WO2008015072A1 - Crystalline zirconium and/or titanium phosphate, having a lamellar structure and including a diamine as intercalation agent, method of preparation and use in a macromolecular material - Google Patents
Crystalline zirconium and/or titanium phosphate, having a lamellar structure and including a diamine as intercalation agent, method of preparation and use in a macromolecular material Download PDFInfo
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- WO2008015072A1 WO2008015072A1 PCT/EP2007/056806 EP2007056806W WO2008015072A1 WO 2008015072 A1 WO2008015072 A1 WO 2008015072A1 EP 2007056806 W EP2007056806 W EP 2007056806W WO 2008015072 A1 WO2008015072 A1 WO 2008015072A1
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- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B25/00—Phosphorus; Compounds thereof
- C01B25/16—Oxyacids of phosphorus; Salts thereof
- C01B25/26—Phosphates
- C01B25/37—Phosphates of heavy metals
- C01B25/372—Phosphates of heavy metals of titanium, vanadium, zirconium, niobium, hafnium or tantalum
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- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B25/00—Phosphorus; Compounds thereof
- C01B25/16—Oxyacids of phosphorus; Salts thereof
- C01B25/26—Phosphates
- C01B25/45—Phosphates containing plural metal, or metal and ammonium
Definitions
- the present invention relates to a zirconium phosphate and / or crystallized titanium, having a lamellar structure and having as interlamellar intercalation agent a diamine, its method of preparation and its use in a macromolecular material.
- thermomechanical and impermeability properties of macromolecular materials it is known to use mineral particles. It is thus possible to modify, for example, the modulus of the materials, the impact resistance, the ductility, the dimensional stability, the deformation temperature under load, the abrasion resistance or the abrasive power. In some cases, such as the materials obtained from latex, it is also sought to improve the characteristics of water uptake and water vapor permeability of the materials.
- the phosphates of this type currently available already give satisfactory results.
- products which could have a function capable of reacting with the polymer matrix in which they are incorporated or with the monomers used in the preparation of these matrices.
- the presence of such a reactive function can improve the compatibility and interaction of phosphate with the matrix.
- the object of the invention is to provide such a type of product.
- the zirconium phosphate and / or titanium phosphate of the invention is a crystallized phosphate with lamellar structure and comprising an interlamellar intercalation agent and it is characterized in that the intercalation agent is a diamine comprising a primary amine function and a second amine function which is a secondary or tertiary amine function.
- the intercalation agent is a diamine comprising a primary amine function and a second amine function which is a secondary or tertiary amine function.
- the phosphate of the invention more particularly corresponds to the formula Zr (HPO 4 ) 2 or Ti (HPO 4 ) 2 . It can be anhydrous or hydrated. Furthermore, the zirconium may be partially substituted by another tetravalent element such as titanium, cerium and tin, for example in a proportion of up to 0.2 mol% (molar ratio substituent / zirconium).
- This zirconium phosphate and / or titanium is crystallized and has a lamellar structure, that is to say that the atoms constituting the phosphate are arranged in lamellae or sheets, the phosphate consisting of a stack of several of these lamellae or leaflets.
- the phosphate comprises an intercalation agent, interposed between the lamellae and bonded thereto.
- this binding is done by deprotonation of the POH function and protonation of the intercalation agent, for example it may be a PO " type bond ... H 3 + N .
- this intercalation agent is chosen from diamines comprising both a primary amine function and a second amine function which is a secondary or tertiary amine function.
- the intercalation agent is chosen from diamines comprising both a primary amine function and a tertiary amine function.
- the intercalation agent is bound to the phosphate via the tertiary amine function.
- the intercalation agent is bound to the phosphate via the secondary amine function.
- the intercalation agent is bound to the phosphate via the primary amine function.
- the phosphate of the invention may be in an intermediate variant between the two which have just been described above, that is to say a variant in which for part of the phosphate the agent of intercalation is linked via the tertiary or secondary amine function and, for another part, the intercalating agent is linked through the primary amine function.
- the zirconium phosphate and / or titanium phosphate of the invention generally comprises two layers of intercalation agent arranged between the lamellae.
- the first layer consists of the diamine bonded to a first layer of phosphate by its primary amine function.
- the lamella which faces the first also has a layer consisting of the diamine bonded to the lamella by its primary amine function.
- the type of bond that is to say the nature of the function which participates in the bonding of diamine with phosphate (primary, secondary or tertiary function) can be demonstrated by NMR (single-pulse 31 P NMR high-power decoupling in rotation at the magic angle, the measurements given in the examples of the descrition having been made with a Spectro AVANCE 300 SOLID BRUKER), more precisely by the type of displacement which is observed on the NMR diagrams by compared to non-intercalated phosphate.
- the primary amine bonds sheets give a displacement of between -10 and -17 ppm.
- the peak corresponding to the non-intercalated phosphate is at -19 ppm, that corresponding to an intercalation in which the bond is made by the primary amine is located at -14 ppm and that corresponding to an intercalation in which the bond is made by the tertiary amine is between -20 and -22 ppm.
- the NMR diagrams then have several peaks.
- the zirconium phosphate and / or titanium may further contain an alkaline cation such as Na + , K + , Li + or the NH 4 + ammonium ion. These ions can act as an intercalating agent at least in part in place of the diamine. It may be thought, without wishing to be bound by theory, that these cations can be exchanged with protons of zirconium phosphate and / or titanium to create a PO-cation bond.
- an alkaline cation such as Na + , K + , Li + or the NH 4 + ammonium ion.
- the intercalating agent may be chosen from the amines of the following generic formulas: H 2 NR 3 -NR 1 R 2 or also H 2 NR 3 -NHR 1 depending on whether the primary / tertiary diamines or the primary / secondary diamines are used .
- R 3 represents a linear or branched, cycloaliphatic or aromatic aliphatic polyvalent hydrocarbon residue containing from 1 to 50, preferably from 3 to 20 carbon atoms, optionally interrupted by, or containing, one or more heteroatoms such as oxygen, nitrogen, sulfur or phosphorus, said residue optionally carrying functional groups or functional groups that are not capable of reacting with the functions of zirconium phosphate.
- the symbols R 1, R 2 represent monovalent hydrocarbon residues, analogous to the definition of R 3 . Ri and R 2 may be the same or different.
- the intercalating agents may be chosen more particularly from the dialkylaminoalkylamines of the above formulas in which R 1 and R 2 are both alkyl radicals or alternatively amino-cycloaliphatic amino-type diamines containing oxygen as hetero atoms.
- dialkylaminoalkylamine dimethylaminopropylamine (DMPA) and diethylaminopropylamine (DEAPA) and as diamino amino cycloaliphatic type containing oxygen as a heteroatom, aminopropylmorpholine.
- DMPA dimethylaminopropylamine
- DEAPA diethylaminopropylamine
- N- (2-aminoethyl) piperidine 2-methyl-1-pipahdino-2-propanamine
- 2- (4-benzylpiperidino) -1-ethanamine 2-methyl-1-pipahdino-2-propanamine
- N-methylethylenediamine N-ethylethylenediamine, N-ethylenediamine and the like.
- phenyl ethylenediamine N-benzyl ethylenediamine, N-methyl-1,3-propane diamine, N- (2-hydroxyethyl) -1,3-propanediamine, histidine of formula:
- the interlamellar distance of the phosphate of the invention can vary over a wide range, depending on the diamine used and the length thereof, that is to say on its number of carbon atoms, and also as a function of the chosen variant.
- This distance is generally at least about 10 ⁇ , more preferably at least about 15 ⁇ and even more preferably at least about 20 ⁇ . It is measured by the X-ray diffraction technique (XRD) and is characterized by the peak of the plane (002) (monoclinic structure), it being understood that in the case of products in which there are several types of bonds, it is possible to obtain several distances. measured at the peak of plane 002. The highest values for this distance are generally obtained for the variant with two layers of intercalation agent.
- the diamine / phosphate mass ratio of zirconium and / or titanium is generally between 10% and 50%.
- the process for preparing the phosphate according to the invention essentially consists in reacting a crystalline zirconium phosphate and / or titanium phosphate in liquid medium with the intercalation agent of the type described above.
- zirconium phosphate and / or crystallized titanium that can be obtained by any known means. It is more particularly possible to use a zirconium phosphate of the type described in patent application WO 2006/008388 to the description to which reference may be made.
- This phosphate consists of particles in the form of wafer. These particles have a thickness of at most 30 nm, more particularly at most 20 nm and which may be for example between 1 nm and 20 nm and a length of between about 0.1 ⁇ m and about 2 ⁇ m, more particularly between 0.2 ⁇ m and 0.5 ⁇ m, these dimensions being determined by TEM analysis.
- the wafers that make up the particles are themselves formed of superimposed leaflets whose thickness is of the order of a few angstroms (5 to 7 ⁇ ), the space between the leaflets being of the order of 7 to 8 ⁇ . .
- the liquid medium used is generally water and the phosphate is dispersed in this medium. It may be useful to wash the phosphate before it is dispersed so as to obtain a relatively pure dispersion, this purity being measured by the conductivity of the dispersion. A conductivity of at most 2 mS.cm can avoid precipitation of parasitic phases in the subsequent preparation of the phosphate according to the invention.
- the intercalation agent is introduced into the medium thus formed, generally in the form of a solution.
- the reaction is generally carried out at room temperature.
- the reaction is carried out under conditions such that the molar ratio of amine / P (N / P) is generally between 0.5 and 2. For values of this ratio of at most about 1, the binding with phosphate by the tertiary amine whereas for values of at least about 1.5, the binding with the phosphate by the primary amine is favored. For the ratios whose value is between those given above, it is favored the preparation of a phosphate according to the intermediate variant which has been described above. The values given above may vary depending on the amine. At the end of the reaction, the process can take place according to several variants.
- the product obtained is, in the form of an aqueous suspension. It is also possible to transfer it in a solvent medium. Finally, the solid product can be separated from the reaction medium by any known means and dried.
- spray drying is meant here and in a known manner a spray drying of the mixture in a hot atmosphere (spray-drying).
- the atomization can be carried out using any sprayer known per se, for example by a spraying nozzle of the watering apple or other type. It is also possible to use so-called turbine atomizers.
- spray drying techniques reference may be made in particular to the MASTERS basic work entitled "SPRAYD DRYING" (second edition, 1976, George Godwin-London Editions).
- the intercalation agent is stabilized in the phosphate, in the sense of a thermal stabilization, which makes possible the use of this type of drying.
- This therefore makes it possible to have a product which has the advantages associated with spray drying, that is to say a morphology and a particle size which facilitates the use of zirconium phosphate and / or titanium in the macromolecular material.
- the phosphate of the invention can be used in the preparation of macromolecular materials.
- the invention therefore also relates to a macromolecular material which is characterized in that it comprises or is prepared by using a zirconium phosphate and / or titanium having the characteristics which have been described above or a phosphate of zirconium and / or titanium obtained by the preparation method described above.
- the macromolecular material can be of different types: elastomeric, thermoplastic, thermosetting.
- the macromolecular material may be more particularly a thermoplastic polymer.
- polymers that may be suitable, mention may be made of: polylactones such as poly (pivalolactone), poly (caprolactone) and polymers of the same family; polyurethanes obtained by reaction between diisocyanates such as 1,5-naphthalene diisocyanate; p-phenylene diisocyanate, m-phenylene diisocyanate, 2,4-toluene diisocyanate, 4,4'-diphenylmethane diisocyanate, 3,3'-dimethyl-4,4'-diphenylmethane diisocyanate, 3, 3-dimethyl-4,4'-biphenyl diisocyanate, 4,4'-diphenylisopropylidene diisocyanate, 3,3'-dimethyl-4,4'-diphenyl diisocyanate, 3,3'-dimethyl-4,4 ' diphenylme
- thermoplastic polymers polyamides, such as polyamide 6, polyamide 66, polyamide 12, polyamide 11, semi-aromatic polyamides, PVC, PET, PPO and the mixtures and co-polymers, are particularly preferred. copolymers based on these polymers. Any method can be implemented to use the phosphate of the invention in the macromolecular material.
- a first method consists in mixing a phosphate in a thermoplastic material in molten form and optionally subjecting the mixture to a large shear, for example in a twin-screw extrusion device, in order to achieve a good dispersion.
- Another method consists in mixing a phosphate to be dispersed with the monomers in the polymerization medium and then in carrying out the polymerization.
- Another method comprises mixing a thermoplastic polymer in molten form with a concentrated mixture of a thermoplastic polymer and a phosphate.
- the phosphate is introduced into the synthesis medium of the macromolecular material, or into the molten thermoplastic macromolecular material. It may for example be introduced in the form of a solid powder or in the form of a dispersion in water or in an organic dispersant.
- the proportion by weight of the phosphate in the composition based on a macromolecular material is preferably less than or equal to 5%.
- the phosphate of the invention may be used more particularly in the case where the macromolecular material is a latex.
- the latices are aqueous dispersions of polymer particles from conventional emulsion (co) polymerization processes of polymerizable organic monomers.
- organic monomers may be chosen for example from: a): alkyl (meth) acrylates, the alkyl part of which preferably contains from 1 to 18 carbon atoms, in particular methyl acrylate, ethyl acrylate, , propyl acrylate, n-butyl acrylate, isobutyl acrylate, amyl acrylate, lauryl acrylate, isoamyl acrylate, ethyl acrylate and the like.
- alkyl (meth) acrylates the alkyl part of which preferably contains from 1 to 18 carbon atoms, in particular methyl acrylate, ethyl acrylate, , propyl acrylate, n-butyl acrylate, isobutyl acrylate, amyl acrylate, lauryl acrylate, isoamyl acrylate, ethyl acrylate and the like.
- copolymers of some of the aforementioned main monomers with up to 50% by weight of other ionic isomers in particular:
- an alpha, beta-ethylenically unsaturated carboxylic acid monomer mentioned above including mono and polycarboxylic acids (acrylic, methacrylic, maleic, itaconic, fumaric acid, etc.); an ethylenic monomer comprising secondary, tertiary or quaternized amino groups (vinyl- pyridines, diethylaminoethyl methacrylate, etc.),
- a sulfonated ethylenic monomer (vinylsulphonate, styrene-sulphonate, etc.), a Zwitterionic ethylenic monomer (sulfopropyl- (dimethylaminopropyl) acrylate, or a nonionic acid, in particular unsaturated carboxylic acid amides (acrylamide, methacrylamide, etc.), (meth) acrylate esters, and polyhydroxypropyl or polyhydroxyethylated alcohols.
- copolymers of styrene with acrylates and styrene-butadiene copolymers may be mentioned.
- the introduction of the phosphate of the invention can also be done by simply stirring the phosphate with the latex.
- the phosphate of the invention may also be used in any mixture or copolymer of at least two macromolecular materials taken indifferently in the list of thermoplastics mentioned above and polymers described in the latex heading.
- Zirconium oxychloride in powder form at 32.8% ZrO 2 .
- the BET surface indicated is that determined by nitrogen adsorption in accordance with ASTM D 3663-78 established from the BRUNAUER-EMMETT-TELLER method described in the journal "The Journal of the American Chemical Society, 60, 309 (1938). ).
- a crystalline zirconium phosphate of the type described in WO 2006/008388 is first prepared.
- An aqueous solution of zirconium oxychloride at 2.1 moles per liter of ZrO 2 is prepared beforehand.
- Part of the preceding precipitate (60 g) is dispersed in 230.6 g of 85% phosphoric acid and 524.9 g of water (ie an acid concentration of 3 moles / liter), the dispersion thus obtained is transferred to a 1-liter autoclave and then heated to a temperature of 150 ° C. This temperature is maintained for 5 hours.
- the dispersion obtained is washed with deionized water.
- the cake from the last centrifugation is redispersed.
- a dispersion of a crystalline compound based on zirconium phosphate is obtained, the characteristics of which are as follows.
- Electron transmission microscopic (TEM) analysis reveals particles of size between 150 and 400 nm.
- the X-ray analysis indicates in particular by the high intensity of the peak of the plane (002) relative to that of the doublet of the planes (-113) and (202) a preferential growth of the particles in this plane (002) and therefore the shape in wafer.
- the thickness of the particle measured perpendicular to the plane (002) is 18 nm.
- the distance measured between the constituent leaflets of the platelets is 7.5 ⁇ .
- the solids content is 13%.
- the specific surface area measured in BET is 37 m 2 / g.
- the suspension is centrifuged at 4500 rpm for 30 minutes, the supernatant is removed. The pellet is dried at 50 ° C for 48 hours.
- the amount of amine intercalated is determined by chemical analysis (powder).
- the effective ratio N / P is 0.8 which shows that the effective amount of diamine present in intercalation relative to the amount engaged is 50%.
- XRD analysis shows the presence of two types of zirconium phosphate, one whose interlamellar distance is 21.3 ⁇ and the other whose interlamellar distance is 12.6 ⁇ . .
- the 31 P NMR analysis shows chemical shifts of between -15 ppm and -22 ppm, which is in agreement with the phosphate type detection and which also shows the presence of tertiary amine bonds and by primary amine.
- Example 2 Starting from the same suspension of zirconium phosphate as that of Example 1 (dry extract of the suspension adjusted to 5%). A molar solution of DEAPA is prepared. 16.66 ml of this DEAPA solution are added over 30 minutes in the zirconium phosphate suspension. The amount of DEAPA used is such that the N / P ratio is 1. The suspension is stirred during this addition, the reaction is carried out at room temperature. The pH after addition is 10.7. The suspension is centrifuged at 4500 rpm for 30 minutes. The pellet is dried at 50 ° C for 48 hours.
- XRD analysis revealed the presence of two types of zirconium phosphate, one with an interlamellar distance of 21.3 ⁇ and the other with an interlamellar distance of 16.5 ⁇ .
- the effective N / P ratio is 0.85.
- Phosphorus NMR analysis performed on the powder shows 2 chemical shifts at about -18.4 ppm and -22 ppm (main peak). This analysis makes it possible to see that the intercalation agent is bound to phosphate via the tertiary amine function.
- Example 2 Starting from the same zirconium phosphate suspension as that of Example 1 (dry extract of the suspension of 5%). A molar solution of aminopropylmorpholine (APM) is prepared. 33.32 ml of this solution are added over 30 minutes to the zirconium phosphate suspension. The amount of APM used is such that the N / P ratio is 2. The suspension is stirred during this addition, the reaction is carried out at room temperature. The pH after addition is 10.5.
- APM aminopropylmorpholine
- the suspension is centrifuged at 4500 rpm for 30 minutes.
- the pellet is dried at 50 ° C for 48 hours.
- the N / P ratio (chemical analysis) is 1, 57.
- the interlamellar distance is 22 ⁇ .
- NMR analysis revealed a chemical shift of between -13 ppm and -15 ppm characteristic of the bonding of diamine to phosphate by the primary amine function. It can be seen from the X-ray and NMR analyzes that there are two layers of intercalation agent.
- Example 2 230 g of the suspension of zirconium phosphate obtained as in Example 1 with a solids content of 13% are diluted with deionized water so as to obtain a solids content of 5%.
- the conductivity of this starting dispersion is less than 2 mS.cm, the pH is 2.4. 7.11 g of DMPA is added to the zirconium phosphate suspension.
- the amount of DMPA implemented is such that the ratio N / P is equal to 0.7.
- the suspension is stirred during this addition, the reaction is carried out at room temperature. 363 g of deionized water are added.
- the suspension obtained is atomized using a B ⁇ chi atomizer, the inlet temperature is 240 ° C. and the outlet temperature is 110 ° C.
- the powder obtained has the following characteristics: The interlamellar distance is 12, 4 ⁇ .
- the NMR analysis of the phosphorus carried out on the powder shows 2 chemical shifts of between -15 ppm and -20 ppm. This analysis makes it possible to see that the intercalation agent is bound to the phosphate of the leaflets via the tertiary amine function.
- Measurements by ATD-ATG technique show that DMPA is detected only from 225 ° C which indicates a good thermal stability of the intercalation agent.
- the size of the particles is measured by the light diffraction technique.
- a COULTER LS 230 (small volume) apparatus associated with a 100 W ultrasonic probe was used. The measurement is made by diluting 1 g of the sample in 25 ml of water. Magnetic stirring is then carried out for a few minutes in order to allow good wetting of the suspension. The suspension thus prepared is subjected to ultrasound 100 watts for 3 minutes.
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Abstract
Description
PHOSPHATE DE ZIRCONIUM ET/OU DE TITANE CRISTALLISE, A ZIRCONIUM PHOSPHATE AND / OR CRYSTALLIZED TITANIUM,
STRUCTURE LAMELLAIRE ET COMPORTANT COMME AGENTLAMELLAR STRUCTURE AND COMPRISING AS AGENT
D'INTERCALATION UNE DIAMINE, PROCEDE DE PREPARATION ETINTERCALATION DIAMINE, PREPARATION METHOD AND
UTILISATION DANS UN MATERIAU MACROMOLECULAIREUSE IN MACROMOLECULAR MATERIAL
La présente invention concerne un phosphate de zirconium et/ou de titane cristallisé, à structure lamellaire et comportant comme agent d'intercalation interlamellaire une diamine, son procédé de préparation et son utilisation dans un matériau macromoléculaire.The present invention relates to a zirconium phosphate and / or crystallized titanium, having a lamellar structure and having as interlamellar intercalation agent a diamine, its method of preparation and its use in a macromolecular material.
Pour modifier les propriétés thermomécaniques et d'imperméabilité des matériaux macromoléculaires, il est connu d'utiliser des particules minérales. Il est ainsi possible de modifier, par exemple, le module des matériaux, la résistance au choc, la ductilité, la stabilité dimensionnelle, la température de déformation sous charge, la résistance à l'abrasion ou le pouvoir abrasif. Dans certains cas, comme les matériaux obtenus à partir de latex, on cherche aussi à améliorer les caractéristiques de reprise d'eau et de perméabilité à la vapeur d'eau des matériaux.To modify the thermomechanical and impermeability properties of macromolecular materials, it is known to use mineral particles. It is thus possible to modify, for example, the modulus of the materials, the impact resistance, the ductility, the dimensional stability, the deformation temperature under load, the abrasion resistance or the abrasive power. In some cases, such as the materials obtained from latex, it is also sought to improve the characteristics of water uptake and water vapor permeability of the materials.
Ainsi, il est connu de renforcer les matériaux macromoléculaires, et en particulier les matériaux thermoplastiques, par des particules plaquettaires d'épaisseur nanométrique en particulier par des particules obtenues par exfoliation à partir d'un composé à base de phosphate de zirconium et/ou de titane à structure lamellaire. Le composé à structure lamellaire est traité par un agent de gonflement organique, avant incorporation dans le matériau à renforcer, afin d'assurer son exfoliation, exfoliation qui est importante pour l'amélioration des propriétés du matériau dans lequel il est introduit.Thus, it is known to strengthen macromolecular materials, and in particular thermoplastic materials, with platelet particles of nanometric thickness, in particular particles obtained by exfoliation from a compound based on zirconium phosphate and / or titanium with lamellar structure. The compound with lamellar structure is treated with an organic swelling agent, before incorporation into the material to be reinforced, to ensure its exfoliation, exfoliation which is important for improving the properties of the material in which it is introduced.
Les phosphates de ce type disponibles actuellement donnent déjà des résultats satisfaisants. Toutefois, on recherche des produits qui pourraient avoir une fonction susceptible de réagir avec la matrice polymérique dans laquelle ils sont incorporés ou avec les monomères utilisés dans la préparation de ces matrices. La présence d'une telle fonction réactive peut améliorer la compatibilité et l'interaction du phosphate avec la matrice. L'objet de l'invention est de fournir un tel type de produit. Dans ce but, le phosphate de zirconium et/ou de titane de l'invention est un phosphate cristallisé, à structure lamellaire et comportant un agent d'intercalation interlamellaire et il est caractérisé en ce que l'agent d'intercalation est une diamine comportant une fonction aminé primaire et une seconde fonction aminé qui est une fonction aminé secondaire ou tertiaire. D'autres caractéristiques, détails et avantages de l'invention apparaîtront encore plus complètement à la lecture de la description qui va suivre, ainsi que des divers exemples concrets mais non limitatifs destinés à l'illustrer.The phosphates of this type currently available already give satisfactory results. However, products are sought which could have a function capable of reacting with the polymer matrix in which they are incorporated or with the monomers used in the preparation of these matrices. The presence of such a reactive function can improve the compatibility and interaction of phosphate with the matrix. The object of the invention is to provide such a type of product. For this purpose, the zirconium phosphate and / or titanium phosphate of the invention is a crystallized phosphate with lamellar structure and comprising an interlamellar intercalation agent and it is characterized in that the intercalation agent is a diamine comprising a primary amine function and a second amine function which is a secondary or tertiary amine function. Other features, details and advantages of the invention will appear even more fully on reading the description which follows, as well as various concrete but non-limiting examples intended to illustrate it.
Le phosphate de l'invention répond plus particulièrement à la formule Zr(HPO4)2 ou Ti(HPO4)2. Il peut être anhydre ou hydraté. Par ailleurs, le zirconium peut être partiellement substitué par un autre élément tétravalent comme le titane, le cérium et l'étain, par exemple dans une proportion pouvant aller jusqu'à 0,2% molaire (rapport molaire substituant/zirconium).The phosphate of the invention more particularly corresponds to the formula Zr (HPO 4 ) 2 or Ti (HPO 4 ) 2 . It can be anhydrous or hydrated. Furthermore, the zirconium may be partially substituted by another tetravalent element such as titanium, cerium and tin, for example in a proportion of up to 0.2 mol% (molar ratio substituent / zirconium).
Ce phosphate de zirconium et/ou de titane est cristallisé et présente une structure lamellaire, c'est-à-dire que les atomes constituant le phosphate sont disposés en lamelles ou feuillets, le phosphate étant constitué d'un empilement de plusieurs de ces lamelles ou feuillets. En outre, le phosphate comporte un agent d'intercalation, intercalé entre les lamelles et lié à celles-ci.This zirconium phosphate and / or titanium is crystallized and has a lamellar structure, that is to say that the atoms constituting the phosphate are arranged in lamellae or sheets, the phosphate consisting of a stack of several of these lamellae or leaflets. In addition, the phosphate comprises an intercalation agent, interposed between the lamellae and bonded thereto.
Sans vouloir être lié par une théorie, on peut penser que cette liaison se fait par déprotonation de la fonction POH et protonation de l'agent d'intercalation, par exemple ce peut être une liaison du type PO"... H3 +N.Without wishing to be bound by a theory, it may be thought that this binding is done by deprotonation of the POH function and protonation of the intercalation agent, for example it may be a PO " type bond ... H 3 + N .
Selon l'invention, cet agent d'intercalation est choisi parmi les diamines comportant à la fois une fonction aminé primaire et une seconde fonction aminé qui est une fonction aminé secondaire ou tertiaire. Selon un mode de réalisation préféré de l'invention, l'agent d'intercalation est choisi parmi les diamines comportant à la fois une fonction aminé primaire et une fonction aminé tertiaire.According to the invention, this intercalation agent is chosen from diamines comprising both a primary amine function and a second amine function which is a secondary or tertiary amine function. According to a preferred embodiment of the invention, the intercalation agent is chosen from diamines comprising both a primary amine function and a tertiary amine function.
Plusieurs variantes de l'invention sont possibles.Several variants of the invention are possible.
Selon une première variante et dans le cas d'une diamine primaire/tertiaire, l'agent d'intercalation est lié au phosphate par l'intermédiaire de la fonction aminé tertiaire. Dans le cas d'une diamine primaire/secondaire, l'agent d'intercalation est lié au phosphate par l'intermédiaire de la fonction aminé secondaire.According to a first variant and in the case of a primary / tertiary diamine, the intercalation agent is bound to the phosphate via the tertiary amine function. In the case of a primary / secondary diamine, the intercalation agent is bound to the phosphate via the secondary amine function.
Selon une seconde variante, l'agent d'intercalation est lié au phosphate par l'intermédiaire de la fonction aminé primaire.According to a second variant, the intercalation agent is bound to the phosphate via the primary amine function.
On peut noter que dans les deux variantes qui ont été décrites, reste libre la fonction de la diamine qui ne participe pas à la liaison avec le phosphate.It may be noted that in the two variants which have been described, the function of the diamine which does not participate in the bond with the phosphate remains free.
Il faut noter aussi que le phosphate de l'invention peut se présenter selon une variante intermédiaire entre les deux qui viennent d'être décrites ci- dessus, c'est à dire une variante dans laquelle pour une partie du phosphate l'agent d'intercalation est lié par l'intermédiaire de la fonction aminé tertiaire ou secondaire et, pour une autre partie, l'agent d'intercalation est lié par l'intermédiaire de la fonction aminé primaire. Dans le cas de la seconde variante, le phosphate de zirconium et/ou de titane de l'invention comprend généralement deux couches d'agent d'intercalation disposées entre les lamelles. La première couche est constituée de la diamine liée à une première lamelle du phosphate par sa fonction aminé primaire. La lamelle qui fait face à la première comporte elle aussi une couche constituée de la diamine liée à la lamelle par sa fonction aminé primaire. Il est encore possible dans le cas de cette disposition à deux couches d'avoir en outre présence d'un phosphate de zirconium et/ou de titane dans lequel l'agent d'intercalation est présent avec liaison par l'aminé tertiaire ou secondaire en une seule couche ou en deux couches.It should also be noted that the phosphate of the invention may be in an intermediate variant between the two which have just been described above, that is to say a variant in which for part of the phosphate the agent of intercalation is linked via the tertiary or secondary amine function and, for another part, the intercalating agent is linked through the primary amine function. In the case of the second variant, the zirconium phosphate and / or titanium phosphate of the invention generally comprises two layers of intercalation agent arranged between the lamellae. The first layer consists of the diamine bonded to a first layer of phosphate by its primary amine function. The lamella which faces the first also has a layer consisting of the diamine bonded to the lamella by its primary amine function. It is still possible in the case of this two-layer arrangement to have in addition the presence of a zirconium phosphate and / or titanium in which the intercalation agent is present with bonding by the tertiary amine or secondary in a single layer or in two layers.
Le type de liaison, c'est-à-dire la nature de la fonction qui participe à la liaison de la diamine avec le phosphate (fonction primaire, secondaire ou tertiaire) peut être mis en évidence par RMN (RMN 31P en simple impulsion découplage haute puissance en rotation à l'angle magique, les mesures données dans les exemples de la descrition ayant été faites avec un appareil Spectro AVANCE 300 SOLIDE BRUKER), plus précisément par le type de déplacement que l'on observe sur les diagrammes RMN par rapport au phosphate non intercalé. Ainsi, pour le phosphate de zirconium, les liaisons aminé primaire feuillets donnent un déplacement compris entre -10 et -17 ppm. Par ailleurs, le pic correspondant au phosphate non intercalé se situe à - 19 ppm, celui correspondant à une intercalation dans laquelle la liaison se fait par l'aminé primaire est situé à -14 ppm et celui correspondant à une intercalation dans laquelle la liaison se fait par l'aminé tertiaire est compris entre - 20 et -22 ppm. Dans le cas de la variante intermédiaire décrite plus haut et pour les phosphates de l'invention pour lesquels les liaisons sont de plusieurs types, les diagrammes RMN présentent alors plusieurs pics.The type of bond, that is to say the nature of the function which participates in the bonding of diamine with phosphate (primary, secondary or tertiary function) can be demonstrated by NMR (single-pulse 31 P NMR high-power decoupling in rotation at the magic angle, the measurements given in the examples of the descrition having been made with a Spectro AVANCE 300 SOLID BRUKER), more precisely by the type of displacement which is observed on the NMR diagrams by compared to non-intercalated phosphate. Thus, for zirconium phosphate, the primary amine bonds sheets give a displacement of between -10 and -17 ppm. Moreover, the peak corresponding to the non-intercalated phosphate is at -19 ppm, that corresponding to an intercalation in which the bond is made by the primary amine is located at -14 ppm and that corresponding to an intercalation in which the bond is made by the tertiary amine is between -20 and -22 ppm. In the case of the intermediate variant described above and for the phosphates of the invention for which the bonds are of several types, the NMR diagrams then have several peaks.
Le phosphate de zirconium et/ou de titane peut contenir en outre un cation alcalin tel que Na+, K+, Li+ ou encore l'ion ammonium NH4 +. Ces ions peuvent jouer le rôle d'agent d'intercalation au moins en partie à la place de la diamine. On peut penser, sans vouloir être lié par une théorie, que ces cations peuvent être échangés avec les protons du phosphate de zirconium et/ou de titane pour créer une liaison P-O-cation.The zirconium phosphate and / or titanium may further contain an alkaline cation such as Na + , K + , Li + or the NH 4 + ammonium ion. These ions can act as an intercalating agent at least in part in place of the diamine. It may be thought, without wishing to be bound by theory, that these cations can be exchanged with protons of zirconium phosphate and / or titanium to create a PO-cation bond.
L'agent d'intercalation peut être choisi parmi les aminés de formules génériques suivantes : H2N-R3-NRi R2 ou encore H2N-R3-NHRi selon que l'on utilise les diamines primaire/tertiaire ou les diamines primaire/secondaire.The intercalating agent may be chosen from the amines of the following generic formulas: H 2 NR 3 -NR 1 R 2 or also H 2 NR 3 -NHR 1 depending on whether the primary / tertiary diamines or the primary / secondary diamines are used .
Dans ces formules, le symbole R3 représente un reste hydrocarboné polyvalent aliphatique linéaire ou ramifié, cycloaliphatique ou aromatique contenant de 1 à 50, de préférence de 3 à 20 atomes de carbone, éventuellement interrompu par, ou contenant, un ou plusieurs hétéroatomes comme l'oxygène, l'azote, le soufre ou le phosphore, ledit reste portant éventuellement des fonctions ou des groupes fonctionnels non susceptibles de réagir avec les fonctions du phosphate de zirconium. Les symboles R-i, R2 représentent des restes hydrocarbonés monovalents, analogues à la définition de R3. Ri et R2 peuvent être identiques ou différents.In these formulas, the symbol R 3 represents a linear or branched, cycloaliphatic or aromatic aliphatic polyvalent hydrocarbon residue containing from 1 to 50, preferably from 3 to 20 carbon atoms, optionally interrupted by, or containing, one or more heteroatoms such as oxygen, nitrogen, sulfur or phosphorus, said residue optionally carrying functional groups or functional groups that are not capable of reacting with the functions of zirconium phosphate. The symbols R 1, R 2 represent monovalent hydrocarbon residues, analogous to the definition of R 3 . Ri and R 2 may be the same or different.
Les agents d'intercalation peuvent être choisis plus particulièrement parmi les dialkylaminoalkylamines de formules ci-dessus dans lesquelles Ri et R2 sont tous les deux des restes alkyles ou encore les diamines de type amino alkyl cycloaliphatique contenant l'oxygène comme hétéroatome.The intercalating agents may be chosen more particularly from the dialkylaminoalkylamines of the above formulas in which R 1 and R 2 are both alkyl radicals or alternatively amino-cycloaliphatic amino-type diamines containing oxygen as hetero atoms.
A titre d'exemple seulement, on peut citer, comme dialkylaminoalkylamine, la diméthylaminopropylamine (DMPA) et la diéthylaminopropylamine (DEAPA) et comme diamine du type amino alkyl cycloaliphatique contenant l'oxygène comme hétéroatome, l'aminopropylmorpholine.By way of example only, there may be mentioned, as dialkylaminoalkylamine, dimethylaminopropylamine (DMPA) and diethylaminopropylamine (DEAPA) and as diamino amino cycloaliphatic type containing oxygen as a heteroatom, aminopropylmorpholine.
D'autres exemples non limitatifs sont la N-(2-aminoéthyl) pipéridine, la 2- méthyl-1 -pipéhdino-2-propanamine, la 2-(4-benzylpiperidino)-1 -éthanamine, laOther non-limiting examples are N- (2-aminoethyl) piperidine, 2-methyl-1-pipahdino-2-propanamine, 2- (4-benzylpiperidino) -1-ethanamine,
N-(2-aminoéthyl) pyrrolidine, la N-(3-aminopropyl) pyrrolidine, la 2-(4- benzylpipérazino)éthan-1 -aminé de formule :N- (2-aminoethyl) pyrrolidine, N- (3-aminopropyl) pyrrolidine, 2- (4-benzylpiperazino) ethan-1-amine of formula:
r 'Λ f Υ " '"'^ la 4-amino-1 -benzylpipéridine de formule :r 'f Υ Λ "'" '^ 4-amino-1 -benzylpipéridine of the formula:
- "V * N xi °-v "- -"' " NH., la 4-amino-1 ,2,2,6,6-pentaméthylpipéridine de formule :- "V * N ° x i - v" - - "" NH, 4-amino-1, 2,2,6,6-pentamethylpiperidine having the formula:.
Encore à titre d'exemples non limitatifs de diamine primaire/secondaire susceptibles d'être utilisées dans le cadre de la présente invention, on peut mentionner la N-méthyl ethylènediamine, la N-éthyl éthylènediamine, la N- phényl éthylènediamine, la N-benzyl éthylènediamine, la N-méthyl 1 ,3-propane diamine, la N-(2-Hydroxyethyl)-1 ,3-propanediamine, l'histidine de formule :Still as non-limiting examples of primary / secondary diamine which may be used in the context of the present invention, mention may be made of N-methylethylenediamine, N-ethylethylenediamine, N-ethylenediamine and the like. phenyl ethylenediamine, N-benzyl ethylenediamine, N-methyl-1,3-propane diamine, N- (2-hydroxyethyl) -1,3-propanediamine, histidine of formula:
le tryptophane de formule the tryptophan of formula
H la guanine de formule oH the guanine of formula o
La distance interlamellaire du phosphate de l'invention peut varier dans une large gamme, en fonction de la diamine utilisée et de la longueur de celle- ci, c'est à dire de son nombre d'atomes de carbone, et aussi en fonction de la variante choisie. Cette distance est généralement d'au moins environ 10 Â, plus particulièrement d'au moins environ 15 Â et encore plus particulièrement d'au moins environ 20 Â. Elle est mesurée par la technique de diffraction des rayons X (DRX) et se caractérise par le pic du plan (002) (structure monoclinique) étant entendu que dans le cas de produits dans lesquels il existe plusieurs types de liaisons on peut obtenir plusieurs distances mesurées au pic du plan 002. Les valeurs les plus élevées pour cette distance sont généralement obtenues pour la variante avec deux couches d'agent d'intercalation.The interlamellar distance of the phosphate of the invention can vary over a wide range, depending on the diamine used and the length thereof, that is to say on its number of carbon atoms, and also as a function of the chosen variant. This distance is generally at least about 10 Å, more preferably at least about 15 Å and even more preferably at least about 20 Å. It is measured by the X-ray diffraction technique (XRD) and is characterized by the peak of the plane (002) (monoclinic structure), it being understood that in the case of products in which there are several types of bonds, it is possible to obtain several distances. measured at the peak of plane 002. The highest values for this distance are generally obtained for the variant with two layers of intercalation agent.
Le rapport massique diamine/phosphate de zirconium et/ou de titane est généralement compris entre 10% et 50%.The diamine / phosphate mass ratio of zirconium and / or titanium is generally between 10% and 50%.
Le procédé de préparation du phosphate selon l'invention consiste pour l'essentiel à faire réagir en milieu liquide un phosphate de zirconium et/ou de titane cristallisé avec l'agent d'intercalation du type décrit précédemment.The process for preparing the phosphate according to the invention essentially consists in reacting a crystalline zirconium phosphate and / or titanium phosphate in liquid medium with the intercalation agent of the type described above.
On part d'un phosphate de zirconium et/ou de titane cristallisé qui peut être obtenu par tout moyen connu. On peut utiliser plus particulièrement un phosphate de zirconium du type de celui décrit dans la demande de brevet WO 2006/008388 à la description de laquelle on pourra se référer. Ce phosphate est constitué de particules sous forme de plaquette. Ces particules présentent une épaisseur d'au plus 30 nm, plus particulièrement d'au plus 20 nm et qui peut être comprise par exemple entre 1 nm et 20 nm et une longueur comprise entre environ 0,1 μm et environ 2 μm, plus particulièrement entre 0,2 μm et 0,5 μm, ces dimensions étant déterminées par analyse MET.Starting from a zirconium phosphate and / or crystallized titanium that can be obtained by any known means. It is more particularly possible to use a zirconium phosphate of the type described in patent application WO 2006/008388 to the description to which reference may be made. This phosphate consists of particles in the form of wafer. These particles have a thickness of at most 30 nm, more particularly at most 20 nm and which may be for example between 1 nm and 20 nm and a length of between about 0.1 μm and about 2 μm, more particularly between 0.2 μm and 0.5 μm, these dimensions being determined by TEM analysis.
Les plaquettes qui constituent les particules sont elles-mêmes formées de feuillets superposés dont l'épaisseur est de l'ordre de quelques angstrόms (5 à 7 Â), l'espace entre les feuillets pouvant être de l'ordre de 7 à 8 Â.The wafers that make up the particles are themselves formed of superimposed leaflets whose thickness is of the order of a few angstroms (5 to 7 Å), the space between the leaflets being of the order of 7 to 8 Å. .
Le milieu liquide utilisé est généralement l'eau et on disperse dans ce milieu le phosphate. Il peut être utile de laver le phosphate avant sa mise en dispersion de manière à obtenir une dispersion relativement pure, cette pureté étant mesurée par la conductivité de la dispersion. Une conductivité d'au plus 2 mS.cm peut éviter des précipitations de phases parasites dans la suite de la préparation du phosphate selon l'invention.The liquid medium used is generally water and the phosphate is dispersed in this medium. It may be useful to wash the phosphate before it is dispersed so as to obtain a relatively pure dispersion, this purity being measured by the conductivity of the dispersion. A conductivity of at most 2 mS.cm can avoid precipitation of parasitic phases in the subsequent preparation of the phosphate according to the invention.
On introduit dans le milieu ainsi formé l'agent d'intercalation généralement sous forme d'une solution. La réaction a généralement lieu à température ambiante.The intercalation agent is introduced into the medium thus formed, generally in the form of a solution. The reaction is generally carried out at room temperature.
On conduit la réaction dans des conditions telles que le rapport en mole fonction amine/P (N/P) est compris généralement entre 0,5 et 2. Pour des valeurs de ce rapport d'au plus environ 1 , on favorise la liaison avec le phosphate par l'aminé tertiaire alors que pour des valeurs d'au moins environ 1 ,5 on favorise la liaison avec le phosphate par l'aminé primaire. Pour les rapports dont la valeur se situe entre celles données ci-dessus, on favorise la préparation d'un phosphate selon la variante intermédiaire qui a été décrite plus haut. Les valeurs données ci-dessus peuvent varier en fonction de l'aminé. A l'issue de la réaction, le procédé peut se dérouler selon plusieurs variantes.The reaction is carried out under conditions such that the molar ratio of amine / P (N / P) is generally between 0.5 and 2. For values of this ratio of at most about 1, the binding with phosphate by the tertiary amine whereas for values of at least about 1.5, the binding with the phosphate by the primary amine is favored. For the ratios whose value is between those given above, it is favored the preparation of a phosphate according to the intermediate variant which has been described above. The values given above may vary depending on the amine. At the end of the reaction, the process can take place according to several variants.
Ainsi, il est possible de laisser le produit obtenu, en l'état, sous la forme d'une suspension aqueuse. Il est aussi possible de le transférer en milieu solvant. Enfin, on peut séparer du milieu réactionnel le produit solide, par tout moyen connu, et on sèche.Thus, it is possible to leave the product obtained, as it is, in the form of an aqueous suspension. It is also possible to transfer it in a solvent medium. Finally, the solid product can be separated from the reaction medium by any known means and dried.
D'une manière préférée, on sèche par atomisation. Par séchage par atomisation on entend ici et d'une manière connue un séchage par pulvérisation du mélange dans une atmosphère chaude (spray-drying). L'atomisation peut être réalisée au moyen de tout pulvérisateur connu en soi, par exemple par une buse de pulvérisation du type pomme d'arrosoir ou autre. On peut également utiliser des atomiseurs dits à turbine. Sur les diverses techniques de pulvérisation susceptibles d'être mises en oeuvre, on pourra se référer notamment à l'ouvrage de base de MASTERS intitulé "SPRAY- DRYING" (deuxième édition, 1976, Editions George Godwin - London).In a preferred manner, it is spray-dried. By spray drying is meant here and in a known manner a spray drying of the mixture in a hot atmosphere (spray-drying). The atomization can be carried out using any sprayer known per se, for example by a spraying nozzle of the watering apple or other type. It is also possible to use so-called turbine atomizers. On the various spraying techniques that may be used, reference may be made in particular to the MASTERS basic work entitled "SPRAYD DRYING" (second edition, 1976, George Godwin-London Editions).
Grâce à lïntercalation, l'agent d'intercalation est stabilisé dans le phosphate, au sens d'une stabilisation thermique, ce qui rend possible l'utilisation de ce type de séchage. Ceci permet donc d'avoir un produit qui présente les avantages liés au séchage par atomisation c'est-à-dire une morphologie et une granulométrie qui facilite la mise en œuvre du phosphate de zirconium et/ou de titane dans le matériau macromoléculaire.Thanks to intercalation, the intercalation agent is stabilized in the phosphate, in the sense of a thermal stabilization, which makes possible the use of this type of drying. This therefore makes it possible to have a product which has the advantages associated with spray drying, that is to say a morphology and a particle size which facilitates the use of zirconium phosphate and / or titanium in the macromolecular material.
Le phosphate de l'invention peut être utilisé dans la préparation de matériaux macromoléculaires. L'invention concerne donc aussi un matériau macromoléculaire qui est caractérisé en ce qu'il comprend ou en ce qu'il est préparé en utilisant un phosphate de zirconium et/ou de titane présentant les caractéristiques qui ont été décrites ci-dessus ou un phosphate de zirconium et/ou de titane obtenu par le procédé de préparation décrit précédemment.The phosphate of the invention can be used in the preparation of macromolecular materials. The invention therefore also relates to a macromolecular material which is characterized in that it comprises or is prepared by using a zirconium phosphate and / or titanium having the characteristics which have been described above or a phosphate of zirconium and / or titanium obtained by the preparation method described above.
Le matériau macromoléculaire peut être de différentes natures : élastomérique, thermoplastique, thermodurcissable.The macromolecular material can be of different types: elastomeric, thermoplastic, thermosetting.
Le matériau macromoléculaire peut être plus particulièrement un polymère thermoplastique. A titre d'exemple de polymères pouvant convenir, on peut citer : les polylactones telles que la poly(pivalolactone), la poly(caprolactone) et les polymères de la même famille; les polyuréthanes obtenus par réaction entre des diisocyanates comme le 1 ,5-naphtalène diisocyanate; le p-phénylène diisocyanate, le m-phénylène diisocyanate, le 2,4-toluène diisocyanate, le 4,4'-diphénylméthane diisocyanate, le 3,3'- diméthyl-4,4'-diphényl-méthane diisocyanate, le 3,3-'diméthyl-4,4'-biphényl diisocyanate, le 4,4'-diphénylisopropylidène diisocyanate, le 3,3'-diméthyl-4,4'- diphényl diisocyanate, le 3,3'-diméthyl-4,4'-diphénylméthane diisocyanate, le 3,3'-diméthoxy-4,4'-biphényl diisocyanate, le dianisidine diisocyanate, le toluidine diisocyanate, l'héxaméthylène diisocyanate, le 4,4'- diisocyanatodiphénylméthane et les composés de la même famille et les diols à longues chaînes linéaires comme le poly(tétraméthylène adipate), le poly(éthylène adipate), le poly(1 ,4 -butylène adipate), le poly(éthylène succinate), le poly(2,3-butylène succinate), les polyéther diols et composés de la même famille; les polycarbonates comme le poly[méthane bis(4-phényl) carbonate], le poly[1 ,1 -éther bis(4-phényl) carbonate], le poly[diphénylméthane bis(4-phényl)carbonate], le poly[1 ,1 -cyclohexane bis(4-phényl)carbonate] et les polymères de la même famille; les polysulfones; les polyéthers; les polycétones; les polyamides comme le poly(4-amino butyrique acide), le poly(héxaméthylène adipamide), le poly(acide 6-aminohéxanoïque), le poly(m- xylylène adipamide), le poly(p-xylylène sébacamide), le poly(2,2,2-triméthyl héxaméthylène téréphtalamide), le poly(métaphénylène isophtalamide), le poly(p-phénylène téréphtalamide), le poly(acide 12-aminododécanoïque), le poly(acide 1 1 -aminoundodécanoïque) et les (co)polymères de la même famille; les polyesters comme le poly(éthylène azélate), le poly(éthylène-1 ,5- naphtalate, le poly(1 ,4-cyclohexane diméthylène téréphtalate), le poly(éthylène oxybenzoate), le poly(para-hydroxy benzoate), le poly(1 ,4-cyclohéxylidène diméthylène téréphtalate), le poly(1 ,4-cyclohéxylidène diméthylène téréphtalate), le polyéthylène téréphtalate, le polybutylène téréphtalate et les polymères de la même famille; les poly(arylène oxydes) comme le poly(2,6- diméthyl-1 ,4-phénylène oxyde), le poly(2,6-diphényl-1 ,4-phénylène oxyde) et les polymères de la même famille; les poly(arylène sulfides) comme le poly(phénylène sulfide) et les polymères de la même famille; les polyétherimides; les polymères vinyliques et leurs copolymères comme l'acétate de polyvinyle, l'alcool polyvinylique, le chlorure de polyvinyle; le polyvinyle butyral, le chlorure de polyvinylidène, les copolymères éthylène- acétate de vinyle, et les polymères de la même famille; les polymères acryliques, les polyacrylates et leurs copolymères comme l'acrylate de polyéthyle, le poly(n-butyl acrylate), le polyméthylméthacrylate, le polyéthyl méthacrylate, le poly(n-butyl méthacrylate), le poly(n-propyl méthacrylate), le polyacrylamide, le polyacrylonitrile, le poly(acide acrylique), les copolymères éthylène-acide acrylique, les copolymères éthylène-alcool vinylique, les copolymères de l'acrylonitrile, les copolymères méthacrylate de méthyle- styrène, les copolymères éthylène-acrylate d'éthyle, les copolymères méthacrylate-butadiène-styrène, l'ABS, et les polymères de la même famille; les polyoléfines comme le poly(éthylène) basse densité, le poly(propylène), le poly(éthylène) chloré basse densité, le poly(4-méthyl-1 -pentène), le poly(éthylène), le poly(styrène), et les polymères de la même famille; les ionomères; les poly(épichlorohydrines); les résines furane comme le poly(furane); les plastiques cellulose-ester comme l'acétate de cellulose, l'acétate-butyrate de cellulose, le propionate de cellulose et les polymères de la même famille; les silicones comme le poly(diméthyl siloxane), le poly(diméthyl siloxane co-phénylméthyl siloxane), et les polymères de la même famille; les mélanges d'au moins deux des polymères précédents. Parmi ces polymères thermoplastiques, on préfère tout particulièrement les polyamides, tels que le polyamide 6, le polyamide 66, le polyamide 12, le polyamide 1 1 , les polyamides semi-aromatiques, le PVC, le PET, le PPO et les mélanges et les copolymères à base de ces polymères. Toute méthode peut être mise en œuvre, pour utiliser le phosphate de l'invention dans le matériau macromoléculaire. Un premier procédé consiste à mélanger un phosphate dans un matériau thermoplastique sous forme fondue et à éventuellement soumettre le mélange à un cisaillement important, par exemple dans un dispositif d'extrusion bi-vis, afin de réaliser une bonne dispersion. Un autre procédé consiste à mélanger un phosphate à disperser aux monomères dans le milieu de polymérisation, puis à effectuer la polymérisation. Un autre procédé consiste à mélanger à un polymère thermoplastique sous forme fondue, un mélange concentré d'un polymère thermoplastique et d'un phosphate. II n'y a pas de limitation à la forme sous laquelle le phosphate est introduit dans le milieu de synthèse du matériau macromoléculaire, ou dans le matériau macromoléculaire thermoplastique fondu. Il peut par exemple être introduit sous forme de poudre solide ou sous forme d'une dispersion dans de l'eau ou dans un dispersant organique. La proportion en poids du phosphate dans la composition à base d'un matériau macromoléculaire est de préférence inférieure ou égale à 5 %.The macromolecular material may be more particularly a thermoplastic polymer. By way of example of polymers that may be suitable, mention may be made of: polylactones such as poly (pivalolactone), poly (caprolactone) and polymers of the same family; polyurethanes obtained by reaction between diisocyanates such as 1,5-naphthalene diisocyanate; p-phenylene diisocyanate, m-phenylene diisocyanate, 2,4-toluene diisocyanate, 4,4'-diphenylmethane diisocyanate, 3,3'-dimethyl-4,4'-diphenylmethane diisocyanate, 3, 3-dimethyl-4,4'-biphenyl diisocyanate, 4,4'-diphenylisopropylidene diisocyanate, 3,3'-dimethyl-4,4'-diphenyl diisocyanate, 3,3'-dimethyl-4,4 ' diphenylmethane diisocyanate, 3,3'-dimethoxy-4,4'-biphenyl diisocyanate, dianisidine diisocyanate, toluidine diisocyanate, hexamethylene diisocyanate, 4,4'-diisocyanatodiphenylmethane and compounds of the same family and diols with long linear chains such as poly (tetramethylene adipate), poly (ethylene adipate), poly (1,4-butylene adipate), poly (ethylene succinate), poly (2,3-butylene succinate), polyether diols and compounds of the same family; polycarbonates such as poly [methane bis (4-phenyl) carbonate], poly [1,1-bis (4-phenyl) carbonate], poly [diphenylmethane] bis (4-phenyl) carbonate], poly [1,1-cyclohexane bis (4-phenyl) carbonate] and polymers of the same family; polysulfones; polyethers; polyketones; polyamides such as poly (4-aminobutyric acid), poly (hexamethylene adipamide), poly (6-aminohexanoic acid), poly (m-xylylene adipamide), poly (p-xylylene sebacamide), poly ( 2,2,2-trimethyl hexamethylene terephthalamide), poly (metaphenylene isophthalamide), poly (p-phenylene terephthalamide), poly (12-aminododecanoic acid), poly (1-aminodecanoic acid) and (co) polymers of the same family; polyesters such as poly (ethylene azelate), poly (ethylene-1,5-naphthalate, poly (1,4-cyclohexane dimethylene terephthalate), poly (ethylene oxybenzoate), poly (para-hydroxy benzoate), poly (1,4-cyclohexylidene dimethylene terephthalate), poly (1,4-cyclohexylidene dimethylene terephthalate), polyethylene terephthalate, polybutylene terephthalate and polymers of the same family, poly (arylene oxides) such as poly (2, 6-dimethyl-1,4-phenylene oxide), poly (2,6-diphenyl-1,4-phenylene oxide) and polymers of the same family, poly (arylene sulfides) such as poly (phenylene sulfide) and polymers of the same family: polyetherimides, vinyl polymers and their copolymers such as polyvinyl acetate, polyvinyl alcohol, polyvinyl chloride, polyvinyl butyral, polyvinylidene chloride, ethylene-vinyl acetate copolymers, and polymers of the same family; acrylic polymers, polyacrylates and their copolymers such as polyethyl acrylate, poly (n-butyl acrylate), polymethyl methacrylate, polyethyl methacrylate, poly (n-butyl methacrylate), poly (n-propyl methacrylate), polyacrylamide, polyacrylonitrile, poly (acrylic acid), ethylene-acrylic acid copolymers, ethylene-vinyl alcohol copolymers, acrylonitrile copolymers, methyl-styrene methacrylate copolymers, ethylene-ethyl acrylate copolymers methacrylate-butadiene-styrene copolymers, ABS, and polymers of the same family; polyolefins such as low density poly (ethylene), polypropylene, low density chlorinated poly (ethylene), poly (4-methyl-1-pentene), poly (ethylene), poly (styrene), and polymers of the same family; ionomers; poly (epichlorohydrins); furan resins such as poly (furan); cellulose-ester plastics such as cellulose acetate, cellulose acetate butyrate, cellulose propionate and polymers of the same family; silicones such as poly (dimethyl siloxane), poly (dimethyl siloxane co-phenylmethyl siloxane), and polymers of the same family; mixtures of at least two of the above polymers. Among these thermoplastic polymers, polyamides, such as polyamide 6, polyamide 66, polyamide 12, polyamide 11, semi-aromatic polyamides, PVC, PET, PPO and the mixtures and co-polymers, are particularly preferred. copolymers based on these polymers. Any method can be implemented to use the phosphate of the invention in the macromolecular material. A first method consists in mixing a phosphate in a thermoplastic material in molten form and optionally subjecting the mixture to a large shear, for example in a twin-screw extrusion device, in order to achieve a good dispersion. Another method consists in mixing a phosphate to be dispersed with the monomers in the polymerization medium and then in carrying out the polymerization. Another method comprises mixing a thermoplastic polymer in molten form with a concentrated mixture of a thermoplastic polymer and a phosphate. There is no limitation to the form in which the phosphate is introduced into the synthesis medium of the macromolecular material, or into the molten thermoplastic macromolecular material. It may for example be introduced in the form of a solid powder or in the form of a dispersion in water or in an organic dispersant. The proportion by weight of the phosphate in the composition based on a macromolecular material is preferably less than or equal to 5%.
Le phosphate de l'invention peut être utilisé plus particulièrement dans le cas où le matériau macromoléculaire est un latex.The phosphate of the invention may be used more particularly in the case where the macromolecular material is a latex.
Les latex sont des dispersions aqueuses de particules de polymères issues de procédés classiques de (co)polymérisation en émulsion de monomères organiques polymérisables.The latices are aqueous dispersions of polymer particles from conventional emulsion (co) polymerization processes of polymerizable organic monomers.
Ces monomères organiques peuvent être choisis par exemple parmi : a) : les (méth)acrylate d'alkyle dont la partie alkyle comporte de préférence de 1 à 18 atomes de carbone, en particulier l'acrylate de méthyle, l'acrylate d'éthyle, l'acrylate de propyle, l'acrylate de n-butyle, l'acrylate d'isobutyle, l'acrylate d'amyle, l'acrylate de lauryle, l'acrylate d'isoamyle, l'acryle de (2 éthyl-2 hexyle), l'acrylate d'octyle, le méthacrylate de méthyle, le méthacrylate de chloroéthyle, le méthacrylate de butyle, le méthacrylate de (diméthyl-3,3 butyle), le méthacrylate d'éthyle, le méthacrylate d'isobutyle, le méthacrylate d'isopropyle, le méthacrylate de phényle, le chloroacrylate de butyle, le chloroacrylate de méthyle, le chloroacrylate d'éthyle, le chloroacrylate d'isopropyle, le chloroacrylate de cyclohexyle; b): les esters alpha, beta-éthylèniquement insaturés d'acides monocarboxyliques dont la partie acide est non polymérisable et dont la partie insaturée comporte de préférence 2 à 14 atomes de carbone et la partie acide de 2 à 12 atomes de carbone, en particulier l'acétate de vinyle, le propionate de vinyle, le butyrate de vinyle, l'acétate d'allyle, le versatate de vinyle (marque déposée pour des esters d'acides alpha-ramifiés en C9-Cn), le laurate de vinyle, le benzoate de vinyle, le triméthylacétate de vinyle, le pivilate de vinyle et le trichloroacétate de vinyle; c): les esters et les hemi-esters d'acides polycarboxyliques alpha,beta- éthyléniquement insaturés ayant de 4 à 24 atomes de carbone, en particulier le fumarate de diméthyle, le maléate de diéthyle, le fumarate de méthyle et d'éthyle, le fumarate d'(éthyl-2 hexyle); d): les halogénures vinyliques en particulier le chlorure de vinyle, le fluorure vinyle, le chlorure de vinylidène, le fluorure de vinylidène; e): les vinyl aromatiques présentant de préférence au plus 24 atomes de carbone et choisis en particulier parmi le styrène, l'alpha-méthylstyrène, le 4- méthylstyrène, le 2- méthylstyrène, le 3-méthylstyrène, le 4-méthoxystyrène, le 2-hydroxyméthylstyrène, le 4-éthylstyrène, le 4-éthoxystyrène, le 3,4 diméthylsiyrène, le 2-chlorostyrène, le chlorostyrène, le 4-chloro-3 méthylstyrène, le 4-tert-butylstyrène, le 4-dichlorostyrène, le 2,6- dichlorostyrène, le 2,5-difluorostyrène, et le 1 -vinylnaphtalène; f): les diènes aliphatiques conjugués présentant de préférence de 3 à 12 atomes de carbones en particulier le 1 ,3-butadiène, l'isoprène et le 2- chloro- 1 ,3 butadiène ; g): les nitriles alpha,beta-éthyléniquement insaturés ayant de préférence de 3 à 6 atomes de carbone tel que l'acrylonitrile et le méthacrylonitrile.On peut citer aussi les latex homopolymères, notamment les latex polyacétate de vinyle.These organic monomers may be chosen for example from: a): alkyl (meth) acrylates, the alkyl part of which preferably contains from 1 to 18 carbon atoms, in particular methyl acrylate, ethyl acrylate, , propyl acrylate, n-butyl acrylate, isobutyl acrylate, amyl acrylate, lauryl acrylate, isoamyl acrylate, ethyl acrylate and the like. 2 hexyl), octyl acrylate, methyl methacrylate, chloroethyl methacrylate, butyl methacrylate, (3,3-dimethylbutyl) methacrylate, ethyl methacrylate, isobutyl methacrylate, isopropyl methacrylate, phenyl methacrylate, butyl chloroacrylate, methyl chloroacrylate, ethyl chloroacrylate, isopropyl chloroacrylate, cyclohexyl chloroacrylate; b): alpha, beta-ethylenically unsaturated esters of monocarboxylic acids whose acid part is non-polymerizable and whose unsaturated part preferably comprises 2 to 14 carbon atoms and the acid part of 2 to 12 carbon atoms, in particular vinyl acetate, vinyl propionate, vinyl butyrate, allyl acetate, vinyl versatate (registered trademark for C 9 -C n alpha-branched acid esters), vinyl laurate vinyl benzoate, trimethyl vinyl acetate, vinyl pivilate and vinyl trichloroacetate; c): esters and hemi-esters of alpha, beta- ethylenically unsaturated polycarboxylic acids having from 4 to 24 carbon atoms, in particular dimethyl fumarate, diethyl maleate, methyl and ethyl fumarate, (2-ethylhexyl) fumarate; d): vinyl halides, in particular vinyl chloride, vinyl fluoride, vinylidene chloride, vinylidene fluoride; e): aromatic vinyls preferably having at most 24 carbon atoms and chosen in particular from styrene, alpha-methylstyrene, 4-methylstyrene, 2-methylstyrene, 3-methylstyrene, 4-methoxystyrene, 2-hydroxymethylstyrene, 4-ethylstyrene, 4-ethoxystyrene, 3,4-dimethylsilylene, 2-chlorostyrene, chlorostyrene, 4-chloro-3-methylstyrene, 4-tert-butylstyrene, 4-dichlorostyrene, 2 6-dichlorostyrene, 2,5-difluorostyrene, and 1-vinylnaphthalene; f): the conjugated aliphatic dienes preferably having from 3 to 12 carbon atoms, in particular 1,3-butadiene, isoprene and 2-chloro-1,3 butadiene; g): alpha, beta-ethylenically unsaturated nitriles preferably having from 3 to 6 carbon atoms such as acrylonitrile and methacrylonitrile. Mention may also be made of homopolymeric latices, in particular polyvinyl acetate latexes.
Il est aussi possible d'utiliser des copolymères de certains des monomères principaux précités avec jusqu'à 50% en poids d'autres isomères à caractère ionique en particulier:It is also possible to use copolymers of some of the aforementioned main monomers with up to 50% by weight of other ionic isomers in particular:
- un monomère acide carboxylique alpha, beta-éthyléniquement insaturé mentionné dessus incluant les acides mono et polycarboxyliques (acide acrylique, méthacrylique, maléique, itaconique, fumarique...) - un monomère éthylénique comportant des groupes aminés secondaires, tertiaires ou quaternisées (vinyl-pirydines, diéthyl- aminoéthylméthacrylate...),an alpha, beta-ethylenically unsaturated carboxylic acid monomer mentioned above, including mono and polycarboxylic acids (acrylic, methacrylic, maleic, itaconic, fumaric acid, etc.); an ethylenic monomer comprising secondary, tertiary or quaternized amino groups (vinyl- pyridines, diethylaminoethyl methacrylate, etc.),
- un monomère éthylénique sulfoné (vinylsulfonate, styrène-sulfonate... ), - un monomère éthylénique Zwitterionique (acrylate de sulfopropyl- (diméthylaminopropyle), ou à caractère non-ionique en particulier les amides d'acides carboxyliques insaturés (l'acrylamide, le méthacrylamide,...), - les esters de (méth)acrylates et d'alcools polyhydroxypropyles ou polyhydroxyéthylés.a sulfonated ethylenic monomer (vinylsulphonate, styrene-sulphonate, etc.), a Zwitterionic ethylenic monomer (sulfopropyl- (dimethylaminopropyl) acrylate, or a nonionic acid, in particular unsaturated carboxylic acid amides (acrylamide, methacrylamide, etc.), (meth) acrylate esters, and polyhydroxypropyl or polyhydroxyethylated alcohols.
On peut mentionner plus particulièrement les copolymères du styrène avec les acrylates et les copolymères styrène-butadiène.More particularly, copolymers of styrene with acrylates and styrene-butadiene copolymers may be mentioned.
On notera ici que dans le cas des latex, l'introduction du phosphate de l'invention peut aussi se faire par simple mélange sous agitation du phosphate avec le latex.It will be noted here that in the case of latices, the introduction of the phosphate of the invention can also be done by simply stirring the phosphate with the latex.
Enfin, le phosphate de l'invention peut également être utilisé dans tout mélange ou copolymère d'au moins deux matériaux macromoléculaires pris indifféremment dans la liste des thermoplastiques précédemment cités et des polymères décrits dans la rubrique des latex.Finally, the phosphate of the invention may also be used in any mixture or copolymer of at least two macromolecular materials taken indifferently in the list of thermoplastics mentioned above and polymers described in the latex heading.
Des exemples vont maintenant être donnés. Dans ces exemples, on utilise les réactifs suivants : Acide chlorhydrique (Prolabo 36 %, d = 1 ,19) Acide phosphorique (Prolabo 85 % d = 1 ,695) Eau désioniséeExamples will now be given. In these examples, the following reagents are used: Hydrochloric acid (Prolabo 36%, d = 1, 19) Phosphoric acid (Prolabo 85% d = 1.695) Deionized water
Oxychlorure de zirconium (sous forme de poudre) à 32,8 % en ZrO2.Zirconium oxychloride (in powder form) at 32.8% ZrO 2 .
Pour caractériser les produits, on effectue une analyse RX avec un diffractomètre PW1700, équipé de fentes fixes et d'une anode au cuivre (λm = 1 ,5418 Â). Les conditions opératoires sont de 5° à 70° (degrés 2Θ), avec un pas deTo characterize the products, an X-ray analysis is carried out with a PW1700 diffractometer equipped with fixed slots and a copper anode (λ m = 1, 5418 Å). The operating conditions are 5 ° to 70 ° (degrees 2Θ), with a step of
0,020° et un temps de 1 seconde par pas.0.020 ° and a time of 1 second per step.
La surface BET indiquée est celle déterminée par adsorption d'azote conformément à la norme ASTM D 3663-78 établie à partir de la méthode BRUNAUER - EMMETT- TELLER décrite dans le périodique "The Journal of the American Chemical Society, 60, 309 (1938)".The BET surface indicated is that determined by nitrogen adsorption in accordance with ASTM D 3663-78 established from the BRUNAUER-EMMETT-TELLER method described in the journal "The Journal of the American Chemical Society, 60, 309 (1938). ). "
EXEMPLE 1EXAMPLE 1
1 ) On prépare dans un premier temps un phosphate de zirconium cristallisé du type de celui décrit dans WO 2006/008388. On prépare au préalable une solution aqueuse d'oxychlorure de zirconium à 2,1 moles par litre en ZrO2.1) A crystalline zirconium phosphate of the type described in WO 2006/008388 is first prepared. An aqueous solution of zirconium oxychloride at 2.1 moles per liter of ZrO 2 is prepared beforehand.
Dans un réacteur agité de 500 ml on ajoute à température ambiante les solutions suivantes : Acide chlorhydrique : 50 mlIn a stirred reactor of 500 ml the following solutions are added at ambient temperature: Hydrochloric acid: 50 ml
Acide phosphorique : 50 mlPhosphoric acid: 50 ml
Eau désionisée : 150 mlDeionized water: 150 ml
Après agitation du mélange on ajoute de façon continue 140 ml de la solution aqueuse d'oxychlorure de zirconium à 2,1 M.After stirring the mixture is added continuously 140 ml of the aqueous solution of oxychloride zirconium at 2.1 M.
L'agitation est maintenue pendant 1 heure après la fin de l'addition de la solution d'oxychlorure de zirconium.Stirring is maintained for 1 hour after the end of the addition of the zirconium oxychloride solution.
Après élimination des eaux mères on lave le précipité avec 1 ,2 I de H3PO4 à 20 g/l puis avec 4 litres d'eau désionisée. On obtient un précipité à base de phosphate de zirconium. On sèche à 50°C pendant 15 heures et on récupère environ 90 g de produit.After removal of the mother liquor the precipitate is washed with 1.2 I of H 3 PO 4 at 20 g / l and then with 4 liters of deionized water. A precipitate is obtained based on zirconium phosphate. Dry at 50 ° C for 15 hours and recover about 90 g of product.
Une partie du précipité précédent (60g) est dispersée dans 230,6 g d'acide phosphorique à 85 % et 524,9 g d'eau (soit une concentration en acide de 3 moles/litre), la dispersion ainsi obtenue est transférée dans un autoclave de 1 litre puis chauffée jusqu'à une température de 150 °C. Cette température est maintenue pendant 5 heures.Part of the preceding precipitate (60 g) is dispersed in 230.6 g of 85% phosphoric acid and 524.9 g of water (ie an acid concentration of 3 moles / liter), the dispersion thus obtained is transferred to a 1-liter autoclave and then heated to a temperature of 150 ° C. This temperature is maintained for 5 hours.
La dispersion obtenue est lavée à l'eau désionisée. Le gâteau issu de la dernière centrifugation est redispersé.The dispersion obtained is washed with deionized water. The cake from the last centrifugation is redispersed.
On obtient une dispersion d'un composé cristallisé à base de phosphate de zirconium dont les caractéristiques sont les suivantes.A dispersion of a crystalline compound based on zirconium phosphate is obtained, the characteristics of which are as follows.
L'analyse au microscope à transmission électronique (MET) met en évidence des particules de taille comprise entre 150 et 400 nm.Electron transmission microscopic (TEM) analysis reveals particles of size between 150 and 400 nm.
L'analyse RX indique notamment par l'intensité élevée du pic du plan (002) par rapport à celle du doublet des plans (-1 13) et (202) une croissance privilégiée des particules dans ce plan (002) et donc la forme en plaquette. L'épaisseur de la particule mesurée perpendiculairement au plan (002) est de 18 nm. La distance mesurée entre les feuillets constitutifs des plaquettes est de 7,5 Â.The X-ray analysis indicates in particular by the high intensity of the peak of the plane (002) relative to that of the doublet of the planes (-113) and (202) a preferential growth of the particles in this plane (002) and therefore the shape in wafer. The thickness of the particle measured perpendicular to the plane (002) is 18 nm. The distance measured between the constituent leaflets of the platelets is 7.5 Å.
L'extrait sec est de 13 %. La surface spécifique mesurée en BET est de 37 m2/g.The solids content is 13%. The specific surface area measured in BET is 37 m 2 / g.
2) 38,3 g de la suspension obtenue précédemment de phosphate de zirconium avec un extrait sec de 13 % sont dilués avec de l'eau désionisée de telle façon à obtenir un extrait sec de 5 %. La conductivité de cette dispersion de départ est inférieure à 2 mS.cm, le pH est de 2,4. On prépare une solution molaire de DMPA (soit 10,2 g de DMPA dans2) 38.3 g of the previously obtained suspension of zirconium phosphate with a solids content of 13% are diluted with deionized water so as to obtain a solids content of 5%. The conductivity of this starting dispersion is less than 2 mS.cm, the pH is 2.4. A molar solution of DMPA (ie 10.2 g of DMPA in
100 ml d'eau).100 ml of water).
On ajoute 16,6 ml de cette solution de DMPA en 30 mn dans la suspension de ZrP. La quantité de DMPA mise en œuvre est telle que le rapport N/P est égal à 1. La suspension est agitée pendant cet ajout, la réaction est effectuée à température ambiante. Le pH après ajout est de 10,7.16.6 ml of this DMPA solution are added over 30 minutes to the ZrP suspension. The amount of DMPA implemented is such that the N / P ratio is 1. The suspension is stirred during this addition, the reaction is carried out at room temperature. The pH after addition is 10.7.
La suspension est centrifugée à 4500 t/mn pendant 30 mn, le surnageant est éliminé. Le culot est séché à 50 °C pendant 48 heures. La quantité d'aminé intercalée est déterminée par analyse chimique (sur poudre). Le ratio effectif N/P est 0,8 ce qui montre que la quantité effective de diamine présente en intercalation par rapport à la quantité engagée est de 50 %.The suspension is centrifuged at 4500 rpm for 30 minutes, the supernatant is removed. The pellet is dried at 50 ° C for 48 hours. The amount of amine intercalated is determined by chemical analysis (powder). The effective ratio N / P is 0.8 which shows that the effective amount of diamine present in intercalation relative to the amount engaged is 50%.
L'analyse DRX (pic du plan 002) met en évidence la présence de deux types de phosphate de zirconium, l'un dont la distance interlamellaire est de 21 ,3 Â et l'autre dont la distance interlamellaire est de 12,6 Â.XRD analysis (peak of the 002 plane) shows the presence of two types of zirconium phosphate, one whose interlamellar distance is 21.3 Å and the other whose interlamellar distance is 12.6 Å. .
L'analyse par RMN 31P met en évidence des déplacements chimiques compris entre - 15 ppm et - 22 ppm ce qui est en accord avec la mise en évidence de type de phosphate et ce qui montre aussi la présence de liaisons par aminé tertiaire et par aminé primaire.The 31 P NMR analysis shows chemical shifts of between -15 ppm and -22 ppm, which is in agreement with the phosphate type detection and which also shows the presence of tertiary amine bonds and by primary amine.
EXEMPLE 2EXAMPLE 2
On part de la même suspension de phosphate de zirconium que celle de l'exemple 1 (extrait sec de la suspension ajusté à 5 %). On prépare une solution molaire de DEAPA. 16,66 ml de cette solution de DEAPA sont ajoutés en 30 mn dans la suspension de phosphate de zirconium. La quantité de DEAPA mise en œuvre est telle que le rapport N/P est égal à 1. La suspension est agitée pendant cet ajout, la réaction est effectuée à température ambiante. Le pH après ajout est de 10,7. La suspension est centrifugée à 4500 t/mn pendant 30 mn. Le culot est séché à 50 °C pendant 48 heures.Starting from the same suspension of zirconium phosphate as that of Example 1 (dry extract of the suspension adjusted to 5%). A molar solution of DEAPA is prepared. 16.66 ml of this DEAPA solution are added over 30 minutes in the zirconium phosphate suspension. The amount of DEAPA used is such that the N / P ratio is 1. The suspension is stirred during this addition, the reaction is carried out at room temperature. The pH after addition is 10.7. The suspension is centrifuged at 4500 rpm for 30 minutes. The pellet is dried at 50 ° C for 48 hours.
L'analyse DRX met en évidence la présence de deux types de phosphate de zirconium, l'un dont la distance interlamellaire est de 21 ,3 Â et l'autre dont la distance interlamellaire est de 16,5 Â. Le ratio N/P effectif est de 0,85.XRD analysis revealed the presence of two types of zirconium phosphate, one with an interlamellar distance of 21.3 Å and the other with an interlamellar distance of 16.5 Å. The effective N / P ratio is 0.85.
L'analyse par RMN du phosphore effectuée sur la poudre met en évidence 2 déplacements chimiques à environ à -18,4 ppm et -22 ppm (pic principal). Cette analyse permet de voir que l'agent d'intercalation est lié au phosphate par l'intermédiaire de la fonction aminé tertiaire.Phosphorus NMR analysis performed on the powder shows 2 chemical shifts at about -18.4 ppm and -22 ppm (main peak). This analysis makes it possible to see that the intercalation agent is bound to phosphate via the tertiary amine function.
EXEMPLE 3EXAMPLE 3
On part de la même suspension de phosphate de zirconium que celle de l'exemple 1 (extrait sec de la suspension de 5 %). On prépare une solution molaire d'aminopropylmorpholine (APM). 33,32 ml de cette solution sont ajoutés en 30 mn dans la suspension de phosphate de zirconium. La quantité d'APM mise en œuvre est telle que le rapport N/P est égal à 2. La suspension est agitée pendant cet ajout, la réaction est effectuée à température ambiante. Le pH après ajout est de 10,5.Starting from the same zirconium phosphate suspension as that of Example 1 (dry extract of the suspension of 5%). A molar solution of aminopropylmorpholine (APM) is prepared. 33.32 ml of this solution are added over 30 minutes to the zirconium phosphate suspension. The amount of APM used is such that the N / P ratio is 2. The suspension is stirred during this addition, the reaction is carried out at room temperature. The pH after addition is 10.5.
La suspension est centrifugée à 4500 t/mn pendant 30 mn. Le culot est séché à 50 °C pendant 48 heures.The suspension is centrifuged at 4500 rpm for 30 minutes. The pellet is dried at 50 ° C for 48 hours.
Le ratio N/P (analyse chimique) est de 1 ,57.The N / P ratio (chemical analysis) is 1, 57.
La distance interlamellaire est de 22 Â. L'analyse par RMN met en évidence un déplacement chimique compris entre - 13 ppm et - 15 ppm caractéristique de la liaison de la diamine au phosphate par la fonction aminé primaire. On peut penser à partir des analyses RX et RMN qu'il y a deux couches d'agent d'intercalation.The interlamellar distance is 22 Å. NMR analysis revealed a chemical shift of between -13 ppm and -15 ppm characteristic of the bonding of diamine to phosphate by the primary amine function. It can be seen from the X-ray and NMR analyzes that there are two layers of intercalation agent.
EXEMPLE 4EXAMPLE 4
230 g de la suspension de phosphate de zirconium obtenue comme dans l'exemple 1 avec un extrait sec de 13 % sont dilués avec de l'eau désionisée de telle façon à obtenir un extrait sec de 5 %. La conductivité de cette dispersion de départ est inférieure à 2 mS.cm, le pH est de 2,4. On ajoute 7,11 g de DMPA dans la suspension de phosphate de zirconium. La quantité de DMPA mise en œuvre est telle que le rapport N/P est égal à 0.7. La suspension est agitée pendant cet ajout, la réaction est effectuée à température ambiante. On ajoute 363 g d'eau permutée.230 g of the suspension of zirconium phosphate obtained as in Example 1 with a solids content of 13% are diluted with deionized water so as to obtain a solids content of 5%. The conductivity of this starting dispersion is less than 2 mS.cm, the pH is 2.4. 7.11 g of DMPA is added to the zirconium phosphate suspension. The amount of DMPA implemented is such that the ratio N / P is equal to 0.7. The suspension is stirred during this addition, the reaction is carried out at room temperature. 363 g of deionized water are added.
La suspension obtenue est atomisée à l'aide d'un atomiseur Bϋchi, la températures d'entrée est de 240 °C et la température de sortie de 1100C. La poudre obtenue présente les caractéristiques suivantes: La distance interlamellaire est de 12,4 Â.The suspension obtained is atomized using a Bϋchi atomizer, the inlet temperature is 240 ° C. and the outlet temperature is 110 ° C. The powder obtained has the following characteristics: The interlamellar distance is 12, 4 Â.
La composition chimique est la suivante: P = 16,6%, N = 4,93 % soit un ratio N/P de 0,66. L'analyse par RMN du phosphore effectuée sur la poudre met en évidence 2 déplacements chimiques compris entre - 15 ppm et - 20 ppm. Cette analyse permet de voir que l'agent d'intercalation est lié au phosphate des feuillets par l'intermédiaire de la fonction aminé tertiaire.The chemical composition is as follows: P = 16.6%, N = 4.93%, ie a N / P ratio of 0.66. The NMR analysis of the phosphorus carried out on the powder shows 2 chemical shifts of between -15 ppm and -20 ppm. This analysis makes it possible to see that the intercalation agent is bound to the phosphate of the leaflets via the tertiary amine function.
Les mesures par technique ATD-ATG (échantillons analysés de 25 °C à 800°C sous air (30ml/mn) et vitesse de montée en température de10°C/mn) montrent que l'on ne détecte le DMPA qu'à partir de 225°C environ ce qui indique une bonne stabilité thermique de l'agent d'intercalation. La taille des particules est mesurée par la technique de diffraction de la lumière. On a utilisé un appareil COULTER LS 230 (petit volume) associé à une sonde à ultrasons de 100 W. La mesure se fait en diluant 1 g de l'échantillon dans 25 ml d'eau. On met ensuite sous agitation magnétique pendant quelques minutes afin de permettre un bon mouillage de la suspension. La suspension ainsi préparée est soumise aux ultrasons 100 watts pendant 3 minutes.Measurements by ATD-ATG technique (samples analyzed from 25 ° C. to 800 ° C. in air (30 ml / min) and rate of temperature rise of 10 ° C./min) show that DMPA is detected only from 225 ° C which indicates a good thermal stability of the intercalation agent. The size of the particles is measured by the light diffraction technique. A COULTER LS 230 (small volume) apparatus associated with a 100 W ultrasonic probe was used. The measurement is made by diluting 1 g of the sample in 25 ml of water. Magnetic stirring is then carried out for a few minutes in order to allow good wetting of the suspension. The suspension thus prepared is subjected to ultrasound 100 watts for 3 minutes.
On donne ci-dessous les résultats obtenus.The results obtained are given below.
Claims
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| FR0607072A FR2904618B1 (en) | 2006-08-02 | 2006-08-02 | CRYSTALLIZED ZIRCONIUM AND / OR TITANIUM PHOSPHATE HAVING A LAMELLAR STRUCTURE AND COMPRISING AS DIAMINE INTERCALATING AGENT A PROCESS FOR THE PREPARATION AND USE IN A MACROMOLECULAR MATERIAL |
| FR0607072 | 2006-08-02 |
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| Publication Number | Publication Date |
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| WO2008015072A1 true WO2008015072A1 (en) | 2008-02-07 |
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| Application Number | Title | Priority Date | Filing Date |
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| PCT/EP2007/056806 Ceased WO2008015072A1 (en) | 2006-08-02 | 2007-07-05 | Crystalline zirconium and/or titanium phosphate, having a lamellar structure and including a diamine as intercalation agent, method of preparation and use in a macromolecular material |
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| FR (1) | FR2904618B1 (en) |
| WO (1) | WO2008015072A1 (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116764596A (en) * | 2023-06-06 | 2023-09-19 | 西南科技大学 | A kind of Ca-ZrP-1,8 octanediamine composite material and its preparation method and use |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0202710A2 (en) * | 1985-05-15 | 1986-11-26 | ENIRICERCHE S.p.A. | Zirconium phosphate and method for its preparation |
| WO2003077340A2 (en) * | 2002-03-13 | 2003-09-18 | Fuma-Tech Gesellschaft Für Funktionelle Membranen Und Anlagetechnologie Mbh | Ion conducting composite membrane materials containing an optionally modified zirconium phosphate dispersed in a polymeric matrix, method for preparation of the membrane material and its use |
-
2006
- 2006-08-02 FR FR0607072A patent/FR2904618B1/en not_active Expired - Fee Related
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Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0202710A2 (en) * | 1985-05-15 | 1986-11-26 | ENIRICERCHE S.p.A. | Zirconium phosphate and method for its preparation |
| WO2003077340A2 (en) * | 2002-03-13 | 2003-09-18 | Fuma-Tech Gesellschaft Für Funktionelle Membranen Und Anlagetechnologie Mbh | Ion conducting composite membrane materials containing an optionally modified zirconium phosphate dispersed in a polymeric matrix, method for preparation of the membrane material and its use |
Non-Patent Citations (6)
| Title |
|---|
| ALBERTI G., MARMORTTINI F., CAVALAGLIO S., SEVERI D.: "Intercalation process of n-alkyl monoamines in y-zirconium phosphate", LANGMUIR, no. 16, 2000, pages 4165 - 4170, XP002427767 * |
| CASCIOLA M ET AL: "INFLUENCE OF THE GUEST MOLECULES ON THE PROTONIC CONDUCTION OF ANHYDROUS INTERCALATION COMPOUNDS OF A-ZIRCONIUM HYDROGEN PHOSPHATE WITH DIAMINES", SOLID STATE IONICS, NORTH HOLLAND PUB. COMPANY. AMSTERDAM, NL, vol. 35, no. 1 / 2, 1 July 1989 (1989-07-01), pages 67 - 71, XP000132453, ISSN: 0167-2738 * |
| ESPINA A ET AL: "Intercalation of alpha,omega-Alkyldiamines into Layered alpha-Titanium Phosphate from Aqueous Solutions", MATERIALS RESEARCH BULLETIN, ELSEVIER, KIDLINGTON, GB, vol. 33, no. 5, May 1998 (1998-05-01), pages 763 - 771, XP004145415, ISSN: 0025-5408 * |
| G. ALBERTI, S. CAVALAGLIO, C. DIONIGI, F. MARMOTTINI: "Formation of aqueous colloidal dispersions of exfoliated y-zirconium phosphate by intercalation of short alkylamines", LANGMUIR, vol. 16, 2000, pages 7663 - 7668, XP002427766 * |
| NUNES L M ET AL: "Intercalation behavior of some aromatic heterocyclic amines into alpha-titanium hydrogen phosphate", MATERIALS RESEARCH BULLETIN, ELSEVIER, KIDLINGTON, GB, vol. 34, no. 14-15, November 1999 (1999-11-01), pages 2121 - 2130, XP004192723, ISSN: 0025-5408 * |
| SZIRTES L ET AL: "PREPARATION OF SOME INTERCALATION COMPOUNDS OF LAYERED Y-ZIRCONIUM PHOSPHATE AND ZIRCONIUM PHOSPHATE-PHOSPHITE", SOLID STATE IONICS, NORTH HOLLAND PUB. COMPANY. AMSTERDAM, NL, vol. 46, no. 1 / 2, 1 May 1991 (1991-05-01), pages 69 - 72, XP000243495, ISSN: 0167-2738 * |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116764596A (en) * | 2023-06-06 | 2023-09-19 | 西南科技大学 | A kind of Ca-ZrP-1,8 octanediamine composite material and its preparation method and use |
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| FR2904618B1 (en) | 2008-09-26 |
| FR2904618A1 (en) | 2008-02-08 |
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