WO2010142761A1 - The succinate of tenofovir disoproxil - Google Patents
The succinate of tenofovir disoproxil Download PDFInfo
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- WO2010142761A1 WO2010142761A1 PCT/EP2010/058146 EP2010058146W WO2010142761A1 WO 2010142761 A1 WO2010142761 A1 WO 2010142761A1 EP 2010058146 W EP2010058146 W EP 2010058146W WO 2010142761 A1 WO2010142761 A1 WO 2010142761A1
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- succinate
- tenofovir disoproxil
- tenofovir
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- disoproxil
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- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07D—HETEROCYCLIC COMPOUNDS
- C07D473/00—Heterocyclic compounds containing purine ring systems
- C07D473/26—Heterocyclic compounds containing purine ring systems with an oxygen, sulphur, or nitrogen atom directly attached in position 2 or 6, but not in both
- C07D473/32—Nitrogen atom
- C07D473/34—Nitrogen atom attached in position 6, e.g. adenine
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61K—PREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
- A61K31/00—Medicinal preparations containing organic active ingredients
- A61K31/33—Heterocyclic compounds
- A61K31/395—Heterocyclic compounds having nitrogen as a ring hetero atom, e.g. guanethidine or rifamycins
- A61K31/535—Heterocyclic compounds having nitrogen as a ring hetero atom, e.g. guanethidine or rifamycins having six-membered rings with at least one nitrogen and one oxygen as the ring hetero atoms, e.g. 1,2-oxazines
- A61K31/536—Heterocyclic compounds having nitrogen as a ring hetero atom, e.g. guanethidine or rifamycins having six-membered rings with at least one nitrogen and one oxygen as the ring hetero atoms, e.g. 1,2-oxazines ortho- or peri-condensed with carbocyclic ring systems
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61K—PREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
- A61K31/00—Medicinal preparations containing organic active ingredients
- A61K31/66—Phosphorus compounds
- A61K31/683—Diesters of a phosphorus acid with two hydroxy compounds, e.g. phosphatidylinositols
- A61K31/685—Diesters of a phosphorus acid with two hydroxy compounds, e.g. phosphatidylinositols one of the hydroxy compounds having nitrogen atoms, e.g. phosphatidylserine, lecithin
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61K—PREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
- A61K31/00—Medicinal preparations containing organic active ingredients
- A61K31/70—Carbohydrates; Sugars; Derivatives thereof
- A61K31/7042—Compounds having saccharide radicals and heterocyclic rings
- A61K31/7052—Compounds having saccharide radicals and heterocyclic rings having nitrogen as a ring hetero atom, e.g. nucleosides, nucleotides
- A61K31/706—Compounds having saccharide radicals and heterocyclic rings having nitrogen as a ring hetero atom, e.g. nucleosides, nucleotides containing six-membered rings with nitrogen as a ring hetero atom
- A61K31/7064—Compounds having saccharide radicals and heterocyclic rings having nitrogen as a ring hetero atom, e.g. nucleosides, nucleotides containing six-membered rings with nitrogen as a ring hetero atom containing condensed or non-condensed pyrimidines
- A61K31/7068—Compounds having saccharide radicals and heterocyclic rings having nitrogen as a ring hetero atom, e.g. nucleosides, nucleotides containing six-membered rings with nitrogen as a ring hetero atom containing condensed or non-condensed pyrimidines having oxo groups directly attached to the pyrimidine ring, e.g. cytidine, cytidylic acid
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61P—SPECIFIC THERAPEUTIC ACTIVITY OF CHEMICAL COMPOUNDS OR MEDICINAL PREPARATIONS
- A61P31/00—Antiinfectives, i.e. antibiotics, antiseptics, chemotherapeutics
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61P—SPECIFIC THERAPEUTIC ACTIVITY OF CHEMICAL COMPOUNDS OR MEDICINAL PREPARATIONS
- A61P43/00—Drugs for specific purposes, not provided for in groups A61P1/00-A61P41/00
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- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C55/00—Saturated compounds having more than one carboxyl group bound to acyclic carbon atoms
- C07C55/02—Dicarboxylic acids
- C07C55/10—Succinic acid
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- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07F—ACYCLIC, CARBOCYCLIC OR HETEROCYCLIC COMPOUNDS CONTAINING ELEMENTS OTHER THAN CARBON, HYDROGEN, HALOGEN, OXYGEN, NITROGEN, SULFUR, SELENIUM OR TELLURIUM
- C07F9/00—Compounds containing elements of Groups 5 or 15 of the Periodic Table
- C07F9/02—Phosphorus compounds
- C07F9/547—Heterocyclic compounds, e.g. containing phosphorus as a ring hetero atom
- C07F9/6561—Heterocyclic compounds, e.g. containing phosphorus as a ring hetero atom containing systems of two or more relevant hetero rings condensed among themselves or condensed with a common carbocyclic ring or ring system, with or without other non-condensed hetero rings
- C07F9/65616—Heterocyclic compounds, e.g. containing phosphorus as a ring hetero atom containing systems of two or more relevant hetero rings condensed among themselves or condensed with a common carbocyclic ring or ring system, with or without other non-condensed hetero rings containing the ring system having three or more than three double bonds between ring members or between ring members and non-ring members, e.g. purine or analogs
Definitions
- the present invention relates to a novel solid form of Tenofovir disoproxil, in particular a succinate of Tenofovir disoproxil, methods for its preparation and its formulation and application in the field of medicine, in particular antiviral medicines
- Tenofovir disoproxil fumarate also known as Viread(R), Tenofovir DF, Tenofovir disoprox ⁇ , TDF, Bis-POC-PMPA, 9-[(R)-2-[[bis[[(isopropoxycarbonyl)oxy]methoxy] phosphinyl]methoxy]propyl] adenine (U S Pat Nos. 5,935,946, 5,922,695, 5,977,089, 6,043,230, 6,069,249) is a prodrug of Tenofovir
- the chemical name of Tenofovir disoproxil fumarate is 9-[(R)-2-
- Tenofovir disoproxil fumarate is a nucleotide reverse transcriptase inhibitor approved inter alia in the United States for the treatment of HIV-I infection in combination with other antiretroviral agents
- Tenofovir disoproxil DF is available as Viread(R) (Gilead Sciences, Inc )
- RT inhibitors include nucleoside/nucleotide RT inhibitors (NRTIs) and non-nucleoside RT inhibitors (NNRTIs)
- NRTIs nucleoside/nucleotide RT inhibitors
- NRTIs non-nucleoside RT inhibitors
- NRTIs nucleoside/nucleotide RT inhibitors
- NRTIs non-nucleoside RT inhibitors
- NRTIs nucleoside/nucleotide RT inhibitors
- NRTIs non-nucleoside RT inhibitors
- Tenofovir DF is described inter alia in WO99/05150 and EP998480
- This crystalline form is characterised as having XRPD peaks at about 4 9, 10 2, 10 5, 18 2, 20 0, 21 9, 24 0, 25 0, 25 5, 27.8, 30.1 and 30 4
- these crystals are described as opaque or off- white and exhibit a DSC absorption peak at about 118 0 C with an onset at about 1 16 0 C and an IR spectrum showing characteristic bands expressed in reciprocal centimetres at approximately 3224, 3107-3052, 2986-2939, 1759, 1678, 1620, 1269 and 1102
- Bulk densities have been described of about 0.15-0 30 g/ml_, usually about 0 2-0 25 g/mL Hygroscopicity is well above industry limits of 4%, requiring a desiccant in the packaged product to ensure stability
- Tenofovir DF is highly polymorphic and that conversion from one form to other forms might occur under normal processing conditions such as wet granulation
- Tenofovir disoproxi! fumarate WO2009064174, WO2008143500, WO2008140302
- the present inventors have identified a novel solid form, herein depicted as a succinate of Tenofovir disoproxil
- This solid form may be in the form of a salt or a co-crystal
- the present inventors have found that the particular succinate has an improved solubility paired with strongly reduced hygroscopicity, compared to the known TDF 1 -1 It has also been found more stable compared to the known TDF 1 :1
- the succinate is also more compressible compared to the known succinates and/or fumarates.
- the succinate of the invention can be subjected to a wet granulation step and combination products can be made by wet granulating the mixture of API and tablets made by direct compression of the mixture
- Figure 1 illustrates the X-Ray Powder Diffraction pattern of the succinate of Tenofovir
- Figure 3 illustrates the DVS isotherm plot of the succinate of Tenofovir Disoprox ⁇ .
- Figure 4 illustrates the HPLC of the succinate of Tenofovir Disoproxil.
- Figure 5 illustrates the FTIR of the succinate of Tenofovir Disoproxil
- Figure 6 illustrates the 1 H NWIR of the succinate of Tenofovir Disoproxil
- Figure 7 illustrates visual aspects of the succinate of Tenofovir Disoproxil
- Figure 8 illustrates the X-Ray Powder Diffraction pattern of starting material Tenofovir
- Figure 9 illustrates the FTIR of Tenofovir Disoproxil Fumarate
- Figure 10 illustrates the HPLC of Tenofovir Disoproxil Fumarate
- Figure 11 illustrates the X-Ray Powder Diffraction pattern of Tenofovir Disoproxil free base
- Figure 12 illustrates the FTIR of Tenofovir Disoproxil free base
- FIG. 13 illustrates the HPLC of Tenofovir Disoproxil free base
- Figure 14 illustrates quantitative solubility of Tenofovir disoproxil succinate (SUC8) as compared to Suc2 and TDF
- Figure 15 illustrates the Raman spectrum of the succinate of Tenofovir Disoproxil.
- Figure 16 illustrates the Particle size distribution of Tenofovir disoproxil fumarate
- FIG 17 illustrates the Particle size distribution of Tenofovir disoproxil succinate (SUC8)
- Figure 18 illustrates the HPLC spectrogram of Emtricitabine (Starting material)
- Figure 19 illustrates the HPLC spectrogram of Tenofovir disoproxil fumarate (Starting material)
- Figure 20 illustrates the HPLC spectrogram of Efavirenz (Starting material)
- Figure 21 illustrates the HPLC spectrogram of Tenofovir disoproxil succinate (Viread method)
- Figure 22 illustrates the HPLC spectrogram of Emtricitabine/Tenofovir disoproxil succinate
- Figure 23 illustrates the HPLC spectrogram of Emtricitabine/Tenofovir disoproxil succinate
- Figure 24 illustrates the HPLC spectrogram of Emtricitabine/Tenofovir disoproxil succinate / Efavirenz (30% w/w water)
- Figure 25 illustrates the HPLC spectrogram of Emtricitabine/Tenofovir disoproxil succinate/
- the invention thus relates to a succinate salt of tenofovir disoproxi!
- the succinate salt of the invention can contain tenofovir disoproxil and succinate in a certain ratio, preferably 1 :1 i e one molecule of tenofovir disoproxil for each molecule of succinic acid
- the succinate of the present invention contains tenofovir disoproxil and succinate in a ratio different from 1 :1 Examples of such ratios are 2:1 , 1 :2, 1 :3, 3:1 , 1:4, 4:1 , 2:3, 3:2
- the present invention provides a succinate of tenofovir disoproxii characterised by the selection of at least one, preferably at least two, more preferably at least three, even more preferably at least four, particularly preferred at least five and most preferred six X-ray powder diffraction peaks selected from the group consisting of 5 0, 9 9, 11 7, 12 7, 14 1 , 15 7, 17 3, 18 2, 18 9, 19 9, 20 8, 25 0, 30 1 degrees two-theta +/- 0 3 degrees two-theta, preferably +/- 0 2 degrees two-theta, more preferably +/- 0 1 degrees two-theta, most preferably +/- 0 05 degrees two-theta
- at least seven, more preferably at least eight, even more preferably at least nine, particularly preferred at least ten and most preferred eleven X-ray powder diffraction peaks are selected from the above group
- the succinate of the invention can be characterised by the following set of XRPD peaks (Table 1 ) and, optionally, by the associated intensities:
- the present invention provides a succinate of tenofovir disoproxil characterised by the selection of at least one, preferably at least two, more preferably at least three, even more preferably at least four, particularly preferred at least five and most preferred six FTIR peaks selected from the group consisting of 634, 950, 1027, 1255, 1623, 1669, 1744, 1759 cm “1 +/- 0 3 cm “1 , preferably +/- 0 2 cm “1 , more preferably +/- 0.1 cm “1 , most preferably +/- 0.05 cm "1
- the succinate of Tenofovir Disoproxil can be characterised by the following set of FTIR peaks (Table 2A), optionally with their associated intensities.
- succinate of Tenofovir Disoproxil can be characterised by the following set of FTIR peaks (Table 3), optionally with their associated intensities
- the succinate of Tenofovir Disoproxil can be characterised by an XRPD substantially according to Fig 1 .
- the succinate of Tenofovir Disoproxil can be characterised a TGA substantially according to Fig 2
- the succinate of Tenofovir Disoproxil of the present invention can be characterised by a DVS isotherm substantially according to Fig 3.
- the succinate of Tenofovir Disoproxil of the present invention can be characterised by the HPLC substantially according to Fig 4
- the succinate of Tenofovir Disoproxil of the present invention can be characterised by the FTIR substantially according to Fig 5
- the succinate of Tenofovir Disoproxil of the present invention can be characterised by the 1 H NMR substantially according to Fig 6
- the present invention in one aspect relates to a method for the preparation of a
- (crystalline) succinate of Tenofovir Disoproxil comprising the steps of dissolving or mixing Tenofovir disoproxil free base and succinic acid in a suitable solvent or mixture thereof, preferably methanol, ether, acetone, acetonitrile or mixtures thereof (such as 50/50 v/v methanol-ether), if necessary by warming to about 50- 90, preferably between 55 and 75 , most preferably about 60-65 degrees Celsius for a time between one minute and one day, preferably between two minutes and two hours
- the mixture can be kept for a prolonged period (between 1 and 48 hours) at that temperature
- the solid material can be isolated using techniques known the art such as centrifugation or filtration
- the solid material (designated as Suc2) can be treated with water (preferably high purity water), for instance
- the invention in another aspect of the invention, relates to a method for the preparation of the succinate of tenofovir disoproxii of the invention from tenofovir disoproxii succinate (Suc2) by treating the succinate salt with water (preferably high purity water), for instance by dissolving or slurrying Water can be used in a ratio of about 10% w/w drawn on the solid
- the solid can be treated with water (for instance by stirring or shaking for a period of between one hour and one week, preferably about one or two days
- the solid can be separated, washed with (ice)cold water and dried under vacuum to yieid the succinate salt of tenofovir disoproxii of the invention
- the succinate (Suc8) was identified by XRPD
- the invention relates to a method for the preparation of the succinate of Tenofovir disoproxii of the invention from Tenofovir disoproxii free base by treating the free base in the presence of succinic acid with water
- the invention in another aspect of the invention, relates to a method for the preparation of a pharmaceutical formulation of the succinate of Tenofovir disoproxii comprising a step of wet granulating the succinate of Tenofovir disoproxii in the presence of a pharmaceutically acceptable carher/excipient and/or another pharmaceutical ingredient, preferably an anti HlV agent, preferably Efavirenz and/or Emtricitabine
- a pharmaceutically acceptable carher/excipient and/or another pharmaceutical ingredient preferably an anti HlV agent, preferably Efavirenz and/or Emtricitabine
- the excipient and/or the other pharmaceutical ingredient are in direct contact with each other, i e mixed directly, preferably in a one phase formulation
- the wet granulated product is more stable and develops less degradation products over time compared to a conventional formulations known I the art described herein elsewhere
- the invention relates to a composition comprising the succinate of Tenofovir disoproxi!
- the composition comprises the succinate of Tenofovir disoproxii, Efavirenz and Emtricitabine in an essentially homogenous composition
- the succinate of Tenofovir disoproxii, Efavirenz and Emtricitabine are in direct contact with each other
- the succinate of Tenofovir disoproxii, Efavirenz and Emtricitabine are in a one component formulation and/or a single component dosage form
- the compositions are produced by wet granulation of the succinate of Tenofovir disoproxii, Efavirenz and Emtricitabine Pharmaceutical formulations
- the present invention further relates to pharmaceutical formuiations comprising the novel crystalline forms of the succinate of Tenofovir Disoproxil
- compositions of the present invention contain the form according to the present invention, as disclosed herein
- the invention a!so provides pharmaceutical compositions comprising the form according to the present invention
- Pharmaceutical formulations of the present invention contain the form according to the present invention as active ingredient, optionally in a mixture with other form(s)
- the pharmaceutical formulations according to the invention may further comprise, in addition to the form described herein additional pharmaceutical active ingredients, preferably Anti-HIV agents and more preferably Efavirenz and/or Emthcitabine
- the pharmaceutical formulations of the present invention may contain one or more excipients Excipients are added to the formulation for a variety of purposes
- Diluents increase the bulk of a solid pharmaceutical composition, and may make a pharmaceutical dosage form containing the composition easier for the patient and caregiver to handle
- Diluents for solid compositions include, for example, microcrystalline cellulose (e g Avicel(R)), micro fine cellulose, iactose, starch, pregelatinized starch, calcium carbonate, calcium sulfate, sugar, dextrates, dextrin, dextrose, dibasic calcium phosphate dihydrate, tribasic calcium phosphate, kaolin, magnesium carbonate, magnesium oxide, maltodextrin, ma ⁇ itoi, p ⁇ iyr ⁇ ethacrylates (e g Eudragit(R) ⁇ , potassium chloride, powdered cellulose, sodium chloride, sorbitol and talc
- Solid pharmaceutical compositions that are compacted into a dosage form, such as a tablet may include excipients whose functions include helping to bind the active ingredient and other excipients together after compression
- Binders for solid pharmaceutical compositions include acacia, alginic acid, carbomer (e g Carbopol), carboxymethylcellulose sodium, dextrin, ethyl cellulose, gelatin, guar gum, hydrogenated vegetable oil, hydroxyethyl cellulose, hydroxypropyl cellulose (e g Klucel(R)), hydroxypropyl methyl cellulose (e g Methocel(R)), liquid glucose, magnesium aluminum silicate, maltodextrin, methylcellulose, polymethacryiates, povidone (e g Kollidon(R), Plasdone(R)), pregelatinized starch, sodium alginate and starch
- the dissolution rate of a compacted solid pharmaceutical composition in the patient's stomach may be increased by the addition of a disintegrant
- Explotab(R) and starch Glidants can be added to improve the flowabiiity of a non-compacted solid composition and to improve the accuracy of dosing
- Excipients that may function as glidants include colloidal silicon dioxide, magnesium trisilicate, powdered cellulose, starch, talc and tribasic calcium phosphate
- a dosage form such as a tablet
- the composition is subjected to pressure from a punch and dye
- Some excipients and active ingredients have a tendency to adhere to the surfaces of the punch and dye, which can cause the product to have pitting and other surface irregularities.
- a lubricant can be added to the composition to reduce adhesion and ease the release of the product from the dye
- Lubricants include magnesium stearate, calcium stearate, glyceryl monostearate, glyceryl palmitostearate, hydrogenated castor oil, hydrogenated vegetable oil, mineral oil, polyethylene glycol, sodium benzoate, sodium lauryl sulfate, sodium stearyl fumarate, stearic acid, talc and zinc stearate.
- Flavoring agents and flavor enhancers make the dosage form more palatable to the patient
- Common flavoring agents and flavor enhancers for pharmaceutical products include maltol, vanillin, ethyl vanillin, menthol, citric acid, fumaric acid, ethyl maltol and tartaric acid.
- Solid and liquid compositions may also be dyed using any pharmaceutically acceptable colorant to improve their appearance and/or facilitate patient identification of the product and unit dosage level.
- the crystalline forms according to the present invention and any other solid excipients are suspended in a liquid carrier such as water, vegetable oil, alcohol, polyethylene glycol, propylene glycol or glycerin.
- Liquid pharmaceutical compositions may contain emulsifying agents to disperse uniformly throughout the composition an active ingredient or other excipient that is not soluble in the liquid carrier
- Emulsifying agents that may be useful in liquid compositions of the present invention include, for example, gelatin, egg yolk, casein, cholesterol, acacia, tragacanth, chondrus, pectin, methyl cellulose, carbomer, cetostearyl alcohol and cetyl alcohol
- Liquid pharmaceutical compositions of the present invention may also contain a viscosity enhancing agent to improve the mouth-feel of the product and/or coat the lining of the gastrointestinal tract
- a viscosity enhancing agent to improve the mouth-feel of the product and/or coat the lining of the gastrointestinal tract
- agents include acacia, alginic acid bentonite, carbomer, carboxymethylcellulose calcium or sodium, cetostearyl alcohol, methylcellulose, ethylcellulose, gelatin guar gum, hydroxyethyl cellulose, hydroxypropyl cellulose, hydroxypropyl meihyi cellulose, maltodextrin, polyvinyl alcohol, povidone, propylene carbonate, propylene glycol alginate, sodium alginate, sodium starch glycolate, starch tragacanth and xanthan gum
- Sweetening agents such as sorbitol, saccharin, sodium saccharin, sucrose, aspartame, fructose,
- the active ingredients may be formulated in a cream with an oil-in- water cream base if desired, the aqueous phase of the cream base may include, for example, at least 30% w/w of a polyhydhc alcohol, i e an alcohol having two or more hydroxyl groups such as propylene glycol, butane 1 ,3-diol, mannitol, sorbitol, glycerol and polyethylene glycol (including PEG 400) or mixtures thereof
- the topical formulations may desirably include a compound which enhances absorption or penetration of the active ingredient through the skin or other affected areas Examples of such dermal penetration enhancers include dimethyl sulphoxide and related analogs
- the oily phase of the emulsions of this invention may be constituted from known ingredients in a known manner While the phase may comprise merely an emulsifier (otherwise known as an emulgent), it desirably comprises a mixture of at least one emulsifier with a fat or an oil or with both a fat and an oil Preferably, a hydrophilic emuisifier is included together with a lipophilic emulsifier which acts as a stabiliser It is also preferred to include both an oil and a fat Together, the emulsifier(s) with or without stabiliser(s) make up the emulsifying wax, and the wax together with the oil and fat make up the emulsifying ointment base which forms the oily dispersed phase of the cream formulations.
- an emulsifier also known as an emulgent
- a hydrophilic emuisifier is included together with a lipophilic emulsifier which acts as a stabiliser
- Emulgents and emulsion stabilisers suitable for use in the formulation of the present invention include Tween ⁇ 60, Spans 8O 1 cetostearyl alcohol, benzyl alcohol, myristyl alcohol, glyceryl monostearate and sodium lauryl sulfate.
- the cream should preferably be a non-greasy, non-staining and washable product with suitable consistency to avoid leakage from tubes or other containers
- Straight or branched chain, mono- or dibasic alkyl esters such as diisoadipate, isocety! stearate, propylene glycol diester of coconut fatty acids, isopropyl myristate, decyl oieate, isopropyl palmitate, butyl stearate, 2-ethylhexyl palmitate or a blend of branched chain esters known as Crodamol CAP may be used, the last three being preferred esters.
- Crodamol CAP may be used, the last three being preferred esters.
- high melting point lipids such as white soft paraffin and/or liquid paraffin or other mineral oils can be used
- Formulations suitable for topical administration to the eye also include eye drops wherein the active ingredient is dissolved or suspended in a suitable carrier, especially an aqueous solvent for the active ingredient.
- the active ingredient is suitably present in such formulations in a concentration of 0.01 to 20%, in some embodiments 0 1 to 10%, and in others about 1 0% w/w
- Formulations suitable for topical administration in the mouth include lozenges comprising the active ingredient in a flavored basis, usually sucrose and acacia or tragaca ⁇ th; pastilles comprising the active ingredient in an inert basis such as gelatin and glycerin, or sucrose and acacia; and mouthwashes comprising the active ingredient in a suitable liquid carrier
- Formulations for rectal administration may be presented as a suppository with a suitable base comprising for example cocoa butter or a salicylate.
- Formulations suitable for nasal or inhaiational administration wherein the carrier is a solid include a powder having a particle size for example in the range 1 to 500 microns (including particle sizes in a range between 20 and 500 microns in increments of 5 microns such as 30 microns, 35 microns, etc)
- Suitable formulations wherein the carrier is a liquid, for administration as for example a nasal spray or as nasal drops include aqueous or oily solutions of the active ingredient
- Formulations suitable for aerosol administration may be prepared according to conventional methods and may be delivered with other therapeutic agents lnhalationai therapy is readily administered by metered dose inhalers
- Formulations suitable for vaginal administration may be presented as pessaries, tampons, creams, gels, pastes, foams or spray formulations containing in addition to the active ingredient such carriers as are known in the art to be appropriate
- the solid compositions of the present invention include powders, granulates, aggregates and compacted compositions
- the dosages include dosages suitable for oral, buccal, rectal, parenteral (including subcutaneous, intramuscular, and intravenous), inhalant and ophthalmic administration Although the most suitable administration in any given case will depend on the nature and severity of the condition being treated, the most preferred route of the present invention is oral
- the dosages may be conveniently presented in unit dosage form and prepared by any of the methods well-known in the pharmaceutical arts.
- Dosage forms include solid dosage forms like tablets, powders, capsules, suppositories, sachets, troches and lozenges, as well as liquid syrups, suspensions and elixirs
- the dosage form of the present invention may be a capsule containing the composition, preferably a powdered or granulated solid composition of the invention, within either a hard or soft shell.
- the shell may be made from gelatin and optionally contain a plasticizer such as glycerin and sorbitol, and an opacifying agent or colorant
- compositions and dosage forms may be prepared by wet granulation In wet granulation, some or all of the active ingredients and excipients in powder form are blended and then further mixed in the presence of a liquid, typically water, that causes the powders to clump into granules The granulate is screened and/or milled, dried and then screened and/or milled to the desired particle size The granulate may then be tabletted/compressed, or other excipients may be added prior to tabletting, such as a glidant and/or a lubricant
- a tabletting composition may be prepared conventionally by dry blending
- the blended composition of the actives and excipients maybe compacted into a slug or a sheet and then comminuted into compacted granules The compacted granules may subsequently be compressed into a tablet
- a blended composition may be compressed directly into a compacted dosage form using direct compression techniques Direct compression produces a more uniform tablet without granules
- Excipients that are particularly well suited for direct compression tableting include microcrystalline cellulose, spray dried lactose, dicalcium phosphate dihydrate and colloidal silica.
- a capsule filling of the present invention may comprise any of the aforementioned blends and granulates that were described with reference to tableting, however, they are not subjected to a final tableting step
- the crystalline forms according to the present invention can be formulated for administration to a mammal, preferably a human, via injection
- the crystalline forms according to the present invention may be formulated, for example, as a viscous liquid solution or suspension, preferably a clear solution, for injection
- the formulation may contain solvents Among considerations for such solvent include the solvent's physical and chemical stability at various pH levels, viscosity (which would allow for syringeability), fluidity, boiling point, miscibility and purity.
- Suitable solvents include alcohol USP, benzyl alcohol NF, benzyl benzoate USP and Castor oil USP Additional substances may be added to the formulation such as buffers, solubilizers, antioxidants, among others Ansel et al , Pharmaceutical Dosage Forms and Drug Delivery Systems, 7th Ed
- the present invention also provides pharmaceutical formulations comprising the form according to the present invention, optionally in combination with other (polymorphic) forms or co-crystals, to be used in a method of treatment of a mammal, preferably a human, in need thereof.
- a pharmaceutical composition of the present invention comprises the form
- the form according to the present invention may be used in a method of treatment of a mammal comprising administering to a mamma! suffering from the ailments described herein before a therapeutically effective amount of such pharmaceutical composition
- the invention further relates to the use of the crystalline form of the invention for the preparation of a medicament for the treatment of the ailments described herein before, in particular HIV
- the starting material for the crystallisation experiments was obtained as a research sample TDF 1 :1 from Tengarden Chemistry HI-TECH lnc 308, North Zhongshan Road Hangzhou zhejiang China and converted to the free base using common procedures
- Analytical data of the starting material as purchased are presented in Figs 8, 9, and 10.
- Analytical data of the free base are presented in Figs 11 , 12 and 13
- Tenofovir disoproxil succinate (suc2) from free base About 100 mg of tenofovir disoproxil free base was solid dosed into an 8ml via! together with about 22 78 mg of succinic acid The crystallization solvent (acetonitrile) were added so that the concentration with respect to the free base was 100 mg/ml
- the vials were heated to 6O 0 C for 60 min
- the solutions were cooled with 1 1°C/h to a temperature of 5 0 C where they remained for 24h
- the solids were obtained by centrifugation with 3000 rpm speed for 10 min and dried under vacuum at 40 0 C for about 5 h
- the solid was labelled Suc2
- Tenofovir disoproxil succinate is prepared by placing about 997 mg of tenofovir disoproxil free base in a 50 ml glass reactor together with succinic acid at about 1 1 :1 counter-ion:free-base molecular ratio
- the crystallization solvent methanol, acetonitrile
- the reactor was heated to 6O 0 C with a heating rate of 5° C/min and maintain at 60 0 C for 60 min
- the solutions were cooled with 1.1° C/h to a temperature of 5 where they remained for 24h
- the solutions were filtered by using Buckner Filter with 0 5 micron filter mesh, dried at room temperature under vacuum and measured by XRPD.
- the X- ray powder diffraction peaks were 4 9, 9 5, 10 3, 1 1 5, 13 3, 14 7, 17 9, 18 2, 19 1 , 24 7, 29 8 degrees two-theta, DSC with an onset at 102.0 0 C and a characterising peak at 111 .0 0 C
- the succinate of Tenofovir disoproxil (Sue 8) from Tenofovir disoproxil free base About 200 mg of Tenofovir disoproxil free base was solid dosed into an 8ml vial together with about 45 40 mg of Succinic acid To this mixture water was added so that the concentration with respect to the free base was 100 mg/ml The vials were stirred by using magnetic stirrer for about 4 hrs. The solids were obtained by centrifugation with 3000 rpm speed for 10 min and washed with 1 m! of n-hexane The material was dried for 5 hrs under vacuum at 40 0 C and measured on XRPD
- XRPD patterns were obtained using a T2 high-throughput XRPD set-up by Avantium technologies, The Netherlands. The plates were mounted on a Bruker GADDS diffractometer equipped with a Hi-Star area detector The XRPD platform was calibrated using Silver Behenate for the long d-spacings and Corundum for the short d-spacings .
- Mass loss due to solvent or water loss from the crystals was determined by TGA/SDTA.. Monitoring of the sample weight, during heating in a TGA/SDTA851e instrument (Mettler-Toledo GmbH, Switzerland), resulted in a weight vs temperature curve.
- the TGA/SDTA851e was calibrated for temperature with indium and aluminium Samples were weighed into 100 microliter aluminium crucibles and sealed. The seals were pin-holed and the crucibles heated in the TGA from 25°C to 300 0 C at a heating rate of 20°C/min Dry N 2 gas is used for purging. Melting point determinations based on DSC have a variability of +/- 2 0 degrees Celsius, preferably 1 0 degrees Celsius Dynamic Vapour Sorption (DVS)
- Moisture sorption isotherms were measured using a DVS-1 system of Surface Measurement Systems (London, UK) Differences in moisture uptake of a solid material indicate differences in the relative stabilities of the various solid forms for increasing relative humidity
- the experiment was carried out at a constant temperature of 25°C
- a sample of about 2 4 mg of the succinate of the invention was spread in the DVS pan.
- the sample was dried at 0% RH for 7 h
- the relative humidity of the chamber was increased in steps of 5% units from 0% to 95% in order to monitor the sorption of water vapours.
- MS-detector HP1100 API-ES MSD VL-type
- Dissolution Instrument plON ⁇ Diss profiler, at a wavelength of 260nm
- a tablet of 10mg of the succinate of Tenofovir disoproxil succinate was pressed on tablet machine and placed along with a magnetic stirrer in a 25 ml vial in the micro- dissolution thermal block.
- the probe which is connected with DAD (Diode Array Detector), was placed along with the 5mm path length tip. Thereafter, 20 ml of high pure water was added to the sample by using a 20 ml volumetric pipette The solution was stirred with a speed of 100 rpm and absorbance or the optica!
- TDF 1 :1 and Tenofovir disoproxil succinate were performed in an identical protocol in buffered media of pH values of 1 5, 3.0, 4 5, 6 4 and 7 8
- the following table shows the intrinsic dissolution rate of Tenofovir disoproxil fumarate (TDF), Tenofovir disoproxil succinate Suc2 and the succinate of Tenofovir disoproxil (Suc8)
- the table shows the solubility of SLJC8 in water and 5 different pH buffers and the solid materials measured by XRPD, which showed that there were no any changes in the structure except the pH buffer 7.4 At pH 7.4 part of the SUC8 converts to free base of Tenofovir disoproxii which leads to the mixture of SUC8 and free base Quantitative solubility of Tenofovir disoproxil succinate (SUC8) as compared to Suc2 and TDF is displayed in Fig 14
- Compressibility and compactability of a powder are influenced by the flow properties, and at microscale, by the adhesion forces between particles Compressibility is the ability to reduce the volume under pressure and compactability is the ability to build a solid "agglomerate" under pressure with sufficient strength and stability
- the bulk density and tap density of Tenofovir disoproxil fumarate and succinate was measured by a graduated cylinder method which was mentioned in USP The bulk density was calculated by the following formula
- the Table shows the bulk density, tap density and compressibility of Tenofovir disoproxil fumarate and Tenofovir disoproxil succinate (SUC8)
- the compressibility of Tenofovir disoproxil succinate is 4 5 times higher than the Tenofovir disoproxil fumarate This may be attributed to the uniform particle size distribution of SUC8 which allows for the most efficient coverage of voids between the particles upon tapping
- the table shows the compressibility values of Tenofovir disoproxil succinate in comparison with Tenofovir disoproxil fumarate
- Tenofovir disoproxil succinate (SUC8) granules are assayed by HPLC for Tenofovir disoproxil succinate (SUC8) using externa! references as described in US patent 6475491
- the presence of degradation products are determined by area normalization with the application of relative response factor
- the identities of Tenofovir disoproxil succinate are confirmed by comparison of their retention times with those of the reference standards
- Efavirenz/Emtricitabine/Tenofovir disoproxil succinate (SUC8) granules are assayed by HPLC for Efavirenz, Emtricitabine and Tenofovir disoproxil succinate (SUC8) using external references as described in US patent US2007/0077295
- the presence of degradation products are determined by area normalization with the application of relative response factor
- the identities of Emtricitabine and Tenofovir disoproxil succinate are confirmed by comparison of their retention times with those of the reference standards
- Standard solution 20 mg of Efavtrenz, 20 mg of Emtricitabine reference standard and 30 mg of Tenofovir disoproxil reference standard was weighed and transferred into a 100 ml_ vojumetric flask Approximately 80 ml_ of sample solvent was added (as prepared in step 2) to the flask and mixed or sonicated until dissolved Diluted to volume with sample sate (40:30:30) and mixed well The final concentration of each component is approximately 0 2 mg/mL of Emtricitabine and 0 3 mg/mL Tenofovir disoproxil
- Efavirenz/Emtricitabine/Tenofovir disoproxil succinate granules was weighted into a 1 L volumetric flask Added was 400 mL 25 mM phosphate buffer, pH 3 to the volumetric flask Mixing by stirring vigorously for about 75 minutes 50:50 acetonitrile: methanol was added to the flask to approximately 2 cm below the 1 L mark The solution was equilibrated to ambient temperature by mixing for 1 hour The volume was diluted to 1 L with 50:50 acetonitrile: methanol and mixed well by stirring with a magnetic stirring bar Using a 0 45 ⁇ m syringe filter with a syringe, approximately 10 mL for the next dilution was filtered The first 2 mL of the filtrate was discarded A class A pipette was used to transfer 5 0 mL of the filtrate into a 50 mL volumetric flask and dilute the to volume with sample
- Table I, table Il and table III show the amounts of components used in the Viread, Truvada and Atripla formulations of Tenofovir disoproxil succinate, respectively.
- Table Il shows the list of ingredients used in the formulation of Tenofovir disoproxii succinate by using Truvada formulation method
- a composition comprising the ingredients and ratios as listed in table Il are subjected to a standard wet granulation process with respectively 30% and 40% w/w water. The quality of the granulation was assessed visually The experiments were carried out by using fluidized bed which was designed to carry out the wet granulation experiments of Tenofovir disoproxil succinate and Emtricitabine.
- Table ill shows the number of components used for wet granulation of Tenofovir disoproxil succinate with reference to the Atripla formulation technique Table III Atripla formulation for Tenofovir disoproxil succinate
- composition comprising the ingredients and ratios as listed in table II! are subjected to a standard wet granulation process with respectively 30% and 40% w/w water The quality of the granulation was assessed visually The experiments were carried out by using fluidized bed which was designed to carry out the wet granulation experiments of Tenofovir disoproxil succinate, Emtricitabine and Efavirenz
- TPA Total area peak (area of the SUC8 main peak, all related degradation products, and all unassigned peaks, excluding impurities and artifacts
- Table IV shows the %degradation of the impurities obtained during the wet granulation of Tenofovir disoproxi! succinate by using Truvada formulation technique.
- Table IV The amount of degradati ion product obtained during the Truvada formulations
- the Dimer is the impurity of Tenofovir disoproxil with a mass of 1051 2
- the mixed dimer is the impurity of mass 936 3
- the impurity 3 is the impurity of Tenofovir disoproxil with a mass of 606 7
- Table V shows the % degradation impurity obtained during the Atripla formulation of Tenofovir disoproxii succinate
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Abstract
The present invention provides a succinate of Tenofovir disoproxil, methods for the preparation thereof and its use in pharmaceutical applications, in particular in anti-HIV medicaments. The succinate of Tenofovir disoproxil can be used in combination with other anti-HIV medicaments such as Efavirenz and Emtricitabine. The invention also provides methods for the treatment of HIV using the succinate of Tenofovir disoproxil medicaments such as Efavirenz and Emtricitabine.
Description
Title: The succinate of Tenofovir disoproxil
The present invention relates to a novel solid form of Tenofovir disoproxil, in particular a succinate of Tenofovir disoproxil, methods for its preparation and its formulation and application in the field of medicine, in particular antiviral medicines
Tenofovir disoproxil fumarate (also known as Viread(R), Tenofovir DF, Tenofovir disoproxϋ, TDF, Bis-POC-PMPA, 9-[(R)-2-[[bis[[(isopropoxycarbonyl)oxy]methoxy] phosphinyl]methoxy]propyl] adenine (U S Pat Nos. 5,935,946, 5,922,695, 5,977,089, 6,043,230, 6,069,249) is a prodrug of Tenofovir The chemical name of Tenofovir disoproxil fumarate is 9-[(R)-2-
[[bis[[(isopropoxycarbony[)oxy]methoxyjphosphinyl]methoxy]propyl] adenine fumarate (1 :1) The CAS Registry number is 202138-50-9. It has a molecular formula of C19H30N5O10P C4H4O4 and a molecular weight of 635 52 It has the following structural formula:
Tenofovir disoproxil fumarate (DF) is a nucleotide reverse transcriptase inhibitor approved inter alia in the United States for the treatment of HIV-I infection in combination with other antiretroviral agents Tenofovir disoproxil DF is available as Viread(R) (Gilead Sciences, Inc )
Among the anti-HIV drugs which have been developed are those which target the HIV reverse transcriptase (RT) enzyme or protease enzyme, both of which enzymes are necessary for the replication of the virus Examples of RT inhibitors include nucleoside/nucleotide RT inhibitors (NRTIs) and non-nucleoside RT inhibitors (NNRTIs) Currently, HIV-infected patients are routinely being treated with three-drug combinations Regimens containing (at least) three NRTIs; two NRTIs in combination with one or two protease inhibitors (Pl)(s); or two NRTIs in combination with a NNRTI, are widely used When two or more PIs are used in these combinations, one of the PIs is often ritonavir, given at a low sub-therapeutic dose, which acts as an effective inhibitor of the elimination of the other
Pl(s) in the regimen, resulting in maximal suppression of the virus and thereby reducing the emergence of resistance
Clinical studies have shown that three-drug combinations of these anti-HIV drugs are much more effective than one drug used alone or two-drug combinations in preventing disease progression and death Numerous studies of drug combinations with various combinations of such drugs have established that such combinations greatly reduce disease progression and deaths in people with HIV infections The name now commonly given to combinations of anti-HIV drugs is HAART (Highly Active Anti-Retroviral Therapy)
Tenofovir DF is described inter alia in WO99/05150 and EP998480 This crystalline form is characterised as having XRPD peaks at about 4 9, 10 2, 10 5, 18 2, 20 0, 21 9, 24 0, 25 0, 25 5, 27.8, 30.1 and 30 4 Furthermore these crystals are described as opaque or off- white and exhibit a DSC absorption peak at about 118 0C with an onset at about 1 16 0C and an IR spectrum showing characteristic bands expressed in reciprocal centimetres at approximately 3224, 3107-3052, 2986-2939, 1759, 1678, 1620, 1269 and 1102 Bulk densities have been described of about 0.15-0 30 g/ml_, usually about 0 2-0 25 g/mL Hygroscopicity is well above industry limits of 4%, requiring a desiccant in the packaged product to ensure stability
It has been found earlier that Tenofovir DF is highly polymorphic and that conversion from one form to other forms might occur under normal processing conditions such as wet granulation Recently the present applicants have investigated the behaviour of Tenofovir disoproxi! fumarate ( WO2009064174, WO2008143500, WO2008140302) to overcome the problems associated with Tenofovir DF
IN WO 2006135932, initial efforts to simply combine the three drugs (active pharmaceutical intermediates, or APIs) into a unitary, essentially homogeneous composition manufactured by wet granulation failed to produce a chemically stable tablet The Tenofovir DF in this combination tablet was highly unstable and rapidly degraded in stability studies. The Efavirenz formulation was unexpectedly incompatible with Tenofovir DF1 a result now attributed to the surfactant (sodium lauryl sulphate) found in the Efavirenz portion of the formulation In WO2006135932, another attempt was made to produce the triple combination, this time using a dry granulation of the three part combination and omitting the surfactant This resulted in a tablet that failed to achieve bioequivalence with respect to Efavirenz in human clinical trials The peak Efavirenz concentration in the blood stream and total drug exposure (Cmax and AUC) were both below the parameters determined for the commercial comparator, Sustiva (Efavirenz) tablets The inventors of WO2006135932 concluded that at least the surfactant in the triple combination (Efavirenz /Emtricitabine/ Tenofovir disoproxil fumarate) tablets was essential to achieve bioequivalence to Sustiva
Further attempts to come to the triple formulation were based on wet granulating the Efavirenz component with the surfactant and other excipients, separately manufacturing the Truvada component using dry granulation, mixing the granulates together, compressing the mixture into tablets, and then fiim-coating the tablets This approach also failed to produce the desired bioequivalence in between the commercial product, Sustiva (Efavirenz), and clinicai trial material (i e , proposed commercial triple combination product) Finally, the desired stability and bioequivalence objectives for the triple combination product were been achieved by providing a multicomponent dosage form, one component comprising tenofovir DF and, optionally, Emtricitabine, and the other comprising at least Efavirenz. Another embodiment of WO2006135932 is a dosage form comprising a tenofovir DF component and a surfactant component not in destabilizing contact with the tenofovir DF component
As this is still a tedious and cumbersome formulation, the present inventors set out to improve on this topic It is a goal of the present inventors to overcome the problems associated with the current fumarate salt of Tenofovir disoproxil by looking for combinations of Tenofovir disoproxil and other weak organic acids
Summary of the invention The present invention therefore relates to a novel solid form of Tenofovir Disoproxil
The present inventors have identified a novel solid form, herein depicted as a succinate of Tenofovir disoproxil This solid form may be in the form of a salt or a co-crystal The present inventors have found that the particular succinate has an improved solubility paired with strongly reduced hygroscopicity, compared to the known TDF 1 -1 It has also been found more stable compared to the known TDF 1 :1 The succinate is also more compressible compared to the known succinates and/or fumarates. The succinate of the invention can be subjected to a wet granulation step and combination products can be made by wet granulating the mixture of API and tablets made by direct compression of the mixture
Description of the Drawings:
Figure 1 illustrates the X-Ray Powder Diffraction pattern of the succinate of Tenofovir
Disoproxil
Figure 2 TGA thermogram of the succinate of Tenofovir Disoproxil
Figure 3 illustrates the DVS isotherm plot of the succinate of Tenofovir Disoproxϋ. Figure 4 illustrates the HPLC of the succinate of Tenofovir Disoproxil. Figure 5 illustrates the FTIR of the succinate of Tenofovir Disoproxil Figure 6 illustrates the 1H NWIR of the succinate of Tenofovir Disoproxil
Figure 7 illustrates visual aspects of the succinate of Tenofovir Disoproxil
Another soiid form of a succinate (suc2) appears to consist predominantly of agglomerated particles; The succinate of the invention (sucδ) and Tenofovir disoproxil hemifumarate particles show a more fluffy structure The smaller particle size of the succinate of Tenofovir disoproxil results in an increase of the compressibility as compared to the Tenofovir disoproxil hemifumarate
Figure 8 illustrates the X-Ray Powder Diffraction pattern of starting material Tenofovir
Disoproxil Fumarate
Figure 9 illustrates the FTIR of Tenofovir Disoproxil Fumarate Figure 10 illustrates the HPLC of Tenofovir Disoproxil Fumarate
Figure 11 illustrates the X-Ray Powder Diffraction pattern of Tenofovir Disoproxil free base
Figure 12 illustrates the FTIR of Tenofovir Disoproxil free base
Figure 13 illustrates the HPLC of Tenofovir Disoproxil free base
Figure 14 illustrates quantitative solubility of Tenofovir disoproxil succinate (SUC8) as compared to Suc2 and TDF
Figure 15 illustrates the Raman spectrum of the succinate of Tenofovir Disoproxil.
Figure 16 illustrates the Particle size distribution of Tenofovir disoproxil fumarate
Figure 17 illustrates the Particle size distribution of Tenofovir disoproxil succinate (SUC8)
Figure 18 illustrates the HPLC spectrogram of Emtricitabine (Starting material) Figure 19 illustrates the HPLC spectrogram of Tenofovir disoproxil fumarate (Starting material)
Figure 20 illustrates the HPLC spectrogram of Efavirenz (Starting material)
Figure 21 illustrates the HPLC spectrogram of Tenofovir disoproxil succinate (Viread method) Figure 22 illustrates the HPLC spectrogram of Emtricitabine/Tenofovir disoproxil succinate
(30% w/w water)
Figure 23 illustrates the HPLC spectrogram of Emtricitabine/Tenofovir disoproxil succinate
(40% w/w water)
Figure 24 illustrates the HPLC spectrogram of Emtricitabine/Tenofovir disoproxil succinate / Efavirenz (30% w/w water)
Figure 25 illustrates the HPLC spectrogram of Emtricitabine/Tenofovir disoproxil succinate/
Efavirenz (40% w/w water)
Detailed description of the invention: The invention thus relates to a succinate salt of tenofovir disoproxi! The succinate salt of the invention can contain tenofovir disoproxil and succinate in a certain ratio, preferably 1 :1 i e one molecule of tenofovir disoproxil for each molecule of succinic acid In
certain embodiments, it is possible that the succinate of the present invention contains tenofovir disoproxil and succinate in a ratio different from 1 :1 Examples of such ratios are 2:1 , 1 :2, 1 :3, 3:1 , 1:4, 4:1 , 2:3, 3:2
Thus, in one aspect, the present invention provides a succinate of tenofovir disoproxii characterised by the selection of at least one, preferably at least two, more preferably at least three, even more preferably at least four, particularly preferred at least five and most preferred six X-ray powder diffraction peaks selected from the group consisting of 5 0, 9 9, 11 7, 12 7, 14 1 , 15 7, 17 3, 18 2, 18 9, 19 9, 20 8, 25 0, 30 1 degrees two-theta +/- 0 3 degrees two-theta, preferably +/- 0 2 degrees two-theta, more preferably +/- 0 1 degrees two-theta, most preferably +/- 0 05 degrees two-theta In a preferred embodiment, at least seven, more preferably at least eight, even more preferably at least nine, particularly preferred at least ten and most preferred eleven X-ray powder diffraction peaks are selected from the above group
In another embodiment, the succinate of the invention can be characterised by the following set of XRPD peaks (Table 1 ) and, optionally, by the associated intensities:
Thus, in one aspect, the present invention provides a succinate of tenofovir disoproxil characterised by the selection of at least one, preferably at least two, more preferably at least three, even more preferably at least four, particularly preferred at least five and most preferred six FTIR peaks selected from the group consisting of 634, 950, 1027, 1255, 1623, 1669, 1744, 1759 cm"1 +/- 0 3 cm"1, preferably +/- 0 2 cm"1, more preferably +/- 0.1 cm"1 , most preferably +/- 0.05 cm"1 In another embodiment the succinate of Tenofovir Disoproxil can be characterised by the following set of FTIR peaks (Table 2A), optionally with their associated intensities.
In an alternative embodiment the succinate of Tenofovir Disoproxil can be characterised by the following set of FTIR peaks (Table 3), optionally with their associated intensities
In another embodiment, the succinate of Tenofovir Disoproxil can be characterised by an XRPD substantially according to Fig 1 .
In another embodiment, the succinate of Tenofovir Disoproxil can be characterised a TGA substantially according to Fig 2
In another embodiment, the succinate of Tenofovir Disoproxil of the present invention can be characterised by a DVS isotherm substantially according to Fig 3.
In another embodiment, the succinate of Tenofovir Disoproxil of the present invention can be characterised by the HPLC substantially according to Fig 4 In another embodiment, the succinate of Tenofovir Disoproxil of the present invention can be characterised by the FTIR substantially according to Fig 5
In another embodiment, the succinate of Tenofovir Disoproxil of the present invention can be characterised by the 1H NMR substantially according to Fig 6
The present invention in one aspect relates to a method for the preparation of a
(crystalline) succinate of Tenofovir Disoproxil comprising the steps of dissolving or mixing Tenofovir disoproxil free base and succinic acid in a suitable solvent or mixture thereof, preferably methanol, ether, acetone, acetonitrile or mixtures thereof (such as 50/50 v/v methanol-ether), if necessary by warming to about 50- 90, preferably between 55 and 75 , most preferably about 60-65 degrees Celsius for a time between one minute and one day, preferably between two minutes and two hours After cooling at slow rate of about between 0,5 and 2 degrees/hour, more preferably about between 0 8 and 1 .2 degrees/hour Celsius until a temperature of about between 0 and 10 degrees Celsius, more preferably around 5 degrees Celsius has been reached, the mixture can be kept for a prolonged period (between 1 and 48 hours) at that temperature The solid material can be isolated using techniques known the art such as centrifugation or filtration The solid material (designated as Suc2) can be treated with water (preferably high purity water), for instance by dissolving or slurrying
Water can be used in a ratio of about 10% w/w drawn on the solid The solid can be treated with water (for instance by stirring or shaking for a period of between one hour and one week, preferably about one or two days The solid can be separated, washed with (ice) cold water and dried under vacuum to yield the succinate of tenofovir disoproxii of the invention The succinate (Suc8) is identified by XRPD
In another aspect of the invention, the invention relates to a method for the preparation of the succinate of tenofovir disoproxii of the invention from tenofovir disoproxii succinate (Suc2) by treating the succinate salt with water (preferably high purity water), for instance by dissolving or slurrying Water can be used in a ratio of about 10% w/w drawn on the solid The solid can be treated with water (for instance by stirring or shaking for a period of between one hour and one week, preferably about one or two days The solid can be separated, washed with (ice)cold water and dried under vacuum to yieid the succinate salt of tenofovir disoproxii of the invention The succinate (Suc8) was identified by XRPD In another aspect of the invention, the invention relates to a method for the preparation of the succinate of Tenofovir disoproxii of the invention from Tenofovir disoproxii free base by treating the free base in the presence of succinic acid with water (preferably high purity water), for instance by dissolving or slurrying Water can be used in a ratio of about 10% w/w drawn on the solid The solid can be separated, washed, for instance with hexane, and dried under vacuum to yield the succinate salt of tenofovir disoproxii of the invention The succinate (Suc8) was identified by XRPD
In another aspect of the invention, the invention relates to a method for the preparation of a pharmaceutical formulation of the succinate of Tenofovir disoproxii comprising a step of wet granulating the succinate of Tenofovir disoproxii in the presence of a pharmaceutically acceptable carher/excipient and/or another pharmaceutical ingredient, preferably an anti HlV agent, preferably Efavirenz and/or Emtricitabine Preferably, the excipient and/or the other pharmaceutical ingredient are in direct contact with each other, i e mixed directly, preferably in a one phase formulation Preferably the wet granulated product is more stable and develops less degradation products over time compared to a conventional formulations known I the art described herein elsewhere In a further aspect, the invention relates to a composition comprising the succinate of Tenofovir disoproxi! In certain embodiments, the composition comprises the succinate of Tenofovir disoproxii, Efavirenz and Emtricitabine in an essentially homogenous composition In certain embodiments, the succinate of Tenofovir disoproxii, Efavirenz and Emtricitabine are in direct contact with each other In certain embodiments, the succinate of Tenofovir disoproxii, Efavirenz and Emtricitabine are in a one component formulation and/or a single component dosage form In certain embodiments, the compositions are produced by wet granulation of the succinate of Tenofovir disoproxii, Efavirenz and Emtricitabine
Pharmaceutical formulations
The present invention further relates to pharmaceutical formuiations comprising the novel crystalline forms of the succinate of Tenofovir Disoproxil
Pharmaceutical formulations of the present invention contain the form according to the present invention, as disclosed herein The invention a!so provides pharmaceutical compositions comprising the form according to the present invention Pharmaceutical formulations of the present invention contain the form according to the present invention as active ingredient, optionally in a mixture with other form(s)
The pharmaceutical formulations according to the invention, may further comprise, in addition to the form described herein additional pharmaceutical active ingredients, preferably Anti-HIV agents and more preferably Efavirenz and/or Emthcitabine
in addition to the active ingredient(s), the pharmaceutical formulations of the present invention may contain one or more excipients Excipients are added to the formulation for a variety of purposes
Diluents increase the bulk of a solid pharmaceutical composition, and may make a pharmaceutical dosage form containing the composition easier for the patient and caregiver to handle Diluents for solid compositions include, for example, microcrystalline cellulose (e g Avicel(R)), micro fine cellulose, iactose, starch, pregelatinized starch, calcium carbonate, calcium sulfate, sugar, dextrates, dextrin, dextrose, dibasic calcium phosphate dihydrate, tribasic calcium phosphate, kaolin, magnesium carbonate, magnesium oxide, maltodextrin, maππitoi, pϋiyrπethacrylates (e g Eudragit(R)}, potassium chloride, powdered cellulose, sodium chloride, sorbitol and talc
Solid pharmaceutical compositions that are compacted into a dosage form, such as a tablet, may include excipients whose functions include helping to bind the active ingredient and other excipients together after compression Binders for solid pharmaceutical compositions include acacia, alginic acid, carbomer (e g Carbopol), carboxymethylcellulose sodium, dextrin, ethyl cellulose, gelatin, guar gum, hydrogenated vegetable oil, hydroxyethyl cellulose, hydroxypropyl cellulose (e g Klucel(R)), hydroxypropyl methyl cellulose (e g Methocel(R)), liquid glucose, magnesium aluminum silicate, maltodextrin, methylcellulose, polymethacryiates, povidone (e g Kollidon(R), Plasdone(R)), pregelatinized starch, sodium alginate and starch The dissolution rate of a compacted solid pharmaceutical composition in the patient's stomach may be increased by the addition of a disintegrant to the composition Disintegrants include alginic acid, carboxymethylcellulose calcium, carboxymethylcellulose
sodium (e g Ac-Di-SoI(R), Primellose(R)), colloidal silicon dioxide, croscarmellose sodium, crospovidone (e g Kollidon(R), Polyplasdone(R)), guar gum, magnesium aluminum silicate, methyl cellulose, microcrystalline cellulose, polacriiin potassium, powdered cellulose, pregelatinized starch, sodium alginate, sodium starch glycolate (e.g. Explotab(R)) and starch Glidants can be added to improve the flowabiiity of a non-compacted solid composition and to improve the accuracy of dosing Excipients that may function as glidants include colloidal silicon dioxide, magnesium trisilicate, powdered cellulose, starch, talc and tribasic calcium phosphate
When a dosage form such as a tablet is made by the compaction of a powdered composition, the composition is subjected to pressure from a punch and dye Some excipients and active ingredients have a tendency to adhere to the surfaces of the punch and dye, which can cause the product to have pitting and other surface irregularities. A lubricant can be added to the composition to reduce adhesion and ease the release of the product from the dye Lubricants include magnesium stearate, calcium stearate, glyceryl monostearate, glyceryl palmitostearate, hydrogenated castor oil, hydrogenated vegetable oil, mineral oil, polyethylene glycol, sodium benzoate, sodium lauryl sulfate, sodium stearyl fumarate, stearic acid, talc and zinc stearate. Flavoring agents and flavor enhancers make the dosage form more palatable to the patient Common flavoring agents and flavor enhancers for pharmaceutical products that may be included in the composition of the present invention include maltol, vanillin, ethyl vanillin, menthol, citric acid, fumaric acid, ethyl maltol and tartaric acid. Solid and liquid compositions may also be dyed using any pharmaceutically acceptable colorant to improve their appearance and/or facilitate patient identification of the product and unit dosage level. In liquid pharmaceutical compositions of the present invention, the crystalline forms according to the present invention and any other solid excipients are suspended in a liquid carrier such as water, vegetable oil, alcohol, polyethylene glycol, propylene glycol or glycerin.
Liquid pharmaceutical compositions may contain emulsifying agents to disperse uniformly throughout the composition an active ingredient or other excipient that is not soluble in the liquid carrier Emulsifying agents that may be useful in liquid compositions of the present invention include, for example, gelatin, egg yolk, casein, cholesterol, acacia, tragacanth, chondrus, pectin, methyl cellulose, carbomer, cetostearyl alcohol and cetyl alcohol
Liquid pharmaceutical compositions of the present invention may also contain a viscosity enhancing agent to improve the mouth-feel of the product and/or coat the lining of the gastrointestinal tract Such agents include acacia, alginic acid bentonite, carbomer, carboxymethylcellulose calcium or sodium, cetostearyl alcohol, methylcellulose,
ethylcellulose, gelatin guar gum, hydroxyethyl cellulose, hydroxypropyl cellulose, hydroxypropyl meihyi cellulose, maltodextrin, polyvinyl alcohol, povidone, propylene carbonate, propylene glycol alginate, sodium alginate, sodium starch glycolate, starch tragacanth and xanthan gum Sweetening agents such as sorbitol, saccharin, sodium saccharin, sucrose, aspartame, fructose, mannitol and invert sugar may be added to improve the taste Preservatives and chelating agents such as alcohol, sodium benzoate, butylated hydroxyl toluene, butylated hydroxyanisole and ethylenediamine tetraacetic acid may be added at levels safe for ingestion to improve storage stability According to the present invention, a liquid composition may also contain a buffer such as gluconic acid, lactic acid, citric acid or acetic acid, sodium gluconate, sodium lactate, sodium citrate or sodium acetate Selection of excipients and the amounts used may be readily determined by the formulation scientist based upon experience and consideration of standard procedures and reference works in the field For infections of the eye or other external tissues, e g mouth and skin, the formulations are preferably applied as a topical ointment or cream containing the active ingredient(s) in an amount of, for example, 0 01 to 10% w/w (including active ingredient(s) in a range between 0 1 % and 5% in increments of 0 1 % w/w such as 0 6% w/w, 0 7% w/w, etc), preferably 0 2 to 3% w/w and most preferably 0 5 to 2% w/w When formulated in an ointment, the active ingredients may be employed with either a paraffinic or a water-miscible ointment base
Alternatively, the active ingredients may be formulated in a cream with an oil-in- water cream base if desired, the aqueous phase of the cream base may include, for example, at least 30% w/w of a polyhydhc alcohol, i e an alcohol having two or more hydroxyl groups such as propylene glycol, butane 1 ,3-diol, mannitol, sorbitol, glycerol and polyethylene glycol (including PEG 400) or mixtures thereof The topical formulations may desirably include a compound which enhances absorption or penetration of the active ingredient through the skin or other affected areas Examples of such dermal penetration enhancers include dimethyl sulphoxide and related analogs
The oily phase of the emulsions of this invention may be constituted from known ingredients in a known manner While the phase may comprise merely an emulsifier (otherwise known as an emulgent), it desirably comprises a mixture of at least one emulsifier with a fat or an oil or with both a fat and an oil Preferably, a hydrophilic emuisifier is included together with a lipophilic emulsifier which acts as a stabiliser It is also preferred to include both an oil and a fat Together, the emulsifier(s) with or without stabiliser(s) make up the
emulsifying wax, and the wax together with the oil and fat make up the emulsifying ointment base which forms the oily dispersed phase of the cream formulations.
Emulgents and emulsion stabilisers suitable for use in the formulation of the present invention include Tweenδ 60, Spans 8O1 cetostearyl alcohol, benzyl alcohol, myristyl alcohol, glyceryl monostearate and sodium lauryl sulfate.
The choice of suitable oils or fats for the formulation is based on achieving the desired cosmetic properties Thus the cream should preferably be a non-greasy, non-staining and washable product with suitable consistency to avoid leakage from tubes or other containers Straight or branched chain, mono- or dibasic alkyl esters such as diisoadipate, isocety! stearate, propylene glycol diester of coconut fatty acids, isopropyl myristate, decyl oieate, isopropyl palmitate, butyl stearate, 2-ethylhexyl palmitate or a blend of branched chain esters known as Crodamol CAP may be used, the last three being preferred esters. These may be used alone or in combination depending on the properties required. Alternatively, high melting point lipids such as white soft paraffin and/or liquid paraffin or other mineral oils can be used
Formulations suitable for topical administration to the eye also include eye drops wherein the active ingredient is dissolved or suspended in a suitable carrier, especially an aqueous solvent for the active ingredient. The active ingredient is suitably present in such formulations in a concentration of 0.01 to 20%, in some embodiments 0 1 to 10%, and in others about 1 0% w/w
Formulations suitable for topical administration in the mouth include lozenges comprising the active ingredient in a flavored basis, usually sucrose and acacia or tragacaπth; pastilles comprising the active ingredient in an inert basis such as gelatin and glycerin, or sucrose and acacia; and mouthwashes comprising the active ingredient in a suitable liquid carrier
Formulations for rectal administration may be presented as a suppository with a suitable base comprising for example cocoa butter or a salicylate.
Formulations suitable for nasal or inhaiational administration wherein the carrier is a solid include a powder having a particle size for example in the range 1 to 500 microns (including particle sizes in a range between 20 and 500 microns in increments of 5 microns such as 30 microns, 35 microns, etc) Suitable formulations wherein the carrier is a liquid, for administration as for example a nasal spray or as nasal drops, include aqueous or oily solutions of the active ingredient Formulations suitable for aerosol administration may be prepared according to conventional methods and may be delivered with other therapeutic agents lnhalationai therapy is readily administered by metered dose inhalers
Formulations suitable for vaginal administration may be presented as pessaries, tampons, creams, gels, pastes, foams or spray formulations containing in addition to the active ingredient such carriers as are known in the art to be appropriate
The solid compositions of the present invention include powders, granulates, aggregates and compacted compositions The dosages include dosages suitable for oral, buccal, rectal, parenteral (including subcutaneous, intramuscular, and intravenous), inhalant and ophthalmic administration Although the most suitable administration in any given case will depend on the nature and severity of the condition being treated, the most preferred route of the present invention is oral The dosages may be conveniently presented in unit dosage form and prepared by any of the methods well-known in the pharmaceutical arts.
Dosage forms include solid dosage forms like tablets, powders, capsules, suppositories, sachets, troches and lozenges, as well as liquid syrups, suspensions and elixirs
The dosage form of the present invention may be a capsule containing the composition, preferably a powdered or granulated solid composition of the invention, within either a hard or soft shell. The shell may be made from gelatin and optionally contain a plasticizer such as glycerin and sorbitol, and an opacifying agent or colorant
The active ingredient and excipients may be formulated into compositions and dosage forms according to methods known in the art A composition for tabletting or capsule filling may be prepared by wet granulation In wet granulation, some or all of the active ingredients and excipients in powder form are blended and then further mixed in the presence of a liquid, typically water, that causes the powders to clump into granules The granulate is screened and/or milled, dried and then screened and/or milled to the desired particle size The granulate may then be tabletted/compressed, or other excipients may be added prior to tabletting, such as a glidant and/or a lubricant
A tabletting composition may be prepared conventionally by dry blending For example, the blended composition of the actives and excipients maybe compacted into a slug or a sheet and then comminuted into compacted granules The compacted granules may subsequently be compressed into a tablet As an alternative to dry granulation, a blended composition may be compressed directly into a compacted dosage form using direct compression techniques Direct compression produces a more uniform tablet without granules Excipients that are particularly well suited for direct compression tableting include microcrystalline cellulose, spray dried lactose, dicalcium phosphate dihydrate and colloidal silica. The proper use of these and other excipients in direct compression tableting is known to those in the art with experience and skill in particular formulation challenges of direct compression tableting.
A capsule filling of the present invention may comprise any of the aforementioned blends and granulates that were described with reference to tableting, however, they are not subjected to a final tableting step
Moreover, the crystalline forms according to the present invention can be formulated for administration to a mammal, preferably a human, via injection The crystalline forms according to the present invention may be formulated, for example, as a viscous liquid solution or suspension, preferably a clear solution, for injection The formulation may contain solvents Among considerations for such solvent include the solvent's physical and chemical stability at various pH levels, viscosity (which would allow for syringeability), fluidity, boiling point, miscibility and purity. Suitable solvents include alcohol USP, benzyl alcohol NF, benzyl benzoate USP and Castor oil USP Additional substances may be added to the formulation such as buffers, solubilizers, antioxidants, among others Ansel et al , Pharmaceutical Dosage Forms and Drug Delivery Systems, 7th Ed
The present invention also provides pharmaceutical formulations comprising the form according to the present invention, optionally in combination with other (polymorphic) forms or co-crystals, to be used in a method of treatment of a mammal, preferably a human, in need thereof. A pharmaceutical composition of the present invention comprises the form The form according to the present invention may be used in a method of treatment of a mammal comprising administering to a mamma! suffering from the ailments described herein before a therapeutically effective amount of such pharmaceutical composition The invention further relates to the use of the crystalline form of the invention for the preparation of a medicament for the treatment of the ailments described herein before, in particular HIV
Having described the invention with reference to certain preferred embodiments, other embodimenis will become apparent to one skilled in the art from consideration of the specification The invention is further defined by reference to the following examples describing in detail the preparation of the compounds of the present invention It will be apparent to those skilled in the art that many modifications, both to materials and methods, may be practiced without departing from the scope of the invention
Examples
The starting material for the crystallisation experiments was obtained as a research sample TDF 1 :1 from Tengarden Chemistry HI-TECH lnc 308, North Zhongshan Road Hangzhou zhejiang China and converted to the free base using common procedures Analytical data of the starting material as purchased are presented in Figs 8, 9, and 10. Analytical data of the free base are presented in Figs 11 , 12 and 13
Tenofovir disoproxil succinate (suc2) from free base
About 100 mg of tenofovir disoproxil free base was solid dosed into an 8ml via! together with about 22 78 mg of succinic acid The crystallization solvent (acetonitrile) were added so that the concentration with respect to the free base was 100 mg/ml The vials were heated to 6O0C for 60 min The solutions were cooled with 1 1°C/h to a temperature of 50C where they remained for 24h The solids were obtained by centrifugation with 3000 rpm speed for 10 min and dried under vacuum at 40 0C for about 5 h The solid was labelled Suc2
The succinate (suc8) of Tenofovir disoproxil The starting material (Suc2) was weighed in a separate 8ml vial The high purity water was added with 10% w/w of material and the mixture was stirred for 24 hrs After 24 h the liquid was separated by centrifugation and the material was washed with 1 ml ice cold water Finally the material was dried under vacuum at 40 °C, analysed using XRPD and labelled Suc8
Tenofovir disoproxii succinate (Suc2) gram scale
Tenofovir disoproxil succinate is prepared by placing about 997 mg of tenofovir disoproxil free base in a 50 ml glass reactor together with succinic acid at about 1 1 :1 counter-ion:free-base molecular ratio The crystallization solvent (methanol, acetonitrile) were added so that the concentration with respect to the free base was 100 mg/ml The reactor was heated to 6O0C with a heating rate of 5° C/min and maintain at 60 0C for 60 min Subsequently, the solutions were cooled with 1.1° C/h to a temperature of 5 where they remained for 24h At the end the solutions were filtered by using Buckner Filter with 0 5 micron filter mesh, dried at room temperature under vacuum and measured by XRPD. The X- ray powder diffraction peaks were 4 9, 9 5, 10 3, 1 1 5, 13 3, 14 7, 17 9, 18 2, 19 1 , 24 7, 29 8 degrees two-theta, DSC with an onset at 102.0 0C and a characterising peak at 111 .0 0C
The succinate of Tenofovir disoproxil (Sue 8) from Tenofovir disoproxil succinate Suc2 In an 8 m! vial, high purity water was added to Tenofovir disoproxil succinate Suc2 to a ratio of 10% w/w and the mixture was stirred for 24 hrs. After 24 h the liquid was separated by centrifugation and the material was washed with 1ml ice cold water The material was dried under vacuum at 40 0C and measured by XRPD
The succinate of Tenofovir disoproxil (Sue 8) from Tenofovir disoproxil free base About 200 mg of Tenofovir disoproxil free base was solid dosed into an 8ml vial together with about 45 40 mg of Succinic acid To this mixture water was added so that the concentration with respect to the free base was 100 mg/ml The vials were stirred by using magnetic stirrer
for about 4 hrs. The solids were obtained by centrifugation with 3000 rpm speed for 10 min and washed with 1 m! of n-hexane The material was dried for 5 hrs under vacuum at 40 0C and measured on XRPD
Experimental conditions
X-ray Powder Diffraction:
XRPD patterns were obtained using a T2 high-throughput XRPD set-up by Avantium technologies, The Netherlands. The plates were mounted on a Bruker GADDS diffractometer equipped with a Hi-Star area detector The XRPD platform was calibrated using Silver Behenate for the long d-spacings and Corundum for the short d-spacings .
Data collection was carried out at room temperature using monochromatic CuK(aipha)radiation in the two-theta region between 1 5 ° and 41 5 ° The diffraction pattern of each well is collected in two two-theta ranges (1 5 ° < 2Θ < 21 5 ° for the first frame, and 19 5 ° < 2Θ < 41 5 ° for the second) with an exposure time of 120 s for each frame One of ordinary skill in the art understands that experimental differences may arise due to differences in instrumentation, sample preparation, or other factors Typically, XRPD data are collected with a variance of about 0 3 degrees two-theta, preferable about 0 2 degrees, more preferably 0 1 degrees, even more preferable 0 05 degrees This has consequences for when X-ray peaks are considered overlapping
Thermal analysis:
Mass loss due to solvent or water loss from the crystals was determined by TGA/SDTA.. Monitoring of the sample weight, during heating in a TGA/SDTA851e instrument (Mettler-Toledo GmbH, Switzerland), resulted in a weight vs temperature curve. The TGA/SDTA851e was calibrated for temperature with indium and aluminium Samples were weighed into 100 microliter aluminium crucibles and sealed. The seals were pin-holed and the crucibles heated in the TGA from 25°C to 3000C at a heating rate of 20°C/min Dry N2 gas is used for purging. Melting point determinations based on DSC have a variability of +/- 2 0 degrees Celsius, preferably 1 0 degrees Celsius Dynamic Vapour Sorption (DVS)
Moisture sorption isotherms were measured using a DVS-1 system of Surface Measurement Systems (London, UK) Differences in moisture uptake of a solid material indicate differences in the relative stabilities of the various solid forms for increasing relative humidity The experiment was carried out at a constant temperature of 25°C A sample of about 2 4 mg of the succinate of the invention was spread in the DVS pan. The sample was dried at 0% RH for 7 h Subsequently the relative humidity of the chamber was increased in steps of 5% units from 0% to 95% in order to monitor the sorption
of water vapours. The samples remained in each of the steps for 1 h Following, desorption was monitored by decreasing the relative humidity to 0% in steps of 5% units and remaining at each step for 1 h The total uptake of water vapors was about 0.3% demonstrating good stability of the material and no hygroscopicity At the end of the experiment, the solid material was measured by XRPD which showed that there were no any changes in the structure.
HPLC
Column: SunFire C18 (100 x 4.6mm; 3 Sum)
Column temp: 40 0C Mobile phase: Gradient mode
Eluent A: 1OmM Ammonium Acetate (not pH adjusted) in water
Eluent B: Acetonitrile
Flow: 1 0 ml/min
Gradient: Time: Eluent A: Eluent B:
0 90% 10%
16 10% 90%
20 10% 90%
21 90% 10%
25 90% 10%
UV-Detector: DAD
Wavelengths: 265 nm
Time: 0-20 min
MS-Detector: MSD
Scan: positive
Mass Range: 70 - 1000 amu
Time: 0-20 min
Sample: injection mode: Full loop
Injection volume: 5 ul
Dilution solvent: 1 :1 Eiuent-A/E!uent-B
HPLC Equipment: LC-MS
Manufacturer: Agilent
HPLC: HP1100
UV-detector: HP DAD
MS-detector: HP1100 API-ES MSD VL-type
1 H-NMR
1H NMR spectroscopy in DMSO-d6 was performed for compound integrity characterization. The spectra were recorded at room temperature on a Bruker 400 MHz instrument.
Dissolution Instrument: plON μDiss profiler, at a wavelength of 260nm A tablet of 10mg of the succinate of Tenofovir disoproxil succinate was pressed on tablet machine and placed along with a magnetic stirrer in a 25 ml vial in the micro- dissolution thermal block. The probe, which is connected with DAD (Diode Array Detector), was placed along with the 5mm path length tip. Thereafter, 20 ml of high pure water was added to the sample by using a 20 ml volumetric pipette The solution was stirred with a speed of 100 rpm and absorbance or the optica! density was determined with respect to time by UV spectrometer The intrinsic dissolution rate was determined by plotting concentration versus time and calculating the slope of the curve. The 100% transmittance and dark spectra was collected by using high pure water The experiments for TDF 1 :1 and Tenofovir disoproxil succinate were performed in an identical protocol in buffered media of pH values of 1 5, 3.0, 4 5, 6 4 and 7 8 The following table shows the intrinsic dissolution rate of Tenofovir disoproxil fumarate (TDF), Tenofovir disoproxil succinate Suc2 and the succinate of Tenofovir disoproxil (Suc8)
Results of intrinsic dissolution rate measurements of sue 2 and sue 8
Solubility of SUC8 in buffer solutions
According to USP (United State Pharmacopeia) the list of buffers to carry out the solubility of
SUC8 are as follows
• pH 1 5: USP SGF without pepsin (0 05M sodium chloride adjusted to pH 1 5 with HCI)
• pH 3 0: 0 05 sodium di-hydrogen phosphate buffer adjusted to pH 6.8 with HCI • pH 4 5: 0 05Wl sodium di-hydrogen phosphate buffer adjusted to pH 4 5 with NaOH
• pH 6.8: USP SlF without pancreatic (0 05M sodium di-hydrogen phosphate buffer adjusted to pH 6 8 with NaOH)
• pH 7 4: 0 05M sodium di-hydrogen phosphate adjusted to pH 7 4 with NaOH Results of solubility of SUC8 in pH buffers (FB=Free Base)
The table shows the solubility of SLJC8 in water and 5 different pH buffers and the solid materials measured by XRPD, which showed that there were no any changes in the structure except the pH buffer 7.4 At pH 7.4 part of the SUC8 converts to free base of Tenofovir disoproxii which leads to the mixture of SUC8 and free base Quantitative solubility of Tenofovir disoproxil succinate (SUC8) as compared to Suc2 and TDF is displayed in Fig 14
Particle size distribution The particle size distribution of Tenofovir disoproxil fumarate and Tenofovir disoproxil succinate (SUC8) were measured on MALVERN Mastersiezer 2000™. The average particle size distribution of Tenofovir disoproxil fumarate was in between 240-1 150 urn which is shown in figure 16 The average particle size distribution of SUC8 is more uniform as compare to Tenofovir disoproxil fumarate which is shown in figure 17 (Size distribution 250- 536 urn)
Bulk density, Tap density and compressibility index of SUC8
Compressibility and compactability of a powder are influenced by the flow properties, and at microscale, by the adhesion forces between particles Compressibility is the ability to reduce the volume under pressure and compactability is the ability to build a solid "agglomerate" under pressure with sufficient strength and stability The bulk density and tap density of Tenofovir disoproxil fumarate and succinate was measured by a graduated cylinder method which was mentioned in USP The bulk density was calculated by the following formula
( Mass Λ
Bulk Density = v Volume )
Tap density was measured by tapping a measuring cylinder containing a powder After observing the initial volume, the cylinder is mechanically tapped, and volume readings are taken until little further volume change is observed After measuring tap density the compressibility was measured by the following formula
The Table shows the bulk density, tap density and compressibility of Tenofovir disoproxil fumarate and Tenofovir disoproxil succinate (SUC8)
Bulk density, tap density and compressibility of Tenofovir disoproxil
The compressibility of Tenofovir disoproxil succinate (SUC8) is 4 5 times higher than the Tenofovir disoproxil fumarate This may be attributed to the uniform particle size distribution of SUC8 which allows for the most efficient coverage of voids between the particles upon tapping The table shows the compressibility values of Tenofovir disoproxil succinate in comparison with Tenofovir disoproxil fumarate
Stability of Tenofovir disoproxil succinate under elevated humidity and temperature
The physical and chemical stability of Tenofovir disoproxil succinate (Suc8) was checked under elevated humidity (75% RH) and temperature (4O0C) The material was analyzed by XRPD and HPLC In all cases the XRPD indicated that the solid form did not change compared to the initial solid form The purity as indicated by HPLC is shown in the table below
Example: wet granulation of tenofovir disoproxil succinate (sucδ)
The wet granulation of Tenofovir disoproxil succinate was carried out by Viread, Truvada and Atripla formulation methods described in US patent 6475491 and US2007/0077295
Analytical method: HPLC assay of degradation product (Viread formulation)
Tenofovir disoproxil succinate (SUC8) granules are assayed by HPLC for Tenofovir disoproxil succinate (SUC8) using externa! references as described in US patent 6475491 The presence of degradation products are determined by area normalization with the application of relative response factor The identities of Tenofovir disoproxil succinate are confirmed by comparison of their retention times with those of the reference standards
Analytical method: HPLC assay of degradation product (Truvada and Atripla formulation)
Efavirenz/Emtricitabine/Tenofovir disoproxil succinate (SUC8) granules are assayed by HPLC for Efavirenz, Emtricitabine and Tenofovir disoproxil succinate (SUC8) using external references as described in US patent US2007/0077295 The presence of degradation products are determined by area normalization with the application of relative response factor The identities of Emtricitabine and Tenofovir disoproxil succinate are confirmed by comparison of their retention times with those of the reference standards
Standard and sample solvent: 25 mlUI phosphate buffer pH 3
3 4 g of potassium phosphate monobasic, anhydrous is weighed and transferred into a 1 L volumetric flask About 800 mL of water is added and mixed until dissolved The pH to 3 0 ± 0 1 is adjusted with phosphoric acid, and then diluted to volume with water Sample solvent (mixture of 25 mM phosphate buffer pH 3 40%: Acetonitrile 30%: methanol 30%): 400 mL of 25 mM phosphate buffer pH 3, 300 mL acetonitrile, 300 mL methanol is combined, mixed and allowed to equilibrate to ambient temperature 50:50 Acetonitrile: methanol: Combine 500 mL
acetonitrϋe and 500 tnL methanol is combined, mixed and allowed to equilibrate to ambient temperature. Standard solution: 20 mg of Efavtrenz, 20 mg of Emtricitabine reference standard and 30 mg of Tenofovir disoproxil reference standard was weighed and transferred into a 100 ml_ vojumetric flask Approximately 80 ml_ of sample solvent was added (as prepared in step 2) to the flask and mixed or sonicated until dissolved Diluted to volume with sample soivent (40:30:30) and mixed well The final concentration of each component is approximately 0 2 mg/mL of Emtricitabine and 0 3 mg/mL Tenofovir disoproxil
Sample preparation for Efavirenz/Emtricitabine/Tenofovir disoproxil succinate granules
Approximately 6520 mg of Efavirenz/Emtricitabine/Tenofovir disoproxil succinate granules was weighted into a 1 L volumetric flask Added was 400 mL 25 mM phosphate buffer, pH 3 to the volumetric flask Mixing by stirring vigorously for about 75 minutes 50:50 acetonitrile: methanol was added to the flask to approximately 2 cm below the 1 L mark The solution was equilibrated to ambient temperature by mixing for 1 hour The volume was diluted to 1 L with 50:50 acetonitrile: methanol and mixed well by stirring with a magnetic stirring bar Using a 0 45 μm syringe filter with a syringe, approximately 10 mL for the next dilution was filtered The first 2 mL of the filtrate was discarded A class A pipette was used to transfer 5 0 mL of the filtrate into a 50 mL volumetric flask and dilute the to volume with sample solvent (40:30:30)
Chromatography An LCMS system with UV detector, HP1100 API-ES MSD VL-type detector and electronic data acquisition system was used An HPLC column, 4 6 mm i d by 100 mm long, packed with C18 reversed phase, 3 5 μm particle size 80 A pore size material was used Mobile phase buffer: a 20 mWI ammonium acetate buffer pH 4 6; adjust pH with acetic acid Mobile phase gradient: mobile phase buffer: acetonitrile from 99:1 to 1 :99 over 67 minutes Peak detection: UV at 265 nm Injection volume 5 μL. Under the stated chromatographic conditions the retention times of Emtricitabine is 7 5 minutes The retention time of he Tenofovir disoproxil is around 25 minutes
Experimental procedure
Table I, table Il and table III show the amounts of components used in the Viread, Truvada and Atripla formulations of Tenofovir disoproxil succinate, respectively.
Table I Viread method for Tenofovir disoproxil succinate
The components of mass of 15 tablets (mentioned in table 5) were mixed in a fluidized bed The high pure water was sprayed and the granules were analyzed visually The mixture was than dried and analyzed by HPLC for the purity and stability of Tenofovir disoproxil succinate (SUC8)
Table Il shows the list of ingredients used in the formulation of Tenofovir disoproxii succinate by using Truvada formulation method
Table Il Truvada formulation for Tenofovir disoproxil succinate
A composition comprising the ingredients and ratios as listed in table Il are subjected to a standard wet granulation process with respectively 30% and 40% w/w water. The quality of the granulation was assessed visually The experiments were carried out by using fluidized bed which was designed to carry out the wet granulation experiments of Tenofovir disoproxil succinate and Emtricitabine.
Table ill shows the number of components used for wet granulation of Tenofovir disoproxil succinate with reference to the Atripla formulation technique
Table III Atripla formulation for Tenofovir disoproxil succinate
A composition comprising the ingredients and ratios as listed in table II! are subjected to a standard wet granulation process with respectively 30% and 40% w/w water The quality of the granulation was assessed visually The experiments were carried out by using fluidized bed which was designed to carry out the wet granulation experiments of Tenofovir disoproxil succinate, Emtricitabine and Efavirenz
Results
The level of each degradation product observed in the chromatogram was determined by the following formula:
TPA= Total area peak (area of the SUC8 main peak, all related degradation products, and all unassigned peaks, excluding impurities and artifacts
RRF=Relative response factor with respect to SUC8
The following table IV shows the %degradation of the impurities obtained during the wet granulation of Tenofovir disoproxi! succinate by using Truvada formulation technique.
Table IV The amount of degradati ion product obtained during the Truvada formulations
The Dimer is the impurity of Tenofovir disoproxil with a mass of 1051 2, the mixed dimer is the impurity of mass 936 3 and the impurity 3 is the impurity of Tenofovir disoproxil with a mass of 606 7
Table V shows the % degradation impurity obtained during the Atripla formulation of Tenofovir disoproxii succinate
Table V The amount of degradation product obtained during the Atripla formulations
Claims
1 The succinate of Tenofovir disoproxil
2 The succinate of Tenofovir disoproxil , characterised by one or more of: a at least one, preferably at least two, more preferably at least three, even more preferably at least four, particularly preferred at least five and most preferred six X-ray powder diffraction peaks selected from the group consisting of 5 0,
9 9, 11 7, 12 7, 14 1 , 15.7, 17 3, 18.2, 18 9, 19.9, 20 8, 25.0, 30 1 degrees two-theta +/- 0 3 degrees two-theta, preferably +/- 0 2 degrees two-theta, more preferably +/- 0 1 degrees two-theta, most preferably +/- 0 05 degrees two-theta; b FTiR having characterising peaks selected from the group consisting of 634,
950, 1027, 1255, 1623, 1669, 1744, 1759 cm"1 +/- 0 3 cm'1, preferably +/- 0 2 cm"1, more preferably +/- 0.1 cm"1, most preferably +/- 0.05 cm"1
3 Method for the preparation of the succinate of tenofovir disoproxil comprising the steps of a dissolving or mixing Tenofovir disoproxil free base and succinic acid in a suitable solvent or mixture thereof, preferably acetonitrile or methanol, and crystallising a product b contacting the product of step (a) with water and crystallising the succinate of
Tenofovir disoproxil 4 Method for the preparation of the succinate of Tenofovir disoproxii comprising the steps of contacting tenofovir disoproxil succinate with water and obtaining the succinate of Tenofovir Disoproxil
5 Method for the preparation of the succinate of Tenofovir disoproxil comprising the steps of contacting Tenofovir disoproxil free base with succinic acid in the presence of water and obtaining the succinate of Tenofovir Disoproxil.
6 Pharmaceutical formulation comprising the succinate of Tenofovir disoproxil
7 Method for the preparation of a pharmaceutical formulation of the succinate of Tenofovir disoproxil comprising a step of wet granulating the succinate of Tenofovir disoproxil in the presence of a pharmaceutically acceptable carrier/excipient and/or another pharmaceutical ingredient, preferably an anti HIV agent, preferably Efavirenz and/or Emtricitabine
8. Use of the succinate of Tenofovir disoproxil as a medicament
9. Use of the succinate of Tenofovir disoproxil in the preparation of a medicament for the treatment of HIV 10 Use of the succinate of Tenofovir disoproxil in the treatment of HIV. Use of the succinate of Teπofovir disoproxil in combination with another pharmaceutical ingredient, preferably an anti HIV agent, preferably Efavirenz and/or Emtricitabine
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| Application Number | Priority Date | Filing Date | Title |
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| EP10724845A EP2440560A1 (en) | 2009-06-10 | 2010-06-10 | The succinate of tenofovir disoproxil |
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| US18573509P | 2009-06-10 | 2009-06-10 | |
| US61/185,735 | 2009-06-10 |
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20110009368A1 (en) * | 2007-12-12 | 2011-01-13 | Ultimorphix Technologies B.V. | Solid forms of tenofovir disoproxil |
| WO2015051875A1 (en) | 2013-10-09 | 2015-04-16 | Zentiva, K.S. | Dihydrogenphosphate salt of tenofovir disoproxil |
| KR20160003532A (en) | 2014-07-01 | 2016-01-11 | 한미약품 주식회사 | Tenofovir disoproxil phosphate, and pharmaceutical composition comprising non-metalic salt disintegrant and non-metalic salt lubricant |
| US9908908B2 (en) | 2012-08-30 | 2018-03-06 | Jiangsu Hansoh Pharmaceutical Co., Ltd. | Tenofovir prodrug and pharmaceutical uses thereof |
| US20220016140A1 (en) * | 2006-02-03 | 2022-01-20 | The United States Of America, As Represented By The Secretary, Department Of Health And Human Servic | Inhibition of hiv infection through chemoprophylaxis |
| US11337989B2 (en) | 2013-12-19 | 2022-05-24 | Evofem, Inc. | Compositions and methods for inhibiting inflammation and diseases using an alginic acid-based antimicrobial compound |
| US11419835B2 (en) | 2016-10-04 | 2022-08-23 | Evofem, Inc. | Method of treatment and prevention of bacterial vaginosis |
| US11439610B2 (en) | 2012-06-13 | 2022-09-13 | Evofem, Inc. | Compositions and methods for enhancing the efficacy of contraceptive microbicides |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6043230A (en) * | 1996-07-26 | 2000-03-28 | Gilead Sciences, Inc. | Antiviral phosphonomethoxy nucleotide analogs having increased oral bioavailability |
| WO2007013086A1 (en) * | 2005-07-26 | 2007-02-01 | Hetero Drugs Limited | Novel polymorphs of tenofovir disoproxil fumarate |
| WO2009074351A2 (en) * | 2007-12-12 | 2009-06-18 | Ultimorphix Technologies B.V. | Solid forms of tenofovir disoproxil |
-
2010
- 2010-06-10 EP EP10724845A patent/EP2440560A1/en not_active Withdrawn
- 2010-06-10 WO PCT/EP2010/058146 patent/WO2010142761A1/en not_active Ceased
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6043230A (en) * | 1996-07-26 | 2000-03-28 | Gilead Sciences, Inc. | Antiviral phosphonomethoxy nucleotide analogs having increased oral bioavailability |
| WO2007013086A1 (en) * | 2005-07-26 | 2007-02-01 | Hetero Drugs Limited | Novel polymorphs of tenofovir disoproxil fumarate |
| WO2009074351A2 (en) * | 2007-12-12 | 2009-06-18 | Ultimorphix Technologies B.V. | Solid forms of tenofovir disoproxil |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20220016140A1 (en) * | 2006-02-03 | 2022-01-20 | The United States Of America, As Represented By The Secretary, Department Of Health And Human Servic | Inhibition of hiv infection through chemoprophylaxis |
| US20110009368A1 (en) * | 2007-12-12 | 2011-01-13 | Ultimorphix Technologies B.V. | Solid forms of tenofovir disoproxil |
| US11439610B2 (en) | 2012-06-13 | 2022-09-13 | Evofem, Inc. | Compositions and methods for enhancing the efficacy of contraceptive microbicides |
| US9908908B2 (en) | 2012-08-30 | 2018-03-06 | Jiangsu Hansoh Pharmaceutical Co., Ltd. | Tenofovir prodrug and pharmaceutical uses thereof |
| WO2015051875A1 (en) | 2013-10-09 | 2015-04-16 | Zentiva, K.S. | Dihydrogenphosphate salt of tenofovir disoproxil |
| US11337989B2 (en) | 2013-12-19 | 2022-05-24 | Evofem, Inc. | Compositions and methods for inhibiting inflammation and diseases using an alginic acid-based antimicrobial compound |
| KR20160003532A (en) | 2014-07-01 | 2016-01-11 | 한미약품 주식회사 | Tenofovir disoproxil phosphate, and pharmaceutical composition comprising non-metalic salt disintegrant and non-metalic salt lubricant |
| US11419835B2 (en) | 2016-10-04 | 2022-08-23 | Evofem, Inc. | Method of treatment and prevention of bacterial vaginosis |
Also Published As
| Publication number | Publication date |
|---|---|
| EP2440560A1 (en) | 2012-04-18 |
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