WO2009130799A1 - Multilayered mask - Google Patents
Multilayered mask Download PDFInfo
- Publication number
- WO2009130799A1 WO2009130799A1 PCT/JP2008/058319 JP2008058319W WO2009130799A1 WO 2009130799 A1 WO2009130799 A1 WO 2009130799A1 JP 2008058319 W JP2008058319 W JP 2008058319W WO 2009130799 A1 WO2009130799 A1 WO 2009130799A1
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- WO
- WIPO (PCT)
- Prior art keywords
- mask
- layer
- fiber
- nonwoven fabric
- intermediate layer
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
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Classifications
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- A—HUMAN NECESSITIES
- A62—LIFE-SAVING; FIRE-FIGHTING
- A62B—DEVICES, APPARATUS OR METHODS FOR LIFE-SAVING
- A62B23/00—Filters for breathing-protection purposes
- A62B23/02—Filters for breathing-protection purposes for respirators
- A62B23/025—Filters for breathing-protection purposes for respirators the filter having substantially the shape of a mask
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- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
- A41D13/00—Professional, industrial or sporting protective garments, e.g. surgeons' gowns or garments protecting against blows or punches
- A41D13/05—Professional, industrial or sporting protective garments, e.g. surgeons' gowns or garments protecting against blows or punches protecting only a particular body part
- A41D13/11—Protective face masks, e.g. for surgical use, or for use in foul atmospheres
- A41D13/1192—Protective face masks, e.g. for surgical use, or for use in foul atmospheres with antimicrobial agent
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- A—HUMAN NECESSITIES
- A62—LIFE-SAVING; FIRE-FIGHTING
- A62B—DEVICES, APPARATUS OR METHODS FOR LIFE-SAVING
- A62B18/00—Breathing masks or helmets, e.g. affording protection against chemical agents or for use at high altitudes or incorporating a pump or compressor for reducing the inhalation effort
- A62B18/02—Masks
- A62B18/025—Halfmasks
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- A—HUMAN NECESSITIES
- A62—LIFE-SAVING; FIRE-FIGHTING
- A62B—DEVICES, APPARATUS OR METHODS FOR LIFE-SAVING
- A62B18/00—Breathing masks or helmets, e.g. affording protection against chemical agents or for use at high altitudes or incorporating a pump or compressor for reducing the inhalation effort
- A62B18/08—Component parts for gas-masks or gas-helmets, e.g. windows, straps, speech transmitters, signal-devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
- B32B5/022—Non-woven fabric
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/22—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
- B32B5/24—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
- B32B5/26—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D5/00—Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
- C09D5/14—Paints containing biocides, e.g. fungicides, insecticides or pesticides
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2310/00—Treatment by energy or chemical effects
- B32B2310/021—Treatment by energy or chemical effects using electrical effects
- B32B2310/025—Electrostatic charges
Definitions
- the present invention relates to a multi-layer mask effective for prevention of infection with bacteria, viruses, etc., hay fever countermeasures, and measures for preventing suction of airborne substances.
- a mask body that cuts a breathable sheet (fabric) into a predetermined shape in order to prevent dust, pollen, bacteria, viruses, etc. in the air from entering the bronchi of the human body through breathing.
- a mask that is worn by attaching rubber for ears to cover the mouth and nose is widely known. This type of mask is intended to keep the throat and nose warm, prevent inhalation of house dust and dust that can be seen with the naked eye, or prevent the wearer's own cough and sneeze from splashing saliva and other secretions. In this case, it was effective to some extent.
- new influenza viruses eg highly pathogenic avian influenza virus (H 5 N type 1) and severe acute respiratory syndrome (SARS) virus
- Japanese Patent No. 3 9 1 6 6 0 discloses a more proactive protection of tissues such as mouth, throat and nose by the fever of oxidation reaction.
- a mask water vapor generating device
- a planar heating element that emits water vapor is attached along the surface of the mask body.
- a synthetic fiber mask member provided as one of a plurality of mask members constituting a multilayer mask is made electrostatically charged.
- Japanese Utility Model Registration No. 3 1 3 7 2 9 6 mentioned above discloses that a silver ion generating member is attached to a commercially available non-woven mask through an adhesive seal. In the configuration, the installation strength of the adhesive seal is reduced. There were concerns about deterioration and various adverse effects of the adhesive seal on the mask fabric and silver ion generating member, and there was a problem that it could not be used with peace of mind.
- the above object of the present invention is to provide a multi-layer mask that is mounted so that a rectangular mask body covers the nostril of the wearer, wherein the mask body is made of a spun pond non-woven fabric that absorbs airborne substances and the like. Prevents drying of the nostril, an outer layer, a first intermediate layer made of a statically charged meltblown nonwoven fabric, a second intermediate layer made of a meltblown nonwoven fabric containing an inorganic antibacterial agent made of silver ions and zeolite. This is achieved by a thin four-layer structure that is constructed by laminating the innermost layer made of spun pond non-woven fabric that has possible moisture retention.
- the above object is that the layers constituting the mask main body are laminated in the order of the outermost layer, the first intermediate layer, the second intermediate layer, and the innermost layer from the outer surface to the inner surface at the time of mounting. Is effectively achieved.
- each layer constituting the mask main body is along the longitudinal direction. This is achieved effectively by having the ridge formed and being stretchable in the short direction by the ridge.
- the above-mentioned object is effectively achieved by having a band-shaped metal member for maintaining the face shape in a portion where the mask body is located near the nose of the wearer at the time of wearing.
- the spun pond nonwoven fiber material is effectively made of one of a group of composite fibers such as a copolymer polyester fiber, a copolymer polyamide fiber, and a core-sheath fiber. Achieved.
- the fiber material of the melt blown nonwoven fabric being made of one of the group of polypropylene fiber, polyolefin fiber, polyester fiber and polyamide fiber.
- the mask main body covering the nose of the wearer has a thin four-layer structure, so that sufficient breathability for the wearer's breathing can be ensured.
- the mask main body covering the nose of the wearer since it has a simple structure made of general materials, manufacturing costs can be reduced.
- FIG. 1 is a perspective view schematically showing the shape and arrangement of each layer constituting the mask body of the multilayer mask according to the first embodiment of the present invention.
- FIG. 2 is a front view schematically showing the appearance of the multilayer mask according to the first embodiment of the present invention.
- FIG. 3 is a cross-sectional view schematically showing a laminated structure of the mask body along the arrow I I I—I I I line in FIG.
- FIG. 4 is an explanatory view showing an example of a processing method for adding a sterile antibacterial agent to a nonwoven fabric.
- FIG. 5 is a front view schematically showing the appearance of the multilayer mask according to the second embodiment of the present invention.
- FIG. 1 is a perspective view schematically showing the shape and arrangement of each layer constituting the mask body of the multilayer mask according to the first embodiment of the present invention.
- Figure 2 shows the book
- FIG. 3 is a front view schematically showing the appearance of the multilayer mask according to the first embodiment of the invention, and
- FIG. 3 schematically shows the laminated structure of the mask body along the line III-III in FIG. 2;
- FIG. 1 and 3 the thickness of each layer is displayed larger than the actual thickness in order to easily explain the configuration of the mask body.
- the multi-layer mask 1 includes a mask body 2 for covering the nostrils of the wearer, and a string body 3 attached to the left and right ends of the mask body 2, and the string body 3 is worn.
- the mask body 2 is mounted so as to cover the nostril of the wearer by being locked to the ear or head of the wearer.
- the spun pond non-woven fabric 2 1 that forms the outermost layer has a filter function that blocks house dust and dust that can be seen with the naked eye without impairing air permeability, while the spun pond non-woven fabric 2 4 that forms the innermost layer is The same as the outermost non-woven fabric 2 1 It has air permeability, adsorbs moisture from the wearer's mouth, etc., and has a function to keep it moist.
- the meltblown nonwoven fabric 22 forming the first intermediate layer is composed of chemical fibers charged with static electricity in the process of manufacturing the above-described material by the meltblown method.
- the first intermediate layer non-woven fabric 22 is arranged on the inner side (wearer side) of the outermost layer non-woven fabric 21, so that even if fine dust or bacteria pass through the outermost non-woven fabric 21, The passing fine particles are collected on the nonwoven fabric 22 by the charging property of the first intermediate layer.
- [Table 1] and [Table 2] show the test results of bacterial filtration efficiency (BFE) and particle filtration efficiency (PFE) using the charged filter (nonwoven fabric 22) of the first intermediate layer. These filtration efficiencies are used as a measure of the ability of materials to block the passage of microparticles such as bacteria and viruses, and are measured according to military standards such as MIL-M-36954C.
- Particle size 0.1 ⁇ m (0.102 ⁇ 0.003 m:
- Table 1 shows the results of the bacterial filtration efficiency test conducted on 3 m class bacteria with reference to AST MF 2101 -01. 200 1.
- Table 2 refers to ASTM F 1215. 1989. and ASTM F 2100-01. 2001. etc., and the results of a particle filtration efficiency test conducted on 0.1 class latex particles.
- the average number of particles (bacteria) is (:, and the average number of particles (bacteria) of each sample is T.
- the charged film that forms the first intermediate layer 22 has a collection rate of about 99% with respect to 0.1 class fine particles. In addition, it has a collection rate of about 99% for 0.3 m class bacteria.
- the meltline nonwoven fabric 23 forming the second intermediate layer is composed of chemical fibers containing a sterile antibacterial agent composed of silver ions and zeolite.
- a sterile antibacterial agent composed of silver ions and zeolite.
- this antibacterial antibacterial agent for example, Zeomic (registered trademark) in which silver ions are contained in zeolite having a three-dimensional skeleton structure based on aluminokeate is useful.
- a sterile antibacterial agent having such a structure has an excellent antibacterial / antiviral function to inactivate microorganisms (bacteria) and SARS virus, and inactivates (deodorizes) odor components. It has a function.
- FIG. 4 is an explanatory view showing an example of a processing method for adding a sterile antibacterial agent to the nonwoven fabric 23 of the second intermediate layer.
- the final content (weight ratio) of the sterile antibacterial agent added to the nonwoven fabric 2 3 of the second intermediate layer is compared to the nonwoven fabric 2 3 of the second intermediate layer.
- the specification is adjusted to 1%.
- a sterile antibacterial processing solution F composed of 1% sterile antibacterial agent (powder), 5% binder, and 94% water is sufficiently stirred. Reserved.
- Non-woven fabric forming the second intermediate layer 2 3 ′ which is the base material of 3 3, is transported into processing fluid F of processing bath B by a plurality of transport rollers R, and then disposed above processing bath B It is transported to the drawn diaphragm W. And this diaphragm W
- the dough 2 3 ′ from which the minute processing liquid F has been dehydrated is conveyed to the drying device D, where it is intermediate-dried at a low temperature (about 100 to 120 [° C.]) by the drying device D. Dry at a high temperature above 5 [° C].
- the binder of the working fluid F contained in the fabric 2 3 ′ is solidified without causing uneven adhesion, and the nonwoven fabric 23 forming the second intermediate layer is formed in a high quality state.
- the processing fluid F in the processing bath B decreases as the fabric 2 3 ′ is conveyed, the processing fluid F is transferred from the solution tank T to the heating bath B. Supplemented as appropriate.
- the component ratio of the processing fluid F described above is not limited to this, and is added to the nonwoven fabric 2 3 of the second intermediate layer.
- the final content (weight ratio) of the sterile antibacterial agent is adjusted as appropriate to 1% with respect to the nonwoven fabric 23 of the second intermediate layer.
- the annular string body 3 is attached to the mask body 2 via the end covering member 4 as a mounting and fixing member.
- each end of the string 3 is fixed to part of the left and right ends of the mask body 2 with an adhesive or the like, or each end of the string 3 is a part of the left and right ends of the mask body 2 It may be fixed via a fixing pin disposed on the.
- the mask body 2 that is worn so as to cover the nostril of the wearer is capable of absorbing the air suspended matter and the like.
- a non-woven fabric 21 comprising an outermost layer, a first intermediate layer comprising a statically charged melt blown non-woven fabric 22 and a second intermediate layer comprising a melt-blown non-woven fabric 23 comprising an inorganic antibacterial agent comprising silver ions and zeolite.
- a thin four-layer structure comprising: an innermost layer made of spun pond nonwoven fabric 24 having moisture retention capable of preventing drying of the nostril portion; and laminating these layers (nonwoven fabrics 21 to 24) It has become.
- the multilayer mask 1 according to the present embodiment, the four layers (nonwoven fabrics 21 to 2 4) having different functions are laminated, and the mask main body 2 is configured with a thin four-layer structure. Bacteria adsorbed to the mask body while preventing airborne substances, bacteria and viruses from entering the bronchus of the wearer while ensuring sufficient breathability and comfort for the wearer's breathing ⁇ Can inactivate viruses effectively. Therefore, by wearing this multi-layer mask 1, the invasion of the wearer's bronchial into various inhalation objects such as prevention of infection with bacteria and viruses, countermeasures for hay fever, prevention of suction of airborne substances, etc. Can be prevented.
- the antiviral function of the second intermediate layer can inactivate the virus discharged from the wearer's mouth. Therefore, secondary infection can be effectively prevented.
- each layer constituting the mask body 2 is an outer surface at the time of wearing.
- the storage pocket 6 is formed on the surface of the non-woven fabric 21 that forms the outermost layer of the mask body 2A.
- a band-shaped metal member 7 is accommodated in the pocket 6.
- the storage pocket 6 and the metal member 7 are arranged so as to cross the wearer's nose when the mask body 2 A is worn.
- the metal member 7 contained in the storage pocket 6 is a deformable shape maintaining member, and is appropriately deformed along the face shape of the nostril portion when the mask body 2A is worn. Note that a wire may be used in place of the band-shaped metal member 7 as a member contained in the storage pocket 6.
- each layer (nonwoven fabrics 21 to 24) constituting the mask body 2A is arranged in the longitudinal direction of the mask body 2A (left and right direction in FIG. 5).
- 3 ridges 8 are provided along each side, and each layer (non-woven fabric 21 to 2 4) is arranged so that the peak of ridge 8 enters the valley of ridge 8 of the adjacent layer as shown in FIG. It has been done.
- the number of ridges 8 provided in each layer is three, but the present invention is not limited to this, and two, four, five Other numbers such as books may be used.
- the same effect as that of the multilayer mask 1 according to the first embodiment described above can be obtained, and when the mask body 2A is mounted. It is possible to prevent a gap from being formed in the upper part of the mask main body 2A by the band-shaped metal member 7 disposed at a position crossing the wearer's nostril. This can prevent airborne substances, pathogenic bacteria, viruses, and the like from invading from the upper part of the mask body 2A, and more firmly maintain the mounting position of the mask body 2A.
- each layer (nonwoven fabrics 21 to 24) constituting the mask body 2A has the ridges 8 along the longitudinal direction of the mask body 2A. Since it can be expanded and contracted in the short direction by the heel 8, it can be applied to the face shape at the time of wearing, and can be covered tightly from the nose to the chin of the wearer.
- each layer of the mask body 2A enters the troughs of the ridges 8 of the layers adjacent to the ridges of the ridges 8 As shown in Fig. 5, even if the mask body 2A is stitched only at the left and right ends, each layer is misaligned inside the mask body 2A during mounting. Can be prevented. As a result, it is possible to omit part of the stitched portion of the mask main body 2 A, thereby reducing the manufacturing cost and labor.
- the embodiment of the present invention has been specifically described above, but the present invention is not limited to this, and can be appropriately changed without departing from the spirit of the present invention. Industrial applicability
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Abstract
Description
明 細 書 多層式マスク 技術分野 Description Multi-layer mask Technical field
本発明は、 細菌やウィルス等の感染予防、 花粉症対策、 大気浮遊物の吸引 防止対策などに有効な多層式マスクに関する。 背景技術 The present invention relates to a multi-layer mask effective for prevention of infection with bacteria, viruses, etc., hay fever countermeasures, and measures for preventing suction of airborne substances. Background art
従来より、 空気中の粉塵、 花粉、 細菌、 ウィルス等が呼吸を介して人体の 気管支へ侵入するのを防ぐことを目的として、 通気性を有するシート (生地) を所定の形状に裁断したマスク本体に耳掛け用のゴムなどを取り付け、 口や鼻 を覆うようにして装着されるマスクが広く知られている。 この種のマスクは、 喉や鼻などの保温、 肉眼で目視可能なハウスダストや粉塵等の吸入防止、 ある いは装着者自身の咳 · くしゃみによる唾液等の分泌液の飛沫防止、 などを目的 とした場合においては、 ある程度の効果を奏していた。 ところが、 近年の新型 インフルエンザウイルス (例えば、 高病原性鳥インフルエンザウイルス (H 5 N 1型) や重症急性呼吸器症候群 (S A R S ) ウィルス等) の感染拡大などに 伴って、 抗菌性 ·抗ウィルス性に優れたマスクが求められていた。 Conventionally, a mask body that cuts a breathable sheet (fabric) into a predetermined shape in order to prevent dust, pollen, bacteria, viruses, etc. in the air from entering the bronchi of the human body through breathing. A mask that is worn by attaching rubber for ears to cover the mouth and nose is widely known. This type of mask is intended to keep the throat and nose warm, prevent inhalation of house dust and dust that can be seen with the naked eye, or prevent the wearer's own cough and sneeze from splashing saliva and other secretions. In this case, it was effective to some extent. However, with the recent spread of new influenza viruses (eg highly pathogenic avian influenza virus (H 5 N type 1) and severe acute respiratory syndrome (SARS) virus) There was a need for an excellent mask.
このようなウィルス感染対策用マスクとして、 例えば、 日本国特許 3 9 0 1 6 6 0号公報には、 口 ·喉 ·鼻などの組織をより積極的に保護するために、 酸化反応の発熱によって水蒸気を発散する面状発熱体がマスク本体の表面に沿 つて取り付けらたマスク (水蒸気発生具) が開示されている。 As such a mask for virus infection, for example, Japanese Patent No. 3 9 1 6 6 0 discloses a more proactive protection of tissues such as mouth, throat and nose by the fever of oxidation reaction. A mask (water vapor generating device) is disclosed in which a planar heating element that emits water vapor is attached along the surface of the mask body.
また、 日本国特許第 4 0 1 8 5 9 9号公報には、 静電気を帯電させた化繊 マスク用部材によってウィルスを遮断するようにしたマスクが開示され、 日本 国実用新案登録第 3 1 3 7 2 9 6号公報および日本国実用新案登録第 3 1 2 8 5 8 3号公報には、 病原体ウィルスを殺菌もしくは抗菌することを目的とした マスクが開示されている。 発明の開示 In addition, Japanese Patent No. 4 0 1 8 5 9 9 discloses a mask in which a virus is blocked by a member for a synthetic fiber mask charged with static electricity, and Japanese Utility Model Registration No. 3 1 3 7 No. 2 96 and Japanese Utility Model Registration No. 3 1 2 8 5 8 3 discloses a mask intended to sterilize or antibacterial pathogen viruses. Disclosure of the invention
しかしながら、 上記従来のマスクでは、 体長の小さい細菌 ·ウィルスとい つた微生物等が気管支へ侵入するのを防止する、 といった根本的な解決が十分 になされていなかった。 仮に、 これら従来のマスクにおいて、 侵入防止効果の 向上を図るためにシート (生地) などの積層密度を高めてしまうと、 装着者の 呼吸に必要な通気性を低下させるとともに、 装着者の口周辺に皮膚障害 (病原 体による肌荒れ、 湿疹等) などを生じさせてしまう、 という問題があった。 However, the conventional mask described above has not sufficiently solved fundamental solutions such as preventing microorganisms such as bacteria and viruses having a small body length from entering the bronchi. If these conventional masks increase the lamination density of sheets (fabrics) in order to improve the intrusion prevention effect, the breathability necessary for the wearer's breathing will be reduced and the wearer's mouth area will be reduced. Cause problems such as skin damage (rough skin caused by pathogens, eczema, etc.).
また、 上記日本国特許 3 9 0 1 6 6 0号公報に開示されているように、 口 In addition, as disclosed in the above Japanese Patent No. 3 90 1 6 60,
-喉 ·鼻などの保温をすることにより、 軽度の毒性を有するウィルスに対して は感染予防効果を望むことができるが、 インフルエンザウイルス、 高病原性鳥 インフルエンザウイルス (H 5 N 1型)、 重症急性呼吸器症候群 (S A R S ) ゥ ィルスなどといった非常に毒性の強い病原体ウィルスに対しては、 気管支への 侵入防止や殺菌 ·抗菌などの効果を望むことができなかった。 -By keeping the throat and nose warm, it is possible to prevent infection against mildly toxic viruses, but influenza viruses, highly pathogenic avian influenza viruses (H5N type 1), severe For highly virulent pathogen viruses such as acute respiratory syndrome (SARS) virus, we were not able to expect effects such as prevention of bronchial invasion, sterilization and antibacterial effects.
また、 上記日本国特許第 4 0 1 8 5 9 9号公報には、 多層式マスクを構成 する複数のマスク用部材のうちの 1つとして具備された化繊マスク用部材を静 電気帯電型にすることで、 粉塵やインフルエンザなどの病原体ウィルスなどか ら目ゃ口粘膜を保護することが記載されているが、 同文献に開示されているマ スクの構成では、 粉塵や病原体ウィルスなどの侵入に対してはある程度の効果 を示すことができても、 病原体ゥィルスを不活性化して殺菌もしくは抗菌する という効果を奏することはできなかった。 Further, in the above Japanese Patent No. 4 0 1 8 5 99, a synthetic fiber mask member provided as one of a plurality of mask members constituting a multilayer mask is made electrostatically charged. Although it is described that the mouth mucous membrane is protected from pathogenic viruses such as dust and influenza, the mask configuration disclosed in this document prevents the invasion of dust and pathogenic viruses. Even if it was able to show a certain degree of effect, it was not possible to inactivate the pathogen virus and kill or antibacterial it.
また、 上記日本国実用新案登録第 3 1 3 7 2 9 6号公報には、 銀イオン発 生部材を接着シールを介して市販の不織布マスクに取り付けたものが開示され ているが、 このマスクの構成では、 接着シールの接着力低下に伴う取付強度の 劣化や、 接着シールがマスク生地や銀イオン発生部材に及ぼす様々な悪影響が 懸念され、 安心して使用することができない、 という問題があった。 In addition, Japanese Utility Model Registration No. 3 1 3 7 2 9 6 mentioned above discloses that a silver ion generating member is attached to a commercially available non-woven mask through an adhesive seal. In the configuration, the installation strength of the adhesive seal is reduced. There were concerns about deterioration and various adverse effects of the adhesive seal on the mask fabric and silver ion generating member, and there was a problem that it could not be used with peace of mind.
さらに、 上記日本国実用新案登録第 3 1 2 8 5 8 3号公報には、 銀イオン と二酸化チタンの光触媒効果を利用することによって、 銀イオンと光触媒の協 奏効果による殺菌 '抗菌効果を発揮することが記載されているが、 同文献に開 示されているマスクの構成では、 光触媒の活性化に太陽光が必要であるため、 暗光条件下では二酸化チタンの触媒効果を発揮することができず、 銀イオンに よる効果を生じさせることができない、 という問題があった。 In addition, the Japanese Utility Model Registration No. 3 1 2 8 5 8 3 described above uses the photocatalytic effect of silver ions and titanium dioxide to produce a bactericidal effect due to the concerted effect of silver ions and photocatalysts. However, the mask configuration disclosed in the same document requires sunlight to activate the photocatalyst, so that it can exhibit the catalytic effect of titanium dioxide under dark light conditions. There was a problem that the effect of silver ions could not be produced.
本発明は、 上記事情に鑑みてなされたものであり、 その目的とするところ は、 装着者の呼吸に対する十分な通気性を確保しつつ、 細菌やウィルスが装着 者の気管支に侵入するのを防止することができ、 かつ、 優れた抗菌性 '抗ウイ ルス性を備えている多層式マスクを提供することにある。 The present invention has been made in view of the above circumstances, and its purpose is to prevent bacteria and viruses from entering the wearer's bronchi while ensuring sufficient breathability for the wearer's breathing. It is possible to provide a multilayer mask having excellent antibacterial and antiviral properties.
本発明の上記目的は、 矩形状のマスク本体が装着者の鼻口部を覆うように 装着される多層式マスクにおいて、 前記マスク本体が、 大気浮遊物等を吸収す るスパンポンド不織布からなる最外層と、 静電気を帯電したメルトブローン不 織布からなる第 1中間層と、 銀イオンおよびゼォライトからなる無機抗菌剤を 含有したメルトブローン不織布からなる第 2中間層と、 前記鼻口部の乾燥を防 止可能な保湿性を有するスパンポンド不織布からなる最内層とを積層して構成 された薄型 4層構造であることにより、 達成される。 The above object of the present invention is to provide a multi-layer mask that is mounted so that a rectangular mask body covers the nostril of the wearer, wherein the mask body is made of a spun pond non-woven fabric that absorbs airborne substances and the like. Prevents drying of the nostril, an outer layer, a first intermediate layer made of a statically charged meltblown nonwoven fabric, a second intermediate layer made of a meltblown nonwoven fabric containing an inorganic antibacterial agent made of silver ions and zeolite. This is achieved by a thin four-layer structure that is constructed by laminating the innermost layer made of spun pond non-woven fabric that has possible moisture retention.
また、 上記目的は、 前記マスク本体を構成する各層が、 装着時の外面から 内面に向かって、 前記最外層、 前記第 1中間層、 前記第 2中間層、 前記最内層 の順で積層されていることにより、 効果的に達成される。 Further, the above object is that the layers constituting the mask main body are laminated in the order of the outermost layer, the first intermediate layer, the second intermediate layer, and the innermost layer from the outer surface to the inner surface at the time of mounting. Is effectively achieved.
また、 上記目的は、 前記マスク本体を構成する各層が、 装着時の外面から 内面に向かって、 前記最外層、 前記第 2中間層、 前記第 1中間層、 前記最内層 の順で積層されていることにより、 効果的に達成される。 Further, the above object is that the layers constituting the mask main body are laminated in the order of the outermost layer, the second intermediate layer, the first intermediate layer, and the innermost layer from the outer surface to the inner surface when mounted. Is effectively achieved.
また、 上記目的は、 前記マスク本体を構成する各層が、 長手方向に沿って 形成された襞を有し、 該襞により短手方向に伸縮可能であることにより、 効果 的に達成される。 Further, the above object is that each layer constituting the mask main body is along the longitudinal direction. This is achieved effectively by having the ridge formed and being stretchable in the short direction by the ridge.
また、 上記目的は、 前記マスク本体が、 装着時に装着者の鼻付近に位置す る部分に、 顔面形状を維持するための帯状の金属部材を有することにより、 効 果的に達成される。 Further, the above-mentioned object is effectively achieved by having a band-shaped metal member for maintaining the face shape in a portion where the mask body is located near the nose of the wearer at the time of wearing.
また、 上記目的は、 前記スパンボンド不織布の繊維素材が、 ポリプロピレ ン繊維、 ポリオレフイン系繊維、 ポリエステル系繊維、 ポリアミド系繊維の群 のうちの 1つからなることにより、 効果的に達成される。 Further, the above object is effectively achieved by the fiber material of the spunbonded nonwoven fabric being made of one of the group of polypropylene fiber, polyolefin fiber, polyester fiber and polyamide fiber.
また、 上記目的は、 前記スパンポンド不織布の繊維素材が、 共重合ポリェ ステル系繊維、 共重合ポリアミド系繊維、 芯鞘繊維のような複合繊維群のうち の 1つからなることにより、 効果的に達成される。 The spun pond nonwoven fiber material is effectively made of one of a group of composite fibers such as a copolymer polyester fiber, a copolymer polyamide fiber, and a core-sheath fiber. Achieved.
さらに、 上記目的は、 前記メルトブローン不織布の繊維素材が、 ポリプロ ピレン繊維、 ポリオレフイン系繊維、 ポリエステル系繊維、 ポリアミド系繊維 の群のうちの 1つからなることにより、 効果的に達成される。 Further, the above object is effectively achieved by the fiber material of the melt blown nonwoven fabric being made of one of the group of polypropylene fiber, polyolefin fiber, polyester fiber and polyamide fiber.
本発明に係る多層式マスクによれば、 第 1中間層を構成する静電気を帯電 した高機能特殊フィルタ一によって、 平均径 0 . 1 mの微粒子を 9 9 %以上 カットすることができ、 かつ、 第 2中間層に含有された銀イオンおよびゼオラ ィトからなる無菌抗菌剤によって、 細菌 ·真菌 ·酵母菌類などを略 1 0 0 %抗 菌するとともに、 インフルエンザウイルス · S A R Sウィルスなどを略 1 0 0 %不活性化することができる。 すなわち、 本発明に係る多層式マスクは、 マス ク本体を構成する各層の効果が相乗的に作用するように構成されているので、 細菌やウィルス等の感染予防、 花粉症対策、 大気浮遊物等の吸引防止などに有 効である。 According to the multilayer mask of the present invention, 99% or more of fine particles having an average diameter of 0.1 m can be cut by 99% or more by the highly functional special filter charged with static electricity constituting the first intermediate layer, and A sterile antibacterial agent consisting of silver ions and zeolite contained in the second intermediate layer provides approximately 100% antibacterial activity for bacteria, fungi, yeasts, etc., and approximately 100% for influenza virus, SARS virus, etc. % Can be inactivated. That is, since the multilayer mask according to the present invention is configured so that the effects of the layers constituting the mask body act synergistically, prevention of infection with bacteria and viruses, hay fever countermeasures, airborne substances, etc. It is effective in preventing suction of water.
また、 本発明に係る多層式マスクの装着者が風邪などのウィルス性疾患を 発症している場合には、 第 2中間層の抗菌 ·抗ウィルス機能によって、 装着者 の口から排出されるウィルスを不活性化することができるので、 二次感染を効 果的に防止することができる。 In addition, when the wearer of the multilayer mask according to the present invention develops a viral disease such as a cold, the virus discharged from the wearer's mouth is removed by the antibacterial / antiviral function of the second intermediate layer. Since it can be inactivated, secondary infection is effective. It can be effectively prevented.
さらに、 本発明に係る多層式マスクによれば、 装着者の鼻口部を覆うマス ク本体が薄型 4層構造になっているので、 装着者の呼吸に対する十分な通気性 を確保することができ、 かつ、 一般的な素材から構成された簡易な構造である ため、 製造コストの低減を図ることができる。 図面の簡単な説明 Furthermore, according to the multilayer mask according to the present invention, the mask main body covering the nose of the wearer has a thin four-layer structure, so that sufficient breathability for the wearer's breathing can be ensured. In addition, since it has a simple structure made of general materials, manufacturing costs can be reduced. Brief Description of Drawings
第 1図は、 本発明の第 1実施形態に係る多層式マスクのマスク本体を構成 する各層の形状および配列を概略的に示す斜視図である。 FIG. 1 is a perspective view schematically showing the shape and arrangement of each layer constituting the mask body of the multilayer mask according to the first embodiment of the present invention.
第 2図は、 本発明の第 1実施形態に係る多層式マスクの外観を概略的に示 す正面図である。 FIG. 2 is a front view schematically showing the appearance of the multilayer mask according to the first embodiment of the present invention.
第 3図は、 第 2図中の矢印 I I I— I I I線に沿ったマスク本体の積層構造を概 略的に示す断面矢視図である。 FIG. 3 is a cross-sectional view schematically showing a laminated structure of the mask body along the arrow I I I—I I I line in FIG.
第 4図は、 無菌抗菌剤を不織布に添加する加工法の一例を示す説明図であ る。 FIG. 4 is an explanatory view showing an example of a processing method for adding a sterile antibacterial agent to a nonwoven fabric.
第 5図は、 本発明の第 2実施形態に係る多層式マスクの外観を概略的に示 す正面図である。 FIG. 5 is a front view schematically showing the appearance of the multilayer mask according to the second embodiment of the present invention.
第 6図は、 第 4図中の矢印 V I— V I線に沿ったマスク本体の積層構造を概 略的に示す断面矢視図である。 発明を実施するための最良の形態 FIG. 6 is a cross-sectional view schematically showing a laminated structure of the mask body along the arrow V I-VI line in FIG. BEST MODE FOR CARRYING OUT THE INVENTION
以下、 図面を参照にしながら、 本発明を実施するための最良の形態につい て説明する。 Hereinafter, the best mode for carrying out the present invention will be described with reference to the drawings.
[第 1実施形態] [First embodiment]
第 1図は、 本発明の第 1実施形態に係る多層式マスクのマスク本体を構成 する各層の形状および配列を概略的に示す斜視図である。 また、 第 2図は、 本 発明の第 1実施形態に係る多層式マスクの外観を概略的に示す正面図であり、 第 3図は、 第 2図中の矢印 I I I一 I I I線に沿ったマスク本体の積層構造を概略的 に示す断面矢視図である。 なお、 第 1図および第 3図では、 マスク本体の構成 を分かりやすく説明するために、 各層を厚みが実際よりも大きく表示されてい る。 FIG. 1 is a perspective view schematically showing the shape and arrangement of each layer constituting the mask body of the multilayer mask according to the first embodiment of the present invention. Figure 2 shows the book FIG. 3 is a front view schematically showing the appearance of the multilayer mask according to the first embodiment of the invention, and FIG. 3 schematically shows the laminated structure of the mask body along the line III-III in FIG. 2; FIG. In FIGS. 1 and 3, the thickness of each layer is displayed larger than the actual thickness in order to easily explain the configuration of the mask body.
本実施形態に係る多層式マスク 1は、 装着者の鼻口部を覆うためのマスク 本体 2と、 該マスク本体 2の左右両端部に取り付けられた紐体 3とを備え、 紐 体 3が装着者の耳や頭部に係止されることにより、 マスク本体 2が装着者の鼻 口部を覆うように装着される。 The multi-layer mask 1 according to the present embodiment includes a mask body 2 for covering the nostrils of the wearer, and a string body 3 attached to the left and right ends of the mask body 2, and the string body 3 is worn. The mask body 2 is mounted so as to cover the nostril of the wearer by being locked to the ear or head of the wearer.
マスク本体 2は、 最外層を形成する矩形状のスパンポンド不織布 2 1と、 第 1中間層を形成する矩形状のメルトブローン不織布 2 2と、 第 2中間層を形 成する矩形状のメルトブローン不織布 2 3と、 最内層を形成する矩形状のスパ ンポンド不織布 2 4とを積層して構成された薄型 4層構造になっている。 この マスク本体 2を構成する各層 2 1〜2 4は、 略同一の形状であり、 かつ、 略同 一の厚さになっている。 また、 このマスク本体 2が装着者の鼻口部を覆うよう に装着された際には、 最外層であるスパンポンド不織布 2 1が外部側に配され 、 最内層であるスパンポンド不織布 2 4が鼻口部側に配される。 The mask body 2 includes a rectangular spun pond nonwoven fabric 21 that forms the outermost layer, a rectangular melt blown nonwoven fabric 2 2 that forms the first intermediate layer, and a rectangular melt blown nonwoven fabric 2 that forms the second intermediate layer. A thin four-layer structure is formed by laminating 3 and a rectangular span pond nonwoven fabric 24 that forms the innermost layer. The layers 21 to 24 constituting the mask main body 2 have substantially the same shape and have substantially the same thickness. In addition, when the mask body 2 is worn so as to cover the wearer's nostril, the outermost spun pond nonwoven fabric 21 is arranged on the outer side, and the innermost spun pond nonwoven fabric 24 is formed. It is arranged on the nostril side.
マスク本体 2の各層を形成する不織布 2 1〜2 4の繊維素材は、 ポリプロ ピレン繊維、 ポリオレフイン系繊維、 ポリエステル系繊維、 ポリアミド系繊維 などから構成されていることが好ましい。 なお、 最外層および最内層のスパン ポンド不織布 2 1, 2 4の繊維素材については、 共重合ポリエステル系繊維、 共重合ポリアミド系繊維、 芯鞘繊維などのような複合繊維群から構成されてい てもよい。 It is preferable that the fiber material of the nonwoven fabrics 21 to 24 forming each layer of the mask body 2 is composed of polypropylene fibers, polyolefin fibers, polyester fibers, polyamide fibers and the like. The fiber material of the outermost and innermost spun-pound nonwoven fabrics 21 and 24 may be composed of a composite fiber group such as a copolyester fiber, a copolyamide fiber, or a core-sheath fiber. Good.
最外層を形成するスパンポンド不織布 2 1は、 通気性を損なうことなく肉 眼で目視可能なハウスダストや粉塵等を遮断するフィルター機能を備え、 一方 、 最内層を形成するスパンポンド不織布 2 4は、 最外層の不織布 2 1と同様の 通気性を有し、 装着者の口などから出る水分を吸着するとともに、 湿潤状態を 適度に保つ機能を備えている。 The spun pond non-woven fabric 2 1 that forms the outermost layer has a filter function that blocks house dust and dust that can be seen with the naked eye without impairing air permeability, while the spun pond non-woven fabric 2 4 that forms the innermost layer is The same as the outermost non-woven fabric 2 1 It has air permeability, adsorbs moisture from the wearer's mouth, etc., and has a function to keep it moist.
また、 第 1中間層を形成するメルトブローン不織布 22は、 上述した素材 をメル卜ブローン法によって製造する過程で静電気を帯電させた化学繊維から 構成されている。 この第 1中間層の不織布 22が最外層の不織布 21の内側 ( 装着者側) に配されていることにより、 仮に微細な粉塵やバクテリア等が最外 層の不織布 21を通過した場合でも、 これらの通過微粒子が第 1中間層の帯電 性によって不織布 22に捕集されるようになっている。 以下の [表 1] および [表 2] は、 この第 1中間層の帯電フィルタ (不織布 22) による細菌濾過効 率 (BFE) および粒子濾過効率 (PFE) の試験結果を示すものである。 こ れらの濾過効率は、 細菌,ウィルスなどの微粒子の通過を妨げる材料の能力の 尺度として用いられ、 軍用規格 M I L-M- 36954 Cなどに従って測定さ れる。 The meltblown nonwoven fabric 22 forming the first intermediate layer is composed of chemical fibers charged with static electricity in the process of manufacturing the above-described material by the meltblown method. The first intermediate layer non-woven fabric 22 is arranged on the inner side (wearer side) of the outermost layer non-woven fabric 21, so that even if fine dust or bacteria pass through the outermost non-woven fabric 21, The passing fine particles are collected on the nonwoven fabric 22 by the charging property of the first intermediate layer. The following [Table 1] and [Table 2] show the test results of bacterial filtration efficiency (BFE) and particle filtration efficiency (PFE) using the charged filter (nonwoven fabric 22) of the first intermediate layer. These filtration efficiencies are used as a measure of the ability of materials to block the passage of microparticles such as bacteria and viruses, and are measured according to military standards such as MIL-M-36954C.
[表 1] [table 1]
平均 CONTROL : 2354CFU 平均粒子径 W Average CONTROL: 2354CFU Average particle size W
[表 2] [Table 2]
粒子サイズ : 0. 1〃m(0. 102±0.003 m: Particle size: 0.1〃m (0.102 ± 0.003 m:
平均濾過効率 : 99. 0% Average filtration efficiency: 99.0%
標準偏差 : 0. 22 Standard deviation: 0.22
表 1および表 2に結果を示す試験は、 米国 FDA認定検査機関である米国 ユタ州ソルトレーク市のネルソン研究所によって実施された。 表 1は、 AST M F 2101 -01. 200 1. などを参照し、 3 mクラスの細菌を対象 として行なわれた細菌濾過効率試験の結果である。 一方、 表 2は、 ASTM F 1215. 1989. および ASTM F 2100— 01. 2001. など を参照し、 0. 1 クラスのラテックス粒子を対象として行なわれた粒子濾 過効率試験の結果である。 アンダーセン ( 1958) の換算方法を用いて換算 されたサンプルが無い場合 (すなわち、 CONTROL実施例) の平均粒子 ( 細菌) 数を (:、 および各サンプルの平均粒子 (細菌) 数を Tとして、 以下の数 式によってそれぞれの濾過効率が計算された。 % F E (% B F E ) = [ ( C - T) Z C ] X 1 0 0 The tests whose results are shown in Tables 1 and 2 were conducted by the Nelson Institute in Salt Lake City, Utah, USA, which is a US FDA accredited laboratory. Table 1 shows the results of the bacterial filtration efficiency test conducted on 3 m class bacteria with reference to AST MF 2101 -01. 200 1. Table 2, on the other hand, refers to ASTM F 1215. 1989. and ASTM F 2100-01. 2001. etc., and the results of a particle filtration efficiency test conducted on 0.1 class latex particles. When there is no sample converted using the conversion method of Andersen (1958) (ie, CONTROL example), the average number of particles (bacteria) is (:, and the average number of particles (bacteria) of each sample is T. The respective filtration efficiencies were calculated by the following formula. % FE (% BFE) = [(C-T) ZC] X 1 0 0
表 1および表 2の結果に示されるように、 第 1中間層を形成する帯電フィ ル夕 2 2は、 0 . 1 クラスの微粒子に対して約 9 9 %の捕集率を有し、 か つ、 0 . 3 mクラスの細菌に対しても約 9 9 %の捕集率を有している。 As shown in the results of Table 1 and Table 2, the charged film that forms the first intermediate layer 22 has a collection rate of about 99% with respect to 0.1 class fine particles. In addition, it has a collection rate of about 99% for 0.3 m class bacteria.
また、 第 2中間層を形成するメルトプロ一ン不織布 2 3は、 銀イオンおよ びゼォライトからなる無菌抗菌剤が含有された化学繊維から構成されている。 この無菌抗菌剤としては、 例えば、 アルミノケィ酸塩による 3次元骨格構造の ゼォライト中に銀イオンを含有させたゼォミック (登録商標) などが有用であ る。 そして、 このような構成からなる無菌抗菌剤は、 微生物類 (細菌類) や S A R Sウィルスなどを不活性化させる優れた抗菌 ·抗ウィルス機能を有すると ともに、 臭い成分を失活 (消臭) する機能を備えている。 したがって、 最外層 の不織布 2 1および第 1中間層の不織布 2 2に吸着された細菌 ·ウィルス、 な らぴにこれらの不織布 2 1, 2 2を通過した微細な細菌 'ウィルスは、 第 2中 間層の不織布 2 3に含有された無菌抗菌剤によつて不活性化されるとともに、 死活した細菌 ·ウィルスから生じる臭い成分が消臭されるようになっている。 Also, the meltline nonwoven fabric 23 forming the second intermediate layer is composed of chemical fibers containing a sterile antibacterial agent composed of silver ions and zeolite. As this antibacterial antibacterial agent, for example, Zeomic (registered trademark) in which silver ions are contained in zeolite having a three-dimensional skeleton structure based on aluminokeate is useful. A sterile antibacterial agent having such a structure has an excellent antibacterial / antiviral function to inactivate microorganisms (bacteria) and SARS virus, and inactivates (deodorizes) odor components. It has a function. Therefore, the bacteria and viruses adsorbed on the outermost layer nonwoven fabric 21 and the first intermediate layer nonwoven fabric 2 2, and the fine bacteria that passed through these nonwoven fabrics 2 1 and 2 2 ' It is inactivated by the sterile antibacterial agent contained in the non-woven fabric 23 between layers, and odorous components resulting from dead bacteria / viruses are deodorized.
第 4図は、 無菌抗菌剤を第 2中間層の不織布 2 3に添加する加工法の一例 を示す説明図である。 以下で説明されるパッド加工法では、 第 2中間層の不織 布 2 3に添加される無菌抗菌剤の最終含有率 (重量比) が、 第 2中間層の不織 布 2 3に対して 1 %になるように調整される仕様になっている。 同図において 、 溶液タンク Tには、 1 %の無菌抗菌剤 (粉末) と、 5 %のバインダーと、 9 4 %の水とからなる無菌抗菌剤加工液 Fが、 十分に攪拌された状態で貯留され ている。 この溶液タンク T中の加工液 Fは、 溶液タンク Tの下方に配設された 加工浴槽 Bへ投入され、 加工浴槽 Bは、 常に所定量の加工液 Fで満たされてい る。 第 2中間層を形成する不織布 2 3の基材となる生地 2 3 'は、 複数の搬送 ローラ Rによって、 加工浴槽 Bの加工液 F中に搬送され、 その後、 加工浴槽 B の上方に配設された絞り機 Wに搬送される。 そして、 この絞り機 Wによって余 分な加工液 Fが脱水された生地 2 3 'は、 乾燥装置 Dに搬送され、 該乾燥装置 Dによって、 低温 (約 1 0 0〜1 2 0 [° C ]) で中間乾燥された後に 1 5 0 [ ° C ] 以上の高温で乾燥される。 これにより、 生地 2 3 'に含有された加工液 Fのバインダ一が付着ムラを生じることなく固化され、 第 2中間層を形成する 不織布 2 3が高品質な状態で形成される。 FIG. 4 is an explanatory view showing an example of a processing method for adding a sterile antibacterial agent to the nonwoven fabric 23 of the second intermediate layer. In the pad processing method described below, the final content (weight ratio) of the sterile antibacterial agent added to the nonwoven fabric 2 3 of the second intermediate layer is compared to the nonwoven fabric 2 3 of the second intermediate layer. The specification is adjusted to 1%. In the figure, in the solution tank T, a sterile antibacterial processing solution F composed of 1% sterile antibacterial agent (powder), 5% binder, and 94% water is sufficiently stirred. Reserved. The processing fluid F in the solution tank T is charged into a processing bath B disposed below the solution tank T, and the processing bath B is always filled with a predetermined amount of the processing fluid F. Non-woven fabric forming the second intermediate layer 2 3 ′, which is the base material of 3 3, is transported into processing fluid F of processing bath B by a plurality of transport rollers R, and then disposed above processing bath B It is transported to the drawn diaphragm W. And this diaphragm W The dough 2 3 ′ from which the minute processing liquid F has been dehydrated is conveyed to the drying device D, where it is intermediate-dried at a low temperature (about 100 to 120 [° C.]) by the drying device D. Dry at a high temperature above 5 [° C]. As a result, the binder of the working fluid F contained in the fabric 2 3 ′ is solidified without causing uneven adhesion, and the nonwoven fabric 23 forming the second intermediate layer is formed in a high quality state.
なお、 このようなパッド法による生地加工では、 生地 2 3 'の搬送に伴つ て加工浴槽 Bの加工液 Fが減少していくため、 加工液 Fが溶液夕ンク Tから加 ェ浴槽 Bに適宜補充される。 In the dough processing using the pad method, since the processing fluid F in the processing bath B decreases as the fabric 2 3 ′ is conveyed, the processing fluid F is transferred from the solution tank T to the heating bath B. Supplemented as appropriate.
また、 生地 2 3 'の素材や目付に応じてピックアップ率が異なるため、 上 述した加工液 Fの成分比率はこれに限定されるものではなく、 第 2中間層の不 織布 2 3に添加される無菌抗菌剤の最終含有率 (重量比) が、 第 2中間層の不 織布 2 3に対して 1 %になるように適宜調整される。 In addition, since the pick-up rate varies depending on the material and fabric weight of the fabric 2 3 ′, the component ratio of the processing fluid F described above is not limited to this, and is added to the nonwoven fabric 2 3 of the second intermediate layer. The final content (weight ratio) of the sterile antibacterial agent is adjusted as appropriate to 1% with respect to the nonwoven fabric 23 of the second intermediate layer.
第 2図および第 3図に示すように、 各層 (不織布 2 1〜2 4 ) を積層して 構成されたマスク本体 2の左右両端部 (短辺部) には、 この短辺部を被覆する ように縫着された端部被覆部材 4が配され、 該端部被覆部材 4によって、 ゴム 等の弾性体からなる環状の紐体 3を揷通可能な空隙 5が形成されている。 この 端部被覆部材 4は、 最内層のスパンポンド不織布 2 4と同じ素材からなり、 マ スク本体 2を構成する各層 (不織布 2 1〜2 4 ) の四辺部が一体的に縫合され た後に、 マスク本体 2の左右両端部に縫着される。 なお、 本実施形態に係る多 層式マスク 1では、 装着固定用部材として、 環状の紐体 3が端部被覆部材 4を 介してマスク本体 2に取り付けられているが、 これに限定されず、 例えば、 紐 体 3の各端部がマスク本体 2の左右両端の一部に接着剤などを介して固定され たもの、 あるいは、 紐体 3の各端部がマスク本体 2の左右両端の一部に配設さ れた固定ピンを介して固定されたものであってもよい。 As shown in FIG. 2 and FIG. 3, the left and right end portions (short side portions) of the mask body 2 formed by laminating each layer (nonwoven fabrics 21 to 24) are covered with the short side portions. The end covering member 4 sewn in this manner is arranged, and the end covering member 4 forms a gap 5 through which an annular string 3 made of an elastic body such as rubber can be passed. This end covering member 4 is made of the same material as the innermost spun pond nonwoven fabric 24, and after the four sides of each layer (nonwoven fabric 2 1 to 2 4) constituting the mask body 2 are integrally stitched, It is sewn to the left and right ends of the mask body 2. In the multi-layer mask 1 according to the present embodiment, the annular string body 3 is attached to the mask body 2 via the end covering member 4 as a mounting and fixing member. For example, each end of the string 3 is fixed to part of the left and right ends of the mask body 2 with an adhesive or the like, or each end of the string 3 is a part of the left and right ends of the mask body 2 It may be fixed via a fixing pin disposed on the.
以上のように、 本実施形態に係る多層式マスク 1によれば、 装着者の鼻口 部を覆うように装着されるマスク本体 2が、 大気浮遊物等を吸収するスパンポ ンド不織布 2 1からなる最外層と、 静電気を帯電したメルトブローン不織布 2 2からなる第 1中間層と、 銀イオンおよびゼォライトからなる無機抗菌剤を含 有したメルトブローン不織布 2 3からなる第 2中間層と、 前記鼻口部の乾燥を 防止可能な保湿性を有するスパンポンド不織布 2 4からなる最内層とを備え、 これらの各層 (不織布 2 1〜2 4 ) を積層して構成された薄型 4層構造になつ ている。 このマスク本体 2の構成により、 ハウスダストなど大気浮遊物の侵入 を最外層 (不織布 2 1 ) で防止するとともに、 最外層 (不織布 2 1 ) を通過し た微粒子を帯電効果によって第 1中間層 (不織布 2 2 ) で吸着することができ る。 また、 第 2中間層 (不織布 2 3 ) の抗菌 ·抗ウィルス効果によって、 最外 層 (不織布 2 1 ) および第 1中間層 (不織布 2 2 ) に吸着された細菌 ·ウィル ス、 あるいはこれらの層 (不織布 2 1, 2 2 ) を通過した微細な細菌 .ウィル スを効果的に不活性化させることができるとともに、 最内層 (不織布 2 4 ) の 保湿機能によって、 口、 喉、 鼻の乾燥を効果的に防止することができる。 すな わち、 本実施形態に係る多層式マスク 1によれば、 異なる機能を有する 4層 ( 不織布 2 1〜2 4 ) を積層して、 マスク本体 2を薄型 4層構造で構成したこと により、 装着者の呼吸に対する十分な通気性および快適に装着感を確保しつつ 、 大気浮遊物や細菌 ·ウィルスが装着者の気管支に侵入するのを防止するとと もに、 マスク本体に吸着された細菌 ·ウィルスを効果的に不活性化させること ができる。 したがって、 この多層式マスク 1を装着することより、 細菌やウイ ルス等の感染予防、 花粉症対策、 大気浮遊物の吸引防止対策など、 様々な吸入 対象物に対して装着者の気管支への侵入を防止することができる。 As described above, according to the multi-layer mask 1 according to the present embodiment, the mask body 2 that is worn so as to cover the nostril of the wearer is capable of absorbing the air suspended matter and the like. A non-woven fabric 21 comprising an outermost layer, a first intermediate layer comprising a statically charged melt blown non-woven fabric 22 and a second intermediate layer comprising a melt-blown non-woven fabric 23 comprising an inorganic antibacterial agent comprising silver ions and zeolite. A thin four-layer structure comprising: an innermost layer made of spun pond nonwoven fabric 24 having moisture retention capable of preventing drying of the nostril portion; and laminating these layers (nonwoven fabrics 21 to 24) It has become. With this mask body 2, the outermost layer (nonwoven fabric 2 1) prevents intrusion of airborne substances such as house dust in the outermost layer (nonwoven fabric 2 1) and the first intermediate layer (nonwoven fabric 2 1) is charged by the charging effect. It can be adsorbed by the non-woven fabric 2 2). In addition, the bacteria / virus adsorbed on the outermost layer (nonwoven fabric 2 1) and the first intermediate layer (nonwoven fabric 2 2) by the antibacterial / antiviral effect of the second intermediate layer (nonwoven fabric 2 3), or these layers The fine bacteria and viruses that have passed through (nonwoven fabrics 2 1 and 2 2) can be inactivated effectively, and the moisture retaining function of the innermost layer (nonwoven fabric 2 4) helps dry the mouth, throat, and nose. It can be effectively prevented. In other words, according to the multilayer mask 1 according to the present embodiment, the four layers (nonwoven fabrics 21 to 2 4) having different functions are laminated, and the mask main body 2 is configured with a thin four-layer structure. Bacteria adsorbed to the mask body while preventing airborne substances, bacteria and viruses from entering the bronchus of the wearer while ensuring sufficient breathability and comfort for the wearer's breathing · Can inactivate viruses effectively. Therefore, by wearing this multi-layer mask 1, the invasion of the wearer's bronchial into various inhalation objects such as prevention of infection with bacteria and viruses, countermeasures for hay fever, prevention of suction of airborne substances, etc. Can be prevented.
また、 装着者が風邪などのウィルス性疾患を発症している場合には、 第 2 中間層 (不織布 2 3 ) の抗ウィルス機能によって、 装着者の口から排出される ウィルスを不活性化することができるので、 二次感染を効果的に防止すること ができる。 In addition, when the wearer develops a viral disease such as a cold, the antiviral function of the second intermediate layer (nonwoven fabric 23) can inactivate the virus discharged from the wearer's mouth. Therefore, secondary infection can be effectively prevented.
なお、 本実施形態では、 マスク本体 2を構成する各層が、 装着時の外面か ら内面に向かって、 最外層 (不織布 2 1 )、 第 1中間層 (不織布 2 2 )、 第 2中 間層 (不織布 2 3 )、 最内層 (不織布 2 4 ) の順で積層されているが、 第 1中間 層 (不織布 2 2 ) と第 2中間層 (不織布 2 3 ) の順序がこれと逆であっても、 本実施形態と同様の効果を得ることができる。 [第 2実施形態] In the present embodiment, each layer constituting the mask body 2 is an outer surface at the time of wearing. The outermost layer (nonwoven fabric 2 1), the first intermediate layer (nonwoven fabric 2 2), the second intermediate layer (nonwoven fabric 2 3), and the innermost layer (nonwoven fabric 2 4) Even if the order of the first intermediate layer (nonwoven fabric 2 2) and the second intermediate layer (nonwoven fabric 2 3) is reversed, the same effect as in this embodiment can be obtained. [Second Embodiment]
第 5図は、 本発明の第 2実施形態に係る多層式マスクの外観を概略的に示 す正面図であり、 第 6図は、 第 5図中の矢印 V I— V I線に沿ったマスク本体の 積層構造を概略的に示す断面矢視図である。 なお、 第 5図では、 マスク本体の 構成を分かりやすく説明するために、 各層を厚みが実際よりも大きく表示され ている。 また、 本実施形態では、 第 5図および第 6図において上述した第 1実 施形態と同一の部材には同一の符号を付して、 その説明を省略する。 FIG. 5 is a front view schematically showing the appearance of the multilayer mask according to the second embodiment of the present invention, and FIG. 6 is a mask main body along the line VI-VI in FIG. FIG. 3 is a cross-sectional arrow view schematically showing a laminated structure. In FIG. 5, the thickness of each layer is displayed larger than the actual thickness in order to easily explain the configuration of the mask body. In the present embodiment, the same members as those in the first embodiment described above with reference to FIGS. 5 and 6 are denoted by the same reference numerals, and the description thereof is omitted.
第 5図および第 6図に示すように、 本実施形態に係る多層式マスク 1 Aで は、 マスク本体 2 Aの最外層を形成する不織布 2 1の表面に収納ポケット 6が 形成され、 該収納ポケット 6内には帯状の金属部材 7が収納されている。 この 収納ポケット 6および金属部材 7は、 マスク本体 2 Aが装着された際に装着者 の鼻を横切るような位置に配されている。 収納ポケット 6に内包された金属部 材 7は、 変形性を有する形状維持部材であり、 マスク本体 2 Aの装着時に鼻口 部の顔面形状に沿って適宜変形される。 なお、 収納ポケット 6に内包される部 材として、 帯状の金属部材 7の代わりに針金を用いてもよい。 As shown in FIGS. 5 and 6, in the multilayer mask 1A according to the present embodiment, the storage pocket 6 is formed on the surface of the non-woven fabric 21 that forms the outermost layer of the mask body 2A. A band-shaped metal member 7 is accommodated in the pocket 6. The storage pocket 6 and the metal member 7 are arranged so as to cross the wearer's nose when the mask body 2 A is worn. The metal member 7 contained in the storage pocket 6 is a deformable shape maintaining member, and is appropriately deformed along the face shape of the nostril portion when the mask body 2A is worn. Note that a wire may be used in place of the band-shaped metal member 7 as a member contained in the storage pocket 6.
また、 本実施形態に係る多層式マスク 1 Aでは、 マスク本体 2 Aを構成す る各層 (不織布 2 1〜2 4 ) に、 マスク本体 2 Aの長手方向 (第 5図の左右方 向) に沿って 3本の襞 8が設けられ、 各層 (不織布 2 1〜2 4 ) は、 第 6図に 示すように、 襞 8の山部が隣接する層の襞 8の谷部に入り込むように配されて いる。 なお、 本実施形態では、 好適な例として、 各層に設けられている襞 8の 数を 3本としたが、 本発明はこれに限定されるものではなく、 2本、 4本、 5 本など、 他の本数であってもよい。 In the multilayer mask 1A according to the present embodiment, each layer (nonwoven fabrics 21 to 24) constituting the mask body 2A is arranged in the longitudinal direction of the mask body 2A (left and right direction in FIG. 5). 3 ridges 8 are provided along each side, and each layer (non-woven fabric 21 to 2 4) is arranged so that the peak of ridge 8 enters the valley of ridge 8 of the adjacent layer as shown in FIG. It has been done. In the present embodiment, as a preferred example, the number of ridges 8 provided in each layer is three, but the present invention is not limited to this, and two, four, five Other numbers such as books may be used.
以上のように、 本実施形態に係る多層式マスク 1 Aによれば、 上述した第 1実施形態に係る多層式マスク 1と同様の効果を得られることはもとより、 マ スク本体 2 Aの装着時に装着者の鼻口部を横切るような位置に配設された帯状 の金属部材 7によって、 マスク本体 2 Aの上部に隙間が生じるのを防止するこ とができる。 これにより、 大気浮遊物や病原菌 ·ウィルスなどがマスク本体 2 Aの上部から侵入するのを防止することができるとともに、 マスク本体 2 Aの 装着位置をより強固に維持することができる。 As described above, according to the multilayer mask 1A according to the present embodiment, the same effect as that of the multilayer mask 1 according to the first embodiment described above can be obtained, and when the mask body 2A is mounted. It is possible to prevent a gap from being formed in the upper part of the mask main body 2A by the band-shaped metal member 7 disposed at a position crossing the wearer's nostril. This can prevent airborne substances, pathogenic bacteria, viruses, and the like from invading from the upper part of the mask body 2A, and more firmly maintain the mounting position of the mask body 2A.
また、 本実施形態に係る多層式マスク 1 Aによれば、 マスク本体 2 Aを構 成する各層 (不織布 2 1〜2 4 ) は、 マスク本体 2 Aの長手方向に沿って襞 8 を有し、 該襞 8により短手方向に伸縮可能になっているので、 装着時の顔面形 状に適合させて、 装着者の鼻から顎までをしつかりと被覆することができる。 Further, according to the multilayer mask 1A according to the present embodiment, each layer (nonwoven fabrics 21 to 24) constituting the mask body 2A has the ridges 8 along the longitudinal direction of the mask body 2A. Since it can be expanded and contracted in the short direction by the heel 8, it can be applied to the face shape at the time of wearing, and can be covered tightly from the nose to the chin of the wearer.
さらに、 本実施形態に係る多層式マスク 1 Aによれば、 マスク本体 2 Aの 各層 (不織布 2 1〜2 4 ) は、 襞 8の山部が隣接する層の襞 8の谷部に入り込 むように配されているので、 第 5図に示すようにマスク本体 2 Aの縫合箇所が 左右両端部のみであっても、 装着中にマスク本体 2 Aの内部で各層がズレてし まうといった不備を防止することができる。 この結果、 マスク本体 2 Aの縫合 箇所を一部省略することができるので、 製造コストおよび労力の軽減を図るこ とができる。 以上、 本発明の実施形態について具体的に説明してきたが、 本発明はこれ に限定されるものではなく、 その趣旨を逸脱しない範囲で適宜変更可能である 産業上の利用可能性 Furthermore, according to the multilayer mask 1A according to the present embodiment, each layer of the mask body 2A (nonwoven fabrics 21 to 24) enters the troughs of the ridges 8 of the layers adjacent to the ridges of the ridges 8 As shown in Fig. 5, even if the mask body 2A is stitched only at the left and right ends, each layer is misaligned inside the mask body 2A during mounting. Can be prevented. As a result, it is possible to omit part of the stitched portion of the mask main body 2 A, thereby reducing the manufacturing cost and labor. The embodiment of the present invention has been specifically described above, but the present invention is not limited to this, and can be appropriately changed without departing from the spirit of the present invention. Industrial applicability
本発明に係る多層式マスクは、 大気浮遊物等に対するフィルタ性、 および 抗菌性 ·抗ウィルス性に優れた機能を有しているので、 細菌やウィルス等の感 染予防、 花粉症対策、 大気浮遊物等の吸入防止などに有効である。 The multi-layer mask according to the present invention has an excellent filter function against airborne substances, etc., and antibacterial and antiviral properties, so that it can prevent infection with bacteria and viruses, prevent hay fever, and air suspension. It is effective for preventing inhalation of things.
Claims
Priority Applications (4)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| PCT/JP2008/058319 WO2009130799A1 (en) | 2008-04-24 | 2008-04-24 | Multilayered mask |
| KR1020107024619A KR101424019B1 (en) | 2008-04-24 | 2008-04-24 | Multilayered mask |
| CN200880128311.9A CN101980751B (en) | 2008-04-24 | 2008-04-24 | Multilayered mask |
| JP2008553028A JP5155884B2 (en) | 2008-04-24 | 2008-04-24 | Multilayer mask |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| PCT/JP2008/058319 WO2009130799A1 (en) | 2008-04-24 | 2008-04-24 | Multilayered mask |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2009130799A1 true WO2009130799A1 (en) | 2009-10-29 |
Family
ID=41216548
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/JP2008/058319 Ceased WO2009130799A1 (en) | 2008-04-24 | 2008-04-24 | Multilayered mask |
Country Status (4)
| Country | Link |
|---|---|
| JP (1) | JP5155884B2 (en) |
| KR (1) | KR101424019B1 (en) |
| CN (1) | CN101980751B (en) |
| WO (1) | WO2009130799A1 (en) |
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Also Published As
| Publication number | Publication date |
|---|---|
| CN101980751B (en) | 2013-01-02 |
| KR101424019B1 (en) | 2014-07-28 |
| KR20110005251A (en) | 2011-01-17 |
| CN101980751A (en) | 2011-02-23 |
| JPWO2009130799A1 (en) | 2011-08-11 |
| JP5155884B2 (en) | 2013-03-06 |
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