WO2011009321A1 - 能够处理带可燃物生料的水泥窑外预分解窑尾系统 - Google Patents
能够处理带可燃物生料的水泥窑外预分解窑尾系统 Download PDFInfo
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- WO2011009321A1 WO2011009321A1 PCT/CN2010/072818 CN2010072818W WO2011009321A1 WO 2011009321 A1 WO2011009321 A1 WO 2011009321A1 CN 2010072818 W CN2010072818 W CN 2010072818W WO 2011009321 A1 WO2011009321 A1 WO 2011009321A1
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- Prior art keywords
- raw material
- inlet
- cyclone preheater
- kiln
- stage cyclone
- Prior art date
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D17/00—Arrangements for using waste heat; Arrangements for using, or disposing of, waste gases
- F27D17/10—Arrangements for using waste heat
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B7/00—Hydraulic cements
- C04B7/36—Manufacture of hydraulic cements in general
- C04B7/43—Heat treatment, e.g. precalcining, burning, melting; Cooling
- C04B7/434—Preheating with addition of fuel, e.g. calcining
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B7/00—Rotary-drum furnaces, i.e. horizontal or slightly inclined
- F27B7/20—Details, accessories or equipment specially adapted for rotary-drum furnaces
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B7/00—Rotary-drum furnaces, i.e. horizontal or slightly inclined
- F27B7/20—Details, accessories or equipment specially adapted for rotary-drum furnaces
- F27B7/2016—Arrangements of preheating devices for the charge
- F27B7/2025—Arrangements of preheating devices for the charge consisting of a single string of cyclones
- F27B7/2033—Arrangements of preheating devices for the charge consisting of a single string of cyclones with means for precalcining the raw material
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B7/00—Rotary-drum furnaces, i.e. horizontal or slightly inclined
- F27B7/20—Details, accessories or equipment specially adapted for rotary-drum furnaces
- F27B7/2016—Arrangements of preheating devices for the charge
- F27B7/2041—Arrangements of preheating devices for the charge consisting of at least two strings of cyclones with two different admissions of raw material
- F27B7/205—Arrangements of preheating devices for the charge consisting of at least two strings of cyclones with two different admissions of raw material with precalcining means on the string supplied with exhaust gases from the cooler
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D17/00—Arrangements for using waste heat; Arrangements for using, or disposing of, waste gases
- F27D17/20—Arrangements for treatment or cleaning of waste gases
Definitions
- a pre-decomposition kiln tail system capable of treating cement kiln with combustible raw materials
- the invention relates to a system for raw material preheating, raw material decomposition and fuel combustion in the cement industry, in particular to a cement kiln precalciner kiln tail system capable of treating raw materials with combustible materials.
- Cement clinker is produced by high temperature calcination of cement raw meal after preheating and decomposition.
- the cement raw meal is mainly formed by homogenizing the calcareous raw material, the clay raw material and the correcting raw material by grinding.
- the production process of cement clinker generally adopts pre-decomposition technology outside the kiln. This technology is also the most advanced cement production technology today. It is characterized by: a preheating system with pre-decomposition pre-decomposition, which is mainly composed of a decomposition furnace. Multi-stage cyclone preheater and connecting air duct and material pipe.
- the pulverized coal is completely burned in the decomposition furnace, the raw material is fully decomposed in the decomposition furnace, and the high temperature gas of the decomposition furnace is subjected to multiple heat exchanges in the preheater system to reduce the temperature of the preheater system exhaust gas and improve the material into the furnace.
- the purpose of the temperature is to improve the heat exchange efficiency of the kiln tail precalcining kiln tail system.
- the combustible material enters the secondary or first-stage preheater inlet pipe of the preheater system, and gradually heats up and is combusted with combustibles.
- the heat causes the primary or secondary or tertiary preheater of the system to adhere to the side wall of the equipment due to local overheating, which may cause the preheater cone or the tube to become clogged, resulting in production failure. Therefore, the current conventional kiln pre-decomposition technology is not suitable for the treatment of raw materials with high combustible content.
- the raw materials required for the production of cement must meet certain requirements, especially for the raw materials used in the pre-decomposition technology of the kiln to limit the content of harmful components and combustibles.
- Cement raw material with combustibles refers to cement raw materials. Because certain materials or materials contain a certain amount of combustibles, such as residual carbon, organic matter, etc., the burnt content of cement raw materials exceeds the standard (conventional pre-decomposition outside the kiln) 5% of cement raw meal is defined as cement raw material with combustibles; carbon residue will be used in the control of raw materials. Cement raw meal is defined as conventional cement raw meal when the loss on ignition does not exceed 0.5% or does not contain combustibles.
- the present invention provides a water capable of treating raw materials with combustible materials in order to solve the technical problems existing in the prior art.
- Pre-decomposition kiln tail system outside the mud kiln which is capable of handling cement raw materials with combustibles.
- a cement kiln pre-decomposition kiln tail system capable of processing raw materials with combustible materials, including a feeding device and a multi-stage cyclone preheater a decomposing furnace, a tertiary air duct, a rotary kiln, the system further comprising a raw material pre-calcining furnace, wherein the upper part of the raw material pre-calcining furnace is provided with a gas stream outlet, a gas inlet at the bottom, and a material inlet at the bottom.
- the airflow inlet is connected to an air outlet of the Nth cyclone preheater in the multi-stage cyclone preheater, and the strip airflow outlet is connected to an air inlet duct of the N-1th cyclone preheater,
- the material inlet is connected to the discharge port of the N-2th cyclone preheater, and the feeding device is connected to the inlet pipe of the second stage cyclone preheater, wherein N represents a level of the cyclone preheater of a certain stage
- the number N is any natural number greater than or equal to 4 and less than or equal to 6.
- the feeding device is provided with a dispensing device.
- the raw material pre-calcining furnace is connected to the tertiary air duct through a tertiary air dividing duct.
- the raw material pre-calcining furnace comprises a column body, a lower shrinking portion is arranged below the column body, and a gas flow inlet is arranged below the lower shrinking portion, and a third air inlet and a material inlet are arranged on the side wall of the lower part of the raw material pre-calcining furnace
- the upper portion of the upper cylinder is provided with a strip air outlet.
- a cement kiln pre-decomposition kiln tail system capable of processing raw materials with combustible materials, including a feeding device and a multi-stage cyclone preheater a decomposing furnace, a tertiary air duct, and a rotary kiln, characterized in that the system further comprises a raw material pre-calcining furnace, the upper part of the raw material pre-calcining furnace is provided with a gas flow outlet, the bottom is provided with an air flow inlet, and the lower part is provided with a material inlet, the gas inlet is connected to an air outlet of the second stage cyclone preheater, and the strip air outlet is connected to an air inlet pipe of the first stage cyclone preheater, the material inlet and the feeding device connection.
- the feeding device is provided with a dispensing device.
- the raw material pre-calcining furnace is connected to the tertiary air duct through a tertiary air dividing duct.
- a cement kiln pre-decomposition kiln tail system capable of processing raw materials with combustible materials, including a feeding device and a multi-stage cyclone preheater a decomposing furnace, a tertiary air duct, and a rotary kiln, characterized in that the system further comprises a raw material pre-calcining furnace, the upper part of the raw material pre-calcining furnace is provided with a gas flow outlet, the bottom is provided with an air flow inlet, and the lower part is provided with a material inlet, the gas inlet is connected to an air outlet of the third stage cyclone preheater, and the strip air outlet is connected to an air inlet pipe of the second stage cyclone preheater, the material inlet and the feeding device Or the discharge port of the first stage cyclone preheater is connected.
- the feeding device is provided with a dispensing device.
- the raw material pre-calcining furnace is connected to the tertiary air duct through a tertiary air dividing duct.
- the invention has the advantages and positive effects that: by setting a raw material pre-calcining furnace between the multi-stage preheaters, the cement clinker with combustible cement raw material can be effectively utilized, fully taking into account the exothermic characteristics of combustible combustion. And the functional zone division of each part of the preheater system combined with pre-decomposition technology realizes a new breakthrough in the treatment of the calcined cement raw material calcined cement clinker with the new dry pre-decomposition kiln tail system, thereby effectively improving the system operation rate. , expanding unconventional low The use of grade raw material resources.
- FIG. 1 is a schematic structural view of a single series cement kiln pre-decomposition kiln tail system to which the present invention is applied;
- FIG. 2 is a schematic structural view of a double-series cement kiln pre-decomposition kiln tail system to which the present invention is applied;
- Figure 3 is a schematic view showing the structure of the raw material pre-calcining furnace of Figure 1 or Figure 2.
- the dotted line with the arrow is the direction of the airflow, and the solid line with the arrow is the flow direction;
- the distribution device 2. The first stage cyclone preheater, 3. The second stage cyclone preheater, 4. The third stage Cyclone preheater, 5, raw material pre-calcining furnace, 6, gate valve, 7, fourth-stage cyclone preheater, 8, decomposition furnace, 9, fifth-stage cyclone preheater, 10, three winds and winds Pipe, 11, tertiary air duct, 12, kiln exhaust chamber, 13, rotary kiln, 14, air inlet, 15, lower shrinkage, 16, material inlet, 17, tertiary air inlet, 18, lower cylinder, 19 , the middle shrinkage section, 20, the upper cylinder, 21, the strip airflow outlet.
- a single series cement kiln external precalcining kiln tail system applying the present invention includes a feeding device (not shown), a five-stage cyclone preheater, a decomposition furnace 8, and a tertiary air duct 11
- the rotary kiln 13 the raw material pre-calcining furnace 5, the upper portion of the raw material pre-calcining furnace 5 is provided with a gas flow outlet 21, the bottom is provided with an air flow inlet 14, the lower portion is provided with a material inlet 16, the air flow inlet 14 and the fourth-level cyclone
- the air outlet of the preheater 7 is connected, the air outlet of the strip is connected to the air inlet of the third stage cyclone preheater 4, and the material inlet is connected with the discharge port of the second stage cyclone preheater.
- the feeding device is provided with a raw material dispensing device 1.
- the raw material pre-calcining furnace 5 is connected to the tertiary air duct 11 through the tertiary air dividing duct 10.
- a gate valve 6 is provided on the tertiary air distribution duct 10.
- the multi-stage cyclone preheater is composed of a first-stage cyclone preheater 2, a second-stage cyclone preheater 3, a third-stage cyclone preheater 4, and a fourth-stage cyclone preheater 7,
- the fifth stage cyclone preheater 8 constitutes a five-stage cyclone preheater.
- the number of preheater stages may be six, four, three or two.
- the decomposition furnace 8 may be of a squirt type, a pipe type, a swirl type, a fluidized type or a plurality of combinations.
- the raw material pre-calcining furnace 5 is connected between the fourth-stage preheater and the third-stage preheater, but is not limited to the connection position, and the raw material pre-calcining furnace 5 can also be connected in the same manner.
- the raw material precalciner can also be used in the same way Connected between the fifth stage cyclone preheater and the sixth stage cyclone preheater in the system.
- the specific position of the raw material precalciner varies depending on factors such as the composition, content, and ignition temperature of the combustibles in the raw meal.
- the pre-decomposition kiln tail system is based on the existing conventional dry pre-decomposition kiln tail system, and then a raw material pre-calcining furnace 5 is added, and the tertiary air portion is introduced into the raw material pre-calcining furnace. 5.
- a raw material precalciner 5, a decomposition furnace 8 and a multistage cyclone preheater constitute a cement kiln precalciner kiln tail system capable of treating raw materials with combustible materials.
- the feeding device of the pre-decomposition kiln tail system is provided with a material distributing device 1.
- the invention adopts the prior art feeding device 1 to make the raw material feeding mode more flexible, and to process the cement raw material with combustible materials.
- the raw material can be fed into the inlet duct of the second stage cyclone preheater 3, the four-stage preheater heat exchange is realized.
- the second stage cyclone preheater 3 is connected in series to form a cyclone dust collection system for intensive dust collection of raw materials with combustibles.
- the raw material When processing the conventional cement raw material, the raw material can be fed into the air inlet pipe of the first stage cyclone preheater 2, thereby realizing the heat exchange of the five-stage preheater, thereby reducing the exhaust gas temperature of the preheater system, thereby effectively reducing System heat consumption.
- the raw material pre-calcining furnace 5 can supplement the introduction of the tertiary air to supplement the oxygen required for combustion of the combustibles, and control the flow of the tertiary air by adding a door valve 6 to the tertiary air dividing duct 10.
- the raw pre-calciner can also be used without the need to supplement the tertiary air.
- the pre-decomposition kiln tail system can effectively utilize the calcined cement clinker with combustible cement raw meal.
- the pre-decomposition kiln tail system fully considers the exothermic characteristics of combustible combustion, and combines the functional zones of various parts of the preheater system with pre-decomposition technology to realize the new dry pre-decomposition kiln tail system to fully utilize the combustible content.
- a new breakthrough in high raw material calcined cement clinker thereby effectively increasing the system operation rate and expanding the utilization of unconventional low-grade raw material resources.
- the raw material pre-calcining furnace 5 is a combustible material burning device, including an upper column body 20 and a lower column body 18 connected through the intermediate neck portion 19. Or a cylinder having no central constriction, a lower constricted portion 15 is disposed under the cylinder, and an airflow inlet 14 communicating with the air outlet of the fourth-stage cyclone preheater 7 is disposed below the lower constricted portion 15
- the lower side wall of the calciner 5 is provided with a tertiary air inlet 17 connected to the tertiary air distribution duct 10 and a material inlet 16 connected to the discharge opening of the second stage cyclone preheater 3, and the upper part of the upper cylinder 20 is disposed.
- the raw meal enters the raw material pre-calcining furnace 5 from the material inlet 16 and is in contact with the incoming gas stream, and the temperature rapidly rises to the ignition point of most of the combustibles.
- the inlet gas stream has a small amount of oxygen, which can cause the combustion of combustibles.
- the tertiary air can be introduced from the tertiary air inlet 17, and the tertiary air is the kiln.
- the high temperature gas extracted by the head cooler has an oxygen content close to that of air, about 21%.
- a recirculation zone that is, a spurt effect, prolongs the solid-gas residence time ratio, which is beneficial to the complete combustion of the combustible in the pre-calciner.
- the raw material pre-calciner has no central shrinkage, it is also possible to ensure complete combustion of the combustibles in the pre-calciner by appropriately increasing the volume of the raw material pre-calciner.
- the completely burnt raw meal is discharged from the strip gas outlet 21 along with the gas stream, and enters the third stage cyclone preheater 4 for gas-solid separation.
- the precalciner 5 serves the purpose of completely calcining the combustibles in the raw meal.
- raw pre-calciner 5 is of the squirt type.
- Raw material pre-calcining furnace 5 can also It will be apparent to those skilled in the art that a pipe type, a swirl type, a fluidized type or a plurality of combinations are used, and will not be described herein.
- the cement raw material with combustible material is ground and homogenized and transported to the kiln tail by lifting equipment.
- the material distributing device 1 can flexibly control the cement raw material with combustible materials to enter the position of the pre-decomposition kiln tail system.
- the raw material is fed into the inlet air duct of the second-stage cyclone preheater 3 to realize the heat exchange of the four-stage preheater; when processing the conventional cement raw material, the raw material can be fed
- the inlet air duct of the first stage cyclone preheater 2 realizes the heat exchange of the five-stage preheater.
- the cement raw material with combustibles When processing cement raw materials with combustibles, the cement raw material with combustibles enters the inlet duct of the second stage cyclone preheater 3, is fully dispersed, and exchanges heat with the exhaust gas to achieve preheating and then dusting.
- the airflow enters the second-stage cyclone preheater 3 for gas-solid separation, and the separated material is fed into the raw material pre-calcining furnace 5, and the separated airflow enters the first-stage cyclone preheater 2 to re-enforce separation and dust removal.
- Raw material pre-calcining furnace 5 The internal gas temperature is between 700 °C and 900 °C, and the combustibles in the raw material are rapidly burned at this temperature.
- the oxygen required for combustion is mainly supplied by the excess air in the exhaust gas of the fourth stage cyclone preheater 7, and can also be supplemented by introducing a portion of the tertiary air into the raw material precalciner 5 on the tertiary duct 11.
- the tertiary air duct 10 of the raw material pre-calcining furnace is provided with a gate valve 6 to adjust the tertiary air flow into the raw material pre-calcining furnace to ensure complete combustion of the combustibles in the raw material pre-calcining furnace.
- the third-stage cyclone preheater 4 After the combustibles in the raw material are completely burned in the raw material pre-calcining furnace, the third-stage cyclone preheater 4, the fourth-stage cyclone preheater 7, the decomposition furnace 8, and the fifth-stage cyclone preheater 9 are sequentially passed through. After the kiln exhaust chamber 12 is burned into the rotary kiln 13 to obtain cement clinker.
- the raw material When processing the conventional cement raw meal, the raw material enters the inlet duct of the first stage cyclone preheater 2, which is similar to the conventional kiln tail precalcining kiln tail system working process, and the raw material passes through the first stage cyclone preheater. 2, the second stage cyclone preheater 3 performs gas-solid separation, and the separated material is fed into the raw material pre-calcining furnace 5, at which time the raw material pre-calcining furnace 5 only serves as a heat exchange function for connecting the air duct.
- a cement kiln pre-decomposition kiln tail system capable of treating raw materials with combustible materials
- the raw material pre-calcining furnace gas inlet is connected with the outlet of the second-stage cyclone preheater, and the raw material pre-calcining furnace has a gas outlet and
- the inlet pipe of the first stage cyclone preheater is connected, and the material inlet of the raw material precalciner is connected with the feeding device.
- a cement kiln pre-decomposition kiln tail system capable of treating raw materials with combustible materials
- the raw material pre-calcining furnace gas inlet is connected with the outlet of the third-stage cyclone preheater, and the raw material pre-calcining furnace has a gas outlet and
- the inlet duct of the second stage cyclone preheater is connected, and the feeding device is connected with the material inlet of the raw material precalciner or the inlet duct of the first stage cyclone preheater.
- the feeding device When the feeding device is connected with the material inlet of the raw material pre-calcining furnace, the feeding device directly feeds the cement raw material with combustible materials into the raw material pre-calcining furnace, and the combustible material in the raw material is fully combusted and enters the second stage.
- the cyclone preheater performs gas-solid separation.
- the other structure is the same as that of the first embodiment, and the working principle is the same as the embodiment.
- Feeding device and the first cyclone preheater When the air duct is connected, the cement raw material with combustible material is separated by the first-stage heat exchange and gas-solid separation, and the material of the first-stage cyclone preheater enters the raw material pre-calcining furnace, so that the combustible material in the raw material is fully combusted.
- the other structure is the same as that of the first embodiment, and the working principle is the same as the embodiment.
- the principle of the invention is that the cement raw material with combustibles enters the raw material pre-calcining furnace before the system may cause blockage, and the combustibles in the raw material are completely burned in the raw material pre-calcining furnace, thereby avoiding combustibles in the system. Other parts of the local combustion heat release caused by the blockage. At the same time, after the raw material with combustibles enters the system, the dust collection efficiency of the system may be drastically reduced.
- the technical consideration of the present invention can be treated by means of a secondary preheater in series with dust collection.
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Description
Claims
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200910304794XA CN101608866B (zh) | 2009-07-24 | 2009-07-24 | 能够处理带可燃物生料的水泥窑外预分解窑尾系统 |
| CN200910304794.X | 2009-07-24 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2011009321A1 true WO2011009321A1 (zh) | 2011-01-27 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/CN2010/072818 Ceased WO2011009321A1 (zh) | 2009-07-24 | 2010-05-15 | 能够处理带可燃物生料的水泥窑外预分解窑尾系统 |
Country Status (2)
| Country | Link |
|---|---|
| CN (1) | CN101608866B (zh) |
| WO (1) | WO2011009321A1 (zh) |
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| CN101608866B (zh) * | 2009-07-24 | 2010-08-25 | 天津水泥工业设计研究院有限公司 | 能够处理带可燃物生料的水泥窑外预分解窑尾系统 |
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| CN115468420B (zh) * | 2022-09-19 | 2025-05-13 | 天津水泥工业设计研究院有限公司 | 一种具有三次风带料的梯度燃烧深度自脱硝分解炉系统及工艺 |
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| CN108772405A (zh) * | 2018-06-25 | 2018-11-09 | 安徽海螺集团有限责任公司 | 一种水泥窑烟气引入ccus系统的连接结构 |
| CN115560332A (zh) * | 2022-09-21 | 2023-01-03 | 华润水泥技术研发(广西)有限公司 | 一种利用水泥窑处置替代燃料的装置 |
| CN116293719A (zh) * | 2022-12-08 | 2023-06-23 | 宁夏嘉农环保科技有限公司 | 一种污泥处置用新型干法窑处理系统 |
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| CN101608866B (zh) | 2010-08-25 |
| CN101608866A (zh) | 2009-12-23 |
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