WO2010103884A1 - Polyglycolic acid resin composition and molded object thereof - Google Patents
Polyglycolic acid resin composition and molded object thereof Download PDFInfo
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- WO2010103884A1 WO2010103884A1 PCT/JP2010/051871 JP2010051871W WO2010103884A1 WO 2010103884 A1 WO2010103884 A1 WO 2010103884A1 JP 2010051871 W JP2010051871 W JP 2010051871W WO 2010103884 A1 WO2010103884 A1 WO 2010103884A1
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- resin composition
- polyglycolic acid
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/04—Oxygen-containing compounds
- C08K5/13—Phenols; Phenolates
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/49—Phosphorus-containing compounds
- C08K5/51—Phosphorus bound to oxygen
- C08K5/52—Phosphorus bound to oxygen only
- C08K5/521—Esters of phosphoric acids, e.g. of H3PO4
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L101/00—Compositions of unspecified macromolecular compounds
- C08L101/16—Compositions of unspecified macromolecular compounds the macromolecular compounds being biodegradable
Definitions
- the present invention relates to a polyglycolic acid resin composition, and more particularly to a polyglycolic resin composition that is excellent in water resistance and hardly undergoes coloration due to heat.
- Polyglycolic acid-based resins are attracting attention as biodegradable polymer materials with a low environmental impact because they are excellent in microbial degradability and hydrolyzability.
- this polyglycolic acid resin is heated for a long time at the time of melt kneading or melt molding, there is a problem that it is depolymerized by heat to generate glycolide and hydrolyze, or decomposes and colors by heat. . Therefore, in order to improve water resistance (hydrolysis resistance) and heat resistance (thermal stability), a heat stabilizer, an antioxidant and the like have been conventionally added to the polyglycolic acid resin.
- Patent Document 1 discloses a phosphorus compound having at least one hydroxyl group and at least one long-chain alkyl ester group represented by mono- or distearyl acid phosphate in polyglycolic acid. It is disclosed that the melt stability of polyglycolic acid is improved by adding a heat stabilizer such as.
- Patent Document 2 discloses a long-chain alkyl ester of (sub-) phosphoric acid having a specific basicity such as monostearyl phosphate or distearyl phosphate in an aliphatic polyester resin. It is disclosed that the water resistance (hydrolysis resistance) of the aliphatic polyester resin composition is improved by adding a carboxylic acid, and further by adding a carboxyl group sealing agent such as a carbodiimide compound. It is also disclosed that the improvement is further improved.
- Patent Document 3 includes a polyglycolic acid resin and a long-chain alkyl ester of (sub-) phosphoric acid represented by an approximately equimolar mixture of mono- and distearyl acid phosphates. It is disclosed that the water resistance and thermal stability of a molded product obtained from the polyglycolic acid resin composition are improved by adding a carboxyl group-capping agent such as a heat stabilizer and / or a carbodiimide compound. .
- a carboxyl group-capping agent such as a heat stabilizer and / or a carbodiimide compound.
- JP-A-2007-126653 discloses at least one hydroxyl group represented by a mixture of about 50 mol% monostearyl phosphate and about 50 mol% distearyl phosphate in an aliphatic polyester resin.
- the heat resistance of the aliphatic polyester resin composition is obtained by sequentially heating and melting and mixing a heat stabilizer such as an alkyl phosphite having at least one alkyl ester group and a carboxyl group sealing agent such as a carbodiimide compound. It is disclosed that coloration by heat and heat is improved.
- Patent Document 5 JP 2007-23082 A (Patent Document 5) improves the hydrolysis resistance and stretchability of a polyglycolic acid resin composition by adding a predetermined amount of a phenolic resin to the polyglycolic acid resin.
- Thermal stabilizers such as phosphoric acid or alkyl esters of phosphorous acid are also disclosed.
- Patent Document 6 discloses a composition containing an aliphatic polyester, an antioxidant and an anti-coloring agent as an aliphatic polyester composition with little coloring.
- Phosphorus processing stabilizers such as hindered phenolic antioxidants and triphenyl phosphite are disclosed as inhibitors, and trialkyl phosphates typified by tributyl phosphate are disclosed as coloring inhibitors.
- JP-A-2003-313436 Patent Document 7) discloses biodegradable plastics, carbodiimide compounds, and antioxidants as biodegradable plastic compositions that improve hydrolysis resistance and heat resistance and retain transparency.
- a composition containing an agent is disclosed.
- Patent Document 7 discloses a mixture of a hindered phenolic antioxidant and a phosphite antioxidant as a preferred antioxidant.
- Patent Document 8 describes hydrolysis inhibition of polyester resins, carbodiimide compounds, etc. as a polyester resin composition that has hydrolysis resistance and preserves resin properties over a long period of time.
- a polyester resin composition containing an agent, a phosphorus stabilizer and a phenol stabilizer is disclosed.
- Phosphoric esters such as trioctyl phosphate and triphenyl phosphate are used as phosphorus stabilizers, and hinders are used as phenol stabilizers. Dophenol stabilizers are disclosed.
- the present invention has been made in view of the above-described problems of the prior art, and an object of the present invention is to provide a polyglycolic acid resin composition that is excellent in water resistance and hardly colored by heat.
- the present inventors only improved the water resistance by adding a hindered phenol compound and an acid phosphate compound to the polyglycolic acid resin.
- the present inventors have found that coloring due to heat is suppressed and completed the present invention.
- the polyglycolic acid resin composition of the present invention contains a polyglycolic acid resin, a hindered phenol compound, and an acid phosphate compound.
- R represents a hydrocarbon group having 7 to 24 carbon atoms, and when a plurality of R are present, they may be the same or different, and m is 1 or 2. is there.
- a compound in which R in the formula (1) is an alkyl group having 7 to 24 carbon atoms is more preferable.
- the content of the acid phosphate compound is preferably 0.003 to 3 parts by mass with respect to 100 parts by mass of the polyglycolic acid resin.
- the hindered phenol compound is preferably a compound in which a tert-butyl group is introduced into at least one carbon atom of the ortho position of the phenol skeleton.
- the content of the hindered phenol compound in terms of phenolic hydroxyl group is preferably 0.3 to 30 ⁇ mol with respect to 1 g of the polyglycolic acid resin.
- the molded article of the present invention is obtained from the polyglycolic acid resin composition of the present invention.
- the water resistance of the polyglycolic acid resin composition is improved by using a hindered phenol compound and an acid phosphate compound together as in the present invention, and the reason why coloring due to heat is further suppressed is not always clear.
- the present inventors speculate as follows. That is, the catalyst used in the synthesis of the polyglycolic acid resin usually remains in the polyglycolic acid resin composition. When such a polyglycolic acid resin composition is heated, the polyglycolic acid resin is not only directly depolymerized and decomposed by heat, but also due to the action of the catalyst under heating, Depolymerize or decompose. When such depolymerization occurs, glycolide is generated, so that the water resistance of the composition is lowered, and when the decomposition occurs, the composition is colored.
- the polyglycolic acid resin composition of the present invention since a hindered phenol compound and an acid phosphate compound exist, they interact with each other to directly depolymerize or thermally decompose as described above. In addition, it is presumed that depolymerization and decomposition due to catalytic action under heating are also suppressed, water resistance is improved, and coloring is less likely to occur. In particular, it is presumed that the acid phosphate compound suppresses depolymerization and decomposition due to catalytic action under heating by forming a chelate with the catalyst.
- the polyglycolic acid resin composition (hereinafter referred to as “PGA resin composition”) of the present invention comprises a polyglycolic acid resin (hereinafter referred to as “PGA resin”), a hindered phenol compound, and acid phosphate. Containing a fate compound.
- PGA resin composition comprises a polyglycolic acid resin (hereinafter referred to as “PGA resin”), a hindered phenol compound, and acid phosphate. Containing a fate compound.
- PGA resin As the PGA-based resin used in the present invention, the following formula (1): — [O—CH 2 —C ( ⁇ O)] — (1)
- a glycolic acid homopolymer consisting only of glycolic acid repeating units represented by the formula hereinafter referred to as “PGA homopolymer”, including a ring-opened polymer of glycolide which is a bimolecular cyclic ester of glycolic acid).
- PGA copolymer a polyglycolic acid copolymer containing glycolic acid repeating units
- Such PGA-type resin may be used individually by 1 type, or may use 2 or more types together. From the viewpoint of heat resistance, gas barrier properties, and mechanical strength, the PGA resin is preferably crystalline.
- the comonomers used together with the glycolic acid monomer in producing the PGA copolymer include ethylene oxalate (ie, 1,4-dioxane-2,3-dione), lactides, lactones (for example, ⁇ -Propiolactone, ⁇ -butyrolactone, ⁇ -pivalolactone, ⁇ -butyrolactone, ⁇ -valerolactone, ⁇ -methyl- ⁇ -valerolactone, ⁇ -caprolactone, etc.), carbonates (eg trimethylene carbonate, etc.), ethers (For example, 1,3-dioxane, etc.), cyclic monomers such as ether esters (eg, dioxanone), amides ( ⁇ -caprolactam, etc.); lactic acid, 3-hydroxypropanoic acid, 3-hydroxybutanoic acid, 4- Hydro, such as hydroxybutanoic acid and 6-hydroxycaproic acid Cicarboxylic acids or alkyl esters
- the catalyst used when the PGA resin is produced by ring-opening polymerization of glycolide includes tin compounds such as tin halide and tin organic carboxylate; titanium compounds such as alkoxy titanate; aluminum such as alkoxyaluminum.
- Known ring-opening polymerization catalysts such as zirconium compounds, zirconium compounds such as zirconium acetylacetone, and antimony compounds such as antimony halide and antimony oxide.
- the PGA-based resin can be produced by a conventionally known polymerization method.
- the polymerization temperature is preferably 120 to 300 ° C., more preferably 130 to 250 ° C., particularly preferably 140 to 220 ° C., and 150 to 200. C is most preferred.
- the polymerization temperature is less than the lower limit, the polymerization tends not to proceed sufficiently.
- the polymerization temperature exceeds the upper limit, the produced resin tends to be thermally decomposed.
- the polymerization time for the PGA resin is preferably 2 minutes to 50 hours, more preferably 3 minutes to 30 hours, and particularly preferably 5 minutes to 18 hours.
- the polymerization time is less than the lower limit, the polymerization does not proceed sufficiently, whereas when the upper limit is exceeded, the generated resin tends to be colored.
- the content of the glycolic acid repeating unit represented by the formula (1) is preferably 70% by mass or more, more preferably 80% by mass or more, and further preferably 90% by mass or more. 100 mass% is particularly preferable.
- the content of the glycolic acid repeating unit is less than the lower limit, heat resistance and gas barrier properties tend to decrease.
- the weight average molecular weight of the PGA resin is preferably 30,000 to 800,000, more preferably 50,000 to 500,000.
- the weight average molecular weight of the PGA-based resin is less than the lower limit, the mechanical strength of the PGA-based resin molded product tends to be lowered. On the other hand, when it exceeds the upper limit, melt extrusion and molding tend to be difficult.
- the weight average molecular weight is a polymethylmethacrylate conversion value measured by gel permeation chromatography (GPC).
- the melt viscosity (temperature: 240 ° C., shear rate: 100 sec ⁇ 1 ) of the PGA-based resin is preferably 100 to 10,000 Pa ⁇ s, more preferably 300 to 8000 Pa ⁇ s, and particularly preferably 400 to 5000 Pa ⁇ s. .
- the melt viscosity is less than the lower limit, the mechanical strength of the PGA-based resin composition tends to decrease.
- melt viscosity exceeds the upper limit, melt extrusion or molding tends to be difficult.
- the hindered phenol compound is a phenol compound in which a substituent is introduced into carbon atoms at both ortho positions of the phenol skeleton, and at least one of them is a substituent capable of becoming a steric hindrance.
- the substituent include alkyl groups such as a methyl group, an ethyl group, a propyl group, and a butyl group.
- the substituent that can cause steric hindrance include a bulky alkyl group such as a butyl group. A butyl group is preferred.
- the substituent which may become a steric hindrance is introduced into carbon atoms at both ortho positions.
- Such hindered phenol compounds include tetrakis [methylene-3- (3,5-di-tert-butyl-4-hydroxyphenyl) propionate] methane, n-octadecyl-3- (3,5-di- tert-butyl-4-hydroxyphenyl) propionate, 4,4′-methylene-bis (2,6-di-tert-butylphenol), pentaerythritol-tetrakis [3- (3,5-di-tert-butyl-4 -Hydroxyphenyl) propionate], triethylene glycol-bis [3- (3-tert-butyl-5-methyl-4-hydroxyphenyl) propionate], 1,6-hexanediol-bis [3- (3,5- Di-tert-butyl-4-hydroxyphenyl) propionate], 1,3,5-to Such as methyl-2,4,6-tris (3,5-di -tert- buty
- the content of the hindered phenol compound is preferably 0.3 to 30 ⁇ mol, more preferably 0.5 to 10 ⁇ mol, in terms of phenolic hydroxyl group, with respect to 1 g of PGA resin. 0.7 to 3 ⁇ mol is particularly preferable.
- the content of the hindered phenol compound is less than the lower limit, the PGA resin composition tends to be colored.
- the content exceeds the upper limit the melt viscosity of the PGA resin composition is lowered, and the mechanical strength is decreased. It tends to decrease.
- the compound represented by these is mentioned.
- the acid phosphate compound forms a chelate with the polymerization catalyst used in the synthesis of the PGA resin and suppresses the catalytic action of the polymerization catalyst, whereby the PGA due to the catalytic action under heating is used. It is presumed that depolymerization and decomposition of the resin are suppressed.
- R in the formula (1) represents a hydrocarbon group having 7 to 24 carbon atoms (preferably 8 to 20 carbon atoms), preferably an alkyl group having 7 to 20 carbon atoms (more preferably 8 to 20 carbon atoms). Represents. m is 1 or 2. When a plurality of Rs in the formula (1) are present, they may be the same or different groups.
- acid phosphate compounds include mono (2-ethylhexyl) acid phosphate, monoisodecyl acid phosphate, monostearyl acid phosphate, monoalkyl acid phosphate such as monolauryl acid phosphate; monophenyl acid phosphate Monoaryl phosphates represented by: di (2-ethylhexyl) acid phosphates, diisodecyl acid phosphates, distearyl acid phosphates, dialkyl acid phosphates such as dilauryl acid phosphates; diaryls represented by diphenyl acid phosphates For example, phosphate.
- monostearyl acid phosphate and distearyl acid phosphate are preferable from the viewpoint of thermal stability at the melt kneading temperature.
- these acid phosphate compounds may be used individually by 1 type, or may use 2 or more types together.
- the content of the acid phosphate compound in the PGA resin composition of the present invention is preferably 0.003 to 3 parts by mass, more preferably 0.005 to 1 part by mass with respect to 100 parts by mass of the PGA resin. 0.01 to 0.5 parts by mass is particularly preferable.
- the content of the acid phosphate compound is less than the lower limit, depolymerization and decomposition due to catalytic action are not sufficiently suppressed, and glycolide tends to increase.
- the content exceeds the upper limit the melt viscosity of the PGA resin composition is increased. Tends to decrease and the mechanical strength tends to decrease.
- various additives such as a heat stabilizer, a terminal blocking agent, a plasticizer, a heat ray absorber, and an ultraviolet absorber, and other thermoplastics, as long as the effects of the present invention are not impaired.
- Resin can be added.
- the PGA resin composition of the present invention contains the PGA resin, the hindered phenol compound, and the acid phosphate compound, and depolymerization of the PGA resin hardly occurs even under heating. Since the production of glycolide is suppressed, the water resistance is excellent. In addition, the PGA-based resin is not easily decomposed and is not easily colored during melt kneading. Furthermore, even if such a PGA-based resin composition is molded by a molding process involving heating such as an extrusion molding process, a molded body in which coloring is suppressed is obtained.
- Such a PGA resin composition of the present invention can be produced by mixing the PGA resin, the hindered phenol compound, the acid phosphate compound, and other additives as necessary. it can. At this time, melt kneading is preferably performed using an extruder or the like. Thereby, it becomes possible to fully express the addition effect of additives, such as a hindered phenol type compound and an acid phosphate compound.
- the temperature at the time of melt kneading is preferably 200 to 300 ° C., more preferably 230 to 280 ° C., and particularly preferably 240 to 270 ° C.
- the melt kneading temperature is less than the lower limit, the effect of adding additives such as hindered phenolic compounds and acid phosphate compounds tends not to be sufficiently exhibited.
- the upper limit is exceeded, the PGA resin composition is colored. It tends to be easy.
- a stirrer or a continuous kneader can be used in addition to the extruder, but an extruder (from the viewpoint that a short time treatment is possible and a smooth transition to the subsequent cooling step is possible.
- an extruder from the viewpoint that a short time treatment is possible and a smooth transition to the subsequent cooling step is possible.
- a method using a twin screw kneading extruder is preferable.
- glycolide is subjected to ring-opening polymerization to synthesize a partial polymer.
- solid pulverized product of this partial polymer is subjected to solid phase polymerization, and the resulting polymer is subjected to the hindered phenolic compound and the above-mentioned polymer.
- a method in which an additive such as an acid phosphate compound is added and melt-kneaded is preferred.
- the yellowness (YI) of this molded product was measured by a reflected light measurement method using a spectrocolorimeter (“TC-1800” manufactured by Tokyo Denshoku Co., Ltd.) under the conditions of standard light C, 2 degree visual field and color system. It was measured.
- a reactor comprising a main body provided with a jacket-structure reaction tube (made of SUS304, inner diameter 24 mm) and two jacket-structure metal plates (made of SUS304) was prepared.
- a jacket-structure reaction tube made of SUS304, inner diameter 24 mm
- two jacket-structure metal plates made of SUS304
- the temperature of the liquid mixture is maintained at 100 ° C. from the upper opening of the reaction tube. It was transferred as it was.
- the other metal plate hereinafter referred to as “upper plate” was attached and the reaction tube was sealed. Thereafter, a heat medium oil at 170 ° C. was circulated through the main body and a jacket of two metal plates and held for 7 hours to synthesize a polyglycolic acid resin (PGA resin).
- PGA resin polyglycolic acid resin
- the obtained PGA resin block was pulverized by a pulverizer.
- the weight average molecular weight (in terms of polymethyl methacrylate) in the GPC measurement of the obtained PGA resin was 225000.
- Example 1 In 100 parts by mass of the PGA resin obtained in the above synthesis example, 0.030 parts by mass of a substantially equimolar mixture of mono- and distearyl acid phosphates (“ADEKA STAB AX-71” manufactured by ADEKA) and a hinder 1,3,5-trimethyl-2,4,6-tris (3,5-di-tert-butyl-4-hydroxybenzyl) benzene (“ADEKA STAB AO-330” manufactured by ADEKA Corporation) as a dophenol compound 0.030 part by mass was added.
- ADEKA STAB AX-71 substantially equimolar mixture of mono- and distearyl acid phosphates
- ADEKA STAB AO-330 manufactured by ADEKA Corporation
- a twin-screw kneading extruder (“LT” manufactured by Toyo Seiki Seisakusho Co., Ltd.) in which the temperature of four sections provided between the supply section and the discharge section was set to 220 ° C., 230 ° C., 250 ° C., and 230 ° C. in this order. -20 ") and melt-kneading extrusion was performed to obtain a pellet-like PGA resin composition.
- Table 1 shows the measurement results of the glycolide content of this PGA resin composition and the results of the thermal stability test.
- Example 2 A pellet-like PGA resin composition was obtained in the same manner as in Example 1 except that 0.030 parts by mass of diisodecyl acid phosphate (“DP-10R” manufactured by Daihachi Chemical Co., Ltd.) was added as the acid phosphate compound. .
- Table 1 shows the measurement results of the glycolide content of this PGA resin composition and the results of the thermal stability test.
- Example 3 Pellet PGA as in Example 1 except that 0.017 parts by mass of bis (2-ethylhexyl) acid phosphate (“DP-8R” manufactured by Daihachi Chemical Industry Co., Ltd.) was added as the acid phosphate compound. A resin composition was obtained. Table 1 shows the measurement results of the glycolide content of this PGA resin composition and the results of the thermal stability test.
- DP-8R bis (2-ethylhexyl) acid phosphate
- Example 4 Addition of 0.050 parts by mass of n-octadecyl-3- (3,5-di-tert-butyl-4-hydroxyphenyl) propionate (“ADEKA STAB AO-50” manufactured by ADEKA Corporation) as a hindered phenol compound
- ADEKA STAB AO-50 manufactured by ADEKA Corporation
- Table 1 shows the measurement results of the glycolide content of this PGA resin composition and the results of the thermal stability test.
- Example 5 Add 0.050 parts by mass of triethylene glycol-bis [3- (3-tert-butyl-5-methyl-4-hydroxyphenyl) propionate] (“Irganox245” manufactured by Ciba Japan Co., Ltd.) as a hindered phenol compound
- Irganox245 triethylene glycol-bis [3- (3-tert-butyl-5-methyl-4-hydroxyphenyl) propionate]
- Table 1 shows the measurement results of the glycolide content of this PGA resin composition and the results of the thermal stability test.
- Example 6 The amount of hindered phenolic compound 1,3,5-trimethyl-2,4,6-tris (3,5-di-tert-butyl-4-hydroxybenzyl) benzene added was changed to 0.010 parts by mass.
- a pellet-like PGA resin composition was obtained in the same manner as in Example 1 except that. Table 1 shows the measurement results of the glycolide content of this PGA resin composition and the results of the thermal stability test.
- Example 1 A pellet-like PGA resin composition was obtained in the same manner as in Example 1 except that the hindered phenol compound was not added. Table 1 shows the measurement results of the glycolide content of this PGA resin composition and the results of the thermal stability test.
- Example 2 A pellet-like PGA resin composition was obtained in the same manner as in Example 1 except that the acid phosphate compound was not added. Table 1 shows the measurement results of the glycolide content of this PGA resin composition and the results of the thermal stability test.
- Example 4 A pellet-like PGA resin composition was obtained in the same manner as in Example 1 except that 0.030 parts by mass of tributyl phosphate (manufactured by Tokyo Chemical Industry Co., Ltd.) was added instead of the acid phosphate compound.
- Table 1 shows the measurement results of the glycolide content of this PGA resin composition and the results of the thermal stability test.
- Example 5 A pellet-like PGA resin composition was obtained in the same manner as in Example 1 except that 0.030 parts by mass of triphenyl phosphate (manufactured by Tokyo Chemical Industry Co., Ltd.) was added instead of the acid phosphate compound.
- Table 1 shows the measurement results of the glycolide content of this PGA resin composition and the results of the thermal stability test.
- the PGA resin composition was a glycol. It was confirmed that the content was low and the water resistance was excellent, and that coloring due to heat was small.
- the PGA resin composition had a low glycol content and was excellent in water resistance, but was colored by heat.
- the PGA resin composition in the case where no acid phosphate compound was added (Comparative Example 2) and in the case where a phosphite compound, trialkyl phosphate or triphenyl phosphate was added (Comparative Examples 3 to 5), the PGA resin composition was colored by heat and had a high glycol content and poor water resistance.
- the water resistance of the PGA resin composition is improved, and further, coloring due to heat can be suppressed. It becomes.
- the water resistance of the PGA-based resin composition can be improved without adding a water resistance improver such as a carboxyl group blocking agent.
- the film is produced by a molding method involving heating or melting, such as stretch molding, extrusion molding, or injection molding. It is useful as a raw material for sheets, sheets, fibers, containers, and the like, and is particularly useful as a raw material for those requiring colorless transparency.
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Abstract
Description
本発明は、ポリグリコール酸系樹脂組成物に関し、より詳しくは、耐水性に優れ且つ熱による着色が起こりにくいポリグリコール系樹脂組成物に関する。 The present invention relates to a polyglycolic acid resin composition, and more particularly to a polyglycolic resin composition that is excellent in water resistance and hardly undergoes coloration due to heat.
ポリグリコール酸系樹脂は微生物分解性や加水分解性に優れているため、環境に対する負荷が小さい生分解性高分子材料として注目されている。しかしながら、このポリグリコール酸系樹脂は、溶融混練時や溶融成形時に長時間加熱すると、熱により解重合してグリコリドが生成して加水分解したり、熱により分解して着色するといった問題があった。そこで、耐水性(耐加水分解性)および耐熱性(熱安定性)を向上させるために、従来から、ポリグリコール酸系樹脂に熱安定剤や酸化防止剤などが添加されてきた。 Polyglycolic acid-based resins are attracting attention as biodegradable polymer materials with a low environmental impact because they are excellent in microbial degradability and hydrolyzability. However, when this polyglycolic acid resin is heated for a long time at the time of melt kneading or melt molding, there is a problem that it is depolymerized by heat to generate glycolide and hydrolyze, or decomposes and colors by heat. . Therefore, in order to improve water resistance (hydrolysis resistance) and heat resistance (thermal stability), a heat stabilizer, an antioxidant and the like have been conventionally added to the polyglycolic acid resin.
例えば、国際公開第2003/037956号(特許文献1)には、ポリグリコール酸に、モノまたはジステアリルアシッドフォスフェートに代表される少なくとも1つの水酸基と少なくとも1つの長鎖アルキルエステル基を有するリン化合物などの熱安定剤を添加することによって、ポリグリコール酸の溶融安定性が改善されることが開示されている。 For example, International Publication No. 2003/037956 (Patent Document 1) discloses a phosphorus compound having at least one hydroxyl group and at least one long-chain alkyl ester group represented by mono- or distearyl acid phosphate in polyglycolic acid. It is disclosed that the melt stability of polyglycolic acid is improved by adding a heat stabilizer such as.
国際公開第2006/095526号(特許文献2)には、脂肪族ポリエステル樹脂に、リン酸モノステアリルエステルやリン酸ジステアリルエステルなどの特定の塩基度を有する(亜)リン酸の長鎖アルキルエステルを添加することによって、脂肪族ポリエステル樹脂組成物の耐水性(耐加水分解性)が改善されることが開示されており、さらに、カルボジイミド化合物などのカルボキシル基封止剤を添加することによって耐水性が一層向上することも開示されている。また、国際公開第2007/034805号(特許文献3)には、ポリグリコール酸樹脂に、モノおよびジステアリルアシッドフォスフェートのほぼ等モル混合物に代表される(亜)リン酸の長鎖アルキルエステルなどの熱安定剤および/またはカルボジイミド化合物などのカルボキシル基封止剤を添加することによって、ポリグリコール酸樹脂組成物から得られる成形体の耐水性、熱安定性が改善されることが開示されている。さらに、特開2007-126653号公報(特許文献4)には、脂肪族ポリエステル樹脂に、リン酸モノステアリル約50モル%とリン酸ジステアリル約50モル%の混合物に代表される少なくとも1つの水酸基と少なくとも1つのアルキルエステル基を有する(亜)リン酸アルキルエステルなどの熱安定剤とカルボジイミド化合物などのカルボキシル基封止剤とを順次、加熱溶融混合することによって、脂肪族ポリエステル樹脂組成物の耐水性および熱による着色が改善されることが開示されている。 International Publication No. 2006/095526 (Patent Document 2) discloses a long-chain alkyl ester of (sub-) phosphoric acid having a specific basicity such as monostearyl phosphate or distearyl phosphate in an aliphatic polyester resin. It is disclosed that the water resistance (hydrolysis resistance) of the aliphatic polyester resin composition is improved by adding a carboxylic acid, and further by adding a carboxyl group sealing agent such as a carbodiimide compound. It is also disclosed that the improvement is further improved. In addition, International Publication No. 2007/034805 (Patent Document 3) includes a polyglycolic acid resin and a long-chain alkyl ester of (sub-) phosphoric acid represented by an approximately equimolar mixture of mono- and distearyl acid phosphates. It is disclosed that the water resistance and thermal stability of a molded product obtained from the polyglycolic acid resin composition are improved by adding a carboxyl group-capping agent such as a heat stabilizer and / or a carbodiimide compound. . Further, JP-A-2007-126653 (Patent Document 4) discloses at least one hydroxyl group represented by a mixture of about 50 mol% monostearyl phosphate and about 50 mol% distearyl phosphate in an aliphatic polyester resin. The heat resistance of the aliphatic polyester resin composition is obtained by sequentially heating and melting and mixing a heat stabilizer such as an alkyl phosphite having at least one alkyl ester group and a carboxyl group sealing agent such as a carbodiimide compound. It is disclosed that coloration by heat and heat is improved.
また、特開2007-23082号公報(特許文献5)には、ポリグリコール酸樹脂に所定量のフェノール樹脂を添加することによって、ポリグリコール酸樹脂組成物の耐加水分解性および延伸性が改善されることが開示されており、リン酸または亜リン酸のアルキルエステルなどの熱安定剤も開示されている。 JP 2007-23082 A (Patent Document 5) improves the hydrolysis resistance and stretchability of a polyglycolic acid resin composition by adding a predetermined amount of a phenolic resin to the polyglycolic acid resin. Thermal stabilizers such as phosphoric acid or alkyl esters of phosphorous acid are also disclosed.
しかしながら、特許文献1~3および特許文献5に記載の樹脂組成物においては、熱による着色が十分に改善されておらず、特許文献4に記載の樹脂組成物においては、熱安定剤とカルボキシル基封止剤とを順次、加熱溶融混合するといった特定の方法により製造する必要があった。 However, in the resin compositions described in Patent Documents 1 to 3 and Patent Document 5, coloring due to heat is not sufficiently improved. In the resin composition described in Patent Document 4, a thermal stabilizer and a carboxyl group are not obtained. It was necessary to produce the sealing agent by a specific method such as heating and melting and mixing sequentially.
また、特開平6-80872号公報(特許文献6)には、着色が少ない脂肪族ポリエステル組成物として、脂肪族ポリエステル、酸化防止剤および着色防止剤を含有する組成物が開示されており、酸化防止剤としてヒンダードフェノール系酸化防止剤やトリフェニルフォスファイトなどのリン系加工安定剤、着色防止剤としてトリブチルフォスフェートに代表されるリン酸トリアルキルエステルなどが開示されている。特開2003-313436号公報(特許文献7)には、耐加水分解性と耐熱性を向上させ、且つ透明性を保持する生分解性プラスチック組成物として、生分解性プラスチック、カルボジイミド化合物および酸化防止剤を含有する組成物が開示されている。この特許文献7には、好ましい酸化防止剤としてヒンダードフェノール系酸化防止剤とフォスファイト系酸化防止剤との混合物が開示されている。また、特開2007-291336号公報(特許文献8)には、耐加水分解性を有し、長時間にわたって樹脂物性が保存されるポリエステル樹脂組成物として、ポリエステル樹脂、カルボジイミド化合物などの加水分解抑制剤、リン系安定剤およびフェノール系安定剤を含有するポリエステル樹脂組成物が開示されており、リン系安定剤としてトリオクチルフォスフェートやトリフェニルフォスフェートといったリン酸エステル、フェノール系安定剤としてはヒンダードフェノール系安定剤が開示されている。 Japanese Patent Laid-Open No. 6-80872 (Patent Document 6) discloses a composition containing an aliphatic polyester, an antioxidant and an anti-coloring agent as an aliphatic polyester composition with little coloring. Phosphorus processing stabilizers such as hindered phenolic antioxidants and triphenyl phosphite are disclosed as inhibitors, and trialkyl phosphates typified by tributyl phosphate are disclosed as coloring inhibitors. JP-A-2003-313436 (Patent Document 7) discloses biodegradable plastics, carbodiimide compounds, and antioxidants as biodegradable plastic compositions that improve hydrolysis resistance and heat resistance and retain transparency. A composition containing an agent is disclosed. Patent Document 7 discloses a mixture of a hindered phenolic antioxidant and a phosphite antioxidant as a preferred antioxidant. Japanese Patent Application Laid-Open No. 2007-291336 (Patent Document 8) describes hydrolysis inhibition of polyester resins, carbodiimide compounds, etc. as a polyester resin composition that has hydrolysis resistance and preserves resin properties over a long period of time. A polyester resin composition containing an agent, a phosphorus stabilizer and a phenol stabilizer is disclosed. Phosphoric esters such as trioctyl phosphate and triphenyl phosphate are used as phosphorus stabilizers, and hinders are used as phenol stabilizers. Dophenol stabilizers are disclosed.
しかしながら、特許文献6に記載の樹脂組成物においては耐水性および熱による着色の抑制が未だ十分なものではなく、また、特許文献7~8に記載の樹脂組成物においては熱による着色の抑制が未だ十分なものではなかった。 However, in the resin composition described in Patent Document 6, water resistance and suppression of coloring due to heat are not yet sufficient, and in the resin compositions described in Patent Documents 7 to 8, suppression of coloring due to heat is not sufficient. It was not enough yet.
本発明は、上記従来技術の有する課題に鑑みてなされたものであり、耐水性に優れ且つ熱によって着色しにくいポリグリコール酸系樹脂組成物を提供することを目的とする。 The present invention has been made in view of the above-described problems of the prior art, and an object of the present invention is to provide a polyglycolic acid resin composition that is excellent in water resistance and hardly colored by heat.
本発明者らは、上記目的を達成すべく鋭意研究を重ねた結果、ポリグリコール酸系樹脂に、ヒンダードフェノール系化合物とアシッドフォスフェート化合物とを添加することによって、耐水性を向上させるだけでなく、熱による着色が抑制されることを見出し、本発明を完成するに至った。 As a result of intensive studies to achieve the above object, the present inventors only improved the water resistance by adding a hindered phenol compound and an acid phosphate compound to the polyglycolic acid resin. Thus, the present inventors have found that coloring due to heat is suppressed and completed the present invention.
すなわち、本発明のポリグリコール酸系樹脂組成物は、ポリグリコール酸系樹脂とヒンダードフェノール系化合物とアシッドフォスフェート化合物とを含有するものである。 That is, the polyglycolic acid resin composition of the present invention contains a polyglycolic acid resin, a hindered phenol compound, and an acid phosphate compound.
前記アシッドフォスフェート化合物としては、下記式(1): As the acid phosphate compound, the following formula (1):
(式(1)中、Rは炭素数7~24の炭化水素基を表し、Rが複数存在する場合にはそれぞれ同じものであっても異なるものであってもよく、mは1また2である。)
で表される化合物が好ましく、前記式(1)中のRが炭素数7~24のアルキル基である化合物がより好ましい。また、前記アシッドフォスフェート化合物の含有量としては、前記ポリグリコール酸系樹脂100質量部に対して0.003~3質量部が好ましい。
(In the formula (1), R represents a hydrocarbon group having 7 to 24 carbon atoms, and when a plurality of R are present, they may be the same or different, and m is 1 or 2. is there.)
And a compound in which R in the formula (1) is an alkyl group having 7 to 24 carbon atoms is more preferable. In addition, the content of the acid phosphate compound is preferably 0.003 to 3 parts by mass with respect to 100 parts by mass of the polyglycolic acid resin.
本発明のポリグリコール酸系樹脂組成物において、前記ヒンダードフェノール系化合物としては、フェノール骨格のオルソ位の少なくとも一方の炭素原子にtert-ブチル基が導入されたものが好ましい。また、前記ヒンダードフェノール系化合物のフェノール性水酸基換算の含有量としては、前記ポリグリコール酸系樹脂1gに対して0.3~30μmolが好ましい。 In the polyglycolic acid resin composition of the present invention, the hindered phenol compound is preferably a compound in which a tert-butyl group is introduced into at least one carbon atom of the ortho position of the phenol skeleton. The content of the hindered phenol compound in terms of phenolic hydroxyl group is preferably 0.3 to 30 μmol with respect to 1 g of the polyglycolic acid resin.
また、本発明の成形体は、本発明のポリグリコール酸系樹脂組成物から得られるものである。 The molded article of the present invention is obtained from the polyglycolic acid resin composition of the present invention.
なお、本発明のようにヒンダードフェノール系化合物とアシッドフォスフェート化合物とを併用することによって、ポリグリコール酸系樹脂組成物の耐水性が向上し、さらに熱による着色が抑制される理由は必ずしも定かではないが、本発明者らは以下のように推察する。すなわち、ポリグリコール酸系樹脂組成物には、通常、ポリグリコール酸系樹脂の合成の際に使用した触媒が残存している。このようなポリグリコール酸系樹脂組成物を加熱すると、熱によるポリグリコール酸系樹脂の直接的な解重合や分解が起こるだけでなく、加熱下での触媒の作用によってもポリグリコール酸系樹脂が解重合したり、分解する。そして、このような解重合が起こるとグリコリドが生成するため、前記組成物の耐水性が低下し、分解が起こると前記組成物は着色する。 In addition, the water resistance of the polyglycolic acid resin composition is improved by using a hindered phenol compound and an acid phosphate compound together as in the present invention, and the reason why coloring due to heat is further suppressed is not always clear. However, the present inventors speculate as follows. That is, the catalyst used in the synthesis of the polyglycolic acid resin usually remains in the polyglycolic acid resin composition. When such a polyglycolic acid resin composition is heated, the polyglycolic acid resin is not only directly depolymerized and decomposed by heat, but also due to the action of the catalyst under heating, Depolymerize or decompose. When such depolymerization occurs, glycolide is generated, so that the water resistance of the composition is lowered, and when the decomposition occurs, the composition is colored.
本発明のポリグリコール酸系樹脂組成物においては、ヒンダードフェノール系化合物とアシッドフォスフェート化合物とが存在するため、これらが相互に作用して上記のような熱による直接的な解重合や熱分解だけでなく、加熱下での触媒作用による解重合や分解も抑制され、耐水性が向上し、着色が発生しにくくなるものと推察される。特に、アシッドフォスフェート化合物は、触媒とキレートを形成することによって加熱下での触媒作用による解重合や分解を抑制しているものと推察される。 In the polyglycolic acid resin composition of the present invention, since a hindered phenol compound and an acid phosphate compound exist, they interact with each other to directly depolymerize or thermally decompose as described above. In addition, it is presumed that depolymerization and decomposition due to catalytic action under heating are also suppressed, water resistance is improved, and coloring is less likely to occur. In particular, it is presumed that the acid phosphate compound suppresses depolymerization and decomposition due to catalytic action under heating by forming a chelate with the catalyst.
一方、ヒンダードフェノール系化合物のみを添加した場合や、ヒンダードフェノール系化合物とフォスファイト化合物とを添加した場合、ヒンダードフェノール系化合物とトリアルキルフォスフェートまたはトリフェニルフォスフェートとを添加した場合においては、ポリグリコール酸系樹脂の熱による直接的な解重合や分解と加熱下での触媒作用による解重合や分解とがいずれも十分に抑制されないため、耐水性は十分に向上せず、着色も発生するものと推察される。特に、トリアルキルフォスフェートやトリフェニルフォスフェートにおいては、アシッドフォスフェート化合物のような触媒とのキレートが形成されず、触媒作用による解重合や分解が十分に抑制されないものと推察される。 On the other hand, when only a hindered phenol compound is added, when a hindered phenol compound and a phosphite compound are added, when a hindered phenol compound and a trialkyl phosphate or triphenyl phosphate are added In this case, the direct depolymerization or decomposition of polyglycolic acid resin by heat and the depolymerization or decomposition by catalytic action under heating are not sufficiently suppressed. Inferred to occur. In particular, trialkyl phosphate and triphenyl phosphate do not form a chelate with a catalyst such as an acid phosphate compound, and it is presumed that depolymerization and decomposition due to catalytic action are not sufficiently suppressed.
また、アシッドフォスフェート化合物のみを添加した場合においては、ポリグリコール酸系樹脂の熱による直接的な解重合と加熱下での触媒作用による解重合はともに抑制されるが、熱による直接的な分解と加熱下での触媒作用による分解はともに十分に抑制されないため、着色が発生するものと推察される。 In addition, when only the acid phosphate compound is added, both the direct depolymerization of polyglycolic acid resin by heat and the depolymerization by catalytic action under heating are suppressed, but direct decomposition by heat It is presumed that coloring occurs because the decomposition due to the catalytic action under heating is not sufficiently suppressed.
本発明によれば、耐水性に優れ且つ熱によって着色しにくいポリグリコール酸系樹脂組成物を得ることが可能となる。 According to the present invention, it is possible to obtain a polyglycolic acid-based resin composition that is excellent in water resistance and difficult to be colored by heat.
以下、本発明をその好適な実施形態に即して詳細に説明する。 Hereinafter, the present invention will be described in detail on the basis of preferred embodiments thereof.
先ず、本発明のポリグリコール酸系樹脂組成物について説明する。本発明のポリグリコール酸系樹脂組成物(以下、「PGA系樹脂組成物」という。)は、ポリグリコール酸系樹脂(以下、「PGA系樹脂」という。)とヒンダードフェノール系化合物とアシッドフォスフェート化合物とを含有するものである。 First, the polyglycolic acid resin composition of the present invention will be described. The polyglycolic acid resin composition (hereinafter referred to as “PGA resin composition”) of the present invention comprises a polyglycolic acid resin (hereinafter referred to as “PGA resin”), a hindered phenol compound, and acid phosphate. Containing a fate compound.
<PGA系樹脂>
本発明に用いられるPGA系樹脂としては、下記式(1):
-[O-CH2-C(=O)]- (1)
で表されるグリコール酸繰り返し単位のみからなるグリコール酸の単独重合体(以下、「PGA単独重合体」という。グリコール酸の2分子間環状エステルであるグリコリドの開環重合体を含む。)、前記グリコール酸繰り返し単位を含むポリグリコール酸共重合体(以下、「PGA共重合体」という。)などが挙げられる。このようなPGA系樹脂は、1種を単独で使用しても2種以上を併用してもよい。また、耐熱性、ガスバリア性、機械的強度の観点から、前記PGA系樹脂としては結晶性のものが好ましい。
<PGA resin>
As the PGA-based resin used in the present invention, the following formula (1):
— [O—CH 2 —C (═O)] — (1)
A glycolic acid homopolymer consisting only of glycolic acid repeating units represented by the formula (hereinafter referred to as “PGA homopolymer”, including a ring-opened polymer of glycolide which is a bimolecular cyclic ester of glycolic acid). And a polyglycolic acid copolymer containing glycolic acid repeating units (hereinafter referred to as “PGA copolymer”). Such PGA-type resin may be used individually by 1 type, or may use 2 or more types together. From the viewpoint of heat resistance, gas barrier properties, and mechanical strength, the PGA resin is preferably crystalline.
前記PGA共重合体を製造する際に、グリコール酸モノマーとともに使用されるコモノマーとしては、シュウ酸エチレン(すなわち、1,4-ジオキサン-2,3-ジオン)、ラクチド類、ラクトン類(例えば、β-プロピオラクトン、β-ブチロラクトン、β-ピバロラクトン、γ-ブチロラクトン、δ-バレロラクトン、β-メチル-δ-バレロラクトン、ε-カプロラクトンなど)、カーボネート類(例えば、トリメチレンカーボネートなど)、エーテル類(例えば、1,3-ジオキサンなど)、エーテルエステル類(例えば、ジオキサノンなど)、アミド類(ε-カプロラクタムなど)などの環状モノマー;乳酸、3-ヒドロキシプロパン酸、3-ヒドロキシブタン酸、4-ヒドロキシブタン酸、6-ヒドロキシカプロン酸などのヒドロキシカルボン酸またはそのアルキルエステル;脂肪族ジオール類(エチレングリコール、1,4-ブタンジオールなど)と脂肪族ジカルボン酸類(こはく酸、アジピン酸など)またはそのアルキルエステル類との実質的に等モルの混合物を挙げることができる。これらのコモノマーは1種を単独で使用しても2種以上を併用してもよい。このようなコモノマーのうち、耐熱性の観点からヒドロキシカルボン酸が好ましい。 The comonomers used together with the glycolic acid monomer in producing the PGA copolymer include ethylene oxalate (ie, 1,4-dioxane-2,3-dione), lactides, lactones (for example, β -Propiolactone, β-butyrolactone, β-pivalolactone, γ-butyrolactone, δ-valerolactone, β-methyl-δ-valerolactone, ε-caprolactone, etc.), carbonates (eg trimethylene carbonate, etc.), ethers (For example, 1,3-dioxane, etc.), cyclic monomers such as ether esters (eg, dioxanone), amides (ε-caprolactam, etc.); lactic acid, 3-hydroxypropanoic acid, 3-hydroxybutanoic acid, 4- Hydro, such as hydroxybutanoic acid and 6-hydroxycaproic acid Cicarboxylic acids or alkyl esters thereof; substantially equimolar mixtures of aliphatic diols (ethylene glycol, 1,4-butanediol, etc.) and aliphatic dicarboxylic acids (succinic acid, adipic acid, etc.) or alkyl esters thereof Can be mentioned. These comonomers may be used individually by 1 type, or may use 2 or more types together. Of these comonomers, hydroxycarboxylic acid is preferred from the viewpoint of heat resistance.
また、前記PGA系樹脂をグリコリドの開環重合によって製造する場合に使用する触媒としては、ハロゲン化スズ、有機カルボン酸スズなどのスズ系化合物;アルコキシチタネートなどのチタン系化合物;アルコキシアルミニウムなどのアルミニウム系化合物;ジルコニウムアセチルアセトンなどのジルコニウム系化合物;ハロゲン化アンチモン、酸化アンチモンなどのアンチモン系化合物といった公知の開環重合触媒が挙げられる。 The catalyst used when the PGA resin is produced by ring-opening polymerization of glycolide includes tin compounds such as tin halide and tin organic carboxylate; titanium compounds such as alkoxy titanate; aluminum such as alkoxyaluminum. Known ring-opening polymerization catalysts such as zirconium compounds, zirconium compounds such as zirconium acetylacetone, and antimony compounds such as antimony halide and antimony oxide.
前記PGA系樹脂は従来公知の重合方法により製造することができるが、その重合温度としては、120~300℃が好ましく、130~250℃がより好ましく、140~220℃が特に好ましく、150~200℃が最も好ましい。重合温度が前記下限未満になると重合が十分に進行しない傾向にあり、他方、前記上限を超えると生成した樹脂が熱分解する傾向にある。 The PGA-based resin can be produced by a conventionally known polymerization method. The polymerization temperature is preferably 120 to 300 ° C., more preferably 130 to 250 ° C., particularly preferably 140 to 220 ° C., and 150 to 200. C is most preferred. When the polymerization temperature is less than the lower limit, the polymerization tends not to proceed sufficiently. On the other hand, when the polymerization temperature exceeds the upper limit, the produced resin tends to be thermally decomposed.
また、前記PGA系樹脂の重合時間としては、2分間~50時間が好ましく、3分間~30時間がより好ましく、5分間~18時間が特に好ましい。重合時間が前記下限未満になると重合が十分に進行しない傾向にあり、他方、前記上限を超えると生成した樹脂が着色する傾向にある。 The polymerization time for the PGA resin is preferably 2 minutes to 50 hours, more preferably 3 minutes to 30 hours, and particularly preferably 5 minutes to 18 hours. When the polymerization time is less than the lower limit, the polymerization does not proceed sufficiently, whereas when the upper limit is exceeded, the generated resin tends to be colored.
本発明に用いるPGA系樹脂において、前記式(1)で表されるグリコール酸繰り返し単位の含有量としては、70質量%以上が好ましく、80質量%以上がより好ましく、90質量%以上がさらに好ましく、100質量%が特に好ましい。グリコール酸繰り返し単位の含有量が前記下限未満になると耐熱性やガスバリア性が低下する傾向にある。 In the PGA resin used in the present invention, the content of the glycolic acid repeating unit represented by the formula (1) is preferably 70% by mass or more, more preferably 80% by mass or more, and further preferably 90% by mass or more. 100 mass% is particularly preferable. When the content of the glycolic acid repeating unit is less than the lower limit, heat resistance and gas barrier properties tend to decrease.
前記PGA系樹脂の重量平均分子量としては、3万~80万が好ましく、5万~50万がより好ましい。PGA系樹脂の重量平均分子量が前記下限未満になるとPGA系樹脂成形体の機械強度が低下する傾向にあり、他方、前記上限を超えると溶融押出や成形加工が困難となる傾向にある。なお、前記重量平均分子量はゲルパーミエーションクロマトグラフィ(GPC)により測定したポリメチルメタクリレート換算値である。 The weight average molecular weight of the PGA resin is preferably 30,000 to 800,000, more preferably 50,000 to 500,000. When the weight average molecular weight of the PGA-based resin is less than the lower limit, the mechanical strength of the PGA-based resin molded product tends to be lowered. On the other hand, when it exceeds the upper limit, melt extrusion and molding tend to be difficult. The weight average molecular weight is a polymethylmethacrylate conversion value measured by gel permeation chromatography (GPC).
また、前記PGA系樹脂の溶融粘度(温度:240℃、剪断速度:100sec-1)としては、100~10000Pa・sが好ましく、300~8000Pa・sがより好ましく、400~5000Pa・sが特に好ましい。溶融粘度が前記下限未満になるとPGA系樹脂組成物の機械的強度が低下する傾向にあり、他方、前記上限を超えると溶融押出や成形加工が困難となる傾向にある。 In addition, the melt viscosity (temperature: 240 ° C., shear rate: 100 sec −1 ) of the PGA-based resin is preferably 100 to 10,000 Pa · s, more preferably 300 to 8000 Pa · s, and particularly preferably 400 to 5000 Pa · s. . When the melt viscosity is less than the lower limit, the mechanical strength of the PGA-based resin composition tends to decrease. On the other hand, when the melt viscosity exceeds the upper limit, melt extrusion or molding tends to be difficult.
<ヒンダードフェノール系化合物>
本発明に用いられるヒンダードフェノール系化合物としては、従来公知のものを使用することができる。ここで、ヒンダードフェノール系化合物とは、フェノール骨格の両オルソ位の炭素原子に置換基が導入されており、その少なくとも一方が立体障害となり得る置換基であるフェノール系化合物である。前記置換基としては、メチル基、エチル基、プロピル基、ブチル基などのアルキル基が挙げられ、立体障害となり得る置換基としては、ブチル基などの嵩高いアルキル基が挙げられ、中でも、tert-ブチル基が好ましい。また、前記立体障害となり得る置換基は両オルソ位の炭素原子に導入されていることが好ましい。
<Hindered phenolic compounds>
A conventionally well-known thing can be used as a hindered phenol type compound used for this invention. Here, the hindered phenol compound is a phenol compound in which a substituent is introduced into carbon atoms at both ortho positions of the phenol skeleton, and at least one of them is a substituent capable of becoming a steric hindrance. Examples of the substituent include alkyl groups such as a methyl group, an ethyl group, a propyl group, and a butyl group. Examples of the substituent that can cause steric hindrance include a bulky alkyl group such as a butyl group. A butyl group is preferred. Moreover, it is preferable that the substituent which may become a steric hindrance is introduced into carbon atoms at both ortho positions.
このようなヒンダードフェノール系化合物としては、テトラキス[メチレン-3-(3,5-ジ-tert-ブチル-4-ヒドロキシフェニル)プロピオネート]メタン、n-オクタデシル-3-(3,5-ジ-tert-ブチル-4-ヒドロキシフェニル)プロピオネート、4,4’-メチレン-ビス(2,6-ジ-tert-ブチルフェノール)、ペンタエリスリトール-テトラキス[3-(3,5-ジ-tert-ブチル-4-ヒドロキシフェニル)プロピオネート]、トリエチレングリコール-ビス[3-(3-tert-ブチル-5-メチル-4-ヒドロキシフェニル)プロピオネート]、1,6-ヘキサンジオール-ビス[3-(3,5-ジ-tert-ブチル-4-ヒドロキシフェニル)プロピオネート]、1,3,5-トリメチル-2,4,6-トリス(3,5-ジ-tert-ブチル-4-ヒドロキシベンジル)ベンゼンなどが挙げられる。これらのヒンダードフェノール系化合物は、1種を単独で使用しても2種以上を併用してもよい。 Such hindered phenol compounds include tetrakis [methylene-3- (3,5-di-tert-butyl-4-hydroxyphenyl) propionate] methane, n-octadecyl-3- (3,5-di- tert-butyl-4-hydroxyphenyl) propionate, 4,4′-methylene-bis (2,6-di-tert-butylphenol), pentaerythritol-tetrakis [3- (3,5-di-tert-butyl-4 -Hydroxyphenyl) propionate], triethylene glycol-bis [3- (3-tert-butyl-5-methyl-4-hydroxyphenyl) propionate], 1,6-hexanediol-bis [3- (3,5- Di-tert-butyl-4-hydroxyphenyl) propionate], 1,3,5-to Such as methyl-2,4,6-tris (3,5-di -tert- butyl-4-hydroxybenzyl) benzene. These hindered phenol compounds may be used alone or in combination of two or more.
本発明のPGA系樹脂組成物において、前記ヒンダードフェノール系化合物の含有量としては、PGA系樹脂1gに対してフェノール性水酸基換算で0.3~30μmolが好ましく、0.5~10μmolがより好ましく、0.7~3μmolが特に好ましい。ヒンダードフェノール系化合物の含有量が前記下限未満になるとPGA系樹脂組成物が着色しやすい傾向にあり、他方、前記上限を超えるとPGA系樹脂組成物の溶融粘度が低下し、機械的強度が低下する傾向にある。 In the PGA resin composition of the present invention, the content of the hindered phenol compound is preferably 0.3 to 30 μmol, more preferably 0.5 to 10 μmol, in terms of phenolic hydroxyl group, with respect to 1 g of PGA resin. 0.7 to 3 μmol is particularly preferable. When the content of the hindered phenol compound is less than the lower limit, the PGA resin composition tends to be colored. On the other hand, when the content exceeds the upper limit, the melt viscosity of the PGA resin composition is lowered, and the mechanical strength is decreased. It tends to decrease.
<アシッドフォスフェート化合物>
本発明に用いられるアシッドフォスフェート化合物としては、下記式(1):
<Acid phosphate compound>
As the acid phosphate compound used in the present invention, the following formula (1):
で表される化合物が挙げられる。このようなアシッドフォスフェート化合物を、前記ヒンダードフェノール系化合物とともに前記PGA系樹脂に添加することによって、PGA系樹脂組成物の耐水性が向上するだけでなく、熱による着色も抑制することができる。なお、本発明においては、このアシッドフォスフェート化合物が、PGA系樹脂の合成時に使用した重合触媒とキレートを形成してこの重合触媒の触媒作用を抑制することによって、加熱下での触媒作用によるPGA系樹脂の解重合や分解を抑制しているものと推察される。 The compound represented by these is mentioned. By adding such an acid phosphate compound to the PGA resin together with the hindered phenol compound, not only the water resistance of the PGA resin composition is improved, but also coloring due to heat can be suppressed. . In the present invention, the acid phosphate compound forms a chelate with the polymerization catalyst used in the synthesis of the PGA resin and suppresses the catalytic action of the polymerization catalyst, whereby the PGA due to the catalytic action under heating is used. It is presumed that depolymerization and decomposition of the resin are suppressed.
前記式(1)中のRは炭素数7~24(好ましくは炭素数8~20)の炭化水素基を表し、好ましくは炭素数7~20(より好ましくは炭素数8~20)のアルキル基を表す。mは1または2である。前記式(1)中のRは複数存在する場合にはそれぞれ同じ基であっても異なる基であってもよい。 R in the formula (1) represents a hydrocarbon group having 7 to 24 carbon atoms (preferably 8 to 20 carbon atoms), preferably an alkyl group having 7 to 20 carbon atoms (more preferably 8 to 20 carbon atoms). Represents. m is 1 or 2. When a plurality of Rs in the formula (1) are present, they may be the same or different groups.
このようなアシッドフォスフェート化合物としては、モノ(2-エチルヘキシル)アシッドフォスフェート、モノイソデシルアシッドフォスフェート、モノステアリルアシッドフォスフェート、モノラウリルアシッドフォスフェートといったモノアルキルアシッドフォスフェート;モノフェニルアシッドフォスフェートに代表されるモノアリールフォスフェート;ジ(2-エチルヘキシル)アシッドフォスフェート、ジイソデシルアシッドフォスフェート、ジステアリルアシッドフォスフェート、ジラウリルアシッドフォスフェートといったジアルキルアシッドフォスフェート;ジフェニルアシッドフォスフェートに代表されるジアリールフォスフェートなどが挙げられる。中でも、溶融混練温度での熱安定性の観点から、モノステアリルアシッドフォスフェート、ジステアリルアシッドフォスフェートが好ましい。また、これらのアシッドフォスフェート化合物は1種を単独で使用しても2種以上を併用してもよい。 Examples of such acid phosphate compounds include mono (2-ethylhexyl) acid phosphate, monoisodecyl acid phosphate, monostearyl acid phosphate, monoalkyl acid phosphate such as monolauryl acid phosphate; monophenyl acid phosphate Monoaryl phosphates represented by: di (2-ethylhexyl) acid phosphates, diisodecyl acid phosphates, distearyl acid phosphates, dialkyl acid phosphates such as dilauryl acid phosphates; diaryls represented by diphenyl acid phosphates For example, phosphate. Of these, monostearyl acid phosphate and distearyl acid phosphate are preferable from the viewpoint of thermal stability at the melt kneading temperature. Moreover, these acid phosphate compounds may be used individually by 1 type, or may use 2 or more types together.
本発明のPGA系樹脂組成物中の前記アシッドフォスフェート化合物の含有量としては、PGA系樹脂100質量部に対して0.003~3質量部が好ましく、0.005~1質量部がより好ましく、0.01~0.5質量部が特に好ましい。アシッドフォスフェート化合物の含有量が前記下限未満になると触媒作用による解重合や分解が十分に抑制されず、グリコリドが増加する傾向にあり、他方、前記上限を超えるとPGA系樹脂組成物の溶融粘度が低下し、機械的強度が低下する傾向にある。 The content of the acid phosphate compound in the PGA resin composition of the present invention is preferably 0.003 to 3 parts by mass, more preferably 0.005 to 1 part by mass with respect to 100 parts by mass of the PGA resin. 0.01 to 0.5 parts by mass is particularly preferable. When the content of the acid phosphate compound is less than the lower limit, depolymerization and decomposition due to catalytic action are not sufficiently suppressed, and glycolide tends to increase. On the other hand, when the content exceeds the upper limit, the melt viscosity of the PGA resin composition is increased. Tends to decrease and the mechanical strength tends to decrease.
<その他の添加剤>
本発明のPGA系樹脂組成物においては、本発明の効果を損なわない範囲において、熱安定剤、末端封止剤、可塑剤、熱線吸収剤、紫外線吸収剤などの各種添加剤や他の熱可塑性樹脂を添加することができる。
<Other additives>
In the PGA-based resin composition of the present invention, various additives such as a heat stabilizer, a terminal blocking agent, a plasticizer, a heat ray absorber, and an ultraviolet absorber, and other thermoplastics, as long as the effects of the present invention are not impaired. Resin can be added.
(PGA系樹脂組成物)
本発明のPGA系樹脂組成物は、前記前記PGA系樹脂と前記ヒンダードフェノール系化合物と前記アシッドフォスフェート化合物とを含有するものであり、加熱下においてもPGA系樹脂の解重合が起こりにくく、グリコリドの生成が抑制されるため、耐水性に優れたものとなる。また、PGA系樹脂の熱分解も起こりにくく、溶融混練時において着色しにくい。さらに、このようなPGA系樹脂組成物を、押出成形加工など加熱を伴う成形加工により成形しても着色が抑制された成形体が得られる。
(PGA resin composition)
The PGA resin composition of the present invention contains the PGA resin, the hindered phenol compound, and the acid phosphate compound, and depolymerization of the PGA resin hardly occurs even under heating. Since the production of glycolide is suppressed, the water resistance is excellent. In addition, the PGA-based resin is not easily decomposed and is not easily colored during melt kneading. Furthermore, even if such a PGA-based resin composition is molded by a molding process involving heating such as an extrusion molding process, a molded body in which coloring is suppressed is obtained.
このような本発明のPGA系樹脂組成物は、前記PGA系樹脂と前記ヒンダードフェノール系化合物と前記アシッドフォスフェート化合物と、必要に応じてその他の添加剤とを混合することによって製造することができる。このとき、押出機などを用いて溶融混練することが好ましい。これにより、ヒンダードフェノール系化合物およびアシッドフォスフェート化合物などの添加剤の添加効果を十分に発現させることが可能となる。 Such a PGA resin composition of the present invention can be produced by mixing the PGA resin, the hindered phenol compound, the acid phosphate compound, and other additives as necessary. it can. At this time, melt kneading is preferably performed using an extruder or the like. Thereby, it becomes possible to fully express the addition effect of additives, such as a hindered phenol type compound and an acid phosphate compound.
溶融混練時の温度としては、200~300℃が好ましく、230~280℃がより好ましく、240~270℃が特に好ましい。溶融混練温度が前記下限未満になるとヒンダードフェノール系化合物およびアシッドフォスフェート化合物などの添加剤の添加効果が十分に発現しない傾向にあり、他方、前記上限を超えるとPGA系樹脂組成物が着色しやすい傾向にある。 The temperature at the time of melt kneading is preferably 200 to 300 ° C., more preferably 230 to 280 ° C., and particularly preferably 240 to 270 ° C. When the melt kneading temperature is less than the lower limit, the effect of adding additives such as hindered phenolic compounds and acid phosphate compounds tends not to be sufficiently exhibited. On the other hand, when the upper limit is exceeded, the PGA resin composition is colored. It tends to be easy.
前記溶融混練においては、押出機以外にも攪拌機や連続式混練機などを用いることできるが、短時間処理が可能であり、その後の冷却工程へ円滑な移行が可能であるという観点から押出機(特に、二軸混練押出機)を用いる方法が好ましい。 In the melt-kneading, a stirrer or a continuous kneader can be used in addition to the extruder, but an extruder (from the viewpoint that a short time treatment is possible and a smooth transition to the subsequent cooling step is possible. In particular, a method using a twin screw kneading extruder) is preferable.
このような溶融混練方法のうち、着色の少ないPGA系樹脂組成物が効率的に得られるという点で、グリコリドを開環重合して部分重合体を合成し、この部分重合体の溶融物を二軸撹拌装置中に連続的に導入して固体粉砕状態の部分重合体を得た後、この部分重合体の固体粉砕物を固相重合させ、生成した重合体に前記ヒンダードフェノール系化合物および前記アシッドフォスフェート化合物などの添加剤を添加して溶融混練する方法が好ましい。 Among such melt-kneading methods, in order to efficiently obtain a PGA-based resin composition with little coloration, glycolide is subjected to ring-opening polymerization to synthesize a partial polymer. After continuously introducing into a shaft stirring device to obtain a partially pulverized partial polymer, solid pulverized product of this partial polymer is subjected to solid phase polymerization, and the resulting polymer is subjected to the hindered phenolic compound and the above-mentioned polymer. A method in which an additive such as an acid phosphate compound is added and melt-kneaded is preferred.
以下、実施例および比較例に基づいて本発明をより具体的に説明するが、本発明は以下の実施例に限定されるものではない。なお、グリコリド含有量の測定および熱安定性試験は以下の方法により実施した。 Hereinafter, the present invention will be described more specifically based on examples and comparative examples, but the present invention is not limited to the following examples. In addition, the measurement of glycolide content and the thermal stability test were implemented with the following method.
<グリコリド含有量の測定>
ペレット状のPGA樹脂組成物約100mgに、内部標準物質として4-クロロベンゾフェノンを0.2g/Lの濃度で含有するジメチルスルホキシド2mlを添加し、150℃で約10分間加熱して前記PGA樹脂組成物を溶解させた。この溶液を室温まで冷却してろ過した後、ろ液中のグリコリド量をキャピラリガスクロマトグラフ((株)島津製作所製「GC-2010」、カラム:「TC-17」(0.25mmφ×30mm)、検出器:FID(水素炎イオン化検出器))を用いて下記条件で測定し、前記PGA樹脂組成物中のグリコリド含有量を算出した。なお、グリコリド含有量が少ない組成物ほど加水分解されにくく、耐水性が高くなる。
<Measurement of glycolide content>
To about 100 mg of PGA resin composition in pellet form, 2 ml of dimethyl sulfoxide containing 0.2 g / L of 4-chlorobenzophenone as an internal standard substance is added, and heated at 150 ° C. for about 10 minutes, the PGA resin composition The product was dissolved. After cooling the solution to room temperature and filtering, the amount of glycolide in the filtrate was measured by capillary gas chromatograph (“GC-2010” manufactured by Shimadzu Corporation, column: “TC-17” (0.25 mmφ × 30 mm), Detector: FID (hydrogen flame ionization detector)) was used under the following conditions to calculate the glycolide content in the PGA resin composition. A composition having a lower glycolide content is less likely to be hydrolyzed and has higher water resistance.
(GC分析条件)
インジェクション温度:180℃。
カラム温度:150℃で5分間保持、20℃/分で270℃まで昇温、270℃で3分間保持。
検出器温度:300℃。
(GC analysis conditions)
Injection temperature: 180 ° C.
Column temperature: held at 150 ° C. for 5 minutes, heated to 270 ° C. at 20 ° C./min, and held at 270 ° C. for 3 minutes.
Detector temperature: 300 ° C.
<熱安定性試験>
ペレット状のPGA樹脂組成物3gを、アルミニウム板で挟んだ直径25mm、厚さ3mmの金型に入れ、290℃のヒートプレス機上で1分間加熱した後、この温度で2MPaの圧力を加えて30分間保持した。その後、室温まで冷却し、円板状のPGA樹脂成形物を得た。この成形物の黄色度(YI)を、分光色差計((有)東京電色製「TC-1800」)を用いて標準光C、2度視野および表色系の条件で反射光測定法により測定した。
<Thermal stability test>
3 g of PGA resin composition in the form of pellets was placed in a mold having a diameter of 25 mm and a thickness of 3 mm sandwiched between aluminum plates, heated for 1 minute on a heat press at 290 ° C., and then a pressure of 2 MPa was applied at this temperature. Hold for 30 minutes. Then, it cooled to room temperature and obtained the disk-shaped PGA resin molding. The yellowness (YI) of this molded product was measured by a reflected light measurement method using a spectrocolorimeter (“TC-1800” manufactured by Tokyo Denshoku Co., Ltd.) under the conditions of standard light C, 2 degree visual field and color system. It was measured.
(合成例)
攪拌機を備えるスチームジャケット構造の密閉可能なSUS製容器(容量:56L)にグリコリド22500gおよび二塩化スズ2水和物0.68g(30質量ppm)を仕込み、容器内の全プロトン濃度が0.13モル%となるように水1.49gを添加した。なお、前記容器内の全プロトンは容器内の雰囲気中の水分(湿気)のプロトンを含むものであり、前記水の添加量はこの容器内の雰囲気中の水分量(0.11g)を考慮して決定した。その後、容器を密閉し、攪拌しながらジャケットにスチームを循環させて容器内の混合物の温度が100℃になるまで加熱して混合物を溶融し、均一な液状混合物を得た。
(Synthesis example)
A SUS container (capacity: 56 L) having a steam jacket structure equipped with a stirrer was charged with 22500 g of glycolide and 0.68 g (30 mass ppm) of dichloride dihydrate, and the total proton concentration in the container was 0.13. Water 1.49g was added so that it might become mol%. Note that all protons in the container include protons of moisture (humidity) in the atmosphere in the container, and the amount of water added takes into account the amount of water (0.11 g) in the atmosphere in the container. Decided. Thereafter, the container was sealed, and steam was circulated through the jacket while stirring, and the mixture was heated until the temperature of the mixture in the container reached 100 ° C. to melt the mixture to obtain a uniform liquid mixture.
次に、ジャケット構造の反応管(SUS304製、内径24mm)を備える本体部とジャケット構造の金属板(SUS304製)2枚とからなる反応装置を準備した。前記反応管の下側開口部に前記金属板の一方(以下、「下板」という。)を取り付けた後、前記反応管の上側開口部から、前記液状混合物を、その温度を100℃に保持したまま移送した。移送終了後、直ちにもう一方の金属板(以下、「上板」という。)を取り付けて反応管を密閉した。その後、本体部と2枚の金属板のジャケットに170℃の熱媒体油を循環させて7時間保持し、ポリグリコール酸樹脂(PGA樹脂)を合成した。 Next, a reactor comprising a main body provided with a jacket-structure reaction tube (made of SUS304, inner diameter 24 mm) and two jacket-structure metal plates (made of SUS304) was prepared. After attaching one of the metal plates (hereinafter referred to as “lower plate”) to the lower opening of the reaction tube, the temperature of the liquid mixture is maintained at 100 ° C. from the upper opening of the reaction tube. It was transferred as it was. Immediately after the transfer, the other metal plate (hereinafter referred to as “upper plate”) was attached and the reaction tube was sealed. Thereafter, a heat medium oil at 170 ° C. was circulated through the main body and a jacket of two metal plates and held for 7 hours to synthesize a polyglycolic acid resin (PGA resin).
次に、前記ジャケットを循環している熱媒体油を冷却して反応装置を室温付近まで冷却した。その後、前記下板を取り外して反応管の下側開口部から前記PGA樹脂の塊状物を取り出した。なお、この方法によりPGA樹脂を合成した場合、その収率はほぼ100%となる。得られたPGA樹脂塊状物を粉砕機により粉砕した。得られたPGA樹脂のGPC測定における重量平均分子量(ポリメチルメタクリレート換算)は225000であった。 Next, the heat medium oil circulating in the jacket was cooled to cool the reaction apparatus to near room temperature. Thereafter, the lower plate was removed, and the PGA resin mass was taken out from the lower opening of the reaction tube. In addition, when a PGA resin is synthesized by this method, the yield is almost 100%. The obtained PGA resin block was pulverized by a pulverizer. The weight average molecular weight (in terms of polymethyl methacrylate) in the GPC measurement of the obtained PGA resin was 225000.
(実施例1)
前記合成例で得たPGA樹脂100質量部に、アシッドフォスフェート化合物としてモノおよびジステアリルアシッドフォスフェートのほぼ等モル混合物((株)ADEKA製「アデカスタブAX-71」)0.030質量部およびヒンダードフェノール系化合物として1,3,5-トリメチル-2,4,6-トリス(3,5-ジ-tert-ブチル-4-ヒドロキシベンジル)ベンゼン((株)ADEKA製「アデカスタブAO-330」)0.030質量部を添加した。この混合物を供給部から排出部までの間に設けた4つの区間の温度を順に220℃、230℃、250℃、230℃に設定した二軸混練押出機((株)東洋精機製作所製「LT-20」)に供給して溶融混練押出を行い、ペレット状のPGA樹脂組成物を得た。このPGA樹脂組成物のグリコリド含有量の測定結果および熱安定性試験の結果を表1に示す。
(Example 1)
In 100 parts by mass of the PGA resin obtained in the above synthesis example, 0.030 parts by mass of a substantially equimolar mixture of mono- and distearyl acid phosphates (“ADEKA STAB AX-71” manufactured by ADEKA) and a hinder 1,3,5-trimethyl-2,4,6-tris (3,5-di-tert-butyl-4-hydroxybenzyl) benzene (“ADEKA STAB AO-330” manufactured by ADEKA Corporation) as a dophenol compound 0.030 part by mass was added. A twin-screw kneading extruder (“LT” manufactured by Toyo Seiki Seisakusho Co., Ltd.) in which the temperature of four sections provided between the supply section and the discharge section was set to 220 ° C., 230 ° C., 250 ° C., and 230 ° C. in this order. -20 ") and melt-kneading extrusion was performed to obtain a pellet-like PGA resin composition. Table 1 shows the measurement results of the glycolide content of this PGA resin composition and the results of the thermal stability test.
(実施例2)
アシッドフォスフェート化合物としてジイソデシルアシッドフォスフェート(大八化学(株)製「DP-10R」)0.030質量部を添加した以外は実施例1と同様にしてペレット状のPGA樹脂組成物を得た。このPGA樹脂組成物のグリコリド含有量の測定結果および熱安定性試験の結果を表1に示す。
(Example 2)
A pellet-like PGA resin composition was obtained in the same manner as in Example 1 except that 0.030 parts by mass of diisodecyl acid phosphate (“DP-10R” manufactured by Daihachi Chemical Co., Ltd.) was added as the acid phosphate compound. . Table 1 shows the measurement results of the glycolide content of this PGA resin composition and the results of the thermal stability test.
(実施例3)
アシッドフォスフェート化合物としてビス(2-エチルヘキシル)アシッドフォスフェート(大八化学工業(株)製「DP-8R」)0.017質量部を添加した以外は実施例1と同様にしてペレット状のPGA樹脂組成物を得た。このPGA樹脂組成物のグリコリド含有量の測定結果および熱安定性試験の結果を表1に示す。
Example 3
Pellet PGA as in Example 1 except that 0.017 parts by mass of bis (2-ethylhexyl) acid phosphate (“DP-8R” manufactured by Daihachi Chemical Industry Co., Ltd.) was added as the acid phosphate compound. A resin composition was obtained. Table 1 shows the measurement results of the glycolide content of this PGA resin composition and the results of the thermal stability test.
(実施例4)
ヒンダードフェノール系化合物としてn-オクタデシル-3-(3,5-ジ-tert-ブチル-4-ヒドロキシフェニル)プロピアナート((株)ADEKA製「アデカスタブAO-50」)0.050質量部を添加した以外は実施例1と同様にしてペレット状のPGA樹脂組成物を得た。このPGA樹脂組成物のグリコリド含有量の測定結果および熱安定性試験の結果を表1に示す。
(Example 4)
Addition of 0.050 parts by mass of n-octadecyl-3- (3,5-di-tert-butyl-4-hydroxyphenyl) propionate (“ADEKA STAB AO-50” manufactured by ADEKA Corporation) as a hindered phenol compound A pellet-like PGA resin composition was obtained in the same manner as in Example 1 except that. Table 1 shows the measurement results of the glycolide content of this PGA resin composition and the results of the thermal stability test.
(実施例5)
ヒンダードフェノール系化合物としてトリエチレングリコール-ビス[3-(3-tert-ブチル-5-メチル-4-ヒドロキシフェニル)プロピオネート](チバジャパン(株)製「Irganox245」)0.050質量部を添加した以外は実施例1と同様にしてペレット状のPGA樹脂組成物を得た。このPGA樹脂組成物のグリコリド含有量の測定結果および熱安定性試験の結果を表1に示す。
(Example 5)
Add 0.050 parts by mass of triethylene glycol-bis [3- (3-tert-butyl-5-methyl-4-hydroxyphenyl) propionate] (“Irganox245” manufactured by Ciba Japan Co., Ltd.) as a hindered phenol compound A pellet-like PGA resin composition was obtained in the same manner as in Example 1 except that. Table 1 shows the measurement results of the glycolide content of this PGA resin composition and the results of the thermal stability test.
(実施例6)
ヒンダードフェノール系化合物である1,3,5-トリメチル-2,4,6-トリス(3,5-ジ-tert-ブチル-4-ヒドロキシベンジル)ベンゼンの添加量を0.010質量部に変更した以外は実施例1と同様にしてペレット状のPGA樹脂組成物を得た。このPGA樹脂組成物のグリコリド含有量の測定結果および熱安定性試験の結果を表1に示す。
(Example 6)
The amount of hindered phenolic compound 1,3,5-trimethyl-2,4,6-tris (3,5-di-tert-butyl-4-hydroxybenzyl) benzene added was changed to 0.010 parts by mass. A pellet-like PGA resin composition was obtained in the same manner as in Example 1 except that. Table 1 shows the measurement results of the glycolide content of this PGA resin composition and the results of the thermal stability test.
(比較例1)
ヒンダードフェノール系化合物を添加しなかった以外は実施例1と同様にしてペレット状のPGA樹脂組成物を得た。このPGA樹脂組成物のグリコリド含有量の測定結果および熱安定性試験の結果を表1に示す。
(Comparative Example 1)
A pellet-like PGA resin composition was obtained in the same manner as in Example 1 except that the hindered phenol compound was not added. Table 1 shows the measurement results of the glycolide content of this PGA resin composition and the results of the thermal stability test.
(比較例2)
アシッドフォスフェート化合物を添加しなかった以外は実施例1と同様にしてペレット状のPGA樹脂組成物を得た。このPGA樹脂組成物のグリコリド含有量の測定結果および熱安定性試験の結果を表1に示す。
(Comparative Example 2)
A pellet-like PGA resin composition was obtained in the same manner as in Example 1 except that the acid phosphate compound was not added. Table 1 shows the measurement results of the glycolide content of this PGA resin composition and the results of the thermal stability test.
(比較例3)
アシッドフォスフェート化合物の代わりにビス-(2,6-ジ-tert-ブチル-4-メチルフェニル)ペンタエリスリトールジフォスファイト((株)ADEKA製「アデカスタブPEP-36」)0.030質量部を添加した以外は実施例1と同様にしてペレット状のPGA樹脂組成物を得た。このPGA樹脂組成物のグリコリド含有量の測定結果および熱安定性試験の結果を表1に示す。
(Comparative Example 3)
Add 0.030 parts by mass of bis- (2,6-di-tert-butyl-4-methylphenyl) pentaerythritol diphosphite (“ADEKA STAB PEP-36” manufactured by ADEKA) instead of the acid phosphate compound A pellet-like PGA resin composition was obtained in the same manner as in Example 1 except that. Table 1 shows the measurement results of the glycolide content of this PGA resin composition and the results of the thermal stability test.
(比較例4)
アシッドフォスフェート化合物の代わりにトリブチルフォスフェート(東京化成工業(株)製)0.030質量部を添加した以外は実施例1と同様にしてペレット状のPGA樹脂組成物を得た。このPGA樹脂組成物のグリコリド含有量の測定結果および熱安定性試験の結果を表1に示す。
(Comparative Example 4)
A pellet-like PGA resin composition was obtained in the same manner as in Example 1 except that 0.030 parts by mass of tributyl phosphate (manufactured by Tokyo Chemical Industry Co., Ltd.) was added instead of the acid phosphate compound. Table 1 shows the measurement results of the glycolide content of this PGA resin composition and the results of the thermal stability test.
(比較例5)
アシッドフォスフェート化合物の代わりにトリフェニルフォスフェート(東京化成工業(株)製)0.030質量部を添加した以外は実施例1と同様にしてペレット状のPGA樹脂組成物を得た。このPGA樹脂組成物のグリコリド含有量の測定結果および熱安定性試験の結果を表1に示す。
(Comparative Example 5)
A pellet-like PGA resin composition was obtained in the same manner as in Example 1 except that 0.030 parts by mass of triphenyl phosphate (manufactured by Tokyo Chemical Industry Co., Ltd.) was added instead of the acid phosphate compound. Table 1 shows the measurement results of the glycolide content of this PGA resin composition and the results of the thermal stability test.
表1に示した結果から明らかなように、本発明のように、ヒンダードフェノール系化合物とアシッドフォスフェート化合物とを併用した場合(実施例1~6)においては、PGA樹脂組成物は、グリコール含有量が少なく、耐水性に優れたものであることが確認され、また熱による着色が少ないものであることが確認された。 As is clear from the results shown in Table 1, when the hindered phenolic compound and the acid phosphate compound were used in combination (Examples 1 to 6) as in the present invention, the PGA resin composition was a glycol. It was confirmed that the content was low and the water resistance was excellent, and that coloring due to heat was small.
一方、ヒンダードフェノール系化合物を添加しなかった場合(比較例1)においては、PGA樹脂組成物は、グリコール含有量は少なく、耐水性に優れたものであったが、熱により着色した。また、アシッドフォスフェート化合物を添加しなかった場合(比較例2)、およびフォスファイト化合物、トリアルキルフォスフェートまたはトリフェニルフォスフェートを添加した場合(比較例3~5)においては、PGA樹脂組成物は、熱により着色し、また、グリコール含有量が多く、耐水性に劣るものであった。 On the other hand, when the hindered phenol compound was not added (Comparative Example 1), the PGA resin composition had a low glycol content and was excellent in water resistance, but was colored by heat. In addition, in the case where no acid phosphate compound was added (Comparative Example 2) and in the case where a phosphite compound, trialkyl phosphate or triphenyl phosphate was added (Comparative Examples 3 to 5), the PGA resin composition Was colored by heat and had a high glycol content and poor water resistance.
以上説明したように、本発明によれば、ヒンダードフェノール系化合物とアシッドフォスフェート化合物とを併用することによってPGA系樹脂組成物の耐水性が向上し、さらに熱による着色を抑制することが可能となる。特に、カルボキシル基封止剤などの耐水性向上剤を添加しなくてもPGA系樹脂組成物の耐水性を向上させることが可能となる。 As described above, according to the present invention, by using a hindered phenol compound and an acid phosphate compound in combination, the water resistance of the PGA resin composition is improved, and further, coloring due to heat can be suppressed. It becomes. In particular, the water resistance of the PGA-based resin composition can be improved without adding a water resistance improver such as a carboxyl group blocking agent.
したがって、本発明のPGA系樹脂組成物は、耐水性に優れ、熱による着色が起こりにくいため、延伸成形加工、押出成形加工、射出成形加工など加熱や溶融を伴う成形加工方法により製造されるフィルムやシート、繊維、容器の原材料などとして有用であり、特に、無色透明性が要求されるものの原材料として有用である。 Therefore, since the PGA resin composition of the present invention has excellent water resistance and is not easily colored by heat, the film is produced by a molding method involving heating or melting, such as stretch molding, extrusion molding, or injection molding. It is useful as a raw material for sheets, sheets, fibers, containers, and the like, and is particularly useful as a raw material for those requiring colorless transparency.
Claims (7)
で表される化合物である、請求項1に記載のポリグリコール酸系樹脂組成物。 The acid phosphate compound has the following formula (1):
The polyglycolic acid resin composition according to claim 1, which is a compound represented by the formula:
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| WO2015068742A1 (en) * | 2013-11-05 | 2015-05-14 | 三菱化学株式会社 | Aliphatic polyester resin fiber and composition |
| EP3276143B1 (en) * | 2015-03-25 | 2019-02-06 | Mitsubishi Heavy Industries Engine & Turbocharger, Ltd. | Impeller for rotary machine, compressor, supercharger, and method for manufacturing impeller for rotary machine |
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| WO2003037956A1 (en) * | 2001-10-31 | 2003-05-08 | Kureha Chemical Industry Company, Limited | Crystalline polyglycolic acid, polyglycolic acid composition and processes for production of both |
| JP2004231953A (en) * | 2003-01-10 | 2004-08-19 | Mitsui Chemicals Inc | Polyester resin composition |
| WO2007034805A1 (en) * | 2005-09-21 | 2007-03-29 | Kureha Corporation | Process for producing polyglycolic acid resin composition |
| JP2008248138A (en) * | 2007-03-30 | 2008-10-16 | Mitsubishi Chemicals Corp | Molded product of resin composition with excellent low-temperature characteristics |
| JP2008266572A (en) * | 2007-01-17 | 2008-11-06 | Mitsubishi Chemicals Corp | Resin composition, method for producing the same, and copolymer |
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| WO2003037956A1 (en) * | 2001-10-31 | 2003-05-08 | Kureha Chemical Industry Company, Limited | Crystalline polyglycolic acid, polyglycolic acid composition and processes for production of both |
| JP2004231953A (en) * | 2003-01-10 | 2004-08-19 | Mitsui Chemicals Inc | Polyester resin composition |
| WO2007034805A1 (en) * | 2005-09-21 | 2007-03-29 | Kureha Corporation | Process for producing polyglycolic acid resin composition |
| JP2008266572A (en) * | 2007-01-17 | 2008-11-06 | Mitsubishi Chemicals Corp | Resin composition, method for producing the same, and copolymer |
| JP2008248138A (en) * | 2007-03-30 | 2008-10-16 | Mitsubishi Chemicals Corp | Molded product of resin composition with excellent low-temperature characteristics |
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| JPWO2018139107A1 (en) * | 2017-01-24 | 2019-11-07 | 株式会社クレハ | Method for producing α-hydroxycarboxylic acid dimer cyclic ester |
| US11046665B2 (en) | 2017-01-24 | 2021-06-29 | Kureha Corporation | Method for producing α-hydroxycarboxylic acid dimeric cyclic ester |
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