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WO2009037601A1 - Walnut and nut with their kernel capable of being seperated easily and method for producing the same - Google Patents

Walnut and nut with their kernel capable of being seperated easily and method for producing the same Download PDF

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Publication number
WO2009037601A1
WO2009037601A1 PCT/IB2008/052710 IB2008052710W WO2009037601A1 WO 2009037601 A1 WO2009037601 A1 WO 2009037601A1 IB 2008052710 W IB2008052710 W IB 2008052710W WO 2009037601 A1 WO2009037601 A1 WO 2009037601A1
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WIPO (PCT)
Prior art keywords
walnut
nut
shell
kernel
processing
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/IB2008/052710
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French (fr)
Chinese (zh)
Inventor
Dinan Wu
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Individual
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Individual
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Filing date
Publication date
Priority claimed from CNA2007102017350A external-priority patent/CN101390630A/en
Priority claimed from CNA2007102017346A external-priority patent/CN101390629A/en
Priority claimed from CNA2007102017327A external-priority patent/CN101390628A/en
Application filed by Individual filed Critical Individual
Publication of WO2009037601A1 publication Critical patent/WO2009037601A1/en
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES, NOT OTHERWISE PROVIDED FOR; PREPARATION OR TREATMENT THEREOF
    • A23L25/00Food consisting mainly of nutmeat or seeds; Preparation or treatment thereof
    • A23L25/20Food consisting mainly of nutmeat or seeds; Preparation or treatment thereof consisting of whole seeds or seed fragments

Definitions

  • the present invention relates to a edible nut.
  • it relates to a class of nut convenient foods and processing methods.
  • Walnut is a traditional food of human beings. Walnuts and walnut kernels are produced in dozens of countries and regions all over the world. The processing methods and reprocessing of their production are also changing with each passing day.
  • kernels The walnut kernels in the well-known walnut husks have a layer of kernels, also known as lentil, seed coats, seed coats (hereinafter referred to as kernels), which are bitter and have an effect on the palatability of walnut kernels.
  • Fresh walnut fruit can be peeled and peeled off by hand.
  • the fresh walnuts peeled off and peeled are crispy, sweet and fragrant.
  • the taste is very beautiful, but it is not easy to preserve, and the processing efficiency is extremely low. There are fewer people, and they can only be enjoyed during the picking period of walnuts.
  • Renpi The color of Renpi is currently an important criterion for the pricing of walnut kernels in international trade. It can be seen that the influence of kernels on the quality of walnut kernels and the difficulty of separation are a consensus.
  • Nuts such as walnuts, hazelnuts, and pine nuts are nutritious and delicious.
  • the fruit is removed from the shell by the use of the nutrients.
  • the shelling can be carried out at the factory, the repackaging of the nuts brings waste, and the corresponding food safety and trust issues also affect consumer demand.
  • Nuts and nuts are nutritious and delicious foods. Not only humans know, but other organisms also know that oxidation and insects are the main causes of deterioration in the storage or circulation of edible nuts. The prevention and control of edible nuts in storage and circulation is also an important issue in the safety of edible nut foods.
  • Peer provides one or a type of nut product and processing method that can keep the nut shell in a natural and complete state and facilitate the use of nuts.
  • Walnut kernel and kernel are in a state of non-continuous contact and easy separation; it refers to the state in which the walnut kernel and the kernel are partially separated, partially separated, and partially contacted but easily separated, in order to distinguish it from the continuous continuity of walnut kernel and kernel.
  • the contact is not easily separated.
  • Walnut kernel and kernel are partially separated, partially separated, and partially contacted but easily separated. The state in which the walnut shell is still intact or substantially intact, and the space of the shell is limited.
  • the ingenious feature of the present invention is that the inner wall of the walnut itself and the folds of the walnut kernel are closely adjacent to each other, so that the shell itself becomes an effective tool for peeling the kernel.
  • the method for realizing the walnut processed product of the invention is designed according to the principle that the combination of the outer layer of the outer layer and the inner layer of the walnut layer, that is, the walnut kernel and the outer shell is stronger than the natural connection between the kernel and the meat. , In this way, during the drying process of the walnut kernel, the kernel meat is naturally separated from the kernel skin or the bonding strength is significantly reduced, so that the skin is peeled off from the kernel meat in the peeling shell.
  • the method of combining the walnut kernel with the outer shell is to fill the natural gap with a binder solution, and the walnut concentrates the binder during the inhalation of the binder solution, and Produces water swelling and presses the walnut kernel skin from the inside to the outside on the inner wall of the outer shell. This is dried from the outside.
  • the first shrinkage is the walnut shell, then the bonding layer between the shell and the walnut kernel is dry.
  • the bond is solidified, and after curing, the skin is further dried to make the wrinkles of the kernels stretch, pulling the kernels to uniformly separate the kernels from the deep folds, and finally allowing the kernels to dry and shrink in the drying and further detached from the cured shell. Renpi. Thereby achieving its purpose of artificially using the walnut shell to peel off the walnut kernel from the walnut kernel.
  • the core method of processing walnuts is to artificially fill the natural gap between the outer shell of the walnut and the walnut kernel to make the kernel and outer shell, including interspersed with walnuts.
  • the center of the center of the center of the wood also known as the diaphragm, forming a bond that is not easy to separate; processed walnuts, peeled off the shell with walnuts, the kernels on the walnuts will be accompanied by the walnut shell Stripped.
  • the present invention provides one or a type of nut product and a processing method which can maintain the nut shell in a natural and complete state and facilitate the use of nuts.
  • This nut product is obtained by processing dark marks on the nut shell.
  • the outer shell of such a nut product has a processed dark mark that is easily cracked along the processed portion while remaining in a naturally occurring state or substantially remaining in a natural intact state.
  • This processed nut after taking its nuts, squeezes its outer shell by hand to crack the nut shell along the dark spots without the use of tools.
  • the processed nuts include the above-mentioned naked walnuts and walnuts, hazelnuts, apricot kernels, pine nuts and other nuts with a hard outer shell which are difficult to remove the internal tissues by hand, or at least one of them, the product name corresponding to the easy open naked Walnuts, easy-opening walnuts, easy-opening hazelnuts, easy to open pine nuts, etc.
  • the method of realizing such a processed product is to artificially freeze the shell of the water-containing nut to artificially freeze the crystal of the moisture at the frozen portion to damage the tissue structure to form a hidden scar. Because of this hidden scar, that is, the dark mark reaches a certain degree, the nut shell is easily cracked along the processing part, and the unprocessed part can maintain the corresponding damage resistance strength. The degree of damage and distribution of the damaged tissue structure of the processed dark mark on the nut shell is limited to the fact that the nut shell is easily cracked without cracking.
  • the processed nut product has a function of preventing oxidation and preventing insects during storage without increasing the input and the process.
  • the present invention changes people's traditional understanding, this kind of understanding that walnut kernels are a component of walnut kernels, and the color of kernels is currently one of the criteria for grading pricing of walnuts in international trade. A common reflection is that this kind of understanding also believes that it is impossible to peel off the skin without opening the outer shell of the walnut.
  • the present invention provides a novel way of presenting the naked kernel of the walnut, that is, it exists in its original intact shell and the intact two-layer original packaging of the kernel, avoiding the processing of the walnut kernel and even the walnut kernel. Pollution during transportation and circulation provides a solution to food safety and the problems of trust.
  • the present invention also provides a new method of protecting a new variety of walnuts.
  • Walnut kernels are different from peanuts, beans and other dicotyledonous kernels. Walnuts are used as seeds to germinate.
  • the hazelnut skin is an effective tissue for transporting cotyledons to germs.
  • the separation between kernels and kernels is not easy to separate and become walnuts.
  • the processing method of naked kernel walnut is mainly to improve the quality of food service, objectively destroying the close combination between the kernel and the meat, effectively reducing the walnut as a plant. Germination and survival rate of breeding seeds.
  • the inventor has an important finding that the consumers of fresh walnuts have no adverse reactions after the nuclear peaches have been reported in some books.
  • the source of the adverse reactions may come from the skins that are not easily removed.
  • the walnut kernel skin has the same medicinal effect as peanut kernel skin, or the adverse reaction of eating more walnuts and whether the medicinal value of walnut is mainly derived from kernel skin, is not a problem to be solved by the present invention, but the invention has the advantages of eliminating walnuts. Adverse reactions and the possibility of collecting walnut kernels for pharmaceutical use.
  • the object to be processed is placed in a vacuum-capable container, and after the vacuum is drawn to form a vacuum negative pressure, the pre-formed binder solution is added and the processed walnut is immersed, and then the vacuum is released to normal. Pneumatic pressure, and let the walnut soak in the pre-mixed binder solution until the walnut kernel absorbs water and expands so that the contact between the kernel and the walnut shell is as large as possible; in the process of soaking, the seed kernel is not well developed and the seed kernel is not developed. Kernel walnuts are removed by flotation.
  • the soaked walnuts are clamped with a jig made of insulating material, and only the portion of the outer surface of the walnut shell on which the distraction wood is located is the gap.
  • the jig and the clamped walnuts are immersed in liquid nitrogen for half a second to several seconds, and can be quickly immersed in the soaking liquid and liquid nitrogen for several times.
  • the number of times of contact between the parts of the walnut shell to be processed and the liquid nitrogen is contacted. Due to the size and thickness of the walnut, it was adjusted by experiment.
  • the walnut fruit is further dried by a known method such as vacuum drying to a degree suitable for long-term storage, and the drying strength is controlled so that the nut is removed from the shell by the binder during the shrinking process. Renpi ; Release the vacuum negative pressure to the normal pressure, fill the nitrogen vapor evaporated by the liquid nitrogen absorption in the third step, and make it easy to open the multi-flavored nitrogen-filled dry bare walnut.
  • the above five-step process briefly describes a nut processing method using walnut as an example, and the inventors have taken this as a preferred embodiment, and organically combines several processing methods of the present invention based on the above five-step process and can Maximize the effect and minimize consumption.
  • the binder solution in the first step process is both a carrier for the binder and a carrier for the flavoring agent in the organic combination of the five-step process, and the same is the second step of the walnut kernel soaking flotation and the third step.
  • the soaking liquid for freezing and scoring is realized on the shell, and a liquid is continuously immersed to realize four functions.
  • the liquid nitrogen in the third step is the cryogen that realizes the freezing scoring. It is converted into gaseous hydrazine and can also be used as a refrigerant for the production of finished fresh walnuts, which is converted into a gas chiller and can be eliminated in the fifth.
  • the gas as an anti-oxidation and anti-worm is filled in the inner space of the nut shell which is used to release the vacuum negative pressure, so that the liquid nitrogen is used in three ways.
  • the vacuum equipment in the second step process is used to efficiently fill the binder solution in the nut shell, and also as a device for drying nuts and nut nitrogen, so that the equipment utilization rate is improved by one machine.
  • the binder solution is pressed one by one from the umbilicus of the walnut into the walnut shell by needle injection or needle-free injection.
  • the walnuts that have been injected with a sufficient amount of binder solution and centrifuged are soaked in water until the walnuts are swollen and swelled so that the contact between the kernels and the walnut shells is as large as possible. In the process of soaking, the kernels with poor development of the kernels and the undeveloped kernels were removed by flotation.
  • the binder After the binder is cured, it is further dried by a known method to reduce the moisture content of the nut to a degree suitable for long-term preservation, and the nut is detached from the shell by the binder during the drying and shrinking process. Renpi; made of naked walnuts.
  • the naked kernel walnut processed in the first six steps of the first embodiment is matured.
  • the current six-step process plan is matured to the above-mentioned verification.
  • the removal rate of the kernel is more than 50% or even higher, and the removal rate of the kernel is relatively high. Stable, you can directly enter the market as a commodity.
  • the walnut processed in the first five steps of the first embodiment is directly into the shelling process after the binder is solidified, and the peeling of the walnut kernel is peeled off, and the remaining kernels are not further dried in the walnut kernel.
  • the fresh walnuts with high water content can be continuously peeled and peeled off by means of a camera tool, and the products are sterilized by conventional technology sterilization and packaged into a circulation.
  • Example 4 [66] The walnut of the first five steps of the first embodiment is processed in the third embodiment.
  • the current five-step process plan is matured into the third embodiment, and the walnut kernel can be completely removed without using tools. Shelling and direct freezing it as a fresh naked walnut product into circulation.
  • the selected walnuts are injected into the binder and then soaked. During the soaking process, the kernels with poor development of the kernels and the undeveloped kernels are removed by flotation; the binders are solidified and then produced separately.
  • Four kinds of walnut products fresh naked walnuts, fresh walnuts, dried bare walnuts and dried walnuts, wherein fresh dried walnuts are produced without using the invention, but can also be produced using the prior art, but using the invention
  • the processing method may be more efficient, and the quality and safety may be more secure.
  • the dry fresh walnut is the product of the processing method of the present invention and is a new product.
  • the walnut processed product described in the present invention is a walnut and processing method, and the preparation, distribution and curing mode of the binder are common processing techniques in the processing of walnut, because the walnut varieties of the processed object are different, The thickness of the skin is different, and the production area is different.
  • the invention cannot enumerate the specific formula concentration and curing mode, but these are not difficult to be prepared by the technician according to the results in the production process, and do not affect the substantialness of the solution of the present invention. public.
  • the skin has been peeled off, the shell is completely clean, and the fresh walnut fruit with gap between the shell and the nut is used as the processing object, and the water-soluble glue such as starch glue is pre-matched as the main solute.
  • a flavoring agent such as edible salt sugar is a secondary solute, water is a solvent, and a binder solution having a concentration of 2% or more.
  • the object to be processed is placed in a vacuum-capable container, and after the air is drawn to more than 90%, the pre-formed binder solution is added and the processed walnut is immersed, and then the vacuum is released to normal. Air pressure, and let the walnuts soak in the pre-mixed binder solution until the walnuts absorb water and expand the contact between the kernel and the walnut shell as much as possible. In the process of soaking, the kernels with poor development of the kernels and the undeveloped kernels were removed by flotation.
  • Step 3 [77] The immersed walnut fruit is ventilated and dried to quickly remove the moisture from the shell and the binder solution is concentrated in the dry state until solidified.
  • the binder After the binder is cured, it is further dried by a known method to reduce the moisture content of the nuts to a degree suitable for long-term preservation, and the nuts are detached from the shell by the binder during the drying and shrinking process. Renpi; made of naked walnuts.
  • the current four-step process plan is matured to the fifth step to verify that the kernel peel removal rate is higher than 50% or even higher, and the kernel removal rate is relatively high. Stable, you can directly enter the market as a commodity.
  • the walnut processed in the first three steps of the fifth embodiment directly enters the shelling process after the binder is solidified, and the peeling of the shell kernel has peeled off the kernel of the walnut kernel, and the remaining kernels are not further dried in the walnut kernel.
  • the fresh walnuts with high water content can be continuously peeled and peeled off by means of a camera tool, and the products are sterilized and packaged into a circulation through conventional techniques.
  • the walnut of the first three steps of the fifth embodiment is processed in the processing of the seventh embodiment, and the current three-step process plan is matured to the seventh embodiment, and the walnut kernels can be completely removed without using tools, so that it is not necessary Shelling and direct freezing it as a fresh naked walnut product into circulation.
  • the selected and used walnut stalks are vacuumed and inhaled with a flavoring agent solution, and the glutinous walnuts with poor development of the kernels and undeveloped kernels are removed by flotation during the soaking process; Cured by drying After the production of four flavored walnut products, multi-flavored fresh walnuts, multi-flavored fresh walnuts, multi-flavored dried walnuts and multi-flavored dried walnuts.
  • the selected and used nuts are soaked. During the soaking process, the nuts with poor development of the kernels and the undeveloped kernels are removed by flotation, clamped with a clamp made of insulating material, and the nut shell is in the fixture. Only the part to be processed is exposed, the nut and the clamp are immersed in liquid nitrogen for half a second to several seconds, and can be repeatedly immersed in the soaking liquid and liquid nitrogen for several times, and the moisture of the frozen part is crystallized and expanded by local freezing. The tissue structure forms hidden scars, so that the hidden scars, that is, the dark marks, can be easily broken.
  • the degree and extent of damage to the damaged tissue structure of the processed dark marks on the nut shell is limited to the fact that the nut shell is susceptible to cracking without cracking.
  • the jig is then removed and dried to make easy-open nuts. [99] Due to different nut varieties, different production areas, different fruit size and shell thickness, etc.; it is impossible to enumerate the number of times and contact times in contact with liquid nitrogen, but these are not tested in production. It is difficult for the technician to adjust according to the results, and does not affect the substantial disclosure of the solution of the present invention.
  • the shelled edible nuts such as walnuts, almonds, hazelnuts, etc.
  • the products processed in the second, fourth, sixth, eighth, ninth and tenth embodiments of the present invention are placed in a container capable of achieving a vacuum environment. Vacuuming inside, after the extracted air reaches more than 90%, it is filled with nitrogen to release the vacuum negative pressure to normal pressure; the oxygen content of the gas in contact with the edible tissue structure of the nut is significantly lower than the oxygen content in the atmosphere, and the processing nut is improved. Anti-oxidation and insect-proof ability.
  • the nitrogen gas to be charged may be the nitrogen gas volatilized after the refrigeration machine can be removed after the liquid nitrogen is absorbed by the liquid.
  • the walnut fruit Since the walnut fruit is naturally in the outer edge of the shell, that is, the walnut umbilical part corresponding to the stalk of the walnut fruit has a liquid-accessible passage.
  • the binder solution can be introduced into the gap between the shell and the skin, which can be formed by the natural drying of the walnut fruit, so that it is not necessary to destroy the natural integrity of the shell, that is, the needle is injected by needle injection or needle-free injection.
  • the umbilicus channel presses the aqueous solution of the binder into the nut shell, and then flows the binder solution evenly on the inner wall of the walnut shell by centrifugal rotation, and increases the bonding surface to achieve maximum peeling.
  • the role of walnut kernels The role of walnut kernels.
  • the core method of processing walnuts is to artificially fill the natural gap between the outer shell of the walnut and the walnut kernel to make the kernel and outer shell (including interspersed with walnuts).
  • the distracting wood in the middle of the center forms a bond that is not easily separated; the processed naked walnut is peeled off from the outer shell after the walnut is removed, and the kernel on the walnut will be peeled off along with the walnut shell.
  • Walnut kernel and kernel are in a state of non-continuous contact and easy separation; it means that the walnut kernel and the kernel are partially separated, some are about to be separated, and some are in contact but easily separated, to distinguish it from walnut kernel and kernel. The original continuous contact is not easily separated. Walnut kernel and kernel are partially separated, Part of the state that is about to be separated and partially contacted but easily separated means that the walnut shell is still intact or substantially intact, and the shape of the shell cavity is limited.
  • Embodiment for realizing multi-flavor characteristics in a vacuum condition The manner of realizing the above solution is to put a processing object prepared in the first step of the first embodiment into a container capable of realizing a vacuum environment, and wait for a vacuum. After the air is extracted by more than 90%, a pre-binder solution containing a binder and other flavoring agents is added and the processed walnut is immersed, and then the vacuum is released to normal pressure, and the walnut is pre-bonded.
  • this method of three-step process is one step to effectively overcome the defects of the injection method, so that one by one becomes Batch processing can ensure the filling rate of the binder solution is above 90%, eliminating the centrifugal processing, and changing the soaking liquid from the clear water to the binder solution, so that the consumption of the filling binder solution can be easily measured and the amount of reuse can be repeated.
  • the crumbs have been taken out of the walnut shell after vacuuming, and the immersed walnut stalk has been suspended in the surface of the binder solution; since the binder solution is filled in the same manner as the immersion, That the addition of flavoring agents to the processed kernels walnut taste in the marinade soaking the seasoning step in the present work also be resolved.
  • the implementation of the easy-opening feature is that the nut shell of the soaked nut is locally frozen to cause the crystal of the frozen part to crystallize and damage the tissue structure to form an hidden scar, so that the hidden scar is a dark mark. To a certain extent, the nut shell can be easily cracked along the processing site. The jig is then removed and dried to make easy-open nuts.
  • the process combination of the invention can be used for the processing of walnuts to produce twelve new products: 1 dry naked walnut, 2 fresh naked walnut, 3 easy to open naked walnut, 4 easy to open naked walnut 5 more dry bare walnuts, 6 more fresh bare walnuts, 7 flavors easy to open dry naked walnuts, 8 flavors easy to open fresh naked walnuts; 1 frozen Multi-flavored fresh walnuts, 2 frozen raw fresh walnuts, 3 dried walnuts, 4 plain dried walnuts.
  • the first eight are shelled walnuts, the latter four are walnut kernels, and shelled walnuts and walnut kernels have been the main product forms of walnut international trade.
  • the process combination of the present invention can also be used for the processing of other nuts, such as walnuts, which have a hard outer shell and are easy to remove the internal tissues, and are made of a nut shell which is easy to open, odorous, bare, and nitrogen-filled.
  • the nuts are easy to use, just like the walnuts with a hard shell.
  • the skin of other nuts that are not easy to remove the internal tissues. The effect of peeling on the food and the difficulty of peeling are not prominent enough compared to the walnut.

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  • Health & Medical Sciences (AREA)
  • Nutrition Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Polymers & Plastics (AREA)
  • Seeds, Soups, And Other Foods (AREA)
  • Apparatuses For Bulk Treatment Of Fruits And Vegetables And Apparatuses For Preparing Feeds (AREA)

Abstract

Walnut or nut with its kernel capable of being separated easily, which is kept as its natural state and there are crackles along the treated shell, and the contacting area between kernel and its skin in walnut is discontinuous so as to separate the kernel from the skin easily. The method for producing the said walnut or nut, includes the steps of : immersing the nut or filling the binder solution into the clearance between the kernel and shell in the walnut, and then partly freezing the shell of the walnut or nut.

Description

说明书 裸仁核桃及易幵裸仁多味充氮坚果的加工制品和方法 技术领域  Processed product and method for naked-flavored walnut and easy-to-skin naked multi-flavored nitrogen-filled nut

[1] 本发明涉及一种食用坚果。 特别涉及一类坚果方便食品及加工方法。  [1] The present invention relates to a edible nut. In particular, it relates to a class of nut convenient foods and processing methods.

背景技术  Background technique

[2] 核桃是人类的一种传统食品, 全世界有数十多个国家和地区出产核桃, 核桃坚 果和核桃仁是历史悠久的国际贸易商品, 其出产的加工方法以及再加工也在日 新月异。  [2] Walnut is a traditional food of human beings. Walnuts and walnut kernels are produced in dozens of countries and regions all over the world. The processing methods and reprocessing of their production are also changing with each passing day.

[3] 公知的核桃果壳内的核桃仁表面有一层仁皮, 也称仁衣、 种皮、 种衣 (以下统 称仁皮) , 其味苦涩, 对核桃仁食用的适口性造成影响。 核桃鲜果在食用吋可 用手工撕剥去其仁皮, 撕剥去仁皮的鲜核桃裸仁呈脆、 甜、 香口味, 口感口味 甚美, 但不易保存, 且加工效率极低, 享用过的人较少, 一般也仅能在核桃釆 摘期享用。  [3] The walnut kernels in the well-known walnut husks have a layer of kernels, also known as lentil, seed coats, seed coats (hereinafter referred to as kernels), which are bitter and have an effect on the palatability of walnut kernels. Fresh walnut fruit can be peeled and peeled off by hand. The fresh walnuts peeled off and peeled are crispy, sweet and fragrant. The taste is very beautiful, but it is not easy to preserve, and the processing efficiency is extremely low. There are fewer people, and they can only be enjoyed during the picking period of walnuts.

[4] 而适于较长期限保存的核桃坚果及剥壳后的核桃干仁, 因其表面的褶皱沟回较 深, 其仁皮牢牢附着于仁肉难以剥离, 而使绝大多数消费者在接受核桃仁美味 的同吋, 不得不接受核桃仁皮的苦涩。  [4] The walnut nuts suitable for long-term preservation and the walnut kernels after shelling are deeper due to the folds on the surface, and the kernels are firmly attached to the kernels and are difficult to peel off, so that most of the consumption In accepting the delicious colleagues of walnuts, they have to accept the bitterness of walnut kernels.

[5] 仁皮的颜色目前在国际贸易中是商品核桃仁分级定价的重要标准, 可见仁皮对 核桃仁品质的影响以及不易分离是一种共识。  [5] The color of Renpi is currently an important criterion for the pricing of walnut kernels in international trade. It can be seen that the influence of kernels on the quality of walnut kernels and the difficulty of separation are a consensus.

[6] 在许多核桃仁深加工的方法中, 需去除核桃仁皮, 如菜肴烹制中用热水浸泡手 工剥去仁皮, 再如一些深加工用酸、 碱溶液腐蚀的方法去除核桃仁上仁皮, 其 目的就是去除核桃仁皮上的色素及苦涩味对制成食品色泽和口味的影响, 但这 些已知方法在消除这种影响吋不是效率极低, 就是以牺牲核桃仁肉的营养价值 或安全保障为代价。  [6] In many methods of deep processing of walnut kernels, it is necessary to remove the walnut kernels. For example, in the cooking, the skin is peeled off by hot water soaking, and some deep processing is used to remove the walnut kernels by acid and alkali solution corrosion. The purpose of the skin is to remove the pigment and bitterness of the walnut kernels and affect the color and taste of the food. However, these known methods are not very inefficient in eliminating this effect, that is, to sacrifice the nutritional value of the walnut meat. Or at the expense of security.

[7] 如核桃、 榛子、 松子等食用坚果果仁是营养丰富.美味可口的食品。 其果实在食 用吋去壳取用果仁则须借助工具。 去壳固然可在工厂进行, 但其果仁的再次包 装带来浪费, 并且相应的食品安全以及信任问题也影响到消费需求。  [7] Nuts such as walnuts, hazelnuts, and pine nuts are nutritious and delicious. The fruit is removed from the shell by the use of the nutrients. Although the shelling can be carried out at the factory, the repackaging of the nuts brings waste, and the corresponding food safety and trust issues also affect consumer demand.

[8] 受开心果启发人工制造出的开口核桃、 开口榛子等属于在果壳上制造明显裂痕 的方法, 虽然带来一些取用果仁方便, 但不能完全排除商品流通中对果仁的污 染, 食品安全以及相应的信任问题不容忽视。 [8] Open walnuts, open hazelnuts, etc., which were artificially inspired by pistachios, belong to the manufacture of obvious cracks on the shell. The method, although bringing some convenience to the use of nuts, can not completely rule out the contamination of nuts in the circulation of goods, food safety and the corresponding trust issues can not be ignored.

食用坚果果仁是营养丰富.美味可口的食品, 不仅人类知道, 其他生物也知道, 氧化及生虫是食用坚果贮存或流通中变质的主要原因。 食用坚果在贮存和流通 中防氧化防生虫也是食用坚果食品安全的一个重要问题。  Nuts and nuts are nutritious and delicious foods. Not only humans know, but other organisms also know that oxidation and insects are the main causes of deterioration in the storage or circulation of edible nuts. The prevention and control of edible nuts in storage and circulation is also an important issue in the safety of edible nut foods.

对发明的公开 Disclosure of invention

技术问题 technical problem

人们确实需要一种即经济又安全的有效办法来去除或减少核桃仁上的仁皮, 让 核桃仁也能像去除仁皮的杏仁、 花生仁一样洁白无暇, 使更多的人在享用核桃 仁美味的同吋而减少接受仁皮带来的苦涩, 这就是本发明的主要目的和追求效 果。 人们也需要如核桃、 榛子、 松子等带有坚硬外壳徒手不易取出内部组织的 坚果能像花生果一样成为既能保持坚果外壳呈自然完整状态又取用果仁方便的 坚果制品, 且在贮存中能防氧化防生虫, 一并解决相应的食品安全以及信任问 题。  People really need an economical and safe way to remove or reduce the kernels on the walnut kernels, so that the walnut kernels can be as white and white as the almonds and peanut kernels, so that more people can enjoy the walnuts. It is the main purpose and the pursuit effect of the present invention to reduce the bitterness brought by Renpi. People also need nuts such as walnuts, hazelnuts, pine nuts, etc., which have a hard outer shell and are not easy to remove the internal tissues. They can be like peanuts, which can be used to keep the nut shells in a natural and complete state, and to take nuts with convenience. It can prevent oxidation and insects, and solve the corresponding food safety and trust problems.

技术解决方案 Technical solution

本发明的目的是提供一种核桃仁肉和仁皮处于非连续接触易分离状态的; 而核 桃坚壳仍处于完整或基本完整状态的核桃坚果制品和这种核桃坚果制品的加工 方法。 同吋提供一种或一类既能保持坚果外壳呈自然完整状态又取用果仁方便 的坚果制品及加工方法。  SUMMARY OF THE INVENTION It is an object of the present invention to provide a walnut nut product in which the walnut kernel and the kernel are in a state of discontinuous contact and easy separation; and the core peach shell is still in a complete or substantially intact state and a method of processing the walnut nut product. Peer provides one or a type of nut product and processing method that can keep the nut shell in a natural and complete state and facilitate the use of nuts.

核桃仁肉和仁皮处于非连续接触易分离状态; 是指核桃仁肉和仁皮处于部分分 离状态、 部分即将分离状态、 部分虽接触但容易分离的状态, 以区别于核桃仁 肉和仁皮原生的连续接触不易分离状态。 核桃仁肉和仁皮处于部分分离状态、 部分即将分离状态、 部分虽接触但容易分离的状态是在核桃果壳仍处于完整或 基本完整、 果壳内腔空间有限条件下的存在形态。  Walnut kernel and kernel are in a state of non-continuous contact and easy separation; it refers to the state in which the walnut kernel and the kernel are partially separated, partially separated, and partially contacted but easily separated, in order to distinguish it from the continuous continuity of walnut kernel and kernel. The contact is not easily separated. Walnut kernel and kernel are partially separated, partially separated, and partially contacted but easily separated. The state in which the walnut shell is still intact or substantially intact, and the space of the shell is limited.

本发明的巧妙之处在于利用核桃自身坚壳内壁与核桃仁的褶皱沟回最为贴近吻 合的特点, 使坚壳自身成为剥离仁皮的有效工具。  The ingenious feature of the present invention is that the inner wall of the walnut itself and the folds of the walnut kernel are closely adjacent to each other, so that the shell itself becomes an effective tool for peeling the kernel.

实现本发明所述核桃加工制品的方法, 设计的原理在于将核桃坚果由外及里的 三层结构的中间层即核桃仁皮与外层果壳的结合强于仁皮与仁肉的自然连接, 这样在核桃仁的干缩过程中仁肉自然脱离仁皮或使结合强度明显降低, 使其在 剥离外壳吋将仁皮一同从仁肉上剥离。 The method for realizing the walnut processed product of the invention is designed according to the principle that the combination of the outer layer of the outer layer and the inner layer of the walnut layer, that is, the walnut kernel and the outer shell is stronger than the natural connection between the kernel and the meat. , In this way, during the drying process of the walnut kernel, the kernel meat is naturally separated from the kernel skin or the bonding strength is significantly reduced, so that the skin is peeled off from the kernel meat in the peeling shell.

[15] 这种将核桃仁皮与外层果壳结合的方法就是在其自然间隙中填入粘结剂溶液, 核桃仁在吸入粘结剂溶液的水分过程中使粘结剂变浓, 并产生吸水膨胀由内向 外将核桃仁皮压贴在外层果壳内壁上, 这吋从外部进行干燥处理, 首先干缩的 是核桃外壳, 然后是外壳与核桃仁皮之间的粘结层在干燥中粘结固化, 在固化 后仁皮进一步干缩使仁皮的褶皱趋展, 拉动仁皮均匀地从褶皱深处脱离仁肉, 最后使仁肉在干燥中干缩进一步脱离已固化在外壳上的仁皮。 从而实现其设计 的人为地利用核桃外壳从核桃仁上剥离核桃仁皮的目的。  [15] The method of combining the walnut kernel with the outer shell is to fill the natural gap with a binder solution, and the walnut concentrates the binder during the inhalation of the binder solution, and Produces water swelling and presses the walnut kernel skin from the inside to the outside on the inner wall of the outer shell. This is dried from the outside. The first shrinkage is the walnut shell, then the bonding layer between the shell and the walnut kernel is dry. The bond is solidified, and after curing, the skin is further dried to make the wrinkles of the kernels stretch, pulling the kernels to uniformly separate the kernels from the deep folds, and finally allowing the kernels to dry and shrink in the drying and further detached from the cured shell. Renpi. Thereby achieving its purpose of artificially using the walnut shell to peel off the walnut kernel from the walnut kernel.

[16] 这种加工核桃的方法, 其核心特征在于, 用人为的方法在核桃外部坚壳与核桃 仁皮之间的自然缝隙中填入粘结剂, 使仁皮与外壳, 包括穿插于核桃仁中部的 分心木 (也称隔膜) , 形成不易分离的粘结;所加工制成的裸仁核桃, 在取用核 桃仁剥去外壳吋, 核桃仁上的仁皮将随核桃壳一同被剥离。  [16] The core method of processing walnuts is to artificially fill the natural gap between the outer shell of the walnut and the walnut kernel to make the kernel and outer shell, including interspersed with walnuts. The center of the center of the center of the wood (also known as the diaphragm), forming a bond that is not easy to separate; processed walnuts, peeled off the shell with walnuts, the kernels on the walnuts will be accompanied by the walnut shell Stripped.

[17] 本发明同吋提供一种或一类既能保持坚果外壳呈自然完整状态又取用果仁方便 的坚果制品及加工方法。 就是通过在坚果外壳上加工暗痕的方法取得这种坚果 制品。 这种坚果制品的外部坚壳在保持自然生成状态或基本保持自然完整的状 态下, 外壳上有经加工的易沿加工部位开裂的暗痕。 这种经加工的坚果在取用 其果仁吋, 用手捏挤其外壳即可使坚果外壳沿暗痕开裂而无需借助工具。 这种 经加工的坚果包括上述的裸仁核桃及核桃、 榛子、 杏核、 松子等带有坚硬外壳 徒手不易取出内部组织的坚果, 或至少是其中一种, 其产品名相应为易开裸仁 核桃、 易开核桃、 易开榛子、 易开松子等。  [17] The present invention provides one or a type of nut product and a processing method which can maintain the nut shell in a natural and complete state and facilitate the use of nuts. This nut product is obtained by processing dark marks on the nut shell. The outer shell of such a nut product has a processed dark mark that is easily cracked along the processed portion while remaining in a naturally occurring state or substantially remaining in a natural intact state. This processed nut, after taking its nuts, squeezes its outer shell by hand to crack the nut shell along the dark spots without the use of tools. The processed nuts include the above-mentioned naked walnuts and walnuts, hazelnuts, apricot kernels, pine nuts and other nuts with a hard outer shell which are difficult to remove the internal tissues by hand, or at least one of them, the product name corresponding to the easy open naked Walnuts, easy-opening walnuts, easy-opening hazelnuts, easy to open pine nuts, etc.

[18] 而实现这种加工制品的方法, 是用人为的方法将含水的坚果外壳进行局部冷冻 使其冷冻部位所含水份结晶膨胀损害组织结构形成暗存的伤痕。 因这种暗存的 伤痕即暗痕达到一定程度会使坚果壳沿加工部位容易开裂, 而未加工部位仍能 保持相应的抗破坏强度。 这种经加工的暗痕在坚果外壳上所损伤组织结构的损 伤程度和分布以坚果果壳易开裂而未开裂为限。  [18] The method of realizing such a processed product is to artificially freeze the shell of the water-containing nut to artificially freeze the crystal of the moisture at the frozen portion to damage the tissue structure to form a hidden scar. Because of this hidden scar, that is, the dark mark reaches a certain degree, the nut shell is easily cracked along the processing part, and the unprocessed part can maintain the corresponding damage resistance strength. The degree of damage and distribution of the damaged tissue structure of the processed dark mark on the nut shell is limited to the fact that the nut shell is easily cracked without cracking.

[19] 本发明在实现上述发明的发明目的的同吋, 在不另增加投入和工序的情况下, 实现所加工坚果制品具备贮存中防氧化防生虫的功能。 有益效果 [19] In the present invention, in order to achieve the object of the invention described above, the processed nut product has a function of preventing oxidation and preventing insects during storage without increasing the input and the process. Beneficial effect

[20] 本发明一改人们传统的认识, 这种认识认为核桃仁皮就是核桃仁的组成部分, 仁皮的颜色目前在国际贸易中是商品核桃仁分级定价的标准之一就是这种认识 的一种普遍反映, 这种认识还认为不打开核桃外部坚壳就不能进行剥离仁皮的 作业。  [20] The present invention changes people's traditional understanding, this kind of understanding that walnut kernels are a component of walnut kernels, and the color of kernels is currently one of the criteria for grading pricing of walnuts in international trade. A common reflection is that this kind of understanding also believes that it is impossible to peel off the skin without opening the outer shell of the walnut.

[21] 本发明提供了一种全新的核桃裸仁的存在方式, 即存在于其原生的完整的坚壳 和完整的仁皮两层原始包装内, 避免了核桃仁乃至核桃裸仁在加工、 运输、 流 通过程中的污染, 为食品安全以及带来的信任问题提供了解决途径。  [21] The present invention provides a novel way of presenting the naked kernel of the walnut, that is, it exists in its original intact shell and the intact two-layer original packaging of the kernel, avoiding the processing of the walnut kernel and even the walnut kernel. Pollution during transportation and circulation provides a solution to food safety and the problems of trust.

[22] 本发明还附带提供了一种保护核桃新品种的新方法。 核桃仁皮与花生、 豆类等 双子叶植物仁皮不同的是, 核桃在作为种子发芽吋仁皮是传输子叶营养到胚芽 的有效组织, 仁皮与仁肉之间的不易分离紧密结合成为核桃作为植物种子发芽 成活率的重要影响因素, 裸仁核桃的加工方法主要是为提高食用质量服务的, 客观上破坏了这种仁皮与仁肉之间的紧密结合, 有效地降低了核桃作为植物繁 育种子的发芽和成活率。  [22] The present invention also provides a new method of protecting a new variety of walnuts. Walnut kernels are different from peanuts, beans and other dicotyledonous kernels. Walnuts are used as seeds to germinate. The hazelnut skin is an effective tissue for transporting cotyledons to germs. The separation between kernels and kernels is not easy to separate and become walnuts. As an important influencing factor of plant seed germination survival rate, the processing method of naked kernel walnut is mainly to improve the quality of food service, objectively destroying the close combination between the kernel and the meat, effectively reducing the walnut as a plant. Germination and survival rate of breeding seeds.

[23] 作为核桃新品种的育成人往往面临着一种两难选择, 既希望使核桃扩大销售以 收回育种成本, 又不希望销售出的食用核桃商品被用作种子使用而降低育种收 益, 这种因保护性需求对消费需求的供应影响困扰了核桃新品种的育成人。 裸 仁核桃的加工方法使食用核桃商品作为植物种子使用的经济性显著降低, 从而 为优质核桃育种人保护合法利益提供了一种技术上保护方式的选择。 可使核桃 果实作为繁育种子的成活率有效降低, 用于保护高产优质核桃新品种育成人的 合法利益不会因保护性需求对消费需求的供应影响而受损。  [23] Adults who are new varieties of walnuts often face a dilemma. They want to increase the sales of walnuts to recover the cost of breeding, and they do not want to sell the edible walnut products for seed use and reduce the breeding benefits. The impact of protective demand on the supply of consumer demand has plagued the breeding of new varieties of walnut. The processing method of naked walnuts has significantly reduced the economics of edible walnut products as plant seeds, thus providing a technical protection option for high quality walnut breeders to protect their legitimate interests. The survival rate of walnut fruit as a breeding seed can be effectively reduced, and the legitimate benefits of protecting high-yield and high-quality walnut varieties for adult breeding will not be impaired due to the supply impact of protective demand on consumer demand.

[24] 发明人有一个重要发现, 就是鲜核桃裸仁的食用者并没有一些书籍所告诫的核 桃多食后的不良反应, 其不良反应的来源有可能来自其不易去除的仁皮。 核桃 仁皮是否具有像花生仁皮一样的药用效果, 或者多食核桃的不良反应以及核桃 的药用价值是否主要来自于仁皮, 不是本发明所要解决的问题, 但是本发明有 消除核桃食用的不良反应和将核桃仁皮收集用于制药的可能。 [24] The inventor has an important finding that the consumers of fresh walnuts have no adverse reactions after the nuclear peaches have been reported in some books. The source of the adverse reactions may come from the skins that are not easily removed. Whether the walnut kernel skin has the same medicinal effect as peanut kernel skin, or the adverse reaction of eating more walnuts and whether the medicinal value of walnut is mainly derived from kernel skin, is not a problem to be solved by the present invention, but the invention has the advantages of eliminating walnuts. Adverse reactions and the possibility of collecting walnut kernels for pharmaceutical use.

[25] 核桃裸仁和裸仁核桃为人们提供了更有适口性的食品和食品深加工原料。 [25] Walnuts and naked walnuts provide people with more palatable food and food deep processing materials.

[26] 既能保持坚果外壳呈自然完整状态又取用果仁方便的坚果制品及加工方法, 为坚果取用果仁方便以及食品安全带来的信任问题创造了解决途径。 本发明为 提高坚果加工产品的市场竞争优势提供选择。 试图解决相应的食品安全以及信 任问题。 [26] It is possible to keep the nut shell in a natural and complete state and to use nut products and processing methods that are convenient for nuts. It provides a solution to the convenience of nuts and the trust of food safety. The present invention provides an option to increase the market competitive advantage of nut processed products. Try to solve the corresponding food safety and trust issues.

附图说明  DRAWINGS

[27]  [27]

本发明的最佳实施方式  BEST MODE FOR CARRYING OUT THE INVENTION

[28] 第一步: [28] First step:

[29] 拣选已脱青皮, 果壳完整, 经初步风干使果壳与果仁之间已产生缝隙的核桃坚 果作为加工对象; 同吋配制以水溶性胶如淀粉胶等为主要溶质、 水为溶剂的粘 结剂溶液; 溶液中可选择性加入食盐、 食糖等调味剂以使加工对象产品呈多味 特征。  [29] Picking out the peeled green skin, the whole shell is intact, and the walnut nuts which have gaps between the shell and the nuts are treated as the processing object by preliminary air drying; the water-soluble glue such as starch glue is used as the main solute, and water is used as the solvent. The binder solution; the salt, sugar and the like may be selectively added to the solution to make the processed product have a multi-flavor characteristic.

[30] 第二步:  [30] Step 2:

[31] 将加工对象放入可实现真空环境的容器内抽真空, 待抽出空气形成真空负压后 , 加入预配的粘结剂溶液并浸没所加工的核桃, 然后再释放真空负压至正常气 压, 并让核桃在预配的粘结剂溶液里浸泡至核桃仁吸水膨胀使仁皮与核桃壳的 接触尽可能大即可; 浸泡过程中将种仁发育不好和种仁不发育的瘪仁核桃通过 浮选剔除。  [31] The object to be processed is placed in a vacuum-capable container, and after the vacuum is drawn to form a vacuum negative pressure, the pre-formed binder solution is added and the processed walnut is immersed, and then the vacuum is released to normal. Pneumatic pressure, and let the walnut soak in the pre-mixed binder solution until the walnut kernel absorbs water and expands so that the contact between the kernel and the walnut shell is as large as possible; in the process of soaking, the seed kernel is not well developed and the seed kernel is not developed. Kernel walnuts are removed by flotation.

[32] 第三步:  [32] Step 3:

[33] 将浸泡的核桃用保温材料制成的夹具夹住, 只露出分心木所在平面核桃壳外表 面的待加工暗痕所在部位为缝隙。 将夹具及夹住的核桃浸入液态氮中半秒至数 秒迅速捞出, 可反复在浸泡液和液态氮浸泡浸入数次, 核桃壳待加工暗痕所在 部位与液氮接触的吋间和接触次数因核桃的大小、 壳厚不同经试验调整。  [33] The soaked walnuts are clamped with a jig made of insulating material, and only the portion of the outer surface of the walnut shell on which the distraction wood is located is the gap. The jig and the clamped walnuts are immersed in liquid nitrogen for half a second to several seconds, and can be quickly immersed in the soaking liquid and liquid nitrogen for several times. The number of times of contact between the parts of the walnut shell to be processed and the liquid nitrogen is contacted. Due to the size and thickness of the walnut, it was adjusted by experiment.

[34] 第四步:  [34] Step 4:

[35] 将浸泡处理后的核桃果进行通风干燥, 快速去除果壳上的水份, 使粘结剂溶液 在干燥中浓缩直至固化。  [35] The walnut fruit after soaking is air-dried, the moisture on the shell is quickly removed, and the binder solution is concentrated in the dry state until solidified.

[36] 第五步: [36] Step 5:

[37] 在粘结剂固化后进一步以真空干燥等公知方法干燥核桃果到适于长期保存的程 度, 控制干燥强度以使果仁在干缩过程中脱离已被粘结剂固化在果壳上的仁皮 ; 释放真空负压至正常气压吋充入第三步工序液态氮吸热后所蒸发的氮气, 易 开多味充氮干裸仁核桃制成。 [37] After the binder is cured, the walnut fruit is further dried by a known method such as vacuum drying to a degree suitable for long-term storage, and the drying strength is controlled so that the nut is removed from the shell by the binder during the shrinking process. Renpi ; Release the vacuum negative pressure to the normal pressure, fill the nitrogen vapor evaporated by the liquid nitrogen absorption in the third step, and make it easy to open the multi-flavored nitrogen-filled dry bare walnut.

[38] 上述五步工艺简要地描述了以核桃为例的坚果加工方法, 之所以发明人将其作 为最佳实施方式, 是基于上述五步工艺有机组合了本发明的几种加工方法并能 实现效果最大化吋消耗最小。  [38] The above five-step process briefly describes a nut processing method using walnut as an example, and the inventors have taken this as a preferred embodiment, and organically combines several processing methods of the present invention based on the above five-step process and can Maximize the effect and minimize consumption.

[39] 第一步工艺中的粘结剂溶液在五步工艺有机组合中既是粘结剂的载体, 又是调 味剂的载体, 同吋又是第二步工艺中核桃仁浸泡浮选和第三步工艺中在坚壳上 实现冷冻刻痕的浸泡液, 一种液体连续浸泡实现四种功能。  [39] The binder solution in the first step process is both a carrier for the binder and a carrier for the flavoring agent in the organic combination of the five-step process, and the same is the second step of the walnut kernel soaking flotation and the third step. In the step process, the soaking liquid for freezing and scoring is realized on the shell, and a liquid is continuously immersed to realize four functions.

[40] 第三步工艺中的液态氮是实现冷冻刻痕的冷冻剂, 其转化为气态吋还可以作为 鲜核桃裸仁等产成品的冷冻剂, 其转化为气态制冷机能消除后在第五步工艺中 作为防氧化防生虫的气体填充于加工吋释放真空负压的坚果壳内空间, 使液态 氮一物三用而物尽其用。  [40] The liquid nitrogen in the third step is the cryogen that realizes the freezing scoring. It is converted into gaseous hydrazine and can also be used as a refrigerant for the production of finished fresh walnuts, which is converted into a gas chiller and can be eliminated in the fifth. In the step process, the gas as an anti-oxidation and anti-worm is filled in the inner space of the nut shell which is used to release the vacuum negative pressure, so that the liquid nitrogen is used in three ways.

[41] 第二步工艺中的真空设备, 既用于使粘结剂溶液高效填充于坚果壳内, 还作为 干燥坚果及坚果充氮的设备, 使设备利用率一机三用而提高。  [41] The vacuum equipment in the second step process is used to efficiently fill the binder solution in the nut shell, and also as a device for drying nuts and nut nitrogen, so that the equipment utilization rate is improved by one machine.

本发明的实施方式  Embodiments of the invention

[42] 上述本发明的最佳实施方式简要介绍了一种有机组合了本发明的几种加工方法 并能实现效果最大化同吋的消耗最小的实施方式, 以下介绍几种加工方法的分 别实施方式:  [42] The above-described preferred embodiment of the present invention briefly describes an embodiment in which several processing methods of the present invention are organically combined and the effect of maximizing the effect is minimized, and the respective implementations of several processing methods are described below. the way:

[43] 1、 实现裸仁特征的实施方式  [43] 1. Implementation of the characteristics of the naked man

[44] 实施例一:  [44] Example 1:

[45] 第一步:  [45] First step:

[46] 拣选已脱青皮, 果壳完整洁净, 经初步干燥使果壳与果仁之间已产生缝隙的新 鲜核桃果作为加工对象, 同吋配制以水溶性胶如淀粉胶等为主要溶质, 水为溶 剂, 浓度为 2%以上的粘结剂溶液。  [46] The peeling has been removed, the shell is completely clean, and the fresh walnut fruit with gap between the shell and the nut is used as the processing object, and the water-soluble glue such as starch glue is used as the main solute. As a solvent, a binder solution having a concentration of 2% or more.

[47] 第二步:  [47] Step 2:

[48] 将粘结剂溶液用有针注射或无针注射的方式逐个从核桃的脐部压入核桃壳内。  [48] The binder solution is pressed one by one from the umbilicus of the walnut into the walnut shell by needle injection or needle-free injection.

[49] 第三步: [49] Step 3:

[50] 将注入足量粘结剂溶液的核桃果放在离心机内转动, 使粘结剂溶液在核桃壳内 流动均匀涂布于核桃壳的内壁。 [50] The walnut fruit injected with a sufficient amount of binder solution is placed in a centrifuge to rotate the binder solution in the walnut shell. The flow is evenly applied to the inner wall of the walnut shell.

[51] 第四步:  [51] Step 4:

[52] 将注入足量粘结剂溶液并经离心处理的核桃放入水中浸泡至核桃仁吸水膨胀使 仁皮与核桃壳的接触尽可能大即可。 浸泡过程中将种仁发育不好和种仁不发育 的瘪仁核桃通过浮选剔除。  [52] The walnuts that have been injected with a sufficient amount of binder solution and centrifuged are soaked in water until the walnuts are swollen and swelled so that the contact between the kernels and the walnut shells is as large as possible. In the process of soaking, the kernels with poor development of the kernels and the undeveloped kernels were removed by flotation.

[53] 第五步: [53] Step 5:

[54] 将浸泡处理后的核桃果进行通风干燥, 快速去除果壳上的水份, 并使粘结剂溶 液在干燥中浓缩直至固化。  [54] The soaked walnut fruit is ventilated and dried to quickly remove moisture from the shell and the binder solution is concentrated in the dry state until solidified.

[55] 第六步: [55] Step 6:

[56] 在粘结剂固化后进一步以公知方法进行干燥以使果仁的含水率降低到适于长期 保存的程度, 果仁在干燥收缩过程中脱离被粘结剂已固化在果壳上的仁皮; 裸 仁核桃制成。  [56] After the binder is cured, it is further dried by a known method to reduce the moisture content of the nut to a degree suitable for long-term preservation, and the nut is detached from the shell by the binder during the drying and shrinking process. Renpi; made of naked walnuts.

[57] 第七步:  [57] Step 7:

[58] 将裸仁核桃进行剥壳加工, 可得到已脱去部分仁皮的核桃裸仁, 经分拣分级, 可得到不同大小级别的核桃裸仁, 而未脱去仁皮的核桃仁按已有技术进行处理  [58] The naked walnuts are subjected to shelling processing, and the walnut kernels which have been partially peeled off can be obtained. After sorting and grading, walnuts of different sizes can be obtained, and the walnuts without peeling the kernels are pressed. Prior art processing

[59] 第八步: [59] Step 8:

[60] 将核桃裸仁包装成商品进入流通。  [60] Packing walnut kernels into commodities for circulation.

[61] 实施例二: [61] Example 2:

[62] 将实施例一前六步所加工的裸仁核桃, 当前六步的工艺方案成熟到在第七步验 证中仁皮去除率达到 50%以上甚至更高吋, 且仁皮去除率较为稳定吋, 可直接将 裸仁核桃作为商品进入市场流通。  [62] The naked kernel walnut processed in the first six steps of the first embodiment is matured. The current six-step process plan is matured to the above-mentioned verification. The removal rate of the kernel is more than 50% or even higher, and the removal rate of the kernel is relatively high. Stable, you can directly enter the market as a commodity.

[63] 实施例三:  [63] Example 3:

[64] 将实施例一前五步加工的核桃在粘结剂固化后直接进入剥壳加工工序, 剥壳吋 已剥去部分核桃仁的仁皮, 其余仁皮在核桃仁未进一步干燥的情况下, 可手工 借助摄子类工具继续撕剥制成含水率较高的鲜核桃裸仁, 经常规技术杀菌包装 冷冻制成商品进入流通。  [64] The walnut processed in the first five steps of the first embodiment is directly into the shelling process after the binder is solidified, and the peeling of the walnut kernel is peeled off, and the remaining kernels are not further dried in the walnut kernel. Next, the fresh walnuts with high water content can be continuously peeled and peeled off by means of a camera tool, and the products are sterilized by conventional technology sterilization and packaged into a circulation.

[65] 实施例四: [66] 将实施例一前五步的工艺的核桃在实施例三的加工中, 当前五步工艺方案成熟 到实施例三中不必借助工具就可以全部去除核桃仁上仁皮吋, 则可以不必剥壳 将其直接速冻作为鲜裸仁核桃商品进入流通。 [65] Example 4: [66] The walnut of the first five steps of the first embodiment is processed in the third embodiment. The current five-step process plan is matured into the third embodiment, and the walnut kernel can be completely removed without using tools. Shelling and direct freezing it as a fresh naked walnut product into circulation.

[67] 以上以四个实施例的加工方法叙述了这样一个生产过程:  [67] The above process is described in the processing of four embodiments:

[68] 将经拣选合用的核桃经注入粘结剂, 再经浸泡, 浸泡过程中将种仁发育不好和 种仁不发育的瘪仁核桃通过浮选剔除; 粘结剂固化后分别生产出四种核桃制品 , 鲜裸仁核桃, 鲜核桃裸仁, 干裸仁核桃和干核桃裸仁, 其中鲜干核桃裸仁产 品不使用本发明而使用现有技术也可生产, 但使用本发明的加工方法可能效率 会更高一些, 质量安全可能更有保障, 干鲜裸仁核桃则是本发明加工方法的产 品, 是一种新的产品。  [68] The selected walnuts are injected into the binder and then soaked. During the soaking process, the kernels with poor development of the kernels and the undeveloped kernels are removed by flotation; the binders are solidified and then produced separately. Four kinds of walnut products, fresh naked walnuts, fresh walnuts, dried bare walnuts and dried walnuts, wherein fresh dried walnuts are produced without using the invention, but can also be produced using the prior art, but using the invention The processing method may be more efficient, and the quality and safety may be more secure. The dry fresh walnut is the product of the processing method of the present invention and is a new product.

[69] 本发明描述的核桃加工制品裸仁核桃及加工方法, 在粘结剂配制以及分布方式 和固化方式均属常见的加工工艺在核桃加工中的运用, 由于加工对象的核桃品 种不同、 仁皮厚度不同、 出产地不同等因素影响; 本发明不可能一一列举具体 的配方浓度和固化方式, 但这些在生产过程中不难由技术人员根据结果调整配 制, 不影响本发明解决方案实质性公开。  [69] The walnut processed product described in the present invention is a walnut and processing method, and the preparation, distribution and curing mode of the binder are common processing techniques in the processing of walnut, because the walnut varieties of the processed object are different, The thickness of the skin is different, and the production area is different. The invention cannot enumerate the specific formula concentration and curing mode, but these are not difficult to be prepared by the technician according to the results in the production process, and do not affect the substantialness of the solution of the present invention. public.

[70] 2、 真空条件下实现多味裸仁特征的实施方式 [70] 2. Implementation of multi-flare features in vacuum conditions

[71] 实施例五: [71] Example 5:

[72] 第一步: [72] First step:

[73] 拣选已脱青皮, 果壳完整洁净, 经初步干燥使果壳与果仁之间已产生缝隙的新 鲜核桃果作为加工对象, 同吋预配以水溶性胶如淀粉胶等为主要溶质, 食用盐 糖等调味剂为次要溶质、 水为溶剂, 浓度为 2%以上的粘结剂溶液。  [73] The skin has been peeled off, the shell is completely clean, and the fresh walnut fruit with gap between the shell and the nut is used as the processing object, and the water-soluble glue such as starch glue is pre-matched as the main solute. A flavoring agent such as edible salt sugar is a secondary solute, water is a solvent, and a binder solution having a concentration of 2% or more.

[74] 第二步:  [74] Step 2:

[75] 将加工对象放入可实现真空环境的容器内抽真空, 待抽出空气达到 90%以上后 , 加入预配的粘结剂溶液并浸没所加工的核桃, 然后再释放真空负压至正常气 压, 并让核桃在预配的粘结剂溶液里浸泡至核桃仁吸水膨胀使仁皮与核桃壳的 接触尽可能大即可。 浸泡过程中将种仁发育不好和种仁不发育的瘪仁核桃通过 浮选剔除。  [75] The object to be processed is placed in a vacuum-capable container, and after the air is drawn to more than 90%, the pre-formed binder solution is added and the processed walnut is immersed, and then the vacuum is released to normal. Air pressure, and let the walnuts soak in the pre-mixed binder solution until the walnuts absorb water and expand the contact between the kernel and the walnut shell as much as possible. In the process of soaking, the kernels with poor development of the kernels and the undeveloped kernels were removed by flotation.

[76] 第三步: [77] 将浸泡处理后的核桃果进行通风干燥, 快速去除果壳上的水份, 并使粘结剂溶 液在干燥中浓缩直至固化。 [76] Step 3: [77] The immersed walnut fruit is ventilated and dried to quickly remove the moisture from the shell and the binder solution is concentrated in the dry state until solidified.

[78] 第四步: [78] Step 4:

[79] 在粘结剂固化后进一步以公知方法进行干燥以使果仁的含水率降低到适于长期 保存的程度, 果仁在干燥收缩过程中脱离被粘结剂已固化在果壳上的仁皮; 裸 仁核桃制成。  [79] After the binder is cured, it is further dried by a known method to reduce the moisture content of the nuts to a degree suitable for long-term preservation, and the nuts are detached from the shell by the binder during the drying and shrinking process. Renpi; made of naked walnuts.

[80] 第五步:  [80] Step 5:

[81] 将裸仁核桃进行剥壳加工, 可得到已脱去部分仁皮的核桃裸仁, 经分拣分级, 可得到不同大小级别的核桃裸仁, 而未脱去仁皮的核桃仁按已有技术进行处理  [81] The naked walnuts are subjected to shelling processing, and the walnut kernels which have been partially peeled off can be obtained. After sorting and grading, walnuts of different sizes can be obtained, and the walnuts without peeling the kernels are pressed. Prior art processing

[82] 第六步: [82] Step 6:

[83] 将核桃裸仁包装成商品进入流通。  [83] Wrap the walnut kernels into commodities for circulation.

[84] 实施例六: [84] Example 6:

[85] 将实施例五前四步所加工的裸仁核桃, 当前四步的工艺方案成熟到在第五步验 证中仁皮去除率达到 50%以上甚至更高吋, 且仁皮去除率较为稳定吋, 可直接将 裸仁核桃作为商品进入市场流通。  [85] The naked man walnut processed in the first four steps of the fifth embodiment, the current four-step process plan is matured to the fifth step to verify that the kernel peel removal rate is higher than 50% or even higher, and the kernel removal rate is relatively high. Stable, you can directly enter the market as a commodity.

[86] 实施例七:  [86] Example 7:

[87] 将实施例五前三步加工的核桃在粘结剂固化后直接进入剥壳加工工序, 剥壳吋 已剥去部分核桃仁的仁皮, 其余仁皮在核桃仁未进一步干燥的情况下, 可手工 借助摄子类工具继续撕剥制成含水率较高的鲜核桃裸仁, 经常规技术杀菌包装 制成商品进入流通。  [87] The walnut processed in the first three steps of the fifth embodiment directly enters the shelling process after the binder is solidified, and the peeling of the shell kernel has peeled off the kernel of the walnut kernel, and the remaining kernels are not further dried in the walnut kernel. Next, the fresh walnuts with high water content can be continuously peeled and peeled off by means of a camera tool, and the products are sterilized and packaged into a circulation through conventional techniques.

[88] 实施例八:  [88] Example 8:

[89] 将实施例五前三步的工艺的核桃在实施例七的加工中, 当前三步工艺方案成熟 到实施例七中不必借助工具就可以全部去除核桃仁上仁皮吋, 则可以不必剥壳 将其直接速冻作为鲜裸仁核桃商品进入流通。  [89] The walnut of the first three steps of the fifth embodiment is processed in the processing of the seventh embodiment, and the current three-step process plan is matured to the seventh embodiment, and the walnut kernels can be completely removed without using tools, so that it is not necessary Shelling and direct freezing it as a fresh naked walnut product into circulation.

[90] 以上以四个实施例的加工方法叙述了这样一个生产过程:  [90] The above process is described in the processing of four embodiments:

[91] 将经拣选合用的核桃釆用真空技术吸入加有调味剂的粘结剂溶液并浸泡, 浸泡 过程中将种仁发育不好和种仁不发育的瘪仁核桃通过浮选剔除; 再经干燥固化 后分别生产出四种经调味的核桃制品, 多味鲜裸仁核桃, 多味鲜核桃裸仁, 多 味干裸仁核桃和多味干核桃裸仁。 [91] The selected and used walnut stalks are vacuumed and inhaled with a flavoring agent solution, and the glutinous walnuts with poor development of the kernels and undeveloped kernels are removed by flotation during the soaking process; Cured by drying After the production of four flavored walnut products, multi-flavored fresh walnuts, multi-flavored fresh walnuts, multi-flavored dried walnuts and multi-flavored dried walnuts.

[92] 3、 实现易开特征的实施方式  [92] 3. Implementation of easy-to-open features

[93] 实施例九易开核桃 [93] Example 9 easy to open walnut

[94] 将刚脱去青皮的核桃经浸泡和洗去壳表面的污渍, 浸泡过程中将种仁发育不好 和种仁不发育的瘪仁核桃通过浮选剔除; 在其刚从浸泡液中捞出就用保温材料 制成的夹具夹住, 只露出分心木所在平面 1-3毫米的缝隙。 将核桃及夹具浸入液 态氮中半秒至数秒迅速捞出, 可反复在浸泡液和液态氮浸泡浸入数次。 然后去 除夹具并进入干燥作业, 干燥后的核桃徒手沿分心木方向用力一捏核桃壳就可 沿分心木平面裂为两半。 核桃壳加工部位与液氮接触的吋间和接触次数因核桃 的大小、 壳厚不同经试验调整。  [94] Soak the walnuts that have just been removed from the green skin and wash away the stains on the surface of the shell. During the soaking process, the walnuts with poor development of the kernels and the undeveloped kernels are removed by flotation; in the freshly soaked liquid When the fish is removed, it is clamped with a clamp made of insulating material, and only the gap of 1-3 mm on the plane of the distraction wood is exposed. The walnuts and clamps are immersed in liquid nitrogen for half a second to several seconds, and can be repeatedly immersed in the soaking solution and liquid nitrogen for several times. Then remove the fixture and go into the drying operation. After drying, the walnut hand can squeeze the walnut shell in the direction of the distraction wood to split into two halves along the distraction wood plane. The inter-turn and contact times of the walnut shell processing parts in contact with liquid nitrogen were adjusted experimentally due to the size and shell thickness of the walnut.

[95] 实施例十易开榛子  [95] Example ten easy to open the dice

[96] 将刚脱去果荚的榛子经浸泡, 浸泡过程中将种仁发育不好和种仁不发育的瘪仁 榛子通过浮选剔除, 在其刚从浸泡液中捞出就用保温材料制成的夹具夹住, 只 露出通过榛子壳果脐和果尖最大园周所在平面 1-3毫米的缝隙。 将榛子及夹具浸 入液态氮中半秒至数秒迅速捞出, 可反复在浸泡液和液态氮浸泡浸入数次。 然 后去除夹具并进入干燥作业, 干燥后的榛子徒手用力一捏榛子壳就可裂为两半 。 榛子壳加工部位与液氮接触的吋间和接触次数因榛子的大小、 壳厚不同经试 验调整。  [96] The scorpion that has just been removed from the fruit pod is soaked, and the scorpion scorpion which is not well developed and the seed kernel is not developed is removed by flotation during the soaking process, and the heat insulating material is used when it is just removed from the soaking liquid. The resulting clamp is clamped and only reveals a gap of 1-3 mm through the plane of the husk of the scorpion shell and the largest circumference of the fruit tip. Dip the tweezers and clamps into liquid nitrogen for half a second to several seconds and quickly immerse them in the soaking solution and liquid nitrogen for several times. Then remove the fixture and go into the drying operation. After drying, the scorpion can be split into two halves by hand. The number of times of contact between the processing part of the scorpion shell and the liquid nitrogen and the number of contacts were adjusted according to the size and thickness of the scorpion.

[97] 以上以两个实施例的加工方法叙述了这样一个生产过程:  [97] The above described production process is described in the processing of two embodiments:

[98] 将经拣选合用的坚果经浸泡, 浸泡过程中将种仁发育不好和种仁不发育的瘪仁 坚果通过浮选剔除, 用保温材料制成的夹具夹住, 坚果壳在夹具内只露出待加 工部位的部分, 坚果及夹具浸入液态氮中半秒至数秒迅速捞出, 可反复在浸泡 液和液态氮浸泡浸入数次, 通过局部冷冻使其冷冻部位所含水份结晶膨胀损害 组织结构形成暗存的伤痕, 使这种暗存的伤痕即暗痕达到一定程度能使坚果壳 沿加工部位容易开裂。 这种经加工的暗痕在坚果外壳上所损伤组织结构的损伤 程度和分布以坚果果壳易开裂而未开裂为限。 然后去除夹具并进入干燥作业制 成易开坚果。 [99] 由于加工对象的坚果品种不同、 出产地不同, 果实大小壳厚度不同等因素影响 ; 本发明不可能一一列举具体与液氮接触的吋间和接触次数, 但这些在生产中 试验不难由技术人员根据结果调整, 不影响本发明解决方案实质性公开。 [98] The selected and used nuts are soaked. During the soaking process, the nuts with poor development of the kernels and the undeveloped kernels are removed by flotation, clamped with a clamp made of insulating material, and the nut shell is in the fixture. Only the part to be processed is exposed, the nut and the clamp are immersed in liquid nitrogen for half a second to several seconds, and can be repeatedly immersed in the soaking liquid and liquid nitrogen for several times, and the moisture of the frozen part is crystallized and expanded by local freezing. The tissue structure forms hidden scars, so that the hidden scars, that is, the dark marks, can be easily broken. The degree and extent of damage to the damaged tissue structure of the processed dark marks on the nut shell is limited to the fact that the nut shell is susceptible to cracking without cracking. The jig is then removed and dried to make easy-open nuts. [99] Due to different nut varieties, different production areas, different fruit size and shell thickness, etc.; it is impossible to enumerate the number of times and contact times in contact with liquid nitrogen, but these are not tested in production. It is difficult for the technician to adjust according to the results, and does not affect the substantial disclosure of the solution of the present invention.

[100] 4、 实现防氧化防生虫特征的实施方式  [100] 4. Implementation of anti-oxidation and anti-worm characteristics

[101] 实施例十一充氮坚果  [101] Example 11 nitrogen-filled nuts

[102] 将即将贮存或流通的带壳食用坚果如核桃、 扁桃、 榛子等, 或将本发明实施例 二、 四、 六、 八、 九、 十所加工的产品放入可实现真空环境的容器内抽真空, 待抽出空气达到 90%以上后, 充入氮气释放真空负压至正常气压; 使坚果的可食 用组织结构所接触的气体中氧气含量明显低于大气中的氧气含量, 提高加工坚 果防氧化防生虫能力。  [102] The shelled edible nuts, such as walnuts, almonds, hazelnuts, etc., to be stored or circulated, or the products processed in the second, fourth, sixth, eighth, ninth and tenth embodiments of the present invention are placed in a container capable of achieving a vacuum environment. Vacuuming inside, after the extracted air reaches more than 90%, it is filled with nitrogen to release the vacuum negative pressure to normal pressure; the oxygen content of the gas in contact with the edible tissue structure of the nut is significantly lower than the oxygen content in the atmosphere, and the processing nut is improved. Anti-oxidation and insect-proof ability.

[103] 所充入氮气可以是实施例九、 十液态氮吸热后制冷机能消除后所挥发的氮气。  [103] The nitrogen gas to be charged may be the nitrogen gas volatilized after the refrigeration machine can be removed after the liquid nitrogen is absorbed by the liquid.

工业实用性  Industrial applicability

[104] 由于核桃果天生在果壳外棱中断处, 也就是核桃青果蒂部对应的核桃果脐部, 有液体可进入的通道。 在这个部位可将粘结剂溶液输入果壳和仁皮之间因核桃 果自然风干就可形成的间隙中, 因而不必破坏果壳的自然完整, 即釆用有针注 射或无针注射的方式通过脐部通道将粘结剂的水溶液压入果壳内, 再通过离心 转动的方式, 使粘结剂溶液流动均匀地涂布于核桃果壳的内壁, 增大粘结面以 实现最大限度地剥离核桃仁皮的作用。  [104] Since the walnut fruit is naturally in the outer edge of the shell, that is, the walnut umbilical part corresponding to the stalk of the walnut fruit has a liquid-accessible passage. In this part, the binder solution can be introduced into the gap between the shell and the skin, which can be formed by the natural drying of the walnut fruit, so that it is not necessary to destroy the natural integrity of the shell, that is, the needle is injected by needle injection or needle-free injection. The umbilicus channel presses the aqueous solution of the binder into the nut shell, and then flows the binder solution evenly on the inner wall of the walnut shell by centrifugal rotation, and increases the bonding surface to achieve maximum peeling. The role of walnut kernels.

[105] 这种加工核桃的方法, 其核心特征在于, 用人为的方法在核桃外部坚壳与核桃 仁皮之间的自然缝隙中填入粘结剂, 使仁皮与外壳 (包括穿插于核桃仁中部的 分心木) 形成不易分离的粘结;所加工制成的裸仁核桃, 在取用核桃仁剥去外壳 吋, 核桃仁上的仁皮将随核桃壳一同被剥离。  [105] The core method of processing walnuts is to artificially fill the natural gap between the outer shell of the walnut and the walnut kernel to make the kernel and outer shell (including interspersed with walnuts). The distracting wood in the middle of the center forms a bond that is not easily separated; the processed naked walnut is peeled off from the outer shell after the walnut is removed, and the kernel on the walnut will be peeled off along with the walnut shell.

[106] 实现裸仁特征的实施方式, 目的是提供一种核桃仁肉和仁皮处于非连续接触易 分离状态的; 而核桃果壳仍处于完整或基本完整状态的核桃果制品, 即裸仁核 桃。  [106] The implementation of the characteristics of the naked man, the purpose is to provide a walnut kernel and kernel skin in a state of non-continuous contact and easy separation; while the walnut shell is still in a complete or substantially intact state of walnut fruit products, namely naked walnut .

[107] 核桃仁肉和仁皮处于非连续接触易分离状态; 是指核桃仁肉和仁皮处于部分分 离状态、 部分即将分离状态、 部分虽接触但容易分离的状态, 以区别于核桃仁 肉和仁皮原生的连续接触不易分离状态。 核桃仁肉和仁皮处于部分分离状态、 部分即将分离状态、 部分虽接触但容易分离的状态是指核桃果壳仍处于完整或 基本完整、 果壳内腔空间有限条件下的存在形态。 [107] Walnut kernel and kernel are in a state of non-continuous contact and easy separation; it means that the walnut kernel and the kernel are partially separated, some are about to be separated, and some are in contact but easily separated, to distinguish it from walnut kernel and kernel. The original continuous contact is not easily separated. Walnut kernel and kernel are partially separated, Part of the state that is about to be separated and partially contacted but easily separated means that the walnut shell is still intact or substantially intact, and the shape of the shell cavity is limited.

[108] 真空技术的普及为上述加工方法提供了改善途径, 将从核桃脐部注入粘结剂溶 液的方式, 改为创造真空环境利用大气压力将粘结剂溶液从核桃壳上的任何通 道吸入和填充核桃壳内壁与核桃仁形成的间隙, 这个核桃壳上的任何通道包括 核桃脐部并不限于核桃脐部自然生成的可渗透液体的通道, 并使其中的三步工 艺一步完成。  [108] The popularity of vacuum technology has provided an improved way to improve the above-mentioned processing methods by injecting a binder solution from the umbilicus of the walnut into a vacuum environment and using atmospheric pressure to inhale the binder solution from any channel on the walnut shell. And filling the gap between the inner wall of the walnut shell and the walnut kernel, any passage on the walnut shell including the umbilicus of the walnut is not limited to the liquid-permeable passage naturally formed in the umbilicus of the walnut, and the three-step process is completed in one step.

[109] 真空条件下实现多味裸仁特征的实施方式实现上述方案的方式是, 将实施例一 中的第一步所准备好的加工对象放入可实现真空环境的容器内抽真空, 待抽出 空气达到 90%以上后, 加入含有粘结剂和其它调味剂的预配粘结剂溶液并浸没所 加工的核桃, 然后再释放真空负压至正常气压, 并让核桃在预配的粘结剂溶液 里"浸泡至核桃仁吸水膨胀使仁皮与核桃壳的接触尽可能大即可", 这种将三步工 艺一步完成的方式有效克服了注射方式所存在的缺陷, 使逐个加工变为批量加 工, 能保障粘结剂溶液充填率在 90%以上, 省却了离心加工, 浸泡液由清水改变 为粘结剂溶液, 可以使填充粘结剂溶液的消耗便于计量和余量的重复使用, 其 碎屑在抽真空吋已经带出核桃壳外, 在浸没核桃吋已悬浮于粘结剂溶液液面; 由于填入粘结剂溶液同吋同于浸泡, 可加入调味剂使所加工核桃的仁肉在浸泡 中腌制变味, 使调味工作在本工序中也一并解决。  [109] Embodiment for realizing multi-flavor characteristics in a vacuum condition The manner of realizing the above solution is to put a processing object prepared in the first step of the first embodiment into a container capable of realizing a vacuum environment, and wait for a vacuum. After the air is extracted by more than 90%, a pre-binder solution containing a binder and other flavoring agents is added and the processed walnut is immersed, and then the vacuum is released to normal pressure, and the walnut is pre-bonded. In the solution, "soaked into the walnut kernel to absorb water and expand the contact between the kernel and the walnut shell as much as possible", this method of three-step process is one step to effectively overcome the defects of the injection method, so that one by one becomes Batch processing can ensure the filling rate of the binder solution is above 90%, eliminating the centrifugal processing, and changing the soaking liquid from the clear water to the binder solution, so that the consumption of the filling binder solution can be easily measured and the amount of reuse can be repeated. The crumbs have been taken out of the walnut shell after vacuuming, and the immersed walnut stalk has been suspended in the surface of the binder solution; since the binder solution is filled in the same manner as the immersion, That the addition of flavoring agents to the processed kernels walnut taste in the marinade soaking the seasoning step in the present work also be resolved.

[110] 实现易开特征的实施方式是将经浸泡坚果的坚果壳通过局部冷冻使其冷冻部位 所含水份结晶膨胀损害组织结构形成暗存的伤痕, 使这种暗存的伤痕即暗痕达 到一定程度能使坚果壳沿加工部位容易开裂。 然后去除夹具并进入干燥作业制 成易开坚果。  [110] The implementation of the easy-opening feature is that the nut shell of the soaked nut is locally frozen to cause the crystal of the frozen part to crystallize and damage the tissue structure to form an hidden scar, so that the hidden scar is a dark mark. To a certain extent, the nut shell can be easily cracked along the processing site. The jig is then removed and dried to make easy-open nuts.

[111] 实现这种局部冷冻的方法很多。 炼钢工业的发展对液态氧的大量需求, 使液态 氮作为液态氧的副产品为实现这种局部冷冻提供了经济性。 本发明的实用性就 基于这种经济性。  [111] There are many ways to achieve this type of local freezing. The development of the steel industry has led to a large demand for liquid oxygen, making liquid nitrogen a by-product of liquid oxygen providing economics for such local freezing. The utility of the invention is based on this economy.

[112] 本发明的工艺组合用于核桃加工可以生产出十二种新产品分别是: ①干裸仁核 桃、 ②鲜裸仁核桃、 ③易开干裸仁核桃、 ④易开鲜裸仁核桃、 ⑤多味干裸仁核桃 、 ⑥多味鲜裸仁核桃、 ⑦多味易开干裸仁核桃、 ⑧多味易开鲜裸仁核桃; ①速冻 多味鲜核桃裸仁、 ②速冻原味鲜核桃裸仁、 ③多味干核桃裸仁、 ④原味干核桃裸 仁。 [112] The process combination of the invention can be used for the processing of walnuts to produce twelve new products: 1 dry naked walnut, 2 fresh naked walnut, 3 easy to open naked walnut, 4 easy to open naked walnut 5 more dry bare walnuts, 6 more fresh bare walnuts, 7 flavors easy to open dry naked walnuts, 8 flavors easy to open fresh naked walnuts; 1 frozen Multi-flavored fresh walnuts, 2 frozen raw fresh walnuts, 3 dried walnuts, 4 plain dried walnuts.

[113] 前八种是带壳核桃, 后四种是核桃仁, 带壳核桃和核桃仁一直是核桃国际贸易 的主要产品形态。  [113] The first eight are shelled walnuts, the latter four are walnut kernels, and shelled walnuts and walnut kernels have been the main product forms of walnut international trade.

[114] 本发明的工艺组合也可用于与核桃一样带有坚硬外壳徒手不易取出内部组织的 其他坚果加工, 制成具有易开、 多味、 裸仁、 充氮等特征的既能保持坚果外壳 呈自然完整状态又取用果仁方便的坚果制品, 只是与核桃一样带有坚硬外壳徒 手不易取出内部组织的其他坚果的仁皮对食用的影响和剥离难度相对于核桃不 够突出而已。  [114] The process combination of the present invention can also be used for the processing of other nuts, such as walnuts, which have a hard outer shell and are easy to remove the internal tissues, and are made of a nut shell which is easy to open, odorous, bare, and nitrogen-filled. In a natural and complete state, the nuts are easy to use, just like the walnuts with a hard shell. The skin of other nuts that are not easy to remove the internal tissues. The effect of peeling on the food and the difficulty of peeling are not prominent enough compared to the walnut.

序列表自由内容  Sequence table free content

[115]  [115]

Claims

权利要求书 Claim [1] 一种经加工的核桃, 其特征在于, 核桃外部坚壳在保持自然生成状态或基 本保持自然完整的状态下, 壳内核桃仁仁肉和仁皮的接触面处于非连续接 触易分离状态。  [1] A processed walnut characterized in that, in the state in which the outer shell of the walnut remains in a naturally occurring state or remains substantially intact, the contact surface of the walnut kernel and the kernel of the shell is in a state of non-continuous contact and easy separation. [2] 根据权利要求 1所述裸仁核桃, 其特征在于, 坚壳上分布有经加工的易沿加 工部位开裂的暗痕。  [2] The naked walnut according to claim 1, wherein the shell is provided with a processed dark mark which is easily cracked along the processing portion. [3] 根据权利要求 1或 2所述裸仁核桃, 其特征在于, 壳内自然缝隙中填充氮气 [3] The naked walnut according to claim 1 or 2, wherein the natural gap in the shell is filled with nitrogen , 核桃的食用组织核桃仁肉所接触的气体中氧气含量明显低于大气中的氧 气含量。 The edible oxygen in the walnut tissue of the walnut is significantly lower than the oxygen content in the atmosphere. [4] 根据权利要求 3所述裸仁核桃, 其特征在于, 核桃仁在加工中经调味剂调味 呈多味特征。  [4] The walnut kernel according to claim 3, wherein the walnut kernel is flavored by the flavoring agent during processing. [5] 一种经加工的坚果, 其特征在于, 坚果的外部坚壳在保持自然生成状态或 基本保持自然完整的状态下, 外壳上有经加工的易沿加工部位开裂的暗痕 ; 这种经加工的坚果在取用其果仁吋, 用手捏挤其外壳即可使坚果外壳沿 暗痕开裂而无须借助工具; 加工坚果包括核桃、 榛子、 杏核、 松子等带有 坚硬外壳徒手不易取出内部组织的坚果或至少是其一种。  [5] A processed nut characterized in that the outer shell of the nut has a processed dark mark which is easily broken along the processed portion while maintaining a naturally occurring state or substantially maintaining a natural integrity; The processed nuts are picked up with their nuts, and the shells of the nuts are squeezed by hand to crack the shells of the nuts without the use of tools; the processed nuts include walnuts, hazelnuts, apricot kernels, pine nuts, etc. Remove the nuts from the internal tissue or at least one of them. [6] 根据权利要求 5所述易开坚果, 其特征在于, 坚果壳内果仁仁肉和仁皮的接 触面处于非连续接触易分离状态。  [6] The easy-opening nut according to claim 5, wherein the contact surface of the nut and the skin of the nut shell is in a state of non-continuous contact and easy separation. [7] 根据权利要求 5或 6所述易开坚果, 其特征在于, 壳内自然缝隙中填充氮气 [7] An easy-opening nut according to claim 5 or 6, wherein the natural gap in the shell is filled with nitrogen , 易开坚果的食用组织坚果仁肉所接触的气体中氧气含量明显低于大气中 的氧气含量。 The edible tissue of the easy-open nut is exposed to oxygen which is significantly lower in oxygen than in the atmosphere. [8] 根据权利要求 7所述易开坚果, 其特征在于, 坚果仁肉在加工中经调味剂调 味呈多味特征。  [8] The easy-opening nut according to claim 7, wherein the nut meat is odorous in the processing by the flavoring agent. [9] 一种加工如权利要求 5坚果的方法, 其特征在于, 用人为的方法对含水的坚 果外壳进行局部冷冻, 使其冷冻部位所含水份结晶膨胀损伤组织结构形成 加工暗痕。  [9] A method of processing a nut according to claim 5, wherein the aqueous hard shell is locally frozen by an artificial method, and the moisture of the frozen portion is crystallized to damage the tissue structure to form a processing dark mark. [10] 根据权利要求 9所述加工易开坚果的方法, 其特征在于,所形成的暗痕在坚 果外壳上所损伤组织结构的损伤程度和分布以坚果果壳易开裂而未开裂为 限。 [10] The method for processing easy-opening nuts according to claim 9, wherein the degree and degree of damage of the damaged tissue structure formed on the nut shell are easily cracked and not cracked by the nut shell. Limit. [11] 根据权利要求 9所述加工易开坚果的具体方法, 其特征在于, 浸泡使坚果外 壳含水, 浸泡过程中将种仁发育不好和种仁不发育的瘪仁坚果通过浮选剔 除。  [11] A specific method for processing easy-opening nuts according to claim 9, wherein the soaking causes the nut shell to contain water, and the nut of the kernel which is not well developed and the seed kernel is not developed during the soaking process is removed by flotation. [12] 一种加工如权利要求 1核桃的方法, 其特征在于, 用人为的方法在核桃外部 坚壳与核桃仁皮之间的自然缝隙中填入粘结剂, 使仁皮与外壳 (包括穿插 于核桃仁中部的分心木) 形成不易分离的连接; 加工制成如权利要求 1所述 的裸仁核桃。  [12] A method for processing a walnut according to claim 1, characterized in that an artificial method is used to fill a binder in the natural gap between the outer shell of the walnut and the walnut kernel to make the kernel and the outer shell (including The distraction wood interspersed in the middle of the walnut kernel forms a joint that is not easily separated; and is processed into the walnut of claim 1 according to claim 1. [13] 一种如权利要求 12加工裸仁核桃的方法,其特征在于, 创造真空环境利用大 气压力将预配粘结剂溶液从核桃壳上的任何通道吸入和填充于核桃壳内壁 与核桃仁皮之间。  [13] A method for processing naked walnuts according to claim 12, wherein: creating a vacuum environment uses atmospheric pressure to draw and fill the pre-binder solution from any channel on the walnut shell to the inner wall of the walnut shell and the walnut kernel Between the skins. [14] 根据权利要求 12或 13所述加工裸仁核桃的方法, 其特征在于将所准备好的 加工对象放入可实现真空环境的容器内抽真空, 待抽出空气达到 90%或以 上后, 加入预配粘结剂溶液并浸没所加工的核桃, 然后再释放负压至正常 气压并浸泡。  [14] A method for processing a walnut of the naked kernel according to claim 12 or 13, characterized in that the prepared processing object is placed in a container capable of achieving a vacuum environment, and after the air to be extracted reaches 90% or more, The pre-formed binder solution is added and the processed walnut is immersed, and then the negative pressure is released to normal pressure and soaked. [15] 根据权利要求 14所述加工裸仁核桃的具体方法, 其特征在于, 其预配粘结 剂溶液加入调味剂使所加工核桃的仁肉在浸泡中腌制变味, 使调味工作在 本工序中也一并解决。  [15] The specific method for processing naked walnuts according to claim 14, wherein the pre-mixing binder solution is added to the flavoring agent, so that the processed meat of the processed walnut is marinated and tasted in the soaking, so that the seasoning work is performed. The process is also solved together. [16] 根据权利要求 14所述加工裸仁核桃的具体方法, 其特征在于, 浸泡过程中 将种仁发育不好和种仁不发育的瘪仁核桃通过浮选剔除。  [16] A specific method for processing naked walnuts according to claim 14, wherein in the soaking process, the walnut kernels which are not well developed and the seed kernels are not developed are removed by flotation. [17] 一种经加工的坚果, 其特征在于, 坚果的外部坚壳在保持自然生成状态或 基本保持自然完整的状态下, 壳内自然缝隙中充满氮气, 坚果的可食用生 物组织体所接触的气体中氧气含量明显低于大气中的氧气含量, 使加工坚 果实现防氧化防生虫特征。  [17] A processed nut characterized in that the outer shell of the nut is in a state of being naturally generated or substantially maintained in a natural state, and the natural gap in the shell is filled with nitrogen, and the edible biological tissue of the nut is contacted. The oxygen content of the gas is significantly lower than the oxygen content in the atmosphere, so that the processed nuts achieve anti-oxidation and anti-worm characteristics. [18] 权利要求 1所描述的裸仁核桃及权利要求 12所描述的加工方法提供了一种保 护核桃新品种的实现途径; 可使核桃果实作为繁育种子的成活率有效降低 用于保护核桃新品种育成人的合法利益不因保护性需求对消费需求的供应 影响而受损  [18] The naked walnut described in claim 1 and the processing method described in claim 12 provide a way to protect a new walnut variety; the survival rate of the walnut fruit as a breeding seed can be effectively reduced to protect the walnut new The legitimate interests of breeders are not impaired by the impact of protective demand on consumer demand.
PCT/IB2008/052710 2007-09-17 2008-07-07 Walnut and nut with their kernel capable of being seperated easily and method for producing the same Ceased WO2009037601A1 (en)

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CNA2007102017350A CN101390630A (en) 2007-09-17 2007-09-17 Easy-open nut and process method
CN2007102017350 2007-09-17
CN2007102017346 2007-09-17
CNA2007102017346A CN101390629A (en) 2007-09-17 2007-09-17 Naked walhut and processing method thereof
CN2007102017327 2007-09-17
CNA2007102017327A CN101390628A (en) 2007-09-17 2007-09-17 Method for processing naked walhut

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CN109225939A (en) * 2018-08-19 2019-01-18 山东金典坚果股份有限公司 A kind of shelled melon seed color sorting technique prevented pumpkin seeds and be mixed into pericarp
CN110037273A (en) * 2019-05-13 2019-07-23 四川洁能干燥设备有限责任公司 Walnut preliminary working technology
CN110179084A (en) * 2019-06-20 2019-08-30 云南省林业科学院 A kind of walnut kernel color protection device and walnut kernel processing method
CN110771845A (en) * 2018-07-31 2020-02-11 筑波乳业株式会社 Method for producing peeled nuts
CN112890153A (en) * 2021-03-09 2021-06-04 云南省热带作物科学研究所 Processing method of macadimia nut low-black-spot high-quality shelled fruits

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CN1679417A (en) * 2004-04-08 2005-10-12 王可以 Walnut process and products thereby

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CN1502272A (en) * 2002-11-19 2004-06-09 山田哲也 Method for working ginkgo ad the worked ginkgo
CN1565262A (en) * 2003-06-17 2005-01-19 小野食品兴业股份有限公司 Processing method of gingko attached with shell and placed in container
CN1679417A (en) * 2004-04-08 2005-10-12 王可以 Walnut process and products thereby

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110771845A (en) * 2018-07-31 2020-02-11 筑波乳业株式会社 Method for producing peeled nuts
CN109225939A (en) * 2018-08-19 2019-01-18 山东金典坚果股份有限公司 A kind of shelled melon seed color sorting technique prevented pumpkin seeds and be mixed into pericarp
CN110037273A (en) * 2019-05-13 2019-07-23 四川洁能干燥设备有限责任公司 Walnut preliminary working technology
CN110179084A (en) * 2019-06-20 2019-08-30 云南省林业科学院 A kind of walnut kernel color protection device and walnut kernel processing method
CN110179084B (en) * 2019-06-20 2022-06-21 云南省林业科学院 A kind of walnut kernel color protection device and walnut kernel processing method
CN112890153A (en) * 2021-03-09 2021-06-04 云南省热带作物科学研究所 Processing method of macadimia nut low-black-spot high-quality shelled fruits

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