WO2010069447A1 - Élément décoratif pour système et procédé de fabrication d'un élément décoratif pour système - Google Patents
Élément décoratif pour système et procédé de fabrication d'un élément décoratif pour système Download PDFInfo
- Publication number
- WO2010069447A1 WO2010069447A1 PCT/EP2009/008264 EP2009008264W WO2010069447A1 WO 2010069447 A1 WO2010069447 A1 WO 2010069447A1 EP 2009008264 W EP2009008264 W EP 2009008264W WO 2010069447 A1 WO2010069447 A1 WO 2010069447A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- filler
- decorative element
- binder
- furnishing
- decor
- Prior art date
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 11
- 239000000945 filler Substances 0.000 claims abstract description 54
- 239000002131 composite material Substances 0.000 claims abstract description 13
- 230000002093 peripheral effect Effects 0.000 claims abstract description 9
- 239000004033 plastic Substances 0.000 claims abstract description 8
- 229920003023 plastic Polymers 0.000 claims abstract description 8
- 239000011230 binding agent Substances 0.000 claims description 32
- 239000002245 particle Substances 0.000 claims description 20
- 239000004925 Acrylic resin Substances 0.000 claims description 3
- 229920000178 Acrylic resin Polymers 0.000 claims description 3
- 238000005266 casting Methods 0.000 claims description 3
- 238000009500 colour coating Methods 0.000 claims description 2
- 238000000034 method Methods 0.000 claims 1
- 229920005596 polymer binder Polymers 0.000 abstract 1
- 239000002491 polymer binding agent Substances 0.000 abstract 1
- 239000004575 stone Substances 0.000 description 9
- 239000000463 material Substances 0.000 description 6
- 229920003229 poly(methyl methacrylate) Polymers 0.000 description 6
- 239000004926 polymethyl methacrylate Substances 0.000 description 6
- 230000000694 effects Effects 0.000 description 4
- 239000011248 coating agent Substances 0.000 description 3
- 238000000576 coating method Methods 0.000 description 3
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 3
- 239000010438 granite Substances 0.000 description 2
- 229910052500 inorganic mineral Inorganic materials 0.000 description 2
- 239000011707 mineral Substances 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 239000000178 monomer Substances 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 1
- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical compound COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 description 1
- MXRIRQGCELJRSN-UHFFFAOYSA-N O.O.O.[Al] Chemical compound O.O.O.[Al] MXRIRQGCELJRSN-UHFFFAOYSA-N 0.000 description 1
- 239000006004 Quartz sand Substances 0.000 description 1
- 230000006750 UV protection Effects 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 239000003054 catalyst Substances 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 239000007822 coupling agent Substances 0.000 description 1
- 239000003431 cross linking reagent Substances 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000003670 easy-to-clean Effects 0.000 description 1
- 150000002118 epoxides Chemical class 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 238000009472 formulation Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000012764 mineral filler Substances 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 238000010422 painting Methods 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 238000007747 plating Methods 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 229920002959 polymer blend Polymers 0.000 description 1
- 238000006116 polymerization reaction Methods 0.000 description 1
- 229920000193 polymethacrylate Polymers 0.000 description 1
- 229920002635 polyurethane Polymers 0.000 description 1
- 239000004814 polyurethane Substances 0.000 description 1
- 239000010453 quartz Substances 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 230000003678 scratch resistant effect Effects 0.000 description 1
- 238000006748 scratching Methods 0.000 description 1
- 230000002393 scratching effect Effects 0.000 description 1
- 238000010561 standard procedure Methods 0.000 description 1
- 238000004381 surface treatment Methods 0.000 description 1
- 229920001187 thermosetting polymer Polymers 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/58—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising fillers only, e.g. particles, powder, beads, flakes, spheres
- B29C70/64—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising fillers only, e.g. particles, powder, beads, flakes, spheres the filler influencing the surface characteristics of the material, e.g. by concentrating near the surface or by incorporating in the surface by force
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47B—TABLES; DESKS; OFFICE FURNITURE; CABINETS; DRAWERS; GENERAL DETAILS OF FURNITURE
- A47B96/00—Details of cabinets, racks or shelf units not covered by a single one of groups A47B43/00 - A47B95/00; General details of furniture
- A47B96/20—Furniture panels or like furniture elements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2033/00—Use of polymers of unsaturated acids or derivatives thereof as moulding material
- B29K2033/04—Polymers of esters
- B29K2033/12—Polymers of methacrylic acid esters, e.g. PMMA, i.e. polymethylmethacrylate
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2105/00—Condition, form or state of moulded material or of the material to be shaped
- B29K2105/06—Condition, form or state of moulded material or of the material to be shaped containing reinforcements, fillers or inserts
- B29K2105/16—Fillers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/44—Furniture or parts thereof
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/722—Decorative or ornamental articles
-
- E—FIXED CONSTRUCTIONS
- E05—LOCKS; KEYS; WINDOW OR DOOR FITTINGS; SAFES
- E05B—LOCKS; ACCESSORIES THEREFOR; HANDCUFFS
- E05B1/00—Knobs or handles for wings; Knobs, handles, or press buttons for locks or latches on wings
- E05B1/0015—Knobs or handles which do not operate the bolt or lock, e.g. non-movable; Mounting thereof
-
- E—FIXED CONSTRUCTIONS
- E05—LOCKS; KEYS; WINDOW OR DOOR FITTINGS; SAFES
- E05B—LOCKS; ACCESSORIES THEREFOR; HANDCUFFS
- E05B1/00—Knobs or handles for wings; Knobs, handles, or press buttons for locks or latches on wings
- E05B1/0084—Handles or knobs with displays, signs, labels pictures, or the like
Definitions
- the present invention relates to an interior or exterior decorating decorative element such as a pillar decor or a furniture handle part made of a highly filled plastic, and a method of manufacturing a device decorating element.
- the decorative surface material is composed of a plurality of regions of a thermosetting molding formulation. These regions have an interface between adjacent regions, at least some of the regions containing oriented particles having an aspect ratio of at least 3 and oriented along the lines formed by the interfaces of the adjacent regions.
- the coating material has a decorative pattern with shadow variations in the areas along the interfaces.
- natural stone in plate or columnar form as a decorative element, for example, for floors or walls in order to achieve a noble and high quality room look.
- Natural stone elements have a great weight, which makes them unattractive for many applications.
- a large freedom of form can be achieved with decorative elements made of plastic, but the visual appearance is of limited quality and also the performance properties are not optimal for all applications.
- the invention has for its object to provide a furnishing decorative element, which allows high aesthetic quality a great freedom of form and also has very good performance characteristics, as well as to provide an associated manufacturing process, which produces such bamboosdekoretti.
- the device decorative element according to the invention is made of a composite material at least on a part of the visible surface.
- the composite material has a cured polymeric binder, for example from the group of polyesters, poly (meth) acrylates, polyurethanes or epoxides, with a particulate filler incorporated therein.
- the device decorative element may have a plurality of sections, in particular one or more sleeve-shaped sections, which can be arranged one behind the other or in an inclined position relative to one another on a carrier element.
- the device decor element is formed solely by a sleeve-shaped portion.
- the device decorative element has at least in sections, preferably in a sleeve-shaped portion, a gap and joint-free outer peripheral surface.
- the outer peripheral surface is preferably a cylindrical and in particular circular cylindrical lateral surface.
- the furnishing decorative element may be, for example, a pillar trim, a furniture handle, a handrail or a stair railing with a preferably natural stone-like appearance on the outer peripheral surface.
- decor decorative elements made of natural stone furnishing element of the invention due to the binder content on a greater flexibility, is therefore less brittle, and due to the filler but not only have a stone look and / or Steinhaptik, but also a durable surface and thus good performance characteristics.
- the device decorative element according to the invention to a predeterminable extent be thermally deformable.
- the material of the device decor element in sheet form can be thermoplastically deformable up to a minimum bending radius which is equal to twice the plate thickness.
- the surface treatment of the device decor element according to the invention is possible with the standard method known from natural stone.
- the particulate filler may be substantially uniformly dispersed in the polymeric binder.
- the particulate filler in any case in the region of the sleeve-shaped portion on an outer side, which forms a visible side in use, the particulate filler may be incorporated in the same or higher concentration than on an inner circumferential surface which forms a generally invisible backside in use. This ensures that on the visible side, both the aesthetic impression as well as the performance characteristics of the sleeve-shaped portion are largely determined by the particulate filler.
- the wall thickness of the sleeve-shaped portion is greater than or equal to 1 mm, preferably greater than or equal to 2 mm.
- the wall thickness of the device decorative element, in particular a sleeve-shaped portion is between 1 and 10 mm, in particular between 2 and 10 mm and preferably between 2 and 4 mm.
- the binder is at least partially a cured acrylic resin, especially polymethyl methacrylate (PMMA).
- PMMA polymethyl methacrylate
- the proportion of PMMA in the binder can be at least 50%. In one embodiment, the binder is at least 90% PMMA.
- the binder may be colorless and transparent in the cured state. In one embodiment, color and / or effect pigments are added to the binder so that the cured binder has an intrinsic color or a predefinable optical effect, for example a metallic effect, independently of the particulate filler.
- the filler has a greater hardness than the binder.
- a filler in particular mineral particles can be used.
- the particles may be, at least in part, in particular with a proportion of at least 50% by weight, unbroken filler grains, as they originate, for example, from natural deposits.
- the fillers are preferably inorganic and have a Mohs hardness of at least 5, such as aluminum trihydroxide, or even a Mohs hardness of at least 7, such as quartz or general silica (SiO 2).
- the proportion of the filler between 50 and 95 wt.%, Based on the mass of the sleeve-shaped portion or the device decor element, preferably between 60 and 80 wt.%.
- at least 95% by weight of the filler based on the mass of the entire filler, has a particle size between 0.001 and 5 mm, in particular at least 80% by weight have a particle size between 0.01 and 1 mm.
- a Embodiment have at least 80%, preferably at least 90%, a particle size of 0.8 mm maximum.
- the fillers may also have larger particle sizes, with the largest particles having a size of less than 60%, more preferably less than 50% of the wall thickness, or solid diameter decorating elements ,
- At least a portion of the filler has a different color from the color of the binder.
- This may be an intrinsic color of the filler particles and / or at least part of the filler may have a color coating on the surface.
- Visible side on a surface structure by the hardened binder between the mineral filler particles forms small depressions.
- the ratio of the distance between two adjacent local maxima or peaks of the surface formed by filler particles, for example to the depth of the depression extending between two local maxima or wave crests is between 50: 1 and 2: 1.
- the composite material has a lower heat transfer than natural stone, in particular a lower heat transfer than natural granite.
- the furnishing decor element has a heat-insulating effect, in particular the furnishing element feels warm on contact with the skin, resulting in a pleasant feel.
- the surface of the device decor element is formed by the composite material.
- the color appearance of bamboosdekorelements can be set almost arbitrarily, without the need for a surface coating or painting.
- the performance characteristics are improved because in particular scratching a paint or chrome plating can not occur.
- the device decor element in particular a sleeve-shaped section thereof, is free of cover layers.
- the device decorative element has no after the manufacturing process, in particular after a G demformvorgang, applied topcoat.
- the decorating decorative element is produced as a cast part.
- a Christsguss compiler can be used for this purpose, for example, with a polymerization of a binder present in the initial state as a monomer or monomer / polymer mixture.
- the surface of the device decor element is at least partially, preferably over the entire surface on the outside, through formed by the cured binder cast skin. This results in a smooth and easy to clean surface.
- the surface of the device decor element is at least partially formed by the particulate filler.
- the filler particles emerge from the binder to the surface.
- more than 20%, preferably more than 30%, and in particular more than 40%, of the surface of the part of the device decor element made of the composite material, in particular the cylindrical outer surface, may be formed by the particulate filler. In this way, the hardness and thus the mechanical resistance of the surface can be increased.
- the weight fraction of the filler is in the
- the proportion of filler particles in the radially outer half of the sleeve can be more than 2%, in particular more than 4%, higher than in the radially inner half of the sleeve.
- the invention also relates to a method for producing a device decorative element described above, such as a poleulendekors or a furniture handle, wherein the furnishing decorative element is made of a plastic.
- the device decorative element is made of a composite material by curing a polymeric binder with a particulate filler incorporated therein such that the device decorative element at least partially has a closed outer circumferential surface without seams.
- Fig. 1 shows a perspective view of a device decorative element according to the invention.
- Fig. 1 is a perspective view of a device decor element 10 according to the invention, which is formed by a sleeve-shaped portion.
- the decorating decorative element 10 is made of a
- the device decorative element 10 has a sleeve shape with a closed, gap-free and gap-free outer peripheral surface 14, in particular the device decorative element 10 has a hollow cylindrical shape with a longitudinal axis 12 and a circular cross-sectional contour.
- the outer peripheral surface 14 is unprocessed, as formed by the manufacturing process. It can be seen on the front side that the surface 20 is formed by a casting skin 22 formed by the hardened binder 16. In contrast, the particulate fillers 18 are spaced from the surface 20. In an alternative embodiment, the particles of filler 18 may form at least a portion of the surface 20 of the outer peripheral surface 28.
- the decorating decorative element 10 may have different fillers 18, which may differ with respect to the material, the size, the shape and / or the color.
- the particulate fillers 18 are indeed consistent in terms of their material, but differ in particular with regard to their size and / or color, so that the device decor element 10, for example, has a granite look.
- a preferred composition of the device decor element 10 consists of 60 to 80% by weight of crystalline quartz sand, 80% of the filler 18 having a particle size between 0.05 and 1.2 mm, and 20 to 40% of a solution of polymethyl methacrylate in methyl methacrylate as binder 16 , wherein the proportion of polymethyl methacrylate in this solution is between 10 and 30%.
- all minerals are suitable as filler 18.
- fillers 18 whose hardness is greater than that of the binder 16 are preferred.
- a peroxidic catalyst in an amount of between 0.5 and 2 wt.%, Based on the binder resin, and 0.1 to 1% of a coupling agent, which already as Coating on the filler 18 may be present. Furthermore, a crosslinking agent may be added.
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Composite Materials (AREA)
- Mechanical Engineering (AREA)
- Laminated Bodies (AREA)
Abstract
L'invention concerne un élément décoratif (10) pour système, par exemple un décor de colonne ou une poignée de meuble, l'élément décoratif (10) pour système étant réalisé en une matière synthétique et étant caractérisé en ce que l'élément décoratif (10) pour système est réalisé en un matériau composite qui présente un liant polymère durci (16) dans lequel est incorporée une charge (18) en particules et en ce que l'élément décoratif (10) pour système présente une surface périphérique extérieure (14) fermée et sans raccord, ainsi qu'un procédé pour la fabrication d'un élément décoratif (10) pour système.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE200810063698 DE102008063698A1 (de) | 2008-12-19 | 2008-12-19 | Einrichtungsdekorelement |
| DE102008063698.3 | 2008-12-19 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2010069447A1 true WO2010069447A1 (fr) | 2010-06-24 |
Family
ID=41800387
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/EP2009/008264 WO2010069447A1 (fr) | 2008-12-19 | 2009-11-20 | Élément décoratif pour système et procédé de fabrication d'un élément décoratif pour système |
Country Status (2)
| Country | Link |
|---|---|
| DE (1) | DE102008063698A1 (fr) |
| WO (1) | WO2010069447A1 (fr) |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR2662970A1 (fr) * | 1990-06-06 | 1991-12-13 | Ayre Sauvetre | Procede de moulage de resine polyester d'inclusion, quelque soient le volume ou la forme de la piece a obtenir par cette technique. |
| WO1992006132A1 (fr) * | 1990-10-09 | 1992-04-16 | Intaglio Ltd. | Pieces moulees en plastique ayant l'apparence de pieces metalliques massives |
| EP1297939A2 (fr) * | 2001-09-28 | 2003-04-02 | Ulrich Krämer | Membre structurel et procédé de fabrication |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE29910428U1 (de) | 1999-06-15 | 2000-10-26 | Paul Henke GmbH & Co KG, 32584 Löhne | Dekorprofilstab |
| US6702967B2 (en) * | 2001-07-27 | 2004-03-09 | E. I. Du Pont De Nemours And Company | Process for preparing decorative surface materials having a decorative pattern |
-
2008
- 2008-12-19 DE DE200810063698 patent/DE102008063698A1/de not_active Withdrawn
-
2009
- 2009-11-20 WO PCT/EP2009/008264 patent/WO2010069447A1/fr active Application Filing
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR2662970A1 (fr) * | 1990-06-06 | 1991-12-13 | Ayre Sauvetre | Procede de moulage de resine polyester d'inclusion, quelque soient le volume ou la forme de la piece a obtenir par cette technique. |
| WO1992006132A1 (fr) * | 1990-10-09 | 1992-04-16 | Intaglio Ltd. | Pieces moulees en plastique ayant l'apparence de pieces metalliques massives |
| EP1297939A2 (fr) * | 2001-09-28 | 2003-04-02 | Ulrich Krämer | Membre structurel et procédé de fabrication |
Also Published As
| Publication number | Publication date |
|---|---|
| DE102008063698A1 (de) | 2010-06-24 |
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