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WO2009079781A1 - Manipulateur chirurgical - Google Patents

Manipulateur chirurgical Download PDF

Info

Publication number
WO2009079781A1
WO2009079781A1 PCT/CA2008/002250 CA2008002250W WO2009079781A1 WO 2009079781 A1 WO2009079781 A1 WO 2009079781A1 CA 2008002250 W CA2008002250 W CA 2008002250W WO 2009079781 A1 WO2009079781 A1 WO 2009079781A1
Authority
WO
WIPO (PCT)
Prior art keywords
tool
surgical
pulley
input
output
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/CA2008/002250
Other languages
English (en)
Inventor
Benny Hon Bun Yeung
Dennis Gregoris
Bronislaw Bednarz
Michael A. Gray
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
MacDonald Dettwiler and Associates Inc
Original Assignee
MacDonald Dettwiler and Associates Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by MacDonald Dettwiler and Associates Inc filed Critical MacDonald Dettwiler and Associates Inc
Priority to CA2709634A priority Critical patent/CA2709634C/fr
Publication of WO2009079781A1 publication Critical patent/WO2009079781A1/fr
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

Links

Classifications

    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61BDIAGNOSIS; SURGERY; IDENTIFICATION
    • A61B34/00Computer-aided surgery; Manipulators or robots specially adapted for use in surgery
    • A61B34/30Surgical robots
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61BDIAGNOSIS; SURGERY; IDENTIFICATION
    • A61B34/00Computer-aided surgery; Manipulators or robots specially adapted for use in surgery
    • A61B34/30Surgical robots
    • A61B34/37Leader-follower robots
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61BDIAGNOSIS; SURGERY; IDENTIFICATION
    • A61B34/00Computer-aided surgery; Manipulators or robots specially adapted for use in surgery
    • A61B34/70Manipulators specially adapted for use in surgery
    • A61B34/71Manipulators operated by drive cable mechanisms
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61BDIAGNOSIS; SURGERY; IDENTIFICATION
    • A61B34/00Computer-aided surgery; Manipulators or robots specially adapted for use in surgery
    • A61B34/30Surgical robots
    • A61B2034/305Details of wrist mechanisms at distal ends of robotic arms
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61BDIAGNOSIS; SURGERY; IDENTIFICATION
    • A61B34/00Computer-aided surgery; Manipulators or robots specially adapted for use in surgery
    • A61B34/70Manipulators specially adapted for use in surgery
    • A61B34/71Manipulators operated by drive cable mechanisms
    • A61B2034/715Cable tensioning mechanisms for removing slack
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61BDIAGNOSIS; SURGERY; IDENTIFICATION
    • A61B90/00Instruments, implements or accessories specially adapted for surgery or diagnosis and not covered by any of the groups A61B1/00 - A61B50/00, e.g. for luxation treatment or for protecting wound edges
    • A61B90/36Image-producing devices or illumination devices not otherwise provided for
    • A61B90/361Image-producing devices, e.g. surgical cameras

Definitions

  • the present invention relates to a surgical manipulator including a manipulator arm, an end-effector held by the manipulator arm, surgical tools held by the end-effector and manipulator joints, particularly right-angle drive devices for transmitting rotational motion in one axis to a perpendicular axis.
  • a number of commercial surgical robotic systems are currently in use including the NeuroArm Magnetic Resonance Imager (MRI) compatible neurosurgical robot by the University of Calgary, the da Vinci and Zeus surgical robots by Intuitive Surgical, the RAMS system by Microdexterity and the Jet Propulsion Laboratory, the Haptic Guidance System by MAKO, the SpineAssist by Mazor Surgical Technologies, as well as ROBODOC of Integrated Surgical Systems.
  • MRI Magnetic Resonance Imager
  • the present invention also provides a surgical manipulator system, comprising; a) at least first and second surgical manipulators as disclosed above; b) left and right hand controllers with the right hand controller being associated with the first surgical manipulator and the left hand controller being associated with the second surgical manipulator, said at least first and second hand controllers being configured to be operated by a surgeon; c) communication system coupling said left and right hand controllers to said at least first and second surgical manipulators for translating movement of said left and right hand controllers to scaled movement of said at least first and second surgical manipulators; and d) a vision system focused on a work area including an area of a patient to be operated on and focused on the end-effectors and associated surgical tools attached to said at least two surgical manipulators, said vision system including display means for displaying images of said work area to a surgeon.
  • Figure 3c is a view of the output shaft along the arrow 3c in Figure 3b;
  • Figure 6a is an isometric view of an input pulley forming part of the right angle drive
  • Figure 9c shows the side view of the tensioning screw of Figure 9a
  • Figure 12 shows a side cross-sectional view of the input elements
  • Figure 16e is another an isometric view of the surgical manipulator similar to Figure 16a but looking from the opposite direction;
  • Figures 17a to 17e show details of the manipulator base forming a shoulder-roll joint assembly;
  • Figure 17a is an isometric view of the manipulator base without the cover
  • Figure 17e is a front cross-section view of Figure 17b along e-e showing the actuation components of the shoulder-roll joint and showing the cover 402;
  • Figure 24a is an isometric view of an alternative embodiment of a surgical tool in the closed position;
  • Figure 24b is an elevational view of the surgical tool of Figure 24a;
  • Figure 26e is a cross-sectional view of the assembled end-effector holding a surgical tool along the line c-c of Figure 26c showing the load-path of the tip force monitored by the force-moment sensor;
  • Figure 29f is an isometric view of the end-effector releasing the tool at the tool tray.
  • each marking on the code disc is identical, and electronic signals are generated in the form of pulses which are counted by the controller to determine the relative positioning or differentiated against time to obtain speed.
  • each marking on the code disc is distinctively formed by a series of lines, and the resulting electronic signal from the light detection of the optical sensor will be a unique binary code which makes absolute position sensing possible.
  • the mid-housing 22 includes a pair of circular bores 70 and 72 which are match-machined to be perfectly concentric to each other for the angular-contact ball-bearings 24 shown in Figure 1.
  • the diameter 68 which is smaller than that of 70 and 72 is sized according to the recommended outer ring shoulder landing diameter specified by the bearing manufacturer. Details of the mounting and preloading of the angular-contact ball-bearing pair 24 inside mid-housing 22 will be described later.
  • Mid-housing 22 includes an idler support section 74 ( Figure 4a) having two holes 76, one on the top surface and the other on the bottom surface for receiving idler shafts 78 which are part of the main idler mechanisms, shown in Figure 2. Referring to Figures 4f and 11b, the two angular-contact ball-bearings
  • cable 92b (Figure 8) is wrapped around the main section 112 ( Figures 5a and 8) of the output pulley 20 along the circular groove 160 ( Figure 6g) which is machined on the circumferential surface 116 ( Figure 5a) in a spiral helical path along the center of rotation of the pulley 20.
  • the direction of which cable 92b winds around the surface 116 is counter-clockwise starting from the lateral access hole above the tensioning screw hole 146a and looking into the output pulley 20 at the output load interface surface.
  • a washer 99 ( Figure 1) and hex nut 100 ( Figure 1) are placed onto the threaded section 156 ( Figure 9b) of the tensioning screw 96a to fix the rotary position of the tensioning screw 96a with respect to the output pulley 20.
  • the cable tension can be guaranteed if the tensioning screw cannot be turned counter-clockwise without loosening up the hex nut. This is accomplished by selecting the lateral access hole 147 from the pair for each tensioning screws on the output pulley 20 such that the tensioning screw will always need to be turned clockwise to tighten the cable tension.
  • the input axis 58 defined by the harmonic-drive 56 (see Figure 15) and output axis 180 defined by the output shaft 26 ( Figure 11b) are aligned perpendicular to each other.
  • the transmission between the input and output pulleys 54 and 20 respectively is carried out by the cable-pulley system including input pulley 54 and output pulley 20, main idlers 80a, 80b and auxiliary idlers 82a, 82b and cables 90a, 90b and 92a, 92b, in which these two sets of cables correspond to the two directions of rotation.
  • Figures 14 and 15 show isometric views of the drive unit without the cover 16 thereby showing the placement of the cable drive system, shown in Figure 8, now placed in the chassis 14. There is a slight difference in structure of the output pulley 20 of the right-angle drive in Figure 14 and 15 compared to right-angle drive 10 in Figure 1.
  • the output pulley 20 includes a raised guide 21 integrally formed on the outer surface of pulley 20.
  • the right-angle drive shown in Figure 14 and 15 is larger than the right-angle drive 10 in Figure 1 because it is used in both the shoulder-pitch joint as the right-angle drive 406 and the elbow-pitch joint as the right-angle drive 410.
  • the raised guide 21 on output pulley 20 of right-angle drive unit 406 is used for guiding the internal axle 505 of the shoulder support 439 to be coupled with the output pulley 20, forming a combined drive shaft to rotate the output bracket 266.
  • the raised guide 21 on the output pulley 20 of the right-angle drive unit 410 for the elbow-pitch joint is not used ( Figure 19e).
  • the cable driven right-angle drive 10 disclosed herein has several advantageous features. Specifically, it is a low-to-medium load, lightweight unit which may be retrofitted into the joints of existing modular robotic arm systems.
  • the use of the drive cables 90a, 90b and 92a, 92b provide a backlash-free bidirectional rotation.
  • the drive by incorporating harmonic-drive 56, provides a back-lash free motor input.
  • the drive unit is compact and lightweight, and has an in-line or offset input/output configuration. In an in-line configuration the input and output axes are coplanar whereas in an offset configuration the planes of the input and output axes are parallel but offset in direction normal to the planes.
  • the relative alignment error between the input and output axis can be compensated by the tensioning of the cables.
  • the unit uses redundant cables for safety, uses a simple cable tensioning mechanism and is highly cost-effective since it is of simple construction and does not require expensive gearing and alignment.
  • While a preferred embodiment of the present invention is the right- angle drive where the input pulley 54 and output pulley 20 rotate in planes that are perpendicular to each other so that the rotational motion of the input shaft is converted to rotational motion about an axis perpendicular to the input rotational axis, it will be understood that other angles are possible.
  • the screw/nut tensioning requires manual adjustment, whereas automatic tension adjustment is possible using a ratcheting mechanism.
  • spring or ratchet or screw/nut mechanisms are all possible embodiments of the cable tensioning device.
  • the motor 212 is a combination of harmonic-drive, an optical incremental encoder (measuring input motor position) and a DC brushless motor.
  • the harmonic-drive 56 supplies additional gear ratio between the motor 212 input to the resulting output motion at the drive shaft 220 to further reduce the speed of the gear 204.
  • a power-off brake 208 is coupled to the motor 212, at which the armature of the brake 222 is connected to the shoulder-roll drive shaft 220 just below the motor 212.
  • the brake 222 is mounted onto the brake support 210, which is then secured on the mounting plate 200. Upon braking or emergency stop situation, power supplied to the brake 208 will be cut, the armature 222 of the brake 208 will stop rotating by the magnetic field generated inside the brake
  • Motor 212 may include a servo motor integrated with a harmonic gear and an angular encoder for measuring rotational displacement of the motor shaft 220 coupled to said pinion gear.
  • the shoulder-pitch joint includes a right-angle drive 406 which is mounted on top of upper base 404 ( Figure 16a).
  • the structure and operation of the right angle drive shoulder-pitch joint 406 has been described above in the section entitled Right-Angle Drive.
  • the spur gear 204 and the shoulder-pitch housing 252 form part of the shoulder- roll structure, as described in the previous paragraph.
  • the spur gear 204 acts as the interface between the right-angle drive 406 and the input actuating components, which include a DC brushless motor 250, with an interface plate 253 at the rear at which a power-off electro-magnetic brake 254 is attached, and an incremental optical encoder 256 mounted to the brake 254 directly which measures the motor input position.
  • the linkages of the manipulator 400 are arranged in an offset configuration in which the lower arm 408 and the fore arm 412 are both cascaded along the shoulder-pitch 422 and elbow-pitch 426 axis with respect to the shoulder- roll axis 414 and wrist-roll 438 axis.
  • surgical manipulator 400 may be configured to be rapidly reconfigurable modular wherein modules of the manipulator can be quickly removed and replaced with a different but similar modules containing a different size, shape, orientation or sequence of joints and end effectors. This permits the manipulator 400 to be reconfigured for the task at hand while at the same time utilizing a common base 401 and controller (not shown).
  • the quick disconnect allows for a mechanical, electrical, video interface between the remaining segment of the manipulator and the segment that is replaced.
  • the end effecter 428 ( Figure 16a) connected to the end of the robotic wrist unit 424 holds a surgical tool 430 which can be detached from the end- effector 428 in a manner to be discussed after the discussion of the tools.
  • Figures 22a to 22e show a first embodiment of a surgical tool 430 which can be detachably mounted to end effecter 428 attached to the manipulator 400 ( Figure 16a).
  • tool 430 includes a main housing 500, a Teflon bushing 502 seated in the end of housing 500, a piston
  • Figures 24a and 24b show another embodiment of a surgical tool which includes a main body 632, a central piston 634 having a piston head
  • Figure 29f shows the passive tool changer mechanism on a tool tray 911 for auto tool-changing.
  • Static pins 950 fixed to a tool tray 911 are positioned to engage specific end-effector features to release the tool. These features include the pivoting fingers 614 of the actuator subassembly 452 and the outer idler pulleys 438 of the tool-yaw subassembly 454, both of which are engaging with the tool 430 and needs to be released.
  • the actual ejecting feature lies in the tool-holder 450, from which the ejecting wings 617 need to be pressed backward into the opened position so as to eject the tool 430. This is carried out by the mating ejection latches 951 on the tool tray 911, which line up with the wings 617 and has a spring-loaded pliers-like mechanism to provide a cushioned tool-ejection.
  • the manipulator 400 brings the empty-handed end-effector 428 over the top of the tool 430 on the tray 911, presses down the end-effector 428 to open up the engaging features 614 and 438 as well as the ejection wings 617, and captures the tool 430 by the magnet 618 on the tool holder 450 of the end- effector 428.
  • the tool tray 911 has multiple sets of pins 950 for each corresponding surgical tool, and also possesses a tool-identification sensor, which upon reading the tag built-in to each tool, the main controller can register which tool the manipulator 400 has picked up.
  • Identification tags on the tool can be a bar code or infra-red tag, which works with a corresponding IR-sensor on the tool tray 911.
  • the open front-framed architecture and belt configuration allows the tool 430 to be ejected/replaced from the front of the tool yaw mechanism 454, avoiding it being tangled around the belt 540.
  • the tool ejection process is further aided by the outer idler pulleys 438, supported by sheet metal flexures 621 , which can be passively spread out enough to completely disengage the tool, eliminating any frictional effects.
  • the metal flexures 621 When engaged with the tool 430, the metal flexures 621 allow a constant preload to the timing belt 540 during tool yawing but can also manually collapse, when no tool is present, for easy timing belt replacement.
  • Figures 27c and 27d show further details of components making up the end-effector.
  • the right- angle drive unit 10 disclosed herein may be used in any application requiring conversion of rotational motion along one axis to rotational motion along another axis and is not restricted to being mounted on manipulator 400 disclosed herein.
  • Figure 26e shows a cross-section through the load path of the end- effector 428.
  • the grounded portion consists of the base block 605 that supports the backend of the force-moment sensor 608 only. All of the actuators 600 and 601 , the tool-actuation sensor 604, and their corresponding supporting structure are mounted to the front face of the sensor 608 free end.
  • This excess weight read by the sensor 608 can be offset by zeroing out the signal at the controller with the known weights and center-of-gravity distances of each part contributing to the weight measured by the sensor 608, including those of the tool 430.
  • This active gravity compensation technique can be completed by computing the expected dead weight of all parts at the sensor location with the dynamic equations of the manipulator, minus which the filtered signal from the sensor is the pure external forces and moments acting at the tool tips.
  • This scaled motion may be predetermined in software and may be 1 :1 in which the move of the surgeons hand on the controller is translated into exactly the same movement of the end-effector. However the ratio need not be 1 :1 depending on the surgical procedure involved.
  • each of the manipulators 900 and 901 there is a tool tray 911 located near the base of each manipulator.
  • the tool tray 911 holds a number of surgical tools which may or may not be identical to the tools shown in Figures 22a to 25b, but are required for the planned surgical procedures.
  • the manipulators 900 and 901 are programmed to change tools automatically at the tool tray 911 upon a single command from the surgeon 960. Both manipulators 900 and 901 are mounted on the mobile platform 906 which can easily be transported to dock with the operating table 907 and undock and remove when the operation is completed.
  • the left hand- controller 903 by default controls the left manipulator 900, and the right hand- controller controls the right manipulator 901 , although through software selection the surgeon 960 can switch over the communication linkage between the pair if it is required during the operation.
  • Each of the haptic devices 903 and 904 is a 6DOF hand-controller that can measure a surgeon's hand motion in all six directions of translation and rotation in 3D space.
  • the motion signals are then sent to the intended manipulator through the motion controller, at which the surgeon's input will be reproduced.
  • These signals can also be scaled, such that the surgeon 960 can fully utilize the best resolution of the manipulators motion by having their hand motions at the hand-controllers 903 and 904 scaled down before being carried out by the manipulators.
  • switches are available for the surgeon 960 to control other functions of the manipulators, such as tool-actuation, dead-man switch, and automatic tool changing.
  • the terms “comprises”, “comprising”, “including” and “includes” are to be construed as being inclusive and open ended, and not exclusive. Specifically, when used in this specification including claims, the terms “comprises”, “comprising”, “including” and “includes” and variations thereof mean the specified features, steps or components are included. These terms are not to be interpreted to exclude the presence of other features, steps or components.
  • 6,951 ,535 Tele-medicine system that transmits an entire state of a subsystem
  • 06804581 Automated endoscope system optimal positioning; 2004-10-12,
  • 06892112 Modularity system for computer assisted surgery; 2005-05-10,
  • 5784542 Decoupled six degree-of-freedom teleoperated robot system; 1998-

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  • Health & Medical Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Surgery (AREA)
  • Robotics (AREA)
  • Biomedical Technology (AREA)
  • Nuclear Medicine, Radiotherapy & Molecular Imaging (AREA)
  • Heart & Thoracic Surgery (AREA)
  • Medical Informatics (AREA)
  • Molecular Biology (AREA)
  • Animal Behavior & Ethology (AREA)
  • General Health & Medical Sciences (AREA)
  • Public Health (AREA)
  • Veterinary Medicine (AREA)
  • Manipulator (AREA)

Abstract

La présente invention concerne un manipulateur chirurgical qui comprend un bras de manipulateur, un effecteur terminal tenu par le bras robotique, des outils chirurgicaux tenus par l'effecteur terminal et des articulations de manipulateur, particulièrement des dispositifs d'entraînement à angle droits destinés à transmettre un mouvement rotatif dans un axe à un axe perpendiculaire. Le manipulateur chirurgical peut avoir jusqu'à sept (7) degrés de liberté en utilisant jusqu'à quatre (4) mécanismes d'entraînement à angle droit.
PCT/CA2008/002250 2007-12-21 2008-12-22 Manipulateur chirurgical Ceased WO2009079781A1 (fr)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CA2709634A CA2709634C (fr) 2007-12-21 2008-12-22 Manipulateur chirurgical

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US857407P 2007-12-21 2007-12-21
US61/008,574 2007-12-21

Publications (1)

Publication Number Publication Date
WO2009079781A1 true WO2009079781A1 (fr) 2009-07-02

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PCT/CA2008/002250 Ceased WO2009079781A1 (fr) 2007-12-21 2008-12-22 Manipulateur chirurgical

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CA (1) CA2709634C (fr)
WO (1) WO2009079781A1 (fr)

Cited By (11)

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WO2012031919A1 (fr) * 2010-09-08 2012-03-15 Siemens Aktiengesellschaft Système d'instrument pour un robot endoscopique
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US9113880B2 (en) 2007-10-05 2015-08-25 Covidien Lp Internal backbone structural chassis for a surgical device
US10041822B2 (en) 2007-10-05 2018-08-07 Covidien Lp Methods to shorten calibration times for powered devices
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