WO2011071974A3 - Moulage de précision à modèles perdus sans cire - Google Patents
Moulage de précision à modèles perdus sans cire Download PDFInfo
- Publication number
- WO2011071974A3 WO2011071974A3 PCT/US2010/059377 US2010059377W WO2011071974A3 WO 2011071974 A3 WO2011071974 A3 WO 2011071974A3 US 2010059377 W US2010059377 W US 2010059377W WO 2011071974 A3 WO2011071974 A3 WO 2011071974A3
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- cast
- alloy
- section
- sections
- waxless
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C9/00—Moulds or cores; Moulding processes
- B22C9/02—Sand moulds or like moulds for shaped castings
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C9/00—Moulds or cores; Moulding processes
- B22C9/22—Moulds for peculiarly-shaped castings
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C7/00—Patterns; Manufacture thereof so far as not provided for in other classes
- B22C7/06—Core boxes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C9/00—Moulds or cores; Moulding processes
- B22C9/02—Sand moulds or like moulds for shaped castings
- B22C9/04—Use of lost patterns
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C9/00—Moulds or cores; Moulding processes
- B22C9/10—Cores; Manufacture or installation of cores
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C9/00—Moulds or cores; Moulding processes
- B22C9/10—Cores; Manufacture or installation of cores
- B22C9/103—Multipart cores
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C9/00—Moulds or cores; Moulding processes
- B22C9/22—Moulds for peculiarly-shaped castings
- B22C9/24—Moulds for peculiarly-shaped castings for hollow articles
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Molds, Cores, And Manufacturing Methods Thereof (AREA)
Abstract
Des produits en alliage sont obtenus au moyen d'un moulage de précision à modèles perdus sans cire. Un modèle de cuve de moulage en céramique (34) définissant une forme de produit souhaitée est numériquement divisé en sections (10, 40, 42). Chaque section est transformée en un outil maître en alliage mou (14) incluant des inserts de précision (20) afin de pouvoir produire de petits détails. Un moule flexible (24) est coulé à partir de chaque outil maître et une section de la cuve de moulage en céramique est coulée à partir du moule flexible respectif. Les sections de la cuve sont assemblées en alignant des éléments de précision coopérants (58, 60) coulés directement dans chaque section et la partie d'alliage y est coulée. Aucune cire ni aucun outillage de modelage en cire ne sont nécessaires pour produire le produit en alliage coulé. Des éléments de surface usinés (54) peuvent être inclus à la fois sur les surfaces intérieure et extérieure des sections de coquille.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP19172041.6A EP3552732A1 (fr) | 2009-12-08 | 2010-12-08 | Processus de coulée de précision sans cire |
| EP10793385.5A EP2509727B1 (fr) | 2009-12-08 | 2010-12-08 | Procédé de coulée à la cire perdue sans cire |
Applications Claiming Priority (4)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US26771709P | 2009-12-08 | 2009-12-08 | |
| US61/267,717 | 2009-12-08 | ||
| US12/961,621 US20110132562A1 (en) | 2009-12-08 | 2010-12-07 | Waxless precision casting process |
| US12/961,621 | 2010-12-07 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| WO2011071974A2 WO2011071974A2 (fr) | 2011-06-16 |
| WO2011071974A3 true WO2011071974A3 (fr) | 2011-09-22 |
Family
ID=44080863
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/US2010/059377 Ceased WO2011071974A2 (fr) | 2009-12-08 | 2010-12-08 | Moulage de précision à modèles perdus sans cire |
Country Status (3)
| Country | Link |
|---|---|
| US (2) | US20110132562A1 (fr) |
| EP (2) | EP3552732A1 (fr) |
| WO (1) | WO2011071974A2 (fr) |
Families Citing this family (52)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP2300178B1 (fr) * | 2008-06-12 | 2013-06-19 | Alstom Technology Ltd | Procédé de fabrication par technique de coulée une aube pour une turbine à gaz et noyeau de fonderie pour cette aube |
| WO2011019672A2 (fr) * | 2009-08-09 | 2011-02-17 | Rolls-Royce Corporation | Support pour un article cuit |
| DE102009043555B4 (de) * | 2009-09-30 | 2013-09-12 | Ksb Aktiengesellschaft | Kastenlose Gießform |
| US8449254B2 (en) * | 2010-03-29 | 2013-05-28 | United Technologies Corporation | Branched airfoil core cooling arrangement |
| KR101304149B1 (ko) * | 2010-09-27 | 2013-09-05 | (주)엘지하우시스 | 3차원 패턴 형성용 성형 몰드 및 이를 이용한 가전제품 외장재 제조 방법 |
| EP2592174A1 (fr) | 2011-11-14 | 2013-05-15 | Siemens Aktiengesellschaft | Système de couche doté d'une surface de substrat structurée et son procédé de fabrication |
| US8813824B2 (en) * | 2011-12-06 | 2014-08-26 | Mikro Systems, Inc. | Systems, devices, and/or methods for producing holes |
| US20150202683A1 (en) * | 2012-10-12 | 2015-07-23 | General Electric Company | Method of making surface cooling channels on a component using lithographic molding techniques |
| US20140183782A1 (en) * | 2013-01-03 | 2014-07-03 | General Electric Company | Mold assembly for forming a cast component and method of manufacturing a mold assembly |
| US9120144B2 (en) | 2013-02-06 | 2015-09-01 | Siemens Aktiengesellschaft | Casting core for twisted gas turbine engine airfoil having a twisted rib |
| WO2014130212A1 (fr) * | 2013-02-19 | 2014-08-28 | United Technologies Corporation | Moule de revêtement avec billes fugitives et procédé associé |
| US9835035B2 (en) * | 2013-03-12 | 2017-12-05 | Howmet Corporation | Cast-in cooling features especially for turbine airfoils |
| US9415438B2 (en) * | 2013-04-19 | 2016-08-16 | United Technologies Corporation | Method for forming single crystal parts using additive manufacturing and remelt |
| US9061349B2 (en) | 2013-11-07 | 2015-06-23 | Siemens Aktiengesellschaft | Investment casting method for gas turbine engine vane segment |
| WO2015195110A1 (fr) | 2014-06-18 | 2015-12-23 | Siemens Energy, Inc. | Moulage à la cire perdue d'aube de turbine à l'aide de saillies de formation de trous en forme de film pour le réglage intégré de l'épaisseur de paroi |
| US9387533B1 (en) * | 2014-09-29 | 2016-07-12 | Mikro Systems, Inc. | Systems, devices, and methods involving precision component castings |
| TWI546272B (zh) | 2014-10-23 | 2016-08-21 | 財團法人工業技術研究院 | 陶瓷粉體與其形成方法及雷射燒結成型方法 |
| US10408079B2 (en) | 2015-02-18 | 2019-09-10 | Siemens Aktiengesellschaft | Forming cooling passages in thermal barrier coated, combustion turbine superalloy components |
| GB201503785D0 (en) * | 2015-03-06 | 2015-04-22 | Rolls Royce Plc | Firing process and method |
| US20170246679A1 (en) * | 2016-02-29 | 2017-08-31 | General Electric Company | Casting with graded core components |
| WO2017160304A1 (fr) * | 2016-03-18 | 2017-09-21 | Siemens Aktiengesellschaft | Procédé de fabrication et outillage pour noyaux en céramique |
| US10683762B2 (en) | 2016-07-12 | 2020-06-16 | Rolls-Royce North American Technologies Inc. | Gas engine component with cooling passages in wall |
| US10830052B2 (en) | 2016-09-15 | 2020-11-10 | Honeywell International Inc. | Gas turbine component with cooling aperture having shaped inlet and method of forming the same |
| US20180161859A1 (en) * | 2016-12-13 | 2018-06-14 | General Electric Company | Integrated casting core-shell structure for making cast component with non-linear holes |
| US11813669B2 (en) | 2016-12-13 | 2023-11-14 | General Electric Company | Method for making an integrated core-shell structure |
| US20180161866A1 (en) | 2016-12-13 | 2018-06-14 | General Electric Company | Multi-piece integrated core-shell structure for making cast component |
| US11154956B2 (en) | 2017-02-22 | 2021-10-26 | General Electric Company | Method of repairing turbine component using ultra-thin plate |
| US10702958B2 (en) | 2017-02-22 | 2020-07-07 | General Electric Company | Method of manufacturing turbine airfoil and tip component thereof using ceramic core with witness feature |
| US10610933B2 (en) * | 2017-02-22 | 2020-04-07 | General Electric Company | Method of manufacturing turbine airfoil with open tip casting and tip component thereof |
| US10625342B2 (en) | 2017-02-22 | 2020-04-21 | General Electric Company | Method of repairing turbine component |
| US20180238173A1 (en) * | 2017-02-22 | 2018-08-23 | General Electric Company | Method of manufacturing turbine airfoil and tip component thereof |
| US10596621B1 (en) | 2017-03-29 | 2020-03-24 | United Technologies Corporation | Method of making complex internal passages in turbine airfoils |
| US10556269B1 (en) | 2017-03-29 | 2020-02-11 | United Technologies Corporation | Apparatus for and method of making multi-walled passages in components |
| US10974312B2 (en) | 2017-06-28 | 2021-04-13 | General Electric Company | Additively manufactured casting core-shell mold with integrated filter and ceramic shell |
| US10391549B2 (en) | 2017-06-28 | 2019-08-27 | General Electric Company | Additively manufactured casting core-shell hybrid mold and ceramic shell |
| US11173542B2 (en) | 2017-06-28 | 2021-11-16 | General Electric Company | Additively manufactured casting core-shell mold and ceramic shell with variable thermal properties |
| US10391670B2 (en) | 2017-06-28 | 2019-08-27 | General Electric Company | Additively manufactured integrated casting core structure with ceramic shell |
| US11192172B2 (en) | 2017-06-28 | 2021-12-07 | General Electric Company | Additively manufactured interlocking casting core structure with ceramic shell |
| US10780498B2 (en) | 2018-08-22 | 2020-09-22 | General Electric Company | Porous tools and methods of making the same |
| US10934854B2 (en) * | 2018-09-11 | 2021-03-02 | General Electric Company | CMC component cooling cavities |
| CN110090924B (zh) * | 2019-05-30 | 2024-02-09 | 保定风帆精密机械科技有限公司 | 一种内网纹套管精密铸件的蜡模模具及其制造及铸造方法 |
| FR3096911B1 (fr) * | 2019-06-06 | 2021-05-14 | Safran | Moule de fonderie amélioré pour la formation de noyaux céramiques d’aubes de turbine |
| CN115138807A (zh) * | 2019-12-30 | 2022-10-04 | 泰州鑫宇精工股份有限公司 | 一种陶瓷型铸造工艺 |
| CN114074173A (zh) * | 2020-08-21 | 2022-02-22 | 苏州善鑫国际贸易有限公司 | 壳体模具的铸造模具及其开模与合模方法 |
| CN112743852A (zh) * | 2020-12-18 | 2021-05-04 | 成都佳驰电子科技有限公司 | 一种应用在复合材料封边工艺的硅橡胶软模工装及工艺 |
| FR3132657B1 (fr) * | 2022-02-11 | 2025-03-21 | Safran | Eprouvette test |
| US20230311199A1 (en) * | 2022-04-05 | 2023-10-05 | General Electric Company | Casting mold |
| US11998974B2 (en) * | 2022-08-30 | 2024-06-04 | General Electric Company | Casting core for a cast engine component |
| US12428992B2 (en) | 2022-11-01 | 2025-09-30 | General Electric Company | Gas turbine engine |
| US12392290B2 (en) | 2022-11-01 | 2025-08-19 | General Electric Company | Gas turbine engine |
| US12410753B2 (en) | 2022-11-01 | 2025-09-09 | General Electric Company | Gas turbine engine |
| US12196131B2 (en) | 2022-11-01 | 2025-01-14 | General Electric Company | Gas turbine engine |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1267247A (fr) * | 1966-05-10 | 1972-03-15 | ||
| US3965963A (en) * | 1973-11-16 | 1976-06-29 | United Technologies Corporation | Mold and process for casting high temperature alloys |
| DE19821770C1 (de) * | 1998-05-14 | 1999-04-15 | Siemens Ag | Verfahren und Vorrichtung zur Herstellung eines metallischen Hohlkörpers |
| WO2001012361A2 (fr) * | 1999-06-24 | 2001-02-22 | Howmet Research Corporation | Ame en ceramique et procede de fabrication correspondant |
| US20030235272A1 (en) * | 2002-06-05 | 2003-12-25 | Michael Appleby | Devices, methods, and systems involving castings |
| US20060065383A1 (en) * | 2004-09-24 | 2006-03-30 | Honeywell International Inc. | Rapid prototype casting |
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-
2010
- 2010-12-07 US US12/961,621 patent/US20110132562A1/en not_active Abandoned
- 2010-12-08 EP EP19172041.6A patent/EP3552732A1/fr not_active Withdrawn
- 2010-12-08 EP EP10793385.5A patent/EP2509727B1/fr active Active
- 2010-12-08 WO PCT/US2010/059377 patent/WO2011071974A2/fr not_active Ceased
-
2014
- 2014-05-02 US US14/268,391 patent/US20140241938A1/en not_active Abandoned
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|---|---|---|---|---|
| GB1267247A (fr) * | 1966-05-10 | 1972-03-15 | ||
| US3965963A (en) * | 1973-11-16 | 1976-06-29 | United Technologies Corporation | Mold and process for casting high temperature alloys |
| DE19821770C1 (de) * | 1998-05-14 | 1999-04-15 | Siemens Ag | Verfahren und Vorrichtung zur Herstellung eines metallischen Hohlkörpers |
| WO2001012361A2 (fr) * | 1999-06-24 | 2001-02-22 | Howmet Research Corporation | Ame en ceramique et procede de fabrication correspondant |
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|---|
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| CHEAH C M ET AL: "Rapid prototyping and tooling techniques: a review of applications for rapid investment casting", THE INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY, SPRINGER, BERLIN, DE, vol. 25, no. 3-4, 1 February 2005 (2005-02-01), pages 308 - 320, XP019380139, ISSN: 1433-3015, DOI: DOI:10.1007/S00170-003-1840-6 * |
| CHUA C K ET AL: "Rapid tooling technology. Part 1. A comparative study", THE INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY, SPRINGER, BERLIN, DE, vol. 15, no. 8, 1 July 1999 (1999-07-01), pages 604 - 608, XP019700736, ISSN: 1433-3015 * |
| SARIDIKMEN H ET AL: "Properties of ceramic casting molds produced with two different binders", CERAMICS INTERNATIONAL, ELSEVIER, AMSTERDAM, NL, vol. 31, no. 6, 1 January 2005 (2005-01-01), pages 873 - 878, XP025308734, ISSN: 0272-8842, [retrieved on 20050101], DOI: DOI:10.1016/J.CERAMINT.2004.10.004 * |
Also Published As
| Publication number | Publication date |
|---|---|
| WO2011071974A2 (fr) | 2011-06-16 |
| US20140241938A1 (en) | 2014-08-28 |
| EP3552732A1 (fr) | 2019-10-16 |
| US20110132562A1 (en) | 2011-06-09 |
| EP2509727A2 (fr) | 2012-10-17 |
| EP2509727B1 (fr) | 2019-05-01 |
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