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WO2010038964A2 - Method for extracting and separating active ingredients from krill, and related products - Google Patents

Method for extracting and separating active ingredients from krill, and related products Download PDF

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Publication number
WO2010038964A2
WO2010038964A2 PCT/KR2009/005528 KR2009005528W WO2010038964A2 WO 2010038964 A2 WO2010038964 A2 WO 2010038964A2 KR 2009005528 W KR2009005528 W KR 2009005528W WO 2010038964 A2 WO2010038964 A2 WO 2010038964A2
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Prior art keywords
krill
carbon dioxide
extraction
ethanol
supercritical carbon
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Ceased
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PCT/KR2009/005528
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French (fr)
Korean (ko)
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WO2010038964A3 (en
Inventor
신언무
이상수
서장원
김미영
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U-MAX Co Ltd
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U-MAX Co Ltd
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Priority claimed from KR1020090019347A external-priority patent/KR100951727B1/en
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Publication of WO2010038964A2 publication Critical patent/WO2010038964A2/en
Publication of WO2010038964A3 publication Critical patent/WO2010038964A3/en
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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES, NOT OTHERWISE PROVIDED FOR; PREPARATION OR TREATMENT THEREOF
    • A23L17/00Food-from-the-sea products; Fish products; Fish meal; Fish-egg substitutes; Preparation or treatment thereof
    • A23L17/50Molluscs
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES, NOT OTHERWISE PROVIDED FOR; PREPARATION OR TREATMENT THEREOF
    • A23L17/00Food-from-the-sea products; Fish products; Fish meal; Fish-egg substitutes; Preparation or treatment thereof
    • A23L17/20Fish extracts
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES, NOT OTHERWISE PROVIDED FOR; PREPARATION OR TREATMENT THEREOF
    • A23L33/00Modifying nutritive qualities of foods; Dietetic products; Preparation or treatment thereof
    • A23L33/10Modifying nutritive qualities of foods; Dietetic products; Preparation or treatment thereof using additives
    • A23L33/115Fatty acids or derivatives thereof; Fats or oils
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES, NOT OTHERWISE PROVIDED FOR; PREPARATION OR TREATMENT THEREOF
    • A23L5/00Preparation or treatment of foods or foodstuffs, in general; Food or foodstuffs obtained thereby; Materials therefor
    • A23L5/40Colouring or decolouring of foods
    • A23L5/42Addition of dyes or pigments, e.g. in combination with optical brighteners

Definitions

  • the present invention relates to a method for extracting krill, and more particularly, using a special nutrient contained in krill using an extraction separation method using a pressurized liquid, supercritical carbon dioxide, such as astaxanthin, omega-3 polyunsaturated fatty acid ( ⁇ -3 poly unsaturated fatty acid ( ⁇ -3 PUFA) and phospholipids, and recovering protein from the remaining extract.
  • a pressurized liquid supercritical carbon dioxide, such astaxanthin, omega-3 polyunsaturated fatty acid ( ⁇ -3 poly unsaturated fatty acid ( ⁇ -3 PUFA) and phospholipids
  • Krill is a small shrimp-like zooplankton that is distributed in clean areas of the Antarctic waters and is located at the bottom of the food chain, so there is little risk of accumulation of heavy metals. It is also known to contain more polyunsaturated fatty acid-bound phospholipids relative to other aquatic organisms.
  • Dehydrated krill contains about 20% lipids, of which about 50% are phospholipids, and about 40% of the phospholipids form omega-3 fatty acid-bound forms containing EPA and DHA.
  • the lipids contained in krill have been found to contain a large amount of the antioxidant astaxanthin.
  • Omega-3 fatty acids account for 40% of the fatty acids that make up the brain and 60% of the fatty acids that make up the retina, and are known to be found in blue fish and fish oils such as sardines, mackerel, and saury. These omega-3 fatty acids are known to help improve triglycerides and cholesterol in the blood to help blood flow smoothly and to relieve the symptoms of cardiovascular diseases.Inhibiting platelet aggregation and lowering blood pressure can lead to brain cells It is known to suppress or destroy lipids to alleviate or prevent dementia. Since such unsaturated fatty acids are not produced sufficiently in the body, it is known that they should be consumed steadily through food and the like.
  • krill is known to have a higher ratio of phospholipid-bound omega-3 polyunsaturated fatty acids than other marine and aquatic organisms.
  • the form combined with phospholipids improves absorption, body utilization, and physiological effects compared to neutral lipids.
  • Astaxanthin is a natural carotenoid with a strong antioxidant power, nicknamed supervitamin E. It is known that the antioxidant power, which is the ability to remove excess oxygen generated in the body, is superior to ⁇ -carotene and vitamin E. The ability to remove singlet oxygen, which is particularly toxic among free radicals, is 100 times higher than that of vitamin E, and More than ten times have been found through experiments. In addition, it has been confirmed in recent studies that 800 times higher than CoQ10, which is known to have high antioxidant power. When free radicals bind to fatty acids in tissues, they become fat peroxides, which oxidize tissues to cause lifestyle diseases or damage DNA by damaging DNA. Astaxanthin has a 1,000-fold inhibitory effect on the production of fat peroxide. have.
  • U.S. Patent No. 4,331,695 discloses the use of a pressurized solvent that is gaseous at room temperature, such as propane, butane or hexane. This extraction method is carried out at a desired temperature of 15 to 80 ° C. for finely chopped vegetables or finely ground animal products. Thereafter, the extracted oil is solidified under high temperature and high pressure conditions of 50 to 200 ° C. Hexane, however, is an undesirable solvent for the extraction of marine animals such as krill. Moreover, the high temperatures used in the condensation step are disadvantageous by modifying the lipids.
  • Canadian Patent Application No. 1,098,900 discloses a method for extracting oil from krill. This method involves emulsifying fresh or thawed krill in an aqueous medium. The oil fraction extracted from the krill emulsion is recovered by centrifugation.
  • a simple method for the isolation and purification of total lipids from animal tissues 1995
  • has been presented an extraction method using a mixture of chloroform and methanol as a solvent has been presented an extraction method using a mixture of chloroform and methanol as a solvent.
  • this method cannot be used in food because of the toxicity of the solvents used.
  • the lipid fraction is extracted from marine and aquatic animal material by acetone extraction.
  • the method provides, and the resulting insolubles and granulated fractions disclose the extraction of soluble lipid extracts by applying additional solvent extraction with alcohols, isopropanol, etc., but this also concerns the residual acetone in the krill extract product.
  • the extraction process step is complicated, and the energy cost for removing acetone and additional solvent is expensive.
  • the lipid extracted by acetone will contain a lot of free fatty acids and saturated fatty acids, which will lead to the deterioration of the quality of the krill extract product unless a separate purification process.
  • krill is heated at 80-90 ° C. for 5 minutes and extracted with triple ethanol to dehydrate water and final extraction of krill foil with co-solvent (ethanol) 10% at 280-300 bar pressure with supercritical CO 2 .
  • co-solvent ethanol
  • dehydration with ethanol after catching krill has the advantage of minimizing the degeneration of nutrients of krill
  • extraction with ethanol solvent pre-treatment with phospholipids as well as neutral lipids As it is difficult to obtain a high-purity phospholipid extract, the extracted krill foil also has a disadvantage that requires a separate process for removing the solvent, such as ethanol.
  • the present invention has been made in view of the above-mentioned disadvantages, and in extracting useful nutrients from krill, without using organic solvents such as hexane or acetone, which are harmful to the human body, among the useful nutrients that krill has, Exploring and separating tarxanthin, omega-3 polyunsaturated fatty acid ( ⁇ -3 PUFA), phospholipids, etc., and separating and refining each nutritional ingredient as necessary
  • the present invention has a purpose of establishing a method of allowing protein to be recovered without remaining solvent from krill foil remaining after extraction, while allowing mixing.
  • the above object of the present invention is suitable for extracting nutrients to be extracted from krill, while extracting only useful nutrients from krill by applying an extraction method using supercritical carbon dioxide as a solvent that is harmless to the human body, the supercritical carbon dioxide Optimized the method of fractionation, extraction and separation using different solubility difference according to temperature and pressure in the process, and the fractionation process continuously without moving the filling sample with the raw material once filled in the extractor By the process to be achieved.
  • the present invention provides a novel pretreatment method that improves the problems of the krill ethanol dehydration method.
  • Method of pretreatment of krill according to the present invention is characterized in that the krill is immediately caught by 80 ⁇ 100 °C, pulverized and dried immediately on the ship to prepare a powder.
  • Another method of pretreatment of krill according to the present invention is to catch the krill as soon as 80 ⁇ 100 °C to quickly freeze without the addition of seawater or fresh water is added to the immediate freezing immediately stored and stored in the frozen state, then After drying or crushing, the surface water is removed by a dehydrator and immediately dried by hot air drying to obtain a water content of less than 5% to prepare a powder.
  • this krill pretreatment process it is possible to obtain a high purity phospholipid extract in the subsequent extraction process.
  • the present invention also provides a method of extracting krill powder using supercritical carbon dioxide and ethanol as an extraction solvent.
  • Extraction method of krill the step of pre-processing the raw material krill to powder; Filling the krill powder into an extractor; Extracting krill powder using supercritical carbon dioxide and ethanol as an extraction solvent; Supplying only the supercritical carbon dioxide to the extractor to remove ethanol from the remaining krill extraction foil to obtain krill protein extraction foil; And concentrating the krill extract under reduced pressure to remove ethanol to obtain krill oil.
  • Extraction using the supercritical carbon dioxide and ethanol as the extraction solvent is preferably carried out under a temperature of 50-70 °C and 250 to 800 atmospheres, the average flow rate of ethanol is preferably 5-50% of the flow rate of carbon dioxide. Do.
  • Krill oil and krill protein extract foil are finally obtained from krill powder through the same method as described above.
  • the method of extracting krill comprises the steps of pretreating the raw material krill to powder; Filling krill powder into an extractor; Performing primary extraction of krill powder using supercritical carbon dioxide as an extraction solvent to obtain krill oil; Performing secondary extraction using supercritical carbon dioxide and ethanol as extraction solvent to obtain krill oil, and supplying supercritical carbon dioxide to the extractor to remove ethanol from krill extraction foil to obtain krill protein extraction foil continuously It provides a method of extracting krill, characterized in that performed.
  • Extraction using the primary supercritical carbon dioxide and extraction using the secondary supercritical carbon dioxide and ethanol are preferably performed under pressure conditions of 250 to 800 atm, respectively.
  • Krill oil is obtained as a primary extract through the same method as described above, and krill protein extract foil containing protein as a main component as krill oil and a residue as a secondary extract is obtained.
  • the method of extracting krill comprises the steps of pretreating the raw material krill to powder; Filling krill powder into an extractor; Performing primary extraction of krill powder using supercritical carbon dioxide as an extraction solvent to obtain krill-flavored concentrated oil; Performing second extraction using supercritical carbon dioxide as the extraction solvent to obtain a high krill astaxanthin oil; Performing tertiary extraction using supercritical carbon dioxide and ethanol as extraction solvent to obtain krill phospholipid high oil, and supplying supercritical carbon dioxide to the extractor to remove ethanol from krill extract foil to obtain krill protein extract foil It provides a method of extracting krill, characterized in that is carried out continuously.
  • the extraction using the primary supercritical carbon dioxide is preferably performed at a pressure condition of 80 to 250 atm, and the extraction using the primary supercritical carbon dioxide is preferably performed at a pressure condition of 250 to 800 atm.
  • krill-flavored concentrated oil is obtained as the first extract
  • krill astaxanthin-containing oil is obtained as the second extract
  • krill phospholipid-containing oil is obtained as the third extract
  • protein as a residue is obtained.
  • Krill protein extract foil which contains as a main component is obtained.
  • Krill oil obtained by the method according to each of the present invention as described above is rich in EPA, DHA omega-3 fatty acids and phospholipids can be used as a raw material for various food processing.
  • krill protein extract gourd can be used as a raw material for various seasonings by fermenting the amino acid as a main component.
  • the present invention focuses on the fact that the lipids contained in krill have both neutral lipids and phospholipids.
  • the free fatty acid, saturated fatty acid, and krill scent components having relatively low molecular weight and high probability of rancidity among the neutral lipids are preferentially.
  • Fractional extraction is followed by fractional extraction of unsaturated fatty acids in triglycerides, and finally fractional extraction of phospholipids.
  • supercritical carbon dioxide having high penetration, diffusion rate, and dissolving ability are used as the solvents of the first and second extractions, and the third extraction solvent easily dissolves phospholipids in addition to the supercritical carbon dioxide.
  • Harmless ethanol was used alone or in a mixed solvent thereof.
  • the primary and secondary extraction steps are for fractional extraction of neutral lipids, using the difference in solubility of the supercritical carbon dioxide according to the pressure, temperature and flow rate of the composition ratio according to the antioxidant and fatty acid type.
  • the fragrance components, free fatty acids and neutral lipids of relatively small molecular weight are screened and extracted under pressure of less than 250 atm.
  • unsaturated fatty acids and astaxanthin having high molecular weight are selected and extracted from neutral lipids under pressure of more than 250 atm. It was.
  • Supercritical carbon dioxide has a high solubility in neutral lipids but little solubility in phospholipids, making it a suitable solvent for extracting only neutral lipids. Therefore, when supercritical carbon dioxide is brought into contact with dry krill powder, only neutralized lipids such as triglycerides are extracted by dissolving and extracting only phospholipids and proteins as a main component in relation to its affinity.
  • neutral lipids are extracted from krill powder through primary and secondary extractions using supercritical carbon dioxide, and insoluble components such as proteins are left through tertiary extracts using a mixed solvent of supercritical carbon dioxide and ethanol or a single ethanol solvent. It is possible to extract high purity phospholipids with low content of neutral lipids. Subsequently, after extracting lipids, krill powder (mainly protein) is contacted with pure supercritical carbon dioxide to remove residual liquid solvent (ethanol, etc.), thereby recovering krill powder containing protein as a main component.
  • the present invention is the contact solvent and pressure, temperature, solvent dosing rate, the total amount of the solvent and the like to extract the fractional fractionation step by step while contacting a mixed solvent of supercritical carbon dioxide and supercritical carbon dioxide and ethanol or a single ethanol in the same extractor It has the characteristics to manufacture various related products of high purity desired by different extraction conditions.
  • Machines and apparatuses used in the present invention is a fluid supply unit consisting of a precooler and a piston pump, an extractor unit consisting of a preheater and an extractor, the fluid in the state containing the omega-3 polyunsaturated fatty acid-bound phospholipids, etc. separated into extracts and gaseous state It consists of a separating section for the separation, a condenser for cooling the evaporated carbon dioxide and a recovery section for storing the carbon dioxide cooled and liquefied. The separation section and the recovery section used in the ethanol extraction process are configured separately.
  • the condenser consists of a vacuum distillation unit for removing ethanol, an ethanol condenser and an ethanol reservoir.
  • Solvents such as carbon dioxide are supplied to the extractor in a liquid or supercritical state having a constant temperature and pressure while passing through the precooler and the piston pump, and have a predetermined temperature while passing through the preheater.
  • a solvent such as carbon dioxide maintains a constant temperature and pressure in the extractor and extracts the neutral lipids and phospholipids contained in the krill powder packed therein.
  • the extract and the supercritical fluid are separated into gases and the separated gases It is recycled as it is converted to a liquid via a condenser.
  • the temperature of the preheater H1 is set to 70 ° C and the precooler H2 to -5 ° C. Carbon dioxide from the vessel passes through the precooler and enters the pump in a complete liquid state at -5 ° C.
  • carbon dioxide is supplied to the extractor at a flow rate of 30 g / min, and is primarily heated while passing through the preheater (H1).
  • V1: BPR the allowable pressure of the decompression device set to 400 atm
  • the carbon dioxide inside the extractor is heated and pressurized until it reaches a supercritical state of 400 atm and 70 ° C.
  • the device discharges more than a certain pressure to the outside and the pressure inside the extractor is maintained at 400 atm.
  • Supercritical carbon dioxide containing neutral lipids is sent to the separator (S1) through a decompression device. At this time, at room temperature and atmospheric pressure, the carbon dioxide loses its dissolving power in the supercritical state and recovers the neutral lipid and astaxanthin dissolved in the supercritical carbon dioxide.
  • the gaseous carbon dioxide is converted into a liquid phase through the condenser (C1) and stored in the recovery tank (R1) and used again for extraction.
  • the phospholipid is decomposed into the liquid and gaseous carbon dioxide of the ethanol containing the dissolved component in the separator (S2) while decompressing the mixed solvent of supercritical carbon dioxide and ethanol through a depressurization device. And liquefied to the recovery tank (R2) to be used for extraction.
  • the liquid ethanol and elution components are sent to the ethanol evaporator (E1) for concentration and recovery.
  • the evaporated ethanol is liquefied in the ethanol condenser (C3), collected in an ethanol recovery tank (R3) and sent to the ethanol storage (T1) for extraction. do.
  • the present invention has the effect of easily producing a high quality product having an omega-3 unsaturated fatty acid content of 40% or more and a phospholipid concentrate product having a phospholipid content of 80% or more, and by optimizing the extraction conditions, etc.
  • the present invention can be fractionally extracted by a continuous operation process in the same extractor, it is possible to compactly design the whole extraction equipment.
  • carbon dioxide is easy to remove because it is a gas at room temperature and atmospheric pressure, and in the case of ethanol, it is easy to remove by vacuum distillation.
  • the organic solvent is often left in a significant proportion in the residue of the extraction tank.
  • the present invention uses supercritical carbon dioxide in the final extraction step, so that almost no solvent, such as ethanol, remains in the final krill foil after the extraction process, so it can be used without a separate solvent removal process has excellent economic efficiency.
  • FIG. 1 is a structural diagram of an extraction apparatus using a pressurized liquid and supercritical carbon dioxide used in the present invention.
  • Example 2 is a flowchart illustrating an extraction process of krill powder according to Example 2 of the present invention.
  • Example 3 is a flowchart illustrating an extraction process of krill powder according to Example 3 of the present invention.
  • Example 4 is a flowchart illustrating an extraction process of krill powder according to Example 3 of the present invention.
  • V1 Pressure regulating valve with Back Pressure Regulator
  • R1 A place to recover liquefied carbon dioxide and send it to a circulation pump
  • R2 A place to recover liquefied carbon dioxide and a small amount of ethanol and send it to a circulation pump
  • 130 g of krill powder was placed in the extractor under conditions of a temperature of 70 ° C. and a pressure of 400 atm, with an average flow rate of 30 g / min of carbon dioxide and an average flow rate of 10%, 20%, 30%, 40% and 50%, respectively. Extraction was carried out for a time (390 minutes, 195 minutes, 130 minutes, 97.5 minutes and 78 minutes) is injected into the ethanol 6 times compared to the sample filled with ethanol as the extraction solvent.
  • 130 g of krill powder was placed in the extractor and extracted for 3 hours using 70 g of ethanol at an average flow rate of 30 g / min and 50% of the ethanol flow rate at an average flow rate of carbon dioxide under a temperature of 70 ° C. and a pressure of 400 atm.
  • pure carbon dioxide having an average flow rate of 30 g / min was fed for 30 minutes to remove ethanol from the remaining krill extraction foil.
  • the pressure of the extractor was adjusted to atmospheric pressure to recover the krill extract foil, and the mixed liquid remaining in the separator was distilled under reduced pressure to prepare a krill extract from which ethanol was removed.
  • the extractor was subjected to secondary extraction for 2 hours using a solvent mixture of 50% of the average flow rate of 30 g / min carbon dioxide and 50% of the flow rate of the average flow rate carbon dioxide under a temperature of 70 ° C. and a pressure of 400 atm. Pure carbon dioxide was supplied to the extractor at an average flow rate of 30 g / min for 30 minutes to remove ethanol from the remaining krill extraction foil, and then the pressure of the extractor was adjusted to atmospheric pressure to recover the krill extraction foil. The remaining mixed liquid in the separator was distilled under reduced pressure to prepare a secondary extract B from which ethanol was removed.
  • 130 g of krill powder was placed in an extractor and subjected to a primary extraction for 2 hours using supercritical carbon dioxide having an average flow rate of 30 g / min as an extraction solvent under a temperature of 70 ° C. and a pressure of 200 atm.
  • the primary extract A was separated and recovered from carbon dioxide by transporting under reduced pressure to a separator. Subsequently, the pressure was increased to 400 atm at a temperature of 70 ° C., and secondary extraction was performed for 2 hours using supercritical carbon dioxide having an average flow rate of 30 g / min as an extraction solvent, and then the supercritical carbon dioxide was transferred to a separator under reduced pressure. Tea extract B was separated and recovered from carbon dioxide.
  • the method of extracting krill using supercritical carbon dioxide according to the present invention can provide a product richer in DHA omega-3 fatty acids and containing a high concentration of phospholipids than in the conventional extraction method using an organic solvent.
  • the present invention can be fractionated, extracted and recovered step by step, such as krill oil and krill protein products, further concentrated krill fragrance oil, high astaxanthin oil, high phospholipid oil, etc. It is a very useful invention for the special food processing industry because it has an excellent effect.

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Abstract

The present invention relates to a method for extracting active ingredients from krill. The present invention provides a method for selecting, fractionating, extracting, and separating special nutritious ingredients through each step of extraction using supercritical carbon dioxide and a single solvent of ethanol or a mixed solvent of ethanol and the like by a supercritical carbon dioxide extraction system. The present invention provides oil products with rich astaxanthin and omega-3 unsaturated fatty acid, high purity phospholipid products having phospholipids of 80% or higher, and other protein products by varying the extraction conditions such as solvent, pressure, temperature, solvent injection speed, and total amount of solvent, etc. The present invention also provides a method for separating the products. The present invention is advantageous as it eliminates the necessity of solvent removing processes and produces high-quality protein products with solvent rarely remaining.

Description

크릴로부터 유용성분 추출분리방법 및 관련 제품Extraction and separation of useful components from krill and related products

본 발명은 크릴 추출 방법에 관한 것으로, 보다 구체적으로는 가압 액체, 초임계이산화탄소를 이용한 추출분리방법을 이용하여 크릴이 가지고 있는 유용한 특수영양성분, 예컨대, 아스타잔틴, 오메가-3 고도 불포화 지방산(ω-3 poly unsaturated fatty acid : ω-3 PUFA), 인지질을 분리하고 남은 추출박으로부터 단백질을 회수하는 방법에 관한 것이다.The present invention relates to a method for extracting krill, and more particularly, using a special nutrient contained in krill using an extraction separation method using a pressurized liquid, supercritical carbon dioxide, such as astaxanthin, omega-3 polyunsaturated fatty acid ( ω-3 poly unsaturated fatty acid (ω-3 PUFA) and phospholipids, and recovering protein from the remaining extract.

크릴은 소형의 새우모양의 동물성 플랑크톤으로서 남극해역의 청정지역에 많이 분포하고 먹이 사슬의 최하위에 위치하고 있어 중금속 등의 축적 위험성이 매우 적다. 또한 다른 수생생물에 비해 상대적으로 많은 고도 불포화 지방산 결합 인지질(phospholipids)을 함유하고 있는 것으로 알려져 있다. Krill is a small shrimp-like zooplankton that is distributed in clean areas of the Antarctic waters and is located at the bottom of the food chain, so there is little risk of accumulation of heavy metals. It is also known to contain more polyunsaturated fatty acid-bound phospholipids relative to other aquatic organisms.

수분을 제거한 크릴(Krill)는 약 20%의 지질을 함유하며, 이 중 약 50%가 인지질이며, 인지질 중 약 40%정도는 EPA, DHA를 함유한 오메가-3 지방산 결합 형태를 이루고 있다. 또한 크릴에 함유된 지질은 항산화물질인 아스타잔틴(astaxanthin)을 다량 함유하는 것으로 밝혀진 바 있다. Dehydrated krill contains about 20% lipids, of which about 50% are phospholipids, and about 40% of the phospholipids form omega-3 fatty acid-bound forms containing EPA and DHA. In addition, the lipids contained in krill have been found to contain a large amount of the antioxidant astaxanthin.

오메가-3 지방산은 뇌를 구성하는 지방산의 40%, 망막을 구성하는 지방산 60%를 차지하고 있으며 정어리, 고등어, 꽁치 등의 등푸른 생선과 어유(fish oil)등에 많이 함유되어 있는 것으로 알려져 있다. 이 같은 오메가-3 지방산은 혈중 중성지방과 콜레스테롤 개선에 도움을 주어 혈행이 원활히 이루어지도록 하며 심혈관계 질환의 증상을 완화시키는데 도움이 되는 것으로 알려져 있고, 혈소판의 응집을 억제하고 혈압을 낮추어 주면 뇌세포의 지질 파괴를 억제하여 치매를 완화 또는 예방하여 주는 것으로 알려져 있다. 이러한 불포화지방산은 체내에서 충분히 생성 되지 않기 때문에 음식물 등을 통해 꾸준히 섭취해야 하는 것으로 알려져 있다. Omega-3 fatty acids account for 40% of the fatty acids that make up the brain and 60% of the fatty acids that make up the retina, and are known to be found in blue fish and fish oils such as sardines, mackerel, and saury. These omega-3 fatty acids are known to help improve triglycerides and cholesterol in the blood to help blood flow smoothly and to relieve the symptoms of cardiovascular diseases.Inhibiting platelet aggregation and lowering blood pressure can lead to brain cells It is known to suppress or destroy lipids to alleviate or prevent dementia. Since such unsaturated fatty acids are not produced sufficiently in the body, it is known that they should be consumed steadily through food and the like.

그런데, 크릴의 경우 인지질 결합 오메가-3 고도 불포화 지방산의 비율이 다른 해양 및 수생 생물들에 비해 높은 것으로 알려져 있다. 인지질과 결합된 형태는 중성지질로 구성되어 있는 경우에 비해 흡수율과 체내 이용률 및 생리효과를 높여준다. However, krill is known to have a higher ratio of phospholipid-bound omega-3 polyunsaturated fatty acids than other marine and aquatic organisms. The form combined with phospholipids improves absorption, body utilization, and physiological effects compared to neutral lipids.

한편, 아스타잔틴은 수퍼비타민E라는 별명이 붙을 정도로 강력한 항산화력을 가진 천연카로티노이드이다. 체내에 과잉되게 발생한 활성산소를 제거하는 능력인 항산화력이 β카로틴이나 비타민E 보다 탁월한 것으로 알려졌고, 활성산소 중 특히 독성이 강한 일중항산소를 제거하는 능력이 비타민E의 100배 이상, β카로틴의 10배 이상인 것이 실험을 통해 밝혀진 바 있다. 또한, 항산화력이 높기로 알려진 CoQ10보다는 800배나 높은 것으로 최근 연구에서 확인되고 있다. 활성산소가 조직의 지방산과 결합하면 과산화지방이 되어 조직을 산화하여 생활습관병의 원인이 되거나 DNA를 손상시켜 암을 일으키는데, 아스타잔틴은 과산화지방의 생성에 대해 비타민의 1,000배나 되는 억제효과를 가지고 있다. Astaxanthin, on the other hand, is a natural carotenoid with a strong antioxidant power, nicknamed supervitamin E. It is known that the antioxidant power, which is the ability to remove excess oxygen generated in the body, is superior to β-carotene and vitamin E. The ability to remove singlet oxygen, which is particularly toxic among free radicals, is 100 times higher than that of vitamin E, and More than ten times have been found through experiments. In addition, it has been confirmed in recent studies that 800 times higher than CoQ10, which is known to have high antioxidant power. When free radicals bind to fatty acids in tissues, they become fat peroxides, which oxidize tissues to cause lifestyle diseases or damage DNA by damaging DNA. Astaxanthin has a 1,000-fold inhibitory effect on the production of fat peroxide. have.

해양 및 수생 동물로부터 오일을 추출하기 위해 다양한 방법이 개시된 바 있으며, 특히 헥산 및 에탄올과 같은 유기 용매를 이용하여 어류로부터 오일을 추출하는 방법이 널리 수행되고 있다. 또한, 아세톤과 같은 용매를 사용하여 어류 근조직내의 지방 함량을 측정하기도 한다.Various methods have been disclosed for extracting oils from marine and aquatic animals, and in particular, methods of extracting oils from fish using organic solvents such as hexane and ethanol have been widely performed. In addition, a solvent such as acetone may be used to determine fat content in fish muscle tissue.

미국특허 제 4,331,695호에는 프로판, 부탄 또는 헥산과 같이, 실온에서 기체상인 가압 용매를 이용하는 방법이 개시되어 있다. 이 추출법은 잘게 썬 야채나 미세하게 분쇄한 동물성 산물들에 대해 15 내지 80 ℃의 바람직한 온도로 수행된다. 그 후에, 추출된 오일은 50 내지 200 ℃의 고온 고압 조건 하에서 응결되어진다. 그러나 헥산은 크릴과 같은 해양 동물의 추출용으로는 바람직하지 않은 용매이다. 더욱이, 응결 단계에서 사용되는 고온은 지질을 변형시켜 불리하다.U.S. Patent No. 4,331,695 discloses the use of a pressurized solvent that is gaseous at room temperature, such as propane, butane or hexane. This extraction method is carried out at a desired temperature of 15 to 80 ° C. for finely chopped vegetables or finely ground animal products. Thereafter, the extracted oil is solidified under high temperature and high pressure conditions of 50 to 200 ° C. Hexane, however, is an undesirable solvent for the extraction of marine animals such as krill. Moreover, the high temperatures used in the condensation step are disadvantageous by modifying the lipids.

캐나다 특허출원 제 1,098,900호에는 크릴로부터 오일을 추출하는 방법이 개시되어 있다. 이 방법은 신선한 또는 해동된 크릴을 수성 매질에 에멀젼화하는 단계를 수반한다. 상기 크릴 에멀젼으로부터 추출된 오일 분획은 원심분리법을 통해 회수된다. 또한 종래 문헌(Folch, “A simple method for the isolation and purification of total lipids from animal tissues” 1995)에는 클로로포름과 메탄올의 혼합물을 용매로 이용한 추출법을 제시된 바 있다. 하지만 이 방법은 사용되는 용매의 독성 때문에 식품에는 사용할 수 없다.Canadian Patent Application No. 1,098,900 discloses a method for extracting oil from krill. This method involves emulsifying fresh or thawed krill in an aqueous medium. The oil fraction extracted from the krill emulsion is recovered by centrifugation. In addition, in the conventional literature (Folch, "A simple method for the isolation and purification of total lipids from animal tissues" 1995) has been presented an extraction method using a mixture of chloroform and methanol as a solvent. However, this method cannot be used in food because of the toxicity of the solvents used.

미국 특허 제 6,800,299호에는 크릴로부터 아세톤과 에탄올과 같은 유기용매를 사용하여 저온추출을 하고 있으나 이 방법은 많은 양의 유기용매를 필요로 한다.US Pat. No. 6,800,299 uses low temperature extraction of organic solvents such as acetone and ethanol from krill, but this method requires a large amount of organic solvent.

대한민국 특허출원 제10-2001-7004998호 및 그의 PCT 국제특허출원 PCT/ CA1999/000987 "해양 및 수생 동물 조직으로부터의 지질 추출 방법"에 의하면 아세톤 추출법에 의해 해양 및 수생 동물성 물질로부터 지질분획을 추출하는 방법을 제공하고, 얻어지는 불용물 및 입자화된 분획은 알코올, 이소프로판올 등에 의한 추가 용매 추출법을 적용하여 가용성 지질 추출물을 추출하는 것을 개시하고 있으나, 이 역시 크릴추출물 제품에 인체에 유해한 아세톤 잔류가 염려되며, 추출공정 단계가 복잡하고, 아세톤 및 추가용매 제거를 위한 에너지 비용이 많이 드는 문제점이 있다.According to Korean Patent Application No. 10-2001-7004998 and its PCT international patent application PCT / CA1999 / 000987 "lipid extraction method from marine and aquatic animal tissue", the lipid fraction is extracted from marine and aquatic animal material by acetone extraction. The method provides, and the resulting insolubles and granulated fractions disclose the extraction of soluble lipid extracts by applying additional solvent extraction with alcohols, isopropanol, etc., but this also concerns the residual acetone in the krill extract product. However, there is a problem that the extraction process step is complicated, and the energy cost for removing acetone and additional solvent is expensive.

또한, 아세톤에 의해 추출된 지질에는 유리지방산과 포화지방산 등이 많이 함유하게 되어, 이는 별도의 정제과정을 거치지 않는 한 크릴추출물 제품의 품질 저하로 연결될 수밖에 없다. In addition, the lipid extracted by acetone will contain a lot of free fatty acids and saturated fatty acids, which will lead to the deterioration of the quality of the krill extract product unless a separate purification process.

야마구치 등(K. Yamaguchi et al)은 논문(J.Agric. Food Chem. 1986 34, 904-907)을 통해 크릴에서 초임계 이산화탄소 추출법을 이용하여 비극성 지질[대부분 트리글리세라이드(triglycerides)]을 추출하였지만 인지질은 추출되지 않았다.K. Yamaguchi et al., In a paper (J.Agric. Food Chem. 1986 34, 904-907), extracted non-polar lipids (mostly triglycerides) using supercritical carbon dioxide extraction from krill. Phospholipids were not extracted.

다나까와 오꾸보(Y. Tanaka and T. Ohkubo)의 문헌(J.Oleo.Sci.; 2003), 52, 295-301) 및 다나까 등(Y. Tanaka et al.)의 문헌(J.Oleo.Sci; 2004; 53, 417-424)에는 동결 건조한 연어에서 초임계 CO2와 보조용매(에탄올)를 혼합용매를 이용하여 10%, 15% 및 20% 에탄올을 첨가량을 달리하여 인지질을 추출하였고 10%에서 인지질이 30% 및 20%이상일 때 인지질이 80%이상 추출되었다고 발표된 바 있다. Y. Tanaka and T. Ohkubo (J. Oleo. Sci .; 2003), 52, 295-301 and Y. Tanaka et al. (J. Oleo. Sci; 2004; 53, 417-424) extracted phospholipids by adding 10%, 15% and 20% ethanol in a freeze-dried salmon using a mixed solvent of supercritical CO 2 and cosolvent (ethanol). It has been reported that more than 80% of phospholipids are extracted when phospholipids are above 30% and 20% in%.

특히, WO 08060163 Al에서는 크릴을 80~90℃로 5분정도 가열 후 에탄올 3배수로 추출하여 수분을 탈수하고 크릴박을 초임계 CO2로 280~300bar 압력에서 보조용매(에탄올) 10%로 최종 추출하는 공정으로 제시하였으나, 크릴 어획한 후 에탄올로 탈수 처리하는 것은 크릴의 영양성분의 변성을 최소화할 수 있는 장점은 있으나, 에탄올용매에 의한 추출을 선행 처리함에 따라 인지질뿐만 아니라 중성지질등도 함께 추출됨에 따라 고순도의 인지질 추출물 획득이 곤란하며, 추출이 끝난 크릴박 역시 에탄올 등의 용매 제거를 위한 별도의 공정이 필요한 단점이 있다.In particular, in WO 08060163 Al, krill is heated at 80-90 ° C. for 5 minutes and extracted with triple ethanol to dehydrate water and final extraction of krill foil with co-solvent (ethanol) 10% at 280-300 bar pressure with supercritical CO 2 . Although dehydration with ethanol after catching krill has the advantage of minimizing the degeneration of nutrients of krill, extraction with ethanol solvent pre-treatment with phospholipids as well as neutral lipids. As it is difficult to obtain a high-purity phospholipid extract, the extracted krill foil also has a disadvantage that requires a separate process for removing the solvent, such as ethanol.

이상 개시된 선행기술로서는 인체에 유해한 유기용매 잔류 문제로 인하여 실제 식품이나 의약품의 용도로 사용이 바람직하지 않을 뿐 아니라, 아스타잔틴, 오메가-3 불포화지방산, 인지질 등 식품 또는 의약품 용도로 필요로 하는 유용한 특수영양성분의 고순도 추출이 곤란하였고, 더욱이 추가로 분리 정제공정을 별도로 추가함에 따른 추가로 발생되는 비용이 엄청나게 소요되는 단점이 있었다. In the above-described prior art, due to the problem of residual organic solvents that are harmful to the human body, it is not preferable to be used for actual foods or pharmaceuticals, but also useful for foods or pharmaceuticals such as astaxanthin, omega-3 unsaturated fatty acids, phospholipids, etc. Extraction of high purity of special nutrients was difficult, and additionally, there was a disadvantage in that the additional costs incurred additionally by additionally adding a separate purification process.

본 발명은 상기와 같은 단점을 감안하여 안출한 것으로, 크릴로부터 유용 영양성분을 추출함에 있어, 인체에 유해한 헥산 또는 아세톤과 같은 유기용매를 사용하지 않고, 크릴이 가지고 있는 유용한 영양성분 중 특히, 아스타잔틴, 오메가-3 고도 불포화 지방산(ω-3 poly unsaturated fatty acid : ω-3 PUFA), 인지질 등을 효과적으로 추출분리할 수 있는 방법을 모색하고, 각각의 영양성분을 필요에 따라 용이하게 분리 정제 또는 혼합할 수 있도록 하는 한편, 추출 후 남은 크릴박으로부터 잔존 용매 없이 단백질을 회수할 수 있는 방법을 확립하는 그 목적이 있다. The present invention has been made in view of the above-mentioned disadvantages, and in extracting useful nutrients from krill, without using organic solvents such as hexane or acetone, which are harmful to the human body, among the useful nutrients that krill has, Exploring and separating tarxanthin, omega-3 polyunsaturated fatty acid (ω-3 PUFA), phospholipids, etc., and separating and refining each nutritional ingredient as necessary Alternatively, the present invention has a purpose of establishing a method of allowing protein to be recovered without remaining solvent from krill foil remaining after extraction, while allowing mixing.

본 발명의 상기와 같은 목적은 크릴로부터 추출하고자 하는 영양성분 추출에 적합하면서도 인체에 무해한 용매로서 초임계 이산화탄소를 이용한 추출 방법을 적용함으로써 크릴로부터 유용한 영양성분만을 선별하여 추출하는 한편, 상기 초임계 이산화탄소 이용 공정에서 온도 및 압력에 따른 상이한 용해도의 차이를 이용하여 분획, 추출, 분리할 수 있는 방법을 최적화 시키고, 상기 공정들이 원료를 추출기에 한번 충진한 상태에서 충진 시료의 이동 없이 연속적으로 분획(fractionization)공정이 이루어지도록 함으로써 달성하였다. The above object of the present invention is suitable for extracting nutrients to be extracted from krill, while extracting only useful nutrients from krill by applying an extraction method using supercritical carbon dioxide as a solvent that is harmless to the human body, the supercritical carbon dioxide Optimized the method of fractionation, extraction and separation using different solubility difference according to temperature and pressure in the process, and the fractionation process continuously without moving the filling sample with the raw material once filled in the extractor By the process to be achieved.

본 발명은 크릴의 에탄올로 탈수 처리 방법의 문제점을 개선한 신규한 전처리 방법을 제공한다.The present invention provides a novel pretreatment method that improves the problems of the krill ethanol dehydration method.

본 발명에 따른 크릴의 전처리 방법 크릴을 어획한 즉시 80~100℃ 정도로 자숙하여 선상에서 곧바로 분쇄 및 건조하여 분말로 제조하는 것을 특징으로 한다.Method of pretreatment of krill according to the present invention is characterized in that the krill is immediately caught by 80 ~ 100 ℃, pulverized and dried immediately on the ship to prepare a powder.

본 발명에 따른 크릴의 다른 전처리 방법으로는 크릴을 어획한 즉시 80~100℃ 정도로 자숙하여 해수 첨가 없이 급속냉동하거나 담수를 첨가하여 바로 급속 냉동하여 보관하여 육지로 이동한 후, 냉동 상태에서 세절하여 건조하거나, 파쇄 후 탈수기로 표면수를 제거한 뒤 곧바로 열풍건조를 통해 함수율 5% 미만으로 건조하여 분말로 제조하는 것을 특징으로 한다. 이러한 크릴의 전처리 공정을 통해 후속 추출과정에서 고순도의 인지질 추출물 획득이 가능해 진다.Another method of pretreatment of krill according to the present invention is to catch the krill as soon as 80 ~ 100 ℃ to quickly freeze without the addition of seawater or fresh water is added to the immediate freezing immediately stored and stored in the frozen state, then After drying or crushing, the surface water is removed by a dehydrator and immediately dried by hot air drying to obtain a water content of less than 5% to prepare a powder. Through this krill pretreatment process, it is possible to obtain a high purity phospholipid extract in the subsequent extraction process.

또한 본 발명은 초임계 이산화탄소와 에탄올을 추출용매로 사용하는 크릴 분말의 추출 방법을 제공한다. The present invention also provides a method of extracting krill powder using supercritical carbon dioxide and ethanol as an extraction solvent.

본 발명에 따른 크릴의 추출 방법은, 원료 크릴을 전처리하여 분말화시키는 단계; 상기 크릴 분말을 추출기에 충진하는 단계; 초임계 이산화탄소와 에탄올을 추출용매로 사용하여 크릴 분말의 추출을 수행하는 단계; 추출기에 초임계 이산화탄소만을 공급하여 잔류된 크릴 추출박으로부터 에탄올을 제거하여 크릴 단백질 추출박을 수득하는 단계; 및 크릴 추출물을 감압농축하여 에탄올을 제거하여 크릴오일을 수득하는 단계가 연속적으로 수행되는 것을 특징으로 하는 크릴의 추출 방법을 제공한다.Extraction method of krill according to the present invention, the step of pre-processing the raw material krill to powder; Filling the krill powder into an extractor; Extracting krill powder using supercritical carbon dioxide and ethanol as an extraction solvent; Supplying only the supercritical carbon dioxide to the extractor to remove ethanol from the remaining krill extraction foil to obtain krill protein extraction foil; And concentrating the krill extract under reduced pressure to remove ethanol to obtain krill oil.

상기 초임계 이산화탄소와 에탄올을 추출용매로 사용하는 추출은 50 - 70℃의 온도 및 250 내지 800 기압의 조건하에서 수행되는 것이 바람직하고, 에탄올의 평균 유량은 이산화탄소의 유량대비 5-50%인 것이 바람직하다.Extraction using the supercritical carbon dioxide and ethanol as the extraction solvent is preferably carried out under a temperature of 50-70 ℃ and 250 to 800 atmospheres, the average flow rate of ethanol is preferably 5-50% of the flow rate of carbon dioxide. Do.

상기와 같은 방법을 통해 크릴 분말로부터 최종적으로 크릴오일과 크릴 단백질 추출박이 얻어진다. Krill oil and krill protein extract foil are finally obtained from krill powder through the same method as described above.

또한 본 발명에 따른 크릴의 추출 방법은, 원료 크릴을 전처리하여 분말화시키는 단계; 크릴 분말을 추출기에 충진하는 단계; 초임계 이산화탄소를 추출 용매로 사용하여 크릴 분말의 1차 추출을 수행하여 크릴오일을 수득하는 단계; 초임계 이산화탄소와 에탄올을 추출 용매로 사용하여 2차 추출을 수행하여 크릴오일을 수득하고, 추출기에 초임계 이산화탄소를 공급하여 크릴 추출박으로부터 에탄올을 제거하여 크릴 단백질 추출박을 수득하는 단계가 연속적으로 수행되는 것을 특징으로 하는 크릴의 추출 방법을 제공한다.In addition, the method of extracting krill according to the present invention comprises the steps of pretreating the raw material krill to powder; Filling krill powder into an extractor; Performing primary extraction of krill powder using supercritical carbon dioxide as an extraction solvent to obtain krill oil; Performing secondary extraction using supercritical carbon dioxide and ethanol as extraction solvent to obtain krill oil, and supplying supercritical carbon dioxide to the extractor to remove ethanol from krill extraction foil to obtain krill protein extraction foil continuously It provides a method of extracting krill, characterized in that performed.

상기 1차 초임계 이산화탄소를 이용한 추출 및 2차 초임계 이산화탄소와 에탄올을 이용한 추출은 각각 250 내지 800기압의 압력 조건에서 수행되는 것이 바람직하다.Extraction using the primary supercritical carbon dioxide and extraction using the secondary supercritical carbon dioxide and ethanol are preferably performed under pressure conditions of 250 to 800 atm, respectively.

상기와 같은 방법을 통해 1차 추출물로 크릴오일이 얻어지며, 2차 추출물로 크릴오일과 잔류물로서 단백질을 주성분으로 한 크릴 단백질 추출박이 얻어진다. Krill oil is obtained as a primary extract through the same method as described above, and krill protein extract foil containing protein as a main component as krill oil and a residue as a secondary extract is obtained.

또한 본 발명에 따른 크릴의 추출 방법은, 원료 크릴을 전처리하여 분말화시키는 단계; 크릴 분말을 추출기에 충진하는 단계; 초임계 이산화탄소를 추출 용매로 사용하여 크릴 분말의 1차 추출을 수행하여 크릴향 농축오일을 수득하는 단계; 초임계 이산화탄소를 추출 용매로 사용하여 2차 추출을 수행하여 크릴 아스타잔틴 고함유 오일을 수득하는 단계; 초임계 이산화탄소와 에탄올을 추출 용매로 사용하여 3차 추출을 수행하여 크릴 인지질 고함유 오일을 수득하고, 추출기에 초임계 이산화탄소를 공급하여 크릴 추출박으로부터 에탄올을 제거하여 크릴 단백질 추출박을 수득하는 단계가 연속적으로 수행되는 것을 특징으로 하는 크릴의 추출 방법을 제공한다. In addition, the method of extracting krill according to the present invention comprises the steps of pretreating the raw material krill to powder; Filling krill powder into an extractor; Performing primary extraction of krill powder using supercritical carbon dioxide as an extraction solvent to obtain krill-flavored concentrated oil; Performing second extraction using supercritical carbon dioxide as the extraction solvent to obtain a high krill astaxanthin oil; Performing tertiary extraction using supercritical carbon dioxide and ethanol as extraction solvent to obtain krill phospholipid high oil, and supplying supercritical carbon dioxide to the extractor to remove ethanol from krill extract foil to obtain krill protein extract foil It provides a method of extracting krill, characterized in that is carried out continuously.

상기 1차 초임계 이산화탄소를 이용한 추출은 80 내지 250 기압의 압력 조건에서 수행되는 것이 바람직하고, 1차 초임계 이산화탄소를 이용한 추출은 250 내지 800 기압의 압력 조건에서 수행되는 것이 바람직하다.The extraction using the primary supercritical carbon dioxide is preferably performed at a pressure condition of 80 to 250 atm, and the extraction using the primary supercritical carbon dioxide is preferably performed at a pressure condition of 250 to 800 atm.

상기와 같은 방법을 통해 1차 추출물로 크릴향 농축오일이 얻어지며, 2차 추출물로 크릴 아스타잔틴 고함유 오일이 얻어지고, 3차 추출물로 크릴 인지질 고함유 오일이 얻어지며, 잔류물로서 단백질을 주성분으로 한 크릴 단백질 추출박이 얻어진다. Through the above method, krill-flavored concentrated oil is obtained as the first extract, and krill astaxanthin-containing oil is obtained as the second extract, and krill phospholipid-containing oil is obtained as the third extract, and protein as a residue is obtained. Krill protein extract foil which contains as a main component is obtained.

상기와 같은 본 발명의 각각에 따른 방법으로 얻어진 크릴오일은 EPA, DHA 오메가-3 지방산 및 인지질이 풍부하여 여러 식품가공용 원료로서 사용될 수 있다.Krill oil obtained by the method according to each of the present invention as described above is rich in EPA, DHA omega-3 fatty acids and phospholipids can be used as a raw material for various food processing.

또한 크릴 단백질 추출박은 아미노산을 주 구성성분으로 하기 때문에 이를 발효시켜 각종 조미료의 원료로 사용할 수 있다. In addition, krill protein extract gourd can be used as a raw material for various seasonings by fermenting the amino acid as a main component.

본 발명에서는 크릴에 함유된 지질이 중성지질과 인지질이 함께 존재하고 있는 점에 착안하여, 우선 중성지질 중 상대적으로 분자량이 작고 산패 가능성이 높은 유리지방산, 포화지방산 및 크릴 향기성분을 우선적으로 1차로 분획 추출하고, 이어서 중성지질 중 불포화지방산은 2차로 분획 추출하며, 끝으로 인지질을 3차로 분획 추출하는 것이다. The present invention focuses on the fact that the lipids contained in krill have both neutral lipids and phospholipids. First, the free fatty acid, saturated fatty acid, and krill scent components having relatively low molecular weight and high probability of rancidity among the neutral lipids are preferentially. Fractional extraction is followed by fractional extraction of unsaturated fatty acids in triglycerides, and finally fractional extraction of phospholipids.

이에 따라, 본 발명에서는 1차 및 2차 추출의 용매로는 침투력, 확산 속도 및 용해능력이 모두 큰 초임계 이산화탄소를 사용하였으며, 3차 추출 용매로는 초임계 이산화탄소 외에 인지질을 쉽게 용해시키면서 인체에 무해한 에탄올을 단독 또는 그의 혼합용매를 사용하였다. Accordingly, in the present invention, supercritical carbon dioxide having high penetration, diffusion rate, and dissolving ability are used as the solvents of the first and second extractions, and the third extraction solvent easily dissolves phospholipids in addition to the supercritical carbon dioxide. Harmless ethanol was used alone or in a mixed solvent thereof.

상기한 바와 같이, 1차 및 2차 추출 단계는 중성지질을 분획 추출하기 위한 것으로서, 압력, 온도 및 유량에 따른 초임계 이산화탄소의 항산화물질 및 지방산 종류에 따른 조성비에 대한 용해도의 차이를 이용하여, 1차로 250기압 미만의 압력조건에서 향성분이나 유리지방산 및 상대적으로 분자량이 작은 중성지질을 선별 추출하고, 2차로 250기압 이상의 압력조건에서 중성지질 중 분자량이 큰 불포화지방산 및 아스타잔틴을 선별 추출하였다. As described above, the primary and secondary extraction steps are for fractional extraction of neutral lipids, using the difference in solubility of the supercritical carbon dioxide according to the pressure, temperature and flow rate of the composition ratio according to the antioxidant and fatty acid type. Firstly, the fragrance components, free fatty acids and neutral lipids of relatively small molecular weight are screened and extracted under pressure of less than 250 atm. Secondly, unsaturated fatty acids and astaxanthin having high molecular weight are selected and extracted from neutral lipids under pressure of more than 250 atm. It was.

초임계 이산화탄소는 중성지질에 대한 용해도는 크지만 인지질에 대해서는 용해도가 거의 없기 때문에 중성지질만을 추출하는데 적합한 용매가 된다. 따라서 건조 크릴 분말에 초임계이산화탄소를 접촉시키면, 그 친화성과의 관계로 트리글리세리드 등 중성지질만을 용해하여 추출해 냄으로서 인지질과 단백질을 주성분으로 하는 추출박 만이 남게 된다. Supercritical carbon dioxide has a high solubility in neutral lipids but little solubility in phospholipids, making it a suitable solvent for extracting only neutral lipids. Therefore, when supercritical carbon dioxide is brought into contact with dry krill powder, only neutralized lipids such as triglycerides are extracted by dissolving and extracting only phospholipids and proteins as a main component in relation to its affinity.

이처럼, 초임계 이산화탄소를 이용한 1차 및 2차 추출을 통해 크릴 분말로부터 중성지질이 추출되고, 초임계 이산화탄소와 에탄올의 혼합용매 또는 에탄올 단일용매를 이용한 3차 추출물 통해 단백질 등의 불용성분을 남긴 채 중성지질이 함량이 적은 고순도의 인지질을 추출할 수 있는 것이다. 이후 지질 추출에 이어 크릴 추출박(주로 단백질)에 순수한 초임계 이산화탄소를 접촉시켜 잔존 액체 용매(에탄올 등)를 제거함으로써 단백질을 주요 구성분으로 하는 크릴 분말을 회수할 수 있는 것이다. As such, neutral lipids are extracted from krill powder through primary and secondary extractions using supercritical carbon dioxide, and insoluble components such as proteins are left through tertiary extracts using a mixed solvent of supercritical carbon dioxide and ethanol or a single ethanol solvent. It is possible to extract high purity phospholipids with low content of neutral lipids. Subsequently, after extracting lipids, krill powder (mainly protein) is contacted with pure supercritical carbon dioxide to remove residual liquid solvent (ethanol, etc.), thereby recovering krill powder containing protein as a main component.

즉, 본 발명은 동일 추출기 내에서 초임계이산화탄소 및 초임계이산화탄소와 에탄올의 혼합용매 또는 에탄올 단일용매를 접촉시키면서 단계별로 선별 분획 추출할 수 있도록 접촉 용매 및 압력, 온도, 용매투입속도, 용매총량 등 추출조건을 달리하여 소망하는 고순도의 관련제품을 다양하게 제조할 수 있는 특징을 가진다. In other words, the present invention is the contact solvent and pressure, temperature, solvent dosing rate, the total amount of the solvent and the like to extract the fractional fractionation step by step while contacting a mixed solvent of supercritical carbon dioxide and supercritical carbon dioxide and ethanol or a single ethanol in the same extractor It has the characteristics to manufacture various related products of high purity desired by different extraction conditions.

이하, 첨부한 도면을 참조하여 본 발명의 실시예들에 따른 이산화탄소와 공용매를 이용한 크릴 관련제품의 추출분리 및 회수방법에 대하여 상세하게 설명한다. 그러나 본 발명의 권리범위는 하기의 실시예들에 국한되는 것은 아니며, 본 발명이 속하는 기술 분야에서 통상의 지식을 가진 자가 본 발명의 기술적 사항을 벗어나지 않는 범위 내에서 수치변경, 구성요소의 단순한 변경 등 다양한 다른 형태로 구현할 수 있을 것이며 이와 같은 기술적 변경은 본 발명의 권리범위 내에 포함된다. Hereinafter, with reference to the accompanying drawings will be described in detail the extraction separation and recovery method of the krill-related products using carbon dioxide and co-solvent according to the embodiments of the present invention. However, the scope of the present invention is not limited to the following embodiments, numerical changes, simple change of components within the scope without departing from the technical matters of the present invention by those skilled in the art to which the present invention belongs. It may be implemented in a variety of other forms, such as technical changes are included within the scope of the invention.

본 발명에서 사용되는 기계 및 기구 등 장치는 예냉기와 피스톤 펌프로 구성된 유체 공급부, 예열기와 추출기로 구성된 추출기부, 오메가-3 고도 불포화 지방산 결합 인지질 등을 함유한 상태의 유체를 추출물과 기체 상태로 분리해 내기 위한 분리부, 기화된 이산화탄소를 냉각하는 응축기와 냉각하여 액화시킨 이산화탄소를 저장하는 회수조로 구성된 회수부로 구성되며, 에탄올 추출공정 시에 사용하는 분리부와 회수부는 따로 구성되고, 이 회수부의 후단에는 에탄올 제거를 위한 감압증류기와 에탄올 응축기, 에탄올 저장조로 이루어진 농축부가 있다. Machines and apparatuses used in the present invention is a fluid supply unit consisting of a precooler and a piston pump, an extractor unit consisting of a preheater and an extractor, the fluid in the state containing the omega-3 polyunsaturated fatty acid-bound phospholipids, etc. separated into extracts and gaseous state It consists of a separating section for the separation, a condenser for cooling the evaporated carbon dioxide and a recovery section for storing the carbon dioxide cooled and liquefied. The separation section and the recovery section used in the ethanol extraction process are configured separately. The condenser consists of a vacuum distillation unit for removing ethanol, an ethanol condenser and an ethanol reservoir.

본 발명의 실시를 위한 개략적인 장치구조도는 도 1에 도시하였다. 이산화탄소 등의 용매는 예냉기 및 피스톤 펌프를 지나면서 일정한 온도와 압력을 가진 액체 또는 초임계 상태로 추출기부에 공급되며, 예열기를 통과하면서 정해진 온도를 갖게 된다. 이산화탄소 등의 용매는 추출기 내에서 일정한 온도와 압력을 유지하게 되고 내부에 충진된 크릴 분말에 함유된 중성 지질과 인지질을 추출하며, 분리기에서 추출물과 초임계유체는 기체가 되어 분리되며 분리된 기체는 응축기를 거쳐 액체로 변환되면서 재순환된다. A schematic structure diagram for the practice of the present invention is shown in FIG. Solvents such as carbon dioxide are supplied to the extractor in a liquid or supercritical state having a constant temperature and pressure while passing through the precooler and the piston pump, and have a predetermined temperature while passing through the preheater. A solvent such as carbon dioxide maintains a constant temperature and pressure in the extractor and extracts the neutral lipids and phospholipids contained in the krill powder packed therein.In the separator, the extract and the supercritical fluid are separated into gases and the separated gases It is recycled as it is converted to a liquid via a condenser.

이하 도 1을 참고하여 본 발명 방법의 공정 단계를 보다 상세히 설명한다.Hereinafter, the process steps of the present invention will be described in more detail with reference to FIG. 1.

(가) 원료 충진 공정(A) Raw material filling process

크릴 분말을 추출기(EX)에 넣는다.Krill powder is added to the extractor (EX).

(나) 추출용매 공급 공정(B) Extraction solvent supply process

이산화탄소를 추출 용매로 사용하기 위하여 예열기(H1)의 온도를 70℃, 예냉기(H2)를 -5℃로 설정한다. 용기로부터 나온 이산화탄소는 상기 예냉기를 거치면서 -5℃의 완전한 액체 상태로 펌프로 들어가게 된다. 상기 펌프에서는 30 g/min의 유량으로 이산화탄소를 추출기로 공급하고, 예열기(H1)를 거치면서 1차적으로 가열이 된다. 감압장치(V1:BPR)의 허용압력을 400기압으로 설정한 상태에서 추출기 내부의 이산화탄소는 400기압 70℃의 초임계상태가 될 때까지 가열, 가압되며, 추출기 내부의 압력이 400기압이 되면 감압장치에 일정 압력이상을 외부로 배출하며 추출기 내부의 압력은 400기압이 유지되게 된다. In order to use carbon dioxide as an extraction solvent, the temperature of the preheater H1 is set to 70 ° C and the precooler H2 to -5 ° C. Carbon dioxide from the vessel passes through the precooler and enters the pump in a complete liquid state at -5 ° C. In the pump, carbon dioxide is supplied to the extractor at a flow rate of 30 g / min, and is primarily heated while passing through the preheater (H1). With the allowable pressure of the decompression device (V1: BPR) set to 400 atm, the carbon dioxide inside the extractor is heated and pressurized until it reaches a supercritical state of 400 atm and 70 ° C. When the pressure inside the extractor reaches 400 atm, The device discharges more than a certain pressure to the outside and the pressure inside the extractor is maintained at 400 atm.

(다) 중성 지질 추출 공정(C) neutral lipid extraction process

추출 공정을 수행하는 동안 연속적으로 이산화탄소가 공급되고 배출되면서 400기압, 70℃의 초임계 이산화탄소는 크릴 내의 중성지질 및 아스타잔틴을 추출하고 인지질 및 단백질 등의 불용성분은 잔류하게 된다. As the carbon dioxide is continuously supplied and discharged during the extraction process, supercritical carbon dioxide at 400 atm and 70 ° C. extracts neutral lipids and astaxanthin from krill and insoluble components such as phospholipids and proteins remain.

(라) 중성 지질 회수 공정(D) Neutral lipid recovery process

중성 지질을 함유하는 초임계 이산화탄소가 감압 장치를 통해 분리기(S1)로 보내지게 된다. 이때 상온, 상압의 기체 상태가 되면서 이산화탄소는 초임계상태에서 가지고 있던 용해력을 잃고 초임계 이산화탄소에 용해되어 있던 중성지질과 아스타잔틴을 회수 할 수 있다. 기체상의 이산화탄소는 응축기(C1)를 통해 액상으로 바뀌고 회수조(R1)에 저장되어 추출에 다시 이용된다.Supercritical carbon dioxide containing neutral lipids is sent to the separator (S1) through a decompression device. At this time, at room temperature and atmospheric pressure, the carbon dioxide loses its dissolving power in the supercritical state and recovers the neutral lipid and astaxanthin dissolved in the supercritical carbon dioxide. The gaseous carbon dioxide is converted into a liquid phase through the condenser (C1) and stored in the recovery tank (R1) and used again for extraction.

(마) 인지질 추출 공정(E) Phospholipid Extraction Process

2시간의 연속적인 추출 공정을 통해 크릴 내에 함유된 중성지질을 충분히 추출한 후 에탄올을 공용매로 사용하여 에탄올 펌프(P2)를 가동시켜 이산화탄소 유량대비 5-50%의 유량으로 추출기로 동시에 공급한다. 이 에탄올과 이산화탄소의 혼합용매를 이용한 2차 추출 공정으로 크릴에 남아있던 인지질을 고순도로 용출시키고 잔류성분을 구성하는 다른 성분, 즉, 각종 단백질 등을 불용성분으로 잔류시킨다. After sufficiently extracting the neutral lipid contained in the krill through a continuous extraction process of 2 hours, using an ethanol as a co-solvent to operate the ethanol pump (P2) and simultaneously supply to the extractor at a flow rate of 5-50% of the carbon dioxide flow rate. The secondary extraction process using a mixed solvent of ethanol and carbon dioxide elutes the phospholipids remaining in the krill with high purity and leaves other components constituting the residual components, that is, various proteins, as insoluble components.

(바) 인지질 회수 공정(F) phospholipid recovery process

상기 (라) 공정과 마찬가지로 인지질을 초임계 이산화탄소와 에탄올의 혼합용매를 감압장치를 통하여 감압하면서 분리기(S2)에서 용해성분을 함유하는 에탄올의 액상과 기상의 이산화탄소로 나뉘며 기상의 이산화탄소는 응축기(C2)를 통해 액화시켜 회수조(R2)로 보내어 추출에 이용된다. 액상의 에탄올과 용출성분은 에탄올 증발장치(E1)로 보내어 농축하여 회수하고, 증발된 에탄올은 에탄올 응축기(C3)에서 액화시켜 에탄올 회수조(R3)에 모으고 에탄올 보관소(T1)로 보내어 추출에 사용한다.As in step (d), the phospholipid is decomposed into the liquid and gaseous carbon dioxide of the ethanol containing the dissolved component in the separator (S2) while decompressing the mixed solvent of supercritical carbon dioxide and ethanol through a depressurization device. And liquefied to the recovery tank (R2) to be used for extraction. The liquid ethanol and elution components are sent to the ethanol evaporator (E1) for concentration and recovery. The evaporated ethanol is liquefied in the ethanol condenser (C3), collected in an ethanol recovery tank (R3) and sent to the ethanol storage (T1) for extraction. do.

(사) 크릴 추출박 에탄올 제거 공정Krill extract foil ethanol removal process

또 추출기에는 초임계 이산화탄소와 혼합용매(초임계 이산화탄소-에탄올) 어느 쪽에도 용해되지 않는 단백질 등의 영양분이 잔류성분으로 잔존하므로 이것의 활용도를 높이기 위해 초임계 이산화탄소만을 사용하여 추출함으로서 잔류 에탄올을 제거한다. In the extractor, nutrients such as proteins that do not dissolve in both supercritical carbon dioxide and mixed solvents (supercritical carbon dioxide-ethanol) remain as residual ingredients, and the residual ethanol is removed by extracting using only supercritical carbon dioxide to increase its utilization. .

이상, 본 발명의 바림직한 실시예들을 도면을 참조하여 설명하였지만 해당 기술 분야의 통상의 지식을 가진 자라면 하기의 특허청구범위에 기재된 본 발명의 사상 및 영역으로부터 벗어나지 않는 범위 내에서 본 발명을 다양하게 수정 및 변경시킬 수 있음을 이해할 수 있을 것이다.While preferred embodiments of the present invention have been described above with reference to the drawings, those skilled in the art may vary the present invention without departing from the spirit and scope of the present invention as set forth in the claims below. It will be understood that modifications and changes can be made.

이상 설명하는 바와 같이, 본 발명은 오메가-3 불포화지방산 함량이 40%이상인 고품질 제품 및 인지질 함량이 80%이상인 인지질 농축제품을 용이하게 제조할 수 있는 효과가 있으며, 추출 조건 등을 최적화함으로써 각 단계별 추출물 또는 각 단계별 추출물을 혼합한 추출물에 대한 유용성분의 함량비를 조절할 수 있는 특징이 있다. As described above, the present invention has the effect of easily producing a high quality product having an omega-3 unsaturated fatty acid content of 40% or more and a phospholipid concentrate product having a phospholipid content of 80% or more, and by optimizing the extraction conditions, etc. There is a feature that can adjust the content ratio of the useful ingredient to the extract or the extract of each step of the extract mixture.

또, 본 발명은 동일한 추출기 내에서 연속조작 공정으로 분획 추출이 가능하므로, 추출설비 전체를 콤팩트하게 설계할 수 있다.In addition, the present invention can be fractionally extracted by a continuous operation process in the same extractor, it is possible to compactly design the whole extraction equipment.

본 발명은 인체에 무해한 용매인 이산화탄소와 에탄올 등을 이용하여 추출을 수행함으로써 최종 추출물에 미량의 잔존용매가 포함되더라도 안전성에는 문제가 없다.According to the present invention, even if a trace amount of residual solvent is included in the final extract by performing extraction using carbon dioxide and ethanol, which are harmless to the human body, there is no problem in safety.

특히, 이산화탄소의 경우 상온, 상압에서 기체이기 때문에 제거가 용이하고, 에탄올의 경우에도 감압 증류로 제거가 용이하다.In particular, carbon dioxide is easy to remove because it is a gas at room temperature and atmospheric pressure, and in the case of ethanol, it is easy to remove by vacuum distillation.

일반적으로 유기용매를 사용하는 추출법에서는 유기용매가 추출조의 잔사 속에 상당한 비율로 남아있는 경우가 많다. 하지만 본 발명은 마지막 추출단계에서 초임계이산화탄소 등을 이용함으로써, 추출 공정 종료 후 최종 크릴박 내에 에탄올 등의 용매가 거의 잔존하지 않으므로 별도의 용매 제거 공정 없이 사용 가능하므로 경제성이 뛰어난 효과가 있다. In general, in an extraction method using an organic solvent, the organic solvent is often left in a significant proportion in the residue of the extraction tank. However, the present invention uses supercritical carbon dioxide in the final extraction step, so that almost no solvent, such as ethanol, remains in the final krill foil after the extraction process, so it can be used without a separate solvent removal process has excellent economic efficiency.

도 1은 본 발명에 사용된 가압 액체 및 초임계 이산화탄소를 이용한 추출 장치의 구조도이다.1 is a structural diagram of an extraction apparatus using a pressurized liquid and supercritical carbon dioxide used in the present invention.

도 2는 본 발명의 실시예 2에 따른 크릴 분말의 추출 공정을 예시한 흐름도이다.2 is a flowchart illustrating an extraction process of krill powder according to Example 2 of the present invention.

도 3은 본 발명의 실시예 3에 따른 크릴 분말의 추출 공정을 예시한 흐름도이다.3 is a flowchart illustrating an extraction process of krill powder according to Example 3 of the present invention.

도 4는 본 발명의 실시예 3에 따른 크릴 분말의 추출 공정을 예시한 흐름도이다.4 is a flowchart illustrating an extraction process of krill powder according to Example 3 of the present invention.

<도면의 부호에 대한 간단한 설명><Short description of the symbols in the drawings>

P1: 이산화탄소 Feed 펌프P1: CO2 Feed Pump

P2: 에탄올 Feed 펌프P2: Ethanol Feed Pump

P3: 진공감압펌프P3: vacuum pressure pump

H1: 압축된 이산화탄소에 열을 공급하여 초임계 상을 만드는 곳H1: Where the supercritical phase is created by supplying heat to the compressed carbon dioxide

H2: 이산화탄소를 펌프에 공급하기 전 냉각 시키는 곳H2: Where to cool CO2 before supplying it to the pump

EX: 크릴 분말을 충진 하여 추출하는 곳EX: Where to fill and extract krill powder

V1: Back Pressure Regulator로 압력 조절 밸브V1: Pressure regulating valve with Back Pressure Regulator

S1: 이산화탄소를 기화시켜 추출물과 분리 하는 곳S1: Where to vaporize carbon dioxide and separate it from the extract

S2: 이산화탄소를 기화시켜 에탄올과 섞인 추출물을 분리하는 곳S2: Where to separate the extract mixed with ethanol by vaporizing carbon dioxide

C1: 기화된 이산화탄소를 냉각시켜 액체로 응축시키는 곳C1: where the vaporized carbon dioxide is cooled to condense into a liquid

C2: 기화된 이산화탄소 및 소량의 에탄올을 냉각시켜 액체로 응축시키는 곳C2: where the vaporized carbon dioxide and a small amount of ethanol are cooled to condense into a liquid

C3: 기화된 에탄올을 액체로 응축시키는 곳C3: where condensed vaporized ethanol into a liquid

R1: 액화시킨 이산화탄소를 회수하여 순환펌프로 보내는 곳R1: A place to recover liquefied carbon dioxide and send it to a circulation pump

R2: 액화시킨 이산화탄소 및 소량의 에탄올을 회수하여 순환펌프로 보내는 곳R2: A place to recover liquefied carbon dioxide and a small amount of ethanol and send it to a circulation pump

R3: 액화시킨 에탄올을 회수하는 곳R3: Where to recover liquefied ethanol

E1: 추출하여 이산화탄소와 분리된 에탄올 용액을 농축하는 곳E1: Where to extract and concentrate ethanol solution separated from carbon dioxide

T1: 회수된 에탄올을 보관하여 에탄올 펌프로 보내는 곳T1: where the recovered ethanol is stored and sent to the ethanol pump

실시예 1 : 에탄올% 결정 실험 Example 1 Ethanol% Crystallization Experiment

크릴 분말 130 g을 추출기에 넣고 70℃의 온도 및 400 기압의 압력 조건하에서, 평균유량 30 g/min의 이산화탄소와 평균유량 각각 이산화탄소 유량대비 10%, 20%, 30%, 40% 및 50%의 에탄올을 추출용매로 사용하여 충진된 시료대비 에탄올 6배수가 주입되는 시간(390분, 195분, 130분, 97.5분 및 78분) 동안 추출을 수행하였다. 추출기에 평균유량 30 g/min의 순수한 이산화탄소를 30분 동안 공급하여 잔류된 크릴 추출박으로부터 에탄올을 제거하고, 추출기의 압력을 상압으로 조절하여 크릴 추출박을 회수한 후, 분리기에 남은 혼합액상물을 감압 증류하여 에탄올을 제거하여 크릴추출물을 제조하였다. 130 g of krill powder was placed in the extractor under conditions of a temperature of 70 ° C. and a pressure of 400 atm, with an average flow rate of 30 g / min of carbon dioxide and an average flow rate of 10%, 20%, 30%, 40% and 50%, respectively. Extraction was carried out for a time (390 minutes, 195 minutes, 130 minutes, 97.5 minutes and 78 minutes) is injected into the ethanol 6 times compared to the sample filled with ethanol as the extraction solvent. After supplying pure carbon dioxide with an average flow rate of 30 g / min for 30 minutes to remove ethanol from the remaining krill extraction foil, and adjusting the pressure of the extractor to atmospheric pressure to recover the krill extraction foil, the mixed liquid remaining in the separator Distillation under reduced pressure to remove ethanol to prepare a krill extract.

기체 크로마토그래피(Gas Chromatography)와 아세톤 불용도를 이용하여 상기 추출물 중 EPA, DHA 오메가-3 지방산 및 인지질의 함량을 각각 측정하여 그 결과를 표 1에 나타내었다. 표 1에 나타낸 바와 같이, 에탄올의 평균유량이 이산화탄소의 유량대비 50%인 경우 가장 우수한 결과를 얻을 수 있었다. 따라서 하기 실시예에서는 평균유량이 이산화탄소의 유량대비 50%의 에탄올을 이용하였다.The contents of EPA, DHA omega-3 fatty acids and phospholipids in the extracts were measured using gas chromatography and acetone insolubility, and the results are shown in Table 1 below. As shown in Table 1, the best results were obtained when the average flow rate of ethanol was 50% of the flow rate of carbon dioxide. Therefore, in the following examples, the average flow rate used 50% of ethanol relative to the flow rate of carbon dioxide.

<표 1>TABLE 1

Figure PCTKR2009005528-appb-I000001
Figure PCTKR2009005528-appb-I000001

실시예 2 : 이산화탄소와 에탄올 혼합용매를 이용한 크릴 분말의 단일 추출Example 2 Single Extraction of Krill Powder Using Carbon Dioxide and Ethanol Mixture

크릴 분말 130 g을 추출기에 넣고 70℃의 온도 및 400 기압의 압력 조건 하에서 평균유량 30 g/min의 이산화탄소와 평균유량 이산화탄소의 유량대비 50%의 에탄올을 추출용매로 사용하여 3시간 동안 추출을 수행한 후, 추출기에 평균유량 30 g/min의 순수한 이산화탄소를 30분 동안 공급하여 잔류된 크릴 추출박으로부터 에탄올을 제거하였다. 이어서, 추출기의 압력을 상압으로 조절하여 크릴 추출박을 회수하고, 분리기에 남은 혼합액상물을 감압 증류하여 에탄올이 제거된 크릴 추출물을 제조하였다. 130 g of krill powder was placed in the extractor and extracted for 3 hours using 70 g of ethanol at an average flow rate of 30 g / min and 50% of the ethanol flow rate at an average flow rate of carbon dioxide under a temperature of 70 ° C. and a pressure of 400 atm. After that, pure carbon dioxide having an average flow rate of 30 g / min was fed for 30 minutes to remove ethanol from the remaining krill extraction foil. Subsequently, the pressure of the extractor was adjusted to atmospheric pressure to recover the krill extract foil, and the mixed liquid remaining in the separator was distilled under reduced pressure to prepare a krill extract from which ethanol was removed.

기체 크로마토그래피(Gas Chromatography)와 아세톤 불용도를 이용하여 수득한 크릴 추출물의 EPA, DHA 오메가-3 지방산 및 인지질의 함량을 각각 측정하고, 그 결과를 하기 표 1에 나타내었다. The contents of EPA, DHA omega-3 fatty acids and phospholipids of the krill extract obtained by using gas chromatography (Gas Chromatography) and acetone insolubility were measured, and the results are shown in Table 1 below.

<표 2>TABLE 2

Figure PCTKR2009005528-appb-I000002
Figure PCTKR2009005528-appb-I000002

실시예 3 : 1차 이산화탄소 및 2차 이산화탄소와 에탄올 혼합용매를 사용한 크릴 분말의 다중 추출 Example 3 Multiple Extraction of Krill Powder Using Primary and Secondary Carbon Dioxide and Ethanol Mixtures

크릴 분말 130 g을 추출기에 넣고 70℃의 온도, 400 기압의 압력 조건 하에서 평균유량 30 g/min의 초임계 이산화탄소를 추출 용매로 사용하여 2시간 동안 1차 추출을 수행하였다. 이어서, 초임계 이산화탄소를 분리기로 감압 이송하여 1차 추출물 A를 이산화탄소로부터 분리, 회수하였다. 130 g of krill powder was placed in an extractor, and primary extraction was performed for 2 hours using supercritical carbon dioxide having an average flow rate of 30 g / min as an extraction solvent under a temperature of 70 ° C. and a pressure of 400 atm. Subsequently, the supercritical carbon dioxide was transferred to a separator under reduced pressure to separate and recover the primary extract A from the carbon dioxide.

이어서 추출기에 70℃의 온도 및 400 기압의 압력 조건하에서, 평균유량 30 g/min 이산화탄소와 평균유량 이산화탄소의 유량대비 50%의 에탄올을 혼합용매로 사용하여 2시간 2차 추출을 수행하였다. 추출기에 순수한 이산화탄소를 평균유량 30 g/min으로 30분 동안 공급하여 잔류된 크릴 추출박으로부터 에탄올을 제거한 후, 추출기의 압력을 상압으로 조절하여 크릴 추출박을 회수하였다. 분리기에 있는 남은 혼합액상물은 감압 증류하여 에탄올을 제거한 2차 추출물 B를 제조하였다. Subsequently, the extractor was subjected to secondary extraction for 2 hours using a solvent mixture of 50% of the average flow rate of 30 g / min carbon dioxide and 50% of the flow rate of the average flow rate carbon dioxide under a temperature of 70 ° C. and a pressure of 400 atm. Pure carbon dioxide was supplied to the extractor at an average flow rate of 30 g / min for 30 minutes to remove ethanol from the remaining krill extraction foil, and then the pressure of the extractor was adjusted to atmospheric pressure to recover the krill extraction foil. The remaining mixed liquid in the separator was distilled under reduced pressure to prepare a secondary extract B from which ethanol was removed.

기체 크로마토그래피(Gas Chromatography)와 아세톤 불용도를 이용하여 상기 1차 추출물 A, 2차 추출물 B, 및 이 두 가지 추출물을 혼합한 C 중의 EPA, DHA 오메가-3 지방산 및 인지질의 함량을 각각 측정하여 그 결과를 하기 표 2에 나타내었다. The contents of EPA, DHA omega-3 fatty acids and phospholipids in the primary extract A, the secondary extract B, and the mixture of the two extracts were measured by using gas chromatography and acetone insolubility. The results are shown in Table 2 below.

<표 3>TABLE 3

Figure PCTKR2009005528-appb-I000003
Figure PCTKR2009005528-appb-I000003

실시예 4 : 1, 2차 이산화탄소 및 3차 이산화탄소와 에탄올 혼합용매를 사용한 크릴 분말의 다중 추출 Example 4 Multiple Extraction of Krill Powder Using Primary and Secondary Carbon Dioxide and Tertiary Carbon Dioxide and Ethanol Mixtures

크릴 분말 130 g을 추출기에 넣고 70℃의 온도 및 200 기압의 압력 조건하에서 평균유량 30 g/min의 초임계 이산화탄소를 추출용매로 사용하여 2시간 동안 1차 추출을 수행한 후, 초임계 이산화탄소를 분리기로 감압 이송하여 1차 추출물 A를 이산화탄소로부터 분리, 회수하였다. 이어서, 70℃의 온도에서 압력을 400 기압으로 증가시키고 평균유량 30 g/min의 초임계 이산화탄소를 추출용매로 사용하여 2시간 동안 2차 추출을 수행한 후 초임계 이산화탄소를 분리기로 감압 이송하여 2차 추출물 B를 이산화탄소로부터 분리, 회수하였다.130 g of krill powder was placed in an extractor and subjected to a primary extraction for 2 hours using supercritical carbon dioxide having an average flow rate of 30 g / min as an extraction solvent under a temperature of 70 ° C. and a pressure of 200 atm. The primary extract A was separated and recovered from carbon dioxide by transporting under reduced pressure to a separator. Subsequently, the pressure was increased to 400 atm at a temperature of 70 ° C., and secondary extraction was performed for 2 hours using supercritical carbon dioxide having an average flow rate of 30 g / min as an extraction solvent, and then the supercritical carbon dioxide was transferred to a separator under reduced pressure. Tea extract B was separated and recovered from carbon dioxide.

이어서 70℃의 온도 및 400 기압의 압력 조건에서 평균유량 30 g/min의 이산화탄소와 평균유량 이산화탄소의 유량대비 50%의 에탄올을 혼합 추출용매로 사용하여 2시간 동안 3차 추출을 수행한 후, 추출기에 평균유량 30 g/min의 순수한 이산화탄소를 30분 동안 공급하여 잔류된 크릴 추출박으로부터 에탄올을 제거하고, 추출기의 압력을 상압으로 조절하여 크릴추출박을 회수하였다. 분리기에 남은 혼합액상물을 감압 증류하여 에탄올을 제거하여 3차 추출물 C를 제조하였다. Subsequently, after performing tertiary extraction for 2 hours using a mixed extraction solvent at a temperature of 70 ° C. and a pressure of 400 atm, carbon dioxide having an average flow rate of 30 g / min and ethanol having a flow rate of 50% of the average flow rate of carbon dioxide were mixed for 2 hours. Pure carbon dioxide with an average flow rate of 30 g / min was supplied for 30 minutes to remove ethanol from the remaining krill extraction foil, and the pressure of the extractor was adjusted to atmospheric pressure to recover the krill extraction foil. The mixed liquid remaining in the separator was distilled under reduced pressure to remove ethanol to prepare a tertiary extract C.

기체 크로마토그래피(Gas Chromatography)와 아세톤 불용도를 이용하여 상기 1차 추출물 A, 2차 추출물 B, 3차 추출물 C, 및 B와 C를 혼합한 D 중 EPA 및 DHA 오메가-3 지방산과 인지질의 함량을 각각 측정하여 그 결과를 표 3에 나타내었다.Contents of EPA and DHA omega-3 fatty acids and phospholipids in primary extract A, secondary extract B, tertiary extract C, and D mixed with B and C by using gas chromatography and acetone insolubility Were respectively measured and the results are shown in Table 3.

<표 4>TABLE 4

Figure PCTKR2009005528-appb-I000004
Figure PCTKR2009005528-appb-I000004

실시예 5 : 크릴 추출박 분석Example 5 krill extract foil analysis

상기 실시예 2에서 제조한 크릴 추출박에 대한 단백질 함량과 그 단백질의 아미노산 조성을 분석하고, 그 결과를 하기 표 5에 나타내었다.The protein content and amino acid composition of the protein for krill extraction foil prepared in Example 2 were analyzed, and the results are shown in Table 5 below.

<표 5>TABLE 5

Figure PCTKR2009005528-appb-I000005
Figure PCTKR2009005528-appb-I000005

비교예 1 내지 8Comparative Examples 1 to 8

본 발명과 비교하기 위해 크릴 분말 약 20g을 다양한 용매 및 이들의 혼합물 300mL와 혼합하고, 5시간 동안 속슬렛 추출을 수행한 후, 얻어진 추출물의 성분을 분석하고, 그 결과를 하기 표 6에 나타내었다.About 20 g of krill powder was mixed with 300 mL of various solvents and mixtures thereof for comparison with the present invention, and after performing Soxhlet extraction for 5 hours, the components of the obtained extract were analyzed and the results are shown in Table 6 below. .

<표 6>TABLE 6

Figure PCTKR2009005528-appb-I000006
Figure PCTKR2009005528-appb-I000006

상기와 같은 비교예의 결과를 본 발명에 따른 방법인 실시예 3 및 4의 결과와 비교해 보면, DHA 오메가-3 지방산 및 인지질의 함량에 있어서, DHA 오메가-3 지방산의 함량은 유의적인 차이가 없었으나 인지질의 함량은 본 발명에 따른 방법으로 얻어진 추출물, 특히 실시예 3의 2차 추출물과 실시예 4의 3차 추출물에서 유의적으로 높음을 알 수 있었다.Comparing the results of the comparative example with the results of Examples 3 and 4, which are the method according to the present invention, the content of DHA omega-3 fatty acid and the content of DHA omega-3 fatty acid were not significantly different. The content of phospholipid was found to be significantly higher in extracts obtained by the method according to the invention, in particular the secondary extract of Example 3 and the tertiary extract of Example 4.

이로부터 본 발명에 따른 초임계 이산화 탄소를 이용하여 크릴을 추출하는 방법은 종래 유기용매를 이용한 추출방법에서보다 DHA 오메가-3 지방산이 풍부하고, 고농도의 인지질을 함유한 제품을 제공할 수 있다.From this, the method of extracting krill using supercritical carbon dioxide according to the present invention can provide a product richer in DHA omega-3 fatty acids and containing a high concentration of phospholipids than in the conventional extraction method using an organic solvent.

이상에서 확인할 수 있는 바와 같이, 본 발명은 크릴로부터 크릴오일과 크릴단백질제품, 나아가 크릴향기가 농축된 오일, 아스타잔틴 고함유 오일, 인지질 고함유 오일 등 단계적으로 분획, 추출, 회수할 수 있는 뛰어난 효과가 있으므로 특수식품 가공 산업에 매우 유용한 발명인 것이다.As can be seen from the above, the present invention can be fractionated, extracted and recovered step by step, such as krill oil and krill protein products, further concentrated krill fragrance oil, high astaxanthin oil, high phospholipid oil, etc. It is a very useful invention for the special food processing industry because it has an excellent effect.

Claims (16)

원료 크릴을 전처리하여 분말화시켜 초임계 이산화탄소와 에탄올을 추출용매로 사용하여 크릴 분말로부터 크릴 오일을 추출하는 방법에 있어서, In a method of extracting krill oil from krill powder by pre-treating the raw material krill and powdering, using supercritical carbon dioxide and ethanol as an extraction solvent, 초임계 이산화탄소와 에탄올을 추출용매로 사용하여 크릴 분말로부터 크릴 오일을 추출하는 단계, 잔류된 크릴 추출박에 초임계 이산화탄소만을 공급하여 에탄올을 제거하여 크릴 단백질 추출박을 수득하는 단계 및 상기 크릴 분말의 추출물을 감압농축하여 에탄올을 제거하여 크릴오일을 수득하는 단계가 연속적으로 수행되며,Extracting krill oil from krill powder using supercritical carbon dioxide and ethanol as an extraction solvent, supplying only supercritical carbon dioxide to the remaining krill extract foil to remove ethanol to obtain krill protein extract foil and the krill powder The extract was concentrated under reduced pressure to remove ethanol to obtain krill oil continuously. 상기 초임계 이산화탄소와 에탄올을 추출용매로 사용하는 크릴 분말의 추출이 65℃ 내지 70℃의 온도 및 400 내지 450 기압의 조건하에서 수행되고, 에탄올의 평균 유량은 이산화탄소의 유량대비 40-50%Extraction of krill powder using the supercritical carbon dioxide and ethanol as the extraction solvent is carried out under the conditions of the temperature of 65 ℃ to 70 ℃ and 400 to 450 atm, the average flow rate of ethanol is 40-50% of the flow rate of carbon dioxide 인 것을 특징으로 하는 크릴의 추출 방법. Method for extracting krill, characterized in that. 원료 크릴을 전처리하여 분말화시키는 단계; Pretreatment of the raw material krill to powdering; 크릴 분말을 추출기에 충진하는 단계; Filling krill powder into an extractor; 초임계 이산화탄소를 추출 용매로 사용하여 크릴 분말의 1차 추출을 수행하여 크릴오일을 수득하는 단계; Performing primary extraction of krill powder using supercritical carbon dioxide as an extraction solvent to obtain krill oil; 초임계 이산화탄소와 에탄올을 추출 용매로 사용하여 2차 추출을 수행하여 크릴오일을 수득하고, 추출기에 초임계 이산화탄소를 공급하여 크릴 추출박으로부터 에탄올을 제거하여 크릴 단백질 추출박을 수득하는 단계; 및 Performing a second extraction using supercritical carbon dioxide and ethanol as an extraction solvent to obtain krill oil, and supplying supercritical carbon dioxide to the extractor to remove ethanol from the krill extract foil to obtain krill protein extract foil; And 상기 1차 추출물 크릴오일과 2차 추출물 크릴오일을 혼합하고, 이를 감압농축하여 에탄올을 제거하여 크릴오일을 수득하는 단계가 연속적으로 수행되는 것을 특징으로 하는 크릴의 추출 방법.Mixing the primary extract krill oil and secondary extract krill oil, and concentrated under reduced pressure to remove ethanol to obtain krill oil, characterized in that the step of extracting krill is carried out continuously. 제2항에 있어서, 상기 원료 크릴의 전처리 단계가 원료 크릴을 80~100℃ 정도로 자숙한 후 분쇄 및 건조하여 분말로 제조하는 것임을 특징으로 하는 크릴의 추출 방법.The method of extracting krill according to claim 2, wherein the pretreatment of the raw material krill is performed by pulverizing and drying the raw material krill to about 80 to 100 ° C. to prepare the powder. 제2항에 있어서, 상기 원료 크릴의 전처리 단계가 원료 크릴을 80~100℃ 정도로 자숙한 후 해수 첨가 없이 급속냉동하거나 담수를 첨가하여 바로 급속 냉동하여 보관하여 육지로 이동한 후, 냉동 상태에서 세절하여 건조하거나, 파쇄 후 탈수기로 표면수를 제거한 뒤 곧바로 건조를 통해 함수율 5% 미만으로 건조하여 분말로 제조하는 것을 특징으로 하는 크릴의 추출 방법.According to claim 2, wherein the pre-treatment step of the raw material krill is ripened to about 80 ~ 100 ℃ after rapid freezing without addition of seawater or fresh water immediately stored in the freezing immediately after moving to the land, the fine cutting in the frozen state Method of extracting krill, characterized in that by drying, or after crushing to remove the surface water with a dehydrator and immediately dried to less than 5% water content through drying. 제2항에 있어서, 상기 1차 초임계 이산화탄소를 이용한 추출 및 2차 초임계 이산화탄소와 에탄올을 이용한 추출은 각각 400 기압의 압력 조건에서 수행되고, 에탄올의 평균유량이 이산화탄소의 유량대비 5-50%인 것을 특징으로 하는 크릴의 추출 방법. The method of claim 2, wherein the extraction using the primary supercritical carbon dioxide and the extraction using the secondary supercritical carbon dioxide and ethanol are each carried out at a pressure of 400 atm, the average flow rate of ethanol 5-50% of the flow rate of carbon dioxide Method for extracting krill, characterized in that. 제2항에 따른 방법을 통해 크릴 분말로부터 추출된 크릴오일.Krill oil extracted from krill powder by the method according to claim 2. 제2항에 따른 방법을 통해 크릴 분말로부터 얻어진 크릴 단백질 추출박.Krill protein extract foil obtained from krill powder through the method according to claim 2. 원료 크릴을 전처리하여 분말화시키는 단계; Pretreatment of the raw material krill to powdering; 상기 크릴 분말을 추출기에 충진하는 단계; Filling the krill powder into an extractor; 초임계 이산화탄소를 추출 용매로 사용하여 크릴 분말의 1차 추출을 수행하여 크릴향 농축오일을 수득하는 단계; Performing primary extraction of krill powder using supercritical carbon dioxide as an extraction solvent to obtain krill-flavored concentrated oil; 초임계 이산화탄소를 추출 용매로 사용하여 2차 추출을 수행하여 크릴 아스타잔틴 고함유 오일을 수득하는 단계; Performing second extraction using supercritical carbon dioxide as the extraction solvent to obtain a high krill astaxanthin oil; 초임계 이산화탄소와 에탄올을 추출 용매로 사용하여 3차 추출을 수행하여 크릴 인지질 고함유 오일을 수득하고, 추출기에 초임계 이산화탄소를 공급하여 크릴 추출박으로부터 에탄올을 제거하여 크릴 단백질 추출박을 수득하는 단계가 연속적으로 수행되는 것을 특징으로 하는 크릴의 추출 방법Performing tertiary extraction using supercritical carbon dioxide and ethanol as extraction solvent to obtain krill phospholipid high oil, and supplying supercritical carbon dioxide to the extractor to remove ethanol from krill extract foil to obtain krill protein extract foil Method for extracting krill, characterized in that is carried out continuously 제8항에 있어서, 상기 원료 크릴의 전처리 단계가 원료 크릴을 80~100℃ 정도로 자숙한 후 분쇄 및 건조하여 분말로 제조하는 것임을 특징으로 하는 크릴의 추출 방법. The method of extracting krill according to claim 8, wherein the pretreatment of the raw material krill is performed by pulverizing and drying the raw material krill at about 80 to 100 ° C. to prepare a powder. 제8항에 있어서, 상기 원료 크릴의 전처리 단계가 원료 크릴을 80~100℃ 정도로 자숙한 후 해수 첨가 없이 급속냉동하거나 담수를 첨가하여 바로 급속 냉동하여 보관하여 육지로 이동한 후, 냉동 상태에서 세절하여 건조하거나, 파쇄 후 탈수기로 표면수를 제거한 뒤 곧바로 건조를 통해 함수율 5% 미만으로 건조하여 분말로 제조하는 것을 특징으로 하는 크릴의 추출 방법.The method of claim 8, wherein the pretreatment of the raw material krill is about 80-100 ° C., and the raw material krill is rapidly frozen without addition of seawater or immediately frozen by adding fresh water, and then stored in a frozen state. Method of extracting krill, characterized in that to dry, or after crushing to remove the surface water with a dehydrator and immediately dried to less than 5% moisture content through drying to produce a powder. 제8항에 있어서, 상기 1차 초임계 이산화탄소를 이용한 추출은 80 내지 250 기압의 압력 조건에서 수행되고, 2차 초임계 이산화탄소를 이용한 추출은 250 내지 800 기압의 압력 조건에서 수행되는 것을 특징으로 하는 크릴의 추출 방법.The method of claim 8, wherein the extraction using the primary supercritical carbon dioxide is performed at a pressure condition of 80 to 250 atm, and the extraction using the secondary supercritical carbon dioxide is performed at a pressure condition of 250 to 800 atm. How to extract krill. 제8항에 따른 방법을 통해 1차 추출물로서 제조된 크릴향 농축오일.Krill-flavored oil prepared as a primary extract through the method according to claim 8. 제8항에 따른 방법을 통해 2차 추출물로서 제조된 크릴 아스타잔틴 고함유 오일.A high krill astaxanthin oil prepared as a secondary extract by the method according to claim 8. 제8항에 따른 방법을 통해 3차 추출물로서 제조된 크릴 인지질 고함유 오일.A krill phospholipid high content oil prepared as a tertiary extract through the method according to claim 8. 제8항에 따른 방법을 통해 2차 추출물과 3차 추출물의 혼합하여 제조된 크릴향과 포화지방산이 저하된 아스타잔틴 및 인지질 고함유 크릴 오일.Astaxanthin and phospholipid-rich krill oil having reduced krill fragrance and saturated fatty acid prepared by mixing the secondary extract and the tertiary extract through the method according to claim 8. 제8항에 따른 방법을 통해 잔류물로서 얻어진 크릴 단백질 추출박. Krill protein extract foil obtained as a residue by the method according to claim 8.
PCT/KR2009/005528 2008-09-30 2009-09-28 Method for extracting and separating active ingredients from krill, and related products Ceased WO2010038964A2 (en)

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US8609157B2 (en) 2009-10-30 2013-12-17 Tharos Ltd. Solvent-free process for obtaining phospholipids and neutral enriched krill oils
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SG150385A1 (en) * 2002-04-30 2009-03-30 Suntory Ltd Astaxanthin medium-chain fatty acid ester, production method of the same, and composition comprising the same
KR100731908B1 (en) * 2005-11-16 2007-06-25 부경대학교 산학협력단 How to separate astaxanthin substance from shellfish

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Publication number Priority date Publication date Assignee Title
US8609157B2 (en) 2009-10-30 2013-12-17 Tharos Ltd. Solvent-free process for obtaining phospholipids and neutral enriched krill oils
US8772516B2 (en) 2009-10-30 2014-07-08 Tharos. Ltd. Solvent-free process for obtaining phospholipids and neutral enriched krill oils
US8865236B2 (en) 2009-10-30 2014-10-21 Tharos Ltd. Solvent-Free Process for Obtaining Phospholipids and Neutral Enriched Krill Oils
US9011942B2 (en) 2009-10-30 2015-04-21 Tharos, Ltd. Solvent-free process for obtaining phospholipids and neutral enriched krill oils
US9150815B2 (en) 2009-10-30 2015-10-06 Tharos Ltd. Solvent-free process for obtaining phospholipids and neutral enriched krill oils
CN104478774A (en) * 2014-12-12 2015-04-01 吕梁广汇生物科技股份有限公司 Method for extracting lutein from fresh marigold flowers as raw materials
CN107903997A (en) * 2017-12-21 2018-04-13 山东师范大学 A kind of method for preparing grease again using the dry shrimp slag of krill degreasing as raw material
CN115232668A (en) * 2022-07-20 2022-10-25 中船黄埔文冲船舶有限公司 Ship-borne krill product production line and shrimp oil production method
CN115232668B (en) * 2022-07-20 2024-05-24 中船黄埔文冲船舶有限公司 Shipborne krill product production line and shrimp oil production method
WO2025011428A1 (en) * 2023-07-10 2025-01-16 江苏海洋大学 Method for extracting antarctic krill oil from frozen antarctic krill

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