WO2011081304A2 - Composition de résine thermoplastique et produit moulé obtenu à l'aide de cette composition - Google Patents
Composition de résine thermoplastique et produit moulé obtenu à l'aide de cette composition Download PDFInfo
- Publication number
- WO2011081304A2 WO2011081304A2 PCT/KR2010/008596 KR2010008596W WO2011081304A2 WO 2011081304 A2 WO2011081304 A2 WO 2011081304A2 KR 2010008596 W KR2010008596 W KR 2010008596W WO 2011081304 A2 WO2011081304 A2 WO 2011081304A2
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- WO
- WIPO (PCT)
- Prior art keywords
- thermoplastic resin
- resin composition
- punching
- weight
- meth
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L55/00—Compositions of homopolymers or copolymers, obtained by polymerisation reactions only involving carbon-to-carbon unsaturated bonds, not provided for in groups C08L23/00 - C08L53/00
- C08L55/02—ABS [Acrylonitrile-Butadiene-Styrene] polymers
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/01—Use of inorganic substances as compounding ingredients characterized by their specific function
- C08K3/013—Fillers, pigments or reinforcing additives
Definitions
- the present disclosure relates to a thermoplastic resin composition having excellent appearance and a molded article using the same.
- plastic exterior products having various colors in electric and electronic parts and automobile parts have become popular, and plastic exterior products that can feel more luxurious textures are increasing.
- plastic exterior products mainly exhibit a metal texture on the exterior of the resin by adding metal to the plastic resin.
- This is disclosed in Japanese Patent Application Laid-Open Nos. 2001-262003 and 2007-137963, but the metal texture does not appear in actual experiments, and there is a problem that a flow mark or weld line is generated during injection.
- Japanese Patent Laid-Open Publication No. 1995-196901 shows a metal texture obtained by punching a plastic resin and adding a metal microplate having a gloss having an average shape ratio (thickness / average particle diameter) of 1/100 to 1/8. There is a limit such as the generation of lines.
- One aspect of the present invention is to provide a thermoplastic resin composition having excellent impact resistance, almost no flow marks and weld lines, and having an excellent metallic texture appearance.
- Another aspect of the present invention is to provide a molded article using the thermoplastic resin composition.
- One aspect of the present invention is a thermoplastic resin; And metal particles obtained by punching with a thickness ratio of 1/7 to 1 with respect to the long diameter.
- thermoplastic resin composition may further include inorganic particles.
- the thermoplastic resin may include a polycarbonate resin, a rubber modified vinyl copolymer resin, a polyester resin, a polyalkyl (meth) acrylate resin, or a combination thereof.
- the metal particles obtained by the punching may be made of a material containing aluminum, copper, gold, or a combination thereof.
- the metal particles obtained by the punching may have a thickness ratio of 1/5 mm to 1/2 to a long diameter.
- the metal particles obtained by the punching may be included in an amount of 0.01 to 10 parts by weight based on 100 parts by weight of the thermoplastic resin.
- the inorganic particles may include glass particles, mica, graphite, pearl particles, or a combination thereof.
- the inorganic particles may have a long diameter of 10 ⁇ m to 200 ⁇ m and a thickness of 0.5 ⁇ m to 10 ⁇ m.
- the inorganic particles may be included in an amount of 0.01 to 10 parts by weight based on 100 parts by weight of the thermoplastic resin.
- the metal particles obtained by the punching and the inorganic particles may be mixed in a weight ratio of 1: 5 to 5: 1.
- Another aspect of the present invention provides a molded article manufactured using the thermoplastic resin composition.
- thermoplastic resin composition has excellent impact resistance, hardly generates flow marks and weld lines, and has a good appearance with a metallic texture.
- (meth) acrylate means that both “acrylate” and “methacrylate” are possible.
- (meth) acrylic acid alkyl ester means that both “acrylic acid alkyl ester” and “methacrylic acid alkyl ester” are possible, and “(meth) acrylic acid ester” means both “acrylic acid ester” and “methacrylic acid ester”. It means everything is possible.
- long diameter means the longest length of a line connecting two points in a closed curve
- closed curve means that one point on the curve moves in one direction again. It means a curve returning to the starting point
- thermoplastic resin composition may include a thermoplastic resin and metal particles obtained by punching with a thickness ratio of 1/7 to 1 with respect to a long diameter, and may further include inorganic particles.
- thermoplastic resin composition according to one embodiment, each component included in the thermoplastic resin composition according to one embodiment will be described in detail.
- thermoplastic resin (A) thermoplastic resin
- the thermoplastic resin may be a polycarbonate resin, a rubber modified vinyl copolymer resin, a polyester resin, a polyalkyl (meth) acrylate resin, or a combination thereof.
- the thermoplastic resin may impart basic physical properties such as impact resistance, heat resistance, bending characteristics, and tensile properties.
- the polycarbonate resin may be prepared by reacting diphenols with phosgene, halogen formate, carbonate ester or a combination thereof.
- diphenols include hydroquinone, resorcinol, 4,4'-dihydroxydiphenyl, 2,2-bis (4-hydroxyphenyl) propane (also called 'bisphenol-A'), 2, 4-bis (4-hydroxyphenyl) -2-methylbutane, bis (4-hydroxyphenyl) methane, 1,1-bis (4-hydroxyphenyl) cyclohexane, 2,2-bis (3-chloro 4-hydroxyphenyl) propane, 2,2-bis (3,5-dimethyl-4-hydroxyphenyl) propane, 2,2-bis (3,5-dichloro-4-hydroxyphenyl) propane, 2 , 2-bis (3,5-dibromo-4-hydroxyphenyl) propane, bis (4-hydroxyphenyl) sulfoxide, bis (4-hydroxyphenyl) ketone, bis (4-hydroxyphenyl) Ether and the like.
- 2,2-bis (4-hydroxyphenyl) propane 2,2-bis (3,5-dichloro-4-hydroxyphenyl) propane or 1,1-bis (4-hydroxyphenyl) Cyclohexane can be used, more preferably 2,2-bis (4-hydroxyphenyl) propane.
- the polycarbonate resin may use a weight average molecular weight of 10,000 to 200,000 g / mol, specifically may be used 15,000 to 80,000 g / mol, but is not limited thereto.
- the polycarbonate resin may be a mixture of copolymers prepared from two or more diphenols.
- the polycarbonate resin may be used a linear polycarbonate resin, branched (branched) polycarbonate resin, polyester carbonate copolymer resin and the like.
- group polycarbonate resin etc. are mentioned as said linear polycarbonate resin.
- the branched polycarbonate resins include those produced by reacting polyfunctional aromatic compounds such as trimellitic anhydride, trimellitic acid, and the like with diphenols and carbonates.
- the polyfunctional aromatic compound may be included in an amount of 0.05 to 2 mol% based on the total amount of the branched polycarbonate resin.
- said polyester carbonate copolymer resin what was manufactured by making bifunctional carboxylic acid react with diphenols and a carbonate is mentioned. In this case, as the carbonate, diaryl carbonate such as diphenyl carbonate, ethylene carbonate, or the like may be used.
- the rubber-modified vinyl copolymer resin is a copolymer in which 5 to 95 wt% of the vinyl polymer is grafted to 5 to 95 wt% of the rubbery polymer.
- the vinyl polymer may include 50 to 95% by weight of the first vinyl monomer of an aromatic vinyl monomer, an acrylic monomer, a heterocyclic monomer, or a combination thereof; And 5 to 50% by weight of a second vinyl monomer of an unsaturated nitrile monomer, an acrylic monomer, a heterocyclic monomer, or a combination thereof.
- styrene As the aromatic vinyl monomer, styrene, C1 to C10 alkyl substituted styrene, halogen substituted styrene, or a combination thereof may be used.
- alkyl substituted styrene include o-ethyl styrene, m-ethyl styrene, p-ethyl styrene, ⁇ -methyl styrene, and the like.
- the thing of (meth) acrylic-acid alkylester, (meth) acrylic acid ester, or a combination thereof can be used.
- the alkyl means C1 to C10 alkyl.
- Specific examples of the (meth) acrylic acid alkyl esters include methyl (meth) acrylate, ethyl (meth) acrylate, propyl (meth) acrylate, butyl (meth) acrylate, and the like. Meta) acrylates may be used.
- (meth) acrylate etc. are mentioned as a specific example of the said (meth) acrylic acid ester.
- heterocyclic monomer maleic anhydride, alkyl or phenyl N-substituted maleimide or a combination thereof can be used.
- an acrylonitrile, methacrylonitrile, ethacrylonitrile or a combination thereof can be used as the unsaturated nitrile monomer.
- the rubbery polymers include butadiene rubber, acrylic rubber, ethylene / propylene rubber, styrene / butadiene rubber, acrylonitrile / butadiene rubber, isoprene rubber, ethylene-propylene-diene terpolymer (EPDM) rubber, polyorganosiloxane / polyalkyl (Meth) acrylate rubber composites or a combination thereof can be used.
- the rubber particle size of the rubber-modified vinyl graft copolymer may be 0.05 to 4 ⁇ m in order to improve impact resistance and surface properties of the molded product.
- the rubber particle size is 0.05 to 4 ⁇ m, the impact strength is excellent. Can be secured.
- the rubber modified vinyl graft copolymer may be used alone or in the form of a mixture of two or more thereof.
- the rubber-modified vinyl-based graft copolymer include graft copolymerization of styrene, acrylonitrile and optionally methyl (meth) acrylate in the form of a mixture of butadiene rubber, acrylic rubber or styrene / butadiene rubber. have.
- rubber-modified vinyl-based graft copolymers include those obtained by graft copolymerization of methyl (meth) acrylate on butadiene rubber, acrylic rubber or styrene / butadiene rubber.
- rubber-modified graft copolymers include acrylonitrile-butadiene-styrene graft copolymers.
- the rubber-modified vinyl-based graft copolymer is well known to those skilled in the art, and may be any of emulsion polymerization, suspension polymerization, solution polymerization or bulk polymerization. Examples include adding the above-mentioned aromatic vinyl monomer in the presence of a rubbery polymer and performing emulsion polymerization or bulk polymerization using a polymerization initiator.
- polyester resin as the aromatic polyester resin, a resin polycondensed by melt polymerization from a terephthalic acid or a terephthalic acid alkyl ester and a glycol component having 2 to 10 carbon atoms can be used.
- the alkyl means C1 to C10 alkyl.
- aromatic polyester resin examples include polyethylene terephthalate resin, polytrimethylene terephthalate resin, polybutylene terephthalate resin, polyhexamethylene terephthalate resin, polycyclohexane dimethylene terephthalate resin, or some of these resins.
- a polyester resin modified to be amorphous by mixing other monomers may be used, and among these, polyethylene terephthalate resin, polytrimethylene terephthalate resin, polybutylene terephthalate resin and amorphous polyethylene terephthalate resin may be used. And more preferably polybutylene terephthalate resin and polyethylene terephthalate resin.
- the polybutylene terephthalate resin is a polymer polycondensed by direct esterification or transesterification of a 1,4-butanediol monomer and a terephthalic acid or dimethyl terephthalate monomer.
- the polybutylene terephthalate resin may be selected from polytetramethylene glycol (PTMG), polyethylene glycol (PEG), polypropylene glycol (PPG), low molecular weight aliphatic polyester or aliphatic poly. It may be used in the form of a modified polybutylene terephthalate resin copolymerized with an amide or blended with an impact improving component.
- PTMG polytetramethylene glycol
- PEG polyethylene glycol
- PPG polypropylene glycol
- the polybutylene terephthalate resin may have an intrinsic viscosity [ ⁇ ] of 0.35 kPa to 1.5 kPa / g as measured by 25 ° C. of o-chlorophenol, and specifically, may be 0.5 kPa to 1.3 kPa / g.
- the intrinsic viscosity of the polybutylene terephthalate resin is within the above range, the mechanical strength, the moldability, and the like are excellent.
- the polyalkyl (meth) acrylate resin can be obtained by polymerizing a raw material monomer containing an alkyl (meth) acrylate by a known polymerization method such as suspension polymerization, bulk polymerization, emulsion polymerization or the like.
- the alkyl (meth) acrylate has an alkyl group of C1 to C10, methyl (meth) acrylate, ethyl (meth) acrylate, butyl (meth) acrylate, glycidyl (meth) acrylate, hydroxyethyl (Meth) acrylate etc. are mentioned.
- the alkyl (meth) acrylate may be included in more than 50% by weight relative to the total amount of polyalkyl (meth) acrylate.
- the polyalkyl (meth) acrylate may have a weight average molecular weight in the range of 10,000 to 200,000 g / mol, specifically, may have a range of 15,000 to 150,000 g / mol.
- weight average molecular weight of polyalkyl (meth) acrylate is the said range, it is excellent in hydrolysis resistance, scratch resistance, workability, etc.
- thermoplastic resin By using the metal particle obtained by the said punching, a metal texture can be provided to the said thermoplastic resin.
- the metal particles obtained by the punching may be one kind of sparkling particles having a flat surface that reflects light.
- the flat surface means a flat surface to the extent that the particles glisten with the naked eye, and means, for example, the surface of the plate glass, or the metal surface finished by polishing.
- the metal particles obtained by the punching means metal particles cut into a regular or regular shape, and are distinguished from inorganic particles having a relatively irregular shape, which will be described later.
- the metal particles obtained by the punching may be made of a material containing aluminum, copper, gold, or a combination thereof, and preferably, may be made of aluminum.
- the metal particles obtained by the punching may have a thickness ratio of 1/7 to 1 with respect to a long diameter, and specifically 1/5 to 1/2.
- the metal particles obtained by the punching have a thickness ratio range with respect to the long diameter, there is little flow mark and weld lines, and a molded article having excellent metal texture can be obtained.
- the long diameter of the metal particles obtained by the punching may have a range of 10 to 150 ⁇ m, and the cross-sectional area of the metal particles obtained by the punching may have a range of 100 to 22,500 ⁇ m 2 .
- the metal particles obtained by the punching have a range of the long diameter and the cross-sectional area, there is little flow mark and weld line generation, and a molded article having excellent metal texture can be obtained.
- the metal particles obtained by the punching may be included in an amount of 0.01 kPa to 10 kPa with respect to 100 parts by weight of the thermoplastic resin, and specifically, 0.05 kPa to 1 kPa by weight.
- the metal particles obtained by the punching are used in the content range, molded articles having excellent impact strength, little flow marks and weld lines, and excellent metal texture can be obtained.
- thermoplastic resin composition may further include the inorganic particles.
- the inorganic particles may be another kind of sparkling particles having a flat surface that reflects light.
- the description of the flat surface is as described above.
- glass particles As the inorganic particles, glass particles, mica, graphite, pearl particles, or a combination thereof may be used, and among these, glass particles may be used.
- the glass particles have a plate-like structure, and thus are different from glass fibers having a mainly cylindrical shape. Cylindrical glass fibers do not reflect light and are difficult to exhibit metal texture.
- the cross section of the glass particles may have a shape such as a circular, elliptical, amorphous form.
- the inorganic particles may have a long diameter of 10 to 200 ⁇ m, a thickness of 0.5 to 10 ⁇ m, and a cross-sectional area of 80 to 32,000 ⁇ m 2 .
- a molded article having an excellent metal texture can be obtained with little generation of flow marks and weld lines.
- the inorganic particles may be included in an amount of 0.01 to 10 parts by weight, specifically, 0.05 to 10 parts by weight based on 100 parts by weight of the thermoplastic resin composition.
- the inorganic particles are used in the content range, a molded article having excellent impact strength, little flow marks and weld lines, and excellent metal texture can be obtained.
- the metal particles (B) and the inorganic particles (C) obtained by the punch punching may be mixed in the thermoplastic resin composition in a weight ratio of 1: 5 to 5: 1, specifically, in a weight ratio of 1: 2 to 2: 1. Can be. When mixed in the above ratio range, not only the impact strength is excellent, there is little flow mark and weld line generation, and a molded article having an excellent metal texture can be obtained.
- the thermoplastic resin composition may include an antibacterial agent, a heat stabilizer, an antioxidant, a mold release agent, a light stabilizer, a surfactant, a coupling agent, a plasticizer, a admixture, a colorant, a stabilizer, a lubricant, an antistatic agent, a colorant, a flame retardant, a weather agent, a ultraviolet absorber, a sunscreen, It may further include an additive of a nucleating agent, an adhesion aid, an adhesive, or a combination thereof.
- the antioxidant may be a phenol, phosphite, thioether or amine antioxidant
- the release agent is a fluorine-containing polymer, silicone oil, metal salt of stearic acid, montanic acid Metal salts, montanic acid ester waxes or polyethylene waxes may be used.
- a benzophenone type or an amine type weathering agent may be used as the weathering agent
- a dye or a pigment may be used as the coloring agent
- titanium dioxide (TiO 2 ) or carbon black may be used as the sunscreen.
- talc or clay may be used as the nucleating agent.
- the additive may be suitably included within a range that does not impair the physical properties of the thermoplastic resin composition, specifically, may be included in 40 parts by weight or less based on 100 parts by weight of the thermoplastic resin composition, more specifically 0.1 to 30% by weight. It can be included as a wealth.
- thermoplastic resin composition can be manufactured by a well-known method of manufacturing resin composition.
- the components and other additives according to one embodiment may be mixed simultaneously, then melt extruded in an extruder and prepared in pellet form.
- a molded article manufactured by molding the aforementioned thermoplastic resin composition is provided. That is, a molded article can be manufactured by various processes, such as injection molding, blow molding, extrusion molding, and thermoforming, using the said thermoplastic resin composition. In particular, there is little flow mark and weld line generation, and can be usefully applied to molded articles having a metallic texture appearance, in particular, plastic exterior products such as electric and electronic parts and automobile parts.
- thermoplastic resin composition Each component used in the preparation of the thermoplastic resin composition according to one embodiment is as follows.
- thermoplastic resin (A) thermoplastic resin
- (B-1) Aluminum particles having a cross-sectional area of 2,500 ⁇ m 2 , 50 ⁇ m in long diameter, and 10 ⁇ m in thickness were used.
- (B-2) Aluminum particles having a cross-sectional area of 2,500 ⁇ m 2 , 50 ⁇ m in long diameter, and 6 ⁇ m in thickness were used.
- Glass particles having an amorphous plate-like structure having a cross-sectional area of 2,000 ⁇ m 2 , 50 ⁇ m in long diameter, and 4 ⁇ m in thickness were used.
- thermoplastic resin compositions according to Examples 1 to 7 and Comparative Examples 1 to 4 were prepared with the compositions shown in Table 1 using the above-mentioned components.
- each component was mixed in the composition shown in Table 1 and extruded at a temperature range of 180 to 240 ° C. in a conventional twin screw extruder, and then an extrudate was prepared in pellet form.
- ASTM A physical specimen was prepared by injection molding into a dumbbell-bell specimen.
- the prepared physical property specimens were measured for physical properties by the following method and the results are shown in Table 1 below.
- IZOD impact strength measured according to ASTM D256 (sample thickness 1/8 ").
- thermoplastic resin composition of Examples 1 to 7 including the metal particles obtained by punching with a thickness ratio of the thermoplastic resin and the long diameter of 1/7 to 1 according to one embodiment, the thickness of the long diameter Thermoplastics of Comparative Examples 1 to 3 using metal particles whose ratio is outside the range of 1/7 to 1, and Comparative Example 4 having a thickness ratio to long diameter of 1/7 to 1 and no metal particles obtained by punching at all.
- the resin composition it can be confirmed that not only the impact strength is excellent but also the flow marks or the weld lines are hardly generated and an excellent metal texture is obtained.
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- Chemical Kinetics & Catalysis (AREA)
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- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Compositions Of Macromolecular Compounds (AREA)
- Manufacture Of Macromolecular Shaped Articles (AREA)
Abstract
L'invention concerne une composition de résine thermoplastique comprenant une résine thermoplastique et des particules métalliques obtenues par poinçonnage, chaque particule métallique présentant un rapport épaisseur/diamètre supérieur compris entre 1/7 et 1. L'invention concerne un produit moulé obtenu à l'aide de cette composition.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010800599408A CN102686656A (zh) | 2009-12-31 | 2010-12-02 | 热塑性树脂组合物及使用其的模制品 |
| US13/535,939 US20120264869A1 (en) | 2009-12-31 | 2012-06-28 | Thermoplastic Resin Composition and Molded Product Using the Same |
Applications Claiming Priority (4)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| KR20090135999 | 2009-12-31 | ||
| KR10-2009-0135999 | 2009-12-31 | ||
| KR10-2010-0054950 | 2010-06-10 | ||
| KR20100054950A KR20110079466A (ko) | 2009-12-31 | 2010-06-10 | 열가소성 수지 조성물 및 이를 이용한 성형품 |
Related Child Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US13/535,939 Continuation-In-Part US20120264869A1 (en) | 2009-12-31 | 2012-06-28 | Thermoplastic Resin Composition and Molded Product Using the Same |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| WO2011081304A2 true WO2011081304A2 (fr) | 2011-07-07 |
| WO2011081304A3 WO2011081304A3 (fr) | 2011-11-03 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/KR2010/008596 Ceased WO2011081304A2 (fr) | 2009-12-31 | 2010-12-02 | Composition de résine thermoplastique et produit moulé obtenu à l'aide de cette composition |
Country Status (1)
| Country | Link |
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| WO (1) | WO2011081304A2 (fr) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US8946337B2 (en) | 2009-12-31 | 2015-02-03 | Cheil Industries Inc. | Thermoplastic resin composition and molded product using the same |
Family Cites Families (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP3371495B2 (ja) * | 1993-12-08 | 2003-01-27 | 鐘淵化学工業株式会社 | 樹脂成形品および合成樹脂組成物 |
| JP3312461B2 (ja) * | 1993-12-28 | 2002-08-05 | 鐘淵化学工業株式会社 | ポリエステル系樹脂組成物およびポリエステル系樹脂成形品 |
| JP2000313747A (ja) * | 1999-04-30 | 2000-11-14 | Japan Polychem Corp | 光輝材含有ポリプロピレン系樹脂成形品の製造方法 |
| JP2006137888A (ja) * | 2004-11-15 | 2006-06-01 | Sumitomo Chemical Co Ltd | 光輝材含有樹脂組成物 |
-
2010
- 2010-12-02 WO PCT/KR2010/008596 patent/WO2011081304A2/fr not_active Ceased
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US8946337B2 (en) | 2009-12-31 | 2015-02-03 | Cheil Industries Inc. | Thermoplastic resin composition and molded product using the same |
Also Published As
| Publication number | Publication date |
|---|---|
| WO2011081304A3 (fr) | 2011-11-03 |
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