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WO2009031367A1 - Vertical furnace - Google Patents

Vertical furnace Download PDF

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Publication number
WO2009031367A1
WO2009031367A1 PCT/JP2008/063074 JP2008063074W WO2009031367A1 WO 2009031367 A1 WO2009031367 A1 WO 2009031367A1 JP 2008063074 W JP2008063074 W JP 2008063074W WO 2009031367 A1 WO2009031367 A1 WO 2009031367A1
Authority
WO
WIPO (PCT)
Prior art keywords
furnace
guide member
straight cylinder
conical guide
raw fuel
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/JP2008/063074
Other languages
French (fr)
Japanese (ja)
Inventor
Yasuhiko Omatsu
Akihiko Shinotake
Kazushi Akagi
Masaaki Naito
Jun Tsubota
Zen-Etsu Kikuchi
Shin Murase
Hans Jaan Lachner
Michel Lemperle
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Kuettner GmbH and Co KG
Nippon Steel Corp
Original Assignee
Kuettner GmbH and Co KG
Nippon Steel Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Kuettner GmbH and Co KG, Nippon Steel Corp filed Critical Kuettner GmbH and Co KG
Priority to EP08778301A priority Critical patent/EP2202323A4/en
Publication of WO2009031367A1 publication Critical patent/WO2009031367A1/en
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

Links

Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B1/00Shaft or like vertical or substantially vertical furnaces
    • F27B1/10Details, accessories or equipment specially adapted for furnaces of these types
    • F27B1/20Arrangements of devices for charging
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21BMANUFACTURE OF IRON OR STEEL
    • C21B11/00Making pig-iron other than in blast furnaces
    • C21B11/02Making pig-iron other than in blast furnaces in low shaft furnaces or shaft furnaces
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21BMANUFACTURE OF IRON OR STEEL
    • C21B13/00Making spongy iron or liquid steel, by direct processes
    • C21B13/0006Making spongy iron or liquid steel, by direct processes obtaining iron or steel in a molten state
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21BMANUFACTURE OF IRON OR STEEL
    • C21B7/00Blast furnaces
    • C21B7/18Bell-and-hopper arrangements
    • C21B7/20Bell-and-hopper arrangements with appliances for distributing the burden
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21CPROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
    • C21C5/00Manufacture of carbon-steel, e.g. plain mild steel, medium carbon steel or cast steel or stainless steel
    • C21C5/56Manufacture of steel by other methods
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B1/00Shaft or like vertical or substantially vertical furnaces
    • F27B1/10Details, accessories or equipment specially adapted for furnaces of these types
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D3/00Charging; Discharging; Manipulation of charge
    • F27D3/0025Charging or loading melting furnaces with material in the solid state
    • F27D3/0027Charging vertically with corbs
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D3/00Charging; Discharging; Manipulation of charge
    • F27D3/0033Charging; Discharging; Manipulation of charge charging of particulate material
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D3/00Charging; Discharging; Manipulation of charge
    • F27D3/10Charging directly from hoppers or shoots

Definitions

  • the present invention is provided with a charging device for separately charging raw fuels having different properties above the top of the furnace, and clarifying the raw fuel separately charged at the top of the furnace.
  • the present invention relates to a vertical furnace including a straight cylinder that partitions a deposition region.
  • pig iron is produced by melting iron sources such as iron scrap, porcelain scrap, pig iron and the like in a vertical furnace (cubora). In this type of vertical furnace, there is no reduction, so there is no need to produce reducing gas at the tuyere, and the coke is burned to secure a heat source necessary for raising or melting the raw fuel.
  • Japanese Patent Laid-Open No. 10-0 3 6 9 0 6 discloses that an iron source that needs to be reduced, an iron source that only needs to be melted, and a solid fuel are charged into a vertical furnace and provided on the furnace wall.
  • an operation method in which the following oxygen-enriched air is blown from the tuyere at room temperature or 600 ° C. to reduce and dissolve is it optimal for reduction and dissolution based on the average metallization rate of the iron source? ?
  • An operation method has been proposed in which the CQ (gas utilization factor) is obtained and the? 7 CQ of the exhaust gas is adjusted to the optimum range by adjusting the furnace height of the charge.
  • the weight ratio of C in the solid fuel to Fe in the iron source must be between 0.01 and 0.05.
  • the operation method proposed in Japanese Patent Application Laid-Open No. 10-0 3 6 90 6 is an operation method that has many control factors and is difficult to employ in actual operation.
  • Japanese Patent Laid-Open Nos. 0-9-2 0 3 5 8 4 and 3 5 8 6 3 5 5 disclose that the solid fuel combustion efficiency 7? E () is not lowered and shelves are avoided.
  • a raw fuel charging method and a raw fuel charging device have been proposed for the purpose of performing operations efficiently and stably for a long period of time.
  • the raw fuel charging method proposed in Japanese Patent Laid-Open No. 0-9-2 0 3 5 8 4 uses self-reducing ores, dust agglomerates, iron sources such as iron scrap, and raw fuels such as small solid fuel.
  • the weight ratio of the iron source Z solid fuel is changed for each charging charge, and the charging is performed separately for the furnace periphery and the furnace center.
  • Japanese Laid-Open Patent Publication No. 09-203-584 describes a charging mode in which raw fuel is charged by using a charging guide and dividing it into a furnace peripheral part and a furnace central part. (See Fig. 3), however, when the charged raw fuel is deposited on the existing raw fuel, it flows to the periphery of the furnace or the center of the furnace, and does not necessarily deposit in a predetermined area. The desired effect may not be obtained.
  • the raw fuel charging device proposed in Japanese Patent No. 3 5 8 6 3 5 5 is divided into a conical bell and a plurality of portions in the radial direction, and the lower portion is tapered to have a discharge port at the bottom.
  • Equipped with a horizontally movable raw fuel guide member that selectively feeds raw fuel into the furnace center and around the furnace, but the raw fuel that has passed through the guide device When depositing on the raw fuel, it flows to the periphery of the furnace or the center of the furnace, and does not necessarily deposit in the specified area, and the desired effect may not be obtained.
  • the divided raw fuel is simply charged, so the divided raw fuel does not accumulate in a predetermined region.
  • the combustion efficiency of solid fuel 7? E Q does not decrease, and the operation is carried out efficiently and stably for a long period of time, avoiding shelf suspension. It becomes difficult. Disclosure of the invention
  • the present invention separately charges the raw fuel according to the properties from the top of the furnace.
  • the task is to deposit the raw fuel that has been introduced in a predetermined area as intended.
  • the purpose is to provide a vertical furnace.
  • the present inventors have provided a gas suction port in the peripheral wall of the furnace top, and in a vertical furnace that operates with the raw fuel in the furnace area above the gas suction port sealed and operated,
  • the means that focus only on the raw fuel charging mode solves the problem.
  • a steel straight cylinder is provided in the sealing zone at the top of the furnace to define the raw fuel deposition area, and (ii) above the furnace top, in cooperation with the steel straight cylinder.
  • a raw fuel charging device is provided for dividing and charging raw fuels having different properties into and out of the steel straight cylinder, and the divided raw fuel is appropriately loaded into and out of the steel straight cylinder. If so, is the solid fuel combustion efficiency? It was found that the furnace operation can be carried out efficiently and stably over a long period of time without lowering the CQ and avoiding hanging from the shelf.
  • the present invention has been made on the basis of the above findings, and the gist thereof is as follows.
  • the steel top cylinder defining the accumulation region of the charged raw fuel is provided in the sealing zone at the top of the furnace, and
  • a raw fuel charging device is provided above the top of the furnace in cooperation with the above steel straight cylinder and charging raw fuels having different properties into the inside and outside of the steel straight cylinder.
  • the vertical furnace according to (1) above characterized in that: (3) The vertical furnace according to (2), wherein the attaching / detaching mechanism is driven according to a raw fuel charging schedule.
  • the attachment / detachment mechanism rotates the conical guide member and the inverted conical guide member to move from the retracted position directly above the steel straight cylinder in a vertical plane around the fulcrum set on both sides of the furnace top.
  • the attaching / detaching mechanism rotates and moves the conical guide member and the inverted conical guide member from the retracted position directly above the steel straight cylinder in a horizontal plane around a fulcrum set on both sides or one side of the furnace top.
  • the attachment / detachment mechanism includes a reciprocating mechanism for reciprocating a long structural member mounted on both ends of the conical guide member and the inverted conical guide member in a horizontal plane with the furnace top interposed therebetween.
  • a vertical furnace capable of efficiently and stably performing a furnace operation for a long period of time without lowering the solid fuel combustion efficiency 7 e Q and avoiding shelf hanging.
  • FIG. 1 is a view showing an embodiment of a vertical furnace (invention furnace) according to the present invention.
  • FIG. 2 is a diagram showing a charging mode in which the attachment / detachment mechanism is driven and the inverted conical guide member or the conical guide member is placed above the steel straight cylinder.
  • (A) shows the charging mode with the inverted conical guide member placed above the steel straight cylinder
  • (b) shows the charging mode with the conical guide member placed above the steel straight cylinder. .
  • Fig. 3 is a diagram schematically showing the state of raw fuel accumulation in the vertical furnace.
  • Fig. 1 shows an embodiment of the vertical furnace (the present invention furnace) according to the present invention in which the raw fuel is not charged in the furnace.
  • the vertical furnace 1 basically includes a furnace body 2 having an upper tuyere 6 a and a lower tuyere 6 b at the lower part, and an upper part of the furnace body 2.
  • the gas suction part 4 is provided in the gas suction part 4 and the furnace top part 3 is provided so as to penetrate through the gas suction part 4 and seal the upper part of the furnace body 1 with raw fuel (not shown) accommodated therein. .
  • the furnace top 3 is made of a steel shell, but the outside of the portion inserted into the gas suction part 4 is covered with a refractory.
  • the tuyere is basically a force that provides two stages of upper tuyere 6a and lower tuyere 6b in the height direction of the furnace.
  • the lower tuyere 6 b is provided at a height position within the coke bed 20.
  • the tuyere diameter is set so that the blowing speed is slower than the blast furnace so that the raceway is not created at the tuyere.
  • the present invention is not limited to a two-stage tuyere, and can be performed with a single-stage tuyere depending on the air blowing conditions.
  • the lower tuyere 6 blows in air at room temperature or 600 ° C or lower, mainly burning the coke.
  • air at room temperature is blown from the upper tuyere 6 a to burn the CO gas generated by the combustion loss reaction (endothermic) of some combustion gases (co 2 ) and coke, Compensation for decrease in heat of fusion of iron source due to solution loss reaction (endothermic).
  • the lower tuyere When the first stage tuyere is blown, the lower tuyere is installed at the same height as the lower tuyere 6 b to promote the combustion of coke and increase the heat of fusion of the iron source. It is necessary to enrich oxygen in the air blown from 6b at room temperature or 600 ° C or lower, and increase the oxygen concentration.
  • the raw fuel to be reduced or dissolved in the vertical furnace 1 is cut out from each raw material hopper (not shown), weighed by a weighing device (not shown), and then put into a baguette 9 as a charging device. It is accommodated and carried above the top 3 of the furnace, and from the top 3 of the vertical furnace 1 via the packet 9, onto the cox bed 8 formed at the bottom of the vertical furnace 1, The solid fuel and the iron source are charged in a layered or mixed state.
  • a small-diameter carbonaceous solid fuel is used, but a large amount of small-diameter coke (blast furnace coke) is mainly used.
  • raw materials hot briguet reduced iron (MBI), direct reduced iron (DRI), iron scraps, molds and other iron sources that only need to be dissolved, self-reducing ores (including C agglomerates), Use an iron source that requires reduction, such as reduced iron with a low metallization rate.
  • a steel straight cylinder 7 whose lower end extends to the vicinity of the upper end of the gas suction part 4 is supported by a straight cylindrical support member 8 inside the furnace top part 3.
  • Raw fuel with different properties accumulates inside and outside the cylinder 7.
  • a steel straight cylinder is attached inside the top of the furnace, which is a structural feature for efficient and stable operation over a long period of time.
  • the straight steel cylinder is preferably made of stainless steel with excellent wear resistance.
  • the opening area of the steel straight cylinder is set according to the ratio of the amount of raw fuel charged separately inside and outside the steel straight cylinder 7.
  • the steel straight cylinder is attached to the inside of the furnace top portion 3 with a straight cylinder support member 8, and can be appropriately replaced.
  • the combustion efficiency of solid fuel 77 e Q is not reduced, and shelf operation is avoided by avoiding shelf hanging.
  • the raw fuel is divided according to the properties, and charged and deposited inside and outside the steel straight cylinder.
  • an iron source that requires only melting, or the iron source and solid fuel (hereinafter sometimes referred to as “melting raw fuel”) is charged into a steel straight cylinder 7 and deposited.
  • the iron source that needs to be reduced, or the iron source and solid fuel (hereinafter sometimes referred to as “reducing raw fuel”) are charged between the inner circumference of the furnace top and the steel straight cylinder 7. And deposit.
  • FIG. 1 shows an inverted conical induction member 10 for charging raw raw fuel into the steel straight cylinder 7 in cooperation with the steel straight cylinder 7 attached to the inside of the furnace top 3. .
  • the inverted conical guide member 10 is provided with an opening having a diameter substantially the same as the diameter of the steel straight cylinder 7 at the bottom, so that the raw melt fuel contained in the bucket 9 is Passing through the bottom opening of the inverted conical guide member 10, the steel straight cylinder 7 is charged and deposited.
  • Fig. 1 shows the conical guide member used for charging the reducing raw fuel between the inner circumference of the top of the furnace and the steel straight cylinder 7 1 1
  • the force is retracted to the retracted position.
  • the inverted conical guide member 10 and the conical guide member 11 are placed above the steel straight cylinder 7 from the retracted position by the attachment / detachment mechanism according to the raw fuel charging schedule.
  • the conical guide member 11 has a bottom portion that is large enough to fit within the furnace top, and a conical bottom portion having a bottom surface substantially the same diameter as the diameter of the steel straight cylinder 7 is formed at the center thereof.
  • An opening through which raw fuel passes is formed in Fig. 2.
  • a charging state in which a material or a conical guide member is placed above a steel straight cylinder is shown.
  • Fig. 2 (a) shows the charging mode with the inverted conical guide member placed above the steel straight cylinder
  • Fig. 2 (b) shows the setup with the conical guide member placed above the steel straight cylinder.
  • An entry mode is shown.
  • a guide member holding frame 14 for holding the inverted conical guide member 10 and the conical guide member 11 on the base 18 provided on the work floor.
  • Rotating shaft fixing member 1 6 for fixing the rotating shaft 1 5, a hydraulic mechanism 1 2 connected to the vicinity of the rotating shaft 1 5 of the guiding member holding frame 1 4, and an inverted conical guiding member 1 0 or cone When the cylindrical guide member 11 is placed on the upper part of the steel straight cylinder 7, support members 17 that support both ends of the guide member holding frame 14 are arranged.
  • a weight 13 for smoothly rotating the guide member holding frame 14 by the hydraulic mechanism 12 is attached to one end portion of the guide member holding frame 14.
  • Fig. 2 (a) shows the inverted conical guiding member 10 0 force placed at the top 3 of the furnace above the steel straight cylinder 7, retracted to the conical guiding member 1 1 force retracted position, and the packet (not shown) The bottom part of the steel is opened, and the raw material fuel X is inserted into the steel straight cylinder 7.
  • the hydraulic mechanism 12 When the required amount of raw melt fuel X has been charged, the hydraulic mechanism 12 is driven, and as shown in Fig. 2 (b), the inverted conical guiding member 10 is retracted to the retracted position, and the conical guiding is performed.
  • the member 11 is placed above the straight cylinder 7 made of steel, the bottom of the packet (not shown) that stores the reducing raw fuel Y is opened, and the charging of the reducing raw fuel Y is started.
  • the hydraulic mechanism 1 2 Since the hydraulic mechanism 1 2 is configured to be controlled by a hydraulic mechanism control device (not shown), the hydraulic mechanism 1 2 is driven according to the raw fuel charging schedule to start operation and during operation.
  • Raw fuels with different properties (dissolved raw fuel X and reduced raw fuel Y) Insert into the zone (inside and outside of the steel cylinder 7). This is a feature of the furnace of the present invention.
  • a conical induction member and an inverted conical induction member are used to rotate the steel straight from the retraction position within the vertical plane around the rotation shafts (fulcrum points) set on both sides of the furnace top.
  • the rotating mechanism is shown in which it is moved directly above the cylinder and placed.
  • the placement and withdrawal of the conical guiding member and the inverted conical guiding member are not limited to this rotating mechanism.
  • the rotation mechanism may be a rotation mechanism that rotates and moves the conical guide member and the inverted conical guide member from the retracted position to the top of the right cylinder around the fulcrum set on both sides or one side of the furnace top. .
  • the attachment / detachment mechanism may include a reciprocating mechanism that reciprocates a long structural member placed on both ends of the conical guide member and the inverted conical guide member in a horizontal plane with the furnace top interposed therebetween.
  • it may be provided with a reciprocating mechanism for reciprocating the carriage on which the conical guide member and the inverted conical guide member are placed with the furnace top interposed therebetween.
  • Fig. 3 shows the state of deposition of dissolved raw fuel X and reducing raw fuel Y inside the vertical furnace in operation.
  • raw fuel is deposited on the top 3 of the furnace located above the gas suction part, and by this deposition, a sealing band is formed on the top of the furnace to seal the top of the furnace. ”) To operate.
  • the iron source in the raw fuel charged from above the top of the vertical furnace 1 is dissolved by the combustion heat of coke (C) due to oxygen in the air blown from the tuyere while descending the furnace.
  • Iron oxide partially contained in the iron source is reduced with reducing gas (CO), solid carbon (C) or carbon in hot metal (C), and further drops coke bed 20 Accumulate at the bottom of the furnace.
  • the level of the top surface of the bottom of the bottom of the furnace bottom is the storage level provided outside the furnace.
  • the smelting reduction region where the iron source is melted and partially reduced mainly consists of a range in the furnace height direction of about 1 to 2.5 m above the surface of the coke bed 8 (bucket). (Equivalent to approximately 1 to 2.5 charges of raw fuel contained in the fuel 7).
  • the raw fuel Even if the raw fuel is classified into the vertical furnace according to the properties and charged into the specified area, it will flow into other areas or fall down inside the furnace due to collision with existing deposited raw fuel. If mixed and lowered during the process, the raw fuel for reduction may not be reduced, or it may be suspended from the shelf and air permeability will deteriorate, resulting in a situation where the raw material for dissolution does not dissolve sufficiently.
  • the molten raw fuel X and the reduced raw fuel Y charged separately inside and outside the steel straight cylinder 7 are accumulated without intermixing with each other inside and outside the steel straight cylinder 7. So, during operation, it descends without intermingling with each other. That is, the molten raw fuel X and the reduced raw fuel Y form a downward flow without interfering with each other inside and outside the steel straight cylinder 7.
  • the stack height (stock level) of the raw fuel inside and outside the steel cylinder decreases as the dissolved raw fuel X and reduced raw fuel Y fall during operation. For this reason, in order to stably melt the raw fuel while sealing the top 3 of the furnace, it is measured with a level meter (not shown) attached to the top 3 of the furnace, and the stack height level (stock level) of the raw fuel is measured. To control the raw fuel charging timing so that the fuel is maintained at a predetermined level.
  • the conditions of the examples are one example of conditions adopted to confirm the feasibility and effects of the present invention, and the present invention is based on this one example of conditions. It is not limited.
  • the present invention can adopt various conditions as long as the object of the present invention is achieved without departing from the gist of the present invention.
  • the average metallization rate M is
  • the composition of the raw fuel charged in the center and the periphery is changed, and in the center there is no need for reduction.
  • Invention Example 1 in which a dust pellet that is reduced and has a small solid size is charged in the periphery, the iron source is supplied using solid fuel containing 100% by mass of blast furnace coke. When melting, keep the average furnace wind pressure at a stable operating level, minimize the number of wind reductions and pauses due to wind pressure rise, maintain high productivity throughout the period, and produce hot metal I was able to.
  • Comparative Example 1 operated under the same air blowing conditions as Invention Example 1, the average furnace wind pressure became high, the operation became unstable due to the increase in wind pressure, and there was a situation where it was forced to reduce or stop wind. It occurred at a high frequency and productivity decreased over the period.
  • Comparative Example 2 which aimed at more stable operation by lowering the average furnace pressure, it was forced to operate with a lower air flow per hour than in Inventive Example 1, so compared with Comparative Example 1. Although the frequency of unavoidable operation due to the increase in wind pressure has decreased, the productivity during the period has become much lower than in Invention Example 1 due to the decrease in dissolution speed. is there.
  • the furnace operation can be efficiently and stably performed for a long period of time without lowering the solid fuel combustion efficiency 7 e D and avoiding the shelf suspension.
  • a vertical furnace can be provided. Therefore, the present invention has great applicability in the steel manufacturing industry.

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Vertical, Hearth, Or Arc Furnaces (AREA)
  • Manufacture Of Iron (AREA)
  • Waste-Gas Treatment And Other Accessory Devices For Furnaces (AREA)

Abstract

A vertical furnace having a gas suction port provided in its peripheral wall at furnace top part, designed to conduct operation with raw materials and fuels laid in an intra-furnace area superior to the gas suction port while closing the furnace top part. The vertical furnace is characterized in that (i) the furnace top part at its closure zone is fitted with a steel-made right cylinder for partitioning deposition regions for charged raw materials and fuels and (ii) superiorly to the furnace top, there is provided a raw material and fuel charging unit for dividing raw materials and fuels with different properties and charging them separately into areas inside and outside the right cylinder in cooperation with the right cylinder.

Description

竪型炉 Vertical furnace

技術分野 Technical field

本発明は、 炉頂の上方に、 性状の異なる原燃料を区分して装入す る装入装置を備え、 かつ、 炉頂部に、 区分して装入された原燃料の 明  The present invention is provided with a charging device for separately charging raw fuels having different properties above the top of the furnace, and clarifying the raw fuel separately charged at the top of the furnace.

堆積領域を区画する直円筒を備える竪型炉に関する。 The present invention relates to a vertical furnace including a straight cylinder that partitions a deposition region.

背景技術 書 Technical background

従来から、 鉄屑、 鎊物屑、 銑鉄等の鉄源を、 竪型炉 (キュボラ) で溶解し、 銑鉄を製造することが行われている。 この種の竪型炉で は、 還元をしないので、 羽口部で、 還元ガスを製造する必要がなく 、 コークスを燃焼して、 原燃料の昇熱又は溶解に必要な熱源を確保 する。  Conventionally, pig iron is produced by melting iron sources such as iron scrap, porcelain scrap, pig iron and the like in a vertical furnace (cubora). In this type of vertical furnace, there is no reduction, so there is no need to produce reducing gas at the tuyere, and the coke is burned to secure a heat source necessary for raising or melting the raw fuel.

通常、 竪型炉では、 混合して装入した原燃料 (鉄源とコ一クス) を、 燃焼効率 : T 0 ( = C〇2 / ( C O + C 0 2 ) 4 0〜 5 0 %で溶 解する。 この 77 c Qが 4 0〜 5 0 %程度のガスを得るため、 通常、 粒 径 : 1 0 0〜 1 5 0 m m程度の铸物用大径コ一クスを使用し、 コー クス燃焼後のソルーシヨンロス反応を抑制する。 Usually, in the shaft furnace, the mixture to charging the raw fuel (iron source and co one box), combustion efficiency: T 0 (= C_〇 2 / (CO + C 0 2 ) 4 0~ 5 0% In order to obtain a gas with a 77 c Q of about 40 to 50%, usually use a large diameter coke with a particle diameter of about 100 to 150 mm, Suppresses the solution loss reaction after combustion.

しかし、 錡物用大径コ一クスは高価であるので、 近年、 燃料コス トを削減するため、 高炉用コークスのような小径コ一クスを使用す ることが試みられている。  However, large-diameter coke for porcelain is expensive, and in recent years, attempts have been made to use small-diameter coke such as blast furnace coke in order to reduce fuel costs.

ただし、 小径コークスを用いると、 吸熱反応であるソルーシヨ ン ロス反応が進行して、 コークスの燃焼効率 7? e Qが低下し、 その結果 、 鉄源の溶解に必要な熱量が不足して、 操業が不安定となることは 避けられない。 一方、 近年、 竪型炉で、 自己還元性鉱塊、 及び、 鉄屑を主原料と し、 自己還元性鉱塊を還元しつつ、 鉄屑を溶解する操業を行うよう になってきた。 However, when small-diameter coke is used, the endothermic reaction, the loss-of-solution reaction, proceeds and the coke combustion efficiency is reduced by 7? E Q. As a result, the amount of heat required to dissolve the iron source is insufficient, resulting in an Is inevitable. On the other hand, in recent years, in a vertical furnace, self-reducing ore and iron scraps are used as the main raw materials, and the operation of melting iron scraps while reducing the self-reducing ores has been started.

例えば、 「Gokselら、 Transact ions of the American Foundryme n' s Society Vol 85 AFSDes Plaines. III. (1977) . p.327- 332」 には、 還元機能も必要とする竪型炉において、 送風温度 6 0 0 °C以 下で、 羽口先に、 レースウェイを形成しないで操業を行ったことが 報告されている。 また、 特表平 0 1 — 5 0 1 4 0 1号公報で、 小径 コークス、 及び、 多量の自己還元性鉱塊を使用し、 高い燃焼効率 7? coの下で鉄屑を溶解する、 複雑な炉体構造の溶解炉が提案されてい る。 For example, “Goksel et al., Transact ions of the American Foundry Society's Society Vol 85 AFSDes Plaines. III. (1977). P.327-332” describes that in a vertical furnace that also requires a reduction function, the blast temperature 6 It has been reported that operation was conducted at 0 to 0 ° C or less at the tuyere without forming a raceway. Further, Kohyo 0 1 -? 5 0 1 4 0 1 discloses a small diameter coke, and uses a large amount of self-reducible ore lump, dissolving the scrap under the high combustion efficiency 7 co, complex A melting furnace with a simple furnace structure has been proposed.

しかし、 竪型炉において、 自己還元性鉱塊及び鉄屑を主原料とし 、 小径の固体燃料 (小径コークス、 高炉コークス) を多量に使用し て、 自己還元性鉱塊を還元しつつ、 鉄屑を溶解する操業を行う場合 、 固体燃料の燃焼効率 77 C Qを低下させず、 かつ、 棚吊りを回避して 、 操業を、 長期間、 効率よく安定的に行うことは技術的に難しく、 従来から、 技術課題として認識されていた。 However, in vertical furnaces, self-reducing ores and iron scraps are the main raw materials, and a large amount of small-diameter solid fuel (small-diameter coke, blast furnace coke) is used to reduce the self-reducing ores and iron scraps. If the operation to dissolve the solid fuel combustion efficiency 77 CQ does not decrease, and avoiding hanging from the shelf, it is technically difficult to operate stably for a long time, technically difficult, Was recognized as a technical issue.

そこで、 特開平 1 0 — 0 3 6 9 0 6号公報には、 還元が必要な鉄 源、 溶解だけでよい鉄源、 及び、 固体燃料を竪型炉に装入し、 炉壁 に設けた羽口から、 常温又は 6 0 0で以下の酸素富化空気を送風し て、 還元と溶解を行う操業方法において、 鉄源の平均金属化率に基 づいて、 還元と溶解に最適な?? C Q (ガス利用率) を求め、 排ガスの ?7 C Qを、 装入物の炉内高さを調節して、 最適範囲に制御する操業方 法が提案されている。 Therefore, Japanese Patent Laid-Open No. 10-0 3 6 9 0 6 discloses that an iron source that needs to be reduced, an iron source that only needs to be melted, and a solid fuel are charged into a vertical furnace and provided on the furnace wall. In an operation method in which the following oxygen-enriched air is blown from the tuyere at room temperature or 600 ° C. to reduce and dissolve, is it optimal for reduction and dissolution based on the average metallization rate of the iron source? ? An operation method has been proposed in which the CQ (gas utilization factor) is obtained and the? 7 CQ of the exhaust gas is adjusted to the optimum range by adjusting the furnace height of the charge.

しかし、 上記操業方法においては、 還元が必要な鉄源と、 溶解だ けでよい鉄源の配合割合が変化する都度、 最適な TUo (ガス利用率 ) を求める必要があり、 鉄源の配合割合が制約される。 また、 上記操業方法においては、 炉上部から、 金属化率の高い鉄 源を固体燃料と混合して炉中心部に装入し、 金属化率が低い鉄源を 固体燃料と混合して炉周辺部に装入するが、 装入の際、 炉下部のコ ークスべッ ドの高さを調節する必要がある。 However, in the above operation method, it is necessary to find the optimal TUo (gas utilization rate) each time the mixing ratio of the iron source that needs to be reduced and the iron source that only needs to be dissolved changes. Is constrained. In the above operation method, from the top of the furnace, an iron source with a high metalization rate is mixed with solid fuel and charged into the center of the furnace, and an iron source with a low metalization rate is mixed with the solid fuel to surround the furnace. However, it is necessary to adjust the height of the coke bed at the bottom of the furnace.

さらに、 炉中心部に、 固体燃料と鉄源を混合して装入する際、 固 体燃料中の Cと鉄源中の F eの重量比を 0 . 0 1 〜 0 . 0 5にする 必要があり、 また、 炉中心部に対する炉周辺部の装入レベル (ス ト ックレベル) を、 鉄源の平均金属化率に応じて変える必要がある。  In addition, when mixing the solid fuel and the iron source into the furnace center, the weight ratio of C in the solid fuel to Fe in the iron source must be between 0.01 and 0.05. In addition, it is necessary to change the charging level (stock level) of the furnace periphery with respect to the furnace center according to the average metallization rate of the iron source.

このように、 特開平 1 0 — 0 3 6 9 0 6号公報提案の操業方法は 、 制御要因が多く、 実操業には採用し難い操業方法である。  As described above, the operation method proposed in Japanese Patent Application Laid-Open No. 10-0 3 6 90 6 is an operation method that has many control factors and is difficult to employ in actual operation.

また、 特開平 0 9 — 2 0 3 5 8 4号公報及び特許 3 5 8 6 3 5 5 号公報には、 固体燃料の燃焼効率 7? e ()を低下させず、 かつ、 棚吊り を回避して、 操業を、 長期間、 効率よく安定的に行うことを目的と し、 それぞれ、 原燃料装入方法及び原燃料装入装置が提案されてい る。 In addition, Japanese Patent Laid-Open Nos. 0-9-2 0 3 5 8 4 and 3 5 8 6 3 5 5 disclose that the solid fuel combustion efficiency 7? E () is not lowered and shelves are avoided. Thus, a raw fuel charging method and a raw fuel charging device have been proposed for the purpose of performing operations efficiently and stably for a long period of time.

特開平 0 9 — 2 0 3 5 8 4号公報提案の原燃料装入方法は、 自己 還元性鉱塊、 ダス ト塊成鉱、 鉄屑等の鉄源、 小粒固体燃料等の原燃 料を竪型炉に装入する時、 鉄源 Z固体燃料の重量比等を、 装入チヤ ージ毎に変更するとともに、 炉周辺部と炉中心部に区分して装入す ることを特徴とするが、 原燃料の装入時、 鉄源/固体燃料の重量比 等を、 装入チャージ毎に変更するためには、 煩雑な手順を踏む必要 があり、 実操業に、 必ずしも好適なものではない。  The raw fuel charging method proposed in Japanese Patent Laid-Open No. 0-9-2 0 3 5 8 4 uses self-reducing ores, dust agglomerates, iron sources such as iron scrap, and raw fuels such as small solid fuel. When charging into a vertical furnace, the weight ratio of the iron source Z solid fuel is changed for each charging charge, and the charging is performed separately for the furnace periphery and the furnace center. However, in order to change the weight ratio of the iron source / solid fuel, etc. for each charging charge when charging the raw fuel, it is necessary to take a complicated procedure, which is not necessarily suitable for actual operation. Absent.

特開平 0 9 — 2 0 3 5 8 4号公報には、 原燃料を装入する際、 装 入ガイ ドを用い、 炉周辺部と炉中心部に区分して装入する装入態様 が記載されている (図 3、 参照) が、 装入した原燃料は、 既存の原 燃料の上に堆積する時、 炉周辺部又は炉中心部に流動し、 必ずしも 、 所定の領域に堆積せず、 所期の効果が得られない場合がある。 また、 特許 3 5 8 6 3 5 5号公報提案の原燃料装入装置は、 円錐 体ベルと、 半径方向に複数に分割され、 下部がテーパー状に縮径さ れて、 底部に排出口を備える、 水平移動自在の原燃料ガイ ド部材を 備え、 原燃料を炉中央部と炉周辺部に選択的に装入するガイ ド装置 からなるが、 ガイ ド装置を通過した原燃料が、 既存の原燃料の上に 堆積する時、 炉周辺部又は炉中心部に流動し、 必ずしも、 所定の領 域に堆積せず、 所期の効果が得られない場合がある。 Japanese Laid-Open Patent Publication No. 09-203-584 describes a charging mode in which raw fuel is charged by using a charging guide and dividing it into a furnace peripheral part and a furnace central part. (See Fig. 3), however, when the charged raw fuel is deposited on the existing raw fuel, it flows to the periphery of the furnace or the center of the furnace, and does not necessarily deposit in a predetermined area. The desired effect may not be obtained. In addition, the raw fuel charging device proposed in Japanese Patent No. 3 5 8 6 3 5 5 is divided into a conical bell and a plurality of portions in the radial direction, and the lower portion is tapered to have a discharge port at the bottom. Equipped with a horizontally movable raw fuel guide member that selectively feeds raw fuel into the furnace center and around the furnace, but the raw fuel that has passed through the guide device When depositing on the raw fuel, it flows to the periphery of the furnace or the center of the furnace, and does not necessarily deposit in the specified area, and the desired effect may not be obtained.

結局、 従来の原燃料装入方法及び原燃料装入装置においては、 単 に、 区分した原燃料を装入するだけのものであるので、 区分した原 燃料が、 所定の領域に堆積しない。 その結果、 還元と溶解を行う竪 型炉の操業において、 固体燃料の燃焼効率 7? e Qを低下させず、 かつ 、 棚吊りを回避して、 操業を、 長期間、 効率よく安定的に行う こと が困難となる。 発明の開示 After all, in the conventional raw fuel charging method and the raw fuel charging device, the divided raw fuel is simply charged, so the divided raw fuel does not accumulate in a predetermined region. As a result, in the operation of a vertical furnace that performs reduction and melting, the combustion efficiency of solid fuel 7? E Q does not decrease, and the operation is carried out efficiently and stably for a long period of time, avoiding shelf suspension. It becomes difficult. Disclosure of the invention

本発明は、 原燃料の装入態様が、 還元と溶解を行う竪型炉の操業 に影響を及ぼすことに鑑み、 炉頂から、 性状に応じて原燃料を区分 して装入するとともに、 装入した原燃料を、 狙いどおり、 所定の領 域に堆積させることを課題とする。  In view of the fact that the charging mode of the raw fuel affects the operation of the vertical furnace that performs reduction and melting, the present invention separately charges the raw fuel according to the properties from the top of the furnace. The task is to deposit the raw fuel that has been introduced in a predetermined area as intended.

そして、 上記課題を解決する手段を見いだし、 固体燃料の燃焼効 率 7? c cを低下させず、 かつ、 棚吊りを回避して、 炉操業を、 長期間 、 効率よく安定的に行うことができる竪型炉を提供することを目的 とする。 Then, find the means to solve the above problems, without lowering the combustion efficiency 7? Cc of the solid fuel, and, to avoid hanging shelves, the furnace operation, a long period of time, can be efficiently stably The purpose is to provide a vertical furnace.

本発明者らは、 炉頂部周壁にガス吸引口を備え、 ガス吸引口より 上の炉内域の原燃料で、 炉頂部を封止して操業する竪型炉において 、 上記課題を解決する原燃料の装入手段を検討するに際し、 前述し たように、 原燃料の装入態様のみに着目した手段では、 課題の解決 に至らないことに鑑み、 原燃料を堆積する炉頂部の構造をも含めて 、 鋭意検討した。 The present inventors have provided a gas suction port in the peripheral wall of the furnace top, and in a vertical furnace that operates with the raw fuel in the furnace area above the gas suction port sealed and operated, When considering the means of charging fuel, as mentioned above, the means that focus only on the raw fuel charging mode solves the problem. In view of the fact that it does not lead to this, we have intensively studied including the structure of the top of the furnace where raw fuel is deposited.

その結果、 ( i ) 炉頂部の封止帯に、 原燃料の堆積領域を区画す る鋼製直円筒を設け、 かつ、 (ii) 炉頂の上方に、 上記鋼製直円筒 と協働し、 性状の異なる原燃料を、 該鋼製直円筒の内外に区分して 装入する原燃料装入装置を配置して、 区分した原燃料を、 上記鋼製 直円筒の内外に、 適宜、 装入すれば、 固体燃料の燃焼効率?7 C Qを低 下させず、 かつ、 棚吊りを回避して、 炉操業を、 長期間、 効率よく 安定的に行うことができることが判明した。  As a result, (i) a steel straight cylinder is provided in the sealing zone at the top of the furnace to define the raw fuel deposition area, and (ii) above the furnace top, in cooperation with the steel straight cylinder. A raw fuel charging device is provided for dividing and charging raw fuels having different properties into and out of the steel straight cylinder, and the divided raw fuel is appropriately loaded into and out of the steel straight cylinder. If so, is the solid fuel combustion efficiency? It was found that the furnace operation can be carried out efficiently and stably over a long period of time without lowering the CQ and avoiding hanging from the shelf.

本発明は、 上記知見に基づいてなされたもので、 その要旨は以下 のとおりである。  The present invention has been made on the basis of the above findings, and the gist thereof is as follows.

( 1 ) 炉頂部周壁にガス吸引口を備え、 ガス吸引口より上の炉内 域の原燃料で、 炉頂部を封止して操業する竪型炉において、  (1) In a vertical furnace that has a gas suction port in the peripheral wall of the furnace top and operates with the raw fuel inside the furnace above the gas suction port sealed at the top of the furnace.

( i ) 上記炉頂部の封止帯に、 装入された原燃料の堆積領域を区 画する鋼製直円筒を備え、 かつ、  (i) The steel top cylinder defining the accumulation region of the charged raw fuel is provided in the sealing zone at the top of the furnace, and

(ii) 炉頂の上方に、 上記鋼製直円筒と協働し、 性状の異なる原 燃料を、 該鋼製直円筒の内外に区分して装入する原燃料装入装置を 備えた  (ii) A raw fuel charging device is provided above the top of the furnace in cooperation with the above steel straight cylinder and charging raw fuels having different properties into the inside and outside of the steel straight cylinder.

ことを特徴とする竪型炉。 A vertical furnace characterized by that.

( 2 ) 前記原燃料装入装置が、  (2) The raw fuel charging device is

(ii- 1) 鋼製直円筒の開口を閉鎖する底面を有する円錐状誘導部 材、  (ii- 1) A conical guide member having a bottom surface that closes the opening of a steel straight cylinder,

(ii- 2) 上記鋼製直円筒の開口と連通する底部開口を有する逆円 錐状誘導部材、 及び、  (ii-2) Inverted conical guide member having a bottom opening communicating with the opening of the steel straight cylinder, and

(ii-3) 上記円錐状ガイ ド部材又は上記逆円錐状誘導部材を、 上 記鋼製直円筒の直上に着脱する着脱機構を備える  (ii-3) Provided with an attachment / detachment mechanism for attaching / detaching the conical guide member or the inverted conical guide member directly above the steel straight cylinder.

ことを特徴とする前記 ( 1 ) に記載の竪型炉。 ( 3 ) 前記着脱機構を、 原燃料装入スケジュールに応じて駆動す ることを特徴とする前記 ( 2 ) に記載の竪型炉。 The vertical furnace according to (1) above, characterized in that: (3) The vertical furnace according to (2), wherein the attaching / detaching mechanism is driven according to a raw fuel charging schedule.

( 4 ) 前記着脱機構が、 円錐状誘導部材及び逆円錐状誘導部材を 、 炉頂の両側に設定した支点を中心に、 垂直面内で、 退避位置から 鋼製直円筒の直上に移動させる回転機構を備えることを特徴とする 前記 ( 2 ) 又は ( 3 ) に記載の竪型炉。  (4) The attachment / detachment mechanism rotates the conical guide member and the inverted conical guide member to move from the retracted position directly above the steel straight cylinder in a vertical plane around the fulcrum set on both sides of the furnace top. The vertical furnace according to (2) or (3), further comprising a mechanism.

( 5 ) 前記回転機構において、 支点を挟んで、 円錐状誘導部及び 逆円錐状誘導部材の反対側に、 該ガイ ド部材の重量に釣り合う錘を 備えることを特徴とする前記 ( 4 ) に記載の竪型炉。  (5) The rotating mechanism according to (4), characterized in that a weight that balances the weight of the guide member is provided on the opposite side of the conical guide portion and the inverted conical guide member across the fulcrum. Vertical furnace.

( 6 ) 前記着脱機構が、 円錐状誘導部材及び逆円錐状誘導部材を 、 炉頂の両側又は片側に設定した支点を中心に、 水平面内で、 退避 位置から鋼製直円筒の直上に回転移動させる回転機構を備えること を特徴とする前記 ( 2 ) 又は ( 3 ) に記載の竪型炉。  (6) The attaching / detaching mechanism rotates and moves the conical guide member and the inverted conical guide member from the retracted position directly above the steel straight cylinder in a horizontal plane around a fulcrum set on both sides or one side of the furnace top. The vertical furnace according to (2) or (3), further comprising a rotating mechanism to be operated.

( 7 ) 前記着脱機構が、 円錐状誘導部材及び逆円錐状誘導部材を 、 両端に載置した長尺構造部材を、 炉頂を挟んで、 水平面内で往復 動させる往復動機構を備えることを特徴とする前記 ( 2 ) 又は ( 3 ) に記載の竪型炉。  (7) The attachment / detachment mechanism includes a reciprocating mechanism for reciprocating a long structural member mounted on both ends of the conical guide member and the inverted conical guide member in a horizontal plane with the furnace top interposed therebetween. The vertical furnace according to (2) or (3), characterized in that it is characterized.

( 8 ) 前記着脱機構が、 円錐状誘導部材及び逆円錐状誘導部材を 載置した台車を、 炉頂を挟んで、 往復動させる往復動機構を備える ことを特徴とする前記 ( 2 ) 又は ( 3 ) に記載の竪型炉。  (8) The (2) or (2), wherein the attaching / detaching mechanism includes a reciprocating mechanism for reciprocating a carriage on which the conical guide member and the inverted conical guide member are placed with the furnace top interposed therebetween. 3) A vertical furnace as described in 3).

( 9 ) 前記炉頂部に、 鋼製直円筒の内外の原燃料レベルを測定す るレベル測定装置を備えたことを特徴とする前記 ( 1 ) 〜 ( 8 ) の いずれかに記載の竪型炉。  (9) The vertical furnace according to any one of (1) to (8), wherein a level measuring device for measuring the level of raw fuel inside and outside the steel straight cylinder is provided at the top of the furnace. .

( 1 0 ) 前記鋼製直円筒が、 炉頂開口部の内壁に設置した支持部 材に載置されていることを特徴とする前記 ( 1 ) 〜 ( 9 ) のいずれ かに記載の竪型炉。  (10) The saddle type according to any one of (1) to (9), wherein the steel straight cylinder is placed on a support member installed on the inner wall of the furnace top opening. Furnace.

( 1 1 ) 前記鋼製直円筒の開口面積と炉頂内壁と鋼製直円筒間の 面積の比が、 性状の異なる原燃料の装入量比に応じて設定されてい ることを特徴とする前記 ( 1 ) 〜 ( 1 0 ) のいずれかに記載の竪型 炉。 (11) Open area of the steel straight cylinder and the space between the furnace top inner wall and the steel straight cylinder The vertical furnace according to any one of (1) to (10), wherein the area ratio is set in accordance with a charging ratio of raw fuels having different properties.

( 1 2 ) 前記鋼製直円筒の開口面積と炉頂内壁と直円筒間の面積 の比が、 略 1 / 2であることを特徴とする前記 ( 1 1 ) に記載の竪 型炉。  (1 2) The vertical furnace according to (1 1), wherein a ratio of an opening area of the steel straight cylinder to an area between the furnace top inner wall and the straight cylinder is approximately 1/2.

( 1 3 ) 前記鋼製直円筒が、 ステンレス鋼製であることを特徴と する前記 ( 1 ) 〜 ( 1 2 ) のいずれかに記載の竪型炉。  (1 3) The vertical furnace according to any one of (1) to (12), wherein the steel straight cylinder is made of stainless steel.

本発明によれば、 固体燃料の燃焼効率 7 e Qを低下させず、 かつ、 棚吊りを回避して、 炉操業を、 長期間、 効率よく安定的に行う こと ができる竪型炉を提供することができる。 図面の簡単な説明 According to the present invention, there is provided a vertical furnace capable of efficiently and stably performing a furnace operation for a long period of time without lowering the solid fuel combustion efficiency 7 e Q and avoiding shelf hanging. be able to. Brief Description of Drawings

図 1は、 本発明に係る竪型炉 (本発明炉) の一態様を示す図であ る。  FIG. 1 is a view showing an embodiment of a vertical furnace (invention furnace) according to the present invention.

図 2は、 着脱機構を駆動して、 逆円錐状誘導部材又は円錐状誘導 部材を鋼製直円筒の上方に定置した装入態様を示す図である。 ( a ) は、 逆円錐状誘導部材を鋼製直円筒の上方に定置した装入態様を 示し、 ( b ) は、 円錐状誘導部材を鋼製直円筒の上方に定置した装 入態様を示す。  FIG. 2 is a diagram showing a charging mode in which the attachment / detachment mechanism is driven and the inverted conical guide member or the conical guide member is placed above the steel straight cylinder. (A) shows the charging mode with the inverted conical guide member placed above the steel straight cylinder, and (b) shows the charging mode with the conical guide member placed above the steel straight cylinder. .

図 3は、 竪型炉内の原燃料の堆積状態を模式的に示す図である。 発明を実施するための最良の形態  Fig. 3 is a diagram schematically showing the state of raw fuel accumulation in the vertical furnace. BEST MODE FOR CARRYING OUT THE INVENTION

本発明について、 図面に基づいて説明する。  The present invention will be described with reference to the drawings.

図 1 に、 原燃料が炉内に装入されていない状態の本発明に係る竪 型炉 (本発明炉) の一態様を示す。 竪型炉 1は、 基本的に、 下部に 上段羽口 6 a及び下段羽口 6 bを備える炉本体 2、 炉本体 2の上部 に設けたガス吸引部 4、 及び、 ガス吸引部 4内に貫通して設けられ 、 内部に収容する原燃料 (図示なし) で炉本体 1の上部を封止する 炉頂部 3から構成されている。 Fig. 1 shows an embodiment of the vertical furnace (the present invention furnace) according to the present invention in which the raw fuel is not charged in the furnace. The vertical furnace 1 basically includes a furnace body 2 having an upper tuyere 6 a and a lower tuyere 6 b at the lower part, and an upper part of the furnace body 2. The gas suction part 4 is provided in the gas suction part 4 and the furnace top part 3 is provided so as to penetrate through the gas suction part 4 and seal the upper part of the furnace body 1 with raw fuel (not shown) accommodated therein. .

なお、 炉頂部 3は、 鉄皮で構成するが、 ガス吸引部 4の中に挿入 されている部分の外側は、 耐火物で覆われている。  The furnace top 3 is made of a steel shell, but the outside of the portion inserted into the gas suction part 4 is covered with a refractory.

羽口は、 基本的には、 図 1 に示すように、 炉の高さ方向に、 上段 羽口 6 a及び下段羽口 6 bの 2段を設ける力 上段羽口 6 aは、 炉 下部に充填されたコークスべッ ド 2 0の表面直上の高さ位置に設け 、 下段羽口 6 bは、 コークスベッ ド 2 0内の高さ位置に設ける。 羽口径は、 羽口先でレースウェイを作らないよう、 高炉に比べて 送風速度が遅くなるように設定する。 なお、 本発明は、 2段の羽口 に限られるものではなく、 送風条件により、 1段の羽口で行うこと も可能である。  As shown in Fig. 1, the tuyere is basically a force that provides two stages of upper tuyere 6a and lower tuyere 6b in the height direction of the furnace. Provided at a height position directly above the surface of the filled coke bed 20, and the lower tuyere 6 b is provided at a height position within the coke bed 20. The tuyere diameter is set so that the blowing speed is slower than the blast furnace so that the raceway is not created at the tuyere. Note that the present invention is not limited to a two-stage tuyere, and can be performed with a single-stage tuyere depending on the air blowing conditions.

上段羽口 6 a及び下段羽口 6 bの 2段の羽口から送風する場合は 、 下段羽口 6 から、 室温又は 6 0 0 °C以下の空気を吹き込んで、 主として、 コ一クスを燃焼させるとともに、 上段羽口 6 aから、 室 温の空気を吹き込んで、 一部燃焼ガス (c o 2 ) とコークスのソル ーシヨ ンロス反応 (吸熱) で生成した C Oガスを燃焼させ、 コ一ク スのソルーシヨンロス反応 (吸熱) による鉄源の溶融熱量の低下を 補償することを行う。 When air is blown from the upper tuyere 6a and lower tuyere 6b, the lower tuyere 6 blows in air at room temperature or 600 ° C or lower, mainly burning the coke. In addition, air at room temperature is blown from the upper tuyere 6 a to burn the CO gas generated by the combustion loss reaction (endothermic) of some combustion gases (co 2 ) and coke, Compensation for decrease in heat of fusion of iron source due to solution loss reaction (endothermic).

なお、 1段の羽口送風する場合は、 羽口を、 下段羽口 6 bと同じ 高さ位置に設け、 コークスの燃焼を促進し、 鉄源の溶融熱量を高め るために、 下段羽口 6 bから吹き込む室温又は 6 0 0 °C以下の空気 に酸素を富化し、 酸素濃度を高めることが必要となる。  When the first stage tuyere is blown, the lower tuyere is installed at the same height as the lower tuyere 6 b to promote the combustion of coke and increase the heat of fusion of the iron source. It is necessary to enrich oxygen in the air blown from 6b at room temperature or 600 ° C or lower, and increase the oxygen concentration.

一方、 図 1 に示す 2段の羽口から送風する場合は、 上段羽口 6 a からの送風により、 熱量を補償することができるので、 下段羽口 6 bから吹き込む室温又は 6 0 0 以下の空気に酸素を富化し、 コー クスの燃焼を促進し、 鉄源の溶融熱量を高めることは、 必ずしも必 要としない。 On the other hand, when the air is blown from the two-stage tuyere shown in Fig. 1, the amount of heat can be compensated by the air blown from the upper tuyere 6a. Enrich the air with oxygen, It is not always necessary to promote the combustion of coke and increase the heat of fusion of the iron source.

竪型炉 1で還元又は溶解する原燃料は、 それぞれの原料ホッパー (図示なし) から切り出され、 それぞれ、 秤量器 (図示なし) で秤 量された後、 装入装置であるバゲッ ト 9内に収容され、 炉頂部 3の 上方に運ばれてきて、 パケッ ト 9 を介して、 竪型炉 1 の炉頂部 3か ら、 竪型炉 1の下部に形成したコ一クスベッ ド 8の上に、 固体燃料 と鉄源が層状又は混合状態となるように装入される。  The raw fuel to be reduced or dissolved in the vertical furnace 1 is cut out from each raw material hopper (not shown), weighed by a weighing device (not shown), and then put into a baguette 9 as a charging device. It is accommodated and carried above the top 3 of the furnace, and from the top 3 of the vertical furnace 1 via the packet 9, onto the cox bed 8 formed at the bottom of the vertical furnace 1, The solid fuel and the iron source are charged in a layered or mixed state.

燃料としては、 小径の炭素質の固体燃料を使用するが、 主として 、 小径のコークス (高炉コークス) を多量に使用する。 原料として は、 ホッ トブリゲッ ト還元鉄 (M B I ) 、 直接還元鉄 (D R I ) 、 鉄屑、 型銑等の、 溶解のみが必要な鉄源と、 自己還元性鉱塊 (含 C 塊成鉱) 、 金属化率の低い還元鉄等の、 還元が必要な鉄源を併用す る。  As the fuel, a small-diameter carbonaceous solid fuel is used, but a large amount of small-diameter coke (blast furnace coke) is mainly used. As raw materials, hot briguet reduced iron (MBI), direct reduced iron (DRI), iron scraps, molds and other iron sources that only need to be dissolved, self-reducing ores (including C agglomerates), Use an iron source that requires reduction, such as reduced iron with a low metallization rate.

本発明炉においては、 炉頂部 3の内側に、 下端が、 ガス吸引部 4 の上端近くまで伸びている鋼製直円筒 7が、 直円筒支持部材 8で支 持されていて、 この鋼製直円筒 7の内外に、 異なる性状の原燃料が 堆積する。  In the furnace of the present invention, a steel straight cylinder 7 whose lower end extends to the vicinity of the upper end of the gas suction part 4 is supported by a straight cylindrical support member 8 inside the furnace top part 3. Raw fuel with different properties accumulates inside and outside the cylinder 7.

本発明炉においては、 炉頂部の内側に、 鋼製直円筒が取り付けら れている点が、 操業を、 長時間、 効率よく安定的に行うための構造 的特徴である。 なお、 鋼製直円筒は、 耐磨耗性に優れたステンレス 鋼製のものが好ましい。  In the furnace of the present invention, a steel straight cylinder is attached inside the top of the furnace, which is a structural feature for efficient and stable operation over a long period of time. The straight steel cylinder is preferably made of stainless steel with excellent wear resistance.

鋼製直円筒の開口面積は、 鋼製直円筒 7の内外に区分して装入す る原燃料の量比に応じ設定する。  The opening area of the steel straight cylinder is set according to the ratio of the amount of raw fuel charged separately inside and outside the steel straight cylinder 7.

鋼製直円筒は、 図 1 に示すように、 炉頂部 3の内側に、 直円筒支 持部材 8で取り付けられているので、 適宜、 交換することが可能で ある。 そして、 本発明炉においては、 小径のコークス (高炉コ一クス) を多量に使用しても、 固体燃料の燃焼効率 77 e Qを低下させず、 かつ 、 棚吊りを回避して、 炉操業を、 長期間、 効率よく安定的に行うた めに、 原燃料を性状に応じて区分して、 鋼製直円筒の内外に装入し 、 堆積させる。 As shown in FIG. 1, the steel straight cylinder is attached to the inside of the furnace top portion 3 with a straight cylinder support member 8, and can be appropriately replaced. In the furnace of the present invention, even if a large amount of small-diameter coke (blast furnace coke) is used, the combustion efficiency of solid fuel 77 e Q is not reduced, and shelf operation is avoided by avoiding shelf hanging. In order to perform efficiently and stably for a long period of time, the raw fuel is divided according to the properties, and charged and deposited inside and outside the steel straight cylinder.

具体的には、 溶解のみが必要な鉄源、 又は、 該鉄源と固体燃料 ( 以下 「溶解原燃料」 という ことがある。 ) を、 鋼製直円筒 7の内に 装入して、 堆積させ、 一方、 還元が必要な鉄源、 又は、 該鉄源と固 体燃料 (以下 「還元原燃料」 ということがある。 ) を、 炉頂部内周 と鋼製直円筒 7 の間に装入し、 堆積させる。  Specifically, an iron source that requires only melting, or the iron source and solid fuel (hereinafter sometimes referred to as “melting raw fuel”) is charged into a steel straight cylinder 7 and deposited. On the other hand, the iron source that needs to be reduced, or the iron source and solid fuel (hereinafter sometimes referred to as “reducing raw fuel”) are charged between the inner circumference of the furnace top and the steel straight cylinder 7. And deposit.

図 1 には、 炉頂部 3 の内側に取り付けた鋼製直円筒 7 と協働して 、 溶解原燃料を、 鋼製直円筒 7の内部に装入する逆円錐状誘導部材 1 0 を示した。  FIG. 1 shows an inverted conical induction member 10 for charging raw raw fuel into the steel straight cylinder 7 in cooperation with the steel straight cylinder 7 attached to the inside of the furnace top 3. .

逆円錐状誘導部材 1 0は、 図に示すように、 底部に、 鋼製直円筒 7の径と略同じ径の開口を備えているので、 バケツ ト 9に収容され ている溶解原燃料は、 逆円錐状誘導部材 1 0の底部開口を通過して 、 鋼製直円筒 7の内部に装入され、 堆積する。  As shown in the figure, the inverted conical guide member 10 is provided with an opening having a diameter substantially the same as the diameter of the steel straight cylinder 7 at the bottom, so that the raw melt fuel contained in the bucket 9 is Passing through the bottom opening of the inverted conical guide member 10, the steel straight cylinder 7 is charged and deposited.

図 1 には、 還元原燃料を、 炉頂部内周と鋼製直円筒 7 の間に装入 するために用いる円錐状誘導部材 1 1力 退避位置に退避している 状態を示したが、 操業中、 逆円錐状誘導部材 1 0及び円錐状誘導部 材 1 1は、 原燃料装入スケジュールに従い、 着脱機構により、 退避 位置から、 鋼製直円筒 7 の上方に定置される。  Fig. 1 shows the conical guide member used for charging the reducing raw fuel between the inner circumference of the top of the furnace and the steel straight cylinder 7 1 1 The force is retracted to the retracted position. The inverted conical guide member 10 and the conical guide member 11 are placed above the steel straight cylinder 7 from the retracted position by the attachment / detachment mechanism according to the raw fuel charging schedule.

円錐状誘導部材 1 1は、 炉頂内に収まる大きさの底部を備えてい て、 その中央に、 底面が、 鋼製直円筒 7の径と略同じ径の円錐状の 底部が形成され、 その周囲に、 原燃料が通る開口が形成されている 図 2に、 油圧機構を備える着脱機構を駆動して、 逆円錐状誘導部 材、 又は、 円錐状誘導部材を、 鋼製直円筒の上方に定置した装入態 様を示す。 図 2 (a) は、 逆円錐状誘導部材を鋼製直円筒の上方に 定置した装入態様を示し、 図 2 (b) は、 円錐状誘導部材を鋼製直 円筒の上方に定置した装入態様を示す。 The conical guide member 11 has a bottom portion that is large enough to fit within the furnace top, and a conical bottom portion having a bottom surface substantially the same diameter as the diameter of the steel straight cylinder 7 is formed at the center thereof. An opening through which raw fuel passes is formed in Fig. 2. A charging state in which a material or a conical guide member is placed above a steel straight cylinder is shown. Fig. 2 (a) shows the charging mode with the inverted conical guide member placed above the steel straight cylinder, and Fig. 2 (b) shows the setup with the conical guide member placed above the steel straight cylinder. An entry mode is shown.

図 2 (a) 及び (b) において、 作業床の上に設けた基台 1 8の 上に、 逆円錐状誘導部材 1 0及び円錐状誘導部材 1 1を保持する誘 導部材保持枠 1 4の回転軸 1 5を固定する回転軸固定部材 1 6、 一 端が誘導部材保持枠 1 4の回転軸 1 5近傍に連結された油圧機構 1 2、 及び、 逆円錐状誘導部材 1 0又は円錐状誘導部材 1 1を鋼製直 円筒 7の上部に定置する時、 誘導部材保持枠 1 4の両端を支持する 支持部材 1 7が、 配置されている。  2 (a) and 2 (b), a guide member holding frame 14 for holding the inverted conical guide member 10 and the conical guide member 11 on the base 18 provided on the work floor. Rotating shaft fixing member 1 6 for fixing the rotating shaft 1 5, a hydraulic mechanism 1 2 connected to the vicinity of the rotating shaft 1 5 of the guiding member holding frame 1 4, and an inverted conical guiding member 1 0 or cone When the cylindrical guide member 11 is placed on the upper part of the steel straight cylinder 7, support members 17 that support both ends of the guide member holding frame 14 are arranged.

なお、 誘導部材保持枠 1 4の一方の端部には、 油圧機構 1 2によ る誘導部材保持枠 1 4の回転を円滑に行うための錘 1 3が取り付け られている。  A weight 13 for smoothly rotating the guide member holding frame 14 by the hydraulic mechanism 12 is attached to one end portion of the guide member holding frame 14.

図 2 ( a) は、 逆円錐状誘導部材 1 0力 炉頂部 3において、 鋼 製直円筒 7の上方に定置され、 円錐状誘導部材 1 1力 退避位置に 退避し、 パケッ ト (図示なし) の底部を開放し、 溶解原燃料 Xを、 鋼製直円筒 7の内部に装入している状態を示している。  Fig. 2 (a) shows the inverted conical guiding member 10 0 force placed at the top 3 of the furnace above the steel straight cylinder 7, retracted to the conical guiding member 1 1 force retracted position, and the packet (not shown) The bottom part of the steel is opened, and the raw material fuel X is inserted into the steel straight cylinder 7.

所要量の溶解原燃料 Xの装入が終了すると、 油圧機構 1 2を駆動 し、 図 2 (b) に示すように、 逆円錐状誘導部材 1 0を、 退避位置 に退避させ、 円錐状誘導部材 1 1を、 鋼製直円筒 7の上方に定置し 、 還元原燃料 Yを収容するパケッ ト (図示なし) の底部を開放し、 還元原燃料 Yの装入を開始する。  When the required amount of raw melt fuel X has been charged, the hydraulic mechanism 12 is driven, and as shown in Fig. 2 (b), the inverted conical guiding member 10 is retracted to the retracted position, and the conical guiding is performed. The member 11 is placed above the straight cylinder 7 made of steel, the bottom of the packet (not shown) that stores the reducing raw fuel Y is opened, and the charging of the reducing raw fuel Y is started.

油圧機構 1 2は、 油圧機構制御装置 (図示なし) により制御され るように構成されているので、 原燃料の装入スケジュールに従い、 油圧機構 1 2を駆動し、 操業開始時、 及び、 操業中、 異なる性状の 原燃料 (溶解原燃料 X及び還元原燃料 Y) を、 それぞれ、 所定の領 域 (鋼製直円筒 7の内外) に装入する。 この点が、 本発明炉の特徴 である。 Since the hydraulic mechanism 1 2 is configured to be controlled by a hydraulic mechanism control device (not shown), the hydraulic mechanism 1 2 is driven according to the raw fuel charging schedule to start operation and during operation. Raw fuels with different properties (dissolved raw fuel X and reduced raw fuel Y) Insert into the zone (inside and outside of the steel cylinder 7). This is a feature of the furnace of the present invention.

なお、 図 2には、 着脱機構として、 円錐状誘導部材及び逆円錐状 誘導部材を、 炉頂の両側に設定した回転軸 (支点) を中心に、 垂直 面内で、 退避位置から鋼製直円筒の直上に移動させ、 定置する回転 機構を示したが、 円錐状誘導部材及び逆円錐状誘導部材の定置、 退 避は、 この回転機構に限られるものではない。  In addition, in Fig. 2, as the attachment and detachment mechanism, a conical induction member and an inverted conical induction member are used to rotate the steel straight from the retraction position within the vertical plane around the rotation shafts (fulcrum points) set on both sides of the furnace top. The rotating mechanism is shown in which it is moved directly above the cylinder and placed. However, the placement and withdrawal of the conical guiding member and the inverted conical guiding member are not limited to this rotating mechanism.

回転機構は、 円錐状誘導部材及び逆円錐状誘導部材を、 炉頂の両 側又は片側に設定した支点を中心に、 水平面内で、 退避位置から直 円筒の直上に回転移動させる回転機構でもよい。  The rotation mechanism may be a rotation mechanism that rotates and moves the conical guide member and the inverted conical guide member from the retracted position to the top of the right cylinder around the fulcrum set on both sides or one side of the furnace top. .

また、 着脱機構は、 円錐状誘導部材及び逆円錐状誘導部材を、 両 端に載置した長尺構造部材を、 炉頂を挟んで、 水平面内で往復動さ せる往復動機構を備えものでもよいし、 円錐状誘導部材及び逆円錐 状誘導部材を載置した台車を、 炉頂を挟んで、 往復動させる往復動 機構を備えるものでもよい。  Further, the attachment / detachment mechanism may include a reciprocating mechanism that reciprocates a long structural member placed on both ends of the conical guide member and the inverted conical guide member in a horizontal plane with the furnace top interposed therebetween. Alternatively, it may be provided with a reciprocating mechanism for reciprocating the carriage on which the conical guide member and the inverted conical guide member are placed with the furnace top interposed therebetween.

図 3に、 操業中の竪型炉の内部における、 溶解原燃料 X及び還元 原燃料 Yの堆積状態を示す。 本発明炉においては、 ガス吸引部の上 方に位置する炉頂部 3 に原燃料を堆積させ、 その堆積で、 炉頂部に 、 炉頂を封止する封止帯を形成 (これを 「マテリアルシール」 とい う。 ) して操業する。  Fig. 3 shows the state of deposition of dissolved raw fuel X and reducing raw fuel Y inside the vertical furnace in operation. In the furnace of the present invention, raw fuel is deposited on the top 3 of the furnace located above the gas suction part, and by this deposition, a sealing band is formed on the top of the furnace to seal the top of the furnace. ”) To operate.

竪型炉 1の炉頂部の上方から装入した原燃料中の鉄源は、 炉内を 降下する間に、 羽口から吹き込む空気中の酸素によるコークス (C ) の燃焼熱により溶解されるとともに、 鉄源中に一部含有されてい る酸化鉄は、 還元ガス ( C O ) 、 又は、 固体炭素 (C ) 又は溶銑中 炭素 (C ) で還元され、 さらに、 コークスベッ ド 2 0 を降下して、 炉底部に溜まる。  The iron source in the raw fuel charged from above the top of the vertical furnace 1 is dissolved by the combustion heat of coke (C) due to oxygen in the air blown from the tuyere while descending the furnace. Iron oxide partially contained in the iron source is reduced with reducing gas (CO), solid carbon (C) or carbon in hot metal (C), and further drops coke bed 20 Accumulate at the bottom of the furnace.

炉底部の炉底底盤の上面の高さレベルには、 炉外に設けられた貯 銑滓部 2 2 と連通する連結管 2 3が備えられ、 炉内の炉底部に溜ま つた溶銑滓は、 連結管 2 3 を通って、 炉外の貯銑滓部 2 2に流れ、 溶銑滓の上層部の溶滓 (スラグ) と下層部の溶銑に分離した後、 下 層部の溶銑は、 出銑口 2 1から取り出される。 The level of the top surface of the bottom of the bottom of the furnace bottom is the storage level provided outside the furnace. There is a connecting pipe 2 3 that communicates with the flange 2 2, and the hot metal collected at the bottom of the furnace inside the furnace flows through the connecting pipe 2 3 to the storage section 2 2 outside the furnace, After being separated into hot metal (slag) in the upper layer and hot metal in the lower layer, the hot metal in the lower layer is taken out from the outlet 21.

なお、 鉄源の溶解及び一部還元が行われる溶融還元領域は、 主と して、 コークスベッ ド 8の表面から、 上方に、 約 1〜 2 . 5 m程度 の炉高さ方向の範囲 (バケツ ト 7内に収容された原燃料の約 1〜 2 . 5チャージに相当する) に形成される。  The smelting reduction region where the iron source is melted and partially reduced mainly consists of a range in the furnace height direction of about 1 to 2.5 m above the surface of the coke bed 8 (bucket). (Equivalent to approximately 1 to 2.5 charges of raw fuel contained in the fuel 7).

竪型炉に原燃料を、 性状に応じて区分し、 所定の領域に装入して も、 既存の堆積原燃料との衝突で、 他の領域に流動したり、 また、 炉内を降下する過程で混じり合って降下すると、 還元原燃料を還元 することができなかったり、 また、 棚吊りを起こして通気性が悪化 し、 溶解原燃料が充分に溶解しないという事態を招く ことがある。 本発明炉において、 鋼製直円筒 7の内外に、 区分して装入された 溶解原燃料 Xと還元原燃料 Yは、 鋼製直円筒 7の内外において、 相 互に混じり合う ことなく堆積するので、 操業中、 相互に混じり合う ことなく降下する。 即ち、 鋼製直円筒 7の内外において、 溶解原燃 料 Xと還元原燃料 Yが、 それぞれ、 相互に干渉することなく降下流 を形成する。  Even if the raw fuel is classified into the vertical furnace according to the properties and charged into the specified area, it will flow into other areas or fall down inside the furnace due to collision with existing deposited raw fuel. If mixed and lowered during the process, the raw fuel for reduction may not be reduced, or it may be suspended from the shelf and air permeability will deteriorate, resulting in a situation where the raw material for dissolution does not dissolve sufficiently. In the furnace of the present invention, the molten raw fuel X and the reduced raw fuel Y charged separately inside and outside the steel straight cylinder 7 are accumulated without intermixing with each other inside and outside the steel straight cylinder 7. So, during operation, it descends without intermingling with each other. That is, the molten raw fuel X and the reduced raw fuel Y form a downward flow without interfering with each other inside and outside the steel straight cylinder 7.

溶解原燃料 Xと還元原燃料 Yは、 鋼製直円筒 7 を通過した後に接 触し、 ここで、 多少の混合が生じるにしても、 それぞれの降下流が 持続し、 本発明炉の炉本体 2の内部においては、 中央部に、 溶解原 燃料 Xが堆積し、 その周囲に、 還元原燃料 Yが堆積しているという 、 極めて整然とした原燃料堆積状態が実現する。 この点が、 本発明 炉における最大の特徴である。  Smelting raw fuel X and reducing raw fuel Y come into contact after passing through the steel cylinder 7, and even if some mixing occurs, the respective downflows continue, and the main body of the furnace of the present invention In the interior of 2, a very orderly raw fuel accumulation state is realized, in which the dissolved raw fuel X is deposited in the central portion, and the reduced raw fuel Y is deposited around the central portion. This is the greatest feature of the present furnace.

竪型炉の操業においては、 通常、 下段羽口 6 から、 6 0 0 °C以 下の空気 (酸素を富化することがある) を吹き込み、 C +〇2→ 2 C Oで、 還元性ガスを生成して、 還元原燃料 Xを還元し、 さらに、 上段羽口 6 aから、 常温の空気を吹き込み、 2 C〇 + 0 2→ 2 C 0 2 の発熱反応で、 溶解原燃料 Xを溶解するのに必要な熱量を確保して 、 溶解原燃料 Xを溶解する。 In the operation of a vertical furnace, normally, air below 60 ° C (which may be enriched with oxygen) is blown from the lower tuyere 6 and C + 0 2 → 2 With CO, reducing gas is generated, reducing raw fuel X is reduced, and air at normal temperature is blown from the upper tuyere 6 a, and an exothermic reaction of 2 C 0 + 0 2 → 2 C 0 2 The melting raw fuel X is melted by securing the amount of heat necessary to dissolve the raw melting fuel X.

なお、 当然のことながら、 操業中、 溶解原燃料 Xと還元原燃料 Y の降下に伴い、 鋼製直円筒内外の原燃料の堆積高さ (ス トックレべ ル) は、 それぞれ低下する。 このため、 炉頂部 3 を封止しながら、 安定した原燃料の溶融を行うために、 炉頂部 3に取り付けたレベル 計 (図示なし) で計測し、 原燃料の堆積高さレベル (ス トックレべ ル) を所定のレベルに維持するように、 原燃料の装入タイミングを 制御する。  As a matter of course, the stack height (stock level) of the raw fuel inside and outside the steel cylinder decreases as the dissolved raw fuel X and reduced raw fuel Y fall during operation. For this reason, in order to stably melt the raw fuel while sealing the top 3 of the furnace, it is measured with a level meter (not shown) attached to the top 3 of the furnace, and the stack height level (stock level) of the raw fuel is measured. To control the raw fuel charging timing so that the fuel is maintained at a predetermined level.

本発明炉においては、 前述したように、 炉内において、 極めて整 然とした原燃料堆積状態が実現しているので、 小径コ一クスを大量 に使用しても、 還元ガスによる還元効率、 及び、 反応熱による溶解 効率が飛躍的に向上し、 固体燃料の燃焼効率 T] C Qを低下させず、 か つ、 棚吊りを回避して、 炉操業を、 長期間、 効率よく安定的に行う ことができる。 実施例 In the furnace of the present invention, as described above, an extremely orderly raw fuel accumulation state is realized in the furnace, so that even if a large amount of small diameter coke is used, the reduction efficiency by the reducing gas, and The melting efficiency by reaction heat is drastically improved, the combustion efficiency of solid fuel T] CQ is not lowered, and shelf operation is avoided and the furnace operation is carried out efficiently and stably for a long period of time. Can do. Example

次に、 本発明の実施例について説明するが、 実施例の条件は、 本 発明の実施可能性及び効果を確認するために採用した一条件例であ り、 本発明は、 この一条件例に限定されるものではない。 本発明は 、 本発明の要旨を逸脱せず、 本発明の目的を達成する限りにおいて 、 種々の条件を採用し得るものである。  Next, examples of the present invention will be described. The conditions of the examples are one example of conditions adopted to confirm the feasibility and effects of the present invention, and the present invention is based on this one example of conditions. It is not limited. The present invention can adopt various conditions as long as the object of the present invention is achieved without departing from the gist of the present invention.

(実施例 1 )  (Example 1)

発明例として、 表 1 に示す原燃料の配合条件で、 鉄源と固体燃料 (コ一クス) を使用して操業するにあたり、 表 2に示す原料配合パ ターンを、 原燃料 A 1— A l— A 2の装入サイクルで、 図 1に示す 竪型炉の炉頂から装入し、 7 日間の操業を継続した場合の炉頂排ガ スのガス利用率 ( 7] c o) 、 炉頂排ガス温度 (で) 、 炉内圧力 (h P a) 、 送風圧力 (k Pa) 、 減風回数 (回) 、 休風回数 (回) 、 生産 率 (TZH) を測定した。 即ち、 鉄源を、 A 1— A l— A 2の 3チ ャ一ジ 1サイクルで、 配合の平均比率が、 表 1に示す高金属化率鉄 源 7 0 %、 低金属化率鉄源 3 0 %の比率になるように装入して操業 した。 As an example of the invention, when operating using an iron source and solid fuel (coix) under the raw fuel compounding conditions shown in Table 1, The gas at the top of the furnace when the turn is charged from the top of the vertical furnace shown in Fig. 1 in the charging cycle of the raw fuel A 1—A l—A 2 and the operation is continued for 7 days. Utilization rate (7) co ), furnace top exhaust gas temperature (in), furnace pressure (h P a), blowing pressure (k Pa), number of wind reductions (times), number of pauses (times), production rate (TZH ) Was measured. That is, the iron source is 3 charge 1 cycle of A 1-A 1-A 2 and the average ratio of blending is 70% high metallization rate iron source shown in Table 1, low metallization rate iron source Operation was carried out with a charge of 30%.

また、 比較例として、 従来の竪型炉を用いて、 表 2に示す Bの原 料配合パターンを連続して、 図 1に示す竪型炉も装入し、 7 日間の 操業を継続した場合における炉頂排ガスのガス利用率 ( TUa) 、 炉 頂排ガス温度 (°C) 、 炉内圧力 (h Pa) 、 送風圧力 (k Pa) 、 減 風回数 (回) 、 休風回数 (回) 、 生産率 (T/H) を、 発明例と同 様に、 測定した。 即ち、 鉄源を、 区分装入せずに、 高金属化率鉄源 7 0 %、 低金属化率鉄源 3 0 %の配合比率で繰り返し装入して操業 し、 上記操業因子を測定した。  In addition, as a comparative example, using a conventional vertical furnace, the raw material composition pattern of B shown in Table 2 was continuously added, and the vertical furnace shown in Fig. 1 was charged, and the operation was continued for 7 days. Furnace top exhaust gas utilization rate (TUa), furnace top exhaust gas temperature (° C), furnace pressure (h Pa), blowing pressure (k Pa), number of wind reductions (times), number of times of rest (times), The production rate (T / H) was measured in the same manner as the invention example. In other words, the above-mentioned operating factors were measured by repeatedly charging and operating the iron source at a mixing ratio of 70% high metallization rate iron source and 30% low metallization rate iron source without separate charging. .

それらの結果を、 表 3に示す。  The results are shown in Table 3.

なお、 炉頂排ガスのガス利用率 ? e Q (TOP) は、 Note that the gas utilization rate of the furnace top exhaust gas? E Q (TOP) is

7? co (TOP) =排ガス中の C〇2含有量 [vol%] / (排ガス中の C O含有量 [vol%] +排ガス中の C〇2含有量 [vol%] ) 7? Co (TOP) = C_〇 2 content in the flue gas [vol%] / (CO content in the exhaust gas [vol%] + C_〇 2 content in the flue gas [vol%])

で定義される。 Defined by

また、 平均金属化率 Mは、  The average metallization rate M is

M==鉄源中の金属鉄(M. F e ) (質量%) Z鉄源中のトータル鉄 < T. F e ) (質量%)  M == Metal iron in iron source (M. F e) (mass%) Total iron in Z iron source <T. F e) (mass%)

で定義される。 Defined by

表 1 table 1

Figure imgf000018_0001
Figure imgf000018_0001

※ は平均金属化率、 Cは炭素含有量を示す。 * Indicates average metallization rate, and C indicates carbon content.

表 2 Table 2

高金属化率鉄源 低金属化率鉄源 固体燃料 装入 1 置 原燃料条件 スクラップ ダストペレット 高炉用コ一クス  High metallization rate iron source Low metallization rate iron source Solid fuel Charging 1 Place Raw fuel conditions Scrap Dust pellet Blast furnace coke

(tXch) (t/ch) (t/ch) (tXch) (t / ch) (t / ch)

A1 4. 2 0. 5 0. 9 中心A1 4. 2 0. 5 0. 9 Center

A2 2. 6 0. 8 周辺A2 2. 6 0. 8

B 2. 8 1. 2 0. 87 区分装入なし B 2. 8 1. 2 0. 87 No section charge

表 3 Table 3

Figure imgf000020_0001
Figure imgf000020_0001

表 3 に示すように、 本発明の区分装入装置を使用し、 中心及び周 辺部に装入する原燃料の配合を変え、 中心部に、 還元を必要とせず 個体サイズの大きいスクラップを多く装入し、 周辺部に、 還元が必 要で個体サイズが小さいダス トペレツ トを装入した発明例 1 におい ては、 高炉用コークスを 1 0 0質量%配合した固体燃料を用いて鉄 源を溶融する際、 平均炉内風圧を安定操業レベルに保ち、 風圧の上 昇による減風及び休風の回数を最小限に抑えて、 期間を通しての生 産性を高く維持して、 溶銑を製造することができた。 As shown in Table 3, using the sorting and charging device of the present invention, the composition of the raw fuel charged in the center and the periphery is changed, and in the center there is no need for reduction. In Invention Example 1 in which a dust pellet that is reduced and has a small solid size is charged in the periphery, the iron source is supplied using solid fuel containing 100% by mass of blast furnace coke. When melting, keep the average furnace wind pressure at a stable operating level, minimize the number of wind reductions and pauses due to wind pressure rise, maintain high productivity throughout the period, and produce hot metal I was able to.

一方、 表 3に示す比較例 1及び 2は、 本発明の区分装入装置を使 用せずに、 装入 1チャージ当りのスクラップとダストペレツ トが、 発明例 1 の 1サイクルの平均値と同等となるように装入した操業例 である。  On the other hand, in Comparative Examples 1 and 2 shown in Table 3, scrap and dust pellets per charge are equal to the average value of one cycle of Invention Example 1 without using the sorting and charging equipment of the present invention. This is an example of operation that was charged so that

発明例 1 と同等の送風条件で操業した比較例 1 においては、 平均 炉内風圧が高い操業となり、 風圧の上昇により操業が不安定となり 、 減風又は休-風をせざるを得ない状況が高頻度で発生し、 期間を通 しての生産性が低下した。  In Comparative Example 1 operated under the same air blowing conditions as Invention Example 1, the average furnace wind pressure became high, the operation became unstable due to the increase in wind pressure, and there was a situation where it was forced to reduce or stop wind. It occurred at a high frequency and productivity decreased over the period.

平均炉内風圧を下げて、 より安定な操業を指向した比較例 2にお いては、 発明例 1より、 時間当りの送風量を低下させて操業せざる を得なかったため、 比較例 1 に比べ、 風圧の上昇により操業が不安 定となり、 減風又は休風せざるを得ない頻度は低下したものの、 溶 解速度の低下により、 期間を通しての生産性は、 発明例 1 よりかな り低いレベルにある。  In Comparative Example 2, which aimed at more stable operation by lowering the average furnace pressure, it was forced to operate with a lower air flow per hour than in Inventive Example 1, so compared with Comparative Example 1. Although the frequency of unavoidable operation due to the increase in wind pressure has decreased, the productivity during the period has become much lower than in Invention Example 1 due to the decrease in dissolution speed. is there.

このように、 本発明を適用すれば、 固体燃料として安価な高炉用 コークスを多量に使用し、 還元を必要としかつ個体サイズが小さい ダス トペレツ トのような原料を高い配合比率で使用して操業する際 、 炉内風圧を安定操業レベルに保ち、 減風や休風を極力回避して、 高い生産性を維持しつつ、 安定して銑鉄を製造することができる。 063074 As described above, when the present invention is applied, operation is performed by using a large amount of inexpensive blast furnace coke as a solid fuel, using raw materials such as dust pellets that require reduction and have a small solid size at a high blending ratio. When doing so, it is possible to stably produce pig iron while maintaining high productivity while maintaining the furnace wind pressure at a stable operating level, avoiding wind reduction and resting as much as possible. 063074

産業上の利用可能性 Industrial applicability

前述したように、 本発明によれば、 固体燃料の燃焼効率 7 e Dを低 下させず、 かつ、 棚吊りを回避して、 炉操業を、 長期間、 効率よく 安定的に行うことができる竪型炉を提供することができる。 したが つて、 本発明は、 鉄鋼製造産業において利用可能性が大きいもので ある。 As described above, according to the present invention, the furnace operation can be efficiently and stably performed for a long period of time without lowering the solid fuel combustion efficiency 7 e D and avoiding the shelf suspension. A vertical furnace can be provided. Therefore, the present invention has great applicability in the steel manufacturing industry.

Claims

1 . 炉頂部周壁にガス吸引口を備え、 ガス吸引口より上の炉内域 の原燃料で、 炉頂部を封止して操業する竪型炉において、 1. In a vertical furnace equipped with a gas suction port in the peripheral wall of the furnace top and operating with the raw fuel in the furnace area above the gas suction port sealed ( i ) 上記炉頂部の封止帯に、 装入された原燃料の堆積領域を区 画する鋼製直円筒を備え、 かつ、  (i) The steel top cylinder defining the accumulation region of the charged raw fuel is provided in the sealing zone at the top of the furnace, and  Contract ( i i ) 炉頂の上方に、 上記鋼製直円筒と協働し、 性状の異なる原 燃料を、 該鋼製直円筒の内外に区分して装入する原燃料装入装置を 備えた  (ii) A raw fuel charging device is provided above the top of the furnace in cooperation with the steel straight cylinder and charging raw fuels having different properties into the inside and outside of the steel straight cylinder. ことを特徴とする竪型炉。 A vertical furnace characterized by that. 2 . 前記原燃料装入装置が、 囲  2. The raw fuel charging device is ( i i- 1 ) 鋼製直円筒の開口を閉鎖する底面を有する円錐状誘導部 材、  (i i-1) A conical guide member having a bottom surface closing the opening of a steel straight cylinder, ( i i- 2) 上記鋼製直円筒の開口と連通する底部開口を有する逆円 錐状誘導部材、 及び、  (ii-2) An inverted conical guide member having a bottom opening communicating with the opening of the steel straight cylinder, and ( i i-3) 上記円錐状ガイ ド部材又は上記逆円錐状誘導部材を、 上 記鋼製直円筒の直上に着脱する着脱機構を備える  (ii-3) Provided with an attachment / detachment mechanism for attaching / detaching the conical guide member or the inverted conical guide member directly above the steel straight cylinder. ことを特徴とする請求の範囲 1 に記載の竪型炉。 The vertical furnace according to claim 1, wherein: 3 . 前記着脱機構を、 原燃料装入スケジュールに応じて駆動する ことを特徴とする請求の範囲 2に記載の竪型炉。  3. The vertical furnace according to claim 2, wherein the attaching / detaching mechanism is driven according to a raw fuel charging schedule. 4 . 前記着脱機構が、 円錐状誘導部材及び逆円錐状誘導部材を、 炉頂の両側に設定した支点を中心に、 垂直面内で、 退避位置から鋼 製直円筒の直上に移動させる回転機構を備えることを特徴とする請 求の範囲 2又は 3に記載の竪型炉。  4. The attachment / detachment mechanism is a rotating mechanism that moves the conical guide member and the inverted conical guide member from the retracted position to the position directly above the steel straight cylinder in the vertical plane around the fulcrum set on both sides of the top of the furnace. The vertical furnace according to claim 2 or 3, characterized by comprising: 5 . 前記回転機構において、 支点を挟んで、 円錐状誘導部及び逆 円錐状誘導部材の反対側に、 該ガイ ド部材の重量に釣り合う錘を備 えることを特徴とする請求の範囲 4に記載の竪型炉。 5. The rotating mechanism according to claim 4, further comprising: a weight that balances the weight of the guide member on the opposite side of the conical guide portion and the reverse conical guide member across the fulcrum. Vertical furnace. 6 . 前記着脱機構が、 円錐状誘導部材及び逆円錐状誘導部材を、 炉頂の両側又は片側に設定した支点を中心に、 水平面内で、 退避位 置から鋼製直円筒の直上に回転移動させる回転機構を備えることを 特徴とする請求の範囲 2又は 3に記載の竪型炉。 6. The attaching / detaching mechanism rotates and moves the conical guide member and the inverted conical guide member from the retracted position directly above the steel cylinder in the horizontal plane around the fulcrum set on both sides or one side of the furnace top. The vertical furnace according to claim 2 or 3, further comprising a rotating mechanism. 7 . 前記着脱機構が、 円錐状誘導部材及び逆円錐状誘導部材を、 両端に載置した長尺構造部材を、 炉頂を挾んで、 水平面内で往復動 させる往復動機構を備えることを特徴とする請求の範囲 2又は 3に 記載の竪型炉。  7. The attachment / detachment mechanism includes a reciprocating mechanism that reciprocates a long structural member having a conical guide member and an inverted conical guide member placed on both ends in a horizontal plane with the top of the furnace sandwiched therebetween. A vertical furnace according to claim 2 or 3. 8 . 前記着脱機構が、 円錐状誘導部材及び逆円錐状誘導部材を載 置した台車を、 炉頂を挟んで、 往復動させる往復動機構を備えるこ とを特徴とする請求の範囲 2又は 3に記載の竪型炉。  8. The attachment / detachment mechanism includes a reciprocating mechanism that reciprocates a carriage on which the conical guide member and the inverted conical guide member are mounted with the top of the furnace sandwiched therebetween. The vertical furnace described in 1. 9 . 前記炉頂部に、 鋼製直円筒の内外の原燃料レベルを測定する レベル測定装置を備えたことを特徴とする請求の範囲 1 〜 8のいず れかに記載の竪型炉。  9. The vertical furnace according to any one of claims 1 to 8, wherein a level measuring device for measuring the level of raw fuel inside and outside the steel straight cylinder is provided at the top of the furnace. 1 0 . 前記鋼製直円筒が、 炉頂開口部の内壁に設置した支持部材 に載置されていることを特徴とする請求の範囲 1〜 9のいずれかに 記載の竪型炉。  10. The vertical furnace according to any one of claims 1 to 9, wherein the steel straight cylinder is placed on a support member installed on an inner wall of a furnace top opening. 1 1 . 前記鋼製直円筒の開口面積と炉頂内壁と鋼製直円筒間の面 積の比が、 性状の異なる原燃料の装入量比に応じて設定されている ことを特徴とする請求の範囲 1〜 1 0のいずれかに記載の竪型炉。  1 1. The ratio of the opening area of the steel straight cylinder to the area of the furnace top inner wall and the steel straight cylinder is set in accordance with the charging ratio of raw fuels having different properties. A vertical furnace according to any one of claims 1 to 10. 1 2 . 前記鋼製直円筒の開口面積と炉頂内壁と直円筒間の面積の 比が、 略 1 Z 2であることを特徴とする請求の範囲 1 1 に記載の竪 型炉。  12. The vertical furnace according to claim 11, wherein the ratio of the opening area of the steel straight cylinder to the area between the top wall of the furnace top and the straight cylinder is approximately 1 Z 2. 1 3 . 前記鋼製直円筒が、 ステンレス鋼製であることを特徴とす る請求の範囲 1〜 1 2のいずれかに記載の竪型炉。  13. The vertical furnace according to any one of claims 1 to 12, wherein the steel straight cylinder is made of stainless steel.
PCT/JP2008/063074 2007-09-07 2008-07-14 Vertical furnace Ceased WO2009031367A1 (en)

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CN101813412B (en) * 2010-04-30 2011-09-14 攀枝花市创盛粉末冶金有限责任公司 Method and device for distributing anti-adhesion material for shaft furnace
CN104697321A (en) * 2015-02-15 2015-06-10 德清县众合保温材料厂(普通合伙) Material distribution mechanism for cupola furnace
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