WO2009119442A1 - 液晶表示装置 - Google Patents
液晶表示装置 Download PDFInfo
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- WO2009119442A1 WO2009119442A1 PCT/JP2009/055435 JP2009055435W WO2009119442A1 WO 2009119442 A1 WO2009119442 A1 WO 2009119442A1 JP 2009055435 W JP2009055435 W JP 2009055435W WO 2009119442 A1 WO2009119442 A1 WO 2009119442A1
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- liquid crystal
- crystal display
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K7/00—Constructional details common to different types of electric apparatus
- H05K7/20—Modifications to facilitate cooling, ventilating, or heating
- H05K7/20954—Modifications to facilitate cooling, ventilating, or heating for display panels
- H05K7/20972—Forced ventilation, e.g. on heat dissipaters coupled to components
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- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
- G02F1/133382—Heating or cooling of liquid crystal cells other than for activation, e.g. circuits or arrangements for temperature control, stabilisation or uniform distribution over the cell
- G02F1/133385—Heating or cooling of liquid crystal cells other than for activation, e.g. circuits or arrangements for temperature control, stabilisation or uniform distribution over the cell with cooling means, e.g. fans
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- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F2201/00—Constructional arrangements not provided for in groups G02F1/00 - G02F7/00
- G02F2201/36—Airflow channels, e.g. constructional arrangements facilitating the flow of air
Definitions
- the present invention relates to a large-sized liquid crystal display device installed in a public place such as a station home, a yard, a semi-outdoor such as an airport lobby, and in particular, a sealed liquid crystal display device for preventing intrusion of dust scattered in the open air.
- a public place such as a station home, a yard, a semi-outdoor such as an airport lobby
- a sealed liquid crystal display device for preventing intrusion of dust scattered in the open air.
- a cooling technology which satisfies the temperature standard for guaranteeing the operation of the light source part, the control part and the power source part is used.
- an air intake port and an exhaust port for introducing low temperature ambient air are provided in the liquid crystal display device, and light source parts, control parts, and power supply parts mounted in the liquid crystal display device are provided. It uses technology to introduce and cool low temperature air.
- Patent Document 1 discloses a liquid crystal display device and a technique related to a method of cooling a lamp portion of the liquid crystal display device.
- a device having a cooling mechanism in a backlight unit a housing unit for housing a fluorescent lamp of a liquid crystal display device having dust resistance, and air introduced from the housing unit and heated by the fluorescent lamp are introduced, A cooling mechanism is provided for cooling the air and returning it to the storage section. Therefore, the dustproofness and the cooling performance of the sealed fluorescent lamp portion, and the configuration for preventing the intrusion of dust in the outside air have a certain effect.
- the power consumption of the backlight and the power supply unit which are the light source unit, tends to increase due to the progress of the marketability improvement by the larger screen of the liquid crystal display device and the higher luminance.
- a voice function and a personal computer function are also incorporated, and the performance as a product has been improved, and accordingly, the power consumption of the entire liquid crystal display device is increasing more and more.
- liquid crystal panel life there is a significant relationship between liquid crystal panel life and temperature.
- the liquid crystal panel temperature when the installation environment temperature in the semi-outdoor in summer is 40 ° C., the liquid crystal panel temperature must be 55 ° C. or less including the design margin.
- the liquid crystal display device under the above-mentioned semi-outdoor installation conditions, the liquid crystal display device itself has dust resistance and cooling that satisfies the temperature standard in order to prevent dust intrusion into the outside air and obtain high reliability. It is desirable to have a part. In addition, it is desirable to reduce the thickness, weight, and cost of a liquid crystal display device with a larger screen, and the heat problem associated with dust resistance and cooling is becoming more serious than ever.
- the cooling unit of the fluorescent lamp unit having dust resistance has two ducts which are similar to the fluorescent lamp. A communicating hole is provided, and only the heat generated from the fluorescent lamp is circulated in the duct by the air blower to cool.
- the heat quantity generated from the light source part of the fluorescent lamp and the inverter circuit is about 60%. Further, the amount of heat generated from the electronic circuit components mounted on the voice function, personal computer function, power supply unit and the like is about 40%. Therefore, with only the cooling unit of the fluorescent lamp unit, other voice functions, personal computer functions, and power supply units, sealing performance to prevent dust from invading in the outside air, and all mounted components at an installation environment temperature of 40 ° C. It is not possible to ensure the cooling performance and high reliability that meet the temperature standard of Patent No. 3975506
- the present invention has been made in view of the above circumstances, and it is an object of the present invention to provide a highly reliable liquid crystal display device by preventing the entry of dust scattered in the open air. Another object of the present invention is to provide a cooling unit that satisfies the operation guarantee temperature of all the electronic circuit components mounted in the liquid crystal display device under the installation condition of the installation environment temperature of 40 ° C. Another object of the present invention is to provide a liquid crystal display device with reduced weight and cost.
- a liquid crystal display device is housed in a sealed housing portion, a liquid crystal display portion disposed on the front of the housing portion, and the housing portion.
- the heat exchange unit is disposed on the back surface and cools the heat generated in the storage unit, and the heat exchange unit is provided with an air stirring unit for stirring air in the storage unit and the air stirring unit.
- a forced air cooling unit including a plate covered by a duct and extending into the housing unit, and a natural air cooling unit including a plate extending outside the housing unit, the forced air cooling unit and the natural air cooling unit include With the back side plate of the housing part It is embodied.
- the plate surface area of the forced air cooling unit and the plate surface area of the natural air cooling unit are different.
- the forced air cooling unit and the natural air cooling unit are each formed of a plate having an uneven surface, and the surface area of the plate having the uneven surface is different. .
- the forced air cooling unit and the natural air cooling unit are each formed of a box-shaped uneven plate having a cavity.
- the forced air cooling unit is a box-shaped uneven plate having an inclination at an air inlet.
- the back side plate of the housing portion is in the form of a corrugated uneven plate.
- the back surface side plate of the housing portion is in the shape of a muscle uneven plate.
- the heat exchange unit is a forced air stirring unit that stirs air in the storage unit, and a forced plate that is covered by a duct provided with the air stirring unit and extends into the storage unit.
- the air-cooling unit and a natural air-cooling unit including a plate extending out of the housing unit are provided, and the forced air-cooling unit and the natural air-cooling unit are integrated with the back side plate of the housing unit.
- the forced air cooling unit inside the sealed housing unit and the natural air cooling unit outside the sealed housing unit are integrated. Therefore, the internal air temperature and the thermal resistance between the plates of the housing can be reduced compared to known techniques, and the heat generated from the liquid crystal unit, the light source unit, the control unit, etc. mounted on the liquid crystal display can be efficiently cooled. Can. If the number of plate-shaped vertical flat plates is optimized according to the capacity of the stirring fan, for example, with respect to the forced air cooling unit of the heat exchange function, the internal air temperature and the thermal resistance between the plates of the housing can be further reduced.
- the plate surface area of the forced air cooling unit and the plate surface area of the natural air cooling unit are different. Therefore, the surface area of the plate of the forced air cooling unit and the plate surface area of the natural air cooling unit are efficiently dissipated to the outside air in the natural convection and the highly efficient heat receiving surface area of the forced air cooling unit where the cooling efficiency is best based on the relationship with the air volume. It can be surface area. Therefore, a liquid crystal display device having both sealing performance and cooling performance can be provided by combining the above-described structure.
- the forced air cooling unit and the natural air cooling unit are each formed of a plate having an uneven surface, and the surface area of the plate having an uneven surface is different. Therefore, the surface area of the plate of the forced air cooling unit and the plate surface area of the natural air cooling unit are efficiently dissipated to the outside air in the natural convection and the highly efficient heat receiving surface area of the forced air cooling unit where the cooling efficiency is best based on the relationship with the air volume. It becomes easy to make it a surface area.
- the forced air cooling unit and the natural air cooling unit are each formed of a box-like uneven plate having a cavity. Therefore, the air passage can be provided with a cavity, the air flow velocity of the forced air cooling unit can be increased, and the chimney effect of the natural air cooling unit can be expected. Therefore, the effect of having both sealing property and cooling property is obtained. Furthermore, the forced air cooling unit is a box-shaped uneven plate having a slope at the air inlet. Therefore, the air flow velocity of the forced air cooling unit can be further increased, and the chimney effect of the natural air cooling unit is further improved.
- the back side plate of the housing portion is in the form of a corrugated uneven plate. Therefore, the rigidity is high even with the same thickness compared to a flat plate, so that the effect of achieving the rigidity and the weight reduction of the liquid crystal display device can be obtained in addition to the effect of providing both the sealing property and the cooling property.
- the back side plate of the housing portion is in the shape of a muscle uneven plate. Therefore, the rigidity is high even with the same thickness compared to a flat plate, so that the effect of achieving the rigidity and the weight reduction of the liquid crystal display device can be obtained in addition to the effect of providing both the sealing property and the cooling property.
- the heat exchange portion such as a box type or inclined type accelerates the air flow velocity of the forced air cooling portion, promotes heat transfer by convection such as chimney effect of natural air cooling portion You can enhance the effect.
- a radiation heat transfer promoting effect can also be expected by applying a black coating to the constituent members of the housing portion.
- the system of the air stirring unit and various PQ performances according to the size of the liquid crystal display device, power consumption and ventilation resistance inside. can be selected.
- the liquid crystal display device has the sealing property and the cooling property by predicting the size of the liquid crystal display device, the power consumption, the internal structure, the ventilation resistance and the like in advance by theoretical calculation and selecting the model according to the PQ performance of the air cooling fan.
- a display device can be realized.
- FIG. 1 is a perspective view of a liquid crystal display device according to a first embodiment of the present invention.
- FIG. 2 is a cross-sectional view taken along line AB of FIG. 1A.
- FIG. 1 is a transparent plan view of a liquid crystal display device according to a first embodiment of the present invention.
- WHEREIN It is an enlarged view which shows a box-type heat exchange part.
- the liquid crystal display device which concerns on 3rd Embodiment of this invention WHEREIN: It is an enlarged view which shows the box-shaped heat exchange part which had the cavity and the inclination.
- the liquid crystal display device which concerns on 4th Embodiment of this invention WHEREIN: It is an enlarged view which shows the heat exchange part which had the corrugated uneven plate.
- the liquid crystal display device which concerns on 5th Embodiment of this invention WHEREIN: It is an enlarged view which shows the heat exchange part which had the streak-shaped uneven
- Liquid crystal display device 1a Liquid crystal display device 1a ... containing section, 2 ⁇ ⁇ ⁇ Liquid crystal panel, 3 ... Transparent non-reflecting plate, 4 ⁇ ⁇ ⁇ inverter circuit, 5 ... Fluorescent lamp, 6 ⁇ Liquid crystal display unit, 7 ... light source unit, 8: Power supply unit, 9: Control unit, 10 ⁇ Air stirring unit, 11, 11a, 11b, 11c, 11d ... heat exchange section, 11a ⁇ Forced air cooling unit, 11b ⁇ Natural air cooling unit, 12 ⁇ ⁇ ⁇ Back side plate of the housing, 13 ⁇ ⁇ ⁇ duct, 14 ... forced convection, 15 ...
- FIG. 1A and FIG. 1B are diagrams showing a basic configuration of a liquid crystal display device 1 according to a first embodiment of the present invention.
- FIG. 1A is a perspective view of the liquid crystal display device 1.
- FIG. 1B is a cross-sectional view taken along the line AB in FIG. 1A.
- the liquid crystal display device 1 is provided with the display part which makes the fluorescent lamp 5 display light.
- a liquid crystal display unit 6 in which a fluorescent lamp 5, an inverter circuit 4, a liquid crystal panel 2 and the like are accommodated, and a power supply unit to the liquid crystal display unit 6 on the back side of the liquid crystal display unit 6. 8.
- a control unit 9 (light source, voice, personal computer function, etc.) and the like are installed.
- the liquid crystal display device 1 is an air stirring unit 10 that performs heat induction by stirring heat generated by the operation of the liquid crystal display unit 6, the power supply unit 8, and the control unit 9 in the sealed storage unit 1 a.
- the heat exchange part 11 in which the forced air-cooling part 11a and the natural air-cooling part 11b were integrally formed is provided in the back surface side plate 12 of the accommodating part 1a.
- the liquid crystal display device 1 includes the duct 13 that covers the forced air cooling unit 11 a of the heat exchange unit 11.
- FIG. 1B the flow of air by the air stirring unit 10 is conceptually shown as a forced convection 14 and a natural convection 15.
- a graphite sheet 16 is mounted on the entire back surface of the fluorescent lamp 5.
- the graphite sheet 16 has a thermal conductivity of 500 W / mk or more in the in-plane direction of the sheet, and has an anisotropy having a thermal conductivity of 5 W / mk in the sheet thickness direction.
- the heat generated from the fluorescent lamp 5 is thermally diffused in the in-plane direction of the graphite sheet 16, and as a result, the temperature difference (temperature equalization) of the fluorescent lamp 5 is reduced and the brightness is stabilized.
- the effect of obtaining uniform illumination light is obtained.
- a chassis 17 made of a metal material such as aluminum or iron is provided on the back surface of the graphite sheet 16. Therefore, it is possible to efficiently transmit the heat from the fluorescent lamp 5 to the chassis 17 by utilizing the characteristic of the thermal conductivity 5 W / mk in the thickness direction of the graphite sheet 16.
- the air stirring unit 10 thermally induces the high temperature air generated together with the liquid crystal display unit 6 by the air stirring unit 10 provided in the upper part of the liquid crystal display device 1.
- the air stirring part 10 contains all the air-cooling parts (air-cooling fan, a piezoelectric fan, etc.), and does not specifically limit.
- the high temperature air thermally induced by the air stirring unit 10 is a plate having a rough surface in the forced air cooling unit 11 a covered with the duct 13 among the heat exchange units 11 provided on the back surface of the liquid crystal display device 1 Pass through the 18th. Thereafter, heat exchange from the high temperature air to the low temperature air is repeated to circulate the air in the sealing device.
- the air temperature inside the housing portion 1a of the liquid crystal display device 1 is made uniform, and the temperature standard according to the air volume of the air stirring portion 10, the surface area of the heat exchange portion 11 and the optimum shape is achieved. Is obtained.
- the liquid crystal display device 1 As described above, in the liquid crystal display device 1, light is incident on the liquid crystal panel 2 and displayed by the inverter circuit 4 for lighting the fluorescent lamp (conversion of direct current input into high voltage alternating current). At this time, as described above, it is desired that the fluorescent lamp 5 be extended in life by temperature stabilization and irradiated with light with stable brightness. Therefore, for the entire liquid crystal display device 1, it is necessary to have an optimum system and configuration that meets the temperature standard. Further, the entry of dust scattered in the open air can be a fatal failure cause of the liquid crystal display device 1 due to the entry of dust including conductivity as described above, so the problem of the trade-off between dustproof and dripproofness and cooling performance On the other hand, it is desirable to provide an optimal configuration that satisfies both.
- the cooling performance of the sealed housing portion 1a is determined by the size of the surface area of the housing portion 1a and the emissivity of the members constituting the housing portion 1a. Therefore, the thermal resistance between the temperature serving as the heat source of the liquid crystal display device 1 and the internal air temperature of the housing portion 1a is reduced. Furthermore, the heat resistance value between the internal air temperature of the housing portion 1a and the case of the housing portion 1a is reduced. Finally, it is possible to obtain a target cooling performance by reducing the thermal resistance between the outside air temperature from the case surface of the housing portion 1a.
- the heat generated by the power supply unit 8, the control unit 9, and the like is dispersed with respect to the liquid crystal display unit 6 (light source) that generates about 60% of the heat generated from the liquid crystal display device 1. Move by the updraft. Further, the air stirring unit 10 forcibly transfers heat to the lower part of the storage unit 1a. That is, the heat generated from the liquid crystal display device 1 becomes high temperature air as described above, and reaches the upper portion of the storage portion 1a.
- the air stirring unit 10 and the heat exchange unit 11 are provided in the liquid crystal display device 1 and the forced air cooling unit 11 a of the heat exchange unit 11 is covered with the duct 13.
- the high temperature air thermally diffused by the air stirring unit 10 can be thermally induced intensively, and the cooling air velocity is locally accelerated, so that a cooling effect can be expected.
- the air volume decreases in the entire housing portion 1a. Therefore, in a liquid crystal display device having a relatively large volume, when, for example, an air-cooling fan is used as the air stirring unit 10, the storage unit 1a is previously made according to the PQ performance (P: maximum pressure, Q: maximum air volume) of the air-cooling fan. It is desirable to obtain the air flow resistance in the internal air flow path and the forced air cooling portion 11a of the heat exchange portion 11 and the air flow in the duct 13 by theoretical calculation or the like to select the PQ performance of the air cooling fan necessary for the cooling performance.
- PQ performance maximum pressure
- Q maximum air volume
- the PQ performance of the air-cooling fan is small, remove the duct 13 that is the air flow resistance, increase the air volume in the housing part 1a, and improve the cooling performance by radiating heat using the entire metal case surface of the housing part 1a. In some cases you can expect.
- the calorific value of the fluorescent lamp 5 and the inverter circuit 4 occupies about 60% of the whole as described above. Therefore, it is preferable that the direction of the air discharged from the air stirring unit 10 directs to the forced air cooling unit 11 a provided in the heat exchange unit 11 directly with respect to the heat exchange unit 11 provided with these heats on the back side of the liquid crystal display device 1 In some cases.
- the heat exchange part 11 which has the plate-shaped uneven part 20 is explained in full detail. It is desirable for the heat exchange unit 11 to use a metal material having a relatively high thermal conductivity such as an aluminum material or a copper material.
- the height H and the length L of the plate-like uneven portion 20 are not particularly limited, and can be appropriately selected in consideration of the device thickness reduction, light weight, and low cost.
- the height H of the plate-like uneven portion 20 was compared at 40 mm and 70 mm, it was confirmed that both of the temperature standards of the liquid crystal display device 1 of the present embodiment were satisfied.
- the ventilation resistance is different depending on the difference in the shape of the inside of the housing portion 1a, so the optimum gap is preferably about 10 mm.
- the heat exchange portion 11 a may be provided with a box-shaped concavo-convex plate 30 provided with a hollow portion 31 (a second embodiment). Further, as shown in FIG. 5, the heat exchange portion 11 b may be provided with a sloped box-like uneven plate 40 provided with a slope 41 at the air inlet (third embodiment). By doing this, the air flow velocity is increased, and the performance improvement can be expected according to the PQ performance of the air-cooling fan used.
- the heat exchange portion 11 c may be provided with a corrugated uneven plate 50 (fourth embodiment).
- a heat exchange portion 11 d having a muscle plate-like uneven plate 60 may be used (fifth embodiment).
- the arrangement of the heat exchange units 11, 11a, 11b, 11c, and 11d and the duct 13 requires a complete safety design such as earthquake resistance, for example, in the case where the station platform is suspended from the sky. Therefore, in order to conform to the VESA standard of the back central portion of the housing portion 1a, the heat exchange function unit 11 of the liquid crystal display device 1 according to the present embodiment is shown in FIG. Two are arranged in the area.
- the outside air temperature may exceed 40 ° C. Therefore, when using, for example, an air-cooling fan in the air stirring unit 10, it is desirable to secure high reliability by using an air-cooling fan having a long life in order to continue the operation repeatedly.
- the transparent non-reflecting plate 3 made of an acrylic material.
- the non-reflecting plate 3 when the non-reflecting plate 3 is attached to the surface of the liquid crystal panel 2, rapid heat buildup may occur, and the surface temperature standard of the liquid crystal panel 2 may be exceeded.
- the gap between the liquid crystal panel 2 and the non-reflecting plate 3 becomes larger, it causes the heat distortion of high temperature air.
- the temperature rise of the liquid crystal panel 2 and the temperature difference in the surface of the liquid crystal panel 2 become large, which not only causes the decrease in luminance but also affects the life of the liquid crystal panel portion. Therefore, it is necessary to reduce the surface temperature of the liquid crystal panel 2 while sealing.
- a surface temperature reduction structure of the liquid crystal panel 2 in which a heat conduction path is formed between the aluminum metal frame forming the periphery of the fluorescent lamp portion 5 and the fluorescent lamp 5.
- a heat-conductive sheet containing a metal filler is used to fix the fixing portion by screw contact and to further reduce the contact thermal resistance. It is possible to use an intervening method or the like.
- the fluorescence occupying half of the total amount of heat with respect to the relatively large metal case surface covering the liquid crystal display device 1 It is possible to efficiently transfer and cool the heat of the lamp portion by radiation heat transfer and heat conduction. Furthermore, a natural air-cooled heat sink made of, for example, aluminum or the like is fixed to a metal frame to form a conduction path from the fluorescent lamp 5, whereby a liquid crystal display device having a conventional intake and exhaust port while having a sealed structure It has been confirmed that equivalent cooling performance can be obtained.
- the present invention can be used as a liquid crystal display device installed in a public place, and widely used as a liquid crystal display device used for, for example, operation status display and information display used in station homes and campuses, airport lobby, etc. It can be used.
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Abstract
Description
本願は、2008年3月25日に、日本に出願された特願2008-077962号に基づき優先権を主張し、その内容をここに援用する。
この目的のために、一般的には液晶表示装置内に、周辺の低温空気を導入する空気吸気口と排気口を設け、液晶表示装置内に搭載された光源部品、制御部品、電源部品に対し、低温空気を導入して冷却する技術を用いている。
特に、導電性の物質を含む塵埃が、液晶表示装置内部に侵入した場合、液晶表示装置内に搭載された電子回路部品間でショートが発生する可能性があり、信頼性の妨げとなり、商品性として課題となる。
このため、半屋外などの公共の場所に設置される液晶表示装置として、従来の技術は、防塵性及び冷却性の点に関して、十分とは言えない。
また、音声機能、パーソナルコンピュータ機能も搭載され、商品としてのパフォーマンスも向上してきており、それに伴い、益々液晶表示装置全体の消費電力は増加している。
その上、前述した半屋外での設置条件においては、外気中に飛散する塵埃侵入を防止して高信頼性を得るために、液晶表示装置自体が防塵性を有し、温度規格を満足する冷却部を備えることが望まれる。
また、大画面化する液晶表示装置の薄型、軽量化、低コスト化が望まれ、防塵性と冷却性に伴う熱問題は、従来にも増して深刻になっている。
従って、蛍光ランプ部の冷却部のみでは、他の音声機能、パーソナルコンピュータ機能、電源供給部に対し、外気中に飛散する塵埃侵入を防止する密閉性と、設置環境温度40℃での搭載部品全ての温度規格を満たす冷却性、高信頼性を確保することができない。
これにより、液晶表示装置から発生した熱を熱攪拌部により強制対流を起こして装置上部へ熱移動させ、さらに強制空冷部を覆うダクトに向かって熱誘導させる。よって、ダクト内の強制空冷部から自然空冷部へ効率よく伝熱し、密閉性を有した液晶表示装置内の絶対温度低減と共に温度差を小さく、かつ均温化が可能となるため、防塵性と冷却性を同時に満たす事ができる。
そのため、光源部、電源部、制御部などの電子回路部品の温度の安定化と、蛍光ランプを一定輝度で点灯することによる輝度安定化と、温度均一化による液晶パネルの高寿命化とを実現する事ができる。
さらに、液晶表示装置全体を密閉構造とすることにより、外気中に飛散する塵埃の侵入を防止できることから、防塵性と冷却性の双方を満たす液晶表示装置を提供する事ができる。
また、密閉収容部の内部の強制空冷部と、密閉収容部の外側の自然空冷部とが一体化されている。そのため、公知技術に比べ、内部空気温度と収容部のプレート間の熱抵抗を小さくでき、液晶表示装置に搭載される液晶部、光源部、制御部などから発生する熱を効率的に冷却する事ができる。熱交換機能の強制空冷部に対し、例えばプレート状の鉛直平板の数を攪拌ファンの能力に応じて最適化すれば、より内部空気温度と収容部のプレート間の熱抵抗を小さくできる。
さらに、強制空冷部は、空気流入口に傾斜を有したボックス状の凹凸プレートとする。そのため、より強制空冷部の空気流速を速くすることができ、自然空冷部の煙突効果がより向上する。
また、上記の液晶表示装置を、空気攪拌部の風量に応じて選択的に用いることで、液晶表示装置のサイズ、消費電力、内部の通風抵抗に応じ、空気攪拌部の方式や種々のPQ性能を選択することができる。例えば、液晶表示装置のサイズ、消費電力、内部構造や通風抵抗などを予め理論計算などにより予測し、空冷ファンのPQ性能に応じた機種を選択することにより、密閉性と冷却性を兼ね備えた液晶表示装置を実現することができる。
1a・・・収容部、
2・・・液晶パネル、
3・・・透明無反射板、
4・・・インバータ回路、
5・・・蛍光ランプ、
6・・・液晶表示部、
7・・・光源部、
8・・・電源供給部、
9・・・制御部、
10・・・空気攪拌部、
11,11a,11b,11c,11d・・・熱交換部、
11a・・・強制空冷部、
11b・・・自然空冷部、
12・・・収容部の背面側プレート、
13・・・ダクト、
14・・・強制対流、
15・・・自然対流、
16・・・グラファイトシート、
17・・・シャーシ、
18・・・凹凸面を有したプレート、
20・・・プレート状の凹凸部、
21・・・収容部の内部、
22・・・収容部の外部、
30・・・ボックス状の凹凸プレート、
31・・・空洞、
40・・・傾斜を有したボックス状の凹凸プレート、
41・・・傾斜、
50・・・波型の凹凸プレート、
60・・・筋板状の凹凸プレート
図1A及び図1Bは、本発明の第1実施形態に係る液晶表示装置1の基本構成を示す図である。図1Aは、液晶表示装置1の斜視図である。また、図1Bは、図1AのA-B線に沿った断面図である。
図1A及び図1Bに示すように、液晶表示装置1は、蛍光ランプ5を表示光とする表示部を備える。また、液晶表示装置1には、蛍光ランプ5、インバータ回路4、液晶パネル2などが収納される液晶表示部6と、液晶表示部6の背面側には、液晶表示部6への電源供給部8、制御部9(光源、音声、パーソナルコンピュータ機能など)などが搭載される。また、液晶表示装置1は、液晶表示部6、電源供給部8、制御部9の動作に伴う発生した熱を、密閉された収容部1aの内で攪拌して熱誘導を行う空気攪拌部10と、強制空冷部11aと自然空冷部11bが一体形成された熱交換部11を収容部1aの背面側プレート12に備える。さらに、液晶表示装置1は、熱交換部11のうち、強制空冷部11aを覆うダクト13を備える。
次に、図1Bを参照して、空気攪拌部10について詳述する。図1Bには、空気攪拌部10による空気の流れを、強制対流14と自然対流15として概念的に示している。蛍光ランプ5の背面全面には、グラファイトシート16が装着されている。
グラファイトシート16は、シート面内方向に500W/mk以上の熱伝導率を有し、シート厚み方向に、5W/mkの熱伝導率を有した異方性を持っている。このことにより、蛍光ランプ5から発生する熱を、グラファイトシート16の面内方向に熱拡散を行い、結果として蛍光ランプ5の温度差(均温化)を小さくすると共に、輝度安定化のための均一な照射光を得る効果が得られる。
さらに、グラファイトシート16の背面には、アルミ、鉄などの金属材料からなるシャーシ17を備えている。そのため、グラファイトシート16の厚み方向の熱伝導性5W/mkの特性を生かし、蛍光ランプ5からの熱をシャーシ17に効率よく伝えることができる。
そこで、液晶表示装置1の上部に備えた空気攪拌部10により、液晶表示部6と共に発生した高温空気に対し、空気攪拌部10によって熱誘導する。
なお、空気攪拌部10は、全ての空冷部(空冷ファン、圧電ファンなど)が含まれ、特に限定するものではない。従って、空気攪拌部10によって、熱誘導された高温空気は、液晶表示装置1の背面に備えた熱交換部11の内、ダクト13に覆われた強制空冷部11a内の凹凸面を有したプレート18内を通過する。その後、高温空気から低温空気の熱交換を繰り返して、密閉装置内を空気循環する。
このことにより、液晶表示装置1の収容部1aの内部の空気温度は、均一化されると共に、空気攪拌部10の風量と、熱交換部11の表面積や最適な形状により、温度規格を満たす効果が得られる。
また、外気中に飛散する塵埃の侵入は、前述のような導電性を含む塵埃侵入により、液晶表示装置1の致命的な故障原因となりうるため、防塵防滴性と冷却性のトレードオフの課題に対し、双方を満足する最適な構成を設けることが望まれる。
続いて、図2を参照して、本実施形態の液晶表示装置1の冷却性能について詳述する。
密閉された収容部1aにおける冷却性能は、収容部1aの表面積の大きさ、収容部1aを構成する部材の放射率によって決まる。そのため、液晶表示装置1の熱源となる温度と収容部1aの内部空気温度間の熱抵抗を小さくする。さらに、収容部1aの内部空気温度と収容部1aのケース間の熱抵抗値を小さくする。最終的には、収容部1aのケース面から外気温度間の熱抵抗低減によって、目標とする冷却性能を得ることが可能となる。
即ち、液晶表示装置1より発生した熱は、前述のように高温空気となって収容部1aの上部に到達する。背面側に備えた熱交換部11と、熱交換部11を構成する強制空冷部11aを覆うダクト13と空気拡散部10とによって、収容部1aの背面側プレート12に一体で形成される凹凸面を有したプレート18(強制空冷部11a)を通り、低温空気として戻る密閉式の空気循環構造となっている。
また、空冷ファンのPQ性能が小さい場合、通風抵抗となるダクト13を取り除き、収容部1a内の風量を増加させ、収容部1aの全体の金属ケース面を使って放熱した方が、冷却性能向上に期待できる場合もある。
図3を参照して、プレート状の凹凸部20を有する熱交換部11について詳述する。
熱交換部11は、アルミ材、銅材など熱伝導性の比較的熱伝導率の高い金属材料を用いることが望ましい。
熱交換部11において、プレート状の凹凸部20の高さHおよび長さLは、特に限定されるものではなく、装置薄型化、軽量、低コスト面を考慮して適宜選択することができる。プレート状の凹凸部20の高さHを40mmと70mmで比較した場合、本実施形態の液晶表示装置1の温度規格を双方共に満たす事を確認した。
液晶表示装置1内に備えた空気攪拌部10により、熱交換部11の強制空冷部11aに効率良く受熱するため、プレート状の凹凸部20の隙間に多くの風量を流し、冷却を行う必要がある。しかし、単純に表面積を増やしても(表面積拡大効果)、通風抵抗が大きくなり、期待以上の性能向上は得られないということになる。
そのため、L=500mmとL=600mmで比較すると、L=600mmではプレート状の凹凸部20の表面積が大きく、熱効率の性能は優位となる反面、採用する空冷ファンPQ性能により、通風抵抗による流速低下が発生する。そのため、L=500mmと大差は無かった場合、重量、押し出し成型による取り数と、コストの観点からL=500mmのほうが好ましい。
自然空冷部11b(外気に接する密閉された収容部1aの外側)のプレート間の隙間は、特に限定されるものではないが、L=500mm、プレート厚み1.5mmにおいて、隙間12mm程度が好ましい。
また、図4に示すように、空洞部31を設けたボックス状の凹凸プレート30を有した熱交換部11aとしてもよい(第2実施形態)。また、図5に示すように、空気流入口に傾斜41を設けた、傾斜を有したボックス状の凹凸プレート40を有した熱交換部11bとしてもよい(第3実施形態)。
このようにすることで、空気流速が速まり、用いる空冷ファンのPQ性能に応じて性能向上が望める。
このようにすることで、液晶表示装置1内部の高温部と、液晶表示装置1の外部面の外気と接する低温部が一体形成される。そのため、凹凸表面の表面積の違いによる収容部1aの内側高温部の効率的な受熱と、収容部1aのケースの黒色塗装による良好な輻射伝熱、外側壁面から外気への熱伝達促進により、密閉式液晶表示装置として、さらなる冷却性能向上を得ることができる。
また、これらの構成において、波型の凹凸プレート50や筋板状の凹凸プレート60とすることにより、平板などに比べ同一厚みでも剛性が高くなるため、板厚を薄くでき、液晶表示装置1の軽量化が可能となる。
そこで、本実施形態において、蛍光ランプ部5の周りを構成するアルミ製の金属フレームと蛍光ランプ5との間に、熱伝導経路を形成した液晶パネル2の表面温度低減構造を設けることが好ましい。
具体的には、金属フレームとアルミ材や鉄製の収容部1aの金属ケースに対し、ネジ止めの接触式による固定部と、さらなる接触熱抵抗を低減するため、金属フィラー入りの熱伝導性シートを介在させる方法などを用いることができる。
さらに、例えばアルミなどからなる自然空冷ヒートシンクを金属フレーム枠に固定して、蛍光ランプ5からの伝導路を形成することにより、密閉構造でありながら、従来の吸気、排気口を有する液晶表示装置と同等の冷却性能が得られることが確認できた。
Claims (7)
- 密閉式の収容部と、
前記収容部の前面に配された液晶表示部と、
前記収容部内に収容され、前記液晶表示部に表示される光を発生する光源部と、
前記収容部内に収容され、電源供給を行う電源供給部と、
前記収容部内に収容され、制御を行う制御部と、
前記収容部の背面に配され、前記収容部内で発生する熱を冷却する熱交換部と、を具備し、
前記熱交換部は、前記収容部内の空気を攪拌する空気攪拌部と、前記空気攪拌部を設置したダクトに覆われるとともに前記収容部内に延出するプレートからなる強制空冷部と、前記収容部外に延出するプレートからなる自然空冷部と、を備え、
前記強制空冷部と前記自然空冷部とが、前記収容部の背面側プレートとともに一体化されている液晶表示装置。 - 前記強制空冷部のプレート表面積と、前記自然空冷部のプレート表面積が異なる請求項1に記載の液晶表示装置。
- 前記強制空冷部および前記自然空冷部は、それぞれ凹凸面を有したプレートからなり、前記凹凸面を有したプレートの表面積が、それぞれ異なる請求項1に記載の液晶表示装置。
- 前記強制空冷部および前記自然空冷部は、それぞれ空洞を有したボックス状の凹凸プレートからなる請求項1に記載の液晶表示装置。
- 前記強制空冷部は、空気流入口に傾斜を有したボックス状の凹凸プレートである請求項4に記載の液晶表示装置。
- 前記収容部の背面側プレートが、波型の凹凸プレート状である請求項1に記載の液晶表示装置。
- 前記収容部の背面側プレートが、筋板凹凸プレート状である請求項1に記載の液晶表示装置。
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Also Published As
| Publication number | Publication date |
|---|---|
| CN101960363B (zh) | 2013-05-01 |
| CN101960363A (zh) | 2011-01-26 |
| JPWO2009119442A1 (ja) | 2011-07-21 |
| US20110001898A1 (en) | 2011-01-06 |
| US8264659B2 (en) | 2012-09-11 |
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