WO2011050720A1 - Mold for integral injecting upper-link ventilation shoe, midsole and producing method thereof - Google Patents
Mold for integral injecting upper-link ventilation shoe, midsole and producing method thereof Download PDFInfo
- Publication number
- WO2011050720A1 WO2011050720A1 PCT/CN2010/078141 CN2010078141W WO2011050720A1 WO 2011050720 A1 WO2011050720 A1 WO 2011050720A1 CN 2010078141 W CN2010078141 W CN 2010078141W WO 2011050720 A1 WO2011050720 A1 WO 2011050720A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- midsole
- check valve
- shoe
- injection
- airbag
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
Links
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D35/00—Producing footwear
- B29D35/0009—Producing footwear by injection moulding; Apparatus therefor
- B29D35/0018—Moulds
-
- A—HUMAN NECESSITIES
- A43—FOOTWEAR
- A43B—CHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
- A43B7/00—Footwear with health or hygienic arrangements
- A43B7/06—Footwear with health or hygienic arrangements ventilated
- A43B7/08—Footwear with health or hygienic arrangements ventilated with air-holes, with or without closures
- A43B7/081—Footwear with health or hygienic arrangements ventilated with air-holes, with or without closures the air being forced from outside
-
- A—HUMAN NECESSITIES
- A43—FOOTWEAR
- A43B—CHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
- A43B7/00—Footwear with health or hygienic arrangements
- A43B7/06—Footwear with health or hygienic arrangements ventilated
- A43B7/08—Footwear with health or hygienic arrangements ventilated with air-holes, with or without closures
- A43B7/084—Footwear with health or hygienic arrangements ventilated with air-holes, with or without closures characterised by the location of the holes
- A43B7/088—Footwear with health or hygienic arrangements ventilated with air-holes, with or without closures characterised by the location of the holes in the side of the sole
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/14—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
- B29C45/14065—Positioning or centering articles in the mould
- B29C45/14073—Positioning or centering articles in the mould using means being retractable during injection
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/26—Moulds
- B29C45/2602—Mould construction elements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/48—Wearing apparel
- B29L2031/50—Footwear, e.g. shoes or parts thereof
- B29L2031/504—Soles
Definitions
- the invention relates to an injection mold for a pair of injection-molded breathing ventilation shoes, and an injection molding breathing The midsole of the ventilation shoes and the production process of the injection-molded breathing shoes.
- the airbag storage chamber, the exhaust passage and the conduit slot are formed, and the airbag and the conduit are respectively installed in the airbag storage cavity and the conduit groove, and then the upper is glued or stitched to form the shoe body.
- the manufacturing method of the polyurethane integrated injection molding health shoes is generally formed by injection molding to form the middle and the air guiding groove and the ventilation groove and the pressing hole for the airbag protruding at the heel, with special equipment or tools in front of the inner bottom.
- the sole of the foot punches out the venting through hole and then connects the midsole with the upper through the folder or the pull bag and fixes it on the die, and then sutures or bonds the airbag on the bottom surface of the midsole, and then carries
- the midsole of the airbag is connected to the upper by means of a clip or a bag and is fixed on the die.
- the duct on the air inlet of the airbag is embedded in the air guiding groove, and the air inlet check valve is arranged in the duct and connected by a duct.
- FIG. 4 is a schematic structural view of a shoe upper and a midsole stitched and a shoe last according to an embodiment of the present invention
- Figure 5 is a schematic view showing the structure of the shoe upper and the midsole after the suture but not before the injection molding according to the embodiment of the present invention
- Injection mold including left and right upper wall formwork 1 , on the inner side wall of the left and right upper wall formwork 1 or any upper wall formwork 1
- an outwardly projecting mounting post 12 is formed, the diameter of the foremost end of the mounting post 12 being adapted to the inner diameter of the air outlet end 21 of the air bag 2.
- Both sides are outwardly convex to form two symmetrically disposed positioning posts 13 .
- the air outlet check valve 3 needs to be installed at the air outlet end 21 of the airbag 2, in order to facilitate the injection molding, the upper left wall panel or the upper right wall panel 1
- the upper and outwardly protruding mounting posts 12 are provided with an air outlet valve housing 31 of the air outlet check valve 3, and the air outlet valve housing 31 is provided with a sealing ring 32.
- a reinforcing plate is fixed between the ventilation portion 51 of the midsole body 4 and the exhaust portion 52.
- the reinforcing plate 7 is provided with a plurality of through holes 71, and the axial middle portion of the reinforcing plate 7 is provided with a positioning groove 72, and the air inlet check valve 23 and the midsole ventilation portion 51 of the air bag 2 pass through the duct 73.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Health & Medical Sciences (AREA)
- Epidemiology (AREA)
- General Health & Medical Sciences (AREA)
- Public Health (AREA)
- Manufacturing & Machinery (AREA)
- Footwear And Its Accessory, Manufacturing Method And Apparatuses (AREA)
Abstract
Description
本发明涉及一种连帮注塑呼吸换气鞋的注塑模具、连帮注塑呼吸 换气鞋的中底及连帮注塑呼吸鞋的生产工艺。 The invention relates to an injection mold for a pair of injection-molded breathing ventilation shoes, and an injection molding breathing The midsole of the ventilation shoes and the production process of the injection-molded breathing shoes.
传统的鞋如皮鞋、运动鞋以及后来问世的聚氨酯连帮注塑鞋的结构一般包括鞋帮、内底、中底或外底,所述的中底可为鞋大底,也可为外底与中底的结合体,鞋帮与中底连接成一体形成些本体。而聚氨酯连帮注塑鞋的中底与鞋帮缝合后将其放在特殊的模具上,将聚氨酯 (PU) 发泡材料注入模具中发泡而成形成鞋本体。但由于目前市场上的鞋结构紧凑,在穿着时,鞋体内腔往往形成相对封闭的空间,鞋体内腔的空气几乎无法与外界空气进行交换,特别是脚与鞋里面紧贴着的部位,如脚掌等部位的气体流动性就更差,导致脚排出的汗水和热量无法及时排除鞋外,形成潮湿、闷热的鞋内环境,不但使人感到非常不适,而且非常适合某些微生物(如真菌)的繁殖,容易导致'脚臭'和各种脚疾,给人们的生活带来诸多不便,连帮注塑鞋的情况尤其严重。解决上述问题的关键是设法让鞋内的空气流动起来,实现与外界空气的交换。因此,人们随后开发了多种诸如排汗鞋、呼吸鞋和换气鞋等具有可以实现鞋的内腔与外界空气进行交换功能的新式保健鞋。这类鞋的基本结构通常都是包括鞋帮、内底和中底;这类鞋一帮的生产工艺就是通过粘结或缝接鞋帮与外底,构成鞋本体;但是现在的具有呼吸功能的皮鞋一般按预先设计的样式先用模具制作鞋底 ( 即中底 ) ,同时成型出气囊贮腔、排气通道及导管槽,气囊和导管分别安装在气囊贮腔及导管槽中,再与鞋帮经刷胶粘合或缝合形成鞋本体。而聚氨酯连帮注塑保健鞋的制作方法一般是采用注塑成型的方式制作中底及其上的导气槽和透气凹槽及后跟处供气囊突出的按压孔,用专用设备或工具在内底前脚掌部冲出透气通孔然后将中底与鞋帮通过夹包或用拉包的方式连接在一起并固定在模楦上,再将气囊缝合或粘结在中底的底面上,再将带有气囊的中底与鞋帮通过夹包或拉包的方式连接在一起并固定在模楦上,气囊进气口上的导管嵌在导气槽中,进气单向阀设置在导管中,用导管连接气室与气囊,将进气单向阀设置在导管中,并将其固定在中底前掌部,将缝好的鞋帮和中底连同气囊或和气室套在连帮注塑模的楦头上,将聚氨酯( PU )发泡液注入模中,合模,待成型固化后开模取下连帮鞋,修边,外观处理,并在鞋的相应位置安装单向出气阀,放置内底,并进行鞋的喷饰、配码,最后包装处理。从上述介绍可知,现有各类呼吸鞋的各种规格的生产需要先计划好,并备有相应的模具,而市场的情况又难以预见,因此有可能会导致某种规格的普通鞋积压而该规格的呼吸换气鞋有缺货的情况,或者反之,款式的变化也受到限制,给生产计划制定造成困难,不能随市场情况灵活应变,且模具投入巨大。如图 1 所示,连帮注塑呼吸换气鞋的注塑模具由左、右上围墙模具组成,将缝好的鞋帮和中底连同气囊或气室套在连帮注塑模的楦头上,将聚氨酯 (PU) 发泡液注入该模具中,合模,待成型固化后开模取下连帮鞋,在注塑过程中聚氨酯( PU )发泡液会堵塞呼吸换气鞋中的气囊的出气端,只能等到开模后进行人工重新钻孔的工序,生产流程更为繁琐。 Traditional shoes such as leather shoes, sports shoes, and later polyurethane-assisted injection molded shoes generally include an upper, an insole, a midsole or an outsole, and the midsole may be an outsole or an outsole and a middle. The combination of the bottom, the upper and the midsole are connected to form a body. The midsole of the polyurethane-integrated injection shoe is stitched to the upper and placed on a special mold to make the polyurethane (PU) The foamed material is foamed into the mold to form a shoe body. However, due to the compact structure of the shoes on the market, the inner cavity of the shoe tends to form a relatively closed space when worn, and the air in the inner cavity of the shoe can hardly be exchanged with the outside air, especially the part in which the foot and the shoe are closely adhered, such as The gas flow in the soles and other parts is even worse, so that the sweat and heat from the feet can not be removed from the shoes in time, forming a damp, stuffy inner environment, which not only makes people feel very uncomfortable, but also is very suitable for certain microorganisms (such as fungi). The reproduction is easy to cause 'foot odor' and various foot diseases, which brings a lot of inconvenience to people's lives. Even the situation of helping injection shoes is particularly serious. The key to solving the above problems is to try to make the air in the shoes flow and exchange with the outside air. Therefore, people have subsequently developed a variety of new health shoes such as wicking shoes, breathing shoes, and ventilating shoes that have the function of exchanging the inner cavity of the shoe with the outside air. The basic structure of such shoes usually includes the upper, the insole and the midsole; the production process of such a pair of shoes is to bond or sew the upper and the outsole to form the body of the shoe; but now the breathable shoes Generally, the sole is made of a mold according to a pre-designed style. (ie midsole) At the same time, the airbag storage chamber, the exhaust passage and the conduit slot are formed, and the airbag and the conduit are respectively installed in the airbag storage cavity and the conduit groove, and then the upper is glued or stitched to form the shoe body. The manufacturing method of the polyurethane integrated injection molding health shoes is generally formed by injection molding to form the middle and the air guiding groove and the ventilation groove and the pressing hole for the airbag protruding at the heel, with special equipment or tools in front of the inner bottom. The sole of the foot punches out the venting through hole and then connects the midsole with the upper through the folder or the pull bag and fixes it on the die, and then sutures or bonds the airbag on the bottom surface of the midsole, and then carries The midsole of the airbag is connected to the upper by means of a clip or a bag and is fixed on the die. The duct on the air inlet of the airbag is embedded in the air guiding groove, and the air inlet check valve is arranged in the duct and connected by a duct. The air chamber and the air bag, the intake check valve is placed in the catheter, and is fixed in the forefoot of the midsole, and the sewn upper and the midsole are placed on the hoe of the injection mold together with the airbag or the air chamber. , will polyurethane ( PU The foaming liquid is injected into the mold, and the mold is closed. After the mold is cured, the mold is removed, the shoes are trimmed, the edges are trimmed, the appearance is processed, and a one-way air outlet valve is installed at the corresponding position of the shoe, the inner bottom is placed, and the shoe is sprayed. Decoration, code, and final packaging. According to the above introduction, the production of various specifications of the existing various types of breathing shoes needs to be planned first, and the corresponding molds are prepared, and the market situation is difficult to foresee, so it may lead to the backlog of ordinary shoes of a certain specification. The breathing shoes of this specification are out of stock, or vice versa, the style changes are also limited, which makes the production plan difficult, cannot be flexibly adapted to the market conditions, and the mold investment is huge. As shown 1 shows that the injection mold for the injection molded breathable shoes consists of the left and right upper wall molds. The stitched upper and the midsole are placed on the hoe of the injection mold together with the airbag or air chamber. ) The foaming liquid is injected into the mold, and the mold is closed, and after being solidified, the mold is opened and the pair of shoes are removed, and the polyurethane (PU) is injected during the injection process. The foaming liquid will block the air outlet end of the airbag in the breathing shoes, and can only wait for the manual re-drilling process after the mold is opened, and the production process is more complicated.
本发明的目的在于克服现有技术的缺陷,提供了一种连帮注塑呼 吸换气鞋的注塑模具、连帮注塑呼吸换气鞋的中底及连帮注塑呼吸鞋的生产工艺,可减少呼吸换气鞋的工艺步骤,还可以大大地减少模具的投入,并能给生产计划制定提供了更大的灵活性。 The object of the present invention is to overcome the deficiencies of the prior art and provide a continuous injection molding call. The injection mold of the suction shoes, the midsole of the injection-molded breathing shoes and the production process of the injection-molded breathing shoes can reduce the process steps of the breathing shoes, and can greatly reduce the investment of the mold and can give Production planning provides greater flexibility.
为实现上述目的,本发明提供了一种连帮注塑呼吸换气鞋的注塑 模具,包括左、右上围墙模板,在左、右上围墙模板的内侧壁上同时或任一上围墙模板对应鞋本体后跟位置形成一个向外凸起的安装柱,安装柱的最前端的直径与气囊上的出气端的内径适配。 In order to achieve the above object, the present invention provides an injection molding of a spray-molded breathable breathable shoe. The mold, including the left and right upper wall formwork, forms an outwardly convex mounting post on the inner side wall of the left and right upper wall formwork at the same time or any upper wall formwork corresponding to the heel position of the shoe body, and the diameter of the front end of the mounting post and the air bag The inner diameter of the upper outlet end is adapted.
本发明进一步设置为:在左上围墙模板或右上围墙模板上的安装 The invention is further configured to: install on the upper left wall template or the upper right wall template
柱的两侧均向外凸起形成 2 个对称设置的定位柱。 Both sides of the column are outwardly convex to form two symmetrically positioned positioning posts.
一种连帮注塑鞋的中底,包括有中底本体,所述的中底本体上设有换气装置,该换气装置包括有设于中底前掌处的换气部分及设于中底后脚跟处的排气部分。 A midsole of a pair of injection-molded shoes includes a midsole body, wherein the midsole body is provided with a ventilating device, and the ventilating device includes a ventilating portion disposed at the forefoot of the midsole and is disposed therein The exhaust portion at the bottom of the heel.
本发明进一步设置为: 所述的换气部分包括有设于中底本体前掌处的若干换气孔及该换气孔处设有带有换气通道的垫片,所述的排气部分为中底本体的后脚跟处设置的气囊,该气囊包括有进气端及出气端,其进气端处设有进气单向阀,出气端处设有出气单向阀,其进气单向阀与中底的换气部分导通,出气单向阀与外部导通。 The invention is further configured to: The ventilating portion includes a plurality of venting holes provided at the forefoot of the midsole body and a gasket having a venting passage at the venting hole, the exhausting portion being the rear of the midsole body An air bag provided at the heel, the air bag includes an air inlet end and an air outlet end, and an intake check valve is arranged at the air inlet end, and an air outlet check valve is arranged at the air outlet end, and the air inlet check valve and the midsole The ventilation part is turned on, and the outlet check valve is electrically connected to the outside.
本发明更进一步设置为:所述气囊的出气端处设有内径为锥面的注塑口,该注塑口内径的最窄处与出气单向阀适配。 The invention is further provided that the air outlet end of the airbag is provided with an injection port having a tapered inner diameter, and the narrowest portion of the inner diameter of the injection port is adapted to the outlet check valve.
本发明更进一步设置为:出气单向阀包括有单向阀外壳及设于单向阀外壳内的钢珠、抵压弹簧及端盖,所述单向阀外壳呈环状,单向阀外壳的外周面与注塑口内径的最窄处适配,单向阀外壳内设有气流通道及放置腔,所述的钢珠及抵压弹簧处于该放置腔内,气流通道的一端与气囊本体导通,另一端与放置腔导通,所述的端盖上设有沿端盖轴向设置的流道,端盖插设于放置腔内其端盖流道的一端与单向阀外壳的气流通道导通,另一端与外部导通,所述的钢珠处于气流通道与放置腔导通的一端处,抵压弹簧处于端盖与钢珠之间,所述的单向阀外壳的外周面上套设有与注塑口内径密封的密封圈。 The invention further provides that the air outlet check valve comprises a one-way valve housing and a steel ball, a pressing spring and an end cover disposed in the one-way valve housing, the one-way valve housing is annular, and the one-way valve housing is The outer peripheral surface is adapted to the narrowest part of the inner diameter of the injection port, and the air passage channel and the placement cavity are arranged in the one-way valve housing, and the steel ball and the pressing spring are in the placement cavity, and one end of the air flow channel is electrically connected to the airbag body. The other end is electrically connected to the placement cavity, and the end cover is provided with a flow channel disposed axially along the end cover, and the end cover is inserted into the air flow channel of the end of the end cover flow channel and the check valve housing. The other end is electrically connected to the outside, the steel ball is at one end of the air flow passage and the placement cavity, and the pressing spring is between the end cover and the steel ball, and the outer circumferential surface of the one-way valve housing is sleeved A sealing ring that seals against the inner diameter of the injection port.
本发明更进一步设置为:中底本体的换气部分与排气部分之间固设有加强板,该加强板上设有若干通孔且加强板的轴向中部设有放置槽,所述的气囊的进气单向阀与中底换气部分通过导管导通,该导管处于加强板的放置槽内,所述中底本体上位于气囊及加强板处设有系紧气囊及加强板的松紧带。 The present invention is further configured to: a reinforcing plate is fixed between the ventilation portion and the exhaust portion of the midsole body, the reinforcing plate is provided with a plurality of through holes, and the axial middle portion of the reinforcing plate is provided with a placing groove, The air inlet check valve and the midsole ventilation portion are electrically connected through a conduit, and the conduit is located in a placing groove of the reinforcing plate, and the elastic band of the airbag and the reinforcing plate is fastened to the airbag and the reinforcing plate. .
中底设置换气部分及出气部分的设置,不仅注塑方便,而且使得连帮注塑呼吸鞋内的气流流通,其内空气能与外界空气交换,能够及时将鞋体内的汗水及热量排除,防止鞋体内形成潮湿、闷热的环境及 真菌的产生。 The setting of the ventilation part and the outlet part of the midsole is not only convenient for injection molding, but also allows the airflow in the injection molded breathing shoe to circulate, and the air inside can be exchanged with the outside air, so that the sweat and heat in the shoe body can be eliminated in time to prevent the shoes from being worn. Forming a humid, hot environment in the body and The production of fungi.
松紧带的设置可对气囊及加强板进行定位,防止注塑过程中的移位。 The elastic band is positioned to position the airbag and stiffener to prevent displacement during the injection molding process.
一种连帮注塑呼吸换气鞋的生产工艺,其中呼吸鞋包括气囊、导管、进气单向阀、出气单向阀、鞋帮、中底、加强板、内底、垫片,所述生产工艺包括以下步骤: The invention discloses a production process of a pair of injection-molded breathing ventilation shoes, wherein the breathing shoes comprise an air bag, a duct, an intake check valve, an air outlet check valve, an upper, a midsole, a reinforcing plate, an insole and a gasket, and the production process Includes the following steps:
( 1 )加工中底,在中底前掌位置开设换气孔,后脚跟位置开设气囊孔,将带换气通道的垫片缝合或粘合或烫合至中底上换气孔处,在中底上的气囊孔位置缝纫多条松紧带; ( 1 Processing the midsole, opening a venting hole at the forefoot position of the midsole, opening the airbag hole at the rear heel position, stitching or bonding or splicing the gasket with the ventilation passage to the ventilating hole on the midsole, in the midsole Sewing a plurality of elastic bands at the position of the upper airbag hole;
( 2 )将中底与鞋帮缝合; (2) suturing the midsole with the upper;
( 3 )套入鞋楦; (3) slip into the shoe last;
( 4 )将加强板、气囊、进气单向阀、导管、出气单向阀均固定在中底上; (4) Fixing the reinforcing plate, the air bag, the intake check valve, the conduit, and the outlet check valve on the midsole;
( 5 )将鞋帮放在注塑模具上,该注塑模具包括左、右上围墙模板,在左、右上围墙模板的内侧壁上同时或任一上围墙模板对应鞋本体后跟位置形成一个向外凸起的安装柱,安装柱的最前端的直径与气囊上的出气端的内径适配,将聚氨酯发泡液材料通过浇注或注射方式注入模具中发泡形成连帮注塑鞋的鞋本体; (5 The upper is placed on an injection mold, the injection mold includes left and right upper wall templates, and an outwardly convex mounting post is formed on the inner side wall of the left and right upper wall formwork simultaneously or any upper wall formwork corresponding to the heel position of the shoe body The diameter of the foremost end of the mounting post is adapted to the inner diameter of the outlet end of the airbag, and the polyurethane foaming liquid material is injected into the mold by pouring or injection to form a shoe body of the pair of injection molded shoes;
( 6 )在鞋本体内放置内底。 (6) Place the insole in the shoe body.
为了鞋本体更为美观,掩盖鞋本体上外露的气囊上的出气端,本发明的连帮注塑呼吸换气鞋包括带出气端的商标盖片,鞋本体注塑成型后,在鞋本体外露的出气单向阀的出气端套置带出气孔的商标盖片。 In order to make the shoe body more beautiful and cover the air outlet end on the exposed airbag of the shoe body, the Lianbang injection breathing ventilating shoe of the invention comprises a trademark cover piece with an air outlet end, and the shoe body is exposed to the outside of the shoe after injection molding. The outlet end of the check valve is provided with a trademark cover sheet with a venting opening.
本发明中将加工后的中底与鞋帮缝合后套入鞋楦的生产工艺包括以下步骤:将鞋楦套入已缝合的中底与鞋帮中,鞋楦底部与气囊的对应处开设有定位凸柱,将该定位凸柱对应气囊上的与定位凸柱插合定位的定位孔中。 In the present invention, the production process of stitching the processed midsole and the upper into the last includes the following steps: inserting the last into the stitched midsole and the upper, and positioning the convex portion at the bottom of the last and the airbag. a positioning post corresponding to the positioning hole on the airbag that is positioned and engaged with the positioning protrusion.
本发明中将加强板、气囊、进气单向阀、导管、出气单向阀均 固定在中底上的生产工艺包括以下步骤: In the invention, the reinforcing plate, the air bag, the air inlet check valve, the duct and the air outlet check valve are all The production process fixed on the midsole includes the following steps:
( 1 )将加强板固定在中底底部; (1) fixing the reinforcing plate at the bottom of the midsole;
( 2 )将进气单向阀的出气端插在气囊的进气端上,导管插在进气单向阀的进气端上; (2) inserting the outlet end of the intake check valve into the intake end of the air bag, and inserting the duct on the intake end of the intake check valve;
( 3 )将连接好的气囊插入中底上的松紧位置与固定销固定,将导管的另一端伸入垫片的换气通道中; (3 Inserting the connected airbag into the elastic position of the midsole and fixing it to the fixing pin, and inserting the other end of the catheter into the ventilation passage of the gasket;
( 4 )在注塑模具的安装柱上装上出气单向阀的单向阀外壳,套上密封圈,对准气囊的注塑口。 (4) Install the check valve housing of the air outlet check valve on the mounting column of the injection mold, and put the sealing ring on the injection port of the airbag.
本发明中将加强板及导管固定于中底上的加工工艺包括以下步骤: The processing of fixing the reinforcing plate and the catheter on the midsole in the present invention comprises the following steps:
( 1 )将轴向中部开设有与导管是配的槽及其上均布有与斜通孔的加强板粘结于中底上的气囊与垫片之间; ( 1 a central portion of the axial direction is provided with a groove matched with the conduit and a reinforcing plate uniformly distributed with the oblique through hole is bonded between the air bag and the gasket on the midsole;
( 2 )将导管固定于加强板中部的槽内且导管的一端插设于进气单向阀的进气端上,另一端伸入垫片的换气通道中。 ( 2 The catheter is fixed in the groove in the middle of the reinforcing plate and one end of the catheter is inserted into the intake end of the intake check valve, and the other end is inserted into the ventilation passage of the gasket.
与现有技术相比较,呼吸换气鞋的生产工艺的特点是先将垫片、气囊、导管、进气单向阀都通过粘结的方式固定在中底上,出气单向阀则先是固定在模具的安装柱上,在注塑时将出气单向阀再固定在气囊上,最后通过注塑方式形成完整的外底,即完成呼吸换气鞋的制作,缩短了呼吸换气鞋的生产时间,节省了工序,提高了生产效率。 Compared with the prior art, the production process of the breathing and ventilating shoe is characterized in that the gasket, the air bag, the pipe and the intake check valve are first fixed on the midsole by means of bonding, and the outlet check valve is fixed first. On the mounting column of the mold, the air outlet check valve is fixed on the airbag during injection molding, and finally a complete outsole is formed by injection molding, that is, the production of the breathing ventilation shoe is completed, and the production time of the breathing ventilation shoe is shortened. The process is saved and the production efficiency is improved.
图 1 为本发明实施例背景技术模具结构示意图; 1 is a schematic structural view of a mold according to an embodiment of the present invention;
图 2 为本发明实施例连帮注塑呼吸换气鞋结构示意图 1 ; 2 is a schematic view showing the structure of a continuous-molded breathing breathable shoe according to an embodiment of the present invention;
图 3 为本发明实施例连帮注塑呼吸换气鞋结构示意图 2 ; 3 is a schematic structural view of a continuous-molded breathing breathable shoe according to an embodiment of the present invention;
图 4 为本发明实施例鞋帮和中底缝合后与套鞋楦的结构示意图; 4 is a schematic structural view of a shoe upper and a midsole stitched and a shoe last according to an embodiment of the present invention;
图 5 为本发明实施例鞋帮和中底缝合后套鞋楦但未注塑前结构示意图; Figure 5 is a schematic view showing the structure of the shoe upper and the midsole after the suture but not before the injection molding according to the embodiment of the present invention;
图 6 为本发明实施例中底上气囊的结构示意图; 6 is a schematic structural view of a bottom airbag according to an embodiment of the present invention;
图 7 为本发明实施例模具主视示意图; 7 is a front view of a mold according to an embodiment of the present invention;
图 8 为本发明实施例模具侧视结构示意图; 8 is a schematic side view of a mold according to an embodiment of the present invention;
图 9 为图 7 的 F 部放大图; Figure 9 is an enlarged view of the F portion of Figure 7;
如图 7 -图 9 所示,本发明实施例是一种连帮注塑呼吸换气鞋的 As shown in FIG. 7 to FIG. 9, the embodiment of the present invention is a pair of injection molded breathing breathable shoes.
注塑模具,包括左、右上围墙模板 1 ,在左、右上围墙模板 1 的内侧壁上同时或任一上围墙模板 1
对应鞋本体后跟位置形成一个向外凸起的安装柱 12 ,安装柱 12 的最前端的直径与气囊 2 上的出气端 21 的内径适配。在安装柱 12
的两侧均向外凸起形成两个对称设置的定位柱 13 。 Injection mold, including left and right
由于气囊 2 的出气端 21 处需要安装出气单向阀 3 ,为了方便注塑,左上围墙板或右上围墙板 1
上向外凸起的安装柱 12 上装有出气单向阀 3 的出气阀外壳 31 ,出气阀外壳 31 上套设有密封圈 32 。在注塑模具合模后,出气单向阀 3 被插入气囊
2 的注塑口 6 中,通过注塑固定到气囊 2 上,当开模取下呼吸鞋后,气囊 2 的出气端即 21 可正常工作,节省了人工重新钻孔的工序。由于出气单向阀 3
的出气端插设在安装柱 12 上,所以聚氨酯( PU )发泡液不会堵塞出气单向阀 3 的出气端。 Since the air
如图 4 -图 6 所示,本发明实施例中的连帮注塑鞋的中底,包括有中底本体 4 ,所述的中底本体 4
上设有换气装置 5 ,该换气装置 5 包括有设于中底本体 4 前掌处的换气部分 51 及设于中底本体 4 后脚跟处的排气部分 52
。上述技术方案中的中底为鞋底,即与底面直接接触的鞋外底。 As shown in FIG. 4 to FIG. 6, the midsole of the pair of injection-molded shoes in the embodiment of the present invention includes a
其中,换气部分 51 包括有设于中底本体 4 前掌处的若干换气孔 511 及该换气孔 511
处设有带有换气通道 513 的垫片 512 ,排气部分 52 为中底本体 4 的后脚跟处设置的气囊 2 ,该气囊 2 包括有进气端 21 及出气端 22
,其进气端 21 处设有进气单向阀 23 ,出气端 22 处设有出气单向阀 24 ,其进气单向阀 23 与中底的换气部分 51 导通,出气单向阀 24
与外部导通。 The
所述的出气单向阀 24 包括有单向阀外壳 241 及设于单向阀外壳 241 内的钢珠 242
、抵压弹簧 243 及端盖 244 ,所述单向阀外壳 241 呈环状,单向阀外壳 241 的外周面与注塑口 6 内径的最窄处适配,单向阀外壳 241
内设有气流通道 2411 及放置腔 2412 ,钢珠 242 及抵压 弹簧 243 处于该放置腔 2412 内,气流通道 2411 的一端与气囊 2
导通,另一端与放置腔 2412 导通,所述的端盖 244 上设有沿端盖 244 轴向设置的流道 2441 ,端盖 244 插设于放置腔 2412 内其端盖
244 流道 2441 的一端与单向阀外壳 241 的气流通道 2411 导通,另一端与外部导通,所述的钢珠 242 处于气流通道 2411 与放置腔
2412 导通的一端处,抵压弹簧 243 处于端盖 244 与钢珠 242 之间,所述的单向阀外壳 241 的外周面上套设有与注塑口 6 内径密封的密封圈
2413 。 The
为使中底本体 4 在注塑过程,其上的气囊 2 处的出气单向阀 24 与气囊 2
之间固定及形成密封,气囊 2 的出气端 22 处设有内径为锥面的注塑口 6 ,该注塑口 6 内径的最窄处与出气单向阀 24 适配,出气单向阀 24 与注塑口
6 的内径之间留有注塑空间 61 ,聚氨酯发泡液会流入注塑口 6 内径与出气单向阀 24 之间的注塑空间 61 内,有效的防止了聚氨酯发泡液进入气囊 2
内,也保证了出气单向阀 24 与注塑口 6 之间的密封。 In order to make the
为符合国家标准及加强中底的强度,中底本体 4 的换气部分 51 与排气部分 52 之间固设有加强板 7
,该加强板 7 上设有若干通孔 71 且加强板 7 的轴向中部设有放置槽 72 ,气囊 2 的进气单向阀 23 与中底换气部分 51 通过导管 73
导通,该导管 73 处于加强板 7 的放置槽 72 内,需要说明的是,加强板 7 上放置槽 72 的设置及将导管 73 置于放置槽 72
是由于在注塑时温度的影响,放置槽 72 会对导管 73 进行挤压,使导管 73 固定在加强板 7 上,防止导管 73 移位或脱离。 In order to comply with national standards and to strengthen the strength of the midsole, a reinforcing plate is fixed between the
所述中底本体 4 上位于气囊 2 及加强板 7 处设有系紧气囊 2 及加强板 7 的松紧带 74
。松紧带 74 的设置能够将气囊 2 及加强板 7 固定在原始放置位置,起到固定作用。 The
如图 1 、图 2 、图 3 所示,本发明具体实施例的呼吸鞋包括气囊 2 、导管 73 、进气单向阀
23 、出气单向阀 24 、鞋帮 8 、中底、加强板 7 、内底 81 、垫片 512 ,其特征在于:所述生产工艺包括以下步骤: As shown in FIG. 1, FIG. 2 and FIG. 3, a respiratory shoe according to an embodiment of the present invention includes an
( 1 )加工中底,在中底前掌位置开设换气孔 511 ,后脚跟位置开设气囊孔 53 ,将带换气通道
513 的垫片 512 缝合或粘合或烫合至中底上换气孔 511 处,在中底上的气囊孔 53 位置缝纫多条松紧带 74 ; (1) Processing the midsole, opening a
( 2 )将中底与鞋帮 8 缝合; (2) suturing the midsole with the upper 8;
( 3 )套入鞋楦 9 ,将鞋楦 9 套入已缝合的中底与鞋帮 8 中,鞋楦 9 底部与气囊 2
的对应处开设有定位凸柱 91 ,将该定位凸柱 91 对应气囊 2 上的与定位凸柱 91 插合定位的定位孔 25 中; (3) Insert the shoe last 9 and put the shoe last 9 into the stitched midsole and upper 8 with the bottom of the last 9 and the
( 4 )将加强板 7 、气囊 2 、进气单向阀 23 、导管 73 、出气单向阀 24
均固定在中底上;其中,具体包括有以此步骤: (4) The reinforcing
a 、将加强板 7 固定在中底底部; a, fixing the reinforcing
b 、将进气单向阀 23 的出气端插在气囊 2 的进气端 21 上,导管 73 插在进气单向阀 23
的进气端上; b. Insert the air outlet end of the
c 、将连接好的气囊 2 插入中底上的松紧带 74 位置,将导管 73 的另一端伸入垫片 512
的换气通道 513 中; c. Insert the
d 、在注塑模具的安装柱 12 上装上出气单向阀 24 的单向阀外壳 241 ,套上密封圈 2413
,对准气囊 2 的注塑口 6 。 d. Install the
( 5 )将鞋帮 8 放在注塑模具上,该注塑模具包括左、右上围墙模板 1 ,在左、右上围墙模板 1
的内侧壁上同时或任一上围墙模板 1 对应鞋本体后跟位置形成一个向外凸起的安装柱 12 ,安装柱 12 的最前端的直径与气囊 2 上的出气端 22
的内径适配,将聚氨酯发泡液材料通过浇注或注射方式注入模具中发泡形成连帮注塑鞋的鞋本体; (5) Place the upper 8 on the injection mold, which includes the left and right
( 6 )在鞋本体外露的出气单向阀 24 的出气端套置带出气孔 261 的商标盖片 26 。 (6) The trademark cover sheet 26 with the air outlet 261 is placed at the air outlet end of the air
( 7 )在鞋本体内放置内底 81 。 (7) Place an
需要说明的是,在本发明实施中,所运用的鞋楦 9
可以为塑料楦体,也可为铝楦,加工不同的连帮注塑呼吸鞋可选用不同的鞋楦 9 ,如普通的连帮注塑呼吸鞋选有普通塑料楦体;针对雨鞋或高筒鞋类,
则需要将注塑模具的上左上围墙板 1 及右上围墙板 1 延伸加长既可, 而选用的鞋楦 9 为铝楦。 It should be noted that in the practice of the present invention, the shoe last used 9
It can be made of plastic enamel or aluminum enamel. Different sneakers can be used to process different types of shoes. For example, ordinary plastic injection shoes are available with ordinary plastic slings; for rain boots or high shoes. ,
It is necessary to extend the upper left
Claims (12)
Applications Claiming Priority (4)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200910154472A CN101695863A (en) | 2009-10-29 | 2009-10-29 | Injection mold for continuous-upper injection respiratory ventilation shoe and production process for continuous-upper injection respiratory ventilation shoe |
| CN200910154472.1 | 2009-10-29 | ||
| CN201010192625.4A CN101837624B (en) | 2009-10-29 | 2010-05-25 | Injection mold, insoles and production process of upper joint injection molded respiratory ventilation shoes |
| CN201010192625.4 | 2010-05-25 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2011050720A1 true WO2011050720A1 (en) | 2011-05-05 |
Family
ID=43921336
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/CN2010/078141 Ceased WO2011050720A1 (en) | 2009-10-29 | 2010-10-27 | Mold for integral injecting upper-link ventilation shoe, midsole and producing method thereof |
Country Status (2)
| Country | Link |
|---|---|
| CN (1) | CN101837624B (en) |
| WO (1) | WO2011050720A1 (en) |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109730392A (en) * | 2019-02-28 | 2019-05-10 | 际华三五一三实业有限公司 | A kind of fast permeable speed injection dual-density shoe and production method |
| CN113317584A (en) * | 2021-06-02 | 2021-08-31 | 晋江富峰鞋业有限公司 | Comfortable foamed EVA slipper and manufacturing process |
| CN113456456A (en) * | 2021-08-09 | 2021-10-01 | 刘小红 | Lumbar vertebra nursing device for hematology rehabilitation nursing |
| USD969469S1 (en) | 2020-12-22 | 2022-11-15 | Puma SE | Shoe |
| US11622602B2 (en) | 2020-08-18 | 2023-04-11 | Puma SE | Article of footwear having a sole plate |
| CN116268702A (en) * | 2023-03-17 | 2023-06-23 | 于云峰 | A method for positioning an inflatable air cushion in a shoe sole without glue connection |
| USD1011718S1 (en) | 2020-12-22 | 2024-01-23 | Puma SE | Shoe |
| CN119189198A (en) * | 2024-11-26 | 2024-12-27 | 晋江佩克鞋业有限公司 | A kind of elastic wear-resistant sports shoe sole forming equipment |
Families Citing this family (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101837624B (en) * | 2009-10-29 | 2015-04-15 | 郑国宏 | Injection mold, insoles and production process of upper joint injection molded respiratory ventilation shoes |
| CN103568329B (en) * | 2013-11-16 | 2016-07-13 | 陈玉柱 | A kind of processing method of ventilated respiration shoes |
| EP3069627B1 (en) * | 2015-03-16 | 2021-09-08 | Ecco Sko A/S | Cup-shaped shank for heeled shoes |
| CN106393762A (en) * | 2016-12-19 | 2017-02-15 | 泉州鸿展模具制造有限公司 | IP slide block single-color ejection type perforated sole mold |
| CN109049518A (en) * | 2018-06-13 | 2018-12-21 | 瑞安市霹雳虎鞋业有限公司 | Sole injection mold and the sole for using the injection mould processing |
| CN114801034B (en) * | 2022-04-13 | 2023-01-24 | 沭阳东鸿鞋业有限公司 | A kind of high elasticity plastic slipper production injection molding method |
| CN115444192A (en) * | 2022-07-18 | 2022-12-09 | 永嘉县峰云鞋业有限公司 | Shoes are breathed in circulation |
| CN115503193B (en) * | 2022-10-11 | 2025-05-27 | 衡阳华瑞电气有限公司 | Injection molding device and injection molding method for improving injection uniformity in mutual inductor processing |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1176080A (en) * | 1996-09-12 | 1998-03-18 | 株式会社来波德 | Ventilated shoe, device and process for producing such shoe |
| US20060273496A1 (en) * | 2005-06-02 | 2006-12-07 | Tay-Yuo Chen | Method of making outsole |
| CN1961769A (en) * | 2006-11-24 | 2007-05-16 | 管兴无 | Upper integral polyurethane injection molding health shoes with ventilation and perspiration functions and preparation process thereof |
| CN1994174A (en) * | 2006-12-21 | 2007-07-11 | 陈壹敏 | Injection molded upper integrated air-permeable shoes |
| CN101695863A (en) * | 2009-10-29 | 2010-04-21 | 郑国宏 | Injection mold for continuous-upper injection respiratory ventilation shoe and production process for continuous-upper injection respiratory ventilation shoe |
| CN101837624A (en) * | 2009-10-29 | 2010-09-22 | 郑国宏 | Injection mold, insoles and production process of upper joint injection molded respiratory ventilation shoes |
-
2010
- 2010-05-25 CN CN201010192625.4A patent/CN101837624B/en active Active
- 2010-10-27 WO PCT/CN2010/078141 patent/WO2011050720A1/en not_active Ceased
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1176080A (en) * | 1996-09-12 | 1998-03-18 | 株式会社来波德 | Ventilated shoe, device and process for producing such shoe |
| US20060273496A1 (en) * | 2005-06-02 | 2006-12-07 | Tay-Yuo Chen | Method of making outsole |
| CN1961769A (en) * | 2006-11-24 | 2007-05-16 | 管兴无 | Upper integral polyurethane injection molding health shoes with ventilation and perspiration functions and preparation process thereof |
| CN1994174A (en) * | 2006-12-21 | 2007-07-11 | 陈壹敏 | Injection molded upper integrated air-permeable shoes |
| CN101695863A (en) * | 2009-10-29 | 2010-04-21 | 郑国宏 | Injection mold for continuous-upper injection respiratory ventilation shoe and production process for continuous-upper injection respiratory ventilation shoe |
| CN101837624A (en) * | 2009-10-29 | 2010-09-22 | 郑国宏 | Injection mold, insoles and production process of upper joint injection molded respiratory ventilation shoes |
Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109730392A (en) * | 2019-02-28 | 2019-05-10 | 际华三五一三实业有限公司 | A kind of fast permeable speed injection dual-density shoe and production method |
| CN109730392B (en) * | 2019-02-28 | 2024-03-19 | 际华三五一三实业有限公司 | Rapid permeable injection double-density shoe and manufacturing method thereof |
| US11622602B2 (en) | 2020-08-18 | 2023-04-11 | Puma SE | Article of footwear having a sole plate |
| US11825904B2 (en) | 2020-08-18 | 2023-11-28 | Puma SE | Article of footwear having a sole plate |
| USD969469S1 (en) | 2020-12-22 | 2022-11-15 | Puma SE | Shoe |
| USD1011718S1 (en) | 2020-12-22 | 2024-01-23 | Puma SE | Shoe |
| USD1081090S1 (en) | 2020-12-22 | 2025-07-01 | Puma SE | Shoe |
| CN113317584A (en) * | 2021-06-02 | 2021-08-31 | 晋江富峰鞋业有限公司 | Comfortable foamed EVA slipper and manufacturing process |
| CN113317584B (en) * | 2021-06-02 | 2023-05-12 | 晋江富峰鞋业有限公司 | Comfortable foaming EVA slippers and manufacturing process |
| CN113456456A (en) * | 2021-08-09 | 2021-10-01 | 刘小红 | Lumbar vertebra nursing device for hematology rehabilitation nursing |
| CN116268702A (en) * | 2023-03-17 | 2023-06-23 | 于云峰 | A method for positioning an inflatable air cushion in a shoe sole without glue connection |
| CN119189198A (en) * | 2024-11-26 | 2024-12-27 | 晋江佩克鞋业有限公司 | A kind of elastic wear-resistant sports shoe sole forming equipment |
Also Published As
| Publication number | Publication date |
|---|---|
| CN101837624B (en) | 2015-04-15 |
| CN101837624A (en) | 2010-09-22 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| WO2011050720A1 (en) | Mold for integral injecting upper-link ventilation shoe, midsole and producing method thereof | |
| US3855657A (en) | Shoe moulds | |
| CN101695863A (en) | Injection mold for continuous-upper injection respiratory ventilation shoe and production process for continuous-upper injection respiratory ventilation shoe | |
| CN103099379B (en) | Breathing air change shoes and workmanship thereof | |
| CN1201925C (en) | Manufacturing method for integral molding of foamed shoe body | |
| CN102940340B (en) | A kind of ventilation mechanism, the health shoes with this ventilation mechanism and preparation method thereof | |
| CN208144549U (en) | Monoblock type water-proof respiration shoes and the mold for processing monoblock type water-proof respiration shoes sole | |
| CN207639737U (en) | Shoes respirator and the mold for processing shoes respirator | |
| CN212171014U (en) | Ventilation air bag and preparation mold thereof | |
| JP6323936B2 (en) | Manufacturing method of waterproof shoes | |
| CN221813334U (en) | A breathable and waterproof police leather shoe | |
| CN205923102U (en) | Water -proof ventilating shoes | |
| CN217446850U (en) | Sole shoes with function of promoting blood circulation and enabling foot arches to cling to soles | |
| CN108783728A (en) | Monoblock type water-proof respiration shoes and the mold and method for processing monoblock type water-proof respiration shoes sole | |
| CN108095239A (en) | The manufacturing method of the mold and footwear respirator of footwear respirator and processing footwear respirator | |
| CN223298639U (en) | A breathable device and sole and shoe using the same | |
| CN113352543A (en) | Device and process for manufacturing lapel slippers | |
| CN214047764U (en) | High-performance waterproof breathable safety shoe | |
| CN217644672U (en) | Leather playshoes that leather ventilation effect is good | |
| CN221962989U (en) | A foamed sole with combined and formed breathing air cavity | |
| CN2409809Y (en) | Water-proof ventilating boots | |
| CN210520207U (en) | Leather shoes with high comfort level | |
| CN219206079U (en) | Breathable sports shoe sole and sports shoe | |
| CN104643391B (en) | Injection molding shoes with air exchange function and manufacturing technology thereof | |
| TWI854407B (en) | Manufacturing method of waterproof socks |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| 121 | Ep: the epo has been informed by wipo that ep was designated in this application |
Ref document number: 10826083 Country of ref document: EP Kind code of ref document: A1 |
|
| NENP | Non-entry into the national phase |
Ref country code: DE |
|
| 122 | Ep: pct application non-entry in european phase |
Ref document number: 10826083 Country of ref document: EP Kind code of ref document: A1 |