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WO2008075505A1 - Heat-resistant bound double woven fabric and garment and heat-resistant glove comprising the same - Google Patents

Heat-resistant bound double woven fabric and garment and heat-resistant glove comprising the same Download PDF

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Publication number
WO2008075505A1
WO2008075505A1 PCT/JP2007/071366 JP2007071366W WO2008075505A1 WO 2008075505 A1 WO2008075505 A1 WO 2008075505A1 JP 2007071366 W JP2007071366 W JP 2007071366W WO 2008075505 A1 WO2008075505 A1 WO 2008075505A1
Authority
WO
WIPO (PCT)
Prior art keywords
heat
resistant
yarn
woven fabric
fiber
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/JP2007/071366
Other languages
French (fr)
Japanese (ja)
Inventor
Kenji Kita
Hiromu Hayashi
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hayashi Yarn Twisting Co Ltd
Original Assignee
Hayashi Yarn Twisting Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hayashi Yarn Twisting Co Ltd filed Critical Hayashi Yarn Twisting Co Ltd
Priority to JP2008550063A priority Critical patent/JPWO2008075505A1/en
Publication of WO2008075505A1 publication Critical patent/WO2008075505A1/en
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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Classifications

    • AHUMAN NECESSITIES
    • A41WEARING APPAREL
    • A41DOUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
    • A41D19/00Gloves
    • A41D19/015Protective gloves
    • A41D19/01529Protective gloves with thermal or fire protection
    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D03D15/50Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads
    • D03D15/52Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads thermal insulating, e.g. heating or cooling
    • AHUMAN NECESSITIES
    • A41WEARING APPAREL
    • A41DOUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
    • A41D31/00Materials specially adapted for outerwear
    • A41D31/04Materials specially adapted for outerwear characterised by special function or use
    • A41D31/08Heat resistant; Fire retardant
    • A41D31/085Heat resistant; Fire retardant using layered materials
    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02GCRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G3/00Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
    • D02G3/22Yarns or threads characterised by constructional features, e.g. blending, filament/fibre
    • D02G3/34Yarns or threads having slubs, knops, spirals, loops, tufts, or other irregular or decorative effects, i.e. effect yarns
    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02GCRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G3/00Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
    • D02G3/22Yarns or threads characterised by constructional features, e.g. blending, filament/fibre
    • D02G3/36Cored or coated yarns or threads
    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02GCRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G3/00Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
    • D02G3/44Yarns or threads characterised by the purpose for which they are designed
    • D02G3/443Heat-resistant, fireproof or flame-retardant yarns or threads
    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D11/00Double or multi-ply fabrics not otherwise provided for
    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D03D15/40Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the yarns or threads
    • D03D15/49Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the yarns or threads textured; curled; crimped
    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D03D15/50Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads
    • D03D15/513Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads heat-resistant or fireproof

Definitions

  • the present invention relates to a heat-resistant, double-woven fabric with high heat insulation, heat resistance, flame resistance, and flame retardancy, and clothing and heat-resistant gloves using the same.
  • Two upper and lower ground texture layers composed of warps and wefts, and a bonded double woven fabric in which the two upper and lower ground texture layers are connected by a binding yarn are known as materials for napped fabrics, usually called moquette fabrics. It is. In other words, after weaving using a moquette weaving machine, cutting the binding yarn into two cut pile fabrics, arranging the nappings and using them as car seats, vehicle seat sheets, sofa seats, etc. Patent literature;! ⁇ 3).
  • Non-Patent Document 1 describes that fire-fighting clothing uses 95% meta-aramid fibers for flameproofing and workability, and 5% para-aramid fibers for dimensional stability and prevention of shrinkage.
  • Patent Document 4 describes that a glove is knitted using a single amide fiber yarn, and a synthetic resin is heat-sealed to the palm portion.
  • Patent Document 3 Japanese Patent Laid-Open No. 9 250052
  • Non-Patent Document 1 “Encyclopedia of Textiles”, Maruzen, March 25, 2002, p. 619
  • fire fighting clothing using heat-resistant fibers is formed with an aluminum foil (including coating) as the outermost layer, a cloth made of the heat-resistant fibers alone is formed inside, and a non-woven fabric is used for heat insulation inside.
  • the overall weight was increased, resulting in problems in work and injuries to the human body.
  • clothing with heat resistance and protective properties has been demanded.
  • the present invention has a heat insulating, heat resistant, flame retardant, flame retardant, high protective property! /, Heat resistant bonded double woven fabric and clothing using the same. And provide heat-resistant gloves.
  • the heat-resistant double woven fabric of the present invention is a double woven fabric in which two upper and lower ground texture layers composed of warps and wefts are connected to each other by the binding yarn. Then, at least one of the two upper and lower ground texture layers is composed of a heat-resistant fiber yarn, and the binding yarn is a design twist yarn including a loop.
  • the garment of the present invention is a garment partially or entirely including the heat-resistant double-woven fabric, wherein a ground tissue layer composed of the heat-resistant fiber yarn is disposed on the surface side.
  • the glove of the present invention is a glove in which the heat-resistant double-woven fabric is integrated with a gripping surface, and a ground tissue layer composed of the heat-resistant fiber yarn is arranged on the surface side.
  • FIG. 1A is a side view of a design twisted yarn of one embodiment used in the present invention
  • FIG. 1B is a cross-sectional view thereof.
  • FIGS. 2A-B are cross-sectional structure diagrams of a bonded double woven fabric used in one example of the present invention.
  • FIGS. 3A-C are cross-sectional structure diagrams of the bonded double woven fabrics of Examples 1 to 4 of the present invention.
  • FIG. 4 is a front view of a heat-resistant glove obtained in an example of the present invention.
  • FIG. 5 is a back view of the same.
  • the present invention is a bonded double woven fabric including heat resistant fibers and design twisted yarn, heat resistant yarn is arranged in at least one ground fabric, and design twist yarn is used as the binding yarn, and a large amount of air is discharged.
  • a heat-resistant fabric having high heat insulation, heat resistance, flame resistance, flame retardancy, and protection, and clothing and heat-resistant gloves using the same can be obtained.
  • the bonded double woven fabric using these loops as the binding yarn can force a large amount of air between the ground structures. Since air has high heat insulation, the bonded double woven fabric also has high heat insulation! /.
  • this part exhibits heat resistance, flame resistance, flame resistance, and protection.
  • the heat-resistant bonded double woven fabric of the present invention and clothing and heat-resistant gloves using the same are breathable, have good workability, and can be washed.
  • the bound double woven fabric of the present invention refers to a woven fabric having a double woven structure in which the bound yarn is not cut.
  • the surface of the binding yarn becomes a cut pile and is arranged on the surface of the sheet, and the opposite surface of the ground structure is the back surface of the sheet.
  • the bonded double woven fabric of the present invention has a heat-insulating layer without cutting the bonded yarn, and the heat-resistant yarn is arranged on the warp and weft on the side without the bonded yarn, that is, the conventional moquette. It is used by arranging the back side of the sheet as a fabric on the front side (atmosphere side).
  • the heat-resistant fiber may be any inorganic fiber or organic fiber as long as it has a melting point or decomposition point of about 350 ° C or higher, preferably 400 ° C or higher.
  • aramid fibers melting point or decomposition point of para-aramid: 480 to 570 ° C, meta-type: 400 to 430 ° C
  • polybenzimidazole fibers glass transition temperature: 400 ° C or higher
  • poly (p —Polybenzoxazole fibers (melting point or decomposition temperature: 650 ° C) such as fluorene benzobisoxal) (PBO), polybenzoxy such as poly (p-phenylene benzobisthiazole) (PBZT)
  • Azole fiber melting point or decomposition temperature: 650 ° C
  • polyamideimide fiber melting point or decomposition temperature: 350 ° C or higher
  • melamine fiber melting point or decomposition temperature: 400 ° C or
  • the loop yarn is preferably at least one selected from cotton, rayon, hemp, wool, acrylic fiber, and the heat-resistant fiber.
  • the core yarn and presser yarn are at least one fiber yarn selected from aramid, polybenzimidazole, polybenzoxazonole, polybenzthiazonole, polyamideimide, melamine, polyimide, polyarylate, polyester, nylon and polyolefin. Preferably there is. More preferable core yarn and presser yarn are polyester filament yarn or the heat-resistant fiber.
  • the loop yarn with respect to the core yarn is 1.0; in the range of 10 to 10 times, preferably 1.2 to 6 times over. Can be formed.
  • the loop yarn becomes longer relative to the core yarn by the amount of overfeed, and a loop is formed.
  • the fineness of the design twisted yarn is preferably about 118 to 11811 dtex (cotton count: 0.5 to 50).
  • a single yarn can be used, or a plurality of yarns can be aligned or twisted.
  • the loop yarn of the above-mentioned twisted design yarn may contain a low melting point heat-bonding fiber! /. Low-melting point heat-bonding When the fiber is included, the design twisted yarn becomes more integrated and the fraying prevention becomes higher and the waist becomes higher.
  • the thickness of the heat-resistant bonded double woven fabric of the present invention is preferably 0.5 mm or more and 5 mm or less, more preferably 1 mm or more and 3 mm or less.
  • the thickness of the woven fabric can be controlled to a desired thickness by adjusting the binding length of the binding yarn.
  • the weight per unit area (weight per unit area) of the heat-resistant bonded double woven fabric is 100 to 3000 g / m
  • the heat-resistant double-woven fabric of the present invention has heat insulation and heat resistance due to a ground texture layer composed of heat-resistant fiber yarns and a binding yarn composed of design twisted yarns having a large number of loops. Synergistic To be high. Further, the heat resistance fiber yarn disposed on the outer side provides good protection. For example, uniforms such as airplane crews, firefighters, police officers, self-defense personnel, outer clothing such as jumpers, coats, vests, arm strength bars, aprons, protective hoods, fire clothes, protective clothes, work clothes, fire cloths It is useful for interior materials such as airplanes, automobiles and trains. It is also useful as a heat-resistant glove used for welding work such as arc welding, pre-furnace work such as a blast furnace, heat cooking, fire extinguishing work, and handling high-temperature materials such as engine repair.
  • welding work such as arc welding, pre-furnace work such as a blast furnace, heat cooking, fire extinguishing work, and handling high-temperature materials such
  • FIG. 1A is a side view of a design twisted yarn 1 of one embodiment used in the present invention
  • FIG. 1B is a sectional view thereof.
  • This design twisted yarn 1 is composed of a core yarn 2, a loop yarn 3, and a presser yarn 4 from above, and the loop yarn 3 is an example of a natural fiber such as cotton or wool.
  • the loop yarn 3 may contain a low melting point fiber.
  • the low melting point fiber is included in the natural fiber by synthetic yarn, blended fiber, blended fiber or the like.
  • the mixing ratio of the low melting point fiber to the natural fiber is preferably in the range of 10 to 30% by weight.
  • FIG. 2A-B is a structural diagram of a heat-resistant, bonded double woven fabric used in one embodiment of the present invention.
  • the upper texture 10 is formed by warps 11 and 12 and wefts 13 made of heat-resistant fiber yarns.
  • the underlying texture 20 is formed of warps 21 and 22 and wefts 23 made of heat-resistant fiber yarns.
  • plain weaves, oblique weaves, satin weaves, or these changed weaves, satin or other woven fabrics, crest weaves, etc. can be used.
  • the upper and lower ground structures 10 and 20 are connected by a binding yarn 30 made of design twisted yarns la and lb.
  • the binding thread 30 is entangled or inserted into the upper and lower wefts 13, 23 by dobby, jacquard or the like.
  • a heat-resistant bonded double woven fabric is formed. Since there are many loops in design twisted yarns, a bonded double woven fabric using these loops as a binding yarn can contain a lot of air between the ground structures, and can exhibit a heat insulation effect.
  • the design twisted yarn has many loops, which makes it bulky. When the upper and lower ground textures are pressed by hand, the fabric twists in the diagonal direction, and feels like a normal thick fabric.
  • the upper and lower ground structures 10, 20 are formed of heat resistant fiber yarns, but only one of the ground structures may be formed of heat resistant yarns.
  • the other ground structure may be formed with a design twisted yarn, or natural fibers, synthetic fibers used in ordinary fabrics, and spinning of these blends. Yarn, filament yarn or spun yarn It can also be formed from twisted yarn of irament yarn.
  • the heat-resistant fiber yarns 11, 12, 13 are arranged on the surface, and the design twisted yarns la, lb are arranged inside the woven fabric.
  • a large number of loops 3 protrude from the design twisted yarns la and lb. Since heat resistant fiber yarns 11, 12, and 13 are present on the surface, they exhibit heat resistance, flame resistance, and flame retardancy. Some loops 3 also protrude on the heat-resistant fiber yarns 11, 12, 13 side surface S, and does not affect heat resistance. Rather, when exposed to a flame or touching a high-temperature object, the loop 3 on the surface of the heat resistant fiber yarn 11, 12, 13 side burns, so that the operator can feel danger.
  • Polyester multifilament, wooly processed yarn (manufactured by Toray Industries, Inc.), total fineness of 167 dtex (150 denier), and 96 filaments were used as the core yarn and presser yarn.
  • Teijin's trade name "Conex” metal-aramide fiber spun yarn, fineness: 295 ⁇ 3dtex (cotton count: No. 20) was used as a double yarn.
  • the heat-resistant fiber yarn is 40 warp densities (upper and lower structures) for each / 2. It was driven at 54cm, weft density (up and down structure) of 30 each / 2. 54cm, and the upper and lower ground structures were woven into a plain structure as shown in Fig. 2A. The resulting fabric was heat set at 110 ° C for 40 minutes
  • the designed twisted yarn was used as a binding yarn for connecting the upper and lower ground structures, and was arranged as the binding yarns la and lb shown in Fig. 3A.
  • the resulting bonded double woven fabric 31 had a thickness of about 3 mm and a basis weight of 1 kg / m 2 . This fabric could not be cut with a manual cutter knife and could not be pierced, so it was confirmed that it was protective.
  • Example 1 of the present invention had a low thermal conductivity.
  • the cut strength was measured using the bonded double woven fabric of Example 1 of the present invention.
  • the cutting strength is in accordance with the “constant-speed extensometer method test” specified in JIS—1096 burst strength B method.
  • a knife (OLFA SDS-7) is attached to the end of the push rod, and the knife speed is 2 cm / min. The strength with which the knife cuts through the sample was measured.
  • commercially available heat-resistant gloves were measured with good cutability! /, !! The results are shown in Table 2.
  • Example 2 of the present invention As shown in Table 2, the cut strength of the bonded double woven fabric obtained in Example 1 of the present invention was much higher than that of commercially available heat-resistant leather gloves.
  • Example 1 As a design yarn yarn, two single yarns of cotton yarn 196.9 dtex (cotton count: 30), low-melting heat-bonded fiber yarn (low-melting nylon, melting point 110-113 °, trade name “Toray”) Ruda 1 ”) l Weaved in the same manner as in Example 1 except that only one lOdtex was used.
  • the resulting bonded double woven fabric had a thickness of about 2 mm and a basis weight of 600 g / m 2 . The texture was softer than the fabric of Example 1. This fabric was also protected as in Example 1.
  • Example 2 Weaving was performed in the same manner as in Example 1, except that the same design twisted yarn as in Example 2 was used, and that the woven structure was placed every other weft yarn of the upper base structure as shown in Fig. 3B. .
  • the resulting bonded double woven fabric 32 had a thickness of about 1.5 mm and a basis weight of 550 g / m 2 .
  • the texture was softer than the fabric of Example 1. This fabric was also observed to have the same protective properties as in Example 1.
  • Example 3 Weaving in the same manner as in Example 2 except that the same design twisted yarn as in Example 2 was used, and the woven structure was arranged such that the binding yarns la and lb were placed on the wefts of the upper base structure as W as shown in Fig. 3C. did.
  • the resulting bonded double woven fabric 33 had a thickness of about 1.5 mm and a basis weight of 500 g / m 2 .
  • the texture was more flexible than the fabric of Example 3. This fabric was also protected as in Example 1.
  • the resulting bonded double woven fabric 33 was used to sew on a woman's jacket.
  • This jacket has the same weight and thickness as thick woolen clothes, and is suitable for uniforms such as airplane crews, fire crews, police officers, and self-defense personnel who require good heat resistance and protection. It turns out that.
  • Example 1 2 mm thick cowhide leather was sewn together at the same palm and finger positions in Example 1.
  • the heat resistance was examined, it burned with a heated object at 400 ° C and smoked, and the heat resistance was low. Also, there is stuffiness, and the feeling of wearing is bad, so you can not wash There was also a problem with hygiene. Furthermore, it was easily cut with the same cutter as in Example 1, and no protective property was observed.

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Gloves (AREA)
  • Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)
  • Woven Fabrics (AREA)
  • Professional, Industrial, Or Sporting Protective Garments (AREA)

Abstract

A heat-resistant bound double woven fabric which comprises: two ground weave layers (10 and 20) constituting upper and lower layers and each formed from warps and wefts; and binding yarns (1a and 1b) which connect the two upper and lower ground weave layers (10 and 20). At least one of the two upper and lower ground weave layers (10 and 20) is constituted of heat-resistant fiber yarns, and the binding yarns (1a and 1b) are constituted of fancy twisted yarns having loops. Also provided is a garment part or all of which comprises the heat-resistant bound double woven fabric and in which the ground weave layer constituted of the heat-resistant fiber yarns is disposed on the outer side. Furthermore provided is a glove which has the heat-resistant bound double woven fabric united to the grasp side and in which the ground weave layer constituted of the heat-resistant fiber yarns is disposed on the outer side. The heat-resistant bound double woven fabric is high in heat-insulating properties, heat resistance, flameproofness, flame retardancy, and protective properties. The garment and heat-resistant glove employ this fabric.

Description

明 細 書  Specification

耐熱性接結 2重織物とこれを用いた衣類及び耐熱手袋  Heat-resistant binding Double woven fabric and clothing and heat-resistant gloves

技術分野  Technical field

[0001] 本発明は、断熱性、耐熱性、防炎性、難燃性の高!/、耐熱性接結 2重織物とこれを 用いた衣類及び耐熱手袋に関する。  [0001] The present invention relates to a heat-resistant, double-woven fabric with high heat insulation, heat resistance, flame resistance, and flame retardancy, and clothing and heat-resistant gloves using the same.

背景技術  Background art

[0002] 経糸と緯糸からなる上下 2層の地組織層と、前記上下 2層の地組織層間を接結糸 で連結した接結 2重織物は、通常モケット布帛といわれる立毛織物の材料として知ら れている。すなわち、モケット織物機を用いて製織した後、接結糸をカッティングして 2枚のカットパイル織物とし、立毛を整えてカーシート、車両の座席シート、ソファシー ト等として使用されてレ、る(特許文献;!〜 3)。  [0002] Two upper and lower ground texture layers composed of warps and wefts, and a bonded double woven fabric in which the two upper and lower ground texture layers are connected by a binding yarn, are known as materials for napped fabrics, usually called moquette fabrics. It is. In other words, after weaving using a moquette weaving machine, cutting the binding yarn into two cut pile fabrics, arranging the nappings and using them as car seats, vehicle seat sheets, sofa seats, etc. Patent literature;! ~ 3).

[0003] 一方、アーク溶接などの溶接作業、溶鉱炉などの炉前作業、加熱調理などの高熱 物体を扱う作業には、安全の面から耐熱服や耐熱手袋が必要である。また、消防服 等も耐熱性を要求される。従来から、ァラミド繊維、ポリべンズイミダゾール繊維、ポリ ベンズォキサゾール繊維、ポリべンズァゾール繊維、ポリアミドイミド繊維、メラミン繊 維及びポリイミド繊維などの耐熱性繊維を用いて耐熱手袋や消防服を作成すること は提案されている(例えば非特許文献 1、特許文献 1)。非特許文献 1には、消防服 は防炎性と作業性のためメタ型ァラミド繊維を 95%、寸法安定性、収縮率防止のた めパラ型ァラミド繊維を 5%使用することが記載されている。また特許文献 4には、ァ ラミド繊維糸単体を用いて手袋を編成し、手のひら部分に合成樹脂を加熱融着する ことが記載されている。  [0003] On the other hand, heat-resistant clothing and gloves are required from the viewpoint of safety in welding work such as arc welding, pre-furnace work such as a blast furnace, and work involving high-temperature objects such as cooking. In addition, fire-resistant clothing is required to have heat resistance. Conventionally, heat-resistant gloves and fire fighting clothing are made using heat-resistant fibers such as aramid fiber, polybenzimidazole fiber, polybenzoxazole fiber, polybenzazole fiber, polyamideimide fiber, melamine fiber and polyimide fiber. This has been proposed (for example, Non-Patent Document 1, Patent Document 1). Non-Patent Document 1 describes that fire-fighting clothing uses 95% meta-aramid fibers for flameproofing and workability, and 5% para-aramid fibers for dimensional stability and prevention of shrinkage. Yes. Patent Document 4 describes that a glove is knitted using a single amide fiber yarn, and a synthetic resin is heat-sealed to the palm portion.

特許文献 1:特開 2005— 154952号公報  Patent Document 1: Japanese Patent Laid-Open No. 2005-154952

特許文献 2:特開平 10— 130992号公報  Patent Document 2: Japanese Patent Laid-Open No. 10-130992

特許文献 3:特開平 9 250052号公報  Patent Document 3: Japanese Patent Laid-Open No. 9 250052

特許文献 4:実用新案登録第 3048633号  Patent Document 4: Utility Model Registration No. 3048633

非特許文献 1:「繊維の百科事典」、丸善、平成 14年 3月 25日、 619頁  Non-Patent Document 1: “Encyclopedia of Textiles”, Maruzen, March 25, 2002, p. 619

発明の開示 [0004] 耐熱手袋としては、従来動物の皮を用いた手袋が使用されているが、指が動かしに くぐ作業性に問題があり、かつ汗を吸水する機能もなぐ洗濯もできず、使用勝手の 悪い材料であった。また、従来の耐熱性繊維糸単体の布帛を用いた手袋は、断熱性 に問題があり、例えばアーク溶接でアークが前記手袋に降りかかったとき、肌が火傷 するという問題があった。布帛の厚さを大きくすればこの問題は解消される力 今度 は指が動かしに《作業性に問題が生じ、かつコストが高くなる問題がある。さらに、 耐熱性繊維を用いた消防服は、最外層にアルミ箔 (コーティングを含む)を形成し、そ の内部に前記耐熱性繊維単体の布帛を形成し、その内部に断熱のために不織布を 配置しており、全体として重量が重くなり、作業に支障が出たり、人体が故障する問 題があった。さらに近年は耐熱性及び防護性を備えた衣類も要請されている。 Disclosure of the invention [0004] Conventionally, gloves made of animal skin have been used as heat-resistant gloves, but there are problems with workability in which fingers are difficult to move, and there is no function to absorb sweat and cannot be washed. It was a bad material. In addition, the conventional gloves using a single heat-resistant fiber yarn fabric have a problem of heat insulation. For example, when an arc hits the glove by arc welding, there is a problem that the skin burns. If the thickness of the fabric is increased, this problem can be solved. In this case, there is a problem that the work of the finger causes a problem in workability and the cost increases. Furthermore, fire fighting clothing using heat-resistant fibers is formed with an aluminum foil (including coating) as the outermost layer, a cloth made of the heat-resistant fibers alone is formed inside, and a non-woven fabric is used for heat insulation inside. As a result, the overall weight was increased, resulting in problems in work and injuries to the human body. In recent years, clothing with heat resistance and protective properties has been demanded.

[0005] 本発明は、前記従来の問題を解決するため、断熱性、耐熱性、防炎性、難燃性、 防護性の高!/、耐熱性接結 2重織物とこれを用いた衣類及び耐熱手袋を提供する。  [0005] In order to solve the above-mentioned conventional problems, the present invention has a heat insulating, heat resistant, flame retardant, flame retardant, high protective property! /, Heat resistant bonded double woven fabric and clothing using the same. And provide heat-resistant gloves.

[0006] 本発明の耐熱性接結 2重織物は、経糸と緯糸からなる上下 2層の地組織層と、前記 上下 2層の地組織層間を接結糸で連結した接結 2重織物であって、前記上下 2層の 地組織層のうち少なくとも 1層は耐熱性繊維糸で構成し、前記接結糸はループを含 む意匠撚糸であることを特徴とする。  [0006] The heat-resistant double woven fabric of the present invention is a double woven fabric in which two upper and lower ground texture layers composed of warps and wefts are connected to each other by the binding yarn. Then, at least one of the two upper and lower ground texture layers is composed of a heat-resistant fiber yarn, and the binding yarn is a design twist yarn including a loop.

[0007] 本発明の衣類は、前記耐熱性接結 2重織物を一部又は全部に含む衣類であって、 前記耐熱性繊維糸で構成された地組織層を表面側に配置したことを特徴とする。  [0007] The garment of the present invention is a garment partially or entirely including the heat-resistant double-woven fabric, wherein a ground tissue layer composed of the heat-resistant fiber yarn is disposed on the surface side. And

[0008] 本発明の手袋は、前記耐熱性接結 2重織物を把持面に一体化した手袋であって、 前記耐熱性繊維糸で構成された地組織層を表面側に配置したことを特徴とする。 図面の簡単な説明  [0008] The glove of the present invention is a glove in which the heat-resistant double-woven fabric is integrated with a gripping surface, and a ground tissue layer composed of the heat-resistant fiber yarn is arranged on the surface side. And Brief Description of Drawings

[0009] [図 1]図 1Aは本発明で使用する一実施例の意匠撚糸の側面図、図 1Bは同断面図 である。  FIG. 1A is a side view of a design twisted yarn of one embodiment used in the present invention, and FIG. 1B is a cross-sectional view thereof.

[図 2]図 2A— Bは本発明の一実施例で使用する接結 2重織物の断面組織図である。  [FIG. 2] FIGS. 2A-B are cross-sectional structure diagrams of a bonded double woven fabric used in one example of the present invention.

[図 3]図 3A— Cは本発明の実施例 1〜4の接結 2重織物の断面組織図である。  [FIG. 3] FIGS. 3A-C are cross-sectional structure diagrams of the bonded double woven fabrics of Examples 1 to 4 of the present invention.

[図 4]図 4は本発明の一実施例で得られた耐熱手袋の正面図である。  FIG. 4 is a front view of a heat-resistant glove obtained in an example of the present invention.

[図 5]図 5は同、裏面図である。  FIG. 5 is a back view of the same.

発明を実施するための最良の形態 [0010] 本発明は、耐熱性繊維と意匠撚糸と含む接結 2重織物とし、少なくとも一方の地組 織に耐熱性糸を配置し、接結糸として意匠撚糸を使用して多くの空気を含ませること により、断熱性、耐熱性、防炎性、難燃性、防護性の高い耐熱性布帛とこれを用いた 衣類及び耐熱手袋とすることができる。すなわち、意匠撚糸には多数のループが存 在するため、これを接結糸に用いた接結 2重織物は、地組織間に多くの空気を含ま せること力 Sできる。空気は断熱性が高!/、ため前記接結 2重織物も断熱性が高!/、ものと なる。さらに、一方の面には前記耐熱性繊維が多く存在しているため、この部分で耐 熱性、防炎性、難燃性、防護性を発揮する。加えて本発明の耐熱性接結 2重織物と これを用いた衣類及び耐熱性手袋は、通気性があり、作業性も良好で、洗濯すること もできる。 BEST MODE FOR CARRYING OUT THE INVENTION [0010] The present invention is a bonded double woven fabric including heat resistant fibers and design twisted yarn, heat resistant yarn is arranged in at least one ground fabric, and design twist yarn is used as the binding yarn, and a large amount of air is discharged. By including it, a heat-resistant fabric having high heat insulation, heat resistance, flame resistance, flame retardancy, and protection, and clothing and heat-resistant gloves using the same can be obtained. In other words, since there are many loops in the design twisted yarn, the bonded double woven fabric using these loops as the binding yarn can force a large amount of air between the ground structures. Since air has high heat insulation, the bonded double woven fabric also has high heat insulation! /. In addition, since there are many heat-resistant fibers on one side, this part exhibits heat resistance, flame resistance, flame resistance, and protection. In addition, the heat-resistant bonded double woven fabric of the present invention and clothing and heat-resistant gloves using the same are breathable, have good workability, and can be washed.

[0011] 本発明の接結 2重織物とは、接結糸をカットしない 2重織物構造の織物をいう。  [0011] The bound double woven fabric of the present invention refers to a woven fabric having a double woven structure in which the bound yarn is not cut.

[0012] 従来のモケット布帛は、接結糸の面がカットパイルとなりシートの表面に配置され、 地組織の反対面はシートの裏面となる。これに対して本発明の接結 2重織物は、接 結糸をカットすることなく断熱層とし、耐熱性糸を経糸と緯糸に配置した地組織の接 結糸のない側、すなわち従来のモケット布帛でいうシートの裏面側を表面側(大気側 )に配置して使用する。 [0012] In the conventional moquette fabric, the surface of the binding yarn becomes a cut pile and is arranged on the surface of the sheet, and the opposite surface of the ground structure is the back surface of the sheet. On the other hand, the bonded double woven fabric of the present invention has a heat-insulating layer without cutting the bonded yarn, and the heat-resistant yarn is arranged on the warp and weft on the side without the bonded yarn, that is, the conventional moquette. It is used by arranging the back side of the sheet as a fabric on the front side (atmosphere side).

[0013] 本発明において耐熱性繊維は、融点又は分解点が約 350°C以上、好ましくは 400 °C以上であれば、無機繊維又は有機繊維のいかなるものであってもよい。好ましくは ァラミド繊維 (パラ系ァラミドの融点又は分解点: 480〜570°C、メタ系同: 400〜430 °C)、ポリべンズイミダゾール繊維(ガラス転移温度: 400°C以上)、ポリ(p—フエユレ ンベンゾビスォキザール) (PBO)等のポリべンズォキサゾール繊維(融点又は分解 温度: 650°C)、ポリ(p—フエ二レンべンゾビスチアゾール)(PBZT)等のポリべンズチ ァゾール繊維(融点又は分解温度: 650°C)、ポリアミドイミド繊維(融点又は分解温 度: 350°C以上)、メラミン繊維(融点又は分解温度: 400°C以上)、ポリイミド繊維(融 点又は分解温度: 350°C以上)、ポリアリレート繊維(融点又は分解温度: 400°C以上 )及び炭素繊維(融点又は分解温度: 2000〜3500°C)から選ばれる少なくとも一つ である。これらの繊維は編物又は織物に加工しやすい。繊度は綿番手で 1〜50番程 度が好ましい。単糸で使用することもできるし、複数本引き揃えるか、あるいは合撚し て使用できる。 [0013] In the present invention, the heat-resistant fiber may be any inorganic fiber or organic fiber as long as it has a melting point or decomposition point of about 350 ° C or higher, preferably 400 ° C or higher. Preferably, aramid fibers (melting point or decomposition point of para-aramid: 480 to 570 ° C, meta-type: 400 to 430 ° C), polybenzimidazole fibers (glass transition temperature: 400 ° C or higher), poly (p —Polybenzoxazole fibers (melting point or decomposition temperature: 650 ° C) such as fluorene benzobisoxal) (PBO), polybenzoxy such as poly (p-phenylene benzobisthiazole) (PBZT) Azole fiber (melting point or decomposition temperature: 650 ° C), polyamideimide fiber (melting point or decomposition temperature: 350 ° C or higher), melamine fiber (melting point or decomposition temperature: 400 ° C or higher), polyimide fiber (melting point or decomposition point) Temperature: 350 ° C or higher), polyarylate fiber (melting point or decomposition temperature: 400 ° C or higher) and carbon fiber (melting point or decomposition temperature: 2000-3500 ° C). These fibers are easy to process into knitted or woven fabrics. The fineness is preferably about 1 to 50 in cotton. It can be used with a single yarn, or multiple yarns can be aligned or twisted Can be used.

[0014] 前記意匠撚糸は、一例として芯糸とループヤーンと押さえ糸で構成される。さらに 好ましくは、前記意匠撚糸は、芯糸とループヤーンの上から押さえ糸を、撚り数 200 〜600回/ mで実撚した構造である。  [0014] The design twisted yarn includes, for example, a core yarn, a loop yarn, and a presser yarn. More preferably, the design twisted yarn has a structure in which a presser yarn is actually twisted at a twist number of 200 to 600 times / m from above the core yarn and the loop yarn.

[0015] 前記ループヤーンは、木綿、レーヨン、麻、羊毛、アクリル繊維及び前記耐熱性繊 維から選ばれる少なくとも一つであることが好ましい。芯糸と押さえ糸は、ァラミド、ポリ ベンズイミダゾーノレ、ポリベンズォキサゾーノレ、ポリべンズチアゾーノレ、ポリアミドイミド 、メラミン、ポリイミド、ポリアリレート、ポリエステル、ナイロン及びポリオレフインから選 ばれる少なくとも一つの繊維糸であることが好ましい。さらに好ましい芯糸と押さえ糸 は、ポリエステルフィラメント糸又は前記耐熱性繊維である。  [0015] The loop yarn is preferably at least one selected from cotton, rayon, hemp, wool, acrylic fiber, and the heat-resistant fiber. The core yarn and presser yarn are at least one fiber yarn selected from aramid, polybenzimidazole, polybenzoxazonole, polybenzthiazonole, polyamideimide, melamine, polyimide, polyarylate, polyester, nylon and polyolefin. Preferably there is. More preferable core yarn and presser yarn are polyester filament yarn or the heat-resistant fiber.

[0016] 芯糸に対してループヤーンは 1. 0;!〜 10倍の範囲、好ましくは 1. 2〜6倍オーバ 一フィードして作成すると、芯糸の周囲にあらゆる方向にランダムにループが形成で きる。芯糸に対してループヤーンをオーバーフィードさせると、オーバーフィードした 分、芯糸に対して相対的にループヤーンの方が長くなり、ループを形成するようにな  [0016] The loop yarn with respect to the core yarn is 1.0; in the range of 10 to 10 times, preferably 1.2 to 6 times over. Can be formed. When the loop yarn is overfeeded to the core yarn, the loop yarn becomes longer relative to the core yarn by the amount of overfeed, and a loop is formed.

[0017] 意匠撚糸の繊度は 1 18〜; 11811dtex (綿番手: 0. 5〜50番)程度が好ましい。単 糸で使用することもできるし、複数本引き揃えるか、あるいは合撚して使用できる。前 記意匠撚糸のループヤーンには低融点熱接着繊維を含んでもよ!/、。低融点熱接着 繊維を含むと意匠撚糸の一体性が良くなりほつれ防止が高ぐさらに腰も高くなる。 The fineness of the design twisted yarn is preferably about 118 to 11811 dtex (cotton count: 0.5 to 50). A single yarn can be used, or a plurality of yarns can be aligned or twisted. The loop yarn of the above-mentioned twisted design yarn may contain a low melting point heat-bonding fiber! /. Low-melting point heat-bonding When the fiber is included, the design twisted yarn becomes more integrated and the fraying prevention becomes higher and the waist becomes higher.

[0018] 本発明の耐熱性接結 2重織物の厚さは 0. 5mm以上 5mm以下が好ましぐさらに は lmm以上 3mm以下が好ましい。前記織物の厚さは、接結糸の接結長さを調整す るによって目的とする厚さに制御できる。  [0018] The thickness of the heat-resistant bonded double woven fabric of the present invention is preferably 0.5 mm or more and 5 mm or less, more preferably 1 mm or more and 3 mm or less. The thickness of the woven fabric can be controlled to a desired thickness by adjusting the binding length of the binding yarn.

[0019] 前記耐熱性接結 2重織物の単位面積あたりの重量(目付け)は、 100〜3000g/m  [0019] The weight per unit area (weight per unit area) of the heat-resistant bonded double woven fabric is 100 to 3000 g / m

2の範囲カ好ましく、さらに 300〜2000g/cm2の範囲、とくに 400〜; 1500g/cm2の 範囲が好ましい。厚さ及び単位面積あたりの重量が前記の範囲であると、熱遮断性 に加えて耐燃焼性も向上する。 Range mosquito preferably two, further scope of 300~2000g / cm 2, in particular 400 to; is 1500 g / cm 2 in the range preferred. When the thickness and the weight per unit area are within the above ranges, in addition to heat insulation, combustion resistance is also improved.

[0020] 本発明の耐熱性接結 2重織物は、耐熱性繊維糸で構成された地組織層と、多数の ループが存在する意匠撚糸で構成した接結糸により、断熱性及び耐熱性が相乗的 に高くなる。また、外側に配置される耐熱繊維糸により防護性も良好となる。用途とし ては、例えば飛行機乗務員、消防隊員、警察官、 自衛隊員等の制服、ジャンパー、 コート、ベスト等の外衣類、腕力バー、前掛け、防護頭巾、消防服、防護服、作業服、 防火布、飛行機、自動車、電車等の内装材に有用である。また、アーク溶接などの溶 接作業、溶鉱炉などの炉前作業、加熱調理、消火作業、エンジン補修などの高熱物 体を扱う作業に使用する耐熱手袋としても有用である。 [0020] The heat-resistant double-woven fabric of the present invention has heat insulation and heat resistance due to a ground texture layer composed of heat-resistant fiber yarns and a binding yarn composed of design twisted yarns having a large number of loops. Synergistic To be high. Further, the heat resistance fiber yarn disposed on the outer side provides good protection. For example, uniforms such as airplane crews, firefighters, police officers, self-defense personnel, outer clothing such as jumpers, coats, vests, arm strength bars, aprons, protective hoods, fire clothes, protective clothes, work clothes, fire cloths It is useful for interior materials such as airplanes, automobiles and trains. It is also useful as a heat-resistant glove used for welding work such as arc welding, pre-furnace work such as a blast furnace, heat cooking, fire extinguishing work, and handling high-temperature materials such as engine repair.

[0021] 以下図面を用いて説明する。図 1Aは本発明で使用する一実施例の意匠撚糸 1の 側面図、図 1Bは同断面図である。この意匠撚糸 1は、芯糸 2とループヤーン 3とその 上からの押さえ糸 4で構成され、ループヤーン 3は木綿又はウール等の天然繊維の 例である。ループヤーン 3には低融点繊維を含ませてもよい。低融点繊維は合糸、混 繊、混紡等により天然繊維に含ませる。天然繊維に対する低融点繊維の混合率は 1 0〜30重量%の範囲が好ましい。  [0021] This will be described below with reference to the drawings. FIG. 1A is a side view of a design twisted yarn 1 of one embodiment used in the present invention, and FIG. 1B is a sectional view thereof. This design twisted yarn 1 is composed of a core yarn 2, a loop yarn 3, and a presser yarn 4 from above, and the loop yarn 3 is an example of a natural fiber such as cotton or wool. The loop yarn 3 may contain a low melting point fiber. The low melting point fiber is included in the natural fiber by synthetic yarn, blended fiber, blended fiber or the like. The mixing ratio of the low melting point fiber to the natural fiber is preferably in the range of 10 to 30% by weight.

[0022] 図 2A— Bは本発明の一実施例で使用する耐熱性接結 2重織物の組織図である。  FIG. 2A-B is a structural diagram of a heat-resistant, bonded double woven fabric used in one embodiment of the present invention.

図 2Aに示すように、上の地組織 10は耐熱性繊維糸からなる経糸 11 , 12と緯糸 13 で形成される。下の地組織 20は耐熱性繊維糸からなる経糸 21 , 22と緯糸 23で形成 される。上下の地組織は、平織、斜文織、朱子織、又はこれらの変化織、サテン等の 変り織、紋織等の織物組織を採用できる。  As shown in FIG. 2A, the upper texture 10 is formed by warps 11 and 12 and wefts 13 made of heat-resistant fiber yarns. The underlying texture 20 is formed of warps 21 and 22 and wefts 23 made of heat-resistant fiber yarns. As the upper and lower ground structures, plain weaves, oblique weaves, satin weaves, or these changed weaves, satin or other woven fabrics, crest weaves, etc. can be used.

[0023] 上下の地組織 10, 20の間を、図 2Bに示すように意匠撚糸 la, lbからなる接結糸 3 0で連結させる。接結糸 30はドビー、ジャカード等により上下の地組織の緯糸 13, 23 に絡めるか又は揷入する。このようにして耐熱性接結 2重織物を形成する。意匠撚糸 には多数のループが存在するため、これを接結糸に用いた接結 2重織物は、地組織 間に多くの空気を含ませることができ、断熱効果を発揮できる。また、意匠撚糸には 多数のループが存在するため、嵩高になっており、上下の地組織を手で押さえたとき に斜め方向につぶれることはなぐ通常の厚手織物の感触が得られる。  [0023] As shown in FIG. 2B, the upper and lower ground structures 10 and 20 are connected by a binding yarn 30 made of design twisted yarns la and lb. The binding thread 30 is entangled or inserted into the upper and lower wefts 13, 23 by dobby, jacquard or the like. In this way, a heat-resistant bonded double woven fabric is formed. Since there are many loops in design twisted yarns, a bonded double woven fabric using these loops as a binding yarn can contain a lot of air between the ground structures, and can exhibit a heat insulation effect. In addition, the design twisted yarn has many loops, which makes it bulky. When the upper and lower ground textures are pressed by hand, the fabric twists in the diagonal direction, and feels like a normal thick fabric.

[0024] 前記においては、上下の地組織 10, 20を耐熱性繊維糸で形成したが、どちらか一 方の地組織のみを耐熱性糸で形成しても良!/、。一方の地組織のみを耐熱性糸で形 成する場合は、他方の地組織を意匠撚糸で形成しても良いし、通常の織物に使用さ れる天然繊維、合成繊維、これらの混紡品の紡績糸、フィラメント糸、又は紡績糸とフ イラメント糸の撚糸で形成しても良レ、。 [0024] In the above description, the upper and lower ground structures 10, 20 are formed of heat resistant fiber yarns, but only one of the ground structures may be formed of heat resistant yarns. When only one ground structure is formed with heat-resistant yarn, the other ground structure may be formed with a design twisted yarn, or natural fibers, synthetic fibers used in ordinary fabrics, and spinning of these blends. Yarn, filament yarn or spun yarn It can also be formed from twisted yarn of irament yarn.

[0025] 耐熱性繊維糸 11 , 12, 13は表面に配置され、意匠撚糸 la, lbは織物内部に配 置される。意匠撚糸 la, lbには多数のループ 3 (図 1A,図 1B)が突出しており、空 隙を多く含み、断熱作用を発揮する。表面には耐熱性繊維糸 11 , 12, 13が存在す るので、耐熱性、防炎性、難燃性を発揮する。耐熱性繊維糸 11 , 12, 13側表面にも 多少のループ 3は突出する力 S、耐熱性にはあまり影響しない。むしろ炎を受けたり、 高温の物体を触ったとき、耐熱性繊維糸 11 , 12, 13側表面のループ 3は焦げるので 、作業者は危険を感ずることができる。 [0025] The heat-resistant fiber yarns 11, 12, 13 are arranged on the surface, and the design twisted yarns la, lb are arranged inside the woven fabric. A large number of loops 3 (Fig. 1A, Fig. 1B) protrude from the design twisted yarns la and lb. Since heat resistant fiber yarns 11, 12, and 13 are present on the surface, they exhibit heat resistance, flame resistance, and flame retardancy. Some loops 3 also protrude on the heat-resistant fiber yarns 11, 12, 13 side surface S, and does not affect heat resistance. Rather, when exposed to a flame or touching a high-temperature object, the loop 3 on the surface of the heat resistant fiber yarn 11, 12, 13 side burns, so that the operator can feel danger.

実施例  Example

[0026] 以下実施例を用いて、さらに本発明を具体的に説明する。本発明は下記の実施例 に限定されるものではない。  [0026] The present invention will be described more specifically with reference to the following examples. The present invention is not limited to the following examples.

[0027] (実施例 1) [0027] (Example 1)

(1)意匠撚糸の製造  (1) Manufacture of design twisted yarn

芯糸及び押さえ糸としてポリエステルマルチフィラメント、ウーリー加工糸(東レ社製 )、トータル繊度 167dtex (150デニール)、フィラメント数 96本を 1本使用した。  Polyester multifilament, wooly processed yarn (manufactured by Toray Industries, Inc.), total fineness of 167 dtex (150 denier), and 96 filaments were used as the core yarn and presser yarn.

[0028] ループヤーンとして木綿糸 196. 9dtex (綿番手: 30番)単糸を 4本と、低融点熱接 着繊維糸(低融点ナイロン、融点1 10〜113° 東レ社製商品名"エルダー") l lOd texを 2本使用した。 [0028] Cotton yarn as loop yarn 196. 9dtex (Cotton number: 30) 4 single yarns and low melting point heat-bonding fiber yarn (low melting point nylon, melting point 110-113 ° Product name "ELDER" manufactured by Toray Industries, Inc. ") L Two lOd tex were used.

[0029] 芯糸に対してループヤーンをオーバーフィード率 1. 5〜2. 0倍で供給して絡みつ け、絡みつけと同時にその上から押さえ糸を撚り数を 200〜600回/ mで実撚を掛 けた。得られた意匠撚糸は、図 1A—Bに示すとおりであり、ループの平均突出長さ 3 mm、 1インチあたり平均 20〜30個のループが 360° の角度であらゆる角度に突出 していた。この意匠撚糸の繊度は 1007. 6dtexであった。  [0029] Loop yarn is fed to the core yarn at an overfeed rate of 1.5 to 2.0 times and entangled. At the same time as entanglement, the presser yarn is twisted at 200 to 600 turns / m. A real twist was applied. The obtained design twisted yarn was as shown in Fig. 1A-B. The average protruding length of the loop was 3 mm, and an average of 20 to 30 loops per inch protruded at an angle of 360 °. The fineness of this design twisted yarn was 1007.6 dtex.

[0030] (2)耐熱性繊維糸の準備  [0030] (2) Preparation of heat-resistant fiber yarn

市販の帝人社製商品名 "コーネックス"(メタ系ァラミド繊維)の紡績糸、繊度: 295 · 3dtex (綿番手: 20番)を双糸で使用した。  Commercially available Teijin's trade name "Conex" (meta-aramide fiber) spun yarn, fineness: 295 · 3dtex (cotton count: No. 20) was used as a double yarn.

[0031] (3)接結 2重織物の製織  [0031] (3) Weaving Double weaving

モケット織物機を使用し、前記耐熱性繊維糸を経糸密度(上下組織)各 40本 /2. 54cm,緯糸密度(上下組織)各 30本 /2. 54cmで打ち込み、上下の地組織を図 2 Aに示すように平組織に製織した。得られた織物を 110°Cで、 40分間ヒートセットしたUsing a moquette weaving machine, the heat-resistant fiber yarn is 40 warp densities (upper and lower structures) for each / 2. It was driven at 54cm, weft density (up and down structure) of 30 each / 2. 54cm, and the upper and lower ground structures were woven into a plain structure as shown in Fig. 2A. The resulting fabric was heat set at 110 ° C for 40 minutes

Yes

[0032] 上下の地組織間を連結する接結糸として前記意匠撚糸を使用し、図 3Aに示す接 結糸 la, lbのように配置した。得られた接結 2重織物 31の厚さは約 3mm、 目付けは lkg/m2であった。この織物は、人力によるカッターナイフでは切断できず、突き破る こともできな力 たことから、防護性もあることが確認できた。 [0032] The designed twisted yarn was used as a binding yarn for connecting the upper and lower ground structures, and was arranged as the binding yarns la and lb shown in Fig. 3A. The resulting bonded double woven fabric 31 had a thickness of about 3 mm and a basis weight of 1 kg / m 2 . This fabric could not be cut with a manual cutter knife and could not be pierced, so it was confirmed that it was protective.

[0033] (4)手袋の編成と耐熱性試験  [0033] (4) Gloves knitting and heat resistance test

前記で得られた接結 2重織物の耐熱性を評価するために、丸編み機を使用して二 ットを編成し、得られたニットを手袋に縫製した。ニットは前記耐熱性繊維糸を 60重量 %、前記意匠撚糸を 40重量%の割合で使用して編成した。編み物構造は両面編み 物とし、耐熱性繊維糸は表面側に配置し、意匠撚糸は裏面側に配置し、ループは裏 面側に主として存在している力 S、一部は表面側にも露出していた。図 4〜5に示すよう に、この手袋 40の掌部(把持部) 41と各指の先端部 42〜46に前記接結 2重織物を 縫製により一体化した。  In order to evaluate the heat resistance of the bonded double woven fabric obtained above, a knit was knitted using a circular knitting machine, and the obtained knit was sewn into gloves. The knit was knitted using 60% by weight of the heat-resistant fiber yarn and 40% by weight of the design twisted yarn. The knitted structure is a double-sided knitted fabric, heat-resistant fiber yarns are arranged on the front side, design twisted yarns are arranged on the back side, loops are the forces S that are mainly present on the back side, and some are also exposed on the front side Was. As shown in FIGS. 4 to 5, the double woven fabric was integrated by sewing to the palm part (gripping part) 41 of the glove 40 and the tip parts 42 to 46 of each finger.

[0034] 得られた手袋の掌部にニッケルバーナーの約 800°Cの炎を 2分間当てても燃焼せ ず、表面はうつすらと焦げるが内部に熱は感じな力、つた。また、 400°Cの加熱物体を つかむ作業をしても熱さは感じられず、焦げも発生しな力 た。このことから難燃性と 耐熱性を確認できた。  [0034] Even if a nickel burner flame of about 800 ° C was applied to the palm of the obtained glove for 2 minutes, it did not burn and the surface was burnt, but the heat was felt inside. In addition, even when working on a 400 ° C heated object, no heat was felt and there was no scorch. This confirmed the flame retardancy and heat resistance.

[0035] また、アーク溶接作業に使用したところ、熱さは感じず、溶接の火花 (約 1200°C)が 力、かっても熱くなぐ薄くて作業動作を損なうことがなぐ通気性もあり、作業性はきわ めて良かった。作業後の洗濯もすることができ、繰り返し使用ができた。  [0035] Also, when used for arc welding work, it does not feel heat, the sparks of welding (about 1200 ° C) are strong, but it is thin enough to be hot, and has air permeability that does not impair the work operation. It was very good. It could be washed after work and used repeatedly.

[0036] また、燃焼炉でピザパイを焼く加熱調理作業に使用したところ、同様に断熱性が高 ぐ耐熱性、防炎性、難燃性、通気性があり、作業性も良好で、洗濯もできること力、ら、 衛生†生も良好であった。  [0036] In addition, when used in a cooking operation in which a pizza pie is baked in a combustion furnace, it also has high heat insulation, heat resistance, flame resistance, flame resistance, breathability, good workability, and washing The ability to do so, hygiene † life was also good.

[0037] 前記接結 2重織物と他の物質との熱伝導率を測定すると表 1のとおりとなった。熱伝 導率は大阪府立産業技術総合研究所の KES— F7 (サーモラボ)装置で測定した。  [0037] Table 1 shows the measured thermal conductivity of the bonded double woven fabric and other substances. The thermal conductivity was measured with the KES-F7 (Thermo Lab) device of the Osaka Prefectural Industrial Technology Research Institute.

[0038] [表 1] 物質 熱伝導率 (w/mK) [0038] [Table 1] Material Thermal conductivity (w / mK)

木綿 0 . 2 4 3  Cotton 0.2 2 4 3

水 0 . 5 8 2  Water 0.5 8 2

鉄 8 3 . 5  Iron 8 3. 5

銅 4 0 3 . 0  Copper 4 0 3. 0

空気 0 . 0 2 1  Air 0.0 2 1

実施例 1の接結 2重織物 0 . 0 8 0 表 1から明らかなとおり、本発明の実施例 1の接結 2重織物は熱伝導率が低かった As shown in Table 1, the bonded double woven fabric of Example 1 of the present invention had a low thermal conductivity.

Yes

[0039] 次に本発明の実施例 1の接結 2重織物を用いて切創強さを測定した。切創強さは、 JIS— 1096破裂強さ B法に規定されている「定速伸長計法試験」に準じ、押し棒先端 にナイフ (OLFA SDS-7)を取り付け、ナイフ速度 2cm/minでナイフがサンプルを突き切 る時の強さを測定した。比較例として切創性が良!/、と!/、われて!/、る市販の耐熱用皮 手袋を測定した。結果を表 2に示す。  [0039] Next, the cut strength was measured using the bonded double woven fabric of Example 1 of the present invention. The cutting strength is in accordance with the “constant-speed extensometer method test” specified in JIS—1096 burst strength B method. A knife (OLFA SDS-7) is attached to the end of the push rod, and the knife speed is 2 cm / min. The strength with which the knife cuts through the sample was measured. As a comparative example, commercially available heat-resistant gloves were measured with good cutability! /, !! The results are shown in Table 2.

[0040] [表 2]  [0040] [Table 2]

Figure imgf000010_0001
表 2に示すように本発明の実施例 1で得られた接結 2重織物の切創強さは、市販の 耐熱用皮手袋よりはるかに高かった。
Figure imgf000010_0001
As shown in Table 2, the cut strength of the bonded double woven fabric obtained in Example 1 of the present invention was much higher than that of commercially available heat-resistant leather gloves.

[0041] (実施例 2) [0041] (Example 2)

意匠撚糸のループヤーンとして、木綿糸 196. 9dtex (綿番手: 30番)単糸を 2本と し、低融点熱接着繊維糸(低融点ナイロン、融点110〜113° 東レ社製商品名"ェ ルダ一") l lOdtexを 1本とした以外は、実施例 1と同様に製織した。得られた接結 2 重織物の厚さは約 2mm、 目付けは 600g/m2であった。風合いは、実施例 1の織物 に比べて柔軟であった。この織物も実施例 1と同様の防護性が認められた。 As a design yarn yarn, two single yarns of cotton yarn 196.9 dtex (cotton count: 30), low-melting heat-bonded fiber yarn (low-melting nylon, melting point 110-113 °, trade name “Toray”) Ruda 1 ") l Weaved in the same manner as in Example 1 except that only one lOdtex was used. The resulting bonded double woven fabric had a thickness of about 2 mm and a basis weight of 600 g / m 2 . The texture was softer than the fabric of Example 1. This fabric was also protected as in Example 1.

[0042] この接結 2重織物を実施例 1と同様に手袋の掌部と指部に縫製により一体化して耐 熱性を調べたところ、実施例 1と同様に断熱性、耐熱性、防炎性、難燃性、通気性、 作業性も良好で、洗濯もでき、衛生性も良好であった。 [0042] In the same manner as in Example 1, this bonded double woven fabric was integrated with the palm and fingers of the glove by sewing and was resistant to damage. As a result of examining the thermal properties, as in Example 1, the heat insulating property, heat resistance, flameproof property, flame retardancy, air permeability, workability were good, washing was possible, and hygiene was good.

[0043] (実施例 3)  [0043] (Example 3)

実施例 2と同じ意匠撚糸を使用し、織物構造を図 3Bに示すように接結糸 la, lbを 上下地組織の緯糸に一本置きに配置した以外は、実施例 1と同様に製織した。得ら れた接結 2重織物 32の厚さは約 1. 5mm、 目付けは 550g/m2であった。風合いは 、実施例 1の織物に比べて柔軟であった。この織物も実施例 1と同様の防護性が認 められた。 Weaving was performed in the same manner as in Example 1, except that the same design twisted yarn as in Example 2 was used, and that the woven structure was placed every other weft yarn of the upper base structure as shown in Fig. 3B. . The resulting bonded double woven fabric 32 had a thickness of about 1.5 mm and a basis weight of 550 g / m 2 . The texture was softer than the fabric of Example 1. This fabric was also observed to have the same protective properties as in Example 1.

[0044] この接結 2重織物を実施例 1と同様に手袋の掌部と指部に縫製により一体化して耐 熱性を調べたところ、実施例 1と同様に断熱性、耐熱性、防炎性、難燃性、通気性、 作業性も良好で、洗濯もでき、衛生性も良好であった。  [0044] When this double-woven fabric was integrated into the palm and fingers of a glove by sewing as in Example 1, the heat resistance was examined. As in Example 1, heat insulation, heat resistance, and flame resistance were obtained. Good fire resistance, breathability, workability, washability, and good hygiene.

[0045] (実施例 4)  [0045] (Example 4)

実施例 2と同じ意匠撚糸を使用し、織物構造を図 3Cに示すように接結糸 la, lbを 上下地組織の緯糸に Wとなるように配置した以外は、実施例 2と同様に製織した。得 られた接結 2重織物 33の厚さは約 1. 5mm、 目付けは 500g/m2であった。風合い は、実施例 3の織物に比べてさらに柔軟であった。この織物も実施例 1と同様の防護 性が認められた。 Weaving in the same manner as in Example 2 except that the same design twisted yarn as in Example 2 was used, and the woven structure was arranged such that the binding yarns la and lb were placed on the wefts of the upper base structure as W as shown in Fig. 3C. did. The resulting bonded double woven fabric 33 had a thickness of about 1.5 mm and a basis weight of 500 g / m 2 . The texture was more flexible than the fabric of Example 3. This fabric was also protected as in Example 1.

[0046] この接結 2重織物を実施例 1と同様に手袋の掌部と指部に縫製により一体化して耐 熱性を調べたところ、実施例 1と同様に断熱性、耐熱性、防炎性、難燃性、通気性、 作業性も良好で、洗濯もでき、衛生性も良好であった。  [0046] When this double-woven fabric was integrated into the palm and fingers of the glove by sewing as in Example 1, the heat resistance was examined. As in Example 1, heat insulation, heat resistance, and flameproofing were obtained. Good fire resistance, breathability, workability, washability, and good hygiene.

[0047] さらに、得られた接結 2重織物 33を使用して紳士用ジャケットに縫製した。このジャ ケットは厚手のウール服と同様の重量感と厚み感があり、着心地は良ぐ耐熱性と防 護性が要求される飛行機乗務員、消防隊員、警察官、自衛隊員等の制服に好適で あることがわかった。  [0047] Further, the resulting bonded double woven fabric 33 was used to sew on a gentleman's jacket. This jacket has the same weight and thickness as thick woolen clothes, and is suitable for uniforms such as airplane crews, fire crews, police officers, and self-defense personnel who require good heat resistance and protection. It turns out that.

[0048] (比較例 1)  [0048] (Comparative Example 1)

実施例 1の手袋生地を使用し、実施例 1同じ掌部と指部の位置に厚さ 2mmの牛皮 革を縫製により一体した。そして耐熱性を調べたところ、 400°Cの加熱物体で焦げて 発煙し、耐熱性は低かった。また、蒸れもあり、着用感も悪ぐ洗濯ができないことから 衛生性にも問題があった。さらに実施例 1と同じカッターで簡単に切れてしまい、防護 性は認められなかった。 Using the glove fabric of Example 1, 2 mm thick cowhide leather was sewn together at the same palm and finger positions in Example 1. When the heat resistance was examined, it burned with a heated object at 400 ° C and smoked, and the heat resistance was low. Also, there is stuffiness, and the feeling of wearing is bad, so you can not wash There was also a problem with hygiene. Furthermore, it was easily cut with the same cutter as in Example 1, and no protective property was observed.

産業上の利用可能性 Industrial applicability

本発明の耐熱性接結 2重織物の用途としては、例えば飛行機乗務員、消防隊員、 警察官、 自衛隊員等の制服、ジャンパー、コート、ベスト等の外衣類、腕力バー、前 掛け、防護頭巾、消防服、防護服、作業服、防火布、飛行機、 自動車、電車等の内 装材に有用である。また、アーク溶接などの溶接作業、溶鉱炉などの炉前作業、カロ 熱調理、消火作業、エンジン補修などの高熱物体を扱う作業に使用する耐熱手袋と しても有用である。  Examples of the use of the heat-resistant bonded double fabric of the present invention include uniforms such as airplane crews, fire fighters, police officers, self-defense personnel, outer clothing such as jumpers, coats and vests, arm strength bars, aprons, protective hoods, Useful for interior materials such as fire clothes, protective clothing, work clothes, fire cloth, airplanes, automobiles, and trains. It is also useful as a heat-resistant glove used for welding work such as arc welding, pre-furnace work such as a blast furnace, calorie heat cooking, fire extinguishing work, and working on high-temperature objects such as engine repairs.

Claims

請求の範囲 The scope of the claims [1] 経糸と緯糸からなる上下 2層の地組織層と、前記上下 2層の地組織層間を接結糸 で連結した接結 2重織物であって、  [1] A double woven fabric in which two upper and lower ground texture layers composed of warp and weft and the two upper and lower ground texture layers are connected by a binding yarn, 前記上下 2層の地組織層のうち少なくとも 1層は耐熱性繊維糸で構成し、 前記接結糸はループを含む意匠撚糸であることを特徴とする耐熱性接結 2重織物 Of the two upper and lower ground texture layers, at least one layer is composed of heat-resistant fiber yarns, and the binding yarns are design twisted yarns including loops. Yes [2] 前記地組織を構成する耐熱性繊維糸は、ァラミド繊維、ポリべンズイミダゾール繊 維、ポリべンズォキサゾール繊維、ポリべンズチアゾール繊維、ポリアミドイミド繊維、 メラミン繊維、ポリイミド繊維及びポリアリレート繊維から選ばれる少なくとも一つの糸 である請求項 1に記載の耐熱性接結 2重織物。  [2] The heat-resistant fiber yarn constituting the ground structure is composed of aramid fiber, polybensimidazole fiber, polybensoxazole fiber, polybenthiazole fiber, polyamideimide fiber, melamine fiber, polyimide fiber and polyarylate fiber. 2. The heat-resistant bonded double woven fabric according to claim 1, wherein the double-woven fabric is at least one yarn selected. [3] 前記意匠撚糸は、芯糸とループヤーンと押さえ糸で構成される請求項 1に記載の 耐熱性接結 2重織物。  [3] The heat-resistant bonded double woven fabric according to claim 1, wherein the design twisted yarn is composed of a core yarn, a loop yarn, and a presser yarn. [4] 前記意匠撚糸は、芯糸とループヤーンの上から押さえ糸を、撚り数 200〜600回/ mで実撚した構造である請求項 1又は 3に記載の耐熱性接結 2重織物。  [4] The heat-resistant bonded double woven fabric according to claim 1 or 3, wherein the design twisted yarn has a structure in which a presser yarn is actually twisted at a twist number of 200 to 600 times / m from above a core yarn and a loop yarn. . [5] 前記ループヤーンは、木綿、レーヨン、麻、羊毛、アクリル、ァラミド、ポリべンズイミ ダゾール、ポリべンズォキサゾール、ポリべンズチアゾール、ポリアミドイミド、メラミン、 ポリイミド及びポリアリレートから選ばれる少なくとも一つの繊維糸である請求項 3又は[5] The loop yarn is at least one fiber selected from cotton, rayon, hemp, wool, acrylic, aramid, polybensimidazole, polybensoxazole, polybenthiazole, polyamideimide, melamine, polyimide and polyarylate. The claim 3, which is a thread 4に記載の耐熱性接結 2重織物。 4. Heat-resistant bonded double woven fabric according to 4. [6] 前記ループヤーンは、芯糸に対して 1. 01〜; 10倍の範囲長い請求項 3〜5のいず れかに記載の耐熱性接結 2重織物。 [6] The heat-resistant double bonded fabric according to any one of claims 3 to 5, wherein the loop yarn is 1.01 to 10 times longer than the core yarn. [7] 前記芯糸と押さえ糸は、ァラミド、ポリべンズイミダゾール、ポリべンズォキサゾール、 ポリべンズチアゾール、ポリアミドイミド、メラミン、ポリイミド、ポリアリレート、ポリエステ ノレ、ナイロン及びポリオレフインから選ばれる少なくとも一つの繊維糸である請求項 3 又は 4に記載の耐熱性接結 2重織物。 [7] The core yarn and the holding yarn are at least one fiber selected from aramid, polybensimidazole, polybenzoxazole, polybenthiazole, polyamideimide, melamine, polyimide, polyarylate, polyesteranol, nylon, and polyolefin. The heat-resistant bonded double woven fabric according to claim 3 or 4, which is a yarn. [8] 前記意匠撚糸のループヤーンには低融点熱接着繊維を含む請求項 1、 3又は 4に 記載の耐熱性接結 2重織物。 [8] The heat-resistant double bonded fabric according to claim 1, 3 or 4, wherein the loop yarn of the design twisted yarn includes a low-melting-point heat-bonding fiber. [9] 前記意匠撚糸の繊度は、 118〜; 11811dtex (綿番手: 0· 5〜50番)の範囲である 請求項 1〜8のいずれかに記載の耐熱性接結 2重織物。 [9] The heat-resistant double-woven fabric according to any one of claims 1 to 8, wherein the fineness of the design twisted yarn is in a range of 118 to 118118 dtex (cotton count: 0 · 5 to 50). [10] 前記耐熱性接結 2重織物の目付けは、 100〜3000g/m2の範囲である請求項 1[10] The heat-resistant stitching double fabric basis weight, according to claim 1 in the range of 100 to 3000 g / m 2 〜9のいずれかに記載の耐熱性接結 2重織物。 The heat-resistant bonded double woven fabric according to any one of? [11] 前記耐熱性接結 2重織物の厚さは 0. 5〜5mmの範囲である請求項;!〜 10のいず れかに記載の耐熱性接結 2重織物。 [11] The heat-resistant double-woven fabric according to any one of [10] to [10], wherein the heat-resistant double-woven fabric has a thickness of 0.5 to 5 mm. [12] 請求項 1〜; 11のいずれかに記載の耐熱性接結 2重織物を一部又は全部に含む衣 類であって、前記耐熱性繊維糸で構成された地組織層を表面側に配置したことを特 徴とする衣類。 [12] The heat-resistant bonded fabric according to any one of claims 1 to 11, wherein the clothing comprises part or all of the double woven fabric, wherein the ground tissue layer composed of the heat-resistant fiber yarn is on the surface side. Clothing characterized by being placed in. [13] 請求項 1〜; 11のいずれかに記載の耐熱性接結 2重織物を把持面に一体化した手 袋であって、前記耐熱性繊維糸で構成された地組織層を表面側に配置したことを特 徴とする耐熱性手袋。  [13] A heat-resistant binding according to any one of claims 1 to 11, wherein the double woven fabric is integrated with a gripping surface, and the ground tissue layer composed of the heat-resistant fiber yarn is disposed on the surface side. Heat-resistant gloves characterized by being placed in.
PCT/JP2007/071366 2006-12-18 2007-11-02 Heat-resistant bound double woven fabric and garment and heat-resistant glove comprising the same Ceased WO2008075505A1 (en)

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GB2516317A (en) * 2013-07-19 2015-01-21 A W Hainsworth & Sons Ltd Fire resistant textile material
CN104630979A (en) * 2015-02-10 2015-05-20 上海婉静纺织科技有限公司 Acrylic fiber and spandex blended fabric
JP2022502581A (en) * 2019-04-30 2022-01-11 ユンテクス テクスティル サナイ ヴェ ティジャレット リミテッド シルケティYunteks Tekstil Sanayi Ve Ticaret Limited Sirketi How to form knitting yarns and knits
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JP2021080603A (en) * 2019-11-19 2021-05-27 帝人株式会社 Short fiber bundle and method of manufacturing the same
US20240001171A1 (en) * 2020-11-30 2024-01-04 Nina RYBCHAK Coated woven fabric for protective clothing
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