WO2011033775A1 - Surface-treated steel sheet used to manufacture pipe and having corrosion-resistant properties against fuel vapors, and pipe and fuel supply pipe that use same - Google Patents
Surface-treated steel sheet used to manufacture pipe and having corrosion-resistant properties against fuel vapors, and pipe and fuel supply pipe that use same Download PDFInfo
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- WO2011033775A1 WO2011033775A1 PCT/JP2010/005647 JP2010005647W WO2011033775A1 WO 2011033775 A1 WO2011033775 A1 WO 2011033775A1 JP 2010005647 W JP2010005647 W JP 2010005647W WO 2011033775 A1 WO2011033775 A1 WO 2011033775A1
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- pipe
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L9/00—Rigid pipes
- F16L9/02—Rigid pipes of metal
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D5/00—Electroplating characterised by the process; Pretreatment or after-treatment of workpieces
- C25D5/10—Electroplating with more than one layer of the same or of different metals
- C25D5/12—Electroplating with more than one layer of the same or of different metals at least one layer being of nickel or chromium
- C25D5/14—Electroplating with more than one layer of the same or of different metals at least one layer being of nickel or chromium two or more layers being of nickel or chromium, e.g. duplex or triplex layers
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D5/00—Electroplating characterised by the process; Pretreatment or after-treatment of workpieces
- C25D5/34—Pretreatment of metallic surfaces to be electroplated
- C25D5/36—Pretreatment of metallic surfaces to be electroplated of iron or steel
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D5/00—Electroplating characterised by the process; Pretreatment or after-treatment of workpieces
- C25D5/60—Electroplating characterised by the structure or texture of the layers
- C25D5/605—Surface topography of the layers, e.g. rough, dendritic or nodular layers
- C25D5/611—Smooth layers
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D5/00—Electroplating characterised by the process; Pretreatment or after-treatment of workpieces
- C25D5/60—Electroplating characterised by the structure or texture of the layers
- C25D5/615—Microstructure of the layers, e.g. mixed structure
- C25D5/617—Crystalline layers
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D5/00—Electroplating characterised by the process; Pretreatment or after-treatment of workpieces
- C25D5/627—Electroplating characterised by the visual appearance of the layers, e.g. colour, brightness or mat appearance
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D7/00—Electroplating characterised by the article coated
- C25D7/04—Tubes; Rings; Hollow bodies
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L58/00—Protection of pipes or pipe fittings against corrosion or incrustation
- F16L58/02—Protection of pipes or pipe fittings against corrosion or incrustation by means of internal or external coatings
- F16L58/04—Coatings characterised by the materials used
- F16L58/08—Coatings characterised by the materials used by metal
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D3/00—Electroplating: Baths therefor
- C25D3/02—Electroplating: Baths therefor from solutions
- C25D3/12—Electroplating: Baths therefor from solutions of nickel or cobalt
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D3/00—Electroplating: Baths therefor
- C25D3/02—Electroplating: Baths therefor from solutions
- C25D3/56—Electroplating: Baths therefor from solutions of alloys
- C25D3/565—Electroplating: Baths therefor from solutions of alloys containing more than 50% by weight of zinc
Definitions
- the present invention relates to a surface-treated steel sheet having corrosion resistance against fuel vapor, a pipe using the steel sheet, and a fuel supply pipe.
- Patent Document 1 discloses that the deposition amount is Cr on a Sn—Zn alloy plated surface having a plating deposition amount of 10 to 70 g / m 2 and Sn-1 to 50% Zn.
- a fuel container for automobiles having excellent corrosion resistance is described in which the flange portion of the vertical molded body is continuously seam welded.
- the material used for the automobile fuel container described in Patent Document 1 is a corrosion resistance of a portion such as a fuel tank that is immersed in an automobile fuel such as gasoline and directly contacts the automobile fuel, and is not corrosion resistant to steam.
- a corrosion resistance of a portion such as a fuel tank that is immersed in an automobile fuel such as gasoline and directly contacts the automobile fuel, and is not corrosion resistant to steam.
- pipes connected to fuel tanks, such as fuel pipes are overwhelming in the case of being exposed to highly volatile automotive fuel vapors rather than being directly exposed to automotive fuel. Too many.
- the depletion of fossil fuels has become serious internationally, and the spread of bioethanol and biodiesel fuels has become widespread.
- gasoline which is a conventional automobile fuel
- a material having sufficient characteristics for both bioethanol and biodiesel fuel and its vapor has been demanded.
- an object of the present invention is to solve the above-described conventional problems, and is a surface treatment for producing pipes having sufficient corrosion resistance against fuel vapor such as fuel, particularly gasoline, light oil, bioethanol, or biodiesel fuel. It is to provide a steel plate. Another object of the present invention is to provide a pipe and an oil supply pipe using the surface-treated steel sheet.
- the surface-treated steel sheet for pipe production according to the present invention is characterized in that a layer containing Zn, Co, and Mo is provided on at least one surface of the steel sheet and has corrosion resistance against fuel vapor.
- the surface-treated steel sheet for pipe production according to the present invention is characterized in that, in (1), a Ni layer is formed between the steel sheet and the layer containing Zn, Co, and Mo. .
- the surface-treated steel sheet for pipe production according to the present invention is characterized in that, in the above (1), an Fe—Ni diffusion layer is provided under a layer containing Zn, Co, and Mo.
- the surface-treated steel sheet for manufacturing a pipe of the present invention is the above-described (1), wherein an Fe—Ni diffusion layer and a softened Ni layer are sequentially provided below the layer containing Zn, Co, and Mo. It is characterized by being.
- the thickness of the layer containing Zn, Co, and Mo is 1.0 to 8.0 ⁇ m. It is characterized by being.
- the surface-treated steel sheet for producing pipes of the present invention is characterized in that, in any one of (1) to (5), the fuel contains gasoline, light oil, bioethanol, or biodiesel fuel.
- the pipe of the present invention is characterized in that a layer containing Zn, Co, and Mo is provided on the inner surface of a pipe made of a steel plate and has corrosion resistance against fuel vapor.
- the pipe of the present invention is characterized in that, in the above (7), a Ni layer is formed between the layer containing Zn, Co, and Mo and the steel sheet.
- the pipe of the present invention is characterized in that, in the above (7), an Fe—Ni diffusion layer is provided under a layer containing Zn, Co, and Mo.
- an Fe—Ni diffusion layer and a softened Ni layer are sequentially provided below the layer containing Zn, Co, and Mo.
- the pipe of the present invention is characterized in that in any one of the above (7) to (10), the thickness of the layer containing Zn, Co, and Mo is 1.0 to 8.0 ⁇ m. To do. (12)
- the pipe of the present invention is characterized in that, in any one of the above (7) to (11), the fuel contains gasoline, light oil, bioethanol, or biodiesel fuel.
- the oil supply pipe of the present invention is an oil supply pipe made of a steel plate for supplying fuel to a fuel tank, A large-diameter pipe section through which fuel passes; A small-diameter pipe portion that ventilates the upper and lower portions of the large-diameter pipe portion, A layer containing 1.0 to 8.0 ⁇ m of Zn, Co, and Mo is formed at least on the inner surface of the large-diameter pipe portion, and has corrosion resistance against fuel vapor.
- the oil supply pipe of the present invention is characterized in that, in (13), a Ni layer is formed between the steel sheet and the layer containing Zn, Co, and Mo.
- the Fe—Ni diffusion layer and the softened Ni layer are sequentially provided below the layer containing Zn, Co, and Mo in (13). It is characterized by.
- the oil supply pipe of the present invention is characterized in that, in any one of the above (13) to (15), the thickness of the layer containing Zn, Co, and Mo is 1.0 to 8.0 ⁇ m.
- the fuel includes gasoline, light oil, bioethanol, or biodiesel fuel.
- the surface-treated steel sheet for pipe production according to the present invention the pipe using the surface-treated steel sheet, and the oil supply pipe, even when exposed to fuel vapor such as gasoline, light oil, bioethanol, or biodiesel fuel, which are automobile fuels, are generated. Rust can be suppressed.
- Step plate> A low carbon aluminum killed hot-rolled coil is usually used as an original plate of a surface-treated steel sheet for pipe production.
- a coil produced from non-aged continuous cast steel by adding niobium or titanium to the ultra low carbon steel having a carbon content of 0.003% by weight or less, and further adding niobium or titanium thereto is also used.
- ⁇ Pretreatment for surface treatment> As a pretreatment for the surface treatment, the scale (oxide film) on the surface of the cold-rolled steel sheet is removed by electrolysis or degreasing in an alkaline solution usually containing caustic soda as a main ingredient. After removal, the product is rolled to the product thickness in a cold rolling process.
- the rolling oil adhered by rolling is electrolytically cleaned and then annealed.
- the annealing may be either continuous annealing or box annealing and is not particularly particular. After annealing, the shape is corrected.
- Ni plating Although it is preferable to first apply Ni plating on the steel plate after annealing, it is not essential.
- a nickel sulfate bath called a watt bath is mainly used as the Ni plating bath, but a sulfamic acid bath, a borofluoride bath, a chloride bath, and the like can also be used.
- the thickness of the Ni plating is in the range of 3.0 ⁇ m or less. The reason will be described in the column of the evaluation method below.
- the bath composition is nickel sulfate 200 to 350 g / L, nickel chloride 20 to 50 g / L, boric acid 20 to 50 g / L, pH 3.6 to It is obtained under electrolytic conditions of 4.6, bath temperature of 50 to 65 ° C., current density of 5 to 50 A / dm 2 and Coulomb number of about 900 c / dm 2 or less.
- the boric acid added as a stabilizer may be citric acid.
- the Ni plating formed in the Watt bath a matte Ni plating in which no organic compound is added other than the pit inhibitor, and an organic compound called a leveling agent that smoothes the crystallized crystal plane of the plating layer is added.
- a matte Ni plating in which no organic compound is added other than the pit inhibitor, and an organic compound called a leveling agent that smoothes the crystallized crystal plane of the plating layer is added.
- an organic compound containing a sulfur component is added in order to produce a gloss by refining the Ni plating crystal structure in addition to the leveling agent, but all can be used in the present invention. .
- a heat treatment for forming an Fe—Ni diffusion layer is performed after Ni plating.
- the purpose of this heat treatment is to soften and recrystallize the fine crystal state of the Ni plating as it is, to improve the adhesion between the steel substrate and the plating layer, and to form pipes on the pipe by the Fe-Ni diffusion layer formed by the heat treatment. It is to improve the film workability (followability) with respect to bending and spooling.
- a method for forming the Fe—Ni diffusion layer there are a method of using a continuous annealing furnace and a method of thermal diffusion using a box-type annealing furnace.
- the heat diffusion temperature is in the range of 400 to 800 ° C. and the diffusion time is in the range of 60 seconds to 12 hours. Usually, the heat diffusion is performed for 12 hours or more.
- the gas atmosphere at the time of diffusion is a non-oxidizing or reducing protective gas atmosphere.
- heat treatment by a protective gas composed of 75% hydrogen-25% nitrogen generated by an ammonia crack method called hydrogen-enriched annealing with good heat transfer is suitably applied.
- the This method is advantageous in that the uniformity of the temperature distribution in the steel strip in the longitudinal direction and the width direction of the steel strip is good, so that the variation in the steel strip of the Fe—Ni diffusion layer and between the steel strips is small.
- the diffusion treatment if the heat treatment is continued even after the iron reaches the outermost surface, the ratio of the iron exposed to the outermost layer increases.
- the heat treatment conditions were variously changed for each plating thickness, and the thicknesses of the softened Ni layer and Fe—Ni diffusion layer were calculated from the results obtained by the glow discharge emission analysis, that is, GDS analysis (GDLS-5017 manufactured by Shimadzu). A number of experiments were performed to create a number of samples with varying thicknesses of the softened Ni layer and Fe—Ni diffusion layer.
- GDS analysis is a measurement method for obtaining an analysis chart in the depth direction. In the present invention, Ni and Fe are considered to exist until their respective strengths become 1/10 of the respective maximum strength values.
- the thickness of the softened Ni layer can be expressed by the GDS measurement time from the surface layer, that is, the GDS measurement time 0 to the Fe strength becoming 1/10 of the maximum strength value.
- the thickness of the Fe—Ni diffusion layer can be expressed by the GDS measurement time from when the strength of Fe becomes 1/10 of the maximum strength value to when the strength of Ni becomes 1/10 of the maximum strength value.
- the thickness of the Ni plating layer is expressed by the GDS measurement time from the surface layer, that is, the measurement time 0 to the Ni intensity becomes 1/10 of the maximum strength value.
- the thickness of the plating layer is actually measured with fluorescent X-rays.
- the ratio between the GDS measurement time of the Ni plating layer, the GDS measurement time of the softened Ni layer, and the GDS measurement time of the Fe—Ni diffusion layer was calculated. From the thickness, the thickness of the softened Ni layer and the thickness of the Fe—Ni diffusion layer are calculated.
- a layer containing Zn, Co, and Mo is formed on the Ni plating, Fe—Ni diffusion layer, or softened Ni layer by plating.
- a layer containing Zn, Co, and Mo is directly formed on the steel plate after annealing by plating.
- the plating thickness of the layer containing Zn, Co, and Mo is preferably in the range of 1.0 to 8.0 ⁇ m.
- zinc sulfate 180 to 280 g / L cobalt sulfate 10 to 70 g / L, ammonium molybdate 0.01 to 0.4 g / L, ammonium sulfate 10 It is obtained in a bath composition of ⁇ 40 g / L, sodium sulfate 20 ⁇ 50 g / L, pH 2.7 ⁇ 3.7, bath temperature 30 ⁇ 50 ° C., under electrolysis conditions of current density 5 ⁇ 50 A / dm 2.
- the component ratio of the plated Zn, Co, and Mo-containing layer is preferably Co: 0.1 to 5%, Mo: 0.001 to 1%, and the balance: Zn.
- Such a component ratio of the alloy plating can be realized by adjusting the bath composition, pH, bath temperature, current density, and the like within a suitable range.
- FIG. 1 shows a schematic configuration of a steel plate provided with a layer containing Zn, Co, and Mo thus formed.
- FIG. 1 (a) shows a case where layers containing Zn, Co, and Mo are formed on both surfaces of a steel plate to be a substrate
- FIG. 1 (b) shows that Ni plating is first applied to both surfaces of a steel plate to be a substrate.
- FIG. 2 (a) shows a structure in which a layer containing Zn, Co, and Mo is formed on both surfaces of a steel plate to be a substrate and an Fe—Ni diffusion layer is formed thereunder, and FIG. 2 (b) is a substrate.
- a layer containing Zn, Co, and Mo, a Fe—Ni diffusion layer, and a softened Ni layer are formed between both surfaces of the steel plate.
- An evaluation test piece was produced from a steel sheet provided with a layer containing Zn, Co, and Mo of each plating thickness, and the corrosion resistance was investigated by immersing the specimen in bioethanol mixed gasoline. Corrosion resistance was confirmed by the presence or absence of rusting.
- a corrosive solution simulating bioethanol-mixed gasoline was used as a test. As the corrosive liquid, 100 ppm formic acid and 200 ppm acetic acid were added to regular gasoline specified in JIS K2202, and 10% bioethanol specified in JASO M361 was added to purify a simulated deteriorated gasoline.
- corrosive water was prepared by adding 1000 ppm formic acid, 2000 ppm acetic acid, and 1000 ppm chlorine to pure water, and 10 wt% was added to the above deteriorated gasoline to obtain a corrosive liquid.
- the corrosive liquid is in a state where the upper layer is divided into degraded gasoline and the lower layer is divided into two layers of corrosive water. It arrange
- the evaluation test piece is a gas phase part 11 in contact with fuel vapor (gas phase) of deteriorated gasoline, a liquid phase part 12 in contact with deteriorated gasoline (liquid phase), and an aqueous phase in contact with corrosive water (water phase). It will be separated into part 13.
- steam of an evaluation test piece was evaluated by investigating the corrosion of the gaseous-phase part 11 of an evaluation test piece.
- the evaluation method shown in FIG. 4 used what bent 90 degree
- rusting in the gas phase portion is suppressed by setting the plating thickness of the layer containing Zn, Co, and Mo to be in the range of 1.0 to 8.0 ⁇ m. Further, by forming a Ni layer, a Fe—Ni diffusion layer, or a softened Ni layer under the layer containing Zn, Co, and Mo, rusting in the gas phase portion may be further suppressed. I understood. That is, from the experimental results, when the plating thickness of the layer containing Zn, Co, and Mo was less than 1.0 ⁇ m, sufficient corrosion resistance in the gas phase portion could not be obtained.
- the plating thickness of the layer containing Zn, Co, and Mo exceeds 8.0 ⁇ m
- the surface may be scraped during processing of a pipe tube or the like and wear powder may be generated, which is not preferable.
- the thickness of the layer or the softened Ni layer exceeds 3.0 ⁇ m
- the total thickness of the layer containing Zn, Co and Mo and the Ni layer or the softened Ni layer increases, The surface may be scraped during processing, and wear powder may be generated, which is not preferable.
- ⁇ Pipe processing> Using a steel plate provided with a layer containing Zn, Co, and Mo (and Ni layer, Fe-Ni diffusion layer or softened Ni layer), the shape is corrected by a leveler, and a slitter is used to obtain a predetermined outer diameter. After slitting, the pipe is manufactured into a pipe shape by a molding machine, and pipes are manufactured by seam welding the end faces in the longitudinal direction by high frequency induction welding. As the pipe, there are an oil supply pipe for introducing fuel into the tank, a pipe for introducing fuel from the tank to the engine, and a pipe for venting. As shown in FIG.
- the fuel supply pipe 20 is attached to the fuel tank 23 so as to extend obliquely upward from the upper part of the fuel tank 23. Further, a small-diameter pipe portion 22 that branches from the middle of the large-diameter pipe portion 21 through which the fuel passes and is connected to the upper and lower portions of the large-diameter pipe portion 21 is connected to the fuel supply pipe 20.
- the large diameter pipe part 21 is manufactured using the steel plate of the present invention. In addition, you may manufacture a thin diameter pipe part using the steel plate of this invention.
- regulated by this invention is not restricted to a shape as shown to Fig.5 (a),
- Fig.5 (b) For example, as shown in FIG.5 (b), with the large diameter pipe part 21 which a fuel passes, Even if the small-diameter pipe portion 22 is attached to the fuel tank 23 in an independent shape, the corrosion resistance against the fuel vapor is still particularly required, and thus those of these forms are also included.
- Example 1 A cold-rolled and annealed low carbon aluminum killed steel plate having a thickness of 0.70 mm was used as a plating base plate.
- the components of the steel plate that is the plating original plate are as follows. C: 0.045%, Mn: 0.23%, Si: 0.02%, P: 0.012%, S: 0.009%, Al: 0.063%, N: 0.0036%, balance : Fe and inevitable impurities.
- the steel sheet was subjected to alkaline electrolytic degreasing and pickling with sulfuric acid soaking, to obtain a surface-treated steel sheet provided with a layer containing Zn, Co, and Mo having a thickness of 1 ⁇ m.
- composition ratio of the formed layer containing Zn, Co, and Mo was Co: 0.3%, Mo: 0.01%, and the balance: Zn (% is mass).
- the thickness and composition ratio of the layer containing Zn, Co, and Mo were measured by fluorescent X-ray analysis (ZSX 100e, manufactured by Rigaku).
- Example 2 to 18 After the steel plate of Example 1 was subjected to alkaline electrolytic degreasing and sulfuric acid immersion pickling, The surface-treated steel sheets of Examples 2 to 18 in Table 1 were obtained by changing the thicknesses of the layers containing Zn, Co, and Mo. In Examples 2 to 18, the values of the thickness of the steel plates plated with Ni were listed. Those not plated with Ni were described as having a thickness of zero. For Ni plating, the plating thickness was changed under the conditions of Watt bath matte plating. Other conditions were the same as in Example 1. The Ni plating thickness was measured by fluorescent X-ray analysis (ZSX 100e, manufactured by Rigaku).
- Example 19 After the steel plate of Example 1 was subjected to alkaline electrolytic degreasing and pickling with sulfuric acid immersion, nickel plating with a plating thickness of 2 ⁇ m was obtained under the condition of Watt bath matte plating, to obtain a nickel plated steel plate, Thermal diffusion treatment was performed under conditions of 1 min to form a 1.23 ⁇ m thick Fe—Ni diffusion layer on the surface of the steel plate. Thereafter, a layer containing Zn, Co, and Mo having a thickness of 1 ⁇ m was provided thereon by plating to obtain a surface-treated steel sheet of Example 19 in Table 2. The composition ratio of the formed plating layer containing Zn, Co, and Mo was the same as that in Example 1.
- Example 20 to 32 Steel sheets of Examples 20 to 32 in Table 2 were obtained by changing the thickness of the layer containing Zn, Co, and Mo.
- the value of the thickness of a softened Ni layer formed between the layer containing Zn, Co, and Mo and the Fe—Ni diffusion layer is described. Those that did not form the softened Ni layer were described as having a thickness of zero.
- the plating thickness was changed under the conditions of Watt bath matte plating. The Ni plating thickness was measured by fluorescent X-ray analysis (ZSX 100e, manufactured by Rigaku). Conditions other than the thickness of the layer containing Zn, Co, and Mo, the Ni plating thickness, and the thermal diffusion treatment described in Table 2 were the same as in Example 19.
- the surface-treated steel sheets of Examples 1 to 32 of the present invention were excellent as a pipe material having no rust and corrosion resistance against fuel vapor. Since the above corrosive liquid generates steam that is more corrosive than gasoline, light oil, bioethanol, or biodiesel fuel, if there is no rust in this corrosive liquid test, gasoline, light oil, bioethanol, or biodiesel It is considered that there is no rust on the fuel. On the other hand, the surface-treated steel sheets of Comparative Examples 1 to 11 have red rust and are not practical as a material for producing pipes having corrosion resistance against fuel vapor.
- the surface-treated steel sheet for pipe production according to the present invention can suppress rusting upon exposure to fuel vapor such as gasoline, light oil, bioethanol, or biodiesel fuel. Moreover, the pipe and the oil supply pipe using the surface-treated steel sheet for manufacturing the oil supply pipe of the present invention are excellent in corrosion resistance against fuel vapor, and are highly industrially applicable.
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Abstract
Description
本発明は、燃料蒸気に対して耐食性を有する表面処理鋼板、その鋼板を用いたパイプおよび給油パイプに関する。 The present invention relates to a surface-treated steel sheet having corrosion resistance against fuel vapor, a pipe using the steel sheet, and a fuel supply pipe.
近年、温室効果ガス削減のため、カーボンニュートラルとされるバイオエタノールをガソリンに混合したいわゆるバイオエタノール混合ガソリンを使用する動きが活発化している。しかしながら、ガソリンにエタノールを添加すると、ガソリンが吸湿しやすくなり、燃料タンク内に水が混入することが考えられる。
さらに、エタノール混合ガソリンを長期間放置したままであると、ガソリンが劣化しガソリン内に有機酸が形成される。
このように、吸湿状態とガソリンの劣化が発生した場合、エタノールは水とガソリンの両方に混合できるため、ガソリン内部に水と有機酸が含まれた状態になり、ガソリン表面から水と有機酸の混合物が気化することがある。
その場合には、通常は腐食性の殆ど無いガソリン蒸気にしか接触しないパイプの内面が、強い腐食環境下にさらされる。
よって、バイオエタノール混合ガソリンの雰囲気下に置かれるパイプにも、腐食環境を想定した耐食性が求められる。
これらの腐食環境に対応するものとして、例えば、特許文献1には、めっき付着量が10~70g/m2、Sn-1~50%ZnであるSn-Zn合金めっき面に、付着量がCr換算で100mg/m2以下であるクロム酸、シリカ、無機リン酸や有機リン酸からなるクロメート被膜を処理、或いは更に有機樹脂を含有した樹脂クロメート被膜を処理した鋼板を用い、フランジを有する一対の椀型成型体のフランジ部を連続的にシーム溶接して一体とした耐食性に優れた自動車用燃料容器が記載されている。
In recent years, in order to reduce greenhouse gases, there has been an active movement to use so-called bioethanol-mixed gasoline in which bioethanol, which is carbon neutral, is mixed with gasoline. However, when ethanol is added to gasoline, it becomes easier for the gasoline to absorb moisture, and water may be mixed into the fuel tank.
Furthermore, if the ethanol mixed gasoline is left standing for a long time, the gasoline deteriorates and an organic acid is formed in the gasoline.
In this way, when moisture absorption and gasoline deterioration occur, ethanol can be mixed into both water and gasoline, so water and organic acids are contained inside the gasoline. The mixture may evaporate.
In that case, the inner surface of the pipe, which normally contacts only non-corrosive gasoline vapor, is exposed to a strong corrosive environment.
Therefore, pipes placed under an atmosphere of bioethanol mixed gasoline are also required to have corrosion resistance assuming a corrosive environment.
As a countermeasure to these corrosive environments, for example, Patent Document 1 discloses that the deposition amount is Cr on a Sn—Zn alloy plated surface having a plating deposition amount of 10 to 70 g / m 2 and Sn-1 to 50% Zn. A steel plate treated with a chromate film made of chromic acid, silica, inorganic phosphoric acid or organic phosphoric acid of 100 mg / m 2 or less in terms of conversion, or further treated with a resin chromate film containing an organic resin, and a pair of flanges A fuel container for automobiles having excellent corrosion resistance is described in which the flange portion of the vertical molded body is continuously seam welded.
しかし、上記特許文献1記載の自動車用燃料容器に用いられる素材は、ガソリンなどの自動車用燃料に浸漬され、直接自動車燃料と接触する燃料タンクのような部分の耐食性であり、蒸気に対する耐食性ではない。
例えば給油パイプのように燃料タンクに接続するパイプは、実際の使用環境として、自動車用燃料に直接暴露されることよりも、揮発性の高い自動車燃料の蒸気に暴露されるケースの方が圧倒的に多い。
また、国際的に化石燃料の枯渇化が深刻化しており、バイオエタノールやバイオディーゼル燃料などの普及が広まっている。
このように、従来の自動車燃料であるガソリンに加え、バイオエタノールやバイオディーゼル燃料及びその蒸気の両方に対して十分な特性を有する素材が求められていた。
そこで、本発明の目的は、上記の従来の課題を解決することであり、燃料特にガソリン、軽油、バイオエタノール、又はバイオディーゼル燃料などの燃料蒸気に対して十分な耐食性を有するパイプ製造用表面処理鋼板を提供することである。
また、本発明の他の目的は、その表面処理鋼板を用いたパイプおよび給油パイプを提供することである。
However, the material used for the automobile fuel container described in Patent Document 1 is a corrosion resistance of a portion such as a fuel tank that is immersed in an automobile fuel such as gasoline and directly contacts the automobile fuel, and is not corrosion resistant to steam. .
For example, pipes connected to fuel tanks, such as fuel pipes, are overwhelming in the case of being exposed to highly volatile automotive fuel vapors rather than being directly exposed to automotive fuel. Too many.
In addition, the depletion of fossil fuels has become serious internationally, and the spread of bioethanol and biodiesel fuels has become widespread.
Thus, in addition to gasoline, which is a conventional automobile fuel, a material having sufficient characteristics for both bioethanol and biodiesel fuel and its vapor has been demanded.
Accordingly, an object of the present invention is to solve the above-described conventional problems, and is a surface treatment for producing pipes having sufficient corrosion resistance against fuel vapor such as fuel, particularly gasoline, light oil, bioethanol, or biodiesel fuel. It is to provide a steel plate.
Another object of the present invention is to provide a pipe and an oil supply pipe using the surface-treated steel sheet.
(1)本発明のパイプ製造用表面処理鋼板は、鋼板の少なくとも片方の表面に、Zn、Co、およびMoを含有する層を設け、燃料蒸気に対する耐食性を有することを特徴とする。
(2)本発明のパイプ製造用表面処理鋼板は、前記(1)において、Zn、Co、およびMoを含有する層と前記鋼板との間に、Ni層が形成されていることを特徴とする。
(3)本発明のパイプ製造用表面処理鋼板は、前記(1)において、Zn、Co、およびMoを含有する層の下にFe-Ni拡散層が設けられていることを特徴とする。
(4)本発明のパイプ製造用表面処理鋼板は、前記(1)において、Zn、Co、およびMoを含有する層の下に、順次、Fe-Ni拡散層、軟質化されたNi層が設けられていることを特徴とする。
(5)本発明のパイプ製造用表面処理鋼板は、前記(1)~(4)のいずれかにおいて、Zn、Co、およびMoを含有する層の膜厚が、1.0~8.0μmであることを特徴とする。
(6)本発明のパイプ製造用表面処理鋼板は、前記(1)~(5)のいずれかにおいて、前記燃料が、ガソリン、軽油、バイオエタノール、又はバイオディーゼル燃料を含むことを特徴とする。
(7)本発明のパイプは、鋼板からなるパイプの内面に、Zn、Co、およびMoを含有する層が設けられ、燃料蒸気に対する耐食性を有することを特徴とする。
(8)本発明のパイプは、前記(7)において、Zn、Co、およびMoを含有する層と前記鋼板との間に、Ni層が形成されていることを特徴とする。
(9)本発明のパイプは、前記(7)において、Zn、Co、およびMoを含有する層の下にFe-Ni拡散層が設けられていることを特徴とする。
(10)本発明のパイプは、前記(7)において、Zn、Co、およびMoを含有する層の下に、順次、Fe-Ni拡散層、軟質化されたNi層が設けられていることを特徴とする。
(11)本発明のパイプは、前記(7)~(10)のいずれかにおいて、Zn、Co、およびMoを含有する層の膜厚が、1.0~8.0μmであることを特徴とする。
(12)本発明のパイプは、前記(7)~(11)のいずれかにおいて、前記燃料が、ガソリン、軽油、バイオエタノール、又はバイオディーゼル燃料を含むことを特徴とする。
(13)本発明の給油パイプは、燃料を燃料タンクに給油するための鋼板からなる給油パイプであって、
燃料が通過する太径パイプ部と、
太径パイプ部の上部と下部とを通気する細径パイプ部と、を有し、
少なくとも前記太径パイプ部の内面に、1.0~8.0μmのZn、Co、およびMoを含有する層が形成され、燃料蒸気に対する耐食性を有することを特徴とする。
(14)本発明の給油パイプは、前記(13)において、Zn、Co、およびMoを含有する層と前記鋼板との間に、Ni層が形成されていることを特徴とする。
(15)本発明の給油パイプは、前記(13)において、Zn、Co、およびMoを含有する層の下に、順次、Fe-Ni拡散層、軟質化されたNi層が設けられていることを特徴とする。
(16)本発明の給油パイプは、前記(13)~(15)のいずれかにおいて、Zn、Co、およびMoを含有する層の膜厚が、1.0~8.0μmであることを特徴とする。
(17)本発明の給油パイプは、前記(13)~(16)のいずれかにおいて、燃料が、ガソリン、軽油、バイオエタノール、又はバイオディーゼル燃料を含むことを特徴とする。
(1) The surface-treated steel sheet for pipe production according to the present invention is characterized in that a layer containing Zn, Co, and Mo is provided on at least one surface of the steel sheet and has corrosion resistance against fuel vapor.
(2) The surface-treated steel sheet for pipe production according to the present invention is characterized in that, in (1), a Ni layer is formed between the steel sheet and the layer containing Zn, Co, and Mo. .
(3) The surface-treated steel sheet for pipe production according to the present invention is characterized in that, in the above (1), an Fe—Ni diffusion layer is provided under a layer containing Zn, Co, and Mo.
(4) The surface-treated steel sheet for manufacturing a pipe of the present invention is the above-described (1), wherein an Fe—Ni diffusion layer and a softened Ni layer are sequentially provided below the layer containing Zn, Co, and Mo. It is characterized by being.
(5) In the surface-treated steel sheet for producing a pipe of the present invention, in any of the above (1) to (4), the thickness of the layer containing Zn, Co, and Mo is 1.0 to 8.0 μm. It is characterized by being.
(6) The surface-treated steel sheet for producing pipes of the present invention is characterized in that, in any one of (1) to (5), the fuel contains gasoline, light oil, bioethanol, or biodiesel fuel.
(7) The pipe of the present invention is characterized in that a layer containing Zn, Co, and Mo is provided on the inner surface of a pipe made of a steel plate and has corrosion resistance against fuel vapor.
(8) The pipe of the present invention is characterized in that, in the above (7), a Ni layer is formed between the layer containing Zn, Co, and Mo and the steel sheet.
(9) The pipe of the present invention is characterized in that, in the above (7), an Fe—Ni diffusion layer is provided under a layer containing Zn, Co, and Mo.
(10) In the pipe of the present invention, in the above (7), an Fe—Ni diffusion layer and a softened Ni layer are sequentially provided below the layer containing Zn, Co, and Mo. Features.
(11) The pipe of the present invention is characterized in that in any one of the above (7) to (10), the thickness of the layer containing Zn, Co, and Mo is 1.0 to 8.0 μm. To do.
(12) The pipe of the present invention is characterized in that, in any one of the above (7) to (11), the fuel contains gasoline, light oil, bioethanol, or biodiesel fuel.
(13) The oil supply pipe of the present invention is an oil supply pipe made of a steel plate for supplying fuel to a fuel tank,
A large-diameter pipe section through which fuel passes;
A small-diameter pipe portion that ventilates the upper and lower portions of the large-diameter pipe portion,
A layer containing 1.0 to 8.0 μm of Zn, Co, and Mo is formed at least on the inner surface of the large-diameter pipe portion, and has corrosion resistance against fuel vapor.
(14) The oil supply pipe of the present invention is characterized in that, in (13), a Ni layer is formed between the steel sheet and the layer containing Zn, Co, and Mo.
(15) In the oil supply pipe of the present invention, the Fe—Ni diffusion layer and the softened Ni layer are sequentially provided below the layer containing Zn, Co, and Mo in (13). It is characterized by.
(16) The oil supply pipe of the present invention is characterized in that, in any one of the above (13) to (15), the thickness of the layer containing Zn, Co, and Mo is 1.0 to 8.0 μm. And
(17) The oil supply pipe of the present invention is characterized in that, in any of the above (13) to (16), the fuel includes gasoline, light oil, bioethanol, or biodiesel fuel.
本発明の、パイプ製造用表面処理鋼板、その表面処理鋼板を用いたパイプおよび給油パイプは、自動車燃料であるガソリン、軽油、バイオエタノール、又はバイオディーゼル燃料などの燃料蒸気に暴露されても、発錆を抑制できる。 The surface-treated steel sheet for pipe production according to the present invention, the pipe using the surface-treated steel sheet, and the oil supply pipe, even when exposed to fuel vapor such as gasoline, light oil, bioethanol, or biodiesel fuel, which are automobile fuels, are generated. Rust can be suppressed.
以下、本発明の実施の形態を詳細に説明する。
<鋼板>
パイプ製造用表面処理鋼板の原板としては、通常低炭素アルミキルド熱延コイルが用いられる。
また、炭素0.003重量%以下の極低炭素鋼、または更にこれにニオブ、チタンを添加し非時効連続鋳造鋼から製造されたコイルも用いられる。
Hereinafter, embodiments of the present invention will be described in detail.
<Steel plate>
A low carbon aluminum killed hot-rolled coil is usually used as an original plate of a surface-treated steel sheet for pipe production.
In addition, a coil produced from non-aged continuous cast steel by adding niobium or titanium to the ultra low carbon steel having a carbon content of 0.003% by weight or less, and further adding niobium or titanium thereto is also used.
<表面処理の前処理>
表面処理の前処理としては、通常苛性ソーダを主剤としたアルカリ液に電解、または浸漬による脱脂を行い、冷延鋼板表面のスケール(酸化膜)を除去する。除去後、冷間圧延工程にて製品厚みまで圧延する。
<Pretreatment for surface treatment>
As a pretreatment for the surface treatment, the scale (oxide film) on the surface of the cold-rolled steel sheet is removed by electrolysis or degreasing in an alkaline solution usually containing caustic soda as a main ingredient. After removal, the product is rolled to the product thickness in a cold rolling process.
<焼鈍>
圧延で付着した圧延油を電解洗浄した後、焼鈍する。焼鈍は、連続焼鈍あるいは箱型焼鈍のどちらでもよく特にこだわらない。焼鈍した後、形状修正する。
<Annealing>
The rolling oil adhered by rolling is electrolytically cleaned and then annealed. The annealing may be either continuous annealing or box annealing and is not particularly particular. After annealing, the shape is corrected.
<Niめっき>
焼鈍後の鋼板上に、まずNiめっきを施すことが好ましいが、必須ではない。
一般に、Niめっき浴としてはワット浴と称される硫酸ニッケル浴が主と用いられるが、この他、スルファミン酸浴、ほうフッ化物浴、塩化物浴なども用いることができる。これらの浴を用いてめっきする場合のNiめっきの厚みは、3.0μm以下の範囲とする。その理由は、以下の評価方法の欄で述べる。
当該めっき厚みを得るには、代表的なワット浴を用いた場合は、硫酸ニッケル200~350g/L、塩化ニッケル20~50g/L、ほう酸20~50g/Lの浴組成で、pH3.6~4.6、浴温50~65℃の浴にて、電流密度5~50A/dm2、クーロン数約900c/dm2以下の電解条件によって得られる。安定剤として添加するほう酸はクエン酸でもよい。
ここで、ワット浴で形成されるNiめっきとしては、ピット抑制剤以外に有機化合物を添加しない無光沢Niめっき、めっき層の析出結晶面を平滑化させたレベリング剤と称する有機化合物を添加した半光沢Niめっき、さらにレベリング剤に加えNiめっき結晶組織を微細化することにより光沢を出すための硫黄成分を含有した有機化合物を添加した光沢Niめっきがあるが、本発明においてはすべて用いることができる。
<Ni plating>
Although it is preferable to first apply Ni plating on the steel plate after annealing, it is not essential.
In general, a nickel sulfate bath called a watt bath is mainly used as the Ni plating bath, but a sulfamic acid bath, a borofluoride bath, a chloride bath, and the like can also be used. When plating using these baths, the thickness of the Ni plating is in the range of 3.0 μm or less. The reason will be described in the column of the evaluation method below.
In order to obtain the plating thickness, when a typical Watt bath is used, the bath composition is nickel sulfate 200 to 350 g / L,
Here, as the Ni plating formed in the Watt bath, a matte Ni plating in which no organic compound is added other than the pit inhibitor, and an organic compound called a leveling agent that smoothes the crystallized crystal plane of the plating layer is added. In addition to bright Ni plating, there is also bright Ni plating to which an organic compound containing a sulfur component is added in order to produce a gloss by refining the Ni plating crystal structure in addition to the leveling agent, but all can be used in the present invention. .
<Fe-Ni拡散層の形成>
次に、拡散層を形成する場合は、Niめっき後、Fe-Ni拡散層を形成するための熱処理を行う。
この熱処理の目的は、Niめっきのままの微細結晶状態を軟化再結晶させ、鋼素地―めっき層の密着性を高めるとともに、熱処理によって形成されるFe-Ni拡散層により、パイプへの造管や曲げ加工、スプール加工に対する皮膜加工性(追随性)を向上させることにある。
Fe-Ni拡散層の形成方法としては、連続焼鈍炉を使用する方法や箱型焼鈍炉を使用して熱拡散する方法がある。熱拡散温度は400~800℃の範囲で、拡散時間は60秒から12時間までの範囲が通常熱拡散に用いられるが、12時間以上での拡散処理も可能である。
拡散時のガス雰囲気は、非酸化性あるいは還元性保護ガス雰囲気で行う。
さらに、本発明では箱型焼鈍による熱処理方法として、熱伝達の良い水素富化焼鈍と称されるアンモニアクラック法により生成される75%水素―25%窒素からなる保護ガスによる熱処理が好適に適用される。この方法は、鋼帯の長手方向および幅方向の鋼帯内の温度分布の均一性がよいため、Fe-Ni拡散層の鋼帯内、鋼帯間のバラツキが小さいという利点がある。
拡散処理において、鉄が最表面に達した後も尚熱処理を続けると、最表層に露出する鉄の割合は増加する。
各めっき厚において熱処理条件を種々変化させ、軟質化されたNi層およびFe-Ni拡散層の厚みをグロ-放電発光分析、すなわちGDS分析(島津製 GDLS-5017)により求めた結果から算出した。多数の実験を行い、軟質化されたNi層およびFe-Ni拡散層の厚みを変えた多くのサンプルを作成した。
GDS分析とは、深さ方向の分析チャートを得る測定方法であり、本発明では、Ni、Feがそれぞれの強度が各々の強度最高値の1/10となるまで存在するとみなす。
軟質化したNi層の厚みは、表層すなわちGDSの測定時間0から、Feの強度が強度最高値の1/10となるまでの間のGDSの測定時間で表せる。
Fe-Ni拡散層の厚みは、Feの強度が強度最高値の1/10となってから、Niの強度が強度最高値の1/10となるまでの間のGDSの測定時間で表せる。
加熱処理を行う前のNiめっき層について、表層すなわち測定時間0から、Niの強度が強度最高値の1/10となるまでの間のGDSの測定時間でNiめっき層の厚みを表し、このNiめっき層については蛍光X線で実際に厚みを測定する。
このNiめっき層のGDSの測定時間と、軟質化されたNi層のGDSの測定時間、およびFe-Ni拡散層のGDSの測定時間との比を算出し、この比とNiめっき層の実際の厚みとから、軟質化されたNi層の厚み、および、Fe-Ni拡散層の厚みを算出する。
<Formation of Fe-Ni diffusion layer>
Next, when forming a diffusion layer, a heat treatment for forming an Fe—Ni diffusion layer is performed after Ni plating.
The purpose of this heat treatment is to soften and recrystallize the fine crystal state of the Ni plating as it is, to improve the adhesion between the steel substrate and the plating layer, and to form pipes on the pipe by the Fe-Ni diffusion layer formed by the heat treatment. It is to improve the film workability (followability) with respect to bending and spooling.
As a method for forming the Fe—Ni diffusion layer, there are a method of using a continuous annealing furnace and a method of thermal diffusion using a box-type annealing furnace. The heat diffusion temperature is in the range of 400 to 800 ° C. and the diffusion time is in the range of 60 seconds to 12 hours. Usually, the heat diffusion is performed for 12 hours or more.
The gas atmosphere at the time of diffusion is a non-oxidizing or reducing protective gas atmosphere.
Furthermore, in the present invention, as a heat treatment method by box-type annealing, heat treatment by a protective gas composed of 75% hydrogen-25% nitrogen generated by an ammonia crack method called hydrogen-enriched annealing with good heat transfer is suitably applied. The This method is advantageous in that the uniformity of the temperature distribution in the steel strip in the longitudinal direction and the width direction of the steel strip is good, so that the variation in the steel strip of the Fe—Ni diffusion layer and between the steel strips is small.
In the diffusion treatment, if the heat treatment is continued even after the iron reaches the outermost surface, the ratio of the iron exposed to the outermost layer increases.
The heat treatment conditions were variously changed for each plating thickness, and the thicknesses of the softened Ni layer and Fe—Ni diffusion layer were calculated from the results obtained by the glow discharge emission analysis, that is, GDS analysis (GDLS-5017 manufactured by Shimadzu). A number of experiments were performed to create a number of samples with varying thicknesses of the softened Ni layer and Fe—Ni diffusion layer.
GDS analysis is a measurement method for obtaining an analysis chart in the depth direction. In the present invention, Ni and Fe are considered to exist until their respective strengths become 1/10 of the respective maximum strength values.
The thickness of the softened Ni layer can be expressed by the GDS measurement time from the surface layer, that is, the GDS measurement time 0 to the Fe strength becoming 1/10 of the maximum strength value.
The thickness of the Fe—Ni diffusion layer can be expressed by the GDS measurement time from when the strength of Fe becomes 1/10 of the maximum strength value to when the strength of Ni becomes 1/10 of the maximum strength value.
For the Ni plating layer before the heat treatment, the thickness of the Ni plating layer is expressed by the GDS measurement time from the surface layer, that is, the measurement time 0 to the Ni intensity becomes 1/10 of the maximum strength value. The thickness of the plating layer is actually measured with fluorescent X-rays.
The ratio between the GDS measurement time of the Ni plating layer, the GDS measurement time of the softened Ni layer, and the GDS measurement time of the Fe—Ni diffusion layer was calculated. From the thickness, the thickness of the softened Ni layer and the thickness of the Fe—Ni diffusion layer are calculated.
<Zn、Co、およびMoを含有する層の形成>
次に、Niめっき、Fe-Ni拡散層又は軟質化したNi層の上に、Zn、Co、およびMoを含有する層をめっきにより形成する。前工程でNiめっきを施さない場合は、焼鈍後の鋼板上に直接Zn、Co、およびMoを含有する層をめっきにより形成する。
Zn、Co、およびMoを含有する層のめっき厚みは、1.0~8.0μmの範囲とすることが好ましい。
当該Zn、Co、およびMoを含有する層のめっき厚を得るには、硫酸亜鉛180~280g/L、硫酸コバルト10~70g/L、モリブデン酸アンモニウム0.01~0.4g/L、硫酸アンモニウム10~40g/L、硫酸ナトリウム20~50g/Lの浴組成で、pH2.7~3.7、浴温30~50℃の浴にて、電流密度5~50A/dm2 の電解条件によって得られる。
めっきされたZn、Co、およびMoを含有する層の成分割合としては、Co:0.1~5%、Mo:0.001~1%、残:Znとすることが好ましい。このような合金めっきの成分割合は、前記浴組成、pH、浴温、電流密度等を好適な範囲に調整することによって実現できる。
このようにして形成されたZn、Co、およびMoを含有する層を設けた鋼板の概略構成を図1に示す。
図1(a)は、基板となる鋼板の両面にZn、Co、およびMoを含有する層を形成したものであり、図1(b)は、基板となる鋼板の両面に、まずNiめっきを施し、その上にZn、Co、およびMoを含有する層を形成したものである。
図2(a)は、基板となる鋼板の両面にZn、Co、およびMoを含有する層とその下にFe-Ni拡散層を形成したものであり、図2(b)は、基板となる鋼板の両面に、Zn、Co、およびMoを含有する層と、Fe-Ni拡散層と、それらの間に軟質化されたNi層を形成したものである。
<Formation of a layer containing Zn, Co, and Mo>
Next, a layer containing Zn, Co, and Mo is formed on the Ni plating, Fe—Ni diffusion layer, or softened Ni layer by plating. When Ni plating is not performed in the previous step, a layer containing Zn, Co, and Mo is directly formed on the steel plate after annealing by plating.
The plating thickness of the layer containing Zn, Co, and Mo is preferably in the range of 1.0 to 8.0 μm.
In order to obtain the plating thickness of the layer containing Zn, Co, and Mo, zinc sulfate 180 to 280 g / L, cobalt sulfate 10 to 70 g / L, ammonium molybdate 0.01 to 0.4 g / L, ammonium sulfate 10 It is obtained in a bath composition of ˜40 g / L,
The component ratio of the plated Zn, Co, and Mo-containing layer is preferably Co: 0.1 to 5%, Mo: 0.001 to 1%, and the balance: Zn. Such a component ratio of the alloy plating can be realized by adjusting the bath composition, pH, bath temperature, current density, and the like within a suitable range.
FIG. 1 shows a schematic configuration of a steel plate provided with a layer containing Zn, Co, and Mo thus formed.
FIG. 1 (a) shows a case where layers containing Zn, Co, and Mo are formed on both surfaces of a steel plate to be a substrate, and FIG. 1 (b) shows that Ni plating is first applied to both surfaces of a steel plate to be a substrate. And a layer containing Zn, Co, and Mo is formed thereon.
FIG. 2 (a) shows a structure in which a layer containing Zn, Co, and Mo is formed on both surfaces of a steel plate to be a substrate and an Fe—Ni diffusion layer is formed thereunder, and FIG. 2 (b) is a substrate. A layer containing Zn, Co, and Mo, a Fe—Ni diffusion layer, and a softened Ni layer are formed between both surfaces of the steel plate.
<評価方法>
各めっき厚のZn、Co、およびMoを含有する層を設けた鋼板から評価試験片を作製し、バイオエタノール混合ガソリンに浸漬させることにより耐食性を調査した。耐食性は発錆の有無で確認した。
バイオエタノール混合ガソリンを試験的に模した腐食液を使用した。
腐食液は、JIS K2202に規定されているレギュラーガソリンに、ギ酸100ppm、酢酸200ppmを添加し、JASO M361に規定されているバイオエタノールを10%添加し、模擬的な劣化ガソリンを精製した。
更に腐食性を高めることを目的に、純水にギ酸1000ppm、酢酸2000ppm、塩素1000ppmを添加した腐食水を作製し、これを上記劣化ガソリンに10重量%添加して腐食液とした。
腐食液は、上層が劣化ガソリン、下層が腐食水の2層に分かれた状態となる。
この腐食液に評価試験片が半分浸漬するように密閉容器中に配置し、45℃の恒温槽にて経時した。
これにより、図3及び図4に示すように、
評価試験片は、上部より、劣化ガソリンの燃料蒸気(気相)と接触した気相部11、劣化ガソリン(液相)と接触した液相部12、腐食水(水相)と接触した水相部13に分離されることになる。
そして、評価試験片の気相部11の腐食を調査することにより、評価試験片の燃料蒸気に対する耐食性を評価した。
また、図4に示す評価方法は、めっき面を内面(凹部)として90°折り曲げを行ったものを使用した。谷部の半径は1.0mmとした。加工された谷部の発錆を評価した。
多くの実験結果から、Zn、Co、およびMoを含有する層のめっき厚を1.0~8.0μmの範囲とすることにより、気相部での発錆が抑制されることが分かった。
そして、Zn、Co、およびMoを含有する層の下層に、Ni層、Fe-Ni拡散層又は軟質化したNi層を形成することにより、さらに気相部での発錆が抑制されることも分かった。
すなわち、実験結果から、Zn、Co、およびMoを含有する層のめっき厚が1.0μm未満の場合、気相部における十分な耐食性が得られなかった。
また、Zn、Co、およびMoを含有する層のめっき厚が8.0μmを超えると、パイプ造管などの加工の際に表面が削られ摩耗粉が発生する可能性があり、好ましくない。
さらに、Zn、Co、およびMoを含有する層の下層に、Ni層、Fe-Ni拡散層又は軟質化したNi層を形成することにより気相部での発錆がさらに抑制されるが、Ni層又は軟質化したNi層の厚みが3.0μmを超えると、Zn、Co、およびMoを含有する層と、Ni層又は軟質化したNi層とのトータル厚みが増加し、パイプ造管などの加工の際に表面が削られ摩耗粉が発生する可能性があり、好ましくない。
<Evaluation method>
An evaluation test piece was produced from a steel sheet provided with a layer containing Zn, Co, and Mo of each plating thickness, and the corrosion resistance was investigated by immersing the specimen in bioethanol mixed gasoline. Corrosion resistance was confirmed by the presence or absence of rusting.
A corrosive solution simulating bioethanol-mixed gasoline was used as a test.
As the corrosive liquid, 100 ppm formic acid and 200 ppm acetic acid were added to regular gasoline specified in JIS K2202, and 10% bioethanol specified in JASO M361 was added to purify a simulated deteriorated gasoline.
For the purpose of further enhancing the corrosiveness, corrosive water was prepared by adding 1000 ppm formic acid, 2000 ppm acetic acid, and 1000 ppm chlorine to pure water, and 10 wt% was added to the above deteriorated gasoline to obtain a corrosive liquid.
The corrosive liquid is in a state where the upper layer is divided into degraded gasoline and the lower layer is divided into two layers of corrosive water.
It arrange | positioned in an airtight container so that an evaluation test piece may be immersed in this corrosive solution half, and time-lapsed in a 45 degreeC thermostat.
As a result, as shown in FIGS.
From the top, the evaluation test piece is a
And the corrosion resistance with respect to the fuel vapor | steam of an evaluation test piece was evaluated by investigating the corrosion of the gaseous-
Moreover, the evaluation method shown in FIG. 4 used what bent 90 degree | times by making a plating surface into an inner surface (recessed part). The radius of the trough was 1.0 mm. The rusting of the processed valley was evaluated.
From many experimental results, it was found that rusting in the gas phase portion is suppressed by setting the plating thickness of the layer containing Zn, Co, and Mo to be in the range of 1.0 to 8.0 μm.
Further, by forming a Ni layer, a Fe—Ni diffusion layer, or a softened Ni layer under the layer containing Zn, Co, and Mo, rusting in the gas phase portion may be further suppressed. I understood.
That is, from the experimental results, when the plating thickness of the layer containing Zn, Co, and Mo was less than 1.0 μm, sufficient corrosion resistance in the gas phase portion could not be obtained.
Moreover, when the plating thickness of the layer containing Zn, Co, and Mo exceeds 8.0 μm, the surface may be scraped during processing of a pipe tube or the like and wear powder may be generated, which is not preferable.
Furthermore, by forming a Ni layer, Fe—Ni diffusion layer or softened Ni layer below the layer containing Zn, Co, and Mo, rusting in the gas phase is further suppressed. When the thickness of the layer or the softened Ni layer exceeds 3.0 μm, the total thickness of the layer containing Zn, Co and Mo and the Ni layer or the softened Ni layer increases, The surface may be scraped during processing, and wear powder may be generated, which is not preferable.
<パイプ加工>
Zn、Co、およびMoを含有する層(及び、Ni層、Fe-Ni拡散層又は軟質化したNi層)を設けた鋼板を使用し、レベラーにより形状修正し、スリッターで所定の外寸径にスリットした後、成形機によりパイプ状に造管し、長手方向の端面同士を高周波誘導溶接によりシーム溶接することによりパイプを製造する。
パイプとしては、燃料をタンクに導入する給油パイプやタンクからエンジンに燃料を導入するパイプや、通気を行うパイプがある。
図5(a)に示すように、給油パイプ20の燃料タンク23への取り付けは、燃料タンク23の上部から斜め上方向へ延出させた。
また、給油パイプ20には、燃料が通過する太径パイプ部21の途中から分岐をさせて、太径パイプ部21の上部と下部とを通気する細径パイプ部22を接続した。
太径パイプ部21を本発明の鋼板を用いて製造する。なお、細径パイプ部も本発明の鋼板を用いて製造しても良い。
なお、本発明で規定する給油パイプ20は、図5(a)に示すような形状に限らず、例えば、図5(b)に示すように、燃料が通過する太径パイプ部21とは、独立した形状で細径パイプ部22が燃料タンク23に取り付けられているものであっても、燃料蒸気に対する耐食性が特に要求されることに変わりはないので、これらの形態のものも含む。
<Pipe processing>
Using a steel plate provided with a layer containing Zn, Co, and Mo (and Ni layer, Fe-Ni diffusion layer or softened Ni layer), the shape is corrected by a leveler, and a slitter is used to obtain a predetermined outer diameter. After slitting, the pipe is manufactured into a pipe shape by a molding machine, and pipes are manufactured by seam welding the end faces in the longitudinal direction by high frequency induction welding.
As the pipe, there are an oil supply pipe for introducing fuel into the tank, a pipe for introducing fuel from the tank to the engine, and a pipe for venting.
As shown in FIG. 5A, the
Further, a small-
The large
In addition, the
以下に実施例を用いて、本発明を更に詳細に説明する。
<実施例1>
板厚0.70mmの、冷延、焼鈍済みの低炭素アルミキルド鋼板をめっき原板とした。
めっき原板である鋼板の成分は以下のとおりである。
C:0.045%、Mn:0.23%、Si:0.02%、P:0.012%、S:0.009%、Al:0.063%、N:0.0036%、残部:Fe及び不可避的不純物。この鋼板を、アルカリ電解脱脂、硫酸浸漬の酸洗を行った後、1μm厚のZn、Co、およびMoを含有する層を設けた表面処理鋼板を得た。
形成されたZn、Co、およびMoを含有する層の組成割合は、Co:0.3%、Mo:0.01%、残:Zn(%は質量)であった。なお、Zn、Co、およびMoを含有する層の厚みおよび組成割合は蛍光X線分析(リガク製 ZSX 100e)により測定した。
Hereinafter, the present invention will be described in more detail with reference to examples.
<Example 1>
A cold-rolled and annealed low carbon aluminum killed steel plate having a thickness of 0.70 mm was used as a plating base plate.
The components of the steel plate that is the plating original plate are as follows.
C: 0.045%, Mn: 0.23%, Si: 0.02%, P: 0.012%, S: 0.009%, Al: 0.063%, N: 0.0036%, balance : Fe and inevitable impurities. The steel sheet was subjected to alkaline electrolytic degreasing and pickling with sulfuric acid soaking, to obtain a surface-treated steel sheet provided with a layer containing Zn, Co, and Mo having a thickness of 1 μm.
The composition ratio of the formed layer containing Zn, Co, and Mo was Co: 0.3%, Mo: 0.01%, and the balance: Zn (% is mass). The thickness and composition ratio of the layer containing Zn, Co, and Mo were measured by fluorescent X-ray analysis (ZSX 100e, manufactured by Rigaku).
<実施例2~18>
実施例1の鋼板を、アルカリ電解脱脂、硫酸浸漬の酸洗を行った後、
Zn、Co、およびMoを含有する層の厚みを変えて、表1の実施例2~18の表面処理鋼板を得た。
実施例2~18において、鋼板上にNiめっきを施したものはその厚みの数値を記載した。Niめっきを施さなかったものは、その厚みを0として記載した。
Niめっきは、ワット浴無光沢めっきの条件で、めっき厚を変更した。
その他の条件は、実施例1と同様とした。なお、Niめっき厚は蛍光X線分析(リガク製 ZSX 100e)により測定した。
<Examples 2 to 18>
After the steel plate of Example 1 was subjected to alkaline electrolytic degreasing and sulfuric acid immersion pickling,
The surface-treated steel sheets of Examples 2 to 18 in Table 1 were obtained by changing the thicknesses of the layers containing Zn, Co, and Mo.
In Examples 2 to 18, the values of the thickness of the steel plates plated with Ni were listed. Those not plated with Ni were described as having a thickness of zero.
For Ni plating, the plating thickness was changed under the conditions of Watt bath matte plating.
Other conditions were the same as in Example 1. The Ni plating thickness was measured by fluorescent X-ray analysis (ZSX 100e, manufactured by Rigaku).
<実施例19>
実施例1の鋼板を、アルカリ電解脱脂、硫酸浸漬の酸洗を行った後、ワット浴無光沢めっきの条件で、めっき厚2μmのニッケルめっきを行ってニッケルめっき鋼板を得た後、800℃、1minの条件で熱拡散処理を行い、鋼板の表面に、1.23μm厚のFe-Ni拡散層を形成した。
その後、その上に1μm厚のZn、Co、およびMoを含有する層をめっきにより設け、表2の実施例19の表面処理鋼板を得た。
形成されたZn、Co、およびMoを含有するめっき層の組成割合は、実施例1と同じであった。
<Example 19>
After the steel plate of Example 1 was subjected to alkaline electrolytic degreasing and pickling with sulfuric acid immersion, nickel plating with a plating thickness of 2 μm was obtained under the condition of Watt bath matte plating, to obtain a nickel plated steel plate, Thermal diffusion treatment was performed under conditions of 1 min to form a 1.23 μm thick Fe—Ni diffusion layer on the surface of the steel plate.
Thereafter, a layer containing Zn, Co, and Mo having a thickness of 1 μm was provided thereon by plating to obtain a surface-treated steel sheet of Example 19 in Table 2.
The composition ratio of the formed plating layer containing Zn, Co, and Mo was the same as that in Example 1.
<実施例20~32>
Zn、Co、およびMoを含有する層の厚みを変えて、表2の実施例20~32の鋼板を得た。
実施例20~32において、Zn、Co、およびMoを含有する層とFe-Ni拡散層との間に、軟質化されたNi層を形成したものはその厚みの数値を記載した。軟質化されたNi層を形成しなかったものは、その厚みを0として記載した。
Niめっきは、ワット浴無光沢めっきの条件で、めっき厚を変更した。Niめっき厚は蛍光X線分析(リガク製 ZSX 100e)により測定した。
表2に記載のZn、Co、およびMoを含有する層の厚み、Niめっき厚および熱拡散処理、以外の条件は、実施例19と同様とした。
<Examples 20 to 32>
Steel sheets of Examples 20 to 32 in Table 2 were obtained by changing the thickness of the layer containing Zn, Co, and Mo.
In Examples 20 to 32, the value of the thickness of a softened Ni layer formed between the layer containing Zn, Co, and Mo and the Fe—Ni diffusion layer is described. Those that did not form the softened Ni layer were described as having a thickness of zero.
For Ni plating, the plating thickness was changed under the conditions of Watt bath matte plating. The Ni plating thickness was measured by fluorescent X-ray analysis (ZSX 100e, manufactured by Rigaku).
Conditions other than the thickness of the layer containing Zn, Co, and Mo, the Ni plating thickness, and the thermal diffusion treatment described in Table 2 were the same as in Example 19.
<比較例>
Zn、Co、およびMoを含有する層の厚み及びNi層の厚みを変えて、表1の比較例1~5の表面処理鋼板を得た。
(C036の0018を挿入)
また、Zn、Co、およびMoを含有する層の厚み、Ni層の厚みおよび熱拡散処理を、表2に示すように変更し、その他の条件は実施例19と同様として、表2の比較例6~11の表面処理鋼板を得た。
<Comparative example>
The surface-treated steel sheets of Comparative Examples 1 to 5 in Table 1 were obtained by changing the thickness of the layer containing Zn, Co, and Mo and the thickness of the Ni layer.
(Insert 0018 of C036)
Further, the thickness of the layer containing Zn, Co, and Mo, the thickness of the Ni layer, and the thermal diffusion treatment were changed as shown in Table 2, and the other conditions were the same as in Example 19, and the comparative example in Table 2 was used. 6 to 11 surface-treated steel sheets were obtained.
<評価>
次に、実施例、比較例の各めっき鋼板から、評価試験片を作製し、45℃の恒温槽にて500時間経時させた後に、各評価試験片の気相部の外観を観察し、錆発生を調査した。この結果を表1及び表2の「気相部の赤錆発生結果」に示す。
<Evaluation>
Next, an evaluation test piece was prepared from each of the plated steel sheets of Examples and Comparative Examples, and after aging for 500 hours in a 45 ° C. constant temperature bath, the appearance of the gas phase portion of each evaluation test piece was observed, and rust was observed. The occurrence was investigated. The results are shown in “Results of occurrence of red rust in gas phase” in Tables 1 and 2.
本発明の実施例1~32の表面処理鋼板は、表1、表2から明らかなように、錆の発生が無く、燃料蒸気に対して耐食性を有するパイプ用の素材として優れていた。
上記腐食液はガソリン、軽油、バイオエタノール、又はバイオディーゼル燃料よりも腐食性が強い蒸気を発生するのでこの腐食液での試験で錆の発生が無ければ、ガソリン、軽油、バイオエタノール、又はバイオディーゼル燃料に対しても錆の発生が無いものと考えられる。
一方、比較例1~11の表面処理鋼板は、赤錆が発生し、燃料蒸気に対して耐食性を有するパイプ製造用の素材として実用性に乏しい。
As apparent from Tables 1 and 2, the surface-treated steel sheets of Examples 1 to 32 of the present invention were excellent as a pipe material having no rust and corrosion resistance against fuel vapor.
Since the above corrosive liquid generates steam that is more corrosive than gasoline, light oil, bioethanol, or biodiesel fuel, if there is no rust in this corrosive liquid test, gasoline, light oil, bioethanol, or biodiesel It is considered that there is no rust on the fuel.
On the other hand, the surface-treated steel sheets of Comparative Examples 1 to 11 have red rust and are not practical as a material for producing pipes having corrosion resistance against fuel vapor.
本発明のパイプ製造用表面処理鋼板は、燃料であるガソリン、軽油、バイオエタノール、又はバイオディーゼル燃料などの燃料蒸気への暴露において発錆を抑制することが可能である。
また、本発明の給油パイプ製造用表面処理鋼板を用いたパイプおよび給油パイプは、燃料蒸気に対する耐食性が優れており、産業上の利用可能性が極めて高い。
The surface-treated steel sheet for pipe production according to the present invention can suppress rusting upon exposure to fuel vapor such as gasoline, light oil, bioethanol, or biodiesel fuel.
Moreover, the pipe and the oil supply pipe using the surface-treated steel sheet for manufacturing the oil supply pipe of the present invention are excellent in corrosion resistance against fuel vapor, and are highly industrially applicable.
11:気相部
12:液相部
13:水相部
20:給油パイプ
21:太径パイプ部
22:細径パイプ部
23:燃料タンク
11: Gas phase part 12: Liquid phase part 13: Water phase part 20: Oil supply pipe 21: Large diameter pipe part 22: Small diameter pipe part 23: Fuel tank
Claims (17)
燃料が通過する太径パイプ部と、
太径パイプ部の上部と下部とを通気する細径パイプ部と、を有し、
少なくとも前記太径パイプ部の内面に、1.0~8.0μmのZn、Co、およびMoを含有する層が形成され、燃料蒸気に対する耐食性を有することを特徴とする給油パイプ。 An oil supply pipe made of a steel plate for supplying fuel to a fuel tank,
A large-diameter pipe section through which fuel passes;
A small-diameter pipe portion that ventilates the upper and lower portions of the large-diameter pipe portion,
A fuel supply pipe characterized in that a layer containing 1.0 to 8.0 μm of Zn, Co, and Mo is formed on at least the inner surface of the large-diameter pipe portion, and has corrosion resistance against fuel vapor.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| IN2851DEN2012 IN2012DN02851A (en) | 2009-09-18 | 2010-09-16 | |
| BR112012005991-2A BR112012005991B1 (en) | 2009-09-18 | 2010-09-16 | FUEL SUPPLY PIPING |
Applications Claiming Priority (4)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2009216693A JP5392718B2 (en) | 2009-09-18 | 2009-09-18 | Oiling pipe |
| JP2009216714A JP5408777B2 (en) | 2009-09-18 | 2009-09-18 | Oiling pipe |
| JP2009-216693 | 2009-09-18 | ||
| JP2009-216714 | 2009-09-18 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2011033775A1 true WO2011033775A1 (en) | 2011-03-24 |
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ID=43758389
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/JP2010/005647 Ceased WO2011033775A1 (en) | 2009-09-18 | 2010-09-16 | Surface-treated steel sheet used to manufacture pipe and having corrosion-resistant properties against fuel vapors, and pipe and fuel supply pipe that use same |
Country Status (3)
| Country | Link |
|---|---|
| BR (1) | BR112012005991B1 (en) |
| IN (1) | IN2012DN02851A (en) |
| WO (1) | WO2011033775A1 (en) |
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| JP2004346364A (en) * | 2003-05-21 | 2004-12-09 | Nippon Steel Corp | Gold metallic design plated steel sheet and method for producing the same |
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- 2010-09-16 WO PCT/JP2010/005647 patent/WO2011033775A1/en not_active Ceased
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- 2010-09-16 BR BR112012005991-2A patent/BR112012005991B1/en not_active IP Right Cessation
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| JP2002371933A (en) * | 2001-06-14 | 2002-12-26 | Honda Motor Co Ltd | Car fuel tank |
| JP2004346364A (en) * | 2003-05-21 | 2004-12-09 | Nippon Steel Corp | Gold metallic design plated steel sheet and method for producing the same |
| JP2006291281A (en) * | 2005-04-11 | 2006-10-26 | Toyo Kohan Co Ltd | Plated black steel sheet |
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Also Published As
| Publication number | Publication date |
|---|---|
| BR112012005991B1 (en) | 2020-11-24 |
| BR112012005991A2 (en) | 2016-11-22 |
| IN2012DN02851A (en) | 2015-07-24 |
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