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WO2009060653A1 - 炭素繊維ストランド及びその製造方法 - Google Patents

炭素繊維ストランド及びその製造方法 Download PDF

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Publication number
WO2009060653A1
WO2009060653A1 PCT/JP2008/065316 JP2008065316W WO2009060653A1 WO 2009060653 A1 WO2009060653 A1 WO 2009060653A1 JP 2008065316 W JP2008065316 W JP 2008065316W WO 2009060653 A1 WO2009060653 A1 WO 2009060653A1
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WO
WIPO (PCT)
Prior art keywords
strand
fibers
carbon fiber
fiber strand
inert
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/JP2008/065316
Other languages
English (en)
French (fr)
Inventor
Hidekazu Yoshikawa
Taro Oyama
Hiroshi Kimura
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Teijin Ltd
Original Assignee
Toho Tenax Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Toho Tenax Co Ltd filed Critical Toho Tenax Co Ltd
Priority to JP2009539979A priority Critical patent/JP5100758B2/ja
Priority to EP08847691A priority patent/EP2208812B1/en
Priority to CN200880114941.0A priority patent/CN101861416B/zh
Priority to ES08847691T priority patent/ES2385125T3/es
Priority to US12/740,011 priority patent/US8124228B2/en
Priority to AT08847691T priority patent/ATE556163T1/de
Publication of WO2009060653A1 publication Critical patent/WO2009060653A1/ja
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

Links

Classifications

    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01FCHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F9/00Artificial filaments or the like of other substances; Manufacture thereof; Apparatus specially adapted for the manufacture of carbon filaments
    • D01F9/08Artificial filaments or the like of other substances; Manufacture thereof; Apparatus specially adapted for the manufacture of carbon filaments of inorganic material
    • D01F9/12Carbon filaments; Apparatus specially adapted for the manufacture thereof
    • D01F9/14Carbon filaments; Apparatus specially adapted for the manufacture thereof by decomposition of organic filaments
    • D01F9/20Carbon filaments; Apparatus specially adapted for the manufacture thereof by decomposition of organic filaments from polyaddition, polycondensation or polymerisation products
    • D01F9/21Carbon filaments; Apparatus specially adapted for the manufacture thereof by decomposition of organic filaments from polyaddition, polycondensation or polymerisation products from macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • D01F9/22Carbon filaments; Apparatus specially adapted for the manufacture thereof by decomposition of organic filaments from polyaddition, polycondensation or polymerisation products from macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds from polyacrylonitriles
    • D01F9/225Carbon filaments; Apparatus specially adapted for the manufacture thereof by decomposition of organic filaments from polyaddition, polycondensation or polymerisation products from macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds from polyacrylonitriles from stabilised polyacrylonitriles
    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02JFINISHING OR DRESSING OF FILAMENTS, YARNS, THREADS, CORDS, ROPES OR THE LIKE
    • D02J1/00Modifying the structure or properties resulting from a particular structure; Modifying, retaining, or restoring the physical form or cross-sectional shape, e.g. by use of dies or squeeze rollers
    • D02J1/08Interlacing constituent filaments without breakage thereof, e.g. by use of turbulent air streams
    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02JFINISHING OR DRESSING OF FILAMENTS, YARNS, THREADS, CORDS, ROPES OR THE LIKE
    • D02J1/00Modifying the structure or properties resulting from a particular structure; Modifying, retaining, or restoring the physical form or cross-sectional shape, e.g. by use of dies or squeeze rollers
    • D02J1/22Stretching or tensioning, shrinking or relaxing, e.g. by use of overfeed and underfeed apparatus, or preventing stretch
    • D02J1/222Stretching in a gaseous atmosphere or in a fluid bed
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/29Coated or structually defined flake, particle, cell, strand, strand portion, rod, filament, macroscopic fiber or mass thereof
    • Y10T428/2913Rod, strand, filament or fiber
    • Y10T428/2918Rod, strand, filament or fiber including free carbon or carbide or therewith [not as steel]

Landscapes

  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Inorganic Fibers (AREA)
  • Artificial Filaments (AREA)
  • Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)

Abstract

 本発明により、20000~30000の紡糸孔を有する紡糸口金を用いて紡糸して得た凝固糸ストランドを、空気の吹出し圧が20~60kPaのインターレースノズル中を通過させて前駆体繊維を得た後、これを加熱空気中200~280°Cで酸化処理して酸化繊維を得、この酸化繊維を不活性ガス雰囲気中、温度300~900°Cで、1.03~1.06の延伸倍率で一次延伸し、その後0.9~1.01の延伸倍率で二次延伸する第一炭素化処理を行い、次いで不活性ガス雰囲気中、1360~2100°Cで第二炭素化処理を行ない、その後無機酸塩水溶液中で炭素繊維1g当りの電気量20~100クーロンで表面酸化処理して製造される、ストランド引張り強度が5650MPa以上、ストランド引張り弾性率が300GPa以上、ストランド幅が5.5mm以上、ストランド割れ評価方法においてストランド割れが観察されない炭素繊維ストランドが開示される。
PCT/JP2008/065316 2007-11-06 2008-08-27 炭素繊維ストランド及びその製造方法 Ceased WO2009060653A1 (ja)

Priority Applications (6)

Application Number Priority Date Filing Date Title
JP2009539979A JP5100758B2 (ja) 2007-11-06 2008-08-27 炭素繊維ストランド及びその製造方法
EP08847691A EP2208812B1 (en) 2007-11-06 2008-08-27 Carbon fiber strand and process for producing the same
CN200880114941.0A CN101861416B (zh) 2007-11-06 2008-08-27 碳纤维束及其制造方法
ES08847691T ES2385125T3 (es) 2007-11-06 2008-08-27 Hebra de fibra de carbono y proceso para su producción
US12/740,011 US8124228B2 (en) 2007-11-06 2008-08-27 Carbon fiber strand and process for producing the same
AT08847691T ATE556163T1 (de) 2007-11-06 2008-08-27 Kohlenstofffaserstrang und verfahren zu seiner herstellung

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
JP2007-288169 2007-11-06
JP2007288169 2007-11-06

Publications (1)

Publication Number Publication Date
WO2009060653A1 true WO2009060653A1 (ja) 2009-05-14

Family

ID=40625556

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/JP2008/065316 Ceased WO2009060653A1 (ja) 2007-11-06 2008-08-27 炭素繊維ストランド及びその製造方法

Country Status (8)

Country Link
US (1) US8124228B2 (ja)
EP (1) EP2208812B1 (ja)
JP (1) JP5100758B2 (ja)
CN (1) CN101861416B (ja)
AT (1) ATE556163T1 (ja)
ES (1) ES2385125T3 (ja)
PT (1) PT2208812E (ja)
WO (1) WO2009060653A1 (ja)

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2011202297A (ja) * 2010-03-25 2011-10-13 Toho Tenax Co Ltd 炭素繊維の表面処理方法、及び同処理方法により製造する炭素繊維
JP2014141763A (ja) * 2013-01-25 2014-08-07 Toray Ind Inc 炭素繊維束
WO2020071445A1 (ja) * 2018-10-05 2020-04-09 帝人株式会社 前駆体繊維束の製造方法及び炭素繊維束の製造方法並びに炭素繊維束
JP2020073737A (ja) * 2017-12-01 2020-05-14 帝人株式会社 炭素繊維束、プリプレグ、繊維強化複合材料
JP2023033198A (ja) * 2021-08-25 2023-03-09 臺灣塑膠工業股▲ふん▼有限公司 炭素繊維の製造方法

Families Citing this family (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP5264150B2 (ja) * 2007-11-06 2013-08-14 東邦テナックス株式会社 炭素繊維ストランド及びその製造方法
EP2208812B1 (en) * 2007-11-06 2012-05-02 Toho Tenax Co., Ltd. Carbon fiber strand and process for producing the same
US8309644B1 (en) 2011-08-29 2012-11-13 GM Global Technology Operations LLC Methods of treating carbon fibers, fiber-reinforced resins, and methods of making the fiber-reinforced resins
US9249295B2 (en) * 2011-10-04 2016-02-02 Toray Industries, Inc. Carbon fiber-reinforced thermoplastic resin composition, molding material, prepreg, and methods for producing same
EP2840173B1 (en) * 2012-04-18 2019-03-27 Mitsubishi Chemical Corporation Carbon fiber bundle
EP3800285A1 (en) * 2013-01-25 2021-04-07 Toray Industries, Inc. Sizing-agent-coated carbon fibre bundle, carbon-fibre-bundle production method, and prepreg
CN103451755B (zh) * 2013-08-31 2015-08-26 江苏鹰游纺机有限公司 用于碳纤维原丝的空气处理装置
JP6950526B2 (ja) * 2016-05-24 2021-10-13 東レ株式会社 炭素繊維束およびその製造方法
US10570536B1 (en) 2016-11-14 2020-02-25 CFA Mills, Inc. Filament count reduction for carbon fiber tow
JP7040056B2 (ja) * 2017-09-28 2022-03-23 株式会社Gsユアサ 鉛蓄電池
CN113293475A (zh) * 2020-12-25 2021-08-24 河南省西峡开元冶金材料有限公司 一种陶瓷纤维预处理方法以及陶瓷纤维衬垫的制造方法
CN119936368A (zh) * 2025-01-16 2025-05-06 中复神鹰碳纤维股份有限公司 一种纤维束交络度的检测装置及方法

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JPH1025627A (ja) 1997-04-04 1998-01-27 Mitsubishi Rayon Co Ltd アクリル系炭素繊維
JP2002327339A (ja) 2001-04-27 2002-11-15 Mitsubishi Rayon Co Ltd 炭素繊維及びその製造方法
JP2003064539A (ja) * 2001-08-24 2003-03-05 Toho Tenax Co Ltd 炭素繊維織物、及びその製造方法
JP2003306836A (ja) * 2002-04-17 2003-10-31 Toho Tenax Co Ltd 炭素繊維ストランド及びその製造方法
JP2004107836A (ja) * 2002-09-19 2004-04-08 Toho Tenax Co Ltd 炭素繊維の製造法
JP2004285501A (ja) * 2003-03-20 2004-10-14 Teijin Fibers Ltd 異染性ポリエステル混繊糸およびその製造方法および織編物
JP2005133274A (ja) 2003-10-10 2005-05-26 Mitsubishi Rayon Co Ltd 炭素繊維と同炭素繊維を含む複合材料
WO2005078173A1 (ja) * 2004-02-13 2005-08-25 Mitsubishi Rayon Co., Ltd. 炭素繊維前駆体繊維束、その製造方法及び製造装置、並びに炭素繊維とその製造方法
JP2005314830A (ja) * 2004-04-28 2005-11-10 Toho Tenax Co Ltd ポリアクリロニトリル系炭素繊維及びその製造方法
JP2006183173A (ja) 2004-12-27 2006-07-13 Mitsubishi Rayon Co Ltd 炭素繊維およびその製造方法

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JP2004244258A (ja) * 2003-02-13 2004-09-02 Toray Ind Inc 炭素繊維強化炭素複合材料用炭素繊維およびその製造方法
JP5036182B2 (ja) * 2005-12-01 2012-09-26 東邦テナックス株式会社 炭素繊維並びにプリカーサー及び炭素繊維の製造方法
JP5264150B2 (ja) * 2007-11-06 2013-08-14 東邦テナックス株式会社 炭素繊維ストランド及びその製造方法
EP2208812B1 (en) * 2007-11-06 2012-05-02 Toho Tenax Co., Ltd. Carbon fiber strand and process for producing the same
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH1025627A (ja) 1997-04-04 1998-01-27 Mitsubishi Rayon Co Ltd アクリル系炭素繊維
JP2002327339A (ja) 2001-04-27 2002-11-15 Mitsubishi Rayon Co Ltd 炭素繊維及びその製造方法
JP2003064539A (ja) * 2001-08-24 2003-03-05 Toho Tenax Co Ltd 炭素繊維織物、及びその製造方法
JP2003306836A (ja) * 2002-04-17 2003-10-31 Toho Tenax Co Ltd 炭素繊維ストランド及びその製造方法
JP2004107836A (ja) * 2002-09-19 2004-04-08 Toho Tenax Co Ltd 炭素繊維の製造法
JP2004285501A (ja) * 2003-03-20 2004-10-14 Teijin Fibers Ltd 異染性ポリエステル混繊糸およびその製造方法および織編物
JP2005133274A (ja) 2003-10-10 2005-05-26 Mitsubishi Rayon Co Ltd 炭素繊維と同炭素繊維を含む複合材料
WO2005078173A1 (ja) * 2004-02-13 2005-08-25 Mitsubishi Rayon Co., Ltd. 炭素繊維前駆体繊維束、その製造方法及び製造装置、並びに炭素繊維とその製造方法
JP2005314830A (ja) * 2004-04-28 2005-11-10 Toho Tenax Co Ltd ポリアクリロニトリル系炭素繊維及びその製造方法
JP2006183173A (ja) 2004-12-27 2006-07-13 Mitsubishi Rayon Co Ltd 炭素繊維およびその製造方法

Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2011202297A (ja) * 2010-03-25 2011-10-13 Toho Tenax Co Ltd 炭素繊維の表面処理方法、及び同処理方法により製造する炭素繊維
JP2014141763A (ja) * 2013-01-25 2014-08-07 Toray Ind Inc 炭素繊維束
JP2020073737A (ja) * 2017-12-01 2020-05-14 帝人株式会社 炭素繊維束、プリプレグ、繊維強化複合材料
JP7239401B2 (ja) 2017-12-01 2023-03-14 帝人株式会社 炭素繊維束、プリプレグ、繊維強化複合材料
US11746445B2 (en) 2017-12-01 2023-09-05 Teijin Limited Carbon fiber bundle, prepreg, and fiber-reinforced composite material
WO2020071445A1 (ja) * 2018-10-05 2020-04-09 帝人株式会社 前駆体繊維束の製造方法及び炭素繊維束の製造方法並びに炭素繊維束
JP2020059937A (ja) * 2018-10-05 2020-04-16 帝人株式会社 前駆体繊維束の製造方法及び炭素繊維束の製造方法並びに炭素繊維束
JP7341648B2 (ja) 2018-10-05 2023-09-11 帝人株式会社 前駆体繊維束の製造方法及び炭素繊維束の製造方法並びに炭素繊維束
TWI830787B (zh) * 2018-10-05 2024-02-01 日商帝人股份有限公司 前驅體纖維束的製造方法及碳纖維束的製造方法以及碳纖維束
US12435451B2 (en) 2018-10-05 2025-10-07 Teijin Limited Method for manufacturing precursor fiber bundle, method for manufacturing carbon fiber bundle, and carbon fiber bundle
JP2023033198A (ja) * 2021-08-25 2023-03-09 臺灣塑膠工業股▲ふん▼有限公司 炭素繊維の製造方法
US12006595B2 (en) 2021-08-25 2024-06-11 Formosa Plastics Corporation Method for producing carbon fiber

Also Published As

Publication number Publication date
PT2208812E (pt) 2012-07-16
CN101861416A (zh) 2010-10-13
CN101861416B (zh) 2012-06-13
ATE556163T1 (de) 2012-05-15
EP2208812A1 (en) 2010-07-21
US20100252438A1 (en) 2010-10-07
JP5100758B2 (ja) 2012-12-19
ES2385125T3 (es) 2012-07-18
US8124228B2 (en) 2012-02-28
JPWO2009060653A1 (ja) 2011-03-17
EP2208812B1 (en) 2012-05-02
EP2208812A4 (en) 2011-03-30

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