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WO2010135848A1 - Method for producing multiphase particle-reinforced metal matrix composites - Google Patents

Method for producing multiphase particle-reinforced metal matrix composites Download PDF

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Publication number
WO2010135848A1
WO2010135848A1 PCT/CN2009/000571 CN2009000571W WO2010135848A1 WO 2010135848 A1 WO2010135848 A1 WO 2010135848A1 CN 2009000571 W CN2009000571 W CN 2009000571W WO 2010135848 A1 WO2010135848 A1 WO 2010135848A1
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situ
magnetic field
metal matrix
electromagnetic
reinforced metal
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PCT/CN2009/000571
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French (fr)
Chinese (zh)
Inventor
赵玉涛
王宏明
陈刚
李桂荣
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Jiangsu University
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Jiangsu University
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Priority to PCT/CN2009/000571 priority Critical patent/WO2010135848A1/en
Priority to US13/319,618 priority patent/US20120060648A1/en
Publication of WO2010135848A1 publication Critical patent/WO2010135848A1/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D11/00Continuous casting of metals, i.e. casting in indefinite lengths
    • B22D11/10Supplying or treating molten metal
    • B22D11/11Treating the molten metal
    • B22D11/114Treating the molten metal by using agitating or vibrating means
    • B22D11/115Treating the molten metal by using agitating or vibrating means by using magnetic fields
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D1/00Treatment of fused masses in the ladle or the supply runners before casting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D41/00Casting melt-holding vessels, e.g. ladles, tundishes, cups or the like
    • B22D41/005Casting melt-holding vessels, e.g. ladles, tundishes, cups or the like with heating or cooling means
    • B22D41/01Heating means
    • B22D41/015Heating means with external heating, i.e. the heat source not being a part of the ladle
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C1/00Making non-ferrous alloys
    • C22C1/10Alloys containing non-metals
    • C22C1/1036Alloys containing non-metals starting from a melt
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F2998/00Supplementary information concerning processes or compositions relating to powder metallurgy

Definitions

  • the invention relates to the technical field of metal matrix composite preparation, in particular to a novel method for preparing a self-generating multiphase particle reinforced metal matrix composite by an in situ reaction method and an in situ crystallization method under the action of an electromagnetic field.
  • Multiphase particle reinforced metal matrix composites have both good toughness and plasticity of metal and strength and modulus of ceramics. Compared with traditional materials, multiphase particle reinforced metal matrix composites have better physical and mechanical properties. It has broad application prospects in the fields of aerospace, automobile and electronics.
  • In situ composite method is an important method for preparing particle reinforced metal matrix composites. The reinforcement of the method grows from in-situ nucleation in the metal matrix, has relatively high thermodynamic stability, and has enhanced surface cleanliness, good wettability with the substrate, high interface bonding strength, and good material retention. At the same time of toughness and high temperature performance, the strength and elastic modulus of the material are greatly improved. Therefore, in-situ composite method is an important method for preparing particle reinforced metal matrix composites.
  • the in-situ composite method can be divided into an in-situ reaction method and an in situ crystallization method according to the manner in which the reinforcement is formed.
  • the in-situ reaction method is a method of forming a fine and stable reinforcing particle phase by in-situ chemical reaction of a reactant with a matrix metal by adding a reactant to the melt; the in-situ crystallization method is to utilize the precipitation of the alloy melt during solidification.
  • the phase is used as a reinforcement particle to prepare a metal matrix composite.
  • In-situ reaction and in-situ crystallization have their own characteristics in terms of preparation methods, types and characteristics of reinforcing phases, and structure and properties of composites.
  • the particle phase may be a ceramic phase such as A1 2 0 3 , TiB 2 , ZrB 2 , etc., or an intermetallic compound phase such as Al 3 Ti or Al 3 Zr, a particle phase and a matrix.
  • the matching selection space is large;
  • the type and amount of the precipitated particle phase are controlled by controlling the crystallization time and the crystallization temperature and the supercooling of the melt component, so that the in-situ crystallization process is easier to control;
  • the preparation method is single, and the in-situ crystallized particle reinforcement is mainly an intermetallic compound and a primary crystal phase, such as Mg 2 Si, Al 3 Ti, FeAl 3 and primary Si, etc., the particle phase form is relatively simple, and the matrix The matching form is single and the selection space is small;
  • the in-situ crystallization of particles is limited by the mass transfer kinetics in the melt.
  • the volume fraction of the particles is also limited by the volume fraction.
  • the crystallization time is prolonged, the subcooling of the components can increase the volume fraction of the particles.
  • the crystallization time is long, the growth of primary particles and clusters are serious, so it is difficult to prepare high-volume fraction composites with excellent properties by a single in-situ crystallization method.
  • the in-situ reaction method has many advantages in the preparation method and the selection of the particle phase and the matching with the matrix; in situ crystallization is superior to the in situ in the control of the composite process and the combination of the particle phase and the matrix.
  • Reaction method Therefore, the in-situ reaction method and the in-situ crystallization method have good complementarity in the preparation method of the autogenous particle reinforced metal matrix composite material, and the in-situ reaction method and the in situ crystallization method are used to prepare the particle reinforced metal matrix composite material, which can enhance the reinforcement.
  • the type and volume fraction of the particle phase especially in the preparation of the cerium volume fraction particle phase reinforced metal matrix composite, the in-situ reaction method and the in situ crystallization method are used to prepare the multiphase particle reinforced metal matrix composite material, which can overcome the preparation by a single method.
  • the present invention proposes to integrate a multiphase particle reinforced metal matrix composite material by in-situ reaction method and in situ crystallization method under the action of an electromagnetic field. Any report on the preparation of multiphase particle reinforced metal matrix composites using this integrated method has not been found in the existing literature search.
  • the object of the present invention is: To solve the shortcomings of preparing a particle reinforced composite material by using an in situ reaction method or an in situ crystallization method, an in-situ reaction method and an in situ crystallization method are integrated to prepare a multiphase particle reinforced metal matrix composite material. It is proposed to control the distribution of particle phase under the action of electromagnetic field and solve the main bottleneck problem of the preparation of particle reinforced metal matrix composites.
  • the technical principle of the invention is: preparing a multi-phase particle reinforced metal matrix composite by in-situ reaction method and in-situ crystallization method, and applying an electromagnetic field to control the in-situ reaction in the in-situ reaction synthesis process, by controlling the degree of uniformity of the reaction Overcoming the defects of uneven distribution of in-situ synthesis reaction, and inhibiting the clustering and growth of the particle phase, and the utilization of the electromagnetic field can improve the utilization of the reactants, making the in-situ reaction more thorough and beneficial. Excretion of impurities and by-products.
  • the electromagnetic field is also applied, and the magnetization and stirring of the electromagnetic field are used to make the distribution of the in-situ crystalline phase uniform or gradient or oriented, and promote the nucleation of the in-situ crystalline phase.
  • a multiphase particle reinforced metal matrix composite material in which the in-situ reaction is formed to form a particle phase synergistically with the in situ crystalline particles is prepared.
  • the in-situ reactant is added, and the magnetic field is applied to control the in-situ reaction and the particle dispersion state.
  • the magnetic field of the process can select the low-frequency traveling wave magnetic field.
  • the electromagnetic parameters are: the frequency is 50Hz, the working current is 1-1000A, and the magnetic induction intensity of the center of the melt is controlled at 0. 00 wide and 1T.
  • the electromagnetic parameters are adjusted according to the stirring strength of the melt.
  • the preferred parameter is the control of the center of the magnetic induction of the magnetic field in the range of 0. 02 ⁇ 0.
  • the low-frequency electromagnetic stirring magnetic field of the synthesis process can also select the rotating stirring magnetic field of the above parameter range, the main purpose is to stir the molten pool, accelerate the convective diffusion mass transfer of the reactants and accelerate the transfer of the in-situ reaction heat, so that the temperature of the system is uniform and The in-situ reaction proceeds uniformly in the melt, and the electromagnetic field can accelerate the diffusion and mass transfer of the particle phase to reduce the clustering and growth of the particle phase.
  • the composite melt prepared above is solidified under the control of an electromagnetic field after the temperature reaches the casting temperature, and the purpose of the magnetic field application is mainly to control the distribution of the particle phase.
  • the electromagnetic field applied by the process can select a low frequency rotating agitating magnetic field or a high frequency oscillating magnetic field.
  • the solidification process of the composite material is controlled by applying a rotating electromagnetic stirring magnetic field.
  • the electromagnetic parameter range is: a wide frequency 50fe, a working current ⁇ , and the magnetic induction intensity of the control crystallization center is 0. ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ .
  • the in-situ crystallization process selects the ⁇ -frequency oscillating magnetic field.
  • the electromagnetic parameters of the high-frequency oscillating magnetic field are: frequency lkH Z ⁇ 30kHz, power range (TlOOkW, no-load crystallization)
  • the magnetic induction intensity in the range of 0. 005 ⁇ 1T, the optimal parameter is to control the magnetic induction intensity in the no-load crystallizer at 0. ⁇ 0. 5 ⁇ .
  • the solidification process and the in-situ crystallization process of the composite melt can be controlled to control the distribution of the particles, and the composite material or the phase of the particle phase which is uniformly distributed with the multiphase reinforcing particles is prepared, and the gradient is distributed along the radial direction.
  • Gradient composite or surface reinforced composite
  • the in-situ reaction method combined with in situ crystallization to prepare multiphase particle reinforced metal matrix composites can effectively improve the type and quantity of particle phase, achieve multiphase particle strengthening, use electromagnetic field to in situ reaction process and in situ
  • the crystallization process is effectively controlled to achieve the preparation of "controllable” and “designable” materials, which can ensure the stability of material performance quality in industrial production.
  • the method is simple and easy to implement, has low equipment investment, obvious benefits, and is very suitable for industrial scale production.
  • FIG. 1 Schematic diagram of the in-situ reaction synthesis process under electromagnetic field
  • FIG. 1 Schematic diagram of in situ crystallization process under electromagnetic field
  • Figure 3 (a) is the result of the present invention
  • Figure 3 (b) In-situ reaction + in situ crystallization without magnetic field
  • Figure 3 (c) Single-in-situ reaction composite result using the same electromagnetic parameters as the example
  • Figure 3 ( d) Single in situ reaction composite results without magnetic field
  • Figure 3 (e) Single in situ crystallization composite results using the same electromagnetic parameters as in the example
  • Figure 3 (f) Single in situ crystallization composite results without magnetic field.
  • Figure 4 is a comparison of the effect of Example 2 with the solidification of a single in-situ reaction composite and a single in-situ crystallization composite.
  • Figure 4 (a) is the result of the present invention
  • Figure 4 (b) The single in-situ reaction composite result under the same electromagnetic parameters as the embodiment
  • Figure 4 (c) Single in-situ reaction composite result without magnetic field
  • Figure 4 (d) The single in-situ crystallization composite results were obtained using the same electromagnetic parameters as in the examples
  • Figure 4 (e) Single in-situ crystallization composite results without magnetic field.
  • Example 1 In-situ reaction method and in-situ crystallization method under electromagnetic field to prepare (Al 3 Zr( s )+Al 2 0 3 ( s) ) particle reinforced A1 matrix composites (Note: Enhanced phase ⁇ 1 2 0 3 ⁇ all For the in-situ reaction to form particles, Al 3 Zr( s) is mainly formed by in-situ crystallization.
  • Raw materials Base metal: Pure Al, Al- 3.8% Zr alloy; Solid powder: Industrial zirconium carbonate (Zr(C0 3 ) 2 ) powder, refined deaerator and slag slag;
  • the preparation process is divided into three steps:
  • A1 2 0 3 (s) is the in-situ reaction-enhancing particle (Note: Zr (C0 3) 2 is further introduced into the melt of Zr atom, an increase of Zr content of the melt, help to improve the in-situ crystallization 4132 ⁇ ) number of particles).
  • the process is as follows - the temperature of the aluminum liquid is at 900 ⁇ , the scum is removed, and the Zr(C0 3 ) 2 powder is blown into the molten pool 2 by the Ar gas lance 1 while the traveling magnetic field 5 is turned on.
  • the electromagnetic parameter of the magnetic field 5 is 5 Hz.
  • the current is 200A, and the magnetic induction intensity of the center of the melt is measured to be 0. 075T.
  • the argon is refined for 3 minutes, the argon is stopped, and after 18 minutes of synthesis under the electromagnetic field, the magnetic field 5 is turned off, and the electromagnetic field is prepared after standing and slag. Bit crystallization composite process.
  • Al 3 Zr( s) particles are formed, and a large amount of Al 3 Zr( s) is formed in the process of cooling and solidification, and the in-situ reactive composite material is prepared.
  • the melt is started to be cast at about 840 °C, and the casting is semi-continuous casting (Fig. 2).
  • the casting casting speed is controlled to be 0.18 m/min.
  • the solidification process starts with the low frequency rotating stirring magnetic field 10.
  • the electromagnetic parameter of the magnetic field 10 is: frequency. 4T ⁇
  • the magnetic induction intensity of the center of the melt is 0. 1T.
  • the billet has a round billet size of ⁇ 120 ⁇ .
  • the internal structure of the composite slab obtained by the above process is dense, and the particle size is: A1 2 0 3 (S> 0 ⁇ 0. 5 ⁇ , Al 3 Zr( s ) 0. 5 ⁇ 5 / m.
  • FIG. 3 shows the composite material prepared by the above-mentioned preparation process of the present invention combined with in situ reaction and in situ crystallization under no magnetic field, and single in situ reaction composite and single use original Comparison of the solidification structure of the crystalline composite.
  • Figure 3 (a) is the result of the present invention;
  • Figure 3 (b) in-situ reaction composite + in situ crystallization composite without magnetic field;
  • Figure 3 (c) using the same electromagnetic parameters as the embodiment of Al-Zr (C0 3 ) 2 (s) Single in situ reaction composite result;
  • Fig. 3 (e) Using the same electromagnetic parameters as the embodiment, the Al-Zr system is single In situ crystallization composite results;
  • the number of in-situ reactive particles 2 0 3 ⁇ 8) and the in-situ crystalline particles Al 3 Z r ) are significantly increased, and the degree of homogenization of the particle distribution is improved.
  • Example 2 Preparation of (Alji ( s ) + Mg 2 Si ⁇ ) particle reinforced A1 matrix composite by in-situ reaction and in situ crystallization under electromagnetic field (Note: Enhanced phase ⁇ 1 3 ⁇ ⁇ is mainly generated by in situ reaction Particles, Mg 2 Si ⁇ are all particles formed by in situ crystallization)
  • Raw materials Metal: pure Al, Al-Mg alloy, crystalline silicon; solid powder: industrial potassium fluorotitanate powder, refined deaerator and slag slag;
  • the preparation process is divided into two steps:
  • Industrial potassium fluorotitanate powder is ground into a fine powder (particle size less than 100 ⁇ m) in a ball mill, baked at 200 ° C for 2 hours, weighed into the spray can, and the weight added by potassium fluorotitanate is the weight of the metal. 10%. 100 ⁇ A1 is melted in a crucible aluminum melting furnace to 900 ° C, degassing, slag, adding 1. 5kg of crystalline silicon to the melt, stirring the molten pool to make the silicon melt evenly, the melt temperature is controlled at 900 'C.
  • the melt is crystallized by in-situ formation of Mg 2 Si ⁇ particles.
  • the melt starts to be cast at about 800 ° C to control the semi-continuous casting casting.
  • the billet speed is 0. 18m / min
  • the high-frequency magnetic field is turned on during the solidification process
  • the magnetic field parameters are: frequency 5 kHz, power 10 kW, magnetic induction intensity in the no-load crystallizer 0. 1T.
  • the billet has a round billet size of 120 mm.
  • Example 3 In-situ reaction method and in-situ crystallization method under electromagnetic field to prepare (Al 3 Zr (s) + Al 2 0 3(s) ) particle reinforced A1 matrix composite
  • the raw materials and preparation process used in this embodiment are exactly the same as those in the first embodiment.
  • the difference is that both the in-situ reaction process and the in-situ crystallization process use a rotating electromagnetic stirring magnetic field.
  • the electromagnetic parameters used in the in-situ reaction process are: frequency 5 Hz, The working current is 200 A, and the magnetic induction intensity of the measured melt center is 0.075 T.
  • the in-situ crystallization process uses the same electromagnetic parameters as the rotating magnetic field to prepare a multi-phase particle reinforced composite material.
  • Example 4 Preparation of (Al 3 Zr( s )+Al 2 0 3 ( s) ) particle reinforced A1 matrix composite by in-situ reaction method and in situ nodulation method under electromagnetic field
  • the raw materials and preparation process used in this embodiment are identical to those in Example 1, except that the electromagnetic parameters of the traveling wave magnetic field used in the in-situ reaction process are: frequency 1 Hz, operating current 1000 A, magnetic induction measured at the center of the melt
  • the intensity of the in-situ crystallization process using the electromagnetic parameters of the rotating magnetic field is 50 Hz, the working current is 50 A, and the magnetic induction intensity in the crystallizer is measured to be 0.01 T, to obtain a round billet of ⁇ ⁇ leg.
  • Example 5 In-situ reaction method and in-situ crystallization method under electromagnetic field to prepare (Al 3 Zr (s) +Al 2 0 3 ( s) ) particle reinforced A1 matrix composite
  • the raw materials and preparation process used in this embodiment are exactly the same as those in the first embodiment.
  • the difference is that the electromagnetic parameters of the traveling wave magnetic field used in the in-situ reaction process are: frequency 50 Hz, working current is 50 A, and the magnetic induction intensity of the melt center is measured.
  • Example 6 In-situ reaction method and in-situ crystallization method under electromagnetic field to prepare (Al 3 Ti( s) + Mg 2 Si (s) ) particle reinforced A1 matrix composite
  • the raw material used in this embodiment and the preparation process are the same as those in the second embodiment, except that the electromagnetic parameters of the in-situ crystallization process using the ⁇ frequency magnetic field are: frequency 30 kHz, power lOO kW, magnetic induction intensity in the no-load crystallizer 0.197 T.
  • the billet has a round billet of 200 mm.
  • Example 7 In-situ reaction method and in-situ crystallization method under electromagnetic field (Al 3 Ti( s) + Mg 2 Si (3) ) particle reinforced A1 matrix composite
  • the magnetic parameters of the in-situ crystallization process are 0. 5 T.
  • the magnetic parameters of the high-frequency magnetic field are: 1 kHz, the power is 50 kW, the magnetic induction intensity in the no-load crystallizer is 0. 5 T .
  • the billet has a round billet size of 180 mm.
  • Example 8 In-situ reaction method and in-situ crystallization method under the action of electromagnetic field (Al 3 Ti ⁇ s )+ Mg 2 Si ⁇ ) Particle reinforced Al matrix composite
  • the raw material used in this embodiment and the preparation process are the same as in the second embodiment, except that the electromagnetic parameters of the high-frequency magnetic field in the in-situ crystallization process are: frequency 20 kHz, power 40 kW, magnetic induction intensity in the no-load crystallizer 0. 4 T .
  • the billet has a 160 mm round billet.
  • the number of particle phases of the composite material is increased and the degree of uniformity of distribution is improved compared with the case where no magnetic field is applied or a single in-situ reaction composite or a single in-situ crystallization composite is used.
  • An exemplary comparison is shown in Figures 3 and 4.

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Abstract

A method for producing multiphase particle-reinforced metal matrix composites is provided. The method is characterized by the combination of an in-situ reaction process in an external electromagnetic field and an in-situ crystallization process in an external electromagnetic field. A traveling wave magnetic field or a rotating magnetic field is employed in the in-situ reaction process, and a rotating magnetic field or a high frequency magnetic field is employed in the in-situ crystallization process. Said method can obtain homogeneous, gradient enhanced or surface reinforced composite materials.

Description

制备多相颗粒增强金属基复合材料的方法 技术领域  Method for preparing multiphase particle reinforced metal matrix composite material

本发明涉及金属基复合材料制备技术领域, 特别涉及到一种在电磁场作用下通过原位反 应法和原位结晶法集成制备自生多相颗粒增强金属基复合材料的新方法。  The invention relates to the technical field of metal matrix composite preparation, in particular to a novel method for preparing a self-generating multiphase particle reinforced metal matrix composite by an in situ reaction method and an in situ crystallization method under the action of an electromagnetic field.

背景技术 Background technique

多相颗粒增强金属基复合材料由于兼备了金属的优良韧性与塑性和陶瓷的强度与模量, 与传统材料相比, 多相颗粒增强金属基复合材料具有更好的物理与力学性能, 在航空航天、 汽车、 电子等领域中具有广阔的应用前景。 原位复合法是制备颗粒增强金属基复合材料的重 要方法。 该方法的增强体从金属基体中原位形核长大, 具有较髙的热力学稳定性, 且增强体 表面洁净度髙, 与基体润湿性好, 界面结合强度高, 在保证材料具有较好的韧性和高温性能 的同时, 较大幅度地提高材料的强度和弹性模量, 因此原位复合法成为制备颗粒增强金属基 复合材料的重要方法。  Multiphase particle reinforced metal matrix composites have both good toughness and plasticity of metal and strength and modulus of ceramics. Compared with traditional materials, multiphase particle reinforced metal matrix composites have better physical and mechanical properties. It has broad application prospects in the fields of aerospace, automobile and electronics. In situ composite method is an important method for preparing particle reinforced metal matrix composites. The reinforcement of the method grows from in-situ nucleation in the metal matrix, has relatively high thermodynamic stability, and has enhanced surface cleanliness, good wettability with the substrate, high interface bonding strength, and good material retention. At the same time of toughness and high temperature performance, the strength and elastic modulus of the material are greatly improved. Therefore, in-situ composite method is an important method for preparing particle reinforced metal matrix composites.

原位复合法按照增强体的生成方式不同, 可分为原位反应法与原位结晶法。 原位反应法 是通过向熔体内加入反应物, 通过反应物与基体金属的原位化学反应形成细小稳定的增强颗 粒相的方法; 原位结晶法是利用合金熔体在凝固过程中的析出相作为增强体颗粒来制备金属 基复合材料。 原位反应法和原位结晶法在制备方法、 增强相的种类和特点、 复合材料的结构 和性能等方面各有特点。  The in-situ composite method can be divided into an in-situ reaction method and an in situ crystallization method according to the manner in which the reinforcement is formed. The in-situ reaction method is a method of forming a fine and stable reinforcing particle phase by in-situ chemical reaction of a reactant with a matrix metal by adding a reactant to the melt; the in-situ crystallization method is to utilize the precipitation of the alloy melt during solidification. The phase is used as a reinforcement particle to prepare a metal matrix composite. In-situ reaction and in-situ crystallization have their own characteristics in terms of preparation methods, types and characteristics of reinforcing phases, and structure and properties of composites.

原位反应法的主要优点是:  The main advantages of in situ reaction are:

(1)通过控制反应物的加入量及反应合成时间来控制增强体的数量和大小, 具体制备方法 灵活多样;  (1) controlling the quantity and size of the reinforcement by controlling the amount of the reactant added and the reaction synthesis time, and the specific preparation method is flexible and diverse;

(2)增强相种类有较多选择,颗粒相可以是陶瓷相如 A1203, TiB2、 ZrB2等,也可以是 Al3Ti、 Al3Zr等金属间化合物相, 颗粒相与基体匹配的选择空间大; (2) There are many choices for the enhanced phase types. The particle phase may be a ceramic phase such as A1 2 0 3 , TiB 2 , ZrB 2 , etc., or an intermetallic compound phase such as Al 3 Ti or Al 3 Zr, a particle phase and a matrix. The matching selection space is large;

原位反应法的主要不足是:  The main disadvantages of the in situ reaction method are:

(1)反应物加入到熔体容易出现不均匀混合, 则局部反应比较剧烈, 导致颗粒相易于团簇 和长大, 增强相分布不均匀, 将严重影响复合材^ ·的性能稳定性;  (1) When the reactants are added to the melt, uneven mixing is likely to occur, and the local reaction is relatively intense, resulting in easy lumping and growth of the particle phase, and uneven distribution of the reinforcing phase, which will seriously affect the performance stability of the composite material;

(2)当制备高体积分数颗粒相复合材料时, 原位反应程度难以控制, 反应的热效应影响反 应体系温度, 对颗粒相的形核及长大缺少控制;  (2) When preparing a high volume fractional particle phase composite material, the degree of in situ reaction is difficult to control, and the thermal effect of the reaction affects the temperature of the reaction system, and lacks control over the nucleation and growth of the particle phase;

(3)当制备高体积分数颗粒相复合材料时, 原位反应的效率较低, 生成的颗粒容易团聚, 过剩的反应物及反应残留物容易污染金属, 使得原位反应法制得的高体积分数复合材 料存在较多的结构缺陷, 严重时会影响其性能。 (3) When preparing high-volume fractional particle phase composite materials, the in-situ reaction efficiency is low, the generated particles are easily agglomerated, and excess reactants and reaction residues are likely to contaminate the metal, resulting in a high volume fraction obtained by in-situ reaction. Composite material There are many structural defects in the material, which will affect its performance in severe cases.

原位结晶法的主要优点是- The main advantage of in situ crystallization is -

(1)通过控制结晶时间和结晶温度及熔体成分过冷等手段来控制析出颗粒相的种类、 数 量, 所以原位结晶过程较容易控制; (1) The type and amount of the precipitated particle phase are controlled by controlling the crystallization time and the crystallization temperature and the supercooling of the melt component, so that the in-situ crystallization process is easier to control;

(2)颗粒在熔体内原位析出, 不存在反应物污染界面的问题, 所以界面复合更好; 原位结晶复合法的主 不足是:  (2) The particles are precipitated in situ in the melt, and there is no problem of the interface contaminated by the reactants, so the interface recombination is better; the main disadvantage of the in-situ crystallization composite method is:

(1)制备方法单一, 且原位结晶的颗粒增强体主要是金属间化合物及初晶相, 如 Mg2Si、 Al3Ti、 FeAl3和初晶 Si等,颗粒相形式比较单一,与基体匹配形式单一,选择空间少;(1) The preparation method is single, and the in-situ crystallized particle reinforcement is mainly an intermetallic compound and a primary crystal phase, such as Mg 2 Si, Al 3 Ti, FeAl 3 and primary Si, etc., the particle phase form is relatively simple, and the matrix The matching form is single and the selection space is small;

(2)颗粒原位结晶析出受熔体内传质动力学的限制, 颗粒相的生成量即其体积分数也受到 较大限制, 虽然延长结晶时间, 提高成分过冷度可以提高颗粒相体积分数, 但结晶时 间长, 初生颗粒的长大和团簇严重, 所以单一的原位结晶法也难以制备性能优良的高 体积分数复合材料。 (2) The in-situ crystallization of particles is limited by the mass transfer kinetics in the melt. The volume fraction of the particles is also limited by the volume fraction. Although the crystallization time is prolonged, the subcooling of the components can increase the volume fraction of the particles. However, the crystallization time is long, the growth of primary particles and clusters are serious, so it is difficult to prepare high-volume fraction composites with excellent properties by a single in-situ crystallization method.

鉴于以上分析, 在制备方法和颗粒相的选择及与基体的匹配方面, 原位反应法具有较多 优势; 在复合过程控制及颗粒相与基体结合等方面, 原位结晶法又优于原位反应法。 因此, 原位反应法与原位结晶法在自生颗粒增强金属基复合材料制备方法上具有很好的互补性, 采 用原位反应法与原位结晶法制备颗粒增强金属基复合材料, 可以提高增强颗粒相的种类和体 积分数, 特别是在制备髙体积分数颗粒相增强金属基复合材料时, 采用原位反应法与原位结 晶法制备多相颗粒增强金属基复合材料, 可以克服使用单一方法制备高体积分数颗粒相增强 金属基复合材料存在的困难。  In view of the above analysis, the in-situ reaction method has many advantages in the preparation method and the selection of the particle phase and the matching with the matrix; in situ crystallization is superior to the in situ in the control of the composite process and the combination of the particle phase and the matrix. Reaction method. Therefore, the in-situ reaction method and the in-situ crystallization method have good complementarity in the preparation method of the autogenous particle reinforced metal matrix composite material, and the in-situ reaction method and the in situ crystallization method are used to prepare the particle reinforced metal matrix composite material, which can enhance the reinforcement. The type and volume fraction of the particle phase, especially in the preparation of the cerium volume fraction particle phase reinforced metal matrix composite, the in-situ reaction method and the in situ crystallization method are used to prepare the multiphase particle reinforced metal matrix composite material, which can overcome the preparation by a single method. The difficulty of high volume fractional particle phase reinforced metal matrix composites.

颗粒增强金属基复合材料制备方法存在的另一个重要问题是: 不管是采用原位反应法还 是采用原位结晶法制备颗粒增强金属基复合材料, 其中颗粒相的组成、 形貌及分布控制, 都 将对复合材料的性能有决定性影响, 因此, 对于颗粒相的组成、 形貌及分布控制, 必须采取 行之有效的方法。  Another important problem in the preparation of particle-reinforced metal matrix composites is: Whether in-situ reaction or in-situ crystallization is used to prepare particle-reinforced metal matrix composites, in which the composition, morphology and distribution control of the particle phase are It will have a decisive influence on the properties of the composite. Therefore, an effective method must be adopted for the composition, morphology and distribution control of the particle phase.

本发明正是基于该背景下, 提出在电磁场作用下, 利用原位反应法与原位结晶法集成制 备多相颗粒增强金属基复合材料。 经对现有文献检索, 尚未发现利用该集成方法制备多相颗 粒增强金属基复合材料的任何报道。  Based on this background, the present invention proposes to integrate a multiphase particle reinforced metal matrix composite material by in-situ reaction method and in situ crystallization method under the action of an electromagnetic field. Any report on the preparation of multiphase particle reinforced metal matrix composites using this integrated method has not been found in the existing literature search.

发明内容 Summary of the invention

本发明的目的是: 为解决目前单一采用原位反应法或原位结晶法制备颗粒增强复合材料 的不足, 提出采用原位反应法与原位结晶法集成制备多相颗粒增强金属基复合材料, 并提出 在电磁场作用下, 控制颗粒相的分布状态, 解决目前制备颗粒增强金属基复合材料存在的主 要瓶颈问题。 本发明的技术原理是: 采用原位反应法和原位结晶法制备多相颗粒增强金属基复合材料, 在原位反应合成过程施加电磁场对原位反应进行控制, 通过控制反应的均勾程度来克服原位 合成反应分布不均勾的缺陷, 并可抑制颗粒相的团簇和长大, 并由于电磁场的搅拌作用, 可 以提高反应物的利用率, 使原位反应进行更加彻底, 且有利于杂质及副产物的排出。 在金属 基复合材料熔体的凝固过程, 同样施加电磁场, 利用电磁场的磁化及搅拌作用, 使原位结晶 相的分布均匀或呈梯度或定向分布, 并能促进原位结晶相的形核。 通过该方法制备原位反应 生成颗粒相与原位结晶颗粒相协同强化的多相颗粒增强金属基复合材料。 The object of the present invention is: To solve the shortcomings of preparing a particle reinforced composite material by using an in situ reaction method or an in situ crystallization method, an in-situ reaction method and an in situ crystallization method are integrated to prepare a multiphase particle reinforced metal matrix composite material. It is proposed to control the distribution of particle phase under the action of electromagnetic field and solve the main bottleneck problem of the preparation of particle reinforced metal matrix composites. The technical principle of the invention is: preparing a multi-phase particle reinforced metal matrix composite by in-situ reaction method and in-situ crystallization method, and applying an electromagnetic field to control the in-situ reaction in the in-situ reaction synthesis process, by controlling the degree of uniformity of the reaction Overcoming the defects of uneven distribution of in-situ synthesis reaction, and inhibiting the clustering and growth of the particle phase, and the utilization of the electromagnetic field can improve the utilization of the reactants, making the in-situ reaction more thorough and beneficial. Excretion of impurities and by-products. In the solidification process of the molten metal matrix composite, the electromagnetic field is also applied, and the magnetization and stirring of the electromagnetic field are used to make the distribution of the in-situ crystalline phase uniform or gradient or oriented, and promote the nucleation of the in-situ crystalline phase. By this method, a multiphase particle reinforced metal matrix composite material in which the in-situ reaction is formed to form a particle phase synergistically with the in situ crystalline particles is prepared.

基于上述原理, 实现本发明的技术方案分两步实现:  Based on the above principles, the technical solution for implementing the present invention is implemented in two steps:

(-): 电磁场下原位反应合成制备复合材料熔体  (-): Synthesis of composite melt by in-situ reaction under electromagnetic field

原位反应合成过程在熔体成分合格, 温度达到原位反应温度后, 加入原位反应物, 施加 磁场对原位反应及颗粒分散状态进行控制。 该过程的磁场可以选择低频行波磁场, 电磁参数 为: 频率广 50Hz, 工作电流 1-1000A, 控制熔体中心的磁感应强度在 0. 00广 1T, 根据熔体的 搅拌强度调节电磁参数, 最优参数是控制熔体中心磁感应强度在 0. 02~0. 1Τ。  In the in-situ reaction synthesis process, after the melt composition is qualified and the temperature reaches the in-situ reaction temperature, the in-situ reactant is added, and the magnetic field is applied to control the in-situ reaction and the particle dispersion state. The magnetic field of the process can select the low-frequency traveling wave magnetic field. The electromagnetic parameters are: the frequency is 50Hz, the working current is 1-1000A, and the magnetic induction intensity of the center of the melt is controlled at 0. 00 wide and 1T. The electromagnetic parameters are adjusted according to the stirring strength of the melt. Τ。 The preferred parameter is the control of the center of the magnetic induction of the magnetic field in the range of 0. 02~0.

该合成过程的低频电磁搅拌磁场也可选择以上参数范围的旋转搅拌磁场, 主要目的是对 熔池进行搅拌, 加速反应物的对流扩散传质并加速原位反应热的传递, 使体系温度均匀及原 位反应在熔体内均匀进行, 同时电磁场作用可以加速颗粒相的扩散传质, 以减少颗粒相的团 簇和长大。  The low-frequency electromagnetic stirring magnetic field of the synthesis process can also select the rotating stirring magnetic field of the above parameter range, the main purpose is to stir the molten pool, accelerate the convective diffusion mass transfer of the reactants and accelerate the transfer of the in-situ reaction heat, so that the temperature of the system is uniform and The in-situ reaction proceeds uniformly in the melt, and the electromagnetic field can accelerate the diffusion and mass transfer of the particle phase to reduce the clustering and growth of the particle phase.

(二): 电磁场下控制复合材料熔体的凝固结晶  (2): Controlling the solidification crystallization of the composite melt under electromagnetic field

上述制备的复合材料熔体, 在温度达到浇铸温度后, 在电磁场控制下进行凝固, 磁场施 加的目的主要是控制颗粒相的分布。 根据目的不同, 该过程施加的电磁场可以选择低频旋转 搅拌磁场或高频振荡磁场。  The composite melt prepared above is solidified under the control of an electromagnetic field after the temperature reaches the casting temperature, and the purpose of the magnetic field application is mainly to control the distribution of the particle phase. Depending on the purpose, the electromagnetic field applied by the process can select a low frequency rotating agitating magnetic field or a high frequency oscillating magnetic field.

a、 对于制备颗粒均匀分布的均质颗粒增强复合材料, 复合材料熔体凝固过程选择施加旋 转电磁搅拌磁场控制, 电磁参数范围为: 频率广 50fe, 工作电流 ηθΟΟΑ, 控制结晶中心的 磁感应强度在 0. 001〜1T, 根据结晶器内熔体的搅拌强度调节电磁参数, 最优参数是控制结晶 器内熔体中心的磁感应强度在 0. 02~0. 1Τ。  a. For the homogeneous particle reinforced composite material with uniform particle distribution, the solidification process of the composite material is controlled by applying a rotating electromagnetic stirring magnetic field. The electromagnetic parameter range is: a wide frequency 50fe, a working current ηθΟΟΑ, and the magnetic induction intensity of the control crystallization center is 0. 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。.

b、 对于制备颗粒梯度分布的复合材料或表面强化复合材料, 原位结晶过程选择髙频振荡 磁场, 高频振荡磁场的电磁参数范围为: 频率 lkHZ~30kHz, 功率范围(TlOOkW, 空载结晶器 内磁感应强度范围在 0. 005~1T, 最优参数是控制空载结晶器内磁感应强度在 0. Γ0. 5Τ。 与现有技术相比本发明的主要优点如下: b. For composite materials or surface-strengthened composites with particle gradient distribution, the in-situ crystallization process selects the 髙-frequency oscillating magnetic field. The electromagnetic parameters of the high-frequency oscillating magnetic field are: frequency lkH Z ~ 30kHz, power range (TlOOkW, no-load crystallization) The magnetic induction intensity in the range of 0. 005~1T, the optimal parameter is to control the magnetic induction intensity in the no-load crystallizer at 0. Γ0. 5Τ. The main advantages of the present invention compared with the prior art are as follows:

( 1 ) 电磁场作用下通过原位反应复合和原位结晶复合制备多相颗粒增强金属基复合材 料, 克服了单一采用原位反应法或原位结晶法制备颗粒增强金属基复合材料的不足, 使原位 反应颗粒和原位结晶形成的颗粒协同作用对材料进行强化, 实现两种强化作用的互补, 比单 一采用原位反应法或原位结晶法的强化效果更好; (1) Preparation of multiphase particle reinforced metal matrix composites by in-situ reaction composite and in-situ crystallization under the action of electromagnetic field, overcoming the insufficiency of single in-situ reaction or in-situ crystallization to prepare particle-reinforced metal matrix composites In situ The reaction particles and the particles formed by in-situ crystallization synergistically strengthen the material to achieve the complementarity of the two strengthening effects, and the reinforcing effect is better than the single in situ reaction method or the in situ crystallization method;

(2) 电磁场作用下对原位反应过程进行控制, 使熔体内原位反应更加均匀, 生成颗粒相 的扩散传质速度提髙, 颗粒团簇得到抑制, 颗粒得以细化且分布更加均匀;  (2) The in-situ reaction process is controlled by the electromagnetic field to make the in-situ reaction in the melt more uniform, the diffusion mass transfer rate of the generated particle phase is improved, the particle clusters are suppressed, and the particles are refined and distributed more uniformly;

(3) 电磁场下对复合材料熔体的凝固过程及原位结晶过程进行作用, 可以控制颗粒的分 布, 制备多相增强颗粒均匀分布的复合材料或颗粒相表面富集, 沿径向呈梯度分布的梯度复 合材料或表面增强复合材料。  (3) Under the electromagnetic field, the solidification process and the in-situ crystallization process of the composite melt can be controlled to control the distribution of the particles, and the composite material or the phase of the particle phase which is uniformly distributed with the multiphase reinforcing particles is prepared, and the gradient is distributed along the radial direction. Gradient composite or surface reinforced composite.

综上所述, 原位反应法与原位结晶法集成制备多相颗粒增强金属基复合材料可以有效提 高颗粒相的种类和数量, 实现多相颗粒强化, 采用电磁场对原位反应过程和原位结晶过程进 行有效控制, 实现 "可控"、 "可设计"材料的制备, 可以保证工业生产中对材料性能质量的 稳定性。 另外, 该方法简单易行, 设备投资低, 效益明显, 并非常适合于工业规模生产。 附图说明:  In summary, the in-situ reaction method combined with in situ crystallization to prepare multiphase particle reinforced metal matrix composites can effectively improve the type and quantity of particle phase, achieve multiphase particle strengthening, use electromagnetic field to in situ reaction process and in situ The crystallization process is effectively controlled to achieve the preparation of "controllable" and "designable" materials, which can ensure the stability of material performance quality in industrial production. In addition, the method is simple and easy to implement, has low equipment investment, obvious benefits, and is very suitable for industrial scale production. BRIEF DESCRIPTION OF THE DRAWINGS:

图 1 电磁场下原位反应合成过程示意图  Figure 1 Schematic diagram of the in-situ reaction synthesis process under electromagnetic field

图注: 1氩气枪(喷吹反应物粉或精炼粉剂或吹氩精炼) 2复合材料熔体 3 坩埚或炉衬 4 发热体 5行波磁场 Legend: 1 Argon air gun (injection of reactant powder or refined powder or argon blowing refining) 2 composite melt 3 坩埚 or lining 4 heating element 5 traveling wave magnetic field

图 2 电磁场下原位结晶过程示意图  Figure 2 Schematic diagram of in situ crystallization process under electromagnetic field

图注: 6 熔炼炉 /精炼保温炉 /原位反应合成炉 7 流槽 /汤道 8熔体 9 连铸保温热顶 10 凝固控制磁场 (旋转磁场 /高频磁场) 11 结晶器 12二冷喷水装置 13 复合材料铸坯 图 3 实施实例 1的效果与无磁场下原位反应复合与原位结晶复合及单一采用原位反应复 合和单一采用原位结晶复合的凝固组织对比图 Legend: 6 Melting furnace / refining holding furnace / in situ reaction synthesis furnace 7 flow tank / soup channel 8 melt 9 continuous casting insulation hot top 10 solidification control magnetic field (rotating magnetic field / high frequency magnetic field) 11 crystallizer 12 two cold spray Water device 13 composite material slabFig. 3 Comparison of the effect of the implementation example 1 with the in-situ reaction in the absence of magnetic field and the in-situ crystallization composite and the single in situ reaction composite and the single in situ crystallization composite solidification structure comparison chart

图 3 (a) 为本发明结果; 图 3 (b) 无磁场下原位反应 +原位结晶; 图 3 (c)采用与实施例 相同的电磁参数下单一原位反应复合结果; 图 3 (d)无磁场下单一原位反应复合结果; 图 3 (e) 采用与实施例相同的电磁参数下单一原位结晶复合结果; 图 3 (f) 无磁场下单一原位 结晶复合结果。  Figure 3 (a) is the result of the present invention; Figure 3 (b) In-situ reaction + in situ crystallization without magnetic field; Figure 3 (c) Single-in-situ reaction composite result using the same electromagnetic parameters as the example; Figure 3 ( d) Single in situ reaction composite results without magnetic field; Figure 3 (e) Single in situ crystallization composite results using the same electromagnetic parameters as in the example; Figure 3 (f) Single in situ crystallization composite results without magnetic field.

图 4实施实例 2的效果与单一采用原位反应复合和单一采用原位结晶复合的凝固组织对 比图  Figure 4 is a comparison of the effect of Example 2 with the solidification of a single in-situ reaction composite and a single in-situ crystallization composite.

图 4 (a) 为本发明结果; 图 4 (b) 采用与实施例相同的电磁参数下单一原位反应复合结 果; 图 4 (c)无磁场下单一原位反应复合结果; 图 4 (d)采用与实施例相同的电磁参数下单 一原位结晶复合结果; 图 4 (e)无磁场下单一原位结晶复合结果。 具体实施方式 实施例 1: 电磁场作用下原位反应法与原位结晶法集成制备 (Al3Zr(s)+Al203(s))颗粒增强 A1基复合材料 (说明: 增强相 Α120全部为原位反应生成颗粒, Al3Zr(s)主要为原位结晶法 生成颗粒) Figure 4 (a) is the result of the present invention; Figure 4 (b) The single in-situ reaction composite result under the same electromagnetic parameters as the embodiment; Figure 4 (c) Single in-situ reaction composite result without magnetic field; Figure 4 (d) The single in-situ crystallization composite results were obtained using the same electromagnetic parameters as in the examples; Figure 4 (e) Single in-situ crystallization composite results without magnetic field. detailed description Example 1: In-situ reaction method and in-situ crystallization method under electromagnetic field to prepare (Al 3 Zr( s )+Al 2 0 3 ( s) ) particle reinforced A1 matrix composites (Note: Enhanced phase Α1 2 0 all For the in-situ reaction to form particles, Al 3 Zr( s) is mainly formed by in-situ crystallization.

原材料: 基体金属: 纯 Al, Al- 3. 8%Zr合金; 固体粉末: 工业碳酸锆 (Zr(C03)2)粉剂, 精 炼脱气剂及扒渣剂; Raw materials: Base metal: Pure Al, Al- 3.8% Zr alloy; Solid powder: Industrial zirconium carbonate (Zr(C0 3 ) 2 ) powder, refined deaerator and slag slag;

制备过程分三步:  The preparation process is divided into three steps:

(一): 反应盐与基体金属熔体的准备:  (1): Preparation of reactive salt and base metal melt:

工业碳酸锆粉剂在球磨机内研磨成细粉(粒度小于 100 μ πι), 在 200°C下烘干 2小时, 称 量后装入喷吹罐, Zr (C03)2加入的重量为金属重量的 20%。 90kg纯 A1配加 10kg Al-3. 8%Zr 合金在坩埚式熔铝炉中熔化升温到 900°C, 脱气、 扒渣。 Industrial zirconium carbonate powder in a ball mill ground to a fine powder (particle size less than 100 μ πι), dried at 200 ° C 2 hours, was weighed into a blowing tank, Zr (C0 3) 2 added to the weight of metal by weight 20%. 90kg pure A1 plus 10kg Al-3. 8%Zr alloy is melted and heated to 900 °C in a crucible melting furnace, degassing and slag.

(二): 行波磁场下原位反应合成 A1203(S> 增强颗粒: (2): In situ reaction under the traveling wave magnetic field to synthesize A1 2 0 3 (S> reinforcing particles:

通过原位反应: 3Zr (C03) 2 t +4A1 ) ==2Α1203 (s> +3Zr+6C02 w生成的 A1203 (s)即为原位反应 增强颗粒(备注: Zr (C03)2向熔体内进一步引入 Zr原子, 增加了熔体内 Zr的质量分数, 有利 于提高原位结晶析出 4132^)颗粒的数量)。 过程如下- 铝液温度恒温在 900Ό, 拔去浮渣, 用 Ar气喷枪 1向熔池 2内吹入 Zr(C03)2粉末, 同时 开启行波磁场 5, 磁场 5 的电磁参数为 5Hz, 电流 200A, 经测量熔体中心的磁感应强度为 0. 075T, 喷粉结束后, 吹氩精炼 3min, 停止吹氩, 电磁场下合成 18min后, 关闭磁场 5, 静 置、 扒渣后准备电磁场下原位结晶复合过程处理。 By in-situ reaction: 3Zr (C0 3 ) 2 t +4A1 ) ==2Α1 2 0 3 (s > +3Zr+6C0 2 w A1 2 0 3 (s) is the in-situ reaction-enhancing particle (Note: Zr (C0 3) 2 is further introduced into the melt of Zr atom, an increase of Zr content of the melt, help to improve the in-situ crystallization 4132 ^) number of particles). The process is as follows - the temperature of the aluminum liquid is at 900 Ό, the scum is removed, and the Zr(C0 3 ) 2 powder is blown into the molten pool 2 by the Ar gas lance 1 while the traveling magnetic field 5 is turned on. The electromagnetic parameter of the magnetic field 5 is 5 Hz. The current is 200A, and the magnetic induction intensity of the center of the melt is measured to be 0. 075T. After the powder is sprayed, the argon is refined for 3 minutes, the argon is stopped, and after 18 minutes of synthesis under the electromagnetic field, the magnetic field 5 is turned off, and the electromagnetic field is prepared after standing and slag. Bit crystallization composite process.

(三): 旋转磁场下原位结晶生成 Al3Zr<s)增强颗粒: (3): In situ crystallization under a rotating magnetic field to form Al 3 Zr <s) reinforcing particles:

熔体在降温和浇铸凝固过程中通过原位结晶生成 Al3Zr(s)颗粒, 为使降温和凝固过程中结 晶生成较多数量的 Al3Zr(s), 原位反应复合制备的复合材料熔体在 840°C左右开始浇铸, 浇铸 采用半连续铸造 (如图 2), 控制浇铸拉坯速度 0. 18m/min, 凝固过程幵启低频旋转搅拌磁场 10,磁场 10的电磁参数为:频率 4Hz,输入电流 300A,经测量熔体中心的磁感应强度为 0. 1T。 铸坯尺寸为 φ120Μΐ的圆坯。 In the in-situ crystallization of the melt during the cooling and casting solidification process, Al 3 Zr( s) particles are formed, and a large amount of Al 3 Zr( s) is formed in the process of cooling and solidification, and the in-situ reactive composite material is prepared. The melt is started to be cast at about 840 °C, and the casting is semi-continuous casting (Fig. 2). The casting casting speed is controlled to be 0.18 m/min. The solidification process starts with the low frequency rotating stirring magnetic field 10. The electromagnetic parameter of the magnetic field 10 is: frequency. 4T。 The magnetic induction intensity of the center of the melt is 0. 1T. The billet has a round billet size of φ120Μΐ.

釆用上述工艺制得的复合材料铸坯内部组织致密, 颗粒尺寸: A1203(S> 0~0. 5 ^, Al3Zr(s) 0. 5~5 / m。 内部 The internal structure of the composite slab obtained by the above process is dense, and the particle size is: A1 2 0 3 (S> 0~0. 5 ^, Al 3 Zr( s ) 0. 5~5 / m.

为对比采用本发明的效果,图 3给出了采用本发明的上述制备过程制得的复合材料与与无 磁场下原位反应复合与原位结晶复合及单一采用原位反应复合和单一采用原位结晶复合的凝 固组织对比图。 图 3(a) 为本发明结果; 图 3 (b)无磁场下原位反应复合 +原位结晶复合; 图 3 (c)采用与实施例相同的电磁参数下 Al- Zr (C03) 2 (s)组元单一原位反应复合结果; 图 3 (d) 无磁场下单一原位反应复合结果; 图 3 (e) 采用与实施例相同的电磁参数下 Al-Zr体系单一 原位结晶复合结果; 图 3 (f) 无磁场下单一原位结晶复合结果; In order to compare the effects of the present invention, FIG. 3 shows the composite material prepared by the above-mentioned preparation process of the present invention combined with in situ reaction and in situ crystallization under no magnetic field, and single in situ reaction composite and single use original Comparison of the solidification structure of the crystalline composite. Figure 3 (a) is the result of the present invention; Figure 3 (b) in-situ reaction composite + in situ crystallization composite without magnetic field; Figure 3 (c) using the same electromagnetic parameters as the embodiment of Al-Zr (C0 3 ) 2 (s) Single in situ reaction composite result; Figure 3 (d) Single in situ reaction composite result without magnetic field; Fig. 3 (e) Using the same electromagnetic parameters as the embodiment, the Al-Zr system is single In situ crystallization composite results; Figure 3 (f) Single in situ crystallization composite results without magnetic field;

可以看出,采用本发明后, 原位反应颗粒 203<8)和原位结晶颗粒 Al3Zr ) 的数量都明显增 加, 颗粒分布的均匀化程度提高。 It can be seen that with the present invention, the number of in-situ reactive particles 2 0 3 < 8) and the in-situ crystalline particles Al 3 Z r ) are significantly increased, and the degree of homogenization of the particle distribution is improved.

实施例 2: 电磁场作用下原位反应法与原位结晶法集成制备 (Alji (s)+ Mg2Si ω)颗粒增 强 A1基复合材料(说明: 增强相 Α13Τίω主要为原位反应生成颗粒, Mg2Si ω全部为原位结 晶法生成颗粒) Example 2: Preparation of (Alji ( s ) + Mg 2 Si ω ) particle reinforced A1 matrix composite by in-situ reaction and in situ crystallization under electromagnetic field (Note: Enhanced phase Α 1 3 Τί ω is mainly generated by in situ reaction Particles, Mg 2 Si ω are all particles formed by in situ crystallization)

原材料: 金属: 纯 Al, Al-Mg合金, 结晶硅; 固体粉末: 工业氟钛酸钾粉剂, 精炼脱气 剂及扒渣剂;  Raw materials: Metal: pure Al, Al-Mg alloy, crystalline silicon; solid powder: industrial potassium fluorotitanate powder, refined deaerator and slag slag;

制备过程分两步:  The preparation process is divided into two steps:

(-): 反应盐与基体金属熔体的准备:  (-): Preparation of reactive salt and base metal melt:

工业氟钛酸钾粉剂在球磨机内研磨成细粉(粒度小于 lOO ii m), 在 200'C下烘千 2小时, 称量启装入喷吹罐, 氟钛酸钾加入的重量为金属重量的 10%。 100kg工业纯 A1在坩埚式熔铝 炉中熔化升温到 900°C, 脱气、 扒渣, 向熔体内加入 1. 5kg结晶硅, 对熔池搅拌使硅熔化均 匀, 熔体温度控制在 900'C。  Industrial potassium fluorotitanate powder is ground into a fine powder (particle size less than 100 μm) in a ball mill, baked at 200 ° C for 2 hours, weighed into the spray can, and the weight added by potassium fluorotitanate is the weight of the metal. 10%. 100公斤的工业纯 A1 is melted in a crucible aluminum melting furnace to 900 ° C, degassing, slag, adding 1. 5kg of crystalline silicon to the melt, stirring the molten pool to make the silicon melt evenly, the melt temperature is controlled at 900 'C.

(二): 行波磁场下原位反应合成 Al3Tiw增强颗粒- 金属熔体温度恒温在 900'C , 拔去浮渣, 用 Ar气喷枪向熔池内吹入氟钛酸钾粉末, 同时 开启行波磁场,磁场的电磁参数为 15Hz, 电流 100A,经测量熔体中心的磁感应强度为 0. 05T, 喷粉结束后, 吹氩精炼 3min, 停止吹氩, 电磁场下合成 18niiri后, 向熔体内加入 2. 4kg的 A1 - 50%Mg合金, 磁场搅拌 5min后关闭磁场, 静置、 扒渣后准备电磁场下原位结晶处理过程。 (2): In-situ reaction under the traveling wave magnetic field to synthesize Al 3 Ti w reinforced particles - the temperature of the metal melt is constant at 900 ° C, the scum is removed, and the potassium fluorotitanate powder is blown into the molten pool with an Ar gas spray gun. Turn on the traveling wave magnetic field, the electromagnetic parameter of the magnetic field is 15Hz, the current is 100A, and the magnetic induction intensity of the measured melt center is 0. 05T. After the powder is sprayed, the argon is refined for 3min, the argon is stopped, and the 18niiri is synthesized under the electromagnetic field. 2. 4kg of A1 - 50% Mg alloy was added in the body, and the magnetic field was turned off after stirring for 5 minutes in the magnetic field. After standing and slag, the in-situ crystallization process under electromagnetic field was prepared.

(三): 高频磁场下原位结晶生成 Mg2Si w增强颗粒: (3): In situ crystallization under high frequency magnetic field to form Mg 2 Si w reinforced particles:

浇铸过程中熔体通过原位结晶生成 Mg2Si ω颗粒, 为使凝固过程中结晶生成较多数量的 Mg2Si (s) , 熔体在 800°C左右开始浇铸, 控制半连铸浇铸拉坯速度 0. 18m/min,凝固过程开启高 频磁场, 磁场的参数为: 频率 5kHz, 功率 10kW, 空载结晶器内磁感应强度 0. 1T。 铸坯尺寸 为 120mm的圆坯。 实施例 3: 电磁场作用下原位反应法与原位结晶法集成制备(Al3Zr(s)+Al203(s) )颗粒增强 A1基复合材料 During the casting process, the melt is crystallized by in-situ formation of Mg 2 Si ω particles. In order to crystallize a large amount of Mg 2 Si (s) during the solidification process, the melt starts to be cast at about 800 ° C to control the semi-continuous casting casting. The billet speed is 0. 18m / min, the high-frequency magnetic field is turned on during the solidification process, the magnetic field parameters are: frequency 5 kHz, power 10 kW, magnetic induction intensity in the no-load crystallizer 0. 1T. The billet has a round billet size of 120 mm. Example 3: In-situ reaction method and in-situ crystallization method under electromagnetic field to prepare (Al 3 Zr (s) + Al 2 0 3(s) ) particle reinforced A1 matrix composite

该实施例使用的原材料及制备过程与实施例 1完全相同, 所不同的是原位反应过程和原 位结晶过程都釆用旋转电磁搅拌磁场, 原位反应过程采用的电磁参数为: 频率 5Hz, 工作电 流为 200A,经测量熔体中心的磁感应强度为 0. 075T,原位结晶过程采用旋转磁场的电磁参数 与实施例 1相同, 制得多相颗粒强化复合材料。 实施例 4: 电磁场作用下原位反应法与原位结蟲法集成制备(Al3Zr(s)+Al203(s) )颗粒增强 A1基复合材料 The raw materials and preparation process used in this embodiment are exactly the same as those in the first embodiment. The difference is that both the in-situ reaction process and the in-situ crystallization process use a rotating electromagnetic stirring magnetic field. The electromagnetic parameters used in the in-situ reaction process are: frequency 5 Hz, The working current is 200 A, and the magnetic induction intensity of the measured melt center is 0.075 T. The in-situ crystallization process uses the same electromagnetic parameters as the rotating magnetic field to prepare a multi-phase particle reinforced composite material. Example 4: Preparation of (Al 3 Zr( s )+Al 2 0 3 ( s) ) particle reinforced A1 matrix composite by in-situ reaction method and in situ nodulation method under electromagnetic field

- 该实施例使用的原材料及制备过程与实施例 1完全相同, 所不同的是原位反应过程采用 的行波磁场的电磁参数为: 频率 1Hz, 工作电流为 1000A, 经测量熔体中心的磁感应强度为 0. 95T, 原位结晶过程采用旋转磁场的电磁参数为频率 50Hz,工作电流为 50A, 经测量结晶器 内的磁感应强度为 0. 01T, 制得 φΙΟΟ腿的圆坯。  - The raw materials and preparation process used in this embodiment are identical to those in Example 1, except that the electromagnetic parameters of the traveling wave magnetic field used in the in-situ reaction process are: frequency 1 Hz, operating current 1000 A, magnetic induction measured at the center of the melt The intensity of the in-situ crystallization process using the electromagnetic parameters of the rotating magnetic field is 50 Hz, the working current is 50 A, and the magnetic induction intensity in the crystallizer is measured to be 0.01 T, to obtain a round billet of φ ΙΟΟ leg.

实施例 5: 电磁场作用下原位反应法与原位结晶法集成制备(Al3Zr(s)+Al203(s) )颗粒增强 A1基复合材料 Example 5: In-situ reaction method and in-situ crystallization method under electromagnetic field to prepare (Al 3 Zr (s) +Al 2 0 3 ( s) ) particle reinforced A1 matrix composite

该实施例使用的原材料及制备过程与实施例 1 完全相同, 所不同的是原位反应过程采用 的行波磁场的电磁参数为: 频率 50Hz, 工作电流为 50A, 经测量熔体中心的磁感应强度为 0. 0075T, 原位结晶过程采用旋转磁场的电磁参数为频率 1Hz, 工作电流为 750A, 经测量结晶 器内的磁感应强度为 0. 75T, 制得 φ200誦的圆坯。  The raw materials and preparation process used in this embodiment are exactly the same as those in the first embodiment. The difference is that the electromagnetic parameters of the traveling wave magnetic field used in the in-situ reaction process are: frequency 50 Hz, working current is 50 A, and the magnetic induction intensity of the melt center is measured. 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

实施例 6: 电磁场作用下原位反应法与原位结晶法集成制备(Al3Ti(s)+ Mg2Si (s) )颗粒增 强 A1基复合材料 Example 6: In-situ reaction method and in-situ crystallization method under electromagnetic field to prepare (Al 3 Ti( s) + Mg 2 Si (s) ) particle reinforced A1 matrix composite

该实施例使用的原材料及制备过程与实施例 2完全相同, 所不同的是原位结晶过程采用 髙频磁场的电磁参数为: 频率 30kHz, 功率 lOOkW, 空载结晶器内磁感应强度 0. 97T。 铸坯尺 寸为 200mm的圆坯。  The raw material used in this embodiment and the preparation process are the same as those in the second embodiment, except that the electromagnetic parameters of the in-situ crystallization process using the 髙 frequency magnetic field are: frequency 30 kHz, power lOO kW, magnetic induction intensity in the no-load crystallizer 0.197 T. The billet has a round billet of 200 mm.

实施例 7: 电磁场作用下原位反应法与原位结晶法集成制备(Al3Ti(s)+ Mg2Si (3) ) 颗粒增 强 A1基复合材料 Example 7: In-situ reaction method and in-situ crystallization method under electromagnetic field (Al 3 Ti( s) + Mg 2 Si (3) ) particle reinforced A1 matrix composite

该实施例使用的原材料及制备过程与实施例 2完全相同, 所不同的是原位结晶过程采用 高频磁场的电磁参数为: 频率 lkHz, 功率 50kW, 空载结晶器内磁感应强度 0. 5 T。 铸坯尺寸 为 180mm的圆坯。  5 T, The magnetic parameters of the in-situ crystallization process are 0. 5 T. The magnetic parameters of the high-frequency magnetic field are: 1 kHz, the power is 50 kW, the magnetic induction intensity in the no-load crystallizer is 0. 5 T . The billet has a round billet size of 180 mm.

实施例 8: 电磁场作用下原位反应法与原位结晶法集成制备(Al3Ti<s)+ Mg2Si ω) 颗粒增 强 Al基复合材料 Example 8: In-situ reaction method and in-situ crystallization method under the action of electromagnetic field (Al 3 Ti< s )+ Mg 2 Si ω ) Particle reinforced Al matrix composite

该实施例使用的原材料及制备过程与实施例 2完全相同, 所不同的是原位结晶过程采用 高频磁场的电磁参数为: 频率 20kHz, 功率 40kW, 空载结晶器内磁感应强度 0. 4 T。 铸坯尺 寸为 160mm的圆坯。  The raw material used in this embodiment and the preparation process are the same as in the second embodiment, except that the electromagnetic parameters of the high-frequency magnetic field in the in-situ crystallization process are: frequency 20 kHz, power 40 kW, magnetic induction intensity in the no-load crystallizer 0. 4 T . The billet has a 160 mm round billet.

从以上实施例制得的复合材料凝固组织来看, 比不施加磁场或单一采用原位反应复合或 单一采用原位结晶复合制得复合材料的颗粒相数量增加, 分布均匀化程度提髙。 示例性的对 比见图 3和图 4。  From the solidification structure of the composite material prepared in the above examples, the number of particle phases of the composite material is increased and the degree of uniformity of distribution is improved compared with the case where no magnetic field is applied or a single in-situ reaction composite or a single in-situ crystallization composite is used. An exemplary comparison is shown in Figures 3 and 4.

Claims

权利要求 Rights request 1、 一种制备多相颗粒增强金属基复合材料的方法, 其特征在于: 利用原位反应生成颗粒 和原位结晶生成颗粒对金属基体进行复合强化, 并利用外加电磁场对原位反应过程和原位结 晶过程进行控制。 A method for preparing a multi-phase particle reinforced metal matrix composite material, characterized in that: the in-situ reaction is used to form particles and the in-situ crystallized particles are used to compositely strengthen the metal matrix, and the in-situ reaction process and the original state are utilized by using an external electromagnetic field. The crystallization process is controlled. 2、根据权利要求 1所述的制备多相颗粒增强金属基复合材料的方法, 其特征在于: 原位 反应过程中的外加电磁场为行波磁场或旋转电磁搅拌磁场。  The method for preparing a multiphase particle reinforced metal matrix composite according to claim 1, wherein the external electromagnetic field during the in-situ reaction is a traveling wave magnetic field or a rotating electromagnetic stirring magnetic field. 3、根据权利要 2所述的制备多相颗粒增强金属基复合材料的方法, 其特征在于: 行波磁 场或旋转电磁搅拌磁场的电磁参数为: 频率广 50Hz, 工作电流 1- 1000A, 控制熔体中心的磁 感应强度在 0. 00Γ1Τ, 根据熔体的搅泮强度调节电磁参数。  3. The method for preparing a multiphase particle reinforced metal matrix composite according to claim 2, wherein: the electromagnetic parameters of the traveling wave magnetic field or the rotating electromagnetic stirring magnetic field are: a frequency of 50 Hz, an operating current of 1-1000 A, and a control melting. The magnetic induction at the center of the body is 0.0000 Γ 1 Τ, and the electromagnetic parameters are adjusted according to the mixing strength of the melt. 4、 根据权利要 3所述的制备多相颗粒增强金属基复合材料的方法, 其特征在于: 控制熔 体中心磁感应强度在 0. 02〜0. 1Τ。  I. Τ Τ Τ Τ Τ Τ Τ Τ Τ Τ Τ Τ Τ Τ Τ Τ Τ Τ Τ Τ Τ Τ Τ Τ Τ Τ Τ Τ Τ Τ Τ Τ Τ Τ Τ Τ Τ Τ Τ. 5、 根据权利要求 1所述的制备多相颗粒增强金属基复合材料的方法, 其特征在于: 原位 结晶过程中的外加电磁场为旋转电磁搅拌磁场或高频磁场。  5. The method of preparing a multiphase particle reinforced metal matrix composite according to claim 1, wherein: the applied electromagnetic field during in situ crystallization is a rotating electromagnetic stirring magnetic field or a high frequency magnetic field. 6、 根据权利要求 5所述的制备多相颗粒增强金属基复合材料的方法, 其特征在于: 旋转 磁场的电磁参数范围为: 频率 Γ"50Ηζ, 工作电流 广 1000A, 控制结晶中心的磁感应强度在 0. 00Γ1Τ, 根据结晶器内熔体的搅拌强度调节电磁参数。  6. The method of preparing a multiphase particle reinforced metal matrix composite according to claim 5, wherein: the electromagnetic parameter range of the rotating magnetic field is: a frequency Γ "50 Ηζ, a working current of 1000 A, and a magnetic induction intensity of the crystallization center is controlled. 0. 00Γ1Τ, the electromagnetic parameters are adjusted according to the stirring strength of the melt in the crystallizer. 7、 根据权利要求 6所述的制备多相颗粒增强金属基复合材料的方法, 其特征在于: 控制 结晶器内熔体中心的磁感应强度在 0. 02^0. 1Τ。  The 磁 Τ Τ Τ Τ Τ Τ Τ Τ Τ Τ Τ Τ Τ Τ Τ Τ Τ Τ Τ Τ Τ Τ Τ Τ Τ Τ Τ Τ Τ Τ Τ Τ Τ Τ Τ Τ Τ Τ Τ. 8、 根据权利要求 5所述的制备多相颗粒增强金属基复合材料的方法, 其特征在于: 高频 磁场的频率范围为 1 kHz ~30kHz , 功率范围 0~100kW, 空载结晶器内磁感应强度范围在 0. 005~1T。  8. The method of preparing a multiphase particle reinforced metal matrix composite according to claim 5, wherein: the frequency range of the high frequency magnetic field is 1 kHz to 30 kHz, the power range is 0 to 100 kW, and the magnetic induction intensity in the no-load crystallizer. The range is 0. 005~1T. 9、 根据权利要求 6所述的制备多相颗粒增强金属基复合材料的方法, 其特征在于: 控制 空载结晶器内磁感应强度范围在 0. Γθ. 5Τ。  The method of preparing a multi-phase particle reinforced metal matrix composite according to claim 6, wherein the magnetic induction intensity in the no-load crystallizer is controlled to be in the range of 0.1 Γ θ.
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