WO2011078500A2 - Cgi cast iron and a production method for the same - Google Patents
Cgi cast iron and a production method for the same Download PDFInfo
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- WO2011078500A2 WO2011078500A2 PCT/KR2010/008730 KR2010008730W WO2011078500A2 WO 2011078500 A2 WO2011078500 A2 WO 2011078500A2 KR 2010008730 W KR2010008730 W KR 2010008730W WO 2011078500 A2 WO2011078500 A2 WO 2011078500A2
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- cast iron
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C37/00—Cast-iron alloys
- C22C37/10—Cast-iron alloys containing aluminium or silicon
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21C—PROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
- C21C1/00—Refining of pig-iron; Cast iron
- C21C1/08—Manufacture of cast-iron
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21C—PROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
- C21C7/00—Treating molten ferrous alloys, e.g. steel, not covered by groups C21C1/00 - C21C5/00
- C21C7/0006—Adding metallic additives
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C33/00—Making ferrous alloys
- C22C33/08—Making cast-iron alloys
Definitions
- the present invention relates to cast iron and a method for manufacturing the same, and more particularly, by controlling the content of the components added to the iron, castability is improved, having a stable tensile strength and yield strength and a manufacturing method thereof will be.
- the cast iron according to the present invention corresponds in particular to hypereutectic compacted graphite iron (CGI) cast iron which is applicable to the cylinder block of a high power diesel engine.
- CGI hypereutectic compacted graphite iron
- gray cast iron The material commonly used in conventional cylinder blocks is cast iron, common grade cast iron is usually gray cast iron. Gray cast iron is called gray cast iron because it is gray when the carbon is separated and formed into graphite when cast.
- cast iron In general, cast iron has a lot of difference depending on the shape, size, and distribution of graphite contained in the matrix. Generally, the cast iron, called cast iron, has a tensile strength of about 15 to 20 kg / mm 2 . Gray cast iron as described above has excellent castability, vibration damping ability, and thermal conductivity, but has a limitation in being used as a cylinder block material of a high explosion pressure engine because of its low strength.
- Spherical graphite cast iron is a cast iron that has improved the properties of such gray cast iron.
- Spherical graphite cast iron is cast iron that improves toughness by converting graphite present in ordinary cast iron (gray cast iron) tissues into spherical tissues from the original lobe-like tissues.
- Such nodular cast iron is also called nodular cast iron or ductile cast iron.
- the spheroidal graphite cast iron has excellent abrasion resistance, heat resistance, corrosion resistance, and the like, and has a higher elastic modulus than general gray cast iron, has a Brinell hardness of about 200, and is also better than normal cast iron having the same hardness.
- spherical graphite cast iron has the high strength required by the cylinder block, but lacks castability to make a complicated shape, and has a low thermal conductivity, and thus is limited to be applied to a cylinder block having a complicated shape.
- CGI composite graphite iron
- the CGI cast iron precisely increases the content of magnesium (Mg) when tapping a nodular graphite iron melt obtained by melting a nodular cast iron material in a furnace with a ladle, which is a mechanism for transferring a molten metal melted in a furnace to another place. Can be manufactured by controlling.
- Mg magnesium
- the present invention has an object to provide a cast iron having a stable physical properties and structure by precisely controlling the amount of magnesium (Mg).
- Mg magnesium
- the present invention also aims to establish a chemical composition and manufacturing method capable of producing cast iron for cylinder blocks applicable to high power high horsepower diesel engines having stable tensile strength and yield strength and having appropriate hardness.
- the present invention is 3.65 to 3.75 wt% of carbon (C), 2.0 to 2.25 wt% of silicon (Si), 0.3 to 0.6 wt% of manganese (Mn), 1.2 to 1.4 wt% of copper (Cu), and tin (Sn). ) 0.07 to 0.10% by weight, magnesium (Mg) 0.008 to 0.018% by weight, phosphorus (P) 0.04% by weight or less, sulfur (S) 0.02% by weight and the remaining amount of iron (Fe) is provided.
- the tensile strength of the cast iron is in the range of 500 to 600 MPa.
- the yield strength of the cast iron (Yield Strength) is in the range of 350 to 450Mpa.
- the Brinell hardness value (BHW) of the cast iron is in the range of 255 to 280.
- the carbon equivalent (CE: Carbon Equivalent) of the cast iron is in the range of 4.35 to 4.5.
- the nodularity of graphite formed by carbon in the cast iron may be about 5 to 20%.
- the present invention also relates to 3.65 to 3.75 wt% of carbon (C), 2.0 to 2.25 wt% of silicon (Si), 0.3 to 0.6 wt% of manganese (Mn), 0.04 wt% or less of phosphorus (P), and sulfur (S). ) Melting the cast iron material containing 0.02% by weight or less and the remaining amount of iron (Fe) in the furnace to produce a cast iron wontang; 1.2 to 1.4 wt% of copper (Cu), 0.07 to 0.10 wt% of tin (Sn), and 0.008 to 0.018 wt% of magnesium (Mg) are placed in a ladle, which is a container for tapping the molten cast iron molten metal in the furnace.
- C carbon
- Si silicon
- Mn manganese
- P phosphorus
- S sulfur
- the prepared cast iron wontang is melted with the ladle disposed by 1.2 to 1.4 wt% of the copper (Cu), 0.07 to 0.10 wt% of tin (Sn), and 0.008 to 0.018 wt% of magnesium (Mg) to prepare a cast iron melt. step; Determining the amount of magnesium to be added by grasping the magnesium content contained in the cast iron melt contained in the ladle; Adding magnesium to the cast iron melt contained in the ladle in an amount of magnesium to be added determined above; And injecting the molten cast iron added with magnesium into a mold.
- the cast iron molten metal is poured into the ladle to become stable CGI.
- the graphite is crystallized to obtain CGI cast iron having stable mechanical properties.
- the carbon equivalent (CE: Carbon Equivalent) in the cast iron wontang is adjusted to be about 4.35 ⁇ 4.5.
- the tapping temperature of the raw water is adjusted to 1520 ⁇ 10 °C.
- the magnesium addition step may be inoculated magnesium using a magnesium inoculant in the form of a wire (wire).
- the cast iron according to the present invention it is possible to predict the spheroidization rate of the graphite contained in the cast iron through the content of magnesium contained in the molten cast iron, it is possible to estimate the range of the strength according to the spheroidization rate.
- the content of magnesium may vary depending on the strength required, so that the content of magnesium may be 0.008 to 0.018% by weight in order to be applied to a cylinder block of a high power diesel engine.
- the amount of magnesium (Mg) is precisely controlled, and the amount of copper (Cu) and tin (Sn) is controlled so that tensile strength in the range of 500 to 600 MPa, yield strength in the range of 350 to 450 MPa, and 255 Cast iron having Brinell hardness in the range of from 280 to 280 may be provided.
- Cast iron according to the present invention has a stable tensile strength and yield strength and has an appropriate hardness, it can be applied to the manufacture of cylinder block applicable to high power high horsepower diesel engine.
- a CGI cast iron having a homogeneous structure with a high strength enough to be used for cylinder blocks for high horsepower diesel engines by finely controlling the amount of magnesium (Mg).
- Mg magnesium
- Cu copper
- Sn tin
- 1 is a graph illustrating the relationship between magnesium (Mg) content and the spheroidization rate of graphite.
- FIG. 2 is a graph illustrating the relationship between the spheroidization rate of graphite, tensile strength, and yield strength.
- Figure 3 is a diagram showing the relationship between magnesium (Mg) content and tensile strength and the appearance of the representative structure of cast iron.
- Mg magnesium
- 1 MPa corresponds to 1 N / mm 2 .
- Figure 4 briefly shows an example of the manufacturing process of cast iron according to the present invention.
- Cast iron according to the present invention is 3.65 to 3.75% by weight of carbon (C), 2.0 to 2.25% by weight of silicon (Si), 0.3 to 0.6% by weight of manganese (Mn), 1.2 to 1.4% by weight of copper (Cu), 0.07-0.10 weight percent tin (Sn) and 0.008-0.18 weight percent magnesium (Mg); Phosphorus (P) comprises up to 0.04% by weight and sulfur (S) comprises up to 0.02% by weight; It contains the balance of iron (Fe).
- Cast iron of the present invention is based on iron (Fe),
- Carbon is added for crystallization of compacted graphite.
- the carbon content is less than 3.65 wt%, the chilling behavior is observed in the thin-walled part, and 3.75 wt% Exceeding% causes graphite spheroidization shrinkage and poor flow. Therefore, in order to prevent such a defect in a high-strength cylinder block having a variety of thickness in the present invention, the content of carbon is limited to 3.65 ⁇ 3.75% by weight.
- Silicon when added in the optimum ratio with carbon, maximizes the amount of compacted graphite and increases the strength of cast iron.
- the silicon content is less than 2.0% by weight, the problem of lowering the amount of reinforced graphite crystals occurs, and if the content exceeds 2.25% by weight, the ductility is lowered, so that the content is 2.0 to 2.25% by weight. Set it.
- Manganese is added for the refinement of graphite and stabilization of pearlite.
- the content of manganese is less than 0.3% by weight, the hardness decreases, and when it exceeds 0.6% by weight, brittleness increases, so that the content of 0.3 ⁇ Set to 0.6% by weight.
- Copper is an element for strengthening graphite, and is an element necessary for securing strength because it serves to promote and refine pearlite production.
- the content of copper is set to 1.2 to 1.4% by weight.
- Tin is a very powerful pearlite production promoting element and, like copper, is added for the purpose of improving strength.
- the content of tin is less than 0.07% by weight, a decrease in strength is caused, and when it is added in excess of 0.10% by weight, brittleness is rapidly increased, so the content is set to 0.07 to 0.10% by weight. do.
- the graphite when the magnesium content is less than 0.008% by weight, the graphite is flattened, and when the content of magnesium is more than 0.018% by weight, the spheroidization rate of the graphite is increased to cause shrinkage, so that the content is 0.008 to 0.018% by weight. It is limited to a range.
- Phosphorus is also a kind of impurities that are naturally added in the manufacturing process of cast iron in the air. This phosphorus also serves to stabilize the pearlite, but when the content exceeds 0.04% by weight, brittleness increases rapidly, which is associated with shrinkage defects due to segregation. Therefore, in the cast iron according to the present invention, it is preferable to manage the phosphorus content to be 0.04% by weight or less.
- Sulfur acts as a source of compacted graphite, but when the content exceeds 0.02% by weight, the addition of more magnesium is required for the production of reinforced graphite. That is, if the content of sulfur in the magnesium content is limited to more than a certain range, the problem that the graphite is compacted (compacted graphite) occurs. Therefore, in the cast iron according to the present invention, the content of sulfur should be controlled to 0.02% by weight or less.
- Iron is the main body of cast iron according to the invention.
- the remaining component other than the above components is iron.
- the carbon equivalent is set to 4.35 to 4.5.
- the carbon equivalent (CE) is defined as carbon + (silicon +) X 1/3, the value can be adjusted to control the properties and quality of the product.
- the tensile strength of the cast iron is 500 ⁇ 600MPa
- yield strength is 350 ⁇ 450MPa.
- the nodularity rate of the graphite formed by the carbon is 5 to 20%.
- the carbon (C) 3.65 ⁇ 3.75% by weight, silicon (Si) 2.0 ⁇ 2.25% by weight, manganese (Mn) 0.3 ⁇ 0.6% by weight, phosphorus (P)
- the cast iron material containing more than 0 and less than 0.04% by weight, sulfur (S) is more than 0 and less than 0.02% by weight and the remaining amount of iron (Fe) in the furnace 100 to prepare a cast iron melt 110 molten metal.
- the produced cast iron melt bath was melted with the ladle 200 disposed by 1.2 to 1.4 wt% of copper (Cu), 0.07 to 0.10 wt% of tin (Sn), and 0.008 to 0.018 wt% of magnesium (Mg).
- the melt 110 is prepared.
- the tapping temperature may be adjusted to be 1520 ⁇ 10 ° C.
- the carbon equivalent (CE: Carbon Equivalent) in the cast iron wontang can be adjusted to be 4.35 ⁇ 4.5.
- the amount of magnesium to be added is determined by grasping the magnesium content contained in the molten cast iron contained in the ladle 200.
- the molten cast iron contained in the ladle contains a predetermined amount of magnesium. Nevertheless, in order to take into account the loss of magnesium during ladle transfer and to control the magnesium content more precisely, once again the magnesium content contained in the molten cast iron contained in the ladle is again determined, and when it is determined that addition of magnesium is necessary, Add magnesium.
- the thermal analyzer 300 may be used to determine the magnesium content.
- the amount of magnesium to be added determined above is added to the cast iron melt contained in the ladle. According to an example of the present invention, magnesium may be added using magnesium 500 in the form of wire.
- inoculants commonly used in the manufacture of cast iron may be added.
- silicone based inoculants may be further added.
- the silicone-based inoculant may be purchased commercially available. The type and content of the inoculant can be easily selected and determined by those skilled in the art as needed.
- the other inoculants may also be wire 500.
- the molten solution to which magnesium is added is injected into the mold 400 to complete cast iron.
- a raw water containing carbon (C), silicon (Si), manganese (Mn), phosphorus (P) was prepared.
- Sulfur (S) is an element that is inevitably included in the manufacturing raw material and manufacturing process of cast iron, but not added separately, but the content is less than 0.02% by weight.
- a carbon equivalent (CE) was measured using a CE meter to adjust the content of carbon, and the raw water was prepared by adjusting it to 1,146 ⁇ 1 ° C based on TL (liquid line temperature).
- Ladle was prepared by adding magnesium (Mg), copper (Cu) and tin (Sn), and the raw water was tapped into the ladle while maintaining the tapping temperature uniformly around about 1,520 ° C.
- the amount of magnesium to be added was determined by thermal analysis of the tapping hot water in consideration of the amount of magnesium to be finally included, and magnesium in the form of a wire was adjusted in the mold at 1,410 ⁇ 10 ° C.
- the carbon equivalent (C.E.), tensile strength (TS), yield strength (YS), hardness (Hardness) and nodularity of the cast iron prepared according to the composition of Table 1 were measured and shown in Table 2.
- Hardness here is Brinell hardness, and HBW Brinell hardness value.
- Example 1 4.410 514.0 422.0 267.3 17.8
- Example 2 4.420 521.0 342.5 259.5 8.5
- Example 3 4.410 537.0 418.5 260.5 7.5
- Example 4 4.410 550.8 418.8 273.3 11.6
- Example 5 4.400 562.5 424.5 265.0 18.0
- Example 6 4.420 570.0 434.0 271.3 19.9
- Example 7 4.430 576.3 427.3 261.8 18.2
- Example 8 4.380 579.5 441.8 279.0 14.4
- Example 9 4.430 584.0 430.8 272.5 18.3
- Example 10 4.420 584.8 438.3 269.0 21.1 Comparative Example 1 4.560 356.3 371.0 261.5 9.2 Comparative Example 2 4.410 412.5 345.8 244.3 17.5
- Comparative Example 5 4.460 481.0 390.0 248.0 Not measurable Comparative Example 6 4.370 60
- cast iron according to an embodiment of the present invention has a tensile strength in the range of 500 to 600 MPa (N / mm 2 ), and yield strength of 350 to 450 MPa (N / mm 2). It can be seen that the HBW Brinell hardness value is in the range of 255 to 280.
- the cast iron according to the present invention has stable tensile strength and yield strength and has an appropriate hardness, and thus can be easily applied to the manufacture of a cylinder block applicable to a high power high horsepower diesel engine.
- the results of observing the relationship between the spheroidization rate and magnesium content of the cast iron is shown in FIG.
- the sphericity ratio was found to be in the range of 5 to 20%.
- the relationship between the tensile strength and yield strength according to the spheroidization rate of the CGI cast iron prepared above may be referred to FIGS. 2 and 3.
- the tensile strength and the yield strength can be cast iron in the range of 500 ⁇ 600MPa and 350 ⁇ 450Mpa, respectively, to have a good quality.
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Abstract
Description
본 발명은 주철 및 그 제조방법에 대한 것으로서, 보다 상세하게는, 철에 첨가되는 성분들의 함량을 제어함으로써, 주조성이 향상되고, 안정적인 인장강도와 항복강도를 갖게 되는 주철과 그 제조방법에 대한 것이다. 본 발명에 따른 주철은 특히 고출력의 디젤엔진의 실린더 블록에 적용 가능한 과공정(hypereutectic) CGI (compacted graphite iron) 주철에 해당된다.The present invention relates to cast iron and a method for manufacturing the same, and more particularly, by controlling the content of the components added to the iron, castability is improved, having a stable tensile strength and yield strength and a manufacturing method thereof will be. The cast iron according to the present invention corresponds in particular to hypereutectic compacted graphite iron (CGI) cast iron which is applicable to the cylinder block of a high power diesel engine.
최근 환경규제의 강화로 인하여 엔진에서 배출되는 Cox나 NOx와 같은 환경 오염물질의 함량을 줄이는 것이 필연적이다. Due to the recent tightening of environmental regulations, it is inevitable to reduce the amount of environmental pollutants such as Cox and NOx emitted from engines.
디젤엔진의 경우, 상기 Cox나 NOx와 같은 환경 오염물질의 배출량을 줄이기 위해서는 엔진의 폭발 압력을 높이는 것이 필요하다. 이와 같이 엔진의 폭발 압력을 높이기 위해서는 엔진의 실린던 블록의 강도가 높아져야만 한다. In the case of diesel engines, it is necessary to increase the explosion pressure of the engine in order to reduce the emission of environmental pollutants such as Cox and NOx. As such, in order to increase the explosion pressure of the engine, the strength of the cylinder block of the engine must be increased.
종래 실린더 블록에 일반적으로 사용되는 재료는 주철인데, 보통의 주철(common grade cast iron)은 일반적으로 회주철이다. 회주철은 주조(鑄造)할 때 탄소가 흑연으로 분리·생성되어 표면이 회색을 띠기 때문에 회주철이라고 불린다.The material commonly used in conventional cylinder blocks is cast iron, common grade cast iron is usually gray cast iron. Gray cast iron is called gray cast iron because it is gray when the carbon is separated and formed into graphite when cast.
일반적으로 주철은 기지에 포함된 흑연의 모양, 크기, 분포 상태에 따라 차이가 많이 생기는데, 일반적으로 주철이라 불리는 회주철의 인장강도는 약 15∼20 kg/mm2 정도이다. 상기와 같은 회주철은 우수한 주조성, 진동감쇄능, 그리고 열전도율을 가지고 있지만, 강도가 낮기 때문에 폭발 압력이 높은 엔진의 실린던 블록 재료로 사용되는 데는 한계가 있다. In general, cast iron has a lot of difference depending on the shape, size, and distribution of graphite contained in the matrix. Generally, the cast iron, called cast iron, has a tensile strength of about 15 to 20 kg / mm 2 . Gray cast iron as described above has excellent castability, vibration damping ability, and thermal conductivity, but has a limitation in being used as a cylinder block material of a high explosion pressure engine because of its low strength.
이러한 회주철의 물성을 개선한 주철로서 구상 흑연 주철이 있다. 구상흑연주철(spherical graphite cast iron)은 보통의 주철(회주철) 조직에 나타나는 흑연을, 본래의 엽편상 조직에서 구상 조직으로 변화시켜 강인성(强靭性)을 향상시킨 주철이다. 이러한 구상흑연주철은 노듈러 주철(nodular cast iron) 혹은 덕타일 주철(ductile cast iron)이라고도 불린다. 상기 구상흑연주철은 내마모성, 내열성, 내식성 등이 우수하고 일반 회주철보다 탄성계수가 크고, 브리넬 경도가 200 정도나 되며, 절삭성(切削性)도 같은 굳기의 보통 주철보다 좋다.Spherical graphite cast iron is a cast iron that has improved the properties of such gray cast iron. Spherical graphite cast iron is cast iron that improves toughness by converting graphite present in ordinary cast iron (gray cast iron) tissues into spherical tissues from the original lobe-like tissues. Such nodular cast iron is also called nodular cast iron or ductile cast iron. The spheroidal graphite cast iron has excellent abrasion resistance, heat resistance, corrosion resistance, and the like, and has a higher elastic modulus than general gray cast iron, has a Brinell hardness of about 200, and is also better than normal cast iron having the same hardness.
그런데, 구상흑연주철의 경우, 실린더 블록에서 필요로 하는 높은 강도를 가지기는 하지만, 복잡한 형태로 만들기에는 주조성이 부족하고, 낮은 열전도율을 가져 복잡한 형상의 실린더 블록에 적용되기에는 한계가 있다.By the way, spherical graphite cast iron has the high strength required by the cylinder block, but lacks castability to make a complicated shape, and has a low thermal conductivity, and thus is limited to be applied to a cylinder block having a complicated shape.
이에, 상기 회주철의 우수한 주조성, 진동감쇄능 및 열전도율을 가지면서, 동시에 구상흑연주철의 높은 강도와 일정 연신율을 모두 가지는 CGI(compacted graphite iron) 주철이 최근 차세대 실린더 블록 소재로서 적용되고 있다.Accordingly, CGI (compacted graphite iron) cast iron, which has excellent castability, vibration damping ability and thermal conductivity of gray iron, and has both high strength and constant elongation of spheroidal graphite iron, has recently been applied as a next-generation cylinder block material.
이러한 CGI 주철은, 구상흑연주철 재료를 용광로에서 용융한 구상흑연주철 용융액을, 용광로에서 녹인 쇳물 원탕을 다른 곳으로 옮기는 기구인 래들(ladle)로 출탕할 때, 마그네슘(Mg)의 함량을 정밀하게 제어함으로써 제조될 수 있다.The CGI cast iron precisely increases the content of magnesium (Mg) when tapping a nodular graphite iron melt obtained by melting a nodular cast iron material in a furnace with a ladle, which is a mechanism for transferring a molten metal melted in a furnace to another place. Can be manufactured by controlling.
CGI 주철에서 안정적인 기계적 물성(인장강도)을 확보하기 위해서는 용융/출탕 온도와 마그네슘 양 등을 정밀하게 제어는 것이 필요한데, 이를 위해서는 정밀한 제어장치와 작업자의 숙련도, 불순물의 함량이 낮은 고급선철을 사용하는 것 등이 필수적으로 요구된다. 이러한 정밀한 제어에도 불구하고, 마그네슘 함량, 출탕위치, 출탕온도, 출탕속도 등 다양한 요구조건에서 발생되는 오차로 인하여 CGI 주철의 재질 불량 및 주조 불량이 자주 발생하는 등의 문제점이 있다.In order to secure stable mechanical properties (tensile strength) in CGI cast iron, it is necessary to precisely control the melting / melting temperature and the amount of magnesium. For this purpose, precise control device, the skill of the operator, and the use of high grade pig iron with low impurity content Things are required. In spite of such precise control, there are problems such as frequent defects in material and casting of CGI cast iron due to errors generated in various requirements such as magnesium content, tapping location, tapping temperature, tapping speed, and the like.
본 발명에서는, 안정적인 물성과 주조 불량이 발생하지 않도록 하는 범위로 탄소(C), 규소(Si), 망간(Mn), 구리(Cu), 주석(Sn) 및 마그네슘(Mg)의 함량을 제어하여, 인장강도(Tensile Strength)와 항복강도(Yield Strength)가 각각 500~600MPa, 350~450MPa 범위로 조절된 주철을 제공하고자 한다.In the present invention, by controlling the content of carbon (C), silicon (Si), manganese (Mn), copper (Cu), tin (Sn) and magnesium (Mg) in a range to prevent stable physical properties and casting failure To provide cast iron with tensile strength and yield strength in the range of 500-600MPa and 350-450MPa, respectively.
본 발명은 마그네슘(Mg)의 양을 정밀하게 제어함으로써 안정적인 물성과 조직을 가지는 주철을 제공하는데 그 목적이 있다. 본 발명은 특히, 고출력 고마력 디젤엔진의 실린더 블록에도 적용 가능한 주철을 제공하는 것을 목적으로 한다.The present invention has an object to provide a cast iron having a stable physical properties and structure by precisely controlling the amount of magnesium (Mg). In particular, it is an object of the present invention to provide cast iron that can be applied to a cylinder block of a high power high horsepower diesel engine.
본 발명은 또한 안정적인 인장강도와 항복강도를 가지며 적절한 경도(Hardness)를 가져서, 고출력 고마력 디젤엔진에 적용 가능한 실린더 블록용 주철을 제조할 수 있는 화학조성 및 제조방법을 확립하는 것을 목적으로 한다.The present invention also aims to establish a chemical composition and manufacturing method capable of producing cast iron for cylinder blocks applicable to high power high horsepower diesel engines having stable tensile strength and yield strength and having appropriate hardness.
본 발명은 전체 중량에 대하여 탄소(C) 3.65~3.75 중량%, 규소(Si) 2.0~2.25 중량%, 망간(Mn) 0.3~0.6 중량%, 구리(Cu) 1.2~1.4 중량%, 주석(Sn) 0.07~0.10 중량%, 마그네슘(Mg) 0.008~0.018 중량%, 인(P) 0.04 중량% 이하, 황(S) 0.02 중량% 이하 및 잔량의 철(Fe)을 포함하는 주철을 제공한다.The present invention is 3.65 to 3.75 wt% of carbon (C), 2.0 to 2.25 wt% of silicon (Si), 0.3 to 0.6 wt% of manganese (Mn), 1.2 to 1.4 wt% of copper (Cu), and tin (Sn). ) 0.07 to 0.10% by weight, magnesium (Mg) 0.008 to 0.018% by weight, phosphorus (P) 0.04% by weight or less, sulfur (S) 0.02% by weight and the remaining amount of iron (Fe) is provided.
본 발명의 일례에 따르면 상기 주철의 인장강도(Tensile Strength)는 500 내지 600 MPa의 범위이다. 또한 본 발명의 다른 일례에 따르면 상기 주철의 항복강도(Yield Strength)가 350 내지 450Mpa의 범위이다. 한편 상기 주철의 브리넬 경도값(BHW)이 255 내지 280의 범위를 가진다.According to an example of the present invention, the tensile strength of the cast iron is in the range of 500 to 600 MPa. In addition, according to another embodiment of the present invention, the yield strength of the cast iron (Yield Strength) is in the range of 350 to 450Mpa. Meanwhile, the Brinell hardness value (BHW) of the cast iron is in the range of 255 to 280.
본 발명의 일례에 따르면 상기 주철의 탄소 당량(CE: Carbon Equivalent)은 4.35~4.5의 범위가 되도록 한다.According to an example of the present invention, the carbon equivalent (CE: Carbon Equivalent) of the cast iron is in the range of 4.35 to 4.5.
본 발명의 일례에 따르면 상기 주철에서 탄소에 의해 형성되는 흑연의 구상화율(Nodularity)은 5~20% 정도인 것이 가능하다.According to an example of the present invention, the nodularity of graphite formed by carbon in the cast iron may be about 5 to 20%.
본 발명은 또한 전체 중량에 대하여 탄소(C) 3.65~3.75 중량%, 규소(Si) 2.0~2.25 중량%, 망간(Mn) 0.3~0.6 중량%, 인(P) 0.04 중량% 이하, 황(S) 0.02 중량% 이하 및 잔량의 철(Fe)을 포함하는 주철 재료를 용광로에서 용융하여 주철 원탕을 제조하는 단계; 상기 용광로에서 용융된 주철 원탕을 출탕하기 위한 용기인 래들(ladle)에, 구리(Cu) 1.2~1.4 중량%, 주석(Sn) 0.07~0.10 중량% 및 마그네슘(Mg) 0.008~0.018 중량% 만큼 배치하는 단계; 상기 제조된 주철 원탕을, 상기 구리(Cu) 1.2~1.4 중량%, 주석(Sn) 0.07~0.10 중량% 및 마그네슘(Mg) 0.008~0.018 중량% 만큼 배치된 상기 래들로 출탕하여 주철 용융액을 제조하는 단계; 상기 래들에 담겨진 주철 용융액에 포함된 마그네슘 함량을 파악하여 추가될 마그네슘 양을 결정하는 단계; 상기에서 결정된 추가될 양만큼의 마그네슘을 상기 래들에 담겨진 주철 용융액에 첨가하는 마그네슘 첨가 단계; 및 상기 마그네슘이 첨가된 주철 용융액을 금형에 주입하는 단계;를 포함하는 주철의 제조방법을 제공한다.The present invention also relates to 3.65 to 3.75 wt% of carbon (C), 2.0 to 2.25 wt% of silicon (Si), 0.3 to 0.6 wt% of manganese (Mn), 0.04 wt% or less of phosphorus (P), and sulfur (S). ) Melting the cast iron material containing 0.02% by weight or less and the remaining amount of iron (Fe) in the furnace to produce a cast iron wontang; 1.2 to 1.4 wt% of copper (Cu), 0.07 to 0.10 wt% of tin (Sn), and 0.008 to 0.018 wt% of magnesium (Mg) are placed in a ladle, which is a container for tapping the molten cast iron molten metal in the furnace. Making; The prepared cast iron wontang is melted with the ladle disposed by 1.2 to 1.4 wt% of the copper (Cu), 0.07 to 0.10 wt% of tin (Sn), and 0.008 to 0.018 wt% of magnesium (Mg) to prepare a cast iron melt. step; Determining the amount of magnesium to be added by grasping the magnesium content contained in the cast iron melt contained in the ladle; Adding magnesium to the cast iron melt contained in the ladle in an amount of magnesium to be added determined above; And injecting the molten cast iron added with magnesium into a mold.
본 발명에서는 용광로에서 용융된 주철 원탕을 출탕하기 위한 용기인 래들에 마그네슘(Mg) 일정량과, 구리 (Cu) 및 주석(Sn)을 적정량 투입한 후, 주철 원탕을 래들에 출탕하여 안정적인 CGI가 되도록 흑연을 정출시켜, 안정적인 기계적 특성을 갖는 CGI 주철을 얻는다.In the present invention, after a predetermined amount of magnesium (Mg) and a suitable amount of copper (Cu) and tin (Sn) is added to a ladle, which is a container for tapping the molten cast iron molten metal in a furnace, the cast iron molten metal is poured into the ladle to become stable CGI. The graphite is crystallized to obtain CGI cast iron having stable mechanical properties.
본 발명의 일례에 따르면, 상기 주철 원탕에서 탄소 당량(CE: Carbon Equivalent)은 4.35~4.5 정도가 되도록 조정한다.According to an example of the present invention, the carbon equivalent (CE: Carbon Equivalent) in the cast iron wontang is adjusted to be about 4.35 ~ 4.5.
또한, 본 발명의 일례에 따르면, 상기 원탕의 출탕온도는 1520±10℃가 되도록 조정한다.In addition, according to an example of the present invention, the tapping temperature of the raw water is adjusted to 1520 ± 10 ℃.
본 발명의 일례에 따르면, 상기 마그네슘 첨가단계에서는 와이어(wire) 형태의 마그네슘 접종제를 이용하여 마그네슘을 접종할 수 있다.According to an example of the present invention, the magnesium addition step may be inoculated magnesium using a magnesium inoculant in the form of a wire (wire).
본 발명에 따른 주철의 경우, 주철 용융액에 포함된 마그네슘의 함량을 통하여 주철에 포함된 흑연의 구상화율의 예측이 가능하고, 상기 구상화율에 따른 강도의 범위를 추정할 수 있다.In the case of the cast iron according to the present invention, it is possible to predict the spheroidization rate of the graphite contained in the cast iron through the content of magnesium contained in the molten cast iron, it is possible to estimate the range of the strength according to the spheroidization rate.
본 발명에서는 마그네슘의 함량은 필요로 하는 강도에 따라 달라질 수 있는데, 고출력 디젤엔진의 실린더 블록에 적용하기 위해서는 그 함량이 0.008~0.018 중량%가 되도록 한다.In the present invention, the content of magnesium may vary depending on the strength required, so that the content of magnesium may be 0.008 to 0.018% by weight in order to be applied to a cylinder block of a high power diesel engine.
본 발명에 따르면 마그네슘(Mg)의 양을 정밀하게 제어하고, 구리(Cu)와 주석(Sn)의 양을 제어하여, 500 내지 600 MPa의 범위의 인장강도, 350 내지 450MPa 범위의 항복강도 및 255 내지 280의 범위의 브리넬 경도를 가진 주철을 제공할 수 있다. According to the present invention, the amount of magnesium (Mg) is precisely controlled, and the amount of copper (Cu) and tin (Sn) is controlled so that tensile strength in the range of 500 to 600 MPa, yield strength in the range of 350 to 450 MPa, and 255 Cast iron having Brinell hardness in the range of from 280 to 280 may be provided.
본 발명에 따른 주철은 안정적인 인장강도와 항복강도를 가지며 적절한 경도를 가져서, 고출력 고마력 디젤엔진에 적용 가능한 실린더 블록 제조에 적용될 수 있다.Cast iron according to the present invention has a stable tensile strength and yield strength and has an appropriate hardness, it can be applied to the manufacture of cylinder block applicable to high power high horsepower diesel engine.
본 발명에 따르면, 또한 마그네슘(Mg)의 양을 세밀하게 제어하여 고마력의 디젤엔진용 실린더 블록용으로 사용할 수 있을 정도로 높은 강도를 가지고 균질한 조직을 가지는 CGI 주철을 제조할 수 있다. 또한, 합금원소인 구리(Cu)와 주석(Sn)의 양의 제어에 의하여 경도 및 인장강도를 다양하게 가질 수 있는 CGI 주철을 제조할 수 있다.According to the present invention, it is also possible to produce a CGI cast iron having a homogeneous structure with a high strength enough to be used for cylinder blocks for high horsepower diesel engines by finely controlling the amount of magnesium (Mg). In addition, by controlling the amount of copper (Cu) and tin (Sn) of the alloying elements, it is possible to produce a CGI cast iron that can have a variety of hardness and tensile strength.
도 1은 마그네슘(Mg) 함량과 흑연의 구상화율의 관계를 설명하는 그래프이다.1 is a graph illustrating the relationship between magnesium (Mg) content and the spheroidization rate of graphite.
도 2는 흑연의 구상화율과 인장강도(Tensile Strength) 및 항봉강도(Yield Strength)의 관계를 설명하는 그래프이다.FIG. 2 is a graph illustrating the relationship between the spheroidization rate of graphite, tensile strength, and yield strength. FIG.
도 3은 마그네슘(Mg) 함량과 인장강도의 관계 및 주철의 대표조직의 모습을 보여주는 도표이다. 참고로 1MPa는 1N/mm2에 해당된다.Figure 3 is a diagram showing the relationship between magnesium (Mg) content and tensile strength and the appearance of the representative structure of cast iron. For reference, 1 MPa corresponds to 1 N / mm 2 .
도 4는 본 발명에 따른 주철의 제조공정의 일례를 간략히 도시한 것이다.Figure 4 briefly shows an example of the manufacturing process of cast iron according to the present invention.
이하 구체적인 예시를 통하여 본 발명을 보다 상세히 설명한다.Hereinafter, the present invention will be described in more detail with reference to specific examples.
본 발명에 따른 주철은 전체 중량에 대하여 탄소(C) 3.65~3.75 중량%, 규소(Si) 2.0~2.25 중량%, 망간(Mn) 0.3~0.6 중량%, 구리(Cu) 1.2~1.4 중량%, 주석(Sn) 0.07~0.10 중량% 및 마그네슘(Mg) 0.008~0.018 중량%를 포함하고; 인(P)은 0.04 중량% 이하 및 황(S)은 0.02 중량% 이하를 포함하며; 잔량의 철(Fe)을 포함한다. 본 발명의 주철은 철(Fe)을 기본재질로 한다,Cast iron according to the present invention is 3.65 to 3.75% by weight of carbon (C), 2.0 to 2.25% by weight of silicon (Si), 0.3 to 0.6% by weight of manganese (Mn), 1.2 to 1.4% by weight of copper (Cu), 0.07-0.10 weight percent tin (Sn) and 0.008-0.18 weight percent magnesium (Mg); Phosphorus (P) comprises up to 0.04% by weight and sulfur (S) comprises up to 0.02% by weight; It contains the balance of iron (Fe). Cast iron of the present invention is based on iron (Fe),
다음으로, 본 발명에서 상기 주철의 각 구성성분 및 함량에 대하여 설명한다.Next, the components and the content of the cast iron in the present invention will be described.
1) 탄소(C) 3.65~3.75중량%1) Carbon (C) 3.65 ~ 3.75wt%
탄소는 강화흑연(compacted graphite) 정출을 위해 첨가되는데, 본 발명에 따른 주철에서는 탄소의 함량이 3.65 중량% 미만이면 박육부(thin-walled part)에서 칠(chill)화 거동이 관찰되고, 3.75 중량%를 초과하면 흑연 구상화 수축 및 유동불량이 발생한다. 따라서, 다양한 두께를 가지는 고강도 실린더 블록에서 이러한 불량을 예방하기 위하여 본 발명에서는 탄소의 함량을 3.65~3.75 중량%로 한정한다.Carbon is added for crystallization of compacted graphite. In the cast iron according to the present invention, when the carbon content is less than 3.65 wt%, the chilling behavior is observed in the thin-walled part, and 3.75 wt% Exceeding% causes graphite spheroidization shrinkage and poor flow. Therefore, in order to prevent such a defect in a high-strength cylinder block having a variety of thickness in the present invention, the content of carbon is limited to 3.65 ~ 3.75% by weight.
2) 규소(Si) 2.0~2.25중량%2) Silicon (Si) 2.0 ~ 2.25 wt%
규소는 탄소와 최적 비율로 첨가될 경우 강화흑연(compacted graphite) 정출량을 극대화하고 주철의 강도를 증가시킨다. 본 발명에 따른 주철에서는 규소의 함량이 2.0 중량% 미만이면 강화흑연 정출량이 낮아지는 문제가 발생하고, 2.25 중량%를 초과하면 연성이 낮아지는 문제가 발생하므로, 그 함량을 2.0~2.25 중량%로 설정한다.Silicon, when added in the optimum ratio with carbon, maximizes the amount of compacted graphite and increases the strength of cast iron. In the cast iron according to the present invention, if the silicon content is less than 2.0% by weight, the problem of lowering the amount of reinforced graphite crystals occurs, and if the content exceeds 2.25% by weight, the ductility is lowered, so that the content is 2.0 to 2.25% by weight. Set it.
3) 망간(Mn) 0.3~0.6중량%3) Manganese (Mn) 0.3 ~ 0.6% by weight
망간은 흑연의 미세화와 펄라이트 안정화를 위하여 첨가되는데, 본 발명에 따른 주철에서는 망간의 함량이 0.3 중량% 미만이면 경도가 저하되고, 0.6 중량%를 초과하면 취성이 증가하게 되므로, 그 함량을 0.3~0.6 중량%로 설정한다.Manganese is added for the refinement of graphite and stabilization of pearlite. In the cast iron according to the present invention, when the content of manganese is less than 0.3% by weight, the hardness decreases, and when it exceeds 0.6% by weight, brittleness increases, so that the content of 0.3 ~ Set to 0.6% by weight.
4) 구리(Cu) 1.2~1.4중량%4) Copper (Cu) 1.2 ~ 1.4 wt%
구리는 강화흑연화를 위한 원소로서, 펄라이트 생성을 촉진하고 미세화시키는 작용을 하기 때문에 강도확보를 위해 필요한 원소이다. 본 발명에 따른 주철에서는 구리의 함량이 1.2 중량% 미만일 경우 강도의 부족을 초래하지만, 그 함량이 1.4 중량%를 초과하더라도 그 초과분에 해당하는 첨가 효과는 없다. 따라서 본 발명에서는 구리의 함량을 1.2~1.4중량%로 설정한다.Copper is an element for strengthening graphite, and is an element necessary for securing strength because it serves to promote and refine pearlite production. In the cast iron according to the present invention, if the copper content is less than 1.2% by weight, the lack of strength is caused, but even if the content exceeds 1.4% by weight, there is no addition effect corresponding to the excess. Therefore, in the present invention, the content of copper is set to 1.2 to 1.4% by weight.
5) 주석(Sn) 0.07~0.10중량%5) Tin (Sn) 0.07 ~ 0.10 wt%
주석은 매우 강력한 펄라이트 생성 촉진 원소로서, 구리와 마찬가지로 강도향상을 목적으로 첨가된다. 본 발명에 따른 주철에서는 주석의 함량이 0.07 중량% 미만일 경우 강도의 저하가 초래되고, 0.10 중량%를 초과하여 첨가될 경우에는 취성을 급격하게 증가시키게 되므로, 그 함량을 0.07~0.10 중량%로 설정한다.Tin is a very powerful pearlite production promoting element and, like copper, is added for the purpose of improving strength. In the cast iron according to the present invention, when the content of tin is less than 0.07% by weight, a decrease in strength is caused, and when it is added in excess of 0.10% by weight, brittleness is rapidly increased, so the content is set to 0.07 to 0.10% by weight. do.
6) 마그네슘(Mg) 0.008~0.018중량%6) Magnesium (Mg) 0.008 ~ 0.018 wt%
마그네슘은 흑연의 구상화(nodularity) 기능을 하면서 동시에 강화흑연(compacted graphite)의 핵 생성 및 성장 촉진 역할을 한다. 본 발명에 따른 주철에서는 마그네슘의 함량이 0.008 중량% 미만이 되면 흑연이 편상화되고, 0.018 중량%를 초과하게 되면 흑연의 구상화율이 증가되어 수축불량을 야기하므로, 그 함량을 0.008~0.018 중량% 범위로 한정한다. Magnesium plays a role in the nodularity of graphite and at the same time promotes the nucleation and growth of compacted graphite. In the cast iron according to the present invention, when the magnesium content is less than 0.008% by weight, the graphite is flattened, and when the content of magnesium is more than 0.018% by weight, the spheroidization rate of the graphite is increased to cause shrinkage, so that the content is 0.008 to 0.018% by weight. It is limited to a range.
7) 인(P) 0.04중량% 이하7) Phosphorus (P) 0.04 wt% or less
인은 공기 중에서의 주철 제조공정에서 자연적으로 첨가되는 불순물의 일종이기도 하다. 이러한 인은 펄라이트를 안정화하는 역할도 하지만, 그 함량이 0.04 중량%를 초과하게 되면 취성을 급격히 증가시키고 이는 편석(segregation)으로 인한 수축 결함과 연관이 있다. 따라서 본 발명에 따른 주철에서는 인의 함량이 0.04중량% 이하가 되도록 관리하는 것이 좋다. Phosphorus is also a kind of impurities that are naturally added in the manufacturing process of cast iron in the air. This phosphorus also serves to stabilize the pearlite, but when the content exceeds 0.04% by weight, brittleness increases rapidly, which is associated with shrinkage defects due to segregation. Therefore, in the cast iron according to the present invention, it is preferable to manage the phosphorus content to be 0.04% by weight or less.
주철 원료성분에서 인의 함량이 0으로 되도록 하는 것은 현실적으로 어려움이 있으며, 설령 주철 원료성분에서 인의 함량이 0이 되도록 하더라도 주철의 제조공정에서 인이 함유되게 될 것이다. 따라서 본 발명에서는 인의 함량이 0.04중량%을 넘지 않도록 하는 것이 중요하다.It is practically difficult to make the phosphorus content to be zero in the cast iron raw material components, even if the phosphorus content is 0 in the cast iron raw material components will be contained in the manufacturing process of cast iron. Therefore, in the present invention, it is important that the content of phosphorus does not exceed 0.04% by weight.
8) 황(S) 0.02중량% 이하8) Sulfur (S) 0.02 wt% or less
황은 강화흑연(compacted graphite)의 생성처 역할을 하지만, 그 함량이 0.02 중량%를 초과할 경우에는 강화흑연 생성을 위하여 더욱 많은 마그네슘의 추가가 요구된다. 즉, 마그네슘의 함량이 한정된 상태에서 황의 함량이 일정범위 이상으로 많아지면 강화흑연(compacted graphite)이 편상화되는 문제가 발생하게 된다. 따라서, 본 발명에 따른 주철에서는 황의 함량이 0.02 중량% 이하로 관리되어야 한다.Sulfur acts as a source of compacted graphite, but when the content exceeds 0.02% by weight, the addition of more magnesium is required for the production of reinforced graphite. That is, if the content of sulfur in the magnesium content is limited to more than a certain range, the problem that the graphite is compacted (compacted graphite) occurs. Therefore, in the cast iron according to the present invention, the content of sulfur should be controlled to 0.02% by weight or less.
주철 원료성분에서 황의 함량 역시 0으로 되도록 하는 것은 현실적으로 어려움이 있으며, 설령 주철 원료성분에서 황의 함량이 0이 되도록 하더라도 주철의 제조공정에서 황이 함유되게 될 것이다. 따라서 본 발명에서는 황의 함량이 0.02중량%을 넘지 않도록 하는 것이 중요하다.It is practically difficult to make the sulfur content in the cast iron raw material also equal to zero, and even if the sulfur content in the cast iron raw material is zero, sulfur will be contained in the manufacturing process of the cast iron. Therefore, in the present invention, it is important that the content of sulfur does not exceed 0.02% by weight.
9) 철(Fe)9) Iron (Fe)
철은 본 발명에 따른 주철의 주재이다. 상기 성분 이외의 잔량의 성분은 철이다.Iron is the main body of cast iron according to the invention. The remaining component other than the above components is iron.
본 발명의 일례에 따르면 탄소당량(carbon equivalent)은 4.35~4.5가 되도록 한다. 본 발명에 따른 주철에서는 탄소당량이 4.35 미만인 경우에는 박육부(thin-walled part)의 칠(chill)화 경향이 발생하고, 4.5를 초과하는 경우에는 초정흑연(primary graphite)의 과도한 생성에 의해 수축 및 유동불량이 발생하므로, 그 범위를 4.35~4.5로 한정한다. 이 때, 탄소당량(CE)은 탄소 + (규소+인) X 1/3로 정의되며, 그 값은 제품의 물성과 품질의 제어를 위해 조절될 수 있다.According to an example of the present invention, the carbon equivalent is set to 4.35 to 4.5. In the cast iron according to the present invention, when the carbon equivalent is less than 4.35, a tendency of the thinning of the thin-walled part occurs, and when it exceeds 4.5, shrinkage is caused by excessive generation of primary graphite. And since the flow failure occurs, the range is limited to 4.35 ~ 4.5. At this time, the carbon equivalent (CE) is defined as carbon + (silicon +)
본 발명의 일례에 따르면, 상기 주철의 인장강도(Tensile Strength)는 500 ~ 600MPa이고, 항복강도(Yield Strength)는 350 ~ 450MPa이다.According to one embodiment of the present invention, the tensile strength of the cast iron (Tensile Strength) is 500 ~ 600MPa, yield strength (Yield Strength) is 350 ~ 450MPa.
본 발명의 일례에 따르면 상기 주철에 있어서, 상기 탄소에 의해 형성되는 흑연의 구상화(Nodularity)율이 5~20%가 되도록 한다.According to an example of the present invention, in the cast iron, the nodularity rate of the graphite formed by the carbon is 5 to 20%.
이러한 본 발명에 따른 주철의 제조과정을 도 4를 참조하여 설명한다.The manufacturing process of the cast iron according to the present invention will be described with reference to FIG.
본 발명에 따른 주철의 제조방법에 따르면 먼저, 전체 중량에 대하여 탄소(C) 3.65~3.75 중량%, 규소(Si) 2.0~2.25 중량%, 망간(Mn) 0.3~0.6 중량%, 인(P)은 0 초과 0.04 중량% 이하, 황(S)은 0 초과 0.02 중량% 이하 및 잔량의 철(Fe)을 포함하는 주철 재료를 용광로(100)에서 용융하여 주철 용융액(110) 원탕을 제조한다.According to the manufacturing method of cast iron according to the present invention, first, the carbon (C) 3.65 ~ 3.75% by weight, silicon (Si) 2.0 ~ 2.25% by weight, manganese (Mn) 0.3 ~ 0.6% by weight, phosphorus (P) The cast iron material containing more than 0 and less than 0.04% by weight, sulfur (S) is more than 0 and less than 0.02% by weight and the remaining amount of iron (Fe) in the
상기 용광로에서 용융된 주철 용융액 원탕을 출탕하기 위한 용기인 래들(200; ladle)에, 나머지 성분(210)인 구리(Cu) 1.2~1.4 중량%, 주석(Sn) 0.07~0.10 중량% 및 마그네슘(Mg) 0.008~0.018 중량% 만큼 배치하여 래들(200)을 준비한다.1.2 to 1.4 wt% of copper (Cu), 0.07 to 0.10 wt% of tin (Sn), and magnesium (ladle), which is a container for tapping the molten cast iron molten metal melted in the furnace, Mg) to prepare a
상기 제조된 주철 용융액 원탕을, 상기 구리(Cu) 1.2~1.4 중량%, 주석(Sn) 0.07~0.10 중량% 및 마그네슘(Mg) 0.008~0.018 중량% 만큼 배치된 상기 래들(200)로 출탕하여 주철 용융액(110)을 제조한다.The produced cast iron melt bath was melted with the
본 발명의 일례에 따르면, 상기 출탕온도는 1520±10℃가 되도록 조정할 수 있다. According to an example of the present invention, the tapping temperature may be adjusted to be 1520 ± 10 ° C.
한편, 본 발명의 일례에 따르면, 상기 주철 원탕에서 탄소 당량(CE: Carbon Equivalent)은 4.35~4.5가 되도록 조절할 수 있다.On the other hand, according to an example of the present invention, the carbon equivalent (CE: Carbon Equivalent) in the cast iron wontang can be adjusted to be 4.35 ~ 4.5.
상기 래들(200)에 담겨진 용융된 주철에 포함된 마그네슘 함량을 파악하여 추가될 마그네슘 양을 결정한다. The amount of magnesium to be added is determined by grasping the magnesium content contained in the molten cast iron contained in the
여기서, 당초 마그네슘이 포함되어 있던 래들로 주철 원탕이 옮겨졌기 때문에 래들에 담겨진 용융된 주철에는 소정 함량의 마그네슘이 포함되어 있다. 그럼에도 불구하고, 레들 이송중의 마그네슘 손실을 고려하고 마그네슘의 함량을 보다 정밀하게 제어하기 위하여, 상기 래들에 담겨진 용융 주철에 포함된 마그네슘 함량을 다시 한번 파악하여, 마그네슘의 추가가 필요하다고 판단되면 다시 마그네슘을 추가한다.Here, since the cast iron wontang was transferred to the ladle which originally contained magnesium, the molten cast iron contained in the ladle contains a predetermined amount of magnesium. Nevertheless, in order to take into account the loss of magnesium during ladle transfer and to control the magnesium content more precisely, once again the magnesium content contained in the molten cast iron contained in the ladle is again determined, and when it is determined that addition of magnesium is necessary, Add magnesium.
본 발명의 일례에 따르면 상기 마그네슘 함량을 파악하기 위하여 열분석기(300)를 사용할 수 있다.According to an example of the present invention, the
상기에서 결정된 추가될 양만큼의 마그네슘을 상기 래들에 담겨진 주철 용융액에 첨가한다. 본 발명의 일례에 따르면 와이어 형태의 마그네슘(500)을 이용하여 마그네슘을 첨가할 수 있다. The amount of magnesium to be added determined above is added to the cast iron melt contained in the ladle. According to an example of the present invention, magnesium may be added using
이때 마그네슘과 더불어, 주철 제조과정에서 일반적으로 사용되는 다른 접종제를 추가할 수 있다. 예를 들어 실리콘계 접종제를 추가로 첨가할 수 있다. 상기 실리콘계 접종제는 상업적으로 시판되는 것을 구입하여 사용할 수 있다. 접종제의 종류와 함량은 필요에 따라 당업자가 용이하게 선정 및 결정할 수 있다. 상기 다른 접종제들 역시 와이어 형태(500)가 가능하다.In addition to magnesium, other inoculants commonly used in the manufacture of cast iron may be added. For example, silicone based inoculants may be further added. The silicone-based inoculant may be purchased commercially available. The type and content of the inoculant can be easily selected and determined by those skilled in the art as needed. The other inoculants may also be
이어, 상기 마그네슘이 첨가된 용융액을 금형(400)에 주입하여 주철을 완성한다.Subsequently, the molten solution to which magnesium is added is injected into the
<실시예 1-10 및 비교예 1-10><Example 1-10 and Comparative Example 1-10>
하기 표 1의 조성에 따라 실시예 1-10 및 비교예 1-10에 의한 주철을 제조하였다.To cast iron according to Example 1-10 and Comparative Example 1-10 according to the composition of Table 1 below.
표 1
먼저 하기 표 1의 조성에 따라, 탄소(C), 규소(Si), 망간(Mn), 인(P)이 함유된 원탕을 준비하였다. 황(S)은 주철의 제조원료 및 제조과정에서 필연적으로 포함되는 원소로서 별도로 첨가하지 않고 다만, 그 함량이 0.02 중량% 이하가 되도록 하였다. First, according to the composition of Table 1, a raw water containing carbon (C), silicon (Si), manganese (Mn), phosphorus (P) was prepared. Sulfur (S) is an element that is inevitably included in the manufacturing raw material and manufacturing process of cast iron, but not added separately, but the content is less than 0.02% by weight.
출탕 전에 CE meter를 이용하여 탄소당량(CE)을 측정하여 탄소의 함량을 조절하고, TL(액상선 온도)을 기준으로 1,146±1℃로 맞추어 원탕을 준비하였다.Before tapping, a carbon equivalent (CE) was measured using a CE meter to adjust the content of carbon, and the raw water was prepared by adjusting it to 1,146 ± 1 ° C based on TL (liquid line temperature).
마그네슘(Mg), 구리(Cu) 및 주석(Sn) 첨가하여 래들을 준비하고, 출탕 온도를 균일하게 약 1,520℃ 내외로 일정하게 유지되도록 하면서 상기 원탕을 래들로 출탕하였다.Ladle was prepared by adding magnesium (Mg), copper (Cu) and tin (Sn), and the raw water was tapped into the ladle while maintaining the tapping temperature uniformly around about 1,520 ° C.
상기 출탕된 원탕을 열분석하여 최종적으로 포함될 마그네슘의 함량을 고려하여 추가될 마그네슘의 양을 결정하고 와이어(wire) 형태의 마그네슘을 합금성분을 조절한 후 1,410±10℃에서 몰드에 주입하였다.The amount of magnesium to be added was determined by thermal analysis of the tapping hot water in consideration of the amount of magnesium to be finally included, and magnesium in the form of a wire was adjusted in the mold at 1,410 ± 10 ° C.
상기 표 1의 조성에 따라 제조된 주철의 탄소당량(C.E.), 인장강도(TS), 항복강도(YS), 경도 (Hardness) 및 구상화율(nodularity)를 측정하여 표 2에 도시하였다. 여기서 경도는 브리넬 경도로서 HBW 브리넬 경도값이다.The carbon equivalent (C.E.), tensile strength (TS), yield strength (YS), hardness (Hardness) and nodularity of the cast iron prepared according to the composition of Table 1 were measured and shown in Table 2. Hardness here is Brinell hardness, and HBW Brinell hardness value.
표 2
상기에서 보는 바와 같이 본 발명의 실시예에 따른 주철은 인장강도(Tensile Strength)는 500 내지 600 MPa(N/mm2)의 범위이고, 항복강도(Yield Strength)가 350 내지 450MPa(N/mm2)의 범위이고, HBW 브리넬 경도값이 255 내지 280의 범위임을 알 수 있다.As seen above, cast iron according to an embodiment of the present invention has a tensile strength in the range of 500 to 600 MPa (N / mm 2 ), and yield strength of 350 to 450 MPa (N / mm 2). It can be seen that the HBW Brinell hardness value is in the range of 255 to 280.
이와 같이 본 발명에 따른 주철은 안정적인 인장강도와 항복강도를 가지며 적절한 경도를 가져서, 고출력 고마력 디젤엔진에 적용 가능한 실린더 블록 제조에 용이하게 적용될 수 있다.As described above, the cast iron according to the present invention has stable tensile strength and yield strength and has an appropriate hardness, and thus can be easily applied to the manufacture of a cylinder block applicable to a high power high horsepower diesel engine.
참고를 위하여, 주철의 구상화율과 마그네슘 함량의 관계를 관찰한 결과를 도 1에 도시하였다. 도 1에 도시된 바와 같이 본 발명에 따른 CGI 주철의 경우 구상화율이 5~20% 범위로 나타남을 알 수 있었다.For reference, the results of observing the relationship between the spheroidization rate and magnesium content of the cast iron is shown in FIG. As shown in FIG. 1, in the case of the CGI cast iron according to the present invention, the sphericity ratio was found to be in the range of 5 to 20%.
상기에서 제조된 CGI 주철의 구상화율에 따른 인장강도(Tensile Strength) 및 항복강도(Yield Strength)의 관계는 도 2 및 도 3을 참고할 수 있다. 도 2 및 도 3에 도시된 바와 같이, 인장강도와 항복강도는 각각 500~600MPa와 350~450Mpa 범위에 있는 주철이 양호한 품질을 가질 수 있도록 할 수 있다.The relationship between the tensile strength and yield strength according to the spheroidization rate of the CGI cast iron prepared above may be referred to FIGS. 2 and 3. As shown in Figures 2 and 3, the tensile strength and the yield strength can be cast iron in the range of 500 ~ 600MPa and 350 ~ 450Mpa, respectively, to have a good quality.
Claims (9)
Priority Applications (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201080058709.7A CN102666896B (en) | 2009-12-22 | 2010-12-08 | CGI cast iron suitable for cylinder block of high output diesel engine and manufacturing method thereof |
| US13/518,516 US20120301346A1 (en) | 2009-12-22 | 2010-12-08 | Cgi cast iron and production method for the same |
| EP10839697.9A EP2518174B1 (en) | 2009-12-22 | 2010-12-08 | Cgi cast iron and a production method for the same |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| KR1020090128817A KR101605905B1 (en) | 2009-12-22 | 2009-12-22 | Cgi cast iron and preparation method thereof |
| KR10-2009-0128817 | 2009-12-22 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| WO2011078500A2 true WO2011078500A2 (en) | 2011-06-30 |
| WO2011078500A3 WO2011078500A3 (en) | 2011-11-10 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/KR2010/008730 Ceased WO2011078500A2 (en) | 2009-12-22 | 2010-12-08 | Cgi cast iron and a production method for the same |
Country Status (5)
| Country | Link |
|---|---|
| US (1) | US20120301346A1 (en) |
| EP (1) | EP2518174B1 (en) |
| KR (1) | KR101605905B1 (en) |
| CN (2) | CN102666896B (en) |
| WO (1) | WO2011078500A2 (en) |
Families Citing this family (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2013082221A1 (en) * | 2011-11-30 | 2013-06-06 | Federal-Mogul Corporation | High modulus wear resistant gray cast iron for piston ring applications |
| CN103195689A (en) * | 2013-04-24 | 2013-07-10 | 东莞市金瑞五金制品有限公司 | Compressor |
| KR102279874B1 (en) * | 2014-12-24 | 2021-07-20 | 두산인프라코어 주식회사 | Nodular graphite cast iron and preparation method thereof, and component for hydraulic device prepared thereby |
| KR102388131B1 (en) * | 2015-02-04 | 2022-04-19 | 현대두산인프라코어(주) | Compacted graphite cast iron and engine component comprising the same |
| WO2018079887A1 (en) * | 2016-10-28 | 2018-05-03 | 한국생산기술연구원 | Flake graphite cast iron and casting and production method thereof |
| CN112322962B (en) * | 2020-11-06 | 2022-04-12 | 中原内配集团股份有限公司 | Vermicular graphite cast iron and preparation method thereof |
| CN114836680A (en) * | 2021-02-01 | 2022-08-02 | 上海海立电器有限公司 | Casting material, compressor cylinder and casting method thereof, and rotor type compressor |
Family Cites Families (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2690392A (en) * | 1947-03-22 | 1954-09-28 | Int Nickel Co | Process for producing improved cast iron |
| US2943932A (en) * | 1957-06-10 | 1960-07-05 | Gen Motors Corp | Boron-containing ferrous metal having as-cast compacted graphite |
| US4164148A (en) * | 1978-05-01 | 1979-08-14 | Laforet Henry A | Method for determining sulfur content of cast iron |
| JP2624886B2 (en) * | 1990-09-19 | 1997-06-25 | 株式会社日立製作所 | Elevator equipment |
| SE502227C2 (en) * | 1993-12-30 | 1995-09-18 | Sintercast Ab | Process for the continuous provision of pretreated molten iron for casting compact graphite iron articles |
| JP2894300B2 (en) * | 1996-11-15 | 1999-05-24 | 株式会社日立製作所 | Compact vermicular graphite cast iron |
| US20030024608A1 (en) * | 1997-10-14 | 2003-02-06 | Camcast Industries Pty., Ltd. | Iron alloy containing molybdenum |
| SE520028C2 (en) * | 1998-07-03 | 2003-05-13 | Sintercast Ab | Process for the preparation of compact graphite iron alloy, this article, and the use of compact graphite alloy |
| JP3812925B2 (en) * | 1998-07-24 | 2006-08-23 | 日産ディーゼル工業株式会社 | Compact vermicular graphite cast iron for engine cases |
| SE9904257D0 (en) | 1999-11-23 | 1999-11-23 | Sintercast Ab | New cast iron alloy |
| BR0105987B1 (en) * | 2001-11-27 | 2009-08-11 | high machinable vermicular cast iron. | |
| KR20030087484A (en) * | 2002-05-10 | 2003-11-14 | 현대자동차주식회사 | A composition of compacted graphite iron ferrite |
| KR100836399B1 (en) * | 2006-11-13 | 2008-06-09 | 현대자동차주식회사 | Manufacturing method of gray cast iron CVI cast iron |
| KR20090093291A (en) * | 2008-02-29 | 2009-09-02 | 현대자동차주식회사 | CGI Cast Iron |
-
2009
- 2009-12-22 KR KR1020090128817A patent/KR101605905B1/en active Active
-
2010
- 2010-12-08 WO PCT/KR2010/008730 patent/WO2011078500A2/en not_active Ceased
- 2010-12-08 CN CN201080058709.7A patent/CN102666896B/en active Active
- 2010-12-08 EP EP10839697.9A patent/EP2518174B1/en active Active
- 2010-12-08 US US13/518,516 patent/US20120301346A1/en not_active Abandoned
- 2010-12-08 CN CN201410188450.8A patent/CN103938067B/en active Active
Non-Patent Citations (2)
| Title |
|---|
| None |
| See also references of EP2518174A4 |
Also Published As
| Publication number | Publication date |
|---|---|
| WO2011078500A3 (en) | 2011-11-10 |
| US20120301346A1 (en) | 2012-11-29 |
| CN102666896A (en) | 2012-09-12 |
| CN103938067A (en) | 2014-07-23 |
| EP2518174A4 (en) | 2014-05-07 |
| KR101605905B1 (en) | 2016-03-23 |
| KR20110072048A (en) | 2011-06-29 |
| EP2518174A2 (en) | 2012-10-31 |
| CN102666896B (en) | 2014-10-29 |
| CN103938067B (en) | 2017-07-28 |
| EP2518174B1 (en) | 2015-07-22 |
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