WO2010012124A1 - A method for preparing a product containing silicon from plant - Google Patents
A method for preparing a product containing silicon from plant Download PDFInfo
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- WO2010012124A1 WO2010012124A1 PCT/CN2008/001394 CN2008001394W WO2010012124A1 WO 2010012124 A1 WO2010012124 A1 WO 2010012124A1 CN 2008001394 W CN2008001394 W CN 2008001394W WO 2010012124 A1 WO2010012124 A1 WO 2010012124A1
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- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B33/00—Silicon; Compounds thereof
- C01B33/02—Silicon
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- the present invention relates to a method for preparing a silicon-containing product from a plant, and more particularly to a method for producing a silicon-containing product by a step of fermenting a plant material through a strong acid mixture and high temperature calcination, and belongs to the field of chemical engineering. Background technique
- Silicon is one of the most abundant elements on the earth's surface and is deposited on the surface in the form of silica sand (silica). Its use has been made from the manufacture of art and industrial glass from silica sand, until the semiconductor properties of silicon have been discovered and used in the electronics and computer industries. Today's high-tech industries, such as silicon wafers, optical fibers, solar cells, etc., are all silicon. Derivatives, in addition to the grade of silicon, can also be used in pharmaceuticals or cosmetics.
- high-purity silicon ore (silica) is commercially exploited, and the silicon-containing minerals are further refined and purified physically or chemically. Because each silicon-containing mineral has different silicon content and purity, such as river sand, it is not cost-effective and demand to refine this low-content, low-purity silicon-containing mineral for high-purity industrial use. Therefore, high-content and high-purity silicon-bearing ore is the raw material that modern technology is looking for. Since the mining industry usually depends on the content of the veins, once it is depleted, there is no raw material for refining and purification. Many studies have therefore turned to plants as a new source of silica. Many plant and agricultural wastes contain high levels of silica. For example, rice straw contains about 11% silica, and rice husk contains about 15-23% silica.
- Plant materials such as straw and rice husk are often disposed of and have no substantial economic benefits. Therefore, if silicon-containing products for industrial and medical uses can be extracted from these plant materials, the depletion of the mineral source can be alleviated. These agricultural by-products can be effectively utilized.
- U.S. Patent No. 5,562,777 discloses a method of producing a saccharide using a strong acid hydrolyzed cellulose and a hemicellulose material.
- the method comprises (1) adding a cellulose and a hemicellulose material, adding 25-90% by weight of sulfuric acid, destroying the state of matter (decrystallize), forming a gelatinous substance, the gelatinous substance containing Solid and liquid fraction; (2) diluting the sulfuric acid in the colloidal substance to a concentration of 20-30%, and heating to 80-100 ° C for the first hydrolysis; (3) after filtering the first hydrolyzed product A liquid containing acid and sugar can be obtained; (4) the solid portion after filtration, and then 25-90% sulfuric acid, again destroying the state of the object to obtain a second gelatinous substance; (5) diluting the first The sulfuric acid in the second gelatinous substance is brought to a concentration of 20-30%, and heated to 80-100 ° C for a
- step 1 also mentions that 5-10% of strong alkali (sodium hydroxide, NaOH) is mixed with the solid product (lignin, lignin) of step (2), heated to 80 ° C, reacted for 90 minutes, and then concentrated hydrochloric acid (HC1) The pH value of the basic gelatinous substance was lowered from pH 12 to pH 10, filtered, and then ll% NaOCl solution was added for bleaching to obtain an off-white silica colloid.
- strong alkali sodium hydroxide, NaOH
- HC1 concentrated hydrochloric acid
- the plant material needs to be ground to a finer powder to carry out the reaction, and the higher temperature and strong acid are required for hydrolysis. After separation by the column, the reaction is carried out in a strong base and a strong acid to obtain two. Oxidized silica gel body, due to the high temperature and 20-30% sulfuric acid hydrolysis during the hydrolysis process, the efficiency is poor and the risk is high.
- the method comprises (1) honing the plant material with a hammer/ball mill to a size of about 45 to 55 mesh, preferably 50 mesh; (2) the step of the step (1)
- the milled product is sent to a first counter-current extractor and mixed with a weakly acidic solvent.
- the pH of the weakly acidic solvent is between 3.0 and 5.0, preferably 4.0; wherein the temperature of the acidic solvent is maintained at 40-60 ° C, preferably 50 ° C; the reaction time is 50-70 minutes, preferably 60 minutes.
- a weak acid is used to adjust the acidity and alkalinity of the above acidic solvent, wherein the weak acid may be acetic acid, carbonic acid, hydrochloric acid, or sulfuri caled, preferably It is carbonic acid (carboni scord).
- the weak acid may be acetic acid, carbonic acid, hydrochloric acid, or sulfuri caled, preferably It is carbonic acid (carboni scord).
- the sugar is fermented into ethanol (Ethanol);
- the solid matter left in the first reverse extraction machine is passed through a belt press filter to dehydrate the solid matter to a total amount of 70-80% solid state.
- the strong alkali solution is potassium hydroxide (KOH) or sodium hydroxide (NaOH)
- KOH potassium hydroxide
- NaOH sodium hydroxide
- the strong alkaline solution has a concentration of 5 ° /. -50%, preferably 50%
- the temperature of the strongly alkaline solution is between 40 and 60 ° C, preferably 50 °
- the reaction time of the solid material in the second reverse extraction machine is 110-130 minutes, preferably 120 minutes.
- the strong alkali solution is used to dissolve lignin and silica.
- the mixed product is an alkali silicate and lignin; (5)
- the mixed product (lignin and caustic silicate) in the step (4) is sent to an ultrafiltration unit having a polysulfone membrane for mixing The product passes through the membrane to separate the lignin and alkaline silicate solution, thereby collecting and concentrating the lignin, allowing the lignin to be concentrated to a solid state of 38-42%, preferably 40%.
- the concentrated lignin is washed to a pH of 6.5-7.0 to a target pH of 6.7, and the lignin is dried for storage; (6) an alkaline silicate solution after passing through the membrane, It is sent to the bleeder system to extract a portion of the filtered silicate which can be packaged for sale. Another portion of the alkaline silicate solution is fed back to the second reverse extraction machine to continue the reaction with the new strong alkaline solution; (7) the solid material remaining in the second reverse extraction machine (most For cellulose, it is first sent to a continuous centrifuge with a water scrubber, followed by sacchrification and fermentation, which uses a weaker mineral acid (eg sulfuric acid or hydrochloric acid; pH2- 3.
- a weaker mineral acid eg sulfuric acid or hydrochloric acid
- the hydrolysis is drunk as Rutgers UniversityRut-C-30 or other Trichodermareesei (virde), preferably T. reesei (virde), after the enzyme is added, the cellulose is converted into monosaccharide (glucose); (8) will be six Carbohydrate (glucose) and five-carbon sugar are fermented by genetically modified strains to obtain ethanol and a fermented product, and the strain Bacillusstearothermophilus is LLD-R. This species was developed by Agrol(R) td. (U.S. Patent No. 51/82,199). The ferment has a high protein content and can be used as an animal food supplement.
- the concentration of ethanol is between 3-5%, preferably 4%; (9)
- the low concentration of ethanol is sent to a distillation system, and the ethanol is distilled to a concentration of 100% (200 proof), and then Mix dry powdered lignin with 200proof ethanol as a high energy fuel.
- the ratio of ethanol to lignin is between 3:1 and 3.8:1, preferably 3.5:1.
- the plant material should be ground to a finer powder and hydrolyzed several times with weak acid.
- the sugar and other substances dissolved in the acidic solution should be separated from the wood shield, and then the strong base is used. The second extraction is carried out to obtain silicates and sugars, which is cumbersome and has a long reaction time.
- the method comprises (1) grinding the plant material to contain at least about 3% by weight of silica, non-silica material and metal; (2) mixing the plant material of step (1) with a liquid sulfuric acid solution, The sulfuric acid concentration is between 0.01-30% by weight; (3) heating the mixture of step (2), the heating temperature is between 10 and 250 ° C, and the reaction time is between 6 seconds and 48 hours; (4) the filtration step a reaction product of (3) to obtain a carbon-silica product, which can be adjusted for carbon fixation according to the needs of subsequent reactions (fixed Carbon) relative to the ratio of silica, at least 1.0: 1; (5) removing the acidic solution from the carbon-silicon product of step (4); (6) removing the product of step (5) Devolatilization, which can be Thermal Devolatilization or Acid Devolatilization; (7) Final carbon-silicon product or de-volatiles-derived carbon-silicon product (Devolatilized carbon) -silica product) A Carbothermal Process is carried out to obtain a silicon-
- the silicon-containing product comprises silicon, silicon carbide, silicon tetrachloride, and silicon nitride, and the purity of the silicon-containing product is also mentioned, depending on the material.
- concentration, type, treatment time and temperature of the acid used in the hydrolysis with an acid are also mentioned, depending on the material.
- Citation 3 and Citation 4 the plant material should be ground to a finer powder for reaction, and hydrolyzed with 0.01-30% sulfuric acid. After the acidic solution is volatilized, the carbothermal reaction is carried out in an ultra-high temperature reactor. To obtain its silicon-containing product, it requires high heat energy and is highly risky to operate.
- An object of the present invention is to provide a process for preparing a silicon-containing product from a plant which is mainly prepared by hydrolyzing a plant with a strong acid mixture and then calcining to prepare a silicon-containing product for industrial use.
- the acidic solution and the extraction solution of the method can be recycled and reused.
- the by-product of the method is high-purity alcohol, which can be utilized as biomass energy.
- Another by-product of the method is a protein-rich nutrient fermented product, which can be used as Feed supplements.
- a method of preparing a silicon-containing product from a plant comprising the steps of:
- Step 1 Chop the plant
- Step 2 The chopped plant and the acidic solution are mixed in a weight ratio of 1:4, and then placed in a reaction furnace, and the first reaction furnace is heated by a heating device to carry out a hydrolysis reaction to obtain an acidic hydrolyzate;
- Step 3 The acidic hydrolyzate is injected into the second reaction furnace through a conduit, and the extractant is added to the second reaction furnace to perform an extraction reaction to promote precipitation of the acidic hydrolyzate to obtain a mixed solution and a precipitate, respectively;
- Step 4 After the mixed solution of the third step is extracted from the second reaction furnace, the water is added to the second reaction. In the furnace, the sugar in the precipitate is dissolved in water and filtered through a sieve to obtain a filtrate of the saccharide solution and an insoluble lignin-silicate mixture filter residue;
- Step 5 The lignin-silicate mixture filter residue in the fourth step is placed in a calciner and calcined by a heating device to obtain a silicon-containing product.
- the plant preferably contains at least 3% of silica, for example, including but not limited to Corn stover, Rice straw, Rice husk ( Rice hull), Wheat straw, Broomcom straw, Sugar cane bagasse, Napier grass, Softwood, Hardwood or crop waste;
- the acidic solution described in the second step is preferably a mixed acid solution containing 30-60% sulfuric acid and 5-45% phosphoric acid, wherein 50% sulfuric acid and 25°/. a mixed acid of phosphoric acid is preferred;
- the acidic hydrolyzate described in the second step comprises a mixture of a saccharide and an acid Mudulin-silicate; the temperature of the hydrolysis reaction described in the second step is preferably less than 100 ° C, of which 55. C is optimal; the hydrolysis reaction time is preferably 1.5 to 4 hours, of which 2.5 hours is most preferred.
- the extracting agent described in the third step is preferably a ketone-alcohol mixture, and further preferably, the ketone-alcohol mixture comprises a C1-C4 alcohol and a C3-C6 ketone body; most preferably, The extractant is a ketone, and particularly preferably 2-butanone.
- the extraction reaction time is preferably from 0.5 to 3 hours, more preferably 0.5 hours.
- the mixed solution comprises an acidic solution and an extraction solution, and the column method can be utilized
- the recovered acidic solution can be reused in the second step; the recovered extraction solution can be reused in the third step.
- the precipitate comprises a mixture of saccharides and lignin-silicates.
- the calcination temperature is preferably 600 to 900 ° C, more preferably 600.
- the calcination time is preferably from 10 to 32 hours, more preferably from 16 hours.
- the silicon-containing product is silica.
- step 5 the lignin-silicate mixture filter residue and the 1% sulfuric acid filtered in step 4 are first placed in a purification furnace, and heated to 140 ° C for purification. After purification for 3 hours, The product is placed in a calciner, heated to 600 ° C, and calcined for 11 hours to obtain a silicon-containing product; or the lignin-silicate mixture filter residue filtered in step 4 is first placed in a calciner. Heat to 600. C, calcined for 16 hours, and then placed in a purification furnace with 1% nitric acid and calcined product, heated to 130. Purification by C and purification for 2 hours gave a silicon-containing product.
- the saccharide solution is placed in the third reaction furnace, and heated by the heating device to promote the decomposition of the oligosaccharide into a monosaccharide. If the saccharide solution contains residual acidic solution, it can be neutralized by adding calcium carbonate, calcium oxide or calcium hydroxide in the third reaction furnace to form gypsum, which is filtered through a sieve to make the saccharide solution and residual acidity. The solution is separated.
- the saccharide solution is placed in a fermentation tank, and the monosaccharide is fermented by the microorganism to obtain a low concentration of alcohol and a fermented product, wherein the fermented product is a protein-rich nutrient fermented product and can be used as a feed additive.
- the low concentration alcohol can be passed through a distillation process to obtain 100% alcohol.
- the method for preparing a silicon-containing product from a plant provided by the invention has fewer steps than the existing method, and has low cost and high efficiency.
- a method of preparing a silicon-containing product from a plant provided by the present invention recovers an acidic and alkaline solution for reuse.
- Figure 1 is a flow diagram for the preparation of silicon-containing products from plants.
- a method for preparing a silicon-containing product from a plant mainly comprises the following steps:
- the plant is chopped into lumps, wherein the plant contains at least 3% silica, including but not limited to Corn stover > Rice straw, Rice hull.
- Wheat stalk wheat straw
- sorghum Gan Broomcorn straw
- 3 ⁇ 4 Gan ⁇
- Charles Sudgar cane bagasse
- Pennisetum Napier grass
- Softwood Softwood is
- hardwood hardwood
- farming waste the preferred embodiment is Rice straw and rice husk o Step 2:12
- the chopped plant and the acidic solution are mixed in a ratio of 1:4 in the first reaction furnace, through the addition
- the heat device heats the first reaction furnace to carry out a hydrolysis reaction, and the hydrolysis reaction temperature is 100.
- the preferred embodiment is 55 ° C
- the hydrolysis reaction time is 1.5 to 4 hours
- the preferred embodiment is 2.5 hours
- an acidic hydrolyzate containing saccharides is obtained. Acidic lignin-silicate mixture.
- the acidic solution comprises a single acid or a mixed acid, wherein the single acid includes, but is not limited to, acetic acid, carbonic acid, hydrochloric acid, phosphoric acid or sulfuric acid;
- the mixed acid solution contains 30-60% sulfuric acid and 5-45% phosphoric acid, and the preferred embodiment is 50 °/.
- the acidic hydrolyzate is injected into the second reaction furnace through a conduit, and the extraction solution is introduced into the second reaction furnace, and an extraction reaction is carried out to promote precipitation of the acidic hydrolyzate to produce a mixture comprising the mixed solution and the precipitate.
- the extraction solution may be a ketone or a ketone-alcohol mixture, wherein the ketone-alcohol mixture comprises a C 1 -C 4 alcohol (alcohol) and a C 3 -C 6 ketone (ketone); wherein the ketone It is methylethyl ketone, wherein the extraction reaction time of the acidic hydrolyzate and the extraction solution is between 0.5 and 3 hours, and the preferred embodiment is 0.5 hour.
- the mixed solution comprises an acidic solution and an extraction solution; wherein the precipitate comprises a saccharin, a lignin-silicate mixture » Step 4:
- the water is added to the second reaction furnace and mixed with the precipitate to promote the dissolution of the sugar of the precipitate in the water, which is lignin-
- the physical property of the silicate mixture insoluble in water is filtered by a sieve to separate the water-soluble saccharide and the water-insoluble lignin-silicate mixture, respectively, to obtain a saccharide solution and lignin-silicon.
- Acid salt mixture The saccharide solution comprises oligosaccharide, pentose and hexose.
- the lignin-silicate mixture filtered in the fourth step is placed in a calciner and calcined by a heating device, the calcination temperature is between 600 and 900 ° C, and the preferred embodiment is 600 ° C.
- the calcination time is between 10 and 32 hours, and the preferred embodiment is 16 hours, and a silicon-containing product can be obtained, wherein the silicon-containing product can be silica, silicon carbide, silicon nitride. (silicon nitride), a preferred embodiment is silica.
- the lignin-silicate mixture filtered in step 4 can be firstly diluted with 1%.
- the acid (H 2 SO 4 ) is placed in a purification furnace, and is heated by heating to 140 ° C for purification, and after purification for 3 hours; the purified lignin-silicate mixture is placed in a calciner to heat
- the device is subjected to calcination, the calcination temperature is 600 ° C, and the calcination time is 11 hours, and a silicon-containing product may also be obtained, wherein the silicon-containing product may be silica or silicon carbide. ), silicon nitride, a preferred embodiment is silicon dioxide.
- the lignin-silicate mixture filtered in step 4 may be first placed in a calcining furnace, and calcined by a heating device, the calcination temperature is 600 ° C, forging The calcination time is 16 hours, and the calcined product is further placed in a purification furnace with 1% nitric acid (HNO 3 ), purified, heated to 130 ° C by a heating device, and purified for 2 hours to obtain silicon-containing.
- the product, wherein the silicon-containing product can be silica, smcon carbide, smcon nitride, and the preferred embodiment is silica.
- the mixed solution of the third step comprises an acidic solution and an extraction solution, and is separated by a column method. Since the physical properties of the acidic solution and the extraction solution are different, such as boiling point, volatilization rate, etc., different solutions can be separated and recovered at different boiling points, so The extraction solution can be recovered.
- the separated acidic solution is boiled by a heating device to evaporate water, and the acidic solution is concentrated to recover a high concentration of the acidic solution; wherein the recovered acidic solution can be repeatedly used in the second step, and the recovered extraction solution can be in the third step. reuse.
- the column method may be a distillation column method or a chromatography column method, wherein the chromatography column method includes but is not limited to chromatography, ion exchange analysis, affinity analysis, hydrophobic analysis, colloid analysis or reversed phase. Chromatography, the preferred embodiment is a distillation column method.
- High purity yields of silicon-containing products can be prepared from plants by the above steps.
- the saccharide solution is placed in the third reaction furnace and heated by the heating device to cause the oligosaccharide to be decomposed into monosaccharides. If the saccharide solution contains a residual acidic solution, it can be neutralized by adding calcium carbonate, calcium oxide or calcium hydroxide in a third reaction furnace to form gypsum, which is filtered through a sieve to make the saccharide solution and the residual The acidic solution is separated.
- the saccharide solution is placed in a fermentation tank, and the monosaccharide is fermented by the microorganism to obtain a low concentration of alcohol and a fermented product, wherein the fermented product is a protein-rich nutrient fermented product and can be used as a feed additive.
- the low-concentration alcohol can be distilled again to obtain 100% alcohol.
- microorganism including but not limited to Candida kefyr, Pichia stipitis> Bacillus stearothermophilus (Bacillus stearothermophilus), p Peel wine yeast (Saccharomyces cerevisiae), Hansenula anomala, Hansenula jadinii, Hansenula fabianii and Pachysolen Tannophilus.
- the heating device as described above includes, but is not limited to, a heating device such as a gas heating device, a coal heating device, and an electric heating device.
- the extraction device as described above may be a pumping device such as a pumping pump.
- the method for preparing a silicon-containing product from a plant provided by the present invention has fewer steps, lower cost and higher efficiency than the prior art method.
- a method of preparing a silicon-containing product from a plant provided by the present invention recovers an acidic and alkaline solution for reuse.
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Abstract
Description
一种从植物中制备含硅产物的方法 技术领域 Method for preparing silicon-containing products from plants
本发明涉及一种从植物中制备含硅产物的方法, 尤其涉及一种将植物材料 经由强酸混合液及高温锻烧等步骤, 以产生含硅产物的方法, 属于化工领域。 背景技术 The present invention relates to a method for preparing a silicon-containing product from a plant, and more particularly to a method for producing a silicon-containing product by a step of fermenting a plant material through a strong acid mixture and high temperature calcination, and belongs to the field of chemical engineering. Background technique
硅元素为地球表面含量极丰富的元素的之一, 以硅砂(二氧化硅) 的状态 存于地表。 其用途从以硅砂制造艺术及工业用玻璃, 直到硅的半导体特性被发 掘出来运用在电子、 计算机工业上, 成就了今日的高科技工业, 如硅晶圆、 光 纤、 太阳能电池等皆为硅的衍生品, 此外依照硅的等级, 亦可应用于医药品或 化妆品中。 Silicon is one of the most abundant elements on the earth's surface and is deposited on the surface in the form of silica sand (silica). Its use has been made from the manufacture of art and industrial glass from silica sand, until the semiconductor properties of silicon have been discovered and used in the electronics and computer industries. Today's high-tech industries, such as silicon wafers, optical fibers, solar cells, etc., are all silicon. Derivatives, in addition to the grade of silicon, can also be used in pharmaceuticals or cosmetics.
目前工业上开采高纯度的硅矿 (二氧化硅), 再以物理或化学方式将含硅矿 物进一步提炼纯化。 由于每种含硅矿物的硅含量、 纯度也都不一, 如河砂, 若 要提炼此种低含量、 低纯度的含硅矿物, 用以供给高纯度的工业用途, 不符成 本效益及需求, 因此, 高含量和高纯度的含硅矿,物是现代科技所要寻找的原 料。 由于矿业的开采通常需取决于矿脉的含量, 一旦枯竭便无原料以供提炼纯 化。 因此许多研究转以植物做为二氧化硅的新来源。 习知许多植物、 农作废弃 物含有高含量的二氧化硅, 例如稻秆约含有 11%的二氧化硅、 稻壳约含有 15- 23%的二氧化硅。 At present, high-purity silicon ore (silica) is commercially exploited, and the silicon-containing minerals are further refined and purified physically or chemically. Because each silicon-containing mineral has different silicon content and purity, such as river sand, it is not cost-effective and demand to refine this low-content, low-purity silicon-containing mineral for high-purity industrial use. Therefore, high-content and high-purity silicon-bearing ore is the raw material that modern technology is looking for. Since the mining industry usually depends on the content of the veins, once it is depleted, there is no raw material for refining and purification. Many studies have therefore turned to plants as a new source of silica. Many plant and agricultural wastes contain high levels of silica. For example, rice straw contains about 11% silica, and rice husk contains about 15-23% silica.
稻草、 稻壳等植物材料常被弃置, 无实质的经济效益, 因此, 若能从该些 植物材料中萃取出具有工业、. 医疗用途的含硅产物, 既可减緩矿源的枯竭, 同 时也可将该些农业副产物做有效的利用。 Plant materials such as straw and rice husk are often disposed of and have no substantial economic benefits. Therefore, if silicon-containing products for industrial and medical uses can be extracted from these plant materials, the depletion of the mineral source can be alleviated. These agricultural by-products can be effectively utilized.
美国专利 US5,562,777 (下称引证案 1 ) 公开了一种使用强酸水解纤维素 (cellulose)及半纤维素 (hemicellulose)物质以产生醣类的方法。 该方法包含(1)将 含有纤维素及半纤维素物质, 加入 25-90%按重量计算的硫酸 (sulfuric acid), 破 坏其物态(decrystallize), 形成一胶状物质, 该胶状物质含有固态及液态部分; (2)稀释该胶状物质中的硫酸至 20-30%的浓度, 并加热至 80-100°C, 进行第一次 水解; (3)过滤第一次水解的产物后可得到含有酸及醣的液体; (4)过滤后的固态 部分, 再以 25-90%的硫酸, 再次破坏其物态, 得到第二胶状物质; (5)稀释该第 二胶状物质中的硫酸至 20-30%的浓度, 并加热至 80-100°C, 进行第二次水解; (6)过滤第二次水解的产物可得到含有酸及醣的液体; (7)利用树脂 (resin)将步骤 (3)及 (6)的酸吸收, 以管柱将醣类分离纯化出来, 可得到约 15%的醣类且酸的含 量低于 3%„ 于引证案 1中亦提及以 5-10%的强碱 (氢氧化钠, NaOH)与步骤 (2)的 固态产物(木质素, lignin)混合, 加热至 80°C, 反应 90分钟, 再以浓盐酸 (HC1) 将该碱性胶状物质的酸碱值从 pH12降至 pH10, 过滤后加入 l l%NaOCl溶液进行 漂白, 以得到灰白色的二氧化硅胶体。 U.S. Patent No. 5,562,777 (hereinafter referred to as Citation No. 1) discloses a method of producing a saccharide using a strong acid hydrolyzed cellulose and a hemicellulose material. The method comprises (1) adding a cellulose and a hemicellulose material, adding 25-90% by weight of sulfuric acid, destroying the state of matter (decrystallize), forming a gelatinous substance, the gelatinous substance containing Solid and liquid fraction; (2) diluting the sulfuric acid in the colloidal substance to a concentration of 20-30%, and heating to 80-100 ° C for the first hydrolysis; (3) after filtering the first hydrolyzed product A liquid containing acid and sugar can be obtained; (4) the solid portion after filtration, and then 25-90% sulfuric acid, again destroying the state of the object to obtain a second gelatinous substance; (5) diluting the first The sulfuric acid in the second gelatinous substance is brought to a concentration of 20-30%, and heated to 80-100 ° C for a second hydrolysis; (6) filtering the second hydrolyzed product to obtain a liquid containing acid and sugar; 7) Resin the acid in steps (3) and (6), and separate and purify the sugar by a column to obtain about 15% of the sugar and the acid content is less than 3%. 1 also mentions that 5-10% of strong alkali (sodium hydroxide, NaOH) is mixed with the solid product (lignin, lignin) of step (2), heated to 80 ° C, reacted for 90 minutes, and then concentrated hydrochloric acid (HC1) The pH value of the basic gelatinous substance was lowered from pH 12 to pH 10, filtered, and then ll% NaOCl solution was added for bleaching to obtain an off-white silica colloid.
然而, 引证案 1中需将植物材料研磨至较细小的粉末, 以进行反应, 且需 较高温度及强酸进行水解, 经管柱分离后, 再以强碱、 强酸依序进行反应, 以 得到二氧化硅胶体, 由于水解过程中需以高温及 20-30%硫酸进行水解, 效率较 差, 风险较高。 However, in the case of reference 1, the plant material needs to be ground to a finer powder to carry out the reaction, and the higher temperature and strong acid are required for hydrolysis. After separation by the column, the reaction is carried out in a strong base and a strong acid to obtain two. Oxidized silica gel body, due to the high temperature and 20-30% sulfuric acid hydrolysis during the hydrolysis process, the efficiency is poor and the risk is high.
美国专利 US5,735,916 (下称引证案 2 )公开了一种从植物材料中制备木质 素能源、 酒精、 纤维素、 二氧化硅 /硅酸盐(silica/silicate)及纤维素衍生物的方 法。 该方法包含 (1)是将植物材料以硏磨机 (hammer/ball mill)进行硏磨, 磨细至 大小约为 45至 55mesh, 较佳者为 50mesh; (2)将步骤(1)的硏磨后产物, 送入第 一逆向萃取机 (counter-current extractor)中, 再与弱酸性溶剂混匀。 其中该弱酸 性溶剂的酸碱值 (pH)介于 3.0-5.0中间, 较佳者为 4.0; 其中该酸性溶剂的温度维 持于 40-60 °C, 较佳者为 50°C; 反应时间为 50-70分钟, 较佳者为 60分钟。 使用 弱酸以调整上述酸性溶剂的酸碱值, 其中该弱酸可为醋酸 (acetic acid)、 碳酸 (carbonic acid) 盐酸 (hydrochloric acid) 碑酸 (phosphoric acid)或疏酸 (sulfuri cacid), 较佳者为碳酸 (carboni cacid)。 (3)过滤步骤 (2)的产物, 再将过滤后所得 的产物包含五碳糖、 可溶性盐、 可溶性植物蛋白及可溶性胜肽, 送入发酵单元 (Fermentation unit)进行发酵, 利用微生物将五碳糖发酵成乙醇 (Ethanol); (4)将 第一逆向萃取机中所留下的固态物质, 通过带式压滤机 (beltpress filter)后, 将 固态物质脱水至总量的 70-80%固态, 将脱水后的固态物盾送入第二逆向萃取机 中, 再将强碱性溶剂送入第二逆向萃取机中, 该强碱溶液为氢氧化钾 (KOH)或 氢氧化钠 (NaOH), 较佳者为氢氧化钠; 该强碱性溶液浓度为 5°/。-50%, 较佳者 为 50%; 该强碱性溶液的温度介于 40-60°C, 较佳者为 50° (:。 该固态材料置于第 二逆向萃取机中的反应时间为 110-130分钟, 较佳者为 120分钟。 该强碱溶液用 以溶解木质素 (lignin)及二氧化硅 (silica)。 该混合产物为碱性硅酸盐及木质素; (5)将步骤 (4)中的混合产物 (木质素及碱性硅酸盐 (caustic silicate))送入过滤单元 (ultrafiltration unit), 该过滤单元具有一聚飙膜 (polysulfone membrane), 让混合 产物通过该膜, 用以分开木质素及碱性硅酸盐溶液, 进而收集及浓缩木质素, 使木质素被浓缩至 38-42%的固态, 较佳者为 40%。 该浓缩的木质素被洗涤至酸 碱值介于 6.5-7.0, 至目标酸碱值为 6.7, 再将该木质素烘干储存备用; (6)通过该 膜后的碱性硅酸盐溶液, 送入抽取系统 (bleeder system)中, 抽取一部分过滤后 的硅酸盐(silicate) , 可包装用以销售。 另外一部分的碱性硅酸盐溶液会回流 (feedback)至第二逆向萃取机中, 与新的强碱性溶液继续进行反应; (7)留在第 二逆向萃取机中的固态物质(大部分为纤维素), 先被送入一个附有水洗涤装置 的连续离心机, 再进行醣化(sacchrification)及发酵(fermentation), 该醣化使用 一较弱的矿物酸 (例如:硫酸或盐酸; pH2-3, 较佳为 2.5)进行部分醣化。 该水解 酷化醉为 RutgersUniversityRut-C-30或其它 Trichodermareesei(virde) , 较佳者为 T.reesei(virde), 将酶加入后, 将纤维素转化成单糖 (葡萄糖); (8)将六碳糖(葡萄 糖)及五碳糖利用基因改造的菌种进行发酵以得到乙醇及发酵物, 该菌种为 Bacillusstearothermophilus品是 LLD-R。 该 菌种 为 Agrol丄 td.(美 国 专 利 U.S.51/82,199)所开发。 该发酵物具有高蛋白含量, 可用以动物食物添加物。 经 发酵后, 乙醇的浓度介于 3-5%, 较佳为 4%; (9)将低浓度的乙醇送入蒸馏系统 (distillation system), 将乙醇蒸馏至浓度为 100%(200proof), 再将干粉状的木质 素与 200proof的乙醇混合, 做为高能燃料。 乙醇与木质素的比例介于 3:1至 3.8:1 , 较佳为 3.5:1。 U.S. Patent No. 5,735,916 (the disclosure of which is incorporated herein by reference in its entirety in its entire entire entire entire entire entire entire entire entire entire entire entire entire entire entire entire entire all The method comprises (1) honing the plant material with a hammer/ball mill to a size of about 45 to 55 mesh, preferably 50 mesh; (2) the step of the step (1) The milled product is sent to a first counter-current extractor and mixed with a weakly acidic solvent. The pH of the weakly acidic solvent is between 3.0 and 5.0, preferably 4.0; wherein the temperature of the acidic solvent is maintained at 40-60 ° C, preferably 50 ° C; the reaction time is 50-70 minutes, preferably 60 minutes. A weak acid is used to adjust the acidity and alkalinity of the above acidic solvent, wherein the weak acid may be acetic acid, carbonic acid, hydrochloric acid, or sulfuri cacid, preferably It is carbonic acid (carboni cacid). (3) filtering the product of the step (2), and then filtering the product obtained by containing the five-carbon sugar, the soluble salt, the soluble vegetable protein and the soluble peptide, and feeding it to a fermentation unit for fermentation, and using the microorganism to convert the five carbons. The sugar is fermented into ethanol (Ethanol); (4) the solid matter left in the first reverse extraction machine is passed through a belt press filter to dehydrate the solid matter to a total amount of 70-80% solid state. , sending the dehydrated solid shield into the second reverse extraction machine, and then feeding the strong alkaline solvent into the second reverse extraction machine, the strong alkali solution is potassium hydroxide (KOH) or sodium hydroxide (NaOH) Preferably, the sodium hydroxide; the strong alkaline solution has a concentration of 5 ° /. -50%, preferably 50%; the temperature of the strongly alkaline solution is between 40 and 60 ° C, preferably 50 ° (: The reaction time of the solid material in the second reverse extraction machine is 110-130 minutes, preferably 120 minutes. The strong alkali solution is used to dissolve lignin and silica. The mixed product is an alkali silicate and lignin; (5) The mixed product (lignin and caustic silicate) in the step (4) is sent to an ultrafiltration unit having a polysulfone membrane for mixing The product passes through the membrane to separate the lignin and alkaline silicate solution, thereby collecting and concentrating the lignin, allowing the lignin to be concentrated to a solid state of 38-42%, preferably 40%. The concentrated lignin is washed to a pH of 6.5-7.0 to a target pH of 6.7, and the lignin is dried for storage; (6) an alkaline silicate solution after passing through the membrane, It is sent to the bleeder system to extract a portion of the filtered silicate which can be packaged for sale. Another portion of the alkaline silicate solution is fed back to the second reverse extraction machine to continue the reaction with the new strong alkaline solution; (7) the solid material remaining in the second reverse extraction machine (most For cellulose, it is first sent to a continuous centrifuge with a water scrubber, followed by sacchrification and fermentation, which uses a weaker mineral acid (eg sulfuric acid or hydrochloric acid; pH2- 3. Preferably, 2.5) is subjected to partial saccharification. The hydrolysis is drunk as Rutgers UniversityRut-C-30 or other Trichodermareesei (virde), preferably T. reesei (virde), after the enzyme is added, the cellulose is converted into monosaccharide (glucose); (8) will be six Carbohydrate (glucose) and five-carbon sugar are fermented by genetically modified strains to obtain ethanol and a fermented product, and the strain Bacillusstearothermophilus is LLD-R. This species was developed by Agrol(R) td. (U.S. Patent No. 51/82,199). The ferment has a high protein content and can be used as an animal food supplement. After fermentation, the concentration of ethanol is between 3-5%, preferably 4%; (9) The low concentration of ethanol is sent to a distillation system, and the ethanol is distilled to a concentration of 100% (200 proof), and then Mix dry powdered lignin with 200proof ethanol as a high energy fuel. The ratio of ethanol to lignin is between 3:1 and 3.8:1, preferably 3.5:1.
引证案 2中需将植物材料研磨至较细小的粉末以弱酸进行多次水解, 再者 于引证案 2中需先将溶于酸性溶液的醣类等物质与木盾素分开, 再以强碱进行 第二次萃取, 以取得硅酸盐及醣类, 其过程繁瑣, 反应时程冗长。 In the case of reference 2, the plant material should be ground to a finer powder and hydrolyzed several times with weak acid. In addition, in the case of reference 2, the sugar and other substances dissolved in the acidic solution should be separated from the wood shield, and then the strong base is used. The second extraction is carried out to obtain silicates and sugars, which is cumbersome and has a long reaction time.
美国 专利 US2005/0227868A1 ( 下称引 证案 3 ) 及其部分延续案 US2006/0089258A1 (下称引证案 4 )公开一种制备含硅产物的方法及其产物。 该方法包含 ( 1 )研磨植物材料至少含有约 3 %重量百分比的二氧化硅 (silica)、 非二 氧化硅的物质及金属; (2)将步骤(1)的植物材料与液态硫酸溶液混合, 该硫酸浓 度介于 0.01-30%重量百分比; (3)将步骤 (2)的混合物加热, 该加热温度介于 10- 250°C , 反应时间介于 6秒至 48小时; (4)过滤步骤 (3)的反应产物, 以得到碳硅 产物(carbon-silica product), 该碳硅产物可依后续反应的需求调整其固碳 (fixed carbon)相对于二氧化硅 (silica)的比例, 至少为 1.0: 1 ; (5)再将酸性溶液从步骤 (4)的碳硅产物 中 去除; (6)将步骤(5)的产物进行去挥发物作用 (Devolatilization), 可为热去挥发物作用(Thermal Devolatilization)或酸去挥发物 作用(Acid Devolatilization); (7)最后将碳硅产物或去挥发物作用后的碳硅产物 (Devolatilized carbon-silica product)进行破热反应 (Carbothermal Process)以得到 含硅产物, 该碳热反应温度介于 1250-2200。C, 该含硅产物包含硅 (silicon)、 碳 化娃 (silicon carbide)、 氯化娃 (silicon tetrachloride)及氮化娃 (silicon nitride), 且 其中亦提及含硅产物的纯度, 取决于将材料以酸进行水解时所用酸的浓度、 种 类及处理时间及温度。 U.S. Patent No. 2005/0227868A1 (hereinafter referred to as Citation No. 3) and its partial continuation US2006/0089258A1 (hereinafter referred to as Citation No. 4) disclose a process for preparing a silicon-containing product and a product thereof. The method comprises (1) grinding the plant material to contain at least about 3% by weight of silica, non-silica material and metal; (2) mixing the plant material of step (1) with a liquid sulfuric acid solution, The sulfuric acid concentration is between 0.01-30% by weight; (3) heating the mixture of step (2), the heating temperature is between 10 and 250 ° C, and the reaction time is between 6 seconds and 48 hours; (4) the filtration step a reaction product of (3) to obtain a carbon-silica product, which can be adjusted for carbon fixation according to the needs of subsequent reactions (fixed Carbon) relative to the ratio of silica, at least 1.0: 1; (5) removing the acidic solution from the carbon-silicon product of step (4); (6) removing the product of step (5) Devolatilization, which can be Thermal Devolatilization or Acid Devolatilization; (7) Final carbon-silicon product or de-volatiles-derived carbon-silicon product (Devolatilized carbon) -silica product) A Carbothermal Process is carried out to obtain a silicon-containing product having a thermal reaction temperature of from 1250 to 2200. C, the silicon-containing product comprises silicon, silicon carbide, silicon tetrachloride, and silicon nitride, and the purity of the silicon-containing product is also mentioned, depending on the material. The concentration, type, treatment time and temperature of the acid used in the hydrolysis with an acid.
引证案 3及引证案 4中需将植物材料研磨至较细小的粉末, 以进行反应, 且 以 0.01-30%硫酸进行水解, 待酸性溶液挥发后, 再以超高温反应炉进行碳热反 应, 以获得其含硅产物, 其所需的热能高, 操作上具高风险。 In Citation 3 and Citation 4, the plant material should be ground to a finer powder for reaction, and hydrolyzed with 0.01-30% sulfuric acid. After the acidic solution is volatilized, the carbothermal reaction is carried out in an ultra-high temperature reactor. To obtain its silicon-containing product, it requires high heat energy and is highly risky to operate.
由此可见, 现有的通过植物材料制备含硅产物的方法存有诸多缺陷, 亟待 加以改良。 发明内容 Thus, the existing methods for preparing silicon-containing products from plant materials have many drawbacks and need to be improved. Summary of the invention
本发明的目的在于提供一种从植物中制备含硅产物的方法, 该方法主要 采用强酸混合液将植物水解, 再经锻烧以制备含硅产物, 可供以工业使用。 该 方法的酸性溶液及萃取溶液可回收再利用, 该方法的副产物为高纯度的酒精, 可供以生质能源利用, 该方法的另一副产物为富含蛋白质的营养发酵物, 可作 为饲料添加物。 SUMMARY OF THE INVENTION An object of the present invention is to provide a process for preparing a silicon-containing product from a plant which is mainly prepared by hydrolyzing a plant with a strong acid mixture and then calcining to prepare a silicon-containing product for industrial use. The acidic solution and the extraction solution of the method can be recycled and reused. The by-product of the method is high-purity alcohol, which can be utilized as biomass energy. Another by-product of the method is a protein-rich nutrient fermented product, which can be used as Feed supplements.
本发明的上述目的是通过以下技术方案来实现的: The above object of the present invention is achieved by the following technical solutions:
一种从植物中制备含硅产物的方法, 包括下列步骤: A method of preparing a silicon-containing product from a plant, comprising the steps of:
步骤一: 将植物切碎; Step 1: Chop the plant;
步骤二: 切碎后的植物与酸性溶液以 1 : 4的重量比例混合后置于笫一反应 炉中, 采用加热装置将第一反应炉加热, 进行水解反应, 得到酸性水解物; 步骤三: 将酸性水解物通过导管注入第二反应炉中, 再将萃取剂加入第二 反应炉中, 进行萃取反应, 促使该酸性水解物沉淀, 分别得到混合溶液和沉淀 物; Step 2: The chopped plant and the acidic solution are mixed in a weight ratio of 1:4, and then placed in a reaction furnace, and the first reaction furnace is heated by a heating device to carry out a hydrolysis reaction to obtain an acidic hydrolyzate; Step 3: The acidic hydrolyzate is injected into the second reaction furnace through a conduit, and the extractant is added to the second reaction furnace to perform an extraction reaction to promote precipitation of the acidic hydrolyzate to obtain a mixed solution and a precipitate, respectively;
步骤四: 将步骤三的混合溶液从第二反应炉中抽取出后, 将水加入第二反 应炉中, 使沉淀物中的醣类溶解于水中, 用筛网过滤, 得到醣类溶液的滤液和 不可溶的木质素-硅酸盐混合物滤渣; Step 4: After the mixed solution of the third step is extracted from the second reaction furnace, the water is added to the second reaction. In the furnace, the sugar in the precipitate is dissolved in water and filtered through a sieve to obtain a filtrate of the saccharide solution and an insoluble lignin-silicate mixture filter residue;
步骤五: 将步骤四中木质素-硅酸盐混合物滤渣置于锻烧炉中, 用加热装置 进行锻烧, 得到含硅产物。 Step 5: The lignin-silicate mixture filter residue in the fourth step is placed in a calciner and calcined by a heating device to obtain a silicon-containing product.
上述从植物中制备含硅产物的方法中, 所述的植物优选为含有至少 3%的 二氧化硅, 例如, 包含但不限于玉米杆 (Corn stover), 稻秆 (Rice straw), 稻壳 (Rice hull) , 小麦杆(Wheat straw)、 高粱杆(Broomcom straw)、 甘蔗渣(Sugar cane bagasse)、 狼尾草 (Napier grass)、 软木 (Softwood)、 硬木 (Hardwood)或农作 物废弃物; In the above method for preparing a silicon-containing product from a plant, the plant preferably contains at least 3% of silica, for example, including but not limited to Corn stover, Rice straw, Rice husk ( Rice hull), Wheat straw, Broomcom straw, Sugar cane bagasse, Napier grass, Softwood, Hardwood or crop waste;
其中步骤二中所述的酸性溶液优选为包含 30-60%硫酸和 5-45%磷酸的混 合酸液, 其中以 50%硫酸及 25°/。磷酸的混合酸液为较佳; The acidic solution described in the second step is preferably a mixed acid solution containing 30-60% sulfuric acid and 5-45% phosphoric acid, wherein 50% sulfuric acid and 25°/. a mixed acid of phosphoric acid is preferred;
步骤二中所述的酸性水解物包含醣类及酸性木盾素-硅酸盐混合物; 步骤二中所述的水解反应的温度优选为低于 100°C, 其中以 55。C为最佳; 水解反应的时间优选为 1.5〜4个小时, 其中以 2.5个小时为最佳。 The acidic hydrolyzate described in the second step comprises a mixture of a saccharide and an acid Mudulin-silicate; the temperature of the hydrolysis reaction described in the second step is preferably less than 100 ° C, of which 55. C is optimal; the hydrolysis reaction time is preferably 1.5 to 4 hours, of which 2.5 hours is most preferred.
其中, 步骤三中所述的萃取剂优选为酮类-醇类混合物, 进一步优选的, 该 酮类-醇类混合物包含 C1-C4 的醇类及 C3-C6 的酮体; 最优选的, 所述的萃取 剂是酮类物质, 特别优选为 2-丁酮。 所述的萃取反应时间优选为 0.5-3 小时, 更优选为 0.5 小时。 所述的混合溶液包含酸性溶液及萃取溶液, 可利用管柱法 Wherein, the extracting agent described in the third step is preferably a ketone-alcohol mixture, and further preferably, the ketone-alcohol mixture comprises a C1-C4 alcohol and a C3-C6 ketone body; most preferably, The extractant is a ketone, and particularly preferably 2-butanone. The extraction reaction time is preferably from 0.5 to 3 hours, more preferably 0.5 hours. The mixed solution comprises an acidic solution and an extraction solution, and the column method can be utilized
(例如, 可以为蒸馏管柱法或层析管柱法, 更优选为蒸馏管柱法) 分离以回收 萃取溶液, 分离后的酸性溶液再通过加热装置煮沸将水蒸发, 浓缩并回收酸性 溶液, 回收后的酸性溶液可于步骤二中重复使用; 回收后的萃取溶液可于步骤 三中重复使用。 所述的沉淀物包含醣类及木质素-硅酸盐混合物。 (For example, it may be a distillation column method or a chromatography column method, more preferably a distillation column method) to separate the extraction solution, and the separated acidic solution is boiled by a heating device to evaporate the water, and the acidic solution is concentrated and recovered. The recovered acidic solution can be reused in the second step; the recovered extraction solution can be reused in the third step. The precipitate comprises a mixture of saccharides and lignin-silicates.
其中在步骤五中, 所述的锻烧温度优选为 600~900°C, 更优选为 600。 (:。 所述的锻烧时间优选为 10-32 小时, 更优选为 16 小时。 所述的含硅产物为二 氧化硅。 In the fifth step, the calcination temperature is preferably 600 to 900 ° C, more preferably 600. The calcination time is preferably from 10 to 32 hours, more preferably from 16 hours. The silicon-containing product is silica.
为了达到更好的技术效果, 步骤五中先将步骤四中过滤后的木质素 -硅酸 盐混合物滤渣与 1%硫酸置于纯化炉中, 加热至 140°C进行纯化, 纯化 3 小时 后, 再将产物置于锻烧炉中, 加热至 600°C, 锻烧 11小时, 得到含硅产物; 或 者先将步骤四中过滤后的木质素-硅酸盐混合物滤渣置于锻烧炉中, 加热至 600。C , 锻烧 16 小时, 再用 1%硝酸与锻烧后产物置于纯化炉中, 加热至 130。C进行纯化, 纯化 2小时, 得到含硅产物。 本发明方法还可以将步骤四中过滤后的醣类溶液以抽取装置抽取出后, 将醣类溶液置于第三反应炉中, 以加热装置加热, 促使寡醣分解成单醣。 若醣 类溶液含有残留的酸性溶液, 可通过加入碳酸钙、 氧化钙或氢氧化钙于第三反 应炉中进行中和, 以形成石膏, 经由筛网过滤后, 使醣类溶液与残留的酸性溶 液分离。 再将上述醣类溶液置于发酵槽中, 由微生物将单醣进行发酵, 可得低 浓度酒精及发酵物, 其中该发酵物为富含蛋白质的营养发酵物, 可作为饲料添 加物。 而该低浓度酒精可再通过蒸馏法, 以得到 100%的酒精。 In order to achieve better technical effects, in step 5, the lignin-silicate mixture filter residue and the 1% sulfuric acid filtered in step 4 are first placed in a purification furnace, and heated to 140 ° C for purification. After purification for 3 hours, The product is placed in a calciner, heated to 600 ° C, and calcined for 11 hours to obtain a silicon-containing product; or the lignin-silicate mixture filter residue filtered in step 4 is first placed in a calciner. Heat to 600. C, calcined for 16 hours, and then placed in a purification furnace with 1% nitric acid and calcined product, heated to 130. Purification by C and purification for 2 hours gave a silicon-containing product. In the method of the present invention, after the filtered sugar solution in the fourth step is extracted by the extracting device, the saccharide solution is placed in the third reaction furnace, and heated by the heating device to promote the decomposition of the oligosaccharide into a monosaccharide. If the saccharide solution contains residual acidic solution, it can be neutralized by adding calcium carbonate, calcium oxide or calcium hydroxide in the third reaction furnace to form gypsum, which is filtered through a sieve to make the saccharide solution and residual acidity. The solution is separated. The saccharide solution is placed in a fermentation tank, and the monosaccharide is fermented by the microorganism to obtain a low concentration of alcohol and a fermented product, wherein the fermented product is a protein-rich nutrient fermented product and can be used as a feed additive. The low concentration alcohol can be passed through a distillation process to obtain 100% alcohol.
本发明所提供的一种从植物中制备含硅产物的方法与现有技术相比, 主要 具有下列优点: The method for preparing a silicon-containing product from a plant provided by the present invention has the following advantages in comparison with the prior art:
1. 本发明所提供的一种从植物中制备含硅产物的方法, 较现有的方法步 驟少、 .成本低、 效率高。 1. The method for preparing a silicon-containing product from a plant provided by the invention has fewer steps than the existing method, and has low cost and high efficiency.
2. 本发明所提供的一种从植物中制备含硅产物的方法可回收酸性及碱性 溶液以再利用。 附图说明 2. A method of preparing a silicon-containing product from a plant provided by the present invention recovers an acidic and alkaline solution for reuse. DRAWINGS
图 1为从植物中制备含硅产物的流程图。 Figure 1 is a flow diagram for the preparation of silicon-containing products from plants.
附图标记说明: 11步骤一; 12步骤二; 13步骤三; 14步骤四; 15步骤五。 具体实施方式 DESCRIPTION OF REFERENCE NUMERALS 11 step one; 12 step two; 13 step three; 14 step four; detailed description
请参阅图 1, 本发明所提供的一种从植物中制备含硅产物的方法, 主要包 括有下列步骤: Referring to Figure 1, a method for preparing a silicon-containing product from a plant provided by the present invention mainly comprises the following steps:
步骤一 11 : Step one 11:
将植物切碎至块状, 其中该植物含有至少 3%的二氧化硅, 该植物包含但不 限于玉米杆 (Corn stover) > 稻秆 (Rice straw)、 稻壳(Rice hull). 小麦杆 (Wheat straw) ^ 高梁杆 (Broomcorn straw) ¾ 甘; ^、查 (Sugar cane bagasse), 狼尾草 (Napier grass), 软木 (Softwood)、 硬木 (Hardwood)或农作废弃物, 较佳实施例为稻秆及 稻壳 o 步骤二 12: The plant is chopped into lumps, wherein the plant contains at least 3% silica, including but not limited to Corn stover > Rice straw, Rice hull. Wheat stalk ( wheat straw) ^ sorghum Gan (Broomcorn straw) ¾ Gan; ^, Charles (Sugar cane bagasse), Pennisetum (Napier grass), softwood (Softwood is), hardwood (hardwood) or farming waste, the preferred embodiment is Rice straw and rice husk o Step 2:12
将切碎后的植物与酸性溶液以 1 : 4的比例混合置于第一反应炉中, 透过加 热装置将第一反应炉加热, 进行水解反应, 水解反应温度为 100。C以下, 较佳 实施例为 55°C, 水解反应时间介于 1.5~4个小时, 较佳实施例为 2.5个小时, 可 得一酸性水解物, 该酸性水解物包含醣类 (saccharides), 酸性木质素-硅酸盐混 合物 (acidic lignin-silicatemixture)。 The chopped plant and the acidic solution are mixed in a ratio of 1:4 in the first reaction furnace, through the addition The heat device heats the first reaction furnace to carry out a hydrolysis reaction, and the hydrolysis reaction temperature is 100. C, the preferred embodiment is 55 ° C, the hydrolysis reaction time is 1.5 to 4 hours, and the preferred embodiment is 2.5 hours, and an acidic hydrolyzate containing saccharides is obtained. Acidic lignin-silicate mixture.
其中该酸性溶液包含单一酸或混合酸液, 其中单一酸包含但不限于醋酸 (acetic acid) , 碳酸 (carbonic acid) . 盐酸 (hydrochloric acid) > 碑酸 (phosphoric acid)或硫酸 (sulfuric acid); 其中混合酸液包含 30-60%硫酸及 5-45%磷酸, 较佳 实施例为 50°/。硫酸及 25%磷酸的混合酸液。 步驟三 13: Wherein the acidic solution comprises a single acid or a mixed acid, wherein the single acid includes, but is not limited to, acetic acid, carbonic acid, hydrochloric acid, phosphoric acid or sulfuric acid; The mixed acid solution contains 30-60% sulfuric acid and 5-45% phosphoric acid, and the preferred embodiment is 50 °/. A mixed acid solution of sulfuric acid and 25% phosphoric acid. Step three 13:
将酸性水解物藉由导管注入第二反应炉中, 再将萃取溶液加入第二反应炉 中, 迸行萃取反应, 促使该酸性水解物沉淀, 产生一混合物, 该混合物包含混 合溶液及沉淀物。 其中该萃取溶液可为酮类或酮类-醇类混合物, 其中该酮类- 醇类混合物包含 C 1 -C4的醇类 (alcohol)及 C3 -C6的酮体 (ketone); 其中该酮类为 2- 丁酮 (methylethyl ketone), 其中酸性水解物与萃取溶液的萃取反应时间介于 0.5- 3小时内, 较佳实施例为 0.5小时。 其中该混合溶液包含酸性溶液及萃取溶液; 其中该沉淀物包含醣类、 木质素-硅酸盐混合物 (lignin-silicate mixture) » 步骤四 14: The acidic hydrolyzate is injected into the second reaction furnace through a conduit, and the extraction solution is introduced into the second reaction furnace, and an extraction reaction is carried out to promote precipitation of the acidic hydrolyzate to produce a mixture comprising the mixed solution and the precipitate. Wherein the extraction solution may be a ketone or a ketone-alcohol mixture, wherein the ketone-alcohol mixture comprises a C 1 -C 4 alcohol (alcohol) and a C 3 -C 6 ketone (ketone); wherein the ketone It is methylethyl ketone, wherein the extraction reaction time of the acidic hydrolyzate and the extraction solution is between 0.5 and 3 hours, and the preferred embodiment is 0.5 hour. Wherein the mixed solution comprises an acidic solution and an extraction solution; wherein the precipitate comprises a saccharin, a lignin-silicate mixture » Step 4:
是以抽取装置将步骤三的混合溶液从第二反应炉中抽取出后, 再将水加入 第二反应炉中与沉淀物混勾, 促使沉淀物的醣类溶解于水中, 是以木质素 -硅酸 盐混合物不溶于水的物理特性, 藉由筛网过滤后, 以分离溶于水的醣类及不溶 于水的木质素-硅酸盐混合物, 分别可得醣类溶液及木 素-硅酸盐混合物。 其 中该醣类溶液包含寡醣(oligosaccharide)、 五碳糖 (pentose)及六破糖 (hexose)。 步骤五 15: 锻烧 After the extraction solution of the third step is extracted from the second reaction furnace by the extracting device, the water is added to the second reaction furnace and mixed with the precipitate to promote the dissolution of the sugar of the precipitate in the water, which is lignin- The physical property of the silicate mixture insoluble in water is filtered by a sieve to separate the water-soluble saccharide and the water-insoluble lignin-silicate mixture, respectively, to obtain a saccharide solution and lignin-silicon. Acid salt mixture. The saccharide solution comprises oligosaccharide, pentose and hexose. Step 5 15: Calcination
将步骤四中过滤后的木质素-硅酸盐混合物置于锻烧炉, 以加热装置进行锻 烧 (Calcination), 该锻烧温度介于 600~900°C , 较佳实施例为 600°C; 该锻烧时 间介于 10-32小时, 较佳实施例为 16小时, 可得含硅产物, 其中该含硅产物可为 二氧化娃 (silica)、 碳化硅 (silicon carbide), 氮化硅 (silicon nitride), 较佳实施例 为二氧化硅。 The lignin-silicate mixture filtered in the fourth step is placed in a calciner and calcined by a heating device, the calcination temperature is between 600 and 900 ° C, and the preferred embodiment is 600 ° C. The calcination time is between 10 and 32 hours, and the preferred embodiment is 16 hours, and a silicon-containing product can be obtained, wherein the silicon-containing product can be silica, silicon carbide, silicon nitride. (silicon nitride), a preferred embodiment is silica.
另外, 于步骤五亦可将步骤四中过滤后的木质素-硅酸盐混合物先与 1%疏 酸 (H2SO4)置于纯化炉中, 以加热装置加热至 140°C进行纯化, 纯化 3小时后; 再 将纯化后的木质素-硅酸盐混合物置于锻烧炉中, 以加热装置进行锻烧 (Calcination), 该锻烧温度为 600°C, 锻烧时间为 11小时, 亦可得含硅产物, 其 中该含硅产物可为二氧化硅 (silica)、 碳化硅 (silicon carbide) , 氮化硅 (silicon nitride), 较佳实施例为二氧化硅。 In addition, in step 5, the lignin-silicate mixture filtered in step 4 can be firstly diluted with 1%. The acid (H 2 SO 4 ) is placed in a purification furnace, and is heated by heating to 140 ° C for purification, and after purification for 3 hours; the purified lignin-silicate mixture is placed in a calciner to heat The device is subjected to calcination, the calcination temperature is 600 ° C, and the calcination time is 11 hours, and a silicon-containing product may also be obtained, wherein the silicon-containing product may be silica or silicon carbide. ), silicon nitride, a preferred embodiment is silicon dioxide.
另外, 于步骤五亦可将步驟四中过滤后的木质素-硅酸盐混合物, 先置于锻 烧炉中, 以加热装置进行锻烧 (Calcination), 该锻烧温度为 600°C, 锻烧时间为 16小时, 再将锻烧后产物, 续与 1%硝酸 (HNO3)置于纯化炉中, 进行纯化, 以 加热装置加热至 130°C, 纯化 2小时后, 亦可得含硅产物, 其中该含硅产物可为 二氧化硅 (silica)、 碳化硅 (smcon carbide), 氮化硅 (smcon nitride), 较佳实施例 为二氧化硅。 In addition, in step 5, the lignin-silicate mixture filtered in step 4 may be first placed in a calcining furnace, and calcined by a heating device, the calcination temperature is 600 ° C, forging The calcination time is 16 hours, and the calcined product is further placed in a purification furnace with 1% nitric acid (HNO 3 ), purified, heated to 130 ° C by a heating device, and purified for 2 hours to obtain silicon-containing. The product, wherein the silicon-containing product can be silica, smcon carbide, smcon nitride, and the preferred embodiment is silica.
此外, 步骤三的混合溶液包含酸性溶液及萃取溶液, 以管柱法分离的, 由 于酸性溶液及萃取溶液的物性不同, 如沸点、 挥发率等, 故可于不同沸点分离 回收不同的溶液, 故可回收萃取溶液。 另外分离后的酸性溶液通过加热装置煮 沸将水蒸发, 浓缩酸性溶液, 可回收高浓度的酸性溶液; 其中回收后的酸性溶 液可于步骤二中重复使用, 回收后的萃取溶液可于步骤三中重复使用。 其中管 柱法可为蒸馏管柱法或层析管柱法, 其中该层析管柱法包含但不限于色层分 析、 离子交换分析、 亲和性分析、 疏水性分析、 胶体分析或反相层析, 较佳实 施例为蒸馏管柱法。 In addition, the mixed solution of the third step comprises an acidic solution and an extraction solution, and is separated by a column method. Since the physical properties of the acidic solution and the extraction solution are different, such as boiling point, volatilization rate, etc., different solutions can be separated and recovered at different boiling points, so The extraction solution can be recovered. In addition, the separated acidic solution is boiled by a heating device to evaporate water, and the acidic solution is concentrated to recover a high concentration of the acidic solution; wherein the recovered acidic solution can be repeatedly used in the second step, and the recovered extraction solution can be in the third step. reuse. The column method may be a distillation column method or a chromatography column method, wherein the chromatography column method includes but is not limited to chromatography, ion exchange analysis, affinity analysis, hydrophobic analysis, colloid analysis or reversed phase. Chromatography, the preferred embodiment is a distillation column method.
通过上述步骤便可从植物中制备高纯度产量的含硅产物。 除此之外, 于步 骤四将过滤后的醣类溶液以抽取装置抽取出后, 将醣类溶液置于第三反应炉 中, 以加热装置加热的, 促使寡醣分解成单醣。 若醣类溶液含有残留的酸性溶 液, 可藉由加入碳酸钙、 氧化钙或氢氧化钙于第三反应炉中进行中和, 以形成 石膏, 经由筛网过滤后, 使醣类溶液与残留的酸性溶液分离。 再将上述醣类溶 液置于发酵槽中, 由微生物将单醣进行发酵, 可得低浓度酒精及发酵物, 其中 该发酵物为富含蛋白质的营养发酵物, 可作为饲料添加物。 而该低浓度酒精可 再通过蒸馏法, 以得到 100%的酒精。 High purity yields of silicon-containing products can be prepared from plants by the above steps. In addition, after the filtered sugar solution is extracted by the extracting device in step 4, the saccharide solution is placed in the third reaction furnace and heated by the heating device to cause the oligosaccharide to be decomposed into monosaccharides. If the saccharide solution contains a residual acidic solution, it can be neutralized by adding calcium carbonate, calcium oxide or calcium hydroxide in a third reaction furnace to form gypsum, which is filtered through a sieve to make the saccharide solution and the residual The acidic solution is separated. The saccharide solution is placed in a fermentation tank, and the monosaccharide is fermented by the microorganism to obtain a low concentration of alcohol and a fermented product, wherein the fermented product is a protein-rich nutrient fermented product and can be used as a feed additive. The low-concentration alcohol can be distilled again to obtain 100% alcohol.
其中微生物包含但不限于 Candida kefyr、 Pichia stipitis > 脂肪嗜热杆菌 (Bacillus stearothermophilus)、 p卑酒 酵母 菌 (Saccharomyces cerevisiae) 、 Hansenula anomala 、 Hansenula jadinii 、 Hansenula fabianii及 Pachysolen tannophilus。 Wherein the microorganism including but not limited to Candida kefyr, Pichia stipitis> Bacillus stearothermophilus (Bacillus stearothermophilus), p Peel wine yeast (Saccharomyces cerevisiae), Hansenula anomala, Hansenula jadinii, Hansenula fabianii and Pachysolen Tannophilus.
此外, 如上所述的加热装置包含但不限于瓦斯加热装置、 煤碳加热装置、 电力加热装置等加热装置。 如上所述的抽取装置可为抽水帮浦等抽取装置。 Further, the heating device as described above includes, but is not limited to, a heating device such as a gas heating device, a coal heating device, and an electric heating device. The extraction device as described above may be a pumping device such as a pumping pump.
本发明所提供的一种从植物中制备含硅产物的方法, 与前述引证案及其它 现有技术相互比较时, 更具有下列的优点: The method for preparing a silicon-containing product from a plant provided by the present invention has the following advantages when compared with the aforementioned cited documents and other prior art:
3. 本发明所提供的一种从植物中制备含硅产物的方法, 较现有的方法步 骤少、 成本低、 效率高。 3. The method for preparing a silicon-containing product from a plant provided by the present invention has fewer steps, lower cost and higher efficiency than the prior art method.
4. 本发明所提供的一种从植物中制备含硅产物的方法可回收酸性及碱性 溶液以再利用。 4. A method of preparing a silicon-containing product from a plant provided by the present invention recovers an acidic and alkaline solution for reuse.
上列详细说明是针对本发明的一可行实施例的具体说明, 惟该实施例并非 用以限制本发明的专利范围, 凡未脱离本发明技艺精神所为的等效实施或变 更, 例如: 植物材料、 ,反应温度、 反应时间及微生物等, 均应包含于本案的专 利范围中。 The above detailed description is a detailed description of a possible embodiment of the present invention, but is not intended to limit the scope of the invention, and equivalents or modifications, such as: Materials, reaction temperatures, reaction times, and microorganisms should all be included in the patent scope of this case.
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| EP3372646A1 (en) * | 2017-03-08 | 2018-09-12 | Compagnie Industrielle De La Matiere Vegetale CIMV | Process for the simultaneous extraction of lignin and silica from biomass and elastomer reinforced with a mixture of lignin and silica |
| CN116548614A (en) * | 2023-06-13 | 2023-08-08 | 天益食品(徐州)有限公司 | Processing method of high metasilicate water concentrate |
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| WO2007026680A1 (en) * | 2005-08-31 | 2007-03-08 | Kurimoto, Ltd. | Amorphous silicon oxide powder and method for production thereof |
| CN1962438A (en) * | 2006-11-16 | 2007-05-16 | 华南理工大学 | Method for preparing electron grade spherical silicon micropowder using rice hull |
-
2008
- 2008-07-30 WO PCT/CN2008/001394 patent/WO2010012124A1/en not_active Ceased
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6843974B2 (en) * | 2000-07-13 | 2005-01-18 | Ee Ko Bio Co. | Method for extracting silica from herbaceous plants |
| US20040175321A1 (en) * | 2001-02-19 | 2004-09-09 | De Souza Milton F. | Oxides extracted from vegetal matter and process therefor |
| CN1449996A (en) * | 2003-05-20 | 2003-10-22 | 吉林大学 | Process for preparing high-purity nano silicon dioxide from rice husk |
| WO2007026680A1 (en) * | 2005-08-31 | 2007-03-08 | Kurimoto, Ltd. | Amorphous silicon oxide powder and method for production thereof |
| CN1962438A (en) * | 2006-11-16 | 2007-05-16 | 华南理工大学 | Method for preparing electron grade spherical silicon micropowder using rice hull |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP3372646A1 (en) * | 2017-03-08 | 2018-09-12 | Compagnie Industrielle De La Matiere Vegetale CIMV | Process for the simultaneous extraction of lignin and silica from biomass and elastomer reinforced with a mixture of lignin and silica |
| WO2018162207A1 (en) * | 2017-03-08 | 2018-09-13 | Compagnie Industrielle De La Matiere Vegetale - Cimv | Process for the simultaneous extraction of lignin and silica from biomass and elastomer reinforced with a mixture of lignin and silica |
| EA038783B1 (en) * | 2017-03-08 | 2021-10-19 | Компани Эндюстриель Де Ля Матьер Вежеталь - Кимв | Process for the simultaneous extraction of lignin and silica from biomass and elastomer reinforced with a mixture of lignin and silica |
| US11274209B2 (en) | 2017-03-08 | 2022-03-15 | Compagnie Industrielle De La Matiere Vegetale-Cimv | Process for the simultaneous extraction of lignin and silica from biomass and elastomer reinforced with a mixture of lignin and silica |
| CN116548614A (en) * | 2023-06-13 | 2023-08-08 | 天益食品(徐州)有限公司 | Processing method of high metasilicate water concentrate |
Also Published As
| Publication number | Publication date |
|---|---|
| WO2010012124A8 (en) | 2011-02-24 |
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