WO2011071040A1 - Papier essuie-tout et produit de papier essuie-tout - Google Patents
Papier essuie-tout et produit de papier essuie-tout Download PDFInfo
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- WO2011071040A1 WO2011071040A1 PCT/JP2010/071902 JP2010071902W WO2011071040A1 WO 2011071040 A1 WO2011071040 A1 WO 2011071040A1 JP 2010071902 W JP2010071902 W JP 2010071902W WO 2011071040 A1 WO2011071040 A1 WO 2011071040A1
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- WO
- WIPO (PCT)
- Prior art keywords
- paper
- crepe
- kitchen paper
- nonwoven fabric
- kitchen
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
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Classifications
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- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47L—DOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
- A47L13/00—Implements for cleaning floors, carpets, furniture, walls, or wall coverings
- A47L13/10—Scrubbing; Scouring; Cleaning; Polishing
- A47L13/16—Cloths; Pads; Sponges
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
- B32B5/06—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer characterised by a fibrous or filamentary layer mechanically connected, e.g. by needling to another layer, e.g. of fibres, of paper
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/22—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
- B32B5/24—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
- B32B5/26—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary
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- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H27/00—Special paper not otherwise provided for, e.g. made by multi-step processes
- D21H27/30—Multi-ply
- D21H27/32—Multi-ply with materials applied between the sheets
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2554/00—Paper of special types, e.g. banknotes
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H27/00—Special paper not otherwise provided for, e.g. made by multi-step processes
- D21H27/02—Patterned paper
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H27/00—Special paper not otherwise provided for, e.g. made by multi-step processes
- D21H27/30—Multi-ply
- D21H27/38—Multi-ply at least one of the sheets having a fibrous composition differing from that of other sheets
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H27/00—Special paper not otherwise provided for, e.g. made by multi-step processes
- D21H27/30—Multi-ply
- D21H27/42—Multi-ply comprising dry-laid paper
Definitions
- the present invention relates to kitchen paper and kitchen paper products that are used for cleaning purposes and for touching ingredients.
- Kitchen paper is used for cleaning the kitchen, cleaning utensils, etc., food packaging, boiled drop lids, drip absorbents such as fresh fish, water drainers, oil sachets, and fried foods. Although it is used for various purposes such as direct contact, liquid absorption, hygienic safety, and hygienic design are essential.
- oil or water is quickly applied so that the fried foods are not damaged by steam or oil from the fried foods.
- a function of absorbing or diverging and preventing the oil once absorbed from returning to the deep-fried food is also required.
- an appropriate number of sheets made of embossed crepe paper are laminated and formed as a liquid absorption mechanism mainly due to a capillary phenomenon due to a gap between sheet fibers in a gap between embosses of each sheet.
- Known are those configured to take in and hold moisture, oil, and the like, and those formed only from a nonwoven fabric sheet, in which moisture, oil, etc. are taken in and held in the gaps between the nonwoven fabric fibers.
- crepe paper is dense between fibers and oriented in the MD direction in the plane direction, and the valley of the crepe extends in the CD direction, so water / oil absorption in the plane direction is faster compared to the nonwoven sheet, Absorption and transmission in the Z-axis direction are slow due to high density.
- the laminate of the above-mentioned crepe paper does not have the thickness of the whole kitchen paper compared to the nonwoven fabric sheet, and the liquid is diffused due to the high orientation of the fibers in a certain direction due to the manufacturing process.
- kitchen paper may be a product in a roll form.
- the user cuts and uses the perforated line appropriately arranged.
- the crepe paper tends to have a higher paper strength when compared with the nonwoven sheet, and the kitchen paper in which the crepe papers are laminated has a higher perforation strength than that using the nonwoven sheet. There is a tendency. For this reason, compared with the thing of the nonwoven fabric sheet, it was difficult for consumers to cut at the time of use. Although it is possible to simply reduce the paper strength of the crepe paper for improving the cutting performance at the perforation line, it becomes a brittle kitchen paper with no strength, and it tends to cause problems in various other applications. .
- crepe paper has fine creases on its surface. This cocoon is necessary because it functions importantly in terms of liquid absorption and wiping properties when used as kitchen paper, but it has a hygienic impression due to this cocoon compared to the non-woven sheet. There is a property that it is difficult to increase whiteness, which acts greatly, and it is difficult to obtain smoothness of the surface.
- the kitchen paper consisting only of the nonwoven fabric sheet is easy to permeate although it has a very high liquid absorption speed due to the coarse fiber density and the large number of voids between the fibers due to the manufacturing method of the nonwoven sheet.
- the liquid retainability is extremely inferior to that of kitchen paper laminated with crepe paper. Due to this property, the crepe in which the fibers are strongly oriented in a certain direction also in terms of diffusibility within the liquid sheet. Inferior to paper.
- kitchen paper consisting only of non-woven sheets has a coarse fiber density and a large number of gaps between the fibers, so that dry dust and dust can easily be taken into the gaps in a dry state.
- it is excellent in comparison, it is not suitable for cleaning use such as spilled cup water or sewage absorption, wiping use, etc., because the above-mentioned moisture retention is poor and the back of the liquid and the return of the liquid are not suitable.
- water wiping applications it was difficult to maintain a suitable wet state as compared with crepe paper in which the fibers are dense and oriented strongly in a certain direction.
- kitchen paper made of only a non-woven sheet cannot be made thin because the fiber dispersion in the thickness direction inevitably increases compared to crepe paper due to the manufacturing method. Furthermore, kitchen paper consisting only of non-woven sheets can be good in terms of whiteness because the non-woven sheets are thick and have high cushioning properties, but embossing (embossing) does not enter firmly. It is difficult to enhance the design to give a hygienic impression by applying the design.
- the impression of the smoothness of the surface is inferior to the crepe paper because it is inferior in friction, but is suitable for wiping off sticky dirt.
- kitchen paper with only a non-woven sheet has the advantage of being easy to cut by the perforation line, but it is necessary to take a long tie part at the perforation line to prevent unintentional cutting.
- the uncut portion of the perforation is fuzzy and looks bad.
- Patent Document 2 a kitchen paper in which a non-embossed nonwoven sheet and an embossed crepe paper are laminated.
- this kitchen paper has functions of a non-woven sheet and crepe paper on each side, and is excellent, but there are many insufficient points because there is no more organic function improvement in terms of each effect,
- the nonwoven fabric sheet may tear when the sheet is wound with a winder after lamination at the time of manufacture, which is difficult in terms of workability.
- the bonded part by the adhesive hindered the absorption and permeation of water / oil, and the function of the base material was not necessarily fully utilized.
- the adhesive agent is absorbed by the nonwoven fabric, and both are insufficiently bonded. The sheet tends to become hard due to the application of the adhesive.
- the present invention makes full use of the advantages of both the nonwoven sheet and the crepe paper, sufficiently compensates for these disadvantages, and also improves the production problems, so that the production stability, the cutting property during use, and the liquid absorption speed are improved. It is to provide kitchen paper that is excellent in liquid retention and appearance. Furthermore, it has the functions of a nonwoven fabric sheet and crepe paper, and they are bonded in such a manner that the bonded portion does not interfere with the absorption and permeation of water and oil, and the effect of both sheets is exerted more effectively due to the organic action. And it is providing the kitchen paper which does not have the hardness of the sheet
- a kitchen paper in which two sheets are laminated A crepe paper containing 90% or more of hydrophilic fibers and a nonwoven sheet made of airlaid containing 40% or more of hydrophilic fibers in a nested form via an adhesive applied to the top of the macro embossing applied to them.
- Laminated and integrated The embossed area ratio of the macro emboss is 5.0 to 40% with respect to the area of one side of the kitchen paper, and at least the macro emboss applied to the crepe paper has an embossed top area of 1 for the unit macro emboss.
- Kitchen paper characterized in that it has a thickness of .75 to 9.0 mm 2 and an emboss depth of 0.9 to 1.5 mm.
- the micro embossing with the unit embossing area of 0.04 to 1.0 mm 2 and the embossing depth of 0.1 to 1.0 mm is 5.0 to 1.0% of the area of one side of the kitchen paper.
- the nonwoven fabric sheet On the filter paper placed on a horizontal base, the nonwoven fabric sheet is further overlapped with the crepe paper on the upper side, and 1000 ⁇ L of salad oil is dropped from the nonwoven fabric sheet side, and after 4 seconds, the filter paper is passed.
- the kitchen paper according to claim 1 or 2 wherein the amount of oil see-through defined by the weight of the salad oil transferred to is 0.25 g or less.
- the crepe paper and the nonwoven fabric sheet each have a two-layer structure, or the front and back layers are crepe paper, and the intermediate layer located between the front and back layers has a three-layer structure. Or the kitchen paper of 6.
- Micro-embossing with a unit embossed area of 0.04 to 1.0 mm 2 and an embossed depth of 0.1 to 1.0 mm is given to crepe paper by 5.0 to 40% of the area of one side of the kitchen paper.
- the kitchen paper has a crepe height difference of 60 to 70 ⁇ m on the crepe paper surface, a crepe apex distance of 35 to 45 ⁇ m, and a whiteness measured from the crepe paper side of 8 sheets is 77 to 98%.
- the kitchen paper has a perforation line for cutting, the cut tie ratio (cut part: tie part) of the perforation line is 5: 1 to 8: 1, and the tie part is 0.75 to 1.25 mm.
- the kitchen paper according to the present invention is used for absorption of excess oil in deep-fried food, and when the deep-fried food is placed on the nonwoven fabric sheet surface, the nonwoven fabric sheet is bulky and has a large inter-fiber gap, so even oil with high viscosity is compared. It can be taken into the fiber easily and is excellent in terms of oil absorption speed.
- the nonwoven fabric sheet produced by the airlaid method (hereinafter sometimes referred to as an airlaid nonwoven fabric sheet) has a number of leading ends of its constituent fibers present on the surface and in the vicinity thereof due to its production method, and its configuration. Since the fibers are dispersed in a three-dimensional random state and there are many interfiber gaps extending in the thickness direction of the sheet, a good absorption rate can be obtained even for oils with higher viscosity than water. Oil is quickly taken up.
- the non-woven sheet by the airlaid method is thicker than the crepe paper and the fiber. Since the density is low, the cushioning and breathability are excellent, and when the fried food is placed, the fried food can be received without damaging the clothes of the fried food.
- the liquid absorbed in the nonwoven fabric sheet and a part of the aerated vapor are held by the crepe paper laminated with the nonwoven fabric sheet, so that oil and steam (water droplets) do not adhere to the fried food again and become sticky.
- the kitchen paper of the present invention when a relatively large macro embossing is imparted to the nonwoven fabric sheet by the airlaid method, even if the fried food is placed because the cushioning property of the nonwoven fabric sheet by the airlaid method is high, the embossing is It ’s hard to collapse. And, due to the presence of unevenness on the surface due to this relatively large macro embossing, the contact area with the deep-fried food itself becomes low, the contact range with the oil from the deep-fried food becomes wide, and there are many voids between the fibers. The speed of the liquid absorption speed is further improved, and oil can be absorbed instantly. In addition, the vapor emitted from the deep-fried food is further improved in divergence due to the number of the embossed recesses and the inter-fiber gaps.
- the deep-fried food is used to absorb excess oil in the deep-fried food, the deep-fried food is diffused in the surface direction due to the high liquid diffusibility of the crepe paper, and then penetrated. Then move to the nonwoven sheet side.
- the liquid absorption amount of the oil component with a low viscosity which flows out out of a predetermined part for a short time, or the liquid of a water mixture to increase.
- the nature of the fried food (food ingredients) and the cooking method such as using a non-woven sheet surface for a fried food that easily peels off clothes such as fries, and a crepe paper surface for a fried food without clothes such as fried food It is also possible to use properly according to the.
- the surface of the crepe paper may be used with an emphasis on the amount of liquid absorption in consideration of the amount of effluent from the foodstuffs for fried foods whose clothes are easily peeled off.
- the nonwoven fabric sheet which contains especially hydrophilic fiber 40% or more when it was the nonwoven fabric sheet which contains especially hydrophilic fiber 40% or more, it discovered that an effect increased in each use of kitchen paper in various points.
- the conventional kitchen paper with only non-woven fabric sheets has insufficient moisture retention compared to oil on the non-woven fabric sheet surface, and was not sufficient for cleaning applications such as moisture absorption retention and wiping.
- the affinity with moisture is improved on the nonwoven fabric sheet surface, and the cleaning use and moisture retention on the nonwoven fabric sheet surface are improved.
- the moisture tends to have a lower viscosity than the oil, and it is difficult to retain even if the moisture penetrates into the gap once due to the penetration phenomenon caused by the presence of the gap between fibers of the nonwoven fabric sheet.
- the oil component has the effect of stopping in the gap due to its high viscosity.
- the water absorbed by the permeation caused by the inter-fiber voids of the non-woven sheet and the affinity between the permeated water and the moisture of the fiber itself is easily retained in the voids.
- the moisture retention due to the hydrophilicity of the fiber is short, it is laminated with the crepe paper in the present invention, so the function of the crepe paper is effective for the gap between the crepe paper and the crepe paper and the nonwoven fabric sheet. Will be retained.
- the scraping performance of solids such as dust is improved, and this also improves the correspondence in cleaning applications.
- this nested format is a tip-to-tip format (also called a point-to-point format) in which the embossed tops of two laminated sheets are bonded to each other.
- the portion where the sheets are separated is small.
- maintenance are made
- the crepe paper itself does not have a cushioning property in the thickness direction, so a firm embossing is given, and the embossing depth of each sheet A gap having a size depending on the paper thickness is formed (see FIG. 18).
- the cushioning property of the air-laid nonwoven sheet causes expansion after embossing of the air-laid nonwoven sheet and the embossed top of the crepe paper
- a solid gap that should be originally formed by the nested type is not formed, and the air gap nonwoven fabric sheet enters into the gap portion, so that the actual gap becomes small (See FIG. 2). This enables a quick liquid transfer from the nonwoven sheet to the crepe paper.
- the tip-to-tip type when the fried food is placed or in a mode where it touches the wiping surface while thickening, such as a wiping operation, the macro embossing is easily crushed, and the liquid absorbed between the gaps flows out again. Although it is easy, in the present invention, such a nested format is not used. Furthermore, in the case of the tip-to-tip format, the gap formed by embossing is easily crushed because the sheets are separated as described above. For this reason, it is necessary to make a lamination
- the kitchen paper of the present invention is particularly non-woven fabric when macro embossing is imparted to both the nonwoven fabric sheet and the crepe paper by the airlaid method (hereinafter, both the nonwoven fabric sheet and the crepe paper may be collectively referred to as each sheet).
- both the nonwoven fabric sheet and the crepe paper may be collectively referred to as each sheet.
- the manufacturing problem of breakage when winding the winder of the sheet is improved. This is because the air-laid nonwoven sheet is compressed when embossing is applied, and the air-laid nonwoven sheet has a slight stretch allowance as it is crushed by the embossing roll. It is effective.
- the embossed top of one sheet enters the embossed bottom of the other sheet, so the tensile strength in the sheet extending direction tends to be weak.
- the weakness of the tensile strength is supplemented by the crepe paper, and the airlaid nonwoven fabric sheet has cushioning properties. This also improves the problem at the time of winding the winder.
- crepe paper is embossed with micro emboss, the crepe paper also becomes easy to stretch, and the problem at the time of winding with a winder is further improved.
- the tensile strength in the sheet extending direction can be designed to be not less than a single layer of non-woven sheet and not more than two layers of crepe paper, thereby expanding the design range of the perforation line.
- airlaid nonwoven sheet has cushioning properties compared to crepe paper, and when both are bonded after embossing by a nested format, the nonwoven sheet is slightly shrunk during embossing, and this is stretched after being bonded to crepe paper, Along with this, the crepe and crease of the crepe paper act in the direction in which the crepe extends, and the crepe paper side appears to have a smooth texture, and the whiteness is improved, resulting in extremely excellent aesthetics.
- micro-embossing is applied to the crepe paper because it becomes supple and does not cancel out the suppleness of the nonwoven fabric sheet.
- the side surface of the crepe paper is wound as the winding outer surface
- the nonwoven fabric sheet side is wound as the winding inner surface.
- the product which exhibits the outstanding aesthetics which becomes the outer surface where the crepe paper surface which is superior to the nonwoven fabric sheet surface in the design by the micro embossing, the smoothness of the surface, etc. is visually recognized. Further, the production difficulty in the winder due to elongation is further improved.
- fluids such as oil and water may be collectively referred to as liquids, and the functions related to absorption / retention such as absorption amount, absorption rate, and retention of these liquids are collectively represented as liquid absorbency.
- absorption amount a parameter that influences the absorption amount
- absorption rate a parameter that influences the absorption rate
- retention of these liquids are collectively represented as liquid absorbency.
- a kitchen paper excellent in production stability, cutting property during use, liquid absorption speed, liquid retention, and appearance is provided.
- FIG. 1 is a perspective view for explaining kitchen paper X1 of a 1st embodiment.
- FIG. 2 is a schematic diagram in which a cross section of the kitchen paper X1 of the first embodiment is enlarged.
- FIG. 3 is a schematic diagram in which a cross section of another form of the kitchen paper X1 of the first embodiment is enlarged.
- FIG. 18 is an enlarged schematic view of a cross section of kitchen paper in which conventional crepe papers are stacked in a nested manner.
- the kitchen paper X1 of the first embodiment includes a crepe paper 1 including hydrophilic fibers, and a nonwoven fabric sheet 2 by an airlaid method including hydrophilic fibers, and the top portions 10t of the macro embosses 10 and 20 provided thereto. It is laminated and integrated in a nested manner through an adhesive 30 applied to 20t.
- the embossed area ratio of the macro emboss is 5.0 to 40% with respect to the area of one side of the kitchen paper, and at least the macro emboss 10 applied to the crepe paper 1 is the emboss of the unit macro emboss 10.
- the top area is 1.75 to 9.0 mm 2 and the emboss depth D is 0.9 to 1.5 mm.
- the preferred form is one in which the laminated form is integrated by an adhesive applied only to the top 10 t of the macro emboss 10 of the crepe paper 1 in the nested type, and the macro emboss of the nonwoven fabric sheet 2.
- the 20 top portions 20t are not provided with the adhesive 30.
- the kitchen paper X1 of the first embodiment desirably has an overall basis weight (weight per unit area) in the range of 55 to 110 g / m 2 . Within this range, it is possible to ensure sufficient sheet flexibility while ensuring storage and transportability comparable to conventional kitchen paper, and to achieve the detailed configuration and effects of the present invention.
- the paper thickness is the depth of the base paper thickness and embossing of the crepe paper 1 when the structure of the kitchen paper X1 of the first embodiment, that is, the laminated structure of the crepe paper 1 and the airlaid nonwoven fabric sheet 2 is adopted.
- the sum of D and the sum of the paper thickness of the nonwoven fabric sheet 2 and the emboss depth do not necessarily match. This is because the airlaid nonwoven fabric sheet 2 has a large cushioning property, and strictly speaking, the embossed top portion 10t of the crepe paper 1 may bite into the ground portion of the nonwoven fabric sheet 2 in the lamination process (see FIG. 2). .
- the kitchen paper X1 of the present invention is more than the sum of the sum of the paper thickness of the crepe paper 1 and the emboss depth D and the sum of the paper thickness of the nonwoven fabric sheet 2 and the emboss depth.
- the overall paper thickness tends to decrease.
- the kitchen paper X1 of the first embodiment preferably has an elongation of 18.0 to 30.0% in a laminated and integrated state and a dry longitudinal paper force of 900 to 2200 cN.
- the perforated line can be easily designed. That is, the formation of perforation lines prevents the problem of paper breaks at the perforation lines during winder processing.
- elongation rate exceeds 30.0%, it will also cause the deterioration of surface property and a yield fall.
- these numerical ranges can be achieved by the configuration of each crepe paper and nonwoven fabric sheet.
- the kitchen paper X1 of the first embodiment is provided with macro embosses 10 and 20 on each of the crepe paper 1 and the nonwoven fabric sheet 2, and these are laminated and integrated in a nested manner.
- the crepe paper 1 is provided with microembossing.
- the nested type in the kitchen paper X1 of the first embodiment is that the positional relationship between the macro embosses 10 and 20 given to the sheets 1 and 2 is the embossed top of the other sheet with respect to the embossed bottom of one sheet.
- the departments face each other.
- the top portion is a top surface of a convex portion protruding so as to approach from the facing sheet, and the bottom portion is a bottom surface of a concave portion recessed so as to be separated from the facing sheet.
- this nested type void is formed by the side wall of one macro emboss and the side wall of the other macro emboss, it generally tends not to be crushed even if pressure is applied to each sheet surface.
- the crepe paper 1 has a higher tensile strength than the non-woven sheet 2, and the air laid Since the nonwoven fabric sheet 2 has a three-dimensional cushioning property and tends to be stretched in the sheet extending direction, the synergistic effect of the nonwoven fabric sheet 2 can be compared with a nested type kitchen paper that is simply made of two layers of crepe paper. For example, even when the surface of the entire kitchen paper is pressed during wiping, and the force is applied in the sheet extending direction, the gap is not easily crushed. Also exert an effective function in applications.
- the nonwoven fabric sheet surface can be obtained only from the conventional nonwoven fabric sheet.
- the effect is extremely high as described above. In other words, oil and the like are effectively held in the gap 4 even during wiping, and when the liquid is absorbed from the nonwoven fabric sheet side, the oil is quickly moved to the space between the sheets and the oil is held in the crepe paper 1. Will come to be.
- unit macro embossing it can be a dot shape such as a rhombus, an ellipse, a polygon in addition to a square or a circle, and as an embossed pattern drawn by a plurality of unit macro embossing, a floral pattern, Appropriate patterns such as a leopard pattern and a geometric pattern can be obtained, and thereby excellent design can be achieved.
- the area of the unit macro-emboss in each sheet 1 and 2 in a plan view is at least 1.75 to 9.0 mm 2 , more preferably 2.00 to 7.50 mm 2 , particularly preferably 2.0 to at least for crepe paper. 4.0 mm 2 . If the area of the unit macro embossing is too small, sufficient adhesive strength between sheets cannot be obtained. On the other hand, if the area of the unit macro embossing is too large, the volume of the absorption space by the embossing becomes small, so that a sufficient absorption capacity cannot be obtained.
- the area of the unit macro emboss in the nonwoven fabric sheet 2 in a plan view is preferably in the same range as the crepe paper 1.
- the numerical range of the unit macro embossing 20 in the nonwoven fabric sheet 2 within the above range, the necessary absorption space (void) 40 can be suitably formed, the manufacturing is facilitated, and the collapse of the gap is effectively prevented. Is done.
- the unit macro embossing 20 in the nonwoven fabric sheet 2 can be made smaller than the above numerical value in an aspect in which an adhesive is applied only to the top portion 10t of the macro embossing 10 of the crepe paper 1 for bonding between the sheets. Even in this embodiment, the lower limit is 1.50 mm 2 .
- the emboss depth D of the unit macro emboss of the macro emboss 10 given to the crepe paper 1 is 0.9 to 1.5 mm.
- the embossing depth D ensures adhesion to the cushioned nonwoven fabric sheet 2 and the desired gap 40 is reliably formed.
- the dirt scraping property is sufficient. Furthermore, it becomes the thing of the design property excellent in which the macro embossing 10 entered firmly.
- the embossing depth of the macro embossing 20 in the nonwoven fabric sheet 2 is not limited to the nesting type by giving the macro embossing by the embossing roll similar to the crepe paper 1 due to the thickness and cushioning property of the airlaid nonwoven fabric sheet 2. It tends to be shallower than unit macro embossing in paper. Therefore, the depth is not limited.
- embossing is applied to the nonwoven fabric sheet 2 under the condition of applying the same embossing depth as embossing to the crepe paper 1, the thickness is about 0.2 to 1.4 mm. The rate of decrease also varies depending on the density, basis weight, etc. of the nonwoven fabric sheet.
- the emboss depth of the macro emboss 20 of the nonwoven fabric sheet 2 and the emboss depth D of the macro emboss 10 of the crepe paper 1 must not be the same.
- the embossing height of the macro embossing 20 in the nonwoven fabric sheet 2 tends to become lower than the embossing height of the macro embossing 10 of the crepe paper 1, and such a structure and It is desirable in terms of liquid absorbency. This is because the distance between sheets is small.
- the emboss height refers to the distance from the non-embossed portion of the surface facing one sheet to the emboss top.
- the embossed area ratio of the macro embosses 10 and 20 in each of the sheets 1 and 2 is preferably 5 to 40% with respect to the area of one side of the kitchen paper.
- the area ratio is less than 5%, the voids are easily crushed and the effect of imparting macro embossing is reduced, and the adhesion between the two sheets is insufficient, and separation between the sheets is likely to occur.
- the liquid absorption performance of the sheet itself exceeding 40% may be hindered. For example, in the application of absorbing excess oil in deep-fried food, there is a possibility that the installation area of the foodstuff becomes small and the desired absorption performance cannot be obtained. .
- the nonwoven fabric sheet 2 and the crepe paper 1 are bonded via an adhesive 3 applied to the top of the macro emboss.
- the adhesive is applied by an adhesive applied only to the top of the macro-embossed crepe paper.
- the bonding area ratio between the nonwoven fabric sheet 1 and the crepe paper 2, that is, the ratio of the area of the portion bonded with the adhesive to the sheet area (one side) should be 3 to 40%, more preferably 3 to 20%. . If it is this range, the influence of the hardening by an adhesive agent is small, and the softness by a macro embossing process can fully be ensured, and the influence of the oil absorption inhibition by an adhesion part is also small.
- a known acrylic resin, PVA (polyvinyl alcohol), CMC (carboxylmethyl cellulose), starch, or the like used for bonding the airlaid nonwoven fabric is suitable.
- the area of the unit micro embossing is 0.04 to 1.0 mm 2 and the embossing depth is 0.1 to 0.8 mm.
- This micro embossing is preferably applied in an amount of 5.0 to 40% with respect to the area of one side of the kitchen paper.
- the kitchen paper X1 of the first embodiment it is as described in detail above that there is an excellent advantage when the fried food is placed on the nonwoven fabric sheet surface, but on the contrary, the fried food on the crepe paper surface. There is also an excellent effect when the is mounted.
- the macro embossing of the crepe paper surface in the first embodiment has a deep embossing depth and a relatively large area of unit embossing in consideration of adhesion to the nonwoven fabric sheet as described above. It is a broad one.
- the liquid flowing out of the fried food Along with the diffusion along the fiber direction, it flows into deep and wide embosses, coupled with the nesting type lamination where the distance between the crepe paper surface and the nonwoven fabric sheet surface, which is the feature of the kitchen paper of the first embodiment, is wide.
- the liquid moves into the macro embossing that is in the range and is far from the opening surface of the embossing (the embossing depth is deep), the liquid moves to the nonwoven fabric sheet side.
- the non-embossed portion of the crepe paper surface may be transferred to the nonwoven fabric sheet surface.
- the amount of liquid flowing out from the deep-fried food is large, the amount of water outflow is large among the deep-fried food, and the viscosity of the liquid flowing out such that the liquid contains fine liquid oil is low.
- the kitchen paper X1 according to the first embodiment having the above-described configuration can have a characteristic configuration relating to the following liquid absorbency. That is, the kitchen paper X1 of the first embodiment is overlaid on the filter paper placed on a horizontal table so that the nonwoven fabric sheet is further upward and the crepe paper is downward, and 1000 ⁇ L from the nonwoven fabric sheet side. 4 seconds after dripping the salad oil, the amount of oil see-through defined by the weight of the salad oil transferred to the filter paper is 0.25 g or less.
- the oil absorbed by the non-woven sheet is firmly held in the gap between the crepe paper and the macro emboss, and thus such an amount of oil penetration can be achieved.
- the kitchen paper X1 of the first embodiment is overlaid on the filter paper placed on a horizontal table so that the nonwoven fabric sheet is further upward and the crepe paper is downward, and 1000 ⁇ L from the nonwoven fabric sheet side. 4 seconds after dropping the salad oil, another filter paper is further stacked on the non-woven fabric sheet side, a bottom surface is smoothed from above, a weight area of 56 cm 2 and a weight of 70 g are placed, and after 1 minute, The return amount of oil defined by the weight of salad oil transferred to another filter paper is 0.7 g or less.
- the oil is instantaneously absorbed by the nonwoven fabric sheet and further transferred to the crepe paper laminated thereon. Since oil is held in the gap between the paper 1 and the macro emboss, such an oil return amount can be achieved.
- This characteristic liquid-absorbing configuration is achieved by using the configuration of the invention according to claim 1 of each of the above-mentioned sheets as an essential feature.
- the kitchen paper of the present invention is extremely characteristic in that both are compatible.
- achievement of this configuration also proves that it is excellent in applications for absorbing excess oil in fried foods.
- the kitchen paper X1 of the second embodiment has a two-ply structure in which a crepe paper 1 and a non-woven fabric sheet 2 by an airlaid method are laminated, and the laminated integration of the ply structure is the sheet side on the side edge of the sheet.
- a needle punch 10 hereinafter also referred to as a needle punch line 11 provided linearly along the edge E is used.
- the needle punch 10 is preferably punched from the crepe paper 1 side toward the nonwoven fabric sheet 2 side (in FIG. 6, the needle punch driving direction is indicated by a one-dot chain line arrow. The same applies to FIGS. 13 to 15).
- the needle punch 10 stacks and integrates the sheets 1 and 2 by inserting a sharp needle with a sharp tip. At this time, when the needle is inserted from the crepe paper 1 side toward the nonwoven fabric sheet 2, the crepe paper 1 having dense and hard fibers protrudes and bites into the nonwoven fabric sheet 2 as shown in FIG. Are desirable because they are entangled and reliably integrated.
- the nonwoven fabric sheet 2 When the needle is punched from the nonwoven fabric sheet 2 side toward the crepe paper 1 side, the nonwoven fabric sheet 2 has a coarser fiber density than the crepe paper 1 and the needle passes through the fibers so that the entanglement between the sheets is crepe paper 1. It is weaker than punching from the side.
- the sheets 1 and 2 are not bonded to each other through an adhesive.
- the sheets X1 are laminated and integrated only by the entanglement of the fibers around the punch hole 15 by the needle punch 10, and the adhesive is not used. It does not become hard. Furthermore, there is no absorption or transmission of oil / water in the Z-axis direction at the part bonded with the adhesive, and absorption / permeation of oil / water is inhibited at the part where the adhesive penetrates in the plane direction. .
- the sheets are bonded with a needle punch without using an adhesive, the portion where the fibers are bonded to each other is smaller and the gap between the fibers is not clogged by the adhesive. Therefore, the cushioning property and fast liquid absorption speed of the nonwoven fabric sheet 2 and the liquid absorption retention property of the crepe paper 1 are sufficiently exhibited.
- the side edge part in the kitchen paper of 2nd Embodiment means the range within 5 cm from the side edge E.
- the adhesive 11 is not used, if the line 11 of the needle punch 10 is in a range exceeding 5 cm, the non-integrated portion of the side edge portion flutters, and the non-integrated portion As a starting end, there is an increased possibility that the needle punch line 11 peels off and the sheets 1 and 2 peel off.
- the needle punch line 11 is arranged along the MD direction (also referred to as a longitudinal direction or a line flow direction) of the crepe paper 1.
- the needle punches 10 are linearly arranged only at both side edges, and no adhesive is used for bonding the sheets 1 and 2. Therefore, the kitchen paper X1 of this embodiment can be formed into a cylindrical shape because the central portion is not integrated as shown in FIG. Therefore, as illustrated, it is suitable for wrapping an object to be packaged F such as food.
- the nonwoven fabric sheet 2 having cushioning properties and high air permeability constitutes one layer, and the crepe paper 1 excellent in moisture absorption retention constitutes the other layer. Therefore, when a soft food or the like is stored, the cushioning property of the nonwoven fabric sheet 2 acts effectively.
- the crepe paper 1 effectively exhibits its function.
- the effect exhibited by accepting such a foodstuff inside the interlayer is an effect that cannot be achieved with a conventional adhesive.
- the effect is enhanced by taking a structure in which the crepe paper 1 and the nonwoven fabric sheet 2 are laminated, which is a very characteristic action / effect.
- the kitchen paper of 3rd Embodiment differs in the arrangement
- FIG. in the kitchen paper of the second embodiment the needle punch line 11 is not formed along the edge E in the CD direction, but the kitchen paper of the third embodiment is also formed on the edge E in the CD direction.
- the needle punch 10 is arranged in a line. That is, the needle punch line 11 is arranged over the peripheral edge E of the kitchen paper X1. Since it is the structure similar to the kitchen paper of 2nd Embodiment about another point, description is abbreviate
- the needle punch line 11 is distribute
- the layered and integrated product is peeled off by the needle punch wire 11 as compared with the case where the layered and integrated product by the adhesive is peeled off, the fluffing of the peeled portion is less and the material is easily peeled off. Therefore, in this embodiment, it is possible to peel only the needle punch line 11 in one CD direction to form a bag shape having an opening in the CD direction. This is also an advantage of stacking and integrating without using an adhesive.
- the needle punch line 11 in the CD direction extends in the width direction of the press continuous type shown in FIG. 8B or the laminated continuous sheet S3 in which the continuous crepe paper S1 and the continuous nonwoven fabric sheet S2 are overlapped (not shown).
- a rotating cylinder is provided, and the needle is inserted into the laminated continuous sheet so that the needle is arranged in the cylinder extending direction on the outer surface of the rotating cylinder and rotated.
- the blade of the perforation roll that forms the perforation line in the width direction of the continuous sheet may be processed instead of the needle.
- the kitchen paper of 4th Embodiment differs in the arrangement
- FIG. The kitchen paper of the fourth embodiment has a form in which the needle punch lines 11 are arranged in a lattice shape in plan view as shown in the illustrated example. A description of the same points as in the second and third structural examples will be omitted.
- the needle punch wires 11 are arranged in a lattice shape as in this embodiment, the design is improved and the integration of the sheets is strengthened.
- both the sheets 1 and 2 can be firmly laminated and integrated.
- the sheets do not become hard.
- attaches with an adhesive agent there exists an advantage that it is easy to isolate
- a mode in which a honeycomb-like pattern is drawn with the needle punch line 11 may be used, or a geometric pattern, for example, a central portion on a paper surface (generally a range excluding 5 cm from the edge).
- An appropriate pattern such as a pattern in which the needle punch lines 11 are arranged radially from one point to the outside of the paper surface can be used.
- a needle punching method it can be easily manufactured if the above-mentioned press type is adopted.
- the kitchen paper of the fifth embodiment is different in the number of layers from the kitchen paper of the second to fourth embodiments.
- the kitchen paper of the fifth embodiment has a three-layer structure in which the front and back layers are crepe papers 1A and 1B and the intermediate layer is a nonwoven fabric sheet 2. It is desirable that the MD direction CD direction of the crepe papers 1A and 1B on the front and back surfaces is the same.
- each sheet is fed out from a raw roll obtained by winding a continuous crepe paper and a raw roll obtained by winding a continuous non-woven sheet, and then laminated and integrated by a ply machine for stacking and integrating. Can be manufactured easily.
- the needle punches 10 are linearly arranged along the side edges in the MD direction of the crepe paper as in the kitchen paper of the second embodiment, and the layers 1A, 2, 1B are laminated and integrated. .
- the kitchen paper of the fifth embodiment in order to make the peel strengths of the crepe papers 1A and 1B on the front and back surfaces and the nonwoven fabric sheet 2 of the intermediate layer the same, particularly as shown in FIG.
- the adjacent needle punch holes 15 are driven in alternating directions with respect to the needle punch holes 15 constituting the needle 10 (the needle punch driving direction is indicated by a one-dot chain arrow in the figure, and the same applies to FIGS. 14 and 15).
- the driving direction of the adjacent needle punch holes 15B and 15B constituting the needle punch line 11 together with the needle punch hole 15A is from the other surface. It is configured as follows.
- the crepe papers 1A and 1B are located on the front and back surfaces of the nonwoven fabric sheet 2, only the crepe papers 1A and 1B on one side are peeled off by driving from the front and back surfaces. It is no longer easy to do. If only the crepe paper 2 on one side is intentionally easily peeled off, an operation of driving the needle only from the other side may be performed.
- the punching direction may be changed alternately every appropriate number with regularity instead of alternating.
- the driving direction may be different between one side and the other side in the width direction.
- Embossing in kitchen paper of second to fifth embodiments Also in the kitchen paper of the second to fifth embodiments, macro embossing (not shown) can be imparted to each of the crepe paper and the nonwoven fabric sheet.
- the crepe paper can also be given microembossing. The design is enhanced by embossing.
- the embossed form of each sheet is a nested type laminated form, a tip-to-tip type, or a single embossing that integrally embosses laminated sheets.
- the adhesion area ratio is less than 3%, preferably less than 1%, the adverse effect of being hardened by the adhesive is small, and if within this range, the adhesive may be used for assisting the integration of both sheets. .
- the separation between the sheets due to embossing may weaken the lamination and integration by the needle punch, so it is preferable to use a nested type or single embossing in which the distance between the sheets is short.
- the nested type is desirable in that it has excellent liquid absorbability and cushioning properties because voids are formed between the sheets.
- the nested format means that the positional relationship of macro embossing given to each sheet is such that the embossed top of the other sheet faces the embossed bottom of one sheet.
- the bottom portion is a concave portion when viewed from the facing sheet, and the top portion is a convex portion when viewed from the facing sheet.
- the present invention is superior in terms of softness as compared with a technique in which an adhesive and embossing for stacking integration are integrated.
- unit macro embossing it can be a dot shape such as a rhombus, an ellipse, a polygon in addition to a square or a circle, and as an embossed pattern drawn by a plurality of unit macro embossing, a floral pattern, Appropriate patterns such as a leopard pattern and a geometric pattern can be obtained, and thereby excellent design can be achieved.
- the area of the unit macro-emboss in each sheet in plan view is 1.75 to 9.0 mm 2 , more preferably 2.00 to 7.50 mm 2 , particularly preferably from the viewpoint of excellent visibility and good design. 2.0 to 4.0 mm 2 .
- the emboss depth of the unit macro emboss is preferably 1.5 mm or less. When the emboss depth is deep, there is a high possibility that the lamination and integration by the needle punch will be insufficient.
- the unit microemboss area is 0.04 to 1.0 mm 2 and the emboss depth is 0.1 to 0.8 mm.
- the design properties are improved, the wiping property is improved, and the influence on the needle punch stacking and integration is small.
- each sheet can be performed by a known method in which each sheet is passed between a pair of embossing rolls.
- one is an elastic roll made of rubber or the like and the other is a metal roll having an embossing convex portion.
- the sheets are laminated, and the laminated sheets may be needle punched.
- the needle punches applied to the kitchen paper of the second to fifth embodiments are a needle having a diameter of 0.2 to 2.0 mm that is sharply pointed and is inserted into and pulled out through the laminated sheet.
- This is a known technique for laminating and integrating laminated sheets. In this embodiment, it can be formed by inserting and withdrawing a needle having a sharp tip.
- the present invention can be entangled regardless of the presence or absence of wrinkles because the fibers of the crepe paper are dense. Since the hole diameter of the punch hole becomes large and is not preferable in terms of appearance, it is desirable to perform needle punching with a needle having a sharp tip.
- the interval between the needle holes in the needle punch is 1.0 to 3.0 mm, and the size of the needle hole is not limited, but is preferably 0.1 to 2.0 mm. It should be noted that the diameter of the needle for punching the needle is substantially equal to the needle punch hole formed in the crepe paper.
- seat performed in said each embodiment can be performed by passing each sheet
- One of the pair of embossing rolls is preferably an elastic roll made of rubber or the like, and the other is preferably a metal roll having an embossing projection.
- the combination of the elastic roll and the metal roll is preferable because there is no problem of adjustment of the clearance of the roll or problems such as clogging of paper dust or the like in the roll.
- this general nested-type stacking procedure is desirable in that the function and effect are sufficiently exhibited.
- this lamination procedure is highly advantageous in terms of paper breakage during winding with a winder, formation of a gap 40 where the distance between the nonwoven fabric sheet 2 and the crepe paper 1 is short, and the like.
- the kitchen paper X1 according to the present invention has a smooth surface and the appearance of no wrinkles as compared with a conventional product made only of the crepe paper 1.
- the kitchen paper X1 according to the present invention is considered to be caused by stacking and integrating the cushioned nonwoven fabric sheet 2 and the crepe paper 1 in a nested manner. That is, after the macro emboss 10 is applied to the cushioned air-laid nonwoven sheet 2, it is bonded to or integrated with the crepe paper 1, so that the nonwoven sheet fiber group shrunk at the time of embossing is bonded to the crepe paper 1. It is presumed that this is caused by expanding and returning later, and as a result, the crepe of the crepe paper 2 and unnecessary wrinkles are stretched.
- a pair of embossing roll can carry out in the state which heated both or one embossing roll.
- the embossing roll is heated, the embossing is given more clearly and clearly.
- the heated embossing roll may be an elastic roll, but is preferably a metal roll. This is because the metal roll has a better thermal conductivity and effectively exhibits the effect of heating, and when the metal roll is heated, it corresponds to the shape of the embossed sheet or sheet. This is because heat is given to the ground, and the embossing given becomes clearer and clearer.
- the airlaid nonwoven fabric sheet 2 is disposed between the macro embossed convex portions (portions projected from the nonwoven fabric sheet) of the crepe paper 1.
- the expansion due to the cushioning property is suitably expressed, and when the nonwoven fabric sheet 2 enters between the macro-embossed convex portions of the crepe paper 1, the effect of reducing the gap 40 between the respective sheets is further expressed. At the same time, the crepe of the crepe paper 1 or unnecessary wrinkle elongation is likely to occur, so that the excellent design of the crepe paper surface is easily exhibited.
- the surface temperature of the heating roll is specifically 40 to 140 ° C., preferably 60 to 120 ° C., more preferably 80 to 100 ° C. If the heating temperature is too low, the effect that the embossing becomes clear may not be sufficiently exhibited. On the other hand, when the heating temperature is too high, energy loss is caused, and the sheet or the sheet base may be seized, and the manufactured sheet or sheet base may be hardened. However, it is needless to say that the temperature for embossing the nonwoven fabric sheet is such that the chemical fiber does not melt when the nonwoven fabric sheet contains chemical fibers.
- the embossing pressure between the pair of embossing rolls in the embossing is an appropriate design matter and may be appropriately adjusted according to the composition and physical properties of each sheet. cm, preferably 10 to 25 kg / cm, more preferably 15 to 20 kg / cm. If the embossing pressure is too low, the effect that the embossing becomes clear may not be sufficiently exhibited. On the other hand, if the embossing pressure is too high, the processed sheet may be torn off.
- the elastic roll When the pair of embossing rolls is a combination of an elastic roll and a metal roll, the elastic roll preferably has a Shore hardness of 40 to 70 on its surface. If the Shore hardness is too low, that is, if the elastic roll surface is too soft, the sheet or the sheet fabric may be broken. On the other hand, if the Shore hardness is too high, that is, if the surface of the elastic roll is too hard, there is a possibility that embossing does not enter.
- micro embossing applied to the crepe paper may be applied in advance prior to the macro embossing or may be applied simultaneously with the macro embossing.
- the crepe paper 1 in the kitchen paper X1 according to each of the above forms contains 90% or more of hydrophilic fibers, and by making it 90% or more, moisture absorption unique to the above-mentioned crepe paper that is difficult to be expressed only by the airlaid nonwoven sheet. Effects such as retention are exhibited.
- the content of the hydrophilic fiber is preferably 98% or more, more preferably 100%.
- the hydrophilic fiber is a pulp fiber.
- hydrophilic fiber wood pulp and rayon fiber are desirable. Furthermore, wood pulp which is virgin pulp is most preferable, and it is desirable to use 100% of this as raw material fiber. Further, among wood pulps, LBKP (hardwood kraft pulp) and NBKP (conifer kraft pulp) are most preferable. This is because these fibers are generally used for crepe paper in hygienic applications, and there is an advantage that existing equipment can be used without any problems. However, when using LBKP and NBKP, the properties of the paper differ depending on the blending ratio, which is important. In the kitchen paper according to the present invention, when blending and using them, the blending ratio of NBKP is the same.
- NBKP a large amount, that is, 50% or more, preferably 70% or more.
- NBKP is long and firm compared to LBKP, so it is easy to impart embossing and to easily develop the desired strength required for kitchen paper.
- the most preferable fiber type and blending form are composed of NBKP and LBKP, and are composed of 100% pulp fiber containing 50% or more of NBKP. It is.
- the paper making of the crepe paper 1 can be produced by a known paper making process in which a paper making raw material mainly composed of the above-mentioned raw material fibers is subjected to a wire part, a press part, a dryer part, a creping part, a calendar part and the like.
- the crepe is preferably applied by a dry crepe method.
- the kitchen paper X1 of each of the above forms according to the present invention has a crepe height difference of 60 to 70 ⁇ m on the surface of the crepe paper, a distance between crepe vertices of 35 to 45 ⁇ m, and a stack of 8 sheets from the crepe paper surface side. It is desirable that the measured whiteness is 77 to 98%. This means that while having the liquid absorption performance and elongation required for kitchen paper X1, it has excellent surface smoothness, high whiteness in the product form, and is excellent in design and appearance. To do. This configuration is difficult to achieve with kitchen paper in which conventional crepe papers are laminated.
- the whiteness 8 sheets are overlapped. About 1 to 7 sheets, due to the thinness of the kitchen paper, a clear difference from a laminate of crepe papers or a non-woven sheet is measured. However, whiteness does not feel visually superior or inferior, but the whiteness increases as the number of stacked sheets increases, and if it is 8 or more, the difference becomes clear and the difference in whiteness can be visually felt . In addition, the difference is assured with 10 sheets, and even when the number is 10 or more, there is almost no change in whiteness due to an increase in the number of stacked sheets.
- the effect of high whiteness in this 8 stack is that the general product form of kitchen paper is a roll form and a pop-up form as described above, and is considered to be commercially available in a state where about 50 sheets are stacked. In this way, the product form gives a hygienic impression, and is thus extremely useful in terms of product appeal.
- the whiteness is in accordance with JIS P 8148, and can be measured with a known spectral whiteness meter or spectral color difference meter.
- the crepe rate of the crepe paper base paper is preferably 13 to 35%, within the above range.
- the above range can be obtained by lamination with an airlaid nonwoven fabric sheet.
- crepe rate in the present invention can be calculated by (((peripheral speed of the dryer during papermaking) ⁇ (peripheral speed of the reel)) / (peripheral speed of the dryer during papermaking) ⁇ 100).
- the thickness of the non-embossed portion is 140 to 250 ⁇ m.
- the solid embossing, liquid absorption, anti-back-through prevention and the like are sufficiently exhibited, and the action and effect of the kitchen paper of the present invention is more reliably expressed.
- the crepe height difference and the crepe interval can be measured by using a laser microscope.
- the basis weight of the crepe paper is 10.0 to 40.0 g / m 2 and the dry longitudinal paper force (Fgk) is 800 to 2000 cN.
- the basis weight of the crepe paper is less than 10 g / m 2, the crepe paper is easily torn, and the liquid absorbency deteriorates.
- the basis weight exceeds 40 g / m 2 , the crepe paper becomes hard, and the usability decreases when used.
- the dry longitudinal paper strength of the crepe paper is less than 800 cN, the strength is low and the processability deteriorates, and when it exceeds 2000 cN, it becomes difficult to cut at the perforation line when used later.
- the nonwoven fabric sheet 2 contains 40% or more of hydrophilic fibers, preferably 50% or more, more preferably 85% or more. Specifically, it is a non-woven sheet made of 100% hydrophilic fibers. By containing 40% or more of hydrophilic fibers, moisture absorption on the nonwoven fabric sheet surface is suitably exhibited. If it is less than 40%, not only the water absorbability of the nonwoven fabric sheet itself is deteriorated, but also the affinity of crepe paper containing 90% or more of hydrophilic fibers is also deteriorated. As a product, the moisture transfer from the nonwoven fabric sheet 2 to the crepe paper 1 and the adhesion maintaining property are not sufficient, and the laminated integration by the needle punch is hardly maintained.
- hydrophilic fiber examples include pulp fiber and rayon fiber, and pulp fiber is particularly preferable.
- Pulp fibers have good hydrophilicity and rich cushioning properties and are suitable for airlaid processes.
- a pulp fiber having a fiber length of 1.0 to 12.0 mm is preferable. It is easy to form an interfiber gap that brings about a capillary phenomenon that sufficiently exhibits the liquid absorption performance of the kitchen paper X1 according to each of the above aspects of the present invention.
- wood pulp particularly wood pulp which is virgin pulp is most preferable, and it is desirable to use 100% as a raw fiber for hydrophilic fibers. It is preferable from the viewpoint of liquid absorption performance such as water and oil absorption speed, liquid retention, and the like, and easy production.
- LBKP hardwood kraft pulp
- NBKP conifer kraft pulp
- these LBKP and NBKP are most preferable. When these LBKP and NBKP are used, they can be blended and used, and the blending ratio in that case is arbitrary.
- NBKP can be easily made into a fiber length suitable for embossing and airlaid, NBKP is desirably 50 to 100%, preferably 70 to 100%.
- the blending of LBKP is desirable in terms of flexibility, and may be blended appropriately in consideration of this point. However, LBKP may not be blended. In consideration of the design properties due to whiteness, bleached pulp fibers are used as the wood pulp.
- the non-woven sheet of kitchen paper has a high proportion of hydrophilic fibers, and it is desirable that the fibers are natural fibers, pulp fibers, rayon fibers, particularly wood pulp. It is desirable to mix fibers that do not interfere with the cushioning property of the airlaid method, such as crimped fibers (also referred to as crimp fibers) and develop a bulkiness.
- crimped fibers also referred to as crimp fibers
- Examples of chemical fibers include polyolefin fibers, polyamide fibers, and polyester fibers.
- the nonwoven fabric sheet 2 according to each of the above embodiments of the present invention is manufactured by the airlaid method.
- This airlaid method is a method in which relatively short fibers are deposited by an air flow and formed into a sheet by an adhesive or the like, and the fiber orientation is innumerable at the surface and in the vicinity thereof.
- the constituent fibers are dispersed in a three-dimensional random state, and there are many inter-fiber voids extending in the thickness direction of the sheet, and even for oils with higher viscosity than water While exhibiting a good absorption rate, it has excellent cushioning properties and effectively exhibits the action and effect of the kitchen paper according to each of the embodiments of the present invention.
- the periphery of the punch hole of the crepe paper penetrates into the air laid nonwoven fabric by the fiber orientation of the air laid, and the periphery thereof. Since the nonwoven fabric fibers are positioned so as to be entangled with each other, the lamination integration by the needle punch holes is effectively performed. Therefore, it is desirable that no hydroentanglement treatment or the like that impedes this three-dimensional fiber orientation by the airlaid method is performed.
- a known adhesive used for an airlaid nonwoven sheet is used in consideration of the essential use of touching the food of kitchen paper.
- PVA polyvinyl alcohol
- CMC carboxyl methyl cellulose
- starch etc. can be illustrated. If it is the same as what is used for adhesion
- the air-laid nonwoven fabric according to each of the above embodiments of the present invention preferably has a basis weight (weight per unit area) of 45.1 to 55 g / m 2 and a dry longitudinal paper strength of 45.1 to 600 cN. If the basis weight of the nonwoven fabric sheet is less than 45.1 g / m 2 , it will be difficult to maintain the paper strength of the kitchen paper as a whole, and the liquid absorbability may also be reduced. If it exceeds 70 g / m 2 , the thickness may be too large to be processed, and the strength may be too strong to cause a problem with cutting at the perforation line described later. Further, if the nonwoven sheet has a dry longitudinal paper strength of less than 300, the strength is low and processability deteriorates, and if it exceeds 1000, it may be difficult to cut at the perforation line during use.
- Weight, basis weight, thickness Here, the basis weight (weight per unit area) in the present invention and the specification refers to a value measured based on JIS P 8113.
- the paper strength and the elongation rate were determined by using a test piece cut to a width of 25 mm ⁇ a length of 150 mm and cured at 105 ° C. for 10 minutes, using a load cell tensile tester (for example, TG-200N TECHNOGRAPH manufactured by Minebea Co., Ltd.) A test piece 1 ply is set with a gripping interval of 100 mm, and the paper strength and elongation when the test piece breaks are measured. This measurement is performed 10 times, and the average value is used as the paper strength and elongation rate in the present invention.
- the thickness is measured using a dial thickness gauge (thickness measuring instrument) “PEACOCK G type” (manufactured by Ozaki Seisakusho) under the conditions of JIS P 8111. Specifically, confirm that there is no dust, dust, etc. between the plunger and the measuring table, lower the plunger on the measuring table, move the dial thickness gauge memory to adjust the zero point, then Raise the plunger, place the sample on the test bench, slowly lower the plunger and read the gauge at that time. At this time, only the plunger is placed. The thickness is an average value obtained by performing measurement 10 times.
- the kitchen paper X1 has a lipophilic oil agent supported on the non-woven sheet facing surface of the crepe paper 1 in order to improve the retention of absorbed oil.
- the area of the carrying surface is at least approximately 50% or more of the sheet surface, preferably 80% or more, and particularly preferably the entire surface. Finely adjust according to the relationship with oil retention.
- partial support it is preferable to support the support part in a scattered manner, for example, in a mesh pattern, a lattice pattern, or a dotted pattern in a plan view.
- the advantage of partial loading is that it is difficult to inhibit the adhesion of the two layers via macro embossing.
- the entire surface is desirable in terms of oil retention.
- the lipophilic oil agent By supporting the lipophilic oil agent on the nonwoven fabric sheet facing surface of the crepe paper 1, the oil absorbed from the nonwoven fabric sheet surface is stopped on the surface, and the retention of the absorbed oil in the voids is increased. As well as the prevention of slipping out, the prevention of bleeding due to the return of oil to the nonwoven fabric sheet is enhanced.
- the lipophilic oil agent is applied to the surface to be bonded to the non-woven fabric sheet 2 by coating, coating, spraying, or the like. Achieved.
- spraying a known spray device that sprays the drug on the sheet can be used, and if coating is performed, a known coating machine or printing machine can be used. Coating and coating are advantageous in that they can be partially supported.
- the content of the lipophilic oil is preferably 1 to 20% by weight of the sheet weight. If the amount is less than 1% by weight, a sufficient effect may not be exhibited.
- lipophilic oils include hydrocarbons, liquid paraffin, triglycerides, fatty acid amides, acrylic acid ester copolymers, sucrose esters, and isostearic acid esters.
- liquid paraffin and triglyceride are suitable.
- Liquid paraffin is excellent in terms of oxidation stability and is particularly suitable.
- triglycerides those consisting of saturated fatty acids having 6 to 12 carbon atoms, particularly medium chain fatty acids are particularly preferred. By being saturated, the oxidation stability is excellent, and when the number of carbon atoms is 6 to 12, the impartability to the sheet base is good with an appropriate molecular weight.
- the triglyceride form is more effective in enhancing the oil diffusion and permeability than the simple linear fatty acid.
- the kitchen paper X1 desirably has a perforation line 5 for cutting as shown in FIGS. 1, 16, and 17, for example.
- the cut tie ratio of the perforation line 5 is preferably 5: 1 to 8: 1, and the tie portion is preferably 0.75 to 1.25 mm.
- the perforation strength is preferably 200 to 500 cN.
- the perforation line 5 is preferably arranged in a direction intersecting with the longitudinal direction (also referred to as MD direction) of the crepe paper, and preferably in a direction orthogonal.
- the perforation strength is measured according to the paper strength and elongation measurement method based on the above-mentioned JIS P 8113 with a width of 50 mm and a grip interval of 100 mm, and a perforation line at the center between the grips. Measure as positioned. Further, when the needle punch is disposed on the periphery as shown in FIG. 6 described above, the perforation line 5 for cutting is an edge.
- the kitchen paper X1 according to each of the above embodiments of the present invention is suitable for forming a roll-shaped kitchen paper product X2 by, for example, winding it around a tube core having a width substantially the same as the width of the paper in the short direction.
- the tube core 4 a known one used for this type of kitchen paper X1 can be used.
- the outer diameter (winding diameter) can be 30 to 50 mm, and the width can be about 100 to 250 mm.
- the winding length of the kitchen paper is desirably 8.8 to 30 m.
- the outer diameter L4 of the kitchen paper product is preferably 90 to 130 mm.
- the perforation line 5 when the perforation line 5 is provided, it is desirable to provide it in the sheet width direction at predetermined intervals in the sheet longitudinal direction.
- the interval L2 between the perforation lines 5 is preferably about 48 to 250 mm. If it is less than 48 mm, it will be too small for actual use, and if it exceeds 250 mm, it will be larger than tableware and so on, so the usability will deteriorate.
- the whiteness is clearly different from that of the conventional product by stacking eight sheets, and the aesthetics on the crepe paper surface.
- the crepe paper surface be the winding outer surface and the nonwoven fabric sheet surface be the winding inner surface.
- the tension applied on the inner surface of the winding is slightly weaker than that of the outer surface of the winding, so that the tensile strength of the crepe paper is increased in this way.
- the low tensile strength of the nonwoven fabric sheet is complemented, and problems during production are effectively improved and production becomes easy.
- Test Example 1 Since the test for confirming the liquid-absorbing effect of the kitchen paper according to the present invention was conducted, it will be described in detail below.
- the kitchen paper concerning this invention in Test Example 1 is the kitchen paper of 1st Embodiment.
- a pulp air laid nonwoven fabric sheet manufactured by Habics Co., Ltd. in which the fiber raw material is 100% pulp fiber and an acrylic resin is used as an adhesive between the fibers.
- the emboss depth of the macro emboss was 1.4 mm, and the emboss top area was 1.8 mm 2 .
- the adhesive area ratio of both sheets is 7%, and all the adhesive that bonds the sheets is applied only to the top of the embossed crepe paper (in the case of crepe paper, only one sheet, tip between crepe papers)
- To tip type [Comparative Example 2] is 14% adhesion area ratio).
- the amount of water absorption was measured after measuring the weight of a dry sample cut to 100 mm square, sufficiently immersing the sample in pure water, then lifting the sample from pure water and measuring the weight after 30 seconds. The value obtained by subtracting the weight in the dry state from this was defined as the water absorption amount and water absorption retention.
- the amount of oil absorption was measured after measuring the weight of a dried sample cut to 100 mm square, soaking the sample in salad oil for 15 seconds, and then lifting it from the salad oil (Nisshin Oilio Group Co., Ltd.) 25 seconds later.
- the value obtained by subtracting the weight in the dry state from the measured value was defined as the oil absorption amount / oil absorption retention.
- the water absorption rate was measured by dropping 0.3 cc of pure water on the sample and measuring the time until it was visually recognized that light reflection due to the dropped pure water disappeared from the sample surface.
- the oil absorption rate is measured by dropping 1000 ⁇ L of salad oil (Nisshin Oilio Group Co., Ltd.) onto the sample and measuring the time until the glossiness (tekari) from the dropped oil disappears from the sample surface. did.
- the sample is further stacked on the filter paper placed on a horizontal table (in the example, the nonwoven fabric sheet is stacked upward and the crepe paper is positioned downward), and 1000 ⁇ L of salad oil from above After dripping (Nisshin Oilio Group Co., Ltd.) 4 seconds later, the weight of the salad oil transferred to the filter paper was measured. The weight was calculated from the difference in weight between the filter paper after oil absorption and the filter paper before absorption.
- the sample is further stacked on the filter paper placed on the horizontal table (in the example, the nonwoven fabric sheet is stacked on top and the crepe paper is stacked on the bottom).
- 4 seconds after dropping 1000 ⁇ L of salad oil (manufactured by Nisshin Oillio Group Co., Ltd.), another filter paper is placed on top of the sample, and the bottom surface is smoothed, the bottom area is 56 cm 2 and the weight is 70 g.
- the weight of oil defined by the weight of salad oil transferred to the other filter paper was measured. The weight was calculated from the weight difference between another filter paper after oil absorption and another filter paper before absorption.
- Test Example 2 Next, a test for confirming the effects of the suitability for processing (manufacturability) and the ease of cutting at the perforation line (convenience) of the present invention was carried out and will be described in detail below.
- the kitchen paper concerning this invention in Test Example 2 is the kitchen paper of 1st Embodiment.
- nonwoven fabric sheet in each example used the pulp airlaid nonwoven fabric sheet
- the emboss depth of the macro emboss was 1.4 mm, and the emboss top area was 1.8 mm 2 .
- the adhesion area ratio of both sheets is 7%.
- the test method and evaluation were to confirm the suitability for processing. Judgment was made based on the presence or absence of tearing when winding at 600 m with a winder at a winding speed of 60 m / min. Was evaluated with ⁇ . About the ease of cutting, 25 consumers actually cut with a perforation line, and for each sample, 5 points that were easy to cut and look good after cutting, easy to cut or cutting If the appearance of the subsequent cut surface is good, it is evaluated with 0 points, and if it is difficult to cut, and the appearance of the cut surface after cutting is evaluated with -5 points, the average is taken, and 4 or more points are given as ⁇ . Less than 4 points were set as x.
- Samples 1 to 5 are examples of the first embodiment of the present invention, in which crepe paper and a nonwoven fabric sheet are laminated and integrated in a nested manner.
- Samples 6 to 10 are sample 1 Using the same crepe paper as used in 5 to 5, the crepe papers are laminated and integrated in a nested manner.
- Samples 11 to 15 were made by laminating and nesting crepe papers in a nested manner using a crepe paper base using the same papermaking raw material as in samples 1 to 10 and changing only the basis weight to 28 g / m 2. It is.
- the macro embossing structure and application conditions for the crepe paper of each sample were all the same.
- the macro embossing for the crepe paper and the embossing conditions for the nonwoven fabric sheet were the same.
- the emboss depth of the macro emboss was 1.4 mm, and the emboss top area was 1.8 mm 2 .
- the adhesion area ratio of both sheets is 7%.
- the whiteness was measured using Nippon Denshoku Industries PF-10. In addition, the measurement was performed by stacking eight samples, and the samples having a laminated structure of the nonwoven fabric sheet and the crepe paper were measured with the crepe paper being placed on the upper side for all the samples.
- the samples 1 to 5 which are examples of the present invention all have a high whiteness of 77 or more, whereas the samples 6 to 10 and the samples 11 to 15 are less than 75. It has become. From this, it can be understood that by taking the configuration of the present invention, it has a high designability as compared with conventionally laminated crepe papers.
- Test Example 4 Since the test for confirming the design property of the present invention, particularly the smoothness of the surface, was conducted, it will be described in detail below.
- the crepe interval and the crepe height difference were measured. The results are shown in Table 4 below.
- the crepe paper interval and the crepe height difference were measured with a Keyence laser microscope VK-9500.
- Samples 1 to 5 which are examples of the present invention, have a lower crepe height difference and a wider crepe interval than Samples 6 to 15. Thereby, it can be understood that the present invention has a smooth surface and excellent design. From the above, it has been confirmed that the kitchen paper of the present invention is secured in terms of processability and ease of tearing, and has an effect higher than that of the conventional liquid absorbency.
Landscapes
- Paper (AREA)
Abstract
L'invention concerne un papier essuie-tout qui a d'excellentes propriétés d'absorption des liquides.
Le papier essuie-tout comprend deux feuilles stratifiées ensemble, à savoir un papier crêpe, qui contient 90% ou plus d'une fibre hydrophile, et une feuille de non tissé, qui contient 40% ou plus d'une fibre hydrophile et qui est formé par voie aérolique, par stratification intégrale ensemble de manière emboîtée par le biais d'un adhésif qui est ajouté sur les pics des microbosses formées sur lesdites feuilles. Le rapport de la surface gaufrée des microbosses à la surface d'une face du papier essuie-tout est de 5,0-40%, et la surface supérieure gaufrée des microbosses unitaires formées au moins sur le papier crêpe est fixée à 1,75-9,0 mm2 et la profondeur de gaufrage de cette surface est fixée à 0,9-1,5 mm. Du fait de cette structure, le papier essuie-tout obtenu a une grande stabilité à la production, de bonne propriétés de découpe lors de l'utilisation, une grande vitesse d'absorption des liquides, une bonne rétention des liquides et un aspect excellent.
Applications Claiming Priority (4)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2009-282243 | 2009-12-11 | ||
| JP2009282243A JP5674306B2 (ja) | 2009-12-11 | 2009-12-11 | キッチンペーパー及びキッチンペーパー製品 |
| JP2010-081919 | 2010-03-31 | ||
| JP2010081919A JP5641758B2 (ja) | 2010-03-31 | 2010-03-31 | キッチンペーパー |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2011071040A1 true WO2011071040A1 (fr) | 2011-06-16 |
Family
ID=44145584
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/JP2010/071902 Ceased WO2011071040A1 (fr) | 2009-12-11 | 2010-12-07 | Papier essuie-tout et produit de papier essuie-tout |
Country Status (1)
| Country | Link |
|---|---|
| WO (1) | WO2011071040A1 (fr) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112218985A (zh) * | 2018-06-04 | 2021-01-12 | 大王制纸株式会社 | 厨房用纸卷和厨房用纸 |
| US12091820B2 (en) | 2020-10-09 | 2024-09-17 | Kimberly-Clark Worldwide, Inc. | Embossed tissue |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2005042290A (ja) * | 2003-07-07 | 2005-02-17 | Daiwabo Co Ltd | キッチン用タオルおよびその製造方法 |
| JP2007015379A (ja) * | 2005-06-09 | 2007-01-25 | Kochi Prefecture | エンボス加工クレープ紙とその製造方法 |
| JP2008137241A (ja) * | 2006-11-30 | 2008-06-19 | Daio Paper Corp | キッチンペーパー |
| JP2008142434A (ja) * | 2006-12-13 | 2008-06-26 | Daio Paper Corp | キッチンペーパー |
| JP2008155003A (ja) * | 2006-11-30 | 2008-07-10 | Daio Paper Corp | キッチンペーパー |
-
2010
- 2010-12-07 WO PCT/JP2010/071902 patent/WO2011071040A1/fr not_active Ceased
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2005042290A (ja) * | 2003-07-07 | 2005-02-17 | Daiwabo Co Ltd | キッチン用タオルおよびその製造方法 |
| JP2007015379A (ja) * | 2005-06-09 | 2007-01-25 | Kochi Prefecture | エンボス加工クレープ紙とその製造方法 |
| JP2008137241A (ja) * | 2006-11-30 | 2008-06-19 | Daio Paper Corp | キッチンペーパー |
| JP2008155003A (ja) * | 2006-11-30 | 2008-07-10 | Daio Paper Corp | キッチンペーパー |
| JP2008142434A (ja) * | 2006-12-13 | 2008-06-26 | Daio Paper Corp | キッチンペーパー |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112218985A (zh) * | 2018-06-04 | 2021-01-12 | 大王制纸株式会社 | 厨房用纸卷和厨房用纸 |
| US12091820B2 (en) | 2020-10-09 | 2024-09-17 | Kimberly-Clark Worldwide, Inc. | Embossed tissue |
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