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WO2008142913A1 - Carbon-coated aluminum material, and method for production thereof - Google Patents

Carbon-coated aluminum material, and method for production thereof Download PDF

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Publication number
WO2008142913A1
WO2008142913A1 PCT/JP2008/056294 JP2008056294W WO2008142913A1 WO 2008142913 A1 WO2008142913 A1 WO 2008142913A1 JP 2008056294 W JP2008056294 W JP 2008056294W WO 2008142913 A1 WO2008142913 A1 WO 2008142913A1
Authority
WO
WIPO (PCT)
Prior art keywords
carbon
aluminum
aluminum material
surface region
coated aluminum
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/JP2008/056294
Other languages
French (fr)
Japanese (ja)
Inventor
Hidetoshi Inoue
Kunihiko Nakayama
Zenya Ashitaka
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Toyo Aluminum KK
Original Assignee
Toyo Aluminum KK
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Toyo Aluminum KK filed Critical Toyo Aluminum KK
Priority to CN2008800007751A priority Critical patent/CN101548028B/en
Priority to JP2009515110A priority patent/JP5271261B2/en
Publication of WO2008142913A1 publication Critical patent/WO2008142913A1/en
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

Links

Classifications

    • C—CHEMISTRY; METALLURGY
    • C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C28/00—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D
    • C23C28/04—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D only coatings of inorganic non-metallic material
    • C—CHEMISTRY; METALLURGY
    • C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C8/00—Solid state diffusion of only non-metal elements into metallic material surfaces; Chemical surface treatment of metallic material by reaction of the surface with a reactive gas, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
    • C23C8/60—Solid state diffusion of only non-metal elements into metallic material surfaces; Chemical surface treatment of metallic material by reaction of the surface with a reactive gas, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using solids, e.g. powders, pastes
    • C23C8/62—Solid state diffusion of only non-metal elements into metallic material surfaces; Chemical surface treatment of metallic material by reaction of the surface with a reactive gas, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using solids, e.g. powders, pastes only one element being applied
    • C23C8/64—Carburising
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B15/00—Layered products comprising a layer of metal
    • B32B15/04—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B9/00—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
    • C—CHEMISTRY; METALLURGY
    • C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22C—ALLOYS
    • C22C21/00—Alloys based on aluminium
    • C—CHEMISTRY; METALLURGY
    • C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C26/00—Coating not provided for in groups C23C2/00 - C23C24/00
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
    • H01G11/00—Hybrid capacitors, i.e. capacitors having different positive and negative electrodes; Electric double-layer [EDL] capacitors; Processes for the manufacture thereof or of parts thereof
    • H01G11/22—Electrodes
    • H01G11/24—Electrodes characterised by structural features of the materials making up or comprised in the electrodes, e.g. form, surface area or porosity; characterised by the structural features of powders or particles used therefor
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
    • H01G11/00—Hybrid capacitors, i.e. capacitors having different positive and negative electrodes; Electric double-layer [EDL] capacitors; Processes for the manufacture thereof or of parts thereof
    • H01G11/22—Electrodes
    • H01G11/26—Electrodes characterised by their structure, e.g. multi-layered, porosity or surface features
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
    • H01G11/00—Hybrid capacitors, i.e. capacitors having different positive and negative electrodes; Electric double-layer [EDL] capacitors; Processes for the manufacture thereof or of parts thereof
    • H01G11/22—Electrodes
    • H01G11/30—Electrodes characterised by their material
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
    • H01G9/00—Electrolytic capacitors, rectifiers, detectors, switching devices, light-sensitive or temperature-sensitive devices; Processes of their manufacture
    • H01G9/004—Details
    • H01G9/04—Electrodes or formation of dielectric layers thereon
    • H01G9/042—Electrodes or formation of dielectric layers thereon characterised by the material
    • H01G9/045—Electrodes or formation of dielectric layers thereon characterised by the material based on aluminium
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
    • H01G9/00—Electrolytic capacitors, rectifiers, detectors, switching devices, light-sensitive or temperature-sensitive devices; Processes of their manufacture
    • H01G9/004—Details
    • H01G9/04—Electrodes or formation of dielectric layers thereon
    • H01G9/048—Electrodes or formation of dielectric layers thereon characterised by their structure
    • H01G9/055—Etched foil electrodes
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00—Electrodes
    • H01M4/02—Electrodes composed of, or comprising, active material
    • H01M4/04—Processes of manufacture in general
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00—Electrodes
    • H01M4/02—Electrodes composed of, or comprising, active material
    • H01M4/13—Electrodes for accumulators with non-aqueous electrolyte, e.g. for lithium-accumulators; Processes of manufacture thereof
    • H01M4/133—Electrodes based on carbonaceous material, e.g. graphite-intercalation compounds or CFx
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00—Electrodes
    • H01M4/02—Electrodes composed of, or comprising, active material
    • H01M4/64—Carriers or collectors
    • H01M4/66—Selection of materials
    • H01M4/661—Metal or alloys, e.g. alloy coatings
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00—Electrodes
    • H01M4/02—Electrodes composed of, or comprising, active material
    • H01M4/64—Carriers or collectors
    • H01M4/66—Selection of materials
    • H01M4/665—Composites
    • H01M4/667—Composites in the form of layers, e.g. coatings
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00—Electrodes
    • H01M4/02—Electrodes composed of, or comprising, active material
    • H01M4/36—Selection of substances as active materials, active masses, active liquids
    • H01M4/58—Selection of substances as active materials, active masses, active liquids of inorganic compounds other than oxides or hydroxides, e.g. sulfides, selenides, tellurides, halogenides or LiCoFy; of polyanionic structures, e.g. phosphates, silicates or borates
    • H01M4/583—Carbonaceous material, e.g. graphite-intercalation compounds or CFx
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10—Energy storage using batteries

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Power Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Electrochemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Composite Materials (AREA)
  • Manufacturing & Machinery (AREA)
  • Inorganic Chemistry (AREA)
  • Cell Electrode Carriers And Collectors (AREA)
  • Electric Double-Layer Capacitors Or The Like (AREA)
  • Solid-Phase Diffusion Into Metallic Material Surfaces (AREA)
  • Battery Electrode And Active Subsutance (AREA)
  • Other Surface Treatments For Metallic Materials (AREA)

Abstract

Disclosed is a carbon-coated aluminum material in which the adhesion between a carbon-containing layer and an aluminum material can be maintained for a long period. Also disclosed is a method for producing the carbon-coated aluminum material. The carbon-coated aluminum material comprises an aluminum foil (1), a carbon-containing layer (2) and an intermediate layer (3). The intermediate layer (3) has a first surface region (3) which contains a carbide of aluminum and is formed on at least a part of the surface of the aluminum foil (1). The carbon-containing layer (2) has a second surface region (21) which is extended toward the outside ofthe first surface region (3). The carbon-containing layer (2) further contains a carbon-containing particle (22). The second surface region (21) is formed between the first surface region (3) and the carbon-containing particle (22), and contains a carbide of aluminum. In the aluminum foil (1), the aluminum content is 99.6% by mass or more, the lead content is 10 ppm by mass or less, and the magnesium content is 10 ppm by mass or less.
PCT/JP2008/056294 2007-05-15 2008-03-31 Carbon-coated aluminum material, and method for production thereof Ceased WO2008142913A1 (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
CN2008800007751A CN101548028B (en) 2007-05-15 2008-03-31 Carbon-coated aluminum material, and method for production thereof
JP2009515110A JP5271261B2 (en) 2007-05-15 2008-03-31 Carbon-coated aluminum material and manufacturing method thereof

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
JP2007129735 2007-05-15
JP2007-129735 2007-05-15

Publications (1)

Publication Number Publication Date
WO2008142913A1 true WO2008142913A1 (en) 2008-11-27

Family

ID=40031629

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/JP2008/056294 Ceased WO2008142913A1 (en) 2007-05-15 2008-03-31 Carbon-coated aluminum material, and method for production thereof

Country Status (5)

Country Link
JP (1) JP5271261B2 (en)
KR (1) KR101472865B1 (en)
CN (1) CN101548028B (en)
TW (1) TWI428472B (en)
WO (1) WO2008142913A1 (en)

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2010215964A (en) * 2009-03-17 2010-09-30 Toyo Aluminium Kk Conductive substance coated aluminum material and method for manufacturing the same
CN102037158A (en) * 2009-01-28 2011-04-27 东洋铝株式会社 Carbon-coated aluminum material and manufacturing method thereof
JP2012224927A (en) * 2011-04-21 2012-11-15 Mitsubishi Alum Co Ltd Aluminum alloy foil for positive electrode current collector of lithium ion battery, and method for manufacturing the same
CN103097567A (en) * 2010-09-14 2013-05-08 东洋铝株式会社 Aluminum material coated with electrically conductive layer and method for manufacturing the same
JP2013527619A (en) * 2010-05-27 2013-06-27 コーニング インコーポレイテッド Multi-layer electrode for ultracapacitor
JPWO2015046234A1 (en) * 2013-09-26 2017-03-09 東洋アルミニウム株式会社 Coated aluminum material and method for producing the same
JP2020501367A (en) * 2016-12-02 2020-01-16 ファーストキャップ・システムズ・コーポレイションＦａｓｔＣＡＰ ＳＹＳＴＥＭＳ Ｃｏｒｐｏｒａｔｉｏｎ Composite electrode
US11557765B2 (en) 2019-07-05 2023-01-17 Fastcap Systems Corporation Electrodes for energy storage devices

Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102055013A (en) * 2009-10-27 2011-05-11 黄忠勇 Activated carbon layer for chemical battery
JP5126909B2 (en) * 2010-10-08 2013-01-23 株式会社シンクロン Thin film forming method and thin film forming apparatus
CN110648849B (en) * 2019-09-26 2021-12-14 宇启材料科技南通有限公司 Valve metal porous body coating electrode foil, manufacturing method and electrolytic capacitor
CN113328100B (en) * 2021-06-18 2025-05-27 大连中比动力电池有限公司 Aluminum foil for battery and preparation method and preparation device thereof

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2004087984A1 (en) * 2003-03-31 2004-10-14 Toyo Aluminium Kabushiki Kaisha Carbon-coated aluminum and method for producing same

Family Cites Families (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1332504A2 (en) * 2000-11-09 2003-08-06 Foc Frankenburg Oil Company Est. A supercapacitor and a method of manufacturing such a supercapacitor
JP4392312B2 (en) * 2004-09-29 2009-12-24 東洋アルミニウム株式会社 ELECTRIC DOUBLE LAYER CAPACITOR ELECTRODE MEMBER, ITS MANUFACTURING METHOD, AND ELECTRIC DOUBLE LAYER CAPACITOR USING ELECTRO DOUBLE LAYER CAPACITOR ELECTRODE MEMBER
WO2006035569A1 (en) * 2004-09-29 2006-04-06 Toyo Aluminium Kabushiki Kaisha Capacitor electrode member, method for manufacturing the same, and capacitor provided with the electrode member
JP5201313B2 (en) * 2007-03-30 2013-06-05 日本ゼオン株式会社 Electrode for electrochemical device and method for producing the same

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2004087984A1 (en) * 2003-03-31 2004-10-14 Toyo Aluminium Kabushiki Kaisha Carbon-coated aluminum and method for producing same

Cited By (18)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102037158B (en) * 2009-01-28 2014-05-28 东洋铝株式会社 Carbon-coated aluminum material and manufacturing method thereof
CN102037158A (en) * 2009-01-28 2011-04-27 东洋铝株式会社 Carbon-coated aluminum material and manufacturing method thereof
EP2383371A4 (en) * 2009-01-28 2016-01-06 Toyo Aluminium Kk Carbon-coated aluminum member and method for producing the same
EP2410071A4 (en) * 2009-03-17 2018-06-20 Toyo Aluminium Kabushiki Kaisha Aluminum member covered with conductive coat and process for production of same
JP2010215964A (en) * 2009-03-17 2010-09-30 Toyo Aluminium Kk Conductive substance coated aluminum material and method for manufacturing the same
CN102356176A (en) * 2009-03-17 2012-02-15 东洋铝株式会社 Aluminum member covered with conductive coat and process for production of same
KR20110133487A (en) * 2009-03-17 2011-12-12 도요 알루미늄 가부시키가이샤 Conductor coating aluminum material and manufacturing method
KR101631838B1 (en) * 2009-03-17 2016-06-20 도요 알루미늄 가부시키가이샤 Aluminum member covered with conductive coat and process for production of same
JP2013527619A (en) * 2010-05-27 2013-06-27 コーニング インコーポレイテッド Multi-layer electrode for ultracapacitor
CN103097567A (en) * 2010-09-14 2013-05-08 东洋铝株式会社 Aluminum material coated with electrically conductive layer and method for manufacturing the same
US9608275B2 (en) 2010-09-14 2017-03-28 Toyo Aluminium Kabushiki Kaisha Electrically conductive layer coated aluminum material and method for manufacturing the same
JP2012224927A (en) * 2011-04-21 2012-11-15 Mitsubishi Alum Co Ltd Aluminum alloy foil for positive electrode current collector of lithium ion battery, and method for manufacturing the same
JPWO2015046234A1 (en) * 2013-09-26 2017-03-09 東洋アルミニウム株式会社 Coated aluminum material and method for producing the same
JP2020501367A (en) * 2016-12-02 2020-01-16 ファーストキャップ・システムズ・コーポレイションＦａｓｔＣＡＰ ＳＹＳＴＥＭＳ Ｃｏｒｐｏｒａｔｉｏｎ Composite electrode
US11450488B2 (en) 2016-12-02 2022-09-20 Fastcap Systems Corporation Composite electrode
US12406815B2 (en) 2016-12-02 2025-09-02 Nanoramic, Inc. Composite electrode
US11557765B2 (en) 2019-07-05 2023-01-17 Fastcap Systems Corporation Electrodes for energy storage devices
US11848449B2 (en) 2019-07-05 2023-12-19 Fastcap Systems Corporation Electrodes for energy storage devices

Also Published As

Publication number Publication date
TW200912038A (en) 2009-03-16
JPWO2008142913A1 (en) 2010-08-05
CN101548028B (en) 2011-12-07
JP5271261B2 (en) 2013-08-21
KR20100014224A (en) 2010-02-10
TWI428472B (en) 2014-03-01
KR101472865B1 (en) 2014-12-15
CN101548028A (en) 2009-09-30

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