WO2008050525A1 - Retardation film - Google Patents
Retardation film Download PDFInfo
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- WO2008050525A1 WO2008050525A1 PCT/JP2007/066173 JP2007066173W WO2008050525A1 WO 2008050525 A1 WO2008050525 A1 WO 2008050525A1 JP 2007066173 W JP2007066173 W JP 2007066173W WO 2008050525 A1 WO2008050525 A1 WO 2008050525A1
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- Prior art keywords
- film
- acid
- temperature
- retardation film
- stretching
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C55/00—Shaping by stretching, e.g. drawing through a die; Apparatus therefor
- B29C55/02—Shaping by stretching, e.g. drawing through a die; Apparatus therefor of plates or sheets
- B29C55/04—Shaping by stretching, e.g. drawing through a die; Apparatus therefor of plates or sheets uniaxial, e.g. oblique
- B29C55/08—Shaping by stretching, e.g. drawing through a die; Apparatus therefor of plates or sheets uniaxial, e.g. oblique transverse to the direction of feed
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B5/00—Optical elements other than lenses
- G02B5/30—Polarising elements
- G02B5/3083—Birefringent or phase retarding elements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2995/00—Properties of moulding materials, reinforcements, fillers, preformed parts or moulds
- B29K2995/0018—Properties of moulding materials, reinforcements, fillers, preformed parts or moulds having particular optical properties, e.g. fluorescent or phosphorescent
- B29K2995/0031—Refractive
- B29K2995/0032—Birefringent
Definitions
- the present invention relates to a retardation film used in various display devices such as a liquid crystal display device (LCD) or an organic EL (electric mouth luminescence) display, and in particular, a protective film for a polarizing plate used in these display devices,
- the present invention relates to a retardation film having birefringence that can be used as a retardation film.
- the basic configuration of a liquid crystal display device is one in which polarizing plates are provided on both sides of a liquid crystal cell. Since a polarizing plate allows only light with a polarization plane in a certain direction to pass, it plays an important role in visualizing changes in the orientation of liquid crystal due to an electric field in a liquid crystal display device. The performance of a liquid crystal display device depends on the performance of the polarizing plate. Is greatly affected.
- a liquid crystal display device with a wide viewing angle generally uses a retardation correction film.
- the quality required for retardation films has become stricter due to the larger screen and higher definition, and the uniformity of the film retardation value in the lateral and longitudinal directions is required.
- a polarizing plate used in a VA mode liquid crystal panel is bonded to a liquid crystal cell so as to have a polarization axis in the vertical and horizontal directions of the screen.
- the polarizer of the elements constituting the polarizing plate used here is manufactured by greatly stretching a PVA film.
- cellulose protecting the polarizer is used.
- corner unevenness in which shrinkage stress is applied to the esthetic film or the retardation film that is laminated, and the four corners appear white when the screen is displayed in black.
- Patent Document 1 discloses a cellulose ester film, an optical compensation sheet (retardation plate), and an elliptically polarizing plate.
- Tensile elasticity in the machine direction of a cell mouth ester film is disclosed.
- the tensile modulus in the direction perpendicular to the machine direction and by adjusting the ratio of tensile modulus in the machine direction / tensile modulus in the direction perpendicular to the machine direction, the thickness direction of the cellulose ester film It is described that the relationship between the letter decision value (Rth) and the in-plane letter decision value (Re) is adjusted.
- Patent Document 1 Japanese Patent Laid-Open No. 2001-100039
- Patent Document 1 has a problem that “corner unevenness” in the large-screen VA liquid crystal panel is insufficient to improve the problem.
- An object of the present invention is to provide a retardation film capable of solving the above-described problems of the prior art and improving corner unevenness in a large-screen VA liquid crystal panel.
- the present inventor has conducted extensive research to solve the above-described problems of the prior art, and as a result, in order to improve corner unevenness in a large-screen VA-type liquid crystal panel, a protective film according to the contraction force of the polarizer Alternatively the retardation film itself may force s it is preferable to deform revealed.
- the temperature of the retardation film may reach nearly 50 ° C due to lighting of the panel backlight, and in this state, the elastic modulus power of the protective film or retardation film alone will be reduced to the elastic modulus at a temperature of 23 ° C.
- the present inventors have found that the effect is remarkable when the temperature is 0.3 to 0.8 GPa lower than that, and have completed the present invention.
- the protective film or retardation film itself has a low elastic modulus, especially for polarizing plates for large-screen liquid crystal panels! Since it becomes impossible to counter the contraction force, the protective film or the retardation film is apt to be distorted, resulting in a decrease in front contrast.
- the inventor has an elastic modulus (E) measured under measurement conditions at a temperature of 23 ° C and a humidity of 55% RH.
- the present invention can significantly suppress the occurrence of corner unevenness by reducing the amount of plasticizer on the surface in contact with the polarizer of the retardation film to be less than the amount of plasticizer on the surface in contact with the glass side. It is.
- the invention of claim 1 is characterized in that means for holding the end of the film and stretching in a direction perpendicular to the conveying direction is part of the film forming process.
- the amount of additive present on the surface of the retardation film bonded to the polarizer is 100, the amount of additive present on the surface of the retardation film adhered to the glass surface is The mass ratio is 20 to 70.
- Equation (1) 30 ⁇ E ⁇ 0. 80
- the invention of claim 2 is the retardation film of claim 1, characterized in that the film thickness force of the film contained in the film is 35-60 111.
- the invention of claim 3 is the phase difference according to claim 1 or 2: lum, wherein the intrinsic viscosity (IV) of the resin contained in the film is 1.3. ⁇ ; 1. It is characterized by 7.
- the invention of claim 4 is the retardation film according to any one of claims 1 to 3, wherein the main component of the resin contained in the film is cellulose.
- S And the cellulose ester contains at least one selected from cellulose acetate, cellulose acetate propionate, and cellulose acetate butyrate! /.
- the invention according to claim 5 is the retardation film according to claim 4, comprising:
- the invention of the retardation film of claim 1 is a production film in which means for gripping an end portion of the film and stretching in a direction perpendicular to the conveying direction is provided in a part of the film forming process.
- a retardation film produced at a temperature of 23 ° C. and a humidity of 55% RH, and the elastic modulus (E) in the direction of stretching of the film measured under the measurement conditions is 3.4 to 4.4 GPa, Power,
- the amount of additive present on the surface of the retardation film to be bonded to the polarizer is 100 in terms of mass ratio
- the amount of additive present on the surface of the phase difference film to be adhered to the glass surface is 20 in terms of mass ratio. ⁇ 70.
- Equation (1) 30 ⁇ E ⁇ 0. 80
- the elastic modulus (E) in the film stretching direction measured under the measurement conditions at a temperature of 23 ° C and a humidity of 55% RH, a temperature of 50 ° C and a humidity of 55% Measurement conditions at RH
- the temperature of the retardation film may reach nearly 50 ° C, and the retardation film itself in that state has an elastic modulus (E) force temperature Compared to the elastic modulus (E) at 23 ° C, the range of 0.3 to 0.8 GPa
- the protective film or retardation film itself can be deformed according to the contraction force of the polarizer, and the power to improve corner unevenness in the large-screen VA liquid crystal panel can be improved! If the effect is remarkable, it will produce the effect!
- the contraction of the polarizer caused by environmental fluctuations. It is possible to prevent the dimensional change of the polarizing film itself without losing the retardation film, and to prevent the so-called curling of the polarizing film, so that the liquid crystal panel can be manufactured with high productivity. There is an effect that can be done.
- the invention of claim 1 is characterized in that corner unevenness is generated by making the amount of plasticizer on the surface in contact with the polarizer of the retardation film smaller than the amount of plasticizer on the surface in contact with the glass side. This has the effect of significantly reducing
- the invention of claim 2 is the retardation film of claim 1, wherein the film thickness force of the film contained in the film is 35-60111. According to the present invention, it is possible to satisfactorily meet the demand for thinning of a retardation film used for thin displays in recent years, particularly thin displays such as large size TVs.
- the invention of claim 3 is the retardation film of claim 1 or 2, wherein the intrinsic viscosity (IV) of the resin contained in the film is 1.3. According to the present invention, it is possible to prevent the film from tearing and to avoid the risk of breakage in the film stretching process according to the present invention. It has the effect of being able to.
- the invention of claim 4 is the retardation film according to any one of claims 1 to 3, wherein the main component of the resin contained in the film is cellulose. It is an ester, and the cellulose ester contains at least one selected from cellulose acetate, cellulose acetate propionate, and cellulose acetate butyrate.
- the resin constituting the film When a cellulose ester as described above is used, a retardation film capable of improving corner unevenness in a large-screen VA-type liquid crystal panel while maintaining the transparency of the film is obtained. There is an effect.
- the invention of claim 5 is the retardation film of claim 4, which has a degree of ester group substitution degree of cellulose ester of 2.42-2.60. According to the invention, when a cellulose ester having an ester group substitution degree as defined above is used, a retardation film having good adhesion to the polarizing film while maintaining the transparency of the film can be obtained! / , Has an effect.
- FIG. 1 is an explanatory diagram for explaining a stretching angle in a film stretching step.
- FIG. 2 is a schematic plan view showing an example of a stretching process used in the method of the present invention.
- FIG. 3 is a schematic plan view schematically showing an example of a tenter stretching apparatus used in the method of the present invention.
- the retardation film according to the present invention has an elastic modulus (E) in the film stretching direction of 3.4 measured under measurement conditions of a temperature of 23 ° C and a humidity of 55% RH.
- the elastic modulus (E) in the film stretching direction measured under the measurement conditions of 23 to 4.4 GPa and a temperature of 50 ° C. and a humidity of 55% RH,
- Equation (1) 30 ⁇ E ⁇ 0. 80
- the protective film or the retardation film itself is deformed according to the contraction force of the polarizer.
- the temperature of the retardation film may reach nearly 50 ° C due to the backlighting of the VA-type LCD panel, and the elastic modulus (E) force of the retardation film alone in that state Elasticity at a temperature of 23 ° C ( E) in the range of 0.3 to 0.8 GPa
- the effect is remarkable when the surrounding area is low, and according to the present invention, it is possible to improve corner unevenness in a large-screen VA liquid crystal panel.
- the retardation film according to the present invention includes preferable requirements such as easy manufacture, good adhesion to the polarizing film, optical transparency, and the like. Rum is preferred.
- transparent means a visible light transmittance of 60% or more, preferably 80
- % Or more particularly preferably 90% or more.
- the polymer film is not particularly limited as long as it has the above-mentioned properties.
- a cellulose diacetate film a cellulose triacetate film, a cellulose acetate butyrate vinylome, a cenorelose acetate propionate vinylome.
- polyester film Such as polyester film, polyester film, polycarbonate film, polyarylate film, polysulfone (including polyethersulfone) film, polyester film such as polyethylene terephthalate, polyethylene naphthalate, polyethylene film, polypropylene film, Cellophane, Polyvinylidene Chloride Film, Polybula Norecore Renoinolem, Ethylene Vinylenorenoreno Reino Inolem, Shinji Tactics Polystyrene film, polycarbonate film, cycloolefin polymer film (Arton (manufactured by JSR), ZEONEX, ZENOA (manufactured by ZEON CORPORATION), polymethylpentene film, polyetherketone film, polyetherketoneimide film, polyamide Examples include phenol, fluororesin film, nylon film, polymethyl methacrylate film, talyl film, glass plate, etc.
- cellulose ester film In the present invention where a nolem, a cycloolefin polymer film, a polycarbonate film, or a polysulfone (including polyethersulfone) film is preferred, in particular, a cellulose esterolino vinyl, a cycloolefin polymer vinyl, or a polycarbonate film is preferred. From the viewpoint of production, cost, transparency, adhesiveness, etc., Finorem is preferably used. These films may be films produced by melt casting or film produced by solution casting! /.
- the retardation film of the present invention is formed as a polymer layer on the film described in JP-A-2000-190385, JP-A-2004-4474, JP-A-2005-195811, and the like.
- a polymer film provided with an optically anisotropic layer such as polyamide or polyimide is also preferred.
- the cellulose ester is preferably cellulose acetate, cenololose propionate, cenololose butyrate, cenololose acetate butyrate, or cellulose acetate propionate.
- cellulose acetate butyrate, and cellulose acetate propionate are preferably used.
- the main component of the resin contained in the film is a cellulose ester, and the cellulose ester has at least one selected from the group consisting of cenorelose acetate, cenorelose acetate propiate, and cenorelose acetate petite.
- the force S is preferred.
- the corner unevenness in the large screen VA liquid crystal panel is improved while maintaining the transparency of the film. can do.
- the ester group substitution degree of the cellulose ester is preferably 2.42-2.60.
- a retardation film having good adhesion to the polarizing film while maintaining the transparency of the film can be obtained.
- These cellulose esters can be synthesized by known methods.
- the intrinsic viscosity (IV) of the resin contained in the film is 1.3 to 1.7; According to the present invention, which is preferred, it is possible to prevent the film from being avoided in the phase difference film manufacturing stage, and to avoid the risk of breakage in the film stretching process with the force S.
- the intrinsic viscosity (IV) of the resin contained in the film can be measured using an Ubbelohde viscometer. Specifically, tetrahydrofuran was used as the solvent, and the cell mouth ester resin was dissolved in the solvent. Prepare. Using the Ubbelohde viscometer, the specific viscosity ( ⁇ sp) at each concentration (C) is obtained.
- Intrinsic viscosity lim ⁇ "
- the cellulose used as a raw material for the cellulose ester is not particularly limited. Can be mentioned. Moreover, the cellulose ester obtained from them can be mixed and used at an arbitrary ratio.
- the acylating agent is an acid anhydride (acetic anhydride, propionic anhydride, or anhydrous butyric acid)
- these cellulose esters use an organic solvent such as acetic acid, such as acetic acid methylene chloride, and sulfuric acid. It can be obtained by reacting with cellulose raw material using such a protic catalyst
- the acylating agent is an acid chloride (CH C 0 C1, C H C 0 C1, C H C 0 C1),
- the reaction is carried out using a basic compound such as amine as a medium. Specifically, it can be synthesized with reference to the method described in JP-A-10-45804.
- the cellulose ester used in the present invention is obtained by mixing and reacting the above amount of the acylating agent in accordance with the degree of substitution.
- these acylating agents react with hydroxyl groups of cellulose molecules.
- Cellulose molecules are composed of many glucose units connected, and the glucose unit has three hydroxyl groups. These three hydroxyl groups have an acyl group Is the number of substitutions (mol%).
- cellulose triacetate has a acetyl group bonded to all three hydroxyl groups of a dulose unit (actually 2.6 ⁇ 3.0).
- the cellulose ester used in the present invention includes, as described above, a propionate group or a butyrate in addition to a acetyl group such as cellulose acetate propionate, cenorelose acetate butyrate, or cenorelose acetate propionate butyrate.
- a mixed fatty acid ester of cellulose to which a group is bonded is particularly preferably used.
- Cellulose acetate propionate containing a propionate group as a substituent is excellent in water resistance and is useful as a film for liquid crystal image display devices.
- the method for measuring the degree of substitution of the acyl group can be measured according to ASTM-D817-96.
- the number average molecular weight of the cellulose ester is preferably 40,000 to 200,000, and has a high mechanical strength when it is molded, and an appropriate dope viscosity in the case of a solution casting method. 150000.
- the mass average molecular weight (Mw) / number average molecular weight (Mn) is preferably in the range of 1.4 to 4.5.
- the average molecular weight of the cellulose ester can be measured using gel permeation chromatography, the number average molecular weight (Mn) and the mass average molecular weight (Mw) can be calculated using this. Can do.
- the mass average molecular weight (Mw) and number average molecular weight (Mn) of the cellulose ester were measured by gel permeation chromatography using the apparatus and materials shown below.
- the measurement conditions for the average molecular weight are as follows.
- cellulose esters apply a cellulose ester solution (dope) generally called a solution casting film forming method onto, for example, an endless metal belt for infinite transport or a support for casting of a rotating metal drum.
- the dope is cast from a pressure die and cast to form a film.
- the organic solvent used for the preparation of these dopes it is preferable that the cellulose ester can be dissolved and has an appropriate boiling point.
- the cellulose ester can be dissolved and has an appropriate boiling point.
- methylene chloride methyl acetate, ethyl acetate, amyl acetate, acetoacetic acid.
- the boiling point of the organic solvent used is preferably 30 to 80 ° C.
- the boiling point of the above-mentioned good solvent is methylene chloride (boiling point 40.4 ° C), methyl acetate (boiling point 56. 32 ° C), acetone (boiling point 56.3 ° C), ethyl acetate (boiling point 76 ⁇ 82 ° C), and the like.
- methylene chloride or methyl acetate having excellent solubility is preferably used.
- the organic solvent it is preferable to contain 0.1% by mass to 40% by mass of an alcohol having 1 to 4 carbon atoms. It is particularly preferable that the alcohol is contained at 5 to 30% by mass.
- Examples of the alcohol having 1 to 4 carbon atoms include methanol, ethanol, n-propanol, iso-propanol, n-butanol, sec-butanol, tert-butanol and the like.
- ethanol is preferred because the dope has a good boiling point, a relatively low boiling point, and a good drying property. It is preferable to use a solvent containing 5% by mass to 30% by mass of ethanol with respect to 70% by mass to 95% by mass of methylene chloride. Methyl acetate can be used in place of methylene chloride. At this time, the dope may be prepared by a cooling dissolution method.
- plasticizer used in the present invention phosphate ester plasticizers and non-phosphate ester plasticizers are preferably used.
- Examples of the phosphoric acid ester plasticizer include triphenyl phosphate, tricresyl phosphate, credinole resin phenolino phosphate, otachinino resin phenolino phosphate, diphenolino biphenyl phosphate, trioctyl phosphate, tributyl phosphate and the like. Is mentioned.
- Non-phosphate ester plasticizers include phthalate ester plasticizers, trimellitic acid ester plasticizers, pyromellitic acid plasticizers, polyhydric alcohol plasticizers, glycolate plasticizers, Ability to preferably use a citrate ester plasticizer, a fatty acid ester plasticizer, a polyester plasticizer, a polycarboxylic acid ester plasticizer, etc.
- a polyhydric alcohol is preferable. It is preferable to use a plasticizer, a polyester plasticizer, and a polycarboxylic acid plasticizer.
- the polyhydric alcohol ester is composed of an ester of a dihydric or higher aliphatic polyhydric alcohol and a monocarboxylic acid, and preferably has an aromatic ring or a cycloalkyl ring in the molecule.
- the polyhydric alcohol used in the present invention is represented by the following general formula (1).
- R represents an n-valent organic group, and n represents a positive integer of 2 or more.
- polyhydric alcohols include the following: The present invention is not limited to these.
- the monocarboxylic acid used in the polyhydric alcohol ester of the present invention known aliphatic monocarboxylic acid, alicyclic monocarboxylic acid, aromatic monocarboxylic acid and the like without particular limitation can be used.
- Use of an alicyclic monocarboxylic acid or aromatic monocarboxylic acid is preferable in terms of improving moisture permeability and retention.
- Examples of preferred monocarboxylic acids include the following force S, and the present invention is not limited thereto.
- aliphatic monocarboxylic acid a fatty acid having a straight chain or a side chain having 1 to 32 carbon atoms can be preferably used. It is particularly preferable that the number of carbons is more preferably 1 to 20; When acetic acid is used, compatibility with the cellulose ester is increased, so that it is also preferable to use a mixture of acetic acid and other monocarboxylic acid.
- Preferable aliphatic monocarboxylic acids include acetic acid, propionic acid, butyric acid, valeric acid, caproic acid, enanthic acid, strength prillic acid, pelargonic acid, strength purine acid, 2-ethyl-hexane strength rubonic acid, undecyl Acid, lauric acid, tridecylic acid, myristic acid, pentadecylic acid, palmitic acid, heptadecylic acid, stearic acid, nonadecanoic acid, araquinic acid, behenic acid, lignoceric acid, serotic acid, heptacosanoic acid, montanic acid, melicic acid, ratacel Examples thereof include saturated fatty acids such as acids, and unsaturated fatty acids such as undecylenic acid, oleic acid, sorbic acid, linoleic acid, linolenic acid, and arachidonic acid.
- Preferred examples of the alicyclic monocarboxylic acid include cyclopentane carboxylic acid, cyclohexane carboxylic acid, cyclooctane strength rubonic acid, and derivatives thereof.
- Preferred aromatic monocarboxylic Examples of acids include those in which an alkyl group is introduced into the benzene ring of benzoic acid such as benzoic acid and toluic acid, and aromatic monocarboxylic acids having two or more benzene rings such as biphenylcarboxylic acid, naphthalenecarboxylic acid, and tetralincarboxylic acid. The ability to list carboxylic acids or their derivatives. In particular, benzoic acid is preferred.
- the molecular weight of the polyhydric alcohol ester is preferably in the range of 300 to 1500, more preferably in the range of 350 to 750. Since the one where molecular weight is larger becomes difficult to volatilize, the smaller one is preferable from the viewpoint of preferable moisture permeability and compatibility with cellulose ester.
- the carboxylic acid used for the polyhydric alcohol ester may be one kind or a mixture of two or more kinds. In addition, all OH groups in the polyhydric alcohol may be esterified, or a part of the OH groups may be left as they are.
- the specific compounds of polyhydric alcohol esters are shown below.
- the content of the polyhydric alcohol ester according to the present invention is preferably contained in the cellulose ester film; from! To 15% by mass, particularly preferably from 3 to 10% by mass.
- the polyester plasticizer is not particularly limited, but a polyester plasticizer having an aromatic ring or a cycloalkyl ring in the molecule can be preferably used.
- a preferable polyester plasticizer is not particularly limited, but, for example, an aromatic terminal ester plasticizer represented by the following general formula (2) is preferable. [0079]
- B is a benzene monocarboxylic acid residue
- G is an alkylene glycol residue having 2 to 12 carbon atoms or 6 to carbon atoms; 12 aryl glycol residues or carbon number powers; and 12 oxyalkylene glycol residues
- A represents an alkylenedicarboxylic acid residue having 4 to 12 carbon atoms, or an aryldicarboxylic acid residue having 6 to 12 carbon atoms
- n represents an integer of 1 or more.
- Benzene monocarboxylic acid residue represented by B and alkylene glycol residue or oxyalkylene glycol residue or arylene glycol residue represented by G, alkylene dicarboxylic acid residue or arylene dicarboxylic acid residue represented by A And can be obtained by the same reaction as a normal polyester plasticizer.
- the benzene monocarboxylic acid component of the polyester plasticizer used in the present invention includes, for example, benzoic acid, paratertiarybutylbenzoic acid, orthotoluic acid, metatolulic acid, p-toluic acid, dimethylbenzoic acid, ethylbenzoic acid.
- benzoic acid paratertiarybutylbenzoic acid
- orthotoluic acid metatolulic acid
- p-toluic acid dimethylbenzoic acid
- ethylbenzoic acid normalpropyl benzoic acid, amino benzoic acid, acetooxy benzoic acid and the like, and these can be used as one kind or a mixture of two or more kinds, respectively.
- the alkylene glycol component having 2 to 12 carbon atoms of the polyester plasticizer used in the present invention includes ethylene glycol, 1,2 propylene glycol, 1,3 propylene glycolone, 1,2 butanediol, 1,3 Butanediol, 1,2 propanediol, 2-Methylanol 1,3-propanediol, 1,4 Butanediol, 1,5-pentanediol, 2,2-dimethyl-1,3-propanediol (neopentyl) Glycol), 2, 2— jetyl 1,3 propanediol (3,3 dimethylolpentane), 2-n butyl-2-ethynole 1,3 propanediol (3,3 dimethylolheptane), 3 methyl-1,5-pentanediol 1, 6-hexanediol, 2, 2, 4-trimethyl 1, 3-pentanediol, 2 ethinole 1, 3,
- the aromatic terminal ester used in the present invention has 4 to 12 carbon atoms;
- the glycol component include diethylene glycol, triethylene glycol, tetraethylene glycol, dipropylene glycol, tripropylene glycol and the like, and these glycols can be used as one kind or a mixture of two or more kinds.
- alkylene dicarboxylic acid component having 4 to 12 carbon atoms of the aromatic terminal ester used in the present invention examples include succinic acid, maleic acid, fumaric acid, dartaric acid, adipic acid, azelaic acid, and sebacic acid. , Dodecanedicarboxylic acid and the like, and these are used as a mixture of one or two or more.
- Examples of the arylenedicarboxylic acid component having 6 to 12 carbon atoms include phthalic acid, terephthalic acid, isophthalic acid, 1,5 naphthalenedicarboxylic acid, and 1,4 naphthalenedicarboxylic acid.
- the polyester plasticizer used in the present invention preferably has a number average molecular weight of 300 to 1500, more preferably (from 400 to; 1000), and its acid value (0 5 mg KOH / g or less, a hydroxyl value of 25 mg KOH / g or less, more preferably an acid value of 0.3 mg KOH / g or less and a hydroxyl value of 15 mg KOH / g or less are suitable.
- Viscosity (25 ° C, mPa-s); 43400
- Aromatic ends having the following properties exactly as in Sample No. 1 except that 410 parts of phthalic acid, 610 parts of benzoic acid, 341 parts of ethylene glycol and 0.335 part of tetraisopropyl titanate as the catalyst were used in the reaction vessel. An ester was obtained.
- Viscosity 25. C, mPa's
- 31000 Acid value 0.1
- Viscosity 25 ° C, mPa-s
- the polyvalent carboxylic acid plasticizer useful in the present invention comprises an ester of a divalent or higher, preferably divalent to 20valent polyvalent carboxylic acid and an alcohol.
- the aliphatic polyvalent carboxylic acid is 20 to 20 valent aromatic polycarboxylic acid, and the alicyclic polyvalent carboxylic acid is preferably 3 to 20 valent! /.
- polyvalent carboxylic acid used in the present invention is represented by the following general formula (3).
- R is an (m + n) -valent organic group
- m is a positive integer greater than or equal to 2
- n is an integer greater than or equal to 2
- CO OH group represents a carboxyl group
- OH group represents an alcoholic or phenolic hydroxyl group.
- Preferred examples of polyvalent carboxylic acids include the following: It is not limited.
- Trivalent or higher aromatic polyvalent carboxylic acids such as trimellitic acid, trimesic acid, pyromellitic acid or derivatives thereof, succinic acid, adipic acid, azelaic acid, sebacic acid, oxalic acid, fumaric acid, maleic acid, tetrahydro
- An aliphatic polyvalent carboxylic acid such as phthalic acid, an oxypolyvalent carboxylic acid such as tartaric acid, tartronic acid, malic acid, and citrate can be preferably used.
- the alcohol used in the polyvalent carboxylic acid ester compound used in the present invention is not particularly limited, and known alcohols and phenols can be used.
- an aliphatic saturated alcohol or aliphatic unsaturated alcohol having a straight chain or a side chain having 1 to 32 carbon atoms can be preferably used. It is more preferable that the number of carbon atoms is 1-20. It is particularly preferable that the number of carbon atoms is 1-10.
- alicyclic alcohols such as cyclopentanol and cyclohexanol or derivatives thereof, aromatic alcohols such as benzyl alcohol and cinnamyl alcohol, or derivatives thereof can also be preferably used.
- the alcoholic or phenolic hydroxyl group of the oxypolycarboxylic acid may be esterified with a monocarboxylic acid! /.
- monocarboxylic acids include the following: The present invention is not limited to this.
- aliphatic monocarboxylic acid a fatty acid having a straight chain or a side chain having 1 to 32 carbon atoms can be preferably used. It is particularly preferable that the number of carbons is more preferably 1 to 20;
- aliphatic monocarboxylic acid acetic acid, propionic acid, butyric acid, valeric acid, strong proacid, enanthate, strong prillic acid, pelargonic acid, strong purine acid, 2-ethylhexanecarborane Acid, undecylic acid, lauric acid, tridecylic acid, myristic acid, pentadecylic acid, palmitic acid, heptadecylic acid, stearic acid, nonadecanoic acid, arachic acid, behenic acid, lignoceric acid, serotic acid, heptacosanoic acid, montanic acid, melisin Saturated fatty acids such as acid, latacetic acid, undecylenic acid, oleic acid, sorbic acid, linoleic acid, linolenic acid, arachid Examples thereof include unsaturated fatty acids such as acid, latacetic acid, undecylenic
- Examples of preferable alicyclic monocarboxylic acids include cyclopentanecarboxylic acid, cyclohexanecarboxylic acid, cyclooctanecarboxylic acid, and derivatives thereof.
- aromatic monocarboxylic acids examples include those in which an alkyl group is introduced into the benzene ring of benzoic acid such as benzoic acid and toluic acid, benzene such as biphenylcarboxylic acid, naphthalenecarboxylic acid, and tetralincarboxylic acid. Mention may be made of aromatic monocarboxylic acids having two or more rings or derivatives thereof. Particularly preferred are acetic acid, propionic acid and benzoic acid.
- the molecular weight of the polyvalent carboxylic acid ester compound is not particularly limited, but the molecular weight is preferably in the range of 300 to 1000, and more preferably in the range of 350 to 750. The larger one is preferable in terms of improving retention, and the smaller one is preferable in terms of compatibility with cellulose ester.
- the alcohols used in the polyvalent carboxylic acid ester used in the present invention may be one kind or a mixture of two or more kinds.
- the acid value of the polyvalent carboxylic acid ester compound used in the present invention is preferably 1 mgKOH / g or less, more preferably 0.2 mgKOH / g or less.
- Examples of particularly preferred polyvalent carboxylic acid ester compounds are as follows: The present invention is not limited thereto.
- examples thereof include trays, dibutyl tartrate, diacetyl dibutyl tartrate, tributyl trimellitic acid, and tetrabutyl pyromellitic acid.
- plasticizers can be used alone or in combination of two or more. If the amount of the plasticizer used is less than 1% by mass relative to the cellulose derivative, the effect of reducing the moisture permeability of the film is small. If it exceeds 20% by mass, the plasticizer bleeds out from the film and the physical properties of the film to degrade, preferably 1 to 20 mass 0/0. 6; 16 mass 0/0 force S More preferably, particularly preferably 8-13 wt%.
- an ultraviolet absorber is preferably used for the retardation film of the present invention.
- ultraviolet absorber those having excellent absorption ability of ultraviolet rays having a wavelength of 370 nm or less and having little absorption of visible light having a wavelength of 400 nm or more are preferably used from the viewpoint of good liquid crystal display properties.
- ultraviolet absorbers preferably used in the present invention include, for example, oxybenzozophenone compounds, benzotriazole compounds, salicylic acid ester compounds, benzophenone compounds, cyanoacrylate compounds, nickel complex compounds Force S, etc. are not limited to these.
- the present invention is not limited thereto.
- UV—l 2— (2 ′ —Hydroxy 5 ′ methylphenol) benzotriazole
- UV-2 2-2'-hydroxy 3 ', 5'-tert butyl phenenole) benzotriazonole
- UV-3 2- 2 '—Hydroxy 1 3' —tert Butyl 5 '—Methylphenole) Benzotriazolene
- UV-4 2-2'-hydroxy 3 ', 5'-tert butyl butenoleveneol
- UV-6 2, 2 Methylenebis (4- (1, 1, 3, 3 tetramethylbutyl) -6- (2H-benzotriazole-2-ynole) phenol)
- UV—7 2— (2 ′ —Hydroxy 3 ′ —tert Butyl 5 ′ —Metinolefénole) 5 Black mouth benzotriazole
- UV— 8 2— (2H benzotriazole—2 yl) —6— (straight and side chain dodecyl) — 4-methylphenol (TINUVIN171, Ciba)
- UV—9 Octyl-3 -— [3-tert-butyl 4-hydroxy-5- (black mouth 2H benzotriazole- 2-yl) phenyl] propionate and 2-ethylhexyl 3 -— [3-—tert-butyl 4-hydroxy 1-5— (5 black 2H benzotriazole 2 Nole) phenyl] propionate mixture (TINUVIN109, Ciba)
- UV-10 2, 4-Dihydroxybenzophenone
- UV-11 2, 2'-dihydroxy-4-methoxybenzophenone
- UV—12 2 Hydroxy 4-methoxy 4-sulfobenzophenone
- UV-13 Bis (2 methoxy-1,4 hydroxy-1,5 benzoyl methane)
- an ultraviolet absorber preferably used in the present invention Benzo excellent in the effect of preventing the deterioration of polarizing plate and liquid crystal having high transparency.
- Triazole-based UV absorbers and benzophenone-based UV absorbers are preferred because of less unwanted coloring! /, And benzotriazole-based UV absorbers are particularly preferably used.
- the ultraviolet absorber having a distribution coefficient of 9.2 or more described in JP-A-2001-187825 improves the surface quality of a long film and is excellent in coating properties. It is particularly preferable to use an ultraviolet absorber having a distribution coefficient of 10.1 or more.
- An antioxidant may be used in the retardation film of the present invention.
- the polarizing plate protective film may be deteriorated.
- the antioxidant has a role of delaying or preventing the polarizing plate protective film from being decomposed by, for example, phosphoric acid of a halogenated phosphoric acid plasticizer of the residual solvent amount in the polarizing plate protective film. It is preferable to be contained in the polarizing plate protective film.
- a hindered phenol-based compound is preferably used.
- 2,6-di-tert-butyl-cresol, pentaerythrityl-tetrakis [3- (3,5-di-t] -Butyl-4-hydroxyphenyl) propionate] triethylene Glycol bis [3- (3-tert-butyl 5-methyl 4-hydroxyphenol) propionate], 1,6-hexanediol bis [3- (3,5-di-tert-butyl-4-hydroxyphenyl) propionate], 2,4 Bis (n-octylthio) -6- (4-hydroxy-3,5 di-tert-butylanilino) -1,3,5 triazine, 2,2 thiodiethylene bis [3- (3,5-di-t -Butyl-4-hydroxyphenyl) propionate], Octadecinole 1- (3,5-Di-tert-Butyl 4-hydroxypheny
- hydrazine-based metal deactivators such as N, N'-bis [3- (3,5-di-tert-butynole 4-hydroxyphenyl) propionyl] hydrazine, tris (2,4-di-tert Phosphorus processing stabilizers such as butylphenyl) phosphite may be used in combination.
- the amount of these compounds added is preferably from 1 ppm by mass to 1.0%, more preferably from 10%;
- the primary average particle diameter of the fine particles added to the retardation film according to the present invention is preferably 20 ⁇ m or less, more preferably 5 to 16nm, and particularly preferably 5 to 12nm. .
- These fine particles preferably form secondary particles having a particle size of 0.1 to 5 m and are preferably contained in the retardation film.
- the preferable average particle size is 0.1 to 2 111, more preferably 0. 2—0. 6 ⁇ m.
- the primary average particle diameter of the fine particles used in the present invention is measured by a transmission electron microscope (magnification
- the apparent specific gravity of the fine particles is preferably 70 g / liter or more, more preferably 90 to 200 g / liter, and particularly preferably 100 to 200 g / liter.
- a higher apparent specific gravity makes it possible to produce a high-concentration dispersion, which improves the haze and agglomerates, and is preferred when preparing a dope having a high solid content concentration as in the present invention. Is particularly preferably used.
- Silicon dioxide fine particles having an average primary particle diameter of 20 nm or less and an apparent specific gravity of 70 g / liter or more are, for example, 1000-; 1200 ° C obtained by mixing vaporized silicon tetrachloride and hydrogen Can be obtained by burning in air.
- Aerosil 200V, Aerosil R972V are commercially available, and they can be used.
- the apparent specific gravity described above is calculated by the following equation by measuring a weight of a predetermined amount of silicon dioxide fine particles in a graduated cylinder and measuring the weight.
- Apparent specific gravity (g / liter) mass of silicon dioxide (g) / volume of silicon dioxide (liter)
- dispersion After stirring and mixing the solvent and the fine particles, dispersion is performed with a disperser. This is a fine particle dispersion. The fine particle dispersion is added to the dope solution and stirred.
- dispersion After stirring and mixing the solvent and the fine particles, dispersion is performed with a disperser. This is a fine particle dispersion. Separately, a small amount of cellulose triacetate is added to the solvent and dissolved by stirring. The fine particle dispersion is added to this and stirred. This is a fine particle addition solution. Thoroughly mix the additive solution with the dope solution using an in-line mixer.
- Preparation method A is excellent in dispersibility of the silicon dioxide fine particles
- preparation method C is excellent in that the silicon dioxide fine particles are difficult to re-aggregate.
- the preparation method B described above is a preferable preparation method that is excellent in both dispersibility of the silicon dioxide fine particles and difficulty in reaggregation of the silicon dioxide fine particles.
- the concentration of silicon dioxide when the silicon dioxide fine particles are mixed and dispersed with a solvent or the like is preferably 5 to 30% by mass, more preferably 10 to 25% by mass, and most preferably 15 to 20% by mass. .
- a higher dispersion concentration is preferred because the turbidity with respect to the added amount tends to be low, and haze and aggregates are improved.
- Solvents to be used are preferably lower alcohols such as methyl alcohol, ethyl alcoholone, propino alcoholo, isopropino alcoholo, butyno alcoholo and the like.
- the solvent other than the lower alcohol is not particularly limited, but it is preferable to use a solvent used for forming a cellulose ester film.
- the addition amount of silicon dioxide fine particles to cellulose ester is preferably 0.01 parts by mass to 5.0 parts by mass with respect to 100 parts by mass of cellulose ester, and 0.05 parts by mass to 1. parts by mass. 0 parts by mass is more preferable 0.1 parts by mass to 0.5 parts by mass is most preferable. The larger the added amount, the better the coefficient of dynamic friction and the smaller the added amount.
- Dispersers can be broadly divided into media dispersers and medialess dispersers.
- a medialess disperser is preferred because of low haze.
- media dispersers include ball mills, sand mills, and dyno mills.
- the medialess disperser include an ultrasonic type, a centrifugal type, and a high pressure type.
- a high pressure disperser is preferable.
- a high-pressure dispersion device is a device that creates special conditions such as high shear and high pressure by passing a composition in which fine particles and a solvent are mixed at high speed through a narrow tube.
- the maximum pressure condition inside the apparatus is preferably 9.807 MPa or more in a thin tube having a tube diameter of 1 to 2000 m. More preferably, it is 19.613 MPa or more. At that time, the maximum speed reached 100m / sec or more, heat transfer It is preferable that the speed reaches 420 kj / hour or more.
- Examples of the high-pressure dispersion apparatus as described above include an ultra-high pressure homogenizer (trade name: Microfluidizer) manufactured by Microfluidics Corporation or a nanomizer manufactured by Nanomizer. Izumi Food Machinery Homogenizer, Sanwa Machinery Co., Ltd. UHN-01, etc.
- casting a dope containing fine particles so as to be in direct contact with the casting support is preferable because the film has a high sliding property and low haze.
- a functional thin film such as a hard coat layer or an antireflection layer is provided.
- packaging is usually done to protect the product from dirt and electrostatic dust.
- the packaging material is not particularly limited as long as the above purpose can be achieved, but a material that does not hinder volatilization of the residual solvent from the film is preferable. Specific examples include polyethylene, polyester, polypropylene, nylon, polystyrene, paper, and various non-woven fabrics. A fiber having a mesh cloth shape is more preferably used.
- the retardation film of the present invention preferably contains a retardation control agent to adjust the retardation.
- the retardation film of the present invention preferably contains a rod-like compound having a maximum absorption wavelength ( ⁇ max) in the ultraviolet absorption spectrum of the solution shorter than 250 nm as a retardation control agent.
- the rod-like compound has at least two aromatic rings, which preferably have at least one aromatic ring.
- the rod-like compound preferably has a linear molecular structure.
- the linear molecular structure means that the molecular structure of the rod-shaped compound is linear in the most thermodynamically stable structure.
- the thermodynamically most stable structure can be obtained by crystal structure analysis or molecular orbital calculation.
- molecular orbital calculation is performed using molecular orbital calculation software (eg, WinMOPAC2000, manufactured by Fujitsu Limited) to obtain the molecular structure that minimizes the heat of compound formation.
- the power to seek is S.
- the linear molecular structure means that the angle of the molecular structure is 140 degrees or more in the thermodynamically most stable structure obtained by calculation as described above.
- the rod-shaped compound preferably exhibits liquid crystallinity. It is further preferred that the rod-like compound exhibits liquid crystallinity upon heating (has thermopick liquid crystallinity).
- the liquid crystal phase is preferably a nematic phase or a smectic phase.
- the rod-like compound is preferably a trans 1,4-cyclohexanedicarboxylic acid ester compound represented by the following general formula (4)!
- Arl and Ar2 are each independently an aromatic group.
- the aromatic group includes an aryl group (aromatic hydrocarbon group), a substituted aryl group, an aromatic heterocyclic group, and a substituted aromatic heterocyclic group.
- An aryl group and a substituted aryl group are more preferable than an aromatic heterocyclic group and a substituted aromatic heterocyclic group.
- the aromatic ring of an aromatic heterocyclic group is generally unsaturated.
- the aromatic heterocycle is preferably a 5-membered ring, 6-membered ring or 7-membered ring, more preferably a 5-membered ring or 6-membered ring.
- Aromatic heterocycles generally have the most double bonds.
- hetero atom a nitrogen atom, a sulfur atom or a nitrogen atom or a sulfur atom is more preferable.
- aromatic heterocycles include furan, thiophene, pyrrole, oxazole, isoxazole, thiazole, isothiazole, imidazole, pyrazole, furazane, triazole, pyran, and pyridine. Rings, pyridazine rings, pyrimidine rings, pyrazine rings, and 1,3,5-triazine rings are included.
- aromatic ring of the aromatic group benzene ring, furan ring, thiophene ring, pyrrole ring, oxazole ring, thiazole ring, imidazole ring, triazole ring, pyridine ring, pyrimidine ring and pyrazine ring are preferred. Particularly preferred.
- Examples of the substituent of the substituted aryl group and the substituted aromatic heterocyclic group include a halogen atom (F, Cl, Br, I), a hydroxyl group, a carboxyl group, a cyano group, an amino group, an alkylamino group (e.g., Methylamino, ethylamino, butylamino, dimethylamino), nitro, sulfo, rubamoyl, alkyl rubamoyl groups (eg, N methylcarbamoyl, N ethylcarbamoyl, N, N dimethylcarbamoyl), sulfamoyl, alkylsulfamoyl groups (eg, N— Ureido, alkylureido groups (eg, N-methylureido, N, N-dimethylureido, N, N, N'-trimethylureido), alkyl groups (e
- Examples of the substituent of the substituted aryl group and the substituted aromatic heterocyclic group include a halogen atom, cyano, carboxyl, hydroxynore, amino, alkyl-substituted amino group, asinole group, acyloxy group, amido group, and alkoxycarbonyl group. , An alkoxy group, an alkylthio group and an alkyl group are preferable.
- the alkyl part and the alkyl group of the alkylamino group, alkoxycarbonyl group, alkoxy group and alkylthio group further have a substituent! /, May /!
- alkyl moiety and the substituent of the alkyl group include a halogen atom, hydroxyl, carboxyl, cyan, amino, anolequinolamino group, nitro, sulfo, rubamoyl, alkynole rubamoyl group, sulfamoyl, alkylsulfamoyl.
- ureido alkylureido group, alkenyl group, alkynyl group, acyl group, acyloxy group, alkoxy group
- examples include a ryloxy group, an alkoxycarbonyl group, an aryloxycarbonyl group, an alkoxycarbonylamino group, an alkylthio group, an aryloxy group, an alkylsulfonyl group, an amide group, and a non-aromatic heterocyclic group.
- a halogen atom As the substituent for the alkyl moiety and the alkyl group, a halogen atom, hydroxynore, amino, anolenoquinoamino group, asinole group, acyloxy group, acylamino group, alkoxycarbonyl group and alkoxy group are preferable.
- L1 is a divalent linking group selected from the group consisting of an alkylene group, an alkenylene group, an alkynylene group, a divalent saturated heterocyclic group, O 2 CO 3, and combinations thereof. It is.
- the alkylene group may have a cyclic structure.
- 1,4-cyclohexylene is particularly preferred, and cyclohexylene is preferred.
- As the chain alkylene group a linear alkylene group is more preferable than a branched alkylene group.
- the number of carbon atoms in the alkylene group is 120, preferably S, more preferably 1 15, more preferably 1 to 10, and even more preferably! To 8. Most preferably, it is! ⁇ 6.
- the alkenylene group and the alkynylene group preferably have a linear structure rather than a branched chain structure, which preferably has a chain structure rather than a cyclic structure.
- the number of carbon atoms of the alkenylene group and the alkynylene group is 2 to; 10 is preferably 2 8, more preferably S 2, and 2 6 is more preferably 2 4 Most preferred is 2 (vinylene or ethynylene).
- the divalent saturated heterocyclic group preferably has a 3- to 9-membered heterocycle.
- the heterocyclic hetero atom is preferably an oxygen atom, a nitrogen atom, a boron atom, a sulfur atom, a silicon atom, a phosphorus atom or a germanium atom.
- saturated heterocycles include piperidine rings, piperazine rings, morpholine rings, pyrrolidine rings, imidazolidine rings, tetrahydrofuran rings, tetrahydropyran rings, 1,3 dioxane rings, 1,4 dioxane rings, tetrahydro rings.
- Thiophene ring 1,3-thiazolidine ring, 1,3-oxazolidin ring, 1,3-dioxolane ring, 1,3-dithiolane ring and 1,3,2-dioxaborolane are included.
- Particularly preferred divalent saturated heterocyclic groups are piperazin 1,4-diylene, 1,3 di-aged xylene 2,5 diylene and 1,3,2 di-xiaborane 2,5-diylene.
- L- 1 O—CO—Alkylene group—CO o—
- L- 2 CO — o—alkylene group O— CO—
- the angle formed by Arl and Ar2 across L1 is preferably 140 ° or more.
- the rod-like compound is more preferably a compound represented by the following general formula (5).
- Arl and Ar2 are each independently an aromatic group.
- the definition and examples of the aromatic group are the same as those of Arl and Ar2 in the general formula (4).
- L2 and L3 are each independently a divalent linking group selected from the group consisting of an alkylene group, O 2 CO 3 and a combination thereof. More preferably, the alkylene group has a linear structure rather than a chain structure having a branch, which preferably has a chain structure rather than a cyclic structure.
- the number of carbon atoms of the alkylene group is preferably 1 10, more preferably 18, still more preferably 16; and even more preferably 4 1 or 2 (methylene Or ethylene).
- L2 and L3 are particularly preferably —O—CO— or CO—O.
- X represents 1,4-cyclohexylene, vinylene or ethynylene.
- the retardation film of the present invention is produced by a step of preparing a dope by dissolving an additive such as cellulose ester and the plasticizer in a solvent, and flowing the dope onto a belt-shaped or drum-shaped metal support.
- Der ones retardation Fi Lum which is preferably in the solids have 70 to 95 mass 0/0 containing a cellulose ester of the present invention
- the concentration of cellulose ester in the dope is preferable because the concentration is high and the drying load after casting on the metal support can be reduced! /, But if the concentration of cellulose ester is too high, The load increases and the filtration accuracy deteriorates.
- the concentration that achieves both of these is preferably 10 to 35% by mass, more preferably 15 to 25% by mass.
- the solvent used in the dope of the present invention may be used alone or in combination of two or more. However, it is possible to use a mixture of a good solvent and a poor solvent of cellulose ester in terms of production efficiency. The more good solvent is preferable in terms of the solubility of the cellulose ester.
- the preferable range of the mixing ratio of the good solvent and the poor solvent is 70 to 98% by mass for the good solvent and 2 to 30% by mass for the poor solvent.
- a good solvent or a poor solvent is defined as a solvent that dissolves the cellulose ester used alone, a good solvent, the ability to swell alone, or a substance that does not dissolve! Therefore, depending on the degree of acyl substitution of the cellulose ester, the good solvent and poor solvent change.
- the good solvent used in the present invention is not particularly limited, and examples thereof include organic halogen compounds such as methylene chloride, dioxolanes, acetone, methyl acetate, and methyl acetate acetate. Particularly preferred is methylene chloride or methyl acetate.
- the poor solvent used in the present invention is not particularly limited.
- methanol, ethanol, n-butanol, cyclohexane, cyclohexanone, and the like are preferably used.
- the dope preferably contains water in an amount of 0.0;! To 2% by mass.
- a general method can be used. When heating and pressurization are combined, it can be heated above the boiling point at normal pressure. If the solvent exceeds the boiling point at normal pressure and does not boil under pressure, stirring and dissolving while heating at a temperature in the range will generate a massive undissolved material called gel or maco It is preferable to prevent this.
- a method in which a cellulose ester is mixed with a poor solvent and moistened or swollen, and then a good solvent is added and dissolved is also preferably used.
- the pressure is more preferably Pa or lower. 1. More preferably, the pressure is OMPa or lower.
- the metal support in the casting process is preferably a mirror-finished surface.
- a stainless steel belt or a drum whose surface is finished with a porcelain is preferably used.
- the cast width can be l ⁇ 4m.
- the surface temperature of the metal support in the casting process is set between 50 ° C and below the temperature at which the solvent boils and does not foam.
- a higher temperature is preferable because the drying speed of the web can be increased. However, if the temperature is too high, the web may foam or the flatness may deteriorate.
- a preferable support temperature is appropriately determined at 0 to 100 ° C, and more preferably 5 to 30 ° C. Alternatively, it is also a preferable method that the web is gelled by cooling and peeled from the drum in a state containing a large amount of residual solvent.
- the method for controlling the temperature of the metal support is not particularly limited, and there are a method of blowing hot air or cold air, and a method of bringing hot water into contact with the back side of the metal support.
- hot water because heat transfer is performed efficiently, so that the time until the temperature of the metal support becomes constant is short.
- hot air considering the decrease in web temperature due to the latent heat of vaporization of the solvent, there are cases in which hot air above the boiling point of the solvent is used and wind at a temperature higher than the target temperature is used while preventing foaming. is there.
- the amount of residual solvent when peeling the web from the metal support is preferably 10 to 150% by mass, more preferably 20 to 40% by mass. Or it is 60-130 mass%, Most preferably, it is 20-30 mass% or 70-; 120 mass%.
- the temperature at the peeling position on the metal support is preferably 50 to 40 ° C., more preferably 10 to 40 ° C., and most preferably 15 to 30 ° C.
- the amount of residual solvent is defined by the following formula.
- Residual solvent amount (mass%) ⁇ (MN) / N ⁇ X 100 M is the mass of the sample collected at any time during or after the production of the web or film, and N is the mass after heating M at 115 ° C for 1 hour.
- the web is peeled off from the metal support, further dried, and dried until the residual solvent amount is 0.5 mass% or less.
- a roll drying method (a method in which a plurality of rolls arranged above and below are alternately dried by passing through a web) or a tenter method is used for drying while transporting the web.
- the web When peeling from the metal support, the web is stretched in the longitudinal direction due to the peeling tension and the subsequent conveying tension.
- the conveying tension As low as possible. Specifically, for example, 50 to 170 N / m or less is effective. At that time, it is preferable to apply cold air of 20 ° C. or less to fix the web rapidly.
- FIG. 1 and 2 indicate each step of the stretching step, and an arrow S indicates the traveling direction of the film.
- Process A is a process of gripping the web conveyed from the web conveying process DO (not shown).
- step B the web is stretched in the width direction (direction perpendicular to the web traveling direction) at a stretching angle ⁇ shown in FIG. 1, and in step C, the stretching is finished and the web is conveyed while being held.
- Equation (2) 60 ⁇ XXY ⁇ 450
- X is the stretching speed [m / min]
- ⁇ is the stretching ratio [%].
- the orientation of the film in the film stretching step, can be improved also by controlling the stretching speed, and the cellulose ester resin can be controlled together with the stretching ratio of the film. Suppression of crystallization and micro-phase separation of polymer and additive, while maintaining film transparency A retardation film that can be improved is obtained.
- a slitter for cutting off the end portion in the web width direction after the web is peeled from the casting support and before the start of the step B and / or immediately after the step C.
- a slitter that cuts off the end of the web immediately before the start of step A.
- the stretching step it is also preferable to intentionally create sections having different temperatures in order to improve the orientation angle distribution. It is also preferred to have a neutral zone between the different temperature zones so that each zone will not interfere! /.
- the stretching operation may be performed in multiple stages, and biaxial stretching is preferably performed in the casting direction and the width direction.
- biaxial stretching is performed, simultaneous biaxial stretching may be performed or may be performed stepwise.
- stepwise means that, for example, stretching in different stretching directions can be sequentially performed, stretching in the same direction is divided into multiple stages, and stretching in different directions is added to any one of the stages. Is also possible.
- the web peeled off from the metal support is conveyed while being dried, and is further stretched in the width direction by a tenter method in which both ends of the web are held by pins or clips.
- a predetermined phase difference can be given.
- it may be stretched only in the width direction, or simultaneous biaxial stretching is also preferred.
- a preferable stretching ratio is 1.05 to 2 times, preferably 1.15 to 1.5 times.
- the film may be contracted in the longitudinal direction, and may be contracted so as to be 0.8 to 0.99, preferably 0.9 to 0.99.
- the area force is 1.12 times to 1.44 times due to transverse stretching and longitudinal stretching or shrinkage, and preferably 1.15 times to 1.32 times. .
- This can be determined by the draw ratio in the machine direction X and the draw ratio in the transverse direction.
- the "stretching direction" in the present invention is usually used in the meaning of a direction in which a stretching stress is directly applied when performing a stretching operation, but is biaxially stretched in multiple stages. In some cases, the term is used to mean the one having a finally increased draw ratio (that is, the direction that usually becomes the slow axis).
- step A B C When the web temperature at the end point is Ta ° C Tb ° C Tc ° C, respectively, it is preferable that Ta ⁇ Tb ⁇ 10. Moreover, it is preferable that Tc ⁇ Tb. More preferably, Ta ⁇ Tb-l 0 and Tc ⁇ Tb.
- the web heating rate in step B is preferably in the range of 0.5 to 10 ° C / sec in order to improve the orientation angle distribution.
- the stretching time in step B is preferably a short time.
- the minimum required stretch time range is specified from the viewpoint of web uniformity.
- the force is preferably in the range of !! to 10 seconds S, preferably 4 to 10 seconds.
- the temperature of step B and step C is effective when the temperature of the film is in the range of 301 ° C. of glass transition point, preferably 100 to 160 ° C.
- the heat transfer coefficient may be constant or may be changed.
- the heat transfer coefficient preferably has a heat transfer coefficient in the range of 41.9 9 419 X 103j / m 2 hr. More preferably, 41. 9-209. In the range of 5 X 103j / m 2 hr, and most preferred range of 41. 9-126 X 103j / m 2 hr .
- the stretching speed in the width direction in the step B may be constant or may be changed.
- the stretching speed is preferably 50 500% / min, and more preferably 100 400% / min 200 300% / min! / ⁇ .
- the temperature distribution in the width direction of the atmosphere is small. From the viewpoint of improving the uniformity of the web, the temperature distribution in the width direction in the stretching process is preferably within ⁇ 5 ° C. Within ⁇ 2 ° C is more preferred. Within ⁇ 1 ° C is most preferred. By reducing the above temperature distribution, it can be expected that the temperature distribution at the width of the web will also be reduced. [0182] In step C, relaxation in the width direction is preferable. Specifically, the web width is preferably adjusted to be in the range of 95 to 99.5% with respect to the final web width after stretching in the previous step.
- a tenter that can independently control the gripping length of the web (distance from the start of gripping to the end of gripping) by the left and right gripping means of the tenter is used. I also liked it!
- FIG. 3 schematically shows an example of a tenter stretching apparatus (10a) that is preferably used in producing the polymer film used in the present invention.
- the grip start position of the left and right gripping means (clip) (2a) (2b) of the tenter stretching device (10a) is changed left and right, that is, the installation position of the clip closer (3a) (3b) is changed.
- the left and right grip length of the film (F) is changed, which generates a force that twists the resin film (F) in the tenter (10a).
- misalignment due to conveyance other than the tenter (10) can be corrected, and even if the conveyance distance from peeling to the tenter is increased, the occurrence of web meandering, slipping and wrinkles can be effectively prevented.
- Power S can be.
- the tenter stretching device (10a) shown in the figure is a schematically described force.
- the tracks of the left and right chains (la) (lb) are installed so as to gradually separate in the width direction of the film, and the film (F) is stretched in the width direction.
- a device for preventing meandering of a long film in order to correct wrinkles, strains, distortions and the like with higher accuracy is preferably used.
- a meandering correction device such as a diposition controller (sometimes referred to as EPC) or a center position controller (sometimes referred to as CPC) is preferably used. These This device detects the edge of the film with an air servo sensor or optical sensor, controls the transport direction based on the information, and ensures that the end of the film and the center in the width direction are at a certain transport position.
- one or two guide rolls or a flat expander roll with drive can be corrected by meandering by touching the left and right sides up and down with respect to the line direction.
- Install a pair of small pinch rolls on the left and right one on the front and back of the film, and it is on both sides of the film).
- Yes crossing guider method.
- the principle of the meandering correction of these devices is that when the film is moving, for example, when trying to move to the left, the former method tilts the roll so that the film goes to the right, and the latter method uses one set on the right side.
- This pinch roll is nipped and pulled to the right. It is preferable to install at least one of these meandering prevention devices between the film peeling point and the tenter stretching device.
- step D1 After the treatment in the stretching step, it is preferable to further provide a post-drying step (hereinafter, step D1).
- the web conveyance tension in step D1 is a force that is influenced by the physical properties of the dope, the amount of residual solvent at the time of peeling and in step DO, the temperature in step D1, etc. 120 to 200 N / m force S, preferably 140 to 2 OON / m is more preferable. 140 ⁇ ; 160 N / m is most preferred.
- a tension cut roll is preferably provided for the purpose of preventing the web from stretching in the transport direction in step D1.
- the means for drying the web is not particularly limited, and it is generally preferable to use hot air from the viewpoints of force S that can be performed by hot air, infrared rays, a heating roll, a microphone mouth wave, and the like, and simplicity.
- the drying temperature in the web drying step is preferably a heat treatment of not less than 5 ° C and not less than 100 ° C and not less than 10 ° C and not more than 60 minutes.
- the drying is performed at a drying temperature of 100 to 200 ° C, more preferably 110 to 160 ° C. More preferably, heat treatment is carried out while transporting in an atmosphere of 105 to 155 ° C. and an atmosphere substitution rate of 12 times / hour or more, preferably 12 to 45 times / hour.
- the retardation film of the present invention preferably has a free volume radius of 0.250-0.350nm determined by the positron annihilation lifetime method in order to obtain the elastic modulus relationship according to the present invention. In particular, it is preferably 0.250 to 0.310 nm.
- the free volume referred to here represents a void portion not occupied by the cellulose resin molecular chain. This can be measured using the positron annihilation lifetime method. Specifically, the time from the incidence of positrons to the sample until annihilation is measured, and information on the size and number concentration of free vacancies from the annihilation lifetime is observed nondestructively.
- the power S can be obtained with S.
- the retardation film according to the present invention has an elastic modulus (E) in the film stretching direction of 3.4 to 4.4 GPa measured under measurement conditions of a temperature of 23 ° C and a humidity of 55% RH, and Temperature 50 ° C,
- Equation (1) 0. 30 ⁇ E ⁇ 0.8.
- the elastic modulus (E) force in the stretching direction of the retardation film measured under the measurement conditions at a temperature of 23 ° C and a humidity of 55% RH. 4. If it exceeds 4 Gpa, the curling of the polarizing film will increase.
- the elastic modulus (E) in the film stretching direction measured under the measurement conditions at a temperature of 23 ° C and a humidity of 55% RH, and a temperature of 50 ° C and a humidity of 55 Measured under% RH measurement conditions
- the temperature of the retardation film may reach close to 50 ° C.
- the elastic modulus (E) force temperature of the retardation film itself is 23 ° C.
- the protective film has a remarkable effect that the retardation film itself can be deformed and the corner unevenness in the large screen VA type liquid crystal panel can be improved. is there.
- the cycloolefin polymer film preferably used in the present invention will be described below.
- the cycloolefin polymer used in the present invention comprises a polymer resin containing an alicyclic structure.
- a preferred cycloolefin polymer is a resin obtained by polymerizing or copolymerizing cyclic olefin.
- Cyclic olefins include norbornene, dicyclopentagen, and tetracyclodode.
- Trideca unsaturated hydrocarbons with a polycyclic structure such as 2,4,6,11-tetraene and derivatives thereof; cyclobutene, cyclopentene, cyclohexene, 3,4-dimethylcyclopentene, 3 Methylcyclohexene, 2- (2 methylbutyl) 1-cyclohexene, cyclootaten, 3a, 5, 6, 7a-tetrahydro-1,4,7-methanoyl 1H-indene, cycloheptene, cyclopentagen, cyclohexagen, etc. And unsaturated hydrocarbons having a monocyclic structure and derivatives thereof.
- cyclic olefins may have a polar group as a substituent.
- polar groups include hydroxyl group, carboxyl group, alkoxyl group, epoxy group, glycidyl group, oxycarbonyl group, carbonyl group, amino group, ester group, carboxylic anhydride group, etc.
- a carboxyl group or a carboxylic anhydride group is preferred.
- a preferred cycloolefin polymer may be one obtained by addition copolymerization of a monomer other than cyclic olefin.
- Addition copolymerizable monomers include ethylene, propylene, 1-butene, 1-pentene and other ethylene or ⁇ -olefin; 1,4 monohexagen, 4-methyl-1,4 monohexagen, 5-methyl-1,4 Gens such as monohexagen and 1,7 octagens.
- Cyclic olefins can be obtained by an addition polymerization reaction or a metathesis ring-opening polymerization reaction.
- the polymerization is carried out in the presence of a catalyst.
- the addition polymerization catalyst include a polymerization catalyst composed of a vanadium compound and an organoaluminum compound.
- Polymerization comprising a metal halide such as ruthenium, rhodium, palladium, osmium, iridium, platinum, nitrate or acetylacetone compound as a catalyst for ring-opening polymerization, and a reducing agent.
- the polymerization temperature and pressure are not particularly limited, but the polymerization is usually carried out at a polymerization temperature of 50 ° C to 100 ° C and a polymerization pressure of 0 to 490 N / cm 2 .
- the cycloolefin polymer used in the present invention is a polymer obtained by polymerizing or copolymerizing cyclic olefin and then hydrogenating it so that the unsaturated bond in the molecule is changed to a saturated bond.
- the hydrogenation reaction is carried out by blowing hydrogen in the presence of a known hydrogenation catalyst.
- Hydrogenation catalysts include transition metal compounds such as cobalt acetate / triethylaluminum, nickel acetylacetonate / triisobutylaluminum, titanocene dichloride / n butyllithium, zirconocene dichloride / sec butyllithium, tetrabutoxytitanate / dimethylmagnesium / Homogeneous catalyst consisting of a combination of alkyl metal compounds; heterogeneous metal catalyst such as nickel, palladium, platinum; nickel / silica, nickel / diatomaceous earth, nickel / alumina, palladium / carbon, palladium / silica, norradium / Examples thereof include a heterogeneous solid-supported catalyst in which a metal catalyst such as diatomaceous earth or noradium / alumina is supported on a support.
- transition metal compounds such as cobalt acetate / triethylaluminum, nickel acety
- examples of the cycloolefin polymer also include the following norbornene-based polymers.
- the norbornene-based polymer preferably has a norbornene skeleton as a repeating unit.
- Preferred examples thereof include JP-A-62-252406, JP-A-62-252407, and JP-A-2-133413. No.
- A, B, C and D each independently represent a hydrogen atom or a monovalent organic group.
- At least one compound represented by the following structural formula (V) or (VI) is metathesis-polymerized with an unsaturated cyclic compound copolymerizable therewith.
- a hydrogenated polymer obtained by hydrogenating the obtained polymer is also preferred.
- A, B, C and D each independently represent a hydrogen atom or a monovalent organic group.
- A, B, C and D are not particularly limited, but preferably an organic group is linked through a hydrogen atom, a halogen atom, a monovalent organic group, or at least a divalent linking group. However, these may be the same or different.
- a or B and C or D may form a monocyclic or polycyclic structure.
- the at least divalent linking group includes a hetero atom typified by an oxygen atom, a nitrogen atom, and a nitrogen atom, and includes, for example, ether, ester, carbonyl, urethane, amide, thioether and the like. However, it is not limited to these.
- the organic group may be further substituted via the linking group.
- Other monomers copolymerizable with the norbornene monomer include, for example, ethylene, propylene, 1-butene, 1-pentene, 1-hexene, 1-octene, 1-decene, 1-dedecene, 1-tetradecene, 1-hexadecene, 1-octadecene, 1 eicosene and other ⁇ -olefins having 2 to 20 carbon atoms, and their derivatives; cyclobutene, cyclopentene, cyclohexene, cyclootaten, 3a, 5, 6, 7a— 1,4-Hexagen, 4-Methyl-1,4 monohexagen, 5-Methyl-1,4 monohexagen, 1,7 —Non-conjugated gens such as otagen; Among these, ⁇ -olefin, particularly ethylene is preferable.
- Ratio force between the structural unit derived from the norbornene-based monomer in the coalescence and the structural unit derived from the other monomer copolymerizable Usually 30: 70-99: 1, preferably 50: 50-97: 3, more preferably in mass ratio Is appropriately selected to be in the range of 70: 30-95: 5.
- the hydrogenation rate is 90% or more, preferably 95 from the viewpoint of light resistance and weather resistance. % Or more, particularly preferably 99% or more.
- examples of the cycloolefin polymer used in the present invention include thermoplastic saturated norbornene resins described in paragraphs [0014] to [0019] of JP-A-5-2108, and JP-A-2001-277430.
- Thermoplastic norbornene polymers described in paragraphs [0015] to [0031] of the publication thermoplastic norbornene resins described in paragraphs [0008] to [0045] of JP 2003-14901, and JP 2003-139950 A
- ZEONEX, ZEONOR manufactured by Nippon Zeon Co., Ltd., Aaton manufactured by JSR Co., Ltd., and APPEL manufactured by Mitsui Chemicals, Inc. (APL8008T, APL6509T, APL6013T, APL5014DP, APL6015T) and the like are preferably used.
- the molecular weight of the cyclohexylene polymer used in the present invention is appropriately selected depending on the purpose of use, but it is a gel of cyclohexane solution (the polymer resin does not dissolve! / In this case, a toluene solution).
- Permeation The mass average molecular weight of polyisoprene or polystyrene measured by chromatographic method, usually in the range of 5000 to 500,000, preferably ⁇ is 8000 to 200,000, more preferably 10,000 to 100,000.
- the mechanical strength of the molded body and the molding processability are well balanced.
- the cycloolefin polymer film may contain an additive that can be generally blended into a plastic film, if necessary.
- additives include heat Stabilizers, light-resistant stabilizers, ultraviolet absorbers, antistatic agents, lubricants, plasticizers, fillers and the like can be mentioned, and their contents can be selected within a range that does not impair the object of the present invention.
- the method of forming the cycloolefin polymer film is not particularly limited, and any of the hot melt molding method and the solution casting method can be used.
- the heat-melt molding method can be further classified into an extrusion molding method, a press molding method, an inflation molding method, an injection molding method, a blow molding method, a stretch molding method, etc.
- mechanical strength, surface accuracy In order to obtain an excellent film, the extrusion molding method, the inflation molding method, and the press molding method are preferred, and the extrusion molding method is most preferable.
- the molding conditions are appropriately selected according to the purpose of use and the molding method.
- the cylinder temperature is usually 150 to 400. C, preferably 200-350.
- C more preferably 230-330. It is set appropriately within the range of C. If the resin temperature is too low, fluidity will deteriorate, causing shrinkage and distortion in the film. If the resin temperature is too high, voids due to thermal decomposition of the resin will cause silver streaks, and the film will turn yellow. There is a risk that a molding defect will occur.
- the thickness of the finale usually 5 to 300 mm 111, preferably 10 to 200 mm 111, more preferably (20 to 100). If the thickness is too thin, handling during lamination becomes difficult. On the other hand, if it is too thick, the drying time after lamination becomes longer and the productivity is lowered.
- the surface tension of the cycloolefin polymer film is preferably 40 mN / m or more, more preferably 50 mN / m or more, and further preferably 55 mN / m or more.
- the surface wetting tension is within the above range, the adhesive strength between the film and the polarizing film is improved.
- corona discharge treatment, ozone spraying, ultraviolet irradiation, flame treatment, chemical treatment, and other known surface treatments can be performed.
- the sheet before stretching needs to have a thickness of about 50 to 500 m, and the smaller the thickness unevenness is, the better it is within ⁇ 8%, preferably within ⁇ 6%, more preferably Within ⁇ 4%.
- cycloolefin polymer film into the retardation film of the present invention, it can be obtained by the same production method as the cellulose ester film described above. It can also be obtained by stretching the sheet at least in the uniaxial direction. It should be noted that substantial uniaxial stretching, for example, stretching in a range that does not affect the orientation of the molecules, and then in the uniaxial direction to orient the molecules. Biaxial stretching may be used. It is preferable to use the tenter device or the like for stretching.
- the draw ratio is 1 .;! To 10 times, preferably 1.3 to 8 times, and a desired retardation may be set within this range. If the draw ratio is too low, the absolute value of the retardation will not rise to a predetermined value, and if it is too high, it may break.
- Stretching is usually performed in the temperature range of the glass transition temperature (Tg) to Tg + 50 ° C, preferably Tg to Tg + 40 ° C of the resin constituting the sheet. If the stretching temperature is too low, the film is broken, and if it is too high, the molecular orientation is not achieved, so that a desired retardation film cannot be obtained.
- Tg glass transition temperature
- the molecules are oriented by stretching so that a retardation having a desired size can be obtained.
- the in-plane retardation value Ro at 589 nm is 30 to;! OOnm, and more preferably 40 to 70 nm.
- the thickness direction retardation Rt is 70 to 300 nm, and more preferably 100 to 250 nm.
- the retardation can be controlled by the retardation of the sheet before stretching, the stretching ratio, the stretching temperature, and the thickness of the stretched oriented film.
- the absolute value of the retardation tends to increase as the stretching ratio of the film increases. Therefore, by changing the stretching ratio, the stretched oriented film of the desired retardation can be obtained.
- the cyclorefin polymer film of the present invention is more preferable as the variation in retardation is smaller.
- the variation in retardation at a wavelength of 589 nm is usually within ⁇ 50 nm, preferably within ⁇ 30 nm, more preferably Smaller than ⁇ 20nm.
- In-plane variation and thickness unevenness of the retardation film can be reduced by using the small unstretched sheet and by applying stress to the sheet evenly during stretching.
- S can.
- the film is stretched in a controlled temperature environment under a uniform temperature distribution, preferably within ⁇ 5 ° C, more preferably within ⁇ 2 ° C, and particularly preferably within ⁇ 0.5 ° C. desirable.
- polycarbonate resins used to make polycarbonate films there are various types of polycarbonate resins used to make polycarbonate films, and aromatic polycarbonate is preferred from the viewpoint of chemical properties and physical properties.
- Bisphenol A-based polycarbonate is particularly preferable. Among them, a force using a bisphenol A derivative in which a benzene ring, a cyclohexane ring or an aliphatic hydrocarbon group is introduced into bisphenol A is more preferable.
- 4,4'-dihydroxydiphenylalkane or a halogen-substituted product thereof can be obtained by a phosgene method or a transesterification method.
- 4,4'-dihydroxydiphenylmethane, 4, A′-dihydroxydiphenylethane, 4, A′-dihydroxydiphenylbutane and the like can be mentioned.
- the retardation film made of the polycarbonate resin used in the present invention may be used by mixing with a transparent resin such as a polystyrene-based resin, a methyl methacrylate resin, or a cellulose acetate-based resin, or cellulose.
- a polycarbonate resin may be laminated on at least one surface of the acetate film.
- the method for producing a polycarbonate film that can be used in the present invention is not particularly limited. In other words, film by extrusion method, film by solvent cast method, film by force render method, etc.! In the present invention, either uniaxial stretching or biaxial stretching is used, and by the production method similar to the preferred production method of the cellulose ester film, the temperature of the present invention is 23 ° C and the humidity is 55% RH. Elastic modulus (E) in the direction of film stretching measured under the measurement conditions at 50 ° C and humidity at 55% RH.
- the difference (E) from the elastic modulus (E) in the film stretching direction measured below is a function of the above formula (1).
- the polycarbonate film used in the present invention has a glass transition point (Tg) of 110 ° C or higher and a water absorption rate (measured under conditions of 23 hours at 23 ° C in water) of 0.3. It is recommended to use less than%. More preferably, Tg is 120 ° C or more and water absorption is 0.2% Use the following! /
- the retardation film of the present invention preferably has a film thickness of 100 m or less. As the film thickness increases, the above-mentioned factors causing light leakage increase not only by the film thickness.In particular, when the film thickness exceeds 100 m, light leakage easily occurs due to the increase in film thickness. There is a trend.
- a preferred film thickness is 80 m or less, and a more preferred film thickness is 35-60111. If the film thickness of the retardation film according to the present invention is in the range of 35 to 60 111, it is possible to reduce the thickness of the retardation film used for thin displays in recent years, particularly thin displays such as large TVs. It can respond to the request sufficiently.
- the polarizing plate can be produced by a general method.
- the back side of the retardation film of the present invention is subjected to an alkali hatching treatment, and is bonded to at least one surface of a polarizing film prepared by immersing and stretching in an iodine solution using a completely hatched polybula alcohol aqueous solution. Is preferred.
- the film may be used on the other surface, or another polarizing plate protective film may be used.
- cellulose ester films for example, Konica Minoltac KC8UX, KC 4UX, KC5UX, KC8UCR3, KC8UCR4, KC8UY, KC4UY, KC12UR, KC8UCR-3, KC8UCR-4, KC8UCR-5, KC8UY- HA, HAC, C8UX—RHA—N, Konica Minoltatop Co., Ltd., Fujitac TD80UF, T80UZ, T40UZ, antireflection film (Fuji Film CV Clearview UA), Fuji Photo Film Co., Ltd., etc. are preferably used.
- the polarizing plate protective film used on the other surface is an optically isotropic polarized light having an in-plane retardation Ro of 0 to 20 nm and an Rt of -50 to 50 nm.
- a plate protective film is preferred.
- the polarizing plate protective film has a hard coat layer or antistatic layer with a thickness of 8 to 20 m. It is also preferable to have a glare layer.
- a plate protective film is preferably used. Further, it is preferable that an antireflection layer, an antifouling layer or the like is laminated on the hard coat layer or the antiglare layer.
- a polarizing plate protective film that also serves as an optical compensation film having an optically anisotropic layer formed by aligning liquid crystal compounds such as discotic liquid crystals, rod-shaped liquid crystals, and cholesteric liquid crystals.
- the optically anisotropic layer can be formed by the method described in JP-A-2003-98348.
- a polarizing film which is a main component of a polarizing plate, is an element that passes only light having a plane of polarization in a certain direction.
- a typical polarizing film that is currently known is a polybulualcohol-based polarizing film.
- the polarizing film is formed by forming a polybulualcohol aqueous solution, uniaxially stretching it and dyeing it, and uniaxially stretching after dyeing, and preferably having been subjected to a durability treatment with a boron compound. Yes.
- On the surface of the polarizing film one side of the optical film of the present invention is bonded to form a polarizing plate. It is preferably bonded with a water-based adhesive mainly composed of fully hatched polybulal alcohol.
- Ethylene-modified polybulal alcohol is also preferably used as the polarizing film.
- the thickness of the polarizing film is preferably 5 to 30 ⁇ m, particularly preferably 10 to 25 ⁇ m.
- a liquid crystal display device composed of a polarizing plate using the retardation film of the present invention is used to develop a higher display quality than a normal polarizing plate.
- the effect of the present invention can be further exerted when used in a multi-domain liquid crystal display device, more preferably in a multi-domain liquid crystal display device by a birefringence mode.
- Multidomaining is also suitable for improving the symmetry of image display, and various methods have been reported "Okita, Yamauchi: Liquid Crystal, 6 (3), 303 (2002)".
- the liquid crystal display cell is “Yamada, Yama Hara: Liquid Crystals, 7 (2), 184 (2003) “Force S, which is also shown, but not limited to these.
- the polarizing plate of the present invention is an MVA (Multi-domestic Vertical Alignment) mode represented by a vertical alignment mode, in particular, a four-part MVA mode, and a known PVA (Patterned Vertical Alignment) that is multi-domained by electrode arrangement. It can be used effectively in the CPA (Continuous Pinwheel Alignment) mode that combines the mode, electrode arrangement and chirality.
- MVA Multi-domestic Vertical Alignment
- PVA Powerned Vertical Alignment
- CPA Continuous Pinwheel Alignment
- the polarizing plate of the present invention can also exhibit the effect of the present invention in display quality. If the effect of the present invention can be expressed by using the polarizing plate of the present invention, the arrangement of the liquid crystal mode and the polarizing plate is not limited.
- the retardation film of the present invention is preferably used for a vertical alignment mode liquid crystal display device, and particularly preferably for an MVA (Multi_domein Vertical Alignment) mode liquid crystal display device.
- the display quality of the display cell is preferably symmetric for human observation! Therefore, when the display cell is a liquid crystal display cell, the domain can be multiplied substantially giving priority to the symmetry on the observation side.
- Domain demarcation IJ can be determined by a known method, and can be determined by a two-division method, more preferably a four-division method in consideration of the properties of a known liquid crystal mode.
- Liquid crystal display devices are being applied to devices for colorization and moving image display, and the display quality in the present invention is improved due to improvement in contrast and resistance to polarizing plates. Image display is possible.
- a polarizing plate using the retardation film of the present invention is disposed only on one surface of a liquid crystal cell, or on both surfaces. At this time, by using the retardation film of the present invention contained in the polarizing plate so as to be on the liquid crystal cell side, the display quality can be improved.
- Aromatic terminal ester plasticizer (example of compound (1)) 6 parts by mass
- a main dope solution having the above composition was prepared. First, methylene chloride and ethyl alcohol were added to the pressure dissolution tank. Cellulose ester A was added to a pressurized dissolution tank containing a solvent while stirring. This was heated and stirred to completely dissolve, and a plasticizer and an ultraviolet absorber were further added and dissolved. This was filtered using Azumi Filter Paper No. 244 manufactured by Azumi Filter Paper Co., Ltd. to prepare a main dope solution.
- Fine particles (Aerosil R972V (made by Nippon Aerosil Co., Ltd.) 11 parts by mass
- the cellulose ester A described above was added to a dissolution tank containing methylene chloride, heated and completely dissolved, and then filtered using Azumi filter paper No. 244 manufactured by Azumi Filter Paper Co., Ltd. While stirring the cellulose ester solution after filtration, The fine particle dispersion was slowly added. Further, the particles were dispersed by an attritor so that the secondary particles had a predetermined particle size. This was filtered with a fine pore NF manufactured by Nippon Seisen Co., Ltd. to prepare a fine particle additive solution.
- the temperature of the stainless steel band was divided into two equal parts from the fluent to the peeling, and the belt was so divided that the average temperature in the first half was kept at 32 ° C and the average temperature in the second half was kept at 28 ° C.
- the temperature of the hot air supplied to the front and back surfaces was controlled.
- the main dope and the fine particle addition solution were the same as those in Example 1, and the film was formed by changing the temperature of the stainless steel band and the stretching conditions using the tenter as follows.
- the first half average temperature of the stainless steel band is 35 ° C and the second half average temperature is 25 ° C. did. Except for the above conditions, the same procedure as in Example 1 was performed.
- the main dope and the fine particle addition liquid were the same as those in Example 1, and the film was formed by changing the temperature of the stainless steel band and the stretching conditions by the tenter as follows.
- the first half average temperature of the stainless steel band is 30 ° C
- the second half average temperature is 33 ° C
- the tenter stretching conditions are temperature 135 ° C
- stretching ratio 1.3 times stretching speed 34mm / sec. was made. Except for the above conditions, the same procedure as in Example 1 was performed.
- the main dope was adjusted under the following conditions.
- the raw material used was the same as in Example 1, and the dope was prepared by changing the ratio of dichloromethane and ethyl alcohol.
- Aromatic terminal ester plasticizer (example of compound (1)) 6 parts by mass
- the temperature of the hot air supplied to the belt front and back surfaces was controlled so that both the first half temperature and the second half temperature of the stainless steel band were kept at 28 ° C.
- a retardation film was produced under the conditions of tenter stretching conditions: a temperature of 145 ° C, a stretching ratio of 1.35 times, and a stretching speed of 30 mm / sec.
- the raw material used was the same as in Example 1, and the dope concentration was adjusted as follows.
- Aromatic terminal ester plasticizer (example of compound (1)) 6 parts by mass
- the temperature of the hot air supplied to the belt front and back surfaces was controlled so that both the first and second half temperatures of the stainless steel band were maintained at 25 ° C.
- a retardation film was produced under the conditions of tenter stretching conditions: temperature 130 ° C, stretching ratio 1.35 times, stretching speed 50 mm / sec.
- the raw material used was the same as in Example 1, and the dope concentration and the solvent mixing ratio were adjusted as follows.
- Aromatic terminal ester plasticizer (example of compound (1)) 6 parts by mass
- Example 6 the temperature of the hot air supplied to the belt front and back surfaces was controlled so that the first half temperature of the stainless steel band was maintained at 38 ° C and the second half temperature at 40 ° C.
- the tenter conditions were as follows: temperature 155 ° C, draw ratio 1.35 times, draw speed 30mm / sec.
- Example 7 the temperature of the hot air supplied to the front and back surfaces of the belt was controlled so that the first half temperature of the stainless steel band was maintained at 35 ° C and the second half temperature at 33 ° C.
- a retardation film was produced under the conditions of tenter stretching conditions: a temperature of 150 ° C., a stretching ratio of 1.35 times, and a stretching speed of 15 mm / sec.
- Example 5 The same main dope as in Example 5 was used, and the temperature of the hot air supplied to the belt front and back surfaces was controlled so that the first half temperature of the stainless steel band was maintained at 22 ° C and the second half temperature at 33 ° C.
- a retardation film was produced under the stretching conditions of a temperature of 160 ° C., a stretching ratio of 1.45 times, and a stretching speed of 25 mm / sec.
- cellulose ester A When adjusting the main dope, instead of cellulose ester A, the following cellulose ester was used, and a retardation film having a stretching temperature of 135 ° C, a stretching ratio of 1.29 times, and a film thickness of 45 m was prepared.
- the temperature of the stainless steel band at this time was the same as in Example 1 except that the temperature of the hot air supplied to the belt front and back surfaces was controlled so that the first half temperature was maintained at 30 ° C and the second half temperature at 35 ° C. It carried out similarly.
- Aromatic terminal ester plasticizer (example of compound (1)) 6 parts by mass
- the temperature of the hot air supplied to the belt front and back was controlled so that the stainless steel band temperature was maintained at 20 ° C for the first half and 30 ° C for the second half.
- a retardation film was produced under the conditions of tenter stretching conditions: a temperature of 158 ° C, a stretching ratio of 1.34 times, and a stretching speed of 15 mm / sec.
- the stretching temperature is 145 ° C.
- a retardation film was produced at a draw ratio of 1.36 times and a draw speed of 45 mm / sec.
- the temperature of the stainless steel band at this time was controlled by the temperature of the hot air supplied to the belt front and back surfaces so that the first half temperature was maintained at 40 ° C and the second half temperature at 35 ° C.
- Cellulose acetate butyrate total substitution degree 2.42, number average molecular weight 110000, mass average molecular weight 230000, intrinsic viscosity (IV) 1.4
- the following cellulose ester was used in place of cellulose ester A, and a retardation film was produced at a stretching temperature of 175 ° C., a stretching ratio of 1.55 times, and a stretching speed of 15 mm / sec.
- the temperature of the hot air supplied to the belt front and back surfaces was controlled so that the temperature of the stainless steel band was kept at 20 ° C for both the first half and the latter half.
- Cellulose acetate butyrate Total substitution degree 2.79, number average molecular weight 150,000, mass average molecular weight 300,000, intrinsic viscosity (IV) 2.2
- MTD Dodeca 3-en
- This hydrogenated ring-opened polymer had a mass average molecular weight (Mw) of 31,000 and a molecular weight distribution (Mw)
- the pellet was mixed with a single-screw extruder having a coat hanger type T die with a lip width of 1.5 m (manufactured by Mitsubishi Heavy Industries, Ltd .: screw diameter 90 mm, T die lip material made of tungsten carbide, molten resin) Using a peel strength of 44 N), melt extrusion molding to obtain a length of 2500 An annular olefin resin film having a thickness of 60 m was produced. Extrusion molding was performed in a clean room of class 1000 or lower under molding conditions of a molten resin temperature of 240 ° C and a T-die temperature of 240 ° C.
- the above composition was put into a sealed container, kept at 80 ° C. under pressure, and completely dissolved with stirring to obtain a dope composition.
- this dope composition was filtered, cooled and kept at 33 ° C, uniformly cast on a stainless steel band support, and dried at 33 ° C for 5 minutes. Subsequently, when the web (film) was peeled off from the support, the same conditions as in the retardation film of Example 1 above were applied, with a peel tension of 120 N / m, a residual solvent amount of 45% by mass, and a cold air temperature of 23 ° C. The web is peeled off with a tenter, and both ends of the web are gripped, and stretched under the conditions of 140 N / mm, temperature 125 ° C, and draw ratio 1.21 times from the start of process B shown in Fig. 2 to 10 cm.
- Aromatic terminal ester plasticizer (example of compound (1)) 6 parts by mass
- a main dope solution having the above composition was prepared. First, methylene chloride and ethyl alcohol were added to the pressure dissolution tank. Cellulose ester A was added to a pressurized dissolution tank containing a solvent while stirring. This was heated and stirred to completely dissolve, and a plasticizer and an ultraviolet absorber were further added and dissolved. This was filtered using Azumi Filter Paper No. 244 manufactured by Azumi Filter Paper Co., Ltd. to prepare a main dope solution.
- the temperature of the hot air supplied to the belt front and back surfaces was controlled so that the average temperature in the first half was maintained at 30 ° C and the average temperature in the second half was maintained at 25 ° C.
- Tenter Stretching conditions were as follows: a temperature of 120 ° C, a draw ratio of 1.2, and a draw speed of 40 mm / sec.
- Aromatic terminal ester plasticizer (example of compound (1)) 6 parts by mass
- a main dope solution having the above composition was prepared.
- the temperature of the hot air supplied to the belt surface and the back surface was controlled so that the average temperature in the first half was maintained at 15 ° C and the average temperature in the second half was maintained at 20 ° C.
- a retardation film was produced under the tenter stretching conditions of a temperature of 110 ° C, a stretching ratio of 1.15 times, and a stretching speed of 20 mm / sec.
- the main dope was adjusted in the same manner as in Example 1, and the temperature of the hot air supplied to the belt surface and back surface was controlled so that the stainless steel band temperature was maintained at 55 ° C in both the first half and the second half.
- a retardation film was produced under the conditions of tenter stretching conditions: a temperature of 140 ° C., a stretching ratio of 1.30 times, and a stretching speed of 70 mm / sec.
- the main dope was adjusted in the same manner as in Example 1, and the hot air supplied to the belt surface and back surface was maintained so that the temperature of the stainless steel band was maintained at 25 ° C for the first half and 15 ° C for the second half.
- the temperature was controlled.
- the main dope was adjusted in the same manner as in Example 1, and the hot air supplied to the belt front and back surfaces was maintained so that the stainless steel band temperature was maintained at 35 ° C for the first half average temperature and 20 ° C for the second half average temperature.
- the temperature was controlled.
- a retardation film was produced under the conditions of tenter stretching conditions: a temperature of 105 ° C, a stretching ratio of 1.17 times, and a stretching speed of 40 mm / sec.
- the main dope was adjusted in the same manner as in Example 1, and the hot air supplied to the belt front and back surfaces was maintained so that the stainless steel band temperature was maintained at 15 ° C for the first half average temperature and 30 ° C for the second half average temperature.
- the temperature was controlled.
- a retardation film was produced under the tenter stretching conditions of a temperature of 175 ° C., a stretching ratio of 1.43 times, and a stretching speed of 30 mm / sec.
- Aromatic terminal ester plasticizer (example of compound (1)) 6 parts by mass
- a main dope solution having the above composition was prepared.
- Aromatic terminal stellar plasticizer (Example of compound (1)) 6 parts by mass
- a main dope solution having the above composition was prepared.
- the temperature of the hot air supplied to the belt front and back was controlled so that the stainless steel band temperature was maintained at 35 ° C for the first half and 25 ° C for the second half.
- a retardation film was produced under the conditions of a tenter stretching condition of a temperature of 135 ° C, a stretching ratio of 1.28 times, and a stretching speed of 35 mm / sec.
- Aromatic terminal cocoon plasticizer (example of compound (1))
- the temperature of the hot air supplied to the belt front and back was controlled so that the stainless steel band temperature was maintained at 20 ° C for the first half and 30 ° C for the second half.
- a retardation film was produced under the conditions of tenter stretching conditions: a temperature of 158 ° C, a stretching ratio of 1.34 times, and a stretching speed of 15 mm / sec.
- Elastic modulus (E) of the film stretching direction measured under the measurement conditions of 50 ° C and humidity 55% RH
- Each sample of the retardation film obtained in Examples 1 to 13 and Comparative Examples 1 to 9 was allowed to stand for 24 hours in an environment of temperature 2 3 ⁇ 2 ° C and humidity 55 ⁇ 5% RH.
- the sample was cut into strips with a width of 10 mm and a length of 200 mm so that the TD direction of the sample was long.
- the TG-2KN type tensile tester manufactured by Minibear set the above strip sample with a chucking pressure of 0.25 MPa and a distance between marked lines of 100 ⁇ 10 mm, and pulling speed of 100 ⁇ 10 mm / min. pull.
- the tensile test was performed in the same environment as when cutting.
- a unit that can be arbitrarily heated and humidified is installed on the film set and chuck of the above tensile tester, and the chamber is at a temperature of 50 ⁇ 2 ° C and humidity of 55 ⁇ 5% RH. Kept. Each sample was allowed to stand in the storage for 2 hours, and then a tensile test was performed in the same manner as described above to obtain the elastic modulus) for each sample.
- the amount of the additive on the film surface is scraped about 10 microns from the surface of the film using a knife, and after measuring the mass, this is dissolved in acetone, and the amount of the additive contained therein is measured by gas chromatography (Hewlett). (Using a gas chromatography 5890 type SERISII manufactured by Packard)).
- nx is the refractive index in the slow axis direction in the film plane
- ny is the refractive index in the fast axis direction in the film plane
- nz is the refractive index in the film thickness direction
- d is the film thickness (nm). It is.
- a 120 m thick polybulu alcohol film was uniaxially stretched (temperature: 110 ° C., stretch ratio: 5 times). This was immersed in an aqueous solution consisting of 0 ⁇ 075 g of iodine, 5 g of potassium iodide and 100 g of water for 60 seconds, and then immersed in an aqueous solution of 68 ° C. consisting of 6 g of potassium iodide, 7.5 g of boric acid and 100 g of water. This was washed with water and dried to obtain a polarizing film.
- Step 1 Each sample of the retardation film obtained in Examples 1 to 13 and Comparative Examples 1 to 9 was immersed in a 1 mol / L sodium hydroxide solution at a temperature of 50 ° C for 60 seconds. Then, it was washed with water and dried to obtain a cellulose ester film hatched on the side to be bonded to the polarizing film. In addition, each sample of the retardation film obtained in Examples 12 and 13 and Comparative Examples 6 and 7 was subjected to plasma treatment instead of the saponification treatment step to be hydrophilized.
- Step 2 The polarizing film is placed in a polybulol alcohol adhesive tank having a solid content of 2% by mass by 1 to
- Step 3 Gently wipe off excess adhesive adhering to the polarizing film in Step 2, and place it on each sample of the retardation film processed in Step 1, with the antireflection layer on the outside To be laminated
- Step 4 The retardation film, the polarizing film and the cellulose ester film sample laminated in Step 3 were bonded at a pressure of 20 to 30 N / cm 2 and a conveyance speed of about 2 m / min.
- Step 5 Respective samples of the retardation films obtained in Step 4 above in a dryer at 80 ° C in Step 4;! To 13 and Comparative Examples;! To 9; a polarizing film; and cellulose The laminated film bonded with the ester film was dried for 2 minutes to produce a polarizing film.
- the polarizing plate of a commercially available liquid crystal TV (Shatao Phat 32AD5) was peeled off, and the above example
- the polarizing plate is bonded so that the surface of each retardation film is on the liquid crystal cell side and the absorption axis is in the same direction as the previously bonded polarizing plate.
- the liquid crystal display devices were respectively fabricated.
- the retardation films obtained in Examples 1 to 13 and Comparative Examples 1 to 9 were used.
- Each liquid crystal display device using a polarizing film was stored for 24 hours in an environment of temperature 45 ° C ⁇ 2 ° C and humidity 95 ⁇ 3% RH. Immediately after that, move to a room with a temperature of 23 ° C and humidity of 55% RH, and turn on the panel backlight. 24 hours after lighting, measure the front brightness of the four corners in black and calculate the average value.
- the “four corners” here are on the diagonal of the effective display screen, and the distance from the corner is 50 mm! /
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Abstract
Description
明 細 書 Specification
位相差フィルム Retardation film
技術分野 Technical field
[0001] 本発明は、液晶表示装置(LCD)あるいは有機 EL (エレクト口ルミネッセンス)デイス プレー等の各種の表示装置に用いられる位相差フィルム、特にこれら表示装置に用 いられる偏光板用保護フィルム、および位相差フィルムとして用いることのできる複屈 折性を有する位相差フィルムに関するものである。 [0001] The present invention relates to a retardation film used in various display devices such as a liquid crystal display device (LCD) or an organic EL (electric mouth luminescence) display, and in particular, a protective film for a polarizing plate used in these display devices, In addition, the present invention relates to a retardation film having birefringence that can be used as a retardation film.
背景技術 Background art
[0002] 一般に、液晶表示装置の基本的な構成は、液晶セルの両側に偏光板を設けたもの である。偏光板は、一定方向の偏波面の光だけを通すので、液晶表示装置において は、電界による液晶の配向の変化を可視化させる重要な役割を担っており、偏光板 の性能によって液晶表示装置の性能が大きく左右される。 In general, the basic configuration of a liquid crystal display device is one in which polarizing plates are provided on both sides of a liquid crystal cell. Since a polarizing plate allows only light with a polarization plane in a certain direction to pass, it plays an important role in visualizing changes in the orientation of liquid crystal due to an electric field in a liquid crystal display device. The performance of a liquid crystal display device depends on the performance of the polarizing plate. Is greatly affected.
[0003] 近年、薄膜の液晶表示装置の表示品質に対する要求が高まっており、 VA (垂直配 向モード)、 OCB、 IPS等の種々の液晶表示方式が提案されている。視野角を広くし た液晶表示装置には、位相差補正用フィルムを用いることが一般的である。大画面 化'高精細化により位相差フィルムに要求される品質は厳しくなつており、フィルム位 相差値の幅手方向 ·長手方向の均一性が要求されている。 [0003] In recent years, the demand for display quality of thin-film liquid crystal display devices has increased, and various liquid crystal display methods such as VA (vertical alignment mode), OCB, and IPS have been proposed. A liquid crystal display device with a wide viewing angle generally uses a retardation correction film. The quality required for retardation films has become stricter due to the larger screen and higher definition, and the uniformity of the film retardation value in the lateral and longitudinal directions is required.
[0004] 従来、 VA型モードの液晶パネルに使用される偏光板は、画面の縦横方向に偏光 軸を有するように液晶セルに貼合される。ここで使用される偏光板を構成する要素の うちの偏光子は、 PVAフィルムを大きく引き伸ばすことによって製造されたものであり 、温度や湿度によって収縮しょうとする結果、偏光子を保護しているセルロースエステ ルフィルムや貼合されている位相差フィルムに収縮応力が加わり、画面を黒表示させ たときの四隅が白く抜ける、いわゆる「コーナームラ」が問題となる場合がある。 [0004] Conventionally, a polarizing plate used in a VA mode liquid crystal panel is bonded to a liquid crystal cell so as to have a polarization axis in the vertical and horizontal directions of the screen. The polarizer of the elements constituting the polarizing plate used here is manufactured by greatly stretching a PVA film. As a result of trying to shrink due to temperature and humidity, cellulose protecting the polarizer is used. There may be a problem of so-called “corner unevenness”, in which shrinkage stress is applied to the esthetic film or the retardation film that is laminated, and the four corners appear white when the screen is displayed in black.
[0005] 従来、液晶表示装置に使用する位相差フィルムの弾性率比などにつ!/、て、様々な 提案がなされており、つぎのような特許文献がある。 [0005] Conventionally, various proposals have been made on the elastic modulus ratio of a retardation film used in a liquid crystal display device, and the following patent documents are available.
[0006] 特許文献 1には、セルロースエステルフィルム、光学補償シート (位相差板)および 楕円偏光板が開示されており、セル口ースエステルフィルムの機械方向の引張弾性 率、及び機械方向に垂直な方向の引張弾性率を規定し、さらに機械方向の引張弹 性率/機械方向に垂直な方向の引張弾性率の比を調整することにより、セルロース エステルフィルムの厚み方向のレターデーシヨン値(Rth)と面内のレターデーシヨン 値 (Re)との関係を調整することが記載されている。 [0006] Patent Document 1 discloses a cellulose ester film, an optical compensation sheet (retardation plate), and an elliptically polarizing plate. Tensile elasticity in the machine direction of a cell mouth ester film is disclosed. And the tensile modulus in the direction perpendicular to the machine direction, and by adjusting the ratio of tensile modulus in the machine direction / tensile modulus in the direction perpendicular to the machine direction, the thickness direction of the cellulose ester film It is described that the relationship between the letter decision value (Rth) and the in-plane letter decision value (Re) is adjusted.
特許文献 1:特開 2001— 100039号公報 Patent Document 1: Japanese Patent Laid-Open No. 2001-100039
発明の開示 Disclosure of the invention
発明が解決しょうとする課題 Problems to be solved by the invention
[0007] しかしながら、上記特許文献 1に記載の技術では、上記の大画面 VA型液晶パネル における「コーナームラ」が問題を改良するには、不充分であるという問題があった。 However, the technique described in Patent Document 1 has a problem that “corner unevenness” in the large-screen VA liquid crystal panel is insufficient to improve the problem.
[0008] 本発明の目的は、上記の従来技術の問題を解決し、大画面 VA型液晶パネルにお けるコーナームラを改良することができる、位相差フィルムを提供しょうとすることにあ [0008] An object of the present invention is to provide a retardation film capable of solving the above-described problems of the prior art and improving corner unevenness in a large-screen VA liquid crystal panel.
課題を解決するための手段 Means for solving the problem
[0009] 本発明者は、上記の従来技術の問題を解決するために鋭意研究を重ねた結果、 大画面 VA型液晶パネルにおけるコーナームラの改善には、偏光子の収縮力に応じ て保護フィルムあるいは位相差フィルム自体が変形することが好ましいこと力 s、明らか になった。 The present inventor has conducted extensive research to solve the above-described problems of the prior art, and as a result, in order to improve corner unevenness in a large-screen VA-type liquid crystal panel, a protective film according to the contraction force of the polarizer Alternatively the retardation film itself may force s it is preferable to deform revealed.
[0010] 特に、パネルバックライト点灯により位相差フィルムの温度は 50°C近くまで達するこ とがあり、その状態で保護フィルムあるいは位相差フィルム単体の弾性率力 温度 23 °Cでの弾性率に比べて 0. 3〜0. 8GPa低いときに、効果が顕著であることを見出し、 本発明を完成するに至ったものである。 [0010] In particular, the temperature of the retardation film may reach nearly 50 ° C due to lighting of the panel backlight, and in this state, the elastic modulus power of the protective film or retardation film alone will be reduced to the elastic modulus at a temperature of 23 ° C. The present inventors have found that the effect is remarkable when the temperature is 0.3 to 0.8 GPa lower than that, and have completed the present invention.
[0011] しかし一方、 23°Cのような常温領域で、保護フィルムあるいは位相差フィルム単体 の弾性率が低弾性率では、特に大画面液晶パネル用偏光板にお!/、て、偏光子の収 縮力に対抗できなくなるため、保護フィルムあるいは位相差フィルムに歪みが生じや すくなり、正面コントラストの低下が問題となった。 [0011] On the other hand, in the normal temperature region such as 23 ° C, the protective film or retardation film itself has a low elastic modulus, especially for polarizing plates for large-screen liquid crystal panels! Since it becomes impossible to counter the contraction force, the protective film or the retardation film is apt to be distorted, resulting in a decrease in front contrast.
[0012] 本発明者は、温度 23°C、湿度 55%RHでの測定条件下で測定した弾性率 (E )が [0012] The inventor has an elastic modulus (E) measured under measurement conditions at a temperature of 23 ° C and a humidity of 55% RH.
23 twenty three
3. 4〜4. 4GPaであり、かつ温度 50°C、湿度 55%での測定条件における弾性率(E )との差(Δ Ε )が 0· 30-0. 80GPaであることを特徴とする、位相差フィルムを 発明するに至った。 3. 4 to 4.4 GPa, and the difference (Δ Ε) from the elastic modulus (E) under the measurement conditions at a temperature of 50 ° C and a humidity of 55% is 0 · 30-0.80GPa Retardation film It came to invent.
[0013] また本発明は、位相差フィルムのうち、偏光子と接する面の可塑剤量を、ガラス側に 接する面の可塑剤量より少なくすることで、コーナームラの発生を大幅に抑制したも のである。 [0013] In addition, the present invention can significantly suppress the occurrence of corner unevenness by reducing the amount of plasticizer on the surface in contact with the polarizer of the retardation film to be less than the amount of plasticizer on the surface in contact with the glass side. It is.
[0014] 推定ではある力 位相差フィルムの偏光子側の表面を高可塑剤量にすることで、位 相差フィルムと PVA (偏光子)の接合力が高まる一方、位相差フィルムのガラス側の 表面は可塑剤量が少ないことにより、温度変化による PVAの収縮によって生じる応 力が位相差フィルムに伝わる際、その力が相対的に弱まるため、複屈折の乱れが生 じにくいことが要因になっているものと考えられる。 [0014] Estimated force By using a high plasticizer amount on the surface of the phase difference film on the polarizer side, the bonding force between the phase difference film and PVA (polarizer) increases, while the surface of the phase difference film on the glass side This is because, since the amount of plasticizer is small, the stress generated by the PVA shrinkage due to temperature change is transmitted to the retardation film, and the force is relatively weakened. It is thought that there is.
[0015] 上記の目的を達成するために、請求の範囲第 1項の発明は、フィルムの端部を把 持し、搬送方向と直交する方向に延伸する手段がフィルム製膜工程の一部に具備さ れている製造工程において製造される位相差フィルムであって、温度 23°C、湿度 55 %RHでの測定条件下で測定した該フィルム延伸方向の弾性率(E )が 3. 4〜4. 4 [0015] In order to achieve the above object, the invention of claim 1 is characterized in that means for holding the end of the film and stretching in a direction perpendicular to the conveying direction is part of the film forming process. A retardation film produced in the production process provided, wherein the elastic modulus (E) in the film stretching direction measured under measurement conditions at a temperature of 23 ° C. and a humidity of 55% RH is 3.4 to 4. 4
23 twenty three
GPaであり、かつ温度 50°C、湿度 55%RHでの測定条件下で測定した該フィルム延 伸方向の弾性率 (E )と、上記の弾性率 (E )との差 (E )が、下記式(1)を満た The difference (E) between the elastic modulus (E) in the film stretching direction measured under the measurement conditions of GPa, temperature 50 ° C, and humidity 55% RH, and the above elastic modulus (E) is Satisfies the following formula (1)
50 23 23-50 50 23 23-50
すものであり、偏光子と接合される側の位相差フィルム表面に存在する添加物量を、 質量比で 100とした場合、ガラス面と粘着される側の位相差フィルム表面に存在する 添加物量が、質量比で 20〜70であることを特徴としている。 If the amount of additive present on the surface of the retardation film bonded to the polarizer is 100, the amount of additive present on the surface of the retardation film adhered to the glass surface is The mass ratio is 20 to 70.
[0016] 式(1) 0. 30≤E ≤0. 80 [0016] Equation (1) 0. 30≤E ≤0. 80
23- 50 23-50
ただし、 E =E -E とする。 However, E = E -E.
23 -50 23 50 23 -50 23 50
[0017] 請求の範囲第 2項の発明は、上記請求の範囲第 1項に記載の位相差フィルムであ つて、フィルムに含まれるフィルムの膜厚力 35〜60 111であることを特徴としている [0017] The invention of claim 2 is the retardation film of claim 1, characterized in that the film thickness force of the film contained in the film is 35-60 111.
[0018] 請求の範囲第 3項の発明は、請求の範囲第 1項または第 2項に記載の位相差: ルムであって、フィルムに含まれる樹脂の固有粘度(IV)が、 1. 3〜; 1. 7であることを 特徴としている。 [0018] The invention of claim 3 is the phase difference according to claim 1 or 2: lum, wherein the intrinsic viscosity (IV) of the resin contained in the film is 1.3. ~; 1. It is characterized by 7.
[0019] 請求の範囲第 4項の発明は、請求の範囲第 1項〜第 3項のうちのいずれか一項に 記載の位相差フィルムであって、フィルムに含まれる樹脂の主成分がセルロースエス テルであり、該セルロースエステルがセルロースアセテートもしくはセルロースァセテ ートプロピオネート、セルロースアセテートブチレートから選択される少なくとも 1種を 含有することを特徴として!/、る。 [0019] The invention of claim 4 is the retardation film according to any one of claims 1 to 3, wherein the main component of the resin contained in the film is cellulose. S And the cellulose ester contains at least one selected from cellulose acetate, cellulose acetate propionate, and cellulose acetate butyrate! /.
[0020] 請求の範囲第 5項の発明は、請求の範囲第 4項に記載の位相差フィルムであって、 セノレロースエステノレの [0020] The invention according to claim 5 is the retardation film according to claim 4, comprising:
エステル基置換度力 2. 42-2. 60であることを特徴としている。 Ester group substitution degree power: 2.42-2.60
発明の効果 The invention's effect
[0021] 請求の範囲第 1項の位相差フィルムの発明は、フィルムの端部を把持し、搬送方向 と直交する方向に延伸する手段がフィルム製膜工程の一部に具備されている製造ェ 程において製造される位相差フィルムであって、温度 23°C、湿度 55%RHでの測定 条件下で測定した該フィルム延伸方向の弾性率(E )が 3. 4〜4. 4GPaであり、力、 [0021] The invention of the retardation film of claim 1 is a production film in which means for gripping an end portion of the film and stretching in a direction perpendicular to the conveying direction is provided in a part of the film forming process. A retardation film produced at a temperature of 23 ° C. and a humidity of 55% RH, and the elastic modulus (E) in the direction of stretching of the film measured under the measurement conditions is 3.4 to 4.4 GPa, Power,
23 twenty three
つ温度 50°C、湿度 55 %RHでの測定条件下で測定した該フィルム延伸方向の弾性 率 )と、上記の弾性率 (E )との差 (E )が、下記式(1)を満たすものであり、 The difference (E) between the elastic modulus in the film stretching direction measured under the measurement conditions at a temperature of 50 ° C and a humidity of 55% RH satisfies the following formula (1): Is,
50 23 23-50 50 23 23-50
偏光子と接合される側の位相差フィルム表面に存在する添加物量を、質量比で 100 とした場合、ガラス面と粘着される側の位相差フィルム表面に存在する添加物量が、 質量比で 20〜70である。 When the amount of additive present on the surface of the retardation film to be bonded to the polarizer is 100 in terms of mass ratio, the amount of additive present on the surface of the phase difference film to be adhered to the glass surface is 20 in terms of mass ratio. ~ 70.
[0022] 式(1) 0. 30≤E ≤0. 80 [0022] Equation (1) 0. 30≤E ≤0. 80
23- 50 23-50
ただし、 E =E -E とする。 However, E = E -E.
23 -50 23 50 23 -50 23 50
[0023] 本発明の位相差フィルムによれば、温度 23°C、湿度 55%RHでの測定条件下で測 定したフィルム延伸方向の弾性率(E )と、温度 50°C、湿度 55%RHでの測定条件 [0023] According to the retardation film of the present invention, the elastic modulus (E) in the film stretching direction measured under the measurement conditions at a temperature of 23 ° C and a humidity of 55% RH, a temperature of 50 ° C and a humidity of 55% Measurement conditions at RH
23 twenty three
下で測定したフィルム延伸方向の弾性率 (E )との差 (E )が、上記の式(1)を満 The difference (E) from the elastic modulus (E) in the film stretching direction measured below satisfies the above equation (1).
50 23 -50 50 23 -50
たす、すなわち、例えば大画面 VA型液晶パネルパネルのバックライト点灯により位 相差フィルムの温度は 50°C近くまで達することがあり、その状態での位相差フィルム 単体の弾性率(E )力 温度 23°Cでの弾性率(E )に比べて 0. 3〜0. 8GPaの範 In other words, for example, when the backlight of a large-screen VA liquid crystal panel is turned on, the temperature of the retardation film may reach nearly 50 ° C, and the retardation film itself in that state has an elastic modulus (E) force temperature Compared to the elastic modulus (E) at 23 ° C, the range of 0.3 to 0.8 GPa
50 23 50 23
囲で低いときに、偏光子の収縮力に応じて保護フィルムあるいは位相差フィルム自体 が変形することができて、大画面 VA型液晶パネルにおけるコーナームラを改良する こと力 Sできると!/、う効果が顕著であると!/、う効果を奏する。 When the surrounding area is low, the protective film or retardation film itself can be deformed according to the contraction force of the polarizer, and the power to improve corner unevenness in the large-screen VA liquid crystal panel can be improved! If the effect is remarkable, it will produce the effect!
[0024] とくに、本発明の位相差フィルムによれば、環境変動によって生じる偏光子の収縮 力に、位相差フィルムが負けることなぐ偏光フィルム自体の寸法変化を防止すること ができ、また、偏光フィルムのいわゆるカールを防止することができて、液晶パネルの 製造を生産性よく実施することができるという効果を奏する。 In particular, according to the retardation film of the present invention, the contraction of the polarizer caused by environmental fluctuations. It is possible to prevent the dimensional change of the polarizing film itself without losing the retardation film, and to prevent the so-called curling of the polarizing film, so that the liquid crystal panel can be manufactured with high productivity. There is an effect that can be done.
[0025] また請求の範囲第 1項の発明は、位相差フィルムのうち、偏光子と接する面の可塑 剤量を、ガラス側に接する面の可塑剤量より少なくすることで、コーナームラの発生を 大幅に抑制することができるという効果を奏する。 [0025] In addition, the invention of claim 1 is characterized in that corner unevenness is generated by making the amount of plasticizer on the surface in contact with the polarizer of the retardation film smaller than the amount of plasticizer on the surface in contact with the glass side. This has the effect of significantly reducing
[0026] これは、位相差フィルムの偏光子側の表面可塑剤量を多くすることで、位相差フィ ルムと PVA (偏光子)の接合力が高まる一方、位相差フィルムのガラス側の表面は可 塑剤量が少ないことで、温度変化による PVAの収縮によって生じる応力が位相差フ イルムに伝わる際、その力が相対的に弱まるため、複屈折の乱れが生じにくいことが 要因になっているものと、考えられる。 [0026] This is because, by increasing the amount of surface plasticizer on the polarizer side of the retardation film, the bonding force between the retardation film and PVA (polarizer) increases, while the surface of the retardation film on the glass side increases. This is because the stress caused by PVA shrinkage due to temperature change is transmitted to the phase difference film due to the small amount of plasticizer, so that the force is relatively weakened and the birefringence is not easily disturbed. Think of it as something.
[0027] 請求の範囲第 2項の発明は、上記請求の範囲第 1項に記載の位相差フィルムであ つて、フィルムに含まれるフィルムの膜厚力 35〜60 111であるもので、本発明によ れば、近年の薄型ディスプレー、とくに大きいサイズの TV等の薄型ディスプレーの用 途に用いられる位相差フィルムの薄膜化の要望に充分に応えることができるという効 果を奏する。 [0027] The invention of claim 2 is the retardation film of claim 1, wherein the film thickness force of the film contained in the film is 35-60111. According to the present invention, it is possible to satisfactorily meet the demand for thinning of a retardation film used for thin displays in recent years, particularly thin displays such as large size TVs.
[0028] 請求の範囲第 3項の発明は、請求の範囲第 1項または第 2項に記載の位相差フィ ルムであって、フィルムに含まれる樹脂の固有粘度(IV)が、 1. 3〜; 1. 7であるもので 、本発明によれば、位相差フィルムの製造段階において、フィルムが裂けるのを防止 することができるとともに、フィルム延伸工程での破断の危険性を回避することができ るという効果を奏する。 [0028] The invention of claim 3 is the retardation film of claim 1 or 2, wherein the intrinsic viscosity (IV) of the resin contained in the film is 1.3. According to the present invention, it is possible to prevent the film from tearing and to avoid the risk of breakage in the film stretching process according to the present invention. It has the effect of being able to.
[0029] 請求の範囲第 4項の発明は、請求の範囲第 1項〜第 3項のうちのいずれか一項に 記載の位相差フィルムであって、フィルムに含まれる樹脂の主成分がセルロースエス テルであり、該セルロースエステルがセルロースアセテートもしくはセルロースァセテ ートプロピオネート、セルロースアセテートブチレートから選択される少なくとも 1種を 含有するもので、本発明によれば、フィルムを構成する樹脂として、上記のようなセル ロースエステルを使用することにより、フィルムの透明性を保ちつつ、大画面 VA型液 晶パネルにおけるコーナームラを改良することができる位相差フィルムが得られると いう効果を奏する。 [0029] The invention of claim 4 is the retardation film according to any one of claims 1 to 3, wherein the main component of the resin contained in the film is cellulose. It is an ester, and the cellulose ester contains at least one selected from cellulose acetate, cellulose acetate propionate, and cellulose acetate butyrate. According to the present invention, as the resin constituting the film, When a cellulose ester as described above is used, a retardation film capable of improving corner unevenness in a large-screen VA-type liquid crystal panel while maintaining the transparency of the film is obtained. There is an effect.
[0030] 請求の範囲第 5項の発明は、請求の範囲第 4項に記載の位相差フィルムであって、 セルロースエステルのエステル基置換度力 2. 42-2. 60であるもので、本発明に よれば、エステル基置換度が上記のように規定されたセルロースエステルを使用する ことにより、フィルムの透明性を保ちつつ、偏光膜との接着性がよい位相差フィルムが 得られると!/、う効果を奏する。 [0030] The invention of claim 5 is the retardation film of claim 4, which has a degree of ester group substitution degree of cellulose ester of 2.42-2.60. According to the invention, when a cellulose ester having an ester group substitution degree as defined above is used, a retardation film having good adhesion to the polarizing film while maintaining the transparency of the film can be obtained! / , Has an effect.
図面の簡単な説明 Brief Description of Drawings
[0031] [図 1]フィルム延伸工程での延伸角度を説明する説明図である。 [0031] FIG. 1 is an explanatory diagram for explaining a stretching angle in a film stretching step.
[図 2]本発明の方法に用いられる延伸工程の一例を示す概略平面図である。 FIG. 2 is a schematic plan view showing an example of a stretching process used in the method of the present invention.
[図 3]本発明の方法に用いられるテンター延伸装置の一例を模式的に示す概略平面 図である。 FIG. 3 is a schematic plan view schematically showing an example of a tenter stretching apparatus used in the method of the present invention.
符号の説明 Explanation of symbols
[0032] la :左側輪状チェーン(回転駆動装置) [0032] la: Left-side chain (rotary drive)
lb:右側輪状チェーン(回転駆動装置) lb: Right wheel chain (rotary drive)
2a :左側クリップ 2a: Left clip
2b :右側クリップ 2b: Right side clip
3a:左側クリップクローザ一 3a: Left clip closer
3b:右側クリップクローザ一 3b: Right clip closer
4a:左側クリップオープナー 4a: Left clip opener
4b:右側クリップオープナー 4b: Right clip opener
10a :テンター延伸装置 10a: Tenter stretching device
発明を実施するための最良の形態 BEST MODE FOR CARRYING OUT THE INVENTION
[0033] つぎに、本発明の実施の形態を説明するが、本発明はこれらに限定されるものでは ない。 Next, embodiments of the present invention will be described, but the present invention is not limited to these.
[0034] 本発明による位相差フィルムは、温度 23°C、湿度 55%RHでの測定条件下で測定 した該フィルム延伸方向の弾性率(E )が 3. 4 [0034] The retardation film according to the present invention has an elastic modulus (E) in the film stretching direction of 3.4 measured under measurement conditions of a temperature of 23 ° C and a humidity of 55% RH.
23 〜4. 4GPaであり、かつ温度 50°C、 湿度 55%RHでの測定条件下で測定した該フィルム延伸方向の弾性率(E )と、上 The elastic modulus (E) in the film stretching direction measured under the measurement conditions of 23 to 4.4 GPa and a temperature of 50 ° C. and a humidity of 55% RH,
50 記の弾性率 (E )との差 (E )が、下記式(1)を満たすものである。 [0035] 式(1) 0. 30≤E ≤0. 80 The difference (E) from the elastic modulus (E) described in 50 satisfies the following formula (1). [0035] Equation (1) 0. 30≤E ≤0. 80
23- 50 23-50
ただし、 E =E -E とする。 However, E = E -E.
23 -50 23 50 23 -50 23 50
[0036] 本発明において、大画面 VA型液晶パネルにおけるコーナームラの改善には、偏 光子の収縮力に応じて保護フィルムあるいは位相差フィルム自体が変形することが 重要であり、特に、例えば大画面 VA型液晶パネルパネルのバックライト点灯により位 相差フィルムの温度は 50°C近くまで達することがあり、その状態での位相差フィルム 単体の弾性率(E )力 温度 23°Cでの弾性率(E )に比べて 0. 3〜0. 8GPaの範 In the present invention, in order to improve corner unevenness in a large screen VA type liquid crystal panel, it is important that the protective film or the retardation film itself is deformed according to the contraction force of the polarizer. The temperature of the retardation film may reach nearly 50 ° C due to the backlighting of the VA-type LCD panel, and the elastic modulus (E) force of the retardation film alone in that state Elasticity at a temperature of 23 ° C ( E) in the range of 0.3 to 0.8 GPa
50 23 50 23
囲で低いときに、効果が顕著であり、本発明によれば、大画面 VA型液晶パネルにお けるコーナームラを改良することができるものである。 The effect is remarkable when the surrounding area is low, and according to the present invention, it is possible to improve corner unevenness in a large-screen VA liquid crystal panel.
[0037] 以下、これらにつ!/、て、詳述する。 [0037] These will be described in detail below.
[0038] 本発明に係る位相差フィルムは、製造が容易であること、偏光膜との接着性がよ!/、 こと、光学的に透明であること等が好ましい要件として挙げられ、中でもポリマーフィ ルムであることが好ましい。 [0038] The retardation film according to the present invention includes preferable requirements such as easy manufacture, good adhesion to the polarizing film, optical transparency, and the like. Rum is preferred.
[0039] 本発明でいう透明とは、可視光の透過率 60%以上であることをさし、好ましくは 80[0039] The term "transparent" as used in the present invention means a visible light transmittance of 60% or more, preferably 80
%以上であり、特に好ましくは 90 %以上である。 % Or more, particularly preferably 90% or more.
[0040] 上記の性質を有していれば、前記ポリマーフィルムに特に限定はないが、例えば、 セルロースジアセテートフィルム、セルローストリアセテートフィルム、セルロースァセ テートブチレートフイノレム、セノレロースアセテートプロピオネートフイノレム等のセノレロー スエステル系フィルム、ポリエステル系フィルム、ポリカーボネート系フィルム、ポリアリ レート系フィルム、ポリスルホン(ポリエーテルスルホンも含む)系フィルム、ポリエチレ ンテレフタレート、ポリエチレンナフタレート等のポリエステルフィルム、ポリエチレンフ イルム、ポリプロピレンフィルム、セロファン、ポリ塩化ビニリデンフィルム、ポリビュルァ ノレコーノレフイノレム、エチレンビニノレアノレコーノレフイノレム、シンジ才タクティックポリスチ レン系フィルム、ポリカーボネートフィルム、シクロォレフイン系ポリマーフィルム(アート ン (JSR社製)、ゼォネックス、ゼォノア(以上、 日本ゼオン社製)、ポリメチルペンテン フィルム、ポリエーテルケトンフィルム、ポリエーテルケトンイミドフィルム、ポリアミドフィ ノレム、フッ素樹脂フィルム、ナイロンフィルム、ポリメチルメタタリレートフィルム、アタリ ルフィルムまたはガラス板等を挙げることができる。中でも、セルロースエステル系フィ ノレム、シクロォレフインポリマーフィルム、ポリカーボネート系フィルム、ポリスルホン(ポ リエーテルスルホンを含む)系フィルムが好ましぐ本発明においては、特にセルロー スエステノレ系フイノレム、シクロォレフインポリマーフイノレム、ポリカーボネート系フイノレム 、製造上、コスト面、透明性、接着性等の観点から好ましく用いられる。これらのフィ ルムは、溶融流延製膜で製造されたフィルムであっても、溶液流延製膜で製造され たフィルムであってもよ!/、。 [0040] The polymer film is not particularly limited as long as it has the above-mentioned properties. For example, a cellulose diacetate film, a cellulose triacetate film, a cellulose acetate butyrate vinylome, a cenorelose acetate propionate vinylome. Such as polyester film, polyester film, polycarbonate film, polyarylate film, polysulfone (including polyethersulfone) film, polyester film such as polyethylene terephthalate, polyethylene naphthalate, polyethylene film, polypropylene film, Cellophane, Polyvinylidene Chloride Film, Polybula Norecore Renoinolem, Ethylene Vinylenorenoreno Reino Inolem, Shinji Tactics Polystyrene film, polycarbonate film, cycloolefin polymer film (Arton (manufactured by JSR), ZEONEX, ZENOA (manufactured by ZEON CORPORATION), polymethylpentene film, polyetherketone film, polyetherketoneimide film, polyamide Examples include phenol, fluororesin film, nylon film, polymethyl methacrylate film, talyl film, glass plate, etc. Among them, cellulose ester film In the present invention where a nolem, a cycloolefin polymer film, a polycarbonate film, or a polysulfone (including polyethersulfone) film is preferred, in particular, a cellulose esterolino vinyl, a cycloolefin polymer vinyl, or a polycarbonate film is preferred. From the viewpoint of production, cost, transparency, adhesiveness, etc., Finorem is preferably used. These films may be films produced by melt casting or film produced by solution casting! /.
[0041] また、本発明の位相差フィルムは、特開 2000— 190385号公報、特開 2004— 44 74号公報、特開 2005— 195811号公報等に記載の上記フィルム上にポリマー層と してポリアミドまたはポリイミド等の光学異方性層を設けたポリマーフィルムであること も好ましい。 [0041] Further, the retardation film of the present invention is formed as a polymer layer on the film described in JP-A-2000-190385, JP-A-2004-4474, JP-A-2005-195811, and the like. A polymer film provided with an optically anisotropic layer such as polyamide or polyimide is also preferred.
〔セノレロースエステノレフイノレム〕 [Senorelose Estenolefinolem]
本発明に係る位相差フィルムの主成分として好ましレ、セルロースエステルは、セル ロースアセテート、セノレロースプロピオネート、セノレロースブチレート、セノレロースァセ テートブチレート、セルロースアセテートプロピオネートが好ましく、中でも、セルロー スアセテート、セルロースアセテートブチレート、セルロースアセテートプロピオネート が好ましく用いられる。 Preferred as the main component of the retardation film according to the present invention, the cellulose ester is preferably cellulose acetate, cenololose propionate, cenololose butyrate, cenololose acetate butyrate, or cellulose acetate propionate. Suacetate, cellulose acetate butyrate, and cellulose acetate propionate are preferably used.
[0042] 特に、フィルムに含まれる樹脂の主成分がセルロースエステルであり、該セルロース エステノレが、セノレロースアセテート、セノレロースアセテートプロピ才ネート、セノレロース アセテートプチレートの中から選択される少なくとも 1種を含有するの力 S、好ましい。 [0042] In particular, the main component of the resin contained in the film is a cellulose ester, and the cellulose ester has at least one selected from the group consisting of cenorelose acetate, cenorelose acetate propiate, and cenorelose acetate petite. The force S is preferred.
[0043] このように、本発明において、フィルムを構成する樹脂として、上記のようなセルロー スエステルを使用することにより、フィルムの透明性を保ちつつ、大画面 VA型液晶パ ネルにおけるコーナームラを改良することができる。 [0043] As described above, in the present invention, by using the cellulose ester as described above as the resin constituting the film, the corner unevenness in the large screen VA liquid crystal panel is improved while maintaining the transparency of the film. can do.
[0044] ここで、セルロースエステルのエステル基置換度は、 2. 42— 2. 60であるものが好 ましレヽ。エステル基置換度がこのように規定されたセルロースエステルを使用すること により、フィルムの透明性を保ちつつ、偏光膜との接着性がよい位相差フィルムが得 られるものである。これらのセルロースエステルは、公知の方法で合成することができ [0044] Here, the ester group substitution degree of the cellulose ester is preferably 2.42-2.60. By using a cellulose ester whose ester group substitution degree is defined in this way, a retardation film having good adhesion to the polarizing film while maintaining the transparency of the film can be obtained. These cellulose esters can be synthesized by known methods.
[0045] 本発明において、フィルムに含まれる樹脂の固有粘度(IV)が、 1. 3〜; 1. 7である のが好ましぐ本発明によれば、位相差フィルムの製造段階において、フィルムが避 けるのを防止することができるとともに、フィルム延伸工程での破断の危険性を回避 すること力 Sでさる。 [0045] In the present invention, the intrinsic viscosity (IV) of the resin contained in the film is 1.3 to 1.7; According to the present invention, which is preferred, it is possible to prevent the film from being avoided in the phase difference film manufacturing stage, and to avoid the risk of breakage in the film stretching process with the force S.
[0046] ここで、フィルムに含まれる樹脂の固有粘度(IV)の測定は、ウベローデ型粘度計を 用いて行なうことができる。具体的には、溶媒としてテトラヒドロフランを用い、セル口 ースエステル樹脂を溶媒に溶力もて、サンプノレ濃度 0· 2g/dl、 0. 6g/dl、 1. Og/ dlの溶液 (温度 20°C)を調製する。ウベローデ型粘度計によって、それぞれの濃度( C)における比粘度( η sp)を求め、次式 Here, the intrinsic viscosity (IV) of the resin contained in the film can be measured using an Ubbelohde viscometer. Specifically, tetrahydrofuran was used as the solvent, and the cell mouth ester resin was dissolved in the solvent. Prepare. Using the Ubbelohde viscometer, the specific viscosity (η sp) at each concentration (C) is obtained.
[0047] [数 1] [0047] [Equation 1]
固有粘度 = lim^" Intrinsic viscosity = lim ^ "
c→0 C c → 0 C
[0048] により濃度零に外揷し、固有粘度 [ 7] ]を求める。 [0048] The external viscosity is zeroed to obtain the intrinsic viscosity [7].
[0049] 本発明に係る位相差フィルムとして、セルロースエステルを用いる場合、セルロース エステルの原料のセルロースとしては、特に限定はないが、綿花リンター、木材パル プ (針葉樹由来、広葉樹由来)、ケナフ等を挙げることができる。またそれらから得ら れたセルロースエステルはそれぞれ任意の割合で混合使用することができる。これら のセルロースエステルは、ァシル化剤が酸無水物(無水酢酸、無水プロピオン酸、無 水酪酸)である場合には、酢酸のような有機酸ゃメチレンクロライド等の有機溶媒を用 い、硫酸のようなプロトン性触媒を用いてセルロース原料と反応させて得ることができ [0049] When a cellulose ester is used as the retardation film according to the present invention, the cellulose used as a raw material for the cellulose ester is not particularly limited. Can be mentioned. Moreover, the cellulose ester obtained from them can be mixed and used at an arbitrary ratio. When the acylating agent is an acid anhydride (acetic anhydride, propionic anhydride, or anhydrous butyric acid), these cellulose esters use an organic solvent such as acetic acid, such as acetic acid methylene chloride, and sulfuric acid. It can be obtained by reacting with cellulose raw material using such a protic catalyst
[0050] ァシル化剤が酸クロライド(CH C〇C1、 C H C〇C1、 C H C〇C1)の場合には、触 [0050] When the acylating agent is an acid chloride (CH C 0 C1, C H C 0 C1, C H C 0 C1),
3 2 5 3 7 3 2 5 3 7
媒としてァミンのような塩基性化合物を用いて反応が行なわれる。具体的には、特開 平 10— 45804号に記載の方法等を参考にして合成することができる。また、本発明 に用いられるセルロースエステルは各置換度に合わせて上記ァシル化剤量を混合し て反応させたものであり、セルロースエステルはこれらァシル化剤がセルロース分子 の水酸基に反応する。セルロース分子はグルコースユニットが多数連結したものから なっており、グルコースユニットに 3個の水酸基がある。この 3個の水酸基にァシル基 が誘導された数を置換度(モル%)という。例えば、セルローストリアセテートはダルコ ースユニットの 3個の水酸基全てにァセチル基が結合している(実際には 2· 6〜3. 0 )。 The reaction is carried out using a basic compound such as amine as a medium. Specifically, it can be synthesized with reference to the method described in JP-A-10-45804. In addition, the cellulose ester used in the present invention is obtained by mixing and reacting the above amount of the acylating agent in accordance with the degree of substitution. In the cellulose ester, these acylating agents react with hydroxyl groups of cellulose molecules. Cellulose molecules are composed of many glucose units connected, and the glucose unit has three hydroxyl groups. These three hydroxyl groups have an acyl group Is the number of substitutions (mol%). For example, cellulose triacetate has a acetyl group bonded to all three hydroxyl groups of a dulose unit (actually 2.6 · 3.0).
[0051] 本発明に用いられるセルロースエステルとしては、前述のようにセルロースァセテ一 トプロピオネート、セノレロースアセテートブチレート、またはセノレロースアセテートプロ ピオネートブチレートのようなァセチル基の他にプロピオネート基またはブチレート基 が結合したセルロースの混合脂肪酸エステルが特に好ましく用いられる。なお、プロ ピオネート基を置換基として含むセルロースアセテートプロピオネートは耐水性に優 れ、液晶画像表示装置用のフィルムとして有用である。 [0051] The cellulose ester used in the present invention includes, as described above, a propionate group or a butyrate in addition to a acetyl group such as cellulose acetate propionate, cenorelose acetate butyrate, or cenorelose acetate propionate butyrate. A mixed fatty acid ester of cellulose to which a group is bonded is particularly preferably used. Cellulose acetate propionate containing a propionate group as a substituent is excellent in water resistance and is useful as a film for liquid crystal image display devices.
[0052] ァシル基の置換度の測定方法は ASTM— D817— 96の規定に準じて測定するこ と力 Sできる。 [0052] The method for measuring the degree of substitution of the acyl group can be measured according to ASTM-D817-96.
[0053] セルロースエステルの数平均分子量は、 40000〜200000力 成型した場合の機 械的強度が強ぐかつ、溶液流延法の場合は適度なドープ粘度となり好ましぐさらに 好ましくは、 50000〜; 150000である。また、質量平均分子量(Mw) /数平均分子 量(Mn)が 1. 4〜4. 5の範囲であることが好ましい。 [0053] The number average molecular weight of the cellulose ester is preferably 40,000 to 200,000, and has a high mechanical strength when it is molded, and an appropriate dope viscosity in the case of a solution casting method. 150000. The mass average molecular weight (Mw) / number average molecular weight (Mn) is preferably in the range of 1.4 to 4.5.
[0054] ここで、セルロースエステルの平均分子量については、ゲルパーミエーシヨンクロマ トグラフィーを用いて測定できるので、これを用いて数平均分子量 (Mn)、及び質量 平均分子量 (Mw)を算出することができる。 [0054] Here, since the average molecular weight of the cellulose ester can be measured using gel permeation chromatography, the number average molecular weight (Mn) and the mass average molecular weight (Mw) can be calculated using this. Can do.
[0055] 下記に示す装置、材料を用いて、ゲルパーミエーシヨンクロマトグラフィー法により セルロースエステルの質量平均分子量(Mw)および数平均分子量(Mn)を測定した 。平均分子量の測定条件は、以下の通りである。[0055] The mass average molecular weight (Mw) and number average molecular weight (Mn) of the cellulose ester were measured by gel permeation chromatography using the apparatus and materials shown below. The measurement conditions for the average molecular weight are as follows.
溶媒 (溶離液):ジクロロメタン Solvent (eluent): dichloromethane
カラム名:昭和電工製 GPCk806 - GPCk805 - GPCk803 (3本) Column name: Showa Denko GPCk806-GPCk805-GPCk803 (3 pieces)
試料濃度: 0. 1 (質量%) Sample concentration: 0.1 (mass%)
流量: 1 · 0 (ml/分) Flow rate: 1 · 0 (ml / min)
試料注入量: 100 ( 1) Sample injection volume: 100 (1)
標準試料:ポリスチレン(Mw: 500万〜 670万) 温度: 25°C Standard sample: Polystyrene (Mw: 5 million to 6.7 million) Temperature: 25 ° C
検出: RI (示唆屈折率計) Detection: RI (Suggested Refractometer)
これらセルロースエステルは、一般的に溶液流延製膜法と呼ばれるセルロースエス テル溶解液(ドープ)を、例えば、無限に移送する無端の金属ベルトまたは回転する 金属ドラムの流延用支持体上に加圧ダイからドープを流延(キャスティング)し製膜す る方法で製造されることが好ましレ、。 These cellulose esters apply a cellulose ester solution (dope) generally called a solution casting film forming method onto, for example, an endless metal belt for infinite transport or a support for casting of a rotating metal drum. Preferably, the dope is cast from a pressure die and cast to form a film.
[0057] これらドープの調製に用いられる有機溶媒としては、セルロースエステルを溶解で き、かつ、適度な沸点であることが好ましぐ例えば、メチレンクロライド、酢酸メチル、 酢酸ェチル、酢酸ァミル、ァセト酢酸メチル、アセトン、テトラヒドロフラン、 1 , 3—ジォ キソラン、 1 , 4 ジォキサン、シクロへキサノン、蟻酸ェチル、 2, 2, 2 トリフルォロ エタノール、 2, 2, 3, 3 テトラフルオロー 1 プロパノール、 1 , 3 ジフルオロー 2 プロパノール、 1 , 1 , 1 , 3, 3, 3—へキサフルオロー 2—メチルー 2—プロパノール 、 1 , 1 , 1 , 3, 3, 3—へキサフノレオロー 2—プロノ ノーノレ、 2, 2, 3, 3, 3—ペンタフ ルオロー 1 プロパノール、ニトロェタン、 1 , 3 ジメチルー 2 イミダゾリジノン等を 挙げること力 Sできる力 メチレンクロライド等の有機ハロゲン化合物、ジォキソラン誘導 体、酢酸メチル、酢酸ェチル、アセトン、ァセト酢酸メチル等が好ましい有機溶媒(即 ち、良溶媒)として挙げられる。 [0057] As the organic solvent used for the preparation of these dopes, it is preferable that the cellulose ester can be dissolved and has an appropriate boiling point. For example, methylene chloride, methyl acetate, ethyl acetate, amyl acetate, acetoacetic acid. Methyl, acetone, tetrahydrofuran, 1,3-dioxolan, 1,4 dioxane, cyclohexanone, ethyl formate, 2, 2,2 trifluoroethanol, 2, 2, 3, 3 tetrafluoro-1 propanol, 1, 3 Difluoro-2-propanol, 1,1,1,1,3,3,3-Hexafluoro-2-methyl-2-propanol, 1,1,1,3,3,3-Hexafnoroleo 2-prononorole, 2, 2, 3, 3, 3-Pentafluoro 1 Power to cite propanol, nitroethane, 1, 3 dimethyl 2 imidazolidinone, etc. Power to be able to S Organic halogen such as methylene chloride Compounds, Jiokisoran induction body, methyl acetate, Echiru, acetone, Aseto such as methyl acetate are preferred organic solvents (immediate Chi, good solvent), and as.
[0058] また、下記の製膜工程に示すように、溶媒蒸発工程において流延用支持体上に形 成されたウェブ(ドープ膜)から溶媒を乾燥させる時に、ウェブ中の発泡を防止する観 点から、用いられる有機溶媒の沸点としては、 30〜80°Cが好ましぐ例えば、上記記 載の良溶媒の沸点は、メチレンクロライド(沸点 40. 4°C)、酢酸メチル (沸点 56. 32 °C)、アセトン (沸点 56· 3°C)、酢酸ェチル (沸点 76· 82°C)等である。 [0058] Further, as shown in the following film forming process, when the solvent is dried from the web (dope film) formed on the casting support in the solvent evaporation process, the concept of preventing foaming in the web is prevented. From the point of view, the boiling point of the organic solvent used is preferably 30 to 80 ° C. For example, the boiling point of the above-mentioned good solvent is methylene chloride (boiling point 40.4 ° C), methyl acetate (boiling point 56. 32 ° C), acetone (boiling point 56.3 ° C), ethyl acetate (boiling point 76 · 82 ° C), and the like.
[0059] 上記記載の良溶媒の中でも溶解性に優れるメチレンクロライド、あるいは酢酸メチ ルが好ましく用いられる。 [0059] Among the good solvents described above, methylene chloride or methyl acetate having excellent solubility is preferably used.
[0060] 上記有機溶媒の他に、 0. 1質量%〜40質量%の炭素原子数 1〜4のアルコール を含有させることが好ましい。特に好ましくは 5〜30質量%で前記アルコールが含ま れることが好ましい。これらは上記記載のドープを流延用支持体に流延後、溶媒が蒸 発を始めアルコールの比率が多くなるとウェブ(ドープ膜)がゲル化し、ウェブを丈夫 にし流延用支持体から剥離することを容易にするゲル化溶媒として用いられたり、こ れらの割合が少ない時は非塩素系有機溶媒のセルロースエステルの溶解を促進す る役害 ijあある。 [0060] In addition to the organic solvent, it is preferable to contain 0.1% by mass to 40% by mass of an alcohol having 1 to 4 carbon atoms. It is particularly preferable that the alcohol is contained at 5 to 30% by mass. After casting the above-mentioned dope on a casting support, the web (dope film) gels when the solvent starts to evaporate and the proportion of alcohol increases. It is used as a gelling solvent that makes it easy to peel off from the casting support, and when these ratios are small, it has the role of promoting the dissolution of cellulose esters of non-chlorine organic solvents. .
[0061] 炭素原子数 1〜4のアルコールとしては、メタノール、エタノール、 n—プロパノール 、 iso—プロパノール、 n—ブタノール、 sec—ブタノール、 tert—ブタノール等を挙げ ること力 Sでさる。 [0061] Examples of the alcohol having 1 to 4 carbon atoms include methanol, ethanol, n-propanol, iso-propanol, n-butanol, sec-butanol, tert-butanol and the like.
[0062] これらの溶媒のうち、ドープの安定性がよぐ沸点も比較的低ぐ乾燥性もよいことか らエタノールが好ましい。好ましくは、メチレンクロライド 70質量%〜95質量%に対し てエタノール 5質量%〜30質量%を含む溶媒を用いることが好ましい。メチレンクロラ イドの代わりに酢酸メチルを用いることもできる。このとき、冷却溶解法によりドープを 調製してもよい。 [0062] Of these solvents, ethanol is preferred because the dope has a good boiling point, a relatively low boiling point, and a good drying property. It is preferable to use a solvent containing 5% by mass to 30% by mass of ethanol with respect to 70% by mass to 95% by mass of methylene chloride. Methyl acetate can be used in place of methylene chloride. At this time, the dope may be prepared by a cooling dissolution method.
[0063] 本発明に用いられる可塑剤としては、リン酸エステル系可塑剤、非リン酸エステル 系可塑剤が好ましく用いられる。 [0063] As the plasticizer used in the present invention, phosphate ester plasticizers and non-phosphate ester plasticizers are preferably used.
[0064] リン酸エステル系可塑剤としては、トリフエニルホスフェート、トリクレジルホスフェート 、クレジノレジフエニノレホスフェート、オタチノレジフエニノレホスフェート、ジフエニノレビフエ ニルホスフェート、トリオクチルホスフェート、トリブチルホスフェート等が挙げられる。 [0064] Examples of the phosphoric acid ester plasticizer include triphenyl phosphate, tricresyl phosphate, credinole resin phenolino phosphate, otachinino resin phenolino phosphate, diphenolino biphenyl phosphate, trioctyl phosphate, tributyl phosphate and the like. Is mentioned.
[0065] 非リン酸エステル系可塑剤としては、フタル酸エステル系可塑剤、トリメリット酸エス テル系可塑剤、ピロメリット酸系可塑剤、多価アルコール系可塑剤、グリコレート系可 塑剤、クェン酸エステル系可塑剤、脂肪酸エステル系可塑剤、ポリエステル系可塑 剤、多価カルボン酸エステル系可塑剤等を好ましく用いることができる力 特に本発 明の効果を得る上で、好ましくは多価アルコール系可塑剤、ポリエステル系可塑剤及 び多価カルボン酸系可塑剤を使用することが好ましい。 [0065] Non-phosphate ester plasticizers include phthalate ester plasticizers, trimellitic acid ester plasticizers, pyromellitic acid plasticizers, polyhydric alcohol plasticizers, glycolate plasticizers, Ability to preferably use a citrate ester plasticizer, a fatty acid ester plasticizer, a polyester plasticizer, a polycarboxylic acid ester plasticizer, etc. In particular, in order to obtain the effect of the present invention, a polyhydric alcohol is preferable. It is preferable to use a plasticizer, a polyester plasticizer, and a polycarboxylic acid plasticizer.
[0066] 多価アルコールエステルは 2価以上の脂肪族多価アルコールとモノカルボン酸の エステルよりなり、分子内に芳香環またはシクロアルキル環を有することが好ましい。 [0066] The polyhydric alcohol ester is composed of an ester of a dihydric or higher aliphatic polyhydric alcohol and a monocarboxylic acid, and preferably has an aromatic ring or a cycloalkyl ring in the molecule.
[0067] 本発明に用いられる多価アルコールは、つぎの一般式(1)で表される。 [0067] The polyhydric alcohol used in the present invention is represented by the following general formula (1).
[0068] 一般式(1) R —(OH) n [0068] General formula (1) R — (OH) n
(ただし、 Rは n価の有機基、 nは 2以上の正の整数を表す) (However, R represents an n-valent organic group, and n represents a positive integer of 2 or more.)
好まし!/、多価アルコールの例としては、例えば以下のようなものをあげることができ る力 本発明はこれらに限定されるものではない。アド二トール、ァラビトール、ェチレ ングリコーノレ、ジエチレングリコーノレ、トリエチレングリコーノレ、テトラエチレングリコー ノレ、 1 , 2—プロパンジオール、 1 , 3—プロパンジオール、ジプロピレングリコール、トリ プロピレングリコーノレ、 1 , 2 ブタンジォーノレ、 1 , 3 ブタンジォーノレ、 1 , 4 ブタン ジオール、ジブチレングリコール、 1 , 2, 4 ブタントリオール、 1 , 5 ペンタンジォー ノレ、 1 , 6—へキサンジォーノレ、へキサントリオ一ノレ、ガラクチトーノレ、マンニトーノレ、 3 ーメチルペンタン 1 , 3, 5—トリオ一ノレ、ピナコーノレ、ソノレビトーノレ、トリメチロールプ ロノ ン、 トリメチローノレエタン、キシリトーノレ、ペンタエリスリトーノレ、ジペンタエリスリトー ル等を挙げること力 Sできる。中でも、トリメチロールプロパン、ペンタエリスリトールが好 ましい。 Preferable! / Examples of polyhydric alcohols include the following: The present invention is not limited to these. Aditol, arabitol, ethylen glycol, diethylene glycol, triethylene glycol, tetraethylene glycol, 1,2-propanediol, 1,3-propanediol, dipropylene glycol, tripropylene glycol, 1,2 butanediol 1,3 butanediol, 1,4 butanediol, dibutylene glycol, 1,2,4 butanetriol, 1,5 pentanediol, 1,6-hexanediol, hexanetriol, galactitanol, mannitol, 3-methylpentane 1, 3,5-trio-monore, pinaconole, sonorebitolone, trimethylolpronone, trimethylololethane, xylitolonere, pentaerythritol, dipentaerythritol, etc. Of these, trimethylolpropane and pentaerythritol are preferred.
[0069] 本発明の多価アルコールエステルに用いられるモノカルボン酸としては、特に制限 はなぐ公知の脂肪族モノカルボン酸、脂環族モノカルボン酸、芳香族モノカルボン 酸等を用いることができる。脂環族モノカルボン酸、芳香族モノカルボン酸を用いると 、透湿性、保留性を向上させる点で好ましい。好ましいモノカルボン酸の例としては、 以下のようなものを挙げることができる力 S、本発明はこれに限定されるものではない。 [0069] As the monocarboxylic acid used in the polyhydric alcohol ester of the present invention, known aliphatic monocarboxylic acid, alicyclic monocarboxylic acid, aromatic monocarboxylic acid and the like without particular limitation can be used. Use of an alicyclic monocarboxylic acid or aromatic monocarboxylic acid is preferable in terms of improving moisture permeability and retention. Examples of preferred monocarboxylic acids include the following force S, and the present invention is not limited thereto.
[0070] 脂肪族モノカルボン酸としては、炭素数 1〜32の直鎖または側鎖を持った脂肪酸を 好ましく用いること力できる。炭素数 1〜20であることがさらに好ましぐ炭素数;!〜 10 であることが特に好ましい。酢酸を用いるとセルロースエステルとの相溶性が増すた め好ましぐ酢酸と他のモノカルボン酸を混合して用いることも好ましい。 [0070] As the aliphatic monocarboxylic acid, a fatty acid having a straight chain or a side chain having 1 to 32 carbon atoms can be preferably used. It is particularly preferable that the number of carbons is more preferably 1 to 20; When acetic acid is used, compatibility with the cellulose ester is increased, so that it is also preferable to use a mixture of acetic acid and other monocarboxylic acid.
[0071] 好ましい脂肪族モノカルボン酸としては、酢酸、プロピオン酸、酪酸、吉草酸、カプ ロン酸、ェナント酸、力プリル酸、ペラルゴン酸、力プリン酸、 2—ェチルーへキサン力 ルボン酸、ゥンデシル酸、ラウリン酸、トリデシル酸、ミリスチン酸、ペンタデシル酸、パ ルミチン酸、ヘプタデシル酸、ステアリン酸、ノナデカン酸、ァラキン酸、ベヘン酸、リ グノセリン酸、セロチン酸、ヘプタコサン酸、モンタン酸、メリシン酸、ラタセル酸等の 飽和脂肪酸、ゥンデシレン酸、ォレイン酸、ソルビン酸、リノール酸、リノレン酸、ァラキ ドン酸等の不飽和脂肪酸等を挙げることができる。好ましレ、脂環族モノカルボン酸の 例としては、シクロペンタンカルボン酸、シクロへキサンカルボン酸、シクロオクタン力 ルボン酸、またはそれらの誘導体を挙げることができる。好ましい芳香族モノカルボン 酸の例としては、安息香酸、トルィル酸等の安息香酸のベンゼン環にアルキル基を 導入したもの、ビフエ二ルカルボン酸、ナフタリンカルボン酸、テトラリンカルボン酸等 のベンゼン環を 2個以上持つ芳香族モノカルボン酸、またはそれらの誘導体を挙げ ること力 Sできる。特に、安息香酸が好ましい。 [0071] Preferable aliphatic monocarboxylic acids include acetic acid, propionic acid, butyric acid, valeric acid, caproic acid, enanthic acid, strength prillic acid, pelargonic acid, strength purine acid, 2-ethyl-hexane strength rubonic acid, undecyl Acid, lauric acid, tridecylic acid, myristic acid, pentadecylic acid, palmitic acid, heptadecylic acid, stearic acid, nonadecanoic acid, araquinic acid, behenic acid, lignoceric acid, serotic acid, heptacosanoic acid, montanic acid, melicic acid, ratacel Examples thereof include saturated fatty acids such as acids, and unsaturated fatty acids such as undecylenic acid, oleic acid, sorbic acid, linoleic acid, linolenic acid, and arachidonic acid. Preferred examples of the alicyclic monocarboxylic acid include cyclopentane carboxylic acid, cyclohexane carboxylic acid, cyclooctane strength rubonic acid, and derivatives thereof. Preferred aromatic monocarboxylic Examples of acids include those in which an alkyl group is introduced into the benzene ring of benzoic acid such as benzoic acid and toluic acid, and aromatic monocarboxylic acids having two or more benzene rings such as biphenylcarboxylic acid, naphthalenecarboxylic acid, and tetralincarboxylic acid. The ability to list carboxylic acids or their derivatives. In particular, benzoic acid is preferred.
[0072] 多価アルコールエステルの分子量 300〜1500の範囲であることが好ましぐ 350 〜750の範囲であることがさらに好ましい。分子量が大きい方が揮発し難くなるため 好ましぐ透湿性、セルロースエステルとの相溶性の点では小さい方が好ましい。多 価アルコールエステルに用いられるカルボン酸は一種類でもよいし、二種以上の混 合であってもよい。また、多価アルコール中の OH基は全てエステル化してもよいし、 一部を OH基のままで残してもよい。以下に、多価アルコールエステルの具体的化合 物を示す。 [0072] The molecular weight of the polyhydric alcohol ester is preferably in the range of 300 to 1500, more preferably in the range of 350 to 750. Since the one where molecular weight is larger becomes difficult to volatilize, the smaller one is preferable from the viewpoint of preferable moisture permeability and compatibility with cellulose ester. The carboxylic acid used for the polyhydric alcohol ester may be one kind or a mixture of two or more kinds. In addition, all OH groups in the polyhydric alcohol may be esterified, or a part of the OH groups may be left as they are. The specific compounds of polyhydric alcohol esters are shown below.
[0073] 本発明に係る多価アルコールエステルの含有量は、セルロースエステルフィルム中 に;!〜 15質量%含有することが好ましぐ特に 3〜; 10質量%含有することが好ましい [0073] The content of the polyhydric alcohol ester according to the present invention is preferably contained in the cellulose ester film; from! To 15% by mass, particularly preferably from 3 to 10% by mass.
〇 Yes
[0074] [化 1] [0074] [Chemical 1]
C4H3- C-0-(CH2)2-0- (CH C 4 H 3 -C-0- (CH 2 ) 2 -0- (CH
II 2)2-0-(CH2)2-0-C- 'C4H9 II 2 ) 2 -0- (CH 2 ) 2 -0-C- 'C 4 H 9
C4H9- O CH2 CH "C4H9 C 4 H 9 -O CH 2 CH "C4H9
cocll, cocll,
o 一- o One-
HH
27 27
(ポリエステル系可塑剤) (Polyester plasticizer)
ポリエステル系可塑剤は特に限定されないが、分子内に芳香環またはシクロアルキ ル環を有するポリエステル系可塑剤を好ましく用いることができる。好ましいポリエス テル系可塑剤としては、特に限定されないが、例えば、下記一般式(2)で表せる芳 香族末端エステル系可塑剤が好ましい。 [0079] 一般式(2) B- (G-A) n-G-B The polyester plasticizer is not particularly limited, but a polyester plasticizer having an aromatic ring or a cycloalkyl ring in the molecule can be preferably used. A preferable polyester plasticizer is not particularly limited, but, for example, an aromatic terminal ester plasticizer represented by the following general formula (2) is preferable. [0079] General formula (2) B- (GA) nGB
(式中、 Bはベンゼンモノカルボン酸残基、 Gは炭素数 2〜12のアルキレングリコール 残基または炭素数 6〜; 12のァリールグリコール残基または炭素数力 〜; 12のォキシ アルキレングリコール残基、 Aは炭素数 4〜; 12のアルキレンジカルボン酸残基または 炭素数 6〜; 12のァリールジカルボン酸残基を表し、また nは 1以上の整数を表す。 ) 一般式(2)中、 Bで示されるベンゼンモノカルボン酸残基と Gで示されるアルキレン グリコール残基またはォキシアルキレングリコール残基またはァリールグリコール残基 、 Aで示されるアルキレンジカルボン酸残基またはァリールジカルボン酸残基とから 構成されるものであり、通常のポリエステル系可塑剤と同様の反応により得られる。 (Wherein B is a benzene monocarboxylic acid residue, G is an alkylene glycol residue having 2 to 12 carbon atoms or 6 to carbon atoms; 12 aryl glycol residues or carbon number powers; and 12 oxyalkylene glycol residues) Group, A represents an alkylenedicarboxylic acid residue having 4 to 12 carbon atoms, or an aryldicarboxylic acid residue having 6 to 12 carbon atoms, and n represents an integer of 1 or more.) In the general formula (2) Benzene monocarboxylic acid residue represented by B and alkylene glycol residue or oxyalkylene glycol residue or arylene glycol residue represented by G, alkylene dicarboxylic acid residue or arylene dicarboxylic acid residue represented by A And can be obtained by the same reaction as a normal polyester plasticizer.
[0080] 本発明で使用されるポリエステル系可塑剤のベンゼンモノカルボン酸成分としては 、例えば、安息香酸、パラターシヤリブチル安息香酸、オルソトルィル酸、メタトルィル 酸、パラトルィル酸、ジメチル安息香酸、ェチル安息香酸、ノルマルプロピル安息香 酸、ァミノ安息香酸、ァセトキシ安息香酸等があり、これらはそれぞれ 1種または 2種 以上の混合物として使用することができる。 [0080] The benzene monocarboxylic acid component of the polyester plasticizer used in the present invention includes, for example, benzoic acid, paratertiarybutylbenzoic acid, orthotoluic acid, metatolulic acid, p-toluic acid, dimethylbenzoic acid, ethylbenzoic acid. Normalpropyl benzoic acid, amino benzoic acid, acetooxy benzoic acid and the like, and these can be used as one kind or a mixture of two or more kinds, respectively.
[0081] 本発明に用いられるポリエステル系可塑剤の炭素数 2〜; 12のアルキレングリコール 成分としては、エチレングリコール、 1 , 2 プロピレングリコール、 1 , 3 プロピレング リコーノレ、 1 , 2 ブタンジォーノレ、 1 , 3 ブタンジオール、 1 , 2 プロパンジォーノレ 、 2—メチノレ 1 , 3—プロパンジオール、 1 , 4 ブタンジオール、 1 , 5—ペンタンジォ ール、 2, 2—ジメチルー 1 , 3—プロパンジオール(ネオペンチルグリコール)、 2, 2— ジェチルー 1 , 3 プロパンジオール(3, 3 ジメチロールペンタン)、 2— n ブチル 2 ェチノレー 1 , 3プロパンジオール(3, 3 ジメチロールヘプタン)、 3 メチルー 1 , 5—ペンタンジオール 1 , 6—へキサンジオール、 2, 2, 4—トリメチル 1 , 3—ペンタ ンジォ一ノレ、 2 ェチノレ 1 , 3 へキサンジォ一ノレ、 2 メチノレ 1 , 8 オクタンジォー ル、 1 , 9ーノナンジオール、 1 , 10 デカンジオール、 1 , 12 ォクタデカンジオール 等があり、これらのグリコールは、 1種または 2種以上の混合物として使用される。特に 炭素数 2〜12のアルキレングリコールがセルロースエステルとの相溶性に優れている ため、特に好ましい。 [0081] The alkylene glycol component having 2 to 12 carbon atoms of the polyester plasticizer used in the present invention includes ethylene glycol, 1,2 propylene glycol, 1,3 propylene glycolone, 1,2 butanediol, 1,3 Butanediol, 1,2 propanediol, 2-Methylanol 1,3-propanediol, 1,4 Butanediol, 1,5-pentanediol, 2,2-dimethyl-1,3-propanediol (neopentyl) Glycol), 2, 2— jetyl 1,3 propanediol (3,3 dimethylolpentane), 2-n butyl-2-ethynole 1,3 propanediol (3,3 dimethylolheptane), 3 methyl-1,5-pentanediol 1, 6-hexanediol, 2, 2, 4-trimethyl 1, 3-pentanediol, 2 ethinole 1, 3, hexanediol, 2 methino 1,8-octanediol, 1,9-nonanediol, 1,10-decanediol, 1,12-octadecanediol, etc. These glycols are used as one or a mixture of two or more. In particular, alkylene glycols having 2 to 12 carbon atoms are particularly preferred because of excellent compatibility with cellulose esters.
[0082] また、本発明に用いられる芳香族末端エステルの炭素数 4〜; 12のォキシアルキレ ングリコール成分としては、例えば、ジエチレングリコール、トリエチレングリコール、テ トラエチレングリコール、ジプロピレングリコール、トリプロピレングリコール等があり、こ れらのグリコールは、 1種または 2種以上の混合物として使用できる。 [0082] The aromatic terminal ester used in the present invention has 4 to 12 carbon atoms; Examples of the glycol component include diethylene glycol, triethylene glycol, tetraethylene glycol, dipropylene glycol, tripropylene glycol and the like, and these glycols can be used as one kind or a mixture of two or more kinds.
[0083] 本発明に用いられる芳香族末端エステルの炭素数 4〜; 12のアルキレンジカルボン 酸成分としては、例えば、コハク酸、マレイン酸、フマール酸、ダルタール酸、アジピ ン酸、ァゼライン酸、セバシン酸、ドデカンジカルボン酸等があり、これらは、それぞれ 1種または 2種以上の混合物として使用される。炭素数 6〜; 12のァリーレンジカルボ ン酸成分としては、フタル酸、テレフタル酸、イソフタル酸、 1 , 5ナフタレンジカルボン 酸、 1 , 4ナフタレンジカルボン酸等がある。 [0083] Examples of the alkylene dicarboxylic acid component having 4 to 12 carbon atoms of the aromatic terminal ester used in the present invention include succinic acid, maleic acid, fumaric acid, dartaric acid, adipic acid, azelaic acid, and sebacic acid. , Dodecanedicarboxylic acid and the like, and these are used as a mixture of one or two or more. Examples of the arylenedicarboxylic acid component having 6 to 12 carbon atoms include phthalic acid, terephthalic acid, isophthalic acid, 1,5 naphthalenedicarboxylic acid, and 1,4 naphthalenedicarboxylic acid.
[0084] 本発明で使用されるポリエステル系可塑剤は、数平均分子量が、好ましくは 300〜 1500、より好ましく (ま 400〜; 1000の範囲カ好適である。また、その酸価 (ま、 0. 5mg KOH/g以下、水酸基価は 25mgKOH/g以下、より好ましくは酸価 0. 3mgKOH /g以下、水酸基価は 15mgKOH/g以下のものが好適である。 [0084] The polyester plasticizer used in the present invention preferably has a number average molecular weight of 300 to 1500, more preferably (from 400 to; 1000), and its acid value (0 5 mg KOH / g or less, a hydroxyl value of 25 mg KOH / g or less, more preferably an acid value of 0.3 mg KOH / g or less and a hydroxyl value of 15 mg KOH / g or less are suitable.
[0085] 以下、本発明に好ましい芳香族末端エステル系可塑剤の合成例を示す。 [0085] Synthesis examples of aromatic terminal ester plasticizers preferable for the present invention are shown below.
[0086] 〈サンプル No. 1 (芳香族末端エステルサンプル)〉 [0086] <Sample No. 1 (Aromatic terminal ester sample)>
反応容器にフタル酸 410部、安息香酸 610部、ジプロピレングリコール 737部、及 び触媒としてテトライソプロピルチタネート 0. 40部を一括して仕込み窒素気流中で 攪拌下、還流凝縮器を付して過剰の 1価アルコールを還流させながら、酸価が 2以下 になるまで 130〜250°Cで加熱を続け生成する水を連続的に除去した。ついで 200 〜230°Cで 100〜最終的に 4 X 102Pa以下の減圧下、留出分を除去し、この後濾過 して次の性状を有する芳香族末端エステル系可塑剤を得た。 Charge 410 parts of phthalic acid, 610 parts of benzoic acid, 737 parts of dipropylene glycol, and 0.40 part of tetraisopropyl titanate as a catalyst in a reaction vessel. While the monohydric alcohol was refluxed, heating was continued at 130 to 250 ° C. until the acid value became 2 or less, and water produced was continuously removed. Subsequently, the distillate was removed at 200 to 230 ° C. under a reduced pressure of 100 to finally 4 × 102 Pa or less, and then filtered to obtain an aromatic terminal ester plasticizer having the following properties.
[0087] 粘度(25°C、 mPa- s) ; 43400 [0087] Viscosity (25 ° C, mPa-s); 43400
酸価 ; 0. 2 Acid value; 0.2
〈サンプル No. 2 (芳香族末端エステルサンプル)〉 <Sample No. 2 (Aromatic terminal ester sample)>
反応容器に、フタル酸 410部、安息香酸 610部、エチレングリコール 341部、及び 触媒としてテトライソプロピルチタネート 0. 35部を用いる以外はサンプル No. 1と全く 同様にして次の性状を有する芳香族末端エステルを得た。 Aromatic ends having the following properties exactly as in Sample No. 1 except that 410 parts of phthalic acid, 610 parts of benzoic acid, 341 parts of ethylene glycol and 0.335 part of tetraisopropyl titanate as the catalyst were used in the reaction vessel. An ester was obtained.
[0088] 粘度(25。C、 mPa' s) ; 31000 酸価 ;0. 1 [0088] Viscosity (25. C, mPa's); 31000 Acid value; 0.1
〈サンプル No. 3 (芳香族末端エステルサンプル)〉 <Sample No. 3 (Aromatic terminal ester sample)>
反応容器に、フタル酸 410部、安息香酸 610部、 1, 2—プロパンジオール 418部、 及び触媒としてテトライソプロピルチタネート 0. 35部を用いる以外はサンプル No. 1 と全く同様にして次の性状を有する芳香族末端エステルを得た。 The following properties were obtained in exactly the same manner as Sample No. 1, except that 410 parts of phthalic acid, 610 parts of benzoic acid, 418 parts of 1,2-propanediol, and 0.335 part of tetraisopropyl titanate as a catalyst were used in the reaction vessel. An aromatic terminal ester having was obtained.
[0089] 粘度(25°C、 mPa-s) ;38000 [0089] Viscosity (25 ° C, mPa-s); 38000
酸価 ;0.05 Acid value; 0.05
〈サンプル No.4 (芳香族末端エステルサンプル)〉 <Sample No.4 (Aromatic terminal ester sample)>
反応容器に、フタル酸 410部、安息香酸 610部、 1, 3—プロパンジオール 418部、 及び触媒としてテトライソプロピルチタネート 0. 35部を用いる以外はサンプル No. 1 と全く同様にして次の性状を有する芳香族末端エステルを得た。 Exactly the same as sample No. 1 except that 410 parts of phthalic acid, 610 parts of benzoic acid, 418 parts of 1,3-propanediol, and 0.335 part of tetraisopropyl titanate as the catalyst were used in the reaction vessel. An aromatic terminal ester having was obtained.
[0090] 粘度(25°C、 mPa-s) ;37000 [0090] Viscosity (25 ° C, mPa-s); 37000
酸価 ;0.05 Acid value; 0.05
以下に、本発明に用いられる芳香族末端エステル系可塑剤の具体的化合物を示 す力 本発明はこれに限定されない。 In the following, the ability to show specific compounds of the aromatic terminal ester plasticizer used in the present invention is not limited to this.
[0091] [化 5] [0091] [Chemical 5]
冒〕丽 Blasphemy
[0093] 本発明に有用な多価カルボン酸系可塑剤は 2価以上、好ましくは 2価〜 20価の多 価カルボン酸とアルコールのエステルよりなる。また、脂肪族多価カルボン酸は 2〜2 0価であることが好ましぐ芳香族多価カルボン酸、脂環式多価カルボン酸の場合は 3価〜 20価であることが好まし!/、。 [0093] The polyvalent carboxylic acid plasticizer useful in the present invention comprises an ester of a divalent or higher, preferably divalent to 20valent polyvalent carboxylic acid and an alcohol. In addition, it is preferable that the aliphatic polyvalent carboxylic acid is 20 to 20 valent aromatic polycarboxylic acid, and the alicyclic polyvalent carboxylic acid is preferably 3 to 20 valent! /.
[0094] 本発明に用いられる多価カルボン酸はつぎの一般式(3)で表される。 [0094] The polyvalent carboxylic acid used in the present invention is represented by the following general formula (3).
[0095] 一般式(3) R (COOH) m (OH) n [0095] Formula (3) R (COOH) m (OH) n
5 Five
(た し、 Rは(m + n)価の有機基、 mは 2以上の正の整数、 nは 0以上の整数、 CO OH基はカルボキシル基、 OH基はアルコール性またはフエノール性水酸基を表す) 好まし!/、多価カルボン酸の例としては、例えば以下のようなものを挙げることができ る力 本発明はこれらに限定されるものではない。トリメリット酸、トリメシン酸、ピロメリッ ト酸のような 3価以上の芳香族多価カルボン酸またはその誘導体、コハク酸、アジピ ン酸、ァゼライン酸、セバシン酸、シユウ酸、フマル酸、マレイン酸、テトラヒドロフタル 酸のような脂肪族多価カルボン酸、酒石酸、タルトロン酸、リンゴ酸、クェン酸のような ォキシ多価カルボン酸等を好ましく用いることができる。特にォキシ多価カルボン酸 を用いることが、保留性向上等の点で好ましい。 (Where R is an (m + n) -valent organic group, m is a positive integer greater than or equal to 2, n is an integer greater than or equal to 0, CO OH group represents a carboxyl group, and OH group represents an alcoholic or phenolic hydroxyl group.) Preferred examples of polyvalent carboxylic acids include the following: It is not limited. Trivalent or higher aromatic polyvalent carboxylic acids such as trimellitic acid, trimesic acid, pyromellitic acid or derivatives thereof, succinic acid, adipic acid, azelaic acid, sebacic acid, oxalic acid, fumaric acid, maleic acid, tetrahydro An aliphatic polyvalent carboxylic acid such as phthalic acid, an oxypolyvalent carboxylic acid such as tartaric acid, tartronic acid, malic acid, and citrate can be preferably used. In particular, it is preferable to use oxypolycarboxylic acid from the viewpoint of improving the retention.
[0096] 本発明に用いられる多価カルボン酸エステル化合物に用いられるアルコールとして は特に制限はなく公知のアルコール、フエノール類を用いることができる。例えば炭 素数 1〜32の直鎖または側鎖を持った脂肪族飽和アルコールまたは脂肪族不飽和 アルコールを好ましく用いることができる。炭素数 1〜20であることがさらに好ましぐ 炭素数 1〜 10であることが特に好ましい。また、シクロペンタノール、シクロへキサノー ル等の脂環式アルコールまたはその誘導体、ベンジルアルコール、シンナミルアルコ ール等の芳香族アルコールまたはその誘導体等も好ましく用いることができる。 [0096] The alcohol used in the polyvalent carboxylic acid ester compound used in the present invention is not particularly limited, and known alcohols and phenols can be used. For example, an aliphatic saturated alcohol or aliphatic unsaturated alcohol having a straight chain or a side chain having 1 to 32 carbon atoms can be preferably used. It is more preferable that the number of carbon atoms is 1-20. It is particularly preferable that the number of carbon atoms is 1-10. In addition, alicyclic alcohols such as cyclopentanol and cyclohexanol or derivatives thereof, aromatic alcohols such as benzyl alcohol and cinnamyl alcohol, or derivatives thereof can also be preferably used.
[0097] 多価カルボン酸としてォキシ多価カルボン酸を用いる場合は、ォキシ多価カルボン 酸のアルコール性またはフエノール性の水酸基をモノカルボン酸を用いてエステル 化してもよ!/、。好まし!/、モノカルボン酸の例としては以下のようなものを挙げることがで きる力 本発明はこれに限定されるものではない。 [0097] When an oxypolycarboxylic acid is used as the polycarboxylic acid, the alcoholic or phenolic hydroxyl group of the oxypolycarboxylic acid may be esterified with a monocarboxylic acid! /. Preferable! / Examples of monocarboxylic acids include the following: The present invention is not limited to this.
[0098] 脂肪族モノカルボン酸としては炭素数 1〜32の直鎖または側鎖を持った脂肪酸を 好ましく用いること力できる。炭素数 1〜20であることがさらに好ましぐ炭素数;!〜 10 であることが特に好ましい。 [0098] As the aliphatic monocarboxylic acid, a fatty acid having a straight chain or a side chain having 1 to 32 carbon atoms can be preferably used. It is particularly preferable that the number of carbons is more preferably 1 to 20;
[0099] 好まし!/、脂肪族モノカルボン酸としては酢酸、プロピオン酸、酪酸、吉草酸、力プロ ン酸、ェナント酸、力プリル酸、ペラルゴン酸、力プリン酸、 2—ェチルーへキサンカル ボン酸、ゥンデシル酸、ラウリン酸、トリデシル酸、ミリスチン酸、ペンタデシル酸、パル ミチン酸、ヘプタデシル酸、ステアリン酸、ノナデカン酸、ァラキン酸、ベヘン酸、リグ ノセリン酸、セロチン酸、ヘプタコサン酸、モンタン酸、メリシン酸、ラタセル酸等の飽 和脂肪酸、ゥンデシレン酸、ォレイン酸、ソルビン酸、リノール酸、リノレン酸、ァラキド ン酸等の不飽和脂肪酸等を挙げることができる。 [0099] Preferable! / As the aliphatic monocarboxylic acid, acetic acid, propionic acid, butyric acid, valeric acid, strong proacid, enanthate, strong prillic acid, pelargonic acid, strong purine acid, 2-ethylhexanecarborane Acid, undecylic acid, lauric acid, tridecylic acid, myristic acid, pentadecylic acid, palmitic acid, heptadecylic acid, stearic acid, nonadecanoic acid, arachic acid, behenic acid, lignoceric acid, serotic acid, heptacosanoic acid, montanic acid, melisin Saturated fatty acids such as acid, latacetic acid, undecylenic acid, oleic acid, sorbic acid, linoleic acid, linolenic acid, arachid Examples thereof include unsaturated fatty acids such as acid.
[0100] 好ましい脂環族モノカルボン酸の例としては、シクロペンタンカルボン酸、シクロへ キサンカルボン酸、シクロオクタンカルボン酸、またはそれらの誘導体を挙げることが できる。 [0100] Examples of preferable alicyclic monocarboxylic acids include cyclopentanecarboxylic acid, cyclohexanecarboxylic acid, cyclooctanecarboxylic acid, and derivatives thereof.
[0101] 好ましい芳香族モノカルボン酸の例としては、安息香酸、トルィル酸等の安息香酸 のベンゼン環にアルキル基を導入したもの、ビフエ二ルカルボン酸、ナフタリンカルボ ン酸、テトラリンカルボン酸等のベンゼン環を 2個以上もつ芳香族モノカルボン酸、ま たはそれらの誘導体を挙げることができる。特に酢酸、プロピオン酸、安息香酸であ ることが好ましい。 [0101] Examples of preferable aromatic monocarboxylic acids include those in which an alkyl group is introduced into the benzene ring of benzoic acid such as benzoic acid and toluic acid, benzene such as biphenylcarboxylic acid, naphthalenecarboxylic acid, and tetralincarboxylic acid. Mention may be made of aromatic monocarboxylic acids having two or more rings or derivatives thereof. Particularly preferred are acetic acid, propionic acid and benzoic acid.
[0102] 多価カルボン酸エステル化合物の分子量は特に制限はないが、分子量 300〜10 00の範囲であることが好ましぐ 350〜750の範囲であることがさらに好ましい。保留 性向上の点では大きい方が好ましぐ透湿性、セルロースエステルとの相溶性の点で は小さい方が好ましい。 [0102] The molecular weight of the polyvalent carboxylic acid ester compound is not particularly limited, but the molecular weight is preferably in the range of 300 to 1000, and more preferably in the range of 350 to 750. The larger one is preferable in terms of improving retention, and the smaller one is preferable in terms of compatibility with cellulose ester.
[0103] 本発明に用いられる多価カルボン酸エステルに用いられるアルコール類は一種類 でもよいし、二種以上の混合であってもよい。 [0103] The alcohols used in the polyvalent carboxylic acid ester used in the present invention may be one kind or a mixture of two or more kinds.
[0104] 本発明に用いられる多価カルボン酸エステル化合物の酸価は 1 mgKOH/g以下 であること力 S好ましく、 0. 2mgKOH/g以下であることがさらに好ましい。 [0104] The acid value of the polyvalent carboxylic acid ester compound used in the present invention is preferably 1 mgKOH / g or less, more preferably 0.2 mgKOH / g or less.
[0105] 特に好ましい多価カルボン酸エステル化合物の例を以下に示す力 本発明はこれ に限定されるものではない。例えば、トリェチルシトレート、トリブチルシトレート、ァセ チルトリエチルシトレー HATEC)、ァセチルトリブチルシトレー HATBC)、ベンゾィ ノレトリブチノレシトレート、ァセチノレトリフエニノレシトレート、ァセチノレトリペンジノレシトレー ト、酒石酸ジブチル、酒石酸ジァセチルジブチル、トリメリット酸トリブチル、ピロメリット 酸テトラブチル等が挙げられる。 Examples of particularly preferred polyvalent carboxylic acid ester compounds are as follows: The present invention is not limited thereto. For example, triethyl citrate, tributyl citrate, acetyl tributyl citrate (HATEC), acetil tributyl citrate (HATBC), benzoyl tributino recitrate, acetinole triphenyleno recitrate, acetinore tripenzino resi Examples thereof include trays, dibutyl tartrate, diacetyl dibutyl tartrate, tributyl trimellitic acid, and tetrabutyl pyromellitic acid.
[0106] これらの可塑剤は単独あるいは 2種以上混合して用いることができる。可塑剤の使 用量は、セルロース誘導体に対して 1質量%未満ではフィルムの透湿度を低減させ る効果が少ないため好ましくなぐ 20質量%を越えるとフィルムから可塑剤がブリード アウトし、フィルムの物性が劣化するため、 1〜20質量0 /0が好ましい。 6〜; 16質量0 /0 力 Sさらに好ましく、特に好ましくは 8〜 13質量%である。 [0107] 本発明の位相差フィルムには、紫外線吸収剤が好ましく用いられる。 [0106] These plasticizers can be used alone or in combination of two or more. If the amount of the plasticizer used is less than 1% by mass relative to the cellulose derivative, the effect of reducing the moisture permeability of the film is small. If it exceeds 20% by mass, the plasticizer bleeds out from the film and the physical properties of the film to degrade, preferably 1 to 20 mass 0/0. 6; 16 mass 0/0 force S More preferably, particularly preferably 8-13 wt%. [0107] For the retardation film of the present invention, an ultraviolet absorber is preferably used.
[0108] 紫外線吸収剤としては、波長 370nm以下の紫外線の吸収能に優れ、かつ良好な 液晶表示性の観点から、波長 400nm以上の可視光の吸収が少な!/、ものが好ましく 用いられる。 [0108] As the ultraviolet absorber, those having excellent absorption ability of ultraviolet rays having a wavelength of 370 nm or less and having little absorption of visible light having a wavelength of 400 nm or more are preferably used from the viewpoint of good liquid crystal display properties.
[0109] 本発明に好ましく用いられる紫外線吸収剤の具体例としては、例えば、ォキシベン ゾフエノン系化合物、ベンゾトリアゾール系化合物、サリチル酸エステル系化合物、ベ ンゾフエノン系化合物、シァノアクリレート系化合物、ニッケル錯塩系化合物等が挙げ られる力 S、これらに限定されない。 [0109] Specific examples of ultraviolet absorbers preferably used in the present invention include, for example, oxybenzozophenone compounds, benzotriazole compounds, salicylic acid ester compounds, benzophenone compounds, cyanoacrylate compounds, nickel complex compounds Force S, etc. are not limited to these.
[0110] ベンゾトリアゾール系紫外線吸収剤としては、例えば下記の紫外線吸収剤を具体 例として挙げる力 S、本発明はこれらに限定されない。 [0110] As the benzotriazole-based ultraviolet absorber, for example, the power S mentioned below as a specific example of the following ultraviolet absorber, the present invention is not limited thereto.
[0111] UV—l:2—(2' —ヒドロキシ 5' メチルフエ二ノレ)ベンゾトリアゾール [0111] UV—l: 2— (2 ′ —Hydroxy 5 ′ methylphenol) benzotriazole
UV-2:2- 2' ーヒドロキシ 3' , 5' ージ tert ブチルフエ二ノレ)ベンゾトリ ァゾーノレ UV-2: 2-2'-hydroxy 3 ', 5'-tert butyl phenenole) benzotriazonole
UV-3:2- 2' —ヒドロキシ一 3' —tert ブチル 5' —メチルフエ二ノレ)ベン ゾトリァゾーノレ UV-3: 2- 2 '—Hydroxy 1 3' —tert Butyl 5 '—Methylphenole) Benzotriazolene
UV-4:2- 2' ーヒドロキシ 3' , 5' ージ tert ブチノレフエ二ノレ) 5 クロ 口べンゾトリァゾーノレ UV-4: 2-2'-hydroxy 3 ', 5'-tert butyl butenoleveneol)
UV— 5:2— (2' —ヒドロキシ一 3' — " , " , 5" , ら" —テトラヒドロフタノレイ ミドメチル) 5' —メチルフエ二ノレ)ベンゾトリアゾール UV— 5: 2— (2 ′ —Hydroxy 1 3 ′ — “,“, 5 ”, et al — Tetrahydrophthalenoylimidomethyl) 5 ′ — Methylphenenole) benzotriazole
UV-6:2, 2 メチレンビス(4— (1, 1, 3, 3 テトラメチルブチル)ー6—(2H— ベンゾトリァゾールー 2—ィノレ)フエノール) UV-6: 2, 2 Methylenebis (4- (1, 1, 3, 3 tetramethylbutyl) -6- (2H-benzotriazole-2-ynole) phenol)
UV—7:2—(2' —ヒドロキシ 3' —tert ブチルー 5' —メチノレフエ二ノレ) 5 クロ口べンゾトリアゾール UV—7: 2— (2 ′ —Hydroxy 3 ′ —tert Butyl 5 ′ —Metinolefénole) 5 Black mouth benzotriazole
UV— 8: 2— (2H ベンゾトリアゾール—2 ィル)—6— (直鎖及び側鎖ドデシル) — 4—メチルフエノール(TINUVIN171、 Ciba製) UV— 8: 2— (2H benzotriazole—2 yl) —6— (straight and side chain dodecyl) — 4-methylphenol (TINUVIN171, Ciba)
UV— 9:ォクチルー 3—〔3— tert ブチル 4 ヒドロキシ一 5— (クロ口一 2H ベ ンゾトリァゾールー 2 ィル)フェニル〕プロビオネートと 2 ェチルへキシル 3—〔 3 — tert ブチル 4 ヒドロキシ一 5— (5 クロ口一 2H ベンゾトリアゾール 2 ィ ノレ)フエニル〕プロピオネートの混合物(TINUVIN109、 Ciba製) UV—9: Octyl-3 -— [3-tert-butyl 4-hydroxy-5- (black mouth 2H benzotriazole- 2-yl) phenyl] propionate and 2-ethylhexyl 3 -— [3-—tert-butyl 4-hydroxy 1-5— (5 black 2H benzotriazole 2 Nole) phenyl] propionate mixture (TINUVIN109, Ciba)
また、ベンゾフエノン系紫外線吸収剤としては下記の具体例を示すが、本発明はこ れらに限定されない。 Further, the following specific examples of the benzophenone-based ultraviolet absorber are shown, but the present invention is not limited thereto.
[0112] UV- 10 : 2, 4ージヒドロキシベンゾフエノン [0112] UV-10: 2, 4-Dihydroxybenzophenone
UV- 11 : 2, 2' ージヒドロキシー4ーメトキシベンゾフエノン UV-11: 2, 2'-dihydroxy-4-methoxybenzophenone
UV— 12 : 2 ヒドロキシ一 4 メトキシ一 5 スルホベンゾフエノン UV—12: 2 Hydroxy 4-methoxy 4-sulfobenzophenone
UV- 13 :ビス(2 メトキシ一 4 ヒドロキシ一 5 ベンゾィルフエニルメタン) 本発明で好ましく用いられる紫外線吸収剤としては、透明性が高ぐ偏光板や液晶 の劣化を防ぐ効果に優れたべンゾトリアゾール系紫外線吸収剤やべンゾフエノン系 紫外線吸収剤が好ましぐ不要な着色がより少な!/、ベンゾトリアゾール系紫外線吸収 剤が特に好ましく用いられる。 UV-13: Bis (2 methoxy-1,4 hydroxy-1,5 benzoyl methane) As an ultraviolet absorber preferably used in the present invention, Benzo excellent in the effect of preventing the deterioration of polarizing plate and liquid crystal having high transparency. Triazole-based UV absorbers and benzophenone-based UV absorbers are preferred because of less unwanted coloring! /, And benzotriazole-based UV absorbers are particularly preferably used.
[0113] また、特開 2001— 187825に記載されている分配係数が 9. 2以上の紫外線吸収 剤は、長尺フィルムの面品質を向上させ、塗布性にも優れている。特に分配係数が 1 0. 1以上の紫外線吸収剤を用いることが好ましい。 [0113] Further, the ultraviolet absorber having a distribution coefficient of 9.2 or more described in JP-A-2001-187825 improves the surface quality of a long film and is excellent in coating properties. It is particularly preferable to use an ultraviolet absorber having a distribution coefficient of 10.1 or more.
[0114] また、特開平 6— 148430号に記載の一般式(1)または一般式(2)、特開 2002— 47357の一般式(3)、 (6)、 (7)記載の高分子紫外線吸収剤ほたは紫外線吸収性 ポリマー)あるいは特開 2002— 169020の段落番号 [0027コ〜 [0055]記載の紫外 線吸収性共重合ポリマーも好ましく用いられる。高分子紫外線吸収剤としては、 PUV A- 30M (大塚化学株式会社製)等が市販されて!/、る。 [0114] Further, the polymer ultraviolet ray described in the general formula (1) or general formula (2) described in JP-A-6-148430, or the general formulas (3), (6), or (7) described in JP-A-2002-47357 Absorbers and UV-absorbing polymers) or UV-absorbing copolymer polymers described in JP-A-2002-169020, paragraphs [0027 to [0055] are also preferably used. PUV A-30M (manufactured by Otsuka Chemical Co., Ltd.) is commercially available as a polymer UV absorber!
[0115] 本発明の位相差フィルムには酸化防止剤を用いることができる。高湿高温の状態 に液晶画像表示装置等がおかれた場合には、偏光板保護フィルムの劣化が起こる 場合がある。酸化防止剤は、例えば、偏光板保護フィルム中の残留溶媒量のハロゲ ンゃリン酸系可塑剤のリン酸等により偏光板保護フィルムが分解するのを遅らせたり 、防いだりする役割を有するので、前記偏光板保護フィルムに含有させるのが好まし い。 [0115] An antioxidant may be used in the retardation film of the present invention. When a liquid crystal image display device or the like is placed in a high humidity and high temperature state, the polarizing plate protective film may be deteriorated. The antioxidant has a role of delaying or preventing the polarizing plate protective film from being decomposed by, for example, phosphoric acid of a halogenated phosphoric acid plasticizer of the residual solvent amount in the polarizing plate protective film. It is preferable to be contained in the polarizing plate protective film.
[0116] このような酸化防止剤としては、ヒンダードフエノール系の化合物が好ましく用いら れ、例えば、 2, 6 ジー tーブチルー p クレゾール、ペンタエリスリチルーテトラキス 〔3—(3, 5—ジ tーブチルー 4ーヒドロキシフエニル)プロピオネート〕、トリエチレン グリコール ビス〔3—(3— t ブチル 5—メチル 4ーヒドロキシフエ二ノレ)プロピオ ネート〕、 1 , 6—へキサンジオール ビス〔3—(3, 5—ジ tーブチルー 4ーヒドロキ シフエ二ノレ)プロピオネート〕、 2, 4 ビス一(n ォクチルチオ)ー6—(4ーヒドロキシ - 3, 5 ジ—tーブチルァニリノ)ー1 , 3, 5 トリアジン、 2, 2 チォージエチレンビ ス〔3—(3, 5—ジ tーブチルー 4ーヒドロキシフエニル)プロピオネート〕、ォクタデシ ノレ一 3— (3, 5—ジ一 t ブチル 4—ヒドロキシフエ二ノレ)プロピオネート、 N, N' - へキサメチレンビス(3, 5—ジ tーブチルー 4ーヒドロキシーヒドロシンナマミド)、 1 , 3, 5 トリメチノレー 2, 4, 6 トリス(3, 5 ジ一 t ブチル 4 ヒドロキシベンジル) ベンゼン、トリスー(3, 5—ジ tーブチルー 4ーヒドロキシベンジル) イソシァヌレイ 卜等を挙げること力 Sでさる。 [0116] As such an antioxidant, a hindered phenol-based compound is preferably used. For example, 2,6-di-tert-butyl-cresol, pentaerythrityl-tetrakis [3- (3,5-di-t] -Butyl-4-hydroxyphenyl) propionate], triethylene Glycol bis [3- (3-tert-butyl 5-methyl 4-hydroxyphenol) propionate], 1,6-hexanediol bis [3- (3,5-di-tert-butyl-4-hydroxyphenyl) propionate], 2,4 Bis (n-octylthio) -6- (4-hydroxy-3,5 di-tert-butylanilino) -1,3,5 triazine, 2,2 thiodiethylene bis [3- (3,5-di-t -Butyl-4-hydroxyphenyl) propionate], Octadecinole 1- (3,5-Di-tert-Butyl 4-hydroxyphenyl) propionate, N, N'-Hexamethylenebis (3,5-di-tert-butyl- 4-hydroxy-hydrocinnamamide), 1, 3, 5 trimethylolene 2, 4, 6 tris (3,5 di-tert-butyl 4-hydroxybenzyl) benzene, tris-su (3,5-di-tert-butyl-4-hydroxybenzyl) Iso Leave by force S include Anurei Bok and the like.
[0117] 特に、 2, 6 ジ tーブチルー p クレゾール、ペンタエリスリチルーテトラキス〔3— [0117] In particular, 2,6-di-tert-butyl-p-cresol, pentaerythrityl-tetrakis [3-
(3, 5—ジ tーブチルー 4ーヒドロキシフエ二ノレ)プロピオネート〕、トリエチレングリコ 一ルービス〔 3— ( 3— t ブチル 5—メチル 4—ヒドロキシフェニル)プロビオネ一 ト〕が好ましい。また、例えば、 N, N' —ビス〔3— (3, 5—ジ一 t ブチノレ一 4—ヒドロ キシフエニル)プロピオニル〕ヒドラジン等のヒドラジン系の金属不活性剤ゃトリス(2, 4 —ジ一 t ブチルフエニル)フォスファイト等のリン系加工安定剤を併用してもよい。 (3,5-di-tert-butyl-4-hydroxyphenol) propionate] and triethyleneglycol rubis [3- (3-tert-butyl 5-methyl 4-hydroxyphenyl) propionate] are preferred. Also, for example, hydrazine-based metal deactivators such as N, N'-bis [3- (3,5-di-tert-butynole 4-hydroxyphenyl) propionyl] hydrazine, tris (2,4-di-tert Phosphorus processing stabilizers such as butylphenyl) phosphite may be used in combination.
[0118] これらの化合物の添加量は、セルロース誘導体に対して質量割合で lppm〜; 1. 0 %が好ましく、 10〜; 1 OOOppmがさらに好まし!/、。 [0118] The amount of these compounds added is preferably from 1 ppm by mass to 1.0%, more preferably from 10%;
[0119] また、本発明に係る位相差フィルムには滑り性を付与するため、微粒子を用いること が好ましい。 [0119] In addition, it is preferable to use fine particles for imparting slipperiness to the retardation film according to the present invention.
[0120] 本発明に係る位相差フィルムに添加される微粒子の 1次平均粒子径としては、 20η m以下が好ましぐさらに好ましくは、 5〜16nmであり、特に好ましくは、 5〜12nmで ある。これらの微粒子は 0. 1〜5 mの粒径の 2次粒子を形成して位相差フィルムに 含まれることが好ましぐ好ましい平均粒径は 0. 1〜2 111であり、さらに好ましくは 0. 2—0. 6〃mである。これにより、フイノレム表面に高さ 0· ;!〜 1 · O ^ m程度の凹凸を 形成し、これによつてフィルム表面に適切な滑り性を与えることができる。 [0120] The primary average particle diameter of the fine particles added to the retardation film according to the present invention is preferably 20ηm or less, more preferably 5 to 16nm, and particularly preferably 5 to 12nm. . These fine particles preferably form secondary particles having a particle size of 0.1 to 5 m and are preferably contained in the retardation film. The preferable average particle size is 0.1 to 2 111, more preferably 0. 2—0. 6〃m. As a result, irregularities having a height of approximately 0 ········ O ^ m are formed on the surface of the finolem, thereby providing appropriate slipperiness to the film surface.
[0121] 本発明に用いられる微粒子の 1次平均粒子径の測定は、透過型電子顕微鏡 (倍率 [0121] The primary average particle diameter of the fine particles used in the present invention is measured by a transmission electron microscope (magnification
50万〜 200万倍)で粒子の観察を行ない、粒子 100個を観察し、粒子径を測定しそ の平均値をもって、 1次平均粒子径とした。 (500,000 to 2,000,000 times), observe the particles, observe 100 particles, and measure the particle size. Was the primary average particle size.
[0122] 微粒子の見掛比重としては、 70g/リットル以上が好ましぐさらに好ましくは、 90〜 200g/リットノレであり、特に好ましくは、 100〜200g/リットノレである。見掛比重が大 きい程、高濃度の分散液を作ることが可能になり、ヘイズ、凝集物が良化するため好 ましぐまた、本発明のように固形分濃度の高いドープを調製する際には、特に好まし く用いられる。 [0122] The apparent specific gravity of the fine particles is preferably 70 g / liter or more, more preferably 90 to 200 g / liter, and particularly preferably 100 to 200 g / liter. A higher apparent specific gravity makes it possible to produce a high-concentration dispersion, which improves the haze and agglomerates, and is preferred when preparing a dope having a high solid content concentration as in the present invention. Is particularly preferably used.
[0123] 1次粒子の平均径が 20nm以下、見掛比重が 70g/リットル以上の二酸化珪素微 粒子は、例えば、気化させた四塩化珪素と水素を混合させたものを 1000〜; 1200°C にて空気中で燃焼させることで得ること力できる。また例えばァエロジル 200V、ァェ ロジル R972V (以上、 日本ァエロジル株式会社製)の商品名で市販されており、それ らを使用すること力できる。 [0123] Silicon dioxide fine particles having an average primary particle diameter of 20 nm or less and an apparent specific gravity of 70 g / liter or more are, for example, 1000-; 1200 ° C obtained by mixing vaporized silicon tetrachloride and hydrogen Can be obtained by burning in air. In addition, for example, Aerosil 200V, Aerosil R972V (above, Nippon Aerosil Co., Ltd.) are commercially available, and they can be used.
[0124] 上記記載の見掛比重は二酸化珪素微粒子を一定量メスシリンダーに採り、この時 の重さを測定し、下記式で算出したものである。 [0124] The apparent specific gravity described above is calculated by the following equation by measuring a weight of a predetermined amount of silicon dioxide fine particles in a graduated cylinder and measuring the weight.
[0125] 見掛比重 (g/リットル) =二酸化珪素質量 (g) /二酸化珪素の容積(リットル) 本発明に用いられる微粒子の分散液を調製する方法としては、例えば以下に示す ような 3種類が挙げられる。 [0125] Apparent specific gravity (g / liter) = mass of silicon dioxide (g) / volume of silicon dioxide (liter) There are three methods for preparing the dispersion of fine particles used in the present invention, for example, as shown below. Is mentioned.
《調製方法 A》 << Preparation Method A >>
溶剤と微粒子を攪拌混合した後、分散機で分散を行なう。これを微粒子分散液とす る。微粒子分散液をドープ液に加えて攪拌する。 After stirring and mixing the solvent and the fine particles, dispersion is performed with a disperser. This is a fine particle dispersion. The fine particle dispersion is added to the dope solution and stirred.
《調製方法 B》 << Preparation Method B >>
溶剤と微粒子を攪拌混合した後、分散機で分散を行なう。これを微粒子分散液とす る。別に溶剤に少量のセルローストリアセテートを加え、攪拌溶解する。これに前記微 粒子分散液を加えて攪拌する。これを微粒子添加液とする。微粒子添加液をインライ ンミキサーでドープ液と十分混合する。 After stirring and mixing the solvent and the fine particles, dispersion is performed with a disperser. This is a fine particle dispersion. Separately, a small amount of cellulose triacetate is added to the solvent and dissolved by stirring. The fine particle dispersion is added to this and stirred. This is a fine particle addition solution. Thoroughly mix the additive solution with the dope solution using an in-line mixer.
《調製方法 C》 << Preparation Method C >>
溶剤に少量のセルローストリアセテートを加え、攪拌溶解する。これに微粒子を加え て分散機で分散を行なう。これを微粒子添加液とする。微粒子添加液をインラインミ キサ一でドープ液と十分混合する。 [0126] 調製方法 Aは二酸化珪素微粒子の分散性に優れ、調製方法 Cは二酸化珪素微粒 子が再凝集しにくい点で優れている。中でも、上記記載の調製方法 Bは二酸化珪素 微粒子の分散性と、二酸化珪素微粒子が再凝集しにくい等、両方に優れている好ま しい調製方法である。 Add a small amount of cellulose triacetate to the solvent and dissolve with stirring. Fine particles are added to this and dispersed with a disperser. This is a fine particle addition solution. Thoroughly mix the additive solution with the dope solution using an in-line mixer. [0126] Preparation method A is excellent in dispersibility of the silicon dioxide fine particles, and preparation method C is excellent in that the silicon dioxide fine particles are difficult to re-aggregate. Among them, the preparation method B described above is a preferable preparation method that is excellent in both dispersibility of the silicon dioxide fine particles and difficulty in reaggregation of the silicon dioxide fine particles.
《分散方法》 《Distribution method》
二酸化珪素微粒子を溶剤などと混合して分散する時の二酸化珪素の濃度は 5質量 %〜30質量%が好ましぐ 10質量%〜25質量%がさらに好ましぐ 15〜20質量% が最も好ましい。分散濃度は高い方が、添加量に対する液濁度は低くなる傾向があ り、ヘイズ、凝集物が良化するため好ましい。 The concentration of silicon dioxide when the silicon dioxide fine particles are mixed and dispersed with a solvent or the like is preferably 5 to 30% by mass, more preferably 10 to 25% by mass, and most preferably 15 to 20% by mass. . A higher dispersion concentration is preferred because the turbidity with respect to the added amount tends to be low, and haze and aggregates are improved.
[0127] 使用される溶剤は低級アルコール類としては、好ましくはメチルアルコール、ェチル ァノレコーノレ、プロピノレアノレコーノレ、イソプロピノレアノレコーノレ、ブチノレアノレコーノレ等カ 挙げられる。低級アルコール以外の溶媒としては特に限定されないが、セルロースェ ステルの製膜時に用いられる溶剤を用いることが好まし!/、。 [0127] Solvents to be used are preferably lower alcohols such as methyl alcohol, ethyl alcoholone, propino alcoholo, isopropino alcoholo, butyno alcoholo and the like. The solvent other than the lower alcohol is not particularly limited, but it is preferable to use a solvent used for forming a cellulose ester film.
[0128] セルロースエステルに対する二酸化珪素微粒子の添加量はセルロースエステル 10 0質量部に対して、二酸化珪素微粒子は 0. 01質量部〜 5. 0質量部が好ましぐ 0. 05質量部〜 1. 0質量部がさらに好ましぐ 0. 1質量部〜 0. 5質量部が最も好ましい 。添加量は多い方が、動摩擦係数に優れ、添加量が少ない方力 凝集物が少なくな [0128] The addition amount of silicon dioxide fine particles to cellulose ester is preferably 0.01 parts by mass to 5.0 parts by mass with respect to 100 parts by mass of cellulose ester, and 0.05 parts by mass to 1. parts by mass. 0 parts by mass is more preferable 0.1 parts by mass to 0.5 parts by mass is most preferable. The larger the added amount, the better the coefficient of dynamic friction and the smaller the added amount.
[0129] 分散機は通常の分散機が使用できる。分散機は大きく分けてメディア分散機とメデ ィアレス分散機に分けられる。二酸化珪素微粒子の分散にはメディアレス分散機が ヘイズが低く好ましい。メディア分散機としてはボールミル、サンドミル、ダイノミルなど が挙げられる。メディアレス分散機としては超音波型、遠心型、高圧型などがあるが、 本発明においては高圧分散装置が好ましい。高圧分散装置は、微粒子と溶媒を混 合した組成物を、細管中に高速通過させることで、高剪断や高圧状態など特殊な条 件を作りだす装置である。 [0129] As the disperser, a normal disperser can be used. Dispersers can be broadly divided into media dispersers and medialess dispersers. For dispersion of silicon dioxide fine particles, a medialess disperser is preferred because of low haze. Examples of media dispersers include ball mills, sand mills, and dyno mills. Examples of the medialess disperser include an ultrasonic type, a centrifugal type, and a high pressure type. In the present invention, a high pressure disperser is preferable. A high-pressure dispersion device is a device that creates special conditions such as high shear and high pressure by passing a composition in which fine particles and a solvent are mixed at high speed through a narrow tube.
[0130] 高圧分散装置で処理する場合、例えば、管径 1〜2000 mの細管中で装置内部 の最大圧力条件が 9. 807MPa以上であることが好ましい。さらに好ましくは 19. 613 MPa以上である。またその際、最高到達速度が 100m/秒以上に達するもの、伝熱 速度が 420kj/時間以上に達するものが好ましい。 [0130] When processing with a high-pressure dispersion apparatus, for example, the maximum pressure condition inside the apparatus is preferably 9.807 MPa or more in a thin tube having a tube diameter of 1 to 2000 m. More preferably, it is 19.613 MPa or more. At that time, the maximum speed reached 100m / sec or more, heat transfer It is preferable that the speed reaches 420 kj / hour or more.
[0131] 上記のような高圧分散装置には、 Microfluidics Corporation社製超高圧ホモジナイ ザ(商品名マイクロフルイダィザ)あるいはナノマイザ社製ナノマイザがあり、他にもマ ントンゴーリン型高圧分散装置、例えば、ィズミフードマシナリ製ホモジナイザ、三和 機械株式会社社製 UHN— 01等が挙げられる。 [0131] Examples of the high-pressure dispersion apparatus as described above include an ultra-high pressure homogenizer (trade name: Microfluidizer) manufactured by Microfluidics Corporation or a nanomizer manufactured by Nanomizer. Izumi Food Machinery Homogenizer, Sanwa Machinery Co., Ltd. UHN-01, etc.
[0132] また、微粒子を含むドープを流延支持体に直接接するように流延することが、滑り 性が高ぐヘイズが低!/、フィルムが得られるので好ましレ、。 [0132] In addition, casting a dope containing fine particles so as to be in direct contact with the casting support is preferable because the film has a high sliding property and low haze.
[0133] また、流延後に剥離して乾燥されロール状に巻き取られた後、ハードコート層や反 射防止層等の機能性薄膜が設けられる。加工若しくは出荷されるまでの間、汚れや 静電気によるゴミ付着等から製品を保護するために通常、包装加工がなされる。この 包装材料については、上記目的が果たせれば特に限定されないが、フィルムからの 残留溶媒の揮発を妨げないものが好ましい。具体的には、ポリエチレン、ポリエステ ノレ、ポリプロピレン、ナイロン、ポリスチレン、紙、各種不織布等が挙げられる。繊維が メッシュクロス状になったものは、より好ましく用いられる。 [0133] Further, after being cast and peeled off and dried and wound into a roll, a functional thin film such as a hard coat layer or an antireflection layer is provided. Until it is processed or shipped, packaging is usually done to protect the product from dirt and electrostatic dust. The packaging material is not particularly limited as long as the above purpose can be achieved, but a material that does not hinder volatilization of the residual solvent from the film is preferable. Specific examples include polyethylene, polyester, polypropylene, nylon, polystyrene, paper, and various non-woven fabrics. A fiber having a mesh cloth shape is more preferably used.
[0134] 本発明の位相差フィルムはリタ一デーシヨン制御剤を含有してリタ一デーシヨンの調 整を行うことが好ましい。 [0134] The retardation film of the present invention preferably contains a retardation control agent to adjust the retardation.
(棒状化合物) (Bar compound)
本発明の位相差フィルムは、溶液の紫外線吸収スペクトルの最大吸収波長( λ ma x)が 250nmより短波長である棒状化合物をリタ一デーシヨン制御剤として含有するこ とが好ましい。 The retardation film of the present invention preferably contains a rod-like compound having a maximum absorption wavelength (λ max) in the ultraviolet absorption spectrum of the solution shorter than 250 nm as a retardation control agent.
[0135] リタ一デーシヨン制御剤の機能の観点では、棒状化合物は、少なくとも一つの芳香 族環を有することが好ましぐ少なくとも二つの芳香族環を有することがさらに好まし い。棒状化合物は、直線的な分子構造を有することが好ましい。直線的な分子構造 とは、熱力学的に最も安定な構造において棒状化合物の分子構造が直線的である ことを意味する。熱力学的に最も安定な構造は、結晶構造解析または分子軌道計算 によって求めることができる。 [0135] From the viewpoint of the function of the retardation control agent, it is more preferable that the rod-like compound has at least two aromatic rings, which preferably have at least one aromatic ring. The rod-like compound preferably has a linear molecular structure. The linear molecular structure means that the molecular structure of the rod-shaped compound is linear in the most thermodynamically stable structure. The thermodynamically most stable structure can be obtained by crystal structure analysis or molecular orbital calculation.
[0136] 例えば、分子軌道計算ソフト (例、 WinMOPAC2000、富士通株式会社製)を用 いて分子軌道計算を行ない、化合物の生成熱が最も小さくなるような分子の構造を 求めること力 Sできる。分子構造が直線的であるとは、上記のように計算して求められる 熱力学的に最も安定な構造において、分子構造の角度が 140度以上であることを意 味する。棒状化合物は、液晶性を示すことが好ましい。棒状化合物は、加熱により液 晶性を示す(サーモト口ピック液晶性を有する)ことがさらに好ましレ、。液晶相は、ネマ チイク相またはスメクティック相が好ましい。 [0136] For example, molecular orbital calculation is performed using molecular orbital calculation software (eg, WinMOPAC2000, manufactured by Fujitsu Limited) to obtain the molecular structure that minimizes the heat of compound formation. The power to seek is S. The linear molecular structure means that the angle of the molecular structure is 140 degrees or more in the thermodynamically most stable structure obtained by calculation as described above. The rod-shaped compound preferably exhibits liquid crystallinity. It is further preferred that the rod-like compound exhibits liquid crystallinity upon heating (has thermopick liquid crystallinity). The liquid crystal phase is preferably a nematic phase or a smectic phase.
[0137] 棒状化合物としては、下記一般式 (4)で表されるトランス 1 , 4ーシクロへキサンジ カルボン酸エステル化合物が好まし!/、。 [0137] The rod-like compound is preferably a trans 1,4-cyclohexanedicarboxylic acid ester compound represented by the following general formula (4)!
[0138] 一般式(4) Arl -Ll -Ar2 [0138] General formula (4) Arl -Ll -Ar2
一般式 (4)において、 Arl及び Ar2は、それぞれ独立に、芳香族基である。本明細 書において、芳香族基は、ァリール基 (芳香族性炭化水素基)、置換ァリール基、芳 香族性へテロ環基及び置換芳香族性へテロ環基を含む。ァリール基及び置換ァリー ル基の方が、芳香族性へテロ環基及び置換芳香族性へテロ環基よりも好ましい。芳 香族性へテロ環基のへテロ環は、一般には不飽和である。芳香族性へテロ環は、 5 員環、 6員環または 7員環であることが好ましぐ 5員環または 6員環であることがさらに 好ましい。芳香族性へテロ環は一般に最多の二重結合を有する。ヘテロ原子として は、窒素原子、酸素原子または硫黄原子が好ましぐ窒素原子または硫黄原子がさ らに好ましい。芳香族性へテロ環の例には、フラン環、チォフェン環、ピロール環、ォ キサゾール環、イソォキサゾール環、チアゾール環、イソチアゾール環、イミダゾール 環、ピラゾール環、フラザン環、トリァゾール環、ピラン環、ピリジン環、ピリダジン環、 ピリミジン環、ピラジン環、及び 1 , 3, 5—トリァジン環が含まれる。芳香族基の芳香族 環としては、ベンゼン環、フラン環、チォフェン環、ピロール環、ォキサゾール環、チ ァゾール環、イミダゾール環、トリァゾール環、ピリジン環、ピリミジン環及びピラジン環 が好ましぐベンゼン環が特に好ましい。 In the general formula (4), Arl and Ar2 are each independently an aromatic group. In the present specification, the aromatic group includes an aryl group (aromatic hydrocarbon group), a substituted aryl group, an aromatic heterocyclic group, and a substituted aromatic heterocyclic group. An aryl group and a substituted aryl group are more preferable than an aromatic heterocyclic group and a substituted aromatic heterocyclic group. The aromatic ring of an aromatic heterocyclic group is generally unsaturated. The aromatic heterocycle is preferably a 5-membered ring, 6-membered ring or 7-membered ring, more preferably a 5-membered ring or 6-membered ring. Aromatic heterocycles generally have the most double bonds. As the hetero atom, a nitrogen atom, a sulfur atom or a nitrogen atom or a sulfur atom is more preferable. Examples of aromatic heterocycles include furan, thiophene, pyrrole, oxazole, isoxazole, thiazole, isothiazole, imidazole, pyrazole, furazane, triazole, pyran, and pyridine. Rings, pyridazine rings, pyrimidine rings, pyrazine rings, and 1,3,5-triazine rings are included. As the aromatic ring of the aromatic group, benzene ring, furan ring, thiophene ring, pyrrole ring, oxazole ring, thiazole ring, imidazole ring, triazole ring, pyridine ring, pyrimidine ring and pyrazine ring are preferred. Particularly preferred.
[0139] 置換ァリール基及び置換芳香族性へテロ環基の置換基の例には、ハロゲン原子( F、 Cl、 Br、 I)、ヒドロキシノレ、カルボキシル、シァノ、ァミノ、アルキルアミノ基(例、メチ ルァミノ、ェチルァミノ、ブチルァミノ、ジメチルァミノ)、ニトロ、スルホ、力ルバモイル、 アルキル力ルバモイル基(例、 N メチルカルバモイル、 N ェチルカルバモイル、 N , N ジメチルカルバモイル)、スルファモイル、アルキルスルファモイル基(例、 N— ウレイド、アルキルウレイド基(例、 N—メチルウレイド、 N, N—ジメチルウレイド、 N, N, N' —トリメチルウレイド)、アルキル基(例、メチル、ェチル、プロピル、ブチル、ぺ ンチル、ヘプチル、ォクチル、イソプロピル、 s—ブチル、 tーァミル、シクロへキシル、 シクロペンチル)、アルケニル基(例、ビュル、ァリル、へキセニル)、アルキニル基(例 、ェチュル、ブチュル)、ァシル基(例、ホノレミノレ、ァセチル、ブチリル、へキサノィル、 ラウリル)、ァシルォキシ基(例、ァセトキシ、ブチリルォキシ、へキサノィルォキシ、ラ ゥリルォキシ)、アルコキシ基(例、メトキシ、エトキシ、プロポキシ、ブトキシ、ペンチノレ ォキシ、ヘプチルォキシ、ォクチルォキシ)、ァリールォキシ基(例、フエノキシ)、アル コキシカルボニル基(例、メトキシカルボニル、エトキシカルボニル、プロポキシカルボ ニル、ブトキシカルボニル、ペンチルォキシカルボニル、ヘプチルォキシカルボニル) 、ァリールォキシカルボニル基(例、フエノキシカルボ二ル)、アルコキシカルボニルァ ミノ基(例、ブトキシカルボニルアミ入へキシルォキシカルボニルァミノ)、アルキルチ ォ基(例、メチルチオ、ェチルチオ、プロピルチオ、ブチルチオ、ペンチルチオ、ヘプ チルチオ、ォクチルチオ)、ァリールチオ基(例、フエ二ルチオ)、アルキルスルホニル 基(例、メチノレスノレホニノレ、ェチノレスノレホニノレ、プロピノレスノレホニノレ、ブチノレスノレホニ ノレ、ペンチルスルホニル、へプチルスルホニル、ォクチルスルホニル)、アミド基(例、 ァセトアミド、ブチルアミド基、へキシルアミド、ラウリルアミド)及び非芳香族性複素環 基(例、モルホリル、ピラジュル)が含まれる。 [0139] Examples of the substituent of the substituted aryl group and the substituted aromatic heterocyclic group include a halogen atom (F, Cl, Br, I), a hydroxyl group, a carboxyl group, a cyano group, an amino group, an alkylamino group (e.g., Methylamino, ethylamino, butylamino, dimethylamino), nitro, sulfo, rubamoyl, alkyl rubamoyl groups (eg, N methylcarbamoyl, N ethylcarbamoyl, N, N dimethylcarbamoyl), sulfamoyl, alkylsulfamoyl groups (eg, N— Ureido, alkylureido groups (eg, N-methylureido, N, N-dimethylureido, N, N, N'-trimethylureido), alkyl groups (eg, methyl, ethyl, propyl, butyl, pentyl, heptyl, octyl) , Isopropyl, s-butyl, t-amyl, cyclohexyl, cyclopentyl), alkenyl group (eg, buyl, allyl, hexenyl), alkynyl group (eg, ethul, butyur), isyl group (eg, honoreminole, acetyl, butyryl) , Hexanoyl, lauryl), acyloxy group (eg, acetoxy, butyryloxy, hexanoyloxy, lauryloxy), alkoxy group (eg, methoxy, ethoxy, propoxy, butoxy, pentinoreoxy, heptyloxy, octyloxy), allyloxy group (eg, phenoxy) ), Al Koki Sicarbonyl group (eg, methoxycarbonyl, ethoxycarbonyl, propoxycarbonyl, butoxycarbonyl, pentyloxycarbonyl, heptyloxycarbonyl), aryloxycarbonyl group (eg, phenoxycarbonyl), alkoxycarbonylamino group ( Eg, butoxycarbonylamino-substituted hexyloxycarbonylamino), alkylthio group (eg, methylthio, ethylthio, propylthio, butylthio, pentylthio, heptylthio, octylthio), arylthio group (eg, phenylthio), alkylsulfonyl group (Eg, methinolesnorehoninore, ethinoresnorehoninore, propinolesnorehoninore, butinolesnorehoninore, pentylsulfonyl, heptylsulfonyl, octylsulfonyl), amide groups (eg, acetate Bromide, butyramide group to, Kishiruamido, lauryl amide) and a non-aromatic Hajime Tamaki (e.g., morpholyl, Pirajuru) include.
置換ァリール基及び置換芳香族性へテロ環基の置換基としては、ハロゲン原子、シ ァノ、カルボキシル、ヒドロキシノレ、ァミノ、アルキル置換アミノ基、アシノレ基、ァシルォ キシ基、アミド基、アルコキシカルボニル基、アルコキシ基、アルキルチオ基及びアル キル基が好ましい。アルキルアミノ基、アルコキシカルボニル基、アルコキシ基及びァ ルキルチオ基のアルキル部分とアルキル基とは、さらに置換基を有して!/、てもよ!/、。 アルキル部分及びアルキル基の置換基の例には、ハロゲン原子、ヒドロキシル、カル ボキシル、シァノ、ァミノ、ァノレキノレアミノ基、ニトロ、スルホ、力ルバモイル、アルキノレ 力ルバモイル基、スルファモイル、アルキルスルファモイル基、ウレイド、アルキルウレ イド基、アルケニル基、アルキニル基、ァシル基、ァシルォキシ基、アルコキシ基、ァ リールォキシ基、アルコキシカルボニル基、ァリールォキシカルボニル基、アルコキシ カルボニルァミノ基、アルキルチオ基、ァリールチオ基、アルキルスルホニル基、アミ ド基及び非芳香族性複素環基が含まれる。アルキル部分及びアルキル基の置換基 としては、ハロゲン原子、ヒドロキシノレ、ァミノ、ァノレキノレアミノ基、アシノレ基、ァシルォ キシ基、ァシルァミノ基、アルコキシカルボニル基及びアルコキシ基が好ましい。 Examples of the substituent of the substituted aryl group and the substituted aromatic heterocyclic group include a halogen atom, cyano, carboxyl, hydroxynore, amino, alkyl-substituted amino group, asinole group, acyloxy group, amido group, and alkoxycarbonyl group. , An alkoxy group, an alkylthio group and an alkyl group are preferable. The alkyl part and the alkyl group of the alkylamino group, alkoxycarbonyl group, alkoxy group and alkylthio group further have a substituent! /, May /! Examples of the alkyl moiety and the substituent of the alkyl group include a halogen atom, hydroxyl, carboxyl, cyan, amino, anolequinolamino group, nitro, sulfo, rubamoyl, alkynole rubamoyl group, sulfamoyl, alkylsulfamoyl. Group, ureido, alkylureido group, alkenyl group, alkynyl group, acyl group, acyloxy group, alkoxy group, Examples include a ryloxy group, an alkoxycarbonyl group, an aryloxycarbonyl group, an alkoxycarbonylamino group, an alkylthio group, an aryloxy group, an alkylsulfonyl group, an amide group, and a non-aromatic heterocyclic group. As the substituent for the alkyl moiety and the alkyl group, a halogen atom, hydroxynore, amino, anolenoquinoamino group, asinole group, acyloxy group, acylamino group, alkoxycarbonyl group and alkoxy group are preferable.
[0141] —般式(4)において、 L1は、アルキレン基、アルケニレン基、アルキニレン基、二価 の飽和へテロ環基、 O CO 及びそれらの組み合わせからなる群より選ばれ る二価の連結基である。アルキレン基は、環状構造を有していてもよい。環状アルキ レン基としては、シクロへキシレンが好ましぐ 1 , 4—シクロへキシレンが特に好ましい 。鎖状アルキレン基としては、直鎖状アルキレン基の方が分岐を有するアルキレン基 よりも好ましい。アルキレン基の炭素原子数は、 1 20であること力 S好ましく、 1 15 であること力 り好ましく、 1〜; 10であることがさらに好ましぐ;!〜 8であることがさらに また好ましぐ;!〜 6であることが最も好ましい。 [0141] —In the general formula (4), L1 is a divalent linking group selected from the group consisting of an alkylene group, an alkenylene group, an alkynylene group, a divalent saturated heterocyclic group, O 2 CO 3, and combinations thereof. It is. The alkylene group may have a cyclic structure. As the cyclic alkylene group, 1,4-cyclohexylene is particularly preferred, and cyclohexylene is preferred. As the chain alkylene group, a linear alkylene group is more preferable than a branched alkylene group. The number of carbon atoms in the alkylene group is 120, preferably S, more preferably 1 15, more preferably 1 to 10, and even more preferably! To 8. Most preferably, it is! ~ 6.
[0142] アルケニレン基及びアルキニレン基は、環状構造よりも鎖状構造を有することが好 ましぐ分岐を有する鎖状構造よりも直鎖状構造を有することがさらに好ましい。アル ケニレン基及びアルキニレン基の炭素原子数は、 2〜; 10であることが好ましぐ 2 8 であること力 Sより好ましく、 2 6であることがさらに好ましぐ 2 4であることがさらにま た好ましぐ 2 (ビニレンまたはェチニレン)であることが最も好ましい。二価の飽和へテ 口環基は、 3員〜 9員のへテロ環を有することが好ましい。ヘテロ環のへテロ原子は、 酸素原子、窒素原子、ホウ素原子、硫黄原子、ケィ素原子、リン原子またはゲルマ二 ゥム原子が好ましい。飽和へテロ環の例には、ピぺリジン環、ピぺラジン環、モルホリ ン環、ピロリジン環、イミダゾリジン環、テトラヒドロフラン環、テトラヒドロピラン環、 1 , 3 ジォキサン環、 1 , 4 ジォキサン環、テトラヒドロチォフェン環、 1 , 3—チアゾリジン 環、 1 , 3—ォキサゾリジン環、 1 , 3—ジォキソラン環、 1 , 3—ジチオラン環及び 1 , 3, 2—ジォキサボロランが含まれる。特に好ましい二価の飽和へテロ環基は、ピペラジ ン 1 , 4ージィレン、 1 , 3 ジ才キサン 2, 5 ジィレン及び 1 , 3, 2 ジ才キサボ ロラン 2, 5 ジィレンである。 [0142] The alkenylene group and the alkynylene group preferably have a linear structure rather than a branched chain structure, which preferably has a chain structure rather than a cyclic structure. The number of carbon atoms of the alkenylene group and the alkynylene group is 2 to; 10 is preferably 2 8, more preferably S 2, and 2 6 is more preferably 2 4 Most preferred is 2 (vinylene or ethynylene). The divalent saturated heterocyclic group preferably has a 3- to 9-membered heterocycle. The heterocyclic hetero atom is preferably an oxygen atom, a nitrogen atom, a boron atom, a sulfur atom, a silicon atom, a phosphorus atom or a germanium atom. Examples of saturated heterocycles include piperidine rings, piperazine rings, morpholine rings, pyrrolidine rings, imidazolidine rings, tetrahydrofuran rings, tetrahydropyran rings, 1,3 dioxane rings, 1,4 dioxane rings, tetrahydro rings. Thiophene ring, 1,3-thiazolidine ring, 1,3-oxazolidin ring, 1,3-dioxolane ring, 1,3-dithiolane ring and 1,3,2-dioxaborolane are included. Particularly preferred divalent saturated heterocyclic groups are piperazin 1,4-diylene, 1,3 di-aged xylene 2,5 diylene and 1,3,2 di-xiaborane 2,5-diylene.
[0143] 組み合わせからなる二価の連結基の例を示す。 L- 1 : O— CO—アルキレク基ー CO o— [0143] Examples of a divalent linking group comprising a combination are shown. L- 1: O—CO—Alkylene group—CO o—
L- 2 : CO — o—アルキレク基ー O— CO— L- 2: CO — o—alkylene group O— CO—
L- 3 : o— CO—アルケ:二レン基 CO o— L- 3: o— CO—Alke: Diylene group CO o—
L- 4 : CO — o—アルケ:二レン基 O— CO— L- 4: CO — o—Alke: Diylene group O— CO—
L- 5 : o— CO—アルキニ二レン基 CO o— L-5: o—CO—alkynylene group CO o—
L- 6 : CO — o—アルキニ二レン基 O— CO— L- 6: CO — o—alkynylene group O— CO—
L- 7 : o— CO—二価の飽和へテロ環基 CO o L-7: o—CO—Divalent saturated heterocyclic group CO o
L- 8 : CO — o—二価の飽和へテロ環基 O— CO L- 8: CO — o—Divalent saturated heterocyclic group O— CO
一般式 (4)の分子構造において、 L1を挟んで、 Arlと Ar2とが形成する角度は、 14 0度以上であることが好ましい。棒状化合物としては、下記一般式(5)で表される化 合物がさらに好ましい。 In the molecular structure of the general formula (4), the angle formed by Arl and Ar2 across L1 is preferably 140 ° or more. The rod-like compound is more preferably a compound represented by the following general formula (5).
[0145] 一般式(5) Arl -L2-X-L3-Ar2 [0145] General formula (5) Arl -L2-X-L3-Ar2
一般式(5)において、 Arl及び Ar2は、それぞれ独立に、芳香族基である。芳香族 基の定義及び例は、一般式 (4)の Arl及び Ar2と同様である。 In the general formula (5), Arl and Ar2 are each independently an aromatic group. The definition and examples of the aromatic group are the same as those of Arl and Ar2 in the general formula (4).
[0146] 一般式(5)において、 L2及び L3は、それぞれ独立に、アルキレン基、 O C O 及びそれらの組み合わせからなる群より選ばれる二価の連結基である。アルキレ ン基は、環状構造よりも鎖状構造を有することが好ましぐ分岐を有する鎖状構造より も直鎖状構造を有することがさらに好ましい。アルキレン基の炭素原子数は、 1 10 であることが好ましく、 1 8であることがより好ましく、 1 6であることがさらに好ましく ;! 4であることがさらにまた好ましぐ 1または 2 (メチレンまたはエチレン)であること が最も好ましい。 L2及び L3は、ー〇ー CO—または CO— O であることが特に好 ましい。 [0146] In the general formula (5), L2 and L3 are each independently a divalent linking group selected from the group consisting of an alkylene group, O 2 CO 3 and a combination thereof. More preferably, the alkylene group has a linear structure rather than a chain structure having a branch, which preferably has a chain structure rather than a cyclic structure. The number of carbon atoms of the alkylene group is preferably 1 10, more preferably 18, still more preferably 16; and even more preferably 4 1 or 2 (methylene Or ethylene). L2 and L3 are particularly preferably —O—CO— or CO—O.
[0147] 一般式(5)において、 Xは、 1 , 4ーシクロへキシレン、ビニレンまたはェチニレンで ある。 [0147] In the general formula (5), X represents 1,4-cyclohexylene, vinylene or ethynylene.
[0148] 本発明の位相差フィルムの製造は、セルロースエステル及び前記可塑剤などの添 加剤を溶剤に溶解させてドープを調製する工程、ドープをベルト状若しくはドラム状 の金属支持体上に流延する工程、流延したドープをウェブとして乾燥する工程、金属 支持体から剥離する工程、延伸する工程、さらに乾燥する工程、得られたフィルムを さらに熱処理する工程、冷却後巻き取る工程により行なわれる。本発明の位相差フィ ルムは固形分中に好ましくはセルロースエステルを 70〜95質量0 /0含有するものであ [0148] The retardation film of the present invention is produced by a step of preparing a dope by dissolving an additive such as cellulose ester and the plasticizer in a solvent, and flowing the dope onto a belt-shaped or drum-shaped metal support. A step of stretching, a step of drying a cast dope as a web, a step of peeling from a metal support, a step of stretching, a step of further drying, and a film obtained Further, a heat treatment step and a winding step after cooling are performed. Der ones retardation Fi Lum which is preferably in the solids have 70 to 95 mass 0/0 containing a cellulose ester of the present invention
[0149] ドープを調製する工程について述べる。ドープ中のセルロースエステルの濃度は、 濃度が高レ、方が金属支持体に流延した後の乾燥負荷が低減できて好まし!/、が、セ ルロースエステルの濃度が高過ぎると濾過時の負荷が増えて、濾過精度が悪くなる。 これらを両立する濃度としては、 10〜35質量%が好ましぐさらに好ましくは、 15〜2 5質量%である。 [0149] The step of preparing the dope will be described. The concentration of cellulose ester in the dope is preferable because the concentration is high and the drying load after casting on the metal support can be reduced! /, But if the concentration of cellulose ester is too high, The load increases and the filtration accuracy deteriorates. The concentration that achieves both of these is preferably 10 to 35% by mass, more preferably 15 to 25% by mass.
[0150] 本発明のドープで用いられる溶剤は、単独で用いても 2種以上を併用してもよいが 、セルロースエステルの良溶剤と貧溶剤を混合して使用することが生産効率の点で 好ましく、良溶剤が多い方がセルロースエステルの溶解性の点で好ましい。良溶剤と 貧溶剤の混合比率の好ましい範囲は、良溶剤が 70〜98質量%であり、貧溶剤が 2 〜30質量%である。良溶剤、貧溶剤とは、使用するセルロースエステルを単独で溶 解するものを良溶剤、単独で膨潤する力、または溶解しな!/、ものを貧溶剤と定義してレ、 る。そのため、セルロースエステルのァシル基置換度によっては、良溶剤、貧溶剤が 変わり、例えばアセトンを溶剤として用いる時には、セルロースエステルの酢酸エステ ル(ァセチル基置換度 2. 4)、セルロースアセテートプロピオネートでは良溶剤になり 、セルロースの酢酸エステル(ァセチル基置換度 2. 8)では貧溶剤となる。 [0150] The solvent used in the dope of the present invention may be used alone or in combination of two or more. However, it is possible to use a mixture of a good solvent and a poor solvent of cellulose ester in terms of production efficiency. The more good solvent is preferable in terms of the solubility of the cellulose ester. The preferable range of the mixing ratio of the good solvent and the poor solvent is 70 to 98% by mass for the good solvent and 2 to 30% by mass for the poor solvent. A good solvent or a poor solvent is defined as a solvent that dissolves the cellulose ester used alone, a good solvent, the ability to swell alone, or a substance that does not dissolve! Therefore, depending on the degree of acyl substitution of the cellulose ester, the good solvent and poor solvent change. For example, when acetone is used as the solvent, the ester of cellulose ester (acetyl group substitution degree 2.4) and cellulose acetate propionate It becomes a good solvent, and it is a poor solvent for cellulose acetate ester (degree of substitution of acetyl group 2.8).
[0151] 本発明に用いられる良溶剤は特に限定されないが、メチレンクロライド等の有機ハ ロゲン化合物ゃジォキソラン類、アセトン、酢酸メチル、ァセト酢酸メチル等が挙げら れる。特に好ましくはメチレンクロライドまたは酢酸メチルが挙げられる。 [0151] The good solvent used in the present invention is not particularly limited, and examples thereof include organic halogen compounds such as methylene chloride, dioxolanes, acetone, methyl acetate, and methyl acetate acetate. Particularly preferred is methylene chloride or methyl acetate.
[0152] また、本発明に用いられる貧溶剤は特に限定されないが、例えば、メタノール、エタ ノール、 n—ブタノール、シクロへキサン、シクロへキサノン等が好ましく用いられる。ま た、ドープ中には水が 0. 0;!〜 2質量%含有していることが好ましい。 [0152] The poor solvent used in the present invention is not particularly limited. For example, methanol, ethanol, n-butanol, cyclohexane, cyclohexanone, and the like are preferably used. Further, the dope preferably contains water in an amount of 0.0;! To 2% by mass.
[0153] 上記記載のドープを調製する時の、セルロースエステルの溶解方法としては、一般 的な方法を用いることができる。加熱と加圧を組み合わせると常圧における沸点以上 に加熱できる。溶剤の常圧での沸点以上でかつ加圧下で溶剤が沸騰しな!、範囲の 温度で加熱しながら攪拌溶解すると、ゲルやママコと呼ばれる塊状未溶解物の発生 を防止するため好ましい。また、セルロースエステルを貧溶剤と混合して湿潤あるい は膨潤させた後、さらに良溶剤を添加して溶解する方法も好ましく用いられる。 [0153] As a method for dissolving the cellulose ester when preparing the dope described above, a general method can be used. When heating and pressurization are combined, it can be heated above the boiling point at normal pressure. If the solvent exceeds the boiling point at normal pressure and does not boil under pressure, stirring and dissolving while heating at a temperature in the range will generate a massive undissolved material called gel or mamaco It is preferable to prevent this. In addition, a method in which a cellulose ester is mixed with a poor solvent and moistened or swollen, and then a good solvent is added and dissolved is also preferably used.
[0154] 加圧は Pa以下であることがより好ましぐ 1. OMPa以下であることがさらに好ましい[0154] The pressure is more preferably Pa or lower. 1. More preferably, the pressure is OMPa or lower.
〇 Yes
[0155] ここで、ドープの流延について説明する。 [0155] Here, the dope casting will be described.
[0156] 流延(キャスト)工程における金属支持体は、表面を鏡面仕上げしたものが好ましく 、金属支持体としては、ステンレススティールベルト若しくは铸物で表面をメツキ仕上 げしたドラムが好ましく用いられる。キャストの幅は l〜4mとすることができる。流延ェ 程の金属支持体の表面温度は 50°C〜溶剤が沸騰して発泡しない温度以下に設 定される。 [0156] The metal support in the casting process is preferably a mirror-finished surface. As the metal support, a stainless steel belt or a drum whose surface is finished with a porcelain is preferably used. The cast width can be l ~ 4m. The surface temperature of the metal support in the casting process is set between 50 ° C and below the temperature at which the solvent boils and does not foam.
[0157] 温度が高い方が、ウェブの乾燥速度が速くできるので好ましいが、余り高過ぎるとゥ エブが発泡したり、平面性が劣化する場合がある。好ましい支持体温度としては 0〜1 00°Cで適宜決定され、 5〜30°Cがさらに好ましい。あるいは、冷却することによってゥ エブをゲル化させて残留溶媒を多く含んだ状態でドラムから剥離することも好ましい 方法である。金属支持体の温度を制御する方法は特に制限されないが、温風または 冷風を吹きかける方法や、温水を金属支持体の裏側に接触させる方法がある。温水 を用いる方が熱の伝達が効率的に行なわれるため、金属支持体の温度が一定にな るまでの時間が短く好ましい。温風を用いる場合は溶媒の蒸発潜熱によるウェブの温 度低下を考慮して、溶媒の沸点以上の温風を使用しつつ、発泡も防ぎながら目的の 温度よりも高い温度の風を使う場合がある。特に、流延から剥離するまでの間で支持 体の温度及び乾燥風の温度を変更し、効率的に乾燥を行なうことが好まし!/、。 [0157] A higher temperature is preferable because the drying speed of the web can be increased. However, if the temperature is too high, the web may foam or the flatness may deteriorate. A preferable support temperature is appropriately determined at 0 to 100 ° C, and more preferably 5 to 30 ° C. Alternatively, it is also a preferable method that the web is gelled by cooling and peeled from the drum in a state containing a large amount of residual solvent. The method for controlling the temperature of the metal support is not particularly limited, and there are a method of blowing hot air or cold air, and a method of bringing hot water into contact with the back side of the metal support. It is preferable to use hot water because heat transfer is performed efficiently, so that the time until the temperature of the metal support becomes constant is short. When using hot air, considering the decrease in web temperature due to the latent heat of vaporization of the solvent, there are cases in which hot air above the boiling point of the solvent is used and wind at a temperature higher than the target temperature is used while preventing foaming. is there. In particular, it is preferable to perform drying efficiently by changing the temperature of the support and the temperature of the drying air between casting and peeling!
[0158] セルロースエステルフィルムが良好な平面性を示すためには、金属支持体からゥェ ブを剥離する際の残留溶媒量は 10〜150質量%が好ましぐさらに好ましくは 20〜 40質量%または60〜130質量%でぁり、特に好ましくは、 20〜30質量%または 70 〜; 120質量%である。また、該金属支持体上の剥離位置における温度を 50〜40 °Cとするのが好ましぐ 10〜40°Cがより好ましぐ 15〜30°Cとするのが最も好ましい。 [0158] In order for the cellulose ester film to exhibit good flatness, the amount of residual solvent when peeling the web from the metal support is preferably 10 to 150% by mass, more preferably 20 to 40% by mass. Or it is 60-130 mass%, Most preferably, it is 20-30 mass% or 70-; 120 mass%. In addition, the temperature at the peeling position on the metal support is preferably 50 to 40 ° C., more preferably 10 to 40 ° C., and most preferably 15 to 30 ° C.
[0159] 本発明にお!/、ては、残留溶媒量は下記式で定義される。 In the present invention, the amount of residual solvent is defined by the following formula.
[0160] 残留溶媒量 (質量%) = { (M-N) /N} X 100 なお、 Mはウェブまたはフィルムを製造中または製造後の任意の時点で採取した試 料の質量で、 Nは Mを 115°Cで 1時間の加熱後の質量である。 [0160] Residual solvent amount (mass%) = {(MN) / N} X 100 M is the mass of the sample collected at any time during or after the production of the web or film, and N is the mass after heating M at 115 ° C for 1 hour.
[0161] また、セルロースエステルフィルムの乾燥工程においては、ウェブを金属支持体より 剥離し、さらに乾燥し、残留溶媒量が 0. 5質量%以下となるまで乾燥される。 [0161] Further, in the drying step of the cellulose ester film, the web is peeled off from the metal support, further dried, and dried until the residual solvent amount is 0.5 mass% or less.
[0162] フィルム乾燥工程では一般にロール乾燥方式(上下に配置した多数のロールをゥヱ ブを交互に通し乾燥させる方式)やテンター方式でウェブを搬送させながら乾燥する 方式が採られる。 [0162] In the film drying process, a roll drying method (a method in which a plurality of rolls arranged above and below are alternately dried by passing through a web) or a tenter method is used for drying while transporting the web.
[0163] 前記金属支持体から剥離する際に、剥離張力及びその後の搬送張力によってゥェ ブは縦方向に延伸するため、本発明においては流延支持体からウェブを剥離する際 は、剥離及び搬送張力をできるだけ下げた状態で行なうことが好ましい。具体的には 、例えば 50〜; 170N/m以下にすることが効果的である。その際、 20°C以下の冷風 を当て、ウェブを急速に固定化することが好ましい。 [0163] When peeling from the metal support, the web is stretched in the longitudinal direction due to the peeling tension and the subsequent conveying tension. In the present invention, when peeling the web from the casting support, It is preferable to carry out with the conveying tension as low as possible. Specifically, for example, 50 to 170 N / m or less is effective. At that time, it is preferable to apply cold air of 20 ° C. or less to fix the web rapidly.
[0164] 本発明によるセルロースエステルフィルムよりなる位相差フィルムを作製するための 延伸工程 (テンター工程ともいう)の一例を、図 1、図 2を用いて説明する。 [0164] An example of a stretching process (also referred to as a tenter process) for producing a retardation film made of a cellulose ester film according to the present invention will be described with reference to Figs.
[0165] 図 1、図 2において、 A、 B、 Cは延伸工程の各工程、矢印 Sはフィルムの進行方向 を示している。工程 Aは、図示されていないウェブ搬送工程 DOから搬送されてきたゥ エブを把持する工程である。次の工程 Bにおいて、図 1に示す延伸角度 Θでウェブが 幅手方向(ウェブの進行方向と直交する方向)に延伸され、工程 Cでは、延伸が終了 し、ウェブを把持したまま搬送する。 [0165] In Figs. 1 and 2, A, B, and C indicate each step of the stretching step, and an arrow S indicates the traveling direction of the film. Process A is a process of gripping the web conveyed from the web conveying process DO (not shown). In the next step B, the web is stretched in the width direction (direction perpendicular to the web traveling direction) at a stretching angle Θ shown in FIG. 1, and in step C, the stretching is finished and the web is conveyed while being held.
[0166] 本発明の位相差フィルムの製造方法においては、フィルム端部を把持し、搬送方 向と直交する方向に延伸する手段がフィルム製膜工程の一部に具備されている製造 工程において、延伸する際の延伸条件が、下記式(2)の範囲であるものである。 [0166] In the method for producing a retardation film of the present invention, in the production process in which means for gripping the film edge and stretching in a direction perpendicular to the transport direction is provided in a part of the film production process. The stretching conditions for stretching are in the range of the following formula (2).
[0167] 式(2) 60≤XXY≤450 [0167] Equation (2) 60≤XXY≤450
式中、 Xは、延伸速度 [m/min]、 Υは、延伸倍率 [%]である。 In the formula, X is the stretching speed [m / min], and Υ is the stretching ratio [%].
[0168] 本発明によれば、フィルムの延伸工程において、延伸速度を制御することによって も、フィルムの配向性の向上が可能であり、フィルムの延伸倍率と併せて制御すること で、セルロースエステル樹脂の結晶化や、ポリマーと添加剤のミクロな相分離を抑制 し、フィルムの透明性を保ちつつ、大画面 VA型液晶パネルにおけるコーナームラを 改良することができる位相差フィルムが得られるものである。 [0168] According to the present invention, in the film stretching step, the orientation of the film can be improved also by controlling the stretching speed, and the cellulose ester resin can be controlled together with the stretching ratio of the film. Suppression of crystallization and micro-phase separation of polymer and additive, while maintaining film transparency A retardation film that can be improved is obtained.
[0169] つぎに、流延支持体からウェブを剥離した後から工程 Bの開始前、及び/またはェ 程 Cの直後に、ウェブ幅方向の端部を切り落とすスリツターを設けることが好ましい。 特に、工程 A開始直前にウェブ端部を切り落とすスリツターを設けることが好ましい。 幅手方向に同一の延伸を行なった際、特に工程 B開始前にウェブ端部を切除した場 合とウェブ端部を切除しな!/、条件とを比較すると、前者がより光学遅相軸の分布(配 向角分布ともいう)を改良する効果が得られる。 [0169] Next, it is preferable to provide a slitter for cutting off the end portion in the web width direction after the web is peeled from the casting support and before the start of the step B and / or immediately after the step C. In particular, it is preferable to provide a slitter that cuts off the end of the web immediately before the start of step A. When the same stretching in the width direction is performed, especially when the web edge is cut before the start of process B and the web edge is not cut! The effect of improving the distribution (also called the orientation angle distribution) is obtained.
[0170] これは、残留溶媒量の比較的多い剥離から工程 Bの幅手延伸工程までの間での長 手方向の意図しない延伸を抑制した効果であると考えられる。 [0170] This is considered to be an effect of suppressing unintended stretching in the longitudinal direction from the peeling with a relatively large amount of residual solvent to the width stretching step of Step B.
[0171] 延伸工程において、配向角分布を改善するため意図的に異なる温度を持つ区画 を作ることも好ましい。また、異なる温度区画の間にそれぞれの区画が干渉を起こさ な!/、ように、ニュートラルゾーンを設けることも好まし!/、。 [0171] In the stretching step, it is also preferable to intentionally create sections having different temperatures in order to improve the orientation angle distribution. It is also preferred to have a neutral zone between the different temperature zones so that each zone will not interfere! /.
[0172] なお、延伸操作は多段階に分割して実施してもよぐ流延方向、幅手方向に二軸 延伸を実施することが好ましい。また、二軸延伸を行なう場合にも同時二軸延伸を行 なってもよいし、段階的に実施してもよい。この場合、段階的とは、例えば、延伸方向 の異なる延伸を順次行なうことも可能であるし、同一方向の延伸を多段階に分割し、 かつ異なる方向の延伸をそのいずれかの段階に加えることも可能である。 [0172] Note that the stretching operation may be performed in multiple stages, and biaxial stretching is preferably performed in the casting direction and the width direction. Also, when biaxial stretching is performed, simultaneous biaxial stretching may be performed or may be performed stepwise. In this case, stepwise means that, for example, stretching in different stretching directions can be sequentially performed, stretching in the same direction is divided into multiple stages, and stretching in different directions is added to any one of the stages. Is also possible.
[0173] 金属支持体より剥離したウェブを乾燥させながら搬送し、さらにウェブの両端をピン あるいはクリップ等で把持するテンター方式で幅方向に延伸を行なうことが本発明の 効果を得るために特に好ましぐこれによつて所定の位相差を付与することができる。 この時幅方向のみに延伸してもよいし、同時 2軸延伸することも好ましい。好ましい延 伸倍率は 1. 05〜2倍が好ましぐ好ましくは 1. 15- 1. 5倍である。同時 2軸延伸の 際に縦方向に収縮させてもよく、 0. 8〜0. 99、好ましくは 0. 9〜0. 99となるように収 縮させてもよい。好ましくは、横方向延伸及び縦方向の延伸若しくは収縮により面積 力 1. 12倍〜1. 44倍となっていることカ好ましく、 1. 15倍〜1. 32倍となっているこ とが好ましい。これは縦方向の延伸倍率 X横方向の延伸倍率で求めることができる。 [0173] In order to obtain the effect of the present invention, the web peeled off from the metal support is conveyed while being dried, and is further stretched in the width direction by a tenter method in which both ends of the web are held by pins or clips. By this, a predetermined phase difference can be given. At this time, it may be stretched only in the width direction, or simultaneous biaxial stretching is also preferred. A preferable stretching ratio is 1.05 to 2 times, preferably 1.15 to 1.5 times. In the simultaneous biaxial stretching, the film may be contracted in the longitudinal direction, and may be contracted so as to be 0.8 to 0.99, preferably 0.9 to 0.99. Preferably, the area force is 1.12 times to 1.44 times due to transverse stretching and longitudinal stretching or shrinkage, and preferably 1.15 times to 1.32 times. . This can be determined by the draw ratio in the machine direction X and the draw ratio in the transverse direction.
[0174] また、本発明における「延伸方向」とは、延伸操作を行なう場合の直接的に延伸応 力を加える方向という意味で使用する場合が通常であるが、多段階に二軸延伸され る場合に、最終的に延伸倍率の大きくなつた方 (すなわち、通常遅相軸となる方向) の意味で使用されることもある。 [0174] The "stretching direction" in the present invention is usually used in the meaning of a direction in which a stretching stress is directly applied when performing a stretching operation, but is biaxially stretched in multiple stages. In some cases, the term is used to mean the one having a finally increased draw ratio (that is, the direction that usually becomes the slow axis).
[0175] ウェブを幅手方向に延伸する場合には、ウェブの幅手方向で配向角分布が悪くな ることはよく知られている。 Rtと Roの値を一定比率とし、かつ、配向角分布を良好な 状態で幅手延伸を行なうため、工程 A B Cで好ましいウェブ温度の相対関係が存 在する。工程 A B C終点でのウェブ温度をそれぞれ Ta°C Tb°C Tc°Cとすると、 T a≤Tb— 10であることが好ましい。また、 Tc≤Tbであることが好ましい。 Ta≤Tb- l 0かつ、 Tc≤Tbであることがさらに好ましい。 [0175] When the web is stretched in the width direction, it is well known that the orientation angle distribution deteriorates in the width direction of the web. A preferred web temperature relative relationship exists in step A B C in order to carry out lateral stretching with a constant ratio of Rt and Ro and a good orientation angle distribution. Step A B C When the web temperature at the end point is Ta ° C Tb ° C Tc ° C, respectively, it is preferable that Ta ≦ Tb−10. Moreover, it is preferable that Tc≤Tb. More preferably, Ta≤Tb-l 0 and Tc≤Tb.
[0176] 工程 Bでのウェブ昇温速度は、配向角分布を良好にするために、 0. 5〜; 10°C/秒 の範囲が好ましい。 [0176] The web heating rate in step B is preferably in the range of 0.5 to 10 ° C / sec in order to improve the orientation angle distribution.
[0177] 工程 Bでの延伸時間は、短時間である方が好ましい。た し、ウェブの均一性の観 点から、最低限必要な延伸時間の範囲が規定される。具体的には;!〜 10秒の範囲 であること力 S好ましく、 4〜; 10秒がより好ましい。また、工程 B、工程 Cの温度は該フィ ルムの温度がガラス転移点 30 1°Cの範囲であることが効果的であり、好ましく は 100〜; 160 Cである。 [0177] The stretching time in step B is preferably a short time. However, the minimum required stretch time range is specified from the viewpoint of web uniformity. Specifically, the force is preferably in the range of !! to 10 seconds S, preferably 4 to 10 seconds. In addition, the temperature of step B and step C is effective when the temperature of the film is in the range of 301 ° C. of glass transition point, preferably 100 to 160 ° C.
[0178] 上記延伸工程において、熱伝達係数は一定でもよいし、変化させてもよい。熱伝達 係数としては、 41. 9 419 X 103j/m2hrの範囲の熱伝達係数を持つことが好まし い。さらに好ましくは、 41. 9—209. 5 X 103j/m2hrの範囲であり、 41. 9—126 X 103j/m2hrの範囲が最も好ましい。 [0178] In the stretching step, the heat transfer coefficient may be constant or may be changed. The heat transfer coefficient preferably has a heat transfer coefficient in the range of 41.9 9 419 X 103j / m 2 hr. More preferably, 41. 9-209. In the range of 5 X 103j / m 2 hr, and most preferred range of 41. 9-126 X 103j / m 2 hr .
[0179] 上記工程 Bでの幅手方向への延伸速度は、一定で行なってもよいし、変化させても よい。延伸速度としては、 50 500%/minカ好ましく、さらに好ましくは 100 400 %/min 200 300%/minが最も好まし!/ヽ。 [0179] The stretching speed in the width direction in the step B may be constant or may be changed. The stretching speed is preferably 50 500% / min, and more preferably 100 400% / min 200 300% / min! / ヽ.
[0180] 上記工程 Bにおいて最初の 10cmにおける応力を制御することは本発明の効果を 得る上で好ましぐ 100 200N/mmの範囲で制御することが好ましい。 [0180] It is preferable to control the stress at the first 10 cm in the above step B within a range of 100 200 N / mm, which is preferable for obtaining the effect of the present invention.
[0181] 延伸工程において、雰囲気の幅手方向の温度分布が少ないこと力 ウェブの均一 性を高める観点から好ましぐ延伸工程での幅手方向の温度分布は、 ± 5°C以内が 好ましく、 ± 2°C以内がより好ましぐ ± 1°C以内が最も好ましい。上記温度分布を少 なくすることにより、ウェブの幅手での温度分布も小さくなることが期待できる。 [0182] 工程 Cに於いて、幅方向に緩和することが好ましい。具体的には、前工程の延伸後 の最終的なウェブ幅に対して 95〜99. 5%の範囲になるようにウェブ幅を調整するこ とが好ましい。 [0181] In the stretching process, the temperature distribution in the width direction of the atmosphere is small. From the viewpoint of improving the uniformity of the web, the temperature distribution in the width direction in the stretching process is preferably within ± 5 ° C. Within ± 2 ° C is more preferred. Within ± 1 ° C is most preferred. By reducing the above temperature distribution, it can be expected that the temperature distribution at the width of the web will also be reduced. [0182] In step C, relaxation in the width direction is preferable. Specifically, the web width is preferably adjusted to be in the range of 95 to 99.5% with respect to the final web width after stretching in the previous step.
[0183] また、本発明ではポリマーの配向を精度よく行なうために、テンターの左右把持手 段によってウェブの把持長 (把持開始から把持終了までの距離)を左右で独立に制 御できるテンターを用いることも好まし!/、。 [0183] Further, in the present invention, in order to accurately orient the polymer, a tenter that can independently control the gripping length of the web (distance from the start of gripping to the end of gripping) by the left and right gripping means of the tenter is used. I also liked it!
[0184] テンター延伸装置でウェブの左右両端を把持して!/、る部分の長さを左右独立に制 御して、ウェブの把持長を左右で異なるものとする手段としては、具体的には、例え ば図 3に示すようなものがある。 [0184] Gripping the left and right ends of the web with a tenter stretching device! For example, as shown in Figure 3.
[0185] 図 3は、本発明で用いられるポリマーフィルムを製造するにあたって、好ましく使用 されるテンター延伸装置(10a)の一例を模式的に示したものである。 [0185] FIG. 3 schematically shows an example of a tenter stretching apparatus (10a) that is preferably used in producing the polymer film used in the present invention.
[0186] 同図において、テンター延伸装置(10a)の左右把持手段(クリップ)(2a) (2b)の把 持開始位置を左右で変える、すなわちクリップクローザ一(3a) (3b)の設置位置を左 右で変えて、把持開始位置を左右で変えることにより、フィルム(F)の左右把持長を 変化させ、これによつてテンター(10a)内で樹脂フィルム(F)をねじるような力が発生 し、テンター(10)以外の搬送による位置ずれを矯正することができ、剥離からテンタ 一までの搬送距離を長くしてもウェブの蛇行やッレ、皺の発生を効果的に防止するこ と力 Sできる。 [0186] In the figure, the grip start position of the left and right gripping means (clip) (2a) (2b) of the tenter stretching device (10a) is changed left and right, that is, the installation position of the clip closer (3a) (3b) is changed. By changing left and right and changing the grip start position on the left and right, the left and right grip length of the film (F) is changed, which generates a force that twists the resin film (F) in the tenter (10a). In addition, misalignment due to conveyance other than the tenter (10) can be corrected, and even if the conveyance distance from peeling to the tenter is increased, the occurrence of web meandering, slipping and wrinkles can be effectively prevented. Power S can be.
[0187] なお、図示のテンター延伸装置(10a)は模式的に記載されている力 通常は、無 端チェーンよりなる左右一対の回転駆動装置 (輪状のチェーン) (la) (lb)の 1列状 態に具備された多数のクリップ(2a) (2b)のうち、フィルム(F)の左右両端部を把持し て引っ張るチェーン往路側直線移行部のクリップ(2a) (2b)がフィルム(F)の幅手方 向に漸次離れるように、左右のチェーン(la) (lb)の軌道が設置されており、フィルム (F)の幅手方向の延伸が行なわれるようになされている。 [0187] The tenter stretching device (10a) shown in the figure is a schematically described force. Normally, one row of a pair of left and right rotational drive devices (ring-shaped chain) (la) (lb) consisting of an endless chain Among the many clips (2a) and (2b) provided in the state, the clip (2a) and (2b) at the straight transition portion of the chain forward path that holds and pulls the left and right ends of the film (F) are the film (F). The tracks of the left and right chains (la) (lb) are installed so as to gradually separate in the width direction of the film, and the film (F) is stretched in the width direction.
[0188] また、本発明では皺、つれ、歪み等をさらに精度よく矯正するために、長尺フィルム の蛇行を防止する装置を付加することが好ましぐ特開平 6— 8663号に記載のエツ ジポジションコントローラー(EPCと称することもある)や、センターポジションコントロー ラー(CPCと称することもある)等の蛇行修正装置が使用されることが好ましい。これら の装置は、フィルム耳端をェアーサーボセンサーや光センサーにて検知して、その 情報に基づいて搬送方向を制御し、フィルムの耳端や幅方向の中央が一定の搬送 位置となるようにするもので、そのァクチユエ一ターとして、具体的には 1〜2本のガイ ドロールや駆動付きフラットエキスパンダーロールをライン方向に対して、左右ほた は上下)にふることで蛇行修正したり、フィルムの左右に小型の 2本 1組のピンチロー ルを設置(フィルムの表と裏に 1本ずつ設置されていて、それがフィルムの両側にある )し、これにてフィルムを挟み引っ張り蛇行修正したりしている(クロスガイダー方式)。 これらの装置の蛇行修正の原理は、フィルムが走行中に、例えば左にいこうとする時 は前者の方式ではロールをフィルムが右にいくように傾ける方法をとり、後者の方法 では右側の 1組のピンチロールがニップされて、右に引っ張るというものである。これ ら蛇行防止装置をフィルム剥離点からテンター延伸装置の間に少なくとも 1台設置す ることが好ましい。 [0188] Further, in the present invention, it is preferable to add a device for preventing meandering of a long film in order to correct wrinkles, strains, distortions and the like with higher accuracy, as described in JP-A-6-8663. A meandering correction device such as a diposition controller (sometimes referred to as EPC) or a center position controller (sometimes referred to as CPC) is preferably used. these This device detects the edge of the film with an air servo sensor or optical sensor, controls the transport direction based on the information, and ensures that the end of the film and the center in the width direction are at a certain transport position. As an actuator, specifically, one or two guide rolls or a flat expander roll with drive can be corrected by meandering by touching the left and right sides up and down with respect to the line direction. Install a pair of small pinch rolls on the left and right (one on the front and back of the film, and it is on both sides of the film). Yes (cross guider method). The principle of the meandering correction of these devices is that when the film is moving, for example, when trying to move to the left, the former method tilts the roll so that the film goes to the right, and the latter method uses one set on the right side. This pinch roll is nipped and pulled to the right. It is preferable to install at least one of these meandering prevention devices between the film peeling point and the tenter stretching device.
[0189] 延伸工程で処理した後、さらに後乾燥工程 (以下、工程 D1)を設けるのが好ましい [0189] After the treatment in the stretching step, it is preferable to further provide a post-drying step (hereinafter, step D1).
〇 Yes
[0190] 工程 D1でのウェブ搬送張力は、ドープの物性、剥離時及び工程 DOでの残留溶媒 量、工程 D1での温度などに影響を受ける力 120〜200N/m力 S好ましく、 140〜2 OON/mがさらに好ましい。 140〜; 160N/mが最も好ましい。 [0190] The web conveyance tension in step D1 is a force that is influenced by the physical properties of the dope, the amount of residual solvent at the time of peeling and in step DO, the temperature in step D1, etc. 120 to 200 N / m force S, preferably 140 to 2 OON / m is more preferable. 140 ~; 160 N / m is most preferred.
[0191] 工程 D1での搬送方向へウェブの伸びを防止する目的で、テンションカットロールを 設けることが好ましい。 [0191] A tension cut roll is preferably provided for the purpose of preventing the web from stretching in the transport direction in step D1.
[0192] ウェブを乾燥させる手段は特に制限なぐ一般的に熱風、赤外線、加熱ロール、マ イク口波等で行なうことができる力 S、簡便さの点で熱風で行なうことが好ましい。 [0192] The means for drying the web is not particularly limited, and it is generally preferable to use hot air from the viewpoints of force S that can be performed by hot air, infrared rays, a heating roll, a microphone mouth wave, and the like, and simplicity.
[0193] ウェブの乾燥工程における乾燥温度は好ましくはフィルムのガラス転移点一 5°C以 下、 100°C以上で 10分以上 60分以下の熱処理を行なうことが効果的である。乾燥温 度は 100〜200°C、さらに好ましくは 110〜; 160°Cで乾燥が行なわれる。さらに好ま しくは、 105〜; 155°C、雰囲気置換率 12回/時間以上、好ましくは 12〜45回/時 間の雰囲気下で搬送しながら熱処理することが好ましい。 [0193] The drying temperature in the web drying step is preferably a heat treatment of not less than 5 ° C and not less than 100 ° C and not less than 10 ° C and not more than 60 minutes. The drying is performed at a drying temperature of 100 to 200 ° C, more preferably 110 to 160 ° C. More preferably, heat treatment is carried out while transporting in an atmosphere of 105 to 155 ° C. and an atmosphere substitution rate of 12 times / hour or more, preferably 12 to 45 times / hour.
[0194] 本発明の位相差フィルムは、本発明に係る弾性率の関係を得る上で、陽電子消滅 寿命法により求められる自由体積半径が 0. 250-0. 350nmであることが好ましぐ 特に 0. 250〜0. 310nmであることカ好ましい。 [0194] The retardation film of the present invention preferably has a free volume radius of 0.250-0.350nm determined by the positron annihilation lifetime method in order to obtain the elastic modulus relationship according to the present invention. In particular, it is preferably 0.250 to 0.310 nm.
[0195] ここでいう自由体積は、セルロース樹脂分子鎖に占有されていない空隙部分を表し ている。これは、陽電子消滅寿命法を用いて測定することができる。具体的には、陽 電子を試料に入射してから消滅するまでの時間を測定し、その消滅寿命から原子空 孔ゃ自由体積の大きさ、数濃度等に関する情報を非破壊的に観察することにより求 めること力 Sでさる。 [0195] The free volume referred to here represents a void portion not occupied by the cellulose resin molecular chain. This can be measured using the positron annihilation lifetime method. Specifically, the time from the incidence of positrons to the sample until annihilation is measured, and information on the size and number concentration of free vacancies from the annihilation lifetime is observed nondestructively. The power S can be obtained with S.
[0196] 本発明による位相差フィルムは、温度 23°C、湿度 55%RHでの測定条件下で測定 した該フィルム延伸方向の弾性率(E )が 3. 4〜4. 4GPaであり、かつ温度 50°C、 [0196] The retardation film according to the present invention has an elastic modulus (E) in the film stretching direction of 3.4 to 4.4 GPa measured under measurement conditions of a temperature of 23 ° C and a humidity of 55% RH, and Temperature 50 ° C,
23 twenty three
湿度 55%RHでの測定条件下で測定した該フィルム延伸方向の弾性率(E )との差 The difference from the elastic modulus (E) in the direction of stretching of the film measured under the measurement conditions at a humidity of 55% RH
50 50
(E )が、下記式(1)を満たすものである。 (E 1) satisfies the following formula (1).
23 -50 23 -50
[0197] 式(1) 0. 30≤E ≤0. 80 [0197] Equation (1) 0. 30≤E ≤0.8.
23- 50 23-50
ただし、 E =E -E とする。 However, E = E -E.
23 -50 23 50 23 -50 23 50
[0198] ここで、温度 23°C、湿度 55%RHでの測定条件下で測定した位相差フィルムの延 伸方向の弾性率 (E )が、 3. 4GPa未満であれば、環境変動によって生じる偏光子 [0198] Here, if the elastic modulus (E) in the stretching direction of the retardation film measured under the measurement conditions at a temperature of 23 ° C and a humidity of 55% RH is less than 3.4 GPa, it is caused by environmental fluctuations. Polarizer
23 twenty three
の収縮力に、位相差フィルムが負けてしまい、偏光フィルム自体の寸法が大きく変化 してしまうため、好ましくない。特に大画面用大型偏光フィルムの場合、問題になりや すい。 This is not preferable because the retardation film loses its shrinkage force and the dimensions of the polarizing film itself change greatly. This is especially a problem with large polarizing films for large screens.
[0199] また、温度 23°C、湿度 55%RHでの測定条件下で測定した位相差フィルムの延伸 方向の弾性率(E )力 4. 4Gpaを超えると、偏光フィルムのカールが大きくなること [0199] In addition, the elastic modulus (E) force in the stretching direction of the retardation film measured under the measurement conditions at a temperature of 23 ° C and a humidity of 55% RH. 4. If it exceeds 4 Gpa, the curling of the polarizing film will increase.
23 twenty three
があり、液晶パネル製造工程においいて大きな障害になるため、好ましくない。 This is not preferable because it becomes a major obstacle in the liquid crystal panel manufacturing process.
[0200] そして、本発明にお!/、ては、温度 23°C、湿度 55%RHでの測定条件下で測定した フィルム延伸方向の弾性率(E )と、温度 50°C、湿度 55%RHでの測定条件下で測 [0200] And in the present invention, the elastic modulus (E) in the film stretching direction measured under the measurement conditions at a temperature of 23 ° C and a humidity of 55% RH, and a temperature of 50 ° C and a humidity of 55 Measured under% RH measurement conditions
23 twenty three
定した該フィルム延伸方向の弾性率 (E )との差 (E )が、上記の式(1)を満たす The difference (E) from the determined elastic modulus (E) in the film stretching direction satisfies the above formula (1)
50 23 -50 50 23 -50
、すなわち、例えばパネルバックライト点灯により位相差フィルムの温度は 50°C近くま で達することがあり、その状態での位相差フィルム単体の弾性率(E )力 温度 23°C That is, for example, when the panel backlight is turned on, the temperature of the retardation film may reach close to 50 ° C. In this state, the elastic modulus (E) force temperature of the retardation film itself is 23 ° C.
50 50
での弾性率(E )に比べて 0. 3〜0. 8GPaの範囲で低いときに、偏光子の収縮力に When the elastic modulus (E) is low in the range of 0.3 to 0.8 GPa, the contraction force of the polarizer
23 twenty three
応じて保護フィルムあるレ、は位相差フィルム自体が変形することができて、大画面 V A型液晶パネルにおけるコーナームラを改良することができるという効果が顕著でで ある。 Accordingly, the protective film has a remarkable effect that the retardation film itself can be deformed and the corner unevenness in the large screen VA type liquid crystal panel can be improved. is there.
〔シクロォレフィンポリマーフィルム〕 [Cycloolefin polymer film]
本発明に好ましく用いられるシクロォレフインポリマーフィルムにつ!/、て説明する。 The cycloolefin polymer film preferably used in the present invention will be described below.
[0201] 本発明に用いられるシクロォレフインポリマーは脂環式構造を含有する重合体樹脂 からなるものである。 [0201] The cycloolefin polymer used in the present invention comprises a polymer resin containing an alicyclic structure.
[0202] 好ましいシクロォレフインポリマーは、環状ォレフィンを重合又は共重合した樹脂で ある。環状ォレフィンとしては、ノルボルネン、ジシクロペンタジェン、テトラシクロドデ [0202] A preferred cycloolefin polymer is a resin obtained by polymerizing or copolymerizing cyclic olefin. Cyclic olefins include norbornene, dicyclopentagen, and tetracyclodode.
. 0. 110, 13. 02, 7〕トリデカー 2, 4, 6, 11ーテトラェンなどの多環構造の不飽和 炭化水素及びその誘導体;シクロブテン、シクロペンテン、シクロへキセン、 3, 4—ジ メチルシクロペンテン、 3 メチルシクロへキセン、 2—(2 メチルブチル) 1ーシク 口へキセン、シクロオタテン、 3a, 5, 6, 7a—テトラヒドロ一 4, 7—メタノ一 1H—インデ ン、シクロヘプテン、シクロペンタジェン、シクロへキサジェンなどの単環構造の不飽 和炭化水素及びその誘導体等が挙げられる。これら環状ォレフィンには置換基として 極性基を有していてもよい。極性基としては、ヒドロキシル基、カルボキシル基、アル コキシル基、エポキシ基、グリシジル基、ォキシカルボニル基、カルボニル基、ァミノ 基、エステル基、カルボン酸無水物基などが挙げられ、特に、エステル基、カルボキ シル基又はカルボン酸無水物基が好適である。 0, 110, 13. 02, 7] Trideca unsaturated hydrocarbons with a polycyclic structure such as 2,4,6,11-tetraene and derivatives thereof; cyclobutene, cyclopentene, cyclohexene, 3,4-dimethylcyclopentene, 3 Methylcyclohexene, 2- (2 methylbutyl) 1-cyclohexene, cyclootaten, 3a, 5, 6, 7a-tetrahydro-1,4,7-methanoyl 1H-indene, cycloheptene, cyclopentagen, cyclohexagen, etc. And unsaturated hydrocarbons having a monocyclic structure and derivatives thereof. These cyclic olefins may have a polar group as a substituent. Examples of polar groups include hydroxyl group, carboxyl group, alkoxyl group, epoxy group, glycidyl group, oxycarbonyl group, carbonyl group, amino group, ester group, carboxylic anhydride group, etc. A carboxyl group or a carboxylic anhydride group is preferred.
[0203] 好ましいシクロォレフィンポリマーは、環状ォレフィン以外の単量体を付加共重合し たものであってもよい。付加共重合可能な単量体としては、エチレン、プロピレン、 1 ーブテン、 1 ペンテンなどのエチレンまたは α—ォレフイン; 1 , 4一へキサジェン、 4ーメチルー 1 , 4一へキサジェン、 5—メチルー 1 , 4一へキサジェン、 1 , 7 ォクタ ジェンなどのジェン等が挙げられる。 [0203] A preferred cycloolefin polymer may be one obtained by addition copolymerization of a monomer other than cyclic olefin. Addition copolymerizable monomers include ethylene, propylene, 1-butene, 1-pentene and other ethylene or α-olefin; 1,4 monohexagen, 4-methyl-1,4 monohexagen, 5-methyl-1,4 Gens such as monohexagen and 1,7 octagens.
[0204] 環状ォレフィンは、付加重合反応あるいはメタセシス開環重合反応によって得られ る。重合は触媒の存在下で行なわれる。付加重合用触媒として、例えば、バナジウム 化合物と有機アルミニウム化合物とからなる重合触媒などが挙げられる。開環重合用 触媒として、ルテユウム、ロジウム、パラジウム、オスミウム、イリジウム、白金などの金 属のハロゲン化物、硝酸塩またはァセチルアセトン化合物と、還元剤とからなる重合 触媒;あるいは、チタン、バナジウム、ジルコユウム、タングステン、モリブデンなどの金 属のハロゲン化物またはァセチルアセトン化合物と、有機アルミニウム化合物とから なる重合触媒などが挙げられる。重合温度、圧力等は特に限定されないが、通常 50°C〜100°Cの重合温度、 0〜490N/cm2の重合圧力で重合させる。 [0204] Cyclic olefins can be obtained by an addition polymerization reaction or a metathesis ring-opening polymerization reaction. The polymerization is carried out in the presence of a catalyst. Examples of the addition polymerization catalyst include a polymerization catalyst composed of a vanadium compound and an organoaluminum compound. Polymerization comprising a metal halide such as ruthenium, rhodium, palladium, osmium, iridium, platinum, nitrate or acetylacetone compound as a catalyst for ring-opening polymerization, and a reducing agent. A catalyst; or a polymerization catalyst comprising a metal halide such as titanium, vanadium, zirconium, tungsten, or molybdenum or a acetylethylacetone compound and an organoaluminum compound. The polymerization temperature and pressure are not particularly limited, but the polymerization is usually carried out at a polymerization temperature of 50 ° C to 100 ° C and a polymerization pressure of 0 to 490 N / cm 2 .
[0205] 本発明に用いられるシクロォレフインポリマーは、環状ォレフィンを重合又は共重合 させた後、水素添加反応させて、分子中の不飽和結合を飽和結合に変えたものであ ることが好ましい。水素添加反応は、公知の水素化触媒の存在下で、水素を吹き込 んで行なう。水素化触媒としては、酢酸コバルト/トリェチルアルミニウム、ニッケルァ セチルァセトナート/トリイソブチルアルミニウム、チタノセンジクロリド/ n ブチルリ チウム、ジルコノセンジクロリド/ sec ブチルリチウム、テトラブトキシチタネート/ジメ チルマグネシウムの如き遷移金属化合物/アルキル金属化合物の組み合わせから なる均一系触媒;ニッケル、パラジウム、白金などの不均一系金属触媒;ニッケル/シ リカ、ニッケル/けい藻土、ニッケル/アルミナ、パラジウム/カーボン、パラジウム/ シリカ、ノ ラジウム/けい藻土、ノ ラジウム/アルミナの如き金属触媒を担体に担持 してなる不均一系固体担持触媒などが挙げられる。 [0205] The cycloolefin polymer used in the present invention is a polymer obtained by polymerizing or copolymerizing cyclic olefin and then hydrogenating it so that the unsaturated bond in the molecule is changed to a saturated bond. preferable. The hydrogenation reaction is carried out by blowing hydrogen in the presence of a known hydrogenation catalyst. Hydrogenation catalysts include transition metal compounds such as cobalt acetate / triethylaluminum, nickel acetylacetonate / triisobutylaluminum, titanocene dichloride / n butyllithium, zirconocene dichloride / sec butyllithium, tetrabutoxytitanate / dimethylmagnesium / Homogeneous catalyst consisting of a combination of alkyl metal compounds; heterogeneous metal catalyst such as nickel, palladium, platinum; nickel / silica, nickel / diatomaceous earth, nickel / alumina, palladium / carbon, palladium / silica, norradium / Examples thereof include a heterogeneous solid-supported catalyst in which a metal catalyst such as diatomaceous earth or noradium / alumina is supported on a support.
[0206] あるいは、シクロォレフインポリマーとして、下記のノルボルネン系ポリマーも挙げら れる。ノルボルネン系ポリマーは、ノルボルネン骨格を繰り返し単位として有している こと力 S好ましく、その具体例としては、特開昭 62— 252406号公報、特開昭 62— 252 407号公報、特開平 2— 133413号公報、特開昭 63— 145324号公報、特開昭 63 264626号公報、特開平 1— 240517号公報、特公昭 57— 8815号公報、特開平 5— 39403号公報、特開平 5— 43663号公報、特開平 5— 43834号公報、特開平 5 70655号公報、特開平 5— 279554号公報、特開平 6— 206985号公報、特開平 7— 62028号公報、特開平 8— 176411号公報、特開平 9— 241484号公報等に記 載されたものが好ましく利用できる力 これらに限定されるものではない。また、これら は、 1種単独で使用してもよいし、 2種以上を併用してもよい。 [0206] Alternatively, examples of the cycloolefin polymer also include the following norbornene-based polymers. The norbornene-based polymer preferably has a norbornene skeleton as a repeating unit. Preferred examples thereof include JP-A-62-252406, JP-A-62-252407, and JP-A-2-133413. No. 1, JP-A 63-145324, JP-A 63 264626, JP-A 1-2240517, JP-B 57-8815, JP 5-39403, JP 5-43663 JP-A-5-43834, JP-A-5 70655, JP-A-5-279554, JP-A-6-206985, JP-A-7-62028, JP-A-8-176411, The force that can be preferably used is described in, for example, Kaihei 9-241484, but is not limited thereto. These may be used alone or in combination of two or more.
[0207] 本発明においては、前記ノルボルネン系ポリマーの中でも、下記構造式(I)〜(IV) の!/、ずれかで表される繰り返し単位を有するものが好まし!/、。 [0207] In the present invention, among the norbornene-based polymers, those having a repeating unit represented by the following structural formulas (I) to (IV) are preferable.
[0208] [化 7] [0208] [Chemical 7]
[0209] 前記構造式(I)〜(IV)中、 A、 B、 C及び Dは、各々独立して、水素原子又は 1価の 有機基を表す。 [0209] In the structural formulas (I) to (IV), A, B, C and D each independently represent a hydrogen atom or a monovalent organic group.
[0210] また、前記ノルボルネン系ポリマーの中でも、下記構造式 (V)または (VI)で表され る化合物の少なくとも 1種と、これと共重合可能な不飽和環状化合物とをメタセシス重 合して得られる重合体を水素添加して得られる水添重合体も好ましい。 [0210] Further, among the norbornene-based polymers, at least one compound represented by the following structural formula (V) or (VI) is metathesis-polymerized with an unsaturated cyclic compound copolymerizable therewith. A hydrogenated polymer obtained by hydrogenating the obtained polymer is also preferred.
[0211] [化 8] [0211] [Chemical 8]
[0212] 前記構造式中、 A、 B、 C及び Dは、各々独立して、水素原子又は 1価の有機基を 表す。 [0212] In the structural formula, A, B, C and D each independently represent a hydrogen atom or a monovalent organic group.
[0213] ここで、上記 A、 B、 C及び Dは特に限定されないが、好ましくは水素原子、ハロゲン 原子、一価の有機基、又は、少なくとも 2価の連結基を介して有機基が連結されても よぐこれらは同じであっても異なっていてもよい。又、 Aまたは Bと Cまたは Dは単環 または多環構造を形成してもよい。ここで、上記少なくとも 2価の連結基とは、酸素原 子、ィォゥ原子、窒素原子に代表されるへテロ原子を含み、例えばエーテル、エステ ル、カルボニル、ウレタン、アミド、チォエーテル等が挙げられる力 これらに限定され るものではない。また、上記連結基を介し、上記有機基はさらに置換されてもよい。 [0213] Here, A, B, C and D are not particularly limited, but preferably an organic group is linked through a hydrogen atom, a halogen atom, a monovalent organic group, or at least a divalent linking group. However, these may be the same or different. A or B and C or D may form a monocyclic or polycyclic structure. Here, the at least divalent linking group includes a hetero atom typified by an oxygen atom, a nitrogen atom, and a nitrogen atom, and includes, for example, ether, ester, carbonyl, urethane, amide, thioether and the like. However, it is not limited to these. Further, the organic group may be further substituted via the linking group.
[0214] また、ノルボルネン系モノマーと共重合可能なその他のモノマーとしては、例えば、 エチレン、プロピレン、 1—ブテン、 1—ペンテン、 1—へキセン、 1—オタテン、 1—デ セン、 1ードデセン、 1ーテトラデセン、 1一へキサデセン、 1ーォクタデセン、 1 エイ コセンなどの炭素数 2〜20の α—ォレフイン、及びこれらの誘導体;シクロブテン、シ クロペンテン、シクロへキセン、シクロオタテン、 3a, 5, 6, 7a—テトラヒドロー 4, 7—メ タノ一 1H—インデンなどのシクロォレフイン、及びこれらの誘導体; 1、 4—へキサジェ ン、 4ーメチルー 1 , 4一へキサジェン、 5—メチルー 1 , 4一へキサジェン、 1 , 7—オタ タジェンなどの非共役ジェン;などが用いられる。これらの中でも、 α—ォレフイン、特 にエチレンが好ましい。 [0214] Other monomers copolymerizable with the norbornene monomer include, for example, ethylene, propylene, 1-butene, 1-pentene, 1-hexene, 1-octene, 1-decene, 1-dedecene, 1-tetradecene, 1-hexadecene, 1-octadecene, 1 eicosene and other α-olefins having 2 to 20 carbon atoms, and their derivatives; cyclobutene, cyclopentene, cyclohexene, cyclootaten, 3a, 5, 6, 7a— 1,4-Hexagen, 4-Methyl-1,4 monohexagen, 5-Methyl-1,4 monohexagen, 1,7 —Non-conjugated gens such as otagen; Among these, α-olefin, particularly ethylene is preferable.
[0215] これらの、ノルボルネン系モノマーと共重合可能なその他のモノマーは、それぞれ 単独で、あるいは 2種以上を組み合わせて使用することができる。ノルボルネン系モノ マーとこれと共重合可能なその他のモノマーとを付加共重合する場合は、付加共重 合体中のノルボルネン系モノマー由来の構造単位と共重合可能なその他のモノマー 由来の構造単位との割合力 質量比で通常 30: 70-99: 1、好ましくは 50: 50-97 : 3、より好ましくは 70: 30-95: 5の範囲となるように適宜選択される。 [0215] These other monomers copolymerizable with the norbornene-based monomer can be used alone or in combination of two or more. In the case of addition copolymerization of a norbornene monomer and another monomer copolymerizable therewith, Ratio force between the structural unit derived from the norbornene-based monomer in the coalescence and the structural unit derived from the other monomer copolymerizable Usually 30: 70-99: 1, preferably 50: 50-97: 3, more preferably in mass ratio Is appropriately selected to be in the range of 70: 30-95: 5.
[0216] 合成したポリマーの分子鎖中に残留する不飽和結合を水素添加反応により飽和さ せる場合には、耐光劣化ゃ耐候劣化性などの観点から、水素添加率を 90%以上、 好ましくは 95%以上、特に好ましくは 99%以上とする。 [0216] When the unsaturated bond remaining in the molecular chain of the synthesized polymer is saturated by a hydrogenation reaction, the hydrogenation rate is 90% or more, preferably 95 from the viewpoint of light resistance and weather resistance. % Or more, particularly preferably 99% or more.
[0217] このほか、本発明で用いられるシクロォレフインポリマーとしては、特開平 5— 2108 号公報段落番号 [0014]〜 [0019]記載の熱可塑性飽和ノルボルネン系樹脂、特開 2001— 277430号公報段落番号 [0015]〜 [0031]記載の熱可塑性ノルボルネン 系ポリマー、特開 2003— 14901号公報段落番号 [0008]〜 [0045]記載の熱可塑 性ノルボルネン系樹脂、特開 2003— 139950号公報段落番号 [0014]〜 [0028] 記載のノルボルネン系樹脂組成物、特開 2003— 161832号公報段落番号 [0029] 〜 [0037]記載のノルボルネン系樹脂、特開 2003— 195268号公報段落番号 [00 27]〜 [0036]記載のノルボルネン系樹脂、特開 2003— 211589号公報段落番号 [ 0009]〜[0023]脂環式構造含有重合体樹脂、特開2003— 211588号公報段落 番号 [0008]〜 [0024]記載のノルボルネン系重合体樹脂若しくはビュル脂環式炭 化水素重合体樹脂などが挙げられる。 [0217] In addition, examples of the cycloolefin polymer used in the present invention include thermoplastic saturated norbornene resins described in paragraphs [0014] to [0019] of JP-A-5-2108, and JP-A-2001-277430. Thermoplastic norbornene polymers described in paragraphs [0015] to [0031] of the publication, thermoplastic norbornene resins described in paragraphs [0008] to [0045] of JP 2003-14901, and JP 2003-139950 A The norbornene-based resin composition described in Paragraph Nos. [0014] to [0028], the norbornene-based resin described in JP-A No. 2003-161832, paragraph Nos. [0029] to [0037], and the Paragraph No. in JP-A No. 2003-195268 [27] to [0036], norbornene-based resin, paragraph number [0009] of JP-A-2003-211589, polymer resin containing alicyclic structure, paragraph number [0008] of JP-A-2003-211588 [0024] The norbornene-based polymer resin or bull alicyclic hydrocarbon polymerization as described Such as resin and the like.
[0218] 具体的には、 日本ゼオン株式会社製ゼォネックス、ゼォノア、 JSR株式会社製ァー トン、三井化学株式会社製ァペル(APL8008T、 APL6509T、 APL6013T, APL 5014DP、 APL6015T)などが好ましく用いられる。 [0218] Specifically, ZEONEX, ZEONOR manufactured by Nippon Zeon Co., Ltd., Aaton manufactured by JSR Co., Ltd., and APPEL manufactured by Mitsui Chemicals, Inc. (APL8008T, APL6509T, APL6013T, APL5014DP, APL6015T) and the like are preferably used.
[0219] 本発明で使用されるシクロォレフィンポリマーの分子量は、使用目的に応じて適宜 選択されるが、シクロへキサン溶液(重合体樹脂が溶解しな!/、場合はトルエン溶液) のゲル.パーミエーシヨン.クロマトグラフ法で測定したポリイソプレンまたはポリスチレ ン換算の質量平均分子量で、通常、 5000—500000,好まし <は 8000〜200000 、より好ましくは 10000〜; 100000の範囲であるときに、成形体の機械的強度、及び 成形加工性とが高度にバランスされて好適である。 [0219] The molecular weight of the cyclohexylene polymer used in the present invention is appropriately selected depending on the purpose of use, but it is a gel of cyclohexane solution (the polymer resin does not dissolve! / In this case, a toluene solution). Permeation The mass average molecular weight of polyisoprene or polystyrene measured by chromatographic method, usually in the range of 5000 to 500,000, preferably <is 8000 to 200,000, more preferably 10,000 to 100,000. In addition, the mechanical strength of the molded body and the molding processability are well balanced.
[0220] シクロォレフインポリマーフィルムは、必要に応じて、プラスチックフィルムに一般的 に配合することができる添加剤を含有していてもよい。そのような添加剤としては、熱 安定剤、耐光安定剤、紫外線吸収剤、帯電防止剤、滑剤、可塑剤、及び充填剤など が挙げられ、その含有量は本発明の目的を損ねない範囲で選択することができる。 [0220] The cycloolefin polymer film may contain an additive that can be generally blended into a plastic film, if necessary. Such additives include heat Stabilizers, light-resistant stabilizers, ultraviolet absorbers, antistatic agents, lubricants, plasticizers, fillers and the like can be mentioned, and their contents can be selected within a range that does not impair the object of the present invention.
[0221] シクロォレフインポリマーフィルムの成形方法は格別な限定はなぐ加熱溶融成形 法、溶液流延法のいずれも用いることができる。加熱溶融成形法は、さらに詳細に、 押し出し成形法、プレス成形法、インフレーション成形法、射出成形法、ブロー成形 法、延伸成形法などに分類できるが、これらの方法の中でも、機械強度、表面精度等 に優れたフィルムを得るためには、押し出し成形法、インフレーション成形法、及びプ レス成形法が好ましぐ押し出し成形法が最も好ましい。成形条件は、使用目的や成 形方法により適宜選択されるが、加熱溶融成形法による場合は、シリンダー温度が、 通常 150〜400。C、好ましくは 200〜350。C、より好ましくは 230〜330。Cの範囲で 適宜設定される。樹脂温度が過度に低いと流動性が悪化し、フィルムにヒケやひず みを生じ、樹脂温度が過度に高いと樹脂の熱分解によるボイドゃシルバーストリーク が発生したり、フィルムが黄変するなどの成形不良が発生するおそれがある。フィノレ ムの厚み (ま、通常5〜300〃111、好ましく(ま10〜200〃111、より好ましく (ま 20〜; 100 の範囲である。厚みが薄過ぎる場合は、積層時の取り扱いが困難となり、厚過ぎ る場合は、積層後の乾燥時間が長くなつて生産性が低下する。 [0221] The method of forming the cycloolefin polymer film is not particularly limited, and any of the hot melt molding method and the solution casting method can be used. The heat-melt molding method can be further classified into an extrusion molding method, a press molding method, an inflation molding method, an injection molding method, a blow molding method, a stretch molding method, etc. Among these methods, mechanical strength, surface accuracy In order to obtain an excellent film, the extrusion molding method, the inflation molding method, and the press molding method are preferred, and the extrusion molding method is most preferable. The molding conditions are appropriately selected according to the purpose of use and the molding method. In the case of the hot melt molding method, the cylinder temperature is usually 150 to 400. C, preferably 200-350. C, more preferably 230-330. It is set appropriately within the range of C. If the resin temperature is too low, fluidity will deteriorate, causing shrinkage and distortion in the film. If the resin temperature is too high, voids due to thermal decomposition of the resin will cause silver streaks, and the film will turn yellow. There is a risk that a molding defect will occur. The thickness of the finale (usually 5 to 300 mm 111, preferably 10 to 200 mm 111, more preferably (20 to 100). If the thickness is too thin, handling during lamination becomes difficult. On the other hand, if it is too thick, the drying time after lamination becomes longer and the productivity is lowered.
[0222] シクロォレフインポリマーフィルムは、その表面の濡れ張力が、好ましくは 40mN/ m以上、より好ましくは 50mN/m以上、さらに好ましくは 55mN/m以上である。表 面の濡れ張力が上記範囲にあると、フィルムと偏光膜との接着強度が向上する。表 面の濡れ張力を調整するために、例えば、コロナ放電処理、オゾンの吹き付け、紫外 線照射、火炎処理、化学薬品処理、その他公知の表面処理を施すことができる。 [0222] The surface tension of the cycloolefin polymer film is preferably 40 mN / m or more, more preferably 50 mN / m or more, and further preferably 55 mN / m or more. When the surface wetting tension is within the above range, the adhesive strength between the film and the polarizing film is improved. In order to adjust the surface wetting tension, for example, corona discharge treatment, ozone spraying, ultraviolet irradiation, flame treatment, chemical treatment, and other known surface treatments can be performed.
[0223] 延伸前のシートは厚さが 50〜500 m程度の厚さが必要であり、厚さムラは小さい ほど好ましぐ全面において ± 8 %以内、好ましくは ± 6%以内、より好ましくは ± 4% 以内である。 [0223] The sheet before stretching needs to have a thickness of about 50 to 500 m, and the smaller the thickness unevenness is, the better it is within ± 8%, preferably within ± 6%, more preferably Within ± 4%.
[0224] 上記シクロォレフインポリマーフィルムを本発明の位相差フィルムにするには、前述 したセルロースエステルフィルムと同様な製造法により得ることができる。また、シート を少なくとも一軸方向に延伸することにより得られる。なお、実質的な一軸延伸、例え ば、分子の配向に影響のない範囲で延伸した後、分子を配向させるベく一軸方向に 延伸する二軸延伸であってもよい。延伸するには前記テンター装置等を用いることが 好ましい。 [0224] In order to make the above-mentioned cycloolefin polymer film into the retardation film of the present invention, it can be obtained by the same production method as the cellulose ester film described above. It can also be obtained by stretching the sheet at least in the uniaxial direction. It should be noted that substantial uniaxial stretching, for example, stretching in a range that does not affect the orientation of the molecules, and then in the uniaxial direction to orient the molecules. Biaxial stretching may be used. It is preferable to use the tenter device or the like for stretching.
[0225] 延伸倍率は 1. ;!〜 10倍、好ましくは 1. 3〜8倍であり、この範囲で所望のリターデ ーシヨンとなるようにすればよい。延伸倍率が低過ぎるとリタ一デーシヨンの絶対値が 上がらずに所定の値とならず、高過ぎると破断することもある。 [0225] The draw ratio is 1 .;! To 10 times, preferably 1.3 to 8 times, and a desired retardation may be set within this range. If the draw ratio is too low, the absolute value of the retardation will not rise to a predetermined value, and if it is too high, it may break.
[0226] 延伸は、通常、シートを構成する樹脂のガラス転移温度 (Tg)〜Tg+ 50°C、好まし くは Tg〜Tg + 40°Cの温度範囲で行なわれる。延伸温度が低過ぎると破断し、高過 ぎると分子配向しないため、所望の位相差フィルムが得られない。 [0226] Stretching is usually performed in the temperature range of the glass transition temperature (Tg) to Tg + 50 ° C, preferably Tg to Tg + 40 ° C of the resin constituting the sheet. If the stretching temperature is too low, the film is broken, and if it is too high, the molecular orientation is not achieved, so that a desired retardation film cannot be obtained.
[0227] このようにして得たフィルムは、延伸により分子が配向されて、所望の大きさのリタ一 デーシヨンを持たせることができる。本発明において 589nmにおける面内位相差値 Roは 30〜; !OOnmであり、 40〜70nmであることがより好ましい。また、厚み方向の 位相差ィ直 Rtは 70〜300nmであり、 100〜250nmであることがより好ましい。 [0227] In the film thus obtained, the molecules are oriented by stretching so that a retardation having a desired size can be obtained. In the present invention, the in-plane retardation value Ro at 589 nm is 30 to;! OOnm, and more preferably 40 to 70 nm. Further, the thickness direction retardation Rt is 70 to 300 nm, and more preferably 100 to 250 nm.
[0228] リタ一デーシヨンは、延伸前のシートのリタ一デーシヨンと延伸倍率、延伸温度、延 伸配向フィルムの厚さにより制御することができる。延伸前のシートが一定の厚さの場 合、延伸倍率が大きいフィルムほどリタ一デーシヨンの絶対値が大きくなる傾向がある ので、延伸倍率を変更することによって所望のリタ一デーシヨンの延伸配向フィルム を得ること力 Sでさる。 [0228] The retardation can be controlled by the retardation of the sheet before stretching, the stretching ratio, the stretching temperature, and the thickness of the stretched oriented film. When the sheet before stretching has a certain thickness, the absolute value of the retardation tends to increase as the stretching ratio of the film increases. Therefore, by changing the stretching ratio, the stretched oriented film of the desired retardation can be obtained. Get power S
[0229] リタ一デーシヨンのバラツキは小さいほど好ましぐ本発明のシクロォレフインポリマ 一フィルムは、波長 589nmのリタ一デーシヨンのバラツキが通常 ± 50nm以内、好ま しくは ± 30nm以下、より好ましくは ± 20nm以下の小さなものである。 [0229] The cyclorefin polymer film of the present invention is more preferable as the variation in retardation is smaller. The variation in retardation at a wavelength of 589 nm is usually within ± 50 nm, preferably within ± 30 nm, more preferably Smaller than ± 20nm.
[0230] リタ一デーシヨンの面内でのバラツキや厚さムラは、それらの小さな延伸前のシート を用いるほか、延伸時にシートに応力が均等に力、かるようにすることにより、小さくする こと力 Sできる。そのためには、均一な温度分布下、好ましくは ± 5°C以内、さらに好ま しくは ± 2°C以内、特に好ましくは ± 0. 5°C以内に温度を制御した環境で延伸するこ とが望ましい。 [0230] In-plane variation and thickness unevenness of the retardation film can be reduced by using the small unstretched sheet and by applying stress to the sheet evenly during stretching. S can. For this purpose, the film is stretched in a controlled temperature environment under a uniform temperature distribution, preferably within ± 5 ° C, more preferably within ± 2 ° C, and particularly preferably within ± 0.5 ° C. desirable.
〔ポリカーボネート系フィルム〕 [Polycarbonate film]
ポリカーボネート系フィルムを作製するのに用いられるポリカーボネート系樹脂とし ては種々があり、化学的性質及び物性の点から芳香族ポリカーボネートが好ましぐ 特にビスフエノール A系ポリカーボネートが好ましい。その中でもさらに好ましくはビス フエノール Aにベンゼン環、シクロへキサン環、叉は脂肪族炭化水素基などを導入し たビスフエノール A誘導体を用いたものが挙げられる力 S、特に中央炭素に対して非対 称にこれらの基が導入された誘導体を用いて得られた、単位分子内の異方性を減少 させた構造のポリカーボネートが好ましい。例えばビスフエノール Aの中央炭素の 2個 のメチル基をベンゼン環に置き換えたもの、ビスフエノーノレ Aのそれぞれのベンゼン 環の一の水素をメチル基やフエニル基などで中央炭素に対し非対称に置換したもの を用いて得られるポリカーボネートが好ましい。 There are various types of polycarbonate resins used to make polycarbonate films, and aromatic polycarbonate is preferred from the viewpoint of chemical properties and physical properties. Bisphenol A-based polycarbonate is particularly preferable. Among them, a force using a bisphenol A derivative in which a benzene ring, a cyclohexane ring or an aliphatic hydrocarbon group is introduced into bisphenol A is more preferable. A polycarbonate having a structure in which the anisotropy in the unit molecule is reduced, which is obtained by using a derivative having such a group introduced as a symmetric group, is preferred. For example, two methyl groups in the central carbon of bisphenol A are replaced with benzene rings, and one hydrogen in each benzene ring of bisphenol A is substituted asymmetrically with respect to the central carbon with a methyl group or a phenyl group. Polycarbonate obtained by use is preferred.
[0231] 具体的には、 4, 4' ージヒドロキシジフエニルアルカンまたはこれらのハロゲン置換 体からホスゲン法またはエステル交換法によって得られるものであり、例えば 4, 4' ージヒドロキシジフエニルメタン、 4, A' ージヒドロキシジフエニルェタン、 4, A' ージ ヒドロキシジフエニルブタン等をあげることができる。 [0231] Specifically, 4,4'-dihydroxydiphenylalkane or a halogen-substituted product thereof can be obtained by a phosgene method or a transesterification method. For example, 4,4'-dihydroxydiphenylmethane, 4, A′-dihydroxydiphenylethane, 4, A′-dihydroxydiphenylbutane and the like can be mentioned.
[0232] 本発明に使用されるポリカーボネート樹脂よりなる位相差フィルムは、ポリスチレン 系樹脂あるいはメチルメタタリレート系樹脂あるいはセルロースアセテート系樹脂等の 透明樹脂と混合して使用しても良いし、またセルロースアセテート系フィルムの少なく とも一方の面にポリカーボネート樹脂を積層してもよい。 [0232] The retardation film made of the polycarbonate resin used in the present invention may be used by mixing with a transparent resin such as a polystyrene-based resin, a methyl methacrylate resin, or a cellulose acetate-based resin, or cellulose. A polycarbonate resin may be laminated on at least one surface of the acetate film.
[0233] 本発明において使用できるポリカーボネート系フィルムの作製方法は、特に限定さ れるものではない。すなわち押出法によるフィルム、溶媒キャスト法によるフィルム、力 レンダ一法によるフィルムなどの!/、ずれを使用してもよレ、。本発明にお!/、ては 1軸延 伸あるいは 2軸延伸のどちらかを使用し、セルロースエステルフィルムの好ましい製造 法と同様な製造法により、本発明の温度 23°C、湿度 55%RHでの測定条件下で測 定したフィルム延伸方向の弾性率(E )と、温度 50°C、湿度 55%RHでの測定条件 [0233] The method for producing a polycarbonate film that can be used in the present invention is not particularly limited. In other words, film by extrusion method, film by solvent cast method, film by force render method, etc.! In the present invention, either uniaxial stretching or biaxial stretching is used, and by the production method similar to the preferred production method of the cellulose ester film, the temperature of the present invention is 23 ° C and the humidity is 55% RH. Elastic modulus (E) in the direction of film stretching measured under the measurement conditions at 50 ° C and humidity at 55% RH.
23 twenty three
下で測定した該フィルム延伸方向の弾性率 (E )との差 (E )が、前記式(1 )の関 The difference (E) from the elastic modulus (E) in the film stretching direction measured below is a function of the above formula (1).
50 23 -50 50 23 -50
係を満たし、かつ面内及び厚み方向の位相差値の範囲を満たすポリカーボネート系 フィルムが得られる。 Thus, a polycarbonate film satisfying the relationship and satisfying the in-plane and thickness direction retardation value ranges can be obtained.
[0234] 本発明において使用されるポリカーボネート系フィルムはガラス転移点 (Tg)が 1 10 °C以上であって、吸水率(23°C水中、 24時間の条件で測定した値)が 0. 3%以下の ものを使用するのがよい。より好ましくは Tgが 120°C以上であって、吸水率が 0· 2% 以下のものを使用するのがよ!/、。 [0234] The polycarbonate film used in the present invention has a glass transition point (Tg) of 110 ° C or higher and a water absorption rate (measured under conditions of 23 hours at 23 ° C in water) of 0.3. It is recommended to use less than%. More preferably, Tg is 120 ° C or more and water absorption is 0.2% Use the following! /
ここで、本発明の目的である液晶表示装置の正面コントラストを高くするためには、 偏光膜と液晶セルの間に配置されるフィルムを構成するポリマーの歪みをなるベく少 なくすることが重要である。前述の通り、延伸フィルムにおいては、フィルムを構成す るポリマーをすみやかに配向させて、光漏れを発生させる原因をできるだけ除いてや ることが必要である力 同様の理由で正面コントラストの観点では、フィルムの膜厚も 重要であり、本発明の位相差フィルムは、膜厚が 100 m以下であることが好ましい 。フィルムの膜厚が厚くなると、前述の光漏れを発生させる要素が膜厚分だけ増加す るばかりでなぐ特に、フィルムの膜厚が 100 mを越えると、膜厚の増加によって光 漏れしやすくなる傾向が見られる。好ましいフィルムの膜厚は、 80 m以下であり、さ らに好ましいフィルムの膜厚は、 35〜60 111である。本発明による位相差フィルムの 膜厚が、 35〜60 111の範囲のものであれば、近年の薄型ディスプレー、とくに大き いサイズの TV等の薄型ディスプレーの用途に用いられる位相差フィルムの薄膜化の 要望に充分に応えることができる。 Here, in order to increase the front contrast of the liquid crystal display device, which is the object of the present invention, it is important to minimize the distortion of the polymer constituting the film disposed between the polarizing film and the liquid crystal cell. It is. As described above, in a stretched film, the force that is necessary to quickly orient the polymer constituting the film and eliminate the cause of light leakage as much as possible. The film thickness is also important, and the retardation film of the present invention preferably has a film thickness of 100 m or less. As the film thickness increases, the above-mentioned factors causing light leakage increase not only by the film thickness.In particular, when the film thickness exceeds 100 m, light leakage easily occurs due to the increase in film thickness. There is a trend. A preferred film thickness is 80 m or less, and a more preferred film thickness is 35-60111. If the film thickness of the retardation film according to the present invention is in the range of 35 to 60 111, it is possible to reduce the thickness of the retardation film used for thin displays in recent years, particularly thin displays such as large TVs. It can respond to the request sufficiently.
(偏光板) (Polarizer)
偏光板は一般的な方法で作製することができる。本発明の位相差フィルムの裏面 側をアルカリ鹼化処理し、沃素溶液中に浸漬延伸して作製した偏光膜の少なくとも一 方の面に、完全鹼化型ポリビュルアルコール水溶液を用いて貼り合わせることが好ま しい。もう一方の面には該フィルムを用いても、別の偏光板保護フィルムを用いてもよ い。市販のセルロースエステルフィルム(例えば、コニカミノルタタック KC8UX、 KC 4UX、 KC5UX、 KC8UCR3、 KC8UCR4、 KC8UY、 KC4UY、 KC12UR、 KC 8UCR— 3、 KC8UCR—4、 KC8UCR—5、 KC8UY— HA、 KC8UX— RHA、 K C8UX— RHA— N、以上コニカミノルタォプト株式会社製、フジタック TD80UF、 T80UZ、 T40UZ、反射防止フィルム(富士フィルム CVクリアビュー UA)、富士写真 フィルム株式会社製)等が好ましく用いられる。本発明の位相差フィルムに対して、も う一方の面に用いられる偏光板保護フィルムは面内リタ一デーシヨン Roが 0〜20nm で、 Rtが— 50〜50nmの光学的に等方性の偏光板保護フィルムであることが好まし い。また該偏光板保護フィルムには 8〜20 mの厚さのハードコート層もしくはアンチ グレア層を有することも好ましぐ例えば、特開 2003— 114333号公報、特開 2004 — 203009号公報、 2004— 354699号公報, 2004— 354828号公報等記載のノヽ ードコート層もしくはアンチグレア層を有する偏光板保護フィルムが好ましく用いられ る。さらに、該ハードコート層もしくはアンチグレア層に反射防止層、防汚層等が積層 されていることが好ましい。 The polarizing plate can be produced by a general method. The back side of the retardation film of the present invention is subjected to an alkali hatching treatment, and is bonded to at least one surface of a polarizing film prepared by immersing and stretching in an iodine solution using a completely hatched polybula alcohol aqueous solution. Is preferred. The film may be used on the other surface, or another polarizing plate protective film may be used. Commercially available cellulose ester films (for example, Konica Minoltac KC8UX, KC 4UX, KC5UX, KC8UCR3, KC8UCR4, KC8UY, KC4UY, KC12UR, KC8UCR-3, KC8UCR-4, KC8UCR-5, KC8UY- HA, HAC, C8UX—RHA—N, Konica Minoltatop Co., Ltd., Fujitac TD80UF, T80UZ, T40UZ, antireflection film (Fuji Film CV Clearview UA), Fuji Photo Film Co., Ltd., etc. are preferably used. In contrast to the retardation film of the present invention, the polarizing plate protective film used on the other surface is an optically isotropic polarized light having an in-plane retardation Ro of 0 to 20 nm and an Rt of -50 to 50 nm. A plate protective film is preferred. In addition, the polarizing plate protective film has a hard coat layer or antistatic layer with a thickness of 8 to 20 m. It is also preferable to have a glare layer. For example, polarized light having a node coat layer or an antiglare layer described in JP-A-2003-114333, JP-A-2004-203009, 2004-354699, 2004-354828, etc. A plate protective film is preferably used. Further, it is preferable that an antireflection layer, an antifouling layer or the like is laminated on the hard coat layer or the antiglare layer.
[0236] あるいは、さらにディスコチック液晶、棒状液晶、コレステリック液晶などの液晶化合 物を配向させて形成した光学異方層を有している光学補償フィルムを兼ねる偏光板 保護フィルムを用いることも好ましい。例えば、特開 2003— 98348記載の方法で光 学異方性層を形成することができる。本発明の偏光板と組み合わせて使用することに よって、平面性に優れ、安定した視野角拡大効果を有する液晶表示装置を得ること ができる。 [0236] Alternatively, it is also preferable to use a polarizing plate protective film that also serves as an optical compensation film having an optically anisotropic layer formed by aligning liquid crystal compounds such as discotic liquid crystals, rod-shaped liquid crystals, and cholesteric liquid crystals. For example, the optically anisotropic layer can be formed by the method described in JP-A-2003-98348. By using it in combination with the polarizing plate of the present invention, it is possible to obtain a liquid crystal display device having excellent flatness and a stable viewing angle expansion effect.
[0237] 偏光板の主たる構成要素である偏光膜とは、一定方向の偏波面の光だけを通す素 子であり、現在知られている代表的な偏光膜は、ポリビュルアルコール系偏光フィノレ ムで、これはポリビュルアルコール系フィルムにヨウ素を染色させたものと二色性染料 を染色させたものがある。偏光膜は、ポリビュルアルコール水溶液を製膜し、これを一 軸延伸させて染色する力、、染色した後一軸延伸してから、好ましくはホウ素化合物で 耐久性処理を行なったものが用いられている。該偏光膜の面上に、本発明の光学フ イルムの片面を貼り合わせて偏光板を形成する。好ましくは完全鹼化ポリビュルアル コール等を主成分とする水系の接着剤によって貼り合わせる。 [0237] A polarizing film, which is a main component of a polarizing plate, is an element that passes only light having a plane of polarization in a certain direction. A typical polarizing film that is currently known is a polybulualcohol-based polarizing film. There are two types: polybutalol-based films dyed with iodine and dichroic dyes. The polarizing film is formed by forming a polybulualcohol aqueous solution, uniaxially stretching it and dyeing it, and uniaxially stretching after dyeing, and preferably having been subjected to a durability treatment with a boron compound. Yes. On the surface of the polarizing film, one side of the optical film of the present invention is bonded to form a polarizing plate. It is preferably bonded with a water-based adhesive mainly composed of fully hatched polybulal alcohol.
[0238] また、エチレン変性ポリビュルアルコールも偏光膜として好ましく用いられる。偏光 膜の膜厚は 5〜30 μ m、特に 10〜25 μ mであることが好ましい。 [0238] Ethylene-modified polybulal alcohol is also preferably used as the polarizing film. The thickness of the polarizing film is preferably 5 to 30 μm, particularly preferably 10 to 25 μm.
(表示装置) (Display device)
本発明の位相差フィルムを用いた偏光板で構成された液晶表示装置は、通常の偏 光板と比較して高い表示品質を発現させるために用いる。特にマルチドメイン型の液 晶表示装置、より好ましくは複屈折モードによってマルチドメイン型の液晶表示装置 に使用することが本発明の効果をより発揮できる。 A liquid crystal display device composed of a polarizing plate using the retardation film of the present invention is used to develop a higher display quality than a normal polarizing plate. In particular, the effect of the present invention can be further exerted when used in a multi-domain liquid crystal display device, more preferably in a multi-domain liquid crystal display device by a birefringence mode.
[0239] マルチドメイン化は、画像表示の対称性の向上にも適しており、種々の方式が報告 されている「置田、山内:液晶, 6 (3)、 303 (2002)」。該液晶表示セルは、「山田、山 原:液晶, 7(2),184(2003)」にも示されている力 S、これらに限定されない。 [0239] Multidomaining is also suitable for improving the symmetry of image display, and various methods have been reported "Okita, Yamauchi: Liquid Crystal, 6 (3), 303 (2002)". The liquid crystal display cell is “Yamada, Yama Hara: Liquid Crystals, 7 (2), 184 (2003) "Force S, which is also shown, but not limited to these.
[0240] 本発明の偏光板は垂直配向モードに代表される MVA (Multi_domein Vertical Alig nment)モード、特に 4分割された MVAモード、電極配置によってマルチドメイン化さ れた公知の PVA (Patterned Vertical Alignment)モード、電極配置とカイラル能を融 合した CPA (Continuous Pinwheel Alignment)モードに効果的に用いることができる。 また、 OCB (Optical Compensated Bend)モードへの適合においても光学的に二軸 性を有するフィルムの提案が開示されており「T.Miyashita,T.Uchida:J.SID,3(l),29(19 95)」、本発明の偏光板によって表示品質において、本発明の効果を発現することも できる。本発明の偏光板を用いることによって本発明の効果が発現できれば、液晶モ ード、偏光板の配置は限定されるものではない。本発明の位相差フィルムは中でも、 垂直配向モード液晶表示装置に好ましく用いられ、特に MVA (Multi_domein Vertic al Alignment)モードの液晶表示装置に好ましく用いられる。 [0240] The polarizing plate of the present invention is an MVA (Multi-domestic Vertical Alignment) mode represented by a vertical alignment mode, in particular, a four-part MVA mode, and a known PVA (Patterned Vertical Alignment) that is multi-domained by electrode arrangement. It can be used effectively in the CPA (Continuous Pinwheel Alignment) mode that combines the mode, electrode arrangement and chirality. In addition, the proposal of an optically biaxial film in conformity with the OCB (Optical Compensated Bend) mode has been disclosed, “T.Miyashita, T.Uchida: J.SID, 3 (l), 29 ( 19 95) ”, the polarizing plate of the present invention can also exhibit the effect of the present invention in display quality. If the effect of the present invention can be expressed by using the polarizing plate of the present invention, the arrangement of the liquid crystal mode and the polarizing plate is not limited. In particular, the retardation film of the present invention is preferably used for a vertical alignment mode liquid crystal display device, and particularly preferably for an MVA (Multi_domein Vertical Alignment) mode liquid crystal display device.
[0241] 表示セルの表示品質は、人の観察にお!/、て左右対称であることが好まし!/、。従って 、表示セルが液晶表示セルである場合、実質的に観察側の対称性を優先してドメイ ンをマルチ化することができる。ドメインの分害 IJは、公知の方法を採用することができ 、 2分割法、より好ましくは 4分割法によって、公知の液晶モードの性質を考慮して決 定できる。 [0241] The display quality of the display cell is preferably symmetric for human observation! Therefore, when the display cell is a liquid crystal display cell, the domain can be multiplied substantially giving priority to the symmetry on the observation side. Domain demarcation IJ can be determined by a known method, and can be determined by a two-division method, more preferably a four-division method in consideration of the properties of a known liquid crystal mode.
[0242] 液晶表示装置はカラー化及び動画表示用の装置しても応用されつつあり、本発明 における表示品質は、コントラストの改善や偏光板の耐性が向上したことにより、疲れ に《忠実な動画像表示が可能となる。 [0242] Liquid crystal display devices are being applied to devices for colorization and moving image display, and the display quality in the present invention is improved due to improvement in contrast and resistance to polarizing plates. Image display is possible.
[0243] 本発明の液晶表示装置は、本発明の位相差フィルムを用いた偏光板を液晶セル の一方の面のみに配置するか、もしくは両面に配置するものである。このとき偏光板 に含まれる本発明の位相差フィルムが液晶セル側となるように用いることで表示品質 の向上に寄与できる。 [0243] In the liquid crystal display device of the present invention, a polarizing plate using the retardation film of the present invention is disposed only on one surface of a liquid crystal cell, or on both surfaces. At this time, by using the retardation film of the present invention contained in the polarizing plate so as to be on the liquid crystal cell side, the display quality can be improved.
実施例 Example
[0244] 以下、本発明の実施例および比較例について説明するが、本発明はこれらの実施 例に限定されるものではない。 Examples of the present invention and comparative examples will be described below, but the present invention is not limited to these examples.
実施例 1 (主ドープの調製) Example 1 (Preparation of main dope)
セノレロースアセテートプロピオネート 100質量き Senorelose acetate propionate 100 mass
(総置換度 2. 50、数平均分子量 70000、質量平均分子量 180000、固有粘度(I (Total substitution degree 2.50, number average molecular weight 70000, mass average molecular weight 180000, intrinsic viscosity (I
V) l . 4 :セルロースエステル Aという) V) l. 4: Cellulose ester A)
芳香族末端エステル系可塑剤 (化合物一例(1) ) 6質量部 Aromatic terminal ester plasticizer (example of compound (1)) 6 parts by mass
2—(2' —ヒドロキシ—3' , 5' —ジー t—ブチルフエニル)ベンゾトリアゾール(紫 外線吸収剤) 1質量部 ジクロロメタン 450質量き 2- (2'-hydroxy-3 ', 5'-di-t-butylphenyl) benzotriazole (ultraviolet absorber) 1 part by weight dichloromethane 450 parts by weight
エチルアルコール 50質量部 50 parts by weight of ethyl alcohol
上記組成の主ドープ液を調製した。まず、加圧溶解タンクにメチレンクロライドとェ チルアルコールを添加した。溶剤の入った加圧溶解タンクにセルロースエステル Aを 攪拌しながら投入した。これを加熱し、攪拌しながら、完全に溶解し、さらに可塑剤及 び紫外線吸収剤を添加、溶解させた。これを安積濾紙株式会社製の安積濾紙 No. 244を使用して濾過し、主ドープ液を調製した。 A main dope solution having the above composition was prepared. First, methylene chloride and ethyl alcohol were added to the pressure dissolution tank. Cellulose ester A was added to a pressurized dissolution tank containing a solvent while stirring. This was heated and stirred to completely dissolve, and a plasticizer and an ultraviolet absorber were further added and dissolved. This was filtered using Azumi Filter Paper No. 244 manufactured by Azumi Filter Paper Co., Ltd. to prepare a main dope solution.
〈微粒子分散液の調製〉 <Preparation of fine particle dispersion>
微粒子(ァエロジル R972V(日本ァエロジル株式会社製) 11質量部 Fine particles (Aerosil R972V (made by Nippon Aerosil Co., Ltd.) 11 parts by mass
(一次粒子の平均径 16nm、見掛け比重 90g/リットル) (Average primary particle diameter 16nm, apparent specific gravity 90g / liter)
エチルアルコール 89質量部 89 parts by mass of ethyl alcohol
上記の材料をディゾルバーで 50分間攪拌混合した後、マントンゴーリンで分散を行 ない、微粒子分散液を調製した。 The above materials were stirred and mixed with a dissolver for 50 minutes, and then dispersed with Manton Gorin to prepare a fine particle dispersion.
〈微粒子添加液の調製〉 <Preparation of fine particle additive solution>
メチレンクロライド 99質量部 99 parts by mass of methylene chloride
セルロースエステノレ A 4質量部 Cellulose Estenole A 4 parts by mass
微粒子分散液 11質量部 Particulate dispersion 11 parts by mass
メチレンクロライドを入れた溶解タンクに、上記のセルロースエステノレ Aを添加し、加 熱して完全に溶解させた後、これを安積濾紙株式会社製の安積濾紙 No. 244を使 用して濾過した。濾過後のセルロースエステル溶液を充分に攪拌しながら、ここに上 記微粒子分散液をゆっくりと添加した。さらに、二次粒子の粒径が所定の大きさとなる ようにアトライターにて分散を行なった。これを日本精線株式会社製のファインポア N Fで濾過し、微粒子添加液を調製した。 The cellulose ester A described above was added to a dissolution tank containing methylene chloride, heated and completely dissolved, and then filtered using Azumi filter paper No. 244 manufactured by Azumi Filter Paper Co., Ltd. While stirring the cellulose ester solution after filtration, The fine particle dispersion was slowly added. Further, the particles were dispersed by an attritor so that the secondary particles had a predetermined particle size. This was filtered with a fine pore NF manufactured by Nippon Seisen Co., Ltd. to prepare a fine particle additive solution.
[0245] つぎに、主ドープ液 100質量部と、微粒子添加液 5質量部とを加えて、インラインミ キサー(東レ静止型管内混合機、 Hi -Mixer, SWJ)で十分に混合し、ついでベルト 流延装置を用い、幅 2mのステンレスバンド支持体に均一に流延した。ステンレスバ ンド支持体上で、剥離張力 130N/m、残留溶媒量 100質量%の条件で剥離を行な つた。 [0245] Next, 100 parts by mass of the main dope solution and 5 parts by mass of the fine particle additive solution were added and mixed thoroughly with an in-line mixer (Toray Static In-Pipe Mixer, Hi-Mixer, SWJ). Using a casting apparatus, casting was uniformly performed on a stainless steel band support having a width of 2 m. Peeling was performed on a stainless steel band support under the conditions of a peeling tension of 130 N / m and a residual solvent amount of 100% by mass.
[0246] ステンレスバンドの温度は、流涎から剥離までの距離を二等分し、その二等分した 前半の平均温度を 32°C、後半の平均温度を 28°Cに保たれるよう、ベルト表面および 裏面に供給される温風の温度を制御した。 [0246] The temperature of the stainless steel band was divided into two equal parts from the fluent to the peeling, and the belt was so divided that the average temperature in the first half was kept at 32 ° C and the average temperature in the second half was kept at 28 ° C. The temperature of the hot air supplied to the front and back surfaces was controlled.
[0247] ついで、テンターでウェブ(フィルム)の幅手方向両端部を把持し、温度 140°C、延 伸倍率 1. 25倍、延伸速度 40mm/秒の条件で延伸を行ない、延伸後、その幅を維 持したまま 130°Cで 20分間熱処理を行ない、幅手方向の張力を緩和させた後幅保 持を解放し、さらに 125°Cに設定された第 3乾燥ゾーンで 30分間搬送させて乾燥を 行ない、幅 1. 4m、かつ端部に幅 lcm、高さ 6 mのナーリングを有する膜厚 45 m の位相差フィルムを作製した。 [0247] Next, the both ends of the web (film) in the width direction were held with a tenter, and stretched at a temperature of 140 ° C, a stretching ratio of 1.25 times, and a stretching speed of 40 mm / sec. Heat treatment was performed at 130 ° C for 20 minutes while maintaining the width, after releasing the tension in the width direction, the width maintenance was released, and the product was further transported for 30 minutes in the third drying zone set at 125 ° C. A 45 m thick retardation film having a width of 1.4 m, a width of 1 cm at the end and a knurling of 6 m in height was prepared.
実施例 2 Example 2
主ドープおよび微粒子添加液は実施例 1と共通とし、ステンレスバンドの温度、テンタ 一による延伸条件を下記のように変更し製膜を行った。 The main dope and the fine particle addition solution were the same as those in Example 1, and the film was formed by changing the temperature of the stainless steel band and the stretching conditions using the tenter as follows.
ステンレスバンドの前半平均温度を 35°C、後半平均温度を 25°Cとし、テンター延伸 条件は温度 130°C、延伸倍率 1. 23倍、延伸速度 40mm/秒の条件で位相差フィル ムを作製した。上記の条件以外については実施例 1と同様に実施した。 The first half average temperature of the stainless steel band is 35 ° C and the second half average temperature is 25 ° C. did. Except for the above conditions, the same procedure as in Example 1 was performed.
実施例 3 Example 3
主ドープおよび微粒子添加液は実施例 1と共通とし、ステンレスバンドの温度、テンタ 一による延伸条件を下記のように変更し製膜を行った。 The main dope and the fine particle addition liquid were the same as those in Example 1, and the film was formed by changing the temperature of the stainless steel band and the stretching conditions by the tenter as follows.
ステンレスバンドの前半平均温度を 30°C、後半平均温度を 33°Cとし、テンター延伸 条件は温度 135°C、延伸倍率 1. 3倍、延伸速度 34mm/秒の条件で位相差フィルム を作製した。上記の条件以外については実施例 1と同様に実施した。 The first half average temperature of the stainless steel band is 30 ° C, the second half average temperature is 33 ° C, the tenter stretching conditions are temperature 135 ° C, stretching ratio 1.3 times, stretching speed 34mm / sec. Was made. Except for the above conditions, the same procedure as in Example 1 was performed.
実施例 4 Example 4
主ドープの調整を次の条件で行った。 The main dope was adjusted under the following conditions.
使用した原料種は実施例 1と共通とし、ジクロロメタンおよびエチルアルコールの比率 を変化させたドープを調整した。 The raw material used was the same as in Example 1, and the dope was prepared by changing the ratio of dichloromethane and ethyl alcohol.
[0248] セルロースアセテートプロピオネート 100質量部 [0248] 100 parts by mass of cellulose acetate propionate
(総置換度 2. 50、数平均分子量 70000、質量平均分子量 180000、固有粘 度(IV) 1. 4 :セルロースエステル Αという) (Total substitution degree 2.50, number average molecular weight 70000, mass average molecular weight 180000, intrinsic viscosity (IV) 1.4: cellulose ester Α)
芳香族末端エステル系可塑剤 (化合物一例(1) ) 6質量部 Aromatic terminal ester plasticizer (example of compound (1)) 6 parts by mass
2 - {2' ーヒドロキシー 3 5' —ジ- t ブチルフエ二ノレ)ベンゾトリァゾーノレ (紫外線吸収剤) 1質量部 2-{2 '-Hydroxy-3 5' —Di-t-butylphenol) Benzotriazolene (UV absorber) 1 part by mass
4質量部 4 parts by mass
400質量部 400 parts by weight
ェテノレアノレコーノレ 100質量部 100 parts by weight
以降、実施例 1と同様の手段によりフィルム製膜を行う。 Thereafter, film formation is performed by the same means as in Example 1.
このときステンレスバンドの前半温度および後半温度ともに 28°Cに保つようベルト表 面および裏面に供給される温風の温度を制御した。 At this time, the temperature of the hot air supplied to the belt front and back surfaces was controlled so that both the first half temperature and the second half temperature of the stainless steel band were kept at 28 ° C.
また、テンター延伸条件は温度 145°C、延伸倍率 1. 35倍、延伸速度 30mm/秒の条 件で位相差フィルムを作製した。 A retardation film was produced under the conditions of tenter stretching conditions: a temperature of 145 ° C, a stretching ratio of 1.35 times, and a stretching speed of 30 mm / sec.
その他記載のない部分については、実施例 1と同様にして製膜を行った。 Other parts not described were formed in the same manner as in Example 1.
実施例 5 Example 5
(主ドープの調整) (Main dope adjustment)
使用した原料種は実施例 1と共通とし、ドープ濃度を下記のように調整した。 The raw material used was the same as in Example 1, and the dope concentration was adjusted as follows.
[0249] セルロースアセテートプロピオネート 100質量部 [0249] 100 parts by mass of cellulose acetate propionate
(総置換度 2. 50、数平均分子量 70000、質量平均分子量 180000、固有粘 度(IV) 1. 4 :セルロースエステル Αという) (Total substitution degree 2.50, number average molecular weight 70000, mass average molecular weight 180000, intrinsic viscosity (IV) 1.4: cellulose ester Α)
芳香族末端エステル系可塑剤 (化合物一例(1) ) 6質量部 Aromatic terminal ester plasticizer (example of compound (1)) 6 parts by mass
2 - 2' ーヒドロキシ 3' , 5' ージー t ブチルフエ二ノレ)ベンゾトリアゾール (紫外線吸収剤) 2-2 '-Hydroxy 3', 5 '-G t-butylphenol) benzotriazole (UV absorber)
以降、実施例 1と同様の手段によりフィルム製膜を行う。 Thereafter, film formation is performed by the same means as in Example 1.
このときステンレスバンドの前半温度および後半温度ともに 25°Cに保つようベルト表 面および裏面に供給される温風の温度を制御した。 At this time, the temperature of the hot air supplied to the belt front and back surfaces was controlled so that both the first and second half temperatures of the stainless steel band were maintained at 25 ° C.
また、テンター延伸条件は温度 130°C、延伸倍率 1. 35倍、延伸速度 50mm/秒の条 件で位相差フィルムを作製した。 A retardation film was produced under the conditions of tenter stretching conditions: temperature 130 ° C, stretching ratio 1.35 times, stretching speed 50 mm / sec.
その他記載のない部分については、実施例 1と同様にして製膜を行った。 Other parts not described were formed in the same manner as in Example 1.
実施例 6および 7 Examples 6 and 7
(主ドープの調整) (Main dope adjustment)
使用した原料種は実施例 1と共通とし、ドープ濃度と溶媒混合比率を下記のように調 整した。 The raw material used was the same as in Example 1, and the dope concentration and the solvent mixing ratio were adjusted as follows.
セノレロースアセテートプロピ才ネート 100質量き Senorelose acetate propiate 100 mass
(総置換度 2. 50、数平均分子量 70000、質量平均分子量 180000、固有粘 度(IV) 1. 4 :セルロースエステル Αという) (Total substitution degree 2.50, number average molecular weight 70000, mass average molecular weight 180000, intrinsic viscosity (IV) 1.4: cellulose ester Α)
芳香族末端エステル系可塑剤 (化合物一例(1) ) 6質量部 Aromatic terminal ester plasticizer (example of compound (1)) 6 parts by mass
2 - 2' ーヒドロキシ 3' 5' —ジー t ブチルフエ二ノレ)ベンゾトリアゾール 2-2 '-Hydroxy 3' 5 '— tert-butylphenol) benzotriazole
(紫外線吸収剤) (UV absorber)
以降、実施例 1と同様の手段によりフィルム製膜を行う。 Thereafter, film formation is performed by the same means as in Example 1.
実施例 6では、ステンレスバンドの前半温度を 38°Cおよび後半温度を 40°Cに保つよ うベルト表面および裏面に供給される温風の温度を制御した。また、テンター条件は 温度 155°C、延伸倍率 1. 35倍、延伸速度 30mm/秒の条件で位相差フィルムを作 し 実施例 7では、ステンレスバンドの前半温度を 35°Cおよび後半温度を 33°Cに保つよ うベルト表面および裏面に供給される温風の温度を制御した。 In Example 6, the temperature of the hot air supplied to the belt front and back surfaces was controlled so that the first half temperature of the stainless steel band was maintained at 38 ° C and the second half temperature at 40 ° C. The tenter conditions were as follows: temperature 155 ° C, draw ratio 1.35 times, draw speed 30mm / sec. In Example 7, the temperature of the hot air supplied to the front and back surfaces of the belt was controlled so that the first half temperature of the stainless steel band was maintained at 35 ° C and the second half temperature at 33 ° C.
また、テンター延伸条件は温度 150°C、延伸倍率 1. 35倍、延伸速度 15mm/秒の条 件で位相差フィルムを作製した。 In addition, a retardation film was produced under the conditions of tenter stretching conditions: a temperature of 150 ° C., a stretching ratio of 1.35 times, and a stretching speed of 15 mm / sec.
その他記載のない部分については、実施例 1と同様にして製膜を行った。 Other parts not described were formed in the same manner as in Example 1.
実施例 8 Example 8
実施例 5と同一の主ドープを使用し、ステンレスバンドの前半温度を 22°Cおよび後半 温度を 33°Cに保つようベルト表面および裏面に供給される温風の温度を制御した。 また、延伸条件は温度 160°C、延伸倍率 1. 45倍、延伸速度 25mm/秒の条件で位 相差フィルムを作製した。 The same main dope as in Example 5 was used, and the temperature of the hot air supplied to the belt front and back surfaces was controlled so that the first half temperature of the stainless steel band was maintained at 22 ° C and the second half temperature at 33 ° C. In addition, a retardation film was produced under the stretching conditions of a temperature of 160 ° C., a stretching ratio of 1.45 times, and a stretching speed of 25 mm / sec.
その他記載のない部分については、実施例 1と同様にして製膜を行った。 Other parts not described were formed in the same manner as in Example 1.
実施例 9 Example 9
主ドープ調整の際に、セルロースエステル Aに代えて、下記のセルロースエステル を使用し、かつ延伸温度 135°C、延伸倍率 1. 29倍、および膜厚 45 mの位相差フ イルムを作製した。このときのステンレスバンドの温度は、前半温度を 30°Cおよび後 半温度を 35°Cに保つようベルト表面および裏面に供給される温風の温度を制御した 上記以外は実施例 1の場合と同様にして実施した。 When adjusting the main dope, instead of cellulose ester A, the following cellulose ester was used, and a retardation film having a stretching temperature of 135 ° C, a stretching ratio of 1.29 times, and a film thickness of 45 m was prepared. The temperature of the stainless steel band at this time was the same as in Example 1 except that the temperature of the hot air supplied to the belt front and back surfaces was controlled so that the first half temperature was maintained at 30 ° C and the second half temperature at 35 ° C. It carried out similarly.
(主ドープの調製) (Preparation of main dope)
セノレロースアセテートブチレート 100質量部 100 parts of senorelose acetate butyrate
(総置換度 2. 42、数平均分子量 110000、重量平均分子量 230000固有粘度(IV) (Total substitution degree 2.42, number average molecular weight 110000, weight average molecular weight 230000 intrinsic viscosity (IV)
1. 4) 14)
芳香族末端エステル系可塑剤 (化合物一例(1) ) 6質量部 Aromatic terminal ester plasticizer (example of compound (1)) 6 parts by mass
2— (2' —ヒドロキシ— 3' , 5' —ジ— t—ブチルフエニル)ベンゾトリアゾール(紫 外線吸収剤) 1質量部 上記組成の主ドープ液を調製した。 2— (2 ′ —Hydroxy— 3 ′, 5 ′ —Di-t-butylphenyl) benzotriazole (ultraviolet absorber) 1 part by mass A main dope solution having the above composition was prepared.
以降、流延までの条件は実施例 1と同様に実施した。 Thereafter, the conditions until casting were the same as in Example 1.
ステンレスバンド温度を、前半の平均温度を 20°C、後半の平均温度を 30°Cに保たれ るよう、ベルト表面および裏面に供給される温風の温度を制御した。テンター延伸条 件は温度 158°C、延伸倍率 1. 34倍、延伸速度 15mm/秒の条件で位相差フィルムを 作製した。 The temperature of the hot air supplied to the belt front and back was controlled so that the stainless steel band temperature was maintained at 20 ° C for the first half and 30 ° C for the second half. A retardation film was produced under the conditions of tenter stretching conditions: a temperature of 158 ° C, a stretching ratio of 1.34 times, and a stretching speed of 15 mm / sec.
実施例 10 Example 10
主ドープ調製の際に、セルロースエステル Aに代えて、下記のセルロースエステル を使用し、主ドープ調整の際に、セルロースエステル Aに代えて、下記のセルロース エステルを使用し、かつ延伸温度 145°C、延伸倍率 1. 36倍、および延伸速度 45m m/秒で位相差フィルムを作製した。このときのステンレスバンドの温度は、前半温度 を 40°Cおよび後半温度を 35°Cに保つようベルト表面および裏面に供給される温風 の温度を制御した。 When preparing the main dope, the following cellulose ester is used instead of cellulose ester A, and when adjusting the main dope, the following cellulose ester is used instead of cellulose ester A, and the stretching temperature is 145 ° C. A retardation film was produced at a draw ratio of 1.36 times and a draw speed of 45 mm / sec. The temperature of the stainless steel band at this time was controlled by the temperature of the hot air supplied to the belt front and back surfaces so that the first half temperature was maintained at 40 ° C and the second half temperature at 35 ° C.
上記以外は実施例 1の場合と同様にして実施した。 Except for the above, the same procedure as in Example 1 was performed.
[0252] セルロースアセテートブチレート:総置換度 2. 42、数平均分子量 110000、質量平 均分子量 230000、固有粘度(IV) 1. 4 [0252] Cellulose acetate butyrate: total substitution degree 2.42, number average molecular weight 110000, mass average molecular weight 230000, intrinsic viscosity (IV) 1.4
実施例 11 Example 11
主ドープ調整の際に、セルロースエステル Aに代えて、下記のセルロースエステルを 使用し、かつ延伸温度 175°C、延伸倍率 1. 55倍、および延伸速度 15mm/秒で位 相差フィルムを作製した。このときのステンレスバンドの温度は、前半後半温度ともに 20°Cに保つようベルト表面および裏面に供給される温風の温度を制御した。 When adjusting the main dope, the following cellulose ester was used in place of cellulose ester A, and a retardation film was produced at a stretching temperature of 175 ° C., a stretching ratio of 1.55 times, and a stretching speed of 15 mm / sec. At this time, the temperature of the hot air supplied to the belt front and back surfaces was controlled so that the temperature of the stainless steel band was kept at 20 ° C for both the first half and the latter half.
上記以外は実施例 1の場合と同様にして実施した。 Except for the above, the same procedure as in Example 1 was performed.
[0253] セルロースアセテートブチレート: 総置換度 2. 79、数平均分子量 150000、質量 平均分子量 300000、固有粘度(IV) 2. 2 [0253] Cellulose acetate butyrate: Total substitution degree 2.79, number average molecular weight 150,000, mass average molecular weight 300,000, intrinsic viscosity (IV) 2.2
実施例 12 Example 12
溶融流延製膜法によるシクロォレフイン系ポリマーフィルムの作製 Preparation of cycloolefin polymer film by melt casting method
窒素雰囲気下、脱水したシクロへキサン 500部に、 1 キセン 1. 2部、ジブチル エーテル 0. 15部、トリイソブチルアルミニウム 0. 30部を室温で反応器に入れ混合し た後、 45°Cに保ちながら、トリシクロ [4· 3. 0. 12, 5]デカ一 3, 7 ジェン (ジシクロ ペンタジェン、以下、 DCPと略記) 20部、 1 , 4 メタノー 1 , 4, 4a, 9a テトラヒドロフ ノレオレン(以下、 MTFと略記) 140き、及び 8 メチノレーテトラシクロ [4. 4. 0. 12, 5 . 17, 10]—ドデカー 3—ェン(以下、 MTDと略記) 40部からなるノルボルネン系モノ マー混合物と、六塩化タングステン(0. 7%トルエン溶液) 40部とを、 2時間かけて連 続的に添加し重合した。重合溶液にブチルダリシジルエーテル 1. 06部とイソプロピ ルアルコール 0. 52部を加えて重合触媒を不活性化し重合反応を停止させた。 In a nitrogen atmosphere, mix 500 parts of dehydrated cyclohexane, 1.2 parts of 1xene, 0.15 part of dibutyl ether, and 0.30 part of triisobutylaluminum at room temperature. Then, while maintaining the temperature at 45 ° C, tricyclo [4 · 3.0.12,5] deca-1,3 gen (dicyclopentagen, abbreviated as DCP) 20 parts, 1, 4, methanol 1, 4, 4a , 9a Tetrahydrophenololene (hereinafter abbreviated as MTF) 140 and 8 Methylenoltetracyclo [4. 4. 0. 12, 5. 17. 17, 10] —Dodeca 3-en (hereinafter abbreviated as MTD) 40 A norbornene-based monomer mixture consisting of 4 parts and 40 parts of tungsten hexachloride (0.7% toluene solution) were continuously added over 2 hours for polymerization. To the polymerization solution, 1.06 part of butyl daricidyl ether and 0.52 part of isopropyl alcohol were added to deactivate the polymerization catalyst and stop the polymerization reaction.
[0254] ついで、得られた開環重合体を含有する反応溶液 100部に対して、シクロへキサン 270部を加え、さらに水素化触媒としてニッケル—アルミナ触媒(日揮化学社製) 5部 を加え、水素により 5MPaに加圧して撹拌しながら温度 200°Cまで加温した後、 4時 間反応させ、 DCP/MTF/MTD開環重合体水素化ポリマーを 20%含有する反応 溶液を得た。 [0254] Next, 270 parts of cyclohexane was added to 100 parts of the reaction solution containing the obtained ring-opening polymer, and 5 parts of a nickel-alumina catalyst (manufactured by JGC Chemical Co., Ltd.) was added as a hydrogenation catalyst. Then, the pressure was increased to 5 MPa with hydrogen, and the mixture was heated to 200 ° C. with stirring, and then reacted for 4 hours to obtain a reaction solution containing 20% of a hydrogenated polymer of a DCP / MTF / MTD ring-opening polymer.
[0255] 濾過により水素化触媒を除去した後、軟質重合体(クラレ社製;セプトン 2002)、及 び酸化防止剤(チバスペシャルティ'ケミカルズ社製;ィルガノックス 1010)を、得られ た溶液にそれぞれ添加して溶解させた(レ、ずれも重合体 100部あたり 0. 1部)。 [0255] After removing the hydrogenation catalyst by filtration, a soft polymer (Kuraray Co., Ltd .; Septon 2002) and an antioxidant (Ciba Specialty Chemicals Co., Ltd .; Ilganox 1010) were added to the resulting solutions. And dissolved (0.1 parts per 100 parts of polymer).
[0256] つ!/、で、溶液から、溶媒であるシクロへキサン及びその他の揮発成分を、円筒型濃 縮乾燥器(日立製作所製)を用いて除去し、水素化ポリマーを溶融状態で押出機か らストランド状に押出し、冷却後ペレット化して回収した。 [0256] With! /, The solvent cyclohexane and other volatile components are removed from the solution using a cylindrical concentrated dryer (manufactured by Hitachi, Ltd.), and the hydrogenated polymer is extruded in a molten state. Extruded into a strand from the machine, cooled, pelletized and recovered.
[0257] 重合体中の各ノルボルネン系モノマーの共重合比率を、重合後の溶液中の残留ノ ルボルネン類組成(ガスクロマトグラフィー法による)力も計算したところ、 DCP/MT[0257] The copolymerization ratio of each norbornene-based monomer in the polymer was calculated from the composition of residual norbornenes (by gas chromatography) in the solution after polymerization. DCP / MT
F/MTD= 10/70/20でほぼ仕込組成に等しかった。 F / MTD = 10/70/20, almost equal to the feed composition.
[0258] この開環重合体水素添加物の、質量平均分子量 (Mw)は 31 , 000、分子量分布([0258] This hydrogenated ring-opened polymer had a mass average molecular weight (Mw) of 31,000 and a molecular weight distribution (
Mw/Mn)は 2· 5、水素添加率は 99. 9%、 Tgは 134°Cであった。 Mw / Mn) was 2.5, hydrogenation rate was 99.9%, and Tg was 134 ° C.
[0259] 得られた開環重合体水素添加物のペレットを、空気を流通させた熱風乾燥器を用 いて 70°Cで 2時間乾燥して水分を除去した。 [0259] The obtained ring-opened polymer hydrogenated pellets were dried at 70 ° C for 2 hours using a hot air dryer in which air was circulated to remove moisture.
[0260] ついで、前記ペレットを、リップ幅 1. 5mのコートハンガータイプの Tダイを有する単 軸押出機(三菱重工業株式会社製:スクリュー径 90mm、 Tダイリップ部材質は炭化 タングステン、溶融樹脂との剥離強度 44N)を用いて、溶融押出成形して長さ 2500 m、厚さ 60 mの環状ォレフィン樹脂フィルムを製造した。押出成形は、クラス 1000 0以下のクリーンルーム内で、溶融樹脂温度 240°C、 Tダイ温度 240°Cの成形条件に て fiなった。 [0260] Next, the pellet was mixed with a single-screw extruder having a coat hanger type T die with a lip width of 1.5 m (manufactured by Mitsubishi Heavy Industries, Ltd .: screw diameter 90 mm, T die lip material made of tungsten carbide, molten resin) Using a peel strength of 44 N), melt extrusion molding to obtain a length of 2500 An annular olefin resin film having a thickness of 60 m was produced. Extrusion molding was performed in a clean room of class 1000 or lower under molding conditions of a molten resin temperature of 240 ° C and a T-die temperature of 240 ° C.
[0261] このフィルムについては、実施例 1の位相差フィルムと同様にして、剥離張力 85N /m、残留溶媒量 5質量%、冷風温度 23°Cの条件で剥離を行ない、テンターでゥェ ブ両端部を把持し、図 2に示す B工程開始より 10cmの位置までの応力を 135N/m m、温度 160°C、延伸倍率を 1. 3倍の条件で延伸を行ない、得られた環状ォレフィン 樹脂フィルムは両耳をスリットし、幅 1 · 4mに加工し、膜厚 80 mの位相差フィルム 1 7を得た。また、巻き取る際にプロテクトフィルムとしてポリエステルフィルムを一緒に 巻き取った。このようにして作製したフィルムの厚み方向の紫外線吸収剤の分布を後 述の添加剤量測定の方法に従い測定した結果、表 1に記載のようになった。 [0261] For this film, in the same manner as the retardation film of Example 1, peeling was performed under the conditions of a peeling tension of 85 N / m, a residual solvent amount of 5 mass%, and a cold air temperature of 23 ° C. The obtained cyclic olefin resin is obtained by holding both ends and stretching under the conditions of 135N / mm, stress 160 ° C and stretch ratio 1.3 times from the start of process B shown in Fig. 2 to 10cm. The film was slit at both ears and processed to a width of 1/4 m to obtain a retardation film 17 having a thickness of 80 m. Moreover, when winding, the polyester film was wound up together as a protective film. The distribution of the UV absorber in the thickness direction of the film thus prepared was measured according to the method for measuring the amount of additive described below, and the results are shown in Table 1.
実施例 13 Example 13
溶液流延製膜法によるポリカーボネート系フィルムの作製 Preparation of polycarbonate film by solution casting method
〈ドープ組成物〉 <Dope composition>
ポリカーボネート樹脂 Polycarbonate resin
(粘度平均分子量 4万、ビスフエノール A型) 100質量部 (Viscosity average molecular weight 40,000, bisphenol A type) 100 parts by mass
2—(2' —ヒドロキシー 3' , 5' ージー tーブチノレ 2— (2 ′ —Hydroxy 3 ′, 5 ′
フエニル)ベンゾトリアゾール (紫外線吸収剤) 1 · 0質量部 (Phenyl) benzotriazole (UV absorber) 1 · 0 parts by mass
メチレンクロライド 430質量部 430 parts by mass of methylene chloride
メタノール 90質量部 90 parts by mass of methanol
上記組成物を密閉容器に投入し、加圧下で 80°Cに保温し撹拌しながら完全に溶 解して、ドープ組成物を得た。 The above composition was put into a sealed container, kept at 80 ° C. under pressure, and completely dissolved with stirring to obtain a dope composition.
[0262] つぎに、このドープ組成物を濾過し、冷却して 33°Cに保ち、ステンレス鋼製バンド 支持体上に均一に流延し、 33°Cで 5分間乾燥した。ついで支持体上からウェブ(フィ ルム)を剥離する際に、上記実施例 1の位相差フィルムと同様にして、剥離張力 120 N/m、残留溶媒量 45質量%、冷風温度 23°Cの条件で剥離を行ない、テンターで ウェブ両端部を把持し、図 2に示す B工程開始より 10cmの位置までの応力を 140N /mm、温度 125°C、延伸倍率を 1. 21倍の条件で延伸を行ない、延伸処理を行な い、幅 1. 4m、膜厚 65 mの位相差フィルムを得た。このようにして作製したフィルム の厚み方向の紫外線吸収剤の分布を後述の添加剤量測定の方法に従い測定した 結果、表 1に記載のようになった。 [0262] Next, this dope composition was filtered, cooled and kept at 33 ° C, uniformly cast on a stainless steel band support, and dried at 33 ° C for 5 minutes. Subsequently, when the web (film) was peeled off from the support, the same conditions as in the retardation film of Example 1 above were applied, with a peel tension of 120 N / m, a residual solvent amount of 45% by mass, and a cold air temperature of 23 ° C. The web is peeled off with a tenter, and both ends of the web are gripped, and stretched under the conditions of 140 N / mm, temperature 125 ° C, and draw ratio 1.21 times from the start of process B shown in Fig. 2 to 10 cm. Perform the stretching process A retardation film having a width of 1.4 m and a film thickness of 65 m was obtained. The distribution of the UV absorber in the thickness direction of the film thus prepared was measured according to the method for measuring the amount of additive described later, and as a result, it was as shown in Table 1.
比較例 1 Comparative Example 1
(主ドープの調製) (Preparation of main dope)
セノレロースアセテートプロピオネート 100質量き Senorelose acetate propionate 100 mass
(総置換度 2. 50、数平均分子量 70000、重量平均分子量 180000、固有粘度(IV (Total substitution degree 2.50, number average molecular weight 70000, weight average molecular weight 180000, intrinsic viscosity (IV
) 1. 4 :セノレロースエステノレ Aという) 1. 4: Senorelose Estenole A)
芳香族末端エステル系可塑剤 (化合物一例(1) ) 6質量部 Aromatic terminal ester plasticizer (example of compound (1)) 6 parts by mass
2 - 2' ーヒドロキシー 3' , 5' —ジー tーブチノレフエ二ノレ) 2-2 '-Hydroxy 3', 5 '—G
ベンゾトリアゾール (紫外線吸収剤) 1質量部 ジクロロメタン 470質量き Benzotriazole (UV absorber) 1 part by weight Dichloromethane 470 parts by weight
エチルアルコール 30質量部 30 parts by weight of ethyl alcohol
上記組成の主ドープ液を調製した。まず、加圧溶解タンクにメチレンクロライドとェ チルアルコールを添加した。溶剤の入った加圧溶解タンクにセルロースエステル Aを 攪拌しながら投入した。これを加熱し、攪拌しながら、完全に溶解し、さらに可塑剤及 び紫外線吸収剤を添加、溶解させた。これを安積濾紙株式会社製の安積濾紙 No. 244を使用して濾過し、主ドープ液を調製した。 A main dope solution having the above composition was prepared. First, methylene chloride and ethyl alcohol were added to the pressure dissolution tank. Cellulose ester A was added to a pressurized dissolution tank containing a solvent while stirring. This was heated and stirred to completely dissolve, and a plasticizer and an ultraviolet absorber were further added and dissolved. This was filtered using Azumi Filter Paper No. 244 manufactured by Azumi Filter Paper Co., Ltd. to prepare a main dope solution.
微粒子分散液の調整および微粒子添加液の調整は、実施例 1に記載と同様に実施 した。 Adjustment of the fine particle dispersion and adjustment of the fine particle addition liquid were performed in the same manner as described in Example 1.
つぎに、主ドープ液 100質量部と、微粒子添加液 5質量部とを加えて、インラインミキ サー(東レ静止型管内混合機、 Hi-Mixer, SWJ)で十分に混合し、ついでベルト流 延装置を用い、幅 2mのステンレスバンド支持体に均一に流延した。ステンレスバンド 支持体上で、剥離張力 130N/m、残留溶媒量 100質量%の条件で剥離を行なつ た。 Next, 100 parts by mass of the main dope solution and 5 parts by mass of the fine particle additive solution are added and mixed thoroughly with an in-line mixer (Toray static type in-pipe mixer, Hi-Mixer, SWJ), and then a belt casting apparatus. Was cast uniformly onto a stainless steel band support having a width of 2 m. Peeling was performed on a stainless steel band support under conditions of a peeling tension of 130 N / m and a residual solvent amount of 100% by mass.
ステンレスバンドの温度は、前半の平均温度を 30°C、後半の平均温度を 25°Cに保 たれるよう、ベルト表面および裏面に供給される温風の温度を制御した。テンター延 伸条件は温度 120°C、延伸倍率 1. 2倍、延伸速度 40mm/秒の条件で位相差: ムを作製した。 As for the temperature of the stainless steel band, the temperature of the hot air supplied to the belt front and back surfaces was controlled so that the average temperature in the first half was maintained at 30 ° C and the average temperature in the second half was maintained at 25 ° C. Tenter Stretching conditions were as follows: a temperature of 120 ° C, a draw ratio of 1.2, and a draw speed of 40 mm / sec.
比較例 2 Comparative Example 2
(主ドープの調製) (Preparation of main dope)
セノレロースアセテートプロピオネート 100質量き Senorelose acetate propionate 100 mass
(総置換度 2. 50、数平均分子量 70000、重量平均分子量 180000、固有粘度(IV ) 1. 4 :セノレロースエステノレ Aという) (Total substitution degree 2.50, number average molecular weight 70000, weight average molecular weight 180000, intrinsic viscosity (IV) 1.4: referred to as senorelose esterol A)
芳香族末端エステル系可塑剤 (化合物一例(1) ) 6質量部 Aromatic terminal ester plasticizer (example of compound (1)) 6 parts by mass
2 - 2' ーヒドロキシー 3' , 5' —ジー tーブチノレフエ二ノレ) 2-2 '-Hydroxy 3', 5 '—G
/'一ル (紫外線吸収剤) 1質量部 / 'One (UV absorber) 1 part by mass
'ート 4質量部 '4 parts by mass
630質量部 630 parts by mass
エチルアルコール 70質量部 70 parts by weight of ethyl alcohol
上記組成の主ドープ液を調製した。 A main dope solution having the above composition was prepared.
以降、流延までの条件は実施例 1と同様に実施した。 Thereafter, the conditions until casting were the same as in Example 1.
ステンレスバンドの温度は、前半の平均温度を 15°C、後半の平均温度を 20°Cに保 たれるよう、ベルト表面および裏面に供給される温風の温度を制御した。テンター延 伸条件は温度 110°C、延伸倍率 1. 15倍、延伸速度 20mm/秒の条件で位相差フィ ルムを作製した。 As for the temperature of the stainless steel band, the temperature of the hot air supplied to the belt surface and the back surface was controlled so that the average temperature in the first half was maintained at 15 ° C and the average temperature in the second half was maintained at 20 ° C. A retardation film was produced under the tenter stretching conditions of a temperature of 110 ° C, a stretching ratio of 1.15 times, and a stretching speed of 20 mm / sec.
比較例 3 Comparative Example 3
主ドープの調整は実施例 1と同様にし、ステンレスバンド温度を、前半後半ともに平 均温度を 55°Cに保たれるよう、ベルト表面および裏面に供給される温風の温度を制 御した。テンター延伸条件は温度 140°C、延伸倍率 1. 30倍、延伸速度 70mm/秒の 条件で位相差フィルムを作製した。 The main dope was adjusted in the same manner as in Example 1, and the temperature of the hot air supplied to the belt surface and back surface was controlled so that the stainless steel band temperature was maintained at 55 ° C in both the first half and the second half. A retardation film was produced under the conditions of tenter stretching conditions: a temperature of 140 ° C., a stretching ratio of 1.30 times, and a stretching speed of 70 mm / sec.
比較例 4 Comparative Example 4
主ドープの調整は実施例 1と同様にし、ステンレスバンド温度を、前半の平均温度を 25°C、後半の平均温度を 15°Cに保たれるよう、ベルト表面および裏面に供給される 温風の温度を制御した。テンター延伸条件は温度 100°C、延伸倍率 1. 17倍、延伸 速度 20mm/秒の条件で位相差フィルムを作製した。 The main dope was adjusted in the same manner as in Example 1, and the hot air supplied to the belt surface and back surface was maintained so that the temperature of the stainless steel band was maintained at 25 ° C for the first half and 15 ° C for the second half. The temperature was controlled. Tenter stretching conditions: temperature 100 ° C, draw ratio 1.17 times, draw A retardation film was produced at a speed of 20 mm / sec.
比較例 5 Comparative Example 5
主ドープの調整は実施例 1と同様にし、ステンレスバンド温度を、前半の平均温度を 35°C、後半の平均温度を 20°Cに保たれるよう、ベルト表面および裏面に供給される 温風の温度を制御した。テンター延伸条件は温度 105°C、延伸倍率 1. 17倍、延伸 速度 40mm/秒の条件で位相差フィルムを作製した。 The main dope was adjusted in the same manner as in Example 1, and the hot air supplied to the belt front and back surfaces was maintained so that the stainless steel band temperature was maintained at 35 ° C for the first half average temperature and 20 ° C for the second half average temperature. The temperature was controlled. A retardation film was produced under the conditions of tenter stretching conditions: a temperature of 105 ° C, a stretching ratio of 1.17 times, and a stretching speed of 40 mm / sec.
比較例 6 Comparative Example 6
主ドープの調整は実施例 1と同様にし、ステンレスバンド温度を、前半の平均温度を 15°C、後半の平均温度を 30°Cに保たれるよう、ベルト表面および裏面に供給される 温風の温度を制御した。テンター延伸条件は温度 175°C、延伸倍率 1. 43倍、延伸 速度 30mm/秒の条件で位相差フィルムを作製した。 The main dope was adjusted in the same manner as in Example 1, and the hot air supplied to the belt front and back surfaces was maintained so that the stainless steel band temperature was maintained at 15 ° C for the first half average temperature and 30 ° C for the second half average temperature. The temperature was controlled. A retardation film was produced under the tenter stretching conditions of a temperature of 175 ° C., a stretching ratio of 1.43 times, and a stretching speed of 30 mm / sec.
比較例 7 Comparative Example 7
(主ドープの調製) (Preparation of main dope)
セノレロースアセテートプロピオネート 100質量き Senorelose acetate propionate 100 mass
(総置換度 2. 60、数平均分子量 80000、重量平均分子量 190000、固有粘度(IV (Total substitution degree 2.60, number average molecular weight 80000, weight average molecular weight 190000, intrinsic viscosity (IV
) 1. 7) ) 1. 7)
芳香族末端エステル系可塑剤 (化合物一例(1) ) 6質量部 Aromatic terminal ester plasticizer (example of compound (1)) 6 parts by mass
2 - 2' ーヒドロキシー 3' , 5' —ジー tーブチノレフエ二ノレ) 2-2 '-Hydroxy 3', 5 '—G
/'一ル (紫外線吸収剤) 1質量部 / 'One (UV absorber) 1 part by mass
4質量部 4 parts by mass
400質量部 400 parts by weight
エチルアルコール 100質量部 100 parts by weight of ethyl alcohol
上記組成の主ドープ液を調製した。 A main dope solution having the above composition was prepared.
以降、流延までの条件は実施例 1と同様に実施した。 Thereafter, the conditions until casting were the same as in Example 1.
ステンレスバンド温度を、前半後半ともに平均温度を 15°Cに保たれるよう、ベルト表 面および裏面に供給される温風の温度を制御した。テンター延伸条件は温度 100°C 、延伸倍率 1. 30倍、延伸速度 10mm/秒の条件で位相差フィルムを作製した。 比較例 8 (主ドープの調製) The temperature of the hot air supplied to the belt front and back surfaces was controlled so that the average temperature of the stainless steel band was maintained at 15 ° C in both the first and second half. A retardation film was produced under the conditions of tenter stretching conditions: a temperature of 100 ° C., a stretching ratio of 1.30 times, and a stretching speed of 10 mm / sec. Comparative Example 8 (Preparation of main dope)
セノレロースアセテートブチレート 100質量部 100 parts of senorelose acetate butyrate
(総置換度 2. 42、数平均分子量 110000、重量平均分子量 230000、固有粘度(I V) l . 4) (Total substitution degree 2.42, number average molecular weight 110000, weight average molecular weight 230000, intrinsic viscosity (IV) l. 4)
芳香族末端ヱステル系可塑剤 (化合物一例(1) ) 6質量部 Aromatic terminal stellar plasticizer (Example of compound (1)) 6 parts by mass
2—(2' —ヒドロキシ 3' , 5' —ジ t- ェニノレ) 2— (2 ′ —Hydroxy 3 ′, 5 ′ —Di-t-ennore)
ズール (紫外線吸収剤) 1質量部 Zulu (UV absorber) 1 part by mass
4質量部 4 parts by mass
350質量部 350 parts by weight
ェテノレアノレコーノレ 150質量部 150 parts by weight
上記組成の主ドープ液を調製した。 A main dope solution having the above composition was prepared.
以降、流延までの条件は実施例 1と同様に実施した。 Thereafter, the conditions until casting were the same as in Example 1.
ステンレスバンド温度を、前半の平均温度を 35°C、後半の平均温度を 25°Cに保たれ るよう、ベルト表面および裏面に供給される温風の温度を制御した。テンター延伸条 件は温度 135°C、延伸倍率 1. 28倍、延伸速度 35mm/秒の条件で位相差フィルムを 作製した。 The temperature of the hot air supplied to the belt front and back was controlled so that the stainless steel band temperature was maintained at 35 ° C for the first half and 25 ° C for the second half. A retardation film was produced under the conditions of a tenter stretching condition of a temperature of 135 ° C, a stretching ratio of 1.28 times, and a stretching speed of 35 mm / sec.
比較例 9 Comparative Example 9
(主ドープの調製) (Preparation of main dope)
セノレロースアセテートブチレート 100質量部 100 parts of senorelose acetate butyrate
(総置換度 2. 42、数平均分子量 110000、重量平均分子量 230000、固有粘度(I V) l . 4) (Total substitution degree 2.42, number average molecular weight 110000, weight average molecular weight 230000, intrinsic viscosity (IV) l. 4)
芳香族末端ヱステル系可塑剤 (化合物一例(1) ) Aromatic terminal cocoon plasticizer (example of compound (1))
2 - 2' ーヒドロキシー 3' , 5' —ジー tーブチノレフエ二ノレ) 2-2 '-Hydroxy 3', 5 '—G
^ール (紫外線吸収剤) 1質量部 ^ (UV absorber) 1 part by mass
ート 4質量部 4 parts by mass
225質量部 225 parts by mass
ェテノレアノレコーノレ 25質量部 25 parts by weight
上記組成の主ドープ液を調製した c 以降、流延までの条件は実施例 1と同様に実施した。 C prepared the main dope solution of the above composition Thereafter, the conditions until casting were the same as in Example 1.
ステンレスバンド温度を、前半の平均温度を 20°C、後半の平均温度を 30°Cに保たれ るよう、ベルト表面および裏面に供給される温風の温度を制御した。テンター延伸条 件は温度 158°C、延伸倍率 1. 34倍、延伸速度 15mm/秒の条件で位相差フィルムを 作製した。 The temperature of the hot air supplied to the belt front and back was controlled so that the stainless steel band temperature was maintained at 20 ° C for the first half and 30 ° C for the second half. A retardation film was produced under the conditions of tenter stretching conditions: a temperature of 158 ° C, a stretching ratio of 1.34 times, and a stretching speed of 15 mm / sec.
評価試験 Evaluation test
上記実施例;!〜 13、及び比較例;!〜 9で得られた位相差フィルムについて、温度 2 3°C、湿度 55%RHの測定条件下でのフィルム延伸方向の弾性率(E )、及び温度 About the retardation films obtained in the above Examples;! To 13 and Comparative Examples;! To 9, the elastic modulus (E) in the film stretching direction under the measurement conditions of a temperature of 23 ° C. and a humidity of 55% RH, And temperature
23 twenty three
50°C、湿度 55%RHでの測定条件下で測定した該フィルム延伸方向の弾性率(E Elastic modulus (E) of the film stretching direction measured under the measurement conditions of 50 ° C and humidity 55% RH
50 50
)をそれぞれ測定するとともに、弾性率 (E )と弾性率 (E )との差 (E )を算出し ) And calculate the difference (E) between the elastic modulus (E) and the elastic modulus (E).
23 50 23-50 て、得られた結果を下記の表 1に示した。 The results obtained are shown in Table 1 below.
〔弾性率の測定〕 (Measurement of elastic modulus)
上記実施例 1〜 13及び比較例 1〜9で得られた位相差フィルムの各試料を、温度 2 3 ± 2°C、湿度 55 ± 5%RHの環境下で、 24時間放置した後、各試料の TD方向が長 手となるように、幅 10mm X長さ 200mmの短冊状に断裁した。ついで、ミニベア社 製の TG— 2KN型引っ張り試験器を用いて、チヤッキング圧 0. 25MPa、標線間距 離 100 ± 10mmで、上記短冊状試料をセットし、引っ張り速度 100 ± 10mm/min の速度で引っ張る。引っ張り試験は断裁時と同じ環境下で行った。 Each sample of the retardation film obtained in Examples 1 to 13 and Comparative Examples 1 to 9 was allowed to stand for 24 hours in an environment of temperature 2 3 ± 2 ° C and humidity 55 ± 5% RH. The sample was cut into strips with a width of 10 mm and a length of 200 mm so that the TD direction of the sample was long. Next, using the TG-2KN type tensile tester manufactured by Minibear, set the above strip sample with a chucking pressure of 0.25 MPa and a distance between marked lines of 100 ± 10 mm, and pulling speed of 100 ± 10 mm / min. pull. The tensile test was performed in the same environment as when cutting.
[0263] そして、得られた引張応力-歪み曲線より、弾性率算出開始点を 10N、終了点を 3 ONとし、その間に引いた接線を外揷し、各試料について、 MD方向及び TD方向の 弾性率 )を求めた。 [0263] Then, based on the obtained tensile stress-strain curve, the elastic modulus calculation start point was 10N, the end point was 3 ON, the tangent line drawn between them was drawn, and each sample was measured in the MD and TD directions. Elastic modulus).
23 twenty three
[0264] さらに、上記引っ張り試験機のフィルムセット部およびチャック部に対して、任意に 加熱および加湿可能なユニットを設置し、庫内を温度 50 ± 2°C、湿度 55 ± 5%RHの 状態に保った。各試料を上記庫内に 2時間放置した後、上記の場合と同様の方法で 、引っ張り試験を実施し、各試料について、弾性率 )を求めた。 [0264] Furthermore, a unit that can be arbitrarily heated and humidified is installed on the film set and chuck of the above tensile tester, and the chamber is at a temperature of 50 ± 2 ° C and humidity of 55 ± 5% RH. Kept. Each sample was allowed to stand in the storage for 2 hours, and then a tensile test was performed in the same manner as described above to obtain the elastic modulus) for each sample.
50 50
[0265] また、上記実施例 1〜; 13及び比較例 1〜9で得られた位相差フィルムについて、面 内位相差値 Ro、厚み方向の位相差値 Rtを測定し、得られた結果を下記の表 1に示 した。 [表面可塑剤量の測定] [0265] For the retardation films obtained in Examples 1 to 13 and Comparative Examples 1 to 9, the in-plane retardation value Ro and the thickness direction retardation value Rt were measured, and the obtained results were obtained. It is shown in Table 1 below. [Measurement of surface plasticizer amount]
フィルム表面の添加剤量は、ナイフを用いてフィルムの表面から 10ミクロン程削りと り、質量を測定した後、これをアセトン中に溶解し、ここに含まれる添加剤量をガスクロ マトグラフィー(ヒューレット 'パッカード社製のガスクロマトグラフィー 5890型 SERISII を使用)にて定量分析する方法で、行なった。 The amount of the additive on the film surface is scraped about 10 microns from the surface of the film using a knife, and after measuring the mass, this is dissolved in acetone, and the amount of the additive contained therein is measured by gas chromatography (Hewlett). (Using a gas chromatography 5890 type SERISII manufactured by Packard)).
〔位相差値 Ro、 Rtの測定〕 (Measurement of phase difference values Ro and Rt)
アッベ屈折率計(1T)と分光光源を用いて、上記実施例;!〜 13及び比較例;!〜 9で 得られた位相差フィルムの各試料の平均屈折率を測定した。また、市販のマイクロメ 一ターを用いて、上記実施例 1〜 13及び比較例 1〜9で得られた位相差フィルムの 各試料の厚さを測定した。 Using an Abbe refractometer (1T) and a spectral light source, the average refractive index of each sample of the retardation film obtained in the above Examples;! To 13 and Comparative Examples; In addition, the thickness of each sample of the retardation films obtained in Examples 1 to 13 and Comparative Examples 1 to 9 was measured using a commercially available micrometer.
[0266] 自動複屈折計 KOBRA— 21ADH (王子計測機器株式会社製)を用いて、温度 23[0266] Using an automatic birefringence meter KOBRA-21ADH (manufactured by Oji Scientific Instruments), temperature 23
°C、湿度 55 %RHの環境下 24時間放置した上記実施例 1〜 13及び比較例 1〜 9で 得られた位相差フィルムの各試料について、同環境下、波長が 589nmにおいて位 相差フィルムの各試料のリタデーシヨン測定を行なった。 For each sample of the retardation film obtained in Examples 1 to 13 and Comparative Examples 1 to 9 that were allowed to stand for 24 hours in an environment of ° C and humidity 55% RH, the retardation film of the retardation film at a wavelength of 589 nm was measured in the same environment. Retardation measurement of each sample was performed.
[0267] 上述の平均屈折率と膜厚を下記式に入力し、面内位相差値 Ro、厚み方向の位相 差ィ直 Rtを求めた。また、遅相軸の方向も同時に測定した。 [0267] The above-described average refractive index and film thickness were input to the following equation, and the in-plane retardation value Ro and the thickness direction retardation Rt were determined. The direction of the slow axis was also measured at the same time.
[0268] Ro= (nx-ny) X d [0268] Ro = (nx-ny) X d
Rt= { (nx+ny) /2-nz} X d Rt = {(nx + ny) / 2-nz} X d
式中、 nxはフィルム面内の遅相軸方向の屈折率、 nyはフィルム面内の進相軸方向 の屈折率、 nzはフィルムの厚み方向の屈折率、 dはフィルムの厚さ(nm)である。 Where nx is the refractive index in the slow axis direction in the film plane, ny is the refractive index in the fast axis direction in the film plane, nz is the refractive index in the film thickness direction, and d is the film thickness (nm). It is.
[0269] ついで、上記実施例 1〜; 13及び比較例 1〜9で得られた位相差フィルムの各試料 を用いて、下記の要領で偏光板を作製し、以下の評価を実施した。 [0269] Next, using each sample of the retardation film obtained in Examples 1 to 13 and Comparative Examples 1 to 9, polarizing plates were prepared in the following manner, and the following evaluations were performed.
《偏光板の作製》 <Production of polarizing plate>
厚さ 120 mのポリビュルアルコールフィルムを、一軸延伸(温度 110°C、延伸倍率 5倍)した。これをヨウ素 0· 075g、ヨウ化カリウム 5g、水 100gからなる水溶液に 60秒 間浸漬し、ついでヨウ化カリウム 6g、ホウ酸 7· 5g、水 100gからなる 68°Cの水溶液に 浸漬した。これを水洗、乾燥し偏光膜を得た。 A 120 m thick polybulu alcohol film was uniaxially stretched (temperature: 110 ° C., stretch ratio: 5 times). This was immersed in an aqueous solution consisting of 0 · 075 g of iodine, 5 g of potassium iodide and 100 g of water for 60 seconds, and then immersed in an aqueous solution of 68 ° C. consisting of 6 g of potassium iodide, 7.5 g of boric acid and 100 g of water. This was washed with water and dried to obtain a polarizing film.
[0270] ついで、下記工程;!〜 5に従って、この偏光膜と、上記実施例;!〜 13及び比較例 1 〜9で得られた位相差フィルムの各試料よりなる表面側フィルムと、裏面側のセル口 ースエステルフィルムとしてコニカミノルタタック KC8UX— RHAフィルム(コニ力ミノ ルタォブト株式会社製)とを貼り合わせて、偏光板を作製した。 [0270] Then, according to the following steps;! To 5, this polarizing film and the above examples;! To 13 and Comparative Example 1 Bond the surface side film consisting of each sample of the retardation film obtained in ~ 9 and the Konica Minoltack KC8UX-RHA film (manufactured by Konica Minoltabuto Co., Ltd.) as the cell mouth ester film on the back side. A polarizing plate was prepared.
[0271] 工程 1:上記実施例 1〜; 13及び比較例 1〜9で得られた位相差フィルムの各試料を 、温度 50°Cの 1モル/ Lの水酸化ナトリウム溶液に 60秒間浸漬し、ついで水洗し乾 燥して、偏光膜と貼合する側を鹼化したセルロースエステルフィルムを得た。なお、実 施例 12と 13及び比較例 6と 7で得られた位相差フィルムの各試料は、ケン化処理工 程の代わりにプラズマ処理を行ない、親水化した。 [0271] Step 1: Each sample of the retardation film obtained in Examples 1 to 13 and Comparative Examples 1 to 9 was immersed in a 1 mol / L sodium hydroxide solution at a temperature of 50 ° C for 60 seconds. Then, it was washed with water and dried to obtain a cellulose ester film hatched on the side to be bonded to the polarizing film. In addition, each sample of the retardation film obtained in Examples 12 and 13 and Comparative Examples 6 and 7 was subjected to plasma treatment instead of the saponification treatment step to be hydrophilized.
[0272] 工程 2:前記偏光膜を、固形分 2質量%のポリビュルアルコール接着剤槽中に 1〜 [0272] Step 2: The polarizing film is placed in a polybulol alcohol adhesive tank having a solid content of 2% by mass by 1 to
2秒浸漬した。 Soaked for 2 seconds.
[0273] 工程 3:工程 2で偏光膜に付着した過剰の接着剤を軽く拭き除き、これを工程 1で処 理した位相差フィルムの各試料の上にのせて、さらに反射防止層が外側になるように 積層 [0273] Step 3: Gently wipe off excess adhesive adhering to the polarizing film in Step 2, and place it on each sample of the retardation film processed in Step 1, with the antireflection layer on the outside To be laminated
し、配置した。 And arranged.
[0274] 工程 4:工程 3で積層した位相差フィルムと偏光膜とセルロースエステルフィルム試 料とを、圧力 20〜30N/cm2、搬送スピードは約 2m/分で貼合した。 Step 4: The retardation film, the polarizing film and the cellulose ester film sample laminated in Step 3 were bonded at a pressure of 20 to 30 N / cm 2 and a conveyance speed of about 2 m / min.
[0275] 工程 5: 80°Cの乾燥機中に工程 4で作製した上記実施例;!〜 13及び比較例;!〜 9 で得られた位相差フィルムの各試料と、偏光膜と、セルロースエステルフィルムとを貼 り合わせた積層フィルムを 2分間乾燥し、偏光フィルムを作製した。 [0275] Step 5: Respective samples of the retardation films obtained in Step 4 above in a dryer at 80 ° C in Step 4;! To 13 and Comparative Examples;! To 9; a polarizing film; and cellulose The laminated film bonded with the ester film was dried for 2 minutes to produce a polarizing film.
《液晶表示装置の作製》 <Production of liquid crystal display device>
市販の液晶 TV (シャープ社製 ァタオス 32AD5)の偏光板を剥離し、上記実施例 The polarizing plate of a commercially available liquid crystal TV (Shatao Phat 32AD5) was peeled off, and the above example
;!〜 13及び比較例 1〜 9で得られた位相差フィルムを用いてそれぞれ作製した偏光 フィルムを、液晶セルのガラス面に貼合した。 ; ~ 13 and the polarizing film produced using the retardation film obtained in Comparative Examples 1-9, respectively, was bonded to the glass surface of the liquid crystal cell.
[0276] その際、その偏光板の貼合の向きは、各位相差フィルムの面が液晶セル側となるよ うに、かつ、予め貼合されていた偏光板と同一の方向に吸収軸が向くように行ない、 液晶表示装置をそれぞれ作製した。 [0276] At that time, the polarizing plate is bonded so that the surface of each retardation film is on the liquid crystal cell side and the absorption axis is in the same direction as the previously bonded polarizing plate. The liquid crystal display devices were respectively fabricated.
《コーナームラの評価》 <Evaluation of corner unevenness>
上記実施例 1〜 13及び比較例 1〜 9で得られた位相差フィルムを用レ、て作製した 偏光フィルムを使用した各液晶表示装置を、温度 45°C ± 2°C、湿度 95 ± 3%RHの 環境下に 24時間保管した。その後すぐさま温度 23°C、湿度 55%RHの部屋に移し、 パネルバックライトを点灯させる。点灯から 24時間後、黒表示させた状態での四隅の 正面輝度を測定し、平均値を算出する。なお、ここでいう「四隅」とは、有効表示画面 の対角線上であって、隅からの距離が 50mmのところを!/、う。 The retardation films obtained in Examples 1 to 13 and Comparative Examples 1 to 9 were used. Each liquid crystal display device using a polarizing film was stored for 24 hours in an environment of temperature 45 ° C ± 2 ° C and humidity 95 ± 3% RH. Immediately after that, move to a room with a temperature of 23 ° C and humidity of 55% RH, and turn on the panel backlight. 24 hours after lighting, measure the front brightness of the four corners in black and calculate the average value. The “four corners” here are on the diagonal of the effective display screen, and the distance from the corner is 50 mm! /
[0277] 各液晶表示装置について、コーナームラの発生を、上記四隅の正面輝度の平均値 と、画面中央部の正面輝度との比によって、下記の 5段階で評価した。評価ランクは 以下のとおりである。なお、液晶表示装置の画面中央部の正面輝度を 1とした。得ら れた結果を下記の表 1に示した。 [0277] For each liquid crystal display device, the occurrence of corner unevenness was evaluated according to the following five levels based on the ratio of the average value of the front luminance at the four corners to the front luminance at the center of the screen. The evaluation rank is as follows. The front luminance at the center of the screen of the liquid crystal display device was set to 1. The results obtained are shown in Table 1 below.
評価ランク Evaluation rank
A:コーナームラの発生なし A: No corner unevenness
(四隅正面輝度平均; 1. 00-1. 05) (Fourth front brightness average; 1. 00-1. 05)
B:裸眼ではコーナームラを認識できな!/ヽ B: Uneven corners cannot be recognized with the naked eye! / ヽ
(四隅正面輝度平均; 1. 06〜; ! · 10) (Four-corner front average brightness; 1. 06〜;! · 10)
C:コーナームラとして見える力 使用にあたって支障はなレヽ C: Power that appears as corner irregularities
(四隅正面輝度平均; 1. 11〜; ! · 20) (Four-corner front brightness average; 1.11 ~;! · 20)
D :表示品質上問題がある D: There is a display quality problem
(四隅正面輝度平均; 1. 21〜; ! · 30) (Fourth front brightness average; 1. 21 ~;! · 30)
E:表示品質上重大な問題がある E: There is a serious problem in display quality
(四隅正面輝度平均; 1. 31以上) (Fourth front brightness average; 1. 31 or higher)
[0278] [表 1] [0278] [Table 1]
[0279] 上記表 1の結果から明らかなように、本発明の実施例ェ〜;^で得られた位相差フィ ルムを用いて作製した偏光フィルムを使用した液晶パネルでは、コーナームラの評価 結果がランク A Cであり、液晶パネルのコーナームラ発生を改善することができた。 [0279] As is clear from the results in Table 1 above, in the liquid crystal panel using the polarizing film produced using the retardation film obtained in Example of the present invention ~; ^, the corner unevenness evaluation result Was rank AC, and it was possible to improve the occurrence of uneven corners on LCD panels.
[0280] また本発明の実施例 1〜; 13で得られた位相差フィルムによれば、位相差フィルムの うち、偏光子と接する面の可塑剤量を、ガラス側に接する面の可塑剤量より少なくす ることで、コーナームラの発生を大幅に抑制することができた。 [0280] According to the retardation film obtained in Examples 1 to 13 of the present invention, Of these, by reducing the amount of plasticizer on the surface in contact with the polarizer to be less than the amount of plasticizer on the surface in contact with the glass side, the occurrence of corner unevenness could be significantly suppressed.
[0281] これは、位相差フィルムの偏光子側の表面を低可塑剤量にすることで、位相差フィ ルムと PVA (偏光子)の接合力が高まる一方、位相差フィルムのガラス側の表面は可 塑剤量多いことで、温度変化による PVAの収縮によって生じる応力が位相差フィノレ ムに伝わる際、その力が相対的に弱まるため、複屈折の乱れが生じにくいことが要因 になっているものと、考えられる。 [0281] This is because the surface of the retardation film on the polarizer side has a low plasticizer amount, so that the bonding force between the retardation film and PVA (polarizer) is increased, while the surface of the retardation film on the glass side is increased. The reason is that the amount of plasticizer is large, and when the stress generated by the PVA contraction due to temperature change is transmitted to the phase difference finale, the force is relatively weakened, so that the disorder of birefringence hardly occurs. Think of it as something.
[0282] これに対し、比較例 1〜9で得られた位相差フィルムを用いて作製した偏光フィルム を使用した液晶パネルでは、液晶パネル四隅の正面輝度の平均値が 1. 21〜; 1. 30 であり、コーナームラの評価結果はランク Dであった。ランク Dではコーナームラが発 生しており、液晶パネルの表示品質上、問題がある。また、比較例 8、 9で得られた位 相差フィルムを用いて作製した偏光フィルムを使用した液晶パネルでは、液晶パネ ル四隅の正面輝度の平均値が 1. 31以上であり、コーナームラの評価結果はランク E であった。ランク Eでは明かなコーナームラが発生しており、液晶パネルの表示品質 上、重大な問題がある。 [0282] On the other hand, in the liquid crystal panel using the polarizing film produced using the retardation film obtained in Comparative Examples 1 to 9, the average value of the front luminance at the four corners of the liquid crystal panel is 1.21 to 1. It was 30 and the evaluation result of corner unevenness was rank D. In rank D, corner unevenness occurs, and there is a problem in the display quality of the liquid crystal panel. In addition, in the liquid crystal panel using the polarizing film prepared using the phase difference film obtained in Comparative Examples 8 and 9, the average value of the front luminance at the four corners of the liquid crystal panel was 1.31 or more, and the evaluation of the corner unevenness The result was rank E. In rank E, there are obvious corner irregularities, and there is a serious problem in the display quality of the liquid crystal panel.
Claims
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| WO2010005567A2 (en) | 2008-07-08 | 2010-01-14 | Oncomed Pharmaceuticals, Inc. | Notch1 receptor binding agents and methods of use thereof |
| JP2012198282A (en) * | 2011-03-18 | 2012-10-18 | Konica Minolta Advanced Layers Inc | λ/4 PLATE, MANUFACTURING METHOD THEREOF, POLARIZING PLATE, LIQUID CRYSTAL DISPLAY DEVICE, AND STEREOSCOPIC IMAGE DISPLAY DEVICE |
| CN109870756A (en) * | 2017-12-04 | 2019-06-11 | 住友化学株式会社 | Optical laminate and its manufacturing method |
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| CN109870756B (en) * | 2017-12-04 | 2021-10-08 | 住友化学株式会社 | Optical laminate and method for producing the same |
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