는 것을 특징으로 하는 평판패널 검사장치.The flat panel inspecting apparatus according to any one of claims 1 to 7, wherein the retroreflective plate is provided in the flat panel inspecting apparatus. 청구항 1 내지 7 중 적어도 어느 한 항에 있어서, 상기 광원은 복수개의 LED들이 이격되어 배열된 것을 특징으로 하는 평판패널 검사장치.The flat panel inspection apparatus according to any one of claims 1 to 7, wherein the light source is arranged with a plurality of LEDs spaced apart from each other. 청구항 1 내지 7 중 적어도 어느 한 항에 있어서, 상기 광원은 라인(line) LED들이 이격되어 배열된 것을 특징으로 하는 평판패널 검사장치.The flat panel inspection apparatus according to any one of claims 1 to 7, wherein the light source is arranged with line LEDs spaced apart from each other. 청구항 14 또는 15에서, 상기 광원의 빛을 집광시키는 집광렌즈와, 상기 집광렌즈에 집광된 빛이 도달되는 부분에만 전반사 미러부가 형성되고, 나머지 부분으로는 빛이 투과되도록 형성된 부분 전반사 미러가 더 설치되는 것을 특징으로 하는 평판패널 검사장치. 15. The method of claim 14 or 15, wherein the condenser lens for condensing the light of the light source, and the total reflection mirror portion is formed only in the portion where the light collected by the condensing lens is reached, the remaining portion is further provided a partial total reflection mirror formed to transmit light Flat panel inspection apparatus characterized in that the. 청구항 7에서, 상기 검출수단은 엔코더 또는 광마우스인 것을 특징으로 하는 평판패널 검사장치. The flat panel inspection apparatus according to claim 7, wherein the detection means is an encoder or an optical mouse.
PCT/KR2010/009386 2010-06-04 2010-12-28 Device for inspecting flat panel Ceased WO2011152605A1 (en)

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