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WO2008083563A1 - A microsphere of layered double hydroxide and method for preparing the same - Google Patents

A microsphere of layered double hydroxide and method for preparing the same Download PDF

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Publication number
WO2008083563A1
WO2008083563A1 PCT/CN2007/070166 CN2007070166W WO2008083563A1 WO 2008083563 A1 WO2008083563 A1 WO 2008083563A1 CN 2007070166 W CN2007070166 W CN 2007070166W WO 2008083563 A1 WO2008083563 A1 WO 2008083563A1
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slurry
layered
bishydroxy
metal oxide
colloidal
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Chinese (zh)
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Fazhi Zhang
Yanchang Wang
Xiaoying Wang
Xue Duan
Sailong Xu
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Beijing University of Chemical Technology
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Beijing University of Chemical Technology
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/007Mixed salts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/70Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper
    • B01J23/76Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36
    • B01J23/80Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36 with zinc, cadmium or mercury
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/0009Use of binding agents; Moulding; Pressing; Powdering; Granulating; Addition of materials ameliorating the mechanical properties of the product catalyst
    • B01J37/0027Powdering
    • B01J37/0045Drying a slurry, e.g. spray drying
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01FCOMPOUNDS OF THE METALS BERYLLIUM, MAGNESIUM, ALUMINIUM, CALCIUM, STRONTIUM, BARIUM, RADIUM, THORIUM, OR OF THE RARE-EARTH METALS
    • C01F7/00Compounds of aluminium
    • C01F7/78Compounds containing aluminium, with or without oxygen or hydrogen, and containing two or more other elements
    • C01F7/784Layered double hydroxide, e.g. comprising nitrate, sulfate or carbonate ions as intercalating anions
    • C01F7/785Hydrotalcite
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
    • C01P2002/00Crystal-structural characteristics
    • C01P2002/70Crystal-structural characteristics defined by measured X-ray, neutron or electron diffraction data
    • C01P2002/72Crystal-structural characteristics defined by measured X-ray, neutron or electron diffraction data by d-values or two theta-values, e.g. as X-ray diagram
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
    • C01P2004/00Particle morphology
    • C01P2004/01Particle morphology depicted by an image
    • C01P2004/03Particle morphology depicted by an image obtained by SEM
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
    • C01P2004/00Particle morphology
    • C01P2004/30Particle morphology extending in three dimensions
    • C01P2004/32Spheres
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
    • C01P2004/00Particle morphology
    • C01P2004/60Particles characterised by their size
    • C01P2004/61Micrometer sized, i.e. from 1-100 micrometer
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
    • C01P2006/00Physical properties of inorganic compounds
    • C01P2006/11Powder tap density
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
    • C01P2006/00Physical properties of inorganic compounds
    • C01P2006/12Surface area
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
    • C01P2006/00Physical properties of inorganic compounds
    • C01P2006/14Pore volume
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
    • C01P2006/00Physical properties of inorganic compounds
    • C01P2006/16Pore diameter

Definitions

  • the invention relates to a layered bishydroxy composite metal oxide microsphere and a preparation method thereof, and particularly relates to a molding process of a nanometer or submicron layered bishydroxy composite metal oxide particle having strong rigidity as a building unit. Granule method. Background technique
  • Hydrotalcite-like compounds include hydrotalcite and hydrotalcite-like compounds, and the main body thereof is generally composed of hydroxides of two metals, so it is also called layered double-hydroxy composite metal oxide (Layered Double Hydroxide). , abbreviated as LDH).
  • LDH layered double-hydroxy composite metal oxide
  • the intercalated compound of LDH is called intercalated hydrotalcite.
  • Hydrotalcite, hydrotalcite-like, and intercalated hydrotalcite are collectively referred to as hydrotalcite-like intercalation materials (LDHs:).
  • the material is a hexagonal sheet structure, and the sheet itself has extremely high rigidity, and it is extremely difficult to prepare a sheet-like structure with controllable morphology.
  • This type of material is an inorganic material with unique structural properties: such as tunable denaturation of elemental composition over a wide range, tunable denaturation of pore structure, and designability of interlayer anion species, etc. It is likely to be the basis for industrial catalysts or catalyst precursors with potential applications. In particular, when such materials are calcined at a high temperature, the metal cations of the laminate can be converted into a composite metal oxide having a spinel structure uniformly dispersed on a molecular scale. Therefore, we can pass the species and ratio of the metal cations on the laminate. Etc. is designed to obtain a catalyst or catalyst support having specific catalytic properties.
  • the catalyst in catalytic applications, the catalyst often needs to be formed before it can be used. On the one hand, it is beneficial to increase the mechanical strength of the catalyst, on the other hand, it is beneficial to the separation and recovery of the catalyst and reuse.
  • the hydrotalcite-like material is used. When the catalyst precursor is used, the powder material is used. Therefore, molding such a highly rigid hydrotalcite-like material will certainly improve the catalytic effect of the catalyst and the separation and recovery of the heterogeneous catalyst. When the catalyst is molded, it is often necessary to add a certain proportion of the binder to achieve the purpose of auxiliary molding.
  • Adhesives are a general term for a class of non-metallic materials that bond a solid surface to another solid surface by means of surface bonding and internal forces (adhesion and cohesion, etc.). These materials are mainly composed of a raw material capable of bonding, supplemented by a solvent, a plasticizer, a tackifier, a crosslinking agent, a curing agent, a penetrating agent, a filler, etc., by physical, chemical or a combination of the two. The method is formulated into a complex mixture system capable of bonding at the interface of two objects.
  • the hydrotalcite-like material exhibits a good catalytic effect as a catalyst precursor, however, such materials are added in the form of powders at the time of use, which brings about separation and recovery of the catalyst after the completion of the reaction. negative effect. Therefore, the preparation of hydrotalcite-like materials will certainly facilitate the separation and recycling of the catalyst. Summary of the invention
  • the object of the present invention is to provide a layered bishydroxy composite metal oxide microsphere and a preparation method thereof, that is, a nanometer or submicron layered bishydroxy composite metal oxide particle having a relatively high rigidity
  • the building unit with the binder as the auxiliary material, realizes the direct preparation of the layered bishydroxy composite metal oxide material in the form of microspheres for the first time by using the common industrial spray drying equipment.
  • the preparation method of common hydrotalcite-like materials such as coprecipitation, nucleation crystallization/isolation, non-equilibrium crystallization or hydrothermal synthesis is used to prepare the layer size of nanometer or submicron.
  • the bishydroxy composite metal oxide (hydrotalcite-like) particles are then formulated into a colloidal slurry of different binder content and solid content by adjusting the amount of binder and water added, and finally the colloidal slurry is used as the starting material.
  • the preparation of materials in the form of microspheres is achieved on industrial spray drying equipment.
  • the material can be directly used in the field of catalysis or separation after activation, without the need for a re-forming stage, and the excellent pore structure can reduce the mass transfer resistance and reduce the occurrence of carbon deposition.
  • the layered bishydroxy composite metal oxide microsphere provided by the present invention the chemical formula of the layered bishydroxy complex metal oxide is:
  • M 11 is one or two of Mg 2+ , Ni 2+ , Zn 2+ , Cu 2+ , Co 2+ , Ca 2+ and Fe 2+
  • M m is Al 3+ , Cr 3+ Any one or two of Ga 3+ , In 3+ , Co 3+ , Fe 3+ and V 3+
  • a n - is C0 3 2 —, N0 3 , S0 4 2 , Cl—, F—
  • n is the valence state of anion A, m is 0-6;
  • the preparation method of the layered bishydroxy composite metal oxide microsphere provided by the invention comprises the following steps:
  • M 11 is one or two of Mg 2+ , Ni 2+ , Zn 2+ , Cu 2+ , Co 2+ , Ca 2+ and Fe 2+
  • M m is Al 3+ , Cr 3+ Any one or two of Ga 3+ , In 3+ , Co 3+ , Fe 3+ , and V 3+
  • a n - is one or more of C0 3 2 —, N0 3 , S0 4 2 , Cl—, F— and Br—
  • x is 0.2-0.33
  • n is the valence state of anion A
  • m is 0- 6;
  • step A The layered bishydroxy composite metal oxide prepared in step A is thoroughly washed with deionized water to make the pH of the supernatant liquid 7-8, and then fully stirred by adding deionized water to prepare a solid content of 1 ⁇ 20% of the slurry;
  • the binder used may be a natural binder such as starch, protein, dextrin, animal glue or the like, or a synthetic binder such as synthetic resin, polyvinyl alcohol, water glass or the like;
  • step C The colloidal slurry obtained in step C is spray dried.
  • the nano- or sub-micron layered bishydroxy complex metal oxide can be prepared by a conventional method in the art, for example, coprecipitation, nucleation/crystallization separation, non-equilibrium crystallization Method or hydrothermal synthesis.
  • the preferred method is nucleation/crystallization crystallization, which is nucleated using a full anti-mixed membrane reactor (see CN 1358691A) and then crystallized by a programmed temperature-controlled crystallization method (see CN 1358692A).
  • the method can obtain a nano- or sub-micron layered bishydroxy-complex metal oxide with a narrow distribution.
  • the method of spray drying is preferably that the colloidal slurry obtained by the step C is driven into the atomizing wheel of the rotary spray dryer at a flow rate of 1 to 30 mL/min by a constant flow pump to adjust the mist.
  • the rotation speed of the wheel is between 1.0 and 20,000 rpm, and the temperature at the inlet of the spray drying is between 110 ° C and 180 ° C.
  • the preferred operating conditions are: the speed of the atomizing wheel is 1.2 to 15,000 rpm, the feed rate is 5 to 20 mL/min, and the inlet temperature is between 140 °C and 160 °C.
  • a remarkable feature of the present invention is that microspheres having a layered bishydroxy composite metal oxide fine particle having a relatively high rigidity as a building unit are prepared for the first time by the action of a binder.
  • the layered bishydroxy composite metal oxide microspheres are prepared by the method provided by the invention, and the preparation method thereof is simple and convenient, and is suitable for industrialization.
  • Figure 1 is an XRD spectrum of microspheres prepared in Examples 1, 2, 3, 4 and 5, wherein Id is a characteristic spectrum of Examples 4 and 5;
  • FIG. 2 is a progressive SEM image and a cross-sectional BSEM image of the microspheres obtained in Example 1.
  • FIG. 3 is a step-by-step SEM image and a cross-sectional BSEM image of the microspheres obtained in Example 4.
  • FIG. 5 is a progressive SEM image of the microspheres prepared in Example 9;
  • Figure 6 is a progressive SEM image of the microspheres prepared in Example 10.
  • Figure 7 is a progressive SEM image of the microspheres prepared in Example 11.
  • Figure 8 is a progressive SEM image of the microspheres prepared in Example 13. detailed description
  • the particle size, the average particle diameter d ( Q. 5 ), the bulk density, the specific surface area, the pore volume, and the most achievable pore diameters were determined by the following methods, respectively:
  • the voltage is 100 V
  • the rotor rotation speed is 4000 rpm
  • the obtained mixed slurry is added to the crystallization tank for stirring, and the temperature of the mixed slurry in the autoclave is maintained at 95-105 Torr for refluxing for 6 hours to obtain a magnesium-aluminum hydrotalcite;
  • step B The product prepared in the step A is thoroughly washed with deionized water, and the pH of the supernatant is 7 8 and further stirred with deionized water to prepare a slurry having a solid content of 2%;
  • step C adding 1% of PVA to the hydrotalcite-like slurry of step B, and stirring thoroughly to make the system uniformly colloidal;
  • step C The colloidal slurry of step C was driven into the atomizing wheel at a speed of 6 10 mL/min with a constant flow pump at a speed of 12,000 rpm, and the temperature at the inlet of the spray drying was set to 150 °.
  • C spray granulation; the obtained spherical particles have a particle diameter of 5 to 60 ⁇ m, an average particle diameter d( 5 ) of 20 ⁇ m, a bulk density of 0.4 g/cm 3 and a specific surface area of 39.76 m 2 /g, total pores
  • the volume is 0.31mL/g, and the most pore size is 32.5 nm.
  • Example 2 Example 2
  • step C adding PVA of 5% of the total weight of the slurry to the hydrotalcite-like slurry of step B, and stirring sufficiently to make the system uniformly colloidal;
  • step D The colloidal slurry of step C was driven into the atomizing wheel at a speed of 6 10 mL/min with a constant flow pump at a speed of 12,000 rpm, and the temperature at the inlet of the spray drying was set to 150 °. C, spray granulation.
  • the obtained spherical particles have a particle diameter of 10 to 80 ⁇ m, an average particle diameter d( 5 ) of 22 ⁇ m, a bulk density of 0.55 g/cm 3 , a specific surface area of 30.27 m 2 /g, and a total pore volume of 0.28 mL/g.
  • the most suitable aperture is 30.1
  • step C adding PVA to 10% of the total weight of the slurry to the hydrotalcite-like slurry of step B, and thoroughly stirring to make the system uniformly colloidal;
  • step D The colloidal slurry of step C was driven into the atomizing wheel at a speed of 6 10 mL/min with a constant flow pump at a speed of 12,000 rpm, and the temperature at the inlet of the spray drying was set to 150 °. C, spray granulation.
  • the obtained spherical particles have a particle diameter of 20 to 100 ⁇ m, an average particle diameter d( 5 ) of 40 ⁇ m, a bulk density of 0.8 g/cm 3 , a specific surface area of 20.56 m 2 /g, and a total pore volume of 0.12 mL/g.
  • the most probable aperture is 13.5 nm.
  • step B The product prepared in the step A is thoroughly washed with deionized water, and the pH of the supernatant is 7 8 and further stirred with deionized water to prepare a slurry having a solid content of 2.5%;
  • step C adding soluble starch of 5% by weight of the total slurry to the hydrotalcite-like slurry of step B, and stirring uniformly to make the system uniformly colloidal;
  • step C The colloidal slurry of step C is driven by a constant current pump at a flow rate of 6 10 mL/min onto an atomizing disk rotating at a speed of 12,000 rpm, and the temperature at the inlet of the spray drying is set to 150 °.
  • C spray granulation; the obtained spherical particles have a particle diameter of 10 to 60 ⁇ m, an average particle diameter d( 5 ) of 40 ⁇ m, a bulk density of 0.67 g/cm 3 and a specific surface area of 25.45 m 2 /g, total pores
  • the capacity is 0.16mL/g, and the most suitable pore size is 32.6.
  • step C adding 10% of the total weight of the soluble starch to the hydrotalcite-like slurry of step B, and stirring sufficiently to make the system uniformly colloidal;
  • step D The colloidal slurry of step C is driven by a constant current pump at a flow rate of 6 to 10 mL/min to an atomizing disk rotating at a speed of 12,000 rpm, and the temperature at the inlet of the spray drying is set to 150. At ° C, spray granulation was carried out.
  • the obtained spherical particles have a particle diameter of 15-85 ⁇ m, an average particle diameter d( 5 ) of 50 ⁇ m, a bulk density of 0.76 g/cm 3 , a specific surface area of 17.23 m 2 /g, and a total pore volume of 0.11 mL/ g .
  • the most suitable aperture is 26.4 ⁇ .
  • step B The product prepared in the step A is thoroughly washed with deionized water, and the pH of the supernatant is 7-8, and the mixture is thoroughly stirred with deionized water to prepare a slurry having a solid content of 3%;
  • step C adding 1% of PVA to the hydrotalcite-like slurry of step B, and stirring thoroughly to make the system uniformly colloidal;
  • step D The colloidal slurry of step C is driven by a constant current pump at a flow rate of 6 to 10 mL/min to an atomizing disk rotating at a speed of 12,000 rpm, and the temperature at the inlet of the spray drying is set to 150.
  • °C spray granulation; the obtained spherical particles have a particle diameter of 5-60 ⁇ m, an average particle diameter d( 5 ) of 30 ⁇ m, a bulk density of 0.41 g/cm 3 and a specific surface area of 111.37 m 2 /g.
  • the pore volume is 0.62 mL/ g , and the most porous pore size is 18.13 ⁇ .
  • step C adding PVA of 5% of the total weight of the slurry to the hydrotalcite-like slurry of step B, and thoroughly stirring to make the system uniformly colloidal;
  • step D The colloidal slurry of step C is driven by a constant current pump at a flow rate of 6 to 10 mL/min to an atomizing disk rotating at a speed of 12,000 rpm, and the temperature at the inlet of the spray drying is set to 150.
  • spray granulation was carried out.
  • the obtained spherical particles have a particle diameter of 20 to 80 ⁇ m, an average particle diameter d( 5 ) of 40 ⁇ m, a bulk density of 0.50 g/cm 3 , a specific surface area of 98.78 m 2 /g, and a total pore volume of 0.53 mL/g.
  • the most probable aperture is 14.59 nm.
  • step C adding PVA to 10% of the total weight of the slurry to the hydrotalcite-like slurry of step B, and thoroughly stirring to make the system uniformly colloidal;
  • step D The colloidal slurry of step C is driven by a constant current pump at a flow rate of 6 to 10 mL/min to an atomizing disk rotating at a speed of 12,000 rpm, and the temperature at the inlet of the spray drying is set to 150.
  • spray granulation was carried out.
  • the obtained spherical particles have a particle diameter of 40 to 100 ⁇ m, an average particle diameter d( 5 ) of 60 ⁇ m, a bulk density of 0.76 g/cm 3 , a specific surface area of 75.12 m 2 /g, and a total pore volume of 0.47 mL/g.
  • the most probable aperture is 12.88 nm.
  • step B The product prepared in the step A is thoroughly washed with deionized water, and the pH of the supernatant is 7 8 and further stirred with deionized water to prepare a slurry having a solid content of 4%;
  • step C adding 1% of PVA to the hydrotalcite-like slurry of step B, and stirring thoroughly to make the system uniformly colloidal;
  • step C The colloidal slurry of step C is driven by a constant current pump at a flow rate of 6 10 mL/min onto an atomizing disk rotating at a speed of 12,000 rpm, and the temperature at the inlet of the spray drying is set to 150 °.
  • C spray-drying granulation; the obtained spherical particles have a particle diameter of 5 to 50 ⁇ m, an average particle diameter d( 5 ) of 30 ⁇ m, a bulk density of 0.55 g/cm 3 , and a specific surface area of 90.6 m 2 /g, total pores
  • the capacity is 0.65mL/g, and the most suitable pore size is 32.
  • step B The product prepared in the step A is thoroughly washed with deionized water, the pH of the supernatant is 7 8 , and the slurry is fully stirred with deionized water to prepare a slurry having a solid content of 5%;
  • step C adding soluble starch of 5% by weight of the total slurry to the hydrotalcite-like slurry of step B, and stirring sufficiently to make the system uniformly colloidal;
  • step C The colloidal slurry of step C was driven into the atomizing wheel at a speed of 6 10 mL/min with a constant flow pump at a speed of 12,000 rpm, and the temperature at the inlet of the spray drying was set to 150 °.
  • C spray-drying granulation; the obtained spherical particles have a particle diameter of 10-60 ⁇ m, and the average particle diameter d( 5 ) is 40 ⁇ m
  • the bulk density was 0.67 g/cm 3 , the specific surface area was 91.81 m 2 /g, the total pore volume was 0.70 mL/g, and the most pore diameter was 33.6 ⁇ .
  • the controlled dropping rate is 10 mL/min
  • the pH value of the end point is controlled between 9.5 and 10, and then crystallized at 65 °C for 12 hours to prepare a magnesium-aluminum hydrotalcite material;
  • step B The product prepared in the step A is thoroughly washed with deionized water, the pH of the supernatant is 7-8, and the slurry is fully stirred with deionized water to prepare a slurry having a solid content of 2%;
  • step C adding 1% of PVA to the hydrotalcite-like slurry of step B, and stirring thoroughly to make the system uniformly colloidal;
  • step D The colloidal slurry of step C is driven by a constant current pump at a flow rate of 6 to 10 mL/min to an atomizing disk rotating at a speed of 12,000 rpm, and the temperature at the inlet of the spray drying is set to 150.
  • spray granulation was carried out.
  • the obtained spherical particles have a particle diameter of 5 to 60 ⁇ m, an average particle diameter d( 5 ) of 40 ⁇ m, a bulk density of 0.51 g/cm 3 , a specific surface area of 126.45 m 2 /g, and a total pore volume of 0.71 mL/g.
  • the most probable aperture is 20.64 ⁇ .
  • step B The product prepared in the step A is thoroughly washed with deionized water, and the pH of the supernatant is 7 8 and further stirred with deionized water to prepare a slurry having a solid content of 2%;
  • step C PVA is added to the hydrotalcite-like slurry of step B by 1% by weight of the total slurry, and the mixture is thoroughly stirred to make the system uniformly colloidal;
  • step D The colloidal slurry of step C is driven by a constant current pump at a flow rate of 6 10 mL/min onto an atomizing disk rotating at a speed of 12,000 rpm, and the temperature at the inlet of the spray drying is set to 150 °. C, spray granulation.
  • the obtained spherical particles have a particle diameter of 10 to 60 ⁇ m, an average particle diameter d( 5 ) of 40 ⁇ m, a bulk density of 0.53 g/cm 3 , a specific surface area of 123.59 m 2 /g, and a total pore volume of 0.74 mL/g.
  • the most probable aperture is 35.65.
  • step B The product prepared in the step A is thoroughly washed with deionized water, and the pH of the supernatant is 7 8 and further stirred with deionized water to prepare a slurry having a solid content of 2%;
  • step C adding PVA of 1% of the total weight of the slurry to the hydrotalcite-like slurry of step B, and stirring thoroughly to make the system uniformly colloidal;
  • step D The colloidal slurry of step C is driven by a constant current pump at a flow rate of 6 10 mL/min to an atomizing disk rotating at a speed of 12,000 rpm, and the temperature at the inlet of the spray drying is set to 150 °. C, spray granulation.
  • the spherical particles obtained have a particle diameter of 20-80 ⁇ m, an average particle diameter d( 5 ) of 60 ⁇ , a bulk density of 0.69 g/cm 3 , a specific surface area of 105.21 m 2 /g, and a total pore volume of 0.62 mL/g. a few The pore size is 30.57 nm.
  • the spherical material prepared in the above examples was qualitatively analyzed by Shimadu XRD-6000 powder X-ray diffractometer. The results are as follows:
  • Figure 1 is an XRD spectrum of the obtained material, wherein la, lb and lc are the spectra of the samples of Examples 1, 2, 3 and 4, respectively, and (003), (006) of the hydrotalcite-like materials are visible from the figure.
  • the characteristic peaks of (012), (015), (110) and (113) appear, indicating that the obtained material is a layered bishydroxy composite metal oxide.
  • FIG. 2 is a SEM image of a microsphere obtained by using MgAlLDHs as a building unit obtained by using a colloidal slurry containing 1% PVA and 2% solid content, wherein 2a-c is a step-by-step enlarged image of the sample, as can be seen from the figure.
  • the obtained microspheres have good sphericity;
  • FIG. 2d is a cross-sectional view of the microspheres obtained by back-scattering scanning electron imaging (BSEM) after being subjected to resin embedding of the microspheres, and the results show that the microspheres are obtained.
  • the ball is a solid ball.
  • FIG. 3 is a SEM image of a microsphere obtained by using ZnAlLDHs as a building unit obtained in Example 4, which contains a 5% soluble starch and a 2.5% solid content colloidal slurry, wherein 3a-c is a step-by-step enlarged image of the sample, which can be seen from the figure.
  • the prepared microspheres have good sphericity;
  • FIG. 3d is a cross-sectional view of the microspheres obtained by back-scattering scanning electron imaging (BSEM) after resin-embedded microspheres, and the results show that the obtained microspheres are obtained.
  • the microspheres are solid balls.
  • FIG. 4 is a SEM image of a microsphere obtained by using NiAlLDHs as a building unit obtained by using a colloidal slurry containing 1% PVA and 3% solid content in Example 6, wherein 4a-c is a step-by-step enlarged image of the sample, as shown in the figure, The obtained microspheres have good sphericity;
  • FIG. 4d is a cross-sectional view of the microspheres obtained by back-scattering scanning electron imaging (BSEM) after resin-embedded microspheres, and the results show that the prepared microspheres are obtained.
  • BSEM back-scattering scanning electron imaging
  • 7 is a SEM image of a microsphere obtained by using MgAlLDHs as a building unit obtained by using a colloidal slurry containing 1% PVA and 2% solid content, wherein 7a-b is a step-by-step enlarged image of the sample, as shown in the figure,
  • the prepared microspheres have good sphericity.
  • Figure 8 is a sample 13 obtained by using a colloidal slurry containing 1% PVA and 2% solids.
  • MgAlInLDHs is the SEM image of the microspheres of the building unit, and 8a-b is a step-by-step enlarged image of the sample. It can be seen from the figure that the prepared microspheres have good sphericity.

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Abstract

Disclosed are a microsphere of layered double hydroxide and method for preparing the same. The method comprises the steps of preparing particles of layered double hydroxide (hydrotalcite-like compound) having a nano-sized or submicron-sized particle size, making the hydrotalcite-like compound into a slurry with an amount of solid content, adding appropriate binders to the slurry so as to obtain a colloidal slurry suitable for spray drying, and granulating and drying the colloidal slurry with a rotary spray dryer, thereby obtaining the microspheres having a particle size of 5-100 μm, a bulk density of 0.4-0.8 g/cm3, a specific surface area of 40-150 m2/g, a pore volume of 0.1-0.8 cm3/g and most probable pore size of 2-40 nm. The microspheres can be directly used to fields of catalysis and separation without shaping due to its spherical shape and its pore size distribution that is within the scope of mesopores, and can reduce the resistance of mass transfer and the deposition of carbon.

Description

一种层状双羟基复合金属氧化物微球及其制备方法 技术领域  Layered bishydroxy composite metal oxide microsphere and preparation method thereof

本发明涉及一种层状双羟基复合金属氧化物微球及其制备方法, 具体涉 及一种以具有较强刚性的纳米或亚微米级层状双羟基复合金属氧化物微粒 为构筑单元的成型造粒方法。 背景技术  The invention relates to a layered bishydroxy composite metal oxide microsphere and a preparation method thereof, and particularly relates to a molding process of a nanometer or submicron layered bishydroxy composite metal oxide particle having strong rigidity as a building unit. Granule method. Background technique

水滑石类化合物包括水滑石(Hydrotalcite)和类水滑石 (Hydrotalcite-like compound), 其主体一般由两种金属的氢氧化物构成, 因此又称为层状双羟 基复合金属氧化物 (Layered Double Hydroxide,简写为 LDH)。 LDH的插层化 合物称为插层水滑石。 水滑石、 类水滑石和插层水滑石统称为水滑石类插层 材料 (LDHs:)。 该材料为六方片层结构, 片层本身具有极强的刚性, 极难制备 出形貌可控的片状结构。 该类材料是一种具有独特结构特性的无机材料: 如 元素组成在较宽范围内的可调变性、孔结构的可调变性以及层间插层阴离子 种类的可设计性等奠定了这类材料有可能成为具有潜在应用前景的工业催 化剂或催化剂前驱体的基础。 尤其是, 这类材料经过高温焙烧, 层板金属阳 离子可以转变为在分子尺度上均匀分散的具有尖晶石结构的复合金属氧化 物, 因此, 我们可以通过对层板金属阳离子的种类及配比等设计来获得具有 特定催化性能的催化剂或催化剂载体。  Hydrotalcite-like compounds include hydrotalcite and hydrotalcite-like compounds, and the main body thereof is generally composed of hydroxides of two metals, so it is also called layered double-hydroxy composite metal oxide (Layered Double Hydroxide). , abbreviated as LDH). The intercalated compound of LDH is called intercalated hydrotalcite. Hydrotalcite, hydrotalcite-like, and intercalated hydrotalcite are collectively referred to as hydrotalcite-like intercalation materials (LDHs:). The material is a hexagonal sheet structure, and the sheet itself has extremely high rigidity, and it is extremely difficult to prepare a sheet-like structure with controllable morphology. This type of material is an inorganic material with unique structural properties: such as tunable denaturation of elemental composition over a wide range, tunable denaturation of pore structure, and designability of interlayer anion species, etc. It is likely to be the basis for industrial catalysts or catalyst precursors with potential applications. In particular, when such materials are calcined at a high temperature, the metal cations of the laminate can be converted into a composite metal oxide having a spinel structure uniformly dispersed on a molecular scale. Therefore, we can pass the species and ratio of the metal cations on the laminate. Etc. is designed to obtain a catalyst or catalyst support having specific catalytic properties.

众所周知, 在催化应用时, 催化剂常常需要成型后才能使用, 成型一方 面有利于增加催化剂的机械强度, 另一方面有利于催化剂的分离回收和再次 利用, 然而, 文献中凡使用类水滑石材料为作为催化剂前驱体时, 均使用粉 体材料, 因此, 将这种具有极强刚性的类水滑石材料成型必将有利于改善催 化剂的催化效果和异相催化剂的分离和回收。 在催化剂成型时,往往需要添加一定比例的粘合剂来达到辅助成型的目 的。 胶粘剂是一类借助于表面键合和内力 (粘附力和内聚力等)作用, 能使 一固体表面与另一固体表面结合在一起的非金属材料的总称。这类材料以能 起粘结作用的原料为主体, 辅以溶剂、 增塑剂、 增粘剂、 交联剂、 固化剂、 渗透剂和填料等, 通过物理、 化学或者两者相结合使用的方法而配制成的成 分较复杂的能在两物体的界面相粘结的混合体系。 It is well known that in catalytic applications, the catalyst often needs to be formed before it can be used. On the one hand, it is beneficial to increase the mechanical strength of the catalyst, on the other hand, it is beneficial to the separation and recovery of the catalyst and reuse. However, in the literature, the hydrotalcite-like material is used. When the catalyst precursor is used, the powder material is used. Therefore, molding such a highly rigid hydrotalcite-like material will certainly improve the catalytic effect of the catalyst and the separation and recovery of the heterogeneous catalyst. When the catalyst is molded, it is often necessary to add a certain proportion of the binder to achieve the purpose of auxiliary molding. Adhesives are a general term for a class of non-metallic materials that bond a solid surface to another solid surface by means of surface bonding and internal forces (adhesion and cohesion, etc.). These materials are mainly composed of a raw material capable of bonding, supplemented by a solvent, a plasticizer, a tackifier, a crosslinking agent, a curing agent, a penetrating agent, a filler, etc., by physical, chemical or a combination of the two. The method is formulated into a complex mixture system capable of bonding at the interface of two objects.

在文献 /· Am. Chem. Soc. 2002, 124 (47): 14127-14136中, Choudary B. In the literature /· Am. Chem. Soc. 2002, 124 (47): 14127-14136, Choudary B.

M.等人研究了以层状双羟基复合金属氧化物为载体(或碱性配体)柱撑金属 Pd催化氯代芳烃化合物的 Heck -、 Suzuki -、 Sonogashira-和 Stille-等反应时, 表现出催化 C一 C偶合反应的优异性能。 M. et al. studied the Heck-, Suzuki-, Sonogashira- and Stille- reactions of chlorinated aromatic compounds catalyzed by a layered bishydroxy-complex metal oxide as a support (or basic ligand). Excellent performance for catalyzing the C-C coupling reaction.

在文献 Chem. Int. Edit. 2001, 40 (4): 763-766中, Choudary B. M. 等人首次研究了 NiAlLDHs经再水合活化后的产物在分子氧存在下能够在较 温和的条件下催化如含烯丙基、苄基或 α酮醇的醇类化合物转变成羰基化合 物, 并指出这种过程不仅经济可行而且适宜应用到大规模反应。  In the literature Chem. Int. Edit. 2001, 40 (4): 763-766, Choudary BM et al. first studied the product of NiAlLDHs after rehydration activation in the presence of molecular oxygen, which can be catalyzed under mild conditions. The alcoholic compound of allyl, benzyl or alpha keto alcohol is converted into a carbonyl compound, and it is pointed out that this process is not only economically feasible but also suitable for large-scale reactions.

在文献 React. Kinet. Catal. Lett. 2000, 69 (2): 223-229中, Das, 和 In the literature React. Kinet. Catal. Lett. 2000, 69 (2): 223-229, Das, and

Parida, K.研究了不同 Ζη/Α1的类水滑石材料经 450 °C焙烧活化后,显示出良 好的催化醋酸酮基化反应的活性。 Parida, K. studied the activity of different Ζη/Α1 hydrotalcite-like materials after calcination at 450 °C, showing good activity in catalyzing the ketone formation of acetic acid.

在上述文献中, 类水滑石材料作为催化剂前驱体显示了良好的催化效 果, 但是, 该类材料在使用时均以粉体形式加入, 这给反应结束后的催化剂 分离和回收再利用带来了不利的影响。 因此, 对类水滑石材料进行成型制备 必将有利于催化剂分离和回收再利用。 发明内容  In the above documents, the hydrotalcite-like material exhibits a good catalytic effect as a catalyst precursor, however, such materials are added in the form of powders at the time of use, which brings about separation and recovery of the catalyst after the completion of the reaction. negative effect. Therefore, the preparation of hydrotalcite-like materials will certainly facilitate the separation and recycling of the catalyst. Summary of the invention

本发明的目的是提供一种层状双羟基复合金属氧化物微球及其制备方 法, 即以具有较强刚性的纳米或亚微米级层状双羟基复合金属氧化物微粒为 构筑单元, 以粘合剂为辅助原料, 利用常见的工业用喷雾干燥设备, 首次实 现微球形态的层状双羟基复合金属氧化物材料的直接制备。即首先利用常见 的类水滑石材料的制备方法如共沉淀法、成核晶化 /隔离法、非平衡晶化法或 水热合成等方法制备出粒径为纳米级或亚微米级的层状双羟基复合金属氧 化物(类水滑石)粒子, 然后通过调变加入的粘合剂和水的量来配制成不同 粘合剂含量和固含量的胶态浆液, 最后以胶态浆液为原始物料在工业用喷雾 干燥设备上实现微球形态的材料的制备。该材料被活化后可直接用于催化或 者分离领域, 不需要经过再次成型阶段, 且优异的孔道结构能够减小传质阻 力和降低积碳的发生。 The object of the present invention is to provide a layered bishydroxy composite metal oxide microsphere and a preparation method thereof, that is, a nanometer or submicron layered bishydroxy composite metal oxide particle having a relatively high rigidity The building unit, with the binder as the auxiliary material, realizes the direct preparation of the layered bishydroxy composite metal oxide material in the form of microspheres for the first time by using the common industrial spray drying equipment. Firstly, the preparation method of common hydrotalcite-like materials such as coprecipitation, nucleation crystallization/isolation, non-equilibrium crystallization or hydrothermal synthesis is used to prepare the layer size of nanometer or submicron. The bishydroxy composite metal oxide (hydrotalcite-like) particles are then formulated into a colloidal slurry of different binder content and solid content by adjusting the amount of binder and water added, and finally the colloidal slurry is used as the starting material. The preparation of materials in the form of microspheres is achieved on industrial spray drying equipment. The material can be directly used in the field of catalysis or separation after activation, without the need for a re-forming stage, and the excellent pore structure can reduce the mass transfer resistance and reduce the occurrence of carbon deposition.

本发明提供的层状双羟基复合金属氧化物微球, 该层状双羟基复合金属 氧化物的化学通式是:  The layered bishydroxy composite metal oxide microsphere provided by the present invention, the chemical formula of the layered bishydroxy complex metal oxide is:

π 1-xMm x(OH)2]x+-(An-)x/n-mH20 π 1-x M m x (OH) 2 ] x+ -(A n -)x/n-mH 2 0

其中, M11是 Mg2+、 Ni2+、 Zn2+、 Cu2+、 Co2+、 Ca2+和 Fe2+中的一种或两 种, Mm是 Al3+、 Cr3+、 Ga3+、 In3+、 Co3+、 Fe3+和 V3+中的任意一种或两种, An-为 C03 2—、 N03 、 S04 2 、 Cl—、 F—和 Br—中的一种或几种, x为 0.2-0.33, n为阴离子 A的价态, m为 0-6; Wherein M 11 is one or two of Mg 2+ , Ni 2+ , Zn 2+ , Cu 2+ , Co 2+ , Ca 2+ and Fe 2+ , and M m is Al 3+ , Cr 3+ Any one or two of Ga 3+ , In 3+ , Co 3+ , Fe 3+ and V 3+ , A n - is C0 3 2 —, N0 3 , S0 4 2 , Cl—, F— And one or more of Br-, x is 0.2-0.33, n is the valence state of anion A, m is 0-6;

该微球的粒径在 5〜100 μπι之间,平均粒径 d( 5)=20〜25 μπι,堆密度为 0.4-0.8 g/cm3, 比表面积在 20〜: 150 m2/g之间,孔容在 0.1〜0.8 cm3/g之间, 最可几孔径在 2〜40 nm之间; 该微球为实心球。 The microspheres have a particle diameter of 5 to 100 μπι, an average particle diameter d( 5 )=20 to 25 μπι, a bulk density of 0.4-0.8 g/cm 3 , and a specific surface area of 20 to: 150 m 2 /g. Between, the pore volume is between 0.1 and 0.8 cm 3 /g, and the most suitable pore size is between 2 and 40 nm; the microsphere is a solid sphere.

本发明提供的层状双羟基复合金属氧化物微球的制备方法包括如下歩 骤:  The preparation method of the layered bishydroxy composite metal oxide microsphere provided by the invention comprises the following steps:

A、 制备纳米级或亚微米级层状双羟基复合金属氧化物, 该层状双羟基 复合金属氧化物的化学通式是: [M11 1-xMm x(OH)2]x+-(An-)x/n-mH20 A. Preparing a nano- or sub-micron layered bishydroxy-complex metal oxide having a chemical formula of: [M 11 1-x M m x (OH) 2 ] x+ -( A n -)x/n-mH 2 0

其中, M11是 Mg2+、 Ni2+、 Zn2+、 Cu2+、 Co2+、 Ca2+和 Fe2+中的一种或两 种, Mm为 Al3+、 Cr3+、 Ga3+、 In3+、 Co3+、 Fe3+和 V3+中的任意一种或两种, An-为 C03 2—、 N03 、 S04 2 、 Cl—、 F—和 Br—中的一种或几种, x为 0.2-0.33, n为阴离子 A的价态, m为 0-6; Wherein M 11 is one or two of Mg 2+ , Ni 2+ , Zn 2+ , Cu 2+ , Co 2+ , Ca 2+ and Fe 2+ , and M m is Al 3+ , Cr 3+ Any one or two of Ga 3+ , In 3+ , Co 3+ , Fe 3+ , and V 3+ , A n - is one or more of C0 3 2 —, N0 3 , S0 4 2 , Cl—, F— and Br—, x is 0.2-0.33, n is the valence state of anion A, and m is 0- 6;

B、将歩骤 A制备好的层状双羟基复合金属氧化物用去离子水充分洗涤, 使上层清液的 pH为 7〜8,再加入去离子水充分搅拌后配成固含量为 1〜20% 的浆液;  B. The layered bishydroxy composite metal oxide prepared in step A is thoroughly washed with deionized water to make the pH of the supernatant liquid 7-8, and then fully stirred by adding deionized water to prepare a solid content of 1~ 20% of the slurry;

C、 向歩骤 B的浆液中加入占浆液总重量 0.5〜10%的粘合剂, 充分搅拌 使体系呈均匀胶态状;  C. Adding 0.5 to 10% of the total weight of the slurry to the slurry of the step B, and stirring sufficiently to make the system uniform in a colloidal state;

所用的粘合剂既可以是天然粘合剂如淀粉、 蛋白质、 糊精、 动物胶等, 也可以是人工合成的粘合剂如合成树脂、 聚乙烯醇、 水玻璃等;  The binder used may be a natural binder such as starch, protein, dextrin, animal glue or the like, or a synthetic binder such as synthetic resin, polyvinyl alcohol, water glass or the like;

D、 将歩骤 C得到的胶态浆液喷雾干燥。  D. The colloidal slurry obtained in step C is spray dried.

在歩骤 A中,可以采用本领域中的常规方法制备所述纳米级或亚微米级 层状双羟基复合金属氧化物, 例如, 共沉淀法、 成核 /晶化隔离法、 非平衡晶 化法或水热合成法。其中较佳的方法为成核 /晶化隔离法,既采用全反混液膜 反应器进行成核 (见 CN 1358691A), 再通过程序控温动态晶化方法进行晶 化 (见 CN 1358692A), 该法可以得到纳米级或亚微米级层状双羟基复合金 属氧化物, 且分布较窄。  In the step A, the nano- or sub-micron layered bishydroxy complex metal oxide can be prepared by a conventional method in the art, for example, coprecipitation, nucleation/crystallization separation, non-equilibrium crystallization Method or hydrothermal synthesis. The preferred method is nucleation/crystallization crystallization, which is nucleated using a full anti-mixed membrane reactor (see CN 1358691A) and then crystallized by a programmed temperature-controlled crystallization method (see CN 1358692A). The method can obtain a nano- or sub-micron layered bishydroxy-complex metal oxide with a narrow distribution.

在歩骤 D中, 喷雾干燥的方法优选为用恒流泵将歩骤 C得到的胶态浆 液以 1〜30 mL/min的流速打入旋转式喷雾干燥器的雾化轮盘上, 调节雾化 轮转速在 1.0〜2.0万转 /分, 喷雾干燥进口处温度为 110 °C〜180 °C之间。其 中较佳的操作条件为: 雾化轮转速为 1.2〜1.5 万转 /分, 进料速度为 5〜20 mL/min, 进口温度为 140 °C〜160 °C之间。  In the step D, the method of spray drying is preferably that the colloidal slurry obtained by the step C is driven into the atomizing wheel of the rotary spray dryer at a flow rate of 1 to 30 mL/min by a constant flow pump to adjust the mist. The rotation speed of the wheel is between 1.0 and 20,000 rpm, and the temperature at the inlet of the spray drying is between 110 ° C and 180 ° C. The preferred operating conditions are: the speed of the atomizing wheel is 1.2 to 15,000 rpm, the feed rate is 5 to 20 mL/min, and the inlet temperature is between 140 °C and 160 °C.

本发明的显著特点在于借助于粘合剂的作用, 首次制备出以具有较强刚 性的层状双羟基复合金属氧化物微粒为构筑单元的微球。采用本发明提供的 方法制备层状双羟基复合金属氧化物微球, 其制备方法简便, 适宜工业化生 附图说明 A remarkable feature of the present invention is that microspheres having a layered bishydroxy composite metal oxide fine particle having a relatively high rigidity as a building unit are prepared for the first time by the action of a binder. The layered bishydroxy composite metal oxide microspheres are prepared by the method provided by the invention, and the preparation method thereof is simple and convenient, and is suitable for industrialization. DRAWINGS

图 1是实施例 1、 2、 3、 4和 5所制得的微球的 XRD谱图, 其中 Id为 实施例 4和 5的特征谱图;  BRIEF DESCRIPTION OF THE DRAWINGS Figure 1 is an XRD spectrum of microspheres prepared in Examples 1, 2, 3, 4 and 5, wherein Id is a characteristic spectrum of Examples 4 and 5;

图 2是实施例 1所获得的微球的逐级放大 SEM图片和剖面 BSEM图; 图 3是实施例 4所获得的微球的逐级放大 SEM图片和剖面 BSEM图; 图 4是实施例 6所获得的微球的逐级放大 SEM图片和剖面 BSEM图; 图 5是实施例 9所制得的微球的逐级放大 SEM图片;  2 is a progressive SEM image and a cross-sectional BSEM image of the microspheres obtained in Example 1. FIG. 3 is a step-by-step SEM image and a cross-sectional BSEM image of the microspheres obtained in Example 4. FIG. A stepwise magnified SEM image and a cross-sectional BSEM image of the obtained microspheres; FIG. 5 is a progressive SEM image of the microspheres prepared in Example 9;

图 6是实施例 10所制得的微球的逐级放大 SEM图片;  Figure 6 is a progressive SEM image of the microspheres prepared in Example 10;

图 7是实施例 11所制得的微球的逐级放大 SEM图片;  Figure 7 is a progressive SEM image of the microspheres prepared in Example 11;

图 8是实施例 13所制得的微球的逐级放大 SEM图片。 具体实施方式  Figure 8 is a progressive SEM image of the microspheres prepared in Example 13. detailed description

下面结合实施例对本发明作进一歩的描述:  The present invention will be further described below in conjunction with the embodiments:

在以下实施例中, 粒径、 平均粒径 d(Q.5)、 堆密度、 比表面积、 孔容和最 可几孔径分别通过如下方法测定: In the following examples, the particle size, the average particle diameter d ( Q. 5 ), the bulk density, the specific surface area, the pore volume, and the most achievable pore diameters were determined by the following methods, respectively:

粒径和平均粒径 d( 5): 以 SEM观察; Particle size and average particle diameter d( 5 ): observed by SEM;

堆密度: 以量筒和分析天平分别测量出产品的体积 和质量 (m), 则堆 密度 p=m/V;  Bulk density: The volume and mass (m) of the product are measured by a graduated cylinder and an analytical balance, respectively, and the bulk density is p=m/V;

比表面积、 孔容和最可几孔径: 以低温氮气吸、 脱附方法测量。 实施例 1  Specific surface area, pore volume and most pore size: Measured by low temperature nitrogen absorption and desorption methods. Example 1

A: 称取 61.54 g Mg(N03)2-6H20和 45.02 g Α1(Ν03)3·9Η20溶解在去离子 水中配成 300 mL混合盐溶液; 然后再称取 23.04 g NaOH和 25.44 g Na2C03 溶解在去离子水中配成 300 mL混合碱溶液; 将上述两种混合溶液同时加入 全返混液膜反应器, 调节反应器转子与定子之间的狭缝宽度为 0.02 mm, 工 作电压为 100 V, 转子转速为 4000rpm, 将得到的混合浆液加入晶化釜中搅 拌, 保持釜内混合浆液的温度为 95-105Ό回流晶化 6小时, 得到镁铝类水滑 石; A: Weigh 61.54 g Mg(N0 3 ) 2 -6H 2 0 and 45.02 g Α1(Ν0 3 ) 3 ·9Η 2 0 dissolved in deionized water to prepare 300 mL mixed salt solution; then weigh 23.04 g NaOH and 25.44 g Na 2 C0 3 was dissolved in deionized water to prepare 300 mL of mixed alkali solution; the above two mixed solutions were simultaneously added to the full back-mixed membrane reactor, and the slit width between the reactor rotor and the stator was adjusted to 0.02 mm. Work The voltage is 100 V, the rotor rotation speed is 4000 rpm, and the obtained mixed slurry is added to the crystallization tank for stirring, and the temperature of the mixed slurry in the autoclave is maintained at 95-105 Torr for refluxing for 6 hours to obtain a magnesium-aluminum hydrotalcite;

B: 把歩骤 A制备的产物用去离子水充分洗涤,使上清液的 pH为 7 8 再加去离子水充分搅拌后配成固含量为 2%的浆液;  B: The product prepared in the step A is thoroughly washed with deionized water, and the pH of the supernatant is 7 8 and further stirred with deionized water to prepare a slurry having a solid content of 2%;

C: 向歩骤 B的类水滑石浆液中加入占浆液总重量 1%的 PVA,充分搅拌 使体系呈均匀胶态状;  C: adding 1% of PVA to the hydrotalcite-like slurry of step B, and stirring thoroughly to make the system uniformly colloidal;

D: 把歩骤 C的胶态浆液用恒流泵以 6 10 mL/min的流速打入以 1.2万 转 /分高速旋转的雾化轮盘上,并设定喷雾干燥进口处温度为 150 °C,进行喷 雾造粒; 所获得的球形颗粒的粒径为 5-60μπι, 平均粒径 d( 5)为 20μπι, 堆密 度为 0.4 g/cm3, 比表面积为 39.76 m2/g, 总孔容为 0.31mL/g, 最可几孔径为 32.5 nm 实施例 2 D: The colloidal slurry of step C was driven into the atomizing wheel at a speed of 6 10 mL/min with a constant flow pump at a speed of 12,000 rpm, and the temperature at the inlet of the spray drying was set to 150 °. C, spray granulation; the obtained spherical particles have a particle diameter of 5 to 60 μm, an average particle diameter d( 5 ) of 20 μm, a bulk density of 0.4 g/cm 3 and a specific surface area of 39.76 m 2 /g, total pores The volume is 0.31mL/g, and the most pore size is 32.5 nm. Example 2

A: 同实施例 1 ;  A: Same as Embodiment 1;

B: 同实施例 1 ;  B: same as embodiment 1;

C:向歩骤 B的类水滑石浆液中加入占浆液总重量 5%的 PVA, 充分搅拌 使体系呈均匀胶态状;  C: adding PVA of 5% of the total weight of the slurry to the hydrotalcite-like slurry of step B, and stirring sufficiently to make the system uniformly colloidal;

D: 把歩骤 C的胶态浆液用恒流泵以 6 10 mL/min的流速打入以 1.2万 转 /分高速旋转的雾化轮盘上,并设定喷雾干燥进口处温度为 150 °C,进行喷 雾造粒。 所获得的球形颗粒的粒径为 10-80μπι, 平均粒径 d( 5)为 22μπι, 堆 密度为 0.55 g/cm3, 比表面积为 30.27 m2/g, 总孔容为 0.28 mL/g, 最可几孔 径为 30.1 实施例 3 D: The colloidal slurry of step C was driven into the atomizing wheel at a speed of 6 10 mL/min with a constant flow pump at a speed of 12,000 rpm, and the temperature at the inlet of the spray drying was set to 150 °. C, spray granulation. The obtained spherical particles have a particle diameter of 10 to 80 μm, an average particle diameter d( 5 ) of 22 μm, a bulk density of 0.55 g/cm 3 , a specific surface area of 30.27 m 2 /g, and a total pore volume of 0.28 mL/g. The most suitable aperture is 30.1 Example 3

A: 同实施例 1 ;  A: Same as Embodiment 1;

B: 同实施例 1 ;  B: same as embodiment 1;

C: 向歩骤 B的类水滑石浆液中加入占浆液总重量 10%的 PVA, 充分搅 拌使体系呈均匀胶态状;  C: adding PVA to 10% of the total weight of the slurry to the hydrotalcite-like slurry of step B, and thoroughly stirring to make the system uniformly colloidal;

D: 把歩骤 C的胶态浆液用恒流泵以 6 10 mL/min的流速打入以 1.2万 转 /分高速旋转的雾化轮盘上,并设定喷雾干燥进口处温度为 150 °C,进行喷 雾造粒。 所获得的球形颗粒的粒径为 20-100μπι, 平均粒径 d( 5)为 40μπι, 堆 密度为 0.8 g/cm3, 比表面积为 20.56 m2/g, 总孔容为 0.12mL/g, 最可几孔径 为 13.5 nm 实施例 4 D: The colloidal slurry of step C was driven into the atomizing wheel at a speed of 6 10 mL/min with a constant flow pump at a speed of 12,000 rpm, and the temperature at the inlet of the spray drying was set to 150 °. C, spray granulation. The obtained spherical particles have a particle diameter of 20 to 100 μm, an average particle diameter d( 5 ) of 40 μm, a bulk density of 0.8 g/cm 3 , a specific surface area of 20.56 m 2 /g, and a total pore volume of 0.12 mL/g. The most probable aperture is 13.5 nm. Example 4

A:称取 71.39 g Ζη(Ν03)2·6Η20和 45.02 g Α1(Ν03)3·9Η20溶解在去离子水 中配成 300 mL混合盐溶液; 然后再称取 23.04 g NaOH和 25.44 g Na2C03溶 解在去离子水中配成 300 mL混合盐溶液; 成核晶化条件同实施例 1, 制备 出锌铝类水滑石; A: Weigh 71.39 g Ζη(Ν0 3 ) 2 ·6Η 2 0 and 45.02 g Α1(Ν0 3 ) 3 ·9Η 2 0 Dissolve in 300 mL of mixed salt solution in deionized water; then weigh 23.04 g NaOH and 25.44 g Na 2 C0 3 was dissolved in deionized water to prepare 300 mL mixed salt solution; nucleation crystallization conditions were the same as in Example 1, to prepare zinc-aluminum hydrotalcite;

B:把歩骤 A制备的产物用去离子水充分洗涤,使上清液的 pH为 7 8 再加去离子水充分搅拌后配成固含量为 2.5%的浆液;  B: The product prepared in the step A is thoroughly washed with deionized water, and the pH of the supernatant is 7 8 and further stirred with deionized water to prepare a slurry having a solid content of 2.5%;

C: 向歩骤 B的类水滑石浆液中加入占浆液总重量 5%的可溶性淀粉,充 分搅拌使体系呈均匀胶态状;  C: adding soluble starch of 5% by weight of the total slurry to the hydrotalcite-like slurry of step B, and stirring uniformly to make the system uniformly colloidal;

D:把歩骤 C的胶态浆液用恒流泵以 6 10 mL/min的流速打入以 1.2万 转 /分高速旋转的雾化轮盘上,并设定喷雾干燥进口处温度为 150 °C,进行喷 雾造粒; 所获得的球形颗粒的粒径为 10-60μπι, 平均粒径 d( 5)为 40μπι, 堆 密度为 0.67 g/cm3, 比表面积为 25.45 m2/g, 总孔容为 0.16mL/g, 最可几孔 径为 32.6 实施例 5 D: The colloidal slurry of step C is driven by a constant current pump at a flow rate of 6 10 mL/min onto an atomizing disk rotating at a speed of 12,000 rpm, and the temperature at the inlet of the spray drying is set to 150 °. C, spray granulation; the obtained spherical particles have a particle diameter of 10 to 60 μm, an average particle diameter d( 5 ) of 40 μm, a bulk density of 0.67 g/cm 3 and a specific surface area of 25.45 m 2 /g, total pores The capacity is 0.16mL/g, and the most suitable pore size is 32.6. Example 5

A: 同实施例 4;  A: same as embodiment 4;

B: 同实施例 4;  B: same as embodiment 4;

C: 向歩骤 B的类水滑石浆液中加入占浆液总重量 10%的可溶性淀粉, 充分搅拌使体系呈均匀胶态状;  C: adding 10% of the total weight of the soluble starch to the hydrotalcite-like slurry of step B, and stirring sufficiently to make the system uniformly colloidal;

D: 把歩骤 C的胶态浆液用恒流泵以 6〜10 mL/min的流速打入以 1.2万 转 /分高速旋转的雾化轮盘上,并设定喷雾干燥进口处温度为 150 °C,进行喷 雾造粒。 所获得的球形颗粒的粒径为 15-85μπι, 平均粒径 d( 5)为 50μπι, 堆 密度为 0.76 g/cm3, 比表面积为 17.23 m2/g, 总孔容为 0.11mL/g, 最可几孔 径为 26.4匪。 实施例 6 D: The colloidal slurry of step C is driven by a constant current pump at a flow rate of 6 to 10 mL/min to an atomizing disk rotating at a speed of 12,000 rpm, and the temperature at the inlet of the spray drying is set to 150. At ° C, spray granulation was carried out. The obtained spherical particles have a particle diameter of 15-85 μm, an average particle diameter d( 5 ) of 50 μm, a bulk density of 0.76 g/cm 3 , a specific surface area of 17.23 m 2 /g, and a total pore volume of 0.11 mL/ g . The most suitable aperture is 26.4 匪. Example 6

A: 称取 69.79 g Ni(N03)2-6H20和 45.02 g Α1(Ν03)3·9Η20溶解在去离子 水中配成 300 mL混合盐溶液; 然后再称取 28.80 g NaOH和 25.44 g Na2C03 溶解在去离子水中配成 300 mL混合盐溶液; 成核、 晶化条件同实施例 1, 制备出镍铝类水滑石; A: Weigh 69.79 g Ni(N0 3 ) 2 -6H 2 0 and 45.02 g Α1(Ν0 3 ) 3 ·9Η 2 0 dissolved in deionized water to prepare 300 mL mixed salt solution; then weigh 28.80 g NaOH and 25.44 g Na 2 C0 3 was dissolved in deionized water to prepare 300 mL mixed salt solution; nucleation and crystallization conditions were the same as in Example 1 to prepare nickel aluminum hydrotalcite;

B: 把歩骤 A制备的产物用去离子水充分洗涤, 使上清液的 pH为 7〜 8, 再加去离子水充分搅拌后配成固含量为 3%的浆液;  B: The product prepared in the step A is thoroughly washed with deionized water, and the pH of the supernatant is 7-8, and the mixture is thoroughly stirred with deionized water to prepare a slurry having a solid content of 3%;

C: 向歩骤 B的类水滑石浆液中加入占浆液总重量 1%的 PVA,充分搅拌 使体系呈均匀胶态状;  C: adding 1% of PVA to the hydrotalcite-like slurry of step B, and stirring thoroughly to make the system uniformly colloidal;

D:把歩骤 C的胶态浆液用恒流泵以 6〜10 mL/min的流速打入以 1.2万 转 /分高速旋转的雾化轮盘上,并设定喷雾干燥进口处温度为 150 °C,进行喷 雾造粒; 所获得的球形颗粒的粒径为 5-60μπι, 平均粒径 d( 5)为 30μπι, 堆密 度为 0.41 g/cm3, 比表面积为 111.37 m2/g, 总孔容为 0.62 mL/g, 最可几孔径 为 18.13 匪。 实施例 7 D: The colloidal slurry of step C is driven by a constant current pump at a flow rate of 6 to 10 mL/min to an atomizing disk rotating at a speed of 12,000 rpm, and the temperature at the inlet of the spray drying is set to 150. °C, spray granulation; the obtained spherical particles have a particle diameter of 5-60 μm, an average particle diameter d( 5 ) of 30 μm, a bulk density of 0.41 g/cm 3 and a specific surface area of 111.37 m 2 /g. The pore volume is 0.62 mL/ g , and the most porous pore size is 18.13 匪. Example 7

A: 同实施例 6;  A: same as embodiment 6;

B: 同实施例 6;  B: same as embodiment 6;

C: 向歩骤 B的类水滑石浆液中加入占浆液总重量 5%的 PVA, 充分搅 拌使体系呈均匀胶态状;  C: adding PVA of 5% of the total weight of the slurry to the hydrotalcite-like slurry of step B, and thoroughly stirring to make the system uniformly colloidal;

D:把歩骤 C的胶态浆液用恒流泵以 6〜10 mL/min的流速打入以 1.2万 转 /分高速旋转的雾化轮盘上,并设定喷雾干燥进口处温度为 150 °C,进行喷 雾造粒。 所获得的球形颗粒的粒径为 20-80μπι, 平均粒径 d( 5)为 40μπι, 堆 密度为 0.50 g/cm3, 比表面积为 98.78 m2/g, 总孔容为 0.53mL/g, 最可几孔 径为 14.59 nm。 实施例 8 D: The colloidal slurry of step C is driven by a constant current pump at a flow rate of 6 to 10 mL/min to an atomizing disk rotating at a speed of 12,000 rpm, and the temperature at the inlet of the spray drying is set to 150. At ° C, spray granulation was carried out. The obtained spherical particles have a particle diameter of 20 to 80 μm, an average particle diameter d( 5 ) of 40 μm, a bulk density of 0.50 g/cm 3 , a specific surface area of 98.78 m 2 /g, and a total pore volume of 0.53 mL/g. The most probable aperture is 14.59 nm. Example 8

A: 同实施例 6;  A: same as embodiment 6;

B: 同实施例 6;  B: same as embodiment 6;

C: 向歩骤 B的类水滑石浆液中加入占浆液总重量 10%的 PVA, 充分搅 拌使体系呈均匀胶态状;  C: adding PVA to 10% of the total weight of the slurry to the hydrotalcite-like slurry of step B, and thoroughly stirring to make the system uniformly colloidal;

D: 把歩骤 C的胶态浆液用恒流泵以 6〜10 mL/min的流速打入以 1.2万 转 /分高速旋转的雾化轮盘上,并设定喷雾干燥进口处温度为 150 °C,进行喷 雾造粒。 所获得的球形颗粒的粒径为 40-100μπι, 平均粒径 d( 5)为 60μπι, 堆 密度为 0.76 g/cm3, 比表面积为 75.12 m2/g, 总孔容为 0.47mL/g, 最可几孔 径为 12.88 nm。 实施例 9 D: The colloidal slurry of step C is driven by a constant current pump at a flow rate of 6 to 10 mL/min to an atomizing disk rotating at a speed of 12,000 rpm, and the temperature at the inlet of the spray drying is set to 150. At ° C, spray granulation was carried out. The obtained spherical particles have a particle diameter of 40 to 100 μm, an average particle diameter d( 5 ) of 60 μm, a bulk density of 0.76 g/cm 3 , a specific surface area of 75.12 m 2 /g, and a total pore volume of 0.47 mL/g. The most probable aperture is 12.88 nm. Example 9

A: 称取 19.33 g Οι(Ν03)2·6¾0、 47.6 g Ζη(Ν03)2·6Η20 和 45.02 g Al N03 9¾0溶解在去离子水中配成 300 mL混合盐溶液; 再称取 28.80 g NaOH和 25.44 g Na2C03溶解在去离子水中配成 300 mL混合碱溶液; 成核 条件同实施例 1, 晶化则是在常压室温的条件下搅拌 12小时,制备出铜锌铝 三元类水滑石; A: Weigh 19.33 g Οι(Ν0 3 ) 2 ·63⁄40, 47.6 g Ζη(Ν0 3 ) 2 ·6Η 2 0 and 45.02 g Al N0 3 93⁄40 dissolved in deionized water to prepare 300 mL mixed salt solution; 28.80 g NaOH and 25.44 g of Na 2 C0 3 were dissolved in deionized water to prepare 300 mL of mixed alkali solution; the nucleation conditions were the same as in Example 1, and the crystallization was carried out under normal pressure at room temperature for 12 hours to prepare copper, zinc and aluminum. Meta-type hydrotalcite;

B:把歩骤 A制备的产物用去离子水充分洗涤,使上清液的 pH为 7 8 再加去离子水充分搅拌后配成固含量为 4%的浆液;  B: The product prepared in the step A is thoroughly washed with deionized water, and the pH of the supernatant is 7 8 and further stirred with deionized water to prepare a slurry having a solid content of 4%;

C: 向歩骤 B的类水滑石浆液中加入占浆液总重量 1%的 PVA,充分搅拌 使体系呈均匀胶态状;  C: adding 1% of PVA to the hydrotalcite-like slurry of step B, and stirring thoroughly to make the system uniformly colloidal;

D:把歩骤 C的胶态浆液用恒流泵以 6 10 mL/min的流速打入以 1.2万 转 /分高速旋转的雾化轮盘上,并设定喷雾干燥进口处温度为 150 °C,进行喷 雾干燥造粒; 所获得的球形颗粒的粒径为 5-50μπι, 平均粒径 d( 5)为 30μπι 堆密度为 0.55 g/cm3, 比表面积为 90.6 m2/g, 总孔容为 0.65mL/g, 最可几孔 径为 32 实施例 10 D: The colloidal slurry of step C is driven by a constant current pump at a flow rate of 6 10 mL/min onto an atomizing disk rotating at a speed of 12,000 rpm, and the temperature at the inlet of the spray drying is set to 150 °. C, spray-drying granulation; the obtained spherical particles have a particle diameter of 5 to 50 μm, an average particle diameter d( 5 ) of 30 μm, a bulk density of 0.55 g/cm 3 , and a specific surface area of 90.6 m 2 /g, total pores The capacity is 0.65mL/g, and the most suitable pore size is 32. Example 10

A: 分别称取 21.74 g Cu(N03)2'6¾0 53.55 g Ζη(Ν03)2·6¾0和 33.76 g Α1(Ν03)3·9Η20溶解在去离子水中配成 300 mL混合盐溶液; 再称取 28.80 g NaOH和 19.08 g Na2C03溶解在去离子水中配成 300 mL混合碱溶液; 成核、 晶化条件同实施例 9, 制备出铜锌铝三元类水滑石; A: Weigh 21.74 g Cu(N0 3 ) 2 '63⁄40 53.55 g Ζη(Ν0 3 ) 2 ·63⁄40 and 33.76 g Α1(Ν0 3 ) 3 ·9Η 2 0 dissolved in deionized water to prepare 300 mL mixed salt solution Further weighed 28.80 g NaOH and 19.08 g Na 2 C0 3 dissolved in deionized water to prepare 300 mL mixed alkali solution; nucleation and crystallization conditions were the same as in Example 9, to prepare copper zinc aluminum ternary hydrotalcite;

B: 把歩骤 A制备的产物用去离子水充分洗涤, 使上清液的 pH为 7 8, 再加去离子水充分搅拌后配成固含量为 5%的浆液;  B: The product prepared in the step A is thoroughly washed with deionized water, the pH of the supernatant is 7 8 , and the slurry is fully stirred with deionized water to prepare a slurry having a solid content of 5%;

C: 向歩骤 B的类水滑石浆液中加入占浆液总重量 5%的可溶性淀粉, 充分搅拌使体系呈均匀胶态状;  C: adding soluble starch of 5% by weight of the total slurry to the hydrotalcite-like slurry of step B, and stirring sufficiently to make the system uniformly colloidal;

D: 把歩骤 C的胶态浆液用恒流泵以 6 10 mL/min的流速打入以 1.2万 转 /分高速旋转的雾化轮盘上,并设定喷雾干燥进口处温度为 150 °C,进行喷 雾干燥造粒; 所获得的球形颗粒的粒径为 10-60μπι, 平均粒径 d( 5)为 40μπι 堆密度为 0.67g/cm3, 比表面积为 91.81 m2/g, 总孔容为 0.70mL/g, 最可几孔 径为 33.6匪。 实施例 11 D: The colloidal slurry of step C was driven into the atomizing wheel at a speed of 6 10 mL/min with a constant flow pump at a speed of 12,000 rpm, and the temperature at the inlet of the spray drying was set to 150 °. C, spray-drying granulation; the obtained spherical particles have a particle diameter of 10-60 μm, and the average particle diameter d( 5 ) is 40 μm The bulk density was 0.67 g/cm 3 , the specific surface area was 91.81 m 2 /g, the total pore volume was 0.70 mL/g, and the most pore diameter was 33.6 Å. Example 11

A:称取 30.77 g Mg(N03)2'6¾0和 22.51 g Α1(Ν03)3·9Η20溶解在去离子 水中配成 300 mL混合盐溶液; 再称取 14.4 g NaOH和 3.18 g Na2C03溶解在 去离子水中配成 300 mL混合碱溶液; 在搅拌速度为 500转 /分的条件下, 把 混合盐溶液逐滴加入混合碱溶液中; 或者把混合碱溶液逐滴加入混合盐溶液 中, 期间控制滴加速度为 10mL/min, 终点 pH值控制在 9.5〜10之间, 然后 在 65 °C条件下晶化 12小时, 制备出镁铝类水滑石材料; A: Weigh 30.77 g M g (N0 3 ) 2 '63⁄40 and 22.51 g Α1 (Ν0 3 ) 3 ·9Η 2 0 dissolved in deionized water to prepare 300 mL mixed salt solution; weigh 14.4 g NaOH and 3.18 g Na 2 C0 3 is dissolved in deionized water to prepare 300 mL mixed alkali solution; at a stirring speed of 500 rpm, the mixed salt solution is added dropwise to the mixed alkali solution; or the mixed alkali solution is added dropwise to the mixed solution. In the salt solution, the controlled dropping rate is 10 mL/min, the pH value of the end point is controlled between 9.5 and 10, and then crystallized at 65 °C for 12 hours to prepare a magnesium-aluminum hydrotalcite material;

B:把歩骤 A制备的产物用去离子水充分洗涤,使上清液的 pH为 7〜8, 再加去离子水充分搅拌后配成固含量为 2%的浆液;  B: The product prepared in the step A is thoroughly washed with deionized water, the pH of the supernatant is 7-8, and the slurry is fully stirred with deionized water to prepare a slurry having a solid content of 2%;

C: 向歩骤 B的类水滑石浆液中加入占浆液总重量 1%的 PVA,充分搅拌 使体系呈均匀胶态状;  C: adding 1% of PVA to the hydrotalcite-like slurry of step B, and stirring thoroughly to make the system uniformly colloidal;

D:把歩骤 C的胶态浆液用恒流泵以 6〜10 mL/min的流速打入以 1.2万 转 /分高速旋转的雾化轮盘上,并设定喷雾干燥进口处温度为 150 °C,进行喷 雾造粒。 所获得的球形颗粒的粒径为 5-60μπι, 平均粒径 d( 5)为 40μπι, 堆密 度为 0.51 g/cm3, 比表面积为 126.45 m2/g, 总孔容为 0.71mL/g, 最可几孔径 为 20.64匪。 实施例 12 D: The colloidal slurry of step C is driven by a constant current pump at a flow rate of 6 to 10 mL/min to an atomizing disk rotating at a speed of 12,000 rpm, and the temperature at the inlet of the spray drying is set to 150. At ° C, spray granulation was carried out. The obtained spherical particles have a particle diameter of 5 to 60 μm, an average particle diameter d( 5 ) of 40 μm, a bulk density of 0.51 g/cm 3 , a specific surface area of 126.45 m 2 /g, and a total pore volume of 0.71 mL/g. The most probable aperture is 20.64 匪. Example 12

A:称取 30.77 g Mg(N03)2'6¾0和 22.51 g Α1(Ν03)3·9Η20溶解在去离子 水中配成 300 mL混合盐溶液; 再称取 14.4 g NaOH和 3.18 g Na2C03溶解在 去离子水中配成 300 mL混合碱溶液; 在搅拌速度为 500转 /分的条件下, 将 上述两种混合溶液同时滴加到装有 lOOmL去离子水的 1L三口瓶中,滴加速 度都是 5mL/min; 期间 pH值始终控制在 9.5 10之间, 然后在 65 °C条件下 晶化 12小时, 制备出镁铝类水滑石材料; A: Weigh 30.77 g M g (N0 3 ) 2 '63⁄40 and 22.51 g Α1 (Ν0 3 ) 3 ·9Η 2 0 dissolved in deionized water to prepare 300 mL mixed salt solution; weigh 14.4 g NaOH and 3.18 g Na 2 C0 3 was dissolved in deionized water to prepare 300 mL of mixed alkali solution; at the stirring speed of 500 rpm, the above two mixed solutions were simultaneously added dropwise to a 1 L three-necked flask containing 100 mL of deionized water. Drop acceleration The degree is 5mL / min; the pH value is always controlled between 9.5 10, and then crystallized at 65 ° C for 12 hours to prepare a magnesium-aluminum hydrotalcite material;

B: 把歩骤 A制备的产物用去离子水充分洗涤,使上清液的 pH为 7 8 再加去离子水充分搅拌后配成固含量为 2%的浆液;  B: The product prepared in the step A is thoroughly washed with deionized water, and the pH of the supernatant is 7 8 and further stirred with deionized water to prepare a slurry having a solid content of 2%;

C: 向歩骤 B的类水滑石浆液中加入占浆液总重量 1%的 PVA, 充分搅 拌使体系呈均匀胶态状;  C: PVA is added to the hydrotalcite-like slurry of step B by 1% by weight of the total slurry, and the mixture is thoroughly stirred to make the system uniformly colloidal;

D:把歩骤 C的胶态浆液用恒流泵以 6 10 mL/min的流速打入以 1.2万 转 /分高速旋转的雾化轮盘上,并设定喷雾干燥进口处温度为 150 °C,进行喷 雾造粒。 所获得的球形颗粒的粒径为 10-60μπι, 平均粒径 d( 5)为 40μπι, 堆 密度为 0.53 g/cm3, 比表面积为 123.59 m2/g, 总孔容为 0.74mL/g, 最可几孔 径为 35.65 实施例 13 D: The colloidal slurry of step C is driven by a constant current pump at a flow rate of 6 10 mL/min onto an atomizing disk rotating at a speed of 12,000 rpm, and the temperature at the inlet of the spray drying is set to 150 °. C, spray granulation. The obtained spherical particles have a particle diameter of 10 to 60 μm, an average particle diameter d( 5 ) of 40 μm, a bulk density of 0.53 g/cm 3 , a specific surface area of 123.59 m 2 /g, and a total pore volume of 0.74 mL/g. The most probable aperture is 35.65. Example 13

A:称取 61.54 g Mg(N03)2'6¾0 31.51 g Α1(Ν03)3·9¾0 和 12.78 g Ιη(Ν03)3·3¾0溶解在去离子水中配成 300 mL混合盐溶液; 再称取 23.04 g NaOH和 25.44 g Na2C03溶解在去离子水中配成 300 mL混合碱溶液; 成核、 晶化条件同实施例 1, 制备出镁铝铟三元类水滑石; A: Weigh 61.54 g Mg(N0 3 ) 2 '63⁄40 31.51 g Α1(Ν0 3 ) 3 ·93⁄40 and 12.78 g Ιη(Ν0 3 ) 3 ·33⁄40 dissolved in deionized water to prepare 300 mL mixed salt solution; 23.04 g NaOH and 25.44 g Na 2 C0 3 were dissolved in deionized water to prepare 300 mL mixed alkali solution; nucleation and crystallization conditions were the same as in Example 1, to prepare magnesium aluminum indium ternary hydrotalcite;

B:把歩骤 A制备的产物用去离子水充分洗涤,使上清液的 pH为 7 8 再加去离子水充分搅拌后配成固含量为 2%的浆液;  B: The product prepared in the step A is thoroughly washed with deionized water, and the pH of the supernatant is 7 8 and further stirred with deionized water to prepare a slurry having a solid content of 2%;

C: 歩骤 B的类水滑石浆液中加入占浆液总重量 1%的 PVA,充分搅拌使 体系呈均匀胶态状;  C: adding PVA of 1% of the total weight of the slurry to the hydrotalcite-like slurry of step B, and stirring thoroughly to make the system uniformly colloidal;

D: 把歩骤 C的胶态浆液用恒流泵以 6 10 mL/min的流速打入以 1.2 万转 /分高速旋转的雾化轮盘上,并设定喷雾干燥进口处温度为 150 °C,进行 喷雾造粒。 所获得的球形颗粒的粒径为 20-80μπι, 平均粒径 d( 5)为 60μπι 堆密度为 0.69 g/cm3, 比表面积为 105.21 m2/g, 总孔容为 0.62mL/g, 最可几 孔径为 30.57 nm。 采用 Shimadu XRD-6000型粉末 X射线衍射仪对上述实施例制备的球形 物进行定性分析, 结果如下: D: The colloidal slurry of step C is driven by a constant current pump at a flow rate of 6 10 mL/min to an atomizing disk rotating at a speed of 12,000 rpm, and the temperature at the inlet of the spray drying is set to 150 °. C, spray granulation. The spherical particles obtained have a particle diameter of 20-80 μm, an average particle diameter d( 5 ) of 60 μπι, a bulk density of 0.69 g/cm 3 , a specific surface area of 105.21 m 2 /g, and a total pore volume of 0.62 mL/g. a few The pore size is 30.57 nm. The spherical material prepared in the above examples was qualitatively analyzed by Shimadu XRD-6000 powder X-ray diffractometer. The results are as follows:

图 1为所获得的材料的 XRD谱图, 其中 la、 lb和 lc分别为实施例 1、 2、 3 和 4样品的谱图, 由图可见类水滑石材料的 (003)、 (006)、 (012)、 (015)、 (110) 和 (113)特征峰均出现了, 说明所制得的材料为层状双羟基复合金属氧化物 Figure 1 is an XRD spectrum of the obtained material, wherein la, lb and lc are the spectra of the samples of Examples 1, 2, 3 and 4, respectively, and (003), (006) of the hydrotalcite-like materials are visible from the figure. The characteristic peaks of (012), (015), (110) and (113) appear, indicating that the obtained material is a layered bishydroxy composite metal oxide.

(类水滑石)。 (hydrotalcite-like).

采用 Hitachi-S3500N型 SEM上述实施例制备的样品进行形貌分析, 结果 如下:  The samples prepared by the above examples of Hitachi-S3500N SEM were used for morphology analysis. The results are as follows:

图 2为实施例 1是含 1%PVA和 2%固含量的胶态浆液所获得的以 MgAlLDHs为构筑单元的微球 SEM图片, 其中 2a-c为样品的逐级放大图片, 由图可见, 所制得的微球球形度良好; 图 2d为对微球进行树脂包埋后, 经切 割打磨后采用背散射扫描电子成像技术 (BSEM)获得的微球剖面图, 结果显 示所制得的微球为实心球。  2 is a SEM image of a microsphere obtained by using MgAlLDHs as a building unit obtained by using a colloidal slurry containing 1% PVA and 2% solid content, wherein 2a-c is a step-by-step enlarged image of the sample, as can be seen from the figure. The obtained microspheres have good sphericity; FIG. 2d is a cross-sectional view of the microspheres obtained by back-scattering scanning electron imaging (BSEM) after being subjected to resin embedding of the microspheres, and the results show that the microspheres are obtained. The ball is a solid ball.

图 3为实施例 4含 5%可溶性淀粉和 2.5%固含量的胶态浆液所获得的以 ZnAlLDHs为构筑单元的微球 SEM图片, 其中 3a-c分别为样品的逐级放大图 片, 由图可见, 所制得的微球球形度良好; 图 3d为对微球进行树脂包埋后, 经切割打磨后采用背散射扫描电子成像技术 (BSEM)获得的微球剖面图, 结 果显示所制得的微球为实心球。  3 is a SEM image of a microsphere obtained by using ZnAlLDHs as a building unit obtained in Example 4, which contains a 5% soluble starch and a 2.5% solid content colloidal slurry, wherein 3a-c is a step-by-step enlarged image of the sample, which can be seen from the figure. The prepared microspheres have good sphericity; FIG. 3d is a cross-sectional view of the microspheres obtained by back-scattering scanning electron imaging (BSEM) after resin-embedded microspheres, and the results show that the obtained microspheres are obtained. The microspheres are solid balls.

图 4为实施例 6含 1%PVA和 3%固含量的胶态浆液所获得的以 NiAlLDHs 为构筑单元的微球 SEM图片, 其中 4a-c为样品的逐级放大图片, 由图可见, 所制得的微球球形度良好; 图 4d为对微球进行树脂包埋后, 经切割打磨后采 用背散射扫描电子成像技术 (BSEM)获得的微球剖面图, 结果显示所制得的 微球为实心球。 图 5为实施例 9含 1 %PVA和 4%固含量的胶态浆液所获得的以 CuZnAlLDHs(Cu: Zn: Al=l: 2: 1.5)为构筑单元的微球 SEM图片, 其中 5a-b为样品的逐级放大图片, 由图可见, 所制得的微球球形度良好。 4 is a SEM image of a microsphere obtained by using NiAlLDHs as a building unit obtained by using a colloidal slurry containing 1% PVA and 3% solid content in Example 6, wherein 4a-c is a step-by-step enlarged image of the sample, as shown in the figure, The obtained microspheres have good sphericity; FIG. 4d is a cross-sectional view of the microspheres obtained by back-scattering scanning electron imaging (BSEM) after resin-embedded microspheres, and the results show that the prepared microspheres are obtained. For the solid ball. 5 is a SEM image of a microsphere obtained by using CuZnAlLDHs (Cu: Zn: Al=l: 2: 1.5) as a building unit obtained by using a colloidal slurry containing 1% PVA and 4% solid content in Example 9, wherein 5a-b For the progressive enlargement of the sample, it can be seen from the figure that the prepared microspheres have good sphericity.

图 6为实施例 10含 5%可溶性淀粉和 5%固含量的胶态浆液所获得的以 CuZnAlLDHs(Cu: Zn: Al=l: 2: 1)为构筑单元的微球 SEM图片,其中 6a-b 为样品的逐级放大图片, 由图可见, 所制得的微球球形度良好。  6 is a SEM image of a microsphere obtained by using CuZnAlLDHs (Cu: Zn: Al=l: 2:1) as a building unit obtained in Example 10 with a 5% soluble starch and a 5% solid content colloidal slurry, wherein 6a- b is a step-by-step enlargement of the sample. As can be seen from the figure, the prepared microspheres have good sphericity.

图 7 为实施例 11 含 1%PVA 和 2%固含量的胶态浆液所获得的以 MgAlLDHs为构筑单元的微球 SEM图片,其中 7a-b为样品的逐级放大图片, 由图可见, 所制得的微球球形度良好。  7 is a SEM image of a microsphere obtained by using MgAlLDHs as a building unit obtained by using a colloidal slurry containing 1% PVA and 2% solid content, wherein 7a-b is a step-by-step enlarged image of the sample, as shown in the figure, The prepared microspheres have good sphericity.

图 8 为实施例 13 含 1%PVA 和 2%固含量的胶态浆液所获得的以 Figure 8 is a sample 13 obtained by using a colloidal slurry containing 1% PVA and 2% solids.

MgAlInLDHs为构筑单元的微球 SEM图片, 其中 8a-b为样品的逐级放大图 片, 由图可见, 所制得的微球球形度良好。 MgAlInLDHs is the SEM image of the microspheres of the building unit, and 8a-b is a step-by-step enlarged image of the sample. It can be seen from the figure that the prepared microspheres have good sphericity.

Claims

权利要求书 Claim 1、 一种层状双羟基复合金属氧化物微球, 该层状双羟基复合金属氧化 物的化学通式是: A layered bishydroxy composite metal oxide microsphere, the chemical formula of the layered bishydroxy complex metal oxide is: π 1-xMm x(OH)2]x+-(An-)x/n-mH20 π 1-x M m x (OH) 2 ] x+ -(A n -)x/n-mH 2 0 其中, M11是 Mg2+、 Ni2+、 Zn2+、 Cu2+、 Co2+、 Ca2+和 Fe2+中的一种或两 种, Mm是 Al3+、 Cr3+、 Ga3+、 In3+、 Co3+、 Fe3+和 V3+中的任意一种或两种, An-为 C03 2—、 N03 、 S04 2 、 Cl—、 F—和 Br—中的一种或几种, x为 0.2-0.33, n为阴离子 A的价态, m为 0-6; Wherein M 11 is one or two of Mg 2+ , Ni 2+ , Zn 2+ , Cu 2+ , Co 2+ , Ca 2+ and Fe 2+ , and M m is Al 3+ , Cr 3+ Any one or two of Ga 3+ , In 3+ , Co 3+ , Fe 3+ and V 3+ , A n - is C0 3 2 —, N0 3 , S0 4 2 , Cl—, F— And one or more of Br-, x is 0.2-0.33, n is the valence state of anion A, m is 0-6; 该微球的粒径在 5〜100 μπι之间,平均粒径 d( 5)=20〜25 μπι,堆密度为 0.4-0.8 g/cm3, 比表面积在 20〜: 150 m2/g之间,孔容在 0.1〜0.8 cm3/g之间, 最可几孔径在 2〜40 nm之间; 该微球为实心球。 The microspheres have a particle diameter of 5 to 100 μπι, an average particle diameter d( 5 )=20 to 25 μπι, a bulk density of 0.4-0.8 g/cm 3 , and a specific surface area of 20 to: 150 m 2 /g. Between, the pore volume is between 0.1 and 0.8 cm 3 /g, and the most suitable pore size is between 2 and 40 nm; the microsphere is a solid sphere. 2、 权利要求 1所述的层状双羟基复合金属氧化物微球的制备方法, 该 方法包括如下歩骤: 2. A method of preparing a layered bishydroxy-complex metal oxide microsphere according to claim 1, the method comprising the steps of: A、 制备纳米级或亚微米级层状双羟基复合金属氧化物, 该层状双羟基 复合金属氧化物的化学通式是: [M11 1-xMm x(OH)2]x+-(An-)x/n-mH20 A. Preparing a nano- or sub-micron layered bishydroxy-complex metal oxide having a chemical formula of: [M 11 1-x M m x (OH) 2 ] x+ -( A n -)x/n-mH 2 0 其中, M11是 Mg2+、 Ni2+、 Zn2+、 Cu2+、 Co2+、 Ca2+和 Fe2+中的一种或两 种, Mm为 Al3+、 Cr3+、 Ga3+、 In3+、 Co3+、 Fe3+和 V3+中的任意一种或两种, An-为 C03 2—、 N03 、 S04 2 、 Cl—、 F—和 Br—中的一种或几种, x为 0.2-0.33, n为阴离子 A的价态, m为 0-6; Wherein M 11 is one or two of Mg 2+ , Ni 2+ , Zn 2+ , Cu 2+ , Co 2+ , Ca 2+ and Fe 2+ , and M m is Al 3+ , Cr 3+ Any one or two of Ga 3+ , In 3+ , Co 3+ , Fe 3+ and V 3+ , A n - is C0 3 2 —, N0 3 , S0 4 2 , Cl—, F— And one or more of Br-, x is 0.2-0.33, n is the valence state of anion A, m is 0-6; B、将歩骤 A中制备好的层状双羟基复合金属氧化物用去离子水充分洗 涤, 使上清液的 pH为 7〜8, 再加入去离子水充分搅拌后配成固含量为 1〜 20%的浆液;  B. The layered bishydroxy composite metal oxide prepared in the step A is thoroughly washed with deionized water, the pH of the supernatant is 7-8, and the mixture is fully stirred by adding deionized water to prepare a solid content of 1 ~ 20% of the slurry; C、 向歩骤 B的浆液中加入占浆液总重量 0.5〜10%的粘合剂,充分搅拌 使体系呈均匀胶态状, 所述粘合剂是淀粉、 蛋白质、 糊精、 动物胶、 合成树 脂、 聚乙烯醇和水玻璃中的一种; C. Adding 0.5~10% of the total weight of the slurry to the slurry of the step B, stirring well The system is in a uniform colloidal state, and the binder is one of starch, protein, dextrin, animal glue, synthetic resin, polyvinyl alcohol and water glass; D、 将歩骤 C得到的胶态浆液喷雾干燥。  D. The colloidal slurry obtained in step C is spray dried. 3、根据权利要求 2所述的层状双羟基复合金属氧化物微球的制备方法, 其中, 在歩骤 A中, 所述层状双羟基复合金属氧化物是通过共沉淀法、 成核 /晶化隔离法、 非平衡晶化法或水热合成法而制备的。 The method for producing a layered bishydroxy composite metal oxide microsphere according to claim 2, wherein in the step A, the layered bishydroxy composite metal oxide is formed by coprecipitation, nucleation/ Prepared by crystallization isolation, non-equilibrium crystallization or hydrothermal synthesis. 4、根据权利要求 2所述的层状双羟基复合金属氧化物微球的制备方法, 其中, 歩骤 D中喷雾干燥的方法包括用恒流泵将歩骤 C得到的胶态浆液以 1〜30 mL/mm 的流速打入旋转式喷雾干燥器的雾化轮盘上, 喷雾干燥条件 是: 雾化轮转速在 1.0〜2.0万转 /分, 喷雾干燥进口处温度为 110 °C〜180 °C 之间。 The method for preparing a layered bishydroxy composite metal oxide microsphere according to claim 2, wherein the method of spray drying in step D comprises using a constant flow pump to obtain a colloidal slurry obtained by the step C to 1~ The flow rate of 30 mL/mm is driven into the atomizing wheel of the rotary spray dryer. The spray drying conditions are: The speed of the atomizing wheel is 1.0~200,000 rpm, and the temperature at the inlet of the spray drying is 110 °C~180 °. Between C. 5、根据权利要求 4所述的层状双羟基复合金属氧化物微球的制备方法, 其中, 歩骤 D的喷雾干燥条件是: 雾化轮转速为 1.2〜1.5万转 /分, 进料速 度为 5〜20 mL/min, 进口温度为 140 °C〜160 °C之间。 The method for preparing a layered bishydroxy composite metal oxide microsphere according to claim 4, wherein the spray drying condition of the step D is: the rotation speed of the atomizing wheel is 1.2 to 15,000 rpm, and the feeding speed is For 5~20 mL/min, the inlet temperature is between 140 °C and 160 °C.
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