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WO2011014997A1 - Material folding device and method - Google Patents

Material folding device and method Download PDF

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Publication number
WO2011014997A1
WO2011014997A1 PCT/CN2009/073834 CN2009073834W WO2011014997A1 WO 2011014997 A1 WO2011014997 A1 WO 2011014997A1 CN 2009073834 W CN2009073834 W CN 2009073834W WO 2011014997 A1 WO2011014997 A1 WO 2011014997A1
Authority
WO
WIPO (PCT)
Prior art keywords
cylindrical material
folding
cylindrical
axial direction
crimping
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/CN2009/073834
Other languages
French (fr)
Chinese (zh)
Inventor
林建人
谢光龙
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
ASAHI DYNAMIC INTERNATIONAL Co Ltd
Original Assignee
ASAHI DYNAMIC INTERNATIONAL Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by ASAHI DYNAMIC INTERNATIONAL Co Ltd filed Critical ASAHI DYNAMIC INTERNATIONAL Co Ltd
Publication of WO2011014997A1 publication Critical patent/WO2011014997A1/en
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D7/00Bending rods, profiles, or tubes
    • B21D7/06Bending rods, profiles, or tubes in press brakes or between rams and anvils or abutments; Pliers with forming dies
    • B21D7/066Bending rods, profiles, or tubes in press brakes or between rams and anvils or abutments; Pliers with forming dies combined with oscillating members
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D7/00Bending rods, profiles, or tubes
    • B21D7/06Bending rods, profiles, or tubes in press brakes or between rams and anvils or abutments; Pliers with forming dies

Definitions

  • the present application relates to material folding apparatus and methods, and more particularly to apparatus and methods for axially folding a cylindrical material.
  • the application also relates to an axially folded tubular material made by this method. Background technique
  • An existing apparatus for making an axially folded cylindrical material is laminated by a press-fitting mechanism against a cylindrical material placed in an annular cavity of a mold to form an axially folded cylindrical material.
  • the axial folding of the axially folded material thus obtained is uneven and irregular, and the accommodation space of the dedicated cartridge cannot be effectively utilized, and it is difficult to uniformly axially spread the cylindrical material from the dedicated casing, which is inconvenient to use.
  • existing equipment for making axially folded cylindrical materials includes complicated feeding devices, press devices, and the like for axially folding the cylindrical material, so that the cost, use, and maintenance cost of the device itself are high.
  • the present application proposes an apparatus and method for making an axially folded cylindrical material to overcome the above-discussed shortcomings of the prior art.
  • a material folding apparatus comprising: a feeding device capable of reciprocating axially to provide a cylindrical material in an axial direction; a retracting device cooperating with a reciprocating motion of the feeding device, by lowering The air pressure in the cylindrical material provided by the feeding device causes the cylindrical material to radially contract, thereby folding the cylindrical material in the axial direction; and a pressing device disposed around the shrinking device for Fix the cylindrical material that has been folded.
  • such a material folding apparatus may comprise one or more of the following technical features:
  • the crimping device intermittently presses the folded cylindrical material.
  • the crimping device comprises: a crimping arm, one end of which comprises a buckle head and is pivotally connected to the buckle arm seat; the push rod is axially movable to push the buckle arm to pivot, thereby pressing the buckle The head abuts against the surface of the folded tubular material; a position spring connected to the pressing arm to rotate the pressing arm in a reverse direction when the pushing rod does not apply a pushing force to the pressing arm, so that the buckle head is separated from the folded cylinder The surface of the material.
  • the shrinking device comprises: a liner having a radial flange at a lower end thereof; a central cylinder coaxially disposed within the liner; and a floating seat coaxially disposed below the liner and elastically
  • the liner is supported, and a peripheral wall of the center cylinder and a peripheral wall of the liner are provided with an opening, and the center cylinder is in communication with an intake port of the air pump.
  • the feeding device comprises: a feeding cylinder reciprocable along its axial direction to supply the cylindrical material to the retracting device; and a driving device that drives the feeding cylinder to reciprocate in the axial direction.
  • the lower half of the outer peripheral surface of the feed cylinder is provided with rotatable guide sheets respectively corresponding to the buckle heads.
  • the outer surface of the guiding piece facing the ram has a concave shape.
  • the lower surface of the feed cylinder is provided with elastic sheets which are respectively elastically deformable corresponding to the buckle head.
  • the material folding apparatus further comprises a guide roller for guiding the cylindrical material to the feeding device.
  • the material folding apparatus further includes a static eliminating device for removing static electricity on the cylindrical material.
  • the electrostatic device at the location eliminates static electricity on the cylindrical material by supplying ionic gas into the cylindrical material.
  • a method of folding a material comprising: providing a cylindrical material; folding the cylindrical material in an axial direction of the cylindrical material; and folding each of the cylindrical materials once , partially fix the folded tubular material.
  • a method of folding a material characterized in that the folding of the cylindrical material is performed by reducing the air pressure in the cylindrical material to radially contract.
  • a material folding method in a material folding apparatus as described above comprising:
  • a material folding method in which the inside of the cylindrical material is subjected to an air suction operation, and the air pressure in the cylindrical material is lower than the external air pressure to perform the folding operation.
  • a material folding method wherein in the step 2), when the feeding device moves downward in an axial direction of the cylindrical material to a first predetermined position, the pressing device leaves A portion of the cylindrical material that is folded.
  • a material folding method wherein in the step 2), when the feeding device moves downward in an axial direction of the cylindrical material to a second predetermined position, stopping the suction Gas operation.
  • an axially folded tubular material made by the above method is provided.
  • FIG. 1 is a perspective view of a cylindrical material folding apparatus according to an embodiment of the present invention
  • FIG. 2 is an exploded perspective view of a cylindrical material folding apparatus according to an embodiment of the present invention, in which exploded perspective views of the liner and the transmission system are respectively shown ;
  • Figure 3 is a cross-sectional view showing the manner in which the transmission rod is connected to the feed cylinder, in which parts and structures of the apparatus are omitted
  • FIGS. 4A and 4B are respectively perspective views of a pressurized state and a non-operating state of a floating seat of a retracting device according to an embodiment of the present invention
  • Figure 5 is a front elevational view of the crimping device in a buckled state in accordance with an embodiment of the present invention
  • Figure 6 is an exploded perspective view of a feed cylinder of a feeding device according to an embodiment of the present invention
  • 14A and 14B respectively show the relative positions of two sets of sensing sheets and inductive switches during operation of the apparatus, with parts and structures of the apparatus omitted;
  • Figure 15 is a front elevational view of a cylindrical material folding apparatus with a static eliminating device according to another embodiment of the present invention, in which a part of the components and structure of the apparatus are omitted; a perspective view of the axially folded cylindrical material S produced by the method ;
  • Fig. 17 is a cross-sectional perspective view showing the axially folded cylindrical material S of Fig. 16 placed in the special cartridge C and unfolded from the special cartridge C, respectively.
  • FIG. 1 and 2 illustrate an embodiment of a cylindrical material folding apparatus 10. It will be appreciated that the combination of all of the shrinking device 100, the crimping device 200, the feeding device 300, and the support structure 500 can form various embodiments of the device 10.
  • the feeding device 300 is for reciprocating in the axial direction, and conveys the cylindrical material (not shown) to be folded to the contracting device 100.
  • the retracting device 100 is adapted to cooperate with the reciprocating motion of the feeding device 300 to fold the cylindrical material in the axial direction.
  • a crimping device 200 is disposed around the retracting device 100 for securing a portion of the material that has been folded.
  • the shrinking device 100, the crimping device 200, and the feeding device 300 are all mounted on the support structure 500.
  • Apparatus 100 includes a liner 110, a float 120, a center barrel 130, a gas tube 140, and an air pump 150.
  • the center cylinder 130 is fixed to the upper surface of the upper substrate 521 of the support structure 500.
  • the center cylinder 130 has an equal-wall-shaped cylindrical shape with an upper and lower opening, and a plurality of through holes 131 are circumferentially disposed on the side wall in the axial direction.
  • the through holes can be arranged at equal intervals.
  • the center barrel 130 may be made of a metal such as aluminum.
  • the upper substrate 521 is mounted on the upper frame 511 of the support structure 500, and the upper substrate 521
  • the center is provided with a hole having a diameter substantially equal to the inner diameter of the center cylinder.
  • the liner 110 is disposed coaxially about the central barrel 130.
  • the village can 110 includes a liner cylinder 111 and a liner ring 112.
  • the liner cylinder 111 has a radial flange at one end thereof, and the cylinder of the liner cylinder 111 is substantially in the shape of an upper and lower opening cylindrical having an equal wall thickness.
  • the outer diameter of the liner ring 112 is substantially the same as the outer diameter of the radial flange 1111 of the liner cylinder 111, and the inner diameter is substantially the same as the outer diameter of the village cylinder 111.
  • the village ring 112 is axially fitted over the liner cylinder 111 and is coupled to the radial flange 1111 of the village cylinder 111.
  • the inner circumferential surface of the liner cylinder 111 has a uniform circumferential gap between the outer circumferential surface of the central cylinder 130 coaxially located therein, and the circumferential side wall thereof extends axially upward from the lower portion of the liner cylinder 111 to the middle portion.
  • a slot is provided to allow the liner cylinder 111 to be in gas communication at the inside and outside of the cylinder wall.
  • the slots are axially extended, for example, at equal angular intervals of 15 degrees.
  • Liner 110 and liner ring 112 may be made of plastic or metal.
  • the liner 110 is removably coaxially assembled with the float base 120 by its radial flange 1111.
  • the village tube 110 is elastically supported by the floating seat 120.
  • the liner 110 and the floating seat 120 move together in the axial direction downward.
  • the float base 120 includes a race 121, a plurality of (e.g., four) guide bars 122, and a number of guide springs 123 of the same number of guides, each of which passes through each of the corresponding helical support springs.
  • the seat 121 may be made of a metal such as stainless steel or aluminum, is substantially annular, and is coaxial with the liner 110, the outer diameter of which is substantially the same as the outer diameter of the liner 110.
  • the cylindrical guide rods 122 may be made of metal such as stainless steel or aluminum, and are disposed at equal intervals in the circumferential direction outside the center cylinder.
  • one end of the guide rod 122 passes through a guide through hole at a corresponding position of the upper substrate 521 and is coupled to the lower surface of the seat 121.
  • the lower end of the support spring 123 abuts against the upper surface of the upper substrate 521, and the upper end is pressed against the lower surface of the race 121.
  • the race 121 pushes the guide rod 122 downward through the guide through hole of the upper substrate 521, thereby causing the support spring 123 to be supported by the race 121.
  • the lower surface is compressed.
  • the separately disposed air pump 150 for generating a low air pressure is indirectly connected to the center cylinder 130 through a gas pipe 140 made of, for example, plastic.
  • the main air passage is formed by the air tube 140, the cavity of the center barrel 130, the gap between the center barrel 130 and the liner 110, and the elongated slot in the side wall of the liner 110.
  • a gas connection is established between the air pump 150 and the outer circumferential surface of the liner 110 and between the feed cylinder 310 and the outer circumferential surface of the liner 110.
  • a plurality of (e.g., eight) crimping devices 200 are disposed on the upper surface of the upper substrate 521 around the village tube 110 and the floating seat 120.
  • Each of the crimping devices 200 may include a buckle arm mechanism 210 and a pushing mechanism 220, and the plurality of crimping devices 200 may be disposed at equal intervals.
  • the crimping arm mechanism 210 includes a pressing arm 211, a pressing arm seat 212, and a return spring 213.
  • the pressing arm 211 includes a detachable pressing head 2111 at one end thereof, and the pressing head 2111 extends laterally perpendicular to the main body of the pressing arm 211, so that the pressing arm 211 is substantially L-shaped.
  • the buckle head 2111 has a triangular profile on the side, and an outer surface is provided with an elastic material such as silica gel, so that the cylindrical material can be prevented from being damaged and cushioned when the buckle head 2111 is pressed against the cylindrical material.
  • the other end of the crimping arm 211 is coupled to the crimping arm seat 212 via a pivot 2112 so as to be rotatable about the pivot 2112.
  • the crimping arm seat 212 is detachably fixed to the upper surface of the upper substrate 521.
  • the return spring 213 is coupled to the body of the buckle arm 211. The spring force of the return spring 213 causes the buckle arm 211 to rotate about the pivot 2112 away from the liner 110 and against the push head 2211 of the push rod 221 in the home position.
  • Both the pressing arm 211 and the pressing arm holder 212 can be made of metal such as aluminum.
  • the pushing mechanism 220 includes a push rod 221 and a pushing device 222.
  • the push rod 221 includes a pusher head 2211 at one end and an axially movably mounted pusher device 222 at the other end.
  • the pusher head may be made of a wear resistant non-metallic material, such as polyacetal, which may be formed in a hemispherical shape and abut against the body of the crimping arm 211 to urge the buckle head 2111 toward the material retraction device 110.
  • the pushing device 222 can be actuated by an electromagnet, and the electromagnetic force generated by the electromagnet energizing can move the push rod 221 along its own axis B toward the liner 110.
  • the push rod 221 moves from its original position along the axis B, and against the elastic force of the return spring 213, the pressing arm 211 is rotated about the pivot 2112 toward the liner 110, thereby causing the buckle head 2111 The end is pressed against the upper surface of the liner ring 112 of the liner 110. At this time, the crimping device 200 is in a buckled state.
  • the push rod 221 When the electromagnet of the pushing device 222 is de-energized, the push rod 221 is returned to the original position, so that the pressing arm 211 is rotated about the pivot 2112 in a direction away from the liner 110 by the elastic force of the spring. Thus, the body of the pressing arm 211 is pressed against the pushing head 2211 of the push lever 221 in the home position. At this time, the crimping device 200 is in an open state.
  • the actions of the plurality of crimping devices can be substantially simultaneously synchronized.
  • synchronization control can be performed by a program set by a programmable logic controller.
  • the feeder 300 includes a feed cylinder 310, a crank linkage system 320, a transmission system 330, and a motor 340.
  • the feed cylinder 310 is coaxially disposed outside the liner 110.
  • the feed cylinder 311 of the feed cylinder 310 may be made of metal such as stainless steel or aluminum or made of plastic or the like, and has a cylindrical shape in which both upper and lower ends are open, and the inner diameter thereof remains unchanged in the axial direction.
  • a plurality of grooves 3111 are provided at equal intervals in the circumferential direction on the outer wall of the lower half of the feed cylinder 311.
  • the groove 3111 extends axially from the top of the lower half of the feed cylinder 311 to the bottom surface of the lower half of the feed cylinder 311.
  • the number and position of the IHJ slots correspond to the number of crimping units.
  • Mounting blocks 312 are detachably mounted in each of the grooves, and the lower end of each of the mounting blocks 312 is rotatably mounted with a guide piece 313 via a pivot 3131.
  • a plurality of elastic pieces 316 are circumferentially equally spaced between the lower surface of the feeding cylinder 311 and the pad 315 on the lower surface of the feeding cylinder 311, and each elastic piece 316 completely covers the corresponding IHJ groove 3111 in the feeding cylinder An opening formed on the lower surface of 311.
  • the elastic sheet 316 may be made of a material having a certain elasticity, such as nylon.
  • the outwardly facing surface of the guiding piece 313 has a concave curved shape, so that when the pressing head 2111 of the pressing arm 211 comes into contact with the guiding piece 313, the guiding piece 313 is at the pressing head of the pressing arm 211 as the feeding cylinder 311 moves upward.
  • the pressing of the 2111 is rotated downward about the pivot 3131 to be slightly inwardly deflected, so that the pressing head 2111 continues to move downward against the curved surface of the guiding piece 313 until it is separated from the curved surface of the guiding piece 313, and then Pressed against the upper surface of the elastic piece 316.
  • the elastic piece 316 and the feed cylinder 311 continue to move upward, the elastic piece 316 is elastically deformed, whereby the buckle head 2111 is pressed against the upper surface of the liner ring 112.
  • the upper end of the feed cylinder 311 is detachably fixed to a cover made of plastic or metal
  • Two positioning pins 318 are attached to the inner side of the feed cylinder 311 near the upper end for connection of the transmission rod 321 of the crank link system 320 and the feed cylinder 311 as described below.
  • the two positioning pins 318 are parallel to each other and are symmetrical to the diameter of the circular cross section of the feed cylinder 311.
  • a fixing pin 3212 is laterally mounted near one end of the transmission rod 321, and a block 3111 is coaxially mounted on the end surface of the end of the transmission rod.
  • the block 3111 is rotatable relative to the transmission rod 321 about a common axis, and the thickness of the block 3111 is not greater than A gap between the two positioning pins 318.
  • the two positioning pins 318 of the feeding cylinder 311 are placed between the block 3211 of the transmission rod 321 and the fixing pin 3212, and the block 3211 is rotated about the axis of the transmission rod 321. 90 degrees, so that the transmission rod 321 and the positioning pin 318 are relatively fixed.
  • the other end of the transmission rod 321 is coupled to the reciprocating member 3222 of the crank mechanism 322.
  • the crank mechanism 322 is driven by the motor (not shown) to axially reciprocate the transmission rod 321 under the driving of the crank mechanism 322, so that the feeding cylinder 311 is at its top dead center and bottom dead center. Reciprocating in the axial direction.
  • the crank mechanism 322 is used to convert the unidirectional rotation input by the transmission system 330 described below into a reciprocating linear motion.
  • the crank mechanism 322 includes a disc-shaped rotating member 3221 and an approximately semi-circular reciprocating member 3222.
  • the output shaft of the motor 340 is movably coupled to the rotating member 3221 at its center by the center of the rotating member 3221.
  • the protruding rod disposed on the rotating member 3221 is movably engaged with the elongated slot on the reciprocating member 3222. Under the rotational driving of the rotating member 3221, the reciprocating member 3222 reciprocates.
  • the crank mechanism 322 can also be any suitable type of crank mechanism known in the art.
  • the transmission system 330 is fixed to the upper surface of the lower substrate 522 of the support structure 500 for transmitting the rotation outputted by the motor 340 to the crank link system 320, which includes a transmission mechanism 331 and a differential mechanism 332.
  • the transmission mechanism 331 includes two pulleys and a corresponding belt
  • the differential mechanism 332 may be a bevel gear reduction box.
  • the lower substrate 522 is connected to the lower surface of the upper substrate 521 through a plurality of cylindrical members 523.
  • a guide roller 410 may be disposed above the delivery cylinder 310 for guiding a predetermined length of the cylindrical material S from above to the delivery cylinder 310, and the guide roller 410 is detachably mounted on the upper frame 511.
  • FIG. 7 A working cycle of the apparatus 10 will now be described with reference to Figs. 7 through 13, wherein the arrows indicate the direction of movement of the feed cylinder 310.
  • the apparatus 10 is in an initial state, the lower end surface of the feed cylinder 310 is located at the bottom dead center P, and is pressed against the upper surface of the liner ring 112 of the liner 110.
  • the pushing mechanism 220 of the crimping device 200 is closed, and the crimping device 200 is in an open state.
  • the air pump (not shown) is turned off.
  • the cylindrical material S is passed over the feed cylinder 310 from the upper end of the feed cylinder 310, and the lower end of the cylindrical material S slightly exceeds the upper surface of the liner ring 112 of the liner 110.
  • the starting device, motor 340 (not shown) starts to rotate, and the feed cylinder 310 is pushed upward by the transmission mechanism 332, the differential mechanism 331, the crank mechanism 322, and the push lever 321 .
  • the pushing mechanism 220 of the crimping device 200 is activated, the pushing rod 321 pushes the pressing arm 211 to rotate about the pivot 2112, and the pressing head 2111 of the pressing arm 211 abuts against the cylindrical material covering the guiding piece 313 of the side wall of the feeding cylinder 310. S.
  • the guiding piece 313 is rotated about the pivot 3131 by the pressing force of the pressing head 2111 of the pressing arm 211 to be biased toward the center of the feeding cylinder 310, so that the pressing head 2111 of the pressing arm 211 is along the curved surface of the guiding piece 313 and abuts against
  • the cylindrical material S covering the guide piece 313 continues to move downward until it is separated from the curved surface of the guide piece 313, and then pressed against the upper surface of the elastic piece 316.
  • the ferrule 2111 is pressed against the cylindrical material S laminated on the upper surface of the liner ring 112 of the liner 110.
  • the crimping device 200 is in a pressed state, and the cylindrical material S laminated on the upper surface of the liner ring 112 of the village tube 110 is fixed.
  • the feed cylinder 310 continues to move upward, and when its lower end faces approach the top dead center Q, the air pump (not shown) is activated, passing through the main air passage in the drum covering the feed cylinder 310 and the liner 110.
  • the inside of the shaped material S generates a lower air pressure, so that the higher air pressure outside the cylindrical material S presses the cylindrical material S covering the feed cylinder 310 and the liner 110 tightly against the outer peripheral surface of the liner 110 and feeds On the lower end surface of the barrel 310.
  • the shape of the cylindrical material S covering the feed cylinder 310 and the liner 110 is substantially the same as the outer peripheral surface of the feed cylinder 310, the lower surface of the plurality of elastic pieces 316, and the cylinder of the liner 110 due to the suction.
  • the outer peripheral surface of the 111 is coincident with the outer contour defined by the upper surface of the radial flange 112.
  • the feed cylinder 310 moves upward until it reaches the top dead center Q and then moves downward.
  • the cylindrical material S is pressed against the lower end surface of the feed cylinder 310, as the feed cylinder 310 moves downward, the portion of the cylindrical material S pressed against the lower end surface of the feed cylinder 310 starts to Moving down, the cylindrical material S begins to fold axially.
  • the air pump (not shown) is closed, so that the difference in air pressure between the inner side and the outer side of the cylindrical material S disappears, facilitating the axial folding of the cylindrical material S.
  • the feed cylinder 310 continues to move downward, and when it approaches the bottom dead center P (second predetermined position), the pushing device 222 of the crimping device 200 is closed.
  • the pressing arm 211 is rotated about its pivot 2112 by the elastic force of the return spring 213 to cause the buckle head 212 to move away from the cylindrical material S until it abuts against the pushing head 2211 of the push rod 221 in the initial position. This At this time, the crimping device 200 is in an open state.
  • the respective opening and closing timings of the air pump 150 and the push mechanism 220 can be controlled.
  • the first sensing piece 3223 and the second sensing piece 3224 are respectively disposed at appropriate positions of the rotating member 3221, and the first sensing switch 420 is disposed at an appropriate position near the crank mechanism 322.
  • the second sensing switch 430, the positions of the two sensing pieces 3223, 3224 and the two sensing switches 420, 430 are set such that the first sensing switch 420 senses only the first sensing piece 3223, and the second sensing switch 430 only The second sensing piece 3224 is sensed.
  • the first sensing piece 3223 and the first sensing switch 420 are related to the opening and closing of the pushing mechanism 220.
  • the pushing mechanism 220 is turned off; when the first sensing piece 3223 leaves the first sensing switch At 420 hours, the pushing mechanism 220 is activated.
  • the second sensing piece 3224 and the second sensing switch 430 are related to the opening and closing of the air pump.
  • the air pump is activated; when the second sensing piece 3224 leaves the second sensing switch 430, the air pump shut down.
  • the first sensing piece 3223 leaves the first sensing switch 420, so that the pushing mechanism 220 is activated; when the rotating member 3221 continues to rotate, it is in the second position.
  • the air pump is started; when the rotating member 3221 continues to rotate and is in the third angular position, the lower end surface of the feeding cylinder 310 reaches the first predetermined position, The second sensing piece 3224 leaves the second sensing switch 430, so that the air pump is turned off; when the rotating member 3221 continues to rotate to be in the fourth angular position, while the lower end surface of the feeding cylinder 310 reaches the second predetermined position, the first sensing piece 3223 reaches the first position.
  • the switch 420 is sensed such that the push mechanism 220 is closed.
  • the material folding apparatus 10 can be controlled using a programmable logic controller.
  • the material folding apparatus 10 further includes, in addition to the above-described configuration, a static eliminating device 600 including an air guiding tube 610 and an ion gas source (not shown).
  • one end 611 of the air guiding tube 610 passes through the seat 121 from the bottom up, then passes axially through the center barrel 130, and then protrudes upward from the cover 317 through a hole provided in the cover 317.
  • the other end 612 of the airway tube 610 is connected to an ion gas source.
  • the ion gas source may be any device that generates an ion gas by ionizing the air and outputting the ion gas through a high pressure gas stream.
  • the ion gas source supplies ion gas to the inside of the cylindrical material S through the air guiding tube 610 to remove static electricity on the cylindrical material S.
  • Figure 16 shows such an axially folded cylindrical material in an expanded and compressed state, respectively.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Orthopedics, Nursing, And Contraception (AREA)
  • Shafts, Cranks, Connecting Bars, And Related Bearings (AREA)

Abstract

A material folding device (10) comprises a feeding device (300) which can reciprocate along the axial direction to provide a cylindrical material; a retracting device (100) which cooperates with the reciprocatory motion of the feeding device and makes the cylindrical material retract in the radial direction by reducing the internal pressure within the cylindrical material provided by the feeding device so as to fold the cylindrical material in the axial direction; and a buckling device (200) which is provided around the retracting device for fixing the folded cylindrical material. A material folding method is used for making an axially folded cylindrical material. According to the material folding device and method, the folded material folded symmetrically and orderly in the axial direction may be obtained.

Description

材料折叠设备和方法 技术领域  Material folding equipment and method

本申请涉及材料折叠设备和方法, 特别涉及对筒形材料进行轴向折 叠的设备和方法。 本申请还涉及通过这种方法制成的轴向折叠筒形材料。 背景技术  The present application relates to material folding apparatus and methods, and more particularly to apparatus and methods for axially folding a cylindrical material. The application also relates to an axially folded tubular material made by this method. Background technique

现有的制作轴向折叠筒形材料的设备通过压叠机构对置于模具的环 形空腔中的筒形材料压叠, 从而制成轴向折叠筒形材料。 这样得到的轴 向折叠材料的轴向折叠不均匀而且不整齐, 无法有效利用专用盒的容纳 空间, 且难以将筒形材料从专用盒中均匀地轴向展开, 不便于使用。  An existing apparatus for making an axially folded cylindrical material is laminated by a press-fitting mechanism against a cylindrical material placed in an annular cavity of a mold to form an axially folded cylindrical material. The axial folding of the axially folded material thus obtained is uneven and irregular, and the accommodation space of the dedicated cartridge cannot be effectively utilized, and it is difficult to uniformly axially spread the cylindrical material from the dedicated casing, which is inconvenient to use.

而且, 现有的制作轴向折叠筒形材料的设备包括复杂的进料装置、 压料装置等以对筒形材料进行轴向折叠, 因此设备本身的成本、 使用和 维护费用都较高。 发明内容  Moreover, existing equipment for making axially folded cylindrical materials includes complicated feeding devices, press devices, and the like for axially folding the cylindrical material, so that the cost, use, and maintenance cost of the device itself are high. Summary of the invention

本申请提出了一种制作轴向折叠筒形材料的设备及方法, 以克服现 有技术所存在的上述缺点。  The present application proposes an apparatus and method for making an axially folded cylindrical material to overcome the above-discussed shortcomings of the prior art.

根据本申请的一方面, 提供了材料折叠设备, 包括: 送料装置, 能 够沿轴向往复运动, 以沿轴向提供筒形材料; 收缩装置, 与所述送料 装置的往复运动配合, 通过降低所述送料装置提供的筒形材料内的气 压而使所述筒形材料径向收缩, 从而对所述筒形材料在轴向上进行折 叠; 和扣压装置, 设置于所述收缩装置周围, 用于固定已被折叠的筒 形材料。  According to an aspect of the present application, there is provided a material folding apparatus comprising: a feeding device capable of reciprocating axially to provide a cylindrical material in an axial direction; a retracting device cooperating with a reciprocating motion of the feeding device, by lowering The air pressure in the cylindrical material provided by the feeding device causes the cylindrical material to radially contract, thereby folding the cylindrical material in the axial direction; and a pressing device disposed around the shrinking device for Fix the cylindrical material that has been folded.

根据本申请的有利的但非强制性的方面, 这种材料折叠设备可包 含以下技术特征中的一个或多个:  According to an advantageous but non-mandatory aspect of the present application, such a material folding apparatus may comprise one or more of the following technical features:

- 所述扣压装置间歇地压紧所述已被折叠的筒形材料。  - the crimping device intermittently presses the folded cylindrical material.

- 所述扣压装置包括: 扣压臂, 其一端包括扣压头, 并以枢轴方 式连接至扣压臂座; 推动杆, 可轴向移动以推动所述扣压臂绕枢轴转 动, 从而使所述扣压头抵靠在所述被折叠的筒形材料的表面上; 和复 位弹簧, 连接至扣压臂, 以在所述推动杆对所述扣压臂不施加推力时 使所述扣压臂绕枢轴反向转动, 从而使所述扣压头离开在所述被折叠 的筒形材料的表面。 The crimping device comprises: a crimping arm, one end of which comprises a buckle head and is pivotally connected to the buckle arm seat; the push rod is axially movable to push the buckle arm to pivot, thereby pressing the buckle The head abuts against the surface of the folded tubular material; a position spring connected to the pressing arm to rotate the pressing arm in a reverse direction when the pushing rod does not apply a pushing force to the pressing arm, so that the buckle head is separated from the folded cylinder The surface of the material.

- 所述收缩装置包括: 衬筒, 其下端具有径向凸缘; 中心筒, 同 轴设置于所述衬筒内; 和浮动座, 同轴地设置在所述衬筒的下方, 并 弹性地支撑所述衬筒, 所述中心筒的周壁和所述衬筒的周壁设置有开 口, 所述中心筒与气泵的吸气口连通。  The shrinking device comprises: a liner having a radial flange at a lower end thereof; a central cylinder coaxially disposed within the liner; and a floating seat coaxially disposed below the liner and elastically The liner is supported, and a peripheral wall of the center cylinder and a peripheral wall of the liner are provided with an opening, and the center cylinder is in communication with an intake port of the air pump.

- 所述送料装置包括: 送料筒, 能够沿其轴向往复运动, 以向所 述收缩装置提供所述筒形材料; 和驱动装置, 驱动送料筒沿轴向往复 运动。  - the feeding device comprises: a feeding cylinder reciprocable along its axial direction to supply the cylindrical material to the retracting device; and a driving device that drives the feeding cylinder to reciprocate in the axial direction.

- 所述送料筒的外周面的下半部分设置有分别与所述扣压头对应 的可转动的引导片。  - The lower half of the outer peripheral surface of the feed cylinder is provided with rotatable guide sheets respectively corresponding to the buckle heads.

- 所述引导片的朝向所述扣压头的外表面具有内凹的形状。  - the outer surface of the guiding piece facing the ram has a concave shape.

- 所述送料筒的下表面设置有分别与所述扣压头对应的能够发生 弹性变形的弹性片。  - The lower surface of the feed cylinder is provided with elastic sheets which are respectively elastically deformable corresponding to the buckle head.

- 所述材料折叠设备还包括导料辊, 用于将筒形材料引导至所述 送料装置。  - The material folding apparatus further comprises a guide roller for guiding the cylindrical material to the feeding device.

- 所述材料折叠设备还包括除静电装置, 用于去除所述筒形材料 上的静电。  - The material folding apparatus further includes a static eliminating device for removing static electricity on the cylindrical material.

- 所述处静电装置通过向所述筒形材料内供应离子气体来消除所 述筒形材料上的静电。  - The electrostatic device at the location eliminates static electricity on the cylindrical material by supplying ionic gas into the cylindrical material.

根据本申请的另一方面, 提供了材料的折叠方法, 包括: 提供筒 形材料; 在所述筒形材料的轴向对所述筒形材料进行折叠; 对所述筒 形材料每折叠一次后, 将已折叠的筒形材料部分固定。  According to another aspect of the present application, there is provided a method of folding a material, comprising: providing a cylindrical material; folding the cylindrical material in an axial direction of the cylindrical material; and folding each of the cylindrical materials once , partially fix the folded tubular material.

根据本申请的又一方面, 提供了材料的折叠方法, 其特征在于, 通过降低筒形材料内的气压而使所述筒形材料径向收缩, 来进行每次 的所述折叠。  According to still another aspect of the present application, there is provided a method of folding a material, characterized in that the folding of the cylindrical material is performed by reducing the air pressure in the cylindrical material to radially contract.

根据本申请的又一方面, 提供了如以上所述材料折叠设备中的材 料折叠方法, 包括:  According to still another aspect of the present application, there is provided a material folding method in a material folding apparatus as described above, comprising:

1 )通过所述送料装置提供筒形材料, 并且在开始对所述筒形材料 折叠之前, 使所述扣压装置固定所述筒形材料; 1) providing a cylindrical material by the feeding device, and starting the cylindrical material at the beginning Before the folding, the crimping device is fixed to the cylindrical material;

2 )在所述送料装置沿所述筒形材料的轴向向下运动时,使所述扣 压装置离开所述筒形材料, 以对所述筒形材料进行折叠操作;  2) when the feeding device moves downward in the axial direction of the cylindrical material, the pressing device is separated from the cylindrical material to perform folding operation on the cylindrical material;

3 )在完成一次折叠后,使所述送料装置沿所述筒形材料的轴向向 上运动, 并通过所述扣压装置将所述已折叠了的筒形材料部分固定; 3) after completing the folding, moving the feeding device upward in the axial direction of the cylindrical material, and fixing the folded cylindrical material portion by the pressing device;

4 )循环执行步骤 2 ) 和 3 )。 4) Cycle through steps 2) and 3).

根据本申请的又一方面, 提供了材料折叠方法, 所述步骤 2 ) 中, 对所述筒形材料内部进行吸气操作, 使所述筒形材料内气压低于外部 气压, 来进行折叠操作。  According to still another aspect of the present application, there is provided a material folding method, in which the inside of the cylindrical material is subjected to an air suction operation, and the air pressure in the cylindrical material is lower than the external air pressure to perform the folding operation. .

根据本申请的又一方面, 提供了材料折叠方法, 所述步骤 2 ) 中, 在所述送料装置沿所述筒形材料的轴向向下运动到第一预定位置时, 所述扣压装置离开被折叠的筒形材料部分。  According to still another aspect of the present application, there is provided a material folding method, wherein in the step 2), when the feeding device moves downward in an axial direction of the cylindrical material to a first predetermined position, the pressing device leaves A portion of the cylindrical material that is folded.

根据本申请的又一方面, 提供了材料折叠方法, 所述步骤 2 ) 中, 在所述送料装置沿所述筒形材料的轴向向下运动到第二预定位置时, 停止使所述吸气操作。  According to still another aspect of the present application, there is provided a material folding method, wherein in the step 2), when the feeding device moves downward in an axial direction of the cylindrical material to a second predetermined position, stopping the suction Gas operation.

根据本申请的另一方面, 提供了通过以上方法制成的轴向折叠筒 形材料。  According to another aspect of the present application, an axially folded tubular material made by the above method is provided.

根据上述制作轴向折叠筒形材料的设备以及制作轴向折叠筒形材料 的方法, 可以制作出轴向折叠均匀且整齐的轴向折叠材料。 附图说明  According to the above apparatus for producing an axially folded cylindrical material and a method of producing an axially folded cylindrical material, it is possible to produce an axially folded material which is uniformly folded and aligned in the axial direction. DRAWINGS

图 1是根据本发明的实施方式的筒形材料折叠设备的立体图; 图 2是根据本发明的实施方式的筒形材料折叠设备的分解立体图, 其中分别示出了衬筒和传动系统的分解立体图;  1 is a perspective view of a cylindrical material folding apparatus according to an embodiment of the present invention; FIG. 2 is an exploded perspective view of a cylindrical material folding apparatus according to an embodiment of the present invention, in which exploded perspective views of the liner and the transmission system are respectively shown ;

图 3是示出传动杆与送料筒体的连接方式的剖视图, 其中省略了 设备的部分部件和结构  Figure 3 is a cross-sectional view showing the manner in which the transmission rod is connected to the feed cylinder, in which parts and structures of the apparatus are omitted

图 4A和图 4B分别是根据本发明的实施方式的收缩装置的浮动座 的受压状态和非工作状态立体图;  4A and 4B are respectively perspective views of a pressurized state and a non-operating state of a floating seat of a retracting device according to an embodiment of the present invention;

图 5是根据本发明的实施方式的处于扣压状态的扣压装置的主视 图; 图 6 是根据本发明的实施方式的送料装置的送料筒的分解立体 图; Figure 5 is a front elevational view of the crimping device in a buckled state in accordance with an embodiment of the present invention; Figure 6 is an exploded perspective view of a feed cylinder of a feeding device according to an embodiment of the present invention;

图 7至图 13顺序地示出了根据本发明的实施方式的设备的一个工 作循环, 其中省略了设备的部分部件和结构;  7 to 13 sequentially illustrate a working cycle of the apparatus according to an embodiment of the present invention, in which part of the components and structure of the apparatus are omitted;

图 14A和图 14B分别示出了在设备的运行过程中两组感应片和感 应开关的相对位置, 其中省略了设备的部分部件和结构;  14A and 14B respectively show the relative positions of two sets of sensing sheets and inductive switches during operation of the apparatus, with parts and structures of the apparatus omitted;

图 15 是根据本发明的另一实施方式的带有除静电装置的筒形材 料折叠设备的主视图, 其中省略了设备的部分部件和结构; 方法制成的轴向折叠筒形材料 S的立体图;  Figure 15 is a front elevational view of a cylindrical material folding apparatus with a static eliminating device according to another embodiment of the present invention, in which a part of the components and structure of the apparatus are omitted; a perspective view of the axially folded cylindrical material S produced by the method ;

图 17分别示出了图 16的轴向折叠筒形材料 S置于专用盒 C中和 从专用盒 C中展开的剖视立体图。 具体实施方式  Fig. 17 is a cross-sectional perspective view showing the axially folded cylindrical material S of Fig. 16 placed in the special cartridge C and unfolded from the special cartridge C, respectively. detailed description

下面, 参照附图对本发明的实施方式进行描述。  Hereinafter, embodiments of the invention will be described with reference to the accompanying drawings.

图 1和图 2示出了筒形材料折叠设备 10的实施方式。 可以理解, 收缩装置 100、扣压装置 200、送料装置 300和支撑结构 500的全部和 部分的组合可形成设备 10的各种实施方式。  1 and 2 illustrate an embodiment of a cylindrical material folding apparatus 10. It will be appreciated that the combination of all of the shrinking device 100, the crimping device 200, the feeding device 300, and the support structure 500 can form various embodiments of the device 10.

送料装置 300用于沿轴向往复运动, 向收缩装置 100输送待被折 叠的筒形材料(未图示)。 收缩装置 100用于与送料装置 300的往复运 动配合对筒形材料在轴向上进行折叠。 扣压装置 200设置于收缩装置 100 周围, 用于固定已被折叠的材料部分。 收缩装置 100、 扣压装置 200和送料装置 300均安装于支撑结构 500上。  The feeding device 300 is for reciprocating in the axial direction, and conveys the cylindrical material (not shown) to be folded to the contracting device 100. The retracting device 100 is adapted to cooperate with the reciprocating motion of the feeding device 300 to fold the cylindrical material in the axial direction. A crimping device 200 is disposed around the retracting device 100 for securing a portion of the material that has been folded. The shrinking device 100, the crimping device 200, and the feeding device 300 are all mounted on the support structure 500.

参照图 1、 2、 4A和 4B说明收缩装置 100的一例。 装置 100包括 衬筒 110、 浮动座 120、 中心筒 130、 气管 140以及气泵 150。  An example of the contraction device 100 will be described with reference to Figs. 1, 2, 4A and 4B. Apparatus 100 includes a liner 110, a float 120, a center barrel 130, a gas tube 140, and an air pump 150.

中心筒 130固定于支撑结构 500的上基板 521的上表面, 中心筒 130 呈上下开口的等壁厚圓筒形, 在其侧壁上的轴向中部的周向设置 有多个通孔 131。 通孔可等间隔设置。 中心筒 130可以由金属, 如铝 制成。  The center cylinder 130 is fixed to the upper surface of the upper substrate 521 of the support structure 500. The center cylinder 130 has an equal-wall-shaped cylindrical shape with an upper and lower opening, and a plurality of through holes 131 are circumferentially disposed on the side wall in the axial direction. The through holes can be arranged at equal intervals. The center barrel 130 may be made of a metal such as aluminum.

上基板 521安装于支撑结构 500的上部框架 511上, 上基板 521 的中心设置有直径基本上等于中心筒内径的孔。 The upper substrate 521 is mounted on the upper frame 511 of the support structure 500, and the upper substrate 521 The center is provided with a hole having a diameter substantially equal to the inner diameter of the center cylinder.

衬筒 110围绕中心筒 130同轴地设置。村筒 110包括衬筒筒体 111 和衬筒环 112。 衬筒筒体 111 在其一端具有径向凸缘, 衬筒筒体 111 的筒身基本上呈等壁厚的上下开口圆筒形。 衬筒环 112的外径基本上 与衬筒筒体 111的径向凸缘 1111的外径相同, 而内径基本上与村筒筒 体 111的外径相同。 村筒环 112轴向套过衬筒筒体 111并连接至村筒 筒体 111的径向凸缘 1111。 衬筒筒体 111的内周面与同轴地位于其中 的中心筒 130外周面之间具有均匀的周向间隙, 并且其圆周侧壁上从 衬筒筒体 111的下部轴向向上延伸至中部设置有槽孔,使衬筒筒体 111 在筒壁处内外气体连通。该槽孔例如以 15度的圓心角等间隔地轴向延 伸设置。 衬筒 110和衬筒环 112可由塑料或金属制成。  The liner 110 is disposed coaxially about the central barrel 130. The village can 110 includes a liner cylinder 111 and a liner ring 112. The liner cylinder 111 has a radial flange at one end thereof, and the cylinder of the liner cylinder 111 is substantially in the shape of an upper and lower opening cylindrical having an equal wall thickness. The outer diameter of the liner ring 112 is substantially the same as the outer diameter of the radial flange 1111 of the liner cylinder 111, and the inner diameter is substantially the same as the outer diameter of the village cylinder 111. The village ring 112 is axially fitted over the liner cylinder 111 and is coupled to the radial flange 1111 of the village cylinder 111. The inner circumferential surface of the liner cylinder 111 has a uniform circumferential gap between the outer circumferential surface of the central cylinder 130 coaxially located therein, and the circumferential side wall thereof extends axially upward from the lower portion of the liner cylinder 111 to the middle portion. A slot is provided to allow the liner cylinder 111 to be in gas communication at the inside and outside of the cylinder wall. The slots are axially extended, for example, at equal angular intervals of 15 degrees. Liner 110 and liner ring 112 may be made of plastic or metal.

衬筒 110通过其径向凸缘 1111与浮动座 120以可拆卸的方式同轴 装配。 村筒 110被浮动座 120弹性地支撑。 当村筒 110受到向下的轴 向力的作用时, 衬筒 110与浮动座 120共同沿轴向向下移动。  The liner 110 is removably coaxially assembled with the float base 120 by its radial flange 1111. The village tube 110 is elastically supported by the floating seat 120. When the village cylinder 110 is subjected to a downward axial force, the liner 110 and the floating seat 120 move together in the axial direction downward.

浮动座 120包括座圈 121、 多个 (例如可为 4个) 导杆 122以及 与导杆数量相同的螺旋支撑弹簧 123 , 每个导杆均在每个对应的螺旋 支撑弹簧中穿过。 座圏 121可以由如不锈钢或铝等金属制成, 基本上 呈环形, 并与衬筒 110同轴, 其外径与衬筒 110的外径基本上相同。 呈圆柱形的导杆 122可由不锈钢或铝等金属制成, 并周向等间隔布置 在中心筒外侧。 参照图 3A和 3B, 导杆 122的一端穿过上基板 521的 对应位置处的导向通孔并连接至座圏 121的下表面。在非工作状态下, 支撑弹簧 123的下端抵靠在上基板 521的上表面, 上端则被座圈 121 的下表面压靠。当衬筒 110受到向下的轴向力作用而轴向向下移动时, 座圈 121推动导杆 122穿过上基板 521的导向通孔向下移动, 从而使 支撑弹簧 123被座圈 121的下表面压缩。  The float base 120 includes a race 121, a plurality of (e.g., four) guide bars 122, and a number of guide springs 123 of the same number of guides, each of which passes through each of the corresponding helical support springs. The seat 121 may be made of a metal such as stainless steel or aluminum, is substantially annular, and is coaxial with the liner 110, the outer diameter of which is substantially the same as the outer diameter of the liner 110. The cylindrical guide rods 122 may be made of metal such as stainless steel or aluminum, and are disposed at equal intervals in the circumferential direction outside the center cylinder. Referring to Figures 3A and 3B, one end of the guide rod 122 passes through a guide through hole at a corresponding position of the upper substrate 521 and is coupled to the lower surface of the seat 121. In the non-operating state, the lower end of the support spring 123 abuts against the upper surface of the upper substrate 521, and the upper end is pressed against the lower surface of the race 121. When the liner 110 is axially moved downward by the downward axial force, the race 121 pushes the guide rod 122 downward through the guide through hole of the upper substrate 521, thereby causing the support spring 123 to be supported by the race 121. The lower surface is compressed.

分立设置的用于产生低气压的气泵 150通过例如由塑料制成的气 管 140间接地连接中心筒 130。 通过气管 140、 中心筒 130的空腔、 中 心筒 130与衬筒 110之间的空隙、 衬筒 110侧壁上的细长槽孔而形成 了主气道。 由此, 在气泵 150与衬筒 110的外周面以及送料筒 310与 衬筒 110的外周面之间建立了气体连接。 参照图 1、 2和 5, 多个(如 8个)扣压装置 200围绕村筒 110和 浮动座 120布置在上基板 521的上表面。 每个扣压装置 200可包括扣 压臂机构 210和推动机构 220, 多个扣压装置 200可等间隔地配置。 The separately disposed air pump 150 for generating a low air pressure is indirectly connected to the center cylinder 130 through a gas pipe 140 made of, for example, plastic. The main air passage is formed by the air tube 140, the cavity of the center barrel 130, the gap between the center barrel 130 and the liner 110, and the elongated slot in the side wall of the liner 110. Thereby, a gas connection is established between the air pump 150 and the outer circumferential surface of the liner 110 and between the feed cylinder 310 and the outer circumferential surface of the liner 110. Referring to FIGS. 1, 2, and 5, a plurality of (e.g., eight) crimping devices 200 are disposed on the upper surface of the upper substrate 521 around the village tube 110 and the floating seat 120. Each of the crimping devices 200 may include a buckle arm mechanism 210 and a pushing mechanism 220, and the plurality of crimping devices 200 may be disposed at equal intervals.

扣压臂机构 210包括扣压臂 211、 扣压臂座 212和复位弹簧 213。 扣压臂 211在其一端包括可拆卸的扣压头 2111,扣压头 2111垂直于扣 压臂 211主体而横向伸出, 从而使扣压臂 211基本上呈 L形。 扣压头 2111侧面轮廓呈三角形, 并且其外表面设置有例如硅胶之类的弹性材 料,从而可以避免在扣压头 2111压靠筒形材料时损坏筒形材料并起到 緩冲的作用。扣压臂 211的另一端通过枢轴 2112连接至扣压臂座 212, 从而可绕着枢轴 2112转动。 扣压臂座 212可拆卸地固定在上基板 521 的上表面上。 复位弹簧 213连接至扣压臂 211 的主体。 复位弹簧 213 的弹性力可使扣压臂 211绕枢轴 2112转动而离开衬筒 110并压靠在处 于原始位置的推动杆 221 的推动头 2211上。 扣压臂 211和扣压臂座 212均可由例如铝等金属制成。  The crimping arm mechanism 210 includes a pressing arm 211, a pressing arm seat 212, and a return spring 213. The pressing arm 211 includes a detachable pressing head 2111 at one end thereof, and the pressing head 2111 extends laterally perpendicular to the main body of the pressing arm 211, so that the pressing arm 211 is substantially L-shaped. The buckle head 2111 has a triangular profile on the side, and an outer surface is provided with an elastic material such as silica gel, so that the cylindrical material can be prevented from being damaged and cushioned when the buckle head 2111 is pressed against the cylindrical material. The other end of the crimping arm 211 is coupled to the crimping arm seat 212 via a pivot 2112 so as to be rotatable about the pivot 2112. The crimping arm seat 212 is detachably fixed to the upper surface of the upper substrate 521. The return spring 213 is coupled to the body of the buckle arm 211. The spring force of the return spring 213 causes the buckle arm 211 to rotate about the pivot 2112 away from the liner 110 and against the push head 2211 of the push rod 221 in the home position. Both the pressing arm 211 and the pressing arm holder 212 can be made of metal such as aluminum.

推动机构 220包括推动杆 221和推动装置 222。 推动杆 221在其 一端包括推动头 2211, 另一端可轴向移动地装在推动装置 222中。 推 动头可由耐磨的非金属材料, 如聚曱醛制成, 其可形成为半球形, 并 抵靠在扣压臂 211的主体上以便将扣压头 2111推向材料收缩装置 110。 推动装置 222可以采用电磁铁致动的方式, 电磁铁通电后产生的电磁 力可以使推动杆 221沿其自身轴线 B朝向衬筒 110移动。  The pushing mechanism 220 includes a push rod 221 and a pushing device 222. The push rod 221 includes a pusher head 2211 at one end and an axially movably mounted pusher device 222 at the other end. The pusher head may be made of a wear resistant non-metallic material, such as polyacetal, which may be formed in a hemispherical shape and abut against the body of the crimping arm 211 to urge the buckle head 2111 toward the material retraction device 110. The pushing device 222 can be actuated by an electromagnet, and the electromagnetic force generated by the electromagnet energizing can move the push rod 221 along its own axis B toward the liner 110.

当推动装置 222的电磁铁通电时, 推动杆 221从其原始位置开始 沿轴线 B移动,并克服复位弹簧 213的弹性力使扣压臂 211绕枢轴 2112 向衬筒 110转动,从而使扣压头 2111的末端压靠在衬筒 110的衬筒环 112的上表面上。 此时, 扣压装置 200处于扣压状态。  When the electromagnet of the pushing device 222 is energized, the push rod 221 moves from its original position along the axis B, and against the elastic force of the return spring 213, the pressing arm 211 is rotated about the pivot 2112 toward the liner 110, thereby causing the buckle head 2111 The end is pressed against the upper surface of the liner ring 112 of the liner 110. At this time, the crimping device 200 is in a buckled state.

当推动装置 222的电磁铁断电时, 推动杆 221 回到原始位置, 从 而扣压臂 211在弹簧的弹性力作用下绕枢轴 2112向背离衬筒 110的方 向转动。 这样, 扣压臂 211 的主体压靠在处于原始位置的推动杆 221 的推动头 2211上。 此时, 扣压装置 200处于打开状态。  When the electromagnet of the pushing device 222 is de-energized, the push rod 221 is returned to the original position, so that the pressing arm 211 is rotated about the pivot 2112 in a direction away from the liner 110 by the elastic force of the spring. Thus, the body of the pressing arm 211 is pressed against the pushing head 2211 of the push lever 221 in the home position. At this time, the crimping device 200 is in an open state.

多个扣压装置的动作可基本上同步地进^ ί亍。 例如, 可通过可编程 逻辑控制器设置的程序进行同步控制。 参照图 1、 2和 6, 送料装置 300包括送料筒 310、 曲柄连杆系统 320、 传动系统 330和电机 340。 The actions of the plurality of crimping devices can be substantially simultaneously synchronized. For example, synchronization control can be performed by a program set by a programmable logic controller. Referring to Figures 1, 2 and 6, the feeder 300 includes a feed cylinder 310, a crank linkage system 320, a transmission system 330, and a motor 340.

送料筒 310同轴设置在衬筒 110外侧。送料筒 310的送料筒体 311 可由如不锈钢或铝的金属或由塑料等制成, 并呈上下端均开口的圓筒 形, 其内部直径在轴向上保持不变。  The feed cylinder 310 is coaxially disposed outside the liner 110. The feed cylinder 311 of the feed cylinder 310 may be made of metal such as stainless steel or aluminum or made of plastic or the like, and has a cylindrical shape in which both upper and lower ends are open, and the inner diameter thereof remains unchanged in the axial direction.

在送料筒体 311的下半部分的外壁上沿周向等间隔设置多个凹槽 3111。 凹槽 3111从送料筒体 311下半部分的顶部起沿轴向延伸至送料 筒体 311下半部分的底面。 IHJ槽的数量和位置与扣压单元的数量相应。  A plurality of grooves 3111 are provided at equal intervals in the circumferential direction on the outer wall of the lower half of the feed cylinder 311. The groove 3111 extends axially from the top of the lower half of the feed cylinder 311 to the bottom surface of the lower half of the feed cylinder 311. The number and position of the IHJ slots correspond to the number of crimping units.

在每个凹槽中可拆卸地安装有装配块 312, 每个装配块 312的下 端通过枢轴 3131可转动地安装引导片 313。 在送料筒体 311的下表面 在送料筒体 311的下表面与垫圏 315之间周向等间隔布置有多个弹性 片 316, 每个弹性片 316完全覆盖对应的 IHJ槽 3111在送料筒体 311的 下表面上形成的开口。 弹性片 316可由具有一定弹性的材料制成, 例 如尼龙。  Mounting blocks 312 are detachably mounted in each of the grooves, and the lower end of each of the mounting blocks 312 is rotatably mounted with a guide piece 313 via a pivot 3131. A plurality of elastic pieces 316 are circumferentially equally spaced between the lower surface of the feeding cylinder 311 and the pad 315 on the lower surface of the feeding cylinder 311, and each elastic piece 316 completely covers the corresponding IHJ groove 3111 in the feeding cylinder An opening formed on the lower surface of 311. The elastic sheet 316 may be made of a material having a certain elasticity, such as nylon.

引导片 313的朝向外的表面呈内凹的弧形, 从而当扣压臂 211的 扣压头 2111与引导片 313接触时, 随着送料筒体 311向上运动, 引导 片 313在扣压臂 211的扣压头 2111的压靠下绕着枢轴 3131转动而略 向内偏斜,从而使扣压头 2111抵靠引导片 313的弧形表面继续向下运 动, 直到与引导片 313的弧形表面分离, 并接着压靠弹性片 316的上 表面上。 随着弹性片 316与送料筒体 311继续向上运动, 弹性片 316 发生弹性变形, 从而扣压头 2111接着压靠在衬筒环 112的上表面上。  The outwardly facing surface of the guiding piece 313 has a concave curved shape, so that when the pressing head 2111 of the pressing arm 211 comes into contact with the guiding piece 313, the guiding piece 313 is at the pressing head of the pressing arm 211 as the feeding cylinder 311 moves upward. The pressing of the 2111 is rotated downward about the pivot 3131 to be slightly inwardly deflected, so that the pressing head 2111 continues to move downward against the curved surface of the guiding piece 313 until it is separated from the curved surface of the guiding piece 313, and then Pressed against the upper surface of the elastic piece 316. As the elastic piece 316 and the feed cylinder 311 continue to move upward, the elastic piece 316 is elastically deformed, whereby the buckle head 2111 is pressed against the upper surface of the liner ring 112.

将送料筒体 311 的上端可拆卸地固定至由塑料或金属制成的盖 The upper end of the feed cylinder 311 is detachably fixed to a cover made of plastic or metal

317。 317.

在送料筒体 311 的内侧接近上端处安装两个定位销 318, 用于下 文所述的曲柄连杆系统 320的传动杆 321与送料筒体 311的连接。 两 个定位销 318彼此平行且对称于送料筒体 311的圓形横截面的直径。  Two positioning pins 318 are attached to the inner side of the feed cylinder 311 near the upper end for connection of the transmission rod 321 of the crank link system 320 and the feed cylinder 311 as described below. The two positioning pins 318 are parallel to each other and are symmetrical to the diameter of the circular cross section of the feed cylinder 311.

如图 2所示, 靠近传动杆 321的一端横向地安装有固定销 3212, 并且在传动杆的这一端的端面上同轴地安装有卡块 3111。 卡块 3111 可相对于传动杆 321绕共同的轴线转动,并且卡块 3111的厚度不大于 两个定位销 318之间的间隙。 As shown in FIG. 2, a fixing pin 3212 is laterally mounted near one end of the transmission rod 321, and a block 3111 is coaxially mounted on the end surface of the end of the transmission rod. The block 3111 is rotatable relative to the transmission rod 321 about a common axis, and the thickness of the block 3111 is not greater than A gap between the two positioning pins 318.

在组装后, 如图 3所示, 通过使送料筒体 311 的两个定位销 318 处于传动杆 321上的卡块 3211与固定销 3212之间,并将卡块 3211绕 传动杆 321的轴线转动 90度,从而使传动杆 321与定位销 318相对固 定。传动杆 321的另一端与曲柄机构 322的往复运动件 3222连接。 曲 柄机构 322在电机(此图未示出) 的驱动下, 使传动杆 321在曲柄机 构 322的驱动下轴向地上下往复运动, 从而使送料筒体 311在其上止 点与下止点之间沿轴向往复运动。  After assembly, as shown in FIG. 3, the two positioning pins 318 of the feeding cylinder 311 are placed between the block 3211 of the transmission rod 321 and the fixing pin 3212, and the block 3211 is rotated about the axis of the transmission rod 321. 90 degrees, so that the transmission rod 321 and the positioning pin 318 are relatively fixed. The other end of the transmission rod 321 is coupled to the reciprocating member 3222 of the crank mechanism 322. The crank mechanism 322 is driven by the motor (not shown) to axially reciprocate the transmission rod 321 under the driving of the crank mechanism 322, so that the feeding cylinder 311 is at its top dead center and bottom dead center. Reciprocating in the axial direction.

曲柄机构 322用于将由下述的传动系统 330所输入的单方向转动 转换成往复直线运动。 在本实施方式中, 曲柄机构 322包括圆盘形转 动件 3221和近似半圆形的往复运动件 3222, 电机 340的输出轴与转 动件 3221在其圆心处运动连接, 通过偏离转动件 3221的圓心设置于 转动件 3221上的凸出杆与往复运动件 3222上的细长槽孔运动接合, 在转动件 3221的转动驱动作用下, 往复运动件 3222进行往复运动。 曲柄机构 322还可以是本领域中公知的任意适当类型的曲柄机构。  The crank mechanism 322 is used to convert the unidirectional rotation input by the transmission system 330 described below into a reciprocating linear motion. In the present embodiment, the crank mechanism 322 includes a disc-shaped rotating member 3221 and an approximately semi-circular reciprocating member 3222. The output shaft of the motor 340 is movably coupled to the rotating member 3221 at its center by the center of the rotating member 3221. The protruding rod disposed on the rotating member 3221 is movably engaged with the elongated slot on the reciprocating member 3222. Under the rotational driving of the rotating member 3221, the reciprocating member 3222 reciprocates. The crank mechanism 322 can also be any suitable type of crank mechanism known in the art.

传动系统 330固定在支撑结构 500的下基板 522的上表面, 用于 将电机 340所输出的转动传递至曲柄连杆系统 320, 其包括传动机构 331和差速机构 332。在本实施方式中,传动机构 331包括两个皮带轮 和相应的皮带, 差速机构 332可以是锥齿轮减速箱。 下基板 522通过 多个柱形件 523连接至上基板 521的下表面。  The transmission system 330 is fixed to the upper surface of the lower substrate 522 of the support structure 500 for transmitting the rotation outputted by the motor 340 to the crank link system 320, which includes a transmission mechanism 331 and a differential mechanism 332. In the present embodiment, the transmission mechanism 331 includes two pulleys and a corresponding belt, and the differential mechanism 332 may be a bevel gear reduction box. The lower substrate 522 is connected to the lower surface of the upper substrate 521 through a plurality of cylindrical members 523.

可以在送料筒 310的上方设置导料辊 410, 用于将预定长度的筒 形材料 S从上方引导至送料筒 310, 导料辊 410可拆卸地安装在上部 框架 511上。  A guide roller 410 may be disposed above the delivery cylinder 310 for guiding a predetermined length of the cylindrical material S from above to the delivery cylinder 310, and the guide roller 410 is detachably mounted on the upper frame 511.

下面参照图 7至图 13对设备 10的一个工作循环进行描述, 其中 的箭头表示送料筒 310的运动方向。参照图 7,设备 10处于初始状态, 送料筒 310的下端面位于下止点 P, 并压靠在衬筒 110的衬筒环 112 的上表面上。 扣压装置 200的推动机构 220关闭, 扣压装置 200处于 打开状态。 气泵(未示出) 关闭。 筒形材料 S从送料筒 310的上端向 下套过送料筒 310, 并且筒形材料 S的下端略微超出衬筒 110的衬筒 环 112的上表面。 参照图 8 , 启动设备, 电机 340 (此图未示出)开始转动, 通过传 动机构 332、 差速机构 331、 曲柄机构 322和推动杆 321推动送料筒 310向上移动。 同时, 扣压装置 200的推动机构 220启动, 推动杆 321 推动扣压臂 211绕枢轴 2112转动, 扣压臂 211的扣压头 2111抵靠覆 盖在送料筒体 310侧壁的引导片 313上的筒形材料 S上。 引导片 313 在扣压臂 211的扣压头 2111的压靠作用下绕枢轴 3131转动而偏向送 料筒体 310的中心,从而扣压臂 211的扣压头 2111沿着引导片 313的 弧形表面并抵靠覆盖在引导片 313上的筒形材料 S继续向下运动, 直 到从引导片 313的弧形表面分离, 并接着压靠弹性片 316的上表面。 在弹性片 316发生弹性变形后,扣压头 2111压靠叠压在衬筒 110的衬 筒环 112的上表面上的筒形材料 S上。 此时扣压装置 200处于扣压状 态, 将叠压在村筒 110的衬筒环 112的上表面上的筒形材料 S固定。 A working cycle of the apparatus 10 will now be described with reference to Figs. 7 through 13, wherein the arrows indicate the direction of movement of the feed cylinder 310. Referring to Fig. 7, the apparatus 10 is in an initial state, the lower end surface of the feed cylinder 310 is located at the bottom dead center P, and is pressed against the upper surface of the liner ring 112 of the liner 110. The pushing mechanism 220 of the crimping device 200 is closed, and the crimping device 200 is in an open state. The air pump (not shown) is turned off. The cylindrical material S is passed over the feed cylinder 310 from the upper end of the feed cylinder 310, and the lower end of the cylindrical material S slightly exceeds the upper surface of the liner ring 112 of the liner 110. Referring to Fig. 8, the starting device, motor 340 (not shown) starts to rotate, and the feed cylinder 310 is pushed upward by the transmission mechanism 332, the differential mechanism 331, the crank mechanism 322, and the push lever 321 . At the same time, the pushing mechanism 220 of the crimping device 200 is activated, the pushing rod 321 pushes the pressing arm 211 to rotate about the pivot 2112, and the pressing head 2111 of the pressing arm 211 abuts against the cylindrical material covering the guiding piece 313 of the side wall of the feeding cylinder 310. S. The guiding piece 313 is rotated about the pivot 3131 by the pressing force of the pressing head 2111 of the pressing arm 211 to be biased toward the center of the feeding cylinder 310, so that the pressing head 2111 of the pressing arm 211 is along the curved surface of the guiding piece 313 and abuts against The cylindrical material S covering the guide piece 313 continues to move downward until it is separated from the curved surface of the guide piece 313, and then pressed against the upper surface of the elastic piece 316. After the elastic piece 316 is elastically deformed, the ferrule 2111 is pressed against the cylindrical material S laminated on the upper surface of the liner ring 112 of the liner 110. At this time, the crimping device 200 is in a pressed state, and the cylindrical material S laminated on the upper surface of the liner ring 112 of the village tube 110 is fixed.

参照图 9,送料筒 310继续向上运动, 当其下端面快接近上止点 Q 时, 气泵 (此图未图示) 启动, 通过主气道在覆盖在送料筒 310和衬 筒 110上的筒形材料 S的内部产生较低的气压, 从而筒形材料 S外部 的较高气压将覆盖在送料筒 310和衬筒 110上的筒形材料 S紧密地压 靠在衬筒 110的外周面和送料筒 310的下端面上。 此时, 由于吸气作 用, 覆盖在送料筒 310和衬筒 110上的筒形材料 S的形状基本上与送 料筒 310的外周面、 多个弹性片 316的下表面、 衬筒 110的筒体 111 外周面与径向凸缘 112的上表面所限定的外轮廓一致。  Referring to Figure 9, the feed cylinder 310 continues to move upward, and when its lower end faces approach the top dead center Q, the air pump (not shown) is activated, passing through the main air passage in the drum covering the feed cylinder 310 and the liner 110. The inside of the shaped material S generates a lower air pressure, so that the higher air pressure outside the cylindrical material S presses the cylindrical material S covering the feed cylinder 310 and the liner 110 tightly against the outer peripheral surface of the liner 110 and feeds On the lower end surface of the barrel 310. At this time, the shape of the cylindrical material S covering the feed cylinder 310 and the liner 110 is substantially the same as the outer peripheral surface of the feed cylinder 310, the lower surface of the plurality of elastic pieces 316, and the cylinder of the liner 110 due to the suction. The outer peripheral surface of the 111 is coincident with the outer contour defined by the upper surface of the radial flange 112.

送料筒 310向上运动到达上止点 Q后向下运动。 参照图 10, 由于 筒形材料 S被压靠在送料筒 310的下端面上, 因此随着送料筒 310向 下运动, 筒形材料 S的压靠在送料筒 310的下端面上的部分开始向下 移动, 筒形材料 S开始轴向折叠。 在送料筒 310的下端面到达第一预 定位置时, 气泵(此图未图示) 关闭, 从而筒形材料 S内侧与外侧之 间的气压差消失, 便于筒形材料 S的轴向折叠。  The feed cylinder 310 moves upward until it reaches the top dead center Q and then moves downward. Referring to Fig. 10, since the cylindrical material S is pressed against the lower end surface of the feed cylinder 310, as the feed cylinder 310 moves downward, the portion of the cylindrical material S pressed against the lower end surface of the feed cylinder 310 starts to Moving down, the cylindrical material S begins to fold axially. When the lower end surface of the delivery cylinder 310 reaches the first predetermined position, the air pump (not shown) is closed, so that the difference in air pressure between the inner side and the outer side of the cylindrical material S disappears, facilitating the axial folding of the cylindrical material S.

参照图 11 , 送料筒 310继续向下运动, 当其快接近下止点 P (第 二预定位置) 时关闭扣压装置 200的推动装置 222。 扣压臂 211在复 位弹簧 213的弹性力作用下绕其枢轴 2112转动而使扣压头 212离开筒 形材料 S , 直到抵靠在处于初始位置的推动杆 221的推动头 2211。 此 时, 扣压装置 200处于打开状态。 Referring to Fig. 11, the feed cylinder 310 continues to move downward, and when it approaches the bottom dead center P (second predetermined position), the pushing device 222 of the crimping device 200 is closed. The pressing arm 211 is rotated about its pivot 2112 by the elastic force of the return spring 213 to cause the buckle head 212 to move away from the cylindrical material S until it abuts against the pushing head 2211 of the push rod 221 in the initial position. This At this time, the crimping device 200 is in an open state.

具体地, 参照图 12, 在送料筒 310下移动到位置 P1时, 其下端 面在扣压臂 211绕其枢轴 2112转动而背离送料筒 310时不会接触扣压 臂 211的扣压头。 此时, 扣压装置 200的推动机构 220关闭。 当送料 筒 310继续向下运动直到下止点 P时, 送料筒 310的下端面将筒形材 料 S的压靠在送料筒 310的下端面上的部分压靠在衬筒 110的衬筒环 112的上表面上的筒形材料 S上, 从而完成一次轴向折叠。  Specifically, referring to Fig. 12, when the delivery cylinder 310 is moved down to the position P1, its lower end surface does not contact the buckle of the buckle arm 211 when the buckle arm 211 is rotated about its pivot 2112 to face away from the delivery cylinder 310. At this time, the pushing mechanism 220 of the crimping device 200 is closed. When the feed cylinder 310 continues to move downward until the bottom dead center P, the lower end surface of the feed cylinder 310 presses the portion of the cylindrical material S pressed against the lower end surface of the feed cylinder 310 against the liner ring 112 of the liner 110. On the upper surface of the cylindrical material S, an axial fold is completed.

重复执行上述过程, 直到预定长度的筒形材料 S全部被折叠 (见 图 13 )。 在重复执行的过程中, 由于浮动座 120的支撑弹簧 123的弹 性力作用, 已被轴向折叠的筒形材料部分被紧密地压靠在衬筒 110的 衬筒环 112的上表面上。  The above process is repeated until the predetermined length of the cylindrical material S is folded (see Fig. 13). During the repeated execution, the portion of the cylindrical material that has been axially folded is pressed tightly against the upper surface of the liner ring 112 of the liner 110 due to the elastic force of the support spring 123 of the floating seat 120.

将接触开关或感应开关等传感器设置在设备 10的适当位置,可以 对气泵 150以及推动机构 220各自的开启和关闭时机进行控制。  By placing sensors such as contact switches or inductive switches in position on the device 10, the respective opening and closing timings of the air pump 150 and the push mechanism 220 can be controlled.

在该实施方式中, 参照图 2、 图 14A和 14B, 在转动件 3221的适 当位置分别设置第一感应片 3223和第二感应片 3224,在曲柄机构 322 附近的适当位置设置第一感应开关 420和第二感应开关 430, 两个感 应片 3223、 3224和两个感应开关 420、 430的位置被设置成使第一感 应开关 420仅对第一感应片 3223进行感应,而第二感应开关 430仅对 第二感应片 3224进行感应。  In this embodiment, referring to FIG. 2, FIG. 14A and FIG. 14B, the first sensing piece 3223 and the second sensing piece 3224 are respectively disposed at appropriate positions of the rotating member 3221, and the first sensing switch 420 is disposed at an appropriate position near the crank mechanism 322. And the second sensing switch 430, the positions of the two sensing pieces 3223, 3224 and the two sensing switches 420, 430 are set such that the first sensing switch 420 senses only the first sensing piece 3223, and the second sensing switch 430 only The second sensing piece 3224 is sensed.

第一感应片 3223和第一感应开关 420与推动机构 220的开闭相 关,当第一感应片 3223到达第一感应开关 420时,推动机构 220关闭; 当第一感应片 3223离开第一感应开关 420时, 推动机构 220启动。  The first sensing piece 3223 and the first sensing switch 420 are related to the opening and closing of the pushing mechanism 220. When the first sensing piece 3223 reaches the first sensing switch 420, the pushing mechanism 220 is turned off; when the first sensing piece 3223 leaves the first sensing switch At 420 hours, the pushing mechanism 220 is activated.

第二感应片 3224和第二感应开关 430与的气泵开闭相关,当第二 感应片 3224到达第二感应开关 430时,气泵启动; 当第二感应片 3224 离开第二感应开关 430时, 气泵关闭。  The second sensing piece 3224 and the second sensing switch 430 are related to the opening and closing of the air pump. When the second sensing piece 3224 reaches the second sensing switch 430, the air pump is activated; when the second sensing piece 3224 leaves the second sensing switch 430, the air pump shut down.

在设备的运行过程中,当曲柄机构 322的转动件 3221处于第一角 位置时, 第一感应片 3223离开第一感应开关 420, 从而推动机构 220 启动; 当转动件 3221继续转动而处于第二角位置时,第二感应片 3224 到达第二感应开关 430时, 从而气泵启动; 当转动件 3221继续转动而 处于第三角位置时, 同时送料筒 310的下端面到达第一预定位置, 第 二感应片 3224离开第二感应开关 430,从而气泵关闭; 当转动件 3221 继续转动而处于第四角位置时, 同时送料筒 310的下端面到达第二预 定位置, 第一感应片 3223到达第一感应开关 420, 从而推动机构 220 关闭。 During the operation of the device, when the rotating member 3221 of the crank mechanism 322 is in the first angular position, the first sensing piece 3223 leaves the first sensing switch 420, so that the pushing mechanism 220 is activated; when the rotating member 3221 continues to rotate, it is in the second position. In the angular position, when the second sensing piece 3224 reaches the second sensing switch 430, the air pump is started; when the rotating member 3221 continues to rotate and is in the third angular position, the lower end surface of the feeding cylinder 310 reaches the first predetermined position, The second sensing piece 3224 leaves the second sensing switch 430, so that the air pump is turned off; when the rotating member 3221 continues to rotate to be in the fourth angular position, while the lower end surface of the feeding cylinder 310 reaches the second predetermined position, the first sensing piece 3223 reaches the first position. The switch 420 is sensed such that the push mechanism 220 is closed.

还可以在电机 340的主轴处设置编码器, 根据电机主轴的角位置 对气泵 150以及推动机构 220的启动和关闭时机进行控制。  It is also possible to provide an encoder at the main shaft of the motor 340 to control the start and stop timings of the air pump 150 and the push mechanism 220 in accordance with the angular position of the motor main shaft.

可以采用可编程逻辑控制器对材料折叠设备 10的动作进行控制。 在本发明的另一实施方式中, 材料折叠设备 10除上述的构成外, 还包括除静电装置 600, 该除静电装置 600包括导气管 610和离子气 体源 (未图示)。  The action of the material folding apparatus 10 can be controlled using a programmable logic controller. In another embodiment of the present invention, the material folding apparatus 10 further includes, in addition to the above-described configuration, a static eliminating device 600 including an air guiding tube 610 and an ion gas source (not shown).

参照图 15, 在装配时, 导气管 610的一端 611从下向上穿过座圈 121,接着轴向穿过中心筒 130,然后穿过设置在盖 317上的孔从盖 317 向上伸出。 导气管 610的另一端 612连接至离子气体源。 离子气体源 可以是任何通过对空气进行电离而产生离子气体、 并通过高压气流输 出该离子气体的装置。  Referring to Fig. 15, at the time of assembly, one end 611 of the air guiding tube 610 passes through the seat 121 from the bottom up, then passes axially through the center barrel 130, and then protrudes upward from the cover 317 through a hole provided in the cover 317. The other end 612 of the airway tube 610 is connected to an ion gas source. The ion gas source may be any device that generates an ion gas by ionizing the air and outputting the ion gas through a high pressure gas stream.

在对筒形材料 S进行轴向折叠的过程中, 离子气体源通过导气管 610向筒形材料 S内部供应离子气体以去除筒形材料 S上的静电。  In the process of axially folding the cylindrical material S, the ion gas source supplies ion gas to the inside of the cylindrical material S through the air guiding tube 610 to remove static electricity on the cylindrical material S.

图 16示出了分别处于展开和压缩状态的这种轴向折叠筒形材料。 利用具有上述结构的筒形材料折叠设备 10的折叠操作所获得的轴向折 叠筒形材料, 每一折叠部分的间距均勾、 且径向周缘整齐。 因此, 与 已有的方法相比, 能够获得轴向折叠更为均匀和整齐的轴向折叠筒形 材料。  Figure 16 shows such an axially folded cylindrical material in an expanded and compressed state, respectively. With the axially folded cylindrical material obtained by the folding operation of the cylindrical material folding apparatus 10 having the above structure, the pitch of each folded portion is hooked and the radial circumference is aligned. Therefore, it is possible to obtain a more uniform and tidy axially folded cylindrical material than the prior art.

如图 17所示,当将处于压缩状态的这种轴向折叠筒形材料置于专 用盒 C中时, 由于其轴向折叠更为均匀和整齐, 所以更方便在例如尿 布处理器中使用时均匀地轴向展开。  As shown in Fig. 17, when such an axially folded cylindrical material in a compressed state is placed in the special case C, it is more convenient to be used in, for example, a diaper processor because its axial folding is more uniform and tidy. Uniform axial expansion.

尽管以上通过非限制性的实施方式对本发明进行了描述, 但是在 不偏离由权利要求书所限定的范围和精神的情况下, 本领域的技术人 员可以对本发明进行各种变化和替换。  While the invention has been described by way of a non-limiting embodiment thereof, various modifications and changes can be made by those skilled in the art without departing from the scope and spirit of the invention.

Claims

权利要求: Rights request: 1. 材料折叠设备, 包括: 1. Material folding equipment, including: 送料装置, 能够沿轴向往复运动, 以沿轴向提供筒形材料; 收缩装置, 与所述送料装置的往复运动配合, 通过降低所述送料 装置提供的筒形材料内的气压而使所述筒形材料径向收缩, 从而对所 述筒形材料在轴向上进行折叠; 和  a feeding device capable of reciprocating axially to provide a cylindrical material in an axial direction; a retracting device cooperating with a reciprocating motion of the feeding device to reduce the air pressure in the cylindrical material provided by the feeding device The cylindrical material is radially contracted to fold the cylindrical material in the axial direction; and 扣压装置, 设置于所述收缩装置周围, 用于固定已被折叠的筒形 材料。  A crimping device is disposed around the retracting device for fixing the cylindrical material that has been folded. 2. 如权利要求 1所述的设备, 所述扣压装置间歇地压紧所述已被 折叠的筒形材料。 2. Apparatus according to claim 1 wherein said crimping means intermittently compresses said folded tubular material. 3. 如权利要求 2所述的设备, 所述扣压装置包括: 3. The device of claim 2, the crimping device comprising: 扣压臂, 其一端包括扣压头, 并以枢轴方式连接至扣压臂座; 推动杆, 可轴向移动以推动所述扣压臂绕枢轴转动, 从而使所述 扣压头抵靠在所述被折叠的筒形材料的表面上;  a crimping arm having a crimping head at one end thereof and pivotally connected to the crimping arm seat; a pushing rod axially movable to urge the crimping arm to pivot, thereby abutting the crimping head against the On the surface of the folded tubular material; 复位弹簧, 连接至扣压臂, 以在所述推动杆对所述扣压臂不施加 推力时使所述扣压臂绕枢轴反向转动, 从而使所述扣压头离开在所述 被折叠的筒形材料的表面。  a return spring coupled to the buckle arm to reversely rotate the buckle arm about a pivot when the push lever does not apply a thrust to the buckle arm, thereby causing the buckle head to leave the folded tubular shape The surface of the material. 4. 如权利要求 3所述的设备, 所述收缩装置包括: 4. The apparatus of claim 3, the shrinking device comprising: 衬筒, 其下端具有径向凸缘;  a liner having a radial flange at a lower end thereof; 中心筒, 同轴设置于所述衬筒内;  a central cylinder coaxially disposed in the liner; 浮动座, 同轴地设置在所述衬筒的下方, 并弹性地支撑所述衬筒, 所述中心筒的周壁和所述衬筒的周壁设置有开口, 所述中心筒与 气泵的吸气口连通。  a floating seat coaxially disposed under the liner and elastically supporting the liner, the peripheral wall of the central cylinder and the peripheral wall of the liner being provided with an opening, and the central cylinder and the air pump are inhaled The mouth is connected. 5. 如权利要求 4所述的设备, 所述送料装置包括: 5. The apparatus of claim 4, the feeding device comprising: 送料筒, 能够沿其轴向往复运动, 以向所述收缩装置提供所述筒 形材料; 和 a feed cylinder reciprocable along its axial direction to provide the cylinder to the retraction device Shaped material; and 驱动装置, 驱动送料筒沿轴向往复运动。  The driving device drives the feeding cylinder to reciprocate in the axial direction. 6. 如权利要求 5所述的设备, 其特征在于, 6. Apparatus according to claim 5 wherein: 所述送料筒的外周面的下半部分设置有分别与所述扣压头对应的 可转动的引导片。  The lower half of the outer peripheral surface of the feed cylinder is provided with a rotatable guide piece corresponding to the buckle head, respectively. 7. 如权利要求 6所述的设备, 其特征在于, 7. Apparatus according to claim 6 wherein: 所述引导片的朝向所述扣压头的外表面具有内四的形状。  The outer surface of the guide piece facing the ram has an inner shape of four. 8. 如权利要求 7所述的设备, 其特征在于, 8. Apparatus according to claim 7 wherein: 所述送料筒的下表面设置有分别与所述扣压头对应的能够发生弹 性变形的弹性片。  The lower surface of the feeding cylinder is provided with elastic sheets respectively capable of elastic deformation corresponding to the buckle pressing head. 9. 如权利要求 8所述的设备, 其特征在于, 还包括: 9. The device according to claim 8, further comprising: 导料辊, 用于将筒形材料引导至所述送料装置。  A guide roller for guiding the cylindrical material to the feeding device. 10. 如权利要求 9所述的设备, 其特征在于, 还包括除静电装置 以去除所述筒形材料上的静电。 10. The apparatus according to claim 9, further comprising a static eliminating device to remove static electricity on the cylindrical material. 11. 如权利要求 10所述的设备, 其特征在于, 所述处静电装置通 过向所述筒形材料内供应离子气体来消除所述筒形材料上的静电。 11. Apparatus according to claim 10 wherein said electrostatic device eliminates static electricity on said cylindrical material by supplying ionic gas into said cylindrical material. 12. 材料的折叠方法, 包括: 12. Method of folding materials, including: 提供筒形材料;  Providing a cylindrical material; 在所述筒形材料的轴向对所述筒形材料进行折叠;  Folding the cylindrical material in the axial direction of the cylindrical material; 对所述筒形材料每折叠一次后, 将已折叠的筒形材料部分固定。  After each folding of the cylindrical material, the folded tubular material portion is fixed. 13. 如权利要求 12所述的材料的折叠方法, 其特征在于, 通过降 低筒形材料内的气压而使所述筒形材料径向收缩, 来进行每次的所述 折叠。 13. The method of folding a material according to claim 12, wherein said cylindrical material is radially contracted by reducing air pressure in said cylindrical material to perform said Folded. 14.权利要求 1 - 11任一项所述的材料折叠设备中的材料折叠方法, 包括: The material folding method of the material folding apparatus according to any one of claims 1 to 11, comprising: 1 )通过所述送料装置提供筒形材料, 并且在开始对所述筒形材料 折叠之前, 使所述扣压装置固定所述筒形材料;  1) providing a cylindrical material by the feeding device, and fixing the tubular material to the crimping device before starting to fold the cylindrical material; 2 )在所述送料装置沿所述筒形材料的轴向向下运动时,使所述扣 压装置离开所述筒形材料, 以对所述筒形材料进行折叠操作;  2) when the feeding device moves downward in the axial direction of the cylindrical material, the pressing device is separated from the cylindrical material to perform folding operation on the cylindrical material; 3 )在完成一次折叠后,使所述送料装置沿所述筒形材料的轴向向 上运动, 并通过所述扣压装置将所述已折叠了的筒形材料部分固定; 3) after completing the folding, moving the feeding device upward in the axial direction of the cylindrical material, and fixing the folded cylindrical material portion by the pressing device; 4 )循环执行步骤 2 ) 和 3 )。 4) Cycle through steps 2) and 3). 15. 如权利要求 14所述的方法, 所述步骤 2 ) 中, 对所述筒形材 料内部进行吸气操作, 使所述筒形材料内气压低于外部气压, 来进行 折叠操作。 The method according to claim 14, wherein in the step 2), the inside of the cylindrical material is subjected to an air suction operation, and the air pressure in the cylindrical material is lower than the external air pressure to perform a folding operation. 16. 如权利要求 15所述的方法, 所述步骤 2 ) 中: 16. The method of claim 15, wherein in step 2): 在所述送料装置沿所述筒形材料的轴向向下运动到第一预定位置 时, 所述扣压装置离开被折叠的筒形材料部分。  The crimping device leaves the portion of the folded tubular material as the feeding device moves down the axial direction of the cylindrical material to a first predetermined position. 17. 如权利要求 16所述的方法, 所述步骤 2 ) 中: 17. The method of claim 16, wherein in step 2): 在所述送料装置沿所述筒形材料的轴向向下运动到第二预定位置 时, 停止使所述吸气操作。  The suction operation is stopped when the feeding device is moved downward in the axial direction of the cylindrical material to the second predetermined position. 18. 根据权利要求 12-17任一项所述方法制成的轴向折叠筒形材 料。 18. An axially folded tubular material made by the method of any of claims 12-17.
PCT/CN2009/073834 2009-08-07 2009-09-09 Material folding device and method Ceased WO2011014997A1 (en)

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CN105291485B (en) * 2015-11-17 2017-07-14 台州利丰洁具有限公司 A kind of rotatably folded film machine

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CN1008338B (en) * 1984-11-27 1990-06-13 温德莫勒及霍尔希尔公司 Device for folding side edge of plastic film sack
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