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WO2011035509A1 - Cooling machine - Google Patents

Cooling machine Download PDF

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Publication number
WO2011035509A1
WO2011035509A1 PCT/CN2009/075482 CN2009075482W WO2011035509A1 WO 2011035509 A1 WO2011035509 A1 WO 2011035509A1 CN 2009075482 W CN2009075482 W CN 2009075482W WO 2011035509 A1 WO2011035509 A1 WO 2011035509A1
Authority
WO
WIPO (PCT)
Prior art keywords
chute
cooling machine
machine according
inlet end
belt cooling
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/CN2009/075482
Other languages
French (fr)
Chinese (zh)
Inventor
高玉宗
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Individual
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Publication of WO2011035509A1 publication Critical patent/WO2011035509A1/en
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D15/00Handling or treating discharged material; Supports or receiving chambers therefor
    • F27D15/02Cooling
    • F27D15/0206Cooling with means to convey the charge
    • F27D15/0213Cooling with means to convey the charge comprising a cooling grate
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B7/00Hydraulic cements
    • C04B7/36Manufacture of hydraulic cements in general
    • C04B7/43Heat treatment, e.g. precalcining, burning, melting; Cooling
    • C04B7/47Cooling ; Waste heat management
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P40/00Technologies relating to the processing of minerals
    • Y02P40/10Production of cement, e.g. improving or optimising the production methods; Cement grinding
    • Y02P40/121Energy efficiency measures, e.g. improving or optimising the production methods

Definitions

  • the invention relates to a material cooling and conveying device, in particular to a belt cooling machine for cooling materials after firing in a metallurgical chemical industry and a cement building material industry. Background technique
  • the cooling machine is an indispensable important equipment in the metallurgical chemical industry and cement building materials calcination system. Its main function is to cool the hot materials burned in the rotary kiln to the temperature allowed by the subsequent transportation, storage and grinding processes to ensure normal continuous production; at the same time, the cooling machine is still a heat exchange device, requiring materials The heat contained in the interior is maximized for recycling and utilization to improve the thermal efficiency of the system and save energy.
  • the conveying method relies on the pushing device to push the material to advance along the boring bed with a certain thickness of the material layer, and the cold air passes through the material layer for heat exchange to ensure the cooling effect.
  • Such a transmission method requires the grate cooler to reach a certain length in the transmission direction to ensure the discharge temperature, resulting in a large fuselage body, a large floor space, a large number of moving parts, high power consumption, and high running cost.
  • the grate cooler has a large body, a large floor space, a large number of moving parts, high power consumption, and high running cost
  • the present invention provides a belt cooling machine, which has a compact structure. Saves floor space, consumes less energy, and greatly reduces operating costs.
  • a sling cooler includes a boring machine and a chute disposed along a material conveying direction, the boring machine is provided with a cooling device, and the chute includes a chute inlet end, a chute body and a chute outlet end, and the chute inlet end Located below the outlet end of the trampoline, the chute is provided with a cooling device for cooling the material inside the chute.
  • the chute is a chute with an adjustable angle and/or thickness, the angle is an inner angle between the lower panel of the chute and the horizontal plane, the thickness is the distance between the upper and lower plates of the chute and/or the left and right panels of the chute The distance between the chutes is a channel surrounded by upper, lower, left and right panels of the chute.
  • the angle of the chute is greater than the stacking angle of the material, less than or equal to 90 degrees.
  • the angle of the chute is greater than the friction angle between the material and the lower panel of the chute, less than or equal to 90 degrees.
  • the distance between the upper and lower plates of the chute is not less than the material thickness of the trampoline.
  • the distance between the left and right panels of the chute gradually increases from the inlet end of the chute to the outlet end of the chute.
  • the chute is provided with a cooling device comprising upper and lower venting holes for ventilating and non-leakable chutes respectively on the chute and the lower plate, a closed chute upper plenum arranged above the chute, and a closed ventilating groove disposed under the chute
  • the chute lower chamber and the chute fan are configured to provide cooling air for the material inside the chute through the chute lower chamber and the lower venting hole of the chute, and the hot air after the heat exchange is discharged into the chute upper chamber through the vent hole on the chute.
  • the upper and lower plates of the chute are parallel to each other, and the venting holes under the chute are distributed in the middle of the lower panel of the chute, and the venting hole under the chute closest to the chute outlet end is located at a distance from the lower plate of the chute to the outlet end of the chute is larger than the upper and lower plates of the chute the distance between.
  • the vertical distance from the venting opening of the chute closest to the inlet end of the chute to the inlet end of the chute is greater than the distance between the upper and lower plates of the chute.
  • a wind lock device capable of leaking material and not being ventilated is disposed at the outlet end of the chute.
  • the chute upper chamber is provided with an air outlet.
  • the trampoline is provided with a cooling device comprising a trampoline chamber connected to the rotary kiln on the trampoline, a closed trampoline downwind chamber disposed under the trampoline, and a quenching fan, the quenching wind
  • the machine is used for supplying cooling air to the material of the trampoline through the trampoline lower air chamber, and after entering the air chamber through the heat exchange, the trampoline wind chamber is connected with the chute upper wind chamber or the trampoline air chamber is independent of The chute upper wind chamber.
  • the sling cooler further includes a catch for ejecting the bulk material, the inlet end of the raft being located below the exit end of the trampoline and above the inlet end of the chute.
  • An unloader is disposed at the outlet end of the chute.
  • the unloader is a rotary discharge device, an electromagnetic vibration discharge device or a scraper.
  • the belt cooling machine further includes a level gauge for detecting the material level at the inlet end of the chute, and feeding back the test result to the unloader.
  • the utility model relates to a belt cooling machine, comprising a chute and a cooling device, wherein the chute comprises a chute inlet end, a chute body and a chute outlet end, the chute inlet end is located below the discharge end of the rotary kiln, and the cooling device is used for cooling the chute Internal material.
  • the chute is a chute with an adjustable angle and/or thickness, the angle is an inner angle between the lower panel of the chute and the horizontal plane, the thickness is the distance between the upper and lower plates of the chute and/or the left and right panels of the chute The distance between the chutes is a channel surrounded by upper, lower, left and right panels of the chute.
  • the angle of the chute is greater than the stacking angle of the material, less than or equal to 90 degrees.
  • the angle of the chute is greater than the friction angle between the material and the lower panel of the chute, less than or equal to 90 degrees.
  • the distance between the left and right panels of the chute gradually increases from the inlet end of the chute to the outlet end of the chute.
  • the cooling device comprises upper and lower venting holes of the chute which can be ventilated and can not be leaked respectively on the upper and lower plates of the chute, and a chute upper chamber connected with the rotary kiln is arranged above the chute, and the closed chute is arranged below the chute
  • the plenum chamber and the chute fan are configured to provide cooling air for the material inside the chute through the ventilating chamber of the chute and the venting hole under the chute, and the hot air after the heat exchange is discharged into the plenum of the chute through the vent hole of the chute.
  • the upper and lower plates of the chute are parallel to each other, and the venting holes under the chute are distributed in the middle of the lower panel of the chute, and the venting hole under the chute closest to the chute outlet end is located at a distance from the lower plate of the chute to the outlet end of the chute is larger than the upper and lower plates of the chute the distance between.
  • the vertical distance from the venting opening of the chute closest to the inlet end of the chute to the inlet end of the chute is greater than the distance between the upper and lower plates of the chute.
  • a wind lock device capable of leaking material and not being ventilated is disposed at the outlet end of the chute.
  • the chute upper chamber is provided with an air outlet.
  • the sling cooler further includes a rafter for picking up the bulk material, the inlet end of the raft being located below the discharge end of the rotary kiln and above the inlet end of the chute.
  • An unloader is disposed at the outlet end of the chute.
  • the belt cooling machine further includes a level gauge for detecting the material level of the inlet end of the chute, and feeding back the detection result to the unloader.
  • the invention provides a sling cooler, which comprises a boring machine and a chute arranged along the material conveying direction, wherein the material enters the chute after being quenched by the boring machine, and the chute slams the material to the non-pushing device and relies on its own gravity Under the sliding process, the cooling device cools the material inside the chute during the sliding process to achieve the cooling effect. Therefore, the grate cooler which is also carried out on a trampoline with respect to the slow cooling process has a compact structure and space saving, and the chute section does not require a pushing device, which can consume less and lower the running cost.
  • the chute is a chute with an adjustable angle and/or thickness, and the distance between the upper and lower plates of the chute is adjusted to be not less than the thickness of the material on the trampoline.
  • the purpose is to ensure the residence time of the material inside the chute, thereby ensuring Cooling effect; adjust the angle of the chute to the material stacking angle and 90 degrees (including 90 degrees) or adjust to the friction angle between the material and the lower panel of the chute and 90 degrees (including 90 degrees), which is good for the material down. slide.
  • the distance between the left and right panels of the chute gradually increases from the inlet end of the chute to the outlet end of the chute, firstly, the thickness of the material layer is ensured to be uniform, and secondly, the residence time of the material in the chute is ensured, thereby ensuring cooling. effect.
  • the upper and lower plates of the chute are respectively provided with upper and lower venting holes of the chute which can be ventilated and can not be leaked, so that the cooling air provided by the chute fan can enter the chute and exchange heat with the materials, and at the same time ensure that the materials do not leak through the vent holes. Drop it.
  • venting hole under the chute is distributed in the middle of the lower panel of the chute, and the venting hole under the chute closest to the chute outlet end is located at a distance from the lower panel of the chute to the outlet end of the chute, which is greater than the distance between the upper and lower plates of the chute, so that the inside of the chute is entered.
  • the heat is recovered from the vent hole of the chute into the upper air chamber of the chute to avoid heat discharge directly from the outlet end of the chute; further, the vertical distance from the venting hole of the chute closest to the inlet end of the chute to the inlet end of the chute is greater than that of the chute.
  • the distance between the upper and lower plates allows the cooling air entering the chute to exchange heat with the material and then enters the chute upper chamber from the vent hole of the chute for heat recovery, although the hot air directly discharged from the inlet end of the chute can also be used for heat. Recycling, but heat recovery is inefficient and affects the cooling effect on the material.
  • the chute upper chamber can be an independent plenum or connected to the trampoline plenum.
  • an air exhaust opening is opened on the upper air chamber of the chute for discharging hot air after heat exchange; when the upper air chamber of the chute is connected with the wind chamber of the trampoline, the hot air discharged from the chute is mixed into the trampoline to discharge The hot air enters the rotary kiln together.
  • the air outlet of the chute can also be provided with an air outlet, so that some of the hot air discharged from the chute is mixed into the rotary kiln and the other part is discharged through the exhaust vent.
  • the belt cooling machine further comprises a rafter for scooping out the bulk material to be entered into the chute.
  • an unloader is arranged at the outlet end of the chute for controlling the discharge, and the residence time of the material in the chute is controlled by controlling the discharge to ensure that the material is sufficiently cooled.
  • the belt cooling machine further includes a level gauge for detecting the material level at the inlet end of the chute, and feeding back the test result to the unloader for providing a basis for discharging.
  • the invention also provides a sling cooler, comprising a chute and a cooling device, wherein the inlet end of the chute is located below the discharge end of the rotary kiln, and the material directly enters the chute for cooling, and the sling cooler is mainly for materials that do not require quenching.
  • the chute holds the material without any pushing device, and the material slides downward by its own gravity.
  • the cooling device cools the material inside the chute to achieve the cooling effect.
  • the space for the belt cooling machine is further reduced, and the entire belt cooling machine does not require a pushing device, which further reduces energy consumption and greatly reduces operating costs.
  • the chute is an angle and/or thickness adjustable chute, adjusting the angle of the chute to a material accumulation angle of 90 degrees (including 90 degrees) or adjusting the friction angle between the material and the lower panel of the chute and 90 degrees. Between (including 90 degrees), it helps the material to slide down.
  • the distance between the left and right panels of the chute gradually increases from the inlet end of the chute to the outlet end of the chute, firstly, the thickness of the material layer is ensured to be uniform, and secondly, the residence time of the material in the chute is ensured, thereby ensuring cooling. effect.
  • the upper and lower slabs of the chute are respectively provided with upper and lower venting holes which can be ventilated and can not be leaked, so that the cooling air provided by the chute fan can enter the chute and exchange heat with the materials, and at the same time ensure that the materials do not leak through the vent holes. .
  • venting hole under the chute is distributed in the middle of the lower panel of the chute, and the venting hole under the chute closest to the chute outlet end is located at a distance from the lower panel of the chute to the outlet end of the chute, which is greater than the distance between the upper and lower plates of the chute, so that the inside of the chute is entered.
  • the heat is recovered from the vent hole of the chute into the upper air chamber of the chute to avoid heat discharge directly from the outlet end of the chute; further, the vertical distance from the venting hole of the chute closest to the inlet end of the chute to the inlet end of the chute is greater than that of the chute.
  • the distance between the upper and lower plates allows the cooling air entering the chute to exchange heat with the material and then enters the chute upper chamber from the vent hole of the chute for heat recovery, although the hot air directly discharged from the inlet end of the chute can also be used for heat. Recycling, but heat recovery is inefficient and affects the cooling effect on the material.
  • the chute chamber of the chute communicates with the rotary kiln, and the hot air discharged through the chute is returned to the rotary kiln for reuse.
  • the exhaust chamber of the chute can also be provided with an exhaust vent, and a part of the hot air discharged through the chute is returned to the rotary kiln for reuse, and another part is The exhaust vent is discharged.
  • the belt cooling machine further comprises a rafter for scooping out the bulk material to be entered into the chute.
  • an unloader is arranged at the outlet end of the chute for controlling the discharge, and the residence time of the material in the chute is controlled by controlling the discharge to ensure that the material is sufficiently cooled.
  • the belt cooling machine further includes a level gauge for detecting the material level at the inlet end of the chute, and feeding back the test result to the unloader for providing a basis for discharging.
  • FIG. 1 is a schematic front view showing the structure of an embodiment of the present invention
  • FIG. 2 is a schematic diagram showing the structure of a right view according to another embodiment of the present invention.
  • FIG. 3 is a schematic front view showing the structure of a third embodiment of the present invention.
  • Figure 4 is a schematic view of the right side view of Figure 3. Examples of reference numerals are as follows:
  • FIG. 1 a schematic diagram of a front view of an embodiment of the present invention is shown.
  • the material 5 fired from the rotary kiln 1 is discharged on the belt cooler 2 for cooling.
  • the belt cooling machine 2 mainly comprises a boring machine 3 and a chute 4, and the inlet end of the chute is located below the outlet end of the shovel bed 3, so that the material 5 is cooled by the boring machine and then enters the chute 4 to continue cooling to the required temperature.
  • a trampoline chamber 31 communicating with the kiln head cover 11 of the rotary kiln 1 is disposed above the trampoline 3, and a closed trampoline downwind chamber 32 is disposed below the trampoline 3, and the quenching fan 33 passes through the trampoline downwind chamber 32.
  • the material 5 of the trampoline is supplied with cooling air for heat exchange, and the hot air after the heat exchange passes through the trampoline plenum 31 and the kiln head cover 11 to enter the rotary kiln 1.
  • the chute 4 is an angle-adjustable chute, and the inner angle between the lower panel of the chute and the horizontal plane can be selected according to the nature of the material and the space of the storage device. In the preferred case, the angle is at the stacking angle of the material (or the material and the chute)
  • the friction angle between the panels is selected from 90 degrees (including 90 degrees) to facilitate the sliding of the material to the outlet end of the chute;
  • the chute 4 is also a chute with adjustable thickness, that is, the chute can be adjusted by adjusting the upper panel 47 of the chute.
  • the distance between the lower plates is to ensure the residence time of the material inside the chute, so as to ensure the cooling effect.
  • the chute can be adjusted by adjusting the lower plate 48 of the chute or the left panel of the chute or the right panel of the chute according to the actual working conditions. thickness.
  • the upper and lower panels of the chute in this embodiment are parallel to each other, and the left and right panels of the chute are parallel to each other.
  • the distance between the left and right panels of the chute can be gradually increased from the inlet end of the chute to the outlet end of the chute. The purpose is to: firstly, ensure the thickness of the material layer is uniform, and secondly, to ensure the residence time of the material in the chute , thus ensuring the cooling effect.
  • a chute upper venting hole 471 and a chute lower venting hole 481 are provided on the upper and lower panels 47 and 48 of the chute, and a chute upper venting chamber 41 is provided above the chute, and a chute upper chamber 41 communicating with the trampoline plenum 31 is provided.
  • a closed chute plenum 42 is disposed underneath, and a chute fan 43 is further included for providing cooling air to the material 5 through the chute plenum 42 and the chute lower vent 481 into the chute 4, and passing the hot air after the heat exchange through the chute
  • the upper vent 471 is discharged into the chute upper chamber 41.
  • the chute lower vent 481 is distributed in the middle of the chute lower panel 48, and the vertical distance from the chute lower vent 481-1 to the inlet end closest to the chute inlet end is greater than the distance between the upper and lower plates of the chute, closest to the chute outlet.
  • the distance between the lower ventilating hole 481-2 of the chute along the lower panel of the chute to the outlet end is greater than the distance between the upper and lower plates of the chute, so that the cooling air entering the chute 4 and the material are subjected to sufficient heat exchange and then enter from the vent hole 471 of the chute.
  • Chute The air chamber prevents the cooling air entering the chute from being directly discharged from the inlet end of the chute and the outlet end of the chute.
  • the vertical distance from the venting opening 481-1 of the chute closest to the inlet end of the chute to the inlet end may be equal to or slightly smaller than the distance between the upper and lower plates of the chute, and the chute vent 481 closest to the chute outlet end. 2
  • the distance from the lower panel to the outlet end of the chute may be equal to or slightly smaller than the distance between the upper and lower plates of the chute. The reason is that, considering the thickness of the layer, the chute lower vent 481-1 to the chute inlet closest to the inlet end of the chute The vertical distance of the upper layer of the material at the end is greater than the distance between the upper and lower plates of the chute.
  • the lower venting opening 481-2 of the chute closest to the outlet end of the chute is larger than the chute along the lower layer of the chute to the outlet end. The distance between the lower plates is sufficient.
  • the chute upper chamber 41 communicates with the trampoline chamber 31, and the chute upper chamber 41 is provided with an air outlet 411, and the hot air after the cooling air and the chute internal material are sufficiently heat exchanged is discharged into the chute upper chamber through the chute upper vent 471. 41.
  • a part of the hot air is mixed into the rotary kiln 1 through the kiln head cover 11 and mixed with the heat exchanged by the material on the trampoline, and the other part is discharged through the exhaust 411.
  • the chute chamber 41 may not have an exhaust vent, and the hot air discharged through the chute is mixed into the hot air exchanged by the material on the trampoline and then returned to the rotary kiln through the kiln head cover 11.
  • the chute upper chamber 41 may be a separate upwind chamber that does not communicate with the trampoline plenum. At this time, the chute upper chamber 41 must have an exhaust vent 411 for discharging hot air.
  • the rotary discharge device 44 is disposed at the outlet end of the chute 4, and the conveying direction of the rotary discharge device 44 is consistent with the conveying direction of the material on the boring machine and the chute (as shown in Fig. 1), and may also be perpendicular to the material in the boring machine and the chute.
  • the upper conveying direction (Example 2, see Fig. 2), regardless of the conveying direction, can control the residence time of the material inside the chute by controlling the start and stop and conveying speed of the rotary unloading device to ensure that the material is sufficiently cooled.
  • a radar level gauge 46 is disposed vertically above the inlet end of the chute for detecting the level of the material at the inlet end of the chute, and feeding the test result back to the rotary unloading device 44, so that the unloading device 44 controls the unloading.
  • the choice of the level gauge is not limited to the radar level gauge. It can also be a ray level gauge and a pressure level gauge set at the corresponding positions, as long as the material level at the entrance of the chute can be detected.
  • the belt cooler 2 further includes a tweezers 45 for picking up large pieces of material, the inlet end of the tweezers 45 being located below the outlet end of the trampoline and above the inlet end of the chute, and a large block is formed in the side wall of the chute chamber 41 Feed outlet 412, the outlet end of the detent 45 extends to the bulk outlet 412, and the outlet end of the tweezers is lower than the inlet end of the tweezers, allowing bulk material to be discharged from the bulk outlet 412 by its own weight.
  • the tweezers used are not limited to this structure, and may be: the inlet end of the tweezers is located below the outlet end of the trampoline and above the inlet end of the chute, and the outlet end of the tweezers is located inside the chute chamber 41 of the chute.
  • the barb shape of the inlet end preferably, the outlet end of the tweezers is higher than the inlet end, at which time the bulk material is left on the tweezers, and the large piece of material on the tweezers is used along with the push-pull device matched with the tweezers In the direction perpendicular to the movement of the material, the large block outlet opened on the corresponding side wall of the chute upper chamber 41 is pushed out, and the large piece of material can be pulled back through the broken piece of material, and enters through the tweezers. Chute 4.
  • the working process of the belt cooling machine in Embodiment 1 and Embodiment 2 is as follows:
  • the material 5 fired in the rotary kiln 1 is discharged on the boring machine 3, and the chiller 33 supplies cooling air to the leeward lower chamber 32, and the cooling air passes through the slab contact material 5 so that the material 5 is at the inlet end from the boring machine. Cooling is carried out during the movement to the outlet end; then the material 5 is taken out from the outlet end of the trampoline 3 through the tweezers 45 to enter the chute 4, and the ejected bulk material is discharged from the bulk outlet 412.
  • the radar level gauge 46 is used to detect the material level at the inlet end of the chute, and feeds the information back to the rotary discharge device 44 at the outlet end of the chute.
  • the opening, stopping and conveying speed of the rotary unloading device 44 control the material 5 inside the chute 4.
  • the dwell time is to ensure the cooling effect, and the chute fan 43 supplies cooling air to the chute plenum 42.
  • the hot air passing through the chute vent 481 to contact the material 5 is discharged into the chute upper chamber 41 through the chute upper vent 471. Then, a part of the hot air is mixed into the rotary kiln 1 and the hot air discharged through the trampoline is returned to the rotary kiln 1, and a part of the hot air is discharged through the exhaust 411.
  • Fig. 3 is a front view showing the structure of the third embodiment of the present invention, and the main difference from the first embodiment and the second embodiment is that the tape cooler 2 of the present embodiment is mainly used for materials which do not require quenching.
  • the inlet end of the chute is located below the discharge end of the rotary kiln, so that the material 5 fired in the rotary kiln 1 directly enters the inside of the chute 4 from its discharge end.
  • the chute 4 includes a chute inlet end, a chute body and a chute outlet end. The material is cooled during the movement from the inlet end of the chute to the outlet end of the chute, and is discharged to the rotary discharge device 44 at the outlet end after reaching the required temperature.
  • the chute 4 is an angle-adjustable chute, and the angle between the lower panel of the chute and the horizontal plane can be selected according to the nature of the material and the space of the storage device. In the preferred case, the angle is at the stacking angle of the material (or the material and the lower panel of the chute) The choice between the friction angle and the 90 degree (including 90 degrees) is beneficial to the material sliding to the exit end of the chute.
  • the upper and lower plates of the chute in this embodiment are parallel to each other, and the distance between the left and right panels of the chute gradually increases from the inlet end of the chute to the outlet end of the chute (see FIG. 4), and the purpose thereof is:
  • the thickness of the material layer is uniform, and secondly, the residence time of the material in the chute is ensured, thereby ensuring the cooling effect.
  • a chute upper venting hole 471 and a chute lower venting hole 481 are provided, and a chute upper venting chamber 41 communicating with the kiln head cover 11 is disposed above the chute, and the chute upper chamber 41 is disposed above the chute
  • a chute plenum 42 is provided, and a chute fan 43 is further included for providing cooling air to the material 5 through the chute plenum 42 and the chute vent 481, and the hot air after the heat exchange is passed through the chute.
  • the vent hole 471 is discharged into the chute upper chamber 41, and the hot air entering the chute upper chamber is partially returned to the rotary kiln 1, and a part is discharged from the exhaust 411.
  • the chute lower vent 481 is distributed in the middle of the chute lower panel 48, and the vertical distance from the chute lower vent 481-1 to the inlet end closest to the chute inlet end is greater than the chute upper and lower plates.
  • the distance between the lower venting opening 481-2 of the chute closest to the chute outlet end is greater than the distance between the lower panel and the lower end of the chute, so that the cooling air entering the chute 4 and the material are sufficiently heated.
  • the vent hole 471 from the chute enters the chute
  • the plenum 41 prevents the cooling air entering the chute from being directly discharged from the inlet and outlet ends of the chute.
  • the vertical distance from the venting opening 481-1 of the chute closest to the inlet end of the chute to the inlet end may be equal to or slightly smaller than the distance between the upper and lower plates of the chute, and the chute vent 481 closest to the chute outlet end. 2
  • the distance from the lower panel to the outlet end of the chute may be equal to or slightly smaller than the distance between the upper and lower plates of the chute. The reason is that, considering the thickness of the layer, the chute lower vent 481-1 to the chute inlet closest to the inlet end of the chute The vertical distance of the upper layer of the material at the end is greater than the distance between the upper and lower plates of the chute.
  • the lower venting opening 481-2 of the chute closest to the outlet end of the chute is larger than the chute along the lower layer of the chute to the outlet end. The distance between the lower plates is sufficient.
  • the rotary discharge device 44 is disposed at the outlet end of the chute 4, and a radar level gauge 46 is disposed vertically above the inlet end of the chute, and a dice 45 for picking up large pieces of material is also included.
  • the inlet end of the tweezers 45 is located below the discharge end of the rotary kiln and above the inlet end of the chute.
  • the material 5 fired in the rotary kiln 1 is taken out from the discharge end through the tweezers 45 to directly enter the chute 4, and the bulk material to be discharged is discharged from the bulk material outlet 412, and the radar level gauge 46 is used.
  • the material of the inlet end of the chute is detected, and the information is fed back to the rotary discharge device 44 at the outlet end of the chute.
  • the opening, stopping and conveying speed of the rotary unloading device 44 control the residence time of the material 5 inside the chute 4 to ensure cooling.
  • the effect is that the chute fan 43 supplies cooling air to the chute plenum 42.
  • a wind lock device capable of leaking material and not being ventilated may be disposed at the outlet end of the chute. There is no longer a limit to the chute lower vent 481-2 closest to the chute outlet end.
  • the rotary discharge device 44 of the above three embodiments may be replaced by an electromagnetic vibration discharge device or a scraper.

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Abstract

A cooling machine (2) comprises a grate bed (3) and a chute (4) provided along the transport direction of materials. The grate bed (3) is provided with a cooling device. The chute (4) includes an inlet end, a body and an outlet end. The inlet end of the chute (4) is positioned under the outlet end of the grate bed (3). The chute (4) is provided with a cooling device to cool the materials (5) inside it. The cooling machine (2) has the advantages of compact structure, low energy consumption and low cost.

Description

冷却机  Cooler

技术领域 Technical field

本发明涉及一种物料冷却输送装置, 特别涉及一种用于冶金化工、 水泥建材行业烧成后 物料冷却的捂带冷却机。 背景技术  The invention relates to a material cooling and conveying device, in particular to a belt cooling machine for cooling materials after firing in a metallurgical chemical industry and a cement building material industry. Background technique

冷却机是冶金化工、 水泥建材煅烧系统中不可缺少的重要设备。 其主要的作用是将回转 窑烧成的炽热的物料冷却至后续的输送、 贮存和粉磨等工序所允许的温度, 以保证正常的连 续生产; 同时冷却机还是一个热交换装置, 要求对物料内所含热量进行最大限度的回收和利 用, 以提高系统的热效率, 节约能源。  The cooling machine is an indispensable important equipment in the metallurgical chemical industry and cement building materials calcination system. Its main function is to cool the hot materials burned in the rotary kiln to the temperature allowed by the subsequent transportation, storage and grinding processes to ensure normal continuous production; at the same time, the cooling machine is still a heat exchange device, requiring materials The heat contained in the interior is maximized for recycling and utilization to improve the thermal efficiency of the system and save energy.

伴随着科技的进步, 传统篦冷机的篦床已经由漏料发展到不漏料了, 无论是技术先进性 还是可靠性都上了新台阶。 但输送方式上还是依靠推动装置推动物料以一定的料层厚度沿篦 床前进, 冷风从料层穿过进行热交换, 确保冷却效果。 这样的传输方式要求篦冷机在传输方 向上达到一定长度, 才能保证出料温度, 致使篦冷机机身庞大、 占地面积大、 活动部件较多、 电耗高、 运行成本高。 发明内容  With the advancement of science and technology, the trampoline of the traditional grate cooler has been developed from leaking materials to no leakage, and both technological advancement and reliability have reached a new level. However, the conveying method relies on the pushing device to push the material to advance along the boring bed with a certain thickness of the material layer, and the cold air passes through the material layer for heat exchange to ensure the cooling effect. Such a transmission method requires the grate cooler to reach a certain length in the transmission direction to ensure the discharge temperature, resulting in a large fuselage body, a large floor space, a large number of moving parts, high power consumption, and high running cost. Summary of the invention

为解决现有技术中篦冷机机身庞大、 占地面积大、 活动部件多、 电耗高、 运行成本高的 问题, 本发明提供一种捂带冷却机, 该捂带冷却机结构紧凑、 节省占地空间、 耗能低、 极大 地降低了运行成本。  In order to solve the problems of the prior art, the grate cooler has a large body, a large floor space, a large number of moving parts, high power consumption, and high running cost, the present invention provides a belt cooling machine, which has a compact structure. Saves floor space, consumes less energy, and greatly reduces operating costs.

技术方案:  Technical solutions:

一种捂带冷却机, 包括有沿物料传输方向设置的篦床和溜槽, 所述篦床配有冷却装置, 所述溜槽包括有溜槽入口端、 溜槽本体和溜槽出口端, 所述溜槽入口端位于所述篦床的出口 端的下方, 所述溜槽配有用于冷却溜槽内部物料的冷却装置。  A sling cooler includes a boring machine and a chute disposed along a material conveying direction, the boring machine is provided with a cooling device, and the chute includes a chute inlet end, a chute body and a chute outlet end, and the chute inlet end Located below the outlet end of the trampoline, the chute is provided with a cooling device for cooling the material inside the chute.

所述溜槽为角度和 /或厚度可调的溜槽, 所述角度为溜槽下面板与水平面的内夹角, 所述 厚度为溜槽上、 下面板之间的距离和 /或溜槽左、 右面板之间的距离, 所述溜槽本体为由溜槽 上、 下、 左、 右面板围成的通道。  The chute is a chute with an adjustable angle and/or thickness, the angle is an inner angle between the lower panel of the chute and the horizontal plane, the thickness is the distance between the upper and lower plates of the chute and/or the left and right panels of the chute The distance between the chutes is a channel surrounded by upper, lower, left and right panels of the chute.

所述溜槽的角度大于物料的堆积角, 小于或等于 90度。  The angle of the chute is greater than the stacking angle of the material, less than or equal to 90 degrees.

所述溜槽的角度大于物料与溜槽下面板间的摩擦角, 小于或等于 90度。 所述溜槽上、 下面板之间的距离不小于所述篦床上的物料厚度。 所述溜槽左、 右面板之 间的距离沿从溜槽入口端到溜槽出口端的方向逐渐增大。 The angle of the chute is greater than the friction angle between the material and the lower panel of the chute, less than or equal to 90 degrees. The distance between the upper and lower plates of the chute is not less than the material thickness of the trampoline. The distance between the left and right panels of the chute gradually increases from the inlet end of the chute to the outlet end of the chute.

所述溜槽配有的冷却装置包括有分别在溜槽上、 下面板上开设的能通风不能漏料的溜槽 上、 下通风孔, 在溜槽上方设置的密闭的溜槽上风室, 溜槽下方设置的密闭的溜槽下风室, 以及溜槽风机, 所述溜槽风机用于通过溜槽下风室、 溜槽下通风孔为溜槽内部的物料提供冷 却空气, 经过热交换后的热风通过溜槽上通风孔排出进入溜槽上风室。  The chute is provided with a cooling device comprising upper and lower venting holes for ventilating and non-leakable chutes respectively on the chute and the lower plate, a closed chute upper plenum arranged above the chute, and a closed ventilating groove disposed under the chute The chute lower chamber and the chute fan are configured to provide cooling air for the material inside the chute through the chute lower chamber and the lower venting hole of the chute, and the hot air after the heat exchange is discharged into the chute upper chamber through the vent hole on the chute.

所述溜槽上、 下面板彼此平行, 所述溜槽下通风孔分布在所述溜槽下面板的中部, 最靠 近溜槽出口端的溜槽下通风孔沿溜槽下面板到溜槽出口端的距离大于溜槽上、 下面板之间的 距离。  The upper and lower plates of the chute are parallel to each other, and the venting holes under the chute are distributed in the middle of the lower panel of the chute, and the venting hole under the chute closest to the chute outlet end is located at a distance from the lower plate of the chute to the outlet end of the chute is larger than the upper and lower plates of the chute the distance between.

最靠近溜槽入口端的溜槽下通风孔到溜槽入口端的垂直距离大于溜槽上、 下面板之间的 距离。  The vertical distance from the venting opening of the chute closest to the inlet end of the chute to the inlet end of the chute is greater than the distance between the upper and lower plates of the chute.

所述溜槽出口端处设置有能漏料不能通风的锁风装置。  A wind lock device capable of leaking material and not being ventilated is disposed at the outlet end of the chute.

所述溜槽上风室设置有排风口。  The chute upper chamber is provided with an air outlet.

所述篦床配有的冷却装置包括有在篦床上方设置的与回转窑相连通的篦床上风室, 在篦 床下方设置的密闭的篦床下风室, 以及篦冷风机, 所述篦冷风机用于通过篦床下风室为篦床 上的物料提供冷却空气, 经过热交换后进入篦床上风室, 所述篦床上风室与所述溜槽上风室 相连通或者所述篦床上风室独立于所述溜槽上风室。  The trampoline is provided with a cooling device comprising a trampoline chamber connected to the rotary kiln on the trampoline, a closed trampoline downwind chamber disposed under the trampoline, and a quenching fan, the quenching wind The machine is used for supplying cooling air to the material of the trampoline through the trampoline lower air chamber, and after entering the air chamber through the heat exchange, the trampoline wind chamber is connected with the chute upper wind chamber or the trampoline air chamber is independent of The chute upper wind chamber.

所述捂带冷却机还包括有用于箅出大块物料的箅子, 所述箅子的入口端位于所述篦床出 口端的下方、 溜槽入口端的上方。  The sling cooler further includes a catch for ejecting the bulk material, the inlet end of the raft being located below the exit end of the trampoline and above the inlet end of the chute.

所述溜槽出口端处设置有卸料器。  An unloader is disposed at the outlet end of the chute.

所述卸料器为回转卸料装置、 电磁振卸料装置或刮料器。  The unloader is a rotary discharge device, an electromagnetic vibration discharge device or a scraper.

所述捂带冷却机还包括有用于检测溜槽入口端处物料料位的料位计, 并将检测结果反馈 给所述卸料器。 一种捂带冷却机, 包括溜槽和冷却装置, 所述溜槽包括有溜槽入口端、 溜槽本体和溜槽 出口端, 所述溜槽入口端位于回转窑出料端的下方, 所述冷却装置用于冷却溜槽内部物料。  The belt cooling machine further includes a level gauge for detecting the material level at the inlet end of the chute, and feeding back the test result to the unloader. The utility model relates to a belt cooling machine, comprising a chute and a cooling device, wherein the chute comprises a chute inlet end, a chute body and a chute outlet end, the chute inlet end is located below the discharge end of the rotary kiln, and the cooling device is used for cooling the chute Internal material.

所述溜槽为角度和 /或厚度可调的溜槽, 所述角度为溜槽下面板与水平面的内夹角, 所述 厚度为溜槽上、 下面板之间的距离和 /或溜槽左、 右面板之间的距离, 所述溜槽本体为由溜槽 上、 下、 左、 右面板围成的通道。  The chute is a chute with an adjustable angle and/or thickness, the angle is an inner angle between the lower panel of the chute and the horizontal plane, the thickness is the distance between the upper and lower plates of the chute and/or the left and right panels of the chute The distance between the chutes is a channel surrounded by upper, lower, left and right panels of the chute.

所述溜槽的角度大于物料的堆积角, 小于或等于 90度。  The angle of the chute is greater than the stacking angle of the material, less than or equal to 90 degrees.

所述溜槽的角度大于物料与溜槽下面板间的摩擦角, 小于或等于 90度。 所述溜槽左、 右面板之间的距离沿从溜槽入口端到溜槽出口端的方向逐渐增大。 The angle of the chute is greater than the friction angle between the material and the lower panel of the chute, less than or equal to 90 degrees. The distance between the left and right panels of the chute gradually increases from the inlet end of the chute to the outlet end of the chute.

所述冷却装置包括有分别在溜槽上、 下面板上开设的能通风不能漏料的溜槽上、 下通风 孔, 在溜槽上方设置与回转窑相连通的溜槽上风室, 溜槽下方设置的密闭的溜槽下风室, 以 及溜槽风机, 所述溜槽风机用于通过溜槽下风室、 溜槽下通风孔为溜槽内部的物料提供冷却 空气, 经过热交换后的热风通过溜槽上通风孔排出进入溜槽上风室。  The cooling device comprises upper and lower venting holes of the chute which can be ventilated and can not be leaked respectively on the upper and lower plates of the chute, and a chute upper chamber connected with the rotary kiln is arranged above the chute, and the closed chute is arranged below the chute The plenum chamber and the chute fan are configured to provide cooling air for the material inside the chute through the ventilating chamber of the chute and the venting hole under the chute, and the hot air after the heat exchange is discharged into the plenum of the chute through the vent hole of the chute.

所述溜槽上、 下面板彼此平行, 所述溜槽下通风孔分布在所述溜槽下面板的中部, 最靠 近溜槽出口端的溜槽下通风孔沿溜槽下面板到溜槽出口端的距离大于溜槽上、 下面板之间的 距离。  The upper and lower plates of the chute are parallel to each other, and the venting holes under the chute are distributed in the middle of the lower panel of the chute, and the venting hole under the chute closest to the chute outlet end is located at a distance from the lower plate of the chute to the outlet end of the chute is larger than the upper and lower plates of the chute the distance between.

最靠近溜槽入口端的溜槽下通风孔到溜槽入口端的垂直距离大于溜槽上、 下面板之间的 距离。  The vertical distance from the venting opening of the chute closest to the inlet end of the chute to the inlet end of the chute is greater than the distance between the upper and lower plates of the chute.

所述溜槽出口端处设置有能漏料不能通风的锁风装置。  A wind lock device capable of leaking material and not being ventilated is disposed at the outlet end of the chute.

所述溜槽上风室设置有排风口。  The chute upper chamber is provided with an air outlet.

所述捂带冷却机还包括有用于箅出大块物料的箅子, 所述箅子的入口端位于回转窑出料 端的下方、 溜槽入口端的上方。  The sling cooler further includes a rafter for picking up the bulk material, the inlet end of the raft being located below the discharge end of the rotary kiln and above the inlet end of the chute.

所述溜槽出口端处设置有卸料器。  An unloader is disposed at the outlet end of the chute.

所述捂带冷却机还包括有用于检测溜槽入口端物料料位的料位计, 并将检测结果反馈给 所述卸料器。 技术效果:  The belt cooling machine further includes a level gauge for detecting the material level of the inlet end of the chute, and feeding back the detection result to the unloader. Technical effect:

本发明提供一种捂带冷却机, 包括有沿物料传输方向设置的篦床和溜槽, 物料在经过篦 床急冷后进入溜槽, 溜槽将物料捂住在无推动装置的情况下依靠自身重力作用向下滑动, 在 滑动的过程中冷却装置对溜槽内部物料降温以达到冷却效果。 因此, 相对于缓慢降温过程也 在篦床上进行的篦冷机, 本发明的结构紧凑、 节省占地空间, 而且溜槽段无需推动装置, 能 耗低、 降低了运行成本。  The invention provides a sling cooler, which comprises a boring machine and a chute arranged along the material conveying direction, wherein the material enters the chute after being quenched by the boring machine, and the chute slams the material to the non-pushing device and relies on its own gravity Under the sliding process, the cooling device cools the material inside the chute during the sliding process to achieve the cooling effect. Therefore, the grate cooler which is also carried out on a trampoline with respect to the slow cooling process has a compact structure and space saving, and the chute section does not require a pushing device, which can consume less and lower the running cost.

所述溜槽为角度和 /或厚度可调的溜槽, 将溜槽上、 下面板之间的距离调整到不小于篦床 上的物料厚度, 其目的在于, 为了保证物料在溜槽内部的停留时间, 从而保证冷却效果; 将 溜槽的角度调整到物料的堆积角和 90度之间 (包括 90度) 或者调整到物料与溜槽下面板间 的摩擦角和 90度之间 (包括 90度), 利于物料向下滑动。  The chute is a chute with an adjustable angle and/or thickness, and the distance between the upper and lower plates of the chute is adjusted to be not less than the thickness of the material on the trampoline. The purpose is to ensure the residence time of the material inside the chute, thereby ensuring Cooling effect; adjust the angle of the chute to the material stacking angle and 90 degrees (including 90 degrees) or adjust to the friction angle between the material and the lower panel of the chute and 90 degrees (including 90 degrees), which is good for the material down. slide.

优选地, 溜槽左、 右面板之间的距离沿从溜槽入口端到溜槽出口端的方向逐渐增大, 其 一, 保证料层厚度均匀, 其二, 保证物料在溜槽内的停留时间, 从而保证冷却效果。 进一步, 溜槽的上、 下面板上分别开设有能通风不能漏料的溜槽上、 下通风孔, 使溜槽 风机提供的冷却空气能进入溜槽内部与物料进行热交换, 同时保证物料不通过通风孔漏掉。 Preferably, the distance between the left and right panels of the chute gradually increases from the inlet end of the chute to the outlet end of the chute, firstly, the thickness of the material layer is ensured to be uniform, and secondly, the residence time of the material in the chute is ensured, thereby ensuring cooling. effect. Further, the upper and lower plates of the chute are respectively provided with upper and lower venting holes of the chute which can be ventilated and can not be leaked, so that the cooling air provided by the chute fan can enter the chute and exchange heat with the materials, and at the same time ensure that the materials do not leak through the vent holes. Drop it.

所述溜槽下通风孔分布在所述溜槽下面板的中部, 最靠近溜槽出口端的溜槽下通风孔沿 溜槽下面板到溜槽出口端的距离大于溜槽上、 下面板之间的距离, 使得进入溜槽内部的冷却 空气与物料进行充分的热交换后从溜槽上通风孔进入溜槽上风室进行热量回收, 避免直接从 溜槽出口端排出; 进一步, 最靠近溜槽入口端的溜槽下通风孔到溜槽入口端的垂直距离大于 溜槽上、 下面板之间的距离, 使得进入溜槽内部的冷却空气与物料进行充分的热交换后从溜 槽上通风孔进入溜槽上风室进行热量回收, 虽然直接从溜槽入口端排出的热风也可用于热量 回收, 但热回收效率低并且影响对物料的冷却效果。 当然, 也可以在溜槽出口端设置有能漏 料不能通风的锁风装置, 避免热风从溜槽出口端直接排出, 此时对溜槽下通风孔的分布没有 任何限制, 但对最靠近溜槽入口端的溜槽下通风孔到溜槽入口端的垂直距离加以限制, 即大 于溜槽上、 下面板之间的距离则更为优选, 理由在于, 同时避免了热风从溜槽入口端排出。  The venting hole under the chute is distributed in the middle of the lower panel of the chute, and the venting hole under the chute closest to the chute outlet end is located at a distance from the lower panel of the chute to the outlet end of the chute, which is greater than the distance between the upper and lower plates of the chute, so that the inside of the chute is entered. After the cooling air and the material are fully exchanged, the heat is recovered from the vent hole of the chute into the upper air chamber of the chute to avoid heat discharge directly from the outlet end of the chute; further, the vertical distance from the venting hole of the chute closest to the inlet end of the chute to the inlet end of the chute is greater than that of the chute The distance between the upper and lower plates allows the cooling air entering the chute to exchange heat with the material and then enters the chute upper chamber from the vent hole of the chute for heat recovery, although the hot air directly discharged from the inlet end of the chute can also be used for heat. Recycling, but heat recovery is inefficient and affects the cooling effect on the material. Of course, it is also possible to provide a wind-locking device capable of leaking material and not ventilating at the outlet end of the chute, so as to prevent hot air from being directly discharged from the outlet end of the chute, and there is no restriction on the distribution of the ventilating holes under the chute, but the chute closest to the inlet end of the chute The vertical distance from the lower vent to the inlet end of the chute is limited, i.e., greater than the distance between the upper and lower plates of the chute, because the hot air is prevented from being discharged from the inlet end of the chute.

溜槽上风室可以为独立的风室或者与篦床上风室相连通。 当溜槽上风室为独立风室时, 溜槽上风室上开设有排风口, 用于排出热交换后的热风; 当溜槽上风室与篦床上风室相连通 时, 溜槽排出的热风混入篦床排出的热风一并进入回转窑, 当然此时的溜槽上风室上也可以 设置排风口, 使溜槽排出的热风一部分混入篦床排出的热风一并进入回转窑, 另一部分通过 排风口排出。  The chute upper chamber can be an independent plenum or connected to the trampoline plenum. When the upper air chamber of the chute is an independent air chamber, an air exhaust opening is opened on the upper air chamber of the chute for discharging hot air after heat exchange; when the upper air chamber of the chute is connected with the wind chamber of the trampoline, the hot air discharged from the chute is mixed into the trampoline to discharge The hot air enters the rotary kiln together. Of course, the air outlet of the chute can also be provided with an air outlet, so that some of the hot air discharged from the chute is mixed into the rotary kiln and the other part is discharged through the exhaust vent.

优选地, 捂带冷却机还包括有箅子, 将待进入溜槽的大块物料箅出。  Preferably, the belt cooling machine further comprises a rafter for scooping out the bulk material to be entered into the chute.

进一步, 溜槽出口端设置有卸料器用于控制卸料, 并通过控制卸料来控制物料在溜槽内 部的停留时间, 保证物料被充分的冷却。 另外, 捂带冷却机还包括有用于检测溜槽入口端处 物料料位的料位计, 并把检测结果反馈给卸料器为卸料提供依据。  Further, an unloader is arranged at the outlet end of the chute for controlling the discharge, and the residence time of the material in the chute is controlled by controlling the discharge to ensure that the material is sufficiently cooled. In addition, the belt cooling machine further includes a level gauge for detecting the material level at the inlet end of the chute, and feeding back the test result to the unloader for providing a basis for discharging.

本发明还提供一种捂带冷却机, 包括溜槽和冷却装置, 溜槽的入口端位于回转窑的出料 端的下方, 物料直接进入溜槽进行冷却, 这种捂带冷却机主要针对不需要急冷的物料, 物料 直接进入溜槽后, 溜槽将物料捂住, 无需任何推动装置, 物料依靠自身重力作用向下滑动, 在滑动的过程中冷却装置对溜槽内部物料降温以达到冷却效果。 这种捂带冷却机的占地空间 进一步縮小, 而且整个捂带冷却机均不需要推动装置, 能耗进一步降低, 极大地降低了运行 成本。  The invention also provides a sling cooler, comprising a chute and a cooling device, wherein the inlet end of the chute is located below the discharge end of the rotary kiln, and the material directly enters the chute for cooling, and the sling cooler is mainly for materials that do not require quenching. After the material directly enters the chute, the chute holds the material without any pushing device, and the material slides downward by its own gravity. During the sliding process, the cooling device cools the material inside the chute to achieve the cooling effect. The space for the belt cooling machine is further reduced, and the entire belt cooling machine does not require a pushing device, which further reduces energy consumption and greatly reduces operating costs.

所述溜槽为角度和 /或厚度可调的溜槽, 将溜槽的角度调整到物料的堆积角和 90度之间 (包括 90度) 或者调整到物料与溜槽下面板间的摩擦角和 90度之间 (包括 90度), 利于物 料向下滑动。 优选地, 溜槽左、 右面板之间的距离沿从溜槽入口端到溜槽出口端的方向逐渐增大, 其 一, 保证料层厚度均匀, 其二, 保证物料在溜槽内的停留时间, 从而保证冷却效果。 The chute is an angle and/or thickness adjustable chute, adjusting the angle of the chute to a material accumulation angle of 90 degrees (including 90 degrees) or adjusting the friction angle between the material and the lower panel of the chute and 90 degrees. Between (including 90 degrees), it helps the material to slide down. Preferably, the distance between the left and right panels of the chute gradually increases from the inlet end of the chute to the outlet end of the chute, firstly, the thickness of the material layer is ensured to be uniform, and secondly, the residence time of the material in the chute is ensured, thereby ensuring cooling. effect.

进一步, 溜槽的上、 下面板上分别开设有能通风不能漏料的上、 下通风孔, 使溜槽风机 提供的冷却空气能进入溜槽内部与物料进行热交换, 同时保证物料不通过通风孔漏掉。  Further, the upper and lower slabs of the chute are respectively provided with upper and lower venting holes which can be ventilated and can not be leaked, so that the cooling air provided by the chute fan can enter the chute and exchange heat with the materials, and at the same time ensure that the materials do not leak through the vent holes. .

所述溜槽下通风孔分布在所述溜槽下面板的中部, 最靠近溜槽出口端的溜槽下通风孔沿 溜槽下面板到溜槽出口端的距离大于溜槽上、 下面板之间的距离, 使得进入溜槽内部的冷却 空气与物料进行充分的热交换后从溜槽上通风孔进入溜槽上风室进行热量回收, 避免直接从 溜槽出口端排出; 进一步, 最靠近溜槽入口端的溜槽下通风孔到溜槽入口端的垂直距离大于 溜槽上、 下面板之间的距离, 使得进入溜槽内部的冷却空气与物料进行充分的热交换后从溜 槽上通风孔进入溜槽上风室进行热量回收, 虽然直接从溜槽入口端排出的热风也可用于热量 回收, 但热回收效率低并且影响对物料的冷却效果。 当然, 也可以在溜槽出口端设置有能漏 料不能通风的锁风装置, 避免热风从溜槽出口端直接排出, 此时对溜槽下通风孔的分布没有 任何限制, 但对最靠近溜槽入口端的溜槽下通风孔到溜槽入口端的垂直距离加以限制, 即大 于溜槽上、 下面板之间的距离则更为优选, 理由在于, 同时避免了热风从溜槽入口端排出。  The venting hole under the chute is distributed in the middle of the lower panel of the chute, and the venting hole under the chute closest to the chute outlet end is located at a distance from the lower panel of the chute to the outlet end of the chute, which is greater than the distance between the upper and lower plates of the chute, so that the inside of the chute is entered. After the cooling air and the material are fully exchanged, the heat is recovered from the vent hole of the chute into the upper air chamber of the chute to avoid heat discharge directly from the outlet end of the chute; further, the vertical distance from the venting hole of the chute closest to the inlet end of the chute to the inlet end of the chute is greater than that of the chute The distance between the upper and lower plates allows the cooling air entering the chute to exchange heat with the material and then enters the chute upper chamber from the vent hole of the chute for heat recovery, although the hot air directly discharged from the inlet end of the chute can also be used for heat. Recycling, but heat recovery is inefficient and affects the cooling effect on the material. Of course, it is also possible to provide a wind-locking device capable of leaking material and not ventilating at the outlet end of the chute, so as to prevent hot air from being directly discharged from the outlet end of the chute, and there is no restriction on the distribution of the ventilating holes under the chute, but the chute closest to the inlet end of the chute The vertical distance from the lower vent to the inlet end of the chute is limited, i.e., greater than the distance between the upper and lower plates of the chute, because the hot air is prevented from being discharged from the inlet end of the chute.

溜槽上风室与回转窑相连通, 经溜槽排出的热风返回回转窑进行再利用, 溜槽上风室上 还可以开设有排风口, 经溜槽排出的热风中的一部分返回回转窑再利用, 另一部分经排风口 排出。  The chute chamber of the chute communicates with the rotary kiln, and the hot air discharged through the chute is returned to the rotary kiln for reuse. The exhaust chamber of the chute can also be provided with an exhaust vent, and a part of the hot air discharged through the chute is returned to the rotary kiln for reuse, and another part is The exhaust vent is discharged.

优选地, 捂带冷却机还包括有箅子, 将待进入溜槽的大块物料箅出。  Preferably, the belt cooling machine further comprises a rafter for scooping out the bulk material to be entered into the chute.

进一步, 溜槽出口端设置有卸料器用于控制卸料, 并通过控制卸料来控制物料在溜槽内 部的停留时间, 保证物料被充分的冷却。 另外, 捂带冷却机还包括有用于检测溜槽入口端处 物料料位的料位计, 并把检测结果反馈给卸料器为卸料提供依据。 附图说明  Further, an unloader is arranged at the outlet end of the chute for controlling the discharge, and the residence time of the material in the chute is controlled by controlling the discharge to ensure that the material is sufficiently cooled. In addition, the belt cooling machine further includes a level gauge for detecting the material level at the inlet end of the chute, and feeding back the test result to the unloader for providing a basis for discharging. DRAWINGS

图 1 为本发明一种实施例的主视结构示意图; 1 is a schematic front view showing the structure of an embodiment of the present invention;

图 2 为本发明另一种实施例的右视结构示意图。 FIG. 2 is a schematic diagram showing the structure of a right view according to another embodiment of the present invention.

图 3为本发明第三种实施例的主视结构示意图; 3 is a schematic front view showing the structure of a third embodiment of the present invention;

图 4为图 3的右视结构示意图。 附图标记示例如下: Figure 4 is a schematic view of the right side view of Figure 3. Examples of reference numerals are as follows:

1-回转窑, 11-窑头罩, 2-捂带冷却机, 3-篦床, 31-篦床上风室, 32-篦床下风室, 33-篦冷风 机, 4-溜槽, 41-溜槽上风室, 411-排风口, 412-大块料出口, 42-溜槽下风室, 43-溜槽风机, 44-回转卸料装置, 45-箅子, 46-雷达料位计, 47-溜槽上面板, 471-溜槽上通风孔, 48-溜槽下 面板, 481-溜槽下通风孔, 5-物料。 具体实施方式 1-turn kiln, 11-kiln head cover, 2-inch belt cooler, 3- boring machine, 31-篦 bed plenum, 32-boring plenum, 33-篦 chiller, 4-slot, 41-slot Upwind chamber, 411-exhaust vent, 412-large block outlet, 42-slot downwind chamber, 43-slot fan, 44-slewing unloading device, 45-tweezers, 46-radar level gauge, 47-slot upper panel, 471-slot venting, 48-slot lower panel, 481-slot venting, 5-material. detailed description

为了使本发明的目的、 技术方案及优点更加清楚明白, 以下结合附图及实施例, 对本发 明进行进一歩详细说明。 应当理解, 此处所描述的具体实施例仅仅用以解释本发明, 并不用 于限定本发明。  In order to make the objects, the technical solutions and the advantages of the present invention more comprehensible, the present invention will be described in detail below with reference to the accompanying drawings and embodiments. It is understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.

实施例 1、 实施例 2:  Example 1, Example 2:

参考图 1, 为本发明一种实施例的主视结构示意图。 从回转窑 1中烧成的物料 5被卸置 在捂带冷却机 2上进行冷却。 捂带冷却机 2主要包括有篦床 3和溜槽 4, 溜槽入口端位于篦 床 3的出口端的下方, 使得物料 5经篦床冷却后进入溜槽 4内继续冷却达到要求的温度。  Referring to FIG. 1, a schematic diagram of a front view of an embodiment of the present invention is shown. The material 5 fired from the rotary kiln 1 is discharged on the belt cooler 2 for cooling. The belt cooling machine 2 mainly comprises a boring machine 3 and a chute 4, and the inlet end of the chute is located below the outlet end of the shovel bed 3, so that the material 5 is cooled by the boring machine and then enters the chute 4 to continue cooling to the required temperature.

篦床 3的上方设置有与回转窑 1的窑头罩 11相连通的篦床上风室 31, 篦床 3的下方设 置有密闭的篦床下风室 32, 篦冷风机 33通过篦床下风室 32为篦床上的物料 5提供冷却空气 与其进行热交换, 进行热交换后的热风通过篦床上风室 31、 窑头罩 11进入回转窑 1。  A trampoline chamber 31 communicating with the kiln head cover 11 of the rotary kiln 1 is disposed above the trampoline 3, and a closed trampoline downwind chamber 32 is disposed below the trampoline 3, and the quenching fan 33 passes through the trampoline downwind chamber 32. The material 5 of the trampoline is supplied with cooling air for heat exchange, and the hot air after the heat exchange passes through the trampoline plenum 31 and the kiln head cover 11 to enter the rotary kiln 1.

溜槽 4为角度可调的溜槽, 可以根据物料性质、 存放设备的空间的大小选择溜槽下面板 与水平面之间的内夹角, 优选的情况下, 角度在物料的堆积角 (或物料与溜槽下面板之间的 摩擦角)与 90度之间选择(包括 90度), 利于物料滑向溜槽出口端; 溜槽 4还为厚度可调的 溜槽, 即可以通过调节溜槽上面板 47来调节溜槽上、下面板之间的距离, 以保证物料在溜槽 内部的停留时间, 从而保证冷却效果, 当然, 容易想到, 根据实际工况可以通过调节溜槽下 面板 48或溜槽左面板或溜槽右面板来调节溜槽的厚度。本实施例中的溜槽的上、下面板彼此 平行, 溜槽的左、 右面板彼此平行。 当然, 溜槽左、 右面板之间的距离可以沿从溜槽入口端 到溜槽出口端的方向逐渐增大, 其目的在于: 其一, 保证料层厚度均匀, 其二, 保证物料在 溜槽内的停留时间, 从而保证冷却效果。  The chute 4 is an angle-adjustable chute, and the inner angle between the lower panel of the chute and the horizontal plane can be selected according to the nature of the material and the space of the storage device. In the preferred case, the angle is at the stacking angle of the material (or the material and the chute) The friction angle between the panels is selected from 90 degrees (including 90 degrees) to facilitate the sliding of the material to the outlet end of the chute; the chute 4 is also a chute with adjustable thickness, that is, the chute can be adjusted by adjusting the upper panel 47 of the chute. The distance between the lower plates is to ensure the residence time of the material inside the chute, so as to ensure the cooling effect. Of course, it is easy to think that the chute can be adjusted by adjusting the lower plate 48 of the chute or the left panel of the chute or the right panel of the chute according to the actual working conditions. thickness. The upper and lower panels of the chute in this embodiment are parallel to each other, and the left and right panels of the chute are parallel to each other. Of course, the distance between the left and right panels of the chute can be gradually increased from the inlet end of the chute to the outlet end of the chute. The purpose is to: firstly, ensure the thickness of the material layer is uniform, and secondly, to ensure the residence time of the material in the chute , thus ensuring the cooling effect.

在溜槽上、下面板 47、 48上分别开设有能通风不能漏料的溜槽上通风孔 471和溜槽下通 风孔 481,溜槽上方设置有与篦床上风室 31相连通的溜槽上风室 41,溜槽下方设置有密闭的 溜槽下风室 42, 还包括有溜槽风机 43, 用于通过溜槽下风室 42、 溜槽下通风孔 481进入溜 槽 4内部为物料 5提供冷却空气, 并将热交换后的热风通过溜槽上通风孔 471排出进入溜槽 上风室 41。 其中, 溜槽下通风孔 481分布在所述溜槽下面板 48的中部, 最靠近溜槽入口端 的溜槽下通风孔 481-1到入口端的垂直距离大于溜槽上、 下面板之间的距离, 最靠近溜槽出 口端的溜槽下通风孔 481-2沿溜槽下面板到出口端的距离大于溜槽上、 下面板之间的距离, 使得进入溜槽 4内部的冷却空气与物料进行充分的热交换后从溜槽上通风孔 471进入溜槽上 风室, 避免了进入溜槽内的冷却空气直接从溜槽入口端和溜槽出口端排出。 在实际的生产过 程中, 最靠近溜槽入口端的溜槽下通风孔 481-1到入口端的垂直距离可以等于或略小于溜槽 上、 下面板之间的距离, 最靠近溜槽出口端的溜槽下通风孔 481-2沿溜槽下面板到出口端的 距离可以等于或略小于溜槽上、 下面板之间的距离, 其原因在于, 考虑到料层的厚度, 最靠 近溜槽入口端的溜槽下通风孔 481-1到溜槽入口端处物料上层的垂直距离大于溜槽上、 下面 板之间的距离即可, 同理最靠近溜槽出口端的溜槽下通风孔 481-2沿溜槽下面板到出口端处 物料下层的距离大于溜槽上、 下面板之间的距离即可。 A chute upper venting hole 471 and a chute lower venting hole 481 are provided on the upper and lower panels 47 and 48 of the chute, and a chute upper venting chamber 41 is provided above the chute, and a chute upper chamber 41 communicating with the trampoline plenum 31 is provided. A closed chute plenum 42 is disposed underneath, and a chute fan 43 is further included for providing cooling air to the material 5 through the chute plenum 42 and the chute lower vent 481 into the chute 4, and passing the hot air after the heat exchange through the chute The upper vent 471 is discharged into the chute upper chamber 41. Wherein, the chute lower vent 481 is distributed in the middle of the chute lower panel 48, and the vertical distance from the chute lower vent 481-1 to the inlet end closest to the chute inlet end is greater than the distance between the upper and lower plates of the chute, closest to the chute outlet The distance between the lower ventilating hole 481-2 of the chute along the lower panel of the chute to the outlet end is greater than the distance between the upper and lower plates of the chute, so that the cooling air entering the chute 4 and the material are subjected to sufficient heat exchange and then enter from the vent hole 471 of the chute. Chute The air chamber prevents the cooling air entering the chute from being directly discharged from the inlet end of the chute and the outlet end of the chute. In the actual production process, the vertical distance from the venting opening 481-1 of the chute closest to the inlet end of the chute to the inlet end may be equal to or slightly smaller than the distance between the upper and lower plates of the chute, and the chute vent 481 closest to the chute outlet end. 2 The distance from the lower panel to the outlet end of the chute may be equal to or slightly smaller than the distance between the upper and lower plates of the chute. The reason is that, considering the thickness of the layer, the chute lower vent 481-1 to the chute inlet closest to the inlet end of the chute The vertical distance of the upper layer of the material at the end is greater than the distance between the upper and lower plates of the chute. Similarly, the lower venting opening 481-2 of the chute closest to the outlet end of the chute is larger than the chute along the lower layer of the chute to the outlet end. The distance between the lower plates is sufficient.

溜槽上风室 41与篦床上风室 31相连通, 并且溜槽上风室 41上开设有排风口 411, 冷却 空气与溜槽内部物料进行充分热交换后的热风经溜槽上通风孔 471排入溜槽上风室 41, 这部 分热风中的一部分混入经篦床上物料进行热交换后的热风一并通过窑头罩 11返回回转窑 1, 另一部分通过排风口 411排出。 当然, 溜槽上风室 41上也可以不开设排风口, 经溜槽排出的 热风全部混入经篦床上物料进行热交换后排出的热风一并通过窑头罩 11返回回转窑 1。另外, 溜槽上风室 41可以为不与篦床上风室连通的独立的上风室, 此时溜槽上风室 41上必须开设 排风口 411, 用于排出热风。  The chute upper chamber 41 communicates with the trampoline chamber 31, and the chute upper chamber 41 is provided with an air outlet 411, and the hot air after the cooling air and the chute internal material are sufficiently heat exchanged is discharged into the chute upper chamber through the chute upper vent 471. 41. A part of the hot air is mixed into the rotary kiln 1 through the kiln head cover 11 and mixed with the heat exchanged by the material on the trampoline, and the other part is discharged through the exhaust 411. Of course, the chute chamber 41 may not have an exhaust vent, and the hot air discharged through the chute is mixed into the hot air exchanged by the material on the trampoline and then returned to the rotary kiln through the kiln head cover 11. In addition, the chute upper chamber 41 may be a separate upwind chamber that does not communicate with the trampoline plenum. At this time, the chute upper chamber 41 must have an exhaust vent 411 for discharging hot air.

溜槽 4的出口端处设置有回转卸料装置 44, 回转卸料装置 44的输送方向与物料在篦床 和溜槽上的输送方向一致(如图 1 ), 也可以垂直于物料在篦床和溜槽上的输送方向 (实施例 2, 见图 2), 无论输送方向如何, 均可以通过控制回转卸料装置的启停和输送速度来控制物 料在溜槽内部的停留时间, 保证物料被充分的冷却。 位于溜槽入口端的垂直上方处设置有雷 达料位计 46, 用于检测溜槽入口端处物料的料位, 并将检测结果反馈给回转卸料装置 44, 便 于回转卸料装置 44控制卸料。 当然, 料位计的选择不局限于雷达料位计, 还可以为设置在相 应位置上的射线料位计、 压力料位计, 只要可以检测到溜槽入口处物料料位即可。  The rotary discharge device 44 is disposed at the outlet end of the chute 4, and the conveying direction of the rotary discharge device 44 is consistent with the conveying direction of the material on the boring machine and the chute (as shown in Fig. 1), and may also be perpendicular to the material in the boring machine and the chute. The upper conveying direction (Example 2, see Fig. 2), regardless of the conveying direction, can control the residence time of the material inside the chute by controlling the start and stop and conveying speed of the rotary unloading device to ensure that the material is sufficiently cooled. A radar level gauge 46 is disposed vertically above the inlet end of the chute for detecting the level of the material at the inlet end of the chute, and feeding the test result back to the rotary unloading device 44, so that the unloading device 44 controls the unloading. Of course, the choice of the level gauge is not limited to the radar level gauge. It can also be a ray level gauge and a pressure level gauge set at the corresponding positions, as long as the material level at the entrance of the chute can be detected.

捂带冷却机 2还包括用于箅出大块物料的箅子 45, 箅子 45的入口端位于篦床出口端的 下方和溜槽入口端的上方, 在溜槽上风室 41的侧壁上开设有大块料出口 412, 箅子 45的出 口端延伸至大块料出口 412处, 箅子的出口端低于箅子的入口端, 使大块物料依靠自身重量 从大块料出口 412排出。 当然, 所采用的箅子不局限于这一种结构, 还可以为: 箅子的入口 端位于篦床出口端的下方和溜槽入口端的上方,箅子的出口端为位于溜槽上风室 41内部的朝 向入口端的倒钩形, 优选地, 箅子的出口端高于入口端, 此时大块物料被留在箅子上, 利用 与箅子相配合的推拉装置, 将箅子上的大块料沿与物料运动相垂直的方向, 从溜槽上风室 41 的相应侧壁上开设的大块料出口推出, 进一歩地, 还可以将大块物料经破碎后的小块物料拉 回, 通过箅子进入溜槽 4。 实施例 1和实施例 2中的捂带冷却机的工作过程如下: The belt cooler 2 further includes a tweezers 45 for picking up large pieces of material, the inlet end of the tweezers 45 being located below the outlet end of the trampoline and above the inlet end of the chute, and a large block is formed in the side wall of the chute chamber 41 Feed outlet 412, the outlet end of the detent 45 extends to the bulk outlet 412, and the outlet end of the tweezers is lower than the inlet end of the tweezers, allowing bulk material to be discharged from the bulk outlet 412 by its own weight. Of course, the tweezers used are not limited to this structure, and may be: the inlet end of the tweezers is located below the outlet end of the trampoline and above the inlet end of the chute, and the outlet end of the tweezers is located inside the chute chamber 41 of the chute. The barb shape of the inlet end, preferably, the outlet end of the tweezers is higher than the inlet end, at which time the bulk material is left on the tweezers, and the large piece of material on the tweezers is used along with the push-pull device matched with the tweezers In the direction perpendicular to the movement of the material, the large block outlet opened on the corresponding side wall of the chute upper chamber 41 is pushed out, and the large piece of material can be pulled back through the broken piece of material, and enters through the tweezers. Chute 4. The working process of the belt cooling machine in Embodiment 1 and Embodiment 2 is as follows:

回转窑 1烧成的物料 5被卸置在篦床 3上,篦冷风机 33为篦床下风室 32提供冷却空气, 冷却空气穿过篦板接触物料 5, 使物料 5在从篦床入口端向出口端移动的过程中进行冷却; 然后物料 5从篦床 3的出口端经过箅子 45将大块物料箅出后进入溜槽 4, 被箅出的大块物料 从大块料出口 412排出,雷达料位计 46用于检测溜槽入口端的物料料位, 并将该信息反馈给 溜槽出口端的回转卸料装置 44, 回转卸料装置 44的启、 停以及输送速度控制着物料 5在溜 槽 4内部的停留时间, 以保证冷却效果, 同时溜槽风机 43为溜槽下风室 42提供冷却空气, 冷却空气穿过溜槽下通风孔 481接触物料 5后的热风经溜槽上通风孔 471排入溜槽上风室 41, 随后一部分热风混入经篦床排出的热风一并返回回转窑 1, 一部分热风经排风口 411排出。 实施例 3  The material 5 fired in the rotary kiln 1 is discharged on the boring machine 3, and the chiller 33 supplies cooling air to the leeward lower chamber 32, and the cooling air passes through the slab contact material 5 so that the material 5 is at the inlet end from the boring machine. Cooling is carried out during the movement to the outlet end; then the material 5 is taken out from the outlet end of the trampoline 3 through the tweezers 45 to enter the chute 4, and the ejected bulk material is discharged from the bulk outlet 412. The radar level gauge 46 is used to detect the material level at the inlet end of the chute, and feeds the information back to the rotary discharge device 44 at the outlet end of the chute. The opening, stopping and conveying speed of the rotary unloading device 44 control the material 5 inside the chute 4. The dwell time is to ensure the cooling effect, and the chute fan 43 supplies cooling air to the chute plenum 42. The hot air passing through the chute vent 481 to contact the material 5 is discharged into the chute upper chamber 41 through the chute upper vent 471. Then, a part of the hot air is mixed into the rotary kiln 1 and the hot air discharged through the trampoline is returned to the rotary kiln 1, and a part of the hot air is discharged through the exhaust 411. Example 3

图 3为本发明第三种实施例的主视结构示意图,与实施例 1和实施例 2的主要区别在于, 本实施例中的捂带冷却机 2主要用于不需要急冷的物料。 溜槽入口端位于回转窑出料端的下 方, 因此回转窑 1中烧成的物料 5从其出料端直接进入溜槽 4内部。 溜槽 4包括有溜槽入口 端、 溜槽本体和溜槽出口端, 物料从溜槽入口端向溜槽出口端移动的过程中进行冷却, 达到 要求温度后经出口端的回转卸料装置 44排出。  Fig. 3 is a front view showing the structure of the third embodiment of the present invention, and the main difference from the first embodiment and the second embodiment is that the tape cooler 2 of the present embodiment is mainly used for materials which do not require quenching. The inlet end of the chute is located below the discharge end of the rotary kiln, so that the material 5 fired in the rotary kiln 1 directly enters the inside of the chute 4 from its discharge end. The chute 4 includes a chute inlet end, a chute body and a chute outlet end. The material is cooled during the movement from the inlet end of the chute to the outlet end of the chute, and is discharged to the rotary discharge device 44 at the outlet end after reaching the required temperature.

溜槽 4为角度可调的溜槽, 可以根据物料性质、 存放设备的空间的大小选择溜槽下面板 与水平面之间的夹角, 优选的情况下, 角度在物料的堆积角 (或物料与溜槽下面板之间的摩 擦角) 与 90度之间选择 (包括 90度), 利于物料靠滑向溜槽出口端。  The chute 4 is an angle-adjustable chute, and the angle between the lower panel of the chute and the horizontal plane can be selected according to the nature of the material and the space of the storage device. In the preferred case, the angle is at the stacking angle of the material (or the material and the lower panel of the chute) The choice between the friction angle and the 90 degree (including 90 degrees) is beneficial to the material sliding to the exit end of the chute.

本实施例中的溜槽的上、 下面板彼此平行, 溜槽左、 右面板之间的距离沿从溜槽入口端 到溜槽出口端的方向逐渐增大 (见图 4), 其目的在于: 其一, 保证料层厚度均匀, 其二, 保 证物料在溜槽内的停留时间, 从而保证冷却效果。  The upper and lower plates of the chute in this embodiment are parallel to each other, and the distance between the left and right panels of the chute gradually increases from the inlet end of the chute to the outlet end of the chute (see FIG. 4), and the purpose thereof is: The thickness of the material layer is uniform, and secondly, the residence time of the material in the chute is ensured, thereby ensuring the cooling effect.

在溜槽上、下面板 47、 48上分别开设有能通风不能漏料的溜槽上通风孔 471和溜槽下通 风孔 481,溜槽上方设置有与窑头罩 11相连通的溜槽上风室 41,溜槽下方设置有密闭的溜槽 下风室 42, 还包括有溜槽风机 43 , 用于通过溜槽下风室 42、 溜槽下通风孔 481进入溜槽 4 内部为物料 5提供冷却空气, 并将热交换后的热风通过溜槽上通风孔 471排出进入溜槽上风 室 41, 进入溜槽上风室的热风, 一部分返回回转窑 1, 一部分从排风口 411排出。 其中, 同 实施例 1和实施例 2, 溜槽下通风孔 481分布在所述溜槽下面板 48的中部, 最靠近溜槽入口 端的溜槽下通风孔 481-1到入口端的垂直距离大于溜槽上、 下面板之间的距离, 最靠近溜槽 出口端的溜槽下通风孔 481-2沿溜槽下面板到出口端的距离大于溜槽上、下面板之间的距离, 使得进入溜槽 4内部的冷却空气与物料进行充分的热交换后从溜槽上通风孔 471进入溜槽上 风室 41, 避免了进入溜槽内的冷却空气直接从溜槽的入口端和出口端排出。 在实际的生产过 程中, 最靠近溜槽入口端的溜槽下通风孔 481-1到入口端的垂直距离可以等于或略小于溜槽 上、 下面板之间的距离, 最靠近溜槽出口端的溜槽下通风孔 481-2沿溜槽下面板到出口端的 距离可以等于或略小于溜槽上、 下面板之间的距离, 其原因在于, 考虑到料层的厚度, 最靠 近溜槽入口端的溜槽下通风孔 481-1到溜槽入口端处物料上层的垂直距离大于溜槽上、 下面 板之间的距离即可, 同理最靠近溜槽出口端的溜槽下通风孔 481-2沿溜槽下面板到出口端处 物料下层的距离大于溜槽上、 下面板之间的距离即可。 On the upper and lower panels 47 and 48 of the chute, a chute upper venting hole 471 and a chute lower venting hole 481 are provided, and a chute upper venting chamber 41 communicating with the kiln head cover 11 is disposed above the chute, and the chute upper chamber 41 is disposed above the chute A chute plenum 42 is provided, and a chute fan 43 is further included for providing cooling air to the material 5 through the chute plenum 42 and the chute vent 481, and the hot air after the heat exchange is passed through the chute. The vent hole 471 is discharged into the chute upper chamber 41, and the hot air entering the chute upper chamber is partially returned to the rotary kiln 1, and a part is discharged from the exhaust 411. Wherein, in the same manner as in Embodiment 1 and Embodiment 2, the chute lower vent 481 is distributed in the middle of the chute lower panel 48, and the vertical distance from the chute lower vent 481-1 to the inlet end closest to the chute inlet end is greater than the chute upper and lower plates. The distance between the lower venting opening 481-2 of the chute closest to the chute outlet end is greater than the distance between the lower panel and the lower end of the chute, so that the cooling air entering the chute 4 and the material are sufficiently heated. After the exchange, the vent hole 471 from the chute enters the chute The plenum 41 prevents the cooling air entering the chute from being directly discharged from the inlet and outlet ends of the chute. In the actual production process, the vertical distance from the venting opening 481-1 of the chute closest to the inlet end of the chute to the inlet end may be equal to or slightly smaller than the distance between the upper and lower plates of the chute, and the chute vent 481 closest to the chute outlet end. 2 The distance from the lower panel to the outlet end of the chute may be equal to or slightly smaller than the distance between the upper and lower plates of the chute. The reason is that, considering the thickness of the layer, the chute lower vent 481-1 to the chute inlet closest to the inlet end of the chute The vertical distance of the upper layer of the material at the end is greater than the distance between the upper and lower plates of the chute. Similarly, the lower venting opening 481-2 of the chute closest to the outlet end of the chute is larger than the chute along the lower layer of the chute to the outlet end. The distance between the lower plates is sufficient.

同实施例 1和 2, 溜槽 4的出口端处设置有回转卸料装置 44, 位于溜槽入口端的垂直上 方处设置有雷达料位计 46, 还包括用于箅出大块物料的箅子 45, 箅子 45的入口端位于回转 窑出料端的下方、 溜槽入口端的上方。 本实施例中的捂带冷却机的工作过程如下:  In the same manner as the first and second embodiments, the rotary discharge device 44 is disposed at the outlet end of the chute 4, and a radar level gauge 46 is disposed vertically above the inlet end of the chute, and a dice 45 for picking up large pieces of material is also included. The inlet end of the tweezers 45 is located below the discharge end of the rotary kiln and above the inlet end of the chute. The working process of the belt cooling machine in this embodiment is as follows:

回转窑 1烧成的物料 5从其出料端经过箅子 45将大块物料箅出后直接进入溜槽 4, 被箅 出的大块物料从大块料出口 412排出,雷达料位计 46用于检测溜槽入口端的物料情况, 并将 该信息反馈给溜槽出口端的回转卸料装置 44, 回转卸料装置 44的启、 停以及输送速度控制 着物料 5在溜槽 4内部的停留时间, 以保证冷却效果, 同时溜槽风机 43为溜槽下风室 42提 供冷却空气, 冷却空气穿过溜槽下通风孔 481接触物料 5后的热风经溜槽上通风孔 471排入 溜槽上风室 41, 随后一部分热风返回回转窑 1, 一部分热风经排风口 411排出。 此外, 在上述 3个实施例中, 为了避免与溜槽内物料进行热交换后的热风从溜槽出口端 直接排出, 还可以在溜槽出口端处设置有能漏料不能通风的锁风装置, 此时对最靠近溜槽出 口端的溜槽下通风孔 481-2不再有限制。 另外, 上述 3个实施例中的回转卸料装置 44也可以 采用电磁振卸料装置或刮料器来替代。  The material 5 fired in the rotary kiln 1 is taken out from the discharge end through the tweezers 45 to directly enter the chute 4, and the bulk material to be discharged is discharged from the bulk material outlet 412, and the radar level gauge 46 is used. The material of the inlet end of the chute is detected, and the information is fed back to the rotary discharge device 44 at the outlet end of the chute. The opening, stopping and conveying speed of the rotary unloading device 44 control the residence time of the material 5 inside the chute 4 to ensure cooling. The effect is that the chute fan 43 supplies cooling air to the chute plenum 42. The hot air passing through the chute vent 481 to contact the material 5 is discharged into the chute upper chamber 41 through the chute upper vent 471, and then a part of the hot air is returned to the rotary kiln 1 A part of the hot air is discharged through the air outlet 411. In addition, in the above three embodiments, in order to prevent the hot air after heat exchange with the material in the chute from being directly discharged from the outlet end of the chute, a wind lock device capable of leaking material and not being ventilated may be disposed at the outlet end of the chute. There is no longer a limit to the chute lower vent 481-2 closest to the chute outlet end. Further, the rotary discharge device 44 of the above three embodiments may be replaced by an electromagnetic vibration discharge device or a scraper.

Claims

权利要求 Rights request 1.一种捂带冷却机, 包括有沿物料传输方向设置的篦床和溜槽, 所述篦床配有冷 却装置, 所述溜槽包括有溜槽入口端、 溜槽本体和溜槽出口端, 所述溜槽入口端位于 所述篦床的出口端的下方, 所述溜槽配有用于冷却溜槽内部物料的冷却装置。 A belt cooling machine comprising a boring machine and a chute arranged along a material conveying direction, the boring machine being provided with a cooling device, the chute comprising a chute inlet end, a chute body and a chute outlet end, the chute The inlet end is located below the outlet end of the trampoline, and the chute is provided with a cooling device for cooling the material inside the chute. 2.根据权利要求 1所述的捂带冷却机, 其特征在于, 所述溜槽为角度和 /或厚度可 调的溜槽, 所述角度为溜槽下面板与水平面的内夹角, 所述厚度为溜槽上、 下面板之 间的距离和 /或溜槽左、 右面板之间的距离, 所述溜槽本体为由溜槽上、 下、 左、右面 板围成的通道。  2 . The belt cooling machine according to claim 1 , wherein the chute is a chute having an adjustable angle and/or thickness, wherein the angle is an inner angle between a lower panel of the chute and a horizontal plane, and the thickness is The distance between the upper and lower plates of the chute and/or the distance between the left and right panels of the chute, the chute body being a passage surrounded by the upper, lower, left and right panels of the chute. 3.根据权利要求 2所述的捂带冷却机, 其特征在于, 所述溜槽的角度大于物料的 堆积角, 小于或等于 90度。  The belt cooling machine according to claim 2, wherein the angle of the chute is greater than a stacking angle of the material, and is less than or equal to 90 degrees. 4.根据权利要求 2所述的捂带冷却机, 其特征在于, 所述溜槽的角度大于物料与 溜槽下面板间的摩擦角, 小于或等于 90度。  The belt cooling machine according to claim 2, wherein the angle of the chute is greater than a friction angle between the material and the lower panel of the chute, and is less than or equal to 90 degrees. 5.根据权利要求 2所述的捂带冷却机, 其特征在于, 所述溜槽上、 下面板之间的 距离不小于所述篦床上的物料厚度。  The belt cooling machine according to claim 2, wherein a distance between the upper and lower plates of the chute is not less than a material thickness of the trampoline. 6.根据权利要求 2所述的捂带冷却机, 其特征在于, 所述溜槽左、 右面板之间的 距离沿从溜槽入口端到溜槽出口端的方向逐渐增大。  The belt cooling machine according to claim 2, wherein a distance between the left and right panels of the chute gradually increases in a direction from the inlet end of the chute to the outlet end of the chute. 7.根据权利要求 1 所述的捂带冷却机, 其特征在于, 所述溜槽配有的冷却装置包 括有分别在溜槽上、 下面板上开设的能通风不能漏料的溜槽上、 下通风孔, 在溜槽上 方设置的密闭的溜槽上风室, 溜槽下方设置的密闭的溜槽下风室, 以及溜槽风机, 所 述溜槽风机用于通过溜槽下风室、 溜槽下通风孔为溜槽内部的物料提供冷却空气, 经 过热交换后的热风通过溜槽上通风孔排出进入溜槽上风室。  The belt cooling device according to claim 1, wherein the chute is provided with a cooling device including a ventilating groove on the upper and lower plates of the chute, and a ventilating groove capable of ventilating and not leaking a closed chute upwind chamber disposed above the chute, a closed chute downwind chamber disposed below the chute, and a chute fan for providing cooling air to the material inside the chute through the chute downwind chamber and the chute under the chute. The hot air after heat exchange is discharged into the upper chamber of the chute through the vent hole on the chute. 8.根据权利要求 7所述的捂带冷却机, 其特征在于, 所述溜槽上、 下面板彼此平 行, 所述溜槽下通风孔分布在所述溜槽下面板的中部, 最靠近溜槽出口端的溜槽下通 风孔沿溜槽下面板到溜槽出口端的距离大于溜槽上、 下面板之间的距离。  The belt cooling machine according to claim 7, wherein the upper and lower plates of the chute are parallel to each other, and the venting holes of the chute are distributed in the middle of the lower panel of the chute, and the chute closest to the outlet end of the chute The distance of the lower vent hole along the lower panel of the chute to the outlet end of the chute is greater than the distance between the upper and lower plates of the chute. 9.根据权利要求 8所述的捂带冷却机, 其特征在于, 最靠近溜槽入口端的溜槽下 通风孔到溜槽入口端的垂直距离大于溜槽上、 下面板之间的距离。  The belt cooling machine according to claim 8, wherein the vertical distance from the lower vent hole of the chute to the inlet end of the chute to the inlet end of the chute is greater than the distance between the upper and lower plates of the chute. 10.根据权利要求 7所述的捂带冷却机, 其特征在于, 所述溜槽出口端处设置有能 漏料不能通风的锁风装置。  The belt cooling machine according to claim 7, characterized in that the outlet end of the chute is provided with a wind lock device capable of leaking material and not being ventilated. 11.根据权利要求 7所述的捂带冷却机, 其特征在于, 所述溜槽上风室设置有排风 口。 The belt cooling machine according to claim 7, wherein the chute upper chamber is provided with an air outlet. 12.根据权利要求 7至 11之一所述的捂带冷却机, 其特征在于, 所述篦床配有的 冷却装置包括有在篦床上方设置的与回转窑相连通的篦床上风室, 在篦床下方设置的 密闭的篦床下风室, 以及篦冷风机, 所述篦冷风机用于通过篦床下风室为篦床上的物 料提供冷却空气, 经过热交换后进入篦床上风室, 所述篦床上风室与所述溜槽上风室 相连通或者所述篦床上风室独立于所述溜槽上风室。 The belt cooling machine according to any one of claims 7 to 11, wherein the boring machine is provided with a cooling device comprising a trampoline chamber disposed on the trampoline and connected to the rotary kiln. a closed trampoline plenum disposed under the trampoline, and a quenching fan for supplying cooling air to the material of the trampoline through the plenum bed of the trampoline, and after entering the blast chamber by heat exchange, The bed wind chamber is in communication with the chute upper chamber or the tram bed chamber is independent of the chute upper chamber. 13.根据权利要求 Ί至 11之一所述的捂带冷却机, 其特征在于, 所述捂带冷却机 还包括有用于箅出大块物料的箅子, 所述箅子的入口端位于所述篦床出口端的下方、 溜槽入口端的上方。  The sling cooler according to any one of claims 1 to 11, wherein the sling cooler further comprises a rafter for plucking a large piece of material, the inlet end of the raft being located at the Below the exit end of the trampoline, above the inlet end of the chute. 14.根据权利要求 1所述的捂带冷却机, 其特征在于, 所述溜槽出口端处设置有卸 料器。  The belt cooling machine according to claim 1, wherein a discharger is provided at an outlet end of the chute. 15.根据权利要求 14所述的捂带冷却机, 其特征在于, 所述卸料器为回转卸料装 置、 电磁振卸料装置或刮料器。  The belt cooling machine according to claim 14, wherein the discharger is a rotary discharge device, an electromagnetic vibration discharge device, or a scraper. 16.根据权利要求 14或 15所述的捂带冷却机, 其特征在于, 所述捂带冷却机还包 括有用于检测溜槽入口端处物料料位的料位计, 并将检测结果反馈给所述卸料器。  The belt cooling machine according to claim 14 or 15, wherein the belt cooling machine further comprises a level gauge for detecting a material level at the inlet end of the chute, and feeding back the detection result to the Denoter. 17. 一种捂带冷却机, 包括溜槽和冷却装置, 所述溜槽包括有溜槽入口端、 溜槽 本体和溜槽出口端, 所述溜槽入口端位于回转窑出料端的下方, 所述冷却装置用于冷 却溜槽内部物料。  17. A belt cooling machine comprising a chute and a cooling device, the chute comprising a chute inlet end, a chute body and a chute outlet end, the chute inlet end being located below the discharge end of the rotary kiln, the cooling device being used Cool the material inside the chute. 18.根据权利要求 17所述的捂带冷却机, 其特征在于, 所述溜槽为角度和 /或厚度 可调的溜槽, 所述角度为溜槽下面板与水平面的内夹角, 所述厚度为溜槽上、 下面板 之间的距离和 /或溜槽左、右面板之间的距离, 所述溜槽本体为由溜槽上、 下、左、 右 面板围成的通道。  The belt cooling machine according to claim 17, wherein the chute is a chute having an adjustable angle and/or thickness, and the angle is an inner angle between a lower panel of the chute and a horizontal plane, and the thickness is The distance between the upper and lower plates of the chute and/or the distance between the left and right panels of the chute, the chute body being a passage surrounded by the upper, lower, left and right panels of the chute. 19.根据权利要求 18所述的捂带冷却机, 其特征在于, 所述溜槽的角度大于物料 的堆积角, 小于或等于 90度。  The belt cooling machine according to claim 18, wherein the angle of the chute is greater than a stacking angle of the material, and is less than or equal to 90 degrees. 20.根据权利要求 18所述的捂带冷却机, 其特征在于, 所述溜槽的角度大于物料 与溜槽下面板间的摩擦角, 小于或等于 90度。  The belt cooling machine according to claim 18, wherein the angle of the chute is larger than a friction angle between the material and the lower panel of the chute, and is less than or equal to 90 degrees. 21.根据权利要 18所述的捂带冷却机, 其特征在于, 所述溜槽左、 右面板之间的 距离沿从溜槽入口端到溜槽出口端的方向逐渐增大。  The belt cooling machine according to claim 18, wherein a distance between the left and right panels of the chute is gradually increased in a direction from the inlet end of the chute to the outlet end of the chute. 22.根据权利要求 17所述的捂带冷却机, 其特征在于, 所述冷却装置包括有分别 在溜槽上、 下面板上开设的能通风不能漏料的溜槽上、 下通风孔, 在溜槽上方设置与 回转窑相连通的溜槽上风室, 溜槽下方设置的密闭的溜槽下风室, 以及溜槽风机, 所 述溜槽风机用于通过溜槽下风室、 溜槽下通风孔为溜槽内部的物料提供冷却空气, 经 过热交换后的热风通过溜槽上通风孔排出进入溜槽上风室。 The belt cooling machine according to claim 17, wherein the cooling device comprises upper and lower venting holes for the ventilating and non-leakable chutes on the upper and lower plates of the chute, above the chute a chute upper chamber connected to the rotary kiln, a closed chute downwind chamber disposed below the chute, and a chute fan The chute fan is used to supply cooling air to the material inside the chute through the chute lower chamber and the venting hole under the chute, and the hot air after the heat exchange is discharged into the chute upper chamber through the vent hole on the chute. 23.根据权利要求 22所述的捂带冷却机, 其特征在于, 所述溜槽上、 下面板彼此 平行, 所述溜槽下通风孔分布在所述溜槽下面板的中部, 最靠近溜槽出口端的溜槽下 通风孔沿溜槽下面板到溜槽出口端的距离大于溜槽上、 下面板之间的距离。  The belt cooling machine according to claim 22, wherein the upper and lower plates of the chute are parallel to each other, and the venting holes of the chute are distributed in the middle of the lower panel of the chute, and the chute closest to the outlet end of the chute The distance of the lower vent hole along the lower panel of the chute to the outlet end of the chute is greater than the distance between the upper and lower plates of the chute. 24.根据权利要求 23所述的捂带冷却机, 其特征在于, 最靠近溜槽入口端的溜槽 下通风孔到溜槽入口端的垂直距离大于溜槽上、 下面板之间的距离。  24. A cassette cooling machine according to claim 23, wherein the vertical distance from the venting opening of the chute closest to the inlet end of the chute to the inlet end of the chute is greater than the distance between the upper and lower plates of the chute. 25.根据权利要求 22所述的捂带冷却机, 其特征在于, 所述溜槽出口端处设置有 能漏料不能通风的锁风装置。  The belt cooling machine according to claim 22, wherein a wind lock device capable of leaking material and not ventilating is provided at the outlet end of the chute. 26.根据权利要求 22至 25之一所述的捂带冷却机, 其特征在于, 所述溜槽上风室 设置有排风口。  The belt cooling machine according to any one of claims 22 to 25, characterized in that the chute upper chamber is provided with an air outlet. 27.根据权利要求 22至 25之一所述的捂带冷却机, 其特征在于, 所述捂带冷却机 还包括有用于箅出大块物料的箅子, 所述箅子的入口端位于回转窑出料端的下方、 溜 槽入口端的上方。  The belt cooling machine according to any one of claims 22 to 25, wherein the belt cooling machine further comprises a rafter for plucking a large piece of material, the inlet end of the raft being located at a slewing Below the discharge end of the kiln, above the inlet end of the chute. 28.根据权利要求 17所述的捂带冷却机, 其特征在于, 所述溜槽出口端处设置有 卸料器。  The belt cooling machine according to claim 17, wherein a discharger is provided at the outlet end of the chute. 29.根据权利要求 28所述的捂带冷却机, 其特征在于, 所述捂带冷却机还包括有 用于检测溜槽入口端物料料位的料位计, 并将检测结果反馈给所述卸料器。  The belt cooling machine according to claim 28, wherein the belt cooling machine further comprises a level gauge for detecting a material level at the inlet end of the chute, and feeding back the detection result to the discharging Device.
PCT/CN2009/075482 2009-09-28 2009-12-11 Cooling machine Ceased WO2011035509A1 (en)

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Cited By (6)

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WO2021074055A1 (en) * 2019-10-14 2021-04-22 Thyssenkrupp Industrial Solutions Ag Cooler and a method for cooling bulk material
BE1027673B1 (en) * 2019-10-14 2021-05-10 Thyssenkrupp Ind Solutions Ag Cooler and method for cooling bulk goods
BE1027675B1 (en) * 2019-10-14 2021-05-10 Thyssenkrupp Ind Solutions Ag Cooler and method for cooling bulk goods
BE1027674B1 (en) * 2019-10-14 2021-05-10 Thyssenkrupp Ind Solutions Ag Cooler for cooling bulk goods with one stage
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WO2021074057A1 (en) * 2019-10-14 2021-04-22 Thyssenkrupp Industrial Solutions Ag Cooler and method for cooling bulk material
WO2021074055A1 (en) * 2019-10-14 2021-04-22 Thyssenkrupp Industrial Solutions Ag Cooler and a method for cooling bulk material
BE1027673B1 (en) * 2019-10-14 2021-05-10 Thyssenkrupp Ind Solutions Ag Cooler and method for cooling bulk goods
BE1027675B1 (en) * 2019-10-14 2021-05-10 Thyssenkrupp Ind Solutions Ag Cooler and method for cooling bulk goods
BE1027674B1 (en) * 2019-10-14 2021-05-10 Thyssenkrupp Ind Solutions Ag Cooler for cooling bulk goods with one stage
BE1027676B1 (en) * 2019-10-14 2021-05-12 Thyssenkrupp Ind Solutions Ag Method and cooler for cooling bulk goods, in particular cement clinker
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