WO2007123004A1 - Porous hollow-fiber membrane of vinylidene fluoride resin and process for producing the same - Google Patents
Porous hollow-fiber membrane of vinylidene fluoride resin and process for producing the same Download PDFInfo
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- WO2007123004A1 WO2007123004A1 PCT/JP2007/057684 JP2007057684W WO2007123004A1 WO 2007123004 A1 WO2007123004 A1 WO 2007123004A1 JP 2007057684 W JP2007057684 W JP 2007057684W WO 2007123004 A1 WO2007123004 A1 WO 2007123004A1
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- hollow fiber
- porous membrane
- vinylidene fluoride
- membrane
- fiber porous
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
- D01F6/00—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof
- D01F6/02—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from homopolymers obtained by reactions only involving carbon-to-carbon unsaturated bonds
- D01F6/08—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from homopolymers obtained by reactions only involving carbon-to-carbon unsaturated bonds from polymers of halogenated hydrocarbons
- D01F6/12—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from homopolymers obtained by reactions only involving carbon-to-carbon unsaturated bonds from polymers of halogenated hydrocarbons from polymers of fluorinated hydrocarbons
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D63/00—Apparatus in general for separation processes using semi-permeable membranes
- B01D63/02—Hollow fibre modules
- B01D63/021—Manufacturing thereof
- B01D63/022—Encapsulating hollow fibres
- B01D63/023—Encapsulating materials
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D71/00—Semi-permeable membranes for separation processes or apparatus characterised by the material; Manufacturing processes specially adapted therefor
- B01D71/06—Organic material
- B01D71/30—Polyalkenyl halides
- B01D71/32—Polyalkenyl halides containing fluorine atoms
- B01D71/34—Polyvinylidene fluoride
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- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F3/00—Biological treatment of water, waste water, or sewage
- C02F3/02—Aerobic processes
- C02F3/12—Activated sludge processes
- C02F3/1236—Particular type of activated sludge installations
- C02F3/1268—Membrane bioreactor systems
- C02F3/1273—Submerged membrane bioreactors
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2323/00—Details relating to membrane preparation
- B01D2323/42—Details of membrane preparation apparatus
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2325/00—Details relating to properties of membranes
- B01D2325/20—Specific permeability or cut-off range
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2325/00—Details relating to properties of membranes
- B01D2325/24—Mechanical properties, e.g. strength
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2325/00—Details relating to properties of membranes
- B01D2325/34—Molecular weight or degree of polymerisation
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W10/00—Technologies for wastewater treatment
- Y02W10/10—Biological treatment of water, waste water, or sewage
Definitions
- Vinylidene fluoride resin hollow fiber porous membrane and method for producing the same
- the present invention relates to a hollow fiber porous membrane (hollow fiber porous membrane) made of vinylidene fluoride resin having both (filter) water treatment performance and durability, and a method for producing the same.
- the present inventors also melt-extruded vinylidene fluoride resin having specific molecular weight characteristics into a hollow fiber shape together with a plasticizer and a good solvent of the polyvinylidene fluoride resin.
- the method of extracting and removing the post plasticizer to make it porous is effective for the formation of a porous vinylidene fluoride resin porous membrane having fine pores of appropriate size and distribution and excellent mechanical strength.
- Patent Document 4 proposes to further improvements in the overall performance including the filtration performance and mechanical performance required when using a hollow fiber porous membrane as a filtration membrane.
- a membrane separation activated sludge method that combines activated sludge method and membrane treatment is adopted in the fields of sewage and wastewater treatment. This involves immersing the membrane directly in an activated sludge tank and performing solid-liquid separation by suction filtration. At this time, an aeration treatment is performed using a blower, which combines oxygen supply for biological treatment and membrane surface cleaning by vibrating the membrane surface, and is always in operation. Therefore, it is effective for suppressing film fouling, but if the film itself is weak, there is a greater risk of thread breakage. Therefore, in the MBR method, a film having high strength (high resistance against load under load) is particularly required.
- Patent Document 7 proposes to increase the strength by including reinforcing fibers in the hollow fiber film thickness.
- the membrane permeation resistance and flow resistance increase and the water permeation rate tends to decrease because the film thickness is inevitably large and it is difficult to increase the inner diameter. There is a point.
- Patent Document 8 "A plasticizer and a vinylidene fluoride-based resin with respect to 100 parts by weight of a vinylidene fluoride resin having a weight average molecular weight of 300,000 or more.
- the total amount of the good solvent for the resin is 100 to 300 parts by weight, and the proportion of the good solvent is 8 to 22% by weight, and the resulting composition is melt extruded into a hollow fiber, and the hollow part is not melted.
- a method for producing a vinylidene fluoride-based rosin porous hollow fiber characterized by injecting an active gas into an inert liquid, cooling and solidifying, and then extracting a plasticizer to recover a porous hollow fiber ”Is proposed.
- the hollow fiber porous membrane (porous hollow fiber) formed in this way has the characteristics that the flow resistance in the hollow fiber is small due to expansion and the length dependency of the water permeability is small. Yes. However, it still does not have high durability (high strength) enough to withstand the MBR method (see Comparative Examples 1 and 2 below).
- Patent Document 1 Japanese Patent Laid-Open No. 63-296939
- Patent Document 2 WO02 / 070115A Publication
- Patent Document 3 Japanese Patent Laid-Open No. 2003-210954
- Patent Document 4 WO 2004/081109 A Publication
- Patent Document 5 Japanese Patent No. 2899903
- Patent Document 6 WO02 / 070115A Publication
- Patent Document 7 Japanese Unexamined Patent Application Publication No. 2002-166141
- Patent Document 8 WO2005Z032700A.
- the main object of the present invention is to provide a highly durable polyvinyl biliary fluorinated hollow fiber porous membrane having a high durability capable of withstanding the MBR method and having a high particulate removal performance and a high water permeability. It aims at providing the manufacturing method.
- the polyvinylidene fluoride based hollow fiber porous membrane of the present invention has been developed to achieve the above-mentioned object, and more specifically has a weight average molecular weight of 200,000 to 600,000. It is made of a vinylidene fluoride resin and has the following characteristics (A) and (B): (A) One end of the resin is covered with an epoxy resin with a hardness of 98 g.
- the hollow fiber porous membrane having such characteristics (A) and (B) is further added with a stretching step in the method of Patent Document 4 or 8,
- a stretching step in the method of Patent Document 4 or 8
- the melt extrusion rate the residence time after extrusion and the draw ratio, and forming a hollow fiber porous membrane having an outer diameter of 1.50 to 3,000 mm and a wall thickness of 0.30 to 0.75 mm
- the resulting high cross-sectional area ⁇ hollow fiber membrane can be effectively manufactured by increasing the thickness and further preferably expanding the diameter.
- the method for producing a hollow hollow fiber membrane comprises a plasticizer and a good solvent for vinylidene fluoride resin for 100 parts by weight of vinylidene fluoride resin having a weight average molecular weight of 200,000 to 600,000. The total amount is 100 to 300 parts by weight, and the proportion of the good solvent is 12.5 to 35% by weight.
- the resulting composition is melt extruded into a hollow fiber and introduced into an inert liquid from the outside.
- the hollow fiber porous membrane When the hollow fiber porous membrane is produced by drawing after cooling and solidification and further extracting the plasticizer, the melt extrusion speed, the inert liquid bath temperature, the residence time to the bath after the extrusion, and the elongation By adjusting the magnification, a hollow fiber porous membrane having an outer diameter of 1.50 to 3.OO mm and a wall thickness of 0.30 to 0.75 mm is formed.
- the hollow fiber membrane produced by such a method causes the crystallization of the vinylidene fluoride resin to be finer on the outer side and larger on the inner side by cooling the outer force of the melt-extruded hollow fiber membrane.
- it has a feature that it has an inclined hole diameter distribution (asymmetric hole diameter distribution) with a small hole diameter on the outer surface (near) and a large hole diameter on the inner surface (near).
- the effective filtration layer thickness having an average pore size Pm that governs fine particle removal performance and membrane permeation resistance is relatively small, and the hollow fiber membranes that have been made thick overall This part contributes to an increase in mechanical strength such as bending resistance, but does not contribute so much to an increase in the effective filtration layer thickness (and hence an increase in membrane permeation resistance).
- the hollow fiber membrane having an inclined pore size distribution provides greater bending flexibility than a hollow fiber membrane having a uniform pore size distribution. It is understood that these factors contribute synergistically to realize the characteristics (A) and (B) of the hollow fiber porous membrane of the present invention.
- the hollow fiber membrane of the present invention has a constant stress (0.136 MPa) as a result of the large cross-sectional area represented by diameter expansion and thickening as described above. It is noted that even under the conditions, the bending resistance is improved (the number of bending breaks is increased) (see Table 1 showing the results of Examples and Comparative Examples described later).
- FIG. 1 is a schematic explanatory view of a hollow fiber porous membrane sample used for a bending resistance test.
- FIG. 3 is a schematic explanatory diagram of a water permeability measuring device used for evaluating the water treatment performance of the hollow fiber porous membranes obtained in Examples and Comparative Examples.
- the vinylidene fluoride based hollow fiber porous membrane of the present invention will be sequentially described according to the production method of the present invention which is a preferred production method thereof.
- a vinylidene fluoride resin having a weight average molecular weight (Mw) of 200,000 to 600,000 as the main film material.
- Mw weight average molecular weight
- the Mw is 200,000 or less
- the mechanical strength of the obtained porous film becomes small.
- the Mw is 600,000 or more
- the phase separation structure between the vinylidene fluoride resin and the plasticizer becomes excessively fine, and the water permeability when the obtained hollow fiber porous membrane is used as a microfiltration membrane is small. descend.
- the vinylidene fluoride-based resin homopolymers of vinylidene fluoride, ie, poly (vinylidene fluoride) and other copolymerizable with vinylidene fluoride are used. Copolymers with monomers or mixtures thereof are used. As the monomer copolymerizable with vinylidene fluoride, one or two or more of tetrafluoroethylene, hexafluoropropylene, trifluoride styrene, trifluoride salt, ethylene, butyl fluoride, etc. may be used. it can.
- the vinylidene fluoride resin preferably contains 70 mol% or more of vinylidene fluoride as a structural unit. Among them, it is preferable to use a homopolymer composed of 100% by mole of vinylidene fluoride because of its high mechanical strength.
- the above-mentioned relatively high molecular weight vinylidene fluoride-based resin can be preferably obtained by emulsion polymerization or suspension polymerization, particularly preferably suspension polymerization.
- the vinylidene fluoride resin forming the hollow fiber porous membrane of the present invention has a relatively large molecular weight of 200,000 to 600,000 as described above.
- the difference between the original melting point Tm2 (° C) and the crystallization temperature Tc (° C) due to Tm2—Tc is less than 32 ° C, preferably less than 30 ° C. At this time, it is preferable to have crystal characteristics that suppress the growth of spherical crystals and promote the formation of a network structure.
- the original melting point Tm2 (° C) of the resin is the melting point Tml (° C) measured by subjecting the obtained sample resin or the resin forming the porous film to the temperature rising process by DSC as it is.
- C) is distinct.
- generally available vinylidene fluoride resin is produced by heat and mechanical history received during its production process or thermoforming process. It shows a melting point Tml (° C) different from the original melting point Tm2 (° C) of the resin, and the melting point Tm2 (° C) of the above-mentioned fluoride-redene resin is the sample obtained.
- melting point endothermic peak temperature associated with crystal melting
- Tm 2-1 ⁇ ⁇ 32 that represents the crystallization temperature of vinylidene fluoride resin preferably used in the present invention can be achieved even if the reduction of 13 ⁇ 412 is caused by copolymerization, for example. However, in this case, there is a case where the chemical resistance of the resulting porous film tends to be lowered. Accordingly, in a preferred embodiment of the present invention, 70 to 98% by weight of a vinylidene fluoride resin having a weight average molecular weight (Mw) of 150,000 to 600,000 is used as a matrix (mainly) resin.
- Mw weight average molecular weight
- the Mw was 1.8 times or more, preferably 2 times or more and 1.2 million or less, obtained by adding 2 to 30% by weight of a high molecular weight vinylidene fluoride resin for crystal property modification.
- a vinylidene fluoride-based resin mixture is used.
- the crystallization temperature Tc can be significantly increased without changing the crystal melting point of the matrix resin alone (preferably represented by Tm2 within the range of 170 to 180 ° C.). More specifically, by preferentially cooling the outer surface force of a hollow fiber membrane formed by melt extrusion by increasing Tc, the vinylidene fluoride system from the inside of the membrane to the inside surface is slower to cool than the membrane surface. It is possible to speed up the solidification of the coconut and to suppress the growth of spherical particles.
- Tc is preferably 143 ° C or higher.
- the Mw of the high molecular weight vinyl fluoride-redene resin is less than 1.8 times the Mw of the matrix resin, it is difficult to sufficiently suppress the formation of the spherical particle structure. In some cases, it is difficult to disperse uniformly in the matrix resin.
- the amount of the high molecular weight vinylidene fluoride resin is less than 2% by weight, the effect of suppressing the formation of the spherical particle structure is not sufficient. On the other hand, if it exceeds 30% by weight, the vinylidene fluoride type resin is added. There is a tendency that the phase separation structure of the resin and the plasticizer becomes excessively fine and the water permeability of the membrane decreases.
- a raw material for forming a film by adding a plasticizer and a good solvent for the vinylidene fluoride resin to the above-mentioned vinylidene fluoride resin Form a composition.
- the hollow fiber porous membrane of the present invention is mainly formed of the above-mentioned vinylidene fluoride resin, but for its production, in addition to the above-mentioned vinylidene fluoride resin, at least its plastics are used. It is preferable to use an agent as a pore-forming agent.
- an aliphatic polyester including a dibasic acid and a glycolic acid for example, an adipic acid-based polyester such as adipic acid monopropylene glycol-based, adipic acid 1,3-butylene glycol-based, or the like; And azelaic acid polyesters such as azelaic acid-propylene glycol type and azelaic acid 1,3 butylene glycol type.
- a good solvent of vinylidene fluoride resin in addition to the plasticizer.
- a solvent capable of dissolving vinylidene fluoride resin in a temperature range of 20 to 250 ° C. is used.
- N-methylpyrrolidone dimethylformamide, dimethylacetamide, dimethylsulfoxide, methylethyl
- ketones include ketones, acetone, tetrahydrofuran, dioxane, ethyl acetate, propylene carbonate, cyclohexane, methyl isobutyl ketone, dimethyl phthalate, and mixed solvents thereof.
- NMP N-methylpyrrolidone
- the raw material composition for forming a hollow fiber membrane is preferably 100 to 300 parts by weight of a plasticizer and a good solvent for vinylidene fluoride resin in a total amount of 100 parts by weight of vinylidene fluoride resin. Parts by weight, more preferably 140 to 220 parts by weight, and the ratio of the good solvent is 12.5 to 35% by weight, more preferably 15.0 to 32.5% by weight and mixed. Can be obtained.
- the raw material composition for producing the hollow fiber membrane used in the present invention contains various stabilizers and a small amount of additives such as a granular filler in addition to the plasticizer and good solvent described above. However, it is preferable not to include a fibrous reinforcing material. Including fibrous reinforcing material, in addition to unstable mixing and melt extrusion, the control of inner and outer diameters and wall thickness controls the strength and balances water permeability and microfiltration performance. This is because it is difficult to achieve the object of the present invention to obtain a hollow fiber porous membrane.
- substantially only the strength of the vinylidene fluoride resin also means that the porous membrane is not only the vinylidene fluoride resin.
- optional stabilizers or small granular fillers may be included, but no fibrous reinforcement is included. .
- the melt-extruded composition is generally formed into a film by extrusion through a hollow nozzle cover at a temperature of 140 to 270 ° C, preferably 150 to 200 ° C. Therefore, as long as a homogeneous composition in the above temperature range is finally obtained, mixing of the vinylidene fluoride resin, the plasticizer and the good solvent, and the molten form are arbitrary. According to one preferred embodiment for obtaining such a composition, a biaxial kneading extruder is used (preferably also having a mixture power of the main resin and the crystal characteristic modifying resin).
- the redene-based resin is supplied from the upstream side of the extruder, and a mixture of a plasticizer and a good solvent is supplied downstream and is made into a homogeneous mixture before being discharged through the extruder.
- This twin-screw extruder can be controlled independently by dividing it into a plurality of blocks along its longitudinal direction, and appropriate temperature adjustment is made according to the contents of the passing material at each part.
- it is effective to increase the melt extrusion speed, which is the amount of raw material discharged per length (m) of the melt-extruded material.
- the melt extrusion speed is preferably 2.0 to 0. OgZm, more preferably 2.5 to 9.
- OgZm and particularly preferably 2.5 to 6. OgZm. 2. If it is less than OgZm, the durability of the resulting film will be reduced, and if it exceeds 10. OgZm, the melt-extruded product will be crushed and hollow parts will be formed. May be impossible.
- the melt-extruded hollow fiber membrane is introduced into a cooling bath, and the outer surface force is preferentially cooled to solidify and form a film.
- a hollow fiber membrane having an expanded diameter is obtained by cooling while injecting an inert gas such as air or nitrogen into the hollow portion of the hollow fiber membrane material.
- an inert gas such as air or nitrogen
- obtaining a hollow fiber membrane whose diameter has been expanded by blowing inert gas into the hollow portion is larger than the case of simply increasing the thickness of the hollow fiber membrane produced by the present invention.
- the inert gas injection rate as the feed rate per length (m) of the melt-extruded material is 0.7 to 6.8 mlZm, more preferably 1.2 to 3. Oml / m, especially 1.4 to 2.
- the range of OmlZm is preferred. If it is less than 7 mlZm, the inner diameter of the hollow portion becomes small, and the water permeability decreases due to flow resistance. If it exceeds 6.8 mlZm, the melt-extruded membrane may be punctured.
- the cooling liquid generally a liquid which is inert (that is, non-solvent and non-reactive) to vinylidene fluoride-based resin, preferably water is used.
- a good solvent for vinylidene fluoride resin similar to that contained in the melt-extruded composition described above
- an inert liquid preferably NMP compatible with water
- the pore diameter on the outer surface side of the finally obtained hollow fiber porous membrane is increased, and air scrubbing It is also possible to obtain a hollow fiber porous membrane having a minimum pore size layer inside the membrane advantageous for regeneration (WO2006Z087963A1).
- the temperature of the cooling bath is 0 to 120 ° C., a force that can select a force in a wide temperature range, preferably 5 to 100 ° C., particularly preferably 10 to 80 ° C. [0034] (Extraction)
- the cooled and solidified film is then introduced into the extract bath and subjected to extraction removal of the plasticizer and good solvent.
- the extract is not particularly limited as long as it does not dissolve the polyvinylidene fluoride-based resin but can dissolve the plasticizer or good solvent.
- polar solvents having a boiling point of about 30 to 100 ° C. such as methanol and isopropyl alcohol for alcohols and dichloromethane and 1,1,1-trichloroethane for chlorinated hydrocarbons are suitable.
- the hollow fiber membrane is preferably stretched uniaxially in the longitudinal direction of the hollow fiber membrane by a pair of rollers having different peripheral speeds. This is because, in order to harmonize the porosity and the strong elongation of the vinylidene fluoride resin hollow fiber porous membrane of the present invention, the stretched fibril (fiber) portion and the unstretched node ( This is because it has been found that a fine structure in which sections) appear alternately is preferable.
- Stretching is a powerful means for adjusting the thickness when obtaining a hollow fiber membrane having a large cross-sectional area according to the present invention, and is also effective for obtaining a high-strength hollow fiber membrane.
- the draw ratio is suitably about 1.2 to 4.0 times, particularly about 1.4 to 3.0 times. If the draw ratio is too low, the relaxation ratio cannot be increased, and it is difficult to obtain the effect of improving the water permeability due to the relaxation. On the other hand, when the draw ratio is excessive, the tendency of the hollow fiber membrane to break increases.
- the stretching temperature is preferably 25 to 90 ° C, particularly 45 to 80 ° C. If the stretching temperature is too low, the stretching becomes non-uniform and the hollow fiber membrane is easily broken.
- heat treatment is performed in advance at a temperature in the range of 80 to 160 ° C., preferably 100 to 140 ° C. for 1 second to 18000 seconds, preferably 3 seconds to 3600 seconds, to improve the crystallinity. Also preferred to increase.
- the hollow fiber membrane after the stretching treatment is preferably subjected to relaxation treatment.
- the relaxation is preferably performed in at least two stages in a non-wetting atmosphere with respect to the vinylidene fluoride resin (PCTZJP2006Z318028 specification).
- the non-wetting atmosphere has a surface tension (JIS K6768) that is greater than the wetting tension of vinylidene fluoride resin near room temperature. It is composed of a non-wetting liquid, typically water or almost any gas including air, especially a non-condensable gas near room temperature, or the vapor of the non-wetting liquid.
- treatment with a non-wetting liquid with a large heat capacity and heat transfer coefficient is preferably used, but if the relaxation treatment temperature is raised, A treatment in a heated gas (or steam) (dry heat treatment) is also preferably used. 25 ⁇ 100 ° C, especially 50 ⁇ 100 ° C underwater heat treatment and Z or 80 ⁇ 160 ° C in terms of giving good permeability and good working environment through a large relaxation rate Dry heat treatment with air (or water vapor) is preferably used.
- a two-stage relaxation treatment in which the first-stage relaxation is a wet heat treatment in water and the second-stage relaxation is a wet heat treatment in water or a dry heat treatment in air (or water vapor) is preferably used.
- the relaxation treatment in each stage is performed by stretching the previously obtained non-wetting, preferably heated atmosphere, disposed between the upstream roller and the downstream roller where the peripheral speed is gradually reduced. It is obtained by passing through a hollow fiber porous membrane.
- the relaxation rate determined by X 100 (%) is preferably 2 to 20% at each stage, and the total relaxation rate is preferably about 4 to 30%. If the relaxation rate at each stage is less than 2%, it is difficult to obtain the desired effect of improving water permeability, which means that the meaning of multistage relaxation is insufficient. The same applies when the total relaxation rate is less than 4%.
- step relaxation rate exceeds 20%, or the total relaxation rate exceeds 30%, it is difficult to achieve the force depending on the draw ratio in the previous process, or is the water permeability improvement effect saturated even if realized? It is preferable because it is lowered.
- the relaxation processing time in each stage may be short or long as long as a desired relaxation rate is obtained.
- the force is about 5 seconds to 1 minute.
- the effect of the multistage relaxation treatment described above is a remarkable effect that the water permeability of the obtained hollow fiber porous membrane is increased, but the pore size distribution does not change so much and the porosity tends to be slightly lowered. .
- the thickness of the hollow fiber membrane slightly increases, and the inner diameter and outer diameter tend to increase.
- a heat treatment with a relaxation rate of 0% that is, a heat setting treatment may be performed.
- One characteristic of the hollow fiber porous membrane of the present invention obtained by force is that it has a large number of bending breaks. It is characterized by having excellent bending resistance (characteristic (A)) as represented.
- the property (A) (number of bending breaks) described in the present specification is basically based on a value measured in accordance with ASTM-D2176. More specifically, a hollow fiber porous membrane sample was cut to a length of 100 mm, and its lower end was sealed with about 10 mm by heat sealing, and then the lower end was epoxy resin (manufactured by SUNREC Co., Ltd. RN5 ”) and cured completely, then the epoxy resin was cut off, and the bottom edge was measured with a type A durometer (length 10mm x width 20mm x height 8mm according to J IS K6253) A bending line fracture sample as shown in Fig. 1 fixed with an epoxy resin having an A hardness of 98 was obtained.
- a durometer length 10mm x width 20mm x height 8mm according to J IS K6253
- the hollow fiber porous membrane of the present invention has a number of bending breaks of 100 times or more, preferably 1000 times or more, more preferably 5000 times or more, more preferably 48 times or less under a load of 48 g measured as described above. Is characterized in that the number of bending breaks under a constant stress of 0.136 MPa is 10 times or more, more preferably 50 times or more, and still more preferably 100 times or more.
- the hollow fiber porous membrane of the present invention shows a large amount of water permeability despite the small average pore diameter.
- the hole has good communication.
- Pm mean pore diameter
- the water permeability force S (average) is proportional to the fourth power of the pore diameter, while the number of holes is 2 of the average pore diameter. Therefore, the water permeability is proportional to the square of the (average) pore diameter. According to the present inventors, this square law does not hold when the porosity (V) is different, but since an experimental result in which the water permeability is proportional to the porosity is obtained, a constant porosity is obtained.
- the hollow fiber porous membrane of the present invention preferably has an average pore diameter Pm of 0.05-0.20 ⁇ m, particularly 0.08 to 0.18 / zm by a half dry method. If the average pore size Pm is less than 0.05 m, the water permeability of the membrane will decrease. On the other hand, if it exceeds 0.20 m, the ability of the membrane to remove fine particles (contaminants or bacteria) may decrease. Similarly, the maximum diameter Pmax force by the bubble point method SO. 15 to 0.50 111, especially 0.20 to 0.40 m, is preferable. If the maximum pore size Pmax is less than 0.15 m, the water permeability of the membrane will decrease. On the other hand, if it exceeds 0.50 / zm, the membrane's ability to remove fine particles (contaminants or bacteria) may decrease.
- Other general characteristics of the hollow fiber porous membrane obtained by the present invention include an outer diameter of 1.50 to 3.00 mm, preferably 1.75 to 2.5 mm, and a wall thickness. ⁇ 0. 75 mm, preferably 0. 35-0. 60 mm, empty mosquito larva and rate (v) power 55-90 0/0, preferably ⁇ or 60 to 85 0/0, particularly preferably ⁇ or 65-80%, tensile Properties with a strength of 6 MPa or more and a breaking elongation of 5% or more can be obtained.
- the hollow fiber porous membrane of the present invention obtained through the stretching process has a fine structure in which a crystal orientation part and a crystal non-orientation part (random orientation part) are recognized by an X-ray diffraction method. It is understood that this corresponds to the stretched fibril part and the unstretched node part, respectively.
- the hollow fiber porous membrane of the present invention obtained by cooling from the outside of a hollow fiber-like melt-extruded product of vinylidene fluoride resin having an appropriate crystallinity is made of vinylidene fluoride resin. Finer crystallization occurs on the outside and larger on the inside. As a result, it has an asymmetrical hole size distribution in which the inner outer surface has a larger hole diameter than the outer outer surface hole diameter, and the outer outer surface (near) has a smaller hole diameter and the inner outer surface (near) has a larger hole diameter. It has a feature.
- the preferred graded pore size distribution is such that the ratio of the inner outer surface average pore size to the outer outer surface average pore size measured by the method described later is 1.5 or more, particularly about 1.5 to 5.0. It is expressed by that.
- a GPC device “GPC-900” manufactured by JASCO Corporation was used, “Shode x KD—806M” manufactured by Showa Denko Co., Ltd. as a column, “Shodex KD—G” used as a precolumn, NMP as a solvent, and a temperature of 40.
- the molecular weight was measured as a polystyrene-equivalent molecular weight by gel permeation chromatography (GPC) method at C, flow rate of lOmLZ.
- DSC7 a differential scanning calorimeter manufactured by PerkinElmer Co., Ltd., set sample oil lOmg in the measuring cell, and in a nitrogen gas atmosphere at a temperature increase rate of 30 ° C to 10 ° CZ at 250 ° C. Then, the temperature was maintained at 250 ° C for 1 minute, and then the temperature was decreased from 250 ° C to 30 ° C at a rate of 10 ° CZ to obtain a DSC curve.
- the endothermic peak velocity in the temperature rising process was defined as the melting point Tml (° C)
- Tc crystallization temperature
- the endothermic peak temperature in the reheated DSC curve was defined as the original resin melting point Tm2 (° C) that defines the crystal characteristics of the vinylidene fluoride resin of the present invention.
- Sample length L 200mm or 800mm hollow sample porous fiber membrane is immersed in ethanol for 15 minutes, then immersed in pure water for 15 minutes, wetted, water temperature 25 ° C, differential pressure 100k Pa
- bubble point Z half-dry method measurement method of maximum pore size Pmax and pore size distribution suitable for porous membranes, especially hollow fiber porous membranes as defined in ASTM-F316-86 and ASTM ⁇ E 1294-86. More specifically, in the bubble point method, pressurized air with gradually increasing pressure is fed into a hollow fiber porous membrane sample immersed in the test solution, and the first bubble generation point (bubble point) from the test solution is measured. Air pressure force Obtain the maximum pore size Pmax (m) of the sample membrane.
- the wetting flow rate curve (WET FLOW CURVE) when the hollow fiber porous membrane sample is wet with the test solution and the dry flow rate curve (DRY FL OW CURVE) with a 1Z2 slope curve (HALF DRY) Calculate the average pore size Pm m) of the sample membrane from the air pressure at the point where it intersects with (CURVE).
- Wet flow curve and dry flow curve The hole diameter determined from the air pressure at the line coincidence point was determined as the minimum hole diameter (Pin gm).
- the values stated in this document are “Palm Porometer CFP-2000AEXJ” manufactured by Porous Materials, Inc. as the measuring instrument, and perfluoropolyester (trade name “Galwick”) as the test solution. Based on the measurement results of the hollow fiber membrane samples.
- the outer and inner outer surfaces of the hollow fiber porous membrane were photographed at an observation magnification of 5000 times.
- the obtained SEM photograph (observation range is about 19 m square) was binarized using the “nexusNewQube Version4.01” manufactured by Nexus Co., Ltd.
- the reason why the voids having D less than the minimum pore size Pmin by the half dry method are excluded is that these are not effective voids for filtration forming the communication holes (for example, unevenness of the rosin phase). It is.
- PVDF Polyvinylidene fluoride
- Mw weight average molecular weight
- PVDF polyvinylidene fluoride
- Adipic acid polyester plasticizer (“PN-150” manufactured by Asahi Denka Kogyo Co., Ltd.) as the aliphatic polyester and N-methylpyrrolidone (NMP) as the solvent, 82.5 wt. 0 / oZl 7
- NMP N-methylpyrrolidone
- the first intermediate molded body was immersed in dichloromethane at room temperature for 30 minutes while being vibrated, and then the dichloromethane was replaced with a new one and immersed again under the same conditions to remove the plasticizer and the solvent. Extraction was then performed in an oven at a temperature of 120 ° C. for 1 hour to remove dichloromethane and heat treatment was performed to obtain a second intermediate molded body.
- the second intermediate formed body was passed through a 60 ° C water bath with a first roll speed of 20. OmZ, and the second roll speed was 37. OmZ. Stretched 1.85 times in the longitudinal direction.
- the sample was passed through a warm water bath controlled at a temperature of 90 ° C., and the third roll speed was reduced to 3 4. OmZ, thereby performing 8% relaxation treatment in warm water.
- 4% relaxation treatment was performed in the dry heat tank by passing it through a dry heat tank (2. Om length) controlled to a space temperature of 140 ° C and dropping the fourth roll speed to 32.7 mZ. . This was wound up to obtain a polyvinylidene fluoride hollow fiber porous membrane (third molded body) according to the method of the present invention.
- the obtained polyvinylidene fluoride hollow fiber porous membrane has an outer diameter of 2.023 mm, an inner diameter of 1.218 mm, a film thickness of 0.402 mm, a porosity of 73.1%, and a differential pressure.
- l Pure water permeation rate at OOkPa F (L, 100kPa) i, test length L 200mm
- the air volume is the same as in Example 1 except that the discharge amount of the nozzle force is 21.6 gZ, the air flow rate of the vent hole force provided at the center of the nozzle is 11. lmlZ, and the take-up speed is 8. OmZ. A thread porous membrane was obtained.
- Discharge amount of nozzle force is 10.3gZ
- water bath temperature is 70 ° C
- air flow rate from the air vent provided in the center of the nozzle is 4.6mlZ
- take-up speed is 3.OmZ
- draw ratio 2.4 times A hollow fiber porous membrane was obtained in the same manner as in Example 1 except that the one-step relaxation ratio was changed to 12%.
- the mixing ratio of adipic acid-based polyester plasticizer (“PN-150” manufactured by Asahi Denki Kogyo Co., Ltd.) and N-methylpyrrolidone (NMP) is 72.5 / 27.5 (weight ratio).
- Discharge rate is 8.5gZ
- water bath temperature is 50 ° C
- air flow rate from the vent in the center of the nozzle is 5.
- Oml Z min, take-up speed is 5.
- OmZ min, draw ratio is 2.0 times, one step A hollow fiber porous membrane was obtained in the same manner as in Example 1 except that the relaxation ratio was 10% and the two-stage relaxation temperature was changed to 110 ° C.
- Porous membranes have (A) significantly improved flex resistance and (B) excellent fine particle removal performance, but have a large amount of water permeability and are particularly suitable for MBR (filter) water treatment membranes. I can understand that.
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Abstract
Description
明 細 書 Specification
フッ化ビニリデン系樹脂中空糸多孔膜およびその製造方法 Vinylidene fluoride resin hollow fiber porous membrane and method for producing the same
技術分野 Technical field
[0001] 本発明は、(濾)水処理性能および耐久性を兼ね備えたフッ化ビ-リデン系榭脂製 の中空糸多孔膜(中空糸状の多孔膜)、およびその製造方法に関する。 The present invention relates to a hollow fiber porous membrane (hollow fiber porous membrane) made of vinylidene fluoride resin having both (filter) water treatment performance and durability, and a method for producing the same.
背景技術 Background art
[0002] フッ化ビ-リデン系榭脂は、耐候性、耐薬品性、耐熱性に優れることから分離用多 孔膜への応用が検討されている。(濾)水処理用途、特に上水製造または下水処理 用途に使用する場合、濾過装置の容積当りの膜面積を大きくすることが容易な中空 糸多孔膜が用いられることが多ぐその製造方法も含めて、数多くの提案がなされて V、る(例えば下記特許文献 1〜3)。 [0002] Since vinylidene fluoride resin is excellent in weather resistance, chemical resistance, and heat resistance, its application to a porous membrane for separation is being studied. (Filtration) When used for water treatment, especially for producing water or treating sewage, a hollow fiber porous membrane that can easily increase the membrane area per volume of the filtration device is often used. Many proposals have been made including V (for example, Patent Documents 1 to 3 below).
[0003] また、本発明者等も、特定の分子量特性を有するフッ化ビニリデン系榭脂を、該フ ッ化ビ -リデン系榭脂の可塑剤および良溶媒とともに中空糸状に溶融押出しし、その 後可塑剤を抽出除去して多孔化する方法が適度の寸法と分布の微細孔を有し且つ 機械的強度の優れたフッ化ビ-リデン系榭脂多孔膜の形成に有効であることを見出 して、一連の提案を行っている(下記特許文献 4他)。しかしながら、中空糸多孔膜を 濾過膜とし使用する場合に必要な濾過性能および機械的性能等を含む総合性能に 関して、一層の改善の要求は強い。特に、大なる透水量 (ろ過性能)に加えて、被除 去粒子を除くのに適当な大きさの孔径を有し、更に長期ろ過処理に耐える耐久性を 有することが望まれる。 [0003] Further, the present inventors also melt-extruded vinylidene fluoride resin having specific molecular weight characteristics into a hollow fiber shape together with a plasticizer and a good solvent of the polyvinylidene fluoride resin. The method of extracting and removing the post plasticizer to make it porous is effective for the formation of a porous vinylidene fluoride resin porous membrane having fine pores of appropriate size and distribution and excellent mechanical strength. A series of proposals have been made (Patent Document 4, etc. below). However, there is a strong demand for further improvements in the overall performance including the filtration performance and mechanical performance required when using a hollow fiber porous membrane as a filtration membrane. In particular, in addition to a large amount of water permeability (filtration performance), it is desirable to have a pore size of an appropriate size for removing particles to be removed and to have durability to withstand long-term filtration.
[0004] 特に耐久性を要求される用途として、下水、排水処理分野において活性汚泥法と 膜処理を組み合せた膜分離活性汚泥法 (MBR法)が採用されている。これは活性汚 泥槽に膜を直接浸漬し、吸引ろ過による固液分離を行うものである。この際ブロア一 を用いて曝気処理を行うが、これは生物処理のための酸素供給と膜面を振動させる ことによる膜面洗浄とを兼ねており、常時稼動している。そのため膜のファゥリング抑 制には効果的であるが、膜自体が弱いと糸切れを生じる危険性がより大きくなる。従 つて MBR法においては、強力(荷重下での耐カ)の高い膜が特に求められている。 [0005] 膜の高強力化には、膜自体の引張り応力を上げることに加え、寸法拡大 (膜厚増大 )が効果的である。このため下記特許文献 5および 6では、寸法拡大による膜の高強 力化を達成している。しかし、膜厚の増大に伴い、膜透過抵抗が増大し、透水量が著 しく低下する。従って、これら中空糸膜では、平均孔径を 0. 5〜1. O /z mと増大させ 膜透過抵抗の増大を緩和して透水量を維持して 、る。しカゝし MBR法で使用する膜 は、除濁,除菌能力を有する精密ろ過膜であることが期待され、上記の平均孔径は 大き過ぎる。 [0004] As an application that requires particularly durability, a membrane separation activated sludge method (MBR method) that combines activated sludge method and membrane treatment is adopted in the fields of sewage and wastewater treatment. This involves immersing the membrane directly in an activated sludge tank and performing solid-liquid separation by suction filtration. At this time, an aeration treatment is performed using a blower, which combines oxygen supply for biological treatment and membrane surface cleaning by vibrating the membrane surface, and is always in operation. Therefore, it is effective for suppressing film fouling, but if the film itself is weak, there is a greater risk of thread breakage. Therefore, in the MBR method, a film having high strength (high resistance against load under load) is particularly required. In order to increase the strength of the film, in addition to increasing the tensile stress of the film itself, it is effective to increase the size (increase the film thickness). For this reason, in Patent Documents 5 and 6 below, high film strength is achieved by expanding dimensions. However, as the film thickness increases, the membrane permeation resistance increases and the water permeability decreases significantly. Therefore, in these hollow fiber membranes, the average pore diameter is increased to 0.5 to 1. O / zm, and the increase in membrane permeation resistance is mitigated to maintain the water permeability. The membrane used in the MBR method is expected to be a microfiltration membrane with turbidity and sterilization ability, and the above average pore size is too large.
[0006] また、中空糸膜厚中に補強繊維を包含させて高強力化する提案も行われている (下 記特許文献 7)。しかし、この場合には、膜厚が必然的に大になり、内径の拡大も困難 である等の理由により、膜透過抵抗および流動抵抗が増大して、透水量が低下しや すい、という問題点がある。 [0006] In addition, proposals have been made to increase the strength by including reinforcing fibers in the hollow fiber film thickness (Patent Document 7 below). However, in this case, the membrane permeation resistance and flow resistance increase and the water permeation rate tends to decrease because the film thickness is inevitably large and it is difficult to increase the inner diameter. There is a point.
[0007] このように、現状においては、充分に高強力であり、且つ高透水量の精密ろ過膜は 実現されていない。 [0007] Thus, under the present circumstances, a microfiltration membrane having sufficiently high strength and high water permeability has not been realized.
[0008] 他方、本発明者等は、下記特許文献 8において、「重量平均分子量が 30万以上で あるフッ化ビ-リデン系榭脂 100重量部に対し、可塑剤とフッ化ビ -リデン系榭脂の 良溶媒とを合計量で 100〜300重量部且つそのうち良溶媒の割合が 8〜22重量% となるように添加し、得られた組成物を中空糸状に溶融押出し、中空部に不活性ガス を注入しつつ不活性液体中に導いて冷却固化した後、可塑剤を抽出して多孔質中 空糸を回収することを特徴とするフッ化ビニリデン系榭脂多孔質中空糸の製造方法」 を提案している。そして、このように形成された中空糸多孔膜 (多孔質中空糸)は、拡 径により中空糸内流動抵抗が小さく、透水量の長さ依存性が小さ!、と 、う特性を有し ている。し力しながら、依然として、 MBR法に耐え得る程の高耐久(高強力)性は有さ な ヽ (後記比較例 1および 2参照)。 [0008] On the other hand, the present inventors described in Patent Document 8 below, "A plasticizer and a vinylidene fluoride-based resin with respect to 100 parts by weight of a vinylidene fluoride resin having a weight average molecular weight of 300,000 or more. The total amount of the good solvent for the resin is 100 to 300 parts by weight, and the proportion of the good solvent is 8 to 22% by weight, and the resulting composition is melt extruded into a hollow fiber, and the hollow part is not melted. A method for producing a vinylidene fluoride-based rosin porous hollow fiber, characterized by injecting an active gas into an inert liquid, cooling and solidifying, and then extracting a plasticizer to recover a porous hollow fiber ”Is proposed. The hollow fiber porous membrane (porous hollow fiber) formed in this way has the characteristics that the flow resistance in the hollow fiber is small due to expansion and the length dependency of the water permeability is small. Yes. However, it still does not have high durability (high strength) enough to withstand the MBR method (see Comparative Examples 1 and 2 below).
特許文献 1:特開昭 63 - 296939号公報 Patent Document 1: Japanese Patent Laid-Open No. 63-296939
特許文献 2: WO02/070115A公報 Patent Document 2: WO02 / 070115A Publication
特許文献 3:特開 2003— 210954号公報 Patent Document 3: Japanese Patent Laid-Open No. 2003-210954
特許文献 4: WO 2004/081109 A公報 Patent Document 4: WO 2004/081109 A Publication
特許文献 5:特許第 2899903号公報 特許文献 6: WO02/070115A公報 Patent Document 5: Japanese Patent No. 2899903 Patent Document 6: WO02 / 070115A Publication
特許文献 7 :特開 2002— 166141号公報 Patent Document 7: Japanese Unexamined Patent Application Publication No. 2002-166141
特許文献 8 :WO2005Z〇32700A公報。 Patent Document 8: WO2005Z032700A.
[0009] 発明の開示 [0009] Disclosure of the Invention
従って、本発明の主要な目的は、 MBR法に耐え得るような高耐久性を示すとともに 、高い微粒子除去性能と高透水量とを兼ね備えたフッ化ビ-リデン系榭脂中空糸多 孔膜ならびにその製造方法を提供することを目的とする。 Accordingly, the main object of the present invention is to provide a highly durable polyvinyl biliary fluorinated hollow fiber porous membrane having a high durability capable of withstanding the MBR method and having a high particulate removal performance and a high water permeability. It aims at providing the manufacturing method.
[0010] 本発明のフッ化ビ-リデン系榭脂中空糸多孔膜は、上述の目的を達成するために 開発されたものであり、より詳しくは、重量平均分子量が 20万〜 60万であるフッ化ビ -リデン系榭脂からなり、更に下記 (A)および (B)の特性を有することを特徴とするも のである:(A)その一端を硬度 98のエポキシ榭脂で覆って、 48gの荷重下で測定し た屈曲破断回数が 100回以上、および (B)差圧 100kPa、水温 25°Cの条件で測定 した試長 L= 200mmでの透水量の空孔率 v= 70%への換算値 F (L = 200mm, v = 70%) (m/day)と、ハーフドライ法により測定した平均孔径 Pm ( μ m)の二乗値 P m2との比 F (L = 200mm, = 70%) /?1112が2000 (111/(1& ' 1112)以上。 [0010] The polyvinylidene fluoride based hollow fiber porous membrane of the present invention has been developed to achieve the above-mentioned object, and more specifically has a weight average molecular weight of 200,000 to 600,000. It is made of a vinylidene fluoride resin and has the following characteristics (A) and (B): (A) One end of the resin is covered with an epoxy resin with a hardness of 98 g. Porosity of water permeability at the test length L = 200mm measured under the conditions of 100 or more bending breaks measured under the load of (B) and differential pressure 100kPa, water temperature 25 ° C v = 70% and the converted value F (L = 200mm, v = 70%) (m / day), the ratio F (L = 200mm, the square value P m 2 having an average pore size Pm as measured by the half dry method (mu m) = 70%) /? 111 2 is more than 2000 (111 / (1 &'111 2 ).
[0011] 本発明者等は、 MBR法に耐え得る高耐久性の中空糸多孔膜の開発のための研 究の過程で、 MBR法での使用時における中空糸膜の破断は、主として、中空糸膜 をその少なくとも一端部で固定するために用いられる接着剤との界面近傍における 中空糸膜の局部的屈曲疲労により、起こることに注目した。すなわち、上記した本発 明の中空糸多孔膜の特性 (A)は、 MBR法等における耐久性を代表する耐屈曲性 が高いことを意味する。他方、特性 )は、小なる平均孔径 Pmであるにも拘らず、基 準化した透水量 F (L = 200mm, v= 70%)が大であることを示すものである。 [0011] In the course of research for the development of a highly durable hollow fiber porous membrane that can withstand the MBR method, the inventors of the present invention mainly ruptured the hollow fiber membrane when used in the MBR method. It was noted that this was caused by local bending fatigue of the hollow fiber membrane in the vicinity of the interface with the adhesive used to fix the yarn membrane at at least one end. That is, the above-described characteristic (A) of the hollow fiber porous membrane of the present invention means that it has high bending resistance, which is representative of durability in the MBR method or the like. On the other hand, the characteristic) shows that the standardized water permeability F (L = 200 mm, v = 70%) is large despite the small average pore diameter Pm.
[0012] また本発明者等の研究によれば、このような特性 (A)および (B)を有する中空糸多 孔膜が、上記特許文献 4あるいは 8の方法において、更に延伸工程を加え、溶融押 出し速度、押出後該浴までの滞留時間および延伸倍率を調整して、外径 1. 50〜3. 00mm,肉厚 0. 30〜0. 75mmの中空糸多孔膜を形成することにより、すなわち得 られる高断面積ィ匕中空糸膜の厚肉化および更に好ましくは拡径を行うことにより、効 果的に製造可能であることが見出された。すなわち、本発明のフッ化ビ -リデン系榭 脂中空糸多孔膜の製造方法は、重量平均分子量が 20万〜 60万であるフッ化ビ-リ デン系榭脂 100重量部に対し、可塑剤とフッ化ビニリデン系榭脂の良溶媒とを合計 量で 100〜300重量部且つそのうち良溶媒の割合が 12. 5〜35重量%となるように 添加し、得られた組成物を中空糸状に溶融押出し不活性液体中に導 ヽて外側より冷 却固化した後、延伸し、更に可塑剤を抽出することにより中空糸多孔膜を製造するに 際して、溶融押出し速度、不活性液体浴温度、押出後該浴までの滞留時間および延 伸倍率を調整して外径 1. 50〜3. OOmm,肉厚 0. 30〜0. 75mmの中空糸多孔膜 を形成することを特徴とするものである。 [0012] Further, according to the study by the present inventors, the hollow fiber porous membrane having such characteristics (A) and (B) is further added with a stretching step in the method of Patent Document 4 or 8, By adjusting the melt extrusion rate, the residence time after extrusion and the draw ratio, and forming a hollow fiber porous membrane having an outer diameter of 1.50 to 3,000 mm and a wall thickness of 0.30 to 0.75 mm In other words, it was found that the resulting high cross-sectional area 匕 hollow fiber membrane can be effectively manufactured by increasing the thickness and further preferably expanding the diameter. That is, the vinylidene fluoride cage of the present invention The method for producing a hollow hollow fiber membrane comprises a plasticizer and a good solvent for vinylidene fluoride resin for 100 parts by weight of vinylidene fluoride resin having a weight average molecular weight of 200,000 to 600,000. The total amount is 100 to 300 parts by weight, and the proportion of the good solvent is 12.5 to 35% by weight. The resulting composition is melt extruded into a hollow fiber and introduced into an inert liquid from the outside. When the hollow fiber porous membrane is produced by drawing after cooling and solidification and further extracting the plasticizer, the melt extrusion speed, the inert liquid bath temperature, the residence time to the bath after the extrusion, and the elongation By adjusting the magnification, a hollow fiber porous membrane having an outer diameter of 1.50 to 3.OO mm and a wall thickness of 0.30 to 0.75 mm is formed.
[0013] このような方法により製造された中空糸膜は、溶融押出中空糸膜の外側力 の冷却 により、フッ化ビ -リデン系榭脂が外側では微細に、内側ではより大なる結晶化を起 し、これに伴い、外側表面 (近傍)では小さな孔径、内側表面 (近傍)では大なる孔径 の傾斜孔径分布 (非対称孔径分布)を有するのが特徴である。このような傾斜孔径分 布の結果、微粒子除去性能および膜透過透水抵抗を支配する平均孔径 Pmを有す る有効ろ過層厚が比較的小となり、全体に厚肉化された中空糸膜のその他の部分は 、耐屈曲性等の機械的強度の増大には寄与するが、有効ろ過層厚の増大 (したがつ て膜透過透水抵抗の増大)にはそれ程寄与しなくなる。また、傾斜孔径分布を有する 中空糸膜は、一様な孔径分布を有する中空糸膜に比べ、より大なる屈曲柔軟性を与 えていると考えられる。これら要因が、相乗的に寄与して、本発明の中空糸多孔膜の 特性 (A)および (B)が実現されているものと解される。なお、上記特性 (A)に関連し ていえば、上記のようにして拡径および厚肉化で代表される大断面積化の結果、本 発明の中空糸膜は、一定応力(0. 136MPa)条件下においても、耐屈曲性が向上( 屈曲破断回数が増大)して 、ることが注目される(後記実施例および比較例の結果を 示す表 1参照)。 [0013] The hollow fiber membrane produced by such a method causes the crystallization of the vinylidene fluoride resin to be finer on the outer side and larger on the inner side by cooling the outer force of the melt-extruded hollow fiber membrane. As a result, it has a feature that it has an inclined hole diameter distribution (asymmetric hole diameter distribution) with a small hole diameter on the outer surface (near) and a large hole diameter on the inner surface (near). As a result of such an inclined pore size distribution, the effective filtration layer thickness having an average pore size Pm that governs fine particle removal performance and membrane permeation resistance is relatively small, and the hollow fiber membranes that have been made thick overall This part contributes to an increase in mechanical strength such as bending resistance, but does not contribute so much to an increase in the effective filtration layer thickness (and hence an increase in membrane permeation resistance). In addition, it is considered that the hollow fiber membrane having an inclined pore size distribution provides greater bending flexibility than a hollow fiber membrane having a uniform pore size distribution. It is understood that these factors contribute synergistically to realize the characteristics (A) and (B) of the hollow fiber porous membrane of the present invention. In relation to the above characteristic (A), the hollow fiber membrane of the present invention has a constant stress (0.136 MPa) as a result of the large cross-sectional area represented by diameter expansion and thickening as described above. It is noted that even under the conditions, the bending resistance is improved (the number of bending breaks is increased) (see Table 1 showing the results of Examples and Comparative Examples described later).
図面の簡単な説明 Brief Description of Drawings
[0014] [図 1]耐屈曲性試験に供される中空糸多孔膜試料の概略説明図。 FIG. 1 is a schematic explanatory view of a hollow fiber porous membrane sample used for a bending resistance test.
[図 2]耐屈曲性試験装置の原理図。 [Fig.2] Principle of the bending resistance test equipment.
[図 3]実施例および比較例で得られた中空糸多孔膜の水処理性能を評価するために 用いた透水量測定装置の概略説明図。 発明を実施するための最良の形態 FIG. 3 is a schematic explanatory diagram of a water permeability measuring device used for evaluating the water treatment performance of the hollow fiber porous membranes obtained in Examples and Comparative Examples. BEST MODE FOR CARRYING OUT THE INVENTION
[0015] 以下、本発明のフッ化ビ-リデン系榭脂中空糸多孔膜を、その好ましい製造方法 である本発明の製造方法に従って順次説明する。 Hereinafter, the vinylidene fluoride based hollow fiber porous membrane of the present invention will be sequentially described according to the production method of the present invention which is a preferred production method thereof.
[0016] (フッ化ビニリデン系榭脂) [0016] (Vinylidene fluoride resin)
本発明においては、主たる膜原料として、重量平均分子量 (Mw)が 20万〜 60万 であるフッ化ビニリデン系榭脂を用いることが好ましい。 Mwが 20万以下では得られ る多孔膜の機械的強度が小さくなる。また Mwが 60万以上であるとフッ化ビ-リデン 系榭脂と可塑剤との相分離構造が過度に微細になり、得られた中空糸多孔膜を精密 濾過膜として用いる場合の透水量が低下する。 In the present invention, it is preferable to use a vinylidene fluoride resin having a weight average molecular weight (Mw) of 200,000 to 600,000 as the main film material. When the Mw is 200,000 or less, the mechanical strength of the obtained porous film becomes small. When the Mw is 600,000 or more, the phase separation structure between the vinylidene fluoride resin and the plasticizer becomes excessively fine, and the water permeability when the obtained hollow fiber porous membrane is used as a microfiltration membrane is small. descend.
[0017] 本発明にお 、て、フッ化ビ -リデン系榭脂としては、フッ化ビ-リデンの単独重合体 、すなわちポリフッ化ビ-リデン、フッ化ビ-リデンと共重合可能な他のモノマーとの 共重合体あるいはこれらの混合物が用いられる。フッ化ビニリデンと共重合可能なモ ノマーとしては、四フッ化工チレン、六フッ化プロピレン、三フッ化工チレン、三フツイ匕 塩ィ匕エチレン、フッ化ビュル等の一種又は二種以上を用いることができる。フッ化ビ -リデン系榭脂は、構成単位としてフッ化ビ-リデンを 70モル%以上含有することが 好ま 、。なかでも機械的強度の高さからフッ化ビ-リデン 100モル%からなる単独 重合体を用いることが好まし 、。 In the present invention, as the vinylidene fluoride-based resin, homopolymers of vinylidene fluoride, ie, poly (vinylidene fluoride) and other copolymerizable with vinylidene fluoride are used. Copolymers with monomers or mixtures thereof are used. As the monomer copolymerizable with vinylidene fluoride, one or two or more of tetrafluoroethylene, hexafluoropropylene, trifluoride styrene, trifluoride salt, ethylene, butyl fluoride, etc. may be used. it can. The vinylidene fluoride resin preferably contains 70 mol% or more of vinylidene fluoride as a structural unit. Among them, it is preferable to use a homopolymer composed of 100% by mole of vinylidene fluoride because of its high mechanical strength.
[0018] 上記したような比較的高分子量のフッ化ビニリデン系榭脂は、好ましくは乳化重合 あるいは懸濁重合、特に好ましくは懸濁重合により得ることができる。 [0018] The above-mentioned relatively high molecular weight vinylidene fluoride-based resin can be preferably obtained by emulsion polymerization or suspension polymerization, particularly preferably suspension polymerization.
[0019] 本発明の中空糸多孔膜を形成するフッ化ビ-リデン系榭脂は、上記したように重量 平均分子量が 20万〜 60万と比較的大きな分子量を有することに加えて、 DSC測定 による榭脂本来の融点 Tm2 (°C)と結晶化温度 Tc (°C)との差 Tm2— Tcが 32°C以下 、好ましくは 30°C以下、で代表される良好な結晶特性、すなわち冷却に際しての球 状結晶成長を抑制し網状構造の形成を促進した結晶特性を有することが好ましい。 [0019] As described above, the vinylidene fluoride resin forming the hollow fiber porous membrane of the present invention has a relatively large molecular weight of 200,000 to 600,000 as described above. The difference between the original melting point Tm2 (° C) and the crystallization temperature Tc (° C) due to Tm2—Tc is less than 32 ° C, preferably less than 30 ° C. At this time, it is preferable to have crystal characteristics that suppress the growth of spherical crystals and promote the formation of a network structure.
[0020] ここで榭脂本来の融点 Tm2 (°C)は、入手された試料榭脂あるいは多孔膜を形成 する榭脂を、そのまま DSCによる昇温過程に付すことにより測定される融点 Tml (°C )とは区別されるものである。すなわち、一般に入手されたフッ化ビ-リデン系榭脂は 、その製造過程あるいは加熱成形過程等において受けた熱および機械的履歴により 、榭脂本来の融点 Tm2 (°C)とは異なる融点 Tml (°C)を示すものであり、上記したフ ッ化ビ -リデン系榭脂の融点 Tm2 (°C)は、入手された試料榭脂を、一旦、所定の昇 降温サイクルに付して、熱および機械的履歴を除いた後に、再度 DSC昇温過程で 見出される融点(結晶融解に伴なう吸熱のピーク温度)として規定されるものであり、 その測定法の詳細は後述実施例の記載に先立って記載する。 [0020] Here, the original melting point Tm2 (° C) of the resin is the melting point Tml (° C) measured by subjecting the obtained sample resin or the resin forming the porous film to the temperature rising process by DSC as it is. C) is distinct. In other words, generally available vinylidene fluoride resin is produced by heat and mechanical history received during its production process or thermoforming process. It shows a melting point Tml (° C) different from the original melting point Tm2 (° C) of the resin, and the melting point Tm2 (° C) of the above-mentioned fluoride-redene resin is the sample obtained. It is defined as the melting point (endothermic peak temperature associated with crystal melting) found again in the DSC heating process after heat and mechanical history are removed by subjecting the resin to a predetermined heating and cooling cycle. The details of the measurement method will be described prior to the description of Examples described later.
[0021] 本発明で好ましく用いられるフッ化ビニリデン系榭脂の結晶化温度を代表する Tm 2—1^≤32での条件は、例ぇば共重合にょる1¾12の低下にょっても達成可能でぁ るが、この場合には、生成する多孔膜の耐薬品性が低下する傾向が認められる場合 もある。従って、本発明の好ましい態様においては、重量平均分子量 (Mw)が 15万 〜60万であるフッ化ビ-リデン系榭脂 70〜98重量%をマトリクス(主体)榭脂とし、こ れに対して Mwが 1. 8倍以上、好ましくは 2倍以上であり且つ 120万以下である結晶 特性改質用の高分子量フッ化ビ-リデン系榭脂を 2〜30重量%添加することにより 得た、フッ化ビニリデン系榭脂混合物が用いられる。このような方法によればマトリクス 榭脂単独の(好ましくは 170〜180°Cの範囲内の Tm2により代表される)結晶融点を 変化させることなぐ有意に結晶化温度 Tcを上昇させることができる。より詳しくは Tc を上昇させることにより、溶融押出により形成された中空糸膜の外側面力 の優先的 冷却に際して、膜表面に比べて冷却の遅い膜内部から内側面にかけてのフッ化ビ- リデン系榭脂の固化を早めることが可能になり、球状粒子の成長を抑制することがで きる。 Tcは、好ましくは 143°C以上である。 [0021] The condition of Tm 2-1 ^ ≤32 that represents the crystallization temperature of vinylidene fluoride resin preferably used in the present invention can be achieved even if the reduction of 1¾12 is caused by copolymerization, for example. However, in this case, there is a case where the chemical resistance of the resulting porous film tends to be lowered. Accordingly, in a preferred embodiment of the present invention, 70 to 98% by weight of a vinylidene fluoride resin having a weight average molecular weight (Mw) of 150,000 to 600,000 is used as a matrix (mainly) resin. The Mw was 1.8 times or more, preferably 2 times or more and 1.2 million or less, obtained by adding 2 to 30% by weight of a high molecular weight vinylidene fluoride resin for crystal property modification. A vinylidene fluoride-based resin mixture is used. According to such a method, the crystallization temperature Tc can be significantly increased without changing the crystal melting point of the matrix resin alone (preferably represented by Tm2 within the range of 170 to 180 ° C.). More specifically, by preferentially cooling the outer surface force of a hollow fiber membrane formed by melt extrusion by increasing Tc, the vinylidene fluoride system from the inside of the membrane to the inside surface is slower to cool than the membrane surface. It is possible to speed up the solidification of the coconut and to suppress the growth of spherical particles. Tc is preferably 143 ° C or higher.
[0022] 高分子量フッ化ビ -リデン系榭脂の Mwがマトリクス榭脂の Mwの 1. 8倍未満であ ると球状粒子構造の形成を十分には抑制し難ぐ一方、 120万以上であるとマトリック ス榭脂中に均一に分散させることが困難である。 [0022] If the Mw of the high molecular weight vinyl fluoride-redene resin is less than 1.8 times the Mw of the matrix resin, it is difficult to sufficiently suppress the formation of the spherical particle structure. In some cases, it is difficult to disperse uniformly in the matrix resin.
[0023] また、高分子量フッ化ビニリデン系榭脂の添加量が 2重量%未満では球状粒子構 造の形成を抑制する効果が十分でなぐ一方、 30重量%を超えるとフッ化ビ-リデン 系榭脂と可塑剤の相分離構造が過度に微細化して、膜の透水量が低下する傾向が ある。 [0023] If the amount of the high molecular weight vinylidene fluoride resin is less than 2% by weight, the effect of suppressing the formation of the spherical particle structure is not sufficient. On the other hand, if it exceeds 30% by weight, the vinylidene fluoride type resin is added. There is a tendency that the phase separation structure of the resin and the plasticizer becomes excessively fine and the water permeability of the membrane decreases.
[0024] 本発明の好ま 、態様にぉ 、ては、上記のフッ化ビ -リデン系榭脂に、フッ化ビ-リ デン系榭脂の可塑剤および良溶媒を加えて膜形成用の原料組成物を形成する。 [0025] (可塑剤) According to a preferred embodiment of the present invention, a raw material for forming a film by adding a plasticizer and a good solvent for the vinylidene fluoride resin to the above-mentioned vinylidene fluoride resin. Form a composition. [0025] (Plasticizer)
本発明の中空糸多孔膜は、主として上記したフッ化ビ -リデン系榭脂により形成さ れるが、その製造のためには上述したフッ化ビ -リデン系榭脂に加えて、少なくともそ の可塑剤を孔形成剤として用いることが好ましい。可塑剤としては、一般に、二塩基 酸とグリコールカもなる脂肪族系ポリエステル、例えば、アジピン酸一プロピレングリコ ール系、アジピン酸 1, 3 ブチレングリコール系等のアジピン酸系ポリエステル; セバシン酸 プロピレングリコール系、セバシン酸系ポリエステル;ァゼライン酸ープ ロピレングリコール系、ァゼライン酸 1, 3 ブチレングリコール系等のァゼライン酸 系ポリエステル等が用いられる。 The hollow fiber porous membrane of the present invention is mainly formed of the above-mentioned vinylidene fluoride resin, but for its production, in addition to the above-mentioned vinylidene fluoride resin, at least its plastics are used. It is preferable to use an agent as a pore-forming agent. As the plasticizer, generally, an aliphatic polyester including a dibasic acid and a glycolic acid, for example, an adipic acid-based polyester such as adipic acid monopropylene glycol-based, adipic acid 1,3-butylene glycol-based, or the like; And azelaic acid polyesters such as azelaic acid-propylene glycol type and azelaic acid 1,3 butylene glycol type.
[0026] (良溶媒) [0026] (good solvent)
また、本発明の中空糸膜を比較的低粘度の溶融押出しを通じて形成するためには 、上記可塑剤に加えてフッ化ビ -リデン系榭脂の良溶媒を併用することが好ま 、。 この良溶媒としては、 20〜250°Cの温度範囲でフッ化ビ-リデン系榭脂を溶解できる 溶媒が用いられ、例えば、 N—メチルピロリドン、ジメチルホルムアミド、ジメチルァセト アミド、ジメチルスルホキシド、メチルェチルケトン、アセトン、テトラヒドロフラン、ジォキ サン、酢酸ェチル、プロピレンカーボネート、シクロへキサン、メチルイソブチルケトン 、ジメチルフタレート、およびこれらの混合溶媒等が挙げられる。なかでも高温での安 定性力も N—メチルピロリドン (NMP)が好まし 、。 In order to form the hollow fiber membrane of the present invention through melt extrusion with a relatively low viscosity, it is preferable to use a good solvent of vinylidene fluoride resin in addition to the plasticizer. As this good solvent, a solvent capable of dissolving vinylidene fluoride resin in a temperature range of 20 to 250 ° C. is used. For example, N-methylpyrrolidone, dimethylformamide, dimethylacetamide, dimethylsulfoxide, methylethyl Examples include ketones, acetone, tetrahydrofuran, dioxane, ethyl acetate, propylene carbonate, cyclohexane, methyl isobutyl ketone, dimethyl phthalate, and mixed solvents thereof. Of these, N-methylpyrrolidone (NMP) is preferred for its stability at high temperatures.
[0027] (組成物) [0027] (Composition)
中空糸膜形成用の原料組成物は、好ましくはフッ化ビ-リデン系榭脂 100重量部 に対し、可塑剤とフッ化ビ -リデン系榭脂の良溶媒とを、合計量で 100〜300重量部 、より好ましくは 140〜220重量部、且つそのうち良溶媒の割合が、 12. 5〜35重量 %、より好ましくは 15. 0-32. 5重量%となるように添加して、混合することにより得ら れる。 The raw material composition for forming a hollow fiber membrane is preferably 100 to 300 parts by weight of a plasticizer and a good solvent for vinylidene fluoride resin in a total amount of 100 parts by weight of vinylidene fluoride resin. Parts by weight, more preferably 140 to 220 parts by weight, and the ratio of the good solvent is 12.5 to 35% by weight, more preferably 15.0 to 32.5% by weight and mixed. Can be obtained.
[0028] 可塑剤と良溶媒との合計量が少な過ぎると溶融押出時の組成物の粘度が過大とな り、多過ぎると粘度が過度に低下する。いずれの場合も、均質で適度に高い空孔率、 従って濾過性能 (透水量)を有する多孔質中空糸を得ることが困難となる。また両者 の合計量中の良溶媒の割合が 12. 5重量%未満であると、本発明の特徴とする孔径 の均一効果を得難い。また良溶媒の割合が 35重量%を超えると、冷却浴中での榭 脂の結晶化が不充分となり、糸つぶれが発生しやすくなり、中空糸の形成自体が困 難となる。 [0028] When the total amount of the plasticizer and the good solvent is too small, the viscosity of the composition at the time of melt extrusion becomes excessive, and when it is too large, the viscosity is excessively decreased. In either case, it is difficult to obtain a porous hollow fiber having a homogeneous and moderately high porosity, and thus filtration performance (water permeability). In addition, when the proportion of the good solvent in the total amount of both is less than 12.5% by weight, the pore diameter characterized by the present invention It is difficult to obtain a uniform effect. On the other hand, when the proportion of the good solvent exceeds 35% by weight, crystallization of the resin in the cooling bath becomes insufficient, and the yarn is liable to be crushed and the formation of the hollow fiber itself becomes difficult.
[0029] 本発明にて用いられる、中空糸膜製造のための原料組成物においては、上記した 可塑剤および良溶媒に加えて、各種安定剤および少量の粒状フイラ一等の添加剤 を含ませることができるが、繊維状の補強材は含まないことが好ましい。繊維状の補 強材を含むと、引き続く混合'溶融押出しが不安定ィ匕することに加えて、内外径およ び肉厚の制御を通じて、高強力化、高透水量および精密ろ過性能の調和した中空 糸多孔膜を得るという本発明の目的達成が困難となるからである。したがって、本発 明により得られる中空糸多孔膜製品について、「実質的にフッ化ビ -リデン系榭脂の み力もなる」とは、該多孔膜が、フッ化ビ -リデン系榭脂のほかに、少量あるいは検出 限界前後の残留可塑剤および良溶媒に加えて、任意に加えられる安定剤あるいは 少量の粒状フイラ一は含み得るが、繊維状の補強材を含まな 、と 、う意味である。 [0029] The raw material composition for producing the hollow fiber membrane used in the present invention contains various stabilizers and a small amount of additives such as a granular filler in addition to the plasticizer and good solvent described above. However, it is preferable not to include a fibrous reinforcing material. Including fibrous reinforcing material, in addition to unstable mixing and melt extrusion, the control of inner and outer diameters and wall thickness controls the strength and balances water permeability and microfiltration performance. This is because it is difficult to achieve the object of the present invention to obtain a hollow fiber porous membrane. Therefore, for the hollow fiber porous membrane product obtained by the present invention, “substantially only the strength of the vinylidene fluoride resin” also means that the porous membrane is not only the vinylidene fluoride resin. In addition to residual plasticizers and good solvents near or below detection limits, optional stabilizers or small granular fillers may be included, but no fibrous reinforcement is included. .
[0030] (混合'溶融押出し) [0030] (Mixing and melt extrusion)
溶融押出組成物は、一般に 140〜270°C、好ましくは 150〜200°C、の温度で、中 空ノズルカゝら押出されて膜状化される。従って、最終的に、上記温度範囲の均質組 成物が得られる限りにおいて、フッ化ビ -リデン系榭脂、可塑剤および良溶媒の混合 並びに溶融形態は任意である。このような組成物を得るための好まし 、態様の一つ によれば、二軸混練押出機が用いられ、(好ましくは主体樹脂と結晶特性改質用榭 脂の混合物力もなる)フッ化ビ-リデン系榭脂は、該押出機の上流側から供給され、 可塑剤と良溶媒の混合物が、下流で供給され、押出機を通過して吐出されるまでに 均質混合物とされる。この二軸押出機は、その長手軸方向に沿って、複数のブロック に分けて独立の温度制御が可能であり、それぞれの部位の通過物の内容により適切 な温度調節がなされる。肉厚および断面積の大なる中空糸多孔膜を得るに際して、 溶融押出し引取物長さ (m)当りの原料吐出量である溶融押出し速度を大きくすること が有効である。溶融押出し速度は 2. 0〜10. OgZm、より好ましくは 2. 5〜9. OgZ m、特に 2. 5〜6. OgZmの範囲が好ましい。 2. OgZm未満であると得られる膜の 耐久性が低下し、 10. OgZmを超えると溶融押出し物がつぶれて中空部の形成が 不可能となるおそれがある。 The melt-extruded composition is generally formed into a film by extrusion through a hollow nozzle cover at a temperature of 140 to 270 ° C, preferably 150 to 200 ° C. Therefore, as long as a homogeneous composition in the above temperature range is finally obtained, mixing of the vinylidene fluoride resin, the plasticizer and the good solvent, and the molten form are arbitrary. According to one preferred embodiment for obtaining such a composition, a biaxial kneading extruder is used (preferably also having a mixture power of the main resin and the crystal characteristic modifying resin). -The redene-based resin is supplied from the upstream side of the extruder, and a mixture of a plasticizer and a good solvent is supplied downstream and is made into a homogeneous mixture before being discharged through the extruder. This twin-screw extruder can be controlled independently by dividing it into a plurality of blocks along its longitudinal direction, and appropriate temperature adjustment is made according to the contents of the passing material at each part. In obtaining a hollow fiber porous membrane having a large wall thickness and cross-sectional area, it is effective to increase the melt extrusion speed, which is the amount of raw material discharged per length (m) of the melt-extruded material. The melt extrusion speed is preferably 2.0 to 0. OgZm, more preferably 2.5 to 9. OgZm, and particularly preferably 2.5 to 6. OgZm. 2. If it is less than OgZm, the durability of the resulting film will be reduced, and if it exceeds 10. OgZm, the melt-extruded product will be crushed and hollow parts will be formed. May be impossible.
[0031] 次いで溶融押出された中空糸膜状物を冷却液浴中に導入して、その外側面力ゝら優 先的に冷却して固化製膜させる。その際、中空糸膜状物の中空部に空気あるいは窒 素等の不活性ガスを注入しつつ冷却することにより拡径された中空糸膜が得られ、長 尺化しても単位膜面積当りの透水量の低下が少ぃ中空糸多孔膜を得るのに有利で ある(特許文献 8 :WO2005/03700A公報)。また、このような中空部への不活性ガ スの吹込みにより拡径した中空糸膜を得ることは、単に厚肉化する場合に比べて、本 発明の目的とする製造中空糸膜の大断面積ィ匕を容易に達成し、また耐屈曲性を増 大する上でも好ましい。溶融押出し引取り物の長さ(m)当りの供給量としての不活性 ガス注入速度は、 0. 7〜6. 8mlZm、より好ましくは 1. 2〜3. Oml/m,特に 1. 4〜 2. OmlZmの範囲が好ましい。 0. 7mlZm未満であると中空部の内径が小さくなり、 流動抵抗により透水量が低下し、 6. 8mlZmを超えると溶融押出し膜のパンクを起 すおそれがある。 [0031] Next, the melt-extruded hollow fiber membrane is introduced into a cooling bath, and the outer surface force is preferentially cooled to solidify and form a film. At that time, a hollow fiber membrane having an expanded diameter is obtained by cooling while injecting an inert gas such as air or nitrogen into the hollow portion of the hollow fiber membrane material. This is advantageous for obtaining a hollow fiber porous membrane with a small reduction in water permeability (Patent Document 8: WO2005 / 03700A). In addition, obtaining a hollow fiber membrane whose diameter has been expanded by blowing inert gas into the hollow portion is larger than the case of simply increasing the thickness of the hollow fiber membrane produced by the present invention. It is preferable for easily achieving the cross-sectional area 匕 and increasing the bending resistance. The inert gas injection rate as the feed rate per length (m) of the melt-extruded material is 0.7 to 6.8 mlZm, more preferably 1.2 to 3. Oml / m, especially 1.4 to 2. The range of OmlZm is preferred. If it is less than 7 mlZm, the inner diameter of the hollow portion becomes small, and the water permeability decreases due to flow resistance. If it exceeds 6.8 mlZm, the melt-extruded membrane may be punctured.
[0032] 押出後不活性液体浴に入るまでの経過時間(エアギャップ通過時間 =エアギヤッ プ Z溶融押出し引取速度)は、大なる程、長手方向において糸ゆれなどにより糸径( 内外径)のムラを生じやすいが、糸つぶれによる中空糸多孔膜の形成不良の抑制、 および不活性ガスを吹き込みつつ緩やかに糸径および肉厚を低減させるために糸 径の安定ィ匕効果などがあり、一般に 2. 0秒以上、特に 2. 0〜7. 0秒の範囲が好まし い。 [0032] The larger the elapsed time (air gap passage time = air gap Z melt extrusion take-off speed) until entering the inert liquid bath after extrusion, the more uneven the yarn diameter (inner / outer diameter) due to yarn fluctuation in the longitudinal direction. However, it has the effect of suppressing the formation failure of the hollow fiber porous membrane due to thread crushing, and stabilizing the yarn diameter in order to gently reduce the yarn diameter and thickness while blowing inert gas. More than 0 seconds, especially 2.0 to 7.0 seconds is preferred.
[0033] 冷却液としては、一般にフッ化ビニリデン系榭脂に対し不活性 (すなわち非溶媒且 つ非反応性)な液体、好ましくは水が用いられる。場合により、フッ化ビニリデン系榭 脂の良溶媒 (上記溶融押出組成物中に含まれるものと同様なもの)で、不活性液体と 相溶性のもの(好ましくは水と相溶性の NMP)を冷却液中の 30〜90重量%、好まし くは 40〜80重量%、となるような割合で混入すると、最終的に得られる中空糸多孔 膜の外表面側の孔径を増大し、エアスクラビングによる再生に有利な膜内部に最小 孔径層を有する中空糸多孔膜を得ることも可能になる (WO2006Z087963A1)。 冷却浴の温度は 0〜120°Cと、力なり広い温度範囲力も選択可能である力 好ましく は 5〜100°C、特に好ましくは 10〜80°Cの範囲である。 [0034] (抽出) [0033] As the cooling liquid, generally a liquid which is inert (that is, non-solvent and non-reactive) to vinylidene fluoride-based resin, preferably water is used. In some cases, a good solvent for vinylidene fluoride resin (similar to that contained in the melt-extruded composition described above) that is compatible with an inert liquid (preferably NMP compatible with water) is cooled. When mixed in a proportion of 30 to 90% by weight, preferably 40 to 80% by weight in the liquid, the pore diameter on the outer surface side of the finally obtained hollow fiber porous membrane is increased, and air scrubbing It is also possible to obtain a hollow fiber porous membrane having a minimum pore size layer inside the membrane advantageous for regeneration (WO2006Z087963A1). The temperature of the cooling bath is 0 to 120 ° C., a force that can select a force in a wide temperature range, preferably 5 to 100 ° C., particularly preferably 10 to 80 ° C. [0034] (Extraction)
冷却'固化された膜状物は、次いで抽出液浴中に導入され、可塑剤および良溶媒 の抽出除去を受ける。抽出液としては、ポリフッ化ビニリデン系榭脂を溶解せず、可 塑剤ゃ良溶媒を溶解できるものであれば特に限定されな ヽ。例えばアルコール類で はメタノール、イソプロピルアルコールなど、塩素化炭化水素類ではジクロロメタン、 1 , 1, 1—トリクロロェタンなど、の沸点が 30〜100°C程度の極性溶媒が適当である。 The cooled and solidified film is then introduced into the extract bath and subjected to extraction removal of the plasticizer and good solvent. The extract is not particularly limited as long as it does not dissolve the polyvinylidene fluoride-based resin but can dissolve the plasticizer or good solvent. For example, polar solvents having a boiling point of about 30 to 100 ° C. such as methanol and isopropyl alcohol for alcohols and dichloromethane and 1,1,1-trichloroethane for chlorinated hydrocarbons are suitable.
[0035] (延伸) [0035] (stretching)
上記可塑剤の抽出の前および Zまたは後に、中空糸膜の延伸を行って、空孔率お よび孔径の増大並びに強伸度の改善をすることが好ましい。中空糸膜の延伸は、一 般に、周速度の異なるローラ対等による中空糸膜の長手方向への一軸延伸として行 うことが好ましい。これは、本発明のフッ化ビ-リデン系榭脂中空糸多孔膜の空孔率 と強伸度を調和させるためには、延伸方向に沿って延伸フィブリル (繊維)部と未延 伸ノード (節)部が交互に現われる微細構造が好ま 、ことが知見されて 、るからであ る。また延伸は、本発明に従い大断面積中空糸膜を得るに際して肉厚調節の有力手 段であり、且つ高強力中空糸膜を得るためにも有効である。延伸倍率は、 1. 2〜4. 0倍、特に 1. 4〜3. 0倍程度が適当である。延伸倍率が低過ぎると、緩和倍率も大き くできず、緩和に伴う透水量向上効果が得難い。また延伸倍率を過大にすると、中空 糸膜の破断の傾向が大となる。延伸温度は 25〜90°C、特に 45〜80°C、が好ましい 。延伸温度が低過ぎると延伸が不均一になり、中空糸膜の破断が生じ易くなる。他方 、延伸温度が高過ぎると、延伸倍率を上げても開孔が進まず、緩和しても透水量の 向上効果が得難い。延伸操作性の向上のために、予め 80〜160°C、好ましくは 100 〜140°Cの範囲の温度で 1秒〜 18000秒、好ましくは 3秒〜 3600秒、熱処理して、 結晶化度を増大させることも好まし 、。 It is preferable to stretch the hollow fiber membrane before and / or after the extraction of the plasticizer to increase the porosity and pore diameter and improve the strength. In general, the hollow fiber membrane is preferably stretched uniaxially in the longitudinal direction of the hollow fiber membrane by a pair of rollers having different peripheral speeds. This is because, in order to harmonize the porosity and the strong elongation of the vinylidene fluoride resin hollow fiber porous membrane of the present invention, the stretched fibril (fiber) portion and the unstretched node ( This is because it has been found that a fine structure in which sections) appear alternately is preferable. Stretching is a powerful means for adjusting the thickness when obtaining a hollow fiber membrane having a large cross-sectional area according to the present invention, and is also effective for obtaining a high-strength hollow fiber membrane. The draw ratio is suitably about 1.2 to 4.0 times, particularly about 1.4 to 3.0 times. If the draw ratio is too low, the relaxation ratio cannot be increased, and it is difficult to obtain the effect of improving the water permeability due to the relaxation. On the other hand, when the draw ratio is excessive, the tendency of the hollow fiber membrane to break increases. The stretching temperature is preferably 25 to 90 ° C, particularly 45 to 80 ° C. If the stretching temperature is too low, the stretching becomes non-uniform and the hollow fiber membrane is easily broken. On the other hand, if the stretching temperature is too high, the pores will not advance even if the stretching ratio is increased, and even if the stretching is relaxed, it is difficult to obtain the effect of improving the water permeability. In order to improve the stretching operability, heat treatment is performed in advance at a temperature in the range of 80 to 160 ° C., preferably 100 to 140 ° C. for 1 second to 18000 seconds, preferably 3 seconds to 3600 seconds, to improve the crystallinity. Also preferred to increase.
[0036] (緩和処理) [0036] (relaxation treatment)
延伸処理後の中空糸膜については緩和処理を行うことが好ましい。緩和は、好まし くはフッ化ビ -リデン系榭脂に対し非湿潤性の雰囲気で少なくとも二段階に行うこと が好ましい(PCTZJP2006Z318028明細書)。非湿潤性の雰囲気は、室温付近 でフッ化ビ -リデン系榭脂の濡れ張力よりも大きな表面張力 (JIS K6768)を有する 非湿潤性の液体、代表的には水、あるいは空気をはじめとするほぼ全ての気体、特 に室温付近で非凝縮性の気体、もしくは上記非湿潤性液体の蒸気により構成される 。比較的低温、短時間の処理で大なる緩和効果を発現するためには、熱容量および 熱伝達係数の大なる非湿潤性液体による処理 (湿熱処理)が好ましく用いられるが、 緩和処理温度を上げれば加熱気体 (または蒸気)中での処理 (乾熱処理)も好ましく 用いられる。大なる緩和率を通じた透水量向上効果、良好な作業環境、を与えるとい う点で、 25〜100°C、特に 50〜100°Cの水中での湿熱処理および Zまたは 80〜16 0°Cの空気 (または水蒸気)による乾熱処理が好ましく用いられる。特に第 1段緩和を 水中での湿熱処理、第 2段緩和を水中での湿熱処理または空気 (または水蒸気)中 での乾熱処理とした二段緩和処理が好ましく用いられる。 The hollow fiber membrane after the stretching treatment is preferably subjected to relaxation treatment. The relaxation is preferably performed in at least two stages in a non-wetting atmosphere with respect to the vinylidene fluoride resin (PCTZJP2006Z318028 specification). The non-wetting atmosphere has a surface tension (JIS K6768) that is greater than the wetting tension of vinylidene fluoride resin near room temperature. It is composed of a non-wetting liquid, typically water or almost any gas including air, especially a non-condensable gas near room temperature, or the vapor of the non-wetting liquid. In order to achieve a large relaxation effect at a relatively low temperature for a short time, treatment with a non-wetting liquid with a large heat capacity and heat transfer coefficient (wet heat treatment) is preferably used, but if the relaxation treatment temperature is raised, A treatment in a heated gas (or steam) (dry heat treatment) is also preferably used. 25 ~ 100 ° C, especially 50 ~ 100 ° C underwater heat treatment and Z or 80 ~ 160 ° C in terms of giving good permeability and good working environment through a large relaxation rate Dry heat treatment with air (or water vapor) is preferably used. In particular, a two-stage relaxation treatment in which the first-stage relaxation is a wet heat treatment in water and the second-stage relaxation is a wet heat treatment in water or a dry heat treatment in air (or water vapor) is preferably used.
[0037] 各段階における緩和処理は、周速が次第に低減する上流ローラと下流ローラの間 に配置された上記した非湿潤性の好ましくは加熱された雰囲気中を、先に得られた 延伸された中空糸多孔膜を送通することにより得られる。(1 (下流ローラ周速 Z上 流ローラ周速)) X 100 (%)で定まる緩和率は、各段階で 2〜20%、合計緩和率とし て 4〜30%程度が好ましい。各段階での緩和率が 2%未満では、多段緩和の意味が 乏しぐ所望の透水量向上効果を得難い。これは合計緩和率が 4%未満の場合も同 様である。他方、 20%を超える各段緩和率、あるいは 30%を超える合計緩和率は、 前工程での延伸倍率にもよる力 実現し難いか、あるいは実現しても透水量向上効 果が飽和するか、ある 、は却って低下するため好ましくな 、。 [0037] The relaxation treatment in each stage is performed by stretching the previously obtained non-wetting, preferably heated atmosphere, disposed between the upstream roller and the downstream roller where the peripheral speed is gradually reduced. It is obtained by passing through a hollow fiber porous membrane. (1 (downstream roller circumferential speed Z upstream roller circumferential speed)) The relaxation rate determined by X 100 (%) is preferably 2 to 20% at each stage, and the total relaxation rate is preferably about 4 to 30%. If the relaxation rate at each stage is less than 2%, it is difficult to obtain the desired effect of improving water permeability, which means that the meaning of multistage relaxation is insufficient. The same applies when the total relaxation rate is less than 4%. On the other hand, if the step relaxation rate exceeds 20%, or the total relaxation rate exceeds 30%, it is difficult to achieve the force depending on the draw ratio in the previous process, or is the water permeability improvement effect saturated even if realized? It is preferable because it is lowered.
[0038] 各段における緩和処理時間は、所望の緩和率が得られる限り、短時間でも、長時 間でもよい。一般には 5秒〜 1分程度である力 この範囲内である必要はない。 [0038] The relaxation processing time in each stage may be short or long as long as a desired relaxation rate is obtained. In general, the force is about 5 seconds to 1 minute.
[0039] 上記した多段緩和処理による効果は、得られる中空糸多孔膜の透水量が増大する ことが顕著な効果であるが、孔径分布は余り変らず、空孔率はやや低下する傾向を 示す。中空糸膜の肉厚はやや増加し、また内径および外径は増大傾向を示す。 [0039] The effect of the multistage relaxation treatment described above is a remarkable effect that the water permeability of the obtained hollow fiber porous membrane is increased, but the pore size distribution does not change so much and the porosity tends to be slightly lowered. . The thickness of the hollow fiber membrane slightly increases, and the inner diameter and outer diameter tend to increase.
[0040] 本発明による多段緩和処理後に、緩和率 0%の熱処理、すなわち熱固定処理を行 つてもよい。 [0040] After the multistage relaxation treatment according to the present invention, a heat treatment with a relaxation rate of 0%, that is, a heat setting treatment may be performed.
[0041] (フッ化ビニリデン系榭脂中空糸多孔膜) [0041] (Vinylidene fluoride resin hollow fiber porous membrane)
力べして得られた本発明の中空糸多孔膜の一つの特徴は、大なる屈曲破断回数で 代表されるように優れた耐屈曲性 (特性 (A) )を有することが特徴である。 One characteristic of the hollow fiber porous membrane of the present invention obtained by force is that it has a large number of bending breaks. It is characterized by having excellent bending resistance (characteristic (A)) as represented.
[0042] 本明細書で記載する特性 (A) (屈曲破断回数)は、基本的には ASTM— D2176 に準拠して測定した値に基づく。より具体的には、中空糸多孔膜試料を 100mmの 長さに切り取り、その下端部末端をヒートシールにより約 10mmに亘つて封止した後、 下端部をエポキシ榭脂 ((株)サンュレック製「RN5」)に浸漬し、完全に硬化させた後 、エポキシ榭脂を切り取り、下端が縦 10mm X横 20mm X高さ 8mmに亘つて硬度 (J IS K6253に準拠して、タイプ Aデュロメータにより測定した A硬度)が 98のエポキシ 榭脂で固定された図 1に示すような耐屈曲線破断試料を得た。次いで、これをその下 側固定部で原理的に図 2に示すような構成の ASTM— D2176に準拠する屈曲試験 装置 (東洋精機株式会社製「MIT— D」)の回転する下部固定治具に固定し、その上 方延長部を上部固定治具で固定し、試長 50mmにセットした中空糸試料に 48g'fの 荷重(=重り重量 上部固定治具重量)の荷重が力かるように重りを配置 (装置内部 に配置)した。この状態で下部回転治具を左右 ±45° (計 90° )に 200回 Z分の速 度で回転させて、回転中心に位置する試料中空糸のエポキシ榭脂との接触部に屈 曲運動を与えた。その結果、破断に至るまでの屈曲回数を、片側曲げごとに 1回とし て測定して、屈曲破断回数とした。 [0042] The property (A) (number of bending breaks) described in the present specification is basically based on a value measured in accordance with ASTM-D2176. More specifically, a hollow fiber porous membrane sample was cut to a length of 100 mm, and its lower end was sealed with about 10 mm by heat sealing, and then the lower end was epoxy resin (manufactured by SUNREC Co., Ltd. RN5 ”) and cured completely, then the epoxy resin was cut off, and the bottom edge was measured with a type A durometer (length 10mm x width 20mm x height 8mm according to J IS K6253) A bending line fracture sample as shown in Fig. 1 fixed with an epoxy resin having an A hardness of 98 was obtained. This is then applied to the rotating lower fixture of the bending tester (“MIT-D” manufactured by Toyo Seiki Co., Ltd.) that conforms to ASTM-D2176 in the configuration shown in FIG. The upper extension is fixed with the upper fixing jig, and the weight is set so that a load of 48g'f (= weight weight upper fixing jig weight) is applied to the hollow fiber sample set to a test length of 50mm. Was placed (placed inside the device). In this state, rotate the lower rotating jig to ± 45 ° to the left and right (total 90 °) at a speed of 200 times Z, bending the sample hollow fiber located at the center of rotation to the contact area with the epoxy resin. Gave. As a result, the number of bends until rupture was measured as one for each one-side bend, and the number was determined as the number of bend ruptures.
[0043] また、試料断面積の違いの影響を除くために、応力 =荷重 Z断面積として計算した 応力が 0. 136MPaで一定となるように重りを変えて、該一定応力下での屈曲破断回 数も測定した。 [0043] Further, in order to eliminate the influence of the difference in the cross-sectional area of the sample, the weight was changed so that the stress calculated as stress = load Z cross-sectional area was constant at 0.136 MPa, and the bending fracture was performed under the constant stress. The number of times was also measured.
[0044] 本発明の中空糸多孔膜は上記のようにして測定した 48gの荷重下での屈曲破断回 数が 100回以上、好ましくは 1000回以上、更に好ましくは 5000回以上、また好まし くは 0. 136MPaの一定応力印加下での屈曲破断回数が 10回以上、より好ましくは 5 0回以上、更に好ましくは 100回以上であることを特徴とする。 [0044] The hollow fiber porous membrane of the present invention has a number of bending breaks of 100 times or more, preferably 1000 times or more, more preferably 5000 times or more, more preferably 48 times or less under a load of 48 g measured as described above. Is characterized in that the number of bending breaks under a constant stress of 0.136 MPa is 10 times or more, more preferably 50 times or more, and still more preferably 100 times or more.
[0045] (B) 本発明の中空糸多孔膜は、平均孔径が小さいにも拘らず大なる透水量を示す [0045] (B) The hollow fiber porous membrane of the present invention shows a large amount of water permeability despite the small average pore diameter.
(すなわち、孔の連通性が良い)ことをもう一つの特徴とする。この特徴は、差圧 100k Pa、水温 25°Cの条件で測定した試長 L = 200mmでの透水量 F (100kPa, L = 200 mm)の空孔率 v= 70%への換算値 F (L = 200mm, v= 70%) (mZday)と、ハー フドライ法により測定した平均孔径 Pm ( μ m)の二乗値 Pm2との比 F (L= 200mm, v = 70%) /Pm2が 2000 (m/day /z m2)以上であることで表わされる。より詳しく述 ベると、透水量と(平均)孔径の関係がハーゲンポアズイユ則に従うとすると、透水量 力 S (平均)孔径の 4乗に比例するが、一方、孔数は、平均孔径の 2乗に反比例すると 考えられ、したがって、透水量は(平均)孔径の 2乗に比例することになる。本発明者 等によれば、この 2乗則は、空孔率 (V)が異なると成立しないが、更に透水量が空孔 率に比例する実験結果が得られたので、一定の空孔率 (本発明では v= 70%)に規 格化すると、透水量と平均孔径の間の 2乗則が良好に成立すること、ならびにこの関 係に基づき求めた上記 F (L = 200mm, v= 70%) ZPm2が多孔膜における孔の良 好な連通性に基づく微粒子除去能力を加味した透水性能の良好な指標となることが 見出された。本発明の中空糸多孔膜の特性 (B)は、この知見に基づく。 Another feature is that the hole has good communication. This feature is that the permeability V (70 kPa, L = 200 mm) measured at a differential pressure of 100 kPa and a water temperature of 25 ° C, converted to a porosity of v = 70% F ( L = 200mm, v = 70%) (mZday) and the ratio of the mean pore diameter Pm (μm) measured by the half-dry method to the square value Pm 2 F (L = 200mm, v = 70%) / Pm 2 is represented by 2000 (m / day / zm 2 ) or more. More specifically, if the relationship between the water permeability and the (average) pore diameter follows the Hagen-Poiseuille rule, the water permeability force S (average) is proportional to the fourth power of the pore diameter, while the number of holes is 2 of the average pore diameter. Therefore, the water permeability is proportional to the square of the (average) pore diameter. According to the present inventors, this square law does not hold when the porosity (V) is different, but since an experimental result in which the water permeability is proportional to the porosity is obtained, a constant porosity is obtained. (V = 70% in the present invention), the square law between the water permeability and the average pore diameter is satisfactorily established, and the above-mentioned F (L = 200 mm, v = 70%) ZPm 2 was found to be a good indicator of water permeation performance, taking into account the ability to remove fine particles based on good pore connectivity in the porous membrane. The characteristic (B) of the hollow fiber porous membrane of the present invention is based on this finding.
[0046] 本発明の中空糸多孔膜は、ハーフドライ法による平均孔径 Pmが 0. 05-0. 20 μ m、特に 0. 08〜0. 18 /z mであることが好ましい。平均孔径 Pmが 0. 05 m未満で は膜の透水量が低下し、他方 0. 20 mを超えると膜による微粒子 (汚濁原因物質な いし細菌等)の除去能力が低下するおそれがある。同様に、バブルポイント法による 最大孑し径 Pmax力 SO. 15〜0. 50 111、特に0. 20〜0. 40 m、であること力 S好まし い。最大孔径 Pmaxが 0. 15 m未満では膜の透水量が低下し、他方 0. 50 /z mを 超えると膜による微粒子 (汚濁原因物質ないし細菌等)の除去能力が低下するおそ れがある。 [0046] The hollow fiber porous membrane of the present invention preferably has an average pore diameter Pm of 0.05-0.20 μm, particularly 0.08 to 0.18 / zm by a half dry method. If the average pore size Pm is less than 0.05 m, the water permeability of the membrane will decrease. On the other hand, if it exceeds 0.20 m, the ability of the membrane to remove fine particles (contaminants or bacteria) may decrease. Similarly, the maximum diameter Pmax force by the bubble point method SO. 15 to 0.50 111, especially 0.20 to 0.40 m, is preferable. If the maximum pore size Pmax is less than 0.15 m, the water permeability of the membrane will decrease. On the other hand, if it exceeds 0.50 / zm, the membrane's ability to remove fine particles (contaminants or bacteria) may decrease.
[0047] 本発明により得られる中空糸多孔膜の、他の一般的特徴を挙げると、外径が 1. 50 〜3. 00mm,好ましくは 1. 75〜2. 5mm、肉厚力 . 3.〜0. 75mm,好ましくは 0. 35〜0. 60mm,空孑し率 (v)力 55〜900/0、好ましく ίま 60〜850/0、特に好ましく ίま 65 〜80%、引張り強度が 6MPa以上、破断伸度が 5%以上の特性が得られる。 [0047] Other general characteristics of the hollow fiber porous membrane obtained by the present invention include an outer diameter of 1.50 to 3.00 mm, preferably 1.75 to 2.5 mm, and a wall thickness. ~0. 75 mm, preferably 0. 35-0. 60 mm, empty mosquito larva and rate (v) power 55-90 0/0, preferably ί or 60 to 85 0/0, particularly preferably ί or 65-80%, tensile Properties with a strength of 6 MPa or more and a breaking elongation of 5% or more can be obtained.
[0048] また、延伸工程を経由して得られた本発明の中空糸多孔膜は、微細構造として、 X 線回折法により結晶配向部と、結晶非配向部(ランダム配向部)が認められることが 特徴であり、これはそれぞれ延伸フィブリル部と未延伸ノード部に対応するものと解さ れる。 [0048] In addition, the hollow fiber porous membrane of the present invention obtained through the stretching process has a fine structure in which a crystal orientation part and a crystal non-orientation part (random orientation part) are recognized by an X-ray diffraction method. It is understood that this corresponds to the stretched fibril part and the unstretched node part, respectively.
[0049] また適度の結晶性を有するフッ化ビニリデン系榭脂の中空糸状溶融押出し物の外 側からの冷却により得られた本発明の中空糸多孔膜は、フッ化ビ -リデン系榭脂が 外側では微細に、内側ではより大なる結晶化を起す。その結果、外側外表面孔径に 比べて内側外表面の孔径が大きい非対称孔径分布を有し、更に外側外表面 (近傍) では小さな孔径、内側外表面 (近傍)では大なる孔径の傾斜孔径分布を有するのが 特徴である。本発明において好ましい傾斜孔径分布の程度は、後述する方法により 測定された内側外表面平均孔径と外側外表面平均孔径との比が、 1. 5以上、特に 1 . 5〜5. 0程度であることで表される。 [0049] Further, the hollow fiber porous membrane of the present invention obtained by cooling from the outside of a hollow fiber-like melt-extruded product of vinylidene fluoride resin having an appropriate crystallinity is made of vinylidene fluoride resin. Finer crystallization occurs on the outside and larger on the inside. As a result, it has an asymmetrical hole size distribution in which the inner outer surface has a larger hole diameter than the outer outer surface hole diameter, and the outer outer surface (near) has a smaller hole diameter and the inner outer surface (near) has a larger hole diameter. It has a feature. In the present invention, the preferred graded pore size distribution is such that the ratio of the inner outer surface average pore size to the outer outer surface average pore size measured by the method described later is 1.5 or more, particularly about 1.5 to 5.0. It is expressed by that.
[0050] [実施例] [0050] [Example]
以下、実施例、比較例により、本発明を更に具体的に説明する。以下の記載を含 め、本明細書に記載の上記 (A)以外の特性は、以下の方法による測定値に基くもの である。 Hereinafter, the present invention will be described more specifically with reference to examples and comparative examples. The characteristics other than the above (A) described in this specification, including the following description, are based on the measured values by the following method.
[0051] (重量平均分子量(Mw) ) [0051] (Weight average molecular weight (Mw))
日本分光社製の GPC装置「GPC - 900」を用い、カラムに昭和電工社製の「Shode x KD— 806M」、プレカラムに「Shodex KD— G」、溶媒に NMPを使用し、温度 40 。C、流量 lOmLZ分にて、ゲルパーミエーシヨンクロマトグラフィー(GPC)法によりポ リスチレン換算分子量として測定した。 A GPC device “GPC-900” manufactured by JASCO Corporation was used, “Shode x KD—806M” manufactured by Showa Denko Co., Ltd. as a column, “Shodex KD—G” used as a precolumn, NMP as a solvent, and a temperature of 40. The molecular weight was measured as a polystyrene-equivalent molecular weight by gel permeation chromatography (GPC) method at C, flow rate of lOmLZ.
[0052] (結晶融点 Tml, Tm2および結晶化温度 Tc) [0052] (Crystal melting point Tml, Tm2 and crystallization temperature Tc)
パーキンエルマ一社製の示差走査熱量計 DSC7を用いて、試料榭脂 lOmgを測 定セルにセットし、窒素ガス雰囲気中で、温度 30°Cから 10°CZ分の昇温速度で 250 °Cまでー且昇温し、ついで 250°Cで 1分間保持した後、 250°Cから 10°CZ分の降温 速度で 30°Cまで降温して DSC曲線を求めた。この DSC曲線における昇温過程にお ける吸熱ピーク速度を融点 Tml (°C)とし、降温過程における発熱ピーク温度を結晶 化温度 Tc (°C)とした。引き続いて、温度 30°Cで 1分間保持した後、再び 30°Cから 10 °CZ分の昇温速度で 250°Cまで昇温して DSC曲線を測定した。この再昇温 DSC曲 線における吸熱ピーク温度を本発明のフッ化ビニリデン系榭脂の結晶特性を規定す る本来の榭脂融点 Tm2 (°C)とした。 Using DSC7, a differential scanning calorimeter manufactured by PerkinElmer Co., Ltd., set sample oil lOmg in the measuring cell, and in a nitrogen gas atmosphere at a temperature increase rate of 30 ° C to 10 ° CZ at 250 ° C. Then, the temperature was maintained at 250 ° C for 1 minute, and then the temperature was decreased from 250 ° C to 30 ° C at a rate of 10 ° CZ to obtain a DSC curve. In the DSC curve, the endothermic peak velocity in the temperature rising process was defined as the melting point Tml (° C), and the exothermic peak temperature in the temperature decreasing process was defined as the crystallization temperature Tc (° C). Subsequently, after maintaining at a temperature of 30 ° C for 1 minute, the temperature was raised again from 30 ° C to 250 ° C at a rate of 10 ° CZ, and the DSC curve was measured. The endothermic peak temperature in the reheated DSC curve was defined as the original resin melting point Tm2 (° C) that defines the crystal characteristics of the vinylidene fluoride resin of the present invention.
[0053] (空孔率) [0053] (Porosity)
中空糸膜の長さ、並びに外径および内径を測定して中空糸膜の見掛け体積 V(cm 2)を算出し、更に中空糸膜の重量 W(g)を測定して次式より空孔率を求めた: [数 1] Calculate the apparent volume V (cm 2) of the hollow fiber membrane by measuring the length, outer diameter and inner diameter of the hollow fiber membrane, then measure the weight W (g) of the hollow fiber membrane and The rate was determined: [Number 1]
空孔率(%) = (1— WZ (VX p ) ) X 100 Porosity (%) = (1— WZ (VX p)) X 100
p: PVDFの比重( = 1. 78g/cm2) 0 p: Specific gravity of PVDF (= 1. 78g / cm 2 ) 0
[0054] (透水量) [0054] (Water permeability)
試長 L (図 3参照) = 200mmまたは 800mmの試料中空糸多孔膜をエタノールに 1 5分間浸漬し、次いで純水に 15分間浸漬して湿潤させた後、水温 25°C、差圧 100k Paで測定した 1日当りの透水量 (m3/day)を、中空糸多孔膜の膜面積 (m2) (=外 径 X π X試長 Lとして計算)で除して得た。例えば試長 L = 200mmの試料について は、 F (100kPa, L = 200mm)等と表記し、単位は1117(1& ( で表 わす。 Sample length L (see Fig. 3) = 200mm or 800mm hollow sample porous fiber membrane is immersed in ethanol for 15 minutes, then immersed in pure water for 15 minutes, wetted, water temperature 25 ° C, differential pressure 100k Pa The amount of water per day (m 3 / day) measured in (1) was divided by the membrane area (m 2 ) of the hollow fiber porous membrane (= calculated as outer diameter X π X test length L). For example, a sample with a test length L = 200 mm is written as F (100 kPa, L = 200 mm), etc., and the unit is 1117 (1 & ( It expresses with.
[0055] また、試長 L = 200mmでの透水量 F (100kPa, L = 200mm)については、空孔率 v= 70%への換算値 F (L= 200mm, v= 70%)を、 [0055] For the water permeability F (100 kPa, L = 200 mm) at the test length L = 200 mm, the converted value F (L = 200 mm, v = 70%) to the porosity v = 70%
[数 2] [Equation 2]
F (L = 200mm, v= 70%) F (L = 200mm, v = 70%)
=F (100kPa, L= 200mm) X (70 (%) /v(%) ) = F (100kPa, L = 200mm) X (70 (%) / v (%))
の式により求め、さらに平均孔径 Pmの二乗との比 F (L = 200mm, v= 70%) /Pm2 (単位: mZday μ m2)を孔の連通性の良好さを示す純水透過流束として求め、微 粒子除去能力を加味した透水性能評価を行った。 The ratio of the average pore diameter to the square of Pm F (L = 200 mm, v = 70%) / Pm 2 (unit: mZday μ m 2 ) is calculated as follows. Obtained as a bundle and evaluated the water permeation performance in consideration of the ability to remove fine particles.
[0056] (最大孔径 (Pmax)、平均孔径 (Pm)および最小孔径 (Pmin) ) [0056] (Maximum pore size (Pmax), average pore size (Pm) and minimum pore size (Pmin))
バブルポイント Zハーフドライ法 (ASTM -F316- 86および ASTM · E 1294— 86 に定められる多孔膜、特に中空糸多孔膜に適した最大孔径 Pmaxおよび孔径分布 の測定法)により求めた。より具体的には、バブルポイント法では、試液中に浸漬した 中空糸多孔膜試料中に、徐々に増大する圧力の加圧空気を送り込み、試液からの 最初のバブルの発生点 (バブルポイント)の空気圧力力 試料膜の最大孔径 Pmax ( m)を求める。ハーフドライ法では、中空糸多孔膜試料を試液で濡らした状態での 濡れ流量曲線 (WET FLOW CURVE)と乾いた状態での乾き流量曲線(DRY FL OW CURVE)の 1Z2の傾きの曲線 (HALF DRY CURVE)とが交わる点の空気 圧力から試料膜の平均孔径 Pm m)を求める。また、濡れ流量曲線と乾き流量曲 線の一致点の空気圧力から求めた孔径を最小孔径 Pinin g m)として求めた。本明 細書の記載値は、測定器として Porous Materials, Inc社製「パームポロメータ CFP— 2000AEXJを用い、また試液としてはパーフルォロポリエステル(商品名「Galwick」 )を用いて試長が 10mmの中空糸膜試料にっ 、て測定した結果に基づく。 It was determined by the bubble point Z half-dry method (measurement method of maximum pore size Pmax and pore size distribution suitable for porous membranes, especially hollow fiber porous membranes as defined in ASTM-F316-86 and ASTM · E 1294-86). More specifically, in the bubble point method, pressurized air with gradually increasing pressure is fed into a hollow fiber porous membrane sample immersed in the test solution, and the first bubble generation point (bubble point) from the test solution is measured. Air pressure force Obtain the maximum pore size Pmax (m) of the sample membrane. In the half-dry method, the wetting flow rate curve (WET FLOW CURVE) when the hollow fiber porous membrane sample is wet with the test solution and the dry flow rate curve (DRY FL OW CURVE) with a 1Z2 slope curve (HALF DRY) Calculate the average pore size Pm m) of the sample membrane from the air pressure at the point where it intersects with (CURVE). Wet flow curve and dry flow curve The hole diameter determined from the air pressure at the line coincidence point was determined as the minimum hole diameter (Pin gm). The values stated in this document are “Palm Porometer CFP-2000AEXJ” manufactured by Porous Materials, Inc. as the measuring instrument, and perfluoropolyester (trade name “Galwick”) as the test solution. Based on the measurement results of the hollow fiber membrane samples.
[0057] (SEM観察による外表面平均孔径測定) [0057] (Measurement of outer surface average pore diameter by SEM observation)
走査型電子顕微鏡 (SEM)を用いて中空糸多孔膜の外側および内側外表面を、 観察倍率 5000倍で写真撮影した。得られた SEM写真 (観察範囲は約 19 m四方) を画像処理装置「(株)ネクサス製「nexusNewQube Version4. 01」を用 、て二値化 処理し、これにより、重合体相と空隙部の区分けを行い、観察範囲内における、前記 ハーフドライ法により求めた最小孔径 Pmin以上のすべての空隙部の円相当径 D (そ の面積を円で与えると仮定したときの該円の直径)およびその個数 nを計測し、それら の数平均値(=∑nDZ∑n)をそれぞれの外表面の平均孔径とした。ハーフドライ法 による最小孔径 Pmin未満の Dを有する空隙部を除外するのは、これらは連通孔を形 成しているろ過に有効な空隙部ではない(例えば榭脂相の凹凸)と考えられるからで ある。 Using a scanning electron microscope (SEM), the outer and inner outer surfaces of the hollow fiber porous membrane were photographed at an observation magnification of 5000 times. The obtained SEM photograph (observation range is about 19 m square) was binarized using the “nexusNewQube Version4.01” manufactured by Nexus Co., Ltd. After classifying, the equivalent circle diameter D (the diameter of the circle when the area is assumed to be given by a circle) of all the voids equal to or larger than the minimum pore diameter Pmin obtained by the half dry method within the observation range and its The number n was measured, and the number average value (= ∑nDZ∑n) was defined as the average pore diameter of each outer surface. The reason why the voids having D less than the minimum pore size Pmin by the half dry method are excluded is that these are not effective voids for filtration forming the communication holes (for example, unevenness of the rosin phase). It is.
[0058] (引張試験) [0058] (Tensile test)
引張試験機 (東洋ボールドウィン社製「RTM— 100」)を使用して、温度 23°C、相 対湿度 50%の雰囲気中で初期試料長 100mm、クロスヘッド速度 200mmZ分の条 件下で引張試験を行 ヽ、引張強力(最大引張強度 (単位: N) )および最大引張応力 (単位: MPa)を求めた。 Using a tensile tester (“RTM-100” manufactured by Toyo Baldwin) in an atmosphere with a temperature of 23 ° C and a relative humidity of 50% under the conditions of an initial sample length of 100 mm and a crosshead speed of 200 mmZ The tensile strength (maximum tensile strength (unit: N)) and maximum tensile stress (unit: MPa) were determined.
[0059] (実施例 1) [Example 1]
重量平均分子量(Mw)が 4. 12 X 105の主体ポリフッ化ビ-リデン(PVDF) (粉体) と Mwが 9. 36 X 105の結晶特性改質用ポリフッ化ビ-リデン (PVDF) (粉体)を、そ れぞれ 95重量%および 5重量%となる割合で、ヘンシェルミキサーを用いて混合し て、 Mwが 4. 38 X 105である PVDF混合物を得た。 Polyvinylidene fluoride (PVDF) (powder) with a weight average molecular weight (Mw) of 4.12 X 10 5 and polyvinylidene fluoride (PVDF) for crystal property modification with Mw of 9.36 X 10 5 (Powder) was mixed using a Henschel mixer in proportions of 95% by weight and 5% by weight, respectively, to obtain a PVDF mixture having Mw of 4.38 × 10 5 .
[0060] 脂肪族系ポリエステルとしてアジピン酸系ポリエステル可塑剤 (旭電化工業株式会 社製「PN— 150」)と、溶媒として N—メチルピロリドン(NMP)とを、 82. 5重量0 /oZl 7. 5重量%の割合で、常温にて撹拌混合して、液剤 (可塑剤'溶媒)混合物を得た。 [0061] 同方向回転嚙み合 、型二軸押出機 (プラスチック工学研究所社製「BT— 30」、ス クリュー直径 30mm、 LZD=48)を使用し、シリンダ最上流部から 80mmの位置に 設けられた粉体供給部力も PVDF混合物を供給し、シリンダ最上流部力も 480mm の位置に設けられた液体供給部から温度 160°Cに加熱された液剤(可塑剤 +溶媒) 混合物を、 PVDF混合物 Z液剤混合物 = 6Z10. 8 (重量比)の割合で供給して、バ レル温度 220°Cで混練し、混練物を外径 7mm、内径 5mmの円形スリットを有するノ ズルから吐出量 16. 6gZ分で中空糸状に押し出した。この際、ノズル中心部に設け た通気孔から空気を流量 8. OmLZ分で糸の中空部に注入した。押し出された混合 物を溶融状態のまま、 40°Cの温度に維持され且つノズルから 280mm離れた位置に 水面を有する(すなわちエアギャップが 280mmの)水冷却浴中に導き冷却 ·固化さ せ (冷却浴に入るまでの経過時間: 3. 5秒、冷却浴中の滞留時間:約 6秒)、 4. 8m Z分の引取速度で引き取った後、これを周長約 lmの力セに卷き取って第 1中間成 形体を得た。なお溶融押出し速度は 3. 5gZm、吐出物長さあたりの空気量 (不活性 ガス注入速度)は 1. 7mlZmとした。 [0060] Adipic acid polyester plasticizer (“PN-150” manufactured by Asahi Denka Kogyo Co., Ltd.) as the aliphatic polyester and N-methylpyrrolidone (NMP) as the solvent, 82.5 wt. 0 / oZl 7 The mixture was stirred and mixed at room temperature at a ratio of 5% by weight to obtain a liquid agent (plasticizer / solvent) mixture. [0061] Co-rotating and rotating in the same direction, using a twin-screw extruder (“BT-30” manufactured by Plastics Engineering Laboratory Co., Ltd., screw diameter 30 mm, LZD = 48) at a position 80 mm from the most upstream part of the cylinder The supplied powder supply force also supplies the PVDF mixture, and the cylinder uppermost flow force is the liquid supply (plasticizer + solvent) mixture heated to 160 ° C from the liquid supply provided at the position of 480mm. Z liquid mixture = 6Z10.8 (weight ratio) is supplied and kneaded at a barrel temperature of 220 ° C. The mixture is discharged from a nozzle with a circular slit with an outer diameter of 7mm and an inner diameter of 5mm. 16.6gZ Extruded into a hollow fiber in minutes. At this time, air was injected into the hollow portion of the yarn at a flow rate of 8. OmLZ through a vent hole provided in the center of the nozzle. The extruded mixture is maintained in a molten state at a temperature of 40 ° C. and is led to a water cooling bath having a water surface at a position 280 mm away from the nozzle (ie, the air gap is 280 mm). Elapsed time to enter the cooling bath: 3.5 seconds, dwell time in the cooling bath: about 6 seconds), 4. After taking up at a take-up speed of 8mZ, this is applied to a force sensor with a circumference of about lm. The first intermediate formed body was obtained by scraping. The melt extrusion speed was 3.5 gZm, and the amount of air per discharge length (inert gas injection speed) was 1.7 mlZm.
[0062] 次に、この第 1中間成形体をジクロロメタン中に振動を与えながら室温で 30分間浸 漬し、次いでジクロロメタンを新しいものに取り替えて再び同条件にて浸漬して、可塑 剤と溶媒を抽出し、次いで温度 120°Cのオーブン内で 1時間加熱してジクロロメタン を除去するとともに熱処理を行!、第 2中間成形体を得た。 [0062] Next, the first intermediate molded body was immersed in dichloromethane at room temperature for 30 minutes while being vibrated, and then the dichloromethane was replaced with a new one and immersed again under the same conditions to remove the plasticizer and the solvent. Extraction was then performed in an oven at a temperature of 120 ° C. for 1 hour to remove dichloromethane and heat treatment was performed to obtain a second intermediate molded body.
[0063] 次に、この第 2中間成形体を第一のロール速度を 20. OmZ分にして、 60°Cの水浴 中を通過させ、第二のロール速度を 37. OmZ分にすることで長手方向に 1. 85倍に 延伸した。次いで温度 90°Cに制御した温水浴中を通過させ、第三のロール速度を 3 4. OmZ分まで落とすことで、温水中で 8%緩和処理を行った。さらに空間温度 140 °Cに制御した乾熱槽(2. Om長さ)を通過させ、第四のロール速度を 32. 7mZ分ま で落とすことで乾熱槽中で 4%緩和処理を行った。これを巻き取って本発明法による ポリフッ化ビ-リデン系中空糸多孔膜 (第 3成形体)を得た。 [0063] Next, the second intermediate formed body was passed through a 60 ° C water bath with a first roll speed of 20. OmZ, and the second roll speed was 37. OmZ. Stretched 1.85 times in the longitudinal direction. Next, the sample was passed through a warm water bath controlled at a temperature of 90 ° C., and the third roll speed was reduced to 3 4. OmZ, thereby performing 8% relaxation treatment in warm water. Furthermore, 4% relaxation treatment was performed in the dry heat tank by passing it through a dry heat tank (2. Om length) controlled to a space temperature of 140 ° C and dropping the fourth roll speed to 32.7 mZ. . This was wound up to obtain a polyvinylidene fluoride hollow fiber porous membrane (third molded body) according to the method of the present invention.
[0064] 得られたポリフッ化ビ-リデン系中空糸多孔膜は、外径が 2. 023mmで、内径が 1 . 218mm,膜厚が 0. 402mm,空孔率が 73. 1%、差圧 lOOkPaでの純水透水量 F (L, 100kPa) iま、試長 L = 200mm【こお!ヽて F(L = 200mm, 100kPa) =38. Om /day,その空孔率 70%換算値 F (L = 200mm, v= 70%) = 36. 4m/day,試長 L = 800mmにおいて F (L=800mm, lOOkPa) = 36. 5mZday、試長 10mmで の最大孔径 Pmax (lOmm) =0. 213 μ m、平均孔径 Pm=0. 103 μ m、最小孔径 Pmin=0. 080 ^ m, SEM観察による外側外表面平均孔径 =0. 193 /ζ πι、内側外 表面平均孔径 =0. 381 mであり、外側外表面およびその近傍の孔径に比べて、 内部から内側外表面およびその近傍にかけての孔径が大きい傾斜孔径分布が確認 された。また純水透過流束 F (L = 200mm, v= 70%) /Pm2= 3464,引張応力 9. 3MPa、引張強力 19. 0N、屈曲破断回数 (荷重 48g下) = 32000回、屈曲破断回 数(応力 0. 136MPa下) = 275回であった。 [0064] The obtained polyvinylidene fluoride hollow fiber porous membrane has an outer diameter of 2.023 mm, an inner diameter of 1.218 mm, a film thickness of 0.402 mm, a porosity of 73.1%, and a differential pressure. l Pure water permeation rate at OOkPa F (L, 100kPa) i, test length L = 200mm [Koo! Satoshi F (L = 200mm, 100kPa) = 38. Om / day, the porosity 70% equivalent value F (L = 200mm, v = 70%) = 36.4m / day, test length L = 800mm F (L = 800mm, lOOkPa) = 36.5mZday, test length Maximum pore size at 10 mm Pmax (lOmm) = 0.213 μm, average pore size Pm = 0.103 μm, minimum pore size Pmin = 0.080 ^ m, outer surface average pore size by SEM observation = 0.193 / ζ πι, inner outer surface average pore diameter = 0.381 m, and an inclined pore size distribution was confirmed in which the pore diameter from the inside to the inner outer surface and its vicinity was larger than that of the outer outer surface and its vicinity. Pure water permeation flux F (L = 200mm, v = 70%) / Pm 2 = 3464, tensile stress 9.3MPa, tensile strength 19.0N, flexural breakage (under load 48g) = 32000, flexural breakage Number (under stress 0.136 MPa) = 275 times.
[0065] 製造条件および得られたポリフッ化ビニリデン系中空糸多孔膜の物性を、以下の実 施例および比較例の結果とともに、まとめて後記表 1に記す。 [0065] Production conditions and physical properties of the obtained polyvinylidene fluoride hollow fiber porous membrane are shown together in Table 1 below together with the results of the following Examples and Comparative Examples.
[0066] (実施例 2) [0066] (Example 2)
ノズル力 の吐出量を 27. lgZ分、水浴温度を 25°C、ノズル中心部に設けた通気 孔からの空気流量を 12. 4mlZ分、引取速度を 8. OmZ分に変更する以外は実施 例 1と同様にして中空糸多孔膜を得た。 Except for changing the discharge amount of nozzle force to 27.lgZ, water bath temperature to 25 ° C, air flow rate from the air vent in the center of the nozzle to 12.4mlZ, and take-up speed to 8.OmZ A hollow fiber porous membrane was obtained in the same manner as in 1.
[0067] (実施例 3) [0067] (Example 3)
ノズル力 の吐出量を 21. 6gZ分、ノズル中心部に設けた通気孔力 の空気流量 を 11. lmlZ分、引取速度を 8. OmZ分に変更する以外は実施例 1と同様にして中 空糸多孔膜を得た。 The air volume is the same as in Example 1 except that the discharge amount of the nozzle force is 21.6 gZ, the air flow rate of the vent hole force provided at the center of the nozzle is 11. lmlZ, and the take-up speed is 8. OmZ. A thread porous membrane was obtained.
[0068] (実施例 4) [Example 4]
ノズル力 の吐出量を 22. 8gZ分、水浴温度を 25°C、ノズル中心部に設けた通気 孔からの空気流量を 11. 5mlZ分、引取速度を 5. OmZ分に変更する以外は実施 例 1と同様にして中空糸多孔膜を得た。 Except for changing the discharge amount of nozzle force to 22.8 gZ, water bath temperature to 25 ° C, air flow rate from the air vent provided in the center of the nozzle to 11.5 mlZ, and take-up speed to 5. OmZ. A hollow fiber porous membrane was obtained in the same manner as in 1.
[0069] (実施例 5) [0069] (Example 5)
ノズル力 の吐出量を 18. OgZ分、ノズル中心部に設けた通気孔力 の空気流量 を 4. lmlZ分、引取速度を 5. OmZ分に変更する以外は実施例 1と同様にして中空 糸多孔膜を得た。 Hollow fiber as in Example 1, except that the discharge amount of the nozzle force is 18. OgZ, the air flow rate of the vent hole provided in the center of the nozzle is 4. lmlZ, and the take-up speed is 5. OmZ. A porous membrane was obtained.
[0070] (実施例 6) 混合物 AZ混合物 B = 6Z10 (重量)、ノズルからの吐出量を 23. 8gZ分、ノズル 中心部に設けた通気孔力 の空気流量を 11. 3mlZ分、引取速度を 7. OmZ分に 変更する以外は実施例 1と同様にして中空糸多孔膜を得た。 [Example 6] Mixture AZ mixture B = 6Z10 (weight), discharge rate from nozzle is 23.8gZ, air flow rate at the center of nozzle is changed to 11.3mlZ, take-up speed is changed to 7.OmZ Obtained a hollow fiber porous membrane in the same manner as in Example 1.
[0071] (実施例 7) [Example 7]
混合物 AZ混合物 B = 6Z10 (重量)、ノズルからの吐出量を 27. OgZ分、ノズル 中心部に設けた通気孔力 の空気流量を 8. 3mlZ分、引取速度を 5. OmZ分に変 更する以外は実施例 1と同様にして中空糸多孔膜を得た。 Mixture AZ mixture B = 6Z10 (weight), discharge rate from nozzle is changed to 27. OgZ, air flow rate of vent hole provided at the center of nozzle is changed to 8.3 mlZ, take-up speed is changed to 5. OmZ A hollow fiber porous membrane was obtained in the same manner as Example 1 except for the above.
[0072] (実施例 8) [Example 8]
ノズル力 の吐出量を 10. 3gZ分、水浴温度を 70°C、ノズル中心部に設けた通気 孔からの空気流量を 4. 6mlZ分、引取速度を 3. OmZ分、延伸倍率 2. 4倍、一段 緩和倍率 12%に変更する以外は実施例 1と同様にして中空糸多孔膜を得た。 Discharge amount of nozzle force is 10.3gZ, water bath temperature is 70 ° C, air flow rate from the air vent provided in the center of the nozzle is 4.6mlZ, take-up speed is 3.OmZ, draw ratio 2.4 times A hollow fiber porous membrane was obtained in the same manner as in Example 1 except that the one-step relaxation ratio was changed to 12%.
[0073] (実施例 9) [0073] (Example 9)
混合物 AZ混合物 B = 6Z8 (重量)、ノズルからの吐出量を 27. OgZ分、ノズル中 心部に設けた通気孔力 の空気流量を 8. 3mlZ分、引取速度を 5. OmZ分に変更 する以外は実施例 1と同様にして中空糸多孔膜を得た。 Mixture AZ mixture B = 6Z8 (weight), discharge rate from nozzle is changed to 27. OgZ, air flow rate of vent hole provided in the center of nozzle is changed to 8.3 mlZ, and take-up speed is changed to 5. OmZ A hollow fiber porous membrane was obtained in the same manner as Example 1 except for the above.
[0074] (比較例 1) [0074] (Comparative Example 1)
アジピン酸系ポリエステル可塑剤 (旭電ィ匕工業株式会社製「PN— 150」)と N—メチ ルピロリドン(NMP)の混合比を、 72. 5/27. 5 (重量比)、ノズルからの吐出量を 8. 5gZ分、水浴温度を 50°C、ノズル中心部に設けた通気孔からの空気流量を 5. Oml Z分、引取速度を 5. OmZ分、延伸倍率 2. 0倍、一段緩和倍率 10%、二段緩和温 度を 110°Cに変更する以外は実施例 1と同様にして中空糸多孔膜を得た。 The mixing ratio of adipic acid-based polyester plasticizer (“PN-150” manufactured by Asahi Denki Kogyo Co., Ltd.) and N-methylpyrrolidone (NMP) is 72.5 / 27.5 (weight ratio). Discharge rate is 8.5gZ, water bath temperature is 50 ° C, air flow rate from the vent in the center of the nozzle is 5. Oml Z min, take-up speed is 5. OmZ min, draw ratio is 2.0 times, one step A hollow fiber porous membrane was obtained in the same manner as in Example 1 except that the relaxation ratio was 10% and the two-stage relaxation temperature was changed to 110 ° C.
[0075] (比較例 2) [0075] (Comparative Example 2)
ノズル力 の吐出量を 16. 6gZ分、ノズル中心部に設けた通気孔力 の空気流量 を 12. 4mlZ分、引取速度を 11. OmZ分に変更する以外は実施例 1と同様にして 中空糸多孔膜を得た。 Hollow fiber as in Example 1, except that the discharge amount of the nozzle force is 16.6 gZ, the air flow rate of the air hole force provided in the center of the nozzle is 12.4 mlZ, and the take-up speed is 11. OmZ A porous membrane was obtained.
[0076] 上記実施例および比較例の製造条件および得られたポリフッ化ビ-リデン系中空 糸多孔膜の物性を、まとめて次表 1に記す。 [0076] The production conditions of the above Examples and Comparative Examples and the physical properties of the obtained polyvinylidene fluoride hollow fiber porous membrane are summarized in Table 1 below.
[表 1] [table 1]
産業上の利用可能性 Industrial applicability
上記表 1の結果を見れば、本発明に従い、製造条件を各種変更することにより外径 および肉厚を増大して大断面積ィ匕して得られたフッ化ビ-リデン系榭脂中空糸多孔 膜は、(A)耐屈曲性が著しく改善されるとともに、(B)微粒子除去性能が優れるにも 拘らず、大なる透水量を備え、特に MBR法に適した (濾)水処理膜となっていること が理解できる。 According to the results of Table 1 above, according to the present invention, the polyvinylidene fluoride hollow fiber obtained by increasing the outer diameter and the wall thickness by variously changing the production conditions and obtaining a large cross-sectional area Porous membranes have (A) significantly improved flex resistance and (B) excellent fine particle removal performance, but have a large amount of water permeability and are particularly suitable for MBR (filter) water treatment membranes. I can understand that.
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| JP4863970B2 (en) * | 2007-11-16 | 2012-01-25 | 富士フイルム株式会社 | Crystalline polymer microporous membrane, method for producing the same, and filter for filtration |
| JP4850815B2 (en) * | 2007-11-16 | 2012-01-11 | 富士フイルム株式会社 | Microfiltration filter and manufacturing method thereof |
| JP4850814B2 (en) * | 2007-11-16 | 2012-01-11 | 富士フイルム株式会社 | Crystalline polymer microporous membrane, method for producing the same, and filter for filtration |
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| WO2004092257A1 (en) * | 2003-04-16 | 2004-10-28 | Kureha Corporation | Porous film of vinylidene fluoride resin and method for producing same |
| WO2005013234A1 (en) * | 2003-08-05 | 2005-02-10 | Thinkware Systems Corporation | Method and system for providing routing information with heterogeneous public transportation vehicles |
| WO2005032700A1 (en) * | 2003-10-03 | 2005-04-14 | Kureha Corporation | Vinylidene fluoride based resin porous hollow yarn and method for production thereof |
| WO2005099879A1 (en) * | 2004-04-14 | 2005-10-27 | Kureha Corporation | Porous water filtration membrane of vinylidene fluoride resin hollow fiber and process for production thereof |
| JP2006063095A (en) * | 2004-08-24 | 2006-03-09 | Kureha Corp | Method for producing vinylidene fluoride-based resin porous membrane |
| WO2007032331A1 (en) * | 2005-09-14 | 2007-03-22 | Kureha Corporation | Vinylidene fluoride resin hollow fiber porous membrane and method for production thereof |
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| WO2005013234A1 (en) * | 2003-08-05 | 2005-02-10 | Thinkware Systems Corporation | Method and system for providing routing information with heterogeneous public transportation vehicles |
| WO2005032700A1 (en) * | 2003-10-03 | 2005-04-14 | Kureha Corporation | Vinylidene fluoride based resin porous hollow yarn and method for production thereof |
| WO2005099879A1 (en) * | 2004-04-14 | 2005-10-27 | Kureha Corporation | Porous water filtration membrane of vinylidene fluoride resin hollow fiber and process for production thereof |
| JP2006063095A (en) * | 2004-08-24 | 2006-03-09 | Kureha Corp | Method for producing vinylidene fluoride-based resin porous membrane |
| WO2007032331A1 (en) * | 2005-09-14 | 2007-03-22 | Kureha Corporation | Vinylidene fluoride resin hollow fiber porous membrane and method for production thereof |
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