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WO2011052839A1 - Die-casting device - Google Patents

Die-casting device Download PDF

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Publication number
WO2011052839A1
WO2011052839A1 PCT/KR2009/006777 KR2009006777W WO2011052839A1 WO 2011052839 A1 WO2011052839 A1 WO 2011052839A1 KR 2009006777 W KR2009006777 W KR 2009006777W WO 2011052839 A1 WO2011052839 A1 WO 2011052839A1
Authority
WO
WIPO (PCT)
Prior art keywords
packing
molten metal
sealing ring
die casting
heating
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/KR2009/006777
Other languages
French (fr)
Korean (ko)
Inventor
고동근
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
NTT Korea Co Ltd
Original Assignee
NTT Korea Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by NTT Korea Co Ltd filed Critical NTT Korea Co Ltd
Publication of WO2011052839A1 publication Critical patent/WO2011052839A1/en
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D17/00Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
    • B22D17/20Accessories: Details
    • B22D17/22Dies; Die plates; Die supports; Cooling equipment for dies; Accessories for loosening and ejecting castings from dies
    • B22D17/2227Die seals
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D17/00Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
    • B22D17/02Hot chamber machines, i.e. with heated press chamber in which metal is melted
    • B22D17/04Plunger machines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D17/00Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
    • B22D17/08Cold chamber machines, i.e. with unheated press chamber into which molten metal is ladled
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D17/00Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
    • B22D17/14Machines with evacuated die cavity
    • B22D17/145Venting means therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D17/00Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
    • B22D17/20Accessories: Details
    • B22D17/2015Means for forcing the molten metal into the die
    • B22D17/2053Means for forcing the molten metal into the die using two or more cooperating injection pistons
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P15/00Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
    • B23P15/24Making specific metal objects by operations not covered by a single other subclass or a group in this subclass dies
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C23/00Alloys based on magnesium

Definitions

  • the present invention relates to a die-casting apparatus, and more particularly, to a die-casting apparatus which can obtain a more excellent molded article by securing the sealing property of the molding space and the molten metal sleeve space of the mold and maintaining the degree of vacuum precisely by discharging the internal air to the outside. It is about.
  • light metals are lighter in weight than titanium (specific gravity 4.5), and typically beryllium (specific gravity 1.85), magnesium (1.74), aluminum (2.7), titanium (4.5), and the like.
  • specific gravity 4.5 titanium
  • beryllium specific gravity 1.85
  • magnesium (1.74)
  • aluminum 2.7
  • titanium titanium
  • titanium is widely used in aircraft materials.
  • alkali metals (1 or less) such as silicon (2.3), yttrium (4.3), sodium, potassium, lithium, etc.
  • alkaline earth metals such as calcium (1.5) also enter the light metal, but in general, the light metal Point out the four metals listed above as the material.
  • magnesium is the eighth most abundant element, accounting for about 2.7% of the planet.
  • Magnesium alloy has a specific gravity of 1.79 ⁇ 1.81, which is light and has a weight reduction effect of about 70% compared to steel, and is applied to a wide range of fields due to its excellent strength, castability, machinability, electromagnetic shielding ability, vibration and shock absorption ability. Its usage is increasing rapidly.
  • a die casting method is mainly used, and the die casting method includes a hot chamber, a cold chamber, thixomolding, and the like.
  • the mold casting machine and the light metal melting furnace are separately configured, and the molten molten metal is poured into the injection sleeve of the mold casting machine, and the molten metal is pressed by an injection plunger and injected into the mold.
  • the hot chamber method is a method in which an injection cylinder is installed in a melting furnace and pressurized so that a high temperature molten metal flows into a mold.
  • the thixomolding method is a combination of the conventional injection molding method and the metal die casting method, and uses light metal raw materials in the form of chips such as resin injection.
  • magnesium when used as the raw material for the die casting method, it is ignited when it is melted in the air. Therefore, measures to prevent oxidation of the molten metal are necessary. Therefore, when the magnesium alloy is melted, a large amount of flame retardant flux (SF 6 + CO 2 mixed gas) or inert gas is injected into the melting furnace. It is regulated. In addition, since the price is also rising, the melting of magnesium alloy by the die casting method has a relatively high production cost in terms of production cost and causes air pollution.
  • flame retardant flux SF 6 + CO 2 mixed gas
  • thixomolding stores raw materials in the form of chips in a hopper, feeds magnesium alloy chips into cylinders, moves them forward by the rotation of the screw, and simultaneously heats them into a slurry phase having a predetermined solid phase rate.
  • the slurry is filled into the molding part of the mold by the fast forward motion of the screw.
  • raw materials in the form of chips are quite expensive, and scraps (molding defects, runners, gates) generated during metal forming are also impossible to reuse, which results in high raw materials.
  • the sealing property of the molten metal sleeve that injects the molten metal into the molding space of the mold or the molding space of the mold is poor so that the vacuum degree in the molding space of the metal mold or the molten metal sleeve decreases, thereby causing the molded product to be cast.
  • the poor quality easily occurs.
  • the present invention has been made in view of the above points, die-casting to obtain a more excellent cast molding by securing the sealing property of the molding space and the molten metal sleeve space of the mold, and by maintaining the degree of vacuum precisely by discharging the internal air to the outside
  • the object is to provide a device.
  • a die casting apparatus for molding by injecting molten metal into a hollow portion of a molten metal pressure sleeve installed between a stationary mold base and a movable side mold base, and then pressing the molten metal into a molding space between the movable mold and the stationary mold by a molten metal pressure plunger.
  • a sealing ring disposed on an outer circumferential surface of the molten metal pressure sleeve
  • a heating unit installed inside the molten metal pressure sleeve and disposed to surround the hollow portion of the molten metal pressure sleeve;
  • a cooling unit installed inside the molten metal pressure sleeve and disposed close to the sealing ring.
  • a first packing is installed on the outer diameter surface of the sealing ring, a second packing is installed on the inner diameter surface of the sealing ring, and the outer packing extends in a structure surrounding the periphery of the stationary mold on the first packing.
  • the side mold base is formed with a fitting groove having a structure surrounding the fixed mold, characterized in that the outer packing is fitted into the fitting groove.
  • the heating unit is composed of a heating passage through which the heating medium passes, the heating passage has an inlet and an outlet, characterized in that the heating medium heated to 100 ⁇ 350 °C in the heating passage circulates.
  • the heating unit is composed of a plurality of heating elements that generate heat by a power source, the heating elements are installed upward from the lower portion of the pressure-molding sleeve, the heating elements are disposed close to the hollow portion of the pressure-molding sleeve, the heating elements are power It characterized in that it is heated to 100 ⁇ 350 °C.
  • the lower end of the molten metal pressure sleeve is characterized in that it has a lower projection protruding in the outer diameter direction.
  • the second packing is hermetically adhered to the bottom protrusion of the sealing ring.
  • the cooling unit is installed in the lower projection of the molten pressure sleeve.
  • the sealing ring is integrally formed with the lower protrusion of the molten metal pressure sleeve, and a cooling unit is installed in the sealing ring.
  • a heat dissipation unit is installed between the cooling unit and the heating unit.
  • the heat dissipation unit is characterized by consisting of a hollow heat dissipation space formed between the cooling unit and the heating unit.
  • the heat dissipation unit is characterized by consisting of a heat dissipation member interposed between the cooling unit and the heating unit.
  • the first packing 32 is' 'It is made of a cross-section, the inner diameter surface of the first packing is formed flat, the flat inner diameter surface of the first packing is coupled to the fitting groove of the outer diameter surface of the sealing ring, the outer diameter of the first packing
  • the surface has a ' ⁇ ' shaped ridge, and the outer diameter surface of the first packing is in close contact with the receiving groove of the fixed side mold base and the movable side mold base, characterized in that it has a sealing property.
  • the cross section of the outer packing has an 'O' shape, characterized in that the bonding to the first packing and integrally or integrally molded.
  • a first air discharge passage is formed in the molding space of the fixed mold and the movable mold, and a second air discharge passage is formed in a direction orthogonal to the first air discharge passage, and the second air discharge passage is formed in the air.
  • the first air discharge passage is characterized in that the air discharge blocking pin is installed so as to be forward and backward.
  • FIG. 1 is a perspective view showing a die casting apparatus according to an embodiment of the present invention.
  • FIG. 2 is an exploded perspective view showing a state in which the die casting apparatus of the present invention is separated into a fixed side mold base (fixed mold is coupled), a movable side mold base (movable mold is coupled), and a molten metal pressure sleeve.
  • FIG. 3 is an exploded perspective view illustrating a state in which the stationary mold is separated from the stationary mold base and the movable mold is separated from the movable mold base in FIG.
  • FIG. 4 is a partial cutaway perspective view showing a die casting apparatus according to an embodiment of the present invention.
  • FIG. 5 is a cross-sectional view showing a die casting apparatus according to an embodiment of the present invention.
  • FIG. 6 is a cross-sectional view showing the molten metal pressure sleeve by the die casting apparatus of the present invention.
  • FIG. 7 is a cross-sectional view taken along the arrow A-A of FIG. 6.
  • FIG. 8 is a partially cut perspective view showing a sealing ring of the die casting apparatus according to the present invention.
  • FIG. 9 is a perspective view showing the first packing and the outer packing by the die casting apparatus of the present invention.
  • FIG. 10 is a cross-sectional view taken along line B-B of FIG. 9.
  • FIG. 11 is a cross-sectional view taken along the line C-C of FIG. 9.
  • FIG. 12 is a cross-sectional view showing another embodiment of the sealing ring of the present invention.
  • FIG. 13 is a cross-sectional view showing another embodiment of the heating unit of the present invention.
  • 14 to 24 are views sequentially showing the operation relationship of the die casting apparatus according to the present invention.
  • FIG. 1 to 13 show a die casting apparatus according to an embodiment of the present invention.
  • the die casting apparatus of the present invention is a fixed side mold base 10, a movable side mold base 20, a fixed side mold base 10 and a movable side which are installed to be movable relative to the fixed side mold base 10. It includes a molten metal pressure sleeve (30) sealingly installed between the side mold base (20).
  • the stationary side mold base 10 is fixedly installed at the frame side of the apparatus, and the stationary mold 15 is replaceably installed at the center of one surface of the stationary side mold base 10.
  • a molten metal injection opening 11 is formed at one side of the fixed side mold base 10, and the molten metal injection opening 11 penetrates the fixed mold 15.
  • the molten metal injection sleeve 50 is installed in the molten metal injection opening 50, and the hollow portion of the molten metal injection sleeve 50 has a hollow portion in communication with the molten metal injection opening 11.
  • the molten metal injection plunger 51 is installed in the molten metal injection opening 11 so as to be movable back and forth.
  • a molten metal inlet 52 is formed at one side of the molten metal injecting sleeve 50, and a molten metal injecting device 80 is installed at the molten metal inlet 52 as shown in FIG. 14, and the molten metal injecting device 80 is a vacuum melting chamber. It is comprised so that the molten metal of (not shown) may be introduce
  • a first molten metal space 27a communicating with the molten metal injection opening 11 is formed, and the molten metal injection plunger 51 is melted by an advance of the molten metal injection plunger 51.
  • the molten metal introduced by 80 is injected into the molten metal injection opening 11 side.
  • An air discharge pipe 16 is formed on the other side of the fixed side mold base 10, and the air discharge pipe 16 is provided with a vacuum valve 16a as shown in FIG. 5.
  • a first molding portion 26a is formed at the central portion of one surface of the stationary mold 15, and the first air discharge passage 12a is formed to communicate with the first molding portion 26a, and the first air discharge passage ( The second air discharge passage 12b is formed in communication with 12a).
  • the first molding part 26a of the fixed mold 15 is illustrated as a groove structure in the drawing, the first molding part 26a of the present invention is not limited thereto, and may be formed as a protrusion or other various structures. .
  • the first molten metal space 27a communicates with the first molding portion 26a of the stationary mold, and the molten metal is configured to be injected into the first molten portion 26a from the first molten water space 27a.
  • the first air discharge passage 12a is formed through the stationary mold 15 and the fixed side mold base 10, and the first air discharge passage 12a has an air discharge blocking pin 17 as shown in FIG. ) Is installed to move forward and backward.
  • the air discharge blocking pin 17 is configured to prevent air from penetrating into the first air discharge passage 12a and the air discharge pipe 16 by closing the first air discharge passage 12a.
  • the second air discharge passage 12b is formed through the stationary mold 15 and the fixed side mold base 10, and the second air discharge passage 12b is the air discharge tube 16 of the fixed side mold base 10. It is formed to communicate with.
  • the movable side mold base 20 is installed to be movable with respect to the stationary side mold base 10, and the movable mold 25 is replaceably installed at the center of one surface of the movable side mold base 20, and the movable mold 25 is provided.
  • the movable mold 25 has a second molding portion 26b at the center of one surface thereof, and the second molding portion of the movable mold 25 is sealed by sealing the movable mold 25 and the fixed mold 15. 26b) is aligned with the first molding portion 26a of the stationary mold 15 to form a molding space 26 for forming a predetermined casting molding.
  • a second hot water receiving space 27b is formed close to the second molding portion 26b of the movable mold 25, and the movable mold 25 is closed by sealing the movable mold 25 and the fixed mold 15.
  • the two molten metal receiving space 27b is configured to communicate with the second molding portion 26b so that the molten metal is injected from the second molten metal receiving space 27b to the second molding portion 26b.
  • the second molten metal space 27b of the movable mold 25 is aligned with the first molten water space 27a of the fixed mold 15 to accommodate the molten metal injected through the molten metal injection opening 11.
  • the molten water receiving space 27 is formed, and the molten water receiving space 27 is formed to communicate with the molding space 26 of the stationary mold 15 and the movable mold 25.
  • the molten metal pressure sleeve 30 is sealably installed between the stationary side mold base 10 and the movable side mold base 20, and a hollow portion 30a is formed therein, and the hollow portion 30a is fixed. In communication with the molten metal receiving space 27 of the mold 15 and the movable mold 25. In the hollow portion 30a and the molten water receiving space 27 of the molten metal pressure sleeve 30, as shown in FIG. 5, the molten metal pressure plunger 35 is installed to be able to move forward and backward.
  • the molten metal pressurizing plunger 35 presses the molten metal in the hollow part 30a of the molten metal pressurizing sleeve 30 and the molten metal receiving space 27 into the molding space 26.
  • the molten metal pressurizing plunger 35 presses the molten metal in the hollow part 30a of the molten metal pressurizing sleeve 30 and the molten metal receiving space 27 into the molding space 26.
  • the fixed side mold base 10 and the movable side mold base 20 each have accommodation grooves 10a and 20a in which the outer circumferential surface of the molten metal pressure sleeve 30 is accommodated.
  • the molten metal pressure sleeve 30 is firmly coupled to the receiving groove (10a) side of the fixed side mold base 10 through a plurality of fasteners (39).
  • the molten metal pressing sleeve 30 has an annular protrusion having an upper end and a lower end protruding in an outer diameter direction as shown in FIG. 6, and a sealing ring 31 is installed on the outer diameter surface of the lower protrusion of the molten metal pressing sleeve 30.
  • the first packing 32 is installed on the outer diameter surface of the sealing ring 31, and the second packing 33 is installed on the inner diameter surface of the sealing ring 31. Accordingly, the first packing 32 is interposed between the outer diameter surface of the sealing ring 31 and the lower inner diameter surfaces of the receiving grooves 10a and 20a of the fixed side mold base 10 and the movable side mold base 20.
  • the second packing 33 is interposed between the inner diameter surface of the sealing ring 31 and the outer diameter surface of the lower protrusion of the molten metal pressure sleeve 30, and the second packing 33 is formed on the lower protrusion of the molten metal pressure sleeve 30. It is in airtight contact with the outer diameter surface.
  • the outer packing 38 is connected to the first packing 32 in a structure surrounding the periphery of the stationary mold 15, as shown in FIGS. 2, 3 and 9, and the stationary side mold base 10.
  • the fitting groove 18 is formed in a structure surrounding the fixed mold 15, the outer packing 38 is fitted to the fitting groove (18). Therefore, the outer packing 38 is in contact with each other of the movable side mold base 20 and the fixed side mold base 10 when the fixed side mold base 10 and the movable side mold base 20 are in contact with each other.
  • the outer packing 38 may be integrally formed on the first packing 32 side via an adhesive or the like to the first packing 32 side.
  • the first packing 32, the second packing 33, the outer packing 38 is made of a sealing material such as rubber, etc.
  • the first packing 32 is shown in FIG. 'It consists of a cross-section of the shape.
  • the inner diameter surface of the first packing 32 is formed flat, the inner diameter surface of the first packing 32 is coupled to the fitting groove of the outer diameter surface of the sealing ring 31, the outer diameter surface of the first packing 32 Has a ' ⁇ ' shaped ridge, and the outer diameter surface of the first packing 32 is hermetically adhered to the receiving grooves 10a and 20a of the fixed side mold base 10 and the movable side mold base 20. do.
  • the outer packing 38 is made of a circular cross section as shown in FIG.
  • the second packing 33 has a circular cross section as shown in FIG. 8.
  • the first packing 32, the second packing 33, and the outer packing 38 seal the molten metal pressure sleeve 30 between the fixed side mold base 10 and the movable side mold base 20.
  • the molten water receiving space 27 and the molding space 26 has the advantage that the hermetic sealing.
  • the molten metal pressure sleeve 30 is provided with a heating unit for preventing the temperature of the molten metal injected into the hollow portion 30a from being lowered and hardened.
  • a heating unit for preventing the temperature of the molten metal injected into the hollow portion 30a from being lowered and hardened.
  • the heating unit is illustrated in FIG. 6 and FIG.
  • the heating medium may pass through the heating passage 34.
  • the heating passage 34 is disposed to surround the hollow portion 30a of the molten metal pressure sleeve 30, and the heating passage 34 is installed as close as possible to the hollow portion 30a of the molten metal pressure sleeve 30.
  • a heat medium such as oil heated at 100 to 350 ° C. flows through the inlet 34a and passes through the heating passage 34, and then is discharged through the outlet 34b of the heating passage 34.
  • the heating portion of FIG. 13 may be composed of a plurality of heating bodies 44 such as an electric heater, and the heating bodies 44 are formed in a rod shape.
  • the plurality of heating bodies 44 are installed upward from the lower portion of the molten metal pressure sleeve 30, and the heating bodies 44 are disposed close to the hollow portion 30a of the molten metal pressure sleeve 30, and this heating body 44 ) Are heated by a power source and heated to approximately 100 ⁇ 350 °C.
  • a cooling unit is installed in the lower protrusion of the molten metal pressure sleeve 30, and in particular, the cooling unit includes an installation cooling passage 36 close to the sealing ring 31, and the cooling water circulates through the cooling passage 36.
  • the cooling passage 36 may form a “C” shaped passage by closing between the inlet 36a and the outlet 36b.
  • a heat radiating unit 37 may be installed between the cooling passage 36 and the heating passage 34.
  • the heat radiation part 37 can prevent the heat of the heating passage 34 from being conducted to the cooling passage 36.
  • the heat dissipation part 37 may be configured as a hollow heat dissipation space formed between the cooling passage 36 and the heating passage 34.
  • the heat dissipation unit 37 may be composed of a heat dissipation member interposed between the cooling passage 36 and the heating passage 34.
  • the heat radiating unit 37 may be omitted.
  • the molten metal pressure sleeve 30 is supported by a plurality of auxiliary supports 39 whose one end is mounted to one end of the fixed side mold base 10, and the auxiliary support 39 is a plurality of fasteners 39a. Is mounted by. Through the auxiliary support 39, the molten metal pressure sleeve 30 may be more firmly coupled to the fixed side mold base 10.
  • the sealing ring 31 may be integrally formed at the lower end of the molten metal pressure sleeve 30.
  • the cooling passage 36 is disposed in the sealing ring 31, and the first packing 32 is installed on the outer diameter surface of the sealing ring 31.
  • the movable side mold base 20 is spaced apart from the fixed side mold base 10.
  • the movable mold base 20 is moved to the stationary side mold base 10 side to seal the movable side mold base 20 and the stationary side mold base 10 so that The molding space 26 is formed by the first molding part 26a and the second molding part 26b of the movable mold 25.
  • the air discharge blocking pin 17 is reversed to communicate the first air discharge passage 12a and the second air discharge passage 12b with each other, and the vacuum valve 16a of the air discharge pipe 16 is opened to be molded.
  • a vacuum environment is created by discharging the air in the hollow portion 30a of the space 26, the molten water receiving space 27, and the molten metal pressure sleeve 30.
  • the air discharge blocking pin 17 is discharged as shown in FIG.
  • the molding space 26 is closed by advancing to the end of the passage 12a.
  • the molten metal injection plunger 51 and the molten metal pressurizing plunger 35 are reversed as shown in FIG. 17, and the molten metal inlet 52 is opened by the molten metal introducing device 80 as illustrated in FIG. 18. Inject into).
  • the molten metal inlet 52 is closed by the molten metal introduction device 80 to stop the molten metal as shown in FIG. 19.
  • the molten metal injection plunger 51 is advanced to push the molten metal in the molten metal injection sleeve 50 to the molten water space 27 side.
  • the molten metal pressurizing plunger 35 is advanced toward the molten metal receiving space 27 to press the molten metal into the molding space 26.
  • the molten metal injection plunger 51 and the molten metal pressure plunger 35 are reversed as shown in FIG. 22.
  • the molten metal injection plunger 51 reverses the molten metal injection plunger 51 so as to be located ahead of the molten metal injection port 52.
  • the movable mold base 20 is moved and separated from the fixed mold base 10 as shown in FIG. 23, and then the molding is separated between the fixed mold 15 and the movable mold 25 as shown in FIG. .

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Molds, Cores, And Manufacturing Methods Thereof (AREA)

Abstract

The present invention relates to a die-casting device, and more specifically to a die-casting device whereby superior moulded articles can be obtained by ensuring good hermetic sealing properties in the moulding space and the melt sleeve space of the mould, and by expelling internal air to the outside and so precisely maintaining the degree of vacuum. The present invention is a die-casting device in which cast moulding is carried out by injecting a melt into the hollow part of a melt-pressurizing sleeve provided between an immobile-side mould base and a mobile-side mould base and then pressurizing the melt into the moulding space between the mobile mould and immobile mould by means of a melt-pressurizing plunger, wherein the die-casting device comprises: a sealing ring which is disposed on the outer circumferential surface of the melt-pressurizing sleeve; a heating part which is provided on the inside of the melt-pressurizing sleeve and is disposed so as to surround the hollow part of the melt-pressurizing sleeve; and a cooling part which is provided on the inside of the melt-pressurizing sleeve and is disposed adjacent to the sealing ring, and wherein first packing is provided on the diametrically outer surface of the sealing ring, second packing is provided on the diametrically inner surface of the sealing ring, on the first packing there is outer packing which extends into a structure enveloping the periphery of the immobile mould, formed on the immobile-side mould base there is an insertion recess with a structure enveloping the periphery of the immobile mould, and the outer packing is inserted into the insertion recess.

Description

다이캐스팅장치Die Casting Device

본 발명은 다이캐스팅장치에 관한 것으로, 보다 상세하게는 금형의 성형공간 및 용탕슬리브 공간의 밀폐성을 확보하고, 내부공기를 외부로 배출하여 진공도를 정밀하게 유지함으로써 더욱 우수한 성형품을 얻을 수 있는 다이캐스팅장치에 관한 것이다.The present invention relates to a die-casting apparatus, and more particularly, to a die-casting apparatus which can obtain a more excellent molded article by securing the sealing property of the molding space and the molten metal sleeve space of the mold and maintaining the degree of vacuum precisely by discharging the internal air to the outside. It is about.

일반적으로, 경금속은 티타늄(비중 4.5)보다도 비중이 가벼운 금속으로 일반적으로 베릴륨(비중 1.85)·마그네슘(1.74)·알루미늄(2.7)·티타늄(4.5) 등이 대표적이다. 이 가운데 가장 빨리 실용화된 것은 알루미늄이고 티타늄은 항공기 재료로 많이 쓰이고 있다. 비중이 작은 관점에서는 규소(2.3)·이트륨(4.3)이나 나트륨·칼륨·리튬 등의 알칼리 금속(1 이하) 및 칼슘(1.5)과 같은 알칼리 토금속도 경금속에 들어가지만, 보통 경금속이라고 할 경우에는 구조용 재료가 되는, 앞에 예로 든 4가지 금속을 가리킨다. Generally, light metals are lighter in weight than titanium (specific gravity 4.5), and typically beryllium (specific gravity 1.85), magnesium (1.74), aluminum (2.7), titanium (4.5), and the like. The earliest practical use is aluminum and titanium is widely used in aircraft materials. From the viewpoint of small specific gravity, alkali metals (1 or less) such as silicon (2.3), yttrium (4.3), sodium, potassium, lithium, etc., and alkaline earth metals such as calcium (1.5) also enter the light metal, but in general, the light metal Point out the four metals listed above as the material.

이 중에서 가장 빨리 실용화된 것은 알루미늄으로, 20세기 초 두랄루민이라고 하는 강력합금이 발명되었는데, 같은 중량당의 강도가 일반용 강재의 3배 가까이나 되어 때마침 발달하기 시작한 항공기의 발전에 크게 기여하였다. 그 후에 다시 비중이 가벼운 구조재료가 필요해져 마그네슘이 공업적으로 생산되어, 여러 가지 강력한 마그네슘합금을 만들어냈다. The earliest practical use was aluminum, and a strong alloy called duralumin was invented in the early twentieth century, which contributed significantly to the development of aircraft, which began to develop when the strength per weight was nearly three times that of general steel. Later, light weight structural materials were needed, and magnesium was industrially produced, resulting in a number of strong magnesium alloys.

또한, 1940년대 중엽부터 티타늄이 공업적으로 생산되어 여러 가지 티타늄합금이 사용되면서 오늘날 초음속 항공기의 생산이 가능해졌다. 베릴륨은 가공해서 얇은 판으로 한다든가, 완성된 판을 구부려도 갈라지지 않을 정도의 점도(粘度)를 가지도록 개량하는 데 시간이 걸리기는 하였으나, 1960년대 중엽에는 우주개발용을 위시하여 항공용으로도 사용하게 되었다. 또 베릴륨은 열중성자(熱中性子)를 흡수하지 않으므로 원자로의 구조재로서도 우수하다. In addition, since the mid-1940s, titanium was produced industrially and various titanium alloys were used, making it possible to produce supersonic aircraft today. Beryllium took time to process and improve it to a thin plate, or to improve the viscosity of the finished plate so that it would not crack, but in the mid-1960s, it was used for aerospace development. Also used. In addition, beryllium does not absorb thermal neutrons, and thus is excellent as a structural material for nuclear reactors.

특히, 마그네슘 원소는 지구상의 약 2.7%를 차지하면서 8번째로 풍부하게 존재한다. 마그네슘합금은 비중이 1.79~1.81로서 가볍고 철강대비 70% 내외의 중량감소 효과가 있으며, 비강도, 주조성, 기계가공성, 전자파차폐능, 진동 및 충격흡수능 등이 우수하여 폭넓은 분야에 응용되고 있고 그 사용량이 급증하고 있는 추세이다. In particular, magnesium is the eighth most abundant element, accounting for about 2.7% of the planet. Magnesium alloy has a specific gravity of 1.79 ~ 1.81, which is light and has a weight reduction effect of about 70% compared to steel, and is applied to a wide range of fields due to its excellent strength, castability, machinability, electromagnetic shielding ability, vibration and shock absorption ability. Its usage is increasing rapidly.

이러한 경금속 주조법의 대표적인 예로서 다이캐스팅법이 주로 이용되고 있으며, 다이캐스팅법에는 핫챔버(Hot chamber), 콜드챔버(Cold chamber), 틱소몰딩(Thixomolding) 등이 있다. As a representative example of such a light metal casting method, a die casting method is mainly used, and the die casting method includes a hot chamber, a cold chamber, thixomolding, and the like.

콜드챔버 방식은 금형주조성형기 및 경금속 융해로를 개별적으로 구성하고, 융해된 용탕을 금형주조성형기의 사출슬리브 속에 부어 사출플런저에 의해 그 용탕을 가압하여 금형에 주입하는 방식이다. 핫챔버 방식은 사출실린더를 융해로 내에 설치하여 고온의 용탕을 금형에 유입되도록 가압하여 성형하는 방식이다. 틱소몰딩 방식은 기존의 사출성형공법과 금속 다이캐스팅공법을 접목시킨 기술로서 수지사출과 같이 칩형태의 경금속 원재료를 사용한다. In the cold chamber system, the mold casting machine and the light metal melting furnace are separately configured, and the molten molten metal is poured into the injection sleeve of the mold casting machine, and the molten metal is pressed by an injection plunger and injected into the mold. The hot chamber method is a method in which an injection cylinder is installed in a melting furnace and pressurized so that a high temperature molten metal flows into a mold. The thixomolding method is a combination of the conventional injection molding method and the metal die casting method, and uses light metal raw materials in the form of chips such as resin injection.

한편, 다이캐스팅법에 마그네슘을 원재료로 사용하는 경우, 대기 중에서 융해시키면 발화하기 때문에 용탕의 산화방지 대책이 필요하다. 이에, 마그네슘합금 융해 시에 융해로 내에 방연 플럭스(SF6 + CO2 혼합가스) 또는 불활성가스를 다량으로 주입하고 있는데, 이러한 플럭스(Flux)는 온실가스로서 대기환경에 악영향을 미치므로 그 사용이 규제되고 있다. 그리고, 가격 또한 상승하고 있기 때문에 다이캐스팅법에 의한 마그네슘합금의 융해는 생산비용적인 측면에서 그 생산비가 비교적 높고, 대기오염을 일으키는 문제가 있었다. On the other hand, when magnesium is used as the raw material for the die casting method, it is ignited when it is melted in the air. Therefore, measures to prevent oxidation of the molten metal are necessary. Therefore, when the magnesium alloy is melted, a large amount of flame retardant flux (SF 6 + CO 2 mixed gas) or inert gas is injected into the melting furnace. It is regulated. In addition, since the price is also rising, the melting of magnesium alloy by the die casting method has a relatively high production cost in terms of production cost and causes air pollution.

또한, 틱소몰딩은 호퍼에 칩 형태의 원재료를 저장하고 실린더 내로 마그네슘합금 칩을 공급하여 스크류의 회전에 의해 전방으로 이동시킴과 동시에 가열하며, 소정의 고상율을 갖는 슬러리 상으로 만든 다음, 이 금속슬러리를 스크류의 고속전진운동에 의해 금형의 성형부 내에 충전시키는 방식이다. 하지만, 칩 형태의 원재료는 상당히 고가이며, 금속성형 시에 발생하는 스크랩(성형불량품, 런너(runner), 게이트(gate)) 또한 재사용이 불가능하기 때문에 원재료값이 높은 단점이 있었다.In addition, thixomolding stores raw materials in the form of chips in a hopper, feeds magnesium alloy chips into cylinders, moves them forward by the rotation of the screw, and simultaneously heats them into a slurry phase having a predetermined solid phase rate. The slurry is filled into the molding part of the mold by the fast forward motion of the screw. However, raw materials in the form of chips are quite expensive, and scraps (molding defects, runners, gates) generated during metal forming are also impossible to reuse, which results in high raw materials.

하지만, 종래의 다이캐스팅장치는 금형의 성형공간 내지 금형의 성형공간으로 용탕을 주입하는 용탕슬리브 부분의 밀봉성이 취약하여 금형의 성형공간 내지 용탕슬리브 내의 진공도가 저하되고, 이로 인해 그 주조되는 성형물의 품질 불량이 쉽게 발생하는 단점이 있었다.However, in the conventional die casting apparatus, the sealing property of the molten metal sleeve that injects the molten metal into the molding space of the mold or the molding space of the mold is poor so that the vacuum degree in the molding space of the metal mold or the molten metal sleeve decreases, thereby causing the molded product to be cast. There was a disadvantage that the poor quality easily occurs.

본 발명은 상기와 같은 점을 감안하여 안출한 것으로, 금형의 성형공간 및 용탕슬리브 공간의 밀폐성을 확보하고, 내부공기를 외부로 배출하여 진공도를 정밀하게 유지함으로써 더욱 우수한 주조성형품을 얻을 수 있는 다이캐스팅장치를 제공하는 데 그 목적이 있다. The present invention has been made in view of the above points, die-casting to obtain a more excellent cast molding by securing the sealing property of the molding space and the molten metal sleeve space of the mold, and by maintaining the degree of vacuum precisely by discharging the internal air to the outside The object is to provide a device.

상기와 같은 목적을 달성하기 위한 본 발명에 의한 다이캐스팅장치는, Die casting apparatus according to the present invention for achieving the above object,

고정측 몰드베이스 및 가동측 몰드베이스 사이에 설치된 용탕가압슬리브의 중공부로 용탕을 주입한 후에 용탕가압플런저에 의해 용탕을 가동금형 및 고정금형 사이의 성형공간으로 가압함으로써 주조성형하는 다이캐스팅장치에 있어서, A die casting apparatus for molding by injecting molten metal into a hollow portion of a molten metal pressure sleeve installed between a stationary mold base and a movable side mold base, and then pressing the molten metal into a molding space between the movable mold and the stationary mold by a molten metal pressure plunger.

상기 용탕가압슬리브의 외주면에 배치된 밀봉링;A sealing ring disposed on an outer circumferential surface of the molten metal pressure sleeve;

상기 용탕가압슬리브의 내부에 설치되고, 상기 용탕가압슬리브의 중공부를 감싸도록 배치된 가열부;A heating unit installed inside the molten metal pressure sleeve and disposed to surround the hollow portion of the molten metal pressure sleeve;

상기 용탕가압슬리브의 내부에 설치되고, 상기 밀봉링에 근접하여 배치된 냉각부;를 포함하고, And a cooling unit installed inside the molten metal pressure sleeve and disposed close to the sealing ring.

상기 밀봉링의 외경면에는 제1패킹이 설치되고, 상기 밀봉링의 내경면에는 제2패킹이 설치되며, 상기 제1패킹에는 외측패킹이 고정금형의 주변을 포위하는 구조로 연장되고, 상기 고정측 몰드베이스에는 상기 고정금형의 주변을 포위하는 구조로 끼움홈이 형성되며, 상기 끼움홈에는 상기 외측패킹이 끼워지는 것을 특징으로 한다. A first packing is installed on the outer diameter surface of the sealing ring, a second packing is installed on the inner diameter surface of the sealing ring, and the outer packing extends in a structure surrounding the periphery of the stationary mold on the first packing. The side mold base is formed with a fitting groove having a structure surrounding the fixed mold, characterized in that the outer packing is fitted into the fitting groove.

상기 가열부는 열매체가 통과하는 가열통로로 구성되고, 상기 가열통로는 입구 및 출구를 가지고, 상기 가열통로에는 100~350℃로 가열된 열매체가 순환하는 것을 특징으로 한다. The heating unit is composed of a heating passage through which the heating medium passes, the heating passage has an inlet and an outlet, characterized in that the heating medium heated to 100 ~ 350 ℃ in the heating passage circulates.

상기 가열부는 전원에 의해 발열하는 복수의 가열체로 구성되고, 상기 가열체들은 용탕가압슬리브의 하부에서 상방으로 설치되고, 상기 가열체들은 용탕가압슬리브의 중공부에 가깝게 배치되며, 상기 가열체들은 전원에 의해 100~350℃로 가열되는 것을 특징으로 한다. The heating unit is composed of a plurality of heating elements that generate heat by a power source, the heating elements are installed upward from the lower portion of the pressure-molding sleeve, the heating elements are disposed close to the hollow portion of the pressure-molding sleeve, the heating elements are power It characterized in that it is heated to 100 ~ 350 ℃.

상기 용탕가압슬리브의 하단에는 외경방향으로 돌출된 하단 돌출부를 가지는 것을 특징으로 한다. The lower end of the molten metal pressure sleeve is characterized in that it has a lower projection protruding in the outer diameter direction.

상기 제2패킹은 상기 밀봉링의 하단 돌출부에 기밀하게 밀착되는 것을 특징으로 한다. The second packing is hermetically adhered to the bottom protrusion of the sealing ring.

상기 냉각부는 상기 용탕가압슬리브의 하단 돌출부 내에 설치되는 것을 특징으로 한다. The cooling unit is installed in the lower projection of the molten pressure sleeve.

상기 밀봉링은 상기 용탕가압슬리브의 하단 돌출부에 일체로 형성되고, 상기 밀봉링 내에 냉각부가 설치되는 것을 특징으로 한다. The sealing ring is integrally formed with the lower protrusion of the molten metal pressure sleeve, and a cooling unit is installed in the sealing ring.

상기 냉각부와 가열부 사이에는 방열부가 설치되는 것을 특징으로 한다. A heat dissipation unit is installed between the cooling unit and the heating unit.

상기 방열부는 상기 냉각부와 상기 가열부 사이에 형성된 중공형의 방열공간으로 구성되는 것을 특징으로 한다. The heat dissipation unit is characterized by consisting of a hollow heat dissipation space formed between the cooling unit and the heating unit.

상기 방열부는 상기 냉각부와 상기 가열부 사이에 개재된 방열부재로 구성된 것을 특징으로 한다. The heat dissipation unit is characterized by consisting of a heat dissipation member interposed between the cooling unit and the heating unit.

상기 제1패킹(32)은 ‘

Figure PCTKR2009006777-appb-I000001
’자 모양의 단면으로 이루어지고, 상기 제1패킹의 내경면은 평탄하게 형성되고, 상기 제1패킹의 평탄한 내경면은 상기 밀봉링의 외경면의 끼움홈에 결합되고, 상기 제1패킹의 외경면은 ‘∩’자 모양의 융기부를 가지며, 상기 제1패킹의 외경면은 고정측 몰드베이스 및 가동측 몰드베이스의 수용홈에 밀착되어 밀폐성을 가지는 것을 특징으로 한다. The first packing 32 is'
Figure PCTKR2009006777-appb-I000001
'It is made of a cross-section, the inner diameter surface of the first packing is formed flat, the flat inner diameter surface of the first packing is coupled to the fitting groove of the outer diameter surface of the sealing ring, the outer diameter of the first packing The surface has a '∩' shaped ridge, and the outer diameter surface of the first packing is in close contact with the receiving groove of the fixed side mold base and the movable side mold base, characterized in that it has a sealing property.

상기 외측패킹의 단면은 ‘O’자 모양으로서, 제1패킹과 접착하여 일체화하거나 일체로 성형하는 것을 특징으로 한다. The cross section of the outer packing has an 'O' shape, characterized in that the bonding to the first packing and integrally or integrally molded.

상기 고정금형 및 가동금형의 성형공간에는 제1공기배출통로가 소통되게 형성되고, 상기 제1공기배출통로에 직교하는 방향으로 제2공기배출통로가 형성되며, 상기 제2공기배출통로는 상기 공기배출관과 소통하고, 상기 제1공기배출통로에는 공기배출막음핀이 전후진가능하게 설치되는 것을 특징으로 한다. A first air discharge passage is formed in the molding space of the fixed mold and the movable mold, and a second air discharge passage is formed in a direction orthogonal to the first air discharge passage, and the second air discharge passage is formed in the air. In communication with the discharge pipe, the first air discharge passage is characterized in that the air discharge blocking pin is installed so as to be forward and backward.

이상과 같은 본 발명에 의하면, 기밀한 밀봉구조를 통해 금형의 성형공간 및 용탕가압슬리브 공간의 진공도를 정밀하게 유지할 수 있고, 이를 통해 보다 우수한 주조성형품을 얻을 수 있는 장점이 있다.According to the present invention as described above, it is possible to precisely maintain the degree of vacuum of the molding space and the molten metal pressure-sleeving space of the mold through an airtight sealing structure, there is an advantage that can be obtained a better cast molded article.

도 1은 본 발명의 일 실시예에 따른 다이캐스팅장치를 도시한 사시도이다. 1 is a perspective view showing a die casting apparatus according to an embodiment of the present invention.

도 2는 본 발명의 다이캐스팅장치가 고정측 몰드베이스(고정금형이 결합됨), 가동측 몰드베이스(가동금형이 결합됨), 용탕가압슬리브로 분리된 상태를 도시한 분해사시도이다. 2 is an exploded perspective view showing a state in which the die casting apparatus of the present invention is separated into a fixed side mold base (fixed mold is coupled), a movable side mold base (movable mold is coupled), and a molten metal pressure sleeve.

도 3은 도2에서 고정측 몰드베이스에서 고정금형을 분리하고, 가동측 몰드베이스에서 가동금형을 분리한 상태를 도시한 분해사시도이다. 3 is an exploded perspective view illustrating a state in which the stationary mold is separated from the stationary mold base and the movable mold is separated from the movable mold base in FIG.

도 4는 본 발명의 일 실시예에 따른 다이캐스팅장치를 도시한 부분 절취사시도이다.4 is a partial cutaway perspective view showing a die casting apparatus according to an embodiment of the present invention.

도 5는 본 발명의 일 실시예에 따른 다이캐스팅장치를 도시한 단면도이다. 5 is a cross-sectional view showing a die casting apparatus according to an embodiment of the present invention.

도 6은 본 발명의 다이캐스팅장치에 의한 용탕가압슬리브를 도시한 단면도이다. 6 is a cross-sectional view showing the molten metal pressure sleeve by the die casting apparatus of the present invention.

도 7은 도 6의 화살표 A-A선을 따라 취한 단면도이다. FIG. 7 is a cross-sectional view taken along the arrow A-A of FIG. 6.

도 8은 본 발명에 따른 다이캐스팅장치의 밀봉링을 도시한 부분 절취사시도이다. 8 is a partially cut perspective view showing a sealing ring of the die casting apparatus according to the present invention.

도 9는 본 발명의 다이캐스팅장치에 의한 제1패킹 및 외측패킹을 도시한 사시도이다. 9 is a perspective view showing the first packing and the outer packing by the die casting apparatus of the present invention.

도 10은 도 9의 B-B선을 따라 취한 단면도이다. FIG. 10 is a cross-sectional view taken along line B-B of FIG. 9.

도 11은 도 9의 C-C선을 따라 취한 단면도이다. FIG. 11 is a cross-sectional view taken along the line C-C of FIG. 9.

도 12는 본 발명의 밀봉링의 다른 실시예를 도시한 단면도이다. 12 is a cross-sectional view showing another embodiment of the sealing ring of the present invention.

도 13은 본 발명의 가열부의 다른 실시예를 도시한 단면도이다. 13 is a cross-sectional view showing another embodiment of the heating unit of the present invention.

도 14 내지 도 24는 본 발명에 의한 다이캐스팅장치의 작동관계를 순차적으로 나타낸 도면이다. 14 to 24 are views sequentially showing the operation relationship of the die casting apparatus according to the present invention.

이하, 본 발명의 바람직한 실시예를 첨부된 도면을 참조하여 상세히 설명한다. Hereinafter, exemplary embodiments of the present invention will be described in detail with reference to the accompanying drawings.

도 1 내지 도 13은 본 발명의 일 실시예에 따른 다이캐스팅장치를 도시한다. 1 to 13 show a die casting apparatus according to an embodiment of the present invention.

도시된 바와 같이, 본 발명의 다이캐스팅장치는 고정측 몰드베이스(10), 고정측 몰드베이스(10)에 대해 이동가능하게 설치되는 가동측 몰드베이스(20), 고정측 몰드베이스(10) 및 가동측 몰드베이스(20) 사이에 밀봉적으로 설치된 용탕가압슬리브(30)를 포함한다. As shown, the die casting apparatus of the present invention is a fixed side mold base 10, a movable side mold base 20, a fixed side mold base 10 and a movable side which are installed to be movable relative to the fixed side mold base 10. It includes a molten metal pressure sleeve (30) sealingly installed between the side mold base (20).

고정측 몰드베이스(10)는 장치의 프레임측에 고정되어 설치되고, 고정측 몰드베이스(10)의 일면 중앙부에는 고정금형(15)이 교체가능하게 설치된다. 고정측 몰드베이스(10)의 일측에는 용탕주입용 개구(11)가 형성되며, 이 용탕주입용 개구(11)는 고정금형(15)을 관통하여 형성된다. 용탕주입용 개구(11)에는 용탕주입슬리브(50)가 설치되고, 용탕주입슬리브(50)의 내부에는 용탕주입용 개구(11)와 소통하는 중공부를 가지며, 용탕주입슬리브(50)의 중공부와 용탕주입용 개구(11)에는 용탕주입플런저(51)가 전후진가능하게 설치된다. 용탕주입슬리브(50)의 일측에는 용탕주입구(52)가 형성되고, 이 용탕주입구(52)에는 도 14와 같이 용탕도입장치(80)가 설치되며, 이 용탕도입장치(80)는 진공융해챔버(미도시)의 용탕을 용탕주입구(52)측으로 도입시키도록 구성된다. 고정금형(15)의 일측에는 용탕주입용 개구(11)와 소통하는 제1용탕수용공간(27a)이 형성되고, 용탕주입플런저(51)의 전진에 의해 용탕주입플런저(51)는 용탕도입장치(80)에 의해 도입된 용탕을 용탕주입용 개구(11)측으로 주입시킨다. The stationary side mold base 10 is fixedly installed at the frame side of the apparatus, and the stationary mold 15 is replaceably installed at the center of one surface of the stationary side mold base 10. A molten metal injection opening 11 is formed at one side of the fixed side mold base 10, and the molten metal injection opening 11 penetrates the fixed mold 15. The molten metal injection sleeve 50 is installed in the molten metal injection opening 50, and the hollow portion of the molten metal injection sleeve 50 has a hollow portion in communication with the molten metal injection opening 11. The molten metal injection plunger 51 is installed in the molten metal injection opening 11 so as to be movable back and forth. A molten metal inlet 52 is formed at one side of the molten metal injecting sleeve 50, and a molten metal injecting device 80 is installed at the molten metal inlet 52 as shown in FIG. 14, and the molten metal injecting device 80 is a vacuum melting chamber. It is comprised so that the molten metal of (not shown) may be introduce | transduced into the molten metal injection port 52 side. On one side of the stationary mold 15, a first molten metal space 27a communicating with the molten metal injection opening 11 is formed, and the molten metal injection plunger 51 is melted by an advance of the molten metal injection plunger 51. The molten metal introduced by 80 is injected into the molten metal injection opening 11 side.

고정측 몰드베이스(10)의 타측에는 공기배출관(16)이 형성되고, 이 공기배출관(16)에는 도 5에 도시된 바와 같이 진공밸브(16a)가 설치된다. An air discharge pipe 16 is formed on the other side of the fixed side mold base 10, and the air discharge pipe 16 is provided with a vacuum valve 16a as shown in FIG. 5.

고정금형(15)의 일면 중앙부에는 제1성형부(26a)가 형성되고, 제1성형부(26a)에 근접하여 제1공기배출통로(12a)가 소통되게 형성되며, 제1공기배출통로(12a)에는 제2공기배출통로(12b)가 소통되게 형성된다. 도면 상에서 고정금형(15)의 제1성형부(26a)는 홈 구조로 예시되어 있지만, 본 발명의 제1성형부(26a)는 이에 한정되지 않으며, 돌출부 또는 그 외의 다양한 구조로 형성될 수 있다. A first molding portion 26a is formed at the central portion of one surface of the stationary mold 15, and the first air discharge passage 12a is formed to communicate with the first molding portion 26a, and the first air discharge passage ( The second air discharge passage 12b is formed in communication with 12a). Although the first molding part 26a of the fixed mold 15 is illustrated as a groove structure in the drawing, the first molding part 26a of the present invention is not limited thereto, and may be formed as a protrusion or other various structures. .

고정금형의 제1성형부(26a)에는 제1용탕수용공간(27a)이 소통되고, 이에 용탕은 제1용탕수용공간(27a)에서 제1성형부(26a)로 주입되도록 구성된다. The first molten metal space 27a communicates with the first molding portion 26a of the stationary mold, and the molten metal is configured to be injected into the first molten portion 26a from the first molten water space 27a.

제1공기배출통로(12a)는 고정금형(15) 및 고정측 몰드베이스(10)를 관통하여 형성되며, 제1공기배출통로(12a)에는 도 5에 도시된 바와 같이 공기배출막음핀(17)이 전후진가능하게 설치된다. 공기배출막음핀(17)은 제1공기배출통로(12a)을 폐쇄함으로써 공기가 제1공기배출통로(12a) 및 공기배출관(16)측으로 침투됨을 방지하도록 구성된다. The first air discharge passage 12a is formed through the stationary mold 15 and the fixed side mold base 10, and the first air discharge passage 12a has an air discharge blocking pin 17 as shown in FIG. ) Is installed to move forward and backward. The air discharge blocking pin 17 is configured to prevent air from penetrating into the first air discharge passage 12a and the air discharge pipe 16 by closing the first air discharge passage 12a.

제2공기배출통로(12b)는 고정금형(15) 및 고정측 몰드베이스(10)를 관통하여 형성되고, 제2공기배출통로(12b)는 고정측 몰드베이스(10)의 공기배출관(16)과 소통하도록 형성된다. The second air discharge passage 12b is formed through the stationary mold 15 and the fixed side mold base 10, and the second air discharge passage 12b is the air discharge tube 16 of the fixed side mold base 10. It is formed to communicate with.

가동측 몰드베이스(20)는 고정측 몰드베이스(10)에 대해 이동가능하게 설치되고, 가동측 몰드베이스(20)의 일면 중앙부에는 가동금형(25)이 교체가능하게 설치되며, 가동금형(25)은 고정측 몰드베이스(10)의 고정금형(15)과 마주보게 배치된다. 이에 따라, 가동측 몰드베이스(20)가 고정측 몰드베이스(10)측에 이동하여 접촉함으로써 가동금형(25)과 고정금형(15)은 그 가장자리 부분이 서로 밀폐될 수 있다. The movable side mold base 20 is installed to be movable with respect to the stationary side mold base 10, and the movable mold 25 is replaceably installed at the center of one surface of the movable side mold base 20, and the movable mold 25 is provided. ) Is disposed to face the stationary mold 15 of the stationary side mold base 10. Accordingly, the movable mold 25 and the fixed mold 15 may be sealed to each other by the movable mold base 20 moving in contact with the fixed mold base 10 side.

도 5와 같이 가동금형(25)은 그 일면 중앙부에 제2성형부(26b)를 가지고, 가동금형(25) 및 고정금형(15)의 밀폐에 의해 가동금형(25)의 제2성형부(26b)는 고정금형(15)의 제1성형부(26a)와 서로 맞춰져 소정의 주조성형물을 형성하기 위한 성형공간(26)을 형성한다. As shown in FIG. 5, the movable mold 25 has a second molding portion 26b at the center of one surface thereof, and the second molding portion of the movable mold 25 is sealed by sealing the movable mold 25 and the fixed mold 15. 26b) is aligned with the first molding portion 26a of the stationary mold 15 to form a molding space 26 for forming a predetermined casting molding.

가동금형(25)의 제2성형부(26b)에 근접하여 제2용탕수용공간(27b)이 형성되고, 가동금형(25) 및 고정금형(15)의 밀폐에 의해 가동금형(25)의 제2용탕수용공간(27b)은 제2성형부(26b)와 소통함으로써 용탕이 제2용탕수용공간(27b)에서 제2성형부(26b)측으로 주입되도록 구성된다. A second hot water receiving space 27b is formed close to the second molding portion 26b of the movable mold 25, and the movable mold 25 is closed by sealing the movable mold 25 and the fixed mold 15. The two molten metal receiving space 27b is configured to communicate with the second molding portion 26b so that the molten metal is injected from the second molten metal receiving space 27b to the second molding portion 26b.

도 5와 같이, 가동금형(25)의 제2용탕수용공간(27b)은 고정금형(15)의 제1용탕수용공간(27a)과 맞춰져 용탕주입용 개구(11)를 통해 주입된 용탕을 수용할 수 있는 용탕수용공간(27)을 형성하며, 이 용탕수용공간(27)은 고정금형(15) 및 가동금형(25)의 성형공간(26)과 소통하도록 형성된다. As shown in FIG. 5, the second molten metal space 27b of the movable mold 25 is aligned with the first molten water space 27a of the fixed mold 15 to accommodate the molten metal injected through the molten metal injection opening 11. The molten water receiving space 27 is formed, and the molten water receiving space 27 is formed to communicate with the molding space 26 of the stationary mold 15 and the movable mold 25.

용탕가압슬리브(30)는 고정측 몰드베이스(10) 및 가동측 몰드베이스(20) 사이에 밀봉적으로 설치되고, 그 내부에 중공부(30a)가 형성되며, 이 중공부(30a)는 고정금형(15) 및 가동금형(25)의 용탕수용공간(27)과 소통한다. 그리고, 용탕가압슬리브(30)의 중공부(30a)와 용탕수용공간(27) 내에는 도 5에 도시된 바와 같이 용탕가압플런저(35)가 전후진가능하게 설치된다. 이 용탕가압플런저(35)의 전진에 의해 용탕가압플런저(35)는 용탕가압슬리브(30)의 중공부(30a) 및 용탕수용공간(27) 내의 용탕을 성형공간(26)으로 가압하여 주입할 수 있다. The molten metal pressure sleeve 30 is sealably installed between the stationary side mold base 10 and the movable side mold base 20, and a hollow portion 30a is formed therein, and the hollow portion 30a is fixed. In communication with the molten metal receiving space 27 of the mold 15 and the movable mold 25. In the hollow portion 30a and the molten water receiving space 27 of the molten metal pressure sleeve 30, as shown in FIG. 5, the molten metal pressure plunger 35 is installed to be able to move forward and backward. As the molten metal pressurizing plunger 35 is advanced, the molten metal pressurizing plunger 35 presses the molten metal in the hollow part 30a of the molten metal pressurizing sleeve 30 and the molten metal receiving space 27 into the molding space 26. Can be.

고정측 몰드베이스(10) 및 가동측 몰드베이스(20)는 그 대향하는 부분에 용탕가압슬리브(30)의 외주면이 수용되는 수용홈(10a, 20a)을 각각 가진다. 한편, 용탕가압슬리브(30)는 고정측 몰드베이스(10)의 수용홈(10a)측에 복수의 체결구(39)를 통해 견고하게 결합된다. The fixed side mold base 10 and the movable side mold base 20 each have accommodation grooves 10a and 20a in which the outer circumferential surface of the molten metal pressure sleeve 30 is accommodated. On the other hand, the molten metal pressure sleeve 30 is firmly coupled to the receiving groove (10a) side of the fixed side mold base 10 through a plurality of fasteners (39).

용탕가압슬리브(30)는 도 6과 같이 그 상단 및 하단이 외경방향으로 돌출된 환형의 돌출부를 각각 가지고, 용탕가압슬리브(30)의 하단 돌출부의 외경면에는 밀봉링(31)이 설치되며, 밀봉링(31)의 외경면에는 제1패킹(32)이 설치되며, 밀봉링(31)의 내경면에 제2패킹(33)이 설치된다. 이에, 밀봉링(31)의 외경면과 고정측 몰드베이스(10) 및 가동측 몰드베이스(20)의 수용홈(10a, 20a)의 하단 내경면 사이에 제1패킹(32)이 개재되고, 밀봉링(31)의 내경면과 용탕가압슬리브(30)의 하단 돌출부의 외경면 사이에 제2패킹(33)이 개재되며, 제2패킹(33)은 용탕가압슬리브(30)의 하단 돌출부의 외경면과 기밀하게 밀착된다. The molten metal pressing sleeve 30 has an annular protrusion having an upper end and a lower end protruding in an outer diameter direction as shown in FIG. 6, and a sealing ring 31 is installed on the outer diameter surface of the lower protrusion of the molten metal pressing sleeve 30. The first packing 32 is installed on the outer diameter surface of the sealing ring 31, and the second packing 33 is installed on the inner diameter surface of the sealing ring 31. Accordingly, the first packing 32 is interposed between the outer diameter surface of the sealing ring 31 and the lower inner diameter surfaces of the receiving grooves 10a and 20a of the fixed side mold base 10 and the movable side mold base 20. The second packing 33 is interposed between the inner diameter surface of the sealing ring 31 and the outer diameter surface of the lower protrusion of the molten metal pressure sleeve 30, and the second packing 33 is formed on the lower protrusion of the molten metal pressure sleeve 30. It is in airtight contact with the outer diameter surface.

그리고, 제1패킹(32)에는 도 2, 도 3 및 도 9에 도시된 바와 같이 외측패킹(38)이 고정금형(15)의 주변을 포위하는 구조로 연결되고, 고정측 몰드베이스(10)에는 고정금형(15)의 주변을 포위하는 구조로 끼움홈(18)이 형성되며, 이 끼움홈(18)에는 외측패킹(38)이 끼움결합된다. 이에, 외측패킹(38)은 고정측 몰드베이스(10)와 가동측 몰드베이스(20)가 상호 접촉되는 경우, 가동측 몰드베이스(20)와 고정측 몰드베이스(10)의 서로 접촉하는 부분에 밀봉적으로 개재됨으로써 고정금형(15) 및 가동금형(25)의 성형공간(26) 및 용탕수용공간(27)은 외부 공간에 대해 확실하게 밀폐될 수 있다. 또한, 외측패킹(38)은 제1패킹(32)측에 접착제 등을 통해 결합되거나 사출성형 등을 통해 제1패킹(32)측에 일체로 형성될 수 있다. In addition, the outer packing 38 is connected to the first packing 32 in a structure surrounding the periphery of the stationary mold 15, as shown in FIGS. 2, 3 and 9, and the stationary side mold base 10. The fitting groove 18 is formed in a structure surrounding the fixed mold 15, the outer packing 38 is fitted to the fitting groove (18). Therefore, the outer packing 38 is in contact with each other of the movable side mold base 20 and the fixed side mold base 10 when the fixed side mold base 10 and the movable side mold base 20 are in contact with each other. By sealingly interposing, the shaping space 26 and the molten metal space 27 of the stationary mold 15 and the movable mold 25 can be reliably sealed with respect to the external space. In addition, the outer packing 38 may be integrally formed on the first packing 32 side via an adhesive or the like to the first packing 32 side.

제1패킹(32), 제2패킹(33), 외측패킹(38)은 고무 등과 같은 밀봉재질로 구성되고, 제1패킹(32)은 도 10에 도시된 바와 같이 ‘

Figure PCTKR2009006777-appb-I000002
’자 모양의 단면으로 이루어진다. 제1패킹(32)의 내경면은 평탄하게 형성되고, 이 제1패킹(32)의 내경면은 밀봉링(31)의 외경면의 끼움홈에 결합되고, 제1패킹(32)의 외경면은 ‘∩’자 모양의 융기부를 가지며, 이 제1패킹(32)의 외경면은 고정측 몰드베이스(10) 및 가동측 몰드베이스(20)의 수용홈(10a, 20a)측에 기밀하게 밀착된다. The first packing 32, the second packing 33, the outer packing 38 is made of a sealing material such as rubber, etc., the first packing 32 is shown in FIG.
Figure PCTKR2009006777-appb-I000002
'It consists of a cross-section of the shape. The inner diameter surface of the first packing 32 is formed flat, the inner diameter surface of the first packing 32 is coupled to the fitting groove of the outer diameter surface of the sealing ring 31, the outer diameter surface of the first packing 32 Has a '∩' shaped ridge, and the outer diameter surface of the first packing 32 is hermetically adhered to the receiving grooves 10a and 20a of the fixed side mold base 10 and the movable side mold base 20. do.

그리고, 외측패킹(38)은 도 11에 도시된 바와 같이 원형 단면으로 이루어진다. 또한, 제2패킹(33)은 도 8에 도시된 바와 같이 원형 단면으로 이루어진다. And, the outer packing 38 is made of a circular cross section as shown in FIG. In addition, the second packing 33 has a circular cross section as shown in FIG. 8.

이와 같이, 제1패킹(32), 제2패킹(33), 및 외측패킹(38)이 용탕가압슬리브(30)를 고정측 몰드베이스(10) 및 가동측 몰드베이스(20) 사이에 밀봉적으로 결합시킴으로써 용탕수용공간(27) 및 성형공간(26)은 기밀한 밀봉성이 확보되는 장점이 있다. As such, the first packing 32, the second packing 33, and the outer packing 38 seal the molten metal pressure sleeve 30 between the fixed side mold base 10 and the movable side mold base 20. By combining the molten water receiving space 27 and the molding space 26 has the advantage that the hermetic sealing.

도 6에 도시된 바와 같이, 용탕가압슬리브(30)는 그 중공부(30a) 내로 주입되는 용탕의 온도가 저하되어 경화됨을 방지하기 위한 가열부가 배치되고, 가열부의 일 실시형태는 도 6, 도 7에 도시된 바와 같이 열매체가 통과하는 가열통로(34)로 구성될 수 있다. 가열통로(34)는 용탕가압슬리브(30)의 중공부(30a) 주변을 둘러싸도록 배치되고, 가열통로(34)는 용탕가압슬리브(30)의 중공부(30a)에 최대한 근접하여 설치된다. 이에, 100~350℃로 가열된 오일 등과 같은 열매체가 입구(34a)를 통해 유입되어 가열통로(34)를 통과한 후에 가열통로(34)의 출구(34b)를 통해 배출된다. As illustrated in FIG. 6, the molten metal pressure sleeve 30 is provided with a heating unit for preventing the temperature of the molten metal injected into the hollow portion 30a from being lowered and hardened. One embodiment of the heating unit is illustrated in FIG. 6 and FIG. As shown in FIG. 7, the heating medium may pass through the heating passage 34. The heating passage 34 is disposed to surround the hollow portion 30a of the molten metal pressure sleeve 30, and the heating passage 34 is installed as close as possible to the hollow portion 30a of the molten metal pressure sleeve 30. Thus, a heat medium such as oil heated at 100 to 350 ° C. flows through the inlet 34a and passes through the heating passage 34, and then is discharged through the outlet 34b of the heating passage 34.

도 13은 가열부의 다른 실시예를 도시한다. 도 13의 가열부는 전기히터 등과 같은 복수의 가열체(44)로 구성될 수 있고, 가열체(44)는 막대형상으로 형성된다. 복수의 가열체(44)는 용탕가압슬리브(30)의 하부에서 상방으로 설치되고, 가열체(44)들은 용탕가압슬리브(30)의 중공부(30a)에 가깝게 배치되며, 이 가열체(44)들은 전원에 의해 발열하여 대략 100~350℃로 가열된다. 13 shows another embodiment of the heating unit. The heating portion of FIG. 13 may be composed of a plurality of heating bodies 44 such as an electric heater, and the heating bodies 44 are formed in a rod shape. The plurality of heating bodies 44 are installed upward from the lower portion of the molten metal pressure sleeve 30, and the heating bodies 44 are disposed close to the hollow portion 30a of the molten metal pressure sleeve 30, and this heating body 44 ) Are heated by a power source and heated to approximately 100 ~ 350 ℃.

그리고, 용탕가압슬리브(30)의 하단 돌출부 내에는 냉각부가 설치되고, 특히 냉각부는 밀봉링(31)에 근접하여 설치 냉각통로(36)로 구성되며, 냉각통로(36)에는 냉각수가 순환한다. 냉각통로(36)에 의해 가열통로(34)의 열이 제1 및 제2 패킹(32, 33)로 전도됨에 따라 제1 및 제2 패킹(32, 33)이 녹는 것을 방지할 수 있다. 냉각수는 입구(36a)를 통해 유입되어 냉각통로(36)를 통과한 후에 출구(36b)를 통해 배출된다. 한편, 냉각통로(36)는 그 입구(36a) 및 출구(36b)의 사이가 폐쇄됨으로써 “C”자 모양의 통로를 형성할 수 있다. In addition, a cooling unit is installed in the lower protrusion of the molten metal pressure sleeve 30, and in particular, the cooling unit includes an installation cooling passage 36 close to the sealing ring 31, and the cooling water circulates through the cooling passage 36. As the heat of the heating passage 34 is conducted to the first and second packings 32 and 33 by the cooling passage 36, it is possible to prevent the first and second packings 32 and 33 from melting. Cooling water flows in through the inlet 36a and passes through the cooling passage 36 and is discharged through the outlet 36b. On the other hand, the cooling passage 36 may form a “C” shaped passage by closing between the inlet 36a and the outlet 36b.

또한, 냉각통로(36)와 가열통로(34) 사이에는 방열부(37)가 설치될 수도 있다. 방열부(37)에 의해 가열통로(34)의 열이 냉각통로(36)로 전도됨을 방지할 수 있다. In addition, a heat radiating unit 37 may be installed between the cooling passage 36 and the heating passage 34. The heat radiation part 37 can prevent the heat of the heating passage 34 from being conducted to the cooling passage 36.

일 실시예에 따르면, 방열부(37)는 냉각통로(36)와 가열통로(34) 사이에 형성된 중공형의 방열공간으로 구성될 수 있다. 대안적으로, 방열부(37)는 냉각통로(36)와 가열통로(34) 사이에 개재된 방열부재로 구성될 수 있다. 다만, 저온의 작업분위기에서는 방열부(37)는 생략가능하다. According to an embodiment, the heat dissipation part 37 may be configured as a hollow heat dissipation space formed between the cooling passage 36 and the heating passage 34. Alternatively, the heat dissipation unit 37 may be composed of a heat dissipation member interposed between the cooling passage 36 and the heating passage 34. However, in the low temperature working environment, the heat radiating unit 37 may be omitted.

그리고, 용탕가압슬리브(30)는 그 일단부가 고정측 몰드베이스(10)의 일단부에 장착되는 복수의 보조지지체(39)에 의해 지지되고, 보조지지체(39)는 복수의 체결구(39a)에 의해 장착된다. 이러한 보조지지체(39)를 통해 용탕가압슬리브(30)는 고정측 몰드베이스(10)에 보다 견고하게 결합될 수 있다. The molten metal pressure sleeve 30 is supported by a plurality of auxiliary supports 39 whose one end is mounted to one end of the fixed side mold base 10, and the auxiliary support 39 is a plurality of fasteners 39a. Is mounted by. Through the auxiliary support 39, the molten metal pressure sleeve 30 may be more firmly coupled to the fixed side mold base 10.

한편, 밀봉링(31)은 도 12에 도시된 바와 같이, 용탕가압슬리브(30)의 하단에 일체로 형성될 수 있다. 밀봉링(31)의 내에는 냉각통로(36)가 배치되고, 밀봉링(31)의 외경면에는 제1패킹(32)이 설치된다. Meanwhile, as shown in FIG. 12, the sealing ring 31 may be integrally formed at the lower end of the molten metal pressure sleeve 30. The cooling passage 36 is disposed in the sealing ring 31, and the first packing 32 is installed on the outer diameter surface of the sealing ring 31.

도 14 내지 도 24은 본 발명의 다이캐스팅장치에 의한 작동관계를 다음과 같이 상세히 설명한다. 14 to 24 will be described in detail the operation relationship by the die casting apparatus of the present invention as follows.

본 발명의 다이캐스팅장치는 초기에는 도 14에 도시된 바와 같이, 가동측 몰드베이스(20)가 고정측 몰드베이스(10)로부터 이격되어 있다. In the die casting apparatus of the present invention, as shown in FIG. 14, the movable side mold base 20 is spaced apart from the fixed side mold base 10.

그런 다음, 도 15와 같이, 가동측 몰드베이스(20)를 고정측 몰드베이스(10)측으로 이동시켜 가동측 몰드베이스(20)와 고정측 몰드베이스(10)를 밀폐시킴으로써 고정금형(15)의 제1성형부(26a)와 가동금형(25)의 제2성형부(26b)에 의해 성형공간(26)이 형성되도록 한다. 그 후에, 공기배출막음핀(17)을 후진시켜 제1공기배출통로(12a)와 제2공기배출통로(12b)를 서로 소통시키고, 공기배출관(16)의 진공밸브(16a)를 개방하여 성형공간(26), 용탕수용공간(27) 및 용탕가압슬리브(30)의 중공부(30a) 내의 공기를 배출시킴으로써 진공환경을 조성한다. Then, as shown in FIG. 15, the movable mold base 20 is moved to the stationary side mold base 10 side to seal the movable side mold base 20 and the stationary side mold base 10 so that The molding space 26 is formed by the first molding part 26a and the second molding part 26b of the movable mold 25. Thereafter, the air discharge blocking pin 17 is reversed to communicate the first air discharge passage 12a and the second air discharge passage 12b with each other, and the vacuum valve 16a of the air discharge pipe 16 is opened to be molded. A vacuum environment is created by discharging the air in the hollow portion 30a of the space 26, the molten water receiving space 27, and the molten metal pressure sleeve 30.

성형공간(26), 용탕수용공간(27) 및 용탕가압슬리브(30)의 중공부(30a) 내부에 소정의 진공환경이 조성되면 도 16과 같이 공기배출막음핀(17)을 제1공기배출통로(12a)의 단부까지 전진시켜 성형공간(26)을 폐쇄한다. When a predetermined vacuum environment is formed in the hollow space 30a of the molding space 26, the molten metal receiving space 27, and the molten metal pressure sleeve 30, the air discharge blocking pin 17 is discharged as shown in FIG. The molding space 26 is closed by advancing to the end of the passage 12a.

이어서, 도 17과 같이 용탕주입플런저(51) 및 용탕가압플런저(35)를 후진시키고, 도 18과 같이 용탕도입장치(80)에 의해 용탕주입구(52)를 개방하여 용탕을 용탕주입슬리브(50) 내로 주입한다. 일정량의 용탕이 용탕주입슬리브(50) 내에 주입되면 도 19와 같이 용탕도입장치(80)에 의해 용탕주입구(52)를 폐쇄하여 용탕의 주입을 중지한다. Subsequently, the molten metal injection plunger 51 and the molten metal pressurizing plunger 35 are reversed as shown in FIG. 17, and the molten metal inlet 52 is opened by the molten metal introducing device 80 as illustrated in FIG. 18. Inject into). When a predetermined amount of molten metal is injected into the molten metal injection sleeve 50, the molten metal inlet 52 is closed by the molten metal introduction device 80 to stop the molten metal as shown in FIG. 19.

그 후에, 도 20과 같이 용탕주입플런저(51)를 전진시켜 용탕주입슬리브(50) 내의 용탕을 용탕수용공간(27)측으로 밀어넣는다. 이어서, 도 21과 같이 용탕가압플런저(35)를 용탕수용공간(27)측으로 전진시켜 용탕을 성형공간(26) 내로 가압한다. Thereafter, as shown in FIG. 20, the molten metal injection plunger 51 is advanced to push the molten metal in the molten metal injection sleeve 50 to the molten water space 27 side. Next, as shown in FIG. 21, the molten metal pressurizing plunger 35 is advanced toward the molten metal receiving space 27 to press the molten metal into the molding space 26.

그런 다음, 성형공간(26) 내의 용탕이 냉각 경화되면 도 22와 같이 용탕주입플런저(51) 및 용탕가압플런저(35)를 각각 후진시킨다. 이때, 용탕주입플런저(51)가 용탕주입구(52) 보다 전방측에 위치하도록 용탕주입플런저(51)를 후진시킨다. Then, when the molten metal in the molding space 26 is cooled and cured, the molten metal injection plunger 51 and the molten metal pressure plunger 35 are reversed as shown in FIG. 22. At this time, the molten metal injection plunger 51 reverses the molten metal injection plunger 51 so as to be located ahead of the molten metal injection port 52.

그 후에, 도 23과 같이 가동측 몰드베이스(20)를 이동시켜 고정측 몰드베이스(10)로부터 분리시킨 후에, 도 24와 같이 고정금형(15)과 가동금형(25) 사이에서 성형물을 분리한다. Thereafter, the movable mold base 20 is moved and separated from the fixed mold base 10 as shown in FIG. 23, and then the molding is separated between the fixed mold 15 and the movable mold 25 as shown in FIG. .

Claims (13)

고정측 몰드베이스 및 가동측 몰드베이스 사이에 설치된 용탕가압슬리브의 중공부로 용탕을 주입한 후에 용탕가압플런저에 의해 용탕을 가동금형 및 고정금형 사이의 성형공간으로 가압함으로써 주조성형하는 다이캐스팅장치에 있어서, A die casting apparatus for molding by injecting molten metal into a hollow portion of a molten metal pressure sleeve installed between a stationary mold base and a movable side mold base, and then pressing the molten metal into a molding space between the movable mold and the stationary mold by a molten metal pressure plunger. 상기 용탕가압슬리브의 외주면에 배치된 밀봉링;A sealing ring disposed on an outer circumferential surface of the molten metal pressure sleeve; 상기 용탕가압슬리브의 내부에 설치되고, 상기 용탕가압슬리브의 중공부를 감싸도록 배치된 가열부;A heating unit installed inside the molten metal pressure sleeve and disposed to surround the hollow portion of the molten metal pressure sleeve; 상기 용탕가압슬리브의 내부에 설치되고, 상기 밀봉링에 근접하여 배치된 냉각부;를 포함하고, And a cooling unit installed inside the molten metal pressure sleeve and disposed close to the sealing ring. 상기 밀봉링의 외경면에는 제1패킹이 설치되고, 상기 밀봉링의 내경면에는 제2패킹이 설치되며, 상기 제1패킹에는 외측패킹이 고정금형의 주변을 포위하는 구조로 연장되고, 상기 고정측 몰드베이스에는 상기 고정금형의 주변을 포위하는 구조로 끼움홈이 형성되며, 상기 끼움홈에는 상기 외측패킹이 끼워지는 것을 특징으로 하는 다이캐스팅장치.A first packing is installed on the outer diameter surface of the sealing ring, a second packing is installed on the inner diameter surface of the sealing ring, and the outer packing extends in a structure surrounding the periphery of the stationary mold on the first packing. The side mold base has a fitting groove is formed in a structure surrounding the periphery of the mold, die casting apparatus, characterized in that the outer packing is fitted. 제1항에 있어서, The method of claim 1, 상기 가열부는 열매체가 통과하는 가열통로로 구성되고, 상기 가열통로는 입구 및 출구를 가지고, 상기 가열통로에는 100~350℃로 가열된 열매체가 순환하는 것을 특징으로 하는 다이캐스팅장치.The heating unit is composed of a heating passage through which the heating medium passes, the heating passage has an inlet and an outlet, the heating die is heated die casting apparatus characterized in that the heating medium is heated to 100 ~ 350 ℃. 제1항에 있어서, The method of claim 1, 상기 가열부는 전원에 의해 발열하는 복수의 가열체로 구성되고, 상기 가열체들은 용탕가압슬리브의 하부에서 상방으로 설치되고, 상기 가열체들은 용탕가압슬리브의 중공부에 가깝게 배치되며, 상기 가열체들은 전원에 의해 100~350℃로 가열되는 것을 특징으로 하는 다이캐스팅장치.The heating unit is composed of a plurality of heating elements that generate heat by a power source, the heating elements are installed upward from the lower portion of the pressure-molding sleeve, the heating elements are disposed close to the hollow portion of the pressure-molding sleeve, the heating elements are power Die casting apparatus, characterized in that heated to 100 ~ 350 ℃. 제1항에 있어서, The method of claim 1, 상기 용탕가압슬리브의 하단에는 외경방향으로 돌출된 하단 돌출부를 가지는 것을 특징으로 하는 다이캐스팅장치.Die casting apparatus characterized in that the lower end of the molten pressure sleeve has a lower projection protruding in the outer diameter direction. 제1항에 있어서, The method of claim 1, 상기 제2패킹은 상기 밀봉링의 하단 돌출부에 기밀하게 밀착되는 것을 특징으로 하는 다이캐스팅장치.And the second packing is hermetically adhered to the lower protrusion of the sealing ring. 제4항에 있어서, The method of claim 4, wherein 상기 냉각부는 상기 용탕가압슬리브의 하단 돌출부 내에 설치되는 것을 특징으로 하는 다이캐스팅장치.And the cooling unit is installed in the lower protrusion of the molten metal pressure sleeve. 제4항에 있어서, The method of claim 4, wherein 상기 밀봉링은 상기 용탕가압슬리브의 하단 돌출부에 일체로 형성되고, 상기 밀봉링 내에 냉각부가 설치되는 것을 특징으로 하는 다이캐스팅장치.The sealing ring is formed integrally with the lower protrusion of the melt pressure sleeve, the die casting apparatus, characterized in that the cooling unit is installed in the sealing ring. 제1항에 있어서, The method of claim 1, 상기 냉각부와 가열부 사이에는 방열부가 설치되는 것을 특징으로 하는 다이캐스팅장치.Die casting apparatus, characterized in that the heat dissipation unit is installed between the cooling unit and the heating unit. 제8항에 있어서, The method of claim 8, 상기 방열부는 상기 냉각부와 상기 가열부 사이에 형성된 중공형의 방열공간으로 구성되는 것을 특징으로 하는 다이캐스팅장치.The heat dissipation unit is a die casting apparatus, characterized in that consisting of a hollow heat dissipation space formed between the cooling unit and the heating unit. 제8항에 있어서, The method of claim 8, 상기 방열부는 상기 냉각부와 상기 가열부 사이에 개재된 방열부재로 구성된 것을 특징으로 하는 다이캐스팅장치.The heat dissipation unit is a die casting device, characterized in that consisting of a heat dissipation member interposed between the cooling unit and the heating unit. 제1항에 있어서,The method of claim 1, 상기 제1패킹(32)은 ‘
Figure PCTKR2009006777-appb-I000003
’자 모양의 단면으로 이루어지고, 상기 제1패킹의 내경면은 평탄하게 형성되고, 상기 제1패킹의 평탄한 내경면은 상기 밀봉링의 외경면의 끼움홈에 결합되고, 상기 제1패킹의 외경면은 ‘∩’자 모양의 융기부를 가지며, 상기 제1패킹의 외경면은 고정측 몰드베이스 및 가동측 몰드베이스의 수용홈에 밀착되어 밀폐성을 가지는 것을 특징으로 하는 다이캐스팅장치.
The first packing 32 is'
Figure PCTKR2009006777-appb-I000003
'It is made of a cross-section, the inner diameter surface of the first packing is formed flat, the flat inner diameter surface of the first packing is coupled to the fitting groove of the outer diameter surface of the sealing ring, the outer diameter of the first packing The surface has a '∩' shaped ridge, the outer diameter surface of the first packing is in close contact with the receiving groove of the fixed side mold base and the movable side mold base, characterized in that the die casting device.
제1항에 있어서,The method of claim 1, 상기 외측패킹의 단면은 ‘O’자 모양으로서, 제1패킹과 접착하여 일체화하거나 일체로 성형하는 것을 특징으로 하는 다이캐스팅장치.Cross-section of the outer packing is "O" shaped, die-casting apparatus, characterized in that the bonding to the first packing and integrally or integrally molded. 제1항에 있어서,The method of claim 1, 상기 고정금형 및 가동금형의 성형공간에는 제1공기배출통로가 소통되게 형성되고, 상기 제1공기배출통로에 직교하는 방향으로 제2공기배출통로가 형성되며, 상기 제2공기배출통로는 상기 공기배출관과 소통하고, 상기 제1공기배출통로에는 공기배출막음핀이 전후진가능하게 설치되는 것을 특징으로 하는 다이캐스팅장치.A first air discharge passage is formed in the molding space of the fixed mold and the movable mold, and a second air discharge passage is formed in a direction orthogonal to the first air discharge passage, and the second air discharge passage is formed in the air. In communication with the discharge pipe, die casting apparatus, characterized in that the air discharge blocking pin is installed in the first air discharge passage to be forward and backward.
PCT/KR2009/006777 2009-11-02 2009-11-18 Die-casting device Ceased WO2011052839A1 (en)

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KR1020090105151A KR20090126224A (en) 2009-11-02 2009-11-02 Die Casting Device

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KR101694944B1 (en) * 2016-03-31 2017-01-10 김진홍 High level vacuum die-casting with expansion sealing packing
CN116352047B (en) * 2023-03-09 2024-01-02 无锡永捷电机有限公司 Motor housing die-casting forming device

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