WO2011024553A1 - Method for manufacturing anti-corrosion aerosol container, method for manufacturing double-wall aerosol container, and device for manufacturing anti-corrosion aerosol container and aerosol container - Google Patents

Abstract

Disclosed is a method for manufacturing an anti-corrosion aerosol container, wherein quality deterioration due to the occurrence of wrinkles, the occurrence of cracks, or the like has been prevented without deforming an inner bag at the time of inserting the inner bag. Specifically disclosed is a method for manufacturing an anti-corrosion aerosol container which comprises a metal container (1) provided with a drum section, and a neck section and/or shoulder sections, the diameter of which are reduced more than that of the drum section, and an inner bag (2) inserted into the inside thereof, and in which the degree of adhesion between the inner bag (2) and the metal container (1) is high, and there is no propellant between the metal container (1) and the inner bag (2), wherein the inner bag (2) made of synthetic resin is inserted into a bottomed cylindrical container (1z) composed of the drum section and a bottom section by an insertion rod which automatically advances and retreats toward the container, or by air which is automatically blown into the container, a necking process is then applied to the opening of the container (1z) by a drawing metal mold (4), and the opening of the container (1z) is drawn in accordance with the outer diameter of the opening of the inner bag (2) so as to form the neck section or the shoulder sections.

Description

Corrosion-resistant aerosol container manufacturing method, double aerosol container manufacturing method, corrosion-resistant aerosol container, and aerosol container manufacturing apparatus

The present invention relates to a method for producing a corrosion-resistant aerosol container, a method for producing a double aerosol container, a corrosion-resistant aerosol container, and an apparatus for producing an aerosol container, and more specifically, a method for producing a corrosion-resistant aerosol container that prevents a load on an inner bag and a deterioration in quality. The present invention relates to a method for manufacturing a double aerosol container, a corrosion-resistant aerosol container, and an apparatus for manufacturing an aerosol container used in the manufacturing method.

Conventionally, materials that are highly corrosive to metals, such as hair dyes and permanent wave solutions, have been stored in aerosol containers. And, as a corrosion resistant aerosol container that can store such strong alkali, strong acid, sulfide, halide, etc. with strong metal corrosiveness, the inner surface of the polyolefin container, polyamide system, Made of synthetic resin such as corrosion resistant aerosol containers coated with synthetic resin such as polyvinyl chloride by spray coating or powder coating, and synthetic resins such as polyolefin, polyamide, and polyvinyl chloride that adhere completely to the inner surface of metal containers Corrosion-resistant aerosol containers with inner bags are provided. A double aerosol container (barrier pack) of a type in which a propellant is filled between a metal container and an inner bag is also known.

As a method for producing the corrosion-resistant aerosol container, as shown in FIG. 19, a method is known in which an aerosol container 100 is molded and then an inner bag is inserted. Specifically, a bottomed cylindrical container in which the body part and the bottom part are integrally formed by impact molding or the like is formed, and the opening 101 of the bottomed cylindrical container is squeezed stepwise with a drawing die, and further curled. In the process, the curl portion 102 is formed in the opening 101 to form the aerosol container 100. As shown in FIG. 19A, a small folded inner bag 103 is manually inserted into the aerosol container 100 manufactured as described above, and then the valve 104 is clinched to the curled portion 102 of the aerosol container. And the contents are filled (see FIG. 19B).

In addition, as shown in FIG. 20, a method for manufacturing a barrier pack type double aerosol container is known in which an inner bag is inserted into a bottomed cylindrical container and then the opening of the container is squeezed. (See Patent Document 1). 20A is a view showing a state in which an inner bag 201 made of metal such as aluminum is inserted into the metal container 200, and FIG. 20B is a view showing the opening 202 of the metal container 200 and the inner It is drawing which shows the state which is carrying out the necking process of the bag 201 with the aperture_diaphragm | die die 203 simultaneously. Further, FIG. 20C is a drawing in which the curled portion 204 is formed in the opening 202 by curling, and FIG. 20D is a drawing showing a state in which the valve 205 is clinched to the curled portion 204. In this manufacturing method, the opening of the inner bag is manually inserted into the metal container in a state where the opening of the inner bag is contracted in advance, and the opening of the inner bag is pulled out by using a pulling device after the metal container is necked. A process is performed.
Furthermore, a manufacturing method for a corrosion-resistant aerosol container, in which an inner bag is inserted into a metal container and then the opening of the metal container is narrowed (see Patent Document 2).

Japanese Patent No. 3879049 Japanese Utility Model Publication No. 5-51783

However, as shown in FIG. 19, in a conventional method for manufacturing a corrosion-resistant aerosol container in which a small folded inner bag is inserted into the aerosol container by a dedicated machine, the inner bag is inserted when the inner bag is inserted. By folding the bag, a load is applied to the inner bag, the quality of the inner bag is deformed, wrinkles or cracks are deteriorated, and it is necessary to return the folded inner bag to its original shape. In addition, the work was performed manually, which was inefficient.
As shown in FIG. 20, in the manufacturing method of Patent Document 1, the inner bag is inserted into a metal container, and then the double aerosol container manufacturing method in which the opening of the metal container is simultaneously squeezed, the inner bag is made of metal. Otherwise, there is a feature that simultaneous necking is not possible, and if the inner bag made of synthetic resin is simultaneously necked, a large load is applied to the inner bag, so that there is a problem that the quality deteriorates due to deformation of the inner bag and occurrence of cracks, etc. there were. Further, when the inner bag is pulled upward after necking using a drawer, there is a problem that the quality of the inner bag is significantly deteriorated.

The present invention prevents the deformation of the inner bag, the generation of wrinkles and the occurrence of cracks when the inner bag is inserted, so that the inner bag does not deteriorate in quality, has excellent productivity, and has a low manufacturing cost. An object of the present invention is to provide an inexpensive method for producing a corrosion-resistant aerosol container, a corrosion-resistant aerosol container, and an aerosol container production apparatus used in the production method.

The method for producing a corrosion-resistant aerosol container of the present invention comprises a body part, a metal container having a neck part and / or a shoulder part that has a diameter reduced from the body part, and an inner bag inserted into the metal container, A method for producing a corrosion-resistant aerosol container having a high degree of adhesion between an inner bag and a metal container, and no propellant is present between the metal container and the inner bag. Insert an inner bag made of synthetic resin into the container automatically with an insertion rod that moves back and forth into the container or with air that is automatically blown into the container, and then necking the opening of the container with a drawing die The opening of the container is formed in accordance with the outer diameter of the opening of the inner bag to form a throttle, a neck or a shoulder. In such a manufacturing method, when the inner bag is inserted into the container, the inner bag is preferably inserted while maintaining a normal shape. Moreover, what inserts an inner bag, supporting the opening part of a container so that the center of the said container and the center of the said inner bag may become linear form is preferable.
A second aspect of the method for producing a corrosion-resistant aerosol container according to the present invention includes a metal container having a body part, a neck part and / or a shoulder part whose diameter is reduced from the body part, and an inner bag inserted into the metal container. A method for producing a corrosion-resistant aerosol container having a high degree of adhesion between the inner bag and the metal container and having no propellant between the metal container and the inner bag, and comprising a bottom and a bottom Insert the inner bag made of synthetic resin into the cylindrical container through the inner bag guiding device that guides the inner bag into the container, and then necking the opening of the container with a drawing die, The container is characterized in that the opening of the container is squeezed to match the outer diameter of the opening of the inner bag to form the neck or shoulder.

In the method for producing a corrosion-resistant aerosol container according to the present invention, the opening of the container is squeezed to form a metal container, and then a valve is inserted into the opening of the metal container, and the tip of the metal container is caulked inward with the top of the valve. The valve may be fixed. Further, after the opening of the container is squeezed and a metal container is formed, a valve is inserted into the opening of the metal container, and an upper cover is placed thereon, and the tip of the upper cover is squeezed into a part of the metal container. It may be fixed.

A method for producing a corrosion-resistant aerosol container according to the present invention, wherein the step of inserting a synthetic resin inner bag into the bottomed cylindrical container is performed by fixing the container to a dedicated machine for inserting the inner bag, May be carried out by fixing the container to the necking machine. In addition, the step of inserting the inner bag made of synthetic resin into the bottomed cylindrical container and the step of narrowing the opening of the container may be performed by fixing the container to a single necking machine.
Further, after forming the metal container, a roll may be brought into contact with the outer periphery of the neck or shoulder of the metal container, and an annular constriction may be formed in the opening according to the outer shape of the inner bag.

The corrosion-resistant aerosol container of the present invention is characterized by being manufactured by fixing a valve to the method of manufacturing the corrosion-resistant aerosol container of the present invention. Two such corrosion-resistant aerosol containers may be combined, and the stem of each valve of the corrosion-resistant aerosol container may be connected to the connecting portion of the cover member to form a double-corrosion-resistant aerosol container.

The aerosol container manufacturing apparatus of the present invention includes a rotating disk that holds a bottomed cylindrical container and rotates intermittently, and a tool for processing the container to approach and separate from the rotating disk. A manufacturing apparatus based on a necking machine comprising a mounted reciprocating disk, wherein the rotating disk has a plurality of container holders for holding metal containers, and the reciprocating disk is an inner bag supplied continuously. At least an inner bag insertion station for inserting the container into the container, and a necking processing station having a plurality of drawing molds for narrowing the opening of the container, and the rotating plate rotates intermittently, thereby Are sequentially transferred from the inner bag insertion station to the necking processing station.

Such an aerosol container manufacturing apparatus, wherein the inner bag insertion station is provided with an inner bag feeding device for supplying the inner bag into the metal container with air pressure, the inner bag insertion station, What is provided with the inner bag supply apparatus which supplies an inner bag in a metal container with an insertion rod is preferable.

A method for manufacturing a double aerosol container according to the present invention includes a metal container having a body part, a neck part and / or a shoulder part whose diameter is reduced from the body part, and an inner bag inserted into the metal container. A method of manufacturing a heavy aerosol container (barrier pack), in which a synthetic resin inner bag is automatically directed into a container while maintaining a normal shape in a bottomed cylindrical container composed of a body part and a bottom part. Inserted with an insertion rod that moves back and forth, or with air that is automatically blown into the container, and then necked the opening of the container with a drawing die, so that the opening of the container is outside the opening of the inner bag. It is characterized by forming a throttle, neck or shoulder according to the diameter.

A second aspect of the method for producing a double aerosol container according to the present invention includes a metal container having a body part, a neck part and / or a shoulder part whose diameter is reduced from the body part, and an inner part inserted into the metal container. A method for producing a double aerosol container (barrier pack) comprising a bag, in which a synthetic resin inner bag is introduced into a bottomed cylindrical container consisting of a body and a bottom, and the inner bag is guided into the container Insert through the inner bag guiding device, then neck the neck of the opening of the container with a squeeze mold, and squeeze the neck of the container according to the outer diameter of the opening of the inner bag, or the neck or shoulder It is characterized by forming.

According to the method for manufacturing a corrosion-resistant aerosol container according to the present invention, deformation of the inner bag, generation of wrinkles or generation of cracks can be prevented when the inner bag is inserted, and deterioration of the quality of the inserted inner bag is prevented. can do. Moreover, the corrosion-resistant aerosol container produced by the method for producing a corrosion-resistant aerosol container according to the present invention has high production efficiency, low production cost, and excellent productivity.

The front sectional view which shows the Example of the inner bag insertion process (a) and the necking process process (b) to the opening part of a bottomed cylindrical container in the manufacturing method of the corrosion-resistant aerosol container which concerns on this invention. The front sectional view which shows the example of the roll processing process of the opening part (neck part) of a metal container in the manufacturing method of the corrosion-resistant aerosol container which concerns on this invention. The rough front view of the necking machine which performs the insertion process to the container of the inner bag, the necking process process of the opening part of a container, and the roll process process of an opening part used for the manufacturing method of the corrosion-resistant aerosol container which concerns on this invention. FIG. 4 is a schematic top view of a turntable of the necking machine of FIG. 3. In the manufacturing method of the corrosion-resistant aerosol container which concerns on this invention, front sectional drawing which shows the other Example of the necking process process (b) to the opening part of an inner bag insertion process (a) and a bottomed cylindrical container. The rough front view of the necking machine which performs the insertion process to the container of the inner bag, the necking process process of the opening part of a container, and the roll process process of an opening part used for the manufacturing method of the corrosion-resistant aerosol container which concerns on this invention. Schematic which shows the insertion process of the inner bag to a container in the manufacturing method of the corrosion-resistant aerosol container which concerns on this invention. FIG. 7 is a front cross-sectional view showing an inner bag insertion step (a) and a bottomed cylindrical container opening step (b) in the necking machine of FIG. 6. The manufacturing method of the corrosion-resistant aerosol container which concerns on this invention WHEREIN: The other Example which shows the insertion process of the inner bag to a container. The manufacturing method of the corrosion-resistant aerosol container which concerns on this invention WHEREIN: The other Example which shows the insertion process of the inner bag to a container. The manufacturing method of the corrosion-resistant aerosol container which concerns on this invention WHEREIN: Front sectional drawing of the other Example which shows the insertion process of the inner bag to a container, and its partial enlarged view. BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a front cross-sectional view showing an embodiment showing an inner swallow type corrosion resistant aerosol container made by the method for producing a corrosion resistant aerosol container according to the present invention. BRIEF DESCRIPTION OF THE DRAWINGS Front sectional drawing which shows the Example which shows the outer swallow type corrosion-resistant aerosol container made with the manufacturing method of the corrosion-resistant aerosol container which concerns on this invention. BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a front cross-sectional view of a double-corrosion-resistant aerosol container showing an embodiment in which two internal swallow-type corrosion-resistant aerosol containers manufactured by the method for manufacturing a corrosion-resistant aerosol container according to the present invention are assembled. BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a front cross-sectional view of a dual-type corrosion-resistant aerosol container showing an embodiment in which two outer swallow-type corrosion-resistant aerosol containers manufactured by the method for manufacturing a corrosion-resistant aerosol container according to the present invention are assembled. FIG. 16a is a front sectional view showing an inner swallow type double aerosol container made by the method for manufacturing a double aerosol container according to the present invention, and FIG. 16b is an outer view made by the method for manufacturing a double aerosol container according to the present invention. Front sectional drawing which shows a swallow type double aerosol container. BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a front cross-sectional view of a double double aerosol container showing an embodiment in which two inner swamp type double aerosol containers manufactured by the method for manufacturing a double aerosol container according to the present invention are assembled. BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a front sectional view of a double double aerosol container showing an embodiment in which two outer swallow type double aerosol containers made by the method for manufacturing a double aerosol container according to the present invention are assembled. Front sectional drawing which shows the manufacturing method of the conventional corrosion-resistant aerosol container. Front sectional drawing which shows the manufacturing method of the conventional double aerosol container.

Hereinafter, an example of an embodiment of the present invention will be described with reference to the drawings.

1 to 3 are drawings showing an embodiment of a method for producing a corrosion-resistant aerosol container according to the present invention.
Reference numeral 1 in FIG. 1B denotes a metal container. The metal container 1 is a bottomed cylindrical container 1z (FIG. 1) in which a body portion and a bottom portion are integrally formed of aluminum slag by impact molding or the like. 1 (a) is a container manufactured by drawing the opening 1a of the shoulder part and neck part unprocessed (the same applies hereinafter) to form the shoulder part 1y and neck part 1x. In this embodiment, as shown in FIG. 2 (b), after forming the shoulder portion 1y and the neck portion 1x, a roll is brought into contact with the outer periphery of the neck portion 1x to form an annular tie portion 1b.

Reference numeral 2 is an inner bag made of synthetic resin. The inner bag 2 is made of a polyolefin resin such as polyethylene, low density polyethylene, high density polyethylene or polypropylene, a polyamide resin such as nylon, or a polyvinyl chloride resin. It is manufactured using a single layer or a multilayer. In the case of a multilayer, it is preferable to use a vinyl acetate alcohol copolymer for the intermediate layer or any one of the layers. The outer shape of the inner bag 2 has the same shape (circular shape) as the inner surface of the body portion of the metal container 1 or the container 1z.
The inner bag 2 includes a barrel portion 2a, a bottom portion 2b that closes the lower end of the barrel portion, a tapered shoulder portion 2c having a reduced diameter provided at the upper end of the barrel portion, and a cylinder provided at the upper end of the shoulder portion 2c. An annular recess 2e having a trapezoidal cross section is formed in the neck 2d. In addition, since the dimensional difference between the inner bag outer diameter and the metal container inner diameter is small, the outer diameter of the inner bag 2 is configured so that it cannot be easily inserted into the metal container by its own weight. 1.0 to 1.4 mm smaller than the inner diameter of the body part. Since the inner bag 2 is made of synthetic resin, when the contents are filled, the inner bag 2 elastically expands due to the weight of the contents, and the inner diameter of the body portion of the metal container and the outside of the inner bag are increased. The diameter is substantially the same. The thickness of the inner bag is preferably 0.2 to 0.6 mm, more preferably 0.4 to 0.6 mm, when the insertion bag 3 is used for insertion.

FIG. 1 is a drawing showing a state in which the inner bag 2 is inserted into the container 1z with the insertion rod 3. One of the features of the manufacturing method according to the present invention is that the inner bag 2 is inserted into the container 1z using the insertion rod 3 while maintaining the normal shape before the opening 1a is necked with a drawing die. It is to be. The process of inserting the inner bag 2 into the container 1z is performed in the first work process of the necking machine as shown in FIG.

Thereafter, as shown in FIG. 1 (b), the opening 1 a is gradually narrowed by the drawing die 4 in a plurality of necking processes. In FIG. 3, the aperture ratio of the opening 1a in one necking process is about 1 to 5%, and finally, in a plurality of necking processes of one necking machine, the aperture ratio is finally 5 to 25%. Until the desired aperture is formed. This necking process is squeezed according to the outer shape of the inner bag, that is, the shoulder 2c and neck 2d of the inner bag. Further, as shown in FIG. 2 (b), roll processing is performed by the roll 5 in order to form the constricted portion 1 b below the opening 1 a. This roll processing is also performed according to the annular recess 2e of the inner bag.

FIG. 3 is a drawing that actually shows each processing step of the necking machine 15, and is a front view showing the insertion step of the inner bag 2 and the necking processing step of the opening 1a. Another feature of the manufacturing method according to the present invention is that these operations and processing are performed by a single necking machine 15.

The necking machine 15 holds a metal container and reciprocates with a rotating disk 12 that rotates intermittently, and a tool for processing the metal container, etc. attached to the rotating disk so as to approach and isolate it horizontally. It consists of a board 11. Here, the reciprocating disk 11 may approach or be separated from the rotating disk 12 in the vertical direction.
A plurality of container holders 13 that hold the metal container 1 or the container 1z vertically are provided on the turntable 12 in an annular manner at equal intervals.
The reciprocating disk 11 includes an inner bag insertion station 11a for inserting an inner bag into a metal container using the insertion rod 3, and a necking processing station 11b having a plurality of drawing dies for narrowing the opening of the container 1z. The reciprocating disk 11 is supported by the crankshaft 14 to approach and isolate in the horizontal direction.
The inner bag insertion station 11a includes an insertion bag 3 for inserting the inner bag 2 into the container 1z, and a supply device (not shown) for supplying the inner bag to the insertion bag 3.
The necking processing station 11 b is composed of a drawing die 4.
The insertion rod 3 and the drawing die 4 are provided in an annular shape to the reciprocating plate 11 in accordance with a rotating plate 12 that rotates intermittently. When performing roll processing as shown in FIG. 2 (b), the roll 5 is attached to the reciprocating disk 11 before and after the drawing die 4.

As shown in FIG. 4, the bottomed cylindrical container 1z is fed from the supply line 12a to the container holder 13 of the turntable 12 every time the turntable 12 rotates intermittently. It is done. The container 1z that has been sent is held by the container holder 13, and the turntable 12 is rotated so that the inner bag is inserted. Returning to FIG. 3, the reciprocating disk 11 supported by the crankshaft 14 approaches the rotating disk 12 with respect to the container 1z sent to the position where the inner bag is inserted, and the inner bag insertion station 11a is inserted. The inner bag 2 is inserted from the opening 1a of the container 1z by the bag 3. Further, the container 1z in which the inner bag 2 is inserted is sent to a position where necking is performed by the next rotation of the turntable 12. At this position, the reciprocating disk 11 approaches the rotating disk 12 again, and necking is performed by the drawing die 4 of the necking station 11b. Further, the rotating disk 12 rotates and the reciprocating disk 11 repeats the downward movement, so that the opening 1a of the container 1z is subjected to necking a plurality of times, and the metal container 1 is processed into a predetermined shape. Finally, the molded metal container 1 is carried out from a carry-out line 12b provided so as to be in contact with the turntable 12 (see FIG. 4).
In addition, you may provide the apparatus which supports the opening part of the container 1z in the inner bag insertion station 11a so that the center of the container 1z and the center of the inner bag 2 may become linear form.

Thus, in the present invention, since the inner bag is inserted into the container 1z before being necked while maintaining the normal shape, damage to the inner bag can be suppressed. Further, by providing the inner bag insertion station 11a in the necking machine 15, the series of steps can be performed continuously and in a short time, and the productivity is greatly improved.

5 to 7 are drawings showing Example 2 of the manufacturing method of the corrosion-resistant aerosol container according to the present invention. The difference from FIGS. 1 to 4 is the method of inserting the inner bag 2 and the method of inserting the inner bag 2 into the metal container 1 by air A. Since the inner bag 2 is inserted into the container 1z using air pressure as shown in FIG. 5a, damage to the inner bag can be prevented. Moreover, when using an air pressure, it is not necessary to consider the strength of the inner bag at the time of insertion, and the inner bag can be made thinner according to the contents.

The necking machine 15 shown in FIG. 6 has a rotating disk 12 that holds a metal container and rotates intermittently, and a tool for approaching and isolating the rotating disk 12 in the horizontal direction to process the metal container. It consists of a reciprocating disk 11 attached. The turntable 12 is substantially the same as the turntable 12 of FIG. The reciprocating disk 11 includes an inner bag insertion station 11a for inserting an inner bag into a metal container using air pressure, and a necking processing station 11b having a plurality of drawing dies in order to squeeze the opening of the metal container a plurality of times. The necking station 11b is substantially the same as that of FIG.

The inner bag insertion station 11a includes a cylindrical inner bag insertion device 20 fixed to the through hole 11d of the reciprocating disk 11, as shown in FIG. The inner bag insertion device 20 includes a cylindrical inner bag holding portion 21 extending in the horizontal direction, an inner bag supply portion (not shown) that continuously supplies the inner bag 2 to the upper end of the inner bag holding portion 21, A blower (not shown) that blows air A toward the inner bag holding portion to insert the inner bag supplied to the inner bag holding portion 21 into the container 1z, and a tip of the inner bag holding portion 21. The inner bag insertion portion 22 is provided. The inner bag insertion part 22 supports the container 1z when supplying the inner bag 2, and the center of the inner bag holding part 21 (inner bag 2) through which the inner bag passes and the center of the container 1z are arranged in a substantially straight line. The container support 23 to be adjusted as described above, the air support 24 provided on the side surface of the container support 23, the air hole 24 for releasing the air between the inner bag 2 and the container 1 z when the inner bag 2 is supplied, and the side surface, A stopper 25 is provided to prevent the inner bag from falling from the tip when the inner bag is not supplied. The stopper 25 is configured to feed into the passage in synchronization with the rotating disk 12 that rotates intermittently, and intermittently stops the feeding of the inner bag 2 to the container 1z. In this embodiment, an air cylinder 25a is used as means for feeding out the stopper 25. However, a spring or the like may be used. The inner bag insertion portion 22 of the inner bag insertion device 20 includes a container support portion 23 that adjusts so that the inner surface of the inner bag holding portion 21 that holds the inner bag and the inner surface of the container 1z are aligned substantially in a straight line. Therefore, the inner bag 2 can be reliably inserted, and the inner bag is prevented from being damaged at the opening of the container 1z. Furthermore, since the air hole 24 is provided, the inner bag 2 can be inserted smoothly.

Since it is configured in this manner, the reciprocating disk 11 supported by the crankshaft 14 approaches the rotating disk 12 to the container 1z held by the rotating disk 12 that is constantly rotated at regular intervals. Thus, the inner bag 2 pressed in the container 1z direction is inserted into the container 1z from the inner bag insertion portion 22 (FIG. 8A). At this time, since the stopper 25 operates intermittently, the next inner bag 2 does not fall from the inner bag feeding device 20. The inner bag supply unit may be supplied at any timing as long as the inner bags are sequentially supplied. In the next step, as in FIG. 3, the opening 1a of the metal container 1 is narrowed by necking (FIG. 8B).
The corrosion-resistant aerosol container manufactured by the necking machine 15 in FIG. 6 can also suppress damage to the inner bag, and the series of processing steps can be performed continuously and in a short time. Is greatly improved. Furthermore, since the inner bag is inserted into the container using air pressure, the effect is even higher.

In the embodiments so far, the inner bag insertion process and the necking process according to the present invention have been performed by a single necking machine. In the manufacturing method of the present invention, the insertion process of the inner bag into the metal container and the necking process of the opening of the metal container may be performed continuously using two devices. For example, a metal container in which an inner bag is inserted using the inner bag insertion machine of FIG. 9 is replaced with a general necking machine having a plurality of drawing dies (for example, the one having no inner bag insertion station in FIG. 3). The opening of the metal container may be drawn.

9 includes a container holder 27 that holds the container 1z, an inner bag support 29 that supports the supplied inner bag, and an insert 30 that inserts the inner bag 2 into the container 1z. Consists of.
The container holder 27 includes a star wheel 31 having a plurality of recesses 31 a formed on the outer periphery that rotates intermittently, and a can stopper 32 provided at the lower end or the tip of the star wheel 31. A bottomed cylindrical container 1z in which a body portion and a bottom portion are integrally formed from an aluminum slag by impact molding or the like is sequentially supplied in synchronism with the rotation of the star wheel 31 into the recess 31a of the star wheel 31.
The inner bag support 29 is provided with a concave portion 29a to which the inner bag 1 is supplied on the upper surface, and the inner bag 2 is configured to be sequentially supplied.

The insertion tool 30 includes an insertion rod 3 that moves horizontally, and a cam mechanism 33 that holds the base and drives the insertion rod 3. The cam mechanism 33 includes a columnar rotation shaft (drum cam) 33a and an operation shaft 33b that reciprocates up and down as the rotation shaft rotates, and the operation shaft 33b and the insertion rod 3 are connected to each other. A groove 33c is formed on the surface of the rotating shaft 33a so as to reciprocate around both ends by one rotation. The operating shaft 33b includes a moving element 33d that moves along the rotation of the rotating shaft 33a through the groove 33c of the rotating shaft 33a. As a result, the rotating shaft 33a makes one rotation, so that the moving element 33d moves the rotating shaft 33a horizontally, and accordingly the operating shaft 33b also moves horizontally. The cam mechanism 33 is not particularly limited, and power such as a motor may be used as long as the insertion rod 3 is driven up and down.

The inner bag insertion machine 35 in FIG. 10 includes a container holder 36 that holds the container 1z, and an inner bag insertion device 37 that inserts the supplied inner bag 2 into the container.
The container holder 36 includes a recess 36a that holds the lower part of the container 1z. As such a container holder 36, a disk-shaped one provided with a plurality of recesses 36a and rotating intermittently is preferable because the containers 1z can be sequentially supplied.
The inner bag insertion device 37 is a cylindrical body that extends vertically. At the upper end of the inner bag insertion device 37, an inner bag supply unit (not shown) that continuously supplies the inner bag 2, and a blower unit that blows air A for pushing down the supplied inner bag 2 downward (Not shown) is provided. The lower end opening of the inner bag insertion device 37 is adjusted so as to be aligned with the inner surface of the container 1z. Further, it is preferable to provide a seal member for holding the inner bag 2 on the inner surface. In this case, it is preferable to blow the air A as the container 1z is supplied. On the other hand, the inner bag 2 may be opened in accordance with the supply of the container 1z as shown in the stopper 25 of FIG. Since this inner bag insertion device inserts the inner bag into the container using air pressure, damage to the inner bag can be minimized.
In the above description, the inner bag insertion machine 35 of FIG. 10 is described as being inserted into the container 1z while moving the inner bag 2 downward. You may make it insert in the container 1z, moving the bag 2 to a horizontal direction.

FIG. 11 shows another embodiment of the step of inserting a synthetic resin inner bag into a bottomed cylindrical container composed of a trunk part and a bottom part in the method for producing a corrosion-resistant aerosol container according to the present invention. The dedicated machine 55 for inserting an inner bag in FIG. 11 has an inner bag guiding device 56 disposed in the vicinity of a fixed bottomed cylindrical container opening. The other configuration is substantially the same as that in FIG. 9 (for example, the operating method of the insertion rod 3 (for example, the cam mechanism 33 in FIG. 9) or the holding method of the container 1z (for example, the container holding portion 27 in FIG. 9). )Such).

The inner bag guiding device 56 has a cylindrical shape and is tapered so that the center hole 57 is reduced in diameter. Because of this structure, the inner bag 2 pushed out into the bottomed cylindrical container by the insertion rod 3 is substantially concentric with the center of the container 1z when passing through the inner bag guiding device 56. At the same time, the outer diameter of the bag is slightly reduced, so that it can be smoothly and smoothly inserted into the container 1z. Further, since the inner bag 2 passes through the center hole 57 formed in a tapered shape, the inner bag 2 can be reduced in diameter without making a crease. When the degree of diameter reduction is 8 to 12%, particularly about 10%, damage to the inner bag can be minimized. In particular, it is preferable that the taper portion has a gentle slope so that the inner bag can be gradually reduced in diameter. And since the state to which the inner bag 2 is diameter-reduced is a moment, the inner bag 2 returns to the original shape within the container 1z. In this embodiment, the tapered portion has a shape in which the first tapered portion 57a having a steep taper angle, the second tapered portion 57b having a gentler taper angle, and the cylindrical portion 57c are continuous.

The inner bag guiding device 56 inserts the inner bag into the container using the inner bag inserting dedicated machine 55 provided with the insertion rod 3, but other means, for example, the inner bag inserting device 37 of FIG. It may be used when the inner bag is inserted by air pressure, for example, by providing it at the lower end of the bag. Furthermore, you may provide in the inner bag insertion station of the necking machine of FIG. 3, FIG.

FIG. 12 is a view showing an example of a corrosion-resistant aerosol container manufactured by the method for manufacturing a corrosion-resistant aerosol container according to the present invention (hereinafter referred to as “inner swallow type corrosion-resistant aerosol container”). In this inner swamp type corrosion-resistant aerosol container, a necking process for narrowing the opening 1a of the metal container 1 and a roll process for forming the constricted part 1b are performed, and then the valve 6 is inserted into the metal container 1 from the opening 1a. . The top surface of the bulb 6 is covered with a plate-like packing 7 and a top plate 8, and as shown in FIG. 12 (b), the bulb 6 is placed on the constricted portion 1b of the mouth portion 1a and has an opening. The front end of 1a is bent and crimped on the top plate 8 of the bulb 6 inward. By this caulking, the valve 6 is securely fixed in the opening 1a and the opening 1a of the metal container 1 is sealed. Then, contents (including propellant) 10 such as a hair dye are filled into the inner bag 2 from the stem 9 of the valve 6.

FIG. 13 is a view showing an example of a corrosion-resistant aerosol container manufactured by the method for manufacturing a corrosion-resistant aerosol container according to the present invention (hereinafter referred to as “outer swallow type corrosion-resistant aerosol container”). Similarly, in the outer swallow type corrosion-resistant aerosol container, after the necking process for narrowing the opening 16a of the metal container 16 and the roll process for forming the constricted part 16b, the valve 17 is inserted into the metal container 16 from the opening 16a. Inserted. The packing 18 is placed on the top surface of the valve 17, and the valve 17 is placed on the constricted portion 16b of the mouth portion 16a. Next, the upper lid 19 is put on the valve 17, and as shown in FIG. 13 (b), the front end portion 19 a of the upper lid 19 is caulked from the outside to the constricted portion 16 b of the metal container 16. By this caulking, the valve 17 is securely fixed in the opening 16a and the opening 16a of the metal container 16 is sealed. Then, the content 10 such as a hair dye is filled into the inner bag 2 from the stem 17a of the valve 17.

FIG. 14 is a view showing an embodiment according to the present invention, and is a double-corrosion-resistant aerosol manufactured by combining two inner-flooded corrosion-resistant aerosol containers manufactured by the method for manufacturing a corrosion-resistant aerosol container according to the present invention. 2 is an embodiment showing a container 40. FIG. The double-corrosion-resistant aerosol container 40 includes, for example, a combination of the first aerosol container 1 filled with the hair dye 1 agent 10a and the second aerosol container 1 filled with the hair dye 2 agent 10b. It is connected. That is, the stems 9 of the valves 6 of the two metal containers 1 are respectively fitted in the communication holes 42 of the cover member 41, and the hair dye 1 agent 10 a and the hair dye 2 agent 10 b are pressed by pressing the push buttons 43. Is discharged from the discharge port 44 of the cover member 41 in a mixed state.

FIG. 15 is a view showing an embodiment according to the present invention, and is a double-corrosion-resistant aerosol manufactured by combining two outer swallow-type corrosion-resistant aerosol containers manufactured by the method for manufacturing a corrosion-resistant aerosol container according to the present invention. 2 is an example showing a container 50. FIG. The double-corrosion-resistant aerosol container 50 includes, for example, an aerosol container 16 filled with the hair dye 1 agent 10 a and an aerosol container 16 filled with the hair dye 2 agent 10 b, and is connected to the cover member 51. That is, the stems 17a of the valves 17 of the two metal containers 16 are fitted in the communication holes 52 of the cover member 51, respectively, and the hair dye 1 agent 10a and the hair dye 2 agent 10b are pressed by pressing the push button 53. Is discharged from the discharge port 54 of the cover member 51 in a mixed state.

The necking machine 15 in FIG. 3 and the necking machine 15 in FIG. 6 are also used for manufacturing a barrier pack type double aerosol container. In this case, since the inner bag 2 and the container 1z are not close to each other like the corrosion-resistant aerosol container, the inner bag insertion station 11a may be simplified. That is, since the inner bag 2 easily enters the container 1z with its own weight, the insertion bag or air may not be used. However, the use of a necking machine 15 having a similar structure also in a double aerosol container can save equipment. The inner bag 2 is preferably of a type that is housed in a state of being placed on the bottom surface of the metal container. In that case, positioning of the inner bag 2 is easy. In the case of an inner bag in which the inner bag is suspended from the upper end or the constricted portion of the metal container, after positioning the inner bag, shoulder opening processing of the opening is performed or the inner bag is pulled out to a predetermined position after processing.

FIGS. 16a and 16b are drawings showing an example of a double aerosol container manufactured by the method for manufacturing a double aerosol container according to the present invention. The double aerosol container of FIG. 16a is an inner double-type aerosol container, and the double aerosol container of FIG. 16b is an external double-type aerosol container.

The inner swivel type double aerosol container of FIG. 16a is subjected to the necking process for narrowing the opening part of the container and the roll process for forming the constricted part 1b, similarly to the inner swamp type corrosion resistant aerosol container of FIG. 12b. The valve 6 is inserted into the metal container 1 from 1a. The top surface of the valve 6 is covered with a plate-like packing 7 and a top plate 8. The valve 6 is placed on the constricted portion 1 b of the metal container 1, and the tip 1 c of the opening 1 a of the metal container is attached. It is bent inward on the top plate 8 of the bulb 6 and crimped. The difference from the inner swallow type corrosion-resistant aerosol container of FIG. 12 b is that the contents such as the hair dye are filled in the inner bag 2 and the propellant is filled between the metal container 1 and the inner bag 2.

The outer swamp type double aerosol container of FIG. 16b is subjected to necking processing for narrowing the opening of the container and roll processing to form the constricted portion 16b, similarly to the outer swallow type corrosion resistant aerosol container of FIG. 13b. The valve 17 is inserted into the metal container 16 from 16a. A packing 18 is placed on the top surface of the valve 17, and the valve 17 is placed on the constricted portion 16 b of the metal container 16. Next, the upper lid 19 is put on the valve 17, and the tip 19 a of the upper lid 19 is caulked from the outside to the constricted portion 16 b of the metal container 16. The difference from the inner swallow type corrosion resistant aerosol container of FIG. 13 b is that the inner bag 2 is filled with contents such as a hair dye and the propellant is filled between the metal container 16 and the inner bag 2.

The double double aerosol container 60 of FIG. 17 is manufactured by combining two inner swallow type double aerosol containers of FIG. 16 a, and the first hair dye 1 agent 10 a is filled in the inner bag 2. The inner double-type double aerosol container 60 a and the second internal double-type double aerosol container 60 b filled with the hair dye 2 agent 10 b are combined and connected by the cover member 41. The communicating holes 42 of the cover member 41 are fitted with the stems 9 of the valves 6 of the two inner double-type aerosol containers, respectively. By pressing the push button 43, the hair dye 1 agent 10a and the hair dye 2 The agent 10b is discharged from the discharge port 44 of the cover member 41 in a mixed state.

The double double aerosol container 65 of FIG. 18 is manufactured by combining two outer swallow type double aerosol containers of FIG. 16b, and the outer bag with the hair dye 1 agent 10a filled in the inner bag 2 is manufactured. The double double aerosol container 65a and the outer double type double aerosol container 65b filled with the hair dye 2 agent 10b in the inner bag 2 are combined and connected by a cover member 41. The communicating holes 42 of the cover member 41 are fitted with the stems 9 of the valves 6 of the two outer swallow type double aerosol containers, respectively. By pressing the push button 43, the hair dye 1 agent 10a and the hair dye 2 The agent 10b is discharged from the discharge port 44 of the cover member 41 in a mixed state.

According to the method for producing a corrosion-resistant aerosol container according to the present invention, not only the production efficiency is good, but the quality of the inner bag does not deteriorate at the time of insertion, so even if it is filled with alkaline or acidic contents for a long time, It can be stably stored in a metal container. Therefore, it can be widely used as a metal container for storing contents such as hair dyes, cosmetics, foods, and adhesives.

A air, 1 metal container, 1a opening, 1b neck, 1x neck, 1y shoulder, 1z container, 2 inner bag, 2a body, 2b bottom, 2c shoulder, 2d neck, 2e annular recess, 3 insertion rod 4 drawing type, 5 rolls, 6 valves, 7 packing, 8 top plate, 9 stem, 10 contents, 10a hair dye, 10b hair dye, 11 reciprocating board, 11a inner bag insertion station, 11b necking processing Station, 11d through hole, 12 turntable, 12a supply line, 12b carry-out line, 13 container holder, 14 crankshaft, 15 necking machine, 16 metal container, 16a opening, 17 valve, 17a stem, 20 inner bag insertion device, 21 inner bag holding part, 22 inner bag inserting part, 23 container supporting part, 24 air hole, 25 stopper, 25a air cylinder, 26 inner bag inserting machine, 27 container holding tool, 29 inner bag supporting tool, 29a Part, 30 insertion tool, 31 star wheel, 31a recessed part, 32 can stopper, 33 cam mechanism, 33a rotating shaft, 33b operating shaft, 33c groove part, 33d moving part, 35 inner bag inserting machine, 36 container holder, 36a recessed part, 37 inner bag insertion device, 40 double corrosion resistant aerosol container, 41 cover member, 42 communication hole, 43 push button, 44 discharge port, 50 double corrosion resistance aerosol container, 51 cover member, 52 communication hole, 53 push button, 54 discharge port, 55 inner bag insertion dedicated machine, 56 inner bag guiding device, 57 center hole, 57a first taper part, 57b second taper part, 57c cylindrical part

Claims (16)

A metal container having a body part, a neck part and / or a shoulder part whose diameter is reduced from the body part, and an inner bag inserted into the metal container, and a high degree of adhesion between the inner bag and the metal container. A method for producing a corrosion-resistant aerosol container in which no propellant is present between the metal container and the inner bag,
Insert an inner bag made of synthetic resin into a bottomed cylindrical container consisting of a body and a bottom with an insertion rod that automatically moves back and forth into the container or air that is automatically blown into the container. ,
Then, a necking process is performed on the opening of the container with a drawing die, and the opening of the container is squeezed according to the outer diameter of the opening of the inner bag to form a neck or a shoulder. The method for producing a corrosion-resistant aerosol container according to claim 1, wherein when the inner bag is inserted into the container, the inner bag is inserted while maintaining a normal shape. A metal container having a body part, a neck part and / or a shoulder part whose diameter is reduced from the body part, and an inner bag inserted into the metal container, and a high degree of adhesion between the inner bag and the metal container. A method for producing a corrosion-resistant aerosol container in which no propellant is present between the metal container and the inner bag,
Insert a synthetic resin inner bag into a bottomed cylindrical container consisting of a trunk and a bottom via an inner bag guiding device for guiding the inner bag into the container,
Thereafter, the container opening is subjected to necking with a squeeze die, the container opening is squeezed according to the outer diameter of the opening of the inner bag, and the neck or shoulder is formed. The manufacturing method of the corrosion-resistant aerosol container of Claim 1 or 2 which inserts an inner bag, supporting the opening part of a container so that the center of the said container and the center of the said inner bag may become linear. After squeezing the opening of the container and forming it into a metal container with a neck and / or shoulder,
Insert the valve into the opening of the metal container,
Clamp the tip of the metal container inward toward the top of the valve to fix the valve.
The manufacturing method of the corrosion-resistant aerosol container of Claim 1, 2 or 3. After squeezing the opening of the container and forming it into a metal container with a neck and / or shoulder,
Insert the valve into the opening of the metal container,
Then put on the top lid
Clamp the tip of the top lid to a part of the metal container to fix the valve.
The manufacturing method of the corrosion-resistant aerosol container of Claim 1, 2 or 3. The step of inserting the inner bag made of synthetic resin into the bottomed cylindrical container is performed by fixing the container to a dedicated machine for inserting the inner bag,
Move the container from a dedicated machine for inner bag insertion to a necking machine,
The step of squeezing the opening of the container is performed by fixing the container to a necking machine.
The manufacturing method of the corrosion-resistant aerosol container of Claim 1, 2 or 3. The step of inserting the inner bag made of synthetic resin into the bottomed cylindrical container, and the step of narrowing the opening of the container are performed by fixing the container to one necking machine.
The manufacturing method of the corrosion-resistant aerosol container of Claim 1, 2 or 3. The manufacturing method of the corrosion-resistant aerosol container of Claim 1, 2 or 3 which makes a roll contact | abut on the neck part or shoulder part outer periphery of the said metal container, and forms an annular binding part in an opening part according to the external shape of an inner bag. . The corrosion-resistant aerosol container manufactured by the manufacturing method of the corrosion-resistant aerosol container of Claim 5 or 6. A combination of two corrosion-resistant aerosol containers according to claim 10,
A double-corrosion-resistant aerosol container in which a stem of each valve of the corrosion-resistant aerosol container is connected to a connecting portion of a cover member. A rotating disk that holds a bottomed cylindrical container and rotates intermittently;
It consists of a reciprocating disk that is close to and isolated from the rotating disk, and is equipped with tools for processing the container.
The turntable has a plurality of container holders for holding metal containers,
The reciprocating disk includes at least an inner bag insertion station that inserts continuously supplied inner bags into the container, and a necking processing station that has a plurality of drawing molds that squeeze the opening of the container,
The rotating disk is intermittently rotated to sequentially transfer the container from the inner bag insertion station to the necking processing station.
Aerosol container manufacturing equipment. The aerosol container manufacturing apparatus according to claim 12, wherein the inner bag insertion station is provided with an inner bag feeding device for supplying the inner bag into the metal container by air pressure. The aerosol container manufacturing apparatus according to claim 12, wherein the inner bag insertion station is provided with an inner bag supply device for supplying the inner bag into the metal container with an insertion rod. A method for producing a double aerosol container comprising a body, a metal container having a neck and / or a shoulder reduced in diameter from the body, and an inner bag inserted therein,
An inner bag made of synthetic resin in a bottomed cylindrical container made up of a trunk and a bottom, and automatically inserted back and forth toward the inside of the container while maintaining its normal shape, or automatically into the container Insert with the blown air,
Thereafter, the container opening is subjected to necking with a drawing die, the container opening is squeezed according to the outer diameter of the opening of the inner bag, and the neck or shoulder is formed. . A method for producing a double aerosol container comprising a body, a metal container having a neck and / or a shoulder reduced in diameter from the body, and an inner bag inserted therein,
Insert a synthetic resin inner bag into a bottomed cylindrical container consisting of a trunk and a bottom via an inner bag guiding device for guiding the inner bag into the container,
Thereafter, the container opening is subjected to necking with a drawing die, the container opening is squeezed according to the outer diameter of the opening of the inner bag, and the neck or shoulder is formed. .

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