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WO2009041369A1 - セラミックハニカム構造体及びその製造方法 - Google Patents

セラミックハニカム構造体及びその製造方法 Download PDF

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Publication number
WO2009041369A1
WO2009041369A1 PCT/JP2008/067030 JP2008067030W WO2009041369A1 WO 2009041369 A1 WO2009041369 A1 WO 2009041369A1 JP 2008067030 W JP2008067030 W JP 2008067030W WO 2009041369 A1 WO2009041369 A1 WO 2009041369A1
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WO
WIPO (PCT)
Prior art keywords
honeycomb structure
powder
mass
ceramic honeycomb
mullite
Prior art date
Application number
PCT/JP2008/067030
Other languages
English (en)
French (fr)
Inventor
Hirohisa Suwabe
Masaru Yoshida
Tomomasa Kumagai
Original Assignee
Hitachi Metals, Ltd.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hitachi Metals, Ltd. filed Critical Hitachi Metals, Ltd.
Priority to US12/680,556 priority Critical patent/US9890085B2/en
Priority to EP08834018.7A priority patent/EP2194031B1/en
Priority to CN200880108158A priority patent/CN101801883A/zh
Priority to JP2009534308A priority patent/JP5293608B2/ja
Publication of WO2009041369A1 publication Critical patent/WO2009041369A1/ja

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    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/01—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics
    • C04B35/46—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on titanium oxides or titanates
    • C04B35/462—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on titanium oxides or titanates based on titanates
    • C04B35/478—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on titanium oxides or titanates based on titanates based on aluminium titanates
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/622—Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/626—Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
    • C04B35/62605—Treating the starting powders individually or as mixtures
    • C04B35/62645—Thermal treatment of powders or mixtures thereof other than sintering
    • C04B35/62665—Flame, plasma or melting treatment
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B38/00—Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof
    • C04B38/0006—Honeycomb structures
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/00474—Uses not provided for elsewhere in C04B2111/00
    • C04B2111/00793—Uses not provided for elsewhere in C04B2111/00 as filters or diaphragms
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30—Constituents and secondary phases not being of a fibrous nature
    • C04B2235/34—Non-metal oxides, non-metal mixed oxides, or salts thereof that form the non-metal oxides upon heating, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3418—Silicon oxide, silicic acids or oxide forming salts thereof, e.g. silica sol, fused silica, silica fume, cristobalite, quartz or flint
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30—Constituents and secondary phases not being of a fibrous nature
    • C04B2235/34—Non-metal oxides, non-metal mixed oxides, or salts thereof that form the non-metal oxides upon heating, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3427—Silicates other than clay, e.g. water glass
    • C04B2235/3463—Alumino-silicates other than clay, e.g. mullite
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/50—Constituents or additives of the starting mixture chosen for their shape or used because of their shape or their physical appearance
    • C04B2235/54—Particle size related information
    • C04B2235/5418—Particle size related information expressed by the size of the particles or aggregates thereof
    • C04B2235/5436—Particle size related information expressed by the size of the particles or aggregates thereof micrometer sized, i.e. from 1 to 100 micron
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/50—Constituents or additives of the starting mixture chosen for their shape or used because of their shape or their physical appearance
    • C04B2235/54—Particle size related information
    • C04B2235/5418—Particle size related information expressed by the size of the particles or aggregates thereof
    • C04B2235/5445—Particle size related information expressed by the size of the particles or aggregates thereof submicron sized, i.e. from 0,1 to 1 micron
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/50—Constituents or additives of the starting mixture chosen for their shape or used because of their shape or their physical appearance
    • C04B2235/54—Particle size related information
    • C04B2235/5463—Particle size distributions
    • C04B2235/5472—Bimodal, multi-modal or multi-fraction
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00—Stock material or miscellaneous articles
    • Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
    • Y10T428/24149—Honeycomb-like

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Manufacturing & Machinery (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Inorganic Chemistry (AREA)
  • Plasma & Fusion (AREA)
  • Filtering Materials (AREA)
  • Compositions Of Oxide Ceramics (AREA)
  • Filtering Of Dispersed Particles In Gases (AREA)
  • Porous Artificial Stone Or Porous Ceramic Products (AREA)
  • Nanotechnology (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Wood Science & Technology (AREA)

Abstract

　チタニア粉末、アルミナ粉末、シリカ粉末及びムライト粉末を含む混合物から作製したハニカム成形体を焼成してなる、結晶相がチタン酸アルミニウム及びムライトからなるハニカム構造体であって、前記混合物は前記チタニア粉末及び前記アルミナ粉末の合計100質量部に対してシリカ粉末1～10質量部及びムライト粉末5～30質量部含有し、前記ムライト粉末は、10～50μmの径を有する粒子の割合が40～60質量％、かつ3μm以下の径を有する粒子の割合が5～30質量％であることを特徴とするハニカム構造体及びその製造方法。
PCT/JP2008/067030 2007-09-27 2008-09-19 セラミックハニカム構造体及びその製造方法 WO2009041369A1 (ja)

Priority Applications (4)

Application Number Priority Date Filing Date Title
US12/680,556 US9890085B2 (en) 2007-09-27 2008-09-19 Ceramic honeycomb structure and its production method
EP08834018.7A EP2194031B1 (en) 2007-09-27 2008-09-19 Ceramic honeycomb structure and its production method
CN200880108158A CN101801883A (zh) 2007-09-27 2008-09-19 陶瓷蜂窝结构体及其制造方法
JP2009534308A JP5293608B2 (ja) 2007-09-27 2008-09-19 セラミックハニカム構造体及びその製造方法

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
JP2007-251177 2007-09-27
JP2007251177 2007-09-27

Publications (1)

Publication Number Publication Date
WO2009041369A1 true WO2009041369A1 (ja) 2009-04-02

Family

ID=40511254

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/JP2008/067030 WO2009041369A1 (ja) 2007-09-27 2008-09-19 セラミックハニカム構造体及びその製造方法

Country Status (5)

Country Link
US (1) US9890085B2 (ja)
EP (1) EP2194031B1 (ja)
JP (1) JP5293608B2 (ja)
CN (1) CN101801883A (ja)
WO (1) WO2009041369A1 (ja)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102584313A (zh) * 2011-12-24 2012-07-18 山东科技大学 原位自生莫来石晶须增强钛酸铝多孔陶瓷材料及制备方法
JP2022100371A (ja) * 2018-09-06 2022-07-05 大同特殊鋼株式会社 希土類焼結磁石及びその製造方法

Families Citing this family (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2011068517A (ja) * 2009-09-25 2011-04-07 Sumitomo Chemical Co Ltd セラミックス焼成体の製造方法
US9475734B2 (en) * 2012-05-31 2016-10-25 Corning Incorporated Shrinkage control in aluminum titanate using carbonates
US9102114B1 (en) * 2013-03-15 2015-08-11 Ibiden Co., Ltd. Method for manufacturing aluminum-titanate-based ceramic honeycomb structure
US20180127321A1 (en) * 2015-05-15 2018-05-10 Imerys Ceramic compositions
JP7353217B2 (ja) * 2020-03-02 2023-09-29 日本碍子株式会社 ハニカムフィルタ
JP2022100558A (ja) * 2020-12-24 2022-07-06 日本碍子株式会社 ハニカムフィルタ
CN112723903A (zh) * 2020-12-31 2021-04-30 松山湖材料实验室 钛酸铝-莫来石复合陶瓷及其制备方法、多孔介质燃烧器及陶瓷过滤器
CN113024266A (zh) * 2021-04-08 2021-06-25 华南理工大学 一种莫来石增强柔性钛酸铝陶瓷及其制备方法
CN117285330A (zh) * 2023-08-11 2023-12-26 萍乡市东陶陶瓷有限责任公司 一种利用工业陶瓷废渣掺杂污泥制备的蓄热体材料及其制备方法

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0640766A (ja) 1992-07-23 1994-02-15 Isuzu Ceramics Kenkyusho:Kk 高強度低熱膨張セラミックス
JPH11114336A (ja) 1997-10-20 1999-04-27 Matsushita Electric Ind Co Ltd 排ガスフィルタおよびその製造方法
JP2005534597A (ja) 2002-07-31 2005-11-17 コーニング インコーポレイテッド チタン酸アルミニウムベースのセラミック製品
JP2005534474A (ja) * 2002-07-31 2005-11-17 コーニング インコーポレイテッド ムライト・チタン酸アルミニウム製ディーゼル微粒子フィルタ
JP2007076984A (ja) * 2005-09-16 2007-03-29 Ngk Insulators Ltd 多孔質体の製造方法

Family Cites Families (10)

* Cited by examiner, † Cited by third party
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US4483944A (en) * 1983-07-27 1984-11-20 Corning Glass Works Aluminum titanate-mullite ceramic articles
US5290739A (en) * 1992-09-22 1994-03-01 Corning Incorporated High temperature stabilized mullite-aluminum titanate
JP4094830B2 (ja) * 2000-11-24 2008-06-04 日本碍子株式会社 多孔質ハニカムフィルター及びその製造方法
JP4082559B2 (ja) * 2001-11-22 2008-04-30 日本碍子株式会社 触媒体及びその製造方法
JP2004250324A (ja) * 2003-01-30 2004-09-09 Hitachi Metals Ltd セラミックハニカム構造体の製造方法、およびコージェライト化原料
JP4527412B2 (ja) * 2004-02-04 2010-08-18 イビデン株式会社 ハニカム構造体集合体及びハニカム触媒
WO2007015495A1 (ja) * 2005-08-01 2007-02-08 Hitachi Metals, Ltd. セラミックハニカム構造体の製造方法
US7959704B2 (en) * 2005-11-16 2011-06-14 Geo2 Technologies, Inc. Fibrous aluminum titanate substrates and methods of forming the same
WO2008078747A1 (ja) * 2006-12-27 2008-07-03 Hitachi Metals, Ltd. チタン酸アルミニウム質セラミックハニカム構造体の製造方法
EP1982966B1 (en) * 2007-03-29 2011-11-09 Ibiden Co., Ltd. Honeycomb structure and method of producing honeycomb structure

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0640766A (ja) 1992-07-23 1994-02-15 Isuzu Ceramics Kenkyusho:Kk 高強度低熱膨張セラミックス
JPH11114336A (ja) 1997-10-20 1999-04-27 Matsushita Electric Ind Co Ltd 排ガスフィルタおよびその製造方法
JP2005534597A (ja) 2002-07-31 2005-11-17 コーニング インコーポレイテッド チタン酸アルミニウムベースのセラミック製品
JP2005534474A (ja) * 2002-07-31 2005-11-17 コーニング インコーポレイテッド ムライト・チタン酸アルミニウム製ディーゼル微粒子フィルタ
JP2007076984A (ja) * 2005-09-16 2007-03-29 Ngk Insulators Ltd 多孔質体の製造方法

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
See also references of EP2194031A4 *

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102584313A (zh) * 2011-12-24 2012-07-18 山东科技大学 原位自生莫来石晶须增强钛酸铝多孔陶瓷材料及制备方法
JP2022100371A (ja) * 2018-09-06 2022-07-05 大同特殊鋼株式会社 希土類焼結磁石及びその製造方法

Also Published As

Publication number Publication date
EP2194031A1 (en) 2010-06-09
US20100233425A1 (en) 2010-09-16
JPWO2009041369A1 (ja) 2011-01-27
CN101801883A (zh) 2010-08-11
JP5293608B2 (ja) 2013-09-18
EP2194031A4 (en) 2011-08-24
US9890085B2 (en) 2018-02-13
EP2194031B1 (en) 2017-04-05

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